Download DCS WO-127GN Service manual
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WALL OVEN TECHNICAL SERVICE GUIDE Models: ■ ■ ■ ■ ■ ■ WO-227SS WO-227PL WO-227GN WO-227BL WO-227WT WO-227BK ■ ■ ■ ■ ■ ■ WO-127SS WO-127PL WO-127GN WO-127BL WO-127WT WO-127BK ■ ■ ■ ■ ■ ■ WO-230SS WO-230PL WO-230GN WO-230BL WO-230WT WO-230BK ■ ■ ■ ■ ■ ■ WO-130SS WO-130PL WO-130GN WO-130BL WO-130WT WO-130BK To Our Valued Service Partners DCS is a leading manufacturer of premium quality cooking and speciality appliances for both residential and professional use. We are proud of our reputation for quality and our commitment to customer satisfaction. We have set high standards for ourselves along with our network of independent Part Distributors and Service Agencies. As an Authorized Part Distributor or Authorized Service Agency we are counting on you to represent our company in a professional manner. We are here to help support you should you need help. Our technical support center is staffed by experienced technicians eager to help you. Our number is (888) 396-2665 and we are available 6:00 am (pst) to 4:30 pm (pst). In addition, should we be needed, our team of customer service representatives are available to help you resolve any customer inquiry. The telephone number (888) 281-5698 (6 am - 4:30 pm pst) Remember, we are here to support you and our customers. This service manual is designed to provide you with the information needed to properly diagnose and repair the Wall Oven. We are proud of this appliance as we believe it offers a terrific cooking experience. Your understanding of the design and function of this appliance is an important part of the repair process. If you need help please contact us. Sincerely, DCS, Customer Service Team 1 Table Of Contents SAFETY PRACTICES & PRECAUTIONS...............................................................................3 SPECIFICATIONS ..............................................................................................................................4-7 PRODUCT IDENTIFICATION ......................................................................................................8 PARTS IDENTIFICATION ECO Failure Codes.........................................................................................................................9 Oven Can Assembly .....................................................................................................................10 Oven Can Parts List .....................................................................................................................11 Oven Door Assembly...................................................................................................................12 Oven Door Parts List ............................................................................................................13-15 Display Assembly ...........................................................................................................................16 Display Parts List...........................................................................................................................17 Upper Oven Assembly .................................................................................................................18 Upper Oven Parts List.................................................................................................................19 Lower Oven Assembly.................................................................................................................20 Lower Oven Parts List.................................................................................................................21 Bake Parts List / Assembly ..........................................................................................................22 Hardware Parts List................................................................................................................23-24 OPERATING INSTRUCTIONS .............................................................................................25-32 Oven Display / Setting Clock .....................................................................................................25 Setting Bake Mode ..................................................................................................................25-26 Convection Bake .....................................................................................................................26-27 Convection Roast....................................................................................................................27-28 Setting Broil ....................................................................................................................................28 Setting Timers ................................................................................................................................29 Using Food Probe ...................................................................................................................29-30 Timed Cooking........................................................................................................................30-31 Oven Calibration...........................................................................................................................32 Temperature Settings ...................................................................................................................32 COMPONENT ACCESS.............................................................................................................33-36 Element Removal / Convection Motor....................................................................................33 Rear Components.........................................................................................................................34 Blower Motor / Thermostat.......................................................................................................35 High Temperature Cut-out..........................................................................................................36 OVEN CONTROL REMOVAL ................................................................................................37-38 LATCH REMOVAL ...............................................................................................................................39 ELEMENT REPLACEMENT...........................................................................................................40 CURRENT FLOW & OPERATION .....................................................................................41-43 Elements ..........................................................................................................................................41 Upper Oven .............................................................................................................................41-42 Lower Oven .............................................................................................................................42-43 WARRANTY ............................................................................................................................................44 2 Safety Practices & Precautions Please read all sections of this manual and retain for future reference. WARNING: If these important safety precautions are not followed exactly, a fire or explosion may result, causing property damage, personal injury, or death. • Never store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. NOTE: Installation and service must be performed by a qualified installer, and service agency. Electrical requirements: 240V 35amp (27 & 30 single oven) and 50amp for (227 & 230 double oven). Hard wire should be use. When properly cared for, your new DCS appliance has been designed to be safe,and reliable.When using this restaurant caliber appliance, use it with extreme care, as this type appliance provides intense heat and can increase the accident potential. Basic safety precautions must be followed when using kitchen appliances, including the following: Read this Service & Parts Manual thoroughly before servicing appliance.This will help to reduce the risk of fire, electric shock, or injury to persons. Begin by insuring proper installation and servicing. Follow the installation instructions which came with this appliance. Be sure to have a qualified technician install and ground this appliance before using. • Do not repair or replace any part of this appliance unless it is specifically recommended in this manual. All other servicing should be referred to a qualified service technician. WARNING: Children should not be left alone or unattended in an area where appliances are in use.They should never be allowed to turn knobs, push buttons, sit or stand on any part of an appliance. CAUTION: Do not store items of interest to children on or around the Wall Oven. Children could be seriously injured if they should climb onto or reach across the appliance to reach these items. • Never store anything in the Wall Oven. Flammable materials can accidentally catch fire, plastic items may melt or ignite and other types of items could be ruined. • Do not hang articles from any part of the appliance. Some fabrics are quite flammable and may catch on fire. • Do not use water on grease fires.Turn all knobs OFF, then smother fire with baking soda or use a dry chemical or foam-type fire extinguisher. • Be certain to use only dry pot holders: moist or damp pot holders on hot surfaces may cause burn injury from steam. • Do not use a towel or other bulky cloth in place of potholders. 3 Specifications / Dimensions WO-127 27” Single Wall Oven Front Side 25-1/2" 26-7/8" 23-7/8" 29-15/16" 29-3/8" Interior Dimension = 16"H x 22"W x 18-5/8"D Bottom Trim screws Rack Dimension = 21-3/8" W x 15"D WALL OVEN Cabinet Dimensions WALL OVEN Cut Out Dimensions 27" min. 2x4's or similar runners or solid structure support Conduit box centered 2" below bottom of oven 2x4's or similar supports 4 (Suggested distance from floor 6" min.) Floor 25-1/2" 29-1/2 " Specifications / Dimensions WO-227 27” Double Wall Oven Front Side 25-1/2" 26-7/8" 23-7/8" 54-15/16 " 54-3/16 " Bottom Trim screws Interior Dimension = 16"H x 22"W x 18-5/8"D Rack Dimension = 21-3/8"W x 15"D WALL OVEN Cabinet Dimensions WALL OVEN Cut Out Dimensions 27" min. 25-1/2" 54-3/8 " 2x4's or similar runners or solid structure support Conduit box centered 2" below bottom of oven 2x4's or similar supports NOTE: Oven does not have to be vented to the outside 5 (Suggested distance from floor 6" min.) Floor Specifications / Dimensions WO-130 30” Single Wall Oven Front Side 25-1/2" 29-7/8" 23-7/8" 29-15/16" Bottom Trim screws 29-3/8" Interior Dimension = 16"H x 25"W x 18-5/8"D Rack Dimension = 24-3/8"W x 15"D WALL OVEN Cabinet Dimensions 30" min. 2x4's or similar runners or solid structure support WALL OVEN Cut Out Dimensions Conduit box centered 2" below bottom of oven 2x4's or similar supports (Suggested distance from floor 6" min.) 28-1/2" 29-1/2 " Floor Note: Do not use an extension cord with this appliance, the unit must be hard wired directly to the electrical source. 6 Specifications / Dimensions WO-230 30” Double Wall Oven Front Side 25-1/2" 29-7/8" 23-7/8" 54-15/16 " 54-3/16 " Bottom Trim screws Interior Dimension = 16"H x 25"W x 18-5/8"D Rack Dimension = 24-3/8"W x 15"D WALL OVEN Cabinet Dimensions WALL OVEN Cut Out Dimensions 30" min. 28-1/2" 54-3/8 " 2x4's or similar runners or solid structure support Conduit box centered 2" below bottom of oven 2x4's or similar supports 7 (Suggested distance from floor 6" min.) Floor Product Identification ELECTRONIC OVEN CONTROL COOLING FAN VENTS TOUCH PAD FUNCTION KEYS 12:30 CATALYST AIR DUCT DOOR LOCK* CONVECTION FAN (behind convection baffle) OVEN LIGHT CONCEALED BROIL ELEMENT SIX RACK POSITIONS: 6 5 HIDDEN CONVECTION ELEMENT 4 3 SERIAL # LOCATION 2 1 HIDDEN BAKE ELEMENT (OVEN FLOOR) FOOD PROBE (upper oven only) *Door Lock only functions in the self clean mode Double oven display shown MODEL NUMBER / SERIAL IDENTIFICATION A B C D E F WO – 1 – 27 - SS - BR - PSH SERIAL NUMBER A. Product Identifier 1. WO = Wall Oven 01A00000A D. Color 1. SS= Stainless Steel B. Oven Quantity 2. BK= Black 1. 1= Single 3. BL= Blue 2. 2= Double 4. GN= Green A B C 5. WT= White C. Oven Size 1. 27” Width A= Manufactured Year. Adding the first two digits gives you the last digit of the year. B= The Month of the year. (example: A=January, B= February, etc…) C= Service / Engineering Code E. Brass Trim 2. 30” Width F. Pro-Style Handle 8 Parts Identification EOC FAILURE CODES All failure modes give a visual and audible alarm. Failure modes can be canceled, but will return after the appropriate debounce time if the error condition still exists. —F7— ALARM A shorted key for 32 seconds in a row will activate a “CANCEL” feature in both ovens.This applies to all keys, including CANCEL. “-F7-” will be displayed in the time digits and the failure tone will sound until the CANCEL key is pressed. If CANCEL is the shorted key, pushing another valid function key will clear the error display and tone.This test will always be active. If other than Stop Time,Timer 1 or Timer 2 is shorted at power up, the F7 alarm is given immediately. -FC- ALARM A breakdown in serial communications between the user interface board and the temperature control board that is detected by the User Interface board for 4 to 5 seconds will cause an -FC- alarm to be given.This error alarm is always active. -F?- Temperature control board Alarms Additional failure alarms can be generated by the temperature control board.These errors are transmitted by way of the serial port to be displayed and audibly annunciated.These alarms will be displayed in the appropriate red temperature display for the oven affected.The appropriate oven will also be canceled.The possible errors are a follows. -Fl-F2-F3-F4-F5-F8-F9-FF-F--Fr- Alarm, Element supervisor enabled. Over temp Alarm. Open oven sensor. Shorted oven sensor Element supervisor disabled (upper oven). Shorted meat probe alarm. Error in door lock functions. (upper oven) Bad A/D Communications error detected by the power relay board. (upper oven) A lower oven error that is equivalent to either an F5, F9 or F- error of the upper oven. 9 Parts List Oven Can Assembly 30 31 29 28 27 20 19 26 1 21 25 24 23 22 2 3 11 18 4 5 6 13 7 9 12 10 32 8 10 14 15 16 17 Parts List Oven Can ITEM 1 2 3 4 5 * 6 7 8 9 10 * 11 * 12 * 13 14 15 * 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 * 31 * * 32 * DESCRIPTION 127/227 PART NO. RACK ASSEMBLY RACK ROLLER HORIZONTAL NUT, ROLLER CONVECTION BAFFLE W/A PORC. CONVECTION ELEMENT SCREWS (2) CONVECTION MOTOR BLADE BAFFLE SCREWS (4) SCREW SET SCREWS (2) CONVECTION PAD COVER SCREWS (4) CONVECTION PAD SCREWS CONVECTION MOTOR COOLING BLADE SCREWS (4) CONVECTION MOTOR R/H CONVECTION MOTOR BRACKET TEMP SENSOR SENSOR SCREWS (2) FOOD PROBE (UPPER OVEN ONLY) ROLLER SUPPORT R/H LOWER ROLLER SUPPORT R/H UPPER PROBE COVER (LOWER OVEN ONLY) CATALYST PROBE JACK (UPPER OVEN ONLY) RACK ROLLER,VERTICAL / SCREW ASSY. OVEN LAMP ASSEMBLY LIGHT BULB LIGHT RECEPTACLE / LENS ROLLER SUPPORT L/H LOWER W/ASSY. ROLLER SUPPORT L/H UPPER W/ASSY. OVEN CAN WELDMENT BROIL GLASS BROIL ELEMENT SCREWS BROIL GLASS RETAINER FT / BACK BROIL GLASS RETAINER LT / RT SCREWS CONVECTION MOTOR ASSEMBLY BROIL PAN (ITEM NOT SHOWN) * ITEMS NOT SHOWN 11 96125 14197-01 15021-04 96150-PC 16256 15001-23 16130 15001-23 15001-23 15002-34 96100 15001-36 96015 15001-23 16053 15001-36 16327 96011 16169 15001-40 16268 96127-02 96127-01 96102 12063-01 16262 14197-02 16242 16236 16237 96127-04 96127-03 96104-01 16251 16250 15001-31 96090-01 96090-02 15001-31 96108 19021-1 130/230 PART NO. 96204 14197-01 96171-PC 16256-02 96392-02 16128 96127-03 96127-02 96104-01 Parts List Oven Door Assembly 4 1 3 2 5 14 13 12 6 7 16 15 8 9 10 11 19 20 20A 17 18 23 21 22 24 12 Parts List Oven Door ITEM 1 2 3 4 5 6 7 8 9 10 11 12 * 13 14 * * * * * * * * * * * 15 16 * 17 18 19 20 * 21 22 23 24 * DESCRIPTION 127/227 PART NO. DOOR SEAL INNER DOOR GLASS DOOR SEAL CHANNEL DOOR LINER W/ASSEMBLY HINGE TOP BRACKET DOOR INSULATION COVER GLASS SPACER INNER DOOR GLASS GLASS COVER TOP & BOTTOM GLASS COVER SIDE DOOR HEAT SHIELD OUTSIDE DOOR GLASS (BLACK) OUTSIDE DOOR GLASS (WHITE) HANDLE STIFFENER DOORSKIN S/STEEL NO LOGO DOORSKIN S/STEEL WITH LOGO DOORSKIN BLACK NO LOGO DOORSKIN BLACK WITH LOGO DOORSKIN BLUE NO LOGO DOORSKIN BLUE WITH LOGO DOORSKIN GREEN NO LOGO DOORSKIN GREEN WITH LOGO DOORSKIN PLATINUM NO LOGO DOORSKIN PLATINUM WITH LOGO DOORSKIN WHITE NO LOGO DOORSKIN WHITE WITH LOGO HANDLE SPACER DOOR HANDLE DOOR HANDLE PLATED BRASS LOGO LOGO CLIPS HINGE HINGE BOTTOM PLATE PLATE SCREWS (4) END CAP SS PRO-STYLE DOOR HANDLE SS PRO-STYLE HANDLE STIFFENER DOOR SKIN S/S NO LOGO DOOR HANDLE PRO STYLE BRASS * ITEMS NOT SHOWN 13 96068 14193-01 96073 96118-PC 96001 96070 96071 14193-01 96066 96067 96137 14194-01 14194-02 96012 96113-01 96113-02 96113-08-PA 96113-07-PA 96113-10-PA 96113-09-PA 96113-12-PA 96113-11-PA 96113-14-PA 96113-13-PA 96113-06-PA 96113-05-PA 12167 12122 12122-05-PL-B 17255-01 15073 150034-1 96021 15001-22 18164-PL 96139-07 96102 96159-01 90187-11-PL-B 130/230 PART NO. 96166 14192-02 96213-PC 96192 96193 14193-02 96189 96195 14194-03 14194-04 96212-01 96212-02 96212-08-PA 96212-07-PA 96212-10-PA 96212-09-PA 96212-12-PA 96212-11-PA 96212-14-PA 96212-13-PA 96212-06-PA 96212-05-PA 12239 18164-PL 96139-32 96102 90187-13-PL-B Parts List Oven Door ITEM DESCRIPTION 127/227 PART NO. DOOR SKIN ASSEMBLIES 27” WO EURO STYLE HANDLE: * DOOR SKIN ASSEMBLY S/S NO LOGO * DOOR SKIN ASSEMBLY S/S W/ LOGO * DOOR SKIN ASSEMBLY WHITE NO LOGO * DOOR SKIN ASSEMBLY WHITE W/ LOGO * DOOR SKIN ASSEMBLY BLACK NO LOGO * DOOR SKIN ASSEMBLY BLACK W/ LOGO * DOOR SKIN ASSEMBLY BLUE NO LOGO * DOOR SKIN ASSEMBLY BLUE W/ LOGO * DOOR SKIN ASSEMBLY GREEN NO LOGO * DOOR SKIN ASSEMBLY GREEN W/ LOGO * DOOR SKIN ASSEMBLY PL NO LOGO * DOOR SKIN ASSEMBLY PL W/ LOGO 96231-01 96231-02 96231-06 96231-05 96231-08 96231-07 96231-10 96231-09 96231-12 96231-11 96231-14 96231-13 DOOR SKIN ASSEMBLIES 27” WO PRO STYLE HANDLE: * DOOR SKIN ASSEMBLY S/S NO LOGO * DOOR SKIN ASSEMBLY S/S W/ LOGO * DOOR SKIN ASSEMBLY WHITE NO LOGO * DOOR SKIN ASSEMBLY WHITE W/ LOGO * DOOR SKIN ASSEMBLY BLACK NO LOGO * DOOR SKIN ASSEMBLY BLACK W/ LOGO * DOOR SKIN ASSEMBLY BLUE NO LOGO * DOOR SKIN ASSEMBLY BLUE W/ LOGO * DOOR SKIN ASSEMBLY GREEN NO LOGO * DOOR SKIN ASSEMBLY GREEN W/ LOGO * DOOR SKIN ASSEMBLY PL NO LOGO * DOOR SKIN ASSEMBLY PL W/ LOGO 96293-01 96293-02 96293-04 96293-03 96293-06 96293-05 96293-08 96293-07 96293-10 96293-09 96293-12 96293-11 DOOR SKIN ASSEMBLIES 30” WO EURO STYLE HANDLE: * DOOR SKIN ASSEMBLY S/S NO LOGO * DOOR SKIN ASSEMBLY S/S W/ LOGO * DOOR SKIN ASSEMBLY WHITE NO LOGO * DOOR SKIN ASSEMBLY WHITE W/ LOGO * DOOR SKIN ASSEMBLY BLACK NO LOGO * DOOR SKIN ASSEMBLY BLACK W/ LOGO * DOOR SKIN ASSEMBLY BLUE NO LOGO * DOOR SKIN ASSEMBLY BLUE W/ LOGO * DOOR SKIN ASSEMBLY GREEN NO LOGO * DOOR SKIN ASSEMBLY GREEN W/ LOGO * DOOR SKIN ASSEMBLY PL NO LOGO * DOOR SKIN ASSEMBLY PL W/ LOGO 14 130/230 PART NO. 96293-13 96293-14 96293-16 96293-15 96293-18 96293-17 96293-20 96293-19 96293-22 96293-21 96293-24 96293-23 Parts List Oven Door ITEM DESCRIPTION 127/227 PART NO. DOOR SKIN ASSEMBLIES 30” WO PRO STYLE HANDLE: * DOOR SKIN ASSEMBLY S/S NO LOGO * DOOR SKIN ASSEMBLY S/S W/ LOGO * DOOR SKIN ASSEMBLY WHITE NO LOGO * DOOR SKIN ASSEMBLY WHITE W/ LOGO * DOOR SKIN ASSEMBLY BLACK NO LOGO * DOOR SKIN ASSEMBLY BLACK W/ LOGO * DOOR SKIN ASSEMBLY BLUE NO LOGO * DOOR SKIN ASSEMBLY BLUE W/ LOGO * DOOR SKIN ASSEMBLY GREEN NO LOGO * DOOR SKIN ASSEMBLY GREEN W/ LOGO * DOOR SKIN ASSEMBLY PL NO LOGO * DOOR SKIN ASSEMBLY PL W/ LOGO * ITEMS NOT SHOWN 15 130/230 PART NO. 96293-25 96293-26 96293-28 96293-27 96293-30 96293-29 96293-32 96293-31 96293-34 96293-33 96293-36 96293-35 Parts List Display Assembly 1 2 4 3 18 5 8 6 7 9 10 17 12 13 14 13 16 11 15 16 Parts List Display ITEM 1 2 3 * * * * * 4 5 * * * 6 7 8 9 10 11 12 13 14 15 16 17 18 * * DESCRIPTION 127/227 PART NO. CONTROL COVER FRONT CONTROL COVER REAR CONTROL PANEL SKIN BLACK CONTROL PANEL SKIN GREEN CONTROL PANEL SKIN PLATINUM CONTROL PANEL SKIN WHITE CONTROL PANEL SKIN STAINLESS STEEL CONTROL PANEL SKIN BLUE CONTROL MOUNT BRACKET TOP CONTROL MOUNT PANEL W/ASSEMBLY BLACK DOUBLE CONTROL MOUNT PANEL W/ASSEMBLY WHITE DOUBLE CONTROL MOUNT PANEL W/ASSEMBLY BLACK SINGLE CONTROL MOUNT PANEL W/ASSEMBLY WHITE SINGLE TERMINAL BLOCK RELAY MOUNT ENDS CONTROL PANEL MOUNT BRACKET L/H CONTROL BOX SIDE L/H MAIN RELAY BOARD OUTER AIR JACKET TOP RELAY MOUNT CENTER RELAY SPDT EOC DOUBLE CONTROL BOX SIDE R/H CONTROL PANEL MOUNT BRACKET R/H L/O RELAY BOARD MOV ASSEMBLY MEMBRANE SWITCH BLACK MEMBRANE SWITCH WHITE * ITEMS NOT SHOWN 17 96097-PA 96201 96116-04-PA 96116-06-PA 96116-07-PA 96116-03-PA 96116-01-PA 96116-05-PA 96094 96553-01 96553-02 96553-03 96553-01 16254 96003 96091-02 96028-02 16253 96008 96002 16271 16252 96028-01 96091-01 16267 16337-08 17201-01 17201-02 130/230 PART NO. 96200-01-PA 96201 96205-04-PA 96205-06-PA 96205-07-PA 96205-03-PA 96209-01-PA 96205-05-PA 96094 16254 96003 96091-02 96028-02 16253-01 96170 96002 16271 16252 96028-01 96091-01 16267 16337-08 17201-01 17201-02 Parts List Upper Oven Assembly 1 5 6 32 2 7 4 3 12 33 9 14B 31 10 11 8 35 36 13 30 16B 28 15 26 29 27 25 18 17 15A 15B 19 16A 39 14A 20 21 38 37 22 23 24 34 18 Parts List Upper Oven ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14A 14B 15 15A 16A 16B 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 DESCRIPTION 127/227 PART NO. OUTER AIR JACKET TOP AIR DUCT LATCH COVER TOP CATALYST DUCT W/ASSEMBLY BLOWER MOTOR BLOWER THERMOSTAT BLOWER MOTOR BRACKET CATALYST DUCT BRACKET LATCH RETAINER DOOR LATCH LATCH MOUNT LATCH COVER BOTTOM UPPER AIR JACKET OUTSIDE AIR JACKET R/H OUTSIDE AIR JACKET L/H SIDE TRIM W/ASSEMBLY L/H SIDE TRIM W/ASSEMBLY R/H INSIDE AIR JACKET R/H INSIDE AIR JACKET L/H HINGE POCKET BROIL TERMINAL BOX LOWER AIR JACKET LOWER INTAKE DUCT BOTTOM UPPER OVEN DRIP BRACKET MIDDLE FRONT AIR DAM MIDDLE PANEL W/ASSEMBLY B/ MOTOR AIR CHAMBER (UPPER OVEN ONLY) REAR AIR JACKET CONVECTION TOP INS. RETAINER BOTTOM CONVECTION INS. RETAINER CONVECTION CHANNEL BLOWER MOTOR REAR AIR GUARD CONVECTION DUCT BACK COVER CONTROL BOX BOTTOM L/H CONTROL BOX BOTTOM R/H HINGE COVER CATALYST DUCT SCOOP DOOR LIGHT SWITCH HI-TEMP CUTOUT HI-TEMP BRACKET HINGE RECEPTACLE * ITEMS NOT SHOWN 19 96008 96049 96132 96114 16258 16255 96134 96133 96083 16247 96082 96064 96062 96076-01 96076-02 96112-02 96112-01 96075-01 96075-02 96025 96063 96043 96080-01 96053 96042 96129-01 96081 96040 96013 96048 96052 96059 96084 96072 96029-02 96029-01 96032 96041 16173 13043-01 96033 15136 130/230 PART NO. 96170 96181 96188 96186 96112-04-PA 96112-03-PA 96178 96196-01 96183 96218 96176-01 96177 96194 Parts List Lower Oven Assembly 7 1 8 6 9 2 3 4 10 28 27 5 11 25 26 24 12 23 13 30 14 15 19 21 17 20 22 29 18 20 Parts List Lower Oven ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 * * * 14 15 17 18 19 20 21 22 23 24 25 26 27 28 29 * * * * * 30 * DESCRIPTION 127/227 PART NO. CATALYST DUCT W/ASSEMBLY CATALYST DUCT BRACKET BLOWER THERMOSTAT BLOWER MOTOR BLOWER MOTOR BRACKET LATCH RETAINER LATCH LATCH MOUNT AIR DUCT LATCH COVER TOP UPPER AIR JACKET FRONT FRAME TOP FRONT FRAME SIDE 227” R/H FRONT FRAME SIDE 227” L/H FRONT FRAME SIDE 30” R/H FRONT FRAME SIDE 30” L/H DRIP BRACKET FRONT FRAME BOTTOM LOWER AIR JACKET LOWER INTAKE DUCT BOTTOM INSIDE AIR JACKET R/H HINGE POCKET OUTSIDE AIR JACKET R/H HINGE POCKET COVER REAR AIR JACKET BROIL TERMINAL BOX CONVECTION TOP INSULATION RETAINER BOTTOM CONVECTION INSULATION RETAINER CONVECTION CHANNEL CATALYST DUCT SCOOP BOTTOM TRIM BLACK BOTTOM TRIM WHITE BOTTOM TRIM BLUE BOTTOM TRIM GREEN BOTTOM TRIM PL BOTTOM TRIM S/S CATALYST MEMBRANE SWITCH WHITE * ITEMS NOT SHOWN 21 96114 96133 16255 16258 96134 96083 16247 96082 96049 96132 96062 96045 96044-01 96044-02 96053 96046 96043 96080-02 96075-01 96025 96076-01 96032 96040 96063 96013 96048 96052 96041 96031-01-PA 96031-02-PA 96031-03-PA 96031-04-PA 96031-05-PA 96031 12063 17201-02 130/230 PART NO. 96181 96186 96210-PC 96219-01-PC 96219-02-PC 96183 96211-PC 96178 96196-02 96031-01-PA 96173-02-PA 96173-03-PA 96173-04-PA 96173-05-PA 96173 Parts List / Assembly Bake ITEM DESCRIPTION 1 2 3 4 5 6 7 8 * 127/227 PART NO. ELEMENT MOUNTING BRACKET BAKE BOX REAR TOP BAKE ELEMENT BRACKET REAR BAKE BOX REAR BOTTOM BAKE ELEMENT BRACKET WELDMENT BAKE ELEMENT HOLDER BAKE ELEMENT BAKE ELEMENT BOX BAKE ELEMENT ASSEMBLY 96060 96056-02 96023 96056-01 96110-1 96022 16257 96050 96109 * ITEMS NOT SHOWN 2 5 6 3 1 7 8 4 22 130/230 PART NO. 96202 16397 Fastener Part List LOCATION DESCRIPTION OUTSIDE AIR JACKET REAR AIR JACKET INSIDE/LOWER AIR JACKET HINGE POCKET AIR JACKET SIDES/BTM OVEN CAN ASSY. BROIL TERMINAL BOX UPPER AIR JACKET UPPER AIR JACKET LATCH RETAINER PROBE COVER CONVECTION ASSEMBLY CONVECTION ELEMENT HOUSE & COVER TO BAFFLE BAFFLE TO OVEN OVEN SENSOR CONV.TOP INSUL RETAINER CONV. BTM. INSUL RETAINER BAKE ELEMENT ASSY. CATALYST CAT. DUCT W/ASSY CAT SCOOP LATCH HARNESS AIR DUCT TO OVEN BLOWER MOTOR BRACKET BLOWER THERMOSTAT BLOWER THERMOSTAT HI-TEMP BRACKET LOW/INTAKE DUCT BTM, UP MIDDLE FRONT AIR DAM MIDDLE PANEL W/ASSY DRIP BRACKET HINGE RECEPTACLE HINGE COVER RELAY MOUNT, CENTER RELAY MOUNT, ENDS SM 10 X 1/2 SCREW SM 10 X 1/2SCREW (MIDDLE) SM 10 X 1/2 SCREW SM 10 X 1/2 SCREW SIDES (4) ACROSS BTM (3) SM 10 X 1/2 SCREW SM 10 X 1/2 SCREW BACK FLANGE AT SIDES TO TERMINAL BOX SM 10 X 1/2 SCREW MS 10-24 X 1/2 SCREW MS 10-24 X 1/2 SCREW MS 10-24 X 1/2 SCREW MS 10-24 X 1/2 SCREW MS 10-24 X 1/2 SCREW SMS 6-35 X 3/8 SCREW SM 10 X 1/2 SCREW SM 10 X 1/2 SCREW SCREWS (ATT TO OVEN) MS 10-24 X 1/2 SCREW MS 10-24 X 1/2 SCREW SMS 6-32 X 3/8 SM 10 X 1/2 SCREW SM 10 X 1/2 SCREW 8-32 X 1/4 SM 10 8 X 5/8 SM 10 X 1/2 SCREW SM 10 X 1/2 SCREW SM 10 X 1/2 SCREW SM 10 X 1/2 SCREW MS 10-24 X 1/2 SCREW SM 10 X 3/8 HEX BOLT SM 10 X 3/8 SM 10 X 1/2 SCREW SM 10 X 1/2 SCREW 23 PART NO. (4) (2) (4) (8) (7) (8) (1) (2) (2) (2) (2) (4) (2) (4) (4) (2) (2) (4) (8) (3) (3) (4) (4) (8) (3) (2) (2) (2) (4) (3) (4) (2) (8) (16) (4) (4) 15001-19 15001-19 15001-19 15001-19 15001-19 15001-19 15001-19 15001-19 15001-19 15001-19 15001-23 15001-23 15001-23 15001-23 15001-23 15001-29 15001-19 15001-19 15001-19 15001-23 15001-23 15001-12 15001-19 15001-19 15001-40 15002-42 15004-19 15001-19 15001-19 15001-19 15001-23 15001-17 15002-46 15001-13 15001-19 15001-19 Fastener Part List LOCATION DESCRIPTION PART NO. CONTROL BOX SIDE CONTROL BOX BOTTOM TERMINAL BOX T-BLOCK MAIN/LO RELAY BOARD RELAY SPDT RELAY SPDT CONTROL PANEL SKIN TOP CONTROL MOUNT BRKT. EOC, DOUBLE CONTROL MOUNTING BRKT. LATCH MOUNT LATCH COVER LATCH COVER TOP LATCH COVER TOP BACK COVER BRACKET BACK COVER CONVECTION DUCT CONVECTION DUCT CONTROL COVER, REAR CONTROL COVER, FRONT OUTSIDE SPACER SIDE TRIM W/ASSY. FRONT FRAME FRONT FRAME CONVECTION MOTOR BRKT. CONVECTION PAD BAKE ELEMENT HOLDER ELEMENT MOUNTING BRKT. GLASS COVER TOP/BTM. HINGE BTM. PLATE HINGE TOP BRACKET. DOOR HEAT SHIELD BOLT, DOOR HANDLE PRO STYLE MS 10-24 X 1/2 SCREW (4) SM 10 X 1/2 SCREW (4) SMS 8-32 1/2 (2) SMS 8-32 1/2 (1) SM 10 X 1/2 (2) SM 0 X 3/8 (2) NUT HEX 6-32 (4) SCREWS (10) SM 10 X 3/8 (5) SMS 6-32 X 3/8 (4) WHR FLAT S/S (4) SM 10 X 1/2 SCREW (2) SM 10 X 3/4 (2) SCREWS (LATCH COVER BTM.) (3) SCREWS (LATCH COVER TOP) (3) SM 10 X 1/2 SCREW (4) (A/GUARD TO BCK/COVER(3) MS 10-24 X 1/2 SCREW (3) (COVER TO OVEN) (12) SM 10 X 1/2 SCREW (6) SM 10 X 1/2 SCREW (2) MS 10-24 X 1/2 SCREW (4) MS 10-24 X 1/2 SCREW (8) MS 10-24 X 1/2 SCREW (6) SCREWS (SIDES TO TOP & BTM.) (8) NUT HEX 8-32 (4) SCREWS (4) MS 10-24 X 1/2 SCREW (4) SM 10 X 1/2 SCREW (5) MS 10 X 1/2 (16) SMS 10-24 X 1/2 (4) SMS 10-24 X 1/2 (4) SM 10 X 3/8 (2) (4) 15001-23 15001-19 15001-46 15001-4 15001-04 15002-03 15021-07 8-32 X 1/4 15001-17 15001-12 15005-22 15001-19 15001-09 15001-09 15001-23 15001-19 15001-19 15001-23 15001-19 15001-19 15001-19 15001-23 15001-23 15001-23 15001-23 15004-10 15001-36 15001-23 15001-19 15001-14 15001-22 15001-22 15001-16 15001-34 24 Operating Instructions THE OVEN DISPLAY • The clock digits and functions are on the left side of the oven display and are in blue. • The upper oven temperature digits and heating functions are in the middle of the display and are in red (on double ovens). • The lower oven temperature digits and heating functions are on the right side of the oven display and are in red. • If you enter incorrect or incomplete information the oven will prompt you with Err in the clock digits and several rapid beeps. TO SET THE CLOCK 1) Press Clock. The display will show time. Enter the correct time of day by pressing the number keys. 2) About 5 seconds after the last number is entered, the new time will be set, or you may enter it immediately by pressing clock again. NOTE: The clock cannot be set when the oven is in a timed mode (timed bake, timed convection bake, timed convection roast, or clean). After a power outage the clock will blink with the time when power was lost. All cooking modes will be cancelled. Double Wall Oven Control Panel 12:35 Single Wall Oven Control Panel 12:35 USING THE BAKE MODE Standard bake mode uses the bake and broil heating elements. 1) Press upper or lower bake function key. Press the number keys to set a bake temperature from 1000 to 5500 F. 2) BAKE, PREHEAT AND ON will be displayed until it reaches the set temperature. When it reaches its set temperature, it will chime once and the words on and preheat will go out. The oven is now ready to cook. The word ON will be displayed whenever the oven requires more heat to stay at it’s set temperature. 25 Operating Instructions NOTE: When baking if the oven door is open, the oven will not heat.The word on may appear in the display, but this only indicates the oven is below temperature, and will resume normal operation when the door is closed. You may BAKE, BROIL, CONVECTION BAKE , or CONVECTION ROAST in both ovens at the same time. The oven cooling motors may come on and go off automatically when baking. PREHEATING During preheat, the hidden bake, hidden convection, and outer broil elements will operate as will the convection motor. After preheat only the outer broil and hidden bake elements are used. DURING BAKE DURING PREHEAT CONCEALED BROIL ELEMENT CONCEALED BROIL ELEMENT HIDDEN CONVECTION ELEMENT CONVECTION FAN HIDDEN BAKE ELEMENT HIDDEN BAKE ELEMENT USING THE CONVECTION BAKE Standard convection mode uses the convection and regular bake heating elements. 1) Press upper or lower CONV BAKE function key. Press the number keys to set a convection bake temperature from 1000 F to 5500 F. DURING CONVECTION BAKE COOLING FAN VENTS HIDDEN CONVECTION ELEMENT CONVECTION FAN HIDDEN BAKE ELEMENT 26 Operating Instructions 2) CONV BAKE, PREHEAT and ON will be displayed. The actual temperature in the oven will be displayed until it reaches the set temperature. When it reaches it’s set temperature, it will chime once and the words on and preheat will go out.The oven is now ready to cook. The word ON will be displayed whenever the oven requires more heat to stay at it’s set temperature. NOTE: During convection bake, when the oven door is open, the oven will not heat.The word ON may appear in the display, but this only indicates the oven is below temperature, and will resume normal operation when the door is closed. You may BAKE, BROIL, CONVECTION BAKE , OR CONVECTION ROAST in both ovens at the same time. The oven cooling motors may come on and go off automatically when cooking in convection bake. DURING PREHEAT FOR CONVECTION The hidden bake, hidden convection, and the outer broil elements will cycle on and off and the convection motor will operate. After PREHEAT, only the hidden bake and convection elements will operate, along with the convection motor. USING CONVECTION ROAST Convection Roast uses the broil and convection heating elements. 1) Press upper or lower CONV ROAST. Press the number keys to set a convection roast temperature from 1000 to 5500 F. 2) CONV ROAST, PREHEAT and ON will be displayed. The actual temperature in the oven will be displayed until it reaches the set temperature. When it reaches it’s set temperature it will chime once and the words ON and PREHEAT will go out. The oven is now ready to cook. The word ON will be displayed whenever the oven requires more heat to stay at it’s set temperature. DURING CONVECTION ROAST COOLING FAN VENTS CONCEALED BROIL ELEMENT HIDDEN CONVECTION ELEMENT CONVECTION FAN 27 Operating Instructions NOTE: During convection roast, if the oven door is open the oven will not heat.The word on may appear in the display, but this only indicates the oven is below temperature, and will resume normal operation when the door is closed. You may bake, broil, convection bake, or convection roast in both ovens at the same time. If the oven is set to an operating temperature less than 2000 F, then during preheat the hidden bake, hidden convection, and outer broil elements will operate, as will the convection motor. After preheat only the hidden convection element, hidden bake element, and convection motor are used. If the oven is set to an operating temperature of 2000 F or more, then during and after preheat, the hidden convection element, inner and outer broil elements will operate, as will the convection motor. The oven cooling motors may come on and go off automatically when in convection roast. TO USE BROIL Position rack on number 4 or 5 rack position near broil element, position 6 is not recommended for the best results. Place food in oven on broil pan and remember you must leave oven door open to Broil Stop position during broiling or the oven will cycle off. No need to preheat. Standard BROIL mode uses the inner and outer broil heating elements. 1) Press upper or lower oven BROIL. 2) Press any number key and HI will be displayed where you usually see the temperature digits.You may leave it on HI or set at any temperature from 1000 to 5500 F. (High is 5500 F.) 3) The word ON will be displayed whenever the oven is heating. When in BROIL the oven cooling motors will come on immediately. DURING BROIL COOLING FAN VENTS CONCEALED BROIL ELEMENT 28 Operating Instructions TO SET TIMER 1 OR TIMER 2 NOTE: Timer 1 and Timer 2 these timers DO NOT turn the oven on and off, they are simply timers.Their function is to alert you that the specified time has been reached. To turn an oven ON and OFF you must use the CLOCK. See the Timed Cooking and Delayed Timed Cooking section of this manual. 1) Press TIMER 1 or TIMER 2. 2) Press the number keys from 1 minute up to 11 hours 55 minutes. Pressing 1 to 59 will give that many minutes. 60 minutes is not allowed. Press 1, 0, 0 for 1 hour (1:00). Pressing 2, 1, 5 would give 2 hours, 15 minutes (2:15) etc. 3) One minute before the end of the set time the oven will chime once, then the display will show the seconds counting down. 4) At the end of the set time, END will display in the clock digits, and the oven will chime 4 times. It will chime twice every 30 seconds for the next 5 minutes, then cancel the timer. 5) To manually cancel the timer; Press TIMER 1 or TIMER 2. Or you may also press the upper or lower oven CANCEL but that will also cancel whatever cooking mode the oven is in. THE OVEN LIGHTS The oven lights operate in both ovens simultaneously. 1) To see into the oven you may press OVEN LIGHT SYMBOL. The lights in both ovens will come on. 2) When you open an oven door, the lights in both ovens will come on. NOTE: When the oven is in the clean mode the oven lights will not operate since the high self-clean temperatures would shorten the bulb life. USING THE FOOD PROBE You may use the food probe in the upper oven to cook to the internal temperature of a food product for more precise cooking. 1) Insert the tip of the food probe into the food. The first 1/2 inch of the probe is where the food temperature will be measured, so position it accordingly into the center of the meatiest portion. DO NOT position it next to a bone in the meat, since this will affect the temperature. 2) Then place the food product (with probe already inserted) in the oven and insert the plug of the food probe into the receptacle located at the top right front of the oven. 29 Operating Instructions 3) About 5 seconds after inserting the probe’s plug into the oven receptacle the flashing word Probe will show in the display along with rapid beeping. Press the probe key and enter a probe cooking temperature between 1000 to 2000 F using the number keys. Location for the plug end of food probe here. Insert the food probe 4) The display will show the actual probe sensor temperature of the food. 5) About 5 seconds after entering the probe cooking temperature the words CONV, BAKE and ROAST will flash along with rapid beeping. The control is prompting you to enter a cooking mode, so select the mode you wish to use; upper BAKE, CONV BAKE or CONV ROAST. 6) Next enter the temperature at which you want the oven to cook. Do not confuse this with the internal food temperature (the probe temperature) you set earlier. This will be the temperature of the oven to actually cook the food. Use the number keys to enter a temperature setting from 1000 to 5500. 7) The oven will heat until it reaches the probe temperature. The actual probe temperature shows in the display. When the probe set temperature is reached, END will show in the display and the oven will chime 4 times, the actual probe temperature will flash and the oven will automatically turn off. The oven will chime once every minute for the next 10 minutes. As the food cools the flashing probe temperature will show the actual food temperature. 8) Be careful not to burn yourself when removing the food probe plug from the oven receptacle. Once removed the probe temperature digits will go blank. 9) Wash the stainless steel end of the food probe in hot soapy water but DO NOT get the plug end of the probe wet. When not in use store in a dry place. It is not recommended to leave the probe in the oven when not in use. WARNING: Do not leave the food probe in the oven during the self cleaning as the probe will be destroyed. TO USE THE TIMED COOKING You can set the cooking time for the following modes: Convection Bake, Bake, or Convection Roast. Cook time will automatically shut off the oven at the specified time and then will chime to signal it is done. Only one oven at a time can be timed. First set the oven to one of the above mentioned cooking modes (as described in that section page 27). 30 Operating Instructions 1) To set the oven to cook a specific length of time press cook time. The oven will display COOK TIME U for upper or L for lower oven. Set the cook time by pressing the number keys. You may enter cooking times from 5 minutes up to 11 hours and 55 minutes.The display will then read TIMED U or L OVEN. 2) If both ovens are operating, press the mode key for the oven you wish to time. EXAMPLE: If the upper oven is in Bake mode and you want to time the upper oven press Upper Bake then Cook Time and enter the time. 3) At the end of the cooking time the oven will turn off automatically, END will be displayed and the oven will chime 4 times. the oven will chime once every minute for ten minutes. After that, the clock will return to time of day. TO USE THE DELAYED TIMED COOKING Delayed time is for setting the cooking time to start and stop at a later or more convenient time. 1) You must first set the oven to one of the above mentioned cooking modes. Only one oven at a time can be timed. 2) To set the oven to delay cook, press cook time. The oven will display cook time U or L oven. Set the cook time by pressing the number keys. You may enter cooking times from 5 minutes up to 11 hours and 55 minutes. 3) If both ovens are operating, press the mode key for the oven you wish to time. EXAMPLE: If the upper oven is in Convection Bake and the lower oven is in Bake mode and you want to time the upper oven press Upper Conv Bake then Cook Time and enter the time. 4) Press Stop Time. The oven will display stop time U or L oven. Enter the time of day you wish the oven to stop cooking using the number keys. The display will read delay timed U or L oven with the current time of day. 5) At the end of the cooking time, the oven will turn off, END will be displayed and the oven will chime 4 times. The oven will chime once every minute for ten minutes. After that, the clock will return to the time of day. USER OPTION CHILD SAFETY MODE This mode will not allow heating in either oven. Only the Clock,Timer 1 and Timer 2 will operate. This mode does not lock the doors. 1) Press and hold both the stop time and cook time keys for 3 seconds. The oven will display OFF in both temperature digits for 16 seconds. Pressing any inactive key will redisplay OFF for 16 seconds. 2) Hold both stop time and cook time for 3 seconds to clear this mode. 31 Operating Instructions USER OPTION OVEN CALIBRATION This oven is normally calibrated with a 150 F offset. That is, the oven is intentionally set to operate 150 F below normal. When operating the oven at 3500 F in bake, the average temperature will be 3350 F. The hidden bake and convection elements along with the ribbon broil element combine to make this oven operate better at lower temperatures. However, the oven temperature may be adjusted to suit the customer. It is adjustable by +- 350 F. 1) Set Bake 5000 F from an off state. Press and hold the bake key for 4 seconds. The bake key must be pressed within 3 seconds of entering 5000 F. Once accessed, the current calibration value is displayed in the red temperature digits. 2) To adjust the temperature up, key in a temperature from 5 to 35 in 50 increments using the number keys. 3) To adjust the temperature down, press the broil key until a (-) is displayed in front of the digits then enter a temperature from 5 to 35 in 50 increments. The broil key is used to toggle between positive and negative. 4) After displaying the new calibration temperature for several seconds, the oven will automatically exit the calibration mode. USER OPTION ON OR OFF THE END OF CYCLE CHIMES The end of a cooking cycle normally has a reminder chime once every minute for ten minutes. A timer end of cycle has two reminder chimes every 30 seconds for 5 minutes. These reminder chimes may be toggled off. 1) Hold down one of either of the cancel keys for 10 seconds. A chime will sound to indicate that the option is toggled. This same step is used to toggle the chimes on or off. USER OPTION CHANGING THE 12/24 HOUR CLOCK, OR TEMPERATURE DISPLAY 0C OR F0 This option is used to toggle between a 12 or 24 hour clock and degrees of Centigrade or Fahrenheit. 1) This option is only possible at Power Up. Power must be turned off to the oven at the circuit breaker box then turned back on while holding the Timer 1 key down. 2) The left two digits of the clock will display 12 or 24 to indicate the current option selected. The right digit will display a C or F to indicate the temperature mode selected. 3) The Upper BAKE key will toggle the 12 or 24 hour clock mode. 4) The Upper BROIL key will toggle the Centigrade/ Fahrenheit option. 5) Press either CANCEL key to exit this mode. 32 Element Removal / Component Access CONVECTION MOTOR NOTE: To replace the convection motor follow steps for convection element replacement page 40. STEP 1 Remove the four (4) baffle screws securing the convection pad cover to the liner. Pull motor assembly forward to gain access to the wires. Unscrew wire nuts to completely remove convection motor assembly from oven cavity. STEP 2 Motor and fan can now be replaced as needed. FIG.02 FIG.01 BAKE ELEMENT STEP 1 To remove the bake element assembly, disconnect the wires from the terminals (fig.03). Remove the eight (8) screws securing the bake element assembly to the oven. STEP 2 Pull the entire bake element assembly out to replace (fig.04). FIG.04 FIG.03 33 Component Access REAR COMPONENTS NOTE: Power to the oven must be turned off before servicing the oven. STEP 1 Using an oven dolly, pull the oven from its cutout. With a 5/16” socket, remove the eleven (11) screws securing the cover to the oven. STEP 2 You will now have access to Blower Motor, Blower Thermostat, High Temperature Cut-out and Bake Elements (figs 07 & 09). FIG.05 FIG.06 FIG.07 FIG.08 Hi-Temp Cutout FIG.09 Bake Element 34 Component Access BLOWER MOTOR AND BLOWER THERMOSTAT REMOVAL STEP 1 With a 5/16” socket remove the two (2) screws securing the blower motor assembly to the oven (fig.22). Pull the blower assembly towards you, then disconnect wires from motor. STEP 2 Carefully remove blower thermostat from blower motor assembly (fig.12). The blower thermostat is secured in place by two (2) nuts. Blower motor and / or blower thermostat can now be replace. FIG.11 FIG.10 FIG.12 35 Component Access HIGH TEMPERATURE CUT-OUT STEP 1 The high temperature cut-out is held in place by the cut-out bracket. The bracket is secured to the oven by two (2) screws, disconnect wires from terminals. STEP 2 With a 5/16” socket remove the two (2) screws. FIG.14 FIG.13 FIG.15 36 Oven Control Removal ELECTRONIC OVEN CONTROL Be sure the Wall Oven is cool and no food items or trays are in the oven. NOTE: Make sure the Wall Oven is unplugged from the electrical supply before servicing. STEP 1 Remove upper oven door. Using a phillips screwdriver remove the two (2) screws securing the control panel skin to the control panel mounts (figs. 17 & 18). STEP 2 Using a phillips screwdriver remove the five (5) screws securing the latch (fig.18) to the cover bottom. Remove the five (5) securing the latch cover top (fig.17). FIG.16 FIG.17 FIG.18 FIG.19 37 Oven Control Removal ELECTRONIC OVEN CONTROL (CONTINUED) STEP 3 The control cover assembly can now be removed. Care must be taken when removing since molex plugs are still attached. Remove molex plugs. STEP 4 Place a drop cloth on a flat surface, then lay the control panel assembly on its face to remove electronic oven control. Disconnect the membrane from the electronic oven control. With a phillips screwdriver remove the four (4) screws and replace electronic oven control. To reassemble, steps 1-4 must be done in reverse order. FIG.20 38 Latch Removal UPPER AND LOWER STEP 1 Remove oven door. With a phillips screwdriver remove the five (5) screws securing the latch cover bottom and top (figs.21 & 22). STEP 2 Latch assembly can now be pulled forward to access the rear of latch assembly (fig.23). NOTE: It is always wise to transfer wires while the original latch is still in place. This ensures the correct wires are connected to the correct terminals. FIG.22 FIG.21 FIG.23 39 Element Replacement CONVECTION ELEMENT STEP 1 Remove oven door. Remove the four (4) screws securing the convection baffle to the oven liner (fig.24). STEP 2 Remove the two (2) screws securing the element to the liner (figs.25 & 26). Pull element forward to reveal terminals. With a pair of pliers disconnect the wires from the element. The element can now be replaced (fig.27). FIG.24 FIG.25 FIG.26 FIG.27 40 Current Flow And Operation CURRENT FLOW ELEMENTS NOTE: 240 volts flow to each element. Upper Upper Upper Upper Oven Oven Oven Oven Bake Element - 2450 Watts, 10.2 Amps. Convection Element - 1900 Watts, 7.9 Amps. Broil Element (outer) - 1650 Watts, 6.88 Amps. Broil Element (inner) - 1850 Watts, 7.71 Amps. UPPER OVEN BAKE • Relays switch E23 to E8 closes during preheat. After preheat, the switch remains closed for 22 seconds out of every 60 seconds. • Relay switch E22 to E6 closes, and will remain closed during this cooking mode. • Relay switch E18 to E9 will close during preheat. After preheat, switch will open. • Relay switch E11 to E12 will close during preheat only.This will energize the Convection Motor. UPPER OVEN CONVECTION BAKE • Relay switch E23 to E8 closes in preheat and remains closed for 12 seconds out of every 60 seconds during temperatures less than 200 degrees. During preheat temperatures above 200 degrees, relay switch E23 to E8 remains closed for 20 seconds out of every 60 seconds. After preheat the relay switch remains open. • During temperatures less than 200 degrees, relay switch E22 to E6 closes during preheat and remains closed for 40 seconds out of every 60 seconds. After preheat, and while temperature is less than 200 degrees, the relay switch will remain closed for 30 seconds out of every 60 seconds.Temperatures above 200 degrees, the relay switch will remain closed 15 seconds out of every 60 seconds. • Relay switch E18 to E9 closes and remains closed during this cooking mode. • Relay switch E11 to E12 closes and energizes the Convection Motor. UPPER OVEN BROIL • Relay switch E23 to E8 will close, and remains closed during this cooking mode. • Relay switch E11 to E10 will close.This will energize the K1 relay. • Relay switch E11 to E13 will close.This will energize the Blower Motor. 41 Current Flow And Operation UPPER OVEN CONVECTION ROAST • Relay switch E23 to E8 closes in temperatures below 200 degrees, and will remain close for 12 seconds out of every 60 seconds. In temperatures above 200 degrees it remains closed until preheat is complete. After preheat, the relay switch will remain closed for 20 seconds out of every 60 seconds. • During temperatures below 200 degrees, relay switch E22 to E6 will close in preheat for 40 seconds out of every 60 seconds. After preheat the relay remains closed for 30 seconds out of every 60 seconds. • Relay switch E18 to E9 remains closed during this cooking mode. • Relay switch E11 toE10 closes in temperatures above 200 degrees. This energizes the K1 relay. UPPER OVEN CLEAN • Relay switch E23 to E8 will close during preheat. After preheat, the switch will remain closed for 45 seconds out of every 60 seconds. • Relay switch E22 to E6 will close after preheat. The switch will remain closed for 15 seconds out of every 60 seconds. • Relay switch E11 to E10 will close. This will energize the K1 relay. • Relay switch E11 to E13 will close. This will energize the Blower Motor. • Relay switch E11 to E17 closes. The Latch Motor is then energized, which opens LK1 and closes LK2. LOWER OVEN BAKE • Relays switch E13 to the normally open switch (Relay SPDT) closes during preheat. After preheat, the switch remains closed for 22 seconds out of every 60 seconds. • Relay switch E13 to E12 closes, and will remain closed during this cooking mode. • Relay switch E7 to E6 will close during preheat. This will energize the Convection Motor. After preheat, switch will open. LOWER OVEN BROIL • Relay switch E13 to the normally open switch (Relay SPDT), will close, and remains closed during this cooking mode. • Relay switch E7 to E8 will close. This will energize the K2 relay. 42 Current Flow And Operation LOWER OVEN CONVECTION BAKE • Relay switch E13 to the normally open switch (Relay SPDT) closes in preheat and remains closed for 12 seconds out of every 60 seconds during temperatures less than 200 degrees. During preheat temperatures above 200 degrees, relay switch E23 to the normally open switch (Relay SPDT), remains closed for 20 seconds out of every 60 seconds. After preheat the relay switch remains open. • During temperatures less than 200 degrees, relay switch E13 to E12 closes during preheat and remains closed for 40 seconds out of every 60 seconds. After preheat, and while temperature is less than 200 degrees, the relay switch will remain closed for 30 seconds out of every 60 seconds.Temperatures above 200 degrees, the relay switch will remain closed 15 seconds out of every 60 seconds. • Relay switch E11 to E14 closes and remains closed during this cooking mode. • Relay switch E7 to E6 closes and energizes the Convection Motor. LOWER OVEN CONVECTION ROAST • Relay switch E13 to the normally open switch (Relay SPDT), closes in temperatures below 200 degrees, and will remain closed for 12 seconds out of every 60 seconds. In temperatures above 200 degrees it remains closed until preheat is complete. After preheat, the relay switch will remain closed for 20 seconds out of every 60 seconds. • During temperatures below 200 degrees, relay switch E13 to E12 will close in preheat for 40 seconds out of every 60 seconds. After preheat the relay remains closed for 30 seconds out of every 60 seconds. • Relay switch E11 to E14 remains closed during this cooking mode. • Relay switch E7 to E8 closes in temperatures above 200 degrees. This energizes the K2 relay. • Relay switch E7 to E6 closes, which energizes the Convection Motor. LOWER OVEN CLEAN • Relay switch E13 to the normally open switch (Relay SPDT), will close during preheat. After preheat, the switch will remain closed for 45 seconds out of every 60 seconds. • Relay switch E13 to E12 will close after preheat. The switch will remain closed for 15 seconds out of every 60 seconds. • Relay switch E7 to E8 will close. This will energize the K2 relay. Also, the "DRLK" is closed to operate the lock motor, which opens LK1 and closes LK2 43 Warranty LENGTH OF WARRANTY One (1) Year Full – Covers the entire product. Ten (10) Years Limited – Porcelain oven, porcelain inner door panel. DCS WILL COVER All repair labor and parts found to be defective due to materials or workmanship for one full year from date of purchase. Service must be provided by Authorized Factory Agent during normal working hours. DCS WILL NOT PAY FOR • • • • • • • • Installation or start-up. Cleaning of general maintenance. Shipping damage. Service by an unauthorized agency. Damage or repairs due to service by an unauthorized agency or the use of unauthorized parts. Service during other than normal working hours Improper installation, such as improper hook-up, etc. Service visits to teach you how to use the appliance; correct the installation; reset circuit breakers or replace home fuses • Repairs due to other than normal household use. • Damage caused from accident, abuse, alteration, misuse, incorrect installation or installation not in accordance with local codes • Units installed in non-residential application such as day care centers, bed and breakfast centers, churches, nursing homes, restaurants, hotels, schools, etc. This warranty applies to appliances used in residential applications; it does not cover their use in commercial situations. This warranty is for products purchased and retained in the 50 states of the U.S.A., the District of Columbia and Canada.This warranty applies even if you should move during the warranty period. Should the appliance be sold by the original purchaser during the warranty period, the new owner continues to be protected until the expiration date of the original purchaser's warranty period. This warranty gives you specific legal rights. You may also have other rights which vary from state to state. REPLACEMENT PARTS CAN BE OBTAINED FROM The nearest parts distributor or, DCS Customer Service Department 5800 Skylab Road, Huntington Beach, CA 92647 Or call Direct Parts / Customer Service (888) 281-5698 or fax us at (714) 372-7004. 44 As product improvement is an ongoing process at DCS, we reserve the right to change specifications or design without notice. 5800 Skylab Road, Huntington Beach, CA. 92647 Tel: (714) 372-7000 Fax: (714) 372-7004 Parts/Customer Service (888) 281-5698 www.dcsappliances.com Part No. 10930 Rev. B Litho in USA 01/2002