Download Maytag AEW3630DDS Specifications
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Service This manual is to be used by qualified appliance technicians only. Maytag does not assume any responsibility for property damage or personal injury for improper service procedures done by an unqualified person. Electric Wall Ovens This Base Manual covers general information Refer to individual Technical Sheet for information on specific models This manual includes, but is not limited to the following: AEW3530DD* AEW3630DD* AEW4530DD* AEW4630DD* JJW7530DD* JJW8127DD* JJW8130DD* JJW8227DD* JJW8230DD* JJW8527DD* JJW8530DD* JJW8627DD* JJW8630DD* JJW9527DD* JJW9530DD* JJW9627DD* JJW9630DD* JJW9827DD* JJW9830DD* MEW5527DD* MEW5530DD* MEW5627DD* MEW5630DD* MEW6527DD* MEW6530DD* MEW6627DD* MEW6630DD* 16022506 Revision 0 November 2003 Important Information Important Notices for Servicers and Consumers Maytag will not be responsible for personal injury or property damage from improper service procedures. Pride and workmanship go into every product to provide our customers with quality products. It is possible, however, that during its lifetime a product may require service. Products should be serviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools, parts, testing instruments and the appropriate service information. IT IS THE TECHNICIANS RESPONSIBLITY TO REVIEW ALL APPROPRIATE SERVICE INFORMATION BEFORE BEGINNING REPAIRS. ! WARNING To avoid risk of severe personal injury or death, disconnect power before working/servicing on appliance to avoid electrical shock. To locate an authorized servicer, please consult your telephone book or the dealer from whom you purchased this product. For further assistance, please contact: Customer Service Support Center CAIR Center Web Site Telephone Number WWW.AMANA.COM ................................................ 1-800-843-0304 WWW.JENNAIR.COM ............................................. 1-800-536-6247 WWW.MAYTAG.COM ............................................. 1-800-688-9900 CAIR Center in Canada ........................................... 1-800-688-2002 Amana Canada Product ........................................... 1-866-587-2002 Recognize Safety Symbols, Words, and Labels ! DANGER DANGER—Immediate hazards which WILL result in severe personal injury or death. ! WARNING WARNING—Hazards or unsafe practices which COULD result in severe personal injury or death. ! CAUTION CAUTION—Hazards or unsafe practices which COULD result in minor personal injury, product or property damage. 2 16022506 Rev. 0 ©2003 Maytag Appliances Company Table of Contents Important Information .................................................. 2 Important Safety Information ALL APPLIANCES ................................................. 4 SELF-CLEANING OVEN ........................................ 4 OVEN .................................................................... 4 In Case of Fire ........................................................ 4 Precautions ............................................................ 4 General Information Cooking Nomenclature ........................................... 5 Rating Label ........................................................... 6 Functional Operation .............................................. 6 Cooking Guide ....................................................... 6 Specifications ........................................................ 7 Model Identification ................................................ 7 Service ................................................................... 7 Parts and Accessories ........................................... 7 Extended Service Plan ........................................... 7 Troubleshooting Procedures ....................................... 8 Testing Procedures ..................................................... 9 H1 Control ............................................................ 11 H2 Control ............................................................ 13 “Quick Test” mode for Electronic Range Control .. 17 Description of Error Codes ................................. 17 UH1 Control ......................................................... 20 UH2 Control ......................................................... 21 Test Mode .......................................................... 22 Description of Error Codes ................................. 23 ©2003 Maytag Appliances Company Disassembly Procedures Removing and Replacing Unit ............................... 26 Control Panel Assembly....................................... 26 Control Board Assembly ...................................... 26 Touch Panel ......................................................... 26 Side Trim(s) ......................................................... 26 Stepdown Transformer(s) ..................................... 26 Upper, Lower, and Single Oven High Limits ......... 27 Oven Sensor (some models) ................................ 27 Oven Sensor (some models) ................................ 27 Broil Element / Broil Element Reflector ................ 27 Convection Fan Assembly .................................... 27 Upper and Lower Oven Bake Element .................. 28 Upper / Single Oven Door Latch / Door Light Switch Assembly (some models) .... 28 Lower Oven Door Latch / Door Light Switch Assembly ............................. 28 Oven Light Assembly ........................................... 28 Oven Door Removal .............................................. 29 Upper Blower Motor .............................................. 29 Lower Blower Motor .............................................. 29 Vent Assembly / Smoke Eliminator ..................... 30 Oven Door Hinge .................................................. 30 Frameless Door Disassembly .............................. 30 Appendix A Installation Instructions ....................................... A-2 16022506 Rev. 0 3 Important Safety Information SELF-CLEANING OVEN ! CAUTION To avoid personal injury, do not sit, stand or lean on oven door. ! WARNING To avoid risk of electrical shock, personal injury, or death, make sure your oven has been properly grounded and always disconnect it from main power supply before any servicing. 1. Do Not Clean Door Gasket—The door gasket is essential for a good seal. Care should be taken not to rub, damage, or move the gasket. 2. Do Not Use Oven Cleaners—No commercial oven cleaner or oven liner protective coating of any kind should be used in or around any part of the liner. 3. Clean Only Parts Listed in Manual. See Cleaning section. 4. Before Self-Cleaning the Oven—Remove broiler pan, oven racks, and other utensils. OVEN ! CAUTION This appliance contains or produces a chemical or chemicals which can cause death or serious illness and which are known to the state of California to cause cancer, birth defects or other reproductive harm. To reduce the risk from substances in the fuel or from fuel combustion make sure this appliance is installed, operated, and maintained according to the instructions in this booklet. 1. Use Care When Opening Door—Let hot air or steam escape before removing or replacing food. 2. Do Not Heat Unopened Food Containers—Build-up of pressure may cause container to burst and result in injury. 3. Keep Oven Vents Ducts Unobstructed. 4. Placement of Oven Racks—Always place oven racks in desired location while oven is cool. If rack is removed while oven is hot, do not let potholder contact hot oven. In Case of Fire ALL APPLIANCES 1. Proper Installation—Be sure your appliance is properly installed and grounded by a qualified technician. 2. Never Use Appliance for Warming or Heating the Room. 3. Do Not Leave Children Alone—Children should not be alone or unattended in the area where the appliance is in use. They should never be allowed to sit or stand on any part of the appliance. 4. Wear Proper Apparel—Loose fitting or hanging garments should never be worn while using appliance. 5. User Servicing—Do not repair or replace any part of the appliance unless specifically recommended in the manual. All other servicing should be referred to a qualified technician. 6. Storage in or on Appliance—Flammable materials should not be stored in oven. 7. Do Not Use Water on Grease Fires—Smother fire or flame, or use dry chemical or foam-type extinguisher. 8. Use Only Dry Potholders—Moist or damp potholders on hot surfaces may result in burns from steam. Do not let potholder touch burners. Do not use a towel or other bulky cloth. 4 Fires can occur as a result of over cooking or excessive grease. Though a fire is unlikely, if one occurs, proceed as follows: Oven Fires 1. If you see smoke from oven, do not open oven door. 2. Turn oven control to OFF. 3. As an added precaution, turn off power at main circuit breaker or fuse box. 4. Turn on vent to remove smoke. 5. Allow food or grease to burn itself out in oven. 6. If smoke and fire persist, call fire department. 7. If there is any damage to components, call repair service before using oven. Precautions • Do not mix household cleaning products. Chemical mixtures may interact with objectionable or even hazardous results. • Do not put plastic items on warm cooking areas. They may stick and melt. • Do not use damp sponge or dishcloth to clean oven when oven is hot. Steam from sponge or dishcloth can burn. • Do not leave fat heating unless you remain nearby. Fat can ignite if overheated by spilling onto hot surfaces. 16022506 Rev. 0 ©2003 Maytag Appliances Company General Information This manual provides basic instructions and suggestions for handling, installing , and servicing electric wallovens. The directions, information, and warnings in this manual are developed from experience with, and careful testing of the product. If the unit is installed according to the Installation Instructions, it will operate properly and will require minimal servicing. A unit in proper operating order ensures the consumer all the benefits provided by efficient electric cooking. This manual contains information needed by authorized service technicians to install and service electric wallovens pertaining to this manual. There maybe, however some information which needs further explanation. Refer to individual Installation Instructions, Use and Care, Technical Sheets, or toll free technical support line to answer questions from authorized service technicians. Cooking Nomenclature A E R 5 5 1 5 Q A W Color A B C H L P Q S T W F N Brand A C G H J M N U Y Amana Magic Chief Graffer & Sattler Hardwick Jenn-Air Maytag Norge Universal Crosley Listing Fuel B D E/J G L M P X W Almond on Almond Black Brushed Chrome Traditional White Traditional Almond Prostyle Monochromatic Bisque Stainless Traditional Bisque White on White Frost White (True Color White) Natural Bisque (True Color Bisque) A C D G M P Butane Dual Fuel Electric Gas, Natural Liquid Propane Microwave Standing Pilot No Fuel Warming Drawer X UL/AGA CSA/CGA/CUL Dual Listed 220-240 V / 50-60 Hz Military Model PSB Approved (Singapore) Export 120 V / 60 Hz Production Code This identifies which version of production the unit is. Product Type A C D E G L M P Q R S T V W Y Z Accessory/Cartridge Cooktop Updraft/Countertop Downdraft Cooktop or Warming Drawer Eyelevel Range Grill Range (20") Range (36") Drop In (24") Wall Oven (27") Range, Free-Standing (30") Slide-In (30") Range Hood OTR Wall Oven RV Range RV Top ©2003 Maytag Appliances Company Feature Content 1000-3999 4000-6999 7000-9999 16022506 Rev. 0 Brands Maytag/Amana Jenn-Air 5 General Information Rating Label Model numbers are recorded on the rating label. Rating label is located on the lower front right corner of the oven frame. It can be seen by opening the oven door. Before ordering parts, write down the correct model and serial number from rating label. This avoids incorrect shipments and delays. Please refer to parts reference material when ordering replacement parts. Functional Operation Bake Top and bottom elements operate during bake. Bake can be used to cook foods which are normally baked. Oven must be preheated. Broil Top element operates during broil. Broil can be used to cook foods which are normally broiled. Preheating is not required when using broil. All foods should be turned at least once except fish, which does not need to be turned. Convection Bake Upper element, lower element, and fan operate during convection bake. Convection bake should be used for cooking casseroles and roasting meats. Oven should be preheated for best results when using convection bake. Pans do not need to be staggered. Cooks approximately 25% quicker than bake. 6 Convection Broil Top element and fan operate when using convection broil. Convection broil can be used to cook foods that are normally broiled. Oven does not require preheating when using convection broil. Food does not need to be turned during cooking. Cooks approximately 25% quicker than broil. Convection Rear element and fan operate during convection. Convection should be used for cooking pastries, souffles, yeast bread, cakes and cookies. Oven should be preheated for best results when using convection. Pans do not need to be staggered. Cooks approximately 25% quicker than bake. Cooking Guide Refer to owners manual, for following recommendations only as a guide for times and temperature. Times, rack position, and temperatures may vary depending on conditions and food type. For best results, always check food at minimum time. When roasting, choose rack position based on size of food item. 16022506 Rev. 0 ©2003 Maytag Appliances Company General Information Specifications Parts and Accessories Refer to individual Technial Sheet for information regarding specifications. Purchase replacement parts and accessories over the phone. To order accessories for your product call: Model Identification Complete registration card and promptly return. If registration card is missing: • For Amana product call 1-800-843-0304 or visit the Web Site at www.amana.com • For Maytag product call 1-800-688-9900 or visit the Web Site at www.maytag.com • For Jenn-Air product call 1-800-536-6247 or visit the Web Site at www.jennair.com • For product in Canada call 1-866-587-2002 or visit the Web Sites at www.amana.com or www.maytag.com or www.jennair.com When contacting provide product information located on rating plate. Record the following: Model Number: Manufacturing Number: Serial or S/N Number: Date of purchase: Dealer’s name and address: ___________________ ___________________ ___________________ ___________________ ___________________ • For Amana product call 1-877-232-6771 or visit the Web Site at www.amana.com • For Maytag/Jenn-Air product call 1-800-462-9824 or visit the Web Site at www.maytag.com or www.jennair.com • For product in Canada call 1-866-587-2002 or visit the Web Sites at www.amana.com or www.maytag.com or www.jennair.com Extended Service Plan We offer long-term service protection for this new oven. • Asure™ Extended Service Plan is specially designed to supplement Amana’s strong warranty. This plan covers parts, labor, and travel charges. Call 1-866-232-6244 for information. • Dependability PlusSM Extended Service Plan is specially designed to supplement Maytag’s and Jenn-Air’s strong warranty. This plan covers parts, labor, and travel charges. Call 1-800-925-2020 for information. Service Keep a copy of sales receipt for future reference or in case warranty service is required. To locate an authorized servicer: • For Amana product call 1-800-628-5782 or visit the Web Site at www.amana.com • For Maytag/Jenn-Air product call 1-800-462-9824 or visit the Web Site at www.maytag.com or www.jennair.com • For product in Canada call 1-866-587-2002 or visit the Web Sites at www.amana.com or www.maytag.com or www.jennair.com Warranty service must be performed by an authorized servicer. We also recommend contacting an authorized servicer, if service is required after warranty expires. ©2003 Maytag Appliances Company 16022506 Rev. 0 7 Troubleshooting Procedures ! WARNING To avoid risk of electrical shock, personal injury, or death, disconnect power to oven before servicing, unless testing requires it. Problem Possible Cause Open bake element ..................................... No bake element operation Loose wire connection or broken wire......... Open broil element ...................................... No broil element operation Loose wire connection or broken wire......... Programming error ...................................... Oven not operating Power outage .............................................. Power outage .............................................. Clock and timer not working Failed oven lamp ......................................... Oven light does not operate Failed wiring ................................................ Failed light socket........................................ Failed light plunger ...................................... Programming error ...................................... Self-clean cycle not working Oven is self-cleaning ................................... Oven is still hot ............................................ Oven door will not unlock Normal ......................................................... Oven smokes/odor first few times of usage Failure Codes 8 Electronically Controlled.............................. 16022506 Rev. 0 Correction • Check element for continuity, replace if failed. • Verify all connections are clean and tight, replace broken wire. • Check element for continuity, replace if failed. • Verify all connections are clean and tight, replace broken wire. • Shut off power to oven for five minutes by switching off circuit breaker. Reset circuit breaker and try oven again. • Verify power is present at unit. Verify that the circuit breaker is not tripped. • Replace household fuse, but do not fuse capacity. • Verify power is present at unit. Verify that the circuit breaker is not tripped. • Replace household fuse, but do not fuse capacity. • Refer to Use and Care Manual “Operating Instructions”, if continues contact service. • Check lamp and replace is necessary. • Check for broken, loose or dirty connections. • Check light socket for continuity. • Check plunger for continuity. • Shut off power to oven for five minutes by switching off circuit breaker. Reset circuit breaker and try oven again. • Allow cycle to complete. • Will not unlock until unit has cooled to safe temperature. Do not force door open, this will void warranty. Blow cool air on door latch area to quicken process. • Minor smoking or odor is normal the first few times of oven usage. • Ventilate area well and perform self-clean cycle. • Refer to specific Technical Sheet for diagnostic checks. ©2003 Maytag Appliances Company Testing Procedures ! WARNING To avoid risk of electrical shock, personal injury or death; disconnect power to oven before servicing, unless testing requires it. Illustration Component Oven light socket Oven light housing Bake element Test Procedure Test continuity of receptacle terminals . Results Indicates continuity with bulb screwed in. Measure voltage at oven light .............. 120 VAC; see wiring diagram for terminal identification. If no voltage is present at oven light check wiring. Disconnect connector and test resistance of terminals ......................... Verify bulb is plugged in properly. Indicates continuity with bulb installed. Measure voltage at oven light .............. 12 VAC, see wiring diagram for terminal identification. If no voltage is present at oven light, check wiring or light switches. 2600 W - Approximately 21 Ω - cold 2800 W - Approximately 20 Ω - cold Test continuity of terminals .............. Test voltage to terminals.................. 240 / 208 VAC Test continuity of terminals ................ Approximately 20 Ω - cold Test voltage to terminals.................... 240 / 208 VAC Test continuity of terminals .............. Approximately 25 Ω - cold Test voltage to terminals.................. 240 / 208 VAC Test continuity of terminals ................ Approximately 15 Ω - cold Test voltage to terminals.................... 240 / 208 VAC Resistor assembly Test continuity of resistor ................... Approximately 41 Ω Convection element Test continuity of terminals ................ Approximately 30 Ω - cold Test voltage to terminals.................... 240 / 208 VAC Verify supply voltage.......................... 120 VAC Bake element Broil element Broil element Convection motor fan Check continuity of terminals, and verify terminals are not shorted to chassis............................................... Cooling fan motors Verify supply voltage.......................... Temperature sensor Check continuity of terminals, and verify terminals not shorted to chassis Measure resistance............................ Controls Verify proper operation. Approximately 400 Ω 120 VAC Continuity Approximately 1080 Ω at room temperature (70ºF). Open at 260°F, Closes at 200°F Open at 225°F, Closes at 165°F Open at 215°F, Closes at 155°F ©2003 Maytag Appliances Company 16022506 9 Testing Procedures ! WARNING To avoid risk of electrical shock, personal injury or death; disconnect power to oven before servicing, unless testing requires it. Illustration Bottom View Component Rotary encoder Door plunger switch NC C Test Procedure Test continuity of terminals Pin 3 to Pin 4 .................................. Results No continuity with switch at rest position. Continuity with switch depressed. Pin 1 to Pin 4 .................................. No continuity with switch at rest position. Continuity with switch depressed and changes stat as switch is rotated. Pin 2 to pin 4................................... No continuity with switch at rest position. Continuity with switch depressed and changes stat as switch is rotated. Remove switch from unit and measure the following points: C-NO.................................................. Plunger in continuity, Plunger out infinite. Switch connection in following positions: Unlocked ............................................ COM-NO=Open, COM-NC=Closed Locked................................................ COM-NO=Closed, COM-NC=Open Remove switch from unit and measure the following points: C-NO.................................................. Plunger in continuity, Plunger out infinite. Verify input voltage............................. Verify output voltage........................... Approximately 120 VAC Approximately 12 VDC NO Motorized door latch NC NO COM Door switch NO COM Stepdown transformer Primary Secondary 10 16022506 ©2003 Maytag Appliances Company Testing Procedures ! WARNING To avoid risk of electrical shock, personal injury or death; disconnect power to oven before servicing, unless testing requires it. Illustration H1 Controlled Component Oven temperature adjustment H1 Controlled Temperature display H1 Controlled Clock Display H1 Controlled 24 Hour Clock H1 Controlled Factory Default H1 Controlled Twelve hour off H1 Controlled Sabbath Mode Test Procedure Press BAKE pad. Enter 550 on the digit-pad. Immediately press and hold BAKE pad for 3 seconds. Oven can be adjusted from -35 to +35 degrees in 5-degree increments by pressing AUTOSET pad. To avoid over adjusting the oven, move temperature 5 degrees each time. Wait 4 seconds for the data entry timer to expire to accept the change. Temperature adjustment will be retained even through a power failure. Press and hold Cancel and Bake pads for 3 seconds. Press and hold Cancel and Clock pads for 3 seconds. Press and hold Cancel and Favorite pads for 3 seconds. Press and hold Cancel and Keep Warm pads for 3 seconds. Control will automatically cancel any cooking operation and remove all relay drives 12 hours after the last pad touch. Hold CLOCK pad for 3 seconds to activate Sabbath mode. Hold CLOCK pad for 3 seconds to disable Sabbath mode. H1 Controlled H1 Controlled Child lock out Diagnostic Code Display ©2003 Maytag Appliances Company Press and hold Cancel and Cook & Hold pads for 3 seconds. “OFF” will display where the temperature normally appears. “LOCK” will display flashing while door is locking. To reactivate the control, press and hold Cancel and Cook & Hold pads for 3 seconds. See “Quick Test Mode”. Cycle through the codes using the number pads 1 through 5. 16022506 Results While increasing or decreasing oven temperature, this does not affect selfcleaning temperature. This mode enables the user to indicate °F or °C on the display. Allows clock to be toggled On or OFF. Allows the time on the clock to be toggled from 12 hour or 24 hour display. Allows the clock to be reset to factory settings. See Sabbath mode to disable. “SAb” will be displayed and flash for 5 seconds. Display will go back to time of day. All pad inputs are disabled except for CANCEL and CLOCK pads. This mode disables the normal 12 hour shutoff to allow operation of the bake mode for a maximum of 72 hours. This is a safety feature that can be used to prevent children from accidentally programming the oven. It disables the electronic oven control. Child lockout features must be reset after a power failure. The last 5 diagnostic codes will be stored in the non-volatile memory. See “Description of Error Codes” for explanation. 11 Testing Procedures ! WARNING To avoid risk of electrical shock, personal injury or death; disconnect power to oven before servicing, unless testing requires it. Continuity is indicated as follows: 1000 – 6600 Ω for Cancel pad 1000 – 15000 Ω for All other pads Amana Matrix Control Panel Assembly 16 9 8 1 Jenn-Air Matrix Control Panel Assembly Continuity is indicated as follows: 1000 – 6600 Ω for Cancel pad 1000 – 15000 Ω for All other pads 16 9 8 1 Maytag Matrix Control Panel Assembly Continuity is indicated as follows: 1000 – 6600 Ω for Cancel pad 1000 – 15000 Ω for All other pads Delay CANCEL Convect Bake Bake Broil Convect Roast Keep warm Oven Light Clean Timer Clock Cook & Hold Favorite Autoset 16 9 8 1 12 16022506 Pad 1 2 3 4 5 6 7 8 9 0 Cancel Clock Cook & Hold Broil Bake Convect Clean Keep Warm Favorite Timer Oven Light Convect Roast Pad 1 2 3 4 5 6 7 8 9 0 Cancel Clock Cook & Hold Broil Bake Clean Keep Warm Favorite Timer Oven Light Pad 1 2 3 4 5 6 7 8 9 0 Cancel Clock Cook & Hold Broil Bake Convect Bake Convect Roast Clean Keep Warm Favorite Timer Oven Light Trace 5 & 10 4 & 11 4 & 12 4 & 13 5 & 15 4 & 10 11 & 12 12 & 13 13 & 15 4 & 15 1&3 5 & 13 10 & 11 5 & 12 5&7 5 & 11 7 & 13 4&5 7 &15 4&7 7 &12 7 & 11 Trace 13 & 15 12 & 15 10 & 15 7 & 13 12 & 13 10 & 12 4 & 13 4 & 12 5 & 10 5 & 12 1 & 2/3 4 & 14 5 & 14 13 & 14 7 & 15 5&7 14 & 15 5 & 13 4&5 4 & 10 Trace 13 & 15 12 & 13 12 & 15 4 & 11 4 & 12 4 & 10 5 & 11 5 & 13 5 & 10 5 & 12 1&3 7 & 13 11 & 13 11 & 12 10 & 11 11 & 15 5&7 4 & 13 7 & 11 4&5 4&7 10 & 12 Measurement Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Measurement Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Measurement Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity ©2003 Maytag Appliances Company Testing Procedures ! WARNING To avoid risk of electrical shock, personal injury or death; disconnect power to oven before servicing, unless testing requires it. Illustration H2 Controlled Component Oven temperature adjustment H2 Controlled Temperature display H2 Controlled Clock Display H2 Controlled 24 Hour Clock H2 Controlled Factory Default H2 Controlled Twelve hour off H2 Controlled Sabbath Mode Test Procedure Press BAKE pad. Enter 550 on the digit-pad. Immediately press and hold BAKE pad for 3 seconds. Oven can be adjusted from -35 to +35 degrees in 5-degree increments by pressing AUTOSET pad. To avoid over adjusting the oven, move temperature 5 degrees each time. Wait 4 seconds for the data entry timer to expire to accept the change. Temperature adjustment will be retained even through a power failure. Press and hold Cancel and Bake pads for 3 seconds. Press and hold Cancel and Clock pads for 3 seconds. Press and hold Cancel and Favorite pads for 3 seconds. Press and hold Cancel and Keep Warm pads for 3 seconds. Control will automatically cancel any cooking operation and remove all relay drives 12 hours after the last pad touch. Hold CLOCK pad for 3 seconds to activate Sabbath mode. Hold CLOCK pad for 3 seconds to disable Sabbath mode. H2 Controlled H2 Controlled Child lock out Diagnostic Code Display ©2003 Maytag Appliances Company Press and hold Cancel and Cook & Hold pads for 3 seconds. “OFF” will display where the temperature normally appears. “LOCK” will display flashing while door is locking. To reactivate the control, press and hold Cancel and Cook & Hold pads for 3 seconds. See “Quick Test Mode”. Cycle through the codes using the number pads 1 through 5. 16022506 Results While increasing or decreasing oven temperature, this does not affect selfcleaning temperature. This mode enables the user to indicate °F or °C on the display. Allows clock to be toggled On or OFF. Allows the time on the clock to be toggled from 12 hour or 24 hour display. Allows the clock to be reset to factory settings. See Sabbath mode to disable. “SAb” will be displayed and flash for 5 seconds. Display will go back to time of day. All pad inputs are disabled except for CANCEL and CLOCK pads. This mode disables the normal 12 hour shutoff to allow operation of the bake mode for a maximum of 72 hours. This is a safety feature that can be used to prevent children from accidentally programming the oven. It disables the electronic oven control. Child lockout features must be reset after a power failure. The last 5 diagnostic codes will be stored in the non-volatile memory. See “Description of Error Codes” for explanation. 13 Testing Procedures ! WARNING To avoid risk of electrical shock, personal injury or death; disconnect power to oven before servicing, unless testing requires it. Amana Matrix Control Panel Assembly Continuity is indicated as follows: 1000 – 6600 Ω for Cancel pad 1000 – 15000 Ω for All other pads 18 11 10 1 Jenn-Air Matrix Control Panel Assembly Continuity is indicated as follows: 1000 – 6600 Ω for Cancel pad 1000 – 15000 Ω for All other pads 18 11 10 1 14 16022506 Pad 1 2 3 4 5 6 7 8 9 0 Lower Cancel Lower Broil Lower Bake Delay Clock Favorite Lower Clean Upper Clean Upper Cancel Convect Lower Light Upper Keep Warm Upper Light Autoset Lower Keep Warm Convect Roast Upper Bake Timer 2 Cook & Hold Upper Broil Timer 1 Pad 1 2 3 4 5 6 7 8 9 0 Lower Cancel Upper Cancel Delay Clock Favorite Lower Clean Upper Clean Timer 2 Lower Bake Lower Light Upper Keep Warm Upper Light Autoset Lower Keep Warm Timer 1 Lower Broil Upper Bake Cook & Hold Upper Broil Trace 4 & 15 5 & 14 6 & 14 7 & 14 8 & 15 4 & 14 5&6 6&7 7&8 8 & 14 1&2 4 & 17 4&5 6 & 17 6 & 16 8 & 16 5 & 15 4 & 16 11 & 12 5 & 17 15 & 17 5 & 16 7 & 17 7 & 15 6 & 15 14 & 17 15 & 16 16 & 17 7 & 16 14 & 15 8 & 17 Trace 15 & 16 14 & 16 16 & 17 6 & 16 6&7 7 & 17 5&6 5 & 14 6 & 14 14 & 15 1&2 11 & 12 5&7 7 & 16 4 & 16 4 & 15 4 & 14 7&8 7 & 15 14 & 17 4&5 8 & 17 7 & 14 4&8 8 & 16 8 & 15 5 & 15 5 & 16 8 & 14 Measurement Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Measurement Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity ©2003 Maytag Appliances Company Testing Procedures ! WARNING To avoid risk of electrical shock, personal injury or death; disconnect power to oven before servicing, unless testing requires it. Maytag Matrix Control Panel Assembly Continuity is indicated as follows: 1000 – 6600 Ω for Cancel pad 1000 – 15000 Ω for All other pads 18 11 10 1 ©2003 Maytag Appliances Company 16022506 Pad 1 2 3 4 5 6 7 8 9 0 Lower Cancel Upper Cancel Conv Bake Delay Clock Favorite Lower Clean Upper Clean Lower Bake Lower Light Upper Keep Warm Upper Light Autoset Lower Keep Warm Conv Roast Lower Broil Upper Bake Timer 2 Cook & Hold Upper Broil Timer 1 Trace 15 & 16 14 & 16 16 & 17 7 & 15 6&7 6 & 17 6 & 17 5 & 14 6 & 14 8 & 14 1&2 11 & 12 4&5 5&6 4&7 5&7 4&8 7&8 4 & 14 7 & 14 7 & 17 8 & 17 14 & 17 4 & 15 5 & 15 8 & 15 14 & 15 4 & 16 5 & 16 7 & 16 8 & 16 Measurement Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity Continuity 15 Testing Procedures ! WARNING To avoid risk of electrical shock, personal injury or death; disconnect power to oven before servicing, unless testing requires it. IDLE BAKE PREHEAT BAKE BROIL PREHEAT BROIL CLEAN PREHEAT CLEAN KEEP WARM CONVECT BAKE PREHEAT CONVECT BAKE CONVECT ROAST PREHEAT CONVECT ROAST PROOFING PREHEAT PROOFING DRYING PREHEAT DRYING r r r r r r r r r r r r OVEN LIGHT r r r r r r r r r r r r COOLING FAN r r r r r r CONVECT FAN r r r CONVECT ELEMENT COOKING MODE BROIL BAKE Relay Logic Note that this chart was correct at time of printing; subsequent changes to cooking parameters may alter it. r r KEY INDEX - OFF - ON - CYCLING - ON OR OFF (DETERMINED BY USER INPUT) - TEMPERATURE CONTROLLED 16 16022506 ©2003 Maytag Appliances Company Testing Procedures ! WARNING To avoid risk of electrical shock, personal injury or death; disconnect power to oven before servicing, unless testing requires it. “Quick Test” Mode for Electronic Range Control Follow procedure below to use the quick test mode. Entries must be made within 32 seconds of each other or the control will exit the quick test mode. 1. Press and hold CANCEL and BROIL pads for 3 seconds. 2. Once the control has entered the “Quick Test” mode, release both pads. 3. Press each of the following pads indicated in the table below. NOTE: First time one of following pads are pressed it will activate the response. The second time the pad is pressed it will deactivate the response. Display will indicate the following: Pad Response BAKE ................................... Bake DLB and Bake relay activated BROIL.................................. Broil DLB and Broil relay activated KEEP WARM ...................... Bake DLB and Broil DLB activated CONVECT BAKE ................ Convection Fan on high speed CONVECT ROAST ............. Cooling Fan activated CLEAN ................................ MDL relay activated COOK & HOLD ................... Displays last diagnostic code FAVORITE .......................... Displays EEPROM version number TIMER ................................. Displays main code version number CLOCK ................................ All display segments illuminated OVEN LIGHT....................... Oven light activated CANCEL.............................. Exit Quick Test mode 1........................................... Even segments on 2........................................... Odd segments on 3........................................... Convection Ring activated; Convection Ring DLB activated 4........................................... Bake relay activated 5........................................... Broil relay activated 6........................................... Convection relay activated 7........................................... N/A 8........................................... N/A 9........................................... N/A AUTOSET ........................... Steps through last 5 diagnostic codes Description of Error Codes Error diagnostic codes can only be viewed by entering the Diagnostic Code Display Mode. Each error code is four digits long and is created based on the following table. Digit st 1 nd 2 rd 3 th 4 Description 1 – Local to the control circuit board 3 – Sensor or meat probe 4 – Control input 9 – Door lock Measurable: d – Diagnostic: measurable parameter c – Control related, replace control Secondary System: Sequential numbering Oven Cavity: 1 – Upper oven (or single cavity oven) 2 – Lower oven c – Control specific Primary System: Diagnostic Code Display Mode can be activated by pressing and holding the AUTOSET pad for 3 seconds at power-up. Diagnostic Code Display Mode can only be started while powering up the control. ©2003 Maytag Appliances Company 16022506 17 Testing Procedures ! WARNING To avoid risk of electrical shock, personal injury or death; disconnect power to oven before servicing, unless testing requires it. Diagnostic Code Checking Code 1c1c 1c2c 1c31 1c32 1c6c 1c7c 1c8c 1d11 1d12 1d21 1d22 3d11 3d12 3d21 3d22 4d11 4d12 4d21 4d31 4d51 4d52 9d11 9d12 9d21 9d22 9d31 9d32 Description Shorted key Keyboard tail disconnected Cancel key circuit problem Cancel key circuit problem EEPROM error Control not calibrated Cooking program error Runaway temp (650°F), door unlocked Runaway temp (650°F), door unlocked Runaway temp (950°F), door locked Runaway temp (950°F), door locked Sensor open Sensor open Sensor shorted Sensor shorted Door switch position failure Door switch position failure No reverse airflow fan rotation (no/low RPM) Reverse airflow fan state (on when should be off) Door switch circuit failure Door switch circuit failure Latch will not lock Latch will not lock Latch will not unlock Latch will not unlock Latch state unknown, both locked and unlocked Latch state unknown, both locked and unlocked When Checked Always Always Always Always When accessing EEPROM Always Cook or clean programmed Latch unlocked Latch unlocked Latch locked Latch locked Cook or clean active Cook or clean active Cook or clean active Cook or clean active Clean or keyboard Lockout active Clean or keyboard Lockout active Clean or Cook programmed Suppose to be OFF Convect, Clean or Keyboard Lockout programmed Convect, Clean or Keyboard Lockout programmed Latch should be locked Latch should be locked Latch should be unlocked Latch should be unlocked Latch should be locked or when lock attempted Latch should be locked or when lock attempted Detection 1 minute 1 minute 20 seconds 20 seconds 3 tries 3 tries 3 tries 1 minute 1 minute 1 minute 1 minute 20 seconds 20 seconds 20 seconds 20 seconds 1 minute 1 minute 1 minute 1 minute 1 minute 1 minute See Note 6 See Note 6 See Note 6 See Note 6 See Note 6 See Note 6 Diagnostic Code Handling Code Measurable What is Displayed 1c1c Keypress Nothing 1c2c Keyboard loop improper value Nothing 1c31 1c32 1c6c 1c7c 1c8c 1d11 1d12 1d21 1d22 3d11 3d12 3d21 3d22 4d11 4d12 4d21 4d31 4d51 Cancel key improper value Cancel key improper value No response from EEPROM Calibration value out of range CRC invalid Sensor resistance > 2237 Ω Sensor resistance > 2237 Ω Sensor resistance > 2787 Ω Sensor resistance > 2787 Ω Sensor resistance > Infinite Ω Sensor resistance > Infinite Ω Sensor resistance > 0 Ω Sensor resistance > 0 Ω Door switch not closed when door is locked Door switch not closed when door is locked No reverse airflow fan rotation (no/low RPM) Reverse airflow fan state (on when should be off) Door switch not open or closed 4d52 Door switch not open or closed 9d11 9d12 9d21 9d22 9d31 9d32 Lock switch not closed Lock switch not closed Unlock switch not closed Unlock switch not closed Latch both locked and unlocked Latch both locked and unlocked 18 BAKE flashes 3 BAKE flashes 3 Nothing “CAL” in the time digits Nothing BAKE flashes 3 BAKE flashes 3 BAKE flashes 3 BAKE flashes 3 BAKE flashes 3 BAKE flashes 3 BAKE flashes 3 BAKE flashes 3 Nothing Nothing Nothing Nothing Nothing Nothing LOCK flashes 3 LOCK flashes 3 LOCK flashes 3 LOCK flashes 3 LOCK flashes 3 LOCK flashes 3 16022506 Action Taken By Control Disables audible for affected key depression Disables all outputs 1, 2 Disables lights and timers Disables audible for key depression Disables all outputs 1 Disables lights and timers Disables all outputs for cavity 1 Disables all outputs for cavity 1 Disables all outputs 1 Completely disables oven 4 Cancels active cook function Disables all cook function for cavity Disables all cook function for cavity Disables all cook function for cavity Disables all cook function for cavity Disables all cook function for cavity Disables all cook function for cavity Disables all cook function for cavity Disables all cook function for cavity Disables Clean and Lockout functions 5 Disables Clean and Lockout functions 5 Disables all cook function for cavity No action Disables Convect, Clean, and Lockout functions 4, 5 Turn off light and disable light from door switch Disables Convect, Clean, and Lockout functions 4, 5 Turn off light and disable light from door switch Disables Clean and Lockout functions 4 Disables Clean and Lockout functions 4 Disables Clean and Lockout functions 4 Disables Clean and Lockout functions 4 Disables Clean and Lockout functions 4 Disables Clean and Lockout functions 4 ©2003 Maytag Appliances Company Testing Procedures ! WARNING To avoid risk of electrical shock, personal injury or death; disconnect power to oven before servicing, unless testing requires it. NOTES: 1 2 3 4 5 6 “Action Taken” applies as long as the condition exists. If the condition goes away, the control recovers. If there is a cook function or timer active, the function continues. The user cannot edit the function, and [Cancel] will cancel the cook mode. Flash rate: 0.2 seconds on, 0.1 second off. Pressing any key will clear the display until the fault clears and is re-triggered. “Action Taken” applies until there is a POR (Power On Reset [“hard reset”]). If the control believes the door is locked, it will attempt to unlock it when the function cancels and the cavity temperature cools. Special conditions for latch faults (9dxx): • A known good unlock position is defined as when the unlock switch reads closed and lock switch reads open. • A known good lock position is defined as when the unlock switch reads open and lock switch reads closed. • A faulted switch means the switch input is reading an invalid state, neither open nor closed. • Once a latch fault occurs, latch movement is disabled until there is a POR. An error tone will sound if a function requiring a faulted latch is attempted. • If at POR, the latch is not at a known good unlock position: • If the latch is at a good lock position, it will attempt to unlock when the RTD (Resistance Temperature Device) temperature is below 400°F. • If the latch is not at a good lock position, the control will fault. • If a latch fault occurs while the RTD is above the lock temperature, the latch will not try to move, but the fault is still logged to EEPROM after the first stage of detection. • The Display column for latch faults applies 1) If the latch was moving when the fault occurred; 2) If the latch is already in a known locked state when the fault occurs. • LOCK flashes after a fault is detected and until the unlocked position is achieved. The unlock position may be identified by a successful unlock switch closure, or as the result of timing when the unlock switch is not functioning properly. • If the last known good position was unlock (e.g. baking, or idle) and a latch fault occurs, the motor is never moved. The fault is logged to EEPROM and is not seen by the user. • The detection for latch faults is in two stages. The first stage is to let the control recover without moving the latch. After this: • If the latch was previously at a known good unlock position, the latch will not move and the control will fault. • If the control was previously in a known good lock position: • • If the RTD is below 400°F, the latch will attempt to recover to it’s proper position (up to three revolutions). If it cannot, the control will fault and the latch will move to a calculated unlock position. • If the RTD is at or above 400°F, the control will fault. When the RTD cools to below 400°F, the control will attempt to recover to a good unlock position (up to three revolution). If it cannot, the control will fault and the latch will move to a calculated unlock position. • Note: If the unlock position cannot be found, this may result in a second fault, the first fault occurring when the latch request was locked, and the second when the latch request is unlocked. If the latch is moving when the fault occurs, the control will bypass the first stage of detection and immediately try to find it’s proper position. If it cannot, the control will fault and the latch will move to a calculated unlock position. • Affected DLBs (Double Line Breaks) and loads are disabled during detection. • If the control is in a known good unlock position and the lock switch becomes faulted: • • The control will not fault. • If a function requiring latch movement is attempted while the lock switch is faulted, the control will sound an error tone and the function will be disabled. If the control is in a known good lock position and the unlock switch becomes faulted: • The control will not fault. • After the function is canceled and unlock is attempted, the control will attempt to unlock the latch according to the procedures in these notes. ©2003 Maytag Appliances Company 16022506 19 Testing Procedures ! WARNING To avoid risk of electrical shock, personal injury or death; disconnect power to oven before servicing, unless testing requires it. Illustration UH1 Controlled Component Oven temperature adjustment UH1 Controlled Temperature display UH1 Controlled Clock Display UH1 Controlled 12 Hour Shutoff UH1 Controlled Demo mode UH1 Controlled Energy Saver UH1 Controlled 208/240 V mode UH1 Controlled Control Lockout Test Procedure Press SETUP pad. Press DOWN ARROW to scroll down to TEMP ADJUST. Select oven and enter desired temperature change. Press ENTER pad to accept the change. Oven can be adjusted from -35 to +35 degrees by pressing +/- pad. To avoid over adjusting the oven, move temperature 5 degrees each time. Wait 4 seconds for the data entry timer to expire to accept the change. Press SETUP pad. Press DOWN ARROW to scroll down to TEMP ADJUST. Select temperature scale C/F, then select SET. Press SETUP pad to exit. Press SETUP pad. Press CLOCK pad. Press TIME and enter numeric from key pad. Select AM or PM. Press SETUP to end. Press SETUP pad. Press CLOCK pad. Press DAY pad. Press back forward to select day of week. Press SETUP to end. Press SETUP pad. Press CLOCK pad. Scroll down to 12/24 HR. Scroll down to 12/24 HR format. Select SET to activate. Press SETUP pad to exit. Press DOWN ARROW pad to scroll to CLOCK. Press SETUP pad. Press DOWN ARROW pad to scroll to 12 HOUR SHUTOFF pad. Select ON or OFF. Select SET pad to activate. Press SETUP pad to exit. Press SETUP pad. Press DOWN ARROW pad to scroll to DEMO pad. Select DEMO to activate. Press SETUP pad to exit. Press SETUP pad. Press DOWN ARROW pad to scroll to ENERGY SAVER pad. Select ON or OFF. Select SET pad to activate. Press SETUP pad to exit. Press SETUP pad. Press DOWN ARROW pad to scroll to 208/240 V pad. Select 208 or 240. Select SET pad to activate. Press and hold BACK and ENTER pads for 5 seconds. To reactivate the control, press and hold BACK and ENTER pads for 5 seconds. UH1 Controlled 20 Sabbath Mode The time of day and day of week must be set correctly for this feature to be activated. Press SETUP pad. Press DOWN ARROW pad. Press SABBATH pad to activate Sabbath mode. Select AUTO or MANUAL pad. If AUTO selected, press continue. If MANUAL selected, press ON or OFF. Select SET pad. 16022506 Results While increasing or decreasing oven temperature, this does not affect broiling or self-cleaning temperature. The oven offset does not need to be readjusted if there is a power failure. Temperature adjustment will be retained even through a power failure. This mode enables the user to indicate °F or °C on the display. Set clock, day of week, or 12/24 HR clock. Allows the time on the clock to be toggled from 12 hour or 24 hour display. Control will automatically cancel any cooking operation and remove all relay drives 12 hours after the last pad touch. To save energy, the display will turn off after five minutes of no use in time of day mode only. For improved results when using Radiant Bake only, the oven can be set from 240 V to 208 V. This is a safety feature that can be used to prevent accidentally programming the oven. It disables the electronic oven control and locks the cavity door(s). Control lockout features must be reset after a power failure. Auto-Sabbath mode will display a reminder at 2:00 PM on Friday. Manual-Sabbath mode will be instantly programmed for 72 hours. This mode disables the normal 12 hour energy saving mode. ©2003 Maytag Appliances Company Testing Procedures ! WARNING To avoid risk of electrical shock, personal injury or death; disconnect power to oven before servicing, unless testing requires it. Illustration UH2 Controlled Component Oven temperature adjustment UH2 Controlled Temperature display UH2 Controlled Clock Display UH2 Controlled 12 Hour Shutoff UH2 Controlled Demo mode UH2 Controlled Energy Saver UH2 Controlled 208/240 V mode UH2 Controlled Control Lockout Test Procedure Press SETUP pad. Press DOWN ARROW to scroll down to TEMP ADJUST. Select oven and enter desired temperature change. Press ENTER pad to accept the change. Oven can be adjusted from -35 to +35 degrees inputting 5 or 35 degrees by pressing +/- pad. To avoid over adjusting the oven, move temperature 5 degrees each time. Wait 4 seconds for the data entry timer to expire to accept the change. Press SETUP pad and use the arrow pad to scroll to the next screen. Select C/F, then select SET. Press SETUP pad to exit. Press SETUP pad. Press CLOCK pad. Press TIME and enter numeric from key pad. Select AM or PM. Press SETUP to end. Press SETUP pad. Press CLOCK pad. Press DAY pad. Press back forward to select day of week. Press SETUP to end. Press SETUP pad. Press CLOCK pad. Scroll down to 12/24 HR. Scroll down to 12/24 HR format. Select SET to activate. Press SETUP pad to exit. Press DOWN ARROW pad to scroll to CLOCK. Press SETUP pad. Press DOWN ARROW pad to scroll to 12 HOUR SHUTOFF pad. Select ON or OFF. Select SET pad to activate. Press SETUP pad to exit. Press SETUP pad. Press DOWN ARROW pad to scroll to DEMO pad. Select DEMO to activate. Press SETUP pad to exit. Press SETUP pad. Press DOWN ARROW pad to scroll to ENERGY SAVER pad. Select ON or OFF. Select SET pad to activate. Press SETUP pad to exit. Press SETUP pad. Press DOWN ARROW pad to scroll to 208/240 V pad. Select 208 or 240. Select SET pad to activate. Press and hold BACK and ENTER pads for 5 seconds. To reactivate the control, press and hold BACK and ENTER pads for 5 seconds. UH2 Controlled Sabbath Mode The time of day and day of week must be set correctly for this feature to be activated. ©2003 Maytag Appliances Company Press SETUP pad. Press DOWN ARROW pad. Press SABBATH pad to activate Sabbath mode. Select AUTO or MANUAL pad. If AUTO selected, press continue. If MANUAL selected, press ON or OFF. Select SET pad. 16022506 Results While increasing or decreasing oven temperature, this does not affect broiling or self-cleaning temperature. The oven offset does not need to be readjusted if there is a power failure. Temperature adjustment will be retained even through a power failure. This mode enables the user to indicate °F or °C on the display. Set clock, day of week, or 12/24 HR clock. Allows the time on the clock to be toggled from 12 hour or 24 hour display. Control will automatically cancel any cooking operation and remove all relay drives 12 hours after the last pad touch. To save energy, the display will turn off after five minutes of no use in time of day mode only. For improved results when using Radiant Bake only, the oven can be set from 240 V to 208 V. This is a safety feature that can be used to prevent accidentally programming the oven. It disables the electronic oven control and locks the cavity door(s). Control lockout features must be reset after a power failure. Auto-Sabbath mode will display a reminder at 2:00 PM on Friday. Manual-Sabbath mode will be instantly programmed for 72 hours. This mode disables the normal 12 hour energy saving mode. 21 Testing Procedures ! WARNING To avoid risk of electrical shock, personal injury or death; disconnect power to oven before servicing, unless testing requires it. Test Mode Follow procedure below to access the Test Mode. 1. Press SETUP pad. 2. Press DOWN ARROW pad three times until SERVICE is displayed. 3. Press SERVICE pad. 4. Press and hold BACK and ENTER pads for 5 seconds. 5. Press TEST pad. NOTE: If the oven cavity temperature is greater then 400°F, the Test Mode cannot be activated or will abort the mode if activated. NOTE: Once the Test Mode is activated and a function is selected the control will activate the relay until the pad is pressed again. Upon entering TEST Mode all relays are turned off except the DLB relays, which are turned on. All relays are turned off when the TEST Mode is exited. Pad Pressed 22 Relay or Action Activated Beep 1 Second Beep Version Version of software Last Fault Display last error code and oven configuration (single, double, convection, nonconvection) DISP Test Display segments UBAKE Upper Bake Element UBROIL Upper Broil Element UCONV Upper Convection Element UCOOL Upper Cooling Fan UCONV-H Upper High Speed Convection Fan UCONV-L Upper Low Speed Convection Fan UMDL Upper Motorized Door Lock ULITE Upper Oven Light LBAKE Lower Bake Element LBROIL Lower Broil Element LCONV Lower Convection Element LCOOL Lower Cooling Fan LCONV-H Lower High Speed Convection Fan LCONV-L Lower Low Speed Convection Fan LMDL Lower Motorized Door Lock LLITE Lower Oven Light 16022506 ©2003 Maytag Appliances Company Testing Procedures ! WARNING To avoid risk of electrical shock, personal injury or death; disconnect power to oven before servicing, unless testing requires it. Description of Error Codes Error diagnostic codes can only be viewed by entering the Diagnostic Code Display Mode. Each error code is four digits long and is created based on the following table. Digit st 1 nd 2 rd 3 th 4 Description 1 – Local to the control circuit board 3 – Sensor or meat probe 4 – Control input 9 – Door lock Measurable: d – Diagnostic failure: measurable parameter c – Control related error, replace control Primary failure mechanism Oven Cavity: 1 – Upper oven (or single cavity oven) 2 – Lower oven c – Control specific Primary System: Diagnostic Code Checking Code Description When Checked Detection 1c1c 1c2c 1c31 1c32 1c4c 1c6c 1c7c 1c81 1c82 1d11 1d12 1d21 1d22 3d11 3d12 3d21 3d22 3d41 3d51 4d11 4d12 4d21 4d22 4d31 Always Always Always Always Always When accessing EEPROM Always Cook or clean programmed Cook or clean programmed Latch unlocked Latch unlocked Latch locked Latch locked Cook or Clean active Cook or Clean active Cook or Clean active Cook or Clean active Probe cook programmed Always Clean or Keyboard Lockout active Clean or Keyboard Lockout active Cook or Clean programmed Cook or Clean programmed When supposed to be off 1 minute 1 minute 20 sec 20 sec 20 sec 3 tries 3 tries 3 tries 3 tries 1 minute 1 minute 1 minute 1 minute 20 sec 20 sec 20 sec 20 sec 20 sec 3 sec 1 minute 1 minute 1 minute 1 minute 1 minute When supposed to be off 1 minute 4d41 4d42 4d51 Shorted key Keyboard tail disconnected Cancel key circuit problem Cancel key circuit problem Power micro communication failure EEPROM error Control not calibrated Cook profile corrupted in EEPROM Cook profile corrupted in EEPROM Runaway temperature (650°F), door unlocked Runaway temperature (650°F), door unlocked Runaway temperature (950°F), door locked Runaway temperature (950°F), door locked Temperature sensor failure (open) Temperature sensor failure (open) Temperature sensor failure (short) Temperature sensor failure (short) Meat probe shorted Meat probe not calibrated Door switch position failure Door switch position failure No Reverse Airflow Fan rotation (no/low RPM) No Reverse Airflow Fan rotation (no/low RPM) Reverse Airflow Fan state error (on when supposed to be off) Reverse Airflow Fan state error (on when supposed to be off) High Reverse Airflow Fan rotation, high RPM High Reverse Airflow Fan rotation, high RPM Door switch circuit failure 1 minute 1 minute 1 minute 4d52 Door switch circuit failure 9d11 9d12 9d21 9d22 9d31 9d32 Latch will not lock 6 Latch will not lock 6 Latch will not unlock 6 Latch will not unlock 6 Latch both locked and unlocked 6 Latch both locked and unlocked 6 Cook or Clean programmed Cook or Clean programmed Convect, Clean, or Keyboard Lockout programmed Convect, Clean, or Keyboard Lockout programmed Latch should be locked Latch should be locked Latch should be unlocked Latch should be unlocked Latch should be locked or when lock attempted Latch should be locked or when lock attempted 4d32 ©2003 Maytag Appliances Company 16022506 1 minute See note 6 See note 6 See note 6 See note 6 See note 6 See note 6 23 Testing Procedures ! WARNING To avoid risk of electrical shock, personal injury or death; disconnect power to oven before servicing, unless testing requires it. Diagnostic Code Handling Code 1c1c Keypress 1c2c Keyboard loop improper value 1c31 1c32 1c4c 1c6c 1c7c 1c81 1c82 1d11 1d12 1d21 1d22 3d11 3d12 3d21 3d22 3d41 3d51 4d11 4d51 Cancel key improper value Cancel key improper value CRC invalid No response from EEPROM Calibration value out of range CRC invalid CRC invalid Sensor resistance >2237 Ω Sensor resistance >2237 Ω Sensor resistance >2787 Ω Sensor resistance >2787 Ω Sensor resistance > Infinite Ω Sensor resistance > Infinite Ω Sensor resistance < 0 Ω Sensor resistance < 0 Ω Probe resistance < 0 Ω Calibration value out of range Door switch not closed when door is locked Door switch not closed when door is locked Reverse Airflow Fan rotation (no/low RPM) Reverse Airflow Fan rotation (no/low RPM) Reverse Airflow Fan rotation (on when should be off) Reverse Airflow Fan rotation (on when should be off) Reverse Airflow Fan rotation (high RPM) Reverse Airflow Fan rotation (high RPM) Door switch not open or closed 4d52 Door switch not open or closed mssg 1 (active) / mssg 2 (data) 9d11 9d12 9d21 9d22 9d31 9d32 Lock switch not closed Lock switch not closed Unlock switch not closed Unlock switch not closed Lock and unlock switches both closed Lock and unlock switches both closed mssg 1 (active) / mssg 2 (data) mssg 1 (active) / mssg 2 (data) mssg 1 (active) / mssg 2 (data) mssg 1 (active) / mssg 2 (data) mssg 1 (active) / mssg 2 (data) mssg 1 (active) / mssg 2 (data) 4d12 4d21 4d22 4d31 4d32 4d41 4d42 Measured Display mssg 1 (active) / mssg 2 (data) mssg 1 (active) / mssg 2 (data) mssg 1 (active) / mssg 2 (data) mssg 1 (active) / mssg 2 (data) mssg 1 (active) / mssg 2 (data) mssg 1 (active) / mssg 2 (data) mssg 1 (active) / mssg 2 (data) mssg 1 (active) / mssg 3 (data) mssg 1 (active) / mssg 3 (data) mssg 1 (active) / mssg 3 (data) mssg 1 (active) / mssg 3 (data) mssg 1 (active) / mssg 2 (data) mssg 1 (active) / mssg 2 (data) mssg 1 (active) / mssg 2 (data) mssg 1 (active) / mssg 2 (data) mssg 1 (active) / mssg 2 (data) mssg 2 mssg 1 mssg 1 Disable Clean and lockout functions 5 mssg 1 (active) / mssg 2 (data) Disable all cooking functions for cavity mssg 1 (active) / mssg 2 (data) Disable all cooking functions for cavity No change No action No change No action mssg 1 (active) / mssg 2 (data) Disable all cooking functions for cavity mssg 1 (active) / mssg 2 (data) Disable all cooking functions for cavity mssg 1 (active) / mssg 2 (data) Disable Convect, Clean, and lockout functions 4, 5 Turn off light and disable light from door switch Disable Convect, Clean, and lockout functions 4, 5 Turn off light and disable light from door switch Disable Clean and lockout functions 4 Disable Clean and lockout functions 4 Disable Clean and lockout functions 4 Disable Clean and lockout functions 4 Disable Clean and lockout functions 4 Disable Clean and lockout functions 4 Message 1: FAULT DETECTED PRESS ENTER TO TRY AGAIN 24 Action Taken Disable audible for affected key depression, Disable all outputs 1, 2 Disable lights and timers Disable audible for key depression, Disable all outputs 1 Disable lights and timers Disable all outputs for cavity 1 Disable all outputs for cavity 1 Disable all outputs 1 Disable all outputs 1 Completely disable oven 4 Disable affected oven function 1 Disable affected oven function 1 Disable all cooking functions for cavity Disable all cooking functions for cavity Disable all cooking functions for cavity Disable all cooking functions for cavity Disable all cooking functions for cavity Disable all cooking functions for cavity Disable all cooking functions for cavity Disable all cooking functions for cavity Disable all probe functions Disable all probe functions Disable Clean and lockout functions 5 Message 2: FEATURE NOT AVAILABLE PRESS HELP 16022506 Message 3: FAULT DETECTED DISABLE POWER TO CLEAR ©2003 Maytag Appliances Company Testing Procedures ! WARNING To avoid risk of electrical shock, personal injury or death; disconnect power to oven before servicing, unless testing requires it. NOTES: 1 2 3 4 5 6 “Action Taken” applies as long as the condition exists. If the condition goes away, the control recovers. If there is a cook function or timer active, the function continues. The user cannot edit the function, and [Cancel] will cancel the cook mode. Flash rate: 0.2 seconds on, 0.1 second off. Pressing any key will clear the display until the fault clears and is re-triggered. “Action Taken” applies until there is a POR (Power On Reset [“hard reset”]). If the control believes the door is locked, it will attempt to unlock it when the function cancels and the cavity temperature cools. Special conditions for latch faults (9dxx): • A known good unlock position is defined as when the unlock switch reads closed and lock switch reads open. • A known good lock position is defined as when the unlock switch reads open and lock switch reads closed. • A faulted switch means the switch input is reading an invalid state, neither open nor closed. • Once a latch fault occurs, latch movement is disabled until there is a POR. An error tone will sound if a function requiring a faulted latch is attempted. • If at POR, the latch is not at a known good unlock position: • If the latch is at a good lock position, it will attempt to unlock when the RTD (Resistance Temperature Device) temperature is below 400°F. • If the latch is not at a good lock position, the control will fault. • If a latch fault occurs while the RTD is above the lock temperature, the latch will not try to move, but the fault is still logged to EEPROM after the first stage of detection. • The Display column for latch faults applies 1) If the latch was moving when the fault occurred; 2) If the latch is already in a known locked state when the fault occurs. • LOCK flashes after a fault is detected and until the unlocked position is achieved. The unlock position may be identified by a successful unlock switch closure, or as the result of timing when the unlock switch is not functioning properly. • If the last known good position was unlock (e.g. baking, or idle) and a latch fault occurs, the motor is never moved. The fault is logged to EEPROM and is not seen by the user. • The detection for latch faults is in two stages. The first stage is to let the control recover without moving the latch. After this: • If the latch was previously at a known good unlock position, the latch will not move and the control will fault. • If the control was previously in a known good lock position: • • If the RTD is below 400°F, the latch will attempt to recover to it’s proper position (up to three revolutions). If it cannot, the control will fault and the latch will move to a calculated unlock position. • If the RTD is at or above 400°F, the control will fault. When the RTD cools to below 400°F, the control will attempt to recover to a good unlock position (up to three revolution). If it cannot, the control will fault and the latch will move to a calculated unlock position. • Note: If the unlock position cannot be found, this may result in a second fault, the first fault occurring when the latch request was locked, and the second when the latch request is unlocked. If the latch is moving when the fault occurs, the control will bypass the first stage of detection and immediately try to find it’s proper position. If it cannot, the control will fault and the latch will move to a calculated unlock position. • Affected DLBs (Double Line Breaks) and loads are disabled during detection. • If the control is in a known good unlock position and the lock switch becomes faulted: • • The control will not fault. • If a function requiring latch movement is attempted while the lock switch is faulted, the control will sound an error tone and the function will be disabled. If the control is in a known good lock position and the unlock switch becomes faulted: • The control will not fault. • After the function is canceled and unlock is attempted, the control will attempt to unlock the latch according to the procedures in these notes. ©2003 Maytag Appliances Company 16022506 25 Disassembly Procedures ! To avoid risk of electrical shock, personal injury or death; disconnect power to unit before servicing. WARNING Control Board Assembly ! CAUTION To avoid risk of personal injury or property damage this unit requires a two person lift when lifting unit in or out of cutout. Removing and Replacing Unit 1. Turn off power to the oven at the circuit breaker. 2. Open oven door and remove screws securing unit to the cabinet opening. NOTE: Place a protective covering on the floor, to avoid damage to the floor. 3. Pull unit forward out of the cabinet opening. 4. Disconnect or unplug the power cord leading from unit to fuse box or junction box depending on unit. 5. Replace the oven using the installation instructions. Control Panel Assembly 1. Turn off power to unit. 2. Remove screws securing trim piece(s) to the cabinet. 3. Slide unit out of cutout approximately 6 to 8 inches. ! 1. Remove control panel, see “Control Panel Assembly” procedure, steps 1 through 6. 2. Remove screws securing control board bracket to control panel assembly. 3. Label and disconnect ribbon terminal plug from control board assembly. 4. Replace control board assembly and reverse procedures to reassemble. Touch Panel 1. Remove control panel, see “Control Panel Assembly” procedure, steps 1 through 3. 2. Remove screws securing touch panel to control panel assembly. NOTE: Touch panel is loose, but the ribbon cable does not allow complete removal. 3. Disconnect ribbon cable from touch panel and remove touch panel. ! CAUTION While unplugging electrical connections, pins may be damaged, use extreme care when disconnecting. CAUTION To avoid risk of property damage and personal injury, place blocking material undernieth the front edge of the wall oven to prevent unit from tipping forward. 4. Remove screws securing control panel assembly to unit chassis. 5. Label and disconnect wire terminal plugs from control board assembly. ! CAUTION While unplugging electrical connections, pins may be damaged, use extreme care when disconnecting. 4. Replace touch panel and reverse procedure to reassemble. Side Trim(s) 1. Remove control panel, see “Control Panel Assembly” procedure, steps 1 through 3. 2. Remove screws securing trim piece to unit chassis. 3. Replace side trim and reverse procedure to reassemble. Stepdown Transformer(s) NOTE: Requires removal of unit from cabinet. 6. Place control panel assembly on a protected surface. 7. Reverse procedure to reassemble. 26 1. 2. 3. 4. Turn off power to unit. Remove screws securing trim piece(s) to the cabinet. Remove unit from cutout. Remove screws securing top cover to outer shell and remove top cover. 5. Label and disconnect wire terminals from transformer. 6. Remove screws securing transformer to control box. 7. Replace transformer and reverse procedure to reassemble. 16022506 Rev. 0 ©2003 Maytag Appliances Company Disassembly Procedures ! To avoid risk of electrical shock, personal injury or death; disconnect power to unit before servicing. WARNING Upper, Lower, and Single Oven High Limits Broil Element / Broil Element Reflector NOTE: Requires removal of unit from cabinet. 1. Turn off power to unit. 2. Open oven door or remove oven door, see “Door Removal”. 3. Remove screws securing broil element to top and rear of oven cavity. 4. Allow front of broil element to drop down, then pull forward to allow terminals to pass through oven cavity. 5. Disconnect wire terminals form element and sensor wire plug connector. 6. Remove screws securing oven sensor to broil element. 7. Replace and reverse procedure to reassemble broil element. 1. Turn power off to unit. 2. See “Control Panel Assembly” for removal. 3. Remove screws securing top or bottom rear access cover, to gain access to limits switch. 4. Disconnect wire terminals from limit switch being replaced. 5. Remove screws securing limit switch needing to be placed. 6. Replace and reverse procedure to reassemble. Oven Sensor (some models) 1. Turn off power to unit 2. Open oven door or remove oven door, see “Door Removal”. 3. Remove screws securing sensor to center portion of broiler element in the rear of the oven cavity. NOTE: Gently pull wiring through cavity wall. 4. Pull sensor forward, manuver wires through insulation and broiler element bracket to disconnect wire plug connector. 5. Replace and reverse procedure to reassemble sensor. Oven Sensor (some models) 1. Disconnect power before servicing. 2. Open oven door or remove oven door, see “Door Removal”. 3. Remove screws securing sensor to oven cavity. Convection Fan Assembly 1. Turn off power to unit. 2. Open oven door or remove oven door, see “Door Removal”. 3. Remove screws securing convection fan cover to convection fan assembly. 4. Remove screws securing convection fan assembly to rear of oven cavity. 5. Slide convection fan assembly down and tilt forward on the top portion to allow assembly to pass through rear oven cavity. 6. Disconnect and label wires from convection fan motor. 7. Replace and reverse procedure to reassemble convection fan assembly. NOTE: Gently pull wiring through cavity wall. 4. Disconnect oven sensor at the connector block and remove. 5. Replace and reverse procedure to reassemble sensor. NOTE: Verify connection is pushed through the insulation. ©2003 Maytag Appliances Company 16022506 Rev. 0 27 Disassembly Procedures ! To avoid risk of electrical shock, personal injury or death; disconnect power to unit before servicing. WARNING Upper and Lower Oven Bake Element NOTE: Requires removal of unit from cabinet. 1. Turn off power to unit. 2. Open oven door or remove oven door, see “Door Removal”. 3. Remove screws securing trim piece(s) to the cabinet. 4. Remove unit from cutout, see “Removing and Replacing Unit” procedure. 5. Disconnect or unplug the power cord leading from unit to fuse box or junction box depending on unit. 6. Remove screws securing rear top and bottom access panel. 7. Remove screws securing support bracket for access panels, running from top to bottom. NOTE: Bottom oven requires removal of a second support bracket. 8. Disconnect wire terminals from bake element. 9. Disconnect wire terminals and connector from lower oven blower motor, for removal of upper oven element only. 10. Gently pull plastic wire clips from oven chassis securing wire harness. 11. Remove screws securing element panel to oven chassis. 12. Remove screws securing element support bracket. 13. Gently pull element and support bracket from oven chassis. 14. Replace and reverse procedure to reassemble bake element. Upper / Single Oven Door Latch / Door Light Switch Assembly (some models) 1. Turn off power to unit. 2. See “Control Panel Assembly” for removal. 3. Remove screws securing top trim piece to oven chassis. 4. Remove screws securing latch assembly or door light switch to top trim piece. 5. Disconnect and label wire terminals. 6. Remove latch assembly or door light switch from chassis. 7. Replace and reverse procedure to reassemble. 5. Disconnect and label wire terminals. 6. Remove latch assembly or door light switch from chassis. 7. Replace and reverse procedure to reassemble door latch assembly or door light switch. Oven Light Assembly Oven Light Bulb/Oven Light Socket (some models) NOTE: Requires removal of unit from cabinet to replace oven light socket. 1. 2. 3. 4. Turn off power to unit. Open oven door to gain access to oven light. Unscrew (counterclockwise) glass knurled dome. Unscrew (counterclockwise) oven light bulb. NOTE: To avoid damaging the new bulb and decreasing life of the bulb, do not touch new bulb with bare hands or fingers. Hold with a cloth or paper towel. NOTE: Proceed with the following steps for oven light socket removal. 5. Remove unit from cutout, see “Removing and Replacing Unit” procedure. 6. Disconnect or unplug the power cord leading from unit to fuse box or junction box depending on unit. 7. Remove screws securing outer wrapper back cover and remove. 8. Carefully displace fiberglass insulation away from rear of light socket. 9. Push inner assembly of light socket towards rear of range, or twist out, depending on style of base. 10. Disconnect wires from light socket. 11. Reverse procedure to reinstall light socket. Reposition insulation around lamp socket. Do not overtighten. NOTE: Reposition fiberglass insulation around oven light socket to eliminate possibility of heat related problems. Lower Oven Door Latch / Door Light Switch Assembly 1. Turn off power to unit. 2. Remove top oven door, see “Oven Door” procedure. 3. Remove screws securing middle trim piece between oven doors. 4. Remove screws securing latch assembly or door light switch to trim piece. 28 16022506 Rev. 0 ©2003 Maytag Appliances Company Disassembly Procedures ! To avoid risk of electrical shock, personal injury or death; disconnect power to unit before servicing. WARNING Oven Light Bulb/Oven Light Socket (some models) Oven Door Removal NOTE: Requires removal of unit from cabinet to replace oven light socket. 1. Open oven door and place door hinge locking device in lock postion. 2. Place oven door in first stop position, then grasp both sides and lift up off the hinges. 3. Reverse procedure to reassemble oven door. The oven light used on the Gemini is a 12 volt 10 Watt Halogen bulb. The light automatically comes on when the door is opened or activation may occur via the light pad when the door is closed. The light will not operate during a clean cycle. The oven light will automatically come on one minute before the end of a clock controlled cooking operation. 1. Disconnect power before servicing. 2. Open oven door and locate oven light. 3. Grasp lens cover and pull outward on one side to gain access to bulb. 4. Carefully remove old bulb, by lifting bulb straight out of ceramic base. NOTE: To avoid damaging the new bulb and decreasing life of the bulb, do not touch new bulb with bare hands or fingers. Hold with a cloth or paper towel. Upper Blower Motor NOTE: Requires removal of unit from cabinet. 1. Remove unit from cutout, see “Removing and Replacing Unit” procedure. 2. Remove screws securing top access panel. 3. Disconnect and label wire terminals from blower motor. 4. Remove screws securing blower assembly to oven chassis. 5. Replace and reverse procedure to reassemble blower motor. Lower Blower Motor NOTE: Requires removal of unit from cabinet. NOTE: Proceed with the following steps for oven light socket removal. 5. Remove unit from cutout, see “Removing and Replacing Unit” procedure. 6. Disconnect or unplug the power cord leading from unit to fuse box or junction box depending on unit. 7. Remove screws securing side wrapper and remove. 8. Carefully displace fiberglass insulation away from rear of light socket. 9. Release metal tabs on light socket and push socket assembly away from the oven cavity. 10. Disconnect wires from light socket. 11. Reverse procedure to reinstall light socket. Reposition insulation around lamp socket. NOTE: Reposition fiberglass insulation around oven light socket to eliminate possibility of heat related problems. 1. Remove unit from cutout, see “Removing and Replacing Unit” procedure. 2. Remove screws securing rear top and rear bottom outer wrapper from the chassis. 3. Disconnect and label wire terminals connected to blower motor. 4. Gently pull pastic wire harness ties from oven chassis, securing wire harness. 5. Remove back screws securing the back half of the upper oven chassis to the lower oven chassis. 6. Tip the back portion of the upper oven forward and place blocking material between the two oven chassis. 7. Remove screws securing blower motor assembly to vent assembly. 8. Replace and reverse procedure to reassemble blower motor. Bulb Socket Lens Bulb specifications G4 Type Halogen Bi-Pin 10 w -12V ©2003 Maytag Appliances Company 16022506 Rev. 0 29 Disassembly Procedures ! To avoid risk of electrical shock, personal injury or death; disconnect power to unit before servicing. WARNING Vent Assembly/Smoke Eliminator Frameless Door Disassembly 1. Turn power off to unit. 2. Open oven door and remove screws securing unit to the wall. 3. Remove oven from cutout opening. 4. Disconnect or unplug the power cord leading from unit to fuse box or junction box depending on unit. 5. Remove screws securing top and back outer wrapper from the unit. 6. Remove screws securing vent assembly to outer cabinet top wrapper. 7. Raise back of vent assembly and slowly maneuver vent assembly away from unit. 8. Remove screws securing smoke eliminator, located inside oven on top of oven cavity. 9. Reverse procedure to reinstall. 1. Remove oven door, see "Oven Door Removal" procedure. 2. Place door on a protected surface. 3. Remove screws securing bottom trim to oven door. 4. Slide outer oven door glass and trim towards the bottom of the oven door and remove. 5. Detach right and left trim pieces for outer door glass. Oven Door Hinge 1. Turn off power to unit. 2. Remove oven door, see “Door Removal”. 3. Remove control panel, see “Control Panel Assembly” procedure, steps 1 through 3. 4. Remove the top and bottom screws securing hinge assembly to the front frame. 5. Remove hinge from oven chassis. 6. Replace and reverse procedure to reassemble oven door hinge. 30 NOTE: Proceed with the following steps for door hinge, door handle, and inner door disassembly. 6. Remove screws securing door hinge to oven door chassis. NOTE: Proceed with the following steps for door handle and inner door disassembly. 7. Remove screws securing top door handle trim to oven door chassis. 8. Remove screws securing door handle brackets to inner door panel. 9. Lift upward on the lower side of the door handle to release side alignment screws and rotate towards the top of the oven door to release and remove. 10. Remove screws securing door handle to door handle brackets. NOTE: Proceed with the following steps for inner door disassembly. 11. Remove screws securing lower door glass retainer to door baffle and remove. 12. Slide inner door glass downward to release from upper door glass retainers and remove. 13. Remove screws securing door baffle to door lining and remove. 14.Remove insulation from oven door. 15. Lift inner glass and glass frame from oven door. 16. Reverse procedure to reassemble oven door. 16022506 Rev. 0 ©2003 Maytag Appliances Company Disassembly Procedures ! To avoid risk of electrical shock, personal injury or death; disconnect power to unit before servicing. WARNING Frameless Door Oven door gasket Door insulation retainer Door linner shield Window frame Glass window Door face assembly Door linner Glass window double coated Oven door insulation Door handle Insulation Bottom shield Door Assembly ©2003 Maytag Appliances Company 16022506 Rev. 0 31 Appendix A ©2003 Maytag Appliances Company 16022506 A–1 Installation Instructions fkpq^ii^qflk fkpqor`qflkp _Jf OT²² C PM²² b t~ l ²² 6,1*/( :$// 29(1 ² 'LD &RQGXLW $FFHVV +ROH ² 'LD &RQGXLW $FFHVV +ROH ² 3O\ZRRG )ORRU 0XVW 6XSSRUW OEV ² 3O\ZRRG )ORRU 0XVW 6XSSRUW OEV $ ',0(16,216 LQFKHV FP 0,1 $ LQFKHV FP 0,1 % 0,1 % 0,1 & & ' ' ( ( ) ) * * + + , WR WR , WR WR ²² '28%/( :$// 29(1 ²² '28%/( :$// 29(1 ² 'LD &RQGXLW $FFHVV +ROH ² 'LD &RQGXLW $FFHVV +ROH ² 3O\ZRRG )ORRU 0XVW 6XSSRUW OEV ² 3O\ZRRG )ORRU 0XVW 6XSSRUW OEV ',0(16,216 ',0(16,216 LQFKHV FP LQFKHV 0,1 $ FP 0,1 % 0,1 & % 0,1 & ' ' ( ( ) ) * * + + , WR WR , WR WR $ NEWTON, IA 50208 6,1*/( :$// 29(1 ²² 6,1*/( :$// 29(1 ',0(16,216 403 WEST FOURTH STREET, NORTH '28%/( :$// 29(1 ²² :$// 29(1 81'(5 &2817(5 ² 'LD &RQGXLW $FFHVV +ROH ² 3O\ZRRG )ORRU 0XVW 6XSSRUW OEV ',0(16,216 $ LQFKHV FP % 0,1 & ' ( ) * + , - ²² :$// 29(1 . . . . &22.7236 %XUQHU *DV *ODVV 7RS (OHFWULF ,QGXFWLRQ %XUQHU *DV 6WDPSHG 7RS klqbW A–2 LQFKHV 0,1 0,1 0,1 0,1 FP 0,1 0,1 0,1 0,1 81'(5 &2817(5 :$// 29(1 127(6 = 'R QRW EORFN DLU LQWDNH VORWV DORQJ ERWWRP RI RYHQ < *DV RU HOHFWULF FRRNWRSV PD\ EH LQVWDOOHG RYHU RYHQV 6HH FRRNWRS LQVWDOODWLRQ LQVWUXFWLRQV IRU FXWRXW VL]H : (OHFWULFDO FRQQHFWLRQ IRU HOHFWULF FRRNWRS PXVW EH LQ DGMDFHQW DFFHVVLEOH ORFDWLRQ &RRNWRS DQG ZDOO RYHQ PXVW EH RQ VHSDUDWH RU YROW +] $& FLUFXLWV G e ~ ~ ~ K GG p ~ ~ K 16022506 UNMNmRQNJSM (02-03-00) ©2003 Maytag Appliances Company Installation Instructions b~ ` `^rqflk For European style cabinets (flush front) the required clearance for operation of the oven door is minimum spacing of 7/8² between the cutout and the door, hinge or drawer of the cabinet. Some built-in cabinets may not be wide enough, due to their construction, to allow this installation. 1. Cut hole in cabinet to mount oven. Cutout in cabinet should be level and straight. klqbW There are no provisions to level the unit after it is installed. An oven that is not level could cause poor baking results. 2. Install plywood floor as shown. 3. Attach unit to the cabinet with four No. 8 x 1² screws supplied with unit inside of envelope containing these instructions. Pre-drill holes in cabinet for attachment screws using 1/8² drill. Oven mounting holes are provided in side trim. 4. See instructions at right for electrical hook-up. Unit to be properly circuit protected and wired according to local electrical code and National Electrical Code. It is advisable that the electrical wiring and hookup be accomplished by a competent electrician. 120/240 VAC or 120/208 VAC 60 Hz. See serial plate on front of unit for power requirements. The neutral of this unit is grounded to the frame through the green or solid grounding wire. (The green and the white wires are twisted together at the termination of the conduit.) If used on new branch-circuit installations (1996 NEC), mobile homes, recreational vehicles, or in an area where local codes prohibit grounding through the neutral conductor, untwist or disconnect the green wire and connect the green wire to ground in accordance with local code. Connect the white neutral to the service neutral. Connect all wires to the branch circuit with approved connectors. Use copper or aluminum wire. If aluminum wire is used, use connectors recognized for joining aluminum to copper. The chart below recommends the minimum circuit protection and wire size if the appliance is the only unit on the circuit. 5. See Use and Care Manual for operating instructions. .: 5$7,1* 21 6(5,$/ 3/$7( f~ _ q m 5(&200(1'(' 0,1,080 &,5&8,7 3527(&7,21 ,1 $03(56 :,5( 6,=( $:* p Interrupt the source of electricity to the unit when attempting to repair or service the oven. Failure to do this could result in a dangerous or even fatal shock. fjmloq^kq J p^sb clo il`^i bib`qof`^i fkpmb`qloDp rpb ©2003 Maytag Appliances Company 16022506 A–3 Installation Instructions fkpq^ii^qflk fkpqor`qflkp _Jf OT²² C PM²² b t~ l ²² 6,1*/( :$// 29(1 6,1*/( :$// 29(1 ²² 6,1*/( :$// 29(1 ² 'LD &RQGXLW $FFHVV +ROH ² 'LD &RQGXLW $FFHVV +ROH ² 3O\ZRRG )ORRU 0XVW 6XSSRUW OEV ² 3O\ZRRG )ORRU 0XVW 6XSSRUW OEV ',0(16,216 $ ',0(16,216 LQFKHV FP 0,1 $ LQFKHV FP 0,1 % 0,1 % 0,1 & & ' 0,1 ' 0,1 ( ( ) ) * * + + , WR WR , WR WR ²² '28%/( :$// 29(1 ²² '28%/( :$// 29(1 ² 'LD &RQGXLW $FFHVV +ROH ² 'LD &RQGXLW $FFHVV +ROH ² 3O\ZRRG )ORRU 0XVW 6XSSRUW OEV ² 3O\ZRRG )ORRU 0XVW 6XSSRUW OEV ',0(16,216 $ ',0(16,216 LQFKHV FP 0,1 $ LQFKHV FP 0,1 % 0,1 % 0,1 & & ' 0,1 ' 0,1 ( ( ) ) * * + + , WR WR , WR WR 'R QRW EORFN DLU H[KDXVW VORWV DORQJ ERWWRP RI RYHQ ² 'LD &RQGXLW $FFHVV +ROH ² 3O\ZRRG )ORRU 0XVW 6XSSRUW OEV 127(6 = < : 403 WEST FOURTH STREET, NORTH NEWTON, IA 50208 *DV RU HOHFWULF FRRNWRSV PD\ EH LQVWDOOHG RYHU RYHQV 6HH FRRNWRS LQVWDOODWLRQ LQVWUXFWLRQV IRU FXWRXW VL]H (OHFWULFDO FRQQHFWLRQ IRU HOHFWULF FRRNWRS PXVW LQ DGMDFHQW DFFHVVLEOH ORFDWLRQ &RRN WRS DQG ZDOO RYHQ PXVW EH RQ VHSDUDWH RU YROW +] $& FLUFXLWV '28%/( :$// 29(1 ²² :$// 29(1 81'(5 &2817(5 ',0(16,216 $ LQFKHV FP % 0,1 & ' 0,1 ( ) * + , - 81'(5 &2817(5 :$// 29(1 ²² :$// 29(1 . 127( $OO -$ &RRNWRSV LQFKHV FP 0$; 0$; +ROH PXVW EH FXW DV FORVH WR FRUQHU RI FDELQHW DV SRVVLEOH 6HH GHDOHU IRU DSSURYHG FRRNWRSV UNMNmQUOJSM (05-03-00) A–4 16022506 ©2003 Maytag Appliances Company Installation Instructions f~ _ q m :$51,1* f ~~ ~ ~ K Consult a qualified electrician or serviceman if the grounding instructions are not completely understood, if doubt exists as whether the appliance is properly grounded. `^rqflk For European style cabinets (flush front) the required clearance for operation of the oven door is minimum spacing of 7/8² between the cutout and the door, hinge or drawer of the cabinet. Some built-in cabinets may not be wide enough, due to their construction, to allow this installation. Remove lower screws from hinge receptacle plates. Align lower trim and reinstall screws. al klq fkpq^ii _lqqlj qofj rkqfi rkfq fp ^qq^`eba ql qeb `^_fkbqK b~ ` Unit to be properly circuit protected and wired according to local electrical code and National Electrical Code. It is advisable that the electrical wiring and hookup be accomplished by a competent electrician. 120/240 VAC or 120/208 VAC 60 Hz. See serial plate on front of unit for power requirements. f~~ 1. Cut hole in cabinet to mount oven. Cutout in cabinet should be level and straight. klqbW There are no provisions to level the unit after it is installed. An oven that is not level could cause poor baking results. 2. Install plywood floor as shown. 3. Remove oven door(s). See Oven Door Removal procedure. 4. Attach unit to the cabinet with four No. 8 x 1² screws supplied with unit inside of envelope containing these instructions. Pre-drill holes in cabinet for attachment screws using 1/8² drill. Oven mounting holes are provided in side trim. 5. Install bottom trim. 6. Replace oven door(s). See Oven Door Replacement procedure. 7. See instructions at right for electrical hook-up. 8. See Use and Care Manual for operating instructions. The neutral of this unit is grounded to the frame through the green or solid grounding wire. (The green and the white wires are twisted together at the termination of the conduit.) If used on new branch-circuit installations (1996 NEC), mobile homes, recreational vehicles, or in an area where local codes prohibit grounding through the neutral conductor, untwist or disconnect the green wire and connect the green wire to ground in accordance with local code. Connect the white neutral to the service neutral. Connect all wires to the branch circuit with approved connectors. Use copper or aluminum wire. If aluminum wire is used, use connectors recognized for joining aluminum to copper. The chart below recommends the minimum circuit protection and wire size if the appliance is the only unit on the circuit. .: 5$7,1* 21 6(5,$/ 3/$7( 5(&200(1'(' 0,1,080 &,5&8,7 3527(&7,21 ,1 $03(56 :,5( 6,=( $:* p Interrupt the source of electricity to the unit when attempting to repair or service the oven. Failure to do this could result in a dangerous or even fatal shock. fjmloq^kq J p^sb clo il`^i bib`qof`^i fkpmb`qloDp rpb ©2003 Maytag Appliances Company 16022506 A–5 Installation Instructions l a o~ l a o~ For ease of installation, remove oven door(s) before placing unit into cutout. This will reduce the weight of the unit by about 35 pounds per door. Remove oven door(s) as follows: : Open oven door to the “Full Open” position (see Figure 1). : Rotate hinge locking lever DOWN, to unlock hinge from the unit (see Figure 2). : Close oven door to the “Removal” position (until it stops; see Figure 3). : Grasp the door firmly on each side and lift the door straight up and off the unit. klqbW q ~K _ ~ ~ K a ~> Replace oven door(s) after placing unit into cutout. Replace oven door(s) as follows: : Grasp oven door firmly on each side, hold oven door at approximately a 30° angle and align oven door hinge arm (see Figure 4) with hinge receiver on unit (see Figure 5). : Insert oven door hinge arm into hinge receiver until the hinge arm slots (see Figure 4) align with horizontal pins on the hinge receiver (see Figure 5) and place hinge arm onto the hinge receiver. : Once the hinge arms are resting on the hinge receiver pins (see Figure 3) open oven door slowly to the “Full Open” position (see Figure 2). : Rotate hinge locking lever UP to the locked position to secure the oven door to the unit (see Figure 1). klqbW Make sure that hinge locking lever is rotated fully UP to the locked position as shown (see Figure 1) before closing oven door. Hinge Locking Lever (Locked Position) c N `^rqflk a ~ ~ ~ ~ ~ ~ rm K If hinge locking lever will not rotate fully UP to the locked position as shown (see Figure 1) then the hinge arm is not properly seated on the receiver. Rotate the hinge locking lever DOWN to the unlocked position (see Figure 2) and remove oven door as outlined in the Oven Door Removal procedure. Then replace the oven door as outlined in the Oven Door Replacement procedure, making sure that the hinge arm slots are fully seated on the horizontal pins in the hinge receiver. : Once the hinge locking lever is rotated fully UP to the locked position (see Figure 1) close the oven door. Hinge Locking Lever (Unlocked Position) c O Hinge Arm c Q Hinge Arm Slots Hinge Receiver Horizontal Pins c R c P A–6 16022506 ©2003 Maytag Appliances Company