Download In this user manual we have tried to describe the matters concerning
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In this user manual we have tried to describe the matters concerning the operation of this CNC system to the greatest extent. However, it is impossible to give particular descriptions for all unnecessary or unallowable operations due to length limitation and products application conditions;Therefore, the items not presented herein should be regarded as "impossible" or "unallowable". Copyright is reserved to GSK CNC Equipment Co., Ltd. It is illegal for any organization or individual to publish or reprint this manual. GSK CNC Equipment Co., Ltd. reserves the right to ascertain their legal liability. GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual Preface Your Excellency, We are honored by your purchase of this GSK 983Ma Milling CNC System made by GSK CNC Equipment Co., Ltd. Warning Accident may occur by improper connection and operation!This system can only be operated by authorized and qualified personnel. Please read this manual and a manual from machine tool builder carefully before installation, programming and operation, and strictly observe the requirements. Otherwise, products and machine may be damaged, workpiece be scrapped or the user be injured. Safety Responsibility Manufacturer’s Responsibility ——Be responsible for the danger which should be eliminated and/or controlled on design and configuration of the provided CNC systems and accessories. ——Be responsible for the safety of the provided CNC systems and accessories. ——Be responsible for the provided information and advice for the users. User’s Responsibility ——Be trained with the safety operation of CNC system and familiar with the safety operation procedures. ——Be responsible for the dangers caused by adding, changing or altering to the original CNC systems and the accessories. ——Be responsible for the failure to observe the provisions for operation, adjustment, maintenance, installation and storage in the manual. This manual is reserved by end user. We are full of heartfelt gratitude to you for supporting us in the use of GSK’s products. II GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual Contents Precautions ................................................................................................................................... 1 1. NC Unit Interfaces ...................................................................................................................... 3 2.Interconnect Block Diagram ........................................................................................................ 4 3.Connection between NC Unit and GS2000T-CA1 Drive Unit ..................................................... 5 (without brake) ............................................................................................................................... 5 4. Connection between NC Unit and GS2000T-CA1 Drive Unit .................................................... 6 (with brake) .................................................................................................................................. 6 5. Full closed-loop connection with Grating Ruler ......................................................................... 7 6. Connection between NC Unit and DAP03 Spindle Servo Drive Unit ........................................ 8 7. Connection between NC Unit and GS3000Y-NP2 Spindle Servo Drive Unit............................ 9 8. Connection between NC Unit and Spindle Inverter ................................................................. 10 9. Machine Tool Operation Panel ................................................................................................ 11 10. Connection between NC Unit and Operation Panel .............................................................. 12 11. Connection between external MPG and Operation Panel ..................................................... 13 12. Connection between NC Unit and PC ................................................................................... 14 13. Connection Method for Brake and System Power-on Control .............................................. 15 14. Connection between NC Unit and I/O Unit ............................................................................ 16 15. General of External I/O Unit (X1) Interfaces .......................................................................... 17 16. Connectivity Diagrams for I/O Unit (X1) Input/Output Signals .............................................. 18 17. I/O Points Definition (X1) ....................................................................................................... 19 Appendix 1 Installation Dimension Drawings ............................................................................ 23 Appendix 2 Connection between NC Unit and DA98D Drive Unit(obsolete product).......... 28 GSK983Ta-H/ GSK983Ta- V Turning CNC System Connection Manual .................................... 30 Version Upgrading Records ......................................................................................................... 30 III GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual IV GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual Precautions 1、The system-matched power supply box is exclusive for GSK 983Ma.Do not supply this power to other devices(such as bake and magnetic valve);otherwise, serious danger may occur! 2、Requirements for electrical cabinet The electrical cabinet adopts full-enclosed structure and dustproof design. The temperature difference between outside and inside of the cabinet should be less than 10℃; or, a heat-exchange system should be installed. The ambient temperature should not exceed 45℃. Prevent the entry of dust, coolant and organic solution. 3、Grounding The cabinet should be protectively grounded, and the continuity should meet the requirement GB5226.1-2002. Well grounding is the essential condition for a stable operation. The grounding wires of different parts cannot be connected with each other in series. The grounding strip whose thickness not less than 3mm should be installed in the cabinet, the protective grounding terminals should be connected to grounding strip with yellow-green wires independently, and when the grounding strip is connected with the ground, its grounding resistance should be less than 4Ω. S M P S NC Unit Opera tion Panel I/O Unit X Axis Drive Unit Z Axis Drive Unit Spindle Drive Unit Electrical Cabinet Grounding Strip 4、The system power should be supplied through isolation transformer 5、Wiring 1 GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual The joints between wires and the system or drive unit should be tight and firm. The low-current type wires such as signal wires and control wires should be laid far away from heavy current and electromagnetic interference, and be arranged in an uncurled manner as far as possible, because winding annularly could easily cause the acquisition of interference signal.. 6、Interference suppression Connect the RC circuits at the two ends of AC coil in parallel. The RC circuits should be closed to inductive load as far as possible. Connect FWD at the ends of DC coil reversely in parallel. Connect the surge absorber at the winding head of AC motor. +24V KM AC220V M 3~ 0V 2 surge absorber GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual 1. NC Unit Interfaces Front View Ta U disk read/write interface USB Communication interface to PC C232 Back View PR GND GND PR +3.3V SV5 SV4 SVZ(M)SP(T) SVY(M)SVZ(T) SVX IO I/O unit Z axis Spindle Not used Not used +24v Power Interface parallel to +24V power Not used OP Operation panel +5V X axis +24V 3 32.0 32.3 32.2 32.1 32.6 32.5 33.1 32.7 40.3 38.0 38.2 38.3 38.4 38.5 38.6 38.7 40.0 40.1 Switching Power Box +24V +24V电 源 开关电源盒 Power Output tool (switching value) 0V 电源 GND +3.3V 通信 CC2 +24V +5V S V5 S V4 S V Z (M)S P( T) S V Y (M)S V Z (T) S VX OP IO I/O unit control 控制信号 I/O单 元signal 983Ta-00-785G 983Ta-00-776G CN3 M DI (M D I) 手脉 (M PG) CM1 PE U,V,W PE CN2 CN1 r,t R,S,T PE U,V,W CN3 主轴伺服驱动单元 PE U,V,W PE PE Spindle servo drive unit CN2 CN1 r,t R,S,T servo Z axis 单 元 unit 驱 动drive 伺服 Z轴 CN2 CN1 r,t R,S,T drive axis XX轴 单 元unit 服驱动 伺servo ON/OFF and Emergency Stop Signal (refer to the operation panel interfaces 开关机和急停信号 instruction for the emergency stop (急 停 输 出 点 请 看 机 床 操 作 面 板 output) 接口说明) POFF PCOM PON ESPC ESPB ESPA Operation panel 机床操作面板 983Ta-00-777 A 983Ta-00-782 GND (PO W E R ) (C O M M U N I C A T IO N ) +24V PC1 PR PR NCNC单 unit元 置手脉 External 外 MPG 出信号(开关量) 输machine 床 的to 统至机 数 控 系from signal CNC I/O I/O单 元 unit 33.3 Iutput signal from CNC to machine tool (switching value) 机床至数控系统的输入信号(开关量) Y 3.7 Y 6.7 38.1 40.5 40.2 Y 6.6 43.6 48.3 43.5 48.2 43.4 48.1 43.3 48.0 43.2 40.7 43.1 40.6 43.0 48.4 43.7 Y 3.5 40.4 48.6 48.5 Y 3.6 Y 6.5 Y 3.4 Y 6.4 Y 3.3 Y 6.3 Y 3.2 Y 6.2 Y 3.1 Y 6.1 Y 3.0 Y 6.0 Y 2.5 Y 2.7 Y 2.4 Y 2.6 48.7 0V + 24V 33.2 34.5 33.0 34.3 35.6 34.4 35.7 32.4 35.2 34.0 35.3 34.1 35.4 33.6 35.0 33.7 35.1 33.5 34.7 33.4 34.6 34.2 35.5 Y 2.3 Y 2.1 0V + 24V Y 0.6 Y 1.6 Y 0.7 Y 1.7 Y 2.2 Y 2.0 Y 0.3 Y 1.3 Y 0.4 Y 1.4 Y 0.5 Y 1.5 Y 0.1 Y 1.1 Y 0.2 Y 1.2 Y 0.0 Y 1.0 4 CC1 983Ta-00-776G 机 服 电 motor 轴伺 servo Spindle主axis spindle motor is not 1:1 ) between ) spindle and 议 使 用 the 建 the ratio , 比 不 是 1∶ 1时 动transmission 传 主 轴 when 当 主 轴 电 机 与used ((recommendly 编 码 器 encoder 置 主 轴 spindle 外 External Z axis 电 机 motor 伺 服servo Z轴 X axis 电 机 motor 伺 服servo X轴 GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual 2. Interconnect Block Diagram GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual 3. Connection between NC Unit and GS2000T-CA1 Drive Unit (without brake) GS2000T suffixing with C(CAN bus) AC servo drive unit NC unit CN1 SVX (D-15 Female) 01 02 03 04 05 +5V 0V +24V SRDY VC 06 07 08 09 10 PCZ PCA PCB SON+ 0V (D-Sub 15- pin) 11 12 13 14 15 *PCZ *PCA *PCB SON0V SVX 983Ta-00-776G (MDR50) 01 PBO02 PBO+ 27 PZO+ 03 PAO04 PAO+ 29 NC 05 PULS06 PULS+ 31 SIGN+ 07 SEC2/INH 08 SEC1/CLE 33 FSTP 09 NC 10 SRV 35 NC 11 SFR 12 ALRS 37 NC 13 SON 14 COM39 COM+ 15 PSR+ 16 SRDY41 COM+ 17 SRDY+ 18 NC 43 HOLD+ 19 NC 20 ZSP45 NC 21 ZSP+ 22 ALM47 ZOUT+ 23 ALM+ 24 VCMD+ 49 NC 25 VCMD- 26 PZO28 DGND 30 SIGN32 RSTP 34 ZSL 36 NC 38 COM40 PSR42 HOLD44 NC 46 ZOUT48 AGND 50 NC Without brake 983Ta-00-776G SVX PCZ *PCZ PCA *PCA PCB *PCB SRDY +24V VC 0V SON+ SON0V CN1 06 11 07 12 08 13 04 03 05 10 09 14 15 DB15pin(3-row) FG 27 26 04 03 02 01 23 39 24 25 13 14 22 FG PZOUT+ PZOUTPAOUT+ PAOUTPBOUT+ PBOUTALM+ COM+ VCMD+ VCMDSON COMALM- MDR50 PCA *PCA:Encoder feedback A phase differential signal(pulse signal,drive unit→NC) PCB *PCB:Encoder feedback B phase differential signal(pulse signal,drive unit→NC) PCZ *PCZ:Encoder feedback Z phase differential signal(pulse signal,drive unit→NC) SON+/-:Enable signal(binary signal,NC→ drive unit) SRDY:Servo drive ready signal(binary signal,drive unit→NC) VC:Speed control voltage(direct current,NC→drive unit) Note :when the X axis is connected without brake,the connection of X or Z axis is the same. brake is shown in the following page. The X axis connection with 5 GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual 4. Connection between NC Unit and GS2000T-CA1 Drive Unit (with brake) GS2000T后缀带C(CAN总线) GS5200T suffixing with C (CAN 交流伺服驱动单元 bus) AC servo drive unit NC unit NC单元 CN1 ZSL HOLD+ +24V HOLD- 01 PBO02 PBO+ 27 PZO+ 03 PAO04 PAO+ 29 NC 05 PULS06 PULS+ 31 SIGN+ 07 SEC2/INH 08 SEC1/CLE 33 FSTP 09 NC 10 SRV 35 NC 11 SFR 12 ALRS 37 NC 13 SON 14 COM39 COM+ 15 PSR+ 16 SRDY41 COM+ 17 SRDY+ 18 NC 43 HOLD+ 19 NC 20 ZSP45 NC 21 ZSP+ 22 ALM47 ZOUT+ 23 ALM+ 24 VCMD+ 49 NC 25 VCMD- SVX(D-15 Female) SVX(D-15孔) 06 01 +5V 07 02 0V 08 03 +24V 09 04 SRDY 10 05 VC PCZ PCA PCB SON+ 0V D-Sub 15-Pin (D-Sub 15针) 11 12 13 14 15 *PCZ *PCA *PCB SON0V SVX 983Ta-00-776GX (MDR50) With brake 带抱闸 983Ta-00-776GX GS2000T CN1 SVX PCZ *PCZ PCA *PCA PCB *PCB SRDY +24V VC 0V SON+ SON0V 06 11 07 12 08 13 04 03 05 10 09 14 15 FG DB15-Pin(3-row) DB15针(三排) 27 26 04 03 02 01 23 39 24 25 13 14 22 PZOUT+ PZOUTPAOUT+ PAOUTPBOUT+ PBOUTALM+ COM+ VCMD+ VCMDSON COMALM- 39 42 43 34 COM+ HOLDHOLD+ ZSL FG Power 机床配电柜 Distribution (详见第15页抱 Cabinet 闸连接方法) +24V HOLDHOLD+ ZSL MDR50 6 26 PZO28 DGND 30 SIGN32 RSTP 34 ZSL 36 NC 38 COM40 PSR42 HOLD44 NC 46 ZOUT48 AGND 50 NC GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual 5. Full closed-loop connection with Grating Ruler Grating 光栅尺ruler 983Ta SVX +5V 0V PCZX *PCZX PCAX *PCAX PCBX *PCBX 01 02 06 11 07 12 08 13 FG FG Servo Drive GS2000T-CA1伺服驱动单元 Unit CN1 SRDYX +24V VCX 0V SONX+ SONX0V 04 03 05 10 09 14 15 23 ALM+ 24 VCMD+ 25 VCMD13 SON 14 COM22 ALM- FG DB15-Pin(3-row) DB15针(三排) FG Power 机床配电柜 Distribution (详见第15页抱 Cabinet 闸连接方法) +24V HOLDHOLD+ ZSL 39 42 43 34 COM+ HOLDHOLD+ ZSL MDR50 7 GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual 6. Connection between NC Unit and DAP03 Spindle Servo Drive Unit Spindle Servo Drive Unit: DAP01or DAP03 CN1 16 PA+ 1 PA17 PB+ 2 PB18 PZ+ 3 PZ14 VCMD+ 15 VCMD24 SON 39 COM+ 36 COM9 SFR 983Ta-00-785 NC Unit SP 07 PCA 12 *PCA 08 PCB 13 *PCB 06 PCZ 11 *PCZ 5 VC 10 0V 09 SON+ 03 +24V 02 0V 14 SON15 0V 04 SRDY+ Encoder A phase differential signal Encoder B phase differential signal Encoder Z phase differential signal Speed control voltage Enable signal I/O Unit 7 5 11 20 21 *SRDY *SAR M19.O *ZSP SOR.M ALM SPDAR STAORT ZSPD0 COIN FG Spindle ready Spindle arrival check signal Spindle orientation Spindle zero speed check Spindle orientation completed FG Note:The corresponding positions of I/O Unit are described in PLC User Manual of the same version. 8 GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual 7. Connection between NC Unit and GS3000Y-NP2 Spindle Servo Drive Unit Suffixing with N (no-bus) GS Spindle Servo Drive Unit 983Ta-00-785G NC Unit SP 07 PCA 12 *PCA 08 PCB 13 *PCB 06 PCZ 11 *PCZ 5 VC 10 0V 09 SON+ 14 SON15 0V 03 +24V CN1 19 PA+ 4 PA18 PB+ 3 PB31 PZ+ 32 PZ44 VCMD+ 14 VCMD23 SON 20 28 39 24 25 SFR COINCOM+ COMALM- Encoder A phase differential signal Encoder B phase differential signal Encoder Z phase differential signal Speed control voltage Enable signal 02 0V 04 SRDY+ DB15-Pin 3-row I/O Unit 9 41 08 42 12 *SRDY *SAR M19.O *ZSP SOR.M ALM+ PSR OSTA ZSP COIN+ DB44-Pin FG Spindle ready Spindle arrival check signal Spindle orientation Spindle zero speed check Spindle orientation completed FG Note:The corresponding positions of I/O Unit are described in PLC User Manual of the same version. 9 GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual 8. Connection between NC Unit and Spindle Inverter NC unit, I/O unit NC单元、I/O单元 Spindle Inverter 主轴变频器 +24V I/O单元 I/O unit Spindle CW 主轴正转 M03 M03 KA1 主轴反转 M04 Spindle CCW M04 KA2 (Forward ) (Reverse) REV (反转控制) FWD (正转控制) (Commo COM (公共端) Spindle zero speed 主轴零速检测*ZSP check arrival Spindle speed n port) 功能端子 Function port 主轴速度到达检测*SAR check Spindle 主轴准备好检测*SRDY ready Spindle 主轴变频器 Inverter 压线端子排 NC NC unit单元SP SP (D-15 Female) (D-15孔) 01 02 03 04 05 +5V 0V +24V SRDY VC 06 07 08 09 10 PCZ PCA PCB SON+ 0V 11 12 13 14 15 *PCZ *PCA *PCB SON0V Terminal Strip D-Sub 15(D-Sub 15针) Pin SP Spindle 主轴编码器 encoder Note 1: The corresponding positions of I/O Unit such as M03 and M04 are described in PLC User Manual of the same version. 注1:M03、M04等I/O点在I/O单元的哪个位置请查看相应版本的PLC使用说明。 Note 2: When the spindle speed arrival check signal *SAR is not used, it should be shorted to 0V (valid 注2:主轴速度到达检测信号*SAR如果不用,应将其与0V短接(当输入点为低电平有效时)或者与24V短接(当输入点为高电平有效时)。 when the input interface is at low level) or be shorted to 24V (valid when the input interface is at high level). Spindle encoder SP 主轴编码器 +5V 0V +24V PCZ *PCZ PCA *PCA PCB *PCB SRDY SON+ VC 0V SON0V +5V +5V 0V 0V Encoder Z phase differential differential Encoder Z phase 编码器Z相差分信号 signal 编码器Z相差分信号 signal Encoder A phase 编码器A相差分信号 signal Encoder Encoder BA phase phase 编码器A相差分信号 signal Encoder B phase 编码器B相差分信号 signal 编码器B相差分信号 signal Spindle Inverter 主轴变频器 0V +10V 0V ~ 01 02 03 06 11 07 12 08 13 04 09 05 10 14 15 FG Connection with spindle 图二:接主轴编码器时的连接 encoder (983Ta-00-775) 10 FG differential differential differential differential GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual 9. Machine Tool Operation Panel CN3 PC1 CM1 CC2 POFF PCOM +24V PON 0V ESPC ESPB ESPA POWER COMMUNICATION MDI PC1 MPG POFF (Power off) PCOM (Power switch common port) +24V PON (Power on) ESPC (Emergency stop chain leading-out terminal2) 0V ESPB (Emergency stop button on operation panel leading-out terminal2) ESPA ( Emergency stop button on operation panel leading-out terminal1;Emergency stop chain leading-out terminal 1) +24V CC2 01 0V 02 TD+ 03 RD+ 04 HA+ 05 HB+ (D-9 male) 06 TD- TD+ TD-:RS422 differential sending terminal 07 RD- RD+ RD-:RS422 differential receive terminal 08 HA- HA+ HA-: MPG A phase pulse output 09 HB- HA+ HA-: MPG B phase pulse output POFF Power OFF PCOM 0V PON Power ON ESPC Communication ESPB When X38.COM is 24V, 0V here When X38.COM is 0V, 24V here ESPA CN3(D-25 Female)is not used Relay Operation Panel Side Emergency stop button on operation panel X38.4 I/O unit side CM1 (D-25male) 01 HX 14 02 HZ HX、HZ:External MPG axis select signal 15 03 04 ×10 05 +L (24V) 06 ESP2 07 08 HA+ 09 HB+ 10 0V 11 0V 12 +5V Note:when external MPG is used,emergency stop chain should be formed by emergency sop buttons on operation panel and external MPG 16 ×1 ×1、×10、×100:External MPG override 17 ×100 Select signal ESPC 18 -L(0V) -L、+L:2 poles of external MPG indicator 19 ESP1 20 0V ESPB ESP2、ESP1:2 poles of external MPG emergency stop button 21 HA- HA+、HA-:External MPG A phase pulse input 22 HB- HB+、HB-:External MPG B phase pulse input ESPA Emergency stop button On operation panel 23 24 25 CM106 When X38.COM is 24V, 0V here When X38.COM is 0V, 24V here X38.4 I/O side ESP2 19 ESP1 13 +5V MPG External MPG Emergency stop Note:External MPG and MPG on the operation panel cannot use at the same time. 11 GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual 10. Connection between NC Unit and Operation Panel NC unit NC单元 Operation Panel 机床操作面板 (D-9 female) OP(D-9孔) 01 TD2+ 02 TD203 RD2+ 04 RD205 0V CC2 D-Sub 9-Pin (D-Sub 9针) 06 07 08 09 HA+ HAHB+ HB- OP 01 0V 983Ta-00-777A (D-Sub 9孔) 02 CC2 03 04 05 TD+ RD+ HA+ HB+ (D-9 male) (D-9针) 06 07 08 09 TDRDHAHB- 通信 Communication CC2 OP HA+ HAHB+ HBRD2+ RD2TD2+ TD20V 04 08 05 09 02 06 03 07 01 06 07 08 09 03 04 01 02 05 FG RS422 differential receive terminal RD2+ RD2-:RS422差分接收端 RS422 differential sending terminal TD2+ TD2-:RS422差分发送端 MPG A phase pulse input HA+ HA- :手脉A相信号输入 MPG B phase pulse input HB+ HB- :手脉B相信号输入 12 FG HA+ HAHB+ HBTD+ TDRD+ RD0V GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual 11. Connection between external MPG and Operation Panel Operation 983Ta-00-783 操作面板 Panel CM1 External MPG 外置手脉 Ruipu Wuxi 无锡瑞普GSK-ZSSY1468-01G-100B-05L 01* HX 02* HZ HX HZ Axis select switch 轴选开关 16* ×1 04* ×10 17* ×100 05 +L(+24V) 18 -L(0V) 06 ESP2 19 ESP1 13 12 11 10 08 21 09 22 ×1 × 10 Override switch 倍率开关 × 100 +L(+24V) 24V灯 24VLight -L(0V) ESP2 ESP1 Emergency 急停开关 Stop Switch +5V +5V +5V +5V 0V 0V 0V 0V HA+ HAHB+ HB- HA+ HAHB+ HB- Enabl 使能e 开关 switch A phase differential A相差分脉冲+ pulse+ A phase A相差分脉冲differential B phase pulsedifferential B相差分脉冲+ pulse+ B phase B相差分脉冲differential pulse- femal DB25孔 e FG FG *注:CM1中轴选信号HX、HZ和倍率信号×1、×10、×100的脚号由PLC定义,不同的PLC版本脚号可能会不相 同!连接时应先核对相应PLC版本的使用说明。 *Note: axis select signals HX,HZ of CM1 and override signals ×1,×10,× 100 of pin No. are defined by PLC, and pin No. can be different in different visions of PLC. So, check the operations of the corresponding PLC before connecting. 13 GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual 12. Connection between NC Unit and PC NC unit NC单元 PC PC机 RS232(3M MDR14) COM Plug 3M MDR14插头 02 04 06 01 09 03 RXD 11 05 TXD 13 07 0V 08 10 12 14 RS232 983Ta-00-772 COM (D-Sub 9-Pin Female) (D-Sub 9孔) (D-9 male) (D-9针) 01 CD 06 DSR 02 RXD 07 RTS 03 TXD 08 CTS 04 DTR 09 RI 05 0V (RS232) RS232 Serial data receive 串行数据接收 Serial data sending 串行数据发送 RXD TXD 03 05 0V 07 COM FG Note: the 和电脑 shell of PC NC机外壳都要可靠接大地。 and PC should be grounded firmly. 注:NC 14 FG 09 03 02 04 05 06 01 07 08 RI TXD RXD DTR 0V DSR CD RTS CTS GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual 13. Connection Method for Brake and System Power-on Control Power-on Control X Axis Zero Speed Clamping GS2000T-CA1 Servo CN1 Interface Connection X Axis Brake Control KA1 CN1-39 COM+ SB2 CN1- 43 HOLD+ +24V System Power Box 0V KA0 SB1 CN1- 34 ZSL KA0 CN1- 42 HOLD KA0 GS2000T-CA1 X Axis Servo Drive Unit CN1 Plug GS2000T-CA1 Servo Drive Unit CN1 Plug Leading-out Signal Terminals HOLDServo Drive Unit brake outputPower supply +24V COM+ ZSL Servo drive unit zero speed clamping input HOLD+ Servo Drive Unit brake output + Z Axis Brake Control AC Emergency Stop Control +24V 24V System Power-on Control L N E To I/O unit X38.4 Emergency stop input AC220V 0V DC24V KA1 0V +24V KA 2 KA 2 Emergency KA 2 Stop Chain 2 KA0 1 GSK SJT Servo Motor Brake Plug Connect with 0V or 24V: When X38.COM is24V,0V here; When X38.COM is 0V,24V here。 GSK983Ta-H/V CNC system 15 GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual 14. Connection between NC Unit and I/O Unit External NC Unit IO (D-9) 01 02 03 04 05 TX1+ TX1RX1+ RX10V 06 07 08 09 CC1 (D-Sub 9 male) IO 983Ta-00-782 CC1 (D-Sub 9-pin female) 01 02 03 04 05 I/O Unit (D-9male) 0V TD0+ RD0+ TD1+ RD1+ 06 07 08 09 TD0RD0TD1RD1- IO CC1 05 04 03 07 01 09 08 02 06 TX1+ 01 TX1- 02 0V 05 RX1+ 03 RX1- 04 FG TX1+、TX1-:RS422 differential signal sending RX1+、RX1-:RS422 differential signal sending receive 16 FG RD1+ TD1+ RD0+ RD00V RD1TD1TD0+ TD0- GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual 15. General of External I/O Unit (X1) Interfaces Y6.7 Y3.7 Y6.6 40.2 Y3.6 Y6.5 48.5 43.7 Y3.5 Y6.4 Y3.4 Y6.3 Y3.3 Y6.2 Y3.2 Y6.1 Y3.1 Y6.0 Y3.0 Y2.7 Y2.5 Y2.6 Y2.4 +24V 0V 40.1 48.4 43.6 40.0 48.3 43.5 38.7 48.2 43.4 38.6 48.1 43.3 38.5 48.0 43.2 38.4 40.7 43.1 38.3 40.6 43.0 38.2 40.5 48.7 38.1 40.4 48.6 38.0 40.3 Signals from Machine to CNC Signals from CNC to Machine 34.5 35.7 +24V 35.6 0V Y2.1 35.5 Y2.3 Y2.0 35.4 Y2.2 Y1.7 35.3 Y0.7 Y1.6 Y0.6 Y1.5 Y0.5 Y1.4 Y0.4 Y1.3 Y0.3 Y1.2 Y0.2 35.2 34.4 34.3 34.2 34.1 34.0 33.7 35.1 33.2 33.1 33.0 32.7 32.6 32.5 32.4 32.3 33.6 35.0 32.2 33.5 34.7 32.1 33.4 34.6 32.0 33.3 Y1.1 Y0.1 Y1.0 Y0.0 CC1 Interface for communication with main cabinet Interface for power supply to I/O unit 17 GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual 16. Connectivity Diagrams for I/O Unit (X1) Input/output Signals 1. Input Signal The COM ports of each address group determine whether the addresses are valid at high or low level: When COM port is connected to 24V,the input points are valid at low level(0V); When COM port is connected to 0V,the input points are valid at low level(24V). Connection when low level is valid Machine Side Power Box +24V Connection when high level is valid I/O unit (X1) Side Machine Side X32.COM Power Box 0V X32.0 2.8K +24V I/O unit (X1) Side X32.COM 0V 1K X32.0 2.8K X32.1 2.8K X32.2 2.8K 1K X32.1 2.8K 1K X32.2 Detection Switches on Machine Tool 1K 2.8K X32.4 2.8K 1K 2.8K X32.5 2.8K 1K X32.6 X32.3 2.8K 2.8K 1K 2.8K X32.4 2.8K 1K 2.8K X32.5 2.8K 1K 2.8K 1K X32.6 2.8K X32.7 2.8K 1K 2.8K 2.8K 2.8K 2.8K 1K 2.8K 2.8K X32.3 1K 2.8K 2.8K Detection Switches on Machine Tool 2.8K 2.8K 1K 2.8K 1K X32.7 2.8K 2.8K 1K 2.8K Note:There are 64 input points in 8 different groups. The figure above is taken X32.0-X32.7 for example; other groups are alike. 2. Output Signal There are 40 points for ULN2803 output. The maximum passing current of each point is 200mA. Connectivity Diagram of Output Point 983System I/O unit Side Machine Side +24V Relay ULN2803 0V 18 GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual 17. I/O Points Definition (X1) Terminal No. PLC Address X32.COM X32.0 Signal Name X32 common port X32.0 *+LX(fixed) X32.1 X32.1 *-LX(fixed) X32.2 X32.3 X32.4 X32.5 X32.6 X32.7 X32.2 X32.3 X32.4 X32.5 X32.6 X32.7 X33.COM X33 common port High/low selection for group X33 *+LZ(fixed) X33.1 X33.1 *-LZ(fixed) X33.2 X33.3 X33.4 X33.5 X33.6 X33.7 X33.2 X33.3 X33.4 X33.5 X33.6 X33.7 X34.0 X34.1 X34.2 X34.3 X34.4 X34.5 X34.6 X34.7 Z axis"+"direction limit(short it to 0V when unused) Xaxis"-"direction limit(short it to 0V when unused) *DECZ(fixed) Z axis zero-point return deceleration X34 common port High/low selection for group X34 X34.0 X34.1 X34.2 X34.3 X34.4 X34.5 X34.6 X34.7 X38.COM X38.0 X38.1 X38.2 X38.3 X38.4 X38.5 X38.6 X38.7 Xaxis"+"direction limit(short it to 0V when unused) Xaxis"-"direction limit(short it to 0V when unused) Xaxis zero-point return deceleration switch X33.0 I I I I I I I I I I I I I I I I I I I I I I I I X38 common port X38.0 X38.1 X38.2 X38.3 X38.4 X38.5 X38.6 X38.7 I/O High/low selection for groupX32 *DECX(fixed) X33.0 X34.COM Signal Function *ESP(fixed) High/low selection for group X38 Emergency stop(input) I I I I I I I I 19 GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual Terminal No. X48.COM PLC Address X48.0 X48.1 X48.2 X48.3 X48.4 X48.5 X48.6 X48.7 X43.COM X43.0 X43.1 X43.2 X43.3 X43.4 X43.5 X43.6 X43.7 X48.0 X48.1 X48.2 X48.3 X48.4 X48.5 X48.6 X48.7 X48 common port X43.0 X43.1 X43.2 X43.3 X43.4 X43.5 X43.6 X43.7 20 High/low selection for group X43 SKIP.M Block skip signal input X35 common port High/low selection for group X35 I I I I I I I I I I I I I I I I X40 common port X40.0 X40.1 X40.2 X40.3 X40.4 X40.5 X40.6 X40.7 I/O High/low selection for group X48 X35.0 X35.1 X35.2 X35.3 X35.4 X35.5 X35.6 X35.7 X40.COM X40.0 X40.1 X40.2 X40.3 X40.4 X40.5 X40.6 X40.7 Signal Function I I I I I I I I X43 common port X35.COM X35.0 X35.1 X35.2 X35.3 X35.4 X35.5 X35.6 X35.7 Signal Name XAG.M ZAG.M High/low selection for group X40 X axis auto tool compensation Z axis auto tool compensation I I I I I I I I GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual Terminal No. PLC Address Signal Name Signal Function I/O Y0.0 Y0.1 Y0.2 Y0.3 Y0.4 Y0.5 Y0.6 Y0.7 Y1.0 Y1.1 Y1.2 Y1.3 Y1.4 Y1.5 Y1.6 Y1.7 Y2.0 Y2.1 Y2.2 Y2.3 0V +24V Y0.0 Y0.1 Y0.2 Y0.3 Y0.4 Y0.5 Y0.6 Y0.7 Y1.0 Y1.1 Y1.2 Y1.3 Y1.4 Y1.5 Y1.6 Y1.7 Y2.0 Y2.1 Y2.2 Y2.3 O O O O O O O O O O O O O O O O O O O O Terminal No. Y3.0 PLC Address Y3.0 Y3.1 Y3.1 O O Y3.2 Y3.2 O Y3.3 Y3.3 O Y3.4 Y3.4 O Y3.5 Y3.5 O Y3.6 Y3.6 O Y3.7 Y3.7 O Y6.0 Y6.0 O Y6.1 Y6.1 O Y6.2 Y6.2 O Y6.3 Y6.3 O Y6.4 Y6.4 O Y6.5 Y6.5 O Y6.6 Y6.6 O Y6.7 Y6.7 O Y2.4 Y2.4 O Y2.5 Y2.5 O Signal Name 24V power ground 24V power output O Signal Function I/O 21 GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual Y2.6 Y2.6 O Y2.7 Y2.7 O 0V 24V power ground +24V 24V power output O Note:Those points which have been defined functions are fixed in the system that cannot be changed any more by users. And functions of other points can be programmed by PLC. 22 GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual Appendix 1 Installation Dimension Drawings 71.2 >110 53.5 183 3 200 190±0.15 8- 5 8- ±0.15 130 ±0.15 400 130 382.5 983Ta-H NC Unit Installation Dimension 45.5 User Installation Drawing -M aT ±0.15 130 USB 5 190 C232 8.75 23 24 983Ta-H Operation Panel Installation Dimension Note: there are several versions concerning the panel rear cover dimension and the "Drill Pattern and Installation Dimension" is compatible with all versions; therefore, the drill pattern should be strictly followed. Drill Pattern Installation Dimension (1:2) GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual 983Ta-V NC Unit Installation Dimension Drill Pattern Installation Drawing GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual aT USB C232 25 9.5 5 5 26 ≥130 3.5 3 250±0.2 250±0.2 244 4M4 68 983Ta-V 983Ta-V Operation Panel机床操作面板安装尺寸 Installation Dimension 260 48.5 Note: there注:面板后罩结构尺寸存在多个版本,但"开 are several versions concerning the panel rear cover dimension 孔及安装尺寸示意图"可以兼容,所以开孔必 and the "Drill Pattern and Installation Dimension" is 须按照此图。 compatible with all versions; therefore, the drill pattern should be strictly followed. 280±0.2 273 Drill Pattern Installation Dimension 开孔及安装尺寸示意图 242 271 9 290 280±0.2 GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual 9.5 GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual Y6.7 Y6.6 Y6.5 Y6.4 Y6.3 Y6.2 Y6.1 Y6.0 Y2.7 Y2.6 +24V Y3.7 Y3.6 Y3.5 Y3.4 Y3.3 Y3.2 Y3.1 Y3.0 Y2.5 Y2.4 0V 43.7 43.6 43.5 43.4 43.3 43.2 43.1 43.0 48.7 48.6 48.5 48.4 48.3 48.2 48.1 48.0 40.7 40.6 40.5 40.4 40.3 40.2 40.1 40.0 38.7 38.6 38.5 38.4 38.3 38.2 38.1 38.0 R 220 UNIT(X1) 230 983 34.5 35.7 +24V Y2.1 Y2.0 Y1.7 Y1.6 Y1.5 Y1.4 Y1.3 Y1.2 Y1.1 Y1.0 0V Y2.3 Y2.2 Y0.7 Y0.6 Y0.5 Y0.4 Y0.3 Y0.2 35.6 35.5 35.4 35.3 35.2 35.1 35.0 34.7 34.6 34.4 34.3 34.2 34.1 34.0 33.7 33.6 33.5 33.4 33.3 33.2 33.1 33.0 32.7 32.6 32.5 32.4 32.3 32.2 32.1 32.0 Y0.1 Y0.0 CC1 4- 116 44.5 64.8 135.5 27 GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual Appendix 2 Connection between NC Unit and DA98D Drive Unit (obsolete product) Connection without brake DA98D Drive Unit 983Ta NC Unit CN1 SVX (D-15female) 01 02 03 04 05 +5V 0V +24V SRDYX VCX 06 07 08 09 10 PCZX PCAX PCBX SONX+ 0V (D-Sub 15-pin male) 11 12 13 14 15 *PCZX *PCAX *PCBX SONX0V 983Ta-00-776A (D-Sub 44 female) 983Ta-00-776A 983Ta SVX PCZX *PCZX PCAX *PCAX PCBX *PCBX SRDYX SONX+ +24V VCX 0V SONX0V SVX 15 14 13 PBOUT12 PAOUT11 10 09 RSTP 08 07 06 05 ALM 04 03 02 01 VCMD-GND 30 29 28 PBOUT+ 27 PAOUT+ 26 25 24 FSTP 23 SON 22 21 20 19 18 17 VCMD+ 16 44 43 PZOUT42 PZOUT+ 41 40 39 COM+ 38 COM+ 37 36 35 34 33 DG 32 DG 31 DA98D CN1 06 11 07 12 08 13 04 09 03 05 10 14 15 FG (D-44 male) FG 42 43 27 12 28 13 05 23 38 17 01 32 24 09 PZOUT+ PZOUTPAOUT+ PAOUTPBOUT+ PBOUTALM SON COM+ VCMD+ VCMDDG FSTP RSTP PCAX *PCAX:Encoder feedback A phase differential signal(pulse signal, drive→NC) PCBX *PCBX:Encoder feedback B phase differential signal(pulse signal, drive→NC) PCZX *PCZX:Encoder feedback Z phase differential signal(pulse signal, drive→NC) SONX+/-:Enable signal(switch signal,NC→drive) ALMX:alarm signal(switch signal,drive→NC) VCX:Speed control voltage(direct voltage,NC→drive) Note 1:When X axis is not with brake, the connection of X or Z axis is the same. Connection of X axis with brake, please see to the following page.。 Note 2:According to this connection method,the rotation direction of the motor is consistent with Cartesian coordinate system, that is ,seen from motor axle head, the feeding direction is positive direction. If the converse direction is needed, set PA46 parameter of DA98D to 3(Default value is “0”. 28 GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual Connection without brake DA98D Drive Unit 983Ta NC Unit CN1 +24V SVX 01 +5V 02 0V 03 +24V 04 SRDYX 05 VCX HOLD+ ZSL (D-15 female) 06 PCZX 07 PCAX 08 PCBX 09 SONX+ 10 0V (D-Sub 15male) 11 *PCZX 12 *PCAX 13 *PCBX 14 SONX15 0V 983Ta SVZ 983Ta-00-776AX (D-Sub 44female) 15 30 14 44 29 13 PBOUT43 PZOUT28 PBOUT+ 12 PAOUT42 PZOUT+ 27 PAOUT+ 11 41 26 ZSL 10 40 25 09 RSTP 39 COM+ 24 FSTP 08 38 COM+ 23 SON 07 37 22 06 36 21 05 ALM 35 20 04 34 19 03 33 DG 18 02 32 DG 17 VCMD+ 01 VCMD-GND 31 16 DA98D 983Ta-00-776AX SVX PCZX *PCZX PCAX *PCAX PCBX *PCBX SRDYX SONX+ +24V VCX 0V SONX0V HOLD- (D-44male) CN1 06 11 07 12 08 13 04 09 03 05 10 14 15 42 PZOUT+ 43 PZOUT27 PAOUT+ 12 PAOUT28 PBOUT+ 13 PBOUT05 ALM 23 SON FG Power Distribution Cabinet +24V HOLDHOLD+ ZSL FG 17 01 32 24 09 38 06 07 26 VCMD+ VCMDDG FSTP RSTP COM+ HOLDHOLD+ ZSL 29 GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual GSK983Ta-H/ GSK983Ta- V Turning CNC System Connection Manual Version Upgrading Records No. 1 30 Date 2012-6-19 Version First Version Content