Download Molift Mover 180 Technical Manual

Technical
manual
Molift Mover 180
Etac AS
Etac Supply Gjøvik
Hadelandveien 2
N - 2816 Gjøvik
TM08101 Molift MOVER 180 English - Rev. A 10/2012
Page 2 of 32 TM08101 Molift Mover 180 English
Rev. A 10/2012
Table of contents
Appendix B............................................................ 18
General Advice....................................................... 5
Chassis and Legs, Mover 180...................... 19
Explanation of Symbols................................... 5
Safety Precautions........................................... 5
Disclaimer. ........................................................ 5
Appendix C............................................................ 20
Technical Description.......................................... 6
Upper contact assy 340 ............................... 23
Upper contact assy 440. ............................... 23
Main Components............................................ 6
Chassis and Legs. ........................................... 6
Column and Battery Holder............................ 6
Electronics...................................................... 6
Battery............................................................ 6
Arm and Suspension....................................... 6
Hand Control Unit. ........................................... 6
Charger and Battery. ....................................... 6
Technical Specifications.................................... 7
Service....................................................................... 8
Notice of Service.............................................. 8
Service .......................................................... 8
Cleaning. ........................................................... 8
Troubleshooting................................................ 8
Repair......................................................................... 9
Replacing Motor............................................... 9
Disassembly of arm......................................... 9
Disassembly of Column. ............................... 10
Replacing chassis parts................................ 10
Disassembly of Leg Parting Motor............... 10
Assembly of Leg Parting Motor.....................11
Wheels..............................................................11
Back Wheel...................................................11
Front Wheel.................................................. 12
Control Card. .................................................. 12
Replacing Emergency Stop Switch.............. 12
Mounting of Control Card............................. 13
Marking............................................................ 13
Upper Half Assy. ............................................ 21
Appendix D............................................................ 22
Appendix E. ........................................................... 24
4 pkt suspension large w coupling............... 25
4 pkt suspension medium w coupling......... 25
Appendix F............................................................. 26
Battery Support. ............................................. 27
Appendix G............................................................ 28
Scale Set......................................................... 29
Appendix H............................................................ 30
IMPORTANT!
Electrical diagram. ......................................... 31
The patient lifter is only meant to be used by
qualified personnel.
The manual shall not be handed over, or
made available to, any unauthorised third
party, without a prior written consent from
Etac Supply Gjøvik. Existing laws, conventions
and agreements protects all documents. No
extract of this documentation can be reproduced, used or transferred without prior written consent from Etac Supply Gjøvik. Violation of these regulations may lead
to judicial repercussions and economic
responsibility. Industrial rights are reserved.
Final Revision....................................................... 14
Testing. ............................................................ 14
Logging............................................................ 14
Inspection Diagram after Service and Repair............................................................................ 15
Appendix A. ........................................................... 16
Main Components...........................................17
Rev. A 10/2012 Etac AS, Etac Supply Gjøvik
Hadelandsveien 2
2816 Gjøvik, Norway
Teleph: (+47) 40001004
Fax: (+47) 40001008
TM08101 Molift Mover 180 English
www.molift.com
[email protected]
Page 3 of 32
Page 4 of 32 TM08101 Molift Mover 180 English
Rev. A 10/2012
General Advice
Disclaimer
Etac Supply Gjøvik does not accept
This technical manual contains important responsibility for damages and functional faults
information about the lift, including safety if the instructions in the manual have not been
precautions. Study the manual carefully before followed. Claims covered by the warranty
should be made immediately after a deficiency
handling and repairing the patient lift.
has been discovered, and marked with the
serial number of the lift and any identification
Explanation of Symbols
1
A Refers to Appendix A, Position 1. on figure. number to the service personnel. Normal wear
is not covered by the warranty.
This symbol appears in the manual All technical information, data and instructions
next to information related to workplace in this manual was completely up-to-date at
safety, and when a potential risk for injury the time this manual was sent for printing.
to personell may accur. Always follow all The manual was compiled on the basis of
these instructions and be extra observant our experience and to the best of our ability
and intentions. We reserve the right to make
and careful.
technical modifications in connection with
This symbol refers to important further development and improvement of
information about the correct use of the the product described in this manual. Claims
equipment described in this manual. may therefore not be based on information,
Failure to take notice of the information illustrations and descriptions contained in this
may lead to functional faults or damages manual.
We do not take responsibility for any kind
to the equipment.
of damages and faults wich occurs from
This symbol highlights
information, unintended use related to failure to follow
which is especially useful. If instructions the manual or insufficient maintenance. We
are followed, you may be able to use want to emphasize that only Molift spare
the equipment more efficiently. The parts and equipment approved by us may be
information simplifies work tasks or used.
For safety reasons, the installation and use
explains complicated facts.
of unapproved spare parts or equipment, and
unauthorised modification and alteration of the
Safety Precautions
Repair of the lift involves lifting and handling product is not allowed. Etac Supply Gjøvik does
objects, which are heavy, long and/or sharp. not accept responsibility for damages caused
Assembly or disassembly of parts may affect by such.
the stability of the lift, and this creates a risk that With the exception of indirect damages, Etac
Supply Gjøvik takes responsibility for faults and
it may topple over or collapse.
deficiencies of the product within the scope of
Read the operator manual and follow what is described in the purchase agreement.
Claims for damages are excepted, regardless
general safety precautions.
of whatever legal foundation such claims may
be based on. Only the documentation related to
the product is valid.
If safety directions or other regulations described
in this manual have not been followed, the
conformity declaration (CE declaration),
delivered with this product in accordance with
the Directions for Medical Equipment (93/42/
EØF), is considered invalid.
Rev. A 10/2012 TM08101 Molift Mover 180 English
Page 5 of 32
Technical Description
Main Components
The lift is delivered in three main parts:
1. Chassis with legs.
2. Lifting arm and column with battery holder
and electronics.
3. Suspension.
Chassis and Legs
The chassis B 1 is made of steel. The adjustable
legs are made from aluminium profiles and
are attached to the chassis with a leg parting
mechanism and a motor B 11 .
Column and Battery Holder
The column C 3 , placed in the holder on the
chassis B 1 , is an aluminium profile. There is
an operation handle and a battery holder on
the column. The battery holder contains all the
electronics and the control card.
Arm and Suspension
The lifting arm C 1 and suspension A 3 are of
aluminium. The lifting arm is suspended on the
column. A motor C 7 operates the lifting arm.
The suspension A 3 has 2 or 4 safety hooks
for the sling. The coupling has a locking pin to
make suspension susbstitution easy.
Hand Control Unit
The hand control A 5 has four buttons for lift
operation; ”up”, ”down”, ”legs out” and ”legs
in”. A light indicates when the battery needs
charging. The remote control socket is located
at the bottom of the battery holder.
Charger and Battery
Molift Mover 180 runs on a battery consisting
of a 14,4 V battery pack A 4 . The Battery is
charged in a table top charger A 6 or with an
integrated charger on the lift. With table top
charger one battery can be charged while
another operates the lift.
The lifting arm C 1 is suspended at the top of
the column and can be raised and lowered.
Electronics
The electronics consists of a PCB (printed circuit
board) F 5 with remote control, emergency stop
and emergency lowering, battery and service
lights. All functions rely on the control card. The
control card has a counter, which registers the
number of seconds with activity. After a certain
time, it signals to activate the service light to
inform the user that the lift needs service. An
electric emergency lowering switch E 14 is
located above the stop switch. In case of power
failure the electric emergency lowering will not
work and the manual emergency function on
lifting motor C 7 must be used.
Battery
The battery A 4 is placed in the battery holder
and consists of 12-cell NiMH battery pack.
Page 6 of 32 TM08101 Molift Mover 180 English
Rev. A 10/2012
Technical Specifications
excl. battery and suspension: 32 kg / 70,5
lbs
Chassis:
16 kg / 35 lbs
Lift column: 16 kg / 35 lbs
Battery:
0,85 kg / 1,9lbs
Suspension: 0,9 kg / 2 lbs
Material:
Motors:
Aluminium, steel and plastic composite
Lift motor: 12 VDC
Leg adjustment motor: 12 VDC
14.4 V NiMH 2.2 Ah,
20 A fuse (ATO Fuse)
Mascot 2215,
10-22 cells NiCd/NiMH
IP24
50 (75 kg, 50 cm / 165 lbs, 19,7
inches up/down)
Battery:
1360 mm / 53,5 inches
min/max: 370-1730mm / 14,5-68 inches
2 point suspension min/max lifting range:
370-1730mm / 14,5-68 inches
4 point suspension min/max lifting range:
270-1630mm / 10,6-64,2 inches
Lifting speed:
46 mm/sec / 1,06 inches/sec (With 75kg /
165 lbs)
Sound level, max A-weighted sound power
level:
LWA = 49.4 dB
Key force:
Buttons on handset: 3.4 N
Max. 115 mm / 4,52 inches
Leg height:
Battery charger:
Casing:
180 kg / 400lbs
Lifting range:
Empty weight, total:
Safe Working Load (SWL):
Turning circle:
1350 mm / 53,15 inches
Dimensions:
Number of lifts with fully charged battery:
1250 x 695 x 1270 mm /
49,2 x 27,36 x 50 inches (LxWxH)
Lifting arm
Operation
handle
Motor
Remote control
Suspension
Battery
Lifting motor
Battery holder
Control electronics,
incl. service light,
battery light and
electric emergency
lowering
Lifting column
Leg
Emergency Stop
front
Chassis
back
Manual emergency
lowering Mover 180
Rev. A 10/2012 TM08101 Molift Mover 180 English
Page 7 of 32
Service
Service
Service should be carried out when the service
light indicates so, or at least every five years.
Molift Mover 180 is a mobile lift with few parts
and require low maintenance. By following the
regular service regulations, you will enjoy Molift • Replacing the motor must be performed
when service lamp gives signal.
Mover 180 for many years. Service can only be
• Replace worn and damaged parts.
carried out by authorised personnel.
In addition to the required service, Etac Supply
Gjøvik recommends regular inspections to If you have any questions regarding service and
detect unforeseen damages and faults. A maintenance, please contact your local service
checklist for periodic inspections is found in the partner/dealer or Etac Supply Gjøvik.
User Manual.
All repair and service on the lift must be logged
for each lift. After service and/or repair, the
Notice of Service
The lift has a service light on the battery holder, lift should be checked using the Inspection
which indicates when service is needed. Green diagram on page 15.
light indicates normal status. The electronics
registers the loads and use of the lift. After a The owner of the lift is responsible for storing
certain time of operation, a signal will give information regarding inspections, service and
a warning that service is needed. The light repair.
will turn yellow, then red. The lift may still be
used, but order service from your local service Cleaning
partner. An additional buzzer indicates when
the lift needs service urgently.
Detergents should be pH-neutral. Do not
use solvents or other strong fluids, which
may damage or ruin outside surfaces
or change the characteristics of lift
materials. If disinfection is necessary, use
isopropyl alcohol. Avoid using abrasives
and corrosives.
Clean the outside with a damp cloth and suitable
detergent.
Service light
Troubleshooting
If the lift is not functioning, first check that the
Use the Molift Service tool and read the lift data power supply is in order. Then check the battery
and number of lifts. The Molift Service tool is light, and that the service light is not indicating a
also used for resetting the service light after need for service. See the troubleshooting table
in the user manual.
service.
Should the troubleshooting table not yield a fault
diagnosis, use your judgment and a process of
elimination.
Use only original spare parts from Etac
Supply Gjøvik.
Page 8 of 32 TM08101 Molift Mover 180 English
Rev. A 10/2012
Repair
Remove the battery before maintenance
to makes sure the lift does not move
unintentionally.
Replacing Motor
You will need:
• Loctite 243 or similar
• Special tool, Allen key x 2
• Hot air gun
Procedure
• Remove the suspension.
• Remove column with lifting arm from chassis
and put it on a worktop.
• Dismantle connector (27) from column, and
unplug both wires for motor.
• Remove both allen screws holding battery
support (24). This will make it possible
to pull motorcable out of the hole in the
column.
and carefully remove them by press/knock.
• Remove the motor and put it down gently.
• Install a new motor (7). Be careful to install
with motor housing turned the right way.
• Mount the bolts.
• Use Loctite 243 or similar on the screws and
tighten.
• Insert motor cable through hole in column
behind batteryholder. Connect both wires for
motor to connector (27). Refer to Electrical
diagram.
• Mount both allens screws for battery support
(24). The battery support works as a strain
relief for the motor cable. Make sure that
cable is strain relieved.
Disassembly of arm
• Remove the suspension.
• Remove column with lifting arm from chassis
and place it on a worktop.
• Disconnect the motor by unscrewing the
screw (13) and remove the bolt (4), which
holds it to the bracket.
Heat the screw/bolt to loosen the Loctite.
Limit the heat to as small an area, and as • Remove the handle by drilling out the rivet.
Gently knock the handle off the column.
low temperature, as possible.
• Remove nuts and bolts (14,15) on upper
and lower bracket for handle.
The motor will be disconnected, and may
fall down during the next steps. Secure
the motor to prevent this .
The parts are loose and may fall apart.
927,6
1185,4
65
F
F
44
11
26
10
23
9
24
15
6
30
13
F
43
F
Apply Loctite 243
14
25
19
F
4
4
D
11
1
17
8
34
33
17
17
21
2
26
Locktite 2701.
16
5
22
31
29
F
13
Apply Loctite 243
F
46
G
3
17
C
36
F 45
18
E
40
28
F
27
41
20
F
35
Electrical diagram
39
Allen Key Hexagon Socket 5mm
TM08101 Molift Mover 180 English
Pos.
G
D
17
2
22
42
37
2
35
34
33
32
31
30
29
28
4
1
1
1
2
1
1
2
Ref EO 104/2012
24.09.2012 TVJ
F
Ref. EO 71/2012
15.06.2012/TES
E
Ref EO 58/2012
25.05.2012 TVJ
D
C
Ref EO 47/2012
Added pos 36-40
02.05.2012 TVJ
07.03.2012/ERS
TÅB
TÅB
TÅB
B
New design
28.10.2011/ERS
TÅB
A
Released for production
14.10.2011/ERS
TÅB
TÅB
1
Bill of materials:
Qty. Description.
Designed/Drawn: Date:
ESK
Drawing name:
15.01.2012
25-002 BOM.xls
Dimension/
Draw. no.
Projection:
Material.
27
26
1
1
25
2
24
23
22
21
1
1
1
1
20
19
18
17
1
1
1
4
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
8
10
2
2
2
1
2
2
1
1
1
2
2
1
1
Page 9 of 32
Comment.
Scale:
1:5
Mover 180, upper half assy
1
Drawing number:
Size
Push bar slee
F
13
36 Loctite 243
4
Panhead
Apply
• Remove the bolt (44) holding the arm to the
column.
• Remove special bolt and nut (12,13)
• Loosen lower and the upper screw (14) at
the column using the Allen Key.
• Push both bolts (4), or use a bolt or similar
Rev. A 10/2012 Apply Loctite 243
33
12
32
7
F
34
37
18
18
F
43
8
43
38
13
4
F
C
24
F
1
Default/Qt
43
Fork bolt
Label ID no
Label
Label Partner
Handcontroll
buttons
Battery suppo
Slinglabel
Max load 255
label
Label
Label, Art. N
Popmutter
Bolt w/head
Actuator LA3
(03-150)
Column
Lifting arm fo
Linak LA 34
Replacing chassis parts
• Take out the bulb and fork (16,32). Remove
Use a punch carefully on the inside to
separate the covers (16).
Position the legs in centre for best access
to chassis parts during disassembly.
Disassembly of Column
• Remove the lifting arm, drive handles and
motor as described in disassembly of lifting
arm.
• Disconnect and remove connector (27)
• Remove battery holder (24).
• The column can now be replaced; assembly
is done in the opposite order.
• Remove column with lifting arm from chassis
by removing 2x Allen screws and put it
sideways in a safe place.
• Place the chassis on a work stand.
14 12
F
44
10
927,6
Disassembly of Leg Parting Motor
13
65
15
6
14
25
1185,4
23
19
F
11
17
26
Locktite 2701.
5
31
29
C
37
F
43
F
8
34
46
G
3
33
17
C
30
13
4
F
38
9
24
Apply Loctite 243
F 45
1
17
2
22
21
16
• Loosen the leg parting motor (11) from the
bracket (12) by removing screws (13) and
nut (14).
F
13
Apply Loctite 243
F
36
4
11
D
43
18
E
28
F
27
41
42
18
External power is needed for running the
motor out of the spindle nut.
12
32
7
40
20
Make sure fingers do not get caught when
running the leg parting mechanism.
F
• Remove the leg parting motor wire, and
connect external power, 12 V. Motor wire
connector has a snap hook. Use flat tip
screwdriver or similar to release.
• Run the leg parting motor inwards until the
spindle is free from its nut.
Page 10 of 32 TM08101 Molift Mover 180 English
G
35
Electrical diagram
39
Allen Key Hexagon So
1
Pos.
Ref EO 104/2012
24.09.2012 TVJ
TÅB
F
Ref. EO 71/2012
15.06.2012/TES
TÅB
E
Ref EO 58/2012
25.05.2012 TVJ
D
C
Ref EO 47/2012
Added pos 36-40
02.05.2012 TVJ
07.03.2012/ERS
B
New design
28.10.2011/ERS
TÅB
A
Rev.
Released for production
Description:
14.10.2011/ERS
Date/Sign.
TÅB
Approved:
TÅB
TÅB
Rev. A 10/2012
Bill of materials:
Qty. Description.
Designed/Drawn: Date:
ESK
Drawing name:
15.01.2012
25-002 B
Dimensio
Draw. no
Projection:
Mover 180, upper ha
Molift Mover 180.
(2).
• Mount the bracket (12) by placing flange into
slot. Lift and turn it into place.
• Place the motor (11) in the correct position.
Connect external power and run the spindle
out until it fastens to the spindle nut (centred
on the spindle).
• Fasten the leg parting motor to the bracket
with screw (13) and nut (14).
• Connect the power wire to the motor.
• Mount column with lifting arm on chassis.
• Perform a safety test on the lift.
WARNING! Do not run the legs to the
end positions as the end stop does not
work.
• Remove the motor and disconnect external
power.
• The bracket (7), nut holder (6) with spindle
nut (9) can be removed by loosening the
screws (2). Heat the screws to loosen.
12
13
11
14
8
B
7
9
28
B
27
6
DETAIL E
SCALE 1 : 1
B
26
9
E
6
18
Wheels
1
31
19
26
B
Apply Loctite 243
20
Apply Loctite 243
31
15
B
Place the lift in a stable horizontal position
Remove column and suspension for easy
handling.
B
B
10
B
B
25
B
B
21
16
B
Apply Loctite 243
21
Apply Loctite 243
23
5
Apply Loctite 243
2
3
16
4
B
Back Wheel
• Loosen the wheel (5).
24
Cardbox
25
Cardbox inlay
22
1
Pos.
Bill of materials:
Qty. Description.
Designed/Drawn: Date:
ERS
14/03-2012
25-048 BOM.xls
Dimension/
Draw. no.
Projection:
Chassis assy
• The bracket (12) is removed by turning
it
Molift Mover 180
until the pin goes into the slot, and then
gently pulling it out.
Drawing name:
B
A
Rev.
Ref. EO 71/2012
Released for production
Description:
14.06.2012/TES
14/03-2012/ERS
Date/Sign.
TÅB
Approved:
Material.
Comment.
1:5
Scale:
25-048
Drawing number:
Size
A2
5
12
• Assembly is done in the opposite order. Use
Loctite 2701 on the bolt on the wheel.
Assembly of Leg Parting Motor
• Mount spindle nut (9) and nut holder (6) to
bracket (7). Put Loctite 241 on the screws
Rev. A 10/2012 TM08101 Molift Mover 180 English
Page 11 of 32
D
17
18
Front Wheel D
• Special tool is required to remove nut (7).
Use heat to loosen the special nut from
wheel (5).
A
• Use Loctite 241 on the screw of the new
wheel and mount it.
13
2
C
1
11
3
5
6
7
16
9
15
1
SECTION A-A
12
7
8
8
9
9
B
14
3
4
4
Apply Loctite 243
B
19
6
5
6
1
5
Pos.
Control Card
Qty. Description.
Designed/Drawn: Date:
ERS
Drawing name:
A
Rev.
•
•
•
•
•
Bill of materials:
14/03-2012
4
3
9
1
2
Ref EO 58/2012
• Gently pull out the control card and loosen
Pos.
Qty.
wires (5).
25-049 BOM.xls
B
A
Rev.
C
B
8
7
2
10
A
09101
vinkel
PAF2
2
23x11
1
03-10
Pos.
11203
2
washe
1
hjul 75mm
09201
09202
2
ø4,8x1
Designed
1
03-10
TV
2
AV 02711 00824 Drawing
14101n
1
Leg profile
25-05
125.05.2012
Flat
6x78x
TVJbar left
10
Dimension/
Draw. no.
Projection:
Material.
Scale:
Released for production
Description:
Watch the extensions for the emergency
lowering switch.
1:10
Ref EO 104/2012
Added 1x pos 9
25.09.2012 TVJ
15.05.2012 TÅB
TÅB
TES
14.03.2012/ERS
Date/Sign.
TÅB
Approved:
Page 12 of 32 Drawing number:
TM08101 Molift Mover 180 English
Size
Rev. A 10/2012
TÅB
Approved:
Description
Comment.
The control card may only
replaced
Replacing Emergency Stop Switch
Legbe
profile
L
assy
if all the data can be copied over from • Loosen the emergency stop switch from the
A3
Mover 180
25-049
the old card to the new one. If copying is
inside. Watch
the extension, end piece and
impossible, the lift should be sent to Etac
nut.
Supply Gjøvik.
• Pull out the emergency stop switch.
• Mount a new emergency stop switch and
secure it with the nut.
Copy the data from the card using the Molift
• Make sure the extension, end piece and
Service tool. Connect lift and copy to PC.
washer are correctly placed on the card in
Connect the new control card and copy from
relation to the switch.
PC to card according to the instruction.
Remove battery and lifting arm with
suspension and place the column on a
worktop.
Loosen connector C 27 and disconnect wires.
Remove both screws C 26 and dismantle
battery holder with wires from column.
Loosen membranes (6) and open battery
holder by loosening screw (10) and
removing the upper and middle part.
Released for production
Description:
Bat
04.05.2012 TVJ
Date/Sign.
Mol
Dimen
Draw.
Mounting of Control Card
• Remove the piece of paper on the card’s
buzzer before mounting the card.
• Connect all wires and place the card in the
battery holder.
Check that all LED are
positioned in the LED guides.
correctly
• Mount the extensions for the emergency
lowering switch.
• Put the upper part of the battery holder into
place.
• Place battery in the holder and check light/
buzz.
• Place a new membrane on the battery
holder.
• Mount column with lifting arm on chassis.
• Perform a safety test on the lift.
Marking
Check all markings/stickers - replace any
damaged markings/stickers.
Rev. A 10/2012 TM08101 Molift Mover 180 English
Page 13 of 32
Final Revision
Logging
This diagram is for logging of service, repairs
and correcting damages. Each lift should have
Testing
After any service, repair or replacement, a a diagram for logging of all work done on the lift.
safety test should be made according to the The owner of the lift is responsible for storing
this diagram. Service technicians should sign
inspection diagram.
any work done.
Owner:
Date
Description of work completed
Page 14 of 32 Molift Mover 180, serial number:
Sign./Cert. no.
TM08101 Molift Mover 180 English
Rev. A 10/2012
Inspection Diagram after Service and Repair
Molift Mover 180
The lift has been visually checked for damages, faulty function and deformation, and it is in order. Checked
that the suspension has no cracks or other damages.
The lift has no loose parts, and correct mounting. The column is locked with both allen screws to chassis.
Remote control works. Wire and socket for remote control are undamaged.
Suspension can easily be disassembled / assembled.
Lift run all the way up and down several times without load. Lift functions are in working order without
abnormal noise. End stop works. Test repeated with a load of around 100 kg.
Leg parting mechanism run all the way in and out several times without load. End stop works and legs
travels easy both ways. Test repeated with a load of 100 kg.
Emergency stop and lowering (electric and manual) checked and working.
Battery light is green and there are no lights on service lamp.
Marked lift with safety sticker with month/year and certificate number for completed safety inspection.
Inspecting person must sign safety sticker and this diagram.
During service:
Used the Molift Service tool and read the lift data and noted number of lifts. NB!: Write down ”Sum” from
right-hand column. This shows total number of lifts (equiv. to class 2 lift/15 sec) and remaining lifts until next
service. NB!: The service light must ONLY be reset after completed service!
No. of lifts (Sum):________________________ Service completed: _______________________________
Service is completed (always when service light is on): - Replaced the suspension. Replaced lifting motor.
Checked visually for damages. Worn, damaged or malfunctioning parts, are replaced. See description for
parts replacement. Use the Molift Service tool and read the lift status and service data.
Completed safety inspection after service.
Service light was reset using Molift Service tool. NB!: The service light must ONLY be reset after completed
service!
Inspection, repair and service should be done by a person certified by, or on behalf of Etac Supply
Gjøvik.
Client:________________________________
Serial number of lift:___________________________
Date: ________________________________
Signature:___________________________________
Rev. A 10/2012 TM08101 Molift Mover 180 English
Page 15 of 32
Appendix A
Pos.
Item no.
Qty.
Description
Molift Mover 180
1
18200001
1
Chassis assy
2
1810001
1
Coloumn assy
3
1830001
2
2-pt suspension Large
1830002
2-pt suspension Medium
1830003
2-pt suspension Small
1830011
4-pt suspension Medium
1830010
4-pt suspension Large
4
0541000
1
Battery 14,4 V NiMH PowerPac
5
2018004
1
Hand Control 4 Buttons
6
1340100
1
Battery Charger
Page 16 of 32 TM08101 Molift Mover 180 English
Rev. A 10/2012
A
Main Components

10

6

A
v.
Re
B
C
D
11
Re
m
Ad
ov
de
ed
dp
po
os
s. 1
A
.
d
Re
4
1
de
3a
lea
d
nd
se
d fo sprin
14
gs
rp
De
rod
sc
rip
uc
tio
tio
n:
n
14
.03
11
.20
.03
08
.20
08
09
.05
RV
S
.20
06
05
.0
Da 5.20
05
te/
Sig
n.
Po
s.
M
HL
L
MH
MH
L
MH
Ap
L
pro
ve
d:
De
s
win
Dra
13
12
11
1
9
4
La
6
1
bel
Ch
4
1
a
r
La
ger
3
4
b
mo
Lig el Ba
2
de
1
tt
Op
Ru ht gu ery C
1
tio
4
bbe ide
har
13nal
r fe
ger
16
1
e
7
S
t
Ba
p
r
1
tt
13- ing ch
Lo ery p
0
w
arg
r
Qty
Le 55
Up er m obe
erp
n
.
per
o
rob
Fo se_M
es
mo uld
ot_
u
T asc
L
ld
o
De
o
a
t_
r
d
scr
13- ekort_ p_047 1743
ipti
0
on
221 060 9
13- 53
0
5R
051
ev3 1140
1
3
7
052
D
Dr imen
aw sio
. no n/
.
24V g name:
Mo cha
lift rge
r
ign
ed/D
raw
S
RV
te:
3.5
n:
tio
jec
Pro
le:
Sca
1:2
um
ber:
25X100
in

le
cab
9
16
12
C
Dimension/
Draw. no.
5
222
 
29
7

1
31







Material.
Comment.




TM08101 Molift Mover 180 English
8
Ref. Freber drawing: 51-0003C_20000
1
Pos.
14 13
Negative - discharge
18
20
Designed/Drawn: Date:










13-054 BOM.xls
Dimension/
Draw. no.
Projection:


Scale:

Drawing name:




Bill of materials:
Qty. Description.


10
3

Rev. A 10/2012

21
25-051 BOM.xls
18
Qty. Description.
6
TCO LE080, 15A 84C
Tube 166X0.3
White, 25X130
White, 66X30X0.3
M4X12
13-216
05-047
20 A, 32V, 0257020
PXPV
power pac,
BST Hs
05-039
SC2200BP
05-014
ver Top

05-006
ver Bottom

05-005
um case
05-002
Dimension/ 
ption
Draw. no.
Material:
33
Bill of materials:
S)
d id no.
label
Pos.
rU
pe, washer
1
Ni 0.15X25X10
250Volt, UL1015,
16 AWG, 6.3X0.8mm
Black, UL1015
16AWG
Red, UL1015,
16AWG
Tube 4.5X50
Bo
chrinkable
al cut off
4
(EU
,G
g
terminal,
ent:
nsulation
mm
r

ma
Co
White, 14 X 45 mm
Batterytype, voltage
art.no
Washer Starlock ø4
15X23X60mm
Ni 0.15X25X10
Ø 8,0 X 30
Endtape, 22X10.3X0.6
ctor
Ma
ter
ial:
e
Siz
A2
Tube Ø8X30
n:
Da
.20
05
ass
em
bly
gn
win
Dra
1
3-0
50

hrinkable



Material.
Comment.
Page 17 of 32

Drawing number:
Size

Appendix B
1
Item no.
Qty.
Description
Left leg
1820021
1
Chassis welded
2.1
1820055
1
Leg profile
1810057
1
Flat bar left
2
1320206
2
Screw DIN 7991
2.2
3
1320123
2
Washer, Nylon
2.3
0910199
1
Wheel Bracket
4
1320122
1
Bolt
2.4
0920212
2
Rivet Dowel 4,8X18 TIDA 4818TP
5
1320108
2
Wheel
2.5
0920107
1
Wheel Ø75
1120312
2
Fender washer
6
1320116
2
Nut holder 1/2 part
2.6
7
1320114
1
Bracket Leg spreading P205/255
2.7
0910153
1
Nut, Special M10
8
1320131
1
PUR ring
2.8
0910180
2
Bushing, Flanged TFF 20115
1410118
2
Monobolt ø6,4x19
9
1320117
1
Nut spindle
2.9
10
0910151
2
Bolt for leg, Smart
Right leg
11
1320150
1
Motor
3.1
1820055
1
Leg profile
12
1320118
1
Sviwel joint
3.2
1810056
1
Flat bar right
13
1320208
1
Screw DIN 912
3.3
0910199
1
Wheel Bracket
14
0228125
1
Nut, Lock DIN 985
3.4
0920212
2
Rivet Dowel 4,8X18 TIDA 4818TP
15
1820058
1
Right leg assy
3.5
0920107
1
Wheel Ø75
0228125
1
Left leg assy (wheel Ø100)
3.6
1120312
2
Fender washer
1820049
1
Right leg assy (wheel Ø100)
3.7
0910153
1
Nut, Special M10
16
1101534
4
Screw ISO 7380
3.8
0910180
2
Bushing, Flanged TFF 20115
17
1120320
4
Washer DIN 9021 ø8,4xø24x2 Elzn
3.9
1410118
2
Monobolt ø6,4x19
0220121
4
Washer DIN 9021
18
1820024
1
Lower contact assy
19
1820025
2
Disc-Spring-SF-TAF-4256-DIN2093
20
0540508
1
Screw, Pan Head
21
0220122
4
Washer DIN 125
22
1820059
1
Left leg assy
23
0228138
1
Bushing bronze 5MM
24
1820040
1
Cardboard Box
25
1820041
1
Cardboard Inlay
26
0910158
2
Screw M6 Special
27
1310308
1
Label, Purchase no.
28
1320132
1
AMP-contact
29
1320133
1
AMP-cover
30
1420112
2
Cable contact
31
1820065
2
Safety Walk
Page 18 of 32 TM08101 Molift Mover 180 English
Rev. A 10/2012
B
Chassis and Legs
B
14
8
30
B
12
13
11
30
29
B
B
7
28
DETAIL E
SCALE 1 : 1
B
B
27
6
26
9
E
6
18
1
31
19
B
26
Apply Loctite 243
20
Apply Loctite 243
B
31
15
B
B
10
B
B
25
B
B
21
16
B
Apply Loctite 243
21
Apply Loctite 243
23
5
Apply Loctite 243
2
3
16
4
24
Cardbox
25
Cardbox inlay
B
22
1
Pos.
1057
Bill of materials:
25-048 BOM.xls
Dimension/
Draw. no.
Qty. Description.
Designed/Drawn: Date:
ERS
Drawing name:
14/03-2012
Projection:
Material.
1:5
Scale:
111
Chassis assy
Ref. EO 71/2012
Released for production
Description:
TÅB
14.06.2012/TES
14/03-2012/ERS
Date/Sign.
Approved:
C
2
25-048
Molift Mover 180
Size
Drawing number:
A2
360
B
A
Rev.
Comment.
1
7
8
9
9
B
3
4
Apply Loctite 243
6
C
2
1
5
111
Pos.
1
Designed/Drawn: Date:
ERS
Drawing name:
7
8
9
B
Bill of materials:
9
C
B
Ref EO 104/2012
Added 1x pos 9
25.09.2012 TVJ
15.05.2012 TÅB
TÅB
TES
A
Rev.
Released for production
Description:
14.03.2012/ERS
Date/Sign.
TÅB
Approved:
Pos.
25-049 BOM.xls
Dimension/
Draw. no.
Qty. Description.
Projection:
Material.
Comment.
Scale:
14/03-2012
Leg profile L
assy
Mover 180
1:10
25-049
Drawing number:
Size
A3
3
Apply Loctite 243
4
6
5
Pos.
1
Pos.
Bill of materials:
Qty. Description.
Designed/Drawn: Date:
ERS
Drawing name:
C
B
Ref EO 104/2012
Added 1x pos 9See EO 50/12
25.09.2012/TVJ
15.05.2012 TÅB
TÅB
TES
A
Rev.
Released for production
Description:
14.03.2012/ERS
Date/Sign.
TÅB
Approved:
Rev. A 10/2012
14/03-2012
Leg profile R
assy
Mover 180
9
2
8
7
2
1
6
5
2
1
4
3
2
1
2
1
1
1
Qty.
AV 02711 00824 1410118
0910180 Ina
vinkelforing
PAF20115-P11 ø2023x11,5
03-104
1120312 Fender
washer, ø10ø25-1,5
hjul 75mm
0920107
0920212 Pop rivet
ø4,8x16
03-101
Flat bar right
25-055
Leg profile
25-053
Description
Dimension/
Draw. no.
6005A-T6
Material:
Comment:
25-050 BOM.xls
Dimension/
Draw. no.
Projection:
Material.
Comment.
Scale:
1:10
TM08101
A3 Molift Mover 180 English
25-050
Drawing number:
Size
Page 19 of 32
8
7
2
1
6
5
2
1
hj
4
3
9
1
2
2
1
2
1
1
A
L
F
Qty.
D
Appendix C
Item no.
Qty.
Description
1
0910124
1
Lifting arm for Linak LA 34
2
1820028
1
Motor Bracket Upper
3
1820011
1
Column
4
0910159
2
Bolt For Actuator
5
0910107
2
Drive handle, Smart/205
6
1820030
2
Push bar sleeve
7
0920115
1
Actuator LA34
8
1820029
1
Motor bracket lower
9
0910197
2
Plastic cover arm/column Smart
10
1220339
1
Pop-Rivet DIN7337 ø4x16 Al/st.
11
0910181
2
Bearing, Flanged PAF 25115-P10
12
0910136
1
Bolt w/head
13
2150404
4
Screw, Buttonhead
14
0920201
2
Screw DIN 912
15
1150414
2
Nut, Lock DIN 985
16
0910196
2
Plastic cover, arm/susp, Smart
17
0920216
10
Rivet Nut
18
0920202
8
Screw ISO 7380
19
0232103
4
Spirol Pin
20
1310306
1
Label, Art. Nr. Brady 25,4x12,7
21
0910158
1
M6 Special Screw
22
1820014
1
Label, SWL 180 kg
23
0210305
1
Label: Slinglabel (XXS-XXL)
24
1820060
1
Battery Support Mover 180
25
2018004
1
Handcontroll, 4 button
26
0220120
2
Screw DIN 912 8.8 ELZN
27
1820020
1
Upper contact assy.
28
1820018
1
Rivet Nut
29
1820016
1
Label
30
1820015
2
Label Molift Mover 180
31
0421135
1
Decal: ID,no
32
1820017
1
Fork bolt
33
0920119
1
Wire Anchorage 6,4mm 55-022-16
34
0540508
1
Screw DIN7981C
35
1820019
1
El diagram Mover 180
36
1101535
2
Pan head screw ISO 7380
37
0920011
1
Product tag
38
0910012
1
Strips natural
39
1120505
1
Allen Key Hexagon Socket
40
1810010
1
QR-Bolt
41
1820063
1
Cable Connector Male
42
1410135
1
Cable Connector Female
43
0220121
4
Washer
44
0910160
1
Sleeve for Column Smart
45
1820064
1
Rivet Nut Countersunk
46
1100303
1
Periodic control label
Page 20 of 32 TM08101 Molift Mover 180 English
Rev. A 10/2012
C
Upper Half Assy
F
44
10
15
6
23
14
25
19
17
26
24
Locktite 2701.
927,6
5
31
29
38
F
43
F
4
Apply Loctite 243
D
65
F
C
13
8
34
37
46
G
3
33
17
36
1185,4
C
F 45
F
18
E
11
28
F
27
41
9
30
F
42
Apply Loctite 243
F
4
D
1
17
21
2
16
22
F
13
Apply Loctite 243
F
43
18
12
32
7
Rev. A 10/2012
40
20
TM08101 Molift Mover 180 English
F
Page 21 of 32
35
Electrical diagram
39
Allen Key Hexagon Socket 5mm
1
Bill of materials:
25-002 BOM.xls
Dimension/
Apply Loct
Appendix D
2 Point Suspension Small
Item no.
Qty.
Description
1
1820035
1
Suspension Nut Machined
2
1820038
2
Set Screw
3
1820037
2
Flange bearing
4
1820036
1
Bolt
5
0228125
2
Lock nut
6
1410140
2
Composite Hook Suspension
7
1410152
1
Mid Profile 340
8
1431011
2
Set screw M4x6 DIN 914
9
1820014
1
Safe working load
10
1310306
1
Art. and ID. no
2 Point Suspension Medium
Item no.
Qty.
Description
1
1820035
1
Suspension Nut Machined
2
1820038
2
Set Screw
3
1820037
2
Flange bearing
4
1820036
1
Bolt
5
0228125
2
Lock nut
6
1410140
2
Composite Hook Suspension
7
1410151
1
Mid Profile 440
8
1431011
2
Screw, Set DIN 914
9
1820014
1
Safe working load 180 kg label
10
1310306
1
Art. and ID. no
2 Point Suspension Large
Item no.
Qty.
Description
1
1410150
1
Mid profile 540 2-pt Suspension
2
1820035
1
Suspension bolt
3
1820036
1
Bolt
4
1820037
2
Flange bearing
5
1820038
2
Set screw
6
0228125
2
Nut, Lock M6
7
1410140
2
Hook
8
1431011
2
Set screw M4x6
9
1820014
1
Safe Working Load 180 kg label
10
1310306
1
Art. and ID. no
Page 22 of 32 TM08101 Molift Mover 180 English
Rev. A 10/2012
D
389,3
2 Point Suspension
Small
(RD2)
129
(RD1)
1
Loctite 2701 C
8
7
340
(RD3)
10
9
3
Loctite 2701
4
Loctite 2701
2
5
6
B
1
2 Point Suspension Medium
25-036 BOM.xls
Dimension/
Loctite
2701 C
8
Description.
Qty.
Pos.
129
Bill of materials:
Material.
Draw. no.
Comment.
TVJ
30
Ref EO 90/2012
21.08.2012 TVJ
TÅB
B
A
Rev.
Ref. Eo 71/2012
Released for production
Description:
20.06.2012/TES
20.02.2012/TVJ
Date/Sign.
TÅB
TÅB
Approved:
7
Projection:
8
7
1
1
6
2
5
2
4
1
3
2
2
2
Art. and id no.
Max load 180
label
Mid profile
Composite ho
suspension
Bolt
Suspension Nu
machined
1
Default/Qt
y.
Description
Scale:
1:5
15/2-2012
Drawing name:
C
1
Pos.
Designed/Drawn: Date:
489,3
2
9
1
1
439,4
10
2-pt. Suspension assy
Assembled 340
Mover 180
25-036
Size
Drawing number:
A3
9
5
8
B
3
6
Loctite 2701
4
Loctite 2701
2
129
590,7
1
Pos.
2 Point Suspension Large539,4
C
Bill of materials:
Qty. Description.
C
2
8
TVJ
Drawing name:
C
Ref EO 90/2012
21.08.2012/TVJ
TÅB
B
A
Rev.
Ref. EO 71/2012
Released for production
Description:
20.06.2012/TES
20.02.2012/TVJ
Date/Sign.
TÅB
TÅB
Approved:
Material.
Comment.
Pos.
Projection:
2
9
2
8
7
1
1
6
2
5
2
4
1
3
2
2
2
1
8
Designed/Drawn: Date:
Loctite 2701
25-037 BOM.xls
Dimension/
Loctite
Draw. no. 2701
10
1
1:5
2-pt. Suspension assy
Assembled 440
Mover 180
25-037
Size
Drawing number:
A3
10
9
4
1
Loctite 2701
6
B
3
7
5
Loctite 243
D
1
Pos.
Bill of materials:
Qty. Description.
Designed/Drawn: Date:
ERS
Drawing name:
Rev. A 10/2012
D
C
Ref. EO 71/2012
Replaced pos 8
19.06.2012/TES
21.03.2012/ERS
TÅB
B
Added mounting instructions
20.02.2012/TVJ
TÅB
A
Rev.
Released for production
Description:
03.11.2011/ERS
Date/Sign.
TÅB
Approved:
TM08101 Molift Mover 180 English
3/10-2011
25-011 BOM.xls
Dimension/
Draw. no.
Projection:
Material.
Comment.
Scale:
2-pt. Suspension assy
Assembled 540
Mover 180
1:5
Page 23 of 32
25-011
Drawing number:
Bolt
Suspension
machined
Default/Qt
y.
Description
Scale:
15/2-2011
Art. and id
Max load 1
label
Mid profile
Composite
suspension
Size
A3
Appendix E
4 Point Suspension Large
1
1820042
1
Bolt
2
1410142
1
Suspension welded
3
1820043
1
Cover
4
1820044
1
Ring
5
1820045
1
O-ring
6
1410139
4
Composite hook suspension
7
1820038
4
Set Screw ISO 4027 M6x30 N
8
0228125
4
Nut, Lock DIN 985 M6 Elzn
9
1820014
1
Safe Working Load 180kg label
10
1310306
1
Art. and ID.no
11
0210119
1
Spring Pin DIN 1481 4 x 26
4 Point Suspension Medium
1
1410141
1
Suspension welded
2
1820043
1
Cover
3
1820044
1
Ring
4
1820045
1
O-ring
5
1410140
4
Composite hook suspension
6
1820038
4
Set Screw
7
0228125
4
Lock Nut
8
1820042
1
Bolt
9
1820014
1
Safe Working Load 180kg label
10
1310306
1
Art. and ID.no
11
0210119
1
Spring Pin
Page 24 of 32 TM08101 Molift Mover 180 English
Rev. A 10/2012
E
4 pkt suspension large w coupling
3
11
2
10
6
5
4
9
1
7
Loctite 243
8
1
Pos.
Bill of materials:
25-038 BOM.xls
Dimension/
Draw. no.
Qty. Description.
Material.
Comment.
4 pkt suspension medium w coupling
Designed/Drawn: Date:
TVJ
Drawing name:
eased for production
Description:
15.02.2012/TVJ
Date/Sign.
TÅB
Approved:
Projection:
15/2-2012
Scale:
11
4-pt. Suspension
assy
540 2
Mover 180
1:10
25-038
Size
Drawing number:
A3
SECTION A-A
SCALE 1 : 2
5
1
Rev. A 10/2012
6
8
4
3
9
10
11
7
TM08101 Molift Mover 180 English
10
9
8
Page 25 of 32
7
6
5
4
3
2
Appendix F
Item no.
Qty.
Description
1
0920063
1
Upper mould battery support
2
1310308
1
Label, Purchase no.
3
0920064
1
Middle mould battery support
4
0920065
1
Lower mould battery support
5
1320112
1
Main PCB
6
1310122
1
Membraenpanel
7
1310136
1
Mec Cap
8
0220307
1
Label emergency stop
9
0920114
1
Emergency switch
10
0920066
2
Plastic screw
11
0920094
2
Circlip DIN 6799
12
0920067
1
Emergency stop extender
13
0920068
2
Spring battery probes
14
0920069
1
Molex plug
15
0920077
1
Mec extender, 6mm
16
0920079
1
Mec extender, 7mm
17
0920092
1
Battery cable red (+)
18
0920093
1
Battery cable black (-)
19
1820061
1
Cable harness Mover 180
Page 26 of 32 TM08101 Molift Mover 180 English
Rev. A 10/2012
F
Battery Support
17
13
18
11
5
3
6
1
7
9
16
15
12
8
14
10
1
4
Pos.
Qty.
ials:
Bill of mater
n.
tio
Descrip
25-069
Dimens
Draw.
2
te:
rawn: Da
Designed/D
19
B
TVJ
10
18
B
A
Rev.
13
ort
Battery supp
180
Molift Mover
me:
Drawing na
D
17
Projection:
04/05-2012
TVJ
25.05.2012
TVJ
04.05.2012
Date/Sign.
12
Ref EO 58/20
on
for producti
Released
n:
tio
Descrip
TÅB
Approved:
D
1
11
3
5
A
6
7
16
9
15
12
CTION A-A
8
44
43
42
36
14
35
28
4
B
Rev. A 10/2012
A
10
17
1
2
19
Pos.
10
TM08101 Molift Mover
180 English
Bill of materials:
Designed/Drawn: Date:
TVJ
Drawing name:
Projection:
04/05-2012
Battery support
B
A
Rev.
Ref EO 58/2012
Released for production
Description:
25.05.2012 TVJ
04.05.2012 TVJ
Date/Sign.
TÅB
Approved:
15
25-069 BOM.xls
Dimension/
Draw. no.
Qty. Description.
Molift Mover 180
Material.
Scale:
1:2
31
10
9
Comment.
30
7
6
5
Page 27 of 32
4
3
25-069
Drawing number:
Size
A3
41
1
Pos.
Qty.
Appendix G
Item no.
Qty.
Description
1
1431007
1
Scale MHS 2500 Charder
2
1820066
1
Top Fork
3
1820067
1
Twin Fork
4
1820068
2
Bolt
5
1810010
1
QR-axle M180 ø10-30
6
1431011
2
Set Screw M4x6
Page 28 of 32 TM08101 Molift Mover 180 English
Rev. A 10/2012
G
Scale Set
Add LOCKTITE 243
2
6
4
227,6
203
7
6
1
6
120
Add LOCKTITE 243
Add LOCKTITE 243
4
Add LOCKTITE 243
3
1
Pos.
6
Bill of materials:
Qty. Description.
25-080 BOM.xls
Dimension/
Draw. no.
5
Designed/Drawn: Date:
tes
Drawing name:
A
Rev.
Released for production
Description:
11.06.2012/TES
Date/Sign.
TÅB
Approved:
Projection:
11/06-2012
Scale:
1:2
Scale Set
Molift Mover 180
A
Rev. A 10/2012
TM08101 Molift Mover 180 English
Page 29 of 32
Dra
Appendix H
Page 30 of 32 TM08101 Molift Mover 180 English
Rev. A 10/2012
H
Electrical diagram
Battery
1
2
3
1 2
5 4 3 21
PCB
Motor 2
Motor 2
Motor 1
A
B
A
B
C
B
Søyle
A
B
A
D
C D
C
C D
D
25-043
25-029
Motor 1
12.02.2012
Actuator
RVS
Designed/Drawn: Date:
Drawing name:
Projection:
1:1
Scale:
Page 31 of 32
TM08101 Molift Mover 180 English
Rev. A 10/2012
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