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User Manual Suspension Control Module 32 221 0099 Read Before Installation Warning: This Lowering Module should be installed by an individual with extensive knowledge in electronics, including: wire identification, extracting and inserting pins from connector housing. We are not responsible for any damage to the Lowering Module or related devices due to improper installation. Ride Height: To retain proper ride comfort and to avoid damage to suspension components please follow these minimum recommended height adjustments: All non-AMG Mercedes models should use a setting of 3 or higher. AMG cars are lower than their Mercedes counterparts. With this in mind it is recommended that AMG cars use a ride height setting of 5 or higher. Lower settings can be used for show purposes but are not recommended for everyday driving. In some models the door must be closed in order for the Airmatic or ABC system to operate. This is a safety function and is normal on those vehicles. Technical Support: For further information, please contact Read Before Installation 164 chassis (ML, GL) [2006+] 251 chassis (R) [all years] 211 chassis (E) [2003 till 04/2006] 219 chassis (CLS) [till 04/2006] 220 chassis (S) [2000–2006] 2 Airmatic 5 Airmatic 8 Airmatic 12 ABC 15 ABC 19 NOTE: vehicles with 4-wire level sensor 211 chassis (E) [2003 from 05//2006] 219 chassis (CLS) [from 05/2006] 221 chassis (S) [2007+] NOTE: vehicles with 3-wire level sensor 215 chassis (CL) [2006+] 216 chassis (CL) [2007+] 220 chassis (S) [2000–2006] 221 chassis (S) [2007+] 230 chassis (SL) [2003+] Ride Height Adjustment 22 Vehicle's Connector Preparation 24 Female Pin View 164 chassis (ML,GL) Airmatic 2006 + (R) Airmatic all years LR 13 26 12 25 11 24 10 23 9 22 8 21 7 20 6 19 5 18 4 17 3 16 2 15 1 14 2 3 4 5 6 7 8 8 pin Connector Female Male Brown Yellow 4 CAN L 8 Yellow 1 Gray 7 Not Used * 2 * 6 Green White Blue 5 Not Used Brown 3 Not Used** Green Not Used** Blue White Yellow Green To Remote Control Connector 1 6 5 11 12 15 2 To Suspension Control Module Connector CAN H Male pin View Back View B22/8 Left Front CAN B22/10 Right Rear 26 13 24 25 3 4 Orange Black 1 Red 2 22 14 Red Black Gray 21 25 Airmatic Harness, Female Pin View L H 40 21 47 48 47 46 45 24 23 22 21 10 23 *NOTE:Some vehicles of 164 chassis may need these two (sets) pins reversed. If your vehicle raises the rear axle instead of lowering it, then swap these two wires and there counterparts on the 8 pin connector. (pin 6 & 2). B22/8 Left Front B22/9 Right Front GND +12 V CAN H * CAN L * B22/7 Left Rear Brown B22/10 Right Rear B22/7 Left Rear RR B22/9 Right Front RF 1 Battery 6 Remote Control Connector 1 Rear 6 LF AIRMATIC 251 chassis Suspension Control Module Connector **NOTE:Insulate each unused wire end using electrical tape 38 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 AIRMATIC STEP-BY-STEP INSTALLATION Disconnect the Battery 164 chassis: Airmatic (N51) control unit Left front footwell (under the seat) 251 chassis: Airmatic (N51) with ADS Right front footwell (under passenger seat) Refer to Vehicle‘s Connector Preparation for pin removal - see pages 24-25. SEPARATE PIN FROM CAR HARNESS CONNECTOR INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR Female Backview * 2 INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR Yellow 4 4 4 3 2 1 8 7 6 5 21 21 21 1 2 3 4 SEPARATE PIN FROM CAR HARNESS CONNECTOR INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR CHECK CONTINUITY Female Backview * 6 White 3 3 4 3 2 1 8 7 6 5 25 25 25 5 6 7 8 SEPARATE PIN FROM CAR HARNESS CONNECTOR INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR CHECK CONTINUITY Female Backview 1 23 Brown 4 3 2 1 9 23 8 7 6 5 38 38 CHECK CONTINUITY 10 11 38 12 INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR Female Backview 7 CHECK CONTINUITY 10 Gray 4 3 2 1 10 8 7 6 5 40 40 40 13 14 15 16 SEPARATE PIN FROM CAR HARNESS CONNECTOR INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR CHECK CONTINUITY Female Backview 4 4 Orange 4 3 2 1 1 2 3 4 5 6 7 8 4 3 2 1 8 7 6 5 male front view remote control 6 4 male back view 8 7 6 5 H H H 17 18 19 20 SEPARATE PIN FROM CAR HARNESS CONNECTOR INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR CHECK CONTINUITY Female Backview 8 8 Green 4 3 2 1 1 2 3 4 5 6 7 8 4 3 2 1 8 7 6 5 male front view remote control 5 8 male back view 8 7 6 5 L L L SEPARATE PIN FROM CAR HARNESS CONNECTOR INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR CHECK CONTINUITY battery 24 - 23 battery 22 - 21 Female Backview 1 1 1 2 1 2 1 Black 1 2 male Black male back view 21 21 21 22 SEPARATE PIN FROM CAR HARNESS CONNECTOR INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR CHECK CONTINUITY battery 28 + 27 battery 26 + 25 Female Backview 2 1 2 1 2 2 2 Red 1 2 male Red male back view 47 47 AIRMATIC SEPARATE PIN FROM CAR HARNESS CONNECTOR 29 30 31 Unscrew the Suspension Module screws and remove the cover Rotate the Function Switch (black button) to position 2 To continue, go to Height Adjustment chapter 33 34 35 47 14 32 211 chassis (E) Female Pin View Airmatic 4-wire sensors 2003 till 04/2006 Suspension Control Module Connector 219 chassis (CLS) Airmatic 4-wire sensors till 04/2006 (S) Airmatic 4-wire sensors 2000–2006 LR 13 26 12 25 11 24 10 23 9 22 8 21 7 20 6 19 5 18 4 17 3 16 2 15 1 14 1 2 3 4 5 6 7 8 8 pin Connector Female Male Brown Yellow 4 CAN L 8 Yellow 1 Gray 7 Green 2 White 6 Blue 5 Brown 3 Yellow White Green To Remote Control Connector CAN H Male pin View Back View 6 5 11 12 15 2 To Suspension Control Module Connector CAN B22/8 Left Front B22/8 Left Front RR B22/9 Right Front B22/9 Right Front RF 1 Battery 6 Remote Control Connector 1 Rear 6 LF B22/3 Rear B22/3 Rear 4-wire sensors AIRMATIC 220 chassis 26 13 4 3 Orange Black 1 Red 2 22 14 Red Black Green 24 Gray Blue 21 25 Airmatic Harness, Female Pin View L H 40 21 47 48 47 46 45 24 23 22 21 38 25 23 B22/8 Left Front B22/9 Right Front B22/8 Left Front B22/9 Right Front GND +12 V CAN H CAN L B22/3 Rear B22/3 Rear Brown 10 36 34 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 STEP-BY-STEP INSTALLATION Pull the carpet back Unscrew 3 bolts holding the aluminum bracket Airmatic (N51) with ADS Refer to Vehicle‘s Connector Preparation for pin removal - see pages 24-25. SEPARATE PIN FROM CAR HARNESS CONNECTOR INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR Female Backview 6 INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR White CHECK CONTINUITY 3 3 4 3 2 1 8 7 6 5 21 21 21 1 2 3 4 SEPARATE PIN FROM CAR HARNESS CONNECTOR INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR CHECK CONTINUITY Female Backview 2 Yellow 4 4 4 3 2 1 8 7 6 5 25 25 25 5 6 7 8 SEPARATE PIN FROM CAR HARNESS CONNECTOR INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR CHECK CONTINUITY Female Backview 1 23 Blue 4 3 2 1 23 8 7 6 5 34 34 9 10 4-wire sensors Right front upper footwell AIRMATIC Disconnect the Battery 11 34 12 SEPARATE PIN FROM CAR HARNESS CONNECTOR INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR Female Backview 4-wire sensors AIRMATIC 3 25 Blue 25 4 3 2 1 8 7 6 5 36 36 36 13 14 15 16 SEPARATE PIN FROM CAR HARNESS CONNECTOR INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR CHECK CONTINUITY Female Backview 7 10 Gray 4 3 2 1 10 8 7 6 5 38 38 38 17 18 19 20 SEPARATE PIN FROM CAR HARNESS CONNECTOR INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR CHECK CONTINUITY Female Backview 5 24 Green 4 3 2 1 24 8 7 6 5 40 40 40 21 22 23 24 SEPARATE PIN FROM CAR HARNESS CONNECTOR INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR CHECK CONTINUITY Female Backview 4 4 Orange 4 3 2 1 1 2 3 4 5 6 7 8 4 3 2 1 8 7 6 5 male front view remote control 6 4 male back view 8 7 6 5 H H H 25 26 27 28 SEPARATE PIN FROM CAR HARNESS CONNECTOR INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR CHECK CONTINUITY Female Backview 8 8 Green 4 3 2 1 29 30 1 2 3 4 5 6 7 8 4 3 2 1 8 7 6 5 male front view remote control 5 8 male back view 8 7 6 5 L L 10 CHECK CONTINUITY L 31 32 Female Backview 1 1 1 2 CHECK CONTINUITY 1 Black male Black male back view 1 2 1 2 21 21 21 22 SEPARATE PIN FROM CAR HARNESS CONNECTOR INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR CHECK CONTINUITY battery 36 + 35 battery 34 + 33 Female Backview 2 1 2 1 2 2 2 1 2 Red male back view 47 47 Red 37 38 39 Unscrew the Suspension Module screws and remove the cover Rotate the Function Switch (black button) to position 1 To continue, go to Height Adjustment chapter 41 42 43 47 40 14 male AIRMATIC battery - INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR 4-wire sensors battery INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR - SEPARATE PIN FROM CAR HARNESS CONNECTOR 11 211 chassis (E) Female Pin View Airmatic 3-wire sensors 2003 from 05/2006 Suspension Control Module Connector 219 chassis (CLS) Airmatic 3-wire sensors from 05/2006 (S) Airmatic 3-wire sensors 2007+ LR 13 26 12 25 11 24 10 23 9 22 8 21 7 20 6 19 5 18 4 17 3 16 2 15 1 14 1 2 3 4 5 6 7 8 8 pin Connector Female Male Brown Yellow 4 CAN L 8 Gray 7 Blue 5 Green 2 Not Used 3 Not Used 1 Not Used Brown Yellow White 6 Not Used* White Not Used* Brown Blue Not Used* Yellow Green To Remote Control Connector CAN H Male pin View Back View 6 5 12 26 15 13 To Suspension Control Module Connector CAN B22/8 Left Front RR B22/9 Right Front RF 1 Battery 6 Remote Control Connector 1 Rear 6 LF B22/3 Rear 3-wire sensors AIRMATIC 221 chassis 11 2 3 23 25 4 Orange Black 1 Red 2 22 14 Red Black Green 25 12 Airmatic Harness, Female Pin View L H 40 21 47 48 47 46 45 24 23 22 21 24 10 *NOTE: Insulate each unused wire end using electrical tape B22/8 Left Front B22/9 Right Front GND +12 V CAN H CAN L B22/3 Rear Gray 38 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 STEP-BY-STEP INSTALLATION Right front upper footwell Pull the carpet back Unscrew 3 bolts holding the aluminum bracket Airmatic (N51) with ADS Refer to Vehicle‘s Connector Preparation for pin removal - see pages 24-25. SEPARATE PIN FROM CAR HARNESS CONNECTOR INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR Female Backview 2 INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR Yellow CHECK CONTINUITY 4 4 4 3 2 1 8 7 6 5 25 25 25 1 2 3 4 SEPARATE PIN FROM CAR HARNESS CONNECTOR INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR CHECK CONTINUITY Female Backview 7 10 Gray 4 3 2 1 10 8 7 6 5 38 38 38 5 6 7 8 SEPARATE PIN FROM CAR HARNESS CONNECTOR INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR CHECK CONTINUITY Female Backview 5 24 Green 4 3 2 1 24 8 7 6 5 40 40 9 10 3-wire sensors A I R M A T I C Disconnect the Battery 11 40 12 13 SEPARATE PIN FROM CAR HARNESS CONNECTOR INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR Female Backview 4 3 2 1 1 2 3 4 5 6 7 8 CHECK CONTINUITY 4 3 2 1 8 7 6 5 male front view remote control 6 4 male back view 8 7 6 5 H H 13 14 15 16 SEPARATE PIN FROM CAR HARNESS CONNECTOR INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR CHECK CONTINUITY Female Backview 8 8 Green 4 3 2 1 1 2 3 4 5 6 7 8 4 3 2 1 8 7 6 5 male front view remote control 5 8 male back view 8 7 6 5 L L L SEPARATE PIN FROM CAR HARNESS CONNECTOR INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR CHECK CONTINUITY battery 20 - 19 battery 18 - 17 Female Backview 1 1 1 2 1 Black 1 2 male Black male back view 1 2 21 21 21 22 24 SEPARATE PIN FROM CAR HARNESS CONNECTOR INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR CHECK CONTINUITY battery 23 + 22 battery 21 Female Backview 2 1 2 2 1 2 2 Red 1 2 Red male back view 47 47 14 4 Orange H + 3-wire sensors AIRMATIC 4 INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR 25 26 27 Unscrew the Suspension Module screws and remove the cover Rotate the Function Switch (black button) to position 1 To continue, go to Height Adjustment chapter 29 30 31 47 28 14 male (CL) ABC 2006 + 216 chassis (CL) ABC 2007 + 220 chassis (S) 221 chassis (S) Female Pin View ABC 2000 - 2006 ABC 13 26 12 25 11 24 10 23 9 22 8 21 7 20 6 19 5 18 4 17 3 16 2 15 1 14 2007 + LR Suspension Control Module Connector ABC 215 chassis 1 2 3 4 5 6 7 8 8 pin Connector Female Male Brown Yellow 4 CAN L 8 Gray 7 Yellow 1 White 6 Green 2 Not Used Brown 3 Not Used Blue 5 Not Used* Green Not Used* Blue White Yellow Green To Remote Control Connector CAN H Male pin View Back View 6 5 12 11 2 15 To Suspension Control Module Connector CAN B22/8 Left Front RR B22/9 Right Front B22/7 Left Rear B22/10 Right Rear RF 1 Battery 6 Remote Control Connector 1 Rear 6 LF 13 26 24 25 3 4 Orange Black 1 Red 2 22 14 Red Black Gray 2 5 Airmatic Harness, Female Pin View L H 21 48 48 47 46 45 24 23 22 21 B22/9 Right Front B22/8 Left Front GND +12 V CAN H CAN L B22/7 Left Rear B22/10 Right Rear Brown 20 10 23 *NOTE: Insulate each unused wire end using electrical tape 42 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 15 STEP-BY-STEP INSTALLATION Disconnect the Battery Engine compartment, left rear 216 chassis: ABC (N51/2) active body control Interior, right front upper footwell 220 chassis: ABC (N51/2) active body control Engine compartment, left rear ABC 215 chassis: ABC (N51/2) active body control Shown on 220 S350 221 chassis: ABC (N51/2) active body control Interior, right front upper footwell Refer to Vehicle‘s Connector Preparation for pin removal - see pages 24-25. 16 INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR Female Backview 2 Yellow CHECK CONTINUITY 4 4 4 3 2 1 8 7 6 5 2 2 2 1 2 3 4 SEPARATE PIN FROM CAR HARNESS CONNECTOR INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR CHECK CONTINUITY Female Backview 6 White 3 3 4 3 2 1 8 7 6 5 5 5 5 5 6 7 8 SEPARATE PIN FROM CAR HARNESS CONNECTOR INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR CHECK CONTINUITY Female Backview 7 10 Gray 4 3 2 1 10 8 7 6 5 20 20 20 9 10 11 12 SEPARATE PIN FROM CAR HARNESS CONNECTOR INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR CHECK CONTINUITY Female Backview 1 23 Brown 4 3 2 1 23 8 7 6 5 42 42 42 13 14 15 16 SEPARATE PIN FROM CAR HARNESS CONNECTOR INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR CHECK CONTINUITY Female Backview 4 4 Orange 4 3 2 1 1 2 3 4 5 6 7 8 4 3 2 1 8 7 6 5 male front view remote control 6 4 male back view 8 7 6 5 H H H 17 18 19 20 SEPARATE PIN FROM CAR HARNESS CONNECTOR INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR CHECK CONTINUITY Female Backview 8 8 Green 4 3 2 1 21 22 1 2 3 4 5 6 7 8 4 3 2 1 8 7 6 5 male front view remote control 5 8 male back view 8 7 6 5 L L ABC SEPARATE PIN FROM CAR HARNESS CONNECTOR L 23 24 17 battery battery - INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR - SEPARATE PIN FROM CAR HARNESS CONNECTOR Female Backview 1 1 2 CHECK CONTINUITY 1 Black male 1 2 Black male back view 1 2 21 21 22 21 28 SEPARATE PIN FROM CAR HARNESS CONNECTOR INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR CHECK CONTINUITY battery 27 + 26 battery 25 + ABC 1 Female Backview 2 1 2 1 2 2 2 Red 1 2 Red male back view 48 48 18 INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR 29 30 31 Unscrew the Suspension Module screws and remove the cover Rotate the Function Switch (black button) to position 2 To continue, go to Height Adjustment chapter 33 34 35 48 32 14 male (SL) Female Pin View ABC 2003 + 13 26 12 25 11 24 10 23 9 22 8 21 7 20 6 19 5 18 4 17 3 16 2 15 1 14 LR Suspension Control Module Connector ABC 230 chassis 2 3 4 5 6 7 8 8 pin Connector Female Male Brown Yellow 4 CAN L 8 Gray 7 Yellow 1 Not Used * 6 * 2 White Green Brown 3 Not Used Blue 5 Not Used** Green Not Used** Blue White Yellow Green To Remote Control Connector 1 6 5 12 11 2 15 To Suspension Control Module Connector B22/7 Left Rear CAN H Male pin View Back View B22/8 Left Front CAN B22/10 Right Rear RR B22/9 Right Front RF 1 Battery 6 Remote Control Connector 1 Rear 6 LF 13 26 24 25 3 4 Orange Black 1 Red 2 22 14 Red Black Gray 2 5 Airmatic Harness, Female Pin View L H 21 48 48 47 46 45 24 23 22 21 20 10 23 *NOTE:Some vehicles of 230 chassis may need these two (sets) pins reversed. If your vehicle raises the rear axle instead of lowering it, then swap these two wires and there counterparts on the 8 pin connector. (pin 6 & 2). B22/9 Right Front B22/8 Left Front GND +12 V CAN H * CAN L * B22/10 Right Rear B22/7 Left Rear Brown **NOTE:Insulate each unused wire end using electrical tape 42 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 19 STEP-BY-STEP INSTALLATION Disconnect the Battery Near steering column Interior, left footwell ABC 230 chassis: ABC (N51/2) active body control Refer to Vehicle‘s Connector Preparation for pin removal - see pages 24-25. SEPARATE PIN FROM CAR HARNESS CONNECTOR INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR Female Backview * 2 Yellow 4 4 4 3 2 1 8 7 6 5 2 2 2 1 2 3 4 SEPARATE PIN FROM CAR HARNESS CONNECTOR INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR CHECK CONTINUITY Female Backview * 6 White 3 3 4 3 2 1 8 7 6 5 5 5 5 5 6 7 8 SEPARATE PIN FROM CAR HARNESS CONNECTOR INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR CHECK CONTINUITY Female Backview 7 10 Gray 4 3 2 1 10 8 7 6 5 20 20 20 9 10 11 12 SEPARATE PIN FROM CAR HARNESS CONNECTOR INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR CHECK CONTINUITY Female Backview 1 23 Brown 4 3 2 1 13 23 8 7 6 5 42 42 20 CHECK CONTINUITY 14 15 42 16 INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR Female Backview 4 INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR 4 Orange 4 3 2 1 1 2 3 4 5 6 7 8 CHECK CONTINUITY 4 3 2 1 8 7 6 5 male front view remote control 6 4 male back view 8 7 6 5 H H H 17 18 19 20 SEPARATE PIN FROM CAR HARNESS CONNECTOR INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR CHECK CONTINUITY Female Backview 8 8 Green 4 3 2 1 1 2 3 4 5 6 7 8 4 3 2 1 8 7 6 5 male front view remote control 5 8 male back view 8 7 6 5 L L L SEPARATE PIN FROM CAR HARNESS CONNECTOR INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR CHECK CONTINUITY battery 24 - 23 battery 22 - 21 Female Backview 1 1 1 2 1 Black 21 male 1 2 Black male back view 1 2 21 21 22 SEPARATE PIN FROM CAR HARNESS CONNECTOR INSERT PIN FROM CAR HARNESS INTO 8-PIN CONNECTOR INSERT PIN FROM MODULE HARNESS INTO CAR HARNESS CONNECTOR CHECK CONTINUITY battery 28 + 27 battery 26 + 25 Female Backview 2 1 2 1 2 2 2 1 2 Red male Red male back view 48 48 ABC SEPARATE PIN FROM CAR HARNESS CONNECTOR 14 48 29 30 31 Unscrew the Suspension Module screws and remove the cover Rotate the Function Switch (black button) to position 2 To continue, go to Height Adjustment chapter 33 34 35 32 21 Ride Height Adjustment Ride Height Adjustment 22 Rotate all four Wheel Height Adjustment Switches (gray buttons) to position 3 (medium height). Plug in the Suspension Control Module 1 2 3 Cycle the ignition key On then Off (do not start the engine). Start the engine. Make sure you are parked on an even surface. Press the factory Vehicle Height button (button LED On). Wait up to 20 seconds until vehicle raises. 4 6 Press the button again to lower the vehicle (button LED on the button will turn Off). Wait up to 20 seconds. Adjust individual Wheel Height Adjustment Switches if required (to see the height changing, perform the next step). Cycle the Vehicle Height button again (button LED On then Off), with up to 20 seconds in-between. 7 8 9 If still not satisfied, go back to step 8. Replace the Suspension Module cover. Congratulations! The vehicle has been lowered. 10 11 12 . Reconnect the battery. Green LEDs in the Suspension Module should blink. Left Front Adjustment Switch Right Front Adjustment Switch LED 1 LED 3 LED 2 LED 4 Left Rear Adjustment Switch Right Rear Adjustment Switch Function Switch NOTES: Ride Height Adjustment Function Switch (see installation instructions): 0 = Suspension Module Off (LEDs 1, 2, 3, 4 stay On) 1 = Suspension Module On (LED 4 is ON, LEDs 1, 2, 3 blink) 2 = Suspension Module On (LED 4 is ON, LEDs 1, 2, 3 blink) 3 = Suspension Module On (LEDs 1, 2, 3, 4 blink) 4, 5, 6, 7 = Suspension Module Off (LEDs 1, 2, 3, 4 stay On) - If a Remote Control is being used, refer to the operating instructions in its user manual. - It is quite common that even before the installation individual wheels are not at the same level. This is more noticeable when the vehicle is lowered. Small differences can be manually adjusted by rotating the individual Wheel Switches. Larger differences should be corrected at the dealer using proper equipment and procedure. Before going to the dealer, remember to turn off the Air Suspension Control Module by rotating the Function Switch (black button) to position 0. Once back from the dealer, rotate the Function Switch back to original position 1 or 2, as described in the Step-by-Step Installation. - The proceeding lowering values are an approximation and will vary from wheel to wheel and vehicle to vehicle: Wheel Height Adjustment Switch positions 7: lower by 3/8“ [10 mm] 6: lower by 3/4“ [20 mm] 5: lower by 1“ [25 mm] 4: lower by 1 1/8“ [30 mm] 3: lower by 1 3/8“ [35 mm] 2: lower by 1 1/2“ [40 mm] 1: lower by 1 3/4“ [45 mm] 0: lower by 2“ [50 mm] 23 Vehicle's Connector Preparation DISCONNECTING the 26 pin connector from the lowering module CONNECTING the 26 pin connector to the lowering module 30 pin and 48 pin Connector Dissasembly Remove cap by pushing and removing housing from plug by unlocking the two latches on the sides of the housing. Then slide header outward. END CAP HEADER Plug Latch Latch Extracting the pins from the housing Sliding HOUSING Side Cap Dissasembly and re-assembly To install: INSERT AND PUSH To remove larger pins use extraction tools HAZET 4662-4 24 To remove small pins use extraction tools HAZET 4669-4 + 4662-4 or a solid thin wire To remove: PUSH UPWARD Extracting and Inserting pins EXTRACTING the smaller pins from the housing Use HAZET Tool No.: 4663-4 and Handle No.: 4669-4 EXTRACTING the larger pins from car connector To Remove large pins use HAZET Tool No.: 4662-4 or a solid thin wire Inserting the pins back into the connector housing In the 30 pin car connector use extraction tools HAZET 4669-4 and 4663-4 or a solid thin wire. 8 pin female connector Insert header with wires into housing To remove small pins use extraction tool HAZET 4669-4 or a solid thin wire. 25 Comments a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Designed, engineered and manufactured by ProgRama, Inc. www.programainc.com LCM-02 M-MIS-90312/2.0