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Efficient Semiconductor Solutions for Motor Control and Drives Applications ] www.infineon.com/motorcontrol ] INF-09030_BroMotorControl_prod_5c_091214.indd 1 15.12.09 17:27 INF-09030_BroMotorControl_prod_5c_091214.indd 2 15.12.09 17:27 Contents Solutions for Motor Control and Drives Low-Voltage Applications 06 High-Voltage Applications 08 Choosing the right Microcontroller 10 Product Families 12 Low-Voltage Products 12 High-Voltage Products 20 Microcontrollers 26 Sensors 27 Support Tools INF-09030_BroMotorControl_prod_5c_091214.indd 3 04 28 15.12.09 17:27 Efficient Semiconductor Solutions for Motor Control and Drives Applications REDUCE YOUR OVERHEAD by capitalizing on the integration capabilities and functionality of Infineon’s motor control solutions. Our extensive portfolio covers a wide range of voltage and power classes, supporting a broad application spectrum across the industrial, consumer and automotive markets. This guide showcases the full range of products spanning, microcontrollers, gate drivers, MOSFETs, IGBTs, voltage regulators, sensors, integrated bridge driver ICs, integrated power modules and high-power modules. With our power products and microcontrollers, you can design efficient, robust and costeffective control units for virtually all types of motors, from brushless DC and permanent magnet synchronous motors, through induction and stepper motors to switched reluctance motors. We complement this vast product offering with excellent customer support from our application experts, technical documentation and online education. We also deliver a variety of evaluation and application kits supporting all motor designs. Each application kit comes with a reference code and instructions, along with all the software you need to start and successfully complete your design as rapidly as possible. We hope you enjoy exploring the benefits of our efficient semiconductor solutions for motor control and drives applications. 4 INF-09030_BroMotorControl_prod_5c_091214.indd 4 15.12.09 17:27 Typical Motor Control Block Diagram Power Management AC/DC DC Supply Integrated Motor Drivers Driver Stage User Interface & Communication Central Control Unit AF Discretes Sense & Monitor M 5 INF-09030_BroMotorControl_prod_5c_091214.indd 5 15.12.09 17:27 Solutions for Low-Voltage Applications Application Solutions for Motor Control and Drives Low-Voltage Applications INFINEON IS THE PARTNER OF CHOICE when it comes to drive solutions for lowvoltage motors. Across the full current range from 0.1 to 100A and across the entire application spectrum from steppers to 3-phase drivers, you can rely on us to provide the perfect fit. Monolithic Driver ICs, Half-Bridges, Full-Bridges, Multi-Half-Bridges Integrated Motor Driver ICs H-Bridge Driver + MOSFETs 100A + Full-Bridges Trilith IC (BTM 7xxx) Full-Bridges (TLE 520xx, TLE 720xx, TLE 82xx) 10A Driver ICs (TLE 718xx) EiceDRIVER™ (6ED003L06xx) Driver ICs (TLE 628xx) Stepper Driver (TLE 472xx) OptiMOS™T3 (30V – 250V) Servo Driver (TLE 420xx) 0,1A M + Half-Bridges NovalithIC™ (BTN 7xxx) Multi-Half-Bridges (TLE 841xx, TLE 6208xx, TLE 844xx, TLE 820xx) 1A M 3 Phase-Bridge Driver + MOSFETs M 3~ M OptiMOS™T3 (30V – 250V) 3~ 5V - 48V DC Supply Voltage Infineon’s solutions cover a broad range of target applications including Pumps (fuel, heating, water) Door openers Fans / blowers Power tools, cordless power tools Battery-driven vehicles (e.g. ebike) Gardening tools Automotive applications Small robots (cleaning robots) Truck / transportation Electric toys Forklift Kitchen machines / food processors / Scooters coffee machines Wheelchairs Industrial drives Robotics 6 INF-09030_BroMotorControl_prod_5c_091214.indd 6 15.12.09 17:27 Solutions for Low-Voltage Applications Infineon offers products and solutions for the main parts of motor control applications. The block diagram shows an example of a 3-phase BLDC motor drive. CoolMOS™ IPD xxx, IPB xxx, IPI xxx CoolSET™ ICE xxxx Diodes IDD xxx, IDB xxx, IDP xxx Linear Voltage Regulator TLE 42xxx DC/DC Converter TLE 6389, TLE 8366, TLE 7388 Gate Drivers 3-Phase Bridge Drivers TLE 7183x, TLE 7184x, TLE 7185x, TLE 7189x EiceDRIVER™ 6ED003L06x Power Stage LV MOSFETs (30V – 250V) Automotive MOSFETs (30V – 100V) Power Management AC/DC DC Supply Integrated Motor Drivers Driver Stage User Interface & Communication Central Control Unit AF Discretes Sense & Monitor Transceivers CAN Transceiver TLE 625xxx LIN Transceiver TLE 725xx Sensors Hall Switches TLE 49xxx, TLI 49xxx Linear Hall Sensors TLE 49xxx M Microcontroller 8-bit XC866, XC886, XC888, XC878 16-bit XE164, XE167 Integrated Driver ICs / NovalithIC™s BTN793x, BTN796x, BTN797x 7 INF-09030_BroMotorControl_prod_5c_091214.indd 7 15.12.09 17:28 Solutions for High-Voltage Applications Application Solutions for Motor Control and Drives High-Voltage Applications WITH OUR GATE DRIVER ICs, discrete IGBTs, integrated modules and high-power modules Infineon covers the whole range of power classes for high-voltage drives. We offer optimized, cost-effective solutions for each power class. Fan 1200V Voltage Rating Discrete IGBTs, EiceDRIVER™s, CIPOS™* and Modules Public AC Industrial Drives DW Door 600V Pump Refry Tread Mill Room AC Washing machine Pac Vacuum Cleaner Fan Industrial Drives PFC 50W 150W 500W 1kW 2kW 5kW * Transferred to LS Power Semitech Co., Ltd., a joint venture between Infineon and LS xxMW Power Infineon’s solutions cover a broad range of target applications including Pumps Washing machines Fans / blowers Dish washers Compressors Refrigeration Industrial drives Kitchen Hoods Robotics Vacuum cleaners Air conditioning Door openers 8 INF-09030_BroMotorControl_prod_5c_091214.indd 8 15.12.09 17:28 Solutions for High-Voltage Applications Infineon offers products for the main blocks of high-voltage motor drive applications. The block diagram provides an overview of the product portfolio for high-voltage products. Linear Voltage Regulator TLE 42xxx DC/DC Converter TLE 6389, TLE 8366, TLE 7388 Diodes thinQ!™ IDD 0xxxx, IDB 0xxx HV MOSFETs IPD xxx, IPB xxx, IPI xxx Diodes EmCon IDD xxx, IDB xxx, IDP xxx IGBTs IG xxx Power Stage HV MOSFETs (500V - 900V) IPD xxx, IPB xxx, IPI xxx IGBTs (600V – 1200V) IG xxx/ IK xxx IGBT Modules (600V-6,5kV) Rectification Power Management DC Supply PFC Gate Drivers EiceDRIVER™ 1ED0xx, 2ED0xx, 6ED003L06x Break Integrated Motor Drivers Driver Stage User Interface & Communication Central Control Unit AF Discretes Sense & Monitor Transceivers CAN Transceiver TLE 625xxx LIN Transceiver TLE 725xx Sensors Hall Switches TLE 49xxx, TLI 49xxx Linear Hall Sensors TLE 49xxx M Microcontroller 8-bit XC866, XC886, XC888, XC878 16-bit XE164, XE167 32-bit TC11xxx Integrated Driver ICs / Modules CIPOS™*, MIPAQ™serve *Transferred to LS Power Semitech Co., Ltd., a joint venture between Infineon and LS 9 INF-09030_BroMotorControl_prod_5c_091214.indd 9 15.12.09 17:28 Choosing the Right Microcontroller Choosing the Right Microcontroller XC800 (8-bit) MCU Feature Control Scheme Load Behavior Application Vector computer Sensorless FOC Low noise HVAC fans (MDU + Cordic) Trapezoidal Hall Variable load Domestic heating 1 x CCU6 Trapezoidal Variable speed pumps 1 x ADC sensorless Known load Valve control V/F dynamics Washing machines Open loop (look-up table) eBike XC800 family Reduced system cost Flexible interfaces, high-speed Flash from 4KB to 64KB synchronous, communication Pin counts from 20-TSSOP to 64-QFP (SPI compatible) CapCom6 (CCU6) – PWM generation UARTs Two 16-bit timers MultiCAN Control of three half-bridges Special modes for motor control ADC hardware linked to PWM Two CAN nodes 32 message objects ADC 16-bit vector computer for FOC 10-bit, 1.5 usec (vector) control-nested execution PWM sync. trigger Multiple result registers of CoRDIC & MDU EN/IEC60335-1 class B standard XE166 (16-bit) MCU Feature Control Scheme Load Behavior Application MAC unit Direct torque Highest dynamic GP inverters, 2 x ADC Resolver FOC load response Elevator, 4 x CCU6 Encoder FOC Accurate Spindle drives, Sensorless FOC positioning Transportation High speed assembly lines, Dynamic load PLC, Servo, CNC response Speed control 10 INF-09030_BroMotorControl_prod_5c_091214.indd 10 15.12.09 17:28 Choosing the Right Microcontroller XE166 family Realtime digital signal controller Flexible interfaces Flash from 192KB to 1.6MB High-speed synchronous Pin counts from 64-LQFP to 176-LQFP Communication (SPI compatible) 16-bit MAC unit with DSP libraries USICs CapCom6 (CCU6) – PWM generation UARTs Two 16-bit timers MultiCAN Control of three half-bridges Special modes for motor control 16-bit vector computer for FOC Up to five CAN nodes Up to 128 message objects Safety integrating level 3 ADC hardware linked to PWM TC11xx (32-bit) MCU Feature Control Scheme Load Behavior Application 2 MAC units Sensorless FOC Highest dynamic AC servo drives GTPA unit for PWM Resolver FOC response PLC FPU Speed regulation High speed Mobile controllers DMA controller Postion regulation Dynamic load Process control Fast ADC Encoder FOC TC11xx family 32-bit superscalar TriCore™ v1.3 Up to 1.5MB of embedded flash Available in 176-TQFP packages MultiCAN Two MAC units with DSP libraries Two CAN nodes PWM generation for up to five motors 64 message objects Peripheral control processor Single precision Floating Point Unit (FPU) 11 INF-09030_BroMotorControl_prod_5c_091214.indd 11 15.12.09 17:28 Low-Voltage Products Automotive MOSFETs – Benchmark for Motor Control Applications OptiMOS™ Products are Best in Class THE SUPERIOR PERFORMANCE OF Infineon’s OptiMOS™ range is based on our leading MOSFET technology combined with the unsurpassed quality of a robust package: Best-in-class RDS(on) performance for increased system efficiency Highest current DPAK + D2PAK on the market for reduced ECU module size Lowest switching and conduction power losses for increased thermal system reliability Robust green package for easy process handling Power Bond III Power Bond II Power Bond I OptiMOS™ 100A 180A D2PAK-7pin 160A D2PAK-7pin D PAK 2 80A 120A TO220/ TO262 D PAK 2 100A TO220/ TO262 80A TO220/ TO262 100A DPAK 90A 50A DPAK DPAK 30A DPAK Infineon Power Bond technology has improved the current capability of his Automotive qualified MOSFET packages. OptiMOS™ for Motor Control Solutions OPTIMOS™ T2 30V, 40V, 60V PRODUCTS serve as future basic building blocks for any kind of half-bridge, H-bridge and 3-phase motor control solutions. Pair these products with Driver IC products to create your complete motor drive solution. Best-in-class RDS(on) performance for increased system efficiency Highest current DPAK + D2PAK on the market for reduced ECU module size Lowest switching and conduction power losses for increased thermal system reliability Robust green package for easy process handling Voltage Class [V] NEW! NEW! NEW! NEW! NEW! Single MOSFET N-Channel N-Channel N-Channel N-Channel N-Channel N-Channel P-Channel Dual MOSFET Dual N-Channel P+N-Channel OptiMOSTM-T2 (Trench) OptiMOSTM-T (Trench) OptiMOSTM (Planar) 30 40 55 60 75 100 30 + 40 2 x 55 30 + 55 [ www.infineon.com/automotivemosfet] 12 INF-09030_BroMotorControl_prod_5c_091214.indd 12 15.12.09 17:28 Low-Voltage Products Industry MOSFETs – Power Density for the Next Level of Energy Efficiency INFINEON’S OPTIMOS™ FAMILY sets new standards for power MOSFETs, offering the industry’s lowest RDS(on) and Figure Of Merit (FOM) in all voltage classes from 30V to 250V. Available in high-performance packages featuring state-of-the-art process technologies, the OptiMOS™ portfolio has the right product for all motor control applications. In this high-current and high-power application, lowest ohmic devices in D²PAK and TO-220 minimize conduction losses and reduce the need for device paralleling. This enables the highest power density, one of the major driving factors in motor control. OptiMOS™ products with very low RDS(on) values restrict cooling in the system, thus enabling smaller heatsinks to be used. This helps to reduce overall system costs. OptiMOS™ products in high-performance space-saving packages like CanPAK™, SuperSO8 and S3O8 represent a further step towards higher power density. These products cut board space requirements by over 50 percent, and allow DC currents per device of up to 180A in CanPAK™, 100A in SuperSO8 and 40A in S3O8. The high current capability makes these products a perfect choice for motor control applications. The OptiMOS™ family is also available in D²PAK-7Pin with extremely low on-state resistance and high current capability up to 180A. RDS(on) in SuperSO8 [mΩ] 120 80 40 0 30V 40V 60V 75V 80V 100V 120V 150V 200V 250V Infineon part Next best competitor part [ www.infineon.com/industrymosfet] 13 INF-09030_BroMotorControl_prod_5c_091214.indd 13 15.12.09 17:28 Low-Voltage Products Bridge Drivers – H-Bridge and 3-Phase Gate Driver ICs THE TREND TOWARDS GREATER EFFICIENCY in automotive applications also applies to electric motors. Applications such as power steering, HVAC compressors and engine cooling fans will be controlled by electronic motors in the future. Infineon’s family of configurable, H-bridge and 3-phase gate driver ICs can be combined with MOSFETs to provide the power and efficiency these systems demand. C 3µF RVS 10Ω CVS 4.7µF To sub µC or ASIC P-GND RVdh INH ENA1 ENA2 VS CH1 CCP1 4.7µF CL1 CB1 CCB1 4.7µF VDH GH1 SH1 GH2 SH2 CH2 CCP2 4.7µF GH3 CL2 CB2 CCB2 4.7µF U_fb V_fb W_fb ERR1 ERR2 IL1 IH1 IL2 IH2 IL3 IH3 DT µC or Digital ASIC 5V 5V SH3 GL1 SL1 TLE 7183F GL2 SL2 GL3 SL3 VRI VRO Rfb VTHOC ISP VO ISN RDT ADC GND VBAT = 12V AGND GND TP RS RS Rfb P-GND [ www.infineon.com/driver-ic] 14 INF-09030_BroMotorControl_prod_5c_091214.indd 14 15.12.09 17:28 Low-Voltage Products Speed PROFET™ – Protected High-Side Switch for PWM-Driven Applications THE SPEED PROFET™ BTF50060-1TEA is a high-side switch for high PWM frequencies such as 25 kHz. It can be used for controlling, driving and protecting a 12V DC motor (e.g. 100W) or valve. In combination with a freewheeling diode or a low-side switch, the Speed PROFET™ can be set up in a half-bridge or boost converter topology. It can be driven with a 25kHz PWM signal directly from a microcontroller. The Speed PROFET™ is capable of a duty cycle of 100%. The genuine feature set of the Speed PROFET™ simplifies hardware and software design. It includes protection functions like short-circuit and overtemperature shutdown and also offers an accurate load current measurement and open load or short-to-battery detection. Voltage controlled input: The device can Capacitor for battery voltage stabilization be driven directly from the mC VBAT +5V CVS 470µF VS RInput µC e.g. XC866 10kΩ RSense 10kΩ IN OUT IS RIS 1kΩ GND D1 Load GND Load ex.: Fuel pump In ON state: Provides analog current Freewheeling diode: Necessary in case of sense signal in normal operation, with inductive load defined fault signal in case of overload, overtemperature and open load. Open load can be distinguished from other faults. In OFF state: Provides open load and short-to-battery detection Samples available in Q2 2010 [ www.infineon.com/profet] 15 INF-09030_BroMotorControl_prod_5c_091214.indd 15 15.12.09 17:28 Low-Voltage Products NovalithIC™ – Integrated Half-Bridge Driver NOVALITHIC™ PROVIDES a complete low-ohmic-protected half-bridge (typ. path resistance @ 25°C from 28mΩ down to 16mΩ) in a single package. It can also be combined with an additional NovalithIC™ to create an H-bridge or 3-phase bridge. The NovalithIC™ family has the capability to switch to up to 25kHz while providing overcurrent, overvoltage and overtemperature protection. The NovalithIC™ family offers costoptimized solutions for protected high-current PWM motor drives with very low board space consumption, scaled to your needs. Microcontroller i.e. XC866 Voltage Regulator I/O WO Reset RO VDD Q VSS D Reverse Polarity Protection VS I TLE 4278G IPDx0P03PxL GND I/O I/O I/O I/O I/O BTN 7960B BTN 7960B VS INH IN OUT IS SR VS M INH OUT IN GND SR IS GND [ www.infineon.com/novalithic] Trilith IC – Integrated Full-Bridge Driver THE TRILITH IC FAMILY MEMBERS combine two high-side and two low-side switches in one package. They are geared to drive high-current DC motors in an H-bridge configuration (peak currents of up to 42A), but can also be used as single independent switches. All Trilith ICs include overcurrent and overtemperature protection for the high-side switches. For the low-side switches the user can choose between fast unprotected switches as well as protected switches for lower frequencies (typ. path resistance @ 25°C from 210mΩ down to 40mΩ). Microcontroller i.e. XC866 Voltage Regulator I/O WO Reset RO VDD Q VSS D VS I TLE 4278G GND I/O I/O I/O I/O I/O BTM 77xxG DHVS ST SH2 IH1 DL2 IH2 SH1 IL1 IL2 GND M DL1 SL1 SL2 [ www.infineon.com/trilithic] 16 INF-09030_BroMotorControl_prod_5c_091214.indd 16 15.12.09 17:28 Low-Voltage Products Multi Half-Bridges – Single-Chip Solutions for Low-Current Applications DC BRUSH MOTOR CONTROLS that drive low load currents (<1A) are best implemented using cost-effective and PCB space-saving IC solutions. Infineon offers a broad range of half-bridge drivers from 2-fold half-bridge drivers with parallel interface in a DSO-14 pin package to a 10-fold half-bridge driver with SPI interfaces in a SSOP-24 pin package. All products have protection features implemented and allow diagnostics either via a statusflag or SPI. Typical applications include flap motors for climate control and motors for mirror adjustment or idle speed control. VBAT CD 100nF 8 1 14 9 CQ 22µF REF2 WDO WDI R 3-5, 7 10-12 GND Reset Adjust 6 D Watchdog In Watchdog Out Watchdog Adjust Reset Out Q VReg TLE 4678G Input RWA 100kΩ DRP 13 2 CI 100nF REF1 EF1 DZS OUT1 EF2 M1 M1 OUT2 INH µC XC866 CS 47µF CS2 100nF 4, 9, 15, 22 VS VCC M2 TLE 8444 IN1 M1 OUT3 IN2 M2 IN3 IN4 M3 OUT4 GND 1, 2, 11, 12, 20 Two motor Three Single separately motor motor, cascaded higher current a b c [ www.infineon.com/bridges] Half-Bridges and -Switches – Enhanced Reliability and Performance SINGLE-CHIP SOLUTIONS for door zone modules to drive central door locks, mirror fold, mirror positioning, mirror defrosting plus 5 and 10W lamps. TLE 8201 OUT1 M Door Lock M Safe Lock M Mirror Fold 3A M Mirror x 1.25A M Mirror y 1.25A OUT2 Power Logic Current Sense RevPol MOS Driver Inhibit Fault Detect OUT3 OUT4 OUT5 PWM Logic and Latch SPI OUT6 OUT7 Mirror Mirror Heat Heat 6.25A OUT8 Lamp 5/10W or LED OUT9 Lamp 5/10W or LED OUT10 Lamp 5/10W or LED OUT11 Lamp 5/10W or LED [ www.infineon.com/door-module-ic] 17 INF-09030_BroMotorControl_prod_5c_091214.indd 17 15.12.09 17:29 Low-Voltage Products Stepper Driver – Cost-Efficient, Durable and Reliable IN BODY ELECTRONICS, stepper motors are featured in headlight beam leveling and HVAC flap systems. They are also widely used in engine management systems. A typical application is rpm management, where a motor-driven valve in the bypass air inlet controls idling speed. The Infineon stepper motor driver TLE 4729G is a bipolar, monolithic IC for driving bipolar stepper motors, DC motors and other inductive loads that operate by constant current. The control logic and power output stages for two bipolar windings are integrated on a single chip which permits switched current control of motors with 0.7A per phase at operating voltages up to 16V. The device offers failure diagnosis (e.g. open load, short circuit or overtemperature) via a status flag. Watchdog Reset Q Rpullup2 10kΩ WD R CQ 22µF Rpullup1 10kΩ VCC 1 2 3 MCU XC866 21 14 24 23 22 I TLE 4268G D +12V GND CD 100nF 100nF 100µF 11 VS I10 I11 Phase 1 Error 1 Error 2 Q11 TLE 4729G Q12 Q21 Q22 I20 9 12 16 13 I21 Phase 2 OSC 4 22nF 15 R2 1Ω M Stepper Motor GND 5, 6, 7, 8 17, 18, 19, 20 R1 1Ω 10 [ www.infineon.com/bridges] 18 INF-09030_BroMotorControl_prod_5c_091214.indd 18 15.12.09 17:29 Low-Voltage Products Servo Driver – Robust and Reliable THE SERVO DRIVER FAMILY comprises three devices, TLE 4206G, TLE 4206-2G and TLE 4209. They feature a fully integrated full-bridge with freewheeling diodes and smart power protection features for automotive headlight beam leveling control applications. The standard thermally enhanced power P-DSO-14 package leverages low RTH for environments with high ambient temperatures of 150°C. In the TLE 4206G, the “programmable current-peak-blanking” disables the servo-loop during the VS voltage drop caused by the stall current spike. So there is no need of an electrolytic blocking capacitor at the VS-terminal. The TLE 4206-2G is a design-version of the TLE 4206. In the TLE 4206-2G, the current peak blanking pin is disconnected. A hysteresis is introduced at the lower RANGE threshold. This allows reliable deactivation of the device by pulling the RANGE input to GND, also under critical application conditions. Furthermore, the built-in features of the Infineon servo driver family such as over- and undervoltage lockout, short-circuit protection and overtemperature protection will open a wide range of automotive and industrial applications. +VB +VB DR 1N4001 CS 470nF DZ RHYH 100kΩ 8 VS TLE 4206G RR 13 RANGE 50kΩ RREF 1kΩ VREFIN RREF 14 REF 50kΩ RFB 1 FB RangeAMP ServoAMP HalfBridge Protection and Logic 50kΩ 2 HYST GND RHYL 100kΩ 36V HalfBridge OUT1 6 M OUT2 9 RFB 1kΩ HystAMP CCPB 47nF CPB 7 GND 3, 4, 5, 10, 11, 12 [ www.infineon.com/bridges] 19 INF-09030_BroMotorControl_prod_5c_091214.indd 19 15.12.09 17:29 High-Voltage Products IGBTs – For all Your Hard Switching Requirements INFINEON’S 600V AND 1200V TRENCHSTOP™ IGBTs are the most efficient devices available today, making them ideal for applications where efficiency is a key issue. They are typically used in UPS and solar inverters as well as in welding and industrial drives up to 10kW. The new 600V RC-D (Reverse Conducting for Drives) family provides a cost-optimized space-saving solution in DPAK or IPAK up to 15A. They are perfectly suited for the white goods segment up to 2 kW, where cost and performance play an important role. When operating at frequencies greater than 40kHz, the new 600V and 1200V third generation high-speed family (HS3) has low switching losses and excellent EMI performance. TO-247 TO-220 FullPAK TO-220 D²PAK I²PAK DPAK IPAK [A] 4 600V TRENCHSTOPTM 600V RC-Drives 600V HS3 Family 6 8 10 15 20 25 30 40 50 60 75 1200V TRENCHSTOPTM 1200V HS3 Family [ www.infineon.com/igbt] 20 INF-09030_BroMotorControl_prod_5c_091214.indd 20 15.12.09 17:29 High-Voltage Products EiceDRIVER™ – Gate Driver IC for MOSFETs & IGBTs INFINEON OFFERS A NEW FAMILY OF EICEDRIVER™ IGBT / MOSFET gate driver ICs for applications from 600V up to 1200V blocking voltages. Based on innovative technologies such as thin-film silicon-on-insulator technology (600V) and coreless transformer technology (1200V), these products increase reliability levels, reduce losses and improve performance Within this family, the 1ED020I12-F is a single-channel isolated IGBT / MOSFET driver IC provides galvanic isolation up to 1200V as well as feedback status outputs and integrated protection features. The 2ED020I12-FI, a half-bridge driver IC, allows galvanic isolation up to 1200V on the high-side channel. Reduced power losses compared with junction-isolated ICs makes this a reliable and cost-effective solution for advanced IGBT and MOSFET power stages. The 6ED003L06-F is a 600V 3-phase gate driver IC, which offers excellent ruggedness to negative transients to -50V. EiceDRIVER™ highlights: 1200V single- and half-bridge gate driver ICs using CLT 600V 3-phase driver IC using thin-film SOI technology No degradation with coreless transformer technologyover time and temperature compared to optocouplers SOI technology allows -50V negative voltage transients Integrated protection and diagnostic feedback features 1ED020I12-F HV Isolation EiceDRIVERTM 1ED020I12-F EiceDRIVERTM HV Isolation 1ED020I12-F EiceDRIVERTM HV Isolation M1 M 3~∆ 1ED020I12-F HV Isolation EiceDRIVERTM 1ED020I12-F EiceDRIVERTM HV Isolation 1ED020I12-F EiceDRIVERTM HV Isolation Microcontroller (RES, RDY, IN+, IN-, FLT) [ www.infineon.com/gatedriver] 21 INF-09030_BroMotorControl_prod_5c_091214.indd 21 15.12.09 17:29 High-Voltage Products High-Power Modules Variable speed drive systems play a key role in energy saving. Infineon contributes to your success by providing the latest chip technology and innovative module designs for a power range from 0.5kW up to more than 1MW. As examples in the low and medium power range, Infineon has recently introduced three new module platforms: the MIPAQ™, SmartPIM & SmartPACK and the EconoPACK™4. PrimePACK™ and IHM-B are new packages in the high-power segment. SmartPIM and SmartPACK – Flexible Assembly through Self-Acting PressFIT Technology INFINEON HAS EXPANDED its PressFIT technology range to include SmartPIM and SmartPACK in a new housing concept. The brand new housing allows the module to be connected with the heat sink and the PCB in a single mounting process. Here, the PressFIT pin is pressed into the PCB, the PCB is stabilized and the module is mounted on the surface of the heat sink in a single step. The whole mounting concept needs no additional tools; only an adapted screw driver has to be used. All conventional electrical circuits are feasible. The housing accommodates current up to 75A. This module family provides all reliability characteristics from the established PressFIT technology as well as a range of advanced features: Press-in process by simply tightening a single screw Flexible mounting The new module and mounting concept reduces process time Robust housing concept with decoupled DCB force Gas-tight contact so immune to ambient atmosphere Decreased FIT-rates for interconnections Reliable cold-welded connection of module pins and PCB Can be mounted on both sides of standard PCBs IC [A] 1200V PIM 600V PIM 1200V SixPACK 600V SixPACK 75 50 35 25 15 10 e.g. SmartPIM [ www.infineon.com/SMART] 22 INF-09030_BroMotorControl_prod_5c_091214.indd 22 15.12.09 17:29 High-Voltage Products MIPAQ™– New Level of Extended Functionality and Integration MIPAQ™ IS A NEW FUNCTIONAL PRODUCT FAMILY that enables electronics to be integrated into power modules. These devices are a functional product family within Infineon‘s IGBT modules portfolio. An IGBT module combined with sensing and drive electronics makes this solution ideal for designing powerful and compact inverters for low and medium-power, low-cost applications. The resulting energy savings help improve profitability and protect the environment. The MIPAQ™ family is based on IGBT modules and offers advanced functions for power ranges from 22kW-75kW: MIPAQ™ base module offers integrated shunts MIPAQ™ sense module offers additional current measurement feature, and is fully digital with galvanically isolated output signals MIPAQ™ serve module includes driver electronics MIPAQ™ serve functional diagram: X2: 2-Row Pin Header to Provide High-Side Supply Voltages CLT: Coreless Transformer. Isolating Barrier replacing optoelectronic parts. Input Logic CLT Input Logic CLT Input Logic High Side Driver CLT Input Logic High Side Driver CLT X1: 2-Row Pin Header for 5V Supply, Gate-, Temperature and Error Signals Input Logic 3x Low Side Driver CLT DC-Busbar (+) High Side Driver NTC Temp. Sensing + U V W DC-Busbar (-) - MIPAQ™ serve module is the 3-phase full-bridge IGBT module with integrated drivers and digital temperature measurement. These functionalities enable the MIPAQ™ serve module to be a full plug-and-play solution for high-current drive applications. Inside the module, there are galvanically isolated drivers based on Infineon‘s coreless transformer technology. With the elimination of optical couplers, it will further enhance the modules’ long-term stability. The MIPAQ™ serve modules, based on the newly designed EconoPACK™4 and utilizing IGBT4, cover the 1200V range and manage currents of 100A, 150A and 200A. Screws are used for high-current connections. Standardized connectors are provided for supply voltage and logic signals for plug-and-play. [ www.infineon.com/MIPAQ] 23 INF-09030_BroMotorControl_prod_5c_091214.indd 23 15.12.09 17:29 High-Voltage Products EconoPACK™4 – The New Standard for Compact Inverter Designs ECONOPACK™4 IS THE NEW MEMBER of the well known Econo modules product range. Combining screw power terminals with excellent electric connection, plus separated DC and AC links and PressFIT Control pins for solderless inverter assembly, the new EconoPACK™4 IGBT modules are the ideal choice for industrial applications. Superb reliability, conductivity and efficiency Low stray inductance design IGBT4 650V and IGBT4 1200V and 1700V chip technologies Higher operation junction temperatures Tvjop= 150°C Up to 20% higher IRMS current compared to previous chip generations Higher power cycling capability compared to previous chip generations Screw power terminals and PressFIT control pins Solderless assembly using a simple and safe process Reliable connection between PressFIT pin and metalization of PCB Control pins can also be soldered for increased flexibility Robust design New ultra-sonic welding of all power terminals and control pins Injection-molded pins and pre-formed power terminals 3-phase full-bridge (SixPACK) 3-level one-phase configuration: configuration: 650V: 200A, 300A 650V / 1200V: 100A, 150A, 200A 1700V: 100A, 150A Q1 Q1 Q2 D2 D2 Q3 D6 D6 D1 Q2 D5 D5 D1 Q3 D3 D3 Q4 Q4 D4 D4 [ www.infineon.com/EconoPACK4] 24 INF-09030_BroMotorControl_prod_5c_091214.indd 24 15.12.09 17:29 High-Voltage Products PrimePACK™ and IHM-B – Revolutionizing Today’s and Tomorrow’s Designs PRIMEPACK™ RECENTLY STANDARDIZED a novel approach in high-power inverter designs. The innovative housing utilizes a according heatsink that is more efficient than ever before. This module represents the first high-power module in the market with an embedded NTC sensor. The layout of the module also allows very compact high-power 3-level inverter topology configurations. The new IHM-B meets today’s reliability requirements inwell-known IHM high-power modules. As this module family is targeted for applications with harsh environment conditions, several new technologies have been implemented. In order to satisfy most designers, the IHM-B housing keeps the same outline as the corresponding IHM-A. Key technologies implemented in both housings: Ultrasonically welded power and auxiliary terminals IGBT4 for 1200V and 1700V IGBT3 for 3300V Green products able to operate up to Tj=150°C 9/11 5 6 4 3 8 7 1 2 10/12 For excellent design flexibility, PrimePACK™ and IHM-B products are available in half-bridge or chopper configurations, where IHM-B is offered as single switch. Those two product families employ the very latest silicon technology and are available in the following voltage and current ranges: PrimePACK™: 450A - 1400A for 1200V 650A - 1400A for 1700V IHM-B: 1200A - 3600A for 1200V and 1700V 1000A - 1500A for 3300V [ www.infineon.com/PrimePACK] 25 INF-09030_BroMotorControl_prod_5c_091214.indd 25 15.12.09 17:29 Microcontrollers Microcontrollers – High- and Low-Voltage Products 8-bit Microcontrollers THE HIGH-PERFORMANCE XC800 FAMILY combines a dual-cycle 8051 core with embedded flash memory and powerful on-chip peripherals. It is well suited to for a wide range of 5V and 3V applications like motor controls, home appliances, lighting, automation and automotive systems. This rich family features flash sizes from 4KB to 64KB and pin counts from 20-pin to 64-pin. The XC800 family comes with innovative enhancements like FOC (Field-Oriented Control) and PFC. With full Class B compliance, it offers 16-bit performance at 8-bit cost. 16-bit Microcontrollers MCU AND DSP IN A REAL-TIME CORE, Infineon’s XE166 real-time signal controllers combine the traditional strengths of a Microcontroller Unit (MCU) to control peripherals with the computing power of Digital Signal Processors (DSP). All in one enhanced XE166 core. The new XE166 family gives embedded design engineers the benefit of twice the performance and fast embedded Flash offerings. Operating at up to 100MHz and one cycle per instruction, XE166 delivers 100 MIPS. The rich family features flash sizes from 192kB to 1.6MB and pin counts from 64-pin to 176-pin. Safety features like MPU, ECC & MCHK are on board. 32-bit Microcontrollers TRICORE™ IS THE FIRST UNIFIED, single-core, 32-bit microcontroller DSP architecture optimized for real-time embedded systems. The TriCore™ Instruction Set Architecture (ISA) combines the real-time capability of a microcontroller, the computational power of a DSP, and the high performance/price features of a RISC load/store architecture. WDT RAM 256 byte XRAM 3072 byte 48/60KB Flash + 4KB EEPROM Key Benefits High performance Zero wait stateflash MDU 4 Timer 16-bit vector computer operating at twice the CPU clock XC800 CPU PLL Cordic data CCU6 + T2CCU PWM timers 8-ch 10-bit ADC 2x UART 64KB Flash Memory for programs and CCU6E Capable of running multiple motors SSC Ports 3.3V or 5V 1 motor + PFC T2CCU [ www.infineon.com/microcontroller] 26 INF-09030_BroMotorControl_prod_5c_091214.indd 26 15.12.09 17:29 Sensors Sensors – High- and Low-Voltage Products Hall IC Switches THE TLE/TLI 49X6 IS A FAMILY OF HIGH-PRECISION, uni- and bipolar Hall-effect switches based on chopped Hall probes. These devices are optimized for automotive and industrial applications such as sensing, switching and index counting. The TLE/TLI 49x6 family offers enhanced accuracy and robustness against electrical disturbances. These products are available as two-wire sensors with current interface, unipolar switches, bipolar latches or double Hall-effect latches with speed signal and direction information. Tiny SMD packages and slim leaded packages are available for high flexibility in design. VS Voltage Regulator (reverse polarity protected) Bias and Compensation Circuit Oscillator and Sequencer Ref Chopped Hall Probe Amplifier Filter Comparator with Hysteresis Q GND Linear Hall ICs TLE 499X FAMILY OF LINEAR HALL ICS has been specifically designed to meet the requirements of highly accurate angular and linear position detection applications and current measurement applications. All products of our linear Hall family work on the basis of measuring the vertical component of a magnetic field. They generate an output signal directly proportional to the sensed magnetic field. They are available with analog or digital output interfaces such as PWM, SENT and SPC. GMR-Based Angular Sensors THE TLE 5011/5012 ARE 360° ANGLE SENSORS capable of detecting the orientation of a magnetic field. Typical applications are angle sensing, position measurement and EC motor switching. Our angle sensor family is based on monolithic integrated Giant Magneto Resistance elements (iGMR). The data communication is accomplished with a bi-directional Synchronous Serial Communication (SSC) interface that is SPI-compatible. The TLE 5012 offers additional, selectable PWM, HSM and incremental output interfaces. [ www.infineon.com/sensors] 27 INF-09030_BroMotorControl_prod_5c_091214.indd 27 15.12.09 17:30 Support Tools Support Tools LIN STEPPER APPLICATION KIT [ www.infineon.com/LINStepper] Key Features XC866 Free toolchain including compiler and PWM unit debugger Fast ADC with <200ns sample time MiniWiggler for JTAG debug via USB Supporting 50 to 200mA stepper motor interface On-board stepper gauge Ready for LIN prototyping Software package included to control DAvE™-compatible software packages the stepper motor and deploy your own Suitable for Windows 98/2000/XP design Applications Instrumentation / gauges CNC machining Multi-axis positioning Printers Surveillance equipment Business machines XC800 FOC APPLICATION KIT [ www.infineon.com/XC800FOC] Key Features XC886 with vector computer Free toolchain including compiler and PWM unit debugger Fast ADC with <200ns sample time Real-time monitoring tool (USB to CAN Discrete power inverter 24V, 1.2A bridge) 15W PMSM motor and plug-in power DAvE™-compatible software packages supply 24V Suitable for Windows 98/2000/XP Software package including source code for sensorless FOC of PMSM Applications Valve controls Gear motors 28 INF-09030_BroMotorControl_prod_5c_091214.indd 28 15.12.09 17:30 Support Tools [ www.infineon.com/BLDC] BLDC (BRUSHLESS DC) APPLICATION KIT Key Features XC866 DAvE™ Drive auto-code generator (fully functional application code) for PWM unit Block switching with Hall sensors and Fast ADC with <200ns sample time sensorless Power board 9V - 18V, 20A 50W PMSM motor and plug-in power Free toolchain including compiler and debugger supply 12V Digital isolated real-time monitoring tool Uses Infineon NovalithIC™ BTN 7960B (USB to JTAG and CAN bridge) and TLE 4264 LDO Tutorial videos showing how to use the kit Suitable for Windows 98/2000/XP Applications Water pumps Valves Fuel pumps Power Tools Fans [ www.infineon.com/DAvEdrive] DAVE™ DRIVE APPLICATION KIT Key Features XC886 with vector computer PWM unit Fast ADC with <200ns sample time Free toolchain integrated in DAvE™ Drive Flexibly generates optimized code Power Board 23V - 56V, 7.5A and is not based on static libraries 15W PMSM motor and plug-in power Configures Infineon’s powerful and supply 24V flexible motor control peripherals Uses Infineon 6ED003L06 gate driver, Compresses a detailed user manual BSC196N10, MOSFETs, CoolSET™ into a few mouse clicks ICE3B0565 power supply and Helps designers to quickly and easily TLE 4264 LDO implement advanced motor control DAvE™ Drive auto-code generator (fully functional application code) for techniques on low-cost components Digital isolated real-time monitoring tool Block switching with Hall sensors (USB to JTAG and CAN bridge) and sensorless Suitable for Windows 98/2000/XP Sensorless FOC of PMSM Applications Industrial motor controls Consumer motor controls Transportation systems Appliance motor controls 29 INF-09030_BroMotorControl_prod_5c_091214.indd 29 15.12.09 17:30 Support Tools FOC DRIVE APPLICATION KIT [ www.infineon.com/FOCdrive] Key Features XC878 with vector computer Uses Infineon 6ED003L06 gate driver, Two independent PWM units BSC196N10, MOSFETs, CoolSET™ Fast ADC with <200ns sample time ICE3B0565 power supply and XE164 real-time signal controller wit TLE 4264 LDO MAC unit Software package including source code Three independent PWM units Two independent fast ADCs with <200ns sample time Sensorless FOC of PMSM with XE164 Sensorless FOC of PMSM with XC878 Free toolchain for XC878 and XE164 Power board 23V - 56V, 7.5A including compiler and debugger 15W PMSM motor and plug-in power Digital isolated real-time monitoring tool supply 24V (USB to JTAG and CAN bridge) DAvE™-compatible software packages Suitable for Windows 98/2000/XP Applications Industrial drives Pumps Fans, blowers 3-PHASE DRIVE APPLICATION KIT [ www.infineon.com/3phasedrive] Key Features XC886 with vector computer Digital isolated real-time monitoring tool PWM unit (USB to JTAG and CAN bridge) Fast ADC with <200ns sample time DAvE™-compatible software packages Power board 110V - 230V AC, 3A Inverter with 375W – 750W DAvE™ Drive-ready Suitable for Windows 98/2000/XP Uses Infineon IKCS12F60 CIPoS™ 12A, CoolSET™ ICE 3B0565 power supply and TLE 4264 LDO Software package including source code Sensorless FOC of PMSM V/f control of ACIM for quick evaluation Free toolchain including compiler and debugger Applications Home appliances Industrial motor controls Washing machines Pumps Dishwashers Fans 30 INF-09030_BroMotorControl_prod_5c_091214.indd 30 15.12.09 17:30 Support Tools [ www.infineon.com/2motordrive] DUAL MOTOR DRIVE APPLICATION KIT Key Features XC878 with vector computer Software package including source code Two independent PWM units Simultaneous control of two PMSM Fast ADC with <200ns sample time with sensorless FOC & digital PFC XE164 real-time signal controller with with XE164 MAC unit Sensorless FOC & digital PFC with Three independent PWM units XC878 Two independent fast ADCs with V/f control of ACIM for quick <200ns sample time evaluation Power Board 110V - 230V AC, 8A Free toolchain for XC878 and XE164 Inverter A with 900W – 1800W including compiler and debugger Inverter B with 100 - 200W Digital isolated real-time monitoring tool Boost converter for Power Factor (USB to JTAG and CAN bridge) Correction (PFC) DAvE™-compatible software packages Uses Infineon IKCS17F60 CIPoS™ 17A, Suitable for Windows 98/2000/XP 6ED003L06 gate driver, SPD04N50C3 MOSFETs, IDT08S60 SiC diode, SPA15N60C3 MOSFETs, CoolSET™ ICE3B0565 power supply and TLE 4264 LDO Applications Air conditioning Pumps Industrial drives White goods Fans, blowers Field Oriented Control Air conditioning 3-PhaseDrive Dual FOC + PFC Motor Drive 230V White Goods XC886 3A XC878/XE164 7.8A + 0.8A 48V Industrial Drives, Pumps, Fans, Valves and Power Tools Valves, Gear Motors XC800 FOC FOC Motor Drive XC878 XE164 7.5A DAvE™ Drive XC886 7.5A 24V XC866 1.2A 12V Gauges LIN Stepper XC866 200mA Pumps/Blowers BLDC XC866 20A Block Switching 31 INF-09030_BroMotorControl_prod_5c_091214.indd 31 15.12.09 17:30 Ask Infineon – Infineon Hotline-Service at your fingertips. Where you need it. When you need it. Infineon offers its toll-free 0800 service hotline as one central number, available 24 / 7 in English and German. Our global connection service goes way beyond standard operating and switchboard services by offering qualified support on the phone. Call us! Germany .......................... 0800 951 951 951 USA ................................. 1866 951 9519 International . .................. 00 800 951 951 951 Direct access ................... +49 89 234 - 0 (interconnection fee) Where to Buy Infineon Distribution Partners and Sales Offices Please use our location finder to get in contact with your nearest Infineon distributor or sales office. www.infineon.com/WhereToBuy Infineon Technologies – innovative semiconductor solutions for energy efficiency, communications and security. Published by Infineon Technologies AG 85579 Neubiberg, Germany © 2010 Infineon Technologies AG. All Rights Reserved. Visit us: www.infineon.com Order Number: B158-H9357-G1-X-7600 Date: 11 / 2009 IFX_Backpage_NEW_8-3-2010-CS3.indd 1 Attention please! The information given in this document shall in no event be regarded as a guarantee of conditions or characteristics (“Beschaffenheitsgarantie”). With respect to any examples or hints given herein, any typical values stated herein and/ or any information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind, including without limitation warranties of non-infringement of intellectual property rights of any third party. Information For further information on technology, delivery terms and conditions and prices please contact your nearest Infineon Technologies Office (www.infineon.com). Warnings Due to technical requirements components may contain dangerous substances. For information on the types in question please contact your nearest Infineon Technologies Office. Infineon Technologies Components may only be used in life-support devices or systems with the express written approval of Infineon Technologies, if a failure of such components can reasonably be expected to cause the failure of that life-support device or system, or to affect the safety or effectiveness of that device or system. Life support devices or systems are intended to be implanted in the human body, or to support and/or maintain and sustain and/or protect human life. If they fail, it is reasonable to assume that the health of the user or other persons may be endangered. 25.05.2010 14:30:13