Download DRC-LP/DTZ-LP/DFS-LP (Low Protrusion)

User Manual
DRC-LP/DTZ-LP/DFS-LP
Airfield
Lighting
(Low Protrusion)
Product
Solutions Catalog
LED Runway Centerline, LED Touchdown Zone, Rapid
Exit Taxiway Indicator Lights (RETIL) and Enhanced
Rapid Exit Taxiway Centerline Lights
96A0465 Rev. D, 1/9/15
www.adb-air.com
DRC-LP/DTZ-LP/DFS-LP (Low Protrusion)
96A0465 Rev. D
DISCLAIMER / WARRANTY
A.0 Disclaimer /
Standard Warranty
A.1 CE certification
A.2 ETL certification
A.3 LED Product
Guarantee
The equipment listed as CE certified means that the product complies with the essential requirements
concerning safety and hygiene. The directives that have been taken into consideration in the design are
available on written request to ADB.
The equipment listed as ETL certified means that the product complies with the essential requirements
concerning safety and FAA Airfield regulations. The directives that have been taken into consideration in
the design are available on written request to ADB.
LED Products of ADB manufacturer are guaranteed against mechanical, electrical, and physical defects
for a period of four years after the date of installation and are guaranteed to be merchantable and fit for
the ordinary purposes for which such products are made.
NOTE: See your sales order contract for a complete warranty description. In some specific cases,
deviations are (to be) accepted in the contract, which will supersede the standard warranty.
A.4 Standard Product
Guarantee
Products of ADB manufacturer are guaranteed against mechanical, electrical, and physical defects
(excluding lamps) which may occur during proper and normal use for a period of one year from the date
of installation or 2 years from date of shipment and are guaranteed to be merchantable and fit for the
ordinary purposes for which such products are made.
NOTE: See your sales order contract for a complete warranty description.
A.5 All Products
LED Products of ADB, manufactured and sold by ADB or its licensed representatives, meets the
corresponding requirements of FAA, ICAO and IEC.
ADB will correct by repair or replacement per the applicable guarantee above, at its option, equipment or
parts which fail because of mechanical, electrical or physical defects, provided that the goods have been
properly handled and stored prior to installation, properly installed and properly operated after installation,
and provided further that Buyer gives ADB Airfield Solutions written notice of such defects after delivery of
the goods to Buyer. Refer to the Safety section for more information on Material Handling Precautions
and Storage precautions that must be followed.
ADB reserves the right to examine goods upon which a claim is made. Said goods must be presented in
the same condition as when the defect therein was discovered. ADB Airfield Solutions furthers reserves
the right to require the return of such goods to establish any claim.
ADB’s obligation under this guarantee is limited to making repair or replacement within a reasonable time
after receipt of such written notice and does not include any other costs such as the cost of removal of
defective part, installation of repaired product, labor or consequential damages of any kind, the exclusive
remedy being to require such new parts to be furnished.
ADB’s liability under no circumstances will exceed the contract price of goods claimed to be defective.
Any returns under this guarantee are to be on a transportation charges prepaid basis. For products not
manufactured by, but sold by ADB Airfield Solutions, warranty is limited to that extended by the original
manufacturer.
This is ADB’s sole guarantee and warranty with respect to the goods; there are no express warranties or
warranties of fitness for any particular purpose or any implied warranties of fitness for any particular
purpose or any implied warranties other than those made expressly herein. All such warranties being
expressly disclaimed.
ii
© ADB Airfield Solutions All Rights Reserved
DRC-LP/DTZ-LP/DFS-LP (Low Protrusion)
96A0465 Rev. D
DISCLAIMER / WARRANTY
A.6 Liability
WARNING
Use of the equipment in ways other than described in the catalogue leaflet and the manual may result in personal
injury, death, or property and equipment damage. Use this equipment only as described in the manual.
ADB cannot be held responsible for injuries or damages resulting from non-standard, unintended uses of
its equipment. The equipment is designed and intended only for the purpose described in the manual.
Uses not described in the manual are considered unintended uses and may result in serious personal
injury, death or property damage.
Unintended uses includes the following actions:
— Making changes to equipment that have not been recommended or described in this manual or
using parts that are not genuine ADB replacement parts or accessories.
— Failing to make sure that auxiliary equipment complies with approval agency requirements, local
codes, and all applicable safety standards if not in contradiction with the general rules.
— Using materials or auxiliary equipment that are inappropriate or incompatible with your ADB
equipment.
— Allowing unskilled personnel to perform any task on or with the equipment.
© ADB Airfield Solutions All Rights Reserved
iii
DRC-LP/DTZ-LP/DFS-LP (Low Protrusion)
96A0465 Rev. D
DISCLAIMER / WARRANTY
A.7 © ADB BVBA
iv
This manual or parts thereof may not be reproduced, stored in a retrieval system, or transmitted, in any
form or by any means, electronic, mechanical, photocopying, recording, nor otherwise, without ADB
BVBAs prior written consent.
This manual could contain technical inaccuracies or typographical errors. ADB BVBA reserves the right to
revise this manual from time to time in the contents thereof without obligation of ADB BVBA to notify any
person of such revision or change. Details and values given in this manual are average values and have
been compiled with care. They are not binding, however, and ADB BVBA disclaims any liability for
damages or detriments suffered as a result of reliance on the information given herein or the use of
products, processes or equipment to which this manual refers. No warranty is made that the use of the
information or of the products, processes or equipment to which this manual refers will not infringe any
third party’s patents or rights. The information given does not release the buyer from making their own
experiments and tests.
© ADB Airfield Solutions All Rights Reserved
TABLE OF CONTENTS
A.0
Disclaimer / Standard Warranty ............................................................................................................................. II
A.1
A.2
A.3
A.4
A.5
A.6
A.7
CE certification ..................................................................................................................... ii
ETL certification ................................................................................................................... ii
LED Product Guarantee ........................................................................................................... ii
Standard Product Guarantee ..................................................................................................... ii
All Products ......................................................................................................................... ii
Liability ..............................................................................................................................iii
© ADB BVBA ......................................................................................................................... iv
1.0
Safety ....................................................................................................................................................................... 1
1.1 HAZARD Icons used in the manual ...............................................................................................
1.1.1 Qualified Personnel .........................................................................................................
1.2 To use this equipment safely: ....................................................................................................
1.2.1 Additional Reference Materials: ..........................................................................................
1.2.2 Intended Use .................................................................................................................
1.2.3 Fasteners .....................................................................................................................
1.2.4 Operation .....................................................................................................................
1.2.5 Storage ........................................................................................................................
1.2.6 Material Handling Precautions .............................................................................................
1.2.7 Action in the Event of a System or Component Malfunction ..........................................................
1.2.8 Maintenance ..................................................................................................................
1.2.9 Maintenance and Repair ....................................................................................................
2.0
1
1
2
2
2
2
3
3
3
4
4
4
LED Runway Centerline and Touchdown Zone In-pavement Light ..................................................................... 5
2.1 Record of Changes ................................................................................................................. 5
2.2 Introduction ......................................................................................................................... 6
2.2.1 Uses ............................................................................................................................ 6
2.2.2 Electrical Supply ............................................................................................................. 6
2.2.3 Toe-in Color Coding ......................................................................................................... 6
2.2.4 Dimensions ................................................................................................................... 7
2.2.5 Packaging ..................................................................................................................... 8
2.2.6 Installation Overview ....................................................................................................... 9
2.3 Installation ....................................................................................................................... 10
2.3.1 Safety Considerations ...................................................................................................... 10
2.3.2 Photobiological safety ..................................................................................................... 10
2.3.3 Verify Input Requirements and Equipment Needed ................................................................... 11
2.3.4 Unpack the Unit ............................................................................................................ 11
2.3.5 Inspect on delivery ......................................................................................................... 11
2.3.6 Store .......................................................................................................................... 11
2.3.7 Toe-in Location Only ....................................................................................................... 12
2.3.8 Installation on L-868 Base ................................................................................................. 13
2.3.9 Notes On Torquing ......................................................................................................... 14
2.3.9.1 Reuse of Bolts? ....................................................................................................... 15
2.3.10 Installation on a Shallow Base .......................................................................................... 15
2.4 Maintenance ....................................................................................................................... 16
2.4.1 Safety Considerations ...................................................................................................... 16
2.4.2 Removing L-868 Base Water .............................................................................................. 17
2.4.3 Lifting Optical Unit Out of Base .......................................................................................... 17
2.4.4 Repair Procedures .......................................................................................................... 18
2.4.4.1 Opening the Optical Unit........................................................................................... 18
2.4.4.2 Removing the LED Assembly ....................................................................................... 18
2.4.4.3 Cleaning the Light Channel and Prism ........................................................................... 18
2.4.4.4 Replacing Prism ...................................................................................................... 19
2.4.4.5 Replace cable lead .................................................................................................. 20
© ADB Airfield Solutions All Rights Reserved
v
DRC-LP/DTZ-LP/DFS-LP (Low Protrusion)
96A0465 Rev. D
TOC
2.4.4.6 Replace labyrinth gasket............................................................................................ 21
2.4.4.7 Closing the Optical Unit ............................................................................................. 22
2.4.4.8 Fastener Torque Table .............................................................................................. 23
2.4.4.9 Adhesives and Lubricants ........................................................................................... 23
2.4.4.10 Testing for Leaks.................................................................................................... 23
2.4.5 Troubleshooting ............................................................................................................ 25
3.0
Parts .......................................................................................................................................................................27
3.1
Order Codes ....................................................................................................................... 27
vi
© ADB Airfield Solutions All Rights Reserved
1.0 Safety
1.1 HAZARD Icons
used in the manual
This section contains general safety instructions for installing and using ADB Airfield
Solutions equipment. Some safety instructions may not apply to the equipment in this
manual. Task- and equipment-specific warnings are included in other sections of this manual
where appropriate.
For all HAZARD symbols in use, see the Safety section. All symbols must comply with ISO
and ANSI standards.
Carefully read and observe all safety instructions in this manual, which alert you to safety
hazards and conditions that may result in personal injury, death or property and equipment
damage and are accompanied by the symbol shown below.
WARNING
• Failure to observe a warning may result in personal injury, death or equipment damage.
DANGER - RISK OF ELECTRICAL SHOCK OR ARC FLASH
• Disconnect equipment from line voltage. Failure to observe this warning may result in
personal injury, death, or equipment damage. ARC Flash may cause blindness, severe
burns or death.
WARNING - WEAR PERSONAL PROTECTIVE EQUIPMENT
• Failure to observe may result in serious injury.
WARNING - DO NOT TOUCH
• Failure to observe this warning may result in personal injury, death, or equipment
damage.
CAUTION
• Failure to observe a caution may result in equipment damage.
1.1.1 Qualified Personnel
IMPORTANT INFORMATION
The term qualified personnel is defined here as individuals who thoroughly understand the equipment and its safe
operation, maintenance and repair. Qualified personnel are physically capable of performing the required tasks,
familiar with all relevant safety rules and regulations and have been trained to safely install, operate, maintain and
repair the equipment. It is the responsibility of the company operating this equipment to ensure that its personnel meet
these requirements.
Always use required personal protective equipment (PPE) and follow safe electrical work practices.
© ADB Airfield Solutions All Rights Reserved
1
DRC-LP/DTZ-LP/DFS-LP (Low Protrusion)
96A0465 Rev. D
To use this equipment safely:
1.2 To use this
equipment safely:
WARNING
Read installation instructions in their entirety before starting installation.
• Become familiar with the general safety instructions in this section of the manual before installing, operating,
maintaining or repairing this equipment.
• Read and carefully follow the instructions throughout this manual for performing specific tasks and working with
specific equipment.
• Make this manual available to personnel installing, operating, maintaining or repairing this equipment.
• Follow all applicable safety procedures required by your company, industry standards and government or other
regulatory agencies.
• Install all electrical connections to local code.
• Use only electrical wire of sufficient gauge and insulation to handle the rated current demand. All wiring must meet
local codes.
• Route electrical wiring along a protected path. Make sure they will not be damaged by moving equipment.
• Protect components from damage, wear, and harsh environment conditions.
• Allow ample room for maintenance, panel accessibility, and cover removal.
• Protect equipment with safety devices as specified by applicable safety regulations.
• If safety devices must be removed for installation, install them immediately after the work is completed and check
them for proper functioning prior to returning power to the circuit.
Failure to follow these warnings may result in serious injury or equipment damage.
1.2.1 Additional Reference
Materials:
IMPORTANT INFORMATION
•
•
•
•
•
IEC - International Standards and Conformity Assessment for all electrical, electronic and related technologies
IEC 60364 - Electrical Installations in Buildings
FAA Advisory: AC 150/5340-26 (current edition) Maintenance of Airport Visual Aid Facilities
ANSI/NFPA 79, Electrical Standards for Metalworking Machine Tools.
National and local electrical codes and standards.
1.2.2 Intended Use
WARNING
IMPROPER USE
Using this equipment in ways other than described in this manual may result in personal injury, death or property and
equipment damage. Use this equipment only as described in this manual.
THESE WARNINGS MAY RESULT IN SERIOUS INJURY OR EQUIPMENT DAMAGE.
1.2.3 Fasteners
WARNING
FOREIGN OBJECT DAMAGE - FOD
• Only use fasteners of the same type as the one originally supplied with the equipment.
• Always tighten the fasteners to the recommended torque. Use a calibrated torque wrench and apply the
recommended adhesive type.
• Obey the instructions of the adhesives necessary for the fasteners.
Failure to follow these warnings may cause the fasteners to loosen, damage the
equipment, potentially to loosen the equipment. This can lead to a highly dangerous
situation of FOD, with potential lethal consequences.
2
© ADB Airfield Solutions All Rights Reserved
1.2.4 Operation
CAUTION
IMPROPER OPERATION
• Only qualified personnel, physically capable of operating the equipment and with no impairments in their judgment
or reaction times, should operate this equipment.
• Read all system component manuals before operating this equipment. A thorough understanding of system
components and their operation will help you operate the system safely and efficiently.
• Before starting this equipment, check all safety interlocks, fire-detection systems, and protective devices such as
panels and covers. Make sure all devices are fully functional. Do not operate the system if these devices are not
working properly. Do not deactivate or bypass automatic safety interlocks or locked-out electrical disconnects or
pneumatic valves.
• Protect equipment with safety devices as specified by applicable safety regulations.
• If safety devices must be removed for installation, install them immediately after the work is completed and check
them for proper functioning.
• Route electrical wiring along a protected path. Make sure they will not be damaged by moving equipment.
• Never operate equipment with a known malfunction.
• Do not attempt to operate or service electrical equipment if standing water is present.
• Use this equipment only in the environments for which it is rated. Do not operate this equipment in humid,
flammable, or explosive environments unless it has been rated for safe operation in these environments.
• Never touch exposed electrical connections on equipment while the power is ON.
Failure to follow this instruction can result in equipment damage.
1.2.5 Storage
CAUTION
IMPROPER STORAGE
If equipment is to be stored prior to installation, it must be protected from the weather and kept free of condensation
and dust.
Failure to follow this instruction can result in equipment damage.
1.2.6 Material Handling
Precautions
CAUTION
ELECTROSTATIC SENSITIVE DEVICES
This equipment may contain electrostatic sensitive devices.
• Protect from electrostatic discharge.
• Electronic modules and components should be touched only when this is unavoidable e.g. soldering, replacement.
• Before touching any component of the cabinet you should bring your body to the same potential as the cabinet by
touching a conductive earthed part of the cabinet.
• Electronic modules or components must not be brought in contact with highly insulating materials such as plastic
sheets, synthetic fiber clothing. They must be laid down on conductive surfaces.
• The tip of the soldering iron must be grounded.
• Electronic modules and components must be stored and transported in conductive packing.
Failure to follow this instruction can result in equipment damage.
WARNING
UNSTABLE LOAD
• Use extreme care when moving heavy equipment.
• Verify that the moving equipment is rated to handle the weight.
• When removing equipment from a shipping pallet, carefully balance and secure it using a safety strap.
Failure to follow these instructions can result in death, serious injury, or equipment
damage.
© ADB Airfield Solutions All Rights Reserved
3
DRC-LP/DTZ-LP/DFS-LP (Low Protrusion)
96A0465 Rev. D
To use this equipment safely:
1.2.7 Action in the Event
of a System or Component
Malfunction
DANGER
ARC FLASH AND ELECTRIC SHOCK HAZARD
• Do not operate a system that contains malfunctioning components. If a component malfunctions, turn the system
OFF immediately.
• An open airfield current circuit is capable of generating >5000 Vac and may appear OFF to a meter.
• Never unplug a device from a constant current circuit while it is operating. Arc flash may result.
• Disconnect and lock out electrical power.
• Allow only qualified personnel to make repairs. Repair or replace the malfunctioning component according to
instructions provided in its manual.
Failure to follow these warnings will result in death or equipment damage.
1.2.8 Maintenance
WARNING
ELECTRIC SHOCK HAZARD
• Do not operate a system that contains malfunctioning components. If a component malfunctions, turn the system
OFF immediately.
• Disconnect and lock out electrical power.
• Allow only qualified personnel to make repairs. Repair or replace the malfunctioning component according to
instructions provided in its manual.
Failure to follow these warnings will result in death or equipment damage.
1.2.9 Maintenance and
Repair
DANGER
ARC FLASH AND ELECTRIC SHOCK HAZARD
Allow only qualified personnel to perform maintenance, troubleshooting, and repair tasks.
• Only persons who are properly trained and familiar with ADB Airfield Solutions equipment are permitted to service
this equipment.
• An open airfield current circuit is capable of generating >5000 Vac and may appear OFF to a meter.
• Never unplug a device from a constant current circuit while it is operating. Arc flash may result.
• Disconnect and lock out electrical power.
• Always use safety devices when working on this equipment.
• Follow the recommended maintenance procedures in the product manuals.
• Do not service or adjust any equipment unless another person trained in first aid and CPR is present.
• Connect all disconnected equipment ground cables and wires after servicing equipment. Ground all conductive
equipment.
• Use only approved ADB Airfield Solutions replacement parts. Using unapproved parts or making unapproved
modifications to equipment may void agency approvals and create safety hazards.
• Check the interlock systems periodically to ensure their effectiveness.
• Do not attempt to service electrical equipment if standing water is present. Use caution when servicing electrical
equipment in a high-humidity environment.
• Use tools with insulated handles when working with airfield electrical equipment.
Failure to follow these warnings will result in death or equipment damage.
4
© ADB Airfield Solutions All Rights Reserved
2.0 LED Runway
Centerline and
Touchdown Zone
In-pavement Light
This user manual covers the LED In-pavement Runway Centerline and TDZ Light installation
and maintenance.
2.1 Record of Changes
Page
Rev
All
A
© ADB Airfield Solutions All Rights Reserved
Description
Checked
Approved
Date
Initial Release
RW
NL
8/15/14
B
Updated maintenance, intro and
install
RW
JC
01/20/15
C
Maintenance and Parts sections
RW
JC
01/24/15
D
Parts sections
RW
JC
6/19/15
5
DRC-LP/DTZ-LP/DFS-LP (Low Protrusion)
96A0465 Rev. D
Introduction
2.2 Introduction
Compliance with Standards
FAA certified (8”): Designed according to L-850A(L) and L-850B(L) AC 150/5345-46 and
Engineering Brief No. 67 (Current Edition).
ICAO: Runway Centerline: Annex 14, Vol. 1, par. 5.3.12 and Appendix 2, Figure A2-7.
Touchdown Zone: Annex 14, Vol. 1, par. 5.3.13 and Appendix 2, Figure A2-5.
Rapid Exit Taxiway Indicator Lights (RETIL): Annex 14, Vol. 1, par. 5.3.14 and
Appendix 2, Fig. A2-7.
NATO: Compliant to STANAG 3316
T/C: Runway Centerline: Transport Canada TP 312 par. 5.3.13.
Touchdown Zone: Transport Canada TP 312 par. 5.3.14.
CE: Complies with the requirements of the EMC Directive 2004/108/EC.
2.2.1 Uses
•
Runway Centerline Light in CAT I, II and III
Touchdown Zone Light in CAT II and III
Rapid Exit Taxiway Indicator Lights (RETIL)
Enhanced Rapid Exit Taxiway Centerline Lights
FAA L-850A(L)
•
Runway centerline on CAT I, II, and III runways
FAA L-850B(L)
•
Touchdown zone lighting on CAT II and III runways
•
ICAO & T/C
2.2.2 Electrical Supply
•
•
6.6 A through one or two series transformer(s) (data sheet A.06.110 or 3033). DRC-LP/DTCLP lights have been designed to work with any IEC- or FAA-compliant isolation transformer up
to 200 W without affecting the performance or the lifetime of the light or the transformer.
However, use of a non-matched transformer will reduce its efficiency.
2.2.3 Toe-in Color Coding
6
© ADB Airfield Solutions All Rights Reserved
Figure 1:
Design
2.2.4 Dimensions
12” Fixture
Outside diameter:
303.3 mm (11.94 in)
Bolt-circle diameter:
285.8 mm (11.25 in)
Overall height:
78.4 mm (3.1 in)
8” Fixture
Outside diameter:
202 mm (7.97 in)
Bolt-circle diameter:
184 mm (7.24 in)
Overall height:
78.4 mm (3.1 in)
8” Shallow Base
Outside diameter:
230 mm (9.06 in)
Depth:
150 mm (5.91 in)
© ADB Airfield Solutions All Rights Reserved
7
DRC-LP/DTZ-LP/DFS-LP (Low Protrusion)
96A0465 Rev. D
Introduction
2.2.5 Packaging
12” Fixture
In cardboard box:
177.8 x 330 x 330 mm (7 x 13 x 13 in)
Weight with packing:
5.65 kg (12.45 lb)
Weight without packing:
5.1 kg (11.25 lb)
8” Fixture
In cardboard box:
177.8 x 330 x 330 mm (7 x 13 x 13 in)
Weight with packing:
3.8 kg (8.45 lb)
Weight without packing:
3.3 kg (7.25 lb)
8” Fixture with Snow Plow Ring
In cardboard box:
177.8 x 330 x 330 mm (7 x 13 x 13 in)
Weight with packing:
18.35 kg (40.45 lb)
Weight without packing:
17.8 kg (39.25 lb)
8” Shallow Base
8
Weight with packing:
2.8 kg (6.17 lb)
Weight without packing:
2.6 kg (5.73 lb)
© ADB Airfield Solutions All Rights Reserved
2.2.6 Installation Overview
On a shallow base (Figure 2).
The 8” dia. base is secured in the pavement by means of resin. Correct positioning and
leveling are obtained with a jig with sighting telescope. Wires between the light and the
series transformer are installed either in saw cuts in the pavement filled with resin or in
pipes in the lower concrete layers. Mounting on existing or new, larger diameter bases, is
made possible by means of dedicated adapter rings.
On a FAA L-868B size B steel base (Figure 3).
The 8” dia. light is mounted in an 8” to 12” dia. snow plow or adapter ring bolted onto the
base. The 12” fixture is directly mounted without a separate ring. The bases are
interconnected by means of conduits protecting the cables. See FAA AC 150/5340-30 for
additional design guidance on deep base cans. The series transformer is installed under the
light or in a separate pit. See data sheet A.05.120 or 2012 for more information on base
cans.
Figure 2:
Installation on 8” shallow base
Figure 3:
Installation on FAA L-868 base
© ADB Airfield Solutions All Rights Reserved
9
DRC-LP/DTZ-LP/DFS-LP (Low Protrusion)
96A0465 Rev. D
Installation
2.3 Installation
WARNING
Read the instructions in their entirety before starting installation.
This section provides installation instructions for the DRC-LP and the DTZ-LP, LED light
fixtures.
This section provides instructions for installing the in-pavement lights. Refer to airport project
plans and specifications for specific installation instructions. The installation must conform to
the applicable sections of the National Electric Code and local codes.
2.3.1 Safety
Considerations
Read the installation section of all system component manuals before installing this
equipment. A thorough understanding of system components and their requirements will
promote safe and efficient installation. See FAA AC 150/5340-30, Design and Installation
Details for Airport Visual Aids, and site plans and specifications for field installation of runway
and taxiway in-pavement lights.
WARNING
Failure to follow these safety procedures can result in personal injury or
death.
• Allow only qualified personnel to install ADB Airfield Solutions and auxiliary equipment. Use only
approved equipment. Using unapproved equipment in an approved system may void FAA
approvals. Observe and follow the safety instructions in this document and all other related
documentation.
• Make sure all equipment is rated and approved for the environment where it is being used.
• Follow all instructions for installing components and accessories.
• Install all electrical connections in compliance with local and national codes and regulations.
• Use only electrical wire of sufficient gauge and insulation to handle the rated current demand.
All wiring must meet local and national codes.
• Route electrical wiring along a protected path. Make sure it will not be damaged by moving
equipment.
• Protect components from damage, wear and harsh environmental conditions.
• Allow ample clearance for maintenance, panel accessibility and cover removal.
• Protect equipment with safety devices as specified by applicable safety regulations.
• If safety devices must be removed for installation, reinstall them immediately after the work is
completed and check them for proper functioning.
• The cord set must be protected prior to installation.
2.3.2 Photobiological
safety
Photobiological safety conforming with IEC 62471
1. RISK GROUP 0 or 1: Optical radiation emitted from LED lights may be harmful to the
eyes. Do not stare with at the light source with bare eyes at a fixture operating at high
intensity. Use protection goggles or similar protection method.
NOTE: Goggles with a transmission factor not higher than 5% in the 400-530 nm band have
been tested and provide adequate protection.
10
© ADB Airfield Solutions All Rights Reserved
2.3.3 Verify Input
Requirements and
Equipment Needed
— The ADLP light fixture is designed for connection to a 6.6A series lighting circuit via an
L-830 (60 Hz) or L-831 (50 Hz) isolation transformer.
Make sure you have the necessary tools and materials ready for installation (not supplied).
Check the suggestions in Table 1.
— Also consider other tools that might be needed based on site-specific conditions.
Table 1:
Suggested Tools and Materials for Installation and Repair
Qty.
Description
1
Torque wrench, 0 to 200 in-lb. (0−21 N•m)
1
Alignment jig
1
Diamond-faced core drill
As
Silicone grease
needed
1
Diamond-faced saw, 3/8” (9.525mm) thick
As
Joint sealing filler
needed
1
Crimping tool
1
Small water suction pump
2
Eyebolts, 3/8 inch (9.525mm) diameter
1
Lifting rod, 16 inches (406mm) long
1 or 2 L-830 / L-831 isolation transformer
2.3.4 Unpack the Unit
1
Set of fiber brushes
1
Set of socket wrenches, 1/2” (12.7mm)
drive
Qty.
Description
1
Set of screwdrivers, one with 3/8”
(9.525mm) minimum blade width
1
Pressure test fitting assembly
Dow Corning Molykote® 3452 or
equal
As
needed (ADB P/N 67A0095) - used on
top cover prism seal
Novagard® Silicones Versilube®
G322L™
(ADB P/N 67A0009) - used on Oring between top cover and inner
As
needed pan assembly; also may be
applied to four nipples of inner
pan assembly to install optical
assembly
To reduce the possibility of damaging the light assembly, unpack the light components at the
installation site. The light fixtures may be packed in individual boxes; for larger quantities, up
to 36 fixtures may be packed in one box.
To unpack the light fixture, open the box flaps and carefully remove the top packing material.
2.3.5 Inspect on delivery
1. Inspect all packings for visible damage.
2. Open every damaged box and inspect the contents for damage.
3. Immediately fill a claim form with the carrier if any fixture is damaged.
4. Store the fixture in its original packing in a protected area.
NOTE: If damage to any equipment is noted, file a claim form with the carrier
immediately.
WARNING
Do not damage the cable insulation.
CAUTION
Do not unpack the fixture before it is at the installation site to avoid damage due to transportation
and handling.
2.3.6 Store
1. Store the fixture in its original packing in a protected area. Indoor storage:
•
•
Storage temperature: 14°F to 122° (-10°C to +50°C).
Humidity: <95% non condensing.
For long storage periods (longer than one year), we recommend to energize the LED lights
once a year at nominal intensity (6.6 Amps) for 20 minutes.
© ADB Airfield Solutions All Rights Reserved
11
DRC-LP/DTZ-LP/DFS-LP (Low Protrusion)
96A0465 Rev. D
Installation
2.3.7 Toe-in Location Only
1. Make sure the ADB logo (A) points towards the runway centerline.
Figure 4:
DTZ-LP Toe-in Diagram
A
B
A
12
© ADB Airfield Solutions All Rights Reserved
2.3.8 Installation on L-868
Base
The light assembly is shipped complete, and ready for installation.
To install the fixture on an L-868 base, see FAA AC 150/5340-30 and the project site-specific
plans and specifications for details on L-868 base installation.
NOTE: Mounting bolts are not supplied with the fixture. Mounting bolts and anti-rotation lock
washers are normally supplied with the base can spacer or flange ring. If a flange ring is
used, the bolt length is 1-1/4 inch (32mm) plus the thickness of the flange ring.
Also read the following guidelines:
1. Clean the base receptacle. Make sure the base receptacle is completely clean and dry.
The mating surfaces must be clean and free of foreign particles.
2. Fit an appropriate lifting tool into the two holes, which are located 180° apart in the cover.
CAUTION
Never hold the light fixture by the cordset. Doing so may damage the
insulation, and cause insulation faults.
3. Carry the light assembly to the base.
4. Place the light assembly beside the opening in the L-868 base so that the L-823
connector can be connected with the mating receptacle from the L-830 or L-831 isolation
transformer in the base. Make sure that the connection is solid and secure.
Make sure items such as spacers, shims and gaskets are installed on the light base as
indicated on site plans, specifications and drawings.
Position the light assembly over the L-868 base and set it onto the base. Align the light
according to FAA AC 150/5340-30 and project plans and specifications. .
WARNING
Ensure that the cord set wires are NOT pinched between the base can and
the fixture.
5. Lubricate the labyrinth gasket with water, soap may be added to the water..
CAUTION
Do not use silicon or any other type of grease. Avoid the use of soap that
contains silicone or glycerin.
6. Attach the fixing bolts and anti-vibration washers.
WARNING
Due to the risk of bolts vibrating loose, do not use any type of washer with
the fixing bolts (such as split lock washers) other than an anti-vibration
washer. Anti-vibration washers identified as CEC or Nord-Lock® or
equivalent must be used. Nord-Lock part number NL-3/8-SS is
recommended for replacement applications.
• Make sure the dents of the washers face upwards
7. Turn on the power to determine whether the lamp will illuminate. Operate for a minimum
of five minutes.
8. If using thread-locking adhesive, apply only one drop of Grade AV Loctite® 2701 to each
of the 3/8-inch (9.525mm) diameter mounting bolts. See NOTES ON TORQUING below.
© ADB Airfield Solutions All Rights Reserved
13
DRC-LP/DTZ-LP/DFS-LP (Low Protrusion)
96A0465 Rev. D
Installation
2.3.9 Notes On Torquing
The importance of bolted connections cannot be overlooked. Using the proper bolt torque is
crucial to ensure that the two parts are mated together so they can resist the impact forces
generated by aircraft tires striking the light fixture. Refer to FAA Engineering Brief 83 (Inpavement Light Fixture Bolts) and FAA Advisory Circular ISO/5345-46 (Specification for
Runway and Taxiway Light Bases), FAA AC ISO/5340-26 (Maintenance of Airport Visual Aid
Facilities) and FAA Cert Alert No. 14-03 (Preventive Maintenance of In-pavement Lighting
Systems) for recommended guidelines and standards.
1. A torque of 185 in-lbs. (21 N·m) for a dry 18-8 bolt is recommended. A torque of 185 in.
lbs. should not be used for a 18-8 bolt with anti-seize compound applied to the threads.
With anti-seize compounds and ceramic coated bolts, less torque is required to achieve
the clamping forces required to offset fixture movement in the presence of opposing
forces. Refer to Table 2 for recommended torque values.
Table 2:
Torque Values
3/8-16 Bolt Material
Anti-seize
Compound
Torque Value
+/- 10 in-lb. (+/- 1.1 N·m)
18-8 SS (step 5)
Loctite 51609 HD
160 (18 N·m)
18-8 SS
Dry
185 (21 N·m)
** SAE J429 Gr 2, CMF coating
None
140 (16 N·m)
** SAE J429 Grade 2 hex bolt using a ceramic-metallic/fluoropolymer coating
NOTE: The use of anti-seize compound is recommended in FAA AC 150/5345-42
(Specification for Airport Light Bases, Transformer Housings, Junction Boxes, and
Accessories), except for coated bolts. Each type of anti-seize compound has a unique K
(friction) coefficient, resulting in a different bolt torque.
2. SAE J429 Grade 2 hex head tap bolts using a ceramic-metallic/fluoropolymer coating are
highly recommended based on the evaluations performed in Engineering Brief 83. See
Table 2 for the recommended range of bolt torque. Do not use anti-seize or thread locking
compounds with coated bolts.
3. To preclude galvanic corrosion with stainless steel and zinc galvanized light bases, the
use of fluoropolymer metallic-ceramic coated SAE J429 Grade 2 carbon steel bolts is
highly recommended. The coating effectively insulates the bolt from both the zinc coating
and aluminum light fixture and minimizes the risk of galvanic corrosion.
4. For every installation a two part clamping lock washer is used to secure the light fixture
bolts. This style of locking washer is effective in preventing bolt loosening caused by high
dynamic loads. Locking washers should be replaced each time a light fixture is
disassembled from its base. Never exceed the recommended bolt torque. If a bolt is
known to be over tightened, replace both the bolt and the two part washers when the light
fixture is reinstalled on the light base.
5. If using thread-locking adhesive, apply only one drop to each of the 3/8-in mounting bolts.
6. Clean and inspect the threads in the light base upper flange. Use compressed air or a
solvent spray (use safety glasses to prevent injury from any flying debris or solvent) to
remove dirt prior to the insertion of any bolts. The same applies for water - the bolt holes
must be dry.
7. Always torque the bolts in opposing pairs:
2-bolt unit:
— If you start with Bolt #1, then tighten Bolt #2.
4-bolt unit:
— If you start with Bolt #1, then tighten Bolt #3. Next tighten Bolts #2 and #4.
6-bolt unit:
— If you start with Bolt #1, then tighten Bolt #4. Next tighten Bolts #2 and #5. Next tighten
Bolts #3 and #6.
8. Applying more than one drop of Loctite to the bolt threads will make the bolts very difficult
to remove.
14
© ADB Airfield Solutions All Rights Reserved
Figure 5:
Sequence for Torquing Mounting Bolts
1
2
Start
4
2.3.9.1 Reuse of Bolts?
3
See FAA AC ISO/5340-26 and FAA Cert Alert No. 14-03. Always use new bolts and washer
assemblies. NEVER reuse bolts on in-pavement fixtures.
1. Clean and inspect the threads in the light base upper flange. Use compressed air or a
solvent spray (use safety glasses to prevent injury from any flying debris or solvent) to
remove dirt prior to the reinsertion of any bolts.
2. Clean the light base and light fixture flanges before any reassembly is attempted. Check
the condition of the O-ring and replace if it is damaged.
3. If light base threads are damaged, use a tap to attempt to restore them. If the threads are
severely damaged and will not allow the proper torque, use an appropriate insert to repair
the threaded hole.
4. Always reapply a thin layer of anti-seize compound with a brush or rag to a clean and dry
bolt - do not dip the bolt in the anti-seize compound.
An established schedule for checking light fixture bolt torque and bolt condition is strongly
recommended. This is particularly true for areas that are subject to high impact loads from
aircraft – runway status lights, touchdown zone lights, runway centerline lights, and taxiway
lead-off lights.
2.3.10 Installation on a
Shallow Base
Installing the light fixture on a shallow base involves preparing the pavement recess and wire
ways, then installing the light fixture on a shallow base.
See FAA AC 150/5340-30 and the project site-specific plans and specifications for details on
shallow base installation.
Also follow the applicable instructions in the previous section, when connecting, installing and
powering the fixture.
© ADB Airfield Solutions All Rights Reserved
15
DRC-LP/DTZ-LP/DFS-LP (Low Protrusion)
96A0465 Rev. D
Maintenance
2.4 Maintenance
WARNING
Read the instructions in their entirety before starting installation.
This section provides maintenance instructions for the DRC-LP and the DTZ-LP light fixtures.
2.4.1 Safety
Considerations
Read the installation section of all system component manuals before installing this
equipment. A thorough understanding of system components and their requirements will
promote safe and efficient installation. See FAA AC 150/5340-30, Design and Installation
Details for Airport Visual Aids, and site plans and specifications for field installation of runway
and taxiway in-pavement lights.
WARNING
Failure to follow these safety procedures can result in personal injury or
death.
• Allow only qualified personnel to install ADB Airfield Solutions and auxiliary equipment. Use
only approved equipment. Using unapproved equipment in an approved system may void FAA
approvals. Observe and follow the safety instructions in this document and all other related
documentation.
• Make sure all equipment is rated and approved for the environment where it is being used.
• Follow all instructions for installing components and accessories.
• Install all electrical connections in compliance with local and national codes and regulations.
• Use only electrical wire of sufficient gauge and insulation to handle the rated current demand.
All wiring must meet local and national codes.
• Route electrical wiring along a protected path. Make sure it will not be damaged by moving
equipment.
• Protect components from damage, wear and harsh environmental conditions.
• Allow ample clearance for maintenance, panel accessibility and cover removal.
• Protect equipment with safety devices as specified by applicable safety regulations.
• If safety devices must be removed for installation, reinstall them immediately after the work is
completed and check them for proper functioning.
• The cord set must be protected prior to installation.
Table 3:
Maintenance Schedule
Weekly
Check for dirty
channel and lens.
For low light output
Monthly
(or more frequently
during rainy
seasons)
Every 60 days,
or whenever the
light assembly is
serviced
16
Visually check for
moisture in the light
fixture.
Clean channel and prism. Refer to Cleaning
Light Channel and Prism in this section.
If the prism is not dirty,
•
•
•
•
•
Replace the fixture.
Replace the faulty component in the
workshop.
If there is moisture present, replace the
fixture.
Replace faulty parts.
Clean, dry, and inspect the light assembly.
Check for improper
torque on hold down Refer to “Notes On Torquing” on page 14.
bolts.
Semiannually
Check for six inches If consistent with local airport practice, pump
(150 mm) of water in water from base. Remove and inspect light for
the L-868 base.
water damage.
After snow
removal
Check for damaged
light fixtures.
Replace damaged fixtures.
© ADB Airfield Solutions All Rights Reserved
2.4.2 Removing L-868 Base
Water
WARNING
Turn off the circuit when checking the water level.
If consistent with airport practice, check the water level in the L-868 base on a regular
schedule. If more than six inches (150 mm) of water in the light base is found, pump the water
from the base and remove and inspect the entire light assembly for water damage. Cover the
L-868 base with the appropriate steel cover plate after removing the light assembly.
NOTE: Water entering the L-868 base can become a serious problem, since freezing water
can rupture the base.
2.4.3 Lifting Optical Unit
Out of Base
To lift the optical unit from the light base, perform the following procedure:
1. Remove the six fixing screws and washers or self locking nuts.
2. Fit the appropriate lifting tool into both threaded holes located (180 degrees apart) in the
cover, lift the optical unit out of the base and place the optical unit next to the base.
3. Disconnect the light fixture wires from the power wires coming from the transformer(s).
4. Mount a serviced or new light fixture as described in Installation on L-868 Base in the
Installation section.
5. Take the in-pavement fixture unit back to the maintenance base where it can be serviced
entirely.
CAUTION
Never hold the light fixture by the wires. This may damage the insulation,
break the waterproof seal, and cause insulation faults and water leakage.
© ADB Airfield Solutions All Rights Reserved
17
DRC-LP/DTZ-LP/DFS-LP (Low Protrusion)
96A0465 Rev. D
Maintenance
2.4.4 Repair Procedures
2.4.4.1 Opening the Optical
Unit
To open the optical unit, perform the following procedure:
1. Remove the pressure release screw (A).
2. Dispose of the gasket of the pressure release screw.
3. Remove the inner cover screws (B).
4. Dispose of the inner cover screws.
5. Remove the upper cover assy (C).
NOTE: Put a screwdriver in the notches.
6. Remove the gasket (E).
7. Dispose of the gasket.
Figure 6:
Disassemble the Light Unit
C
E
B
D
A
2.4.4.2 Removing the LED
Assembly
1. Turn the top cover assembly over.
2. Remove the LED Assembly pressure release screw.
3. Remove the four screws attaching the LED assembly to the top cover assembly.
NOTE: The optical assembly is connected to the PCB. If you pull too hard, you can
damage the PCB. Disconnect the wires carefully.
4. Remove and dispose of the gasket.
A
B
C
F
E
2.4.4.3 Cleaning the Light
Channel and Prism
To clean the light channel and prism, perform the following procedure:
1. Remove the four screws of the prism retaining bracket. Gently remove the prism and the
prism seal.
2. Use a suitable fiber brush to remove all accumulated debris from the light channel.
3. Clean the outer surface of the prism using liquid glass cleaner. If the prism is coated with a
substance impervious to the cleaner, apply a suitable solvent sparingly with a wad of
cotton or a patch of cloth. After the solvent has acted, remove the softened coating with a
clean piece of cotton or cloth. Dry the prism gently with dry, oil-free compressed air at a
pressure no greater than 10 psi (69 kPa) to evaporate or remove all remaining cleaner.
4. If the prism is damaged go to the next procedure.
18
© ADB Airfield Solutions All Rights Reserved
2.4.4.4 Replacing Prism
Replace the prism if it is broken or its surface is badly pitted or scarred.
To replace the prism, perform the following procedure:
CAUTION
Always dispose of the gaskets and the screws when you disassemble the prism.
Prism Removal
1. Remove the upper cover assembly. See “Opening the Optical Unit” on page 18.
2. Remove the LED Assembly Following the steps above.
3. Remove the prism screws (A).
4. Dispose of the prism screws.
Figure 7:
Top Cover Assembly
5. Remove the prism bracket (B).
ADLP TOP COVER MACHINING
62A2251
6. Remove the prism (D).
7. Remove the prism gasket (C)
8. Dispose of the prism gasket.
LABYRINT GASKET
4072.24.781
Replace the Prism
O-ring Viton Dia.142.47 x 3.53
7080.90.310
Prepare
1. Make sure that all parts are
clean.
PRISM, ADLP PHASE II
D 63A1226
2. Pay special attention to the
parts where the gasket must fit.
Assemble prism
1. Install a new prism gasket (C).
2. Install a new prism (D). Tilt the
prism a little and press the
prism firmly.
C SOCK SEAL, ADLP PHASE II
63A1228
A
B PRISM BRACKET, ADLP PHASE II
60A4520
3. Make sure the prism and the
prism gasket are correctly in position. If it is not the case re-install the new prism and
prism gasket.
4. Make sure you installed the correct prism and prism gasket.
5. Clean the surface of the new prism with a methanol moist cloth.
6. Install the prism bracket (B).
7. Install but do not tighten the new prism screws (A).
8. Tighten the prism screws crosswise. See “Fastener Torque Table” on page 23.
9. Install the upper cover assembly. See “Fastener Torque Table” on page 23.
© ADB Airfield Solutions All Rights Reserved
19
DRC-LP/DTZ-LP/DFS-LP (Low Protrusion)
96A0465 Rev. D
Maintenance
2.4.4.5 Replace cable lead
Figure 8:
Disassemble the Cord Set
AD-LIGHT INNER CVR 2 ENTRY
4072.18.492
A
ALUM GRND LUG, FOR AL/CU & UL467
72A0401
B
STYLE 1 CORDSET AD LIGHT, 18" LONG
73A0183/10
1. Remove the cable screws (A).
2. Dispose of the cable screws.
3. Remove the cable (B).
Assemble the Cord Set
1. Install the new cable.
2. Install the new cable screws. See “Fastener Torque Table” on page 23.
20
© ADB Airfield Solutions All Rights Reserved
2.4.4.6 Replace labyrinth
gasket
NOTE: Always dispose of the labyrinth gasket when you remove the fixture from the
mounting support.
Remove the Labyrinth Gasket
1. Remove the labyrinth gasket (A).
2. Dispose of the labyrinth gasket.
A
Install the new Labyrinth Gasket
1. Make sure that all parts are clean.
2. Inspect and clean the part where the labyrinth gasket must fit (A).
A
B
3. Install the new labyrinth gasket (B).
© ADB Airfield Solutions All Rights Reserved
21
DRC-LP/DTZ-LP/DFS-LP (Low Protrusion)
96A0465 Rev. D
Maintenance
2.4.4.7 Closing the Optical Unit
1. Make sure that all parts are clean.
2. Pay special attention to the parts where the gasket must fit.
D
E
A
B
B
3. Install the LED Assembly using the four screws.
NOTE: Make sure that the locating pin is set to the hole marked '0' of the optical
assembly.
4. Connect the wires to the PCB. INPUT 1 and INPUT 2 are labeled underneath the
connector. When you have an unidirectional light, connect the optical assembly to
connector INPUT1
5. Lubricate the new gasket of the pressure release screw. Use lubricant A.
6. Install a new gasket on the pressure release screw (E).
7. Install the pressure release screw.
Assemble the Light Unit
B
A
C
D
1. Lubricate the new gaskets. Use lubricant A. See “Adhesives and Lubricants” on page 23.
•
•
Gasket (A);
Gasket of the pressure release screw (D);
2. Install the new gasket (A).
3. Install the upper cover assembly (B).
4. Install the new inner cover screws (C).See “Fastener Torque Table” on page 23.
5. Carry out a waterproof test. See “Testing for Leaks” on page 23.
6. Install the new gasket of the pressure release screw (D).
7. Install the pressure release screw. See “Fastener Torque Table” on page 23.
22
© ADB Airfield Solutions All Rights Reserved
2.4.4.8 Fastener Torque Table
Table 4:
Fastener Torque
Screw
Type
2.4.4.9 Adhesives and
Lubricants
Name
Part Number
Torque in-lbs.
(N•m)
G
Prism screws
Screw M5x14
7100.10.211
35 (4.0)
J
Optical assy screws
Screw M4x10
7100.10.101
22 (2.5)
M
Inner cover screws
Screw M5x14
7100.10.211
31 (3.5)
N
Pressure release
screw assy
Assy (screw + gasket)
4072.24.940
Gasket only
7080.90.012
P
Cable lead screws
Screw M4x10
7100.10.101
Table 5:
Adhesives
Adhesive A
Loctite 2701 (follow manufacturer’s instructions)
22 (2.5)
22 (2.5)
7870.05.130
Adhesive B
Loctite 222 (follow manufacturer’s instructions)
7870.05.140
Adhesive C
Loctite 638 (follow manufacturer’s instructions)
7870.05.097
Adhesive D
Loctite 243 (follow manufacturer’s instructions)
7870.05.160
Table 6:
Lubricant A
Lubricant B
2.4.4.10 Testing for Leaks
Details
Lubricants
Vacuum silicone grease (50 g) to install O-ring gaskets
(follow manufacturer’s instructions)
7850.42.220
Novagard® Silicones Versilube® G322L™
- used on O-ring between top cover and inner pan
67A0009
assembly; also may be applied to four nipples of inner pan
assembly to install optical assembly
Molykote HP870 Inerta (100 g) to replace prism
(follow manufacturer’s instructions)
7850.05.061
Dow Corning Molykote® 3452 or equal
- used on top cover prism seal
67A0095
Always test for leaks after opening the fixture for any reason. To perform this test:
Tools
— Air hose with dry air
— Water container with water
— Waterproof test adapter (1411.17.150). See below.
Connect the Test Fitting
1. Connect the air hose (A) to the waterproof test adapter (B).
A
B
C
2. Connect the waterproof test adapter to the hole of the pressure release valve (C).
3. Apply 2.9 - 4.3 psi (20 to 30 kPa) over pressure on the air hose.
© ADB Airfield Solutions All Rights Reserved
23
DRC-LP/DTZ-LP/DFS-LP (Low Protrusion)
96A0465 Rev. D
Maintenance
Test
1. Submerge the fixture in water and turn regularly.
2. If you still see a stream of bubbles after three minutes of submersion there is a leak.
3. Remove the fixture from the water.
4. Disconnect the waterproof test adapter.
5. Dry the fixture.
In case of a leak
1. Locate the leak source.
2. Replace the gasket or part that causes the leak.
NOTE: Also check contact surfaces for any scratches, corrosion or other damage.
3. Repeat the waterproof test.
See “Installation on L-868 Base” on page 13 and “Notes On Torquing” on page 14 for
installation instructions.
24
© ADB Airfield Solutions All Rights Reserved
2.4.5 Troubleshooting
Troubleshooting Guide
Table 7:
Problem
Possible cause
Possible solution
•
Remove the fixture.
Check the electrical
connection, the cable and
the receptacles.
•
Replace the optical assy.
•
Remove the optical assy.
Check the electrical
connections and the
cable.
Connection to the input power
has a malfunction.
The LED has a malfunction
No light or light flickers
Connection of the optical assy to
the PCB has a malfunction.
•
Replace the inner cover
assy.
The prism is dirty.
•
Clean the prism.
The LED has a malfunction.
•
Replace the optical assy.
•
Replace the inner cover
assy.
The PCB has a malfunction
Light output too low
The PCB has a malfunction.
© ADB Airfield Solutions All Rights Reserved
•
25
DRC-LP/DTZ-LP/DFS-LP (Low Protrusion)
96A0465 Rev. D
Maintenance
26
© ADB Airfield Solutions All Rights Reserved
3.0 Parts
DRC-LP/DTZ-LP, LED In-pavement Runway Centerline and TDZ
3.1 Order Codes
Ordering Code
D
0
0
AD-light
Ordering Code Notes
1
8” xtures with 10” cord sets are for installation on shallow
bases and are supplied with an external o-ring gasket.
2
Fixtures with 18” cord sets are for installation on deep base
cans and are not supplied with an external o-ring gasket.
3
Used on runway centerline applications only.
4
Used on touchdown zone applications only.
5
Typically used for intensive winter service where sand is
applied to runways and rotating brushes are used.
6
Fixture is ETL Certied when used with 12” snow plow ring
adapter, Part No. MARA30000003.
7
ETL Certication Pending.
Application
RC = Runway centerline
TZ = Touchdown zone
Cord Set Style and Length
A = Standard version
(style 6 plugs), 10” long1
G = German Style 1 (2-pin),
10” long1
F = French Style (3-pin),
10” long1
J = Style 1 (2-pin) SO Jacketed
cable, 18” long (FAA standard)2
L = Style 6 (2-pin), 18” long
(FAA standard)2
Cable and Connector
2 = 1 plug (2-pin)
3 = 2 plugs (2-pin)
4 = 1 plug (3-pin)
5 = 2 plugs (3-pin)
LED Color 1 - Left
W = White
R = Red3
N = Obscure/Blank (no light)3
LED Color 2 - Right
W = White3
R = Red3
N = Obscure/Blank (no light)
Toe-in
0 = No toe-in
4 = Left toe-in4
5 = Right toe-in4
Dimensions
B = 8” diameter, 1/4” protrusion6
D = 12” diameter, 1/4” protrusion
Power Supply and Monitoring
S = Current Driven, 50/60Hz, without
monitoring option
M = Current Driven, 50/60Hz, with
monitoring option
Specification
0 = ICAO, TP 312 and FAA
Winter Options
0 = None
1 = Arctic kit
2 = Heavy-duty abrasion-resistant lens coating5
3 = Arctic kit and heavy-duty abrasion-resistant
lens coating5
Bolt Holes/Fixation Options
0 = Standard (6 bolts for 12” xture; 2 bolts/2 xing pins
for 8” xture)
1 = 4 bolts (8” xture)6
Ground Lug Options
0 = Without ground lug
U = With UL 467 ground lug (FAA standard)
© ADB Airfield Solutions All Rights Reserved
27
DRC-LP/DTZ-LP/DFS-LP (Low Protrusion)
96A0465 Rev. D
Order Codes
Figure 9:
DRC or DTZ Light Fixture Assembly
OPTIC ASSEMBLY, ADLP
44A7479/XXX
CONFIGURE FOR "COLOR 1" AND "COLOR 2"
(DETERMINE UNI-DIRECTIONAL OR BI-DIRECTIONAL)
CONFIGURE FOR "DIMENSIONS"
(DETERMINE IF 8" OR 12" STYLE III)
(DETERMINE IF 8" THORN BASE)
CONFIGURE FOR "WINTER OPTIONS"
FOR SAPPHIRE COATING
**SEE 44A7480-XX*
Labyrint Gasket
4072.24.781
ADLP PH2 INNER PAN ASSEM
CONFIGURE FOR "COLOR 1" AND "COLOR 2"
(DETERMINE UNI-DIRECTIONAL OR BI-DIRECTIONAL)
CONFIGURE FOR "MONITORED" OR "NON MONITORED"
CONFIGURE FOR QTY AND # OF POLES ON CORDSET
(1 CORDSET, 2 POLES)
(2 CORDSET, 2 POLES)
(1 CORDSET, 3 POLES)
(2 CORDSET, 3 POLES)
CONFIGURE FOR "LOCAL VERSION"
(L= US (18" LONG CABLE, 2 POLES))
**SEE 44A7493-XXXX**
GROUND LUG AlCu / UL 467
72A0401
M5x.8 x 12 BTNHD TORX W/CAP LW W/LP
64A1035/12/LP
TORQUE TO 18-22 IN-LB
5 PLACES
M4x.7 x 10 PAN HD TORX 18-8SS W/CAP LW BLK OXIDE
64A1050/10
TORQUE TO 18-22 IN-LB
PLACE CORD AT "INPUT 1" FOR SINGLE CORD
USE CORDSET TABLE TO SELECT TYPE OF CORD
L-823 STYLE 1 : AD LIGHT THREE PIN
73A0183-XX
M4x.7 x 10 PAN HD TORX W/CAP LW W/LP SS
64A1048/10/LP
TORQUE TO 18-22 IN-LB
2 PLACES
CABLE STRAP, AD LIGHT SO
USE 60A4537 BRACKET TO SECURE 73A0183/10
USE 4072.42.380 BRACKET TO SECURE ALL
OTHER CORDS
60A4537
Figure 10:
LED Assembly
LED Assembly Screws
LED Assembly Pressure Relief Screw
LED Assembly 44A7479/XXXX
Pin
28
Locating Pin
© ADB Airfield Solutions All Rights Reserved
Table 8:
Order Code
Description
44A7479-XXXX LED Assembly
44A7480-XX
Top Cover 8"
44A7493-XXXX ADLP Pan Assembly
DRC-LP and DTZ-LP Light Spare Parts
DRC
Monitored
DRC
Unmonitored
DTZ
Monitored
DTZ
Unmonitored
1
1
1
1
Notes
See Manual
1
1
1
1
See Manual
1
1
1
1
See Manual
1
1
1
1
63A1232
ADLP Optical Assembly
Gasket
60A4537
ADLP SOOW Cable Clamp
1 or 2
1 or 2
1
1
FAA Jacketed
Cordset Clamp
4072.42.380
ADLP Cable Clamp (nonjacketed)
1 or 2
1 or 2
1
1
Non-jacketed
Cordset Clamp
73A0183-10
Jacketed Style 1 Cordset 18
inch (450 mm)
1 or 2
1 or 2
1
1
4072.24.770
French Style 10” Cordset (250
mm)
1 or 2
1 or 2
1
1
4072.24.951
Non-FAA Cordset 10” (250
mm)
1 or 2
1 or 2
1
1
60A4560
Pressure Release Screw
1
1
1
1
7080.90.012
O-Ring
2
2
2
2
Figure 11:
Top Cover Assembly ADLP 44A7480-XX
M3.5x.6 x 8 FLT HD TORX W/LP SS
64A1036/08/LP
TORQUE TO 18-22 IN LBS
PRISM BRACKET, ADLP
60A4520
ADLP PRISM PROTECTOR
63A1238
PRISM, ADLP
63A1226/X
CONFIGURE PRISM FOR:
"CLEAR OPTICAL GLASS" (63A1226/1)
"SAPPHIRE ASSEMBLY" (63A1226/2)
M4 X 12 SPRING PIN
65A0550
O-RING VITON DIA.INT.160 x 4
7080.90.740
SOCK SEAL, ADLP
63A1228
APPLY A THIN AND EVEN LAYER OF 67A0095 MOLYKOTE IN THE PRISM HOUSING
WITH A BRUSH PRIOR TO INSTALLING PRISM AND SOCK SEAL.
APPLY A THIN LAYER OF 67A0095/TUBE TO 7080.90.310 O-RING.
44A7480-XX
**THORN BASE TOP COVERS ARE
IDENTIFIABLE BY THE SPOT FACE
AT THE MOUNTING LOCATIONS
© ADB Airfield Solutions All Rights Reserved
29
DRC-LP/DTZ-LP/DFS-LP (Low Protrusion)
96A0465 Rev. D
Order Codes
Figure 12:
M3.5x.6 x 8 FLT HD TORX W/LP SS
64A1036/08/LP
Light Assembly to Top Cover
(REF) OPENINGS FILLED
WITH CLEAR RTV
OPTIC ASSEMBLY, ADLP
44A7479/
X X X X
TORQUE TO 18-22 IN-LB
6 PLACES
OPTION:
0 = STANDARD
A = ARCTIC KIT
TOEING:
0 = NO TOE IN
4 = LEFT TOE IN
5 = RIGHT TOE IN
:
COLOR 2
R = RED
W = WHITE (1100mA)
N = BLANK (NO LIGHT)
S = WHITE (1400mA) NOTE 3
:
COLOR 1
R = RED
W = WHITE
Y = YELLOW
S = WHITE (1400mA) NOTE 3
OPTICAL ASSEMBLY GASKET, ADLP
63A1232
63A1232 GASKET HAS PSA ONE SIDE
BOND TO TOP COVER
TOP COVER ASSEMBLY, ADLP
44A7480-XX
LIGHT ENGINE TO
TOP COVER ASSEMBLY
Figure 13:
Bottom Pan 44A7493-XXXX
Light Engine Assembly
Connection
44A7493/ X X X X X
FUTURE USE
0 = STANDARD
:
DIRECTION (COLOR 1 / COLOR 2):
1 = UNI-DIRECTIONAL
2 = BI-DIRECTIONAL
MONITORING (PWR SUP AND MONITORING):
S = NO MONITORING
M = MONITORING
QTY OF CORDSET AND # OF POLES
2 = 1 16/2 CORD
3 = 2 16/2 CORDS
4 = 1 16/3 CORD (/F ONLY)
5 = 2 16/3 CORDS (/F ONLY)
Potted Bottom Pan Detail
30
FUTURE USE
0 = STANDARD
:
© ADB Airfield Solutions All Rights Reserved
p
y
Company Offices
ADB BVBA
Leuvensesteenweg 585
B-1930 Zaventem
Belgium
Tel: 32/2/722.17.11
Fax: 32/2/722.17.64
Email: [email protected]
ADB Airfield Technologies Ltd. China
Room 901, 9F, Fang Heng Intl. Plaza
Building C, No. 6 Futong East Road,
Chaoyang District
Beijing 100102
P.R. China
Tel: +86 (10) 8476 0106
Fax: +86 (10) 8476 0090
ADB Airfield Solutions LLC
977 Gahanna Parkway
Columbus, OH 43230
USA
Tel: +1 (614) 861 1304
Fax: +1 (614) 864 2069
Web: www.adb-air.com
Email: [email protected]
LUCEBIT GmbH
Airport Technology
Konrad-Zuse-Ring 6
D - 68163 Mannheim
Deutschland
Tel:+49 621 87 55 76-0
Fax: +49 621 87 55 76-55
Email: [email protected]
ADB Airfield Solutions, Ltd.
2nd Floor, 3 Rivonia Village
Cnr Mutual Road and Rivonia
Boulevard South
Rivonia 2128
South Africa
Tel: +27 (0) 11 525 9340
Fax: +27 (0) 11 525 9348
Email: [email protected]
Erni AGL AG
Zürichstrasse 72
8306 Brüttisellen
Schweiz
Tel: +41 44 835 33 43
Fax: +41 44 835 33 42
Email: [email protected]
ADB Airfield Solutions
2820 Argentia Rd., Unit #2
Mississauga, Ontario L5N 8G4
Canada
Tel: +1 (905) 331 6887
Fax: +1 (905) 331 9389
Email: [email protected]
ADB BVBA
Niederlassung Deutschland
Von-der-Tann-Str. 31
90439 Nürnberg
Deutschland
Tel: +49 (0)911 2105 61 60
Fax: +49 (0)911 2105 61 61
Email: [email protected]
ADB Succursale France
Paris Nord 2
22 Avenue des Nations
BP 55428 Villepinte
F-95944 Roissy Charles de Gaulle
France
Tel : +33 1 49 89 66 30
Fax : +33 1 49 89 17 81
ADB Asia Pacific Regional HQ
Unit A-10-01, Level 10
Empire Tower
Jalan SS16/1
47500 Subang Jaya
Selangor, Malaysia
Tel: +603 5880 5568
Fax: +603 5622 1437
ADB
Dubai Silicon Oasis
Wing D - Office D-309
P.O. Box 341218
United Arab Emirates
Tel: +971 4372 4970
Fax: +971 4372 4975
ADB UK
Suite 4
110 High Street
Maidenhead
Berkshire
SL6 1PT
United Kingdom
Fax: +01628784865
Customer Services: +01628672906
Sales & General: +01628785339
ADB Italia
Via Quasimodo 46
Primo Maggio
40013 Castelmaggiore (BO)
Italia
ADB Equipamentos Para Aeroportos
Ltda
Avenida Moaci n° 395
Conjunto 91
Moema CEP 04083-000
Sao Paulo-SP
Brasil
Tel: +55 (11) 5096-2169
Tel: +55 (11) 5049-2304
Email: [email protected]
ADB Doha
C/O Watad Group
PO Box 192
Doha, Qatar
Tel: +974 44 35 38 03
Fax:+974 44 35 44 89
ADB bvba Taiwan Branch
6th floor, No. 283, Section 2 FU Hsing
South Road
Taipei 106
Taiwan R.O.C
Lucebit Hellas EΠE
25th Martiou Street 11
GR-15233 Halandri Athens
Tel: +30 210 6856 558
Fax: +30 210 6856 556
Email: [email protected]
Manufacturing Offices
ADB BVBA
Leuvensesteenweg 585
B-1930 Zaventem
Belgium
Tel: 32/2/722.17.11
Fax: 32/2/722.17.64
Email: [email protected]
ADB Airfield Technologies Ltd. China
Room 901, 9F, Fang Heng Intl. Plaza
Building C, No. 6 Futong East Road,
Chaoyang District
Beijing 100102
P.R. China
Tel: +86 (10) 8476 0106
Fax: +86 (10) 8476 0090
ADB Airfield Solutions
ADB Airfield Solutions LLC
Leuvensesteenweg
585
977 Gahanna Parkway
Columbus,
OH 43230
B-1930
Zaventem
Belgium
USA
Phone:
+32 (2) 722.17.11
Tel: +1 (614) 861 1304
[email protected]
Fax: +1 (614) 864 2069
www.adb-air.com
Web: www.adb-air.com
Email: [email protected]
© ADB bvba All Rights Reserved
www.adb-air.com