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SERVICE MANUAL & SPARE PARTS LIST ECO3 ECO3 NL E3 GLASSWASHERS ECO3 (Stainless Steel Top) ECO3 NL E3 All known as ECO3 CLASSIC HOUSE, AIRFIELD INDUSTRIAL ESTATE, HIXON , STAFFORDSHIRE ST18 December 2003 WO BLANK CLASSIC ECO3 GLASSWASHER SPARE PARTS LIST Stainless Steel Top Machine Introduced 1995 2 Minute Timer No Drain Plug 3 Minute Drain Timer All machines have DRAIN PUMPS ECO3 NEW LINE Machines with BLUE PLASTIC Top Introduced 1998 Added Features : Heat interlock on washing cycle ‘Load it and leave it ‘ ECO3NL 24 Volt Range of Glass & Dishwashers Introduced in April 2002 New Control Circuit New Switch Arrangement E3 In August 2003, Internally the electric circuits changed, although the outward appearance remained the same December 2003 WO BLANK ECO3 / ECO3 NL / E3 PAGE 1 PAGE 2 & 3 PAGE 4 & 5 PAGE 6 & 7 PAGE 8 & 9 PAGE 10 & 11 PAGE 12 & 13 PAGE 14 & 15 PAGE 16 PAGE 17 & 18 PAGE 19 CONTENTS PARTS LISTS CABINET & COVERS RINSE SYSTEM DRAWING WASH & JET SYSTEM WATER & WASTE SYSTEM FILTER SYSTEM DRAWING ELECTRICAL STAINLESS STEEL TOP MODEL ELECTRICAL ECO3 NL MODELS WASH PUMP VARIATIONS - WHITE & BLACK PUMPS AIR BREAK TANK PARTS ALL ECO3 & WIRING E3 24 VOLT SPARE PARTS—UNIQUE 24 VOLT PARTS PAGE 20 PAGE 21 PAGE 22 PAGE 23 PAGE 24 PAGE 25 PAGE 26 & 27 PAGE 28 & 29 ECO3 DRAWINGS ECO3 STAINLESS STEEL TOP MACHINE - WIRING ECO3 NL SERIAL No ???-146 TO ??? - 201 - WIRING ECO3NL SERIAL No ???-146 TO ??? - 201 - COMPONENT WIRING ECO3NL SERIAL No ???- 201 TO ???- 214 - WIRING ECO3NL - HEAVY DUTY - WIRING WITH 6KW BOILER ECO3NL - SERIAL No ???-201 TO ???-214 COMPONENT WIRING INTERLOCK CIRCUIT FOR ECO3NL (NEW LINE) 24VOLT WIRING - COMPONENT & CIRCUIT WIRING EXTRA INFORMATION PAGE 30 & 31 PAGE 32 REMOVING INTERLOCK ON E3 TRAINING AID FOR E3 INTERLOCK PAGE 33 PAGE 34 COMMON FAULTS E3 FITTING RINSE BOOSTER PUMP TO E3 24 VOLT PAGE 35 SOAP PCB SETTINGS CLASSIC HOUSE, AIRFIELD INDUSTRIAL ESTATE, HIXON , STAFFORDSHIRE ST18 0PF December 2003 WO 1 ECO3 / ECO3NL / E3 CABINET & COVERS STAINLESS STEEL TOP MODELS NEW LINE MODEL TO SOAP PUMP 2 December 2003 WO CABINET & PANELS ITEM DESCRIPTION PART No 1 2 3 4 5 CABINET EXTERNAL CORNER PIECE INNER CORNER PIECE BALL CATCH ASSEMBLY BASKET RUNNER RIGHT HAND BASKET RUNNER LEFT HAND DOOR DOOR PIN SPACER FOR DOOR PIN CIRCLIP FOR DOOR PIN BUSH INSERT FOR DOOR PIN BLUE PLASTIC HANDLE BLACK PLASTIC HANDLE NUT WASHER STAR WASHER SCREW FOR DOOR HANDLE O RING BASE FOOT CABINET SCREW WASHER FRONT PANEL STAINLESS STEEL FRONT PANEL BLUE PLASTIC FRONT PANEL BLACK PLASTIC TOP - STAINLESS STEEL FACIA PANEL - STAINLESS STEEL 10.2.4/1 7.2.15 7.2.14 7.2.10 10.2.21R 10.2.21L 14.2.5/1 10.2.16/1 7.2.35/2 7.2.35/1 7.2.35/3 7.6.6.3 7.6.6.2 11.2.3 W011 7.2.36/8 7.2.36/4 7.2.36.4 10.2.7/1 7.2.37 7.2.36 7.2.41 10.2.8/1 10.2.8P 10.2.8P-UL 10.2.2/1 10.2.2/3 PLASTIC FACIA FOR ITEM 24 ECO3 PANEL SCREW TOP PANEL - BLUE PLASTIC TOP PANEL - BLACK PLASTIC FASC/ECO3 7.2.40/1 10.2.1P 10.2.1P-UL FACIA PANEL - NEW LINE - ECO3 10.2.2S/1 ** FACIA PANEL - E3 (4/02 onward) ** Stick on facia label E3 (4/02 onward) SUPPORT FOR FACIA - BLUE PLASTIC SUPPORT FOR FACIA - BLACK PLASTIC 10.2.57 FASCE3/NL2 10.2.2PI 10.2.2PI-UL BADGE FOR PLASTIC TOP - ECO3 BACK PANEL BLUE BACK PANEL BLACK LONG PANEL SCREW SOAP ELBOW SOAP TUBE DOOR PLUNGER ASSEMBLY DOOR MICRO SWITCH ASSEMBLY LABEL-E3 10.2.3S 10.2.3S-X 7.2.40/3 7.2.21ASS RT2 7.14.1 7.14.10/1 6 7 8 9 NOT SHOWN 10 10A 11 12 13 16 17 18 19 20 21 22A 22B 22C 23 24 25 26 28 29 30 31 35 36 37 38 39 December 2003 WO 3 CLASSIC GLASS & DISHWASHING SYSTEMS LTD RINSE SYSTEM ECO3 / ECO3NL/ E3 29 RINSE AID INJECTOR FITTING KIT ECO3 - OLD STYLE ONLY OLD STAINLESS STEEL TOP MACHINES ONLY MODIFICATION See MOD KIT to convert Brass Nut Type with Hard Plastic Tube to Silicon Tube and Clip connections. DOUBLE TEE TO TO TOP BOTTOM RINSE ARM RINSE ARM Part No 7.7.0/23A NEW LINE MACHINES SINGLE TEE 11 FROM RINSE BOILER TO TOP RINSE 13A 11 11 11 15 14 FROM RINSE BOILER TO BOTTOM RINSE 6Kw ELEMENT 2.7kw ELEMENT Part No HY306 Part No 9.9.14 12 29 CONNECTED TO WASH PUMP 25 11 11 25 28 13 27 1 6 9 8 11 ECO3 NL / E3 25 5 16 7 11 11 26 12 3 2 7 10 10A 10B INTO RINSE AID BOTTLE LIP VALVE 21 17 18 LIP VALVE 21 19 20 LIP VALVE 21 24 OUTLET END CAP CUTAWAY WASHER INLET END CAP BALL BEARING SPRING 22 23 DIAPHRAM REAR HOUSING RINSE AID INJECTOR - REMOTE TYPE December 2003 WO 4 ECO3 / ECO3NL / E3 RINSE SYSTEM ITEM DESCRIPTION PART No ITEM RINSE TANK WITH 6 Kw Element DESCRIPTION PART No RINSE TANK WITH 2.7kw Element 1 2 3 RINSE TANK DRAIN BOLT SEAL 10.9.1/3 7.9.5 7.9.6 1 2 3 RINSE TANK DRAIN BOLT SEAL 10.9.1/4 7.9.5 7.9.6 5 6 7 8 9 10 10A 10B SEAL FOR ELEMENT ELEMENT - 6kw NUT COVER NUT FOR COVER NUT WASHER BOLT HY307 HY306 11.2.3 7.9.15/1 7.9.16/1 11.2.3 7.2.42 7.9.13/4 5 6 7 8 9 10 10A 10B SEAL FOR ELEMENT ELEMENT - 2.7KW NUT COVER NUT FOR COVER NUT WASHER BOLT 7.9.12 9.9.14 7.9.13 7.9.15/1 7.9.16/1 11.2.3 7.2.42 7.9.13/4 As From June 2002 All Rinse Tanks on ECO3 are as H750 As From June 2002 All Rinse elements on ECO3 are as H750 When wiring a 6kw Element as a 3kw refer to PAGE 28 11 HOSE CLIP 12 RINSE HOSE 13 SINGLE INLET WATER VALVE 13A DOUBLE INLET WATER VALVE 14 DOUBLE TEE 11mm 15 SINGLE TEE 11mm 7.4.12/1 8.8.15 7.12.12/1 7.12.12 7.15.2/2 7.15.2 16 RINSE AID INJECTOR 7.7.0.1/1 17 18 19 20 21 22 23 24 Parts in Rinse aid injector OUTLET END CAP CUT AWAY WASHER SPRING BALL BEARING LIP VALVE DIAPHRAM REAR HOUSING INLET END CAP 7.7.0/10 N/A N/A N/A 7.7.12 7.7.17 7.7.0/15A 7.7.0/17 25 26 27 28 29 CLIP FOR TUBE TUBE BLACK RUBBER TUBE PIPE WATER INLET HOSE Prior to June 2002 NOTE: ECO3 RINSE TANK There has been occassions when production have used the H750 RINSE TANK in place of the ECO3 Please check before ordering parts 7.7.0/22 RT2 8.8.16 7.7.0.1/2 7.8.14 December 2003 WO 5 ECO3 / ECO3NL / E3 WASH SYSTEM 11 10 1 12 2 20 3 16 17 4 22 21 5 5 18 23 15 17 16 22 21 20 8B 7 9 23 18 19 9 18 21 7 8 20 23 22 17 16 19 18 23 21 5 5 15 25 17 22 9 24 20 16 7 8 13 44 8A 14 45 30 29 45 44 35 40 41 38 37 10 39 11 11 10 10 36 & 36A 10 11 December 2003 WO 6 ECO3 / ECO3NL / E3 WASH & JET SYSTEM ITEM DESCRIPTION PART No 1 2 3 4 5 7 8 8A 8B 9 10 11 12 13 14 15 16 17 18 19 20 20 21 22 23 24 25 26 29 30 35 36 36A 37 38 39 40 41 44 45 TOP BOSS GASKET TOP FLANGE SCREW SELF TAP SCREW FOR ARMS BUSH FOR CENTRE BOSS BOTTOM SPINDLE 8MM BOTTOM SPINDLE SPACER TOP SPINDLE 8MM SPINDLE BOLT HOSE CLIP RINSE HOSE HOSE CLIP BOTTOM FLANGE SPACER FOR BOTTOM BOSS CENTRE BOSS WASH ARM RINSE ARM WASH JET NUT WASH JET BLANK WASH JET Left (S) WASH JET Right (D) RINSE JET NUT RINSE JET RINSE JET BLANK O SEAL (Wash) OLD STYLE ARMS ONLY O SEAL (Rinse) OLD STYLE ARMS ONLY WASH ELBOW (one piece) CROSS TUBE BOTTOM BOSS WITH SPACER SUPPORT DOUBLE TEE FOR OLD ECO3 (S/STEEL TOP) SINGLE TEE PIECE NUT FOR SUPPORT O SEAL FOR SUPPORT HOSE - WASH PUMP OUTLET O SEAL NUT SCREW 5mm NUT 5MM 12.2.1/4A 12.2.2 13.2.11/1 SC005A 7.4.17/1 11.1.9 11.1.7/2 11.1.7/7 11.1.7/2 11.1.8/2 7.4.12/1 8.8.15 7.4.12/5 11.1.10/6 13.1.10/4 11.1.0/1 14.1.6/5 14.1.6/6 11.1.6/7 11.1.6/8 11.1.6/9 11.1.610 11.1.6/11 11.1.6/12 11.1.6/14 11.1.6/15 11.1.6/16 11.1.2/4A 14.1.4 11.1.5/3 14.1.10/4 7.15.2/2 7.15.2 7.3.13 7.5.9 14.2.10/A 9.8.13 7.8.6 11.1.3 7.2.41 December 2003 WO 7 ECO3 / ECO3NL / E3 WATER & WASTE SYSTEM 31 13 30 2 31 2 14 14A 1 2 3 20 12 11 10 31 15 6 13 WASTE FILTER PUMP DRAIN ONLY 4 4 7 21 19 7 5 9 FLEXI GRAVITY WASTE HOSE 23 7A 22 8 GRAVITY WASTE HOSE WASH PUMP INLET HOSE 24 25 17 26 27 28 29 16 7 7A DRAIN PUMP PUMP DRAIN WASTE HOSE December 2003 WO 8 CUT OFF ALONG THIS LINE AND DISCARD THE TOP HALF December 2003 WO ECO3 PAGE 8A WASTE FILTERS ECO3 STAINLESS TOP M/CS & EARLY NEW LINE ECO3NL FROM 2001 7.8.1 NUT 7.8.1 NUT 7.8.1 NUT 7.8.1 NUT 9.8.2/20A WASTE FILTER ASSEMBLY 9.8.2 METAL FILTER NO LONGER AVAILABLE 8.8.3 SPIGOT USE 57mm USE 7.8.4/1 WASTE BOSS 6.8.3 SPIGOT 7.8.4/1 WASTE BOSS 7.8.13 SEAL 7.8.13 SEAL 7.8.13 SEAL 7.8.6 NUT 7.8.6 NUT ECO3 STAINLESS STEEL TOP MODELS 40mm 7.8.4/1 WASTE BOSS 7.8.6 NUT FILTER BODY ONLY 7.8.2/1 FILTER BASE ONLY (DEEP) 9.8.2/2A 8.8.3/2 SPIGOT 75mm 7.8.13 SEAL 7.8.6 NUT ECO3 ECO3 NEW LINE UPTO JANUARY 2000 NEW LINE UPTO JANUARY 2000 ECO3 NEW LINE POST JANUARY 2000 CUT OFF ALONG THIS LINE AND DISCARD THE TOP PART 8B December 2003 WO ECO3 WASH PUMP FILTERS ECO3 PRIOR TO JAN 2000 ECO3 POST JAN 2000 7.8.1 NUT 9.8.2/A ASSEMBLY SHALLOW BODY ONLY - 9.8.2/B BASE ONLY - 9.8.2/2 8.8.3/1 SPIGOT 9.8.4 WASH BOSS 75mm 7.8.1 NUT 9.8.2/D ASSEMBLY DEEP BODY ONLY 9.8.2/B BASE ONLY 9.8.2/C 8.8.3/2 SPIGOT 9.8.4 WASH BOSS 9.8.13 SEAL 9.8.13 SEAL 9.8.6 NUT 9.8.6 NUT 85mm ECO3 / ECO3NL / E3 WATER & WASTE SYSTEM ITEM DESCRIPTION PART No 1 2 3 4 5 6 7 7A 8 9 10 11 12 13 14 14A DRAIN PLUG - GRAVITY DRAIN ONLY WASTE BOSS O SEAL NUT WASTE OUTLET HOSE OUTLET ELBOW CLIP FOR HOSE CLIP FOR HOSE INLET HOSE FOR WASH PUMP NUT O SEAL WASH FILTER BOSS FILTER SPIGOT FILTER NUT PLASTIC FILTER BODY PLASTIC FILTER BASE COMPLETE WASH FILTER AIR TRAP ASSEMBLY DRAIN PUMP WASTE HOSE FOR DRAIN PUMP WASTE HOSE FOR GRAVITY TUBE FOR PRESSURE SWITCH WASTE FILTER - TOP PART WASTE FILTER - BOTTOM PART WASTE FILTER COMPLETE SPIGOT WASTE BOSS O RING NUT CLIP OF HOSE WASTE HOSE - PUMP DRAIN 5mm TEE FOR AIR PRESSURE SWITCH CLIP 10.10.10/G 9.10.2 7.8.13 7.8.6 9.10.3A 9.10.4A 7.4.12/4 7.4.12/3 9.8.5/2 9.8.6 9.8.13 9.8.4 8.8.3/1 7.8.1 9.8.2/B 9.8.2/2 9.8.2/D 7.11.1AA DP2 DP-HOSE HY305 RT3 7.8.2/1 9.8.2/2A 9.8.2/20A 8.8.3/2 7.8.4/1 7.8.13 7.8.6 7.4.12/4 9.10.3/2 7.15.2/1 7.4.12/8 15 16 17 19 20 21 22 23 24 25 26 27 28 29 30 31 9.( December 2003 WO 9 ECO3 / ECO3NL / E3 FILTER SYSTEM MAC HIN EF RON T December 2003 WO 10 ECO3 / ECO3NL / E3 ITEM DESCRIPTION PART No 1 2 3 4 5 LEFT HAND SUPPORT FOR FILTERS RIGHT HAND SUPPORT FOR FILTERS FRONT SUPPORT FOR FILTERS FILTER TRAY CENTRE SUPPORT FOR FILTERS 10.2.9/1 10.2.9/2 10.2.9/11 10.2.9 10.2.9/10 December 2003 WO 11 STAINLESS STEEL TOP MODELS ONLY ELECTRICAL PARTS 16 AMP CONTACTOR 7 8 9 10 11 32C 32B 32A 12 1 2 3 4 7 5 WASH ELEMENT 14 13 20 RINSE BOILER 15 CUT OUT WASH TANK CUT OUT DOUBLE SOLENOID WATER VALVE 16 OLD ECO3 ONLY RINSE ELEMENT SEAL 19 18 21 SINGLE SOLENOID WATER VALVE 22 17 32 SOAP PUMP ASSEMBLY 23 26 RINSE BOOSTER PUMPS DRAIN PUMP 24 25 33 EXTERNAL 31 INTERNAL 34 30 WASH PUMP 29 28 27 12 December 2003 WO SIC GLASS & DISHWASHING SYSTEMS LTD ELECTRICAL PARTS ECO3 STAINLESS STEEL TOP ITEM 1 2 3 4 5 N/S 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 32A 32B 32C 33 34 DESCRIPTION PART No ON / OFF SWITCH 7.12.4/B WASH SWITCH 7.12.4/2A COLD RINSE SWITCH 7.12.5 DRAIN SWITCH 7.12.4/2A DOUBLE HEATER LIGHT 7.12.6/E THERMAL CUTOUT 4AMP TCB-1 16 AMP CONTACTOR CONTACTOR/4 GREY PRESSURE SWITCH 7.12.9/E SMALL PRESSURE SWITCH 7.12.9 2 MIN TIMER 7.12.2/1A 3 MIN DRAIN TIMER 7.12.2/5 SOAP PCB CLM210 DOOR MICRO SWITCH ASS 7.12.10/1 WASH ELEMENT 9.12.17/2.5 WASH THERMAL CUTOUT 7.12.2/DS DOUBLE WATER VALVE 7.12.12 SINGLE WATER VALVE 7.12.12/1 RINSE ELEMENT 6kw HY306 SEAL FOR RINSE ELEMENT HY307 RINSE THERMAL CUTOUT 7.12.4/DX THERMOSTAT 7.12.1/2 COVER FOR STATS 7.12.1/1A KNOB 7.12.1/2A SOAP PUMP 8LPP4AA WASH PUMP 9.6.0/R BOLT FOR MOTOR 7.6.15 HOUSING FOR PUMP 9.6.1/A IMPELLOR 9.6.2 SEAL KIT FOR SHAFT 7.6.3 GASKET FOR HOUSING 9.6.13B BACK PLATE 9.6.14B DRAIN PUMP DP2 TERMINAL BLOCK 7.12.7/A CAPACITOR 12.5 mf 7.12.102 RF SUPPRESSOR 7.12.101/A RINSE BOOSTER PUMPS EXTERNAL RBP INTERNAL RBP AIR BREAK TANK FLOAT SWITCH CONTACTOR 18 19 Special Rinse tank with single pole element RINSE ELEMENT 2.7kw 9.9.14 SEAL FOR RINSE ELEMENT 7.9.12 DKRBP RBP5 7.12.11 CONTACTOR/4 December 2003 WO 13 ECO3NL NEW LINE MACHINES ELECTRICAL PARTS 11 12 7 6 9 10 1A 32C 32B 32A 35 6 36 8 37 39 HEAVY DUTY SWITCHES & PANEL 6 7 13 ECO3 14 1 16 2 5 4 18 17 5 RINSE BOILER 15 WASH TANK 19 20 23 21 32 26 22 32B DRAIN PUMP SOAP PUMP 24 ASSEMBLY 25 31 RINSE BOOSTER PUMPS 30 WASH PUMP 29 28 34 EXTERNAL 35 27 INTERNAL 14 December 2003 WO 7 SIC ECO3 NEW LINE ELECTRICAL PARTS ITEM 1 1A 1A 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 32A 32B 32C * * * * * 33 34 35 36 37 39 DESCRIPTION PART No ON / OFF SWITCH 7.12.4/5 TCB 4 AMP CUTOUT TCB-1 TCB 15 AMP CUTOUT TCB-4 MODE SWITCH 7.12.4/6 DRAIN SWITCH 7.12.4/7A NEON LIGHT 7.12.6/1A 16 AMP CONTACTOR CONTACTOR/4 RELAY 4PIN CONT/10 RELAY 5PIN CONT/11 2 MIN TIMER 7.12.2/1A DRAIN TIMER 7.12.2/5 GREY PRESSURE SWITCH 7.12.9/E SMALL PRESSURE SWITCH 7.12.9 SOAP PCB CLM210 WASH ELEMENT 7.12.17/2.5 WASH THERMAL CUTOUT 7.12.2/DS DOOR MICRO SWITCH 7.14.10/1 RINSE ELEMENT 6kw HY306 RINSE THERMAL CUTOUT 7.12.4/D SEAL FOR RINSE ELEMENT HY307 THERMOSTAT 7.12.1/2 COVER FOR STATS 7.12.1/1A KNOB 7.12.1/2A SINGLE WATER VALVE 7.12.12/1 SOAP PUMP 8LPP4AA WASH PUMP 9.6.0/R BOLT FOR MOTOR 7.6.15 HOUSING FOR PUMP 9.6.1/A IMPELLOR 9.6.2 SEAL KIT FOR SHAFT 7.6.3 GASKET FOR HOUSING 9.6.13B BACK PLATE 9.6.14B DRAIN PUMP DP2 TERMINAL BLOCK 7.12.7/A CAPACITOR 12mf 7.12.102 RF SUPPRESSOR 7.12.101/A RINSE BOOSTER PUMPS EXTERNAL RBP DKRBP INTERNAL RBP RBP5 SPECIAL FACIA PANEL ECO3 10.2.53 ON/OFF SWITCH 7.12.4/21 MODE SWITCH 7.12.4/22 DRAIN SWITCH COMPLETE SWITCH ASSEMBLY ECO3 Element for Special Rinse Tank 17 RINSE ELEMENT 2.7kw 9.9.14 19 SEAL FOR RINSE ELEMENT 7.9.12 7.12.4/23 ASS-04-009EX AIR BREAK TANK FLOAT SWITCH 7.12.11 CONTACTOR CONTACTOR/4 * Special Customer Livery Only December 2003 WO 15 Technical Bulletin No. :07/22/02 ECO3 / ECO3NL / E3 WASH PUMPS 9.6.2 IMPELLOR Part No: 9.6.0/R Black Wash Pump For Remote Mounted Rinse-Aid Pump Part No: 9.6.1R HOUSING REMOTE TYPE Part No: 7.6.3 SHAFT SEAL KIT GASKET NOT SHOWN - Part No 9.6.14 REAR HOUSING 9.6.13B from July 2001 Some Wash Pumps Are ‘WHITE’ Machines with ‘WHITE’ WASH PUMPS have a serial number starting with 8 eg 830254-212 Part No: 601.0461 Housing Part No: 62080 Rear Housing Part No: 9.6.0/H White Wash Pump 1HP Used on machines with Serial Nos starting with 8 Part No: 61110 O Ring Part No: 230098 Shaft Seal Kit Check before you order !! December 2003 WO 16 Part No: 62094 Impellor CLASSIC GLASS & DISHWASHING SYSTEMS LTD ECO3 / ECO3NL / E3 INTERNAL AIR BREAK TANK Item Part No Description TANK 1 * 9.14.1 RB PUMP - BRASS HEAD 2 ** RBP4 RB PUMP - PLASTIC HEAD RBP5 3 * 7.12.11 FLOAT SWITCH 11.1.1/2E ELBOW 4 O RING 7.5.9/2 5 NUT 7.3.13 6 COVER 9.14.2 7 BOSS 7.10.2 8 NUT 7.4.6 9 SEAL 7.11.3 10 9.15.104B BRASS FITTING 11 9.15.101 ELBOW 12 HOSE - 1 Metre 13 7.8.14 14 7.4.12/1 CLIP FOR HOSE 13 11.1.1/2E ELBOW 7.8.14 HOSE 12 9.15.101 ELBOW 4 9.14.2 COVER FOR ABT 7 7.5.9/2 O RING 5 7.4.12/1 HOSE CLIP 14 * NOTE: FROM APRIL 2002 TANK CHANGED TO 9.14.1/1 FLOAT SWITCH TO 7.12.11/1 LAGER HOLE IN TANK TO IDENTIFY SERIAL No OF MACHINES ????? - 214 OR GREATER 7.3.13 NUT 6 1 9.14.1 TANK LIFT 8 7.10.2 BOSS 9 13 7.4.6 NUT FALL 7.8.14 HOSE 3 7.12.11 FLOAT SWITCH with NUT & SEAL 6 FALL 10 11 7.3.13 NUT 7.11.3 SEAL 9.15.104B BRASS FITTING 7.4.12/1 2 RINSE BOOSTER PUMP 14 HOSE CLIP 12 9.15.101 ELBOW Part No BRASS HEAD RBP4 PLASTIC HEAD RBP5 December 2003 WO 17 December 2003 WO 18 CAPACITOR R.B.P. ORANGE BLACK 6 4 2 5 3 1 NC A2 BLACK CONTACTOR A1 BLUE RED BLUE NEUTRAL IN LOOM BLACK BLACK BLACK BLACK TO INLET WATER VALVE FL OA BOTTOM TS W FL MIDDLE OA TS W W TS OA FL TOP BLACK BLACK PIGGY BACK TO GREY ON DOOR MICRO S/W RED RINSE WIRE ON TIMER WHITE FOR SOAP PCB INTERNAL AIR BREAK TANK H750NL & ECO3NL BLACK PIGGY BACK ON BLUE INLET WATER VALVE CLASSIC GLASS & DISHWASHING SYSTEMS LTD ECO 3 24 GLASSWASHERS - 24 Volt GLASSWASHERS ELECTRICAL SPARE PARTS All electrical items on this page are 24 volts MOTORS — CONTACTOR /RELAY COILS — SWITCHES—WATER VALVE 7.12.9E GREY APS 7.12.2/51 2 MIN TIMER 24 VOLT MOTORS 7.12.9 SMALL APS CONT/57 4 POLE CONTACTOR FUSE-08 - 1.6 AMP FUSE CONT/51 8 PIN RELAY FUSE– 02 FUSE HOLDER CONT/50 4 PIN RELAY TCB-3 13 AMP BREAKER TR-10 TRANSFORMER CLM 211 24 VOLT PCB TCB-01 4 AMP BREAKER 7.12.6/6 RED LIGHT 7.12.2/55 3 MIN DRAIN TIMER 7.12.6/7 GREEN LIGHT 7.12.4/50 8LPP4AB 24 Volt SOAP PUMP DRAIN SWITCH OPTIONAL ON ECO 1& ECO2 10.2.53 METAL FRONT PANEL 7.12.4/51 FASCE3/NL2 7.12.4/51 STICK ON FACSA 7.12.12/51 24 VOLT SOLENOID WATER VALVE FOR ALL OTHER PARTS PLEASE REFER TO YOUR NORMAL MANUAL December 2003 WO 19 BLANK CLASSIC ECO3 DRAWINGS ECO3 GLASSWASHER Stainless Steel Top Machine Introduced 1995 2 Minute Timer No Drain Plug 3 Minute Drain Timer ECO3 NL GLASSWASHER New Line Dishwasher with BLUE PLASTIC Top Introduced 1998 Added Features Heat interlock on washing cycle ‘Load it and leave it ‘ 11 December 2003 WO NEUTRAL 11 16 SLATE GREY S PURPLE P W WHITE ORANGE O BK BLACK BU BLUE D.BU DARK BLUE BR BROWN RED R YELLOW Y G GREEN R BR COLOUR CODE LINE D BU R 23 BR W BR 6A 8 5 W BR 6 14 W 14 W S 4 24 BK BR 23A D BU O 3 BK S S S 7A 22 17 21 W O 9 O 13A W W W W 13 BK 13 25 1 12 15 W BU 18 BR BU 2 20 P 2 19 BU 7 6 BU 1 DRAIN SWITCH 2 RINSE / WASH LIGHTS 3 COLD RINSE S/W 4 CYCLE S/W 5 ON / OFF S/W 6 ELEMENT CONTACTOR 6A CONTACTOR COIL 7 SAFETY CONTACTOR 7A CONTACTOR COIL 8 GREY A.P. SWITCH 9 BLACK A .P. SWITCH 11 TERMINAL BLOCK 12 5 WAY PLUG- PCB 13 DRAIN TIMER 13A DRAIN TIMER MOTOR 14 CYCLE TIMER 15 RINSE ELEMENT 16 DOOR SWITCH 17 RINSE THERMAIL SWITCH 18 RINSE STAT 19 WASH STAT 20 WASH ELEMENT 21 DRAIN PUMP 22 WASH THERMAL CUTOUT 23 INLET SOLENOID VALVE 23A COLD RINSE SOLENOID 24 WASH PUMP 25 DETERGENT PUMP ECO3 GLASSWASHER STAINLESS STEEL TOP 20 RED December 2003 WO 26 BLUE BROWN WHITE RED ORANGE ORANGE BROWN BLUE 21 22 BLUE GREY 23 5 17 WHITE BLUE TM 17 11 GREY WHITE BLACK 20 DRAIN PUMP 30 17 4 1 3 15 SOAP PUMP 29 ORANGE 2 BROWN GREY 4 5 WHITE 36 27 9 31 40 BLUE BLUE WHITE 34 9 BROWN BLUE BLUE BLUE 21 BLACK BLUE 23 BROWN 19 WHITE WHITE 2 GREY 23 GREY WASH PUMP 25 BLACK TM 16 WHITE ORANGE 22 BROWN ORANGE BLUE RED 20 BLACK ORANGE BLUE 19 13 GREY 1 GREY BLUE 24 GREY 39 BROWN WHITE 35 32 WHITE NEUTRAL 19 BROWN BROWN BROWN BROWN 7 LIVE 7 BROWN EOC 3 NEW LINE MODEL Serial No from ??- 146 TO ?? - 201 WHITE BROWN ORANGE PURPLE BLUE BLUE BLUE WHITE BLUE BLUE WHITE BLUE BLUE BLUE GREY BLUE WHITE BLUE BLUE 21 3 BLACK LINK WIRE 2.5mm BRASS LINK BRASS LINK BRASS LINK BRASS LINK BLUE 2.5mm NEUTRAL BLUE 2.5mm TO WASH ELEMENT BLUE 2.5mm TO WASH ELEMENT BLUE 2.5mm NEUTRAL WHITE LIVE SUPPLY 2.5 mm WIRED FOR 2 kw WHITE LIVE SUPPLY 2.5 mm WIRED FOR 3 kw MAXIMUM LOAD RINSE ELEMENT 1 - ON/OFF SWITCH 2 - MODE SWITCH 3 - READY LIGHT 4 - DRAIN SWITCH 5 - READY LIGHT 7 - TERMINAL BLOCK 8 9 - ELEMENT CONTACTOR 11 - PRESSURE SWITCH SMALL 13 - PRESSURE SWITCH LARGE 15 - SOAP PCB UNIT 16 - TIMER 2 MIN 17 - DRAIN TIMER 3MIN 19 - DOOR CONTACTOR 20 - MODE RELAY 21 - LATCH RELAY 22 - TIMER RELAY 23 - LOGIC CONTACTOR 24 - DOOR MICRO SWITCH 25 - WASH PUMP 26 - INLET SOLENOID VALVE 27 - THERMAL CUTOUT - WASH 29 - SOAP PUMP 30 - DRAIN PUMP 31 - THERMOSTAT -RINSE 32 - THERMOSTAT - WASH 33 - WASH ELEMENT 34 - RINSE ELEMENT 36 - THERMAL CUTOUT RINSE 37 - CAPACITOR 38 - RF SUPPRESSOR 39 - TCB 1 4amp 40 - TCB 3 15amp 22 December 2003 WO A1 DOOR CONTACTOR A2 RED (2) ORANGE BLUE BLUE (2) GREY (2) This drawing is not to scale LATCH RELAY ORANGE ORANGE ORANGE TIMER BLUE RED WHITE DRAIN TIMER NOTE: (2) = Double Cable 2.5 = 2.5mm Cable GREY (2) GREY BLUE BLUE BLACK BLUE ORANGE BLACK WHITE 2.5mm 1 3 12 GREY BLUE 2.5mm BLUE 2.5mm BROWN BROWN 2.5mm A1 BLACK BROWN GREY(2) BROWN 13 11 (2) ORANGE BROWN BROWN(2) (3) GREY RED RED (2) BLACK (2) BROWN(2) ISSUE 6 SEPTEMBER 2001 WO WHITE BLUE (2) A1 A2 A2 2.5mm BLUE 2.5mm BLUE (2) BROWN 2.5mm BLUE 2.5mm BROWN BLUE (2) BLUE Note: NOT FOR ECO3HD - FOR ECO3HD REFER TO PAGE 22(except timer & NO domino switch) BLUE (2) ORANGE RED (2) BLACK MODE RELAY ORANGE TIMER RELAY WHITE (Black Sleeve) BROWN GREY(2) WHITE BLUE WHITE BLUE (2) LIGHT ORANGE SAFETY CONTACTOR GREY(2) WHITE (Black Sleeve) WHITE A2 LOGIC CONTACTOR ORANGE (2) ORANGE (2) GREY A1 BLUE (2) (2) WHITE GREY (2) DOOR MICRO S/W WHITE GREY (2) BLACK BLACK DRAIN S/W ECO 3 NEW LINE (Blue Top) GLASSWASHER TOP PANEL COMPONENTMODEWIRING ON/OFF S/W S/W ELEMENT CONTACTOR December 2003 WO 19 BLUE RED 19 BLUE WHITE RED ORANGE ORANGE BROWN RED BLUE 21 22 BLUE GREY 23 5 17 WHITE BLUE TM 17 11 GREY WHITE BLACK 20 DRAIN PUMP 30 17 4 1 3 15 SOAP PUMP 29 ORANGE 2 BROWN GREY 4 5 WHITE 36 27 9 31 40 BLUE BLUE WHITE 34 9 BROWN BLUE BLUE BLUE 21 BLACK BLUE 23 BROWN WHITE WHITE 2 GREY 23 GREY WASH PUMP 25 BLACK TM 16 WHITE ORANGE 22 19 ORANGE 26 20 BLACK GREY BLUE 19 19 13 GREY 1 BROWN BROWN BLUE 24 GREY 39 BROWN ORANGE 19 BROWN BROWN BROWN WHITE 35 32 WHITE NEUTRAL 7 LIVE 7 BROWN EOC 3 NEW LINE MODEL Serial No from ??- 201 TO ?? - 214 WHITE BROWN ORANGE PURPLE BLUE BLUE BLUE WHITE BLUE BLUE WHITE BLUE BLUE BLUE GREY BLUE WHITE BLUE BLUE 23 3 BLACK LINK WIRE 2.5mm BRASS LINK BRASS LINK BRASS LINK BRASS LINK BLUE 2.5mm NEUTRAL BLUE 2.5mm TO WASH ELEMENT BLUE 2.5mm TO WASH ELEMENT BLUE 2.5mm NEUTRAL WHITE LIVE SUPPLY 2.5 mm WIRED FOR 2 kw WHITE LIVE SUPPLY 2.5 mm WIRED FOR 3 kw MAXIMUM LOAD RINSE ELEMENT 1 - ON/OFF SWITCH 2 - MODE SWITCH 3 - READY LIGHT 4 - DRAIN SWITCH 5 - READY LIGHT 7 - TERMINAL BLOCK 8 9 - ELEMENT CONTACTOR 11 - PRESSURE SWITCH SMALL 13 - PRESSURE SWITCH LARGE 15 - SOAP PCB UNIT 16 - TIMER 2 MIN 17 - DRAIN TIMER 3MIN 19 - DOOR CONTACTOR 20 - MODE RELAY 21 - LATCH RELAY 22 - TIMER RELAY 23 - LOGIC CONTACTOR 24 - DOOR MICRO SWITCH 25 - WASH PUMP 26 - INLET SOLENOID VALVE 27 - THERMAL CUTOUT - WASH 29 - SOAP PUMP 30 - DRAIN PUMP 31 - THERMOSTAT -RINSE 32 - THERMOSTAT - WASH 33 - WASH ELEMENT 34 - RINSE ELEMENT 36 - THERMAL CUTOUT RINSE 37 - CAPACITOR 38 - RF SUPPRESSOR 39 - TCB 1 4amp 40 - TCB 3 15amp 24 7 December 2003 WO Timer Motor 16 16 20 BLACK 15 22 ORANGE 22 2 23 23 WHITE 23 20 WHITE 21 GREY 19 24 ORANGE Drain Pump 5A BLACK 17 Timer Motor WHITE WHITE 5 8 GREY ORANGE RED 31 8A GREY 9 BLUE 10 27 36 GREY 30 17 17 ORANGE 11 BROWN BLACK WHITE 25 21 ORANGE WHITE BROWN WHITE GREY Wash Pump RED 19 WHITE BLACK 9 8A 8 10A 1 BLUE 3 29 2 37 WHITE WHITE WHITE 31 WHITE 34 4 GREY 7 19 16 16 13 GREY 1 WHITE 5 33 10A 10 WHITE N BLUE PURPLE 26 RED RED 7A BROWN WHITE PURPLE 38 L PURPLE EOC 3 HD(heavy duty) NEW LINE GLASSWASHER This model has 2min Timer but with 6kw Rinse element BLUE BLUE BLUE BLUE PURPLE BLUE WHITE BLUE BLUE BROWN BLUE BLUE BLUE BLUE BLUE GREY WHITE BLUE BLUE BLUE BLACK BROWN ON/OFF SWITCH MODE SWITCH READY LIGHT DRAIN SWITCH TERMINAL BLOCK SAFETY CONTACTOR - RINSE - LIVE 8A SAFETY CONTACTOR - RINSE - NEUTRAL 9 RINSE CONTACTOR 10 SAFETY CONTACTOR - WASH 10A WASH ELEMENT - CONTACTOR 11 SMALL APS 13 GREY APS 15 CAPACITOR 16 2 MIN TIMER 17 3 MIN DRAIN TIMER 19 DOOR CONTACTOR 20 MODE RELAY 21 LATCH RELAY 22 TIMER RELAY 23 LOGIC CONTACTOR 24 DOOR MICRO SWITCH 25 WASH PUMP 26 INLET SOLENOID VALVE 27 THERMAL CUTOUT-WASH 29 SOAP PUMP 30 DRAIN PUMP 31 RINSE STAT 32 WASH STAT 33 ELEMENT - WASH 34 ELEMENT RINSE 36 THERMAL CUTOUT - RINSE 38 RE SUPPRESSOR 1 2 3 5 7 8 December 2003 WO A1 A2 RED (2) ORANGE BLUE GREY (2) ORANGE BLACK WHITE BLUE WHITE DRAIN TIMER WHITE ORANGE ORANGE ORANGE NOTE: (2) = Double Cable 2.5 = 2.5mm Cable TIMER BLUE RED WHITE ORANGE MODE S/W 1 3 12 BLACK BROWN 13 11 2.5mm BROWN 2.5mm SAFETY CONTACTOR BROWN BROWN 4 amp FUSE BLUE BLUE ON/OFF S/W GREY(2) BROWN BROWN BLUE (2) (2) ORANGE BROWN BROWN(2) (3) GREY RED RED (2) BLACK (2) BROWN(2) 15 amp FUSE BROWN BROWN WHITE BLUE (2) LIGHT This drawing is not to scale LATCH RELAY BLACK BLUE GREY (2) GREY BLUE BLUE (2) MODE RELAY DOOR CONTACTOR 25 Note: NOT FOR ECO3HD - FOR ECO3HD REFER TO PAGE 22(except timer & NO domino switch) BLUE (2) ORANGE RED (2) BLACK GREY(2) ORANGE BLUE WHITE (Black Sleeve) BROWN GREY(2) (Black Sleeve) WHITE WHITE A2 TIMER RELAY ORANGE (2) ORANGE (2) GREY A1 BLUE(2) (2) WHITE GREY (2) DOOR MICRO S/W WHITE GREY (2) BLACK DRAIN S/W ECO 3 NEW LINE (Blue Top) GLASSWASHER TOP PANEL COMPONENT WIRING serial No From ??- 146 TO ?? - 201 BLACK LOGIC CONTACTOR CLASSIC GLASS & DISHWASHING SYSTEMS LTD LINE BROWN ECO3 INTERLOCK WASH CYCLE 1 START POSITION ON/OFF SWITCH GREY GREY GREY GREY PRESSURE SWITCH BROWN NO MODE RELAY NC C ORANGE WHITE THERMOSTATS READY LIGHT NC LOGIC CONTACTOR NO NO NO ORANGE WHITE TIMER RELAY MODE SWITCH NO WHITE ORANGE TIMER TIMER MOTOR HOLDING WASH ORANGE ORANGE NO DOOR CONTACTOR NO NO NC DOOR SWITCH GREY GREY December 2003 WO 26 NEUTRAL CLASSIC GLASS & DISHWASHING SYSTEMS LTD LINE ECO3 INTERLOCK - CHANGEOVER CYCLE ON/OFF SWITCH GREY GREY ORANGE ORANGE PRESSURE SWITCH BLUE BROWN NO NC MODE RELAY C GREY ORANGE WHITE THERMOSTATS BLUE BLUE READY LIGHT GREY LOGIC CONTACTOR NC NO NO NO NO LATCH RELAY GREY WHITE TIMER RELAY MODE SWITCH BLACK WHITE NO BLUE TIMER BLACK TIMER MOTOR BLUE ORANGE ORANGE DOOR CONTACTOR GREY ORANGE ORANGE NO NO GREY NO NC DOOR SWITCH GREY GREY BLUE NEUTRAL December 2003 WO 27 BLANK CLASSIC 24 VOLT RANGE 24 VOLT RANGE INTRODUCED APRIL 2002 ALL THE UNIQUE PARTS FOR : E3 (ECO3) GLASSWASHER Wiring Changes from September 2003 Outwardly the machine is the same but Wiring Loom and some components on the top panel have changed You can identify this by the loom 'Rev H' or later December 2003 WO E3 24V COMPONENT WIRING PRIOR TO Serial No ???-348 FRONT OF MACHINE BLUE BROWN GREY PUSH DOOR MICRO SWITCH GREY WHITE PUSH BLACK GREEN WHITE LAMP BLACK YELLOW WHITE CYCLE SWITCH TCB 13 amp DRAIN SWITCH GREY BLACK RED LAMP ON / OFF SWITCH BROWN TRANSFORMER BLUE PURPLE BROWN WHITE BROWN 230V - 24 VOLT FUSE GREEN/YELLOW RED BLUE TCB 4 amp WHITE WHITE BROWN BLACK WHITE BLACK 24 VOLT 2 MINUTE TIMER BLUE BLACK WHITE GREEN/YELLOW BROWN TERMINAL BLOCK PURPLE ORANGE WHITE RF SUPPRESSOR BLACK YELLOW GREY WHITE 24 Volt MINI RELAY RINSE ELEMENT CONTACTOR WHITE BLACK BLACK CYCLE RELAY 24 Volt MINI RELAY WHITE YELLOW ORANGE BROWN 24 V DOUBLE RELAY LATCH RELAY BLACK ORANGE 24 V ORANGE DOUBLE RELAY WHITE ORANGE BLACK WHITE SPARE CABLE FOR HEAT INTERLOCK REMOVEED RED BLACK PURPLE BLACK 24 Volt MINI RELAY BLACK ORANGE ORANGE DOOR CONTACTOR YELLOW 24V DOUBLE RELAY 3 MIN DRAIN TIMER UPSIDE DOWN PURPLE WASH PUMP RELAY BROWN RED GREY YELLOW 13 RED BLUE GREY 11 12 ORANGE WHITE ORANGE COLOURS 1 2 RED GREY BROWN WHITE 24 Volt SOAP PCB 24 Volt MINI RELAY PURPLE BROWN BLACK WHITE WHITE DRAIN PUMP RELAY 3 GREY ORANGE PURPLE WHITE YELLOW BLACK BLUE BROWN GREEN/YELLOW SMALL PRESSURE SWITCH BLACK SLEEVE BROWN GREY PRESSURE SWITCH PURPLE WASH PURPLE ORANGE BELOW THE WASH TANK WASH TANK BLUE ORANGE ELEMENT CUTOUT PURPLE WHITE RINSE CUTOUT BLUE 24 Volt SOAP PUMP BLUE WHITE BLACK BLUE DRAIN PUMP BLACK WHITE WHITE BLACK YELLOW BLACK LINKS WHITE WASH PUMP WHITE RINSE TANK BROWN RINSE STAT 28 PURPLE CAPACITOR BLUE INLET WATER SOLENOID VALVE WASH STAT December 2003 WO WASH ELEMENT CONTACTOR ECO 3-24V COMPONENT WIRING FROM SERIAL No ???.349 FRONT OF MACHINE BLUE BROWN GREY PUSH DOOR MICRO SWITCH GREY WHITE PUSH BLACK RED LAMP WHITE ON / OFF SWITCH CYCLE SWITCH TCB 13 amp DRAIN SWITCH GREEN LAMP WHITE BLACK YELLOW GREY BLACK BROWN BROWN 230V - 24 VOLT TRANSFORMER BLUE PURPLE FUSE GREEN/YELLOW RED BLUE TCB 4 amp WHITE WHITE WHITE BROWN BROWN BLACK WHITE BLACK 24 VOLT 2 MINUTE TIMER BLUE BLACK GREEN/YELLOW WHITE PURPLE ORANGE BROWN TERMINAL BLOCK WHITE WHITE GREY X 32 BLACK CONT/51A 31 A2 34 X WHITE BLACK WITH GREEN COVER ORANGE A1 YELLOW 11 14 X 12 BLACK WITH GREEN COVER BLACK WITH GREEN COVER BROWN DOOR RELAY 3 MIN DRAIN TIMER UPSIDE DOWN X GREY BROWN CONT/51A A2 31 34 X 32 YELLOW 13 RED 11 BLACK WHITE RED 12 ORANGE 1 2 3 BLUE GREY BROWN ORANGE 24 Volt SOAP PCB WHITE SMALL PRESSURE SWITCH GREY PRESSURE SWITCH PURPLE WASH BELOW THE WASH TANK ORANGE PURPLE WASH TANK ORANGE BLUE ELEMENT CUTOUT 24 Volt SOAP PUMP PURPLE BLUE WHITE RINSE CUTOUT BLUE WHITE BLACK BLUE DRAIN PUMP BLACK WHITE WHITE BLACK YELLOW BLACK LINKS WHITE WASH PUMP WHITE RINSE TANK BROWN PURPLE CAPACITOR BLUE RINSE STAT WASH STAT DECEMBER 2003 WO INLET WATER SOLENOID VALVE X A2 22 A2 22 PUMP RELAY GREY RELAY X X A1 21 PURPLE A1 14 BLACK WHITE WASH 11 ORANGE ORANGE ELEMENT BLACK 21 WASH SPARE CABLE FOR HEAT INTERLOCK REMOVE 14 BLACK COVER BLACK PURPLE 2.5mm PURPLE WITH GREEN COVER BROWN ORANGE WHITE 2.5mm 11 X 32 A2 BLACK WITH GREEN COVER ORANGE BROWN BLACK WITH GREEN COVER 22 34 RELAY 22 31 A2 A2 A1 14 LATCH RELAY X A1 ELEMENT X X 21 CONT/51A 12 DRAIN PUMP RELAY RINSE ORANGE 14 ORANGE WITH GREEN COVER 21 14 X 12 11 11 14 CYCLE RELAY RED A1 11 A1 YELLOW 11 RED WHITE WHITE 2.5mm WHITE WITH GREEN COVER RF SUPPRESSOR YELLOW PURPLE 2.5mm WHITE ORANGE BLACK WHITE RED X32 BROWN BLACK A2 WHITE 2.5mm PURPLE 2.5mm X X WHITE 2.5mm If replacing an old 'BLACK' type relay we supply terminals and cover sleeves. Note: YOU MUST FIT THESE TERMINALS WITH PROFESSIONAL CRIMP PLIERS BLACK X 22 BLACK 34 X 12 14 31 14 RINSE ELEMENT RELAY A1 X 22 A2 11 A2 X 11 X 32 DOOR RELAY A1 GREY A1 21 34 12 DRAIN PUMP RELAY WHITE WITH BLACK SLEEVE X 14 31 X14 PURPLE ORANGE ORANGE BLACK A2 A1 PURPLE 2.5mm 11 A2 11 WHITE ORANGE WITH BLACK SLEEVE BROWN WASH ELEMENT RELAY PURPLE WITH BLACK SLEEVE 21 LATCH RELAY A1 RED YELLOW ORANGE BLACK WITH BLACK SLEEVE X 22 BLACK 0V LOW VOLTAGE WHITE WHITE BROWN BLACK SLEEVE SPARE CABLE FOR HEAT INTERLOCK REMOVE BLACK X 32 14 24.2V 34 A2 A1 11 0 31 WASH PUMP RELAY X 21 235V A2 X 12 BLACK NORMALLY OPEN COMMON NOT USED 14 22 TRANSFORMER CYCLE RELAY 14 BLACK WITH BLACK SLEEVE COIL NORMALLY OPEN 11 0 MAINS VOLTAGE BLUE BROWN 230 V 230V NEUTRAL LIVE 11 WHITE SINGLE POLE RELAY CONT/50A NEW CLEAR RELAY FITTED TO MACHINES From November 2003 A2 A1 32 12 14 YELLOW 34 14 NORMALLY NORMALLY CLOSED OPEN 31 11 NORMALLY NORMALLY CLOSED OPEN 11 GREY COMMON A2 A1 COMMON CONT/50A A1 NEW CLEAR RELAY FITTED TO MACHINES From November 2003 COIL CONT/51A 22 E3 GLASSWASHERS TR-10 ECO3 ( E3 ) 21 21 1 0 230V No 1 No 2 230V 0 Volts AC USE PIGGY BACK CONNECTORS Black No 3 or Black Black No2 or Blue Black No1 or Brown Black No 4 - NOT USED CABLES from A.B.T. 24 Volt AC TRANSFORMER BLUE 24V 24V 1 230V 230V LIVE RBP NEUTRAL RBP To Be Found Inside Lower Front Panel on Right Hand Side/ at Front CABLES FOR RB PUMP Part No :CONT/ 51 24 VOLT RELAY FITTING RINSE BOOSTER PUMP USING RELAY SUPPLIED BLACK 0 WHITE APS1 29 BLUE BROWN BLACK WHITE WATER INLET VALVE DOOR RELAY FITTING EXTERNAL AIR BREAK TANK USING RELAY SUPPLIED 24V WHITE BLACK 24V No 3 BLUE WHITE RED WHITE BLACK BLACK RED DOOR RELAY COIL BROWN DOOR SWITCH BROWN WHITE ON/OFF SWITCH GREY GREY BLACK BROWN BLUE BROWN 24 Volts AC BLUE CYCLE RELAY COIL RED BROWN GREY WHITE YELLOW BLACK BROWN 4 AMP TCB BROWN ORANGE ORANGE WHITE GREY - 24Volts BLUE - 0 Volts WHITE - SIGNAL ORANGE X 2 - PUMP ORANGE WHITE SOAP PUMP CONNECTIONS WHITE LATCH RELAY WHITE SPARE BROWN CYCLE SWITCH CYCLE RELAY GREY BLACK GREY TERMINAL BLOCK WHITE BLUE BROWN WASH PUMP WASH PUMP RELAY WHITE BROWN BLACK DRAIN SWITCH RED WASH PUMP RELAY COIL BROWN ORANGE YELLOW WHITE YELLOW BROWN 13 AMP TCB BLACK BLACK L WHITE ORANGE ORANGE BROWN BROWN BLACK BLUE BLACK LATCH RELAY COIL BROWN BLUE BROWN PURPLE 2 MIN TIMER PURPLE RED RED BLACK BLACK WASH ELEMENT DRAIN PUMP WASH T.C. WASH CONTACTOR APS 2 DRAIN PUMP RELAY RINSE ELEMENT RINSE T.C. RINSE CONTACTOR WHITE BROWN BROWN L L ORANGE WHITE BLUE BLACK BROWN BROWN PURPLE BLUE BROWN BLUE BLUE BLUE N N ORANGE BLACK E BLUE DRAIN PUMP RELAY COIL ORANGE BROWN YELLOW BLUE RINSE ELE. RELAY COIL BLACK WASH ELE. RELAY COIL ISSUE 1 March 2002 TL /wo YELLOW BROWN ORANGE BLUE WHITE BLACK BROWN BLACK GREY CLASSIC 24 - E3 GLASSWASHER PURPLE BLACK BLACK BLACK BLACK December 2003 WO BLUE A1 A2 230V 230V No 1 No 2 24V 24V FITTING RINSE BOOSTER PUMP USING RELAY SUPPLIED To Be Found Inside Lower Front Panel on Right Hand Side/ at Front CABLES FOR RB PUMP 230V A2 A1 230V Part No :CONT/ 51A 24 VOLT RELAY BLUE BROWN WHITE BLACK NEUTRAL RBP LIVE RBP 230V DOOR RELAY APS1 24 Volts AC BLUE BROWN BLACK WHITE WATER INLET VALVE 0 Volts AC USE PIGGY BACK CONNECTORS Black No 3 or Black Black No2 or Blue Black No1 or Brown Black No 4 - NOT USED CABLES from A.B.T. 24 Volt AC TRANSFORMER FITTING EXTERNAL AIR BREAK TANK USING RELAY SUPPLIED 24V 24V WHITE BLACK BLUE BROWN WHITE WHITE BLACK RED DOOR RELAY COIL BROWN DOOR SWITCH BROWN WHITE ON/OFF SWITCH GREY GREY BLACK BLUE BLUE CYCLE RELAY COIL RED BROWN BLACK BROWN ORANGE ORANGE WHITE ORANGE WHITE GREY - 24Volts BLUE - 0 Volts WHITE - SIGNAL ORANGE X 2 - PUMP SOAP PUMP CONNECTIONS WHITE LATCH RELAY WHITE SPARE BROWN CYCLE SWITCH CYCLE RELAY GREY BROWN GREY 4 AMP TCB WHITE GREY L BROWN WASH PUMP WASH PUMP RELAY WHITE BROWN BLACK DRAIN SWITCH RED WASH PUMP RELAY COIL BROWN ORANGE YELLOW WHITE YELLOW BROWN BLACK LATCH RELAY COIL BROWN BLUE BROWN PURPLE 2 MIN TIMER PURPLE BROWN WHITE L L BLACK BLACK TERMINAL BLOCK YELLOW BLACK RED WHITE BLACK WHITE ORANGE ORANGE BROWN BROWN BLACK BLUE RED RED BLACK BLACK WASH T.C. WASH ELEMENT WASH CONTACTOR APS 2 DRAIN PUMP DRAIN PUMP RELAY RINSE T.C. RINSE ELEMENT RINSE CONTACTOR WHITE BLUE BLUE N N ORANGE BLUE BLUE BLACK BROWN PURPLE BLUE BLUE BROWN BLUE BLUE ORANGE BLACK E BLUE DRAIN PUMP RELAY COIL ORANGE BROWN YELLOW BLUE RINSE ELE. RELAY COIL BLACK WASH ELE. RELAY COIL ISSUE 2 DEC 2003 TL /wo ORANGE BROWN YELLOW 15 AMP TCB WHITE BLACK BLUE BLACK BROWN PURPLE BLACK BLACK BLACK BLACK GREY CLASSIC 24 - ECO3 GLASSWASHER BLUE AIR PRESSURE SWITCH APS 1 - GREY DOOR AIR PRESSURE SWITCH APS2 - SMALL ( 7.12.9 ) ( 7.12.9/E ) 12 ORANGE X WHITE ORANGE ORANGE GREY BLUE 14 X 21 11 22 A1 A2 22 SOAP PCB BLACK WITH GREEN COVER BLUE/ BLACK COVER A2 14 31 34 2MIN TIMER 7.12.2/51 X 12 7.12.2/55 BLUE/ BLACK COVER YELLOW BROWN TOP BL BLUE AC K GREEN WATER YELLOW WHITE WHITE BLACK WHITE CONTACTOR CONT/54 SWITCH BROWN SWITCH TOP YE LLO W OR AN GE WHI TE YEL LOW BL AC K BL AC K 7.14.10/1 TOP BL AC K DRAIN CYCLE SWITCH 7.12.6/7 7.12.4/50 GREY DOOR HOT LIGHT ON/OFF 7.12.6/6 WHITE N OW BR HOLDER (FUSE-02) ON LIGHT CYCLE Lights FUSE(FUSE-08) GR EY YE LLO W WH ITE BROWN TCB-01 BROWN BROWN 1.6 AMP FUSE BLUE BROWN BLUE EARTH YELLOW BLACK BLAC YELLOW BROWN Spare cable to remove Interlock BLACK YELLOW BLUE BROWN BROWN WHITE TRANSFORMER TR-10 TCB 7.12.7A TERMINAL BLOCK EARTH YELLOW 1 YELLOW YELLOW 2 BROWN WHITE GREY CONTACTOR (CONT/57 ) BLACK BLUE RINSE EARTH - NEUTRAL BLACK HEATER SAFETY RELAY ORANGE ORANGE ORANGE BRO WN ORANGE BLACK BROWN WHITE BLACK PURPLE X 32 BLUE BLACK DRAIN TIMER ORANGE 11 A1 BROWN ( CLM211 ) RED BLUE ORANGE BROWN BLACK WHITE BLACK PURPLE BROWN WHITE YELLOW BLACK 14 X CONTACTOR ( CONT/57 ) RED POWER ORANGE BROWN DRAIN PUMP RELAY A2 WASH YELLOW 24Volt CONTROL SYSTEM FROM March 2004 Serial No ?????- 411 21 X A1 BLACK WITH GREEN COVER WO 10/3/2004 ORANGE WITH GREEN COVER BLACK 11 WASH PUMP RELAY RED BROWN GREY RED ORANGE GREY BROWN BLACK WITH GREEN COVER 2 1 3 BLACK 11 13 ORANGE YELLOW CONTACTOR BLACK RED GREY ORANGE BLACK E3-30 GLASSWASHER ( 30amp) SWITCH 7.12.4/51 7.12.4/51 FRONT OF MACHINE ITEMS BELOW THE WASH TANK PURPLE CUTOUT 7.12.4/D BLACK BLACK BROWN ORANGE BLUE 7.12.2/DS WASH PUMP 1 9.6.0/R BLACK 7.12.1/2 BLUE STAT BROWN BLACK WASH RED BLACK EARTH STAT PURPLE 7.12.1/2 DRAIN PUMP DP2 WHITE RINSE BROWN HY306 WHITE EARTH RINSE ELEMENT K BLAC BLUE CAPACITOR 7.12.102 WASH ELEMENT BROWN 9.12.17/2.5 CUTOUT WHITE BLUE SPARE CABLES FOR CONTACTOR TO FIT RBP or ABT SOAP PUMP OR AN GE OR AN GE 8LPP4AB RE D BLUE BL AC K INLET WATER SOLENOID VALVE 7.12.12/51 BROWN BROWN RED RED BLACK GREY ORANGE ORANGE GREY GREY BLUE WHITE GREY WHITE BROWN BLACK UINTERLOCK REMOVE CABLE ORANGE 230v 24v WHITE BLACK BROWN ORANGE BROWN BLACK RED 5/3/2004 24Volt CONTROL SYSTEM CLASSIC E3 -30 GLASSWASHER CABLES WATER INLET VALVE RED BLACK GREY GREY APS 1 BLACK YELLOW CYCLE SWITCH WHITE WHITE GREY YELLOW WHITE WATER HOT LIGHT BROWN WHITE YELLOW BLACK NOTE : WIRING LOOM IS FOR H7 EXRTA CABLES WILL BE BLANKED OFF REVISION H LM-H7-24 Drawing TNL SOAP PUMP ORANGE ORANGE BLACK BROWN DOOR MICRO SWITCH Y5/3/200ELLOW ORANGE GREY DOOR CONTACTOR RED BROWN BLUE RED TRANSFORMER YELLOW YELLOW YELLOW BLACK BLACK BLACK YELLOW RED 2 MINUTE TIMER BROWN BROWN TCB BROWN BLACK WHITE ON / OFF SWITCH CYCLE CONTACTOR POWER ON LIGHT BLACK BLACK ORANGE BROWN ORANGE ORANGE E BROWN RED BLACK SPARE CONNECTIONS BLACK BROWN BLACK WHITE YELLOW DRAIN SWITCH 230Volt 24Volt INSIDE LOWER PANEL TO COIL OR RELAY BROWN WHITE WHITE APS 2 BLACK YELLOW DRAIN TIMER BLUE BROWN RED BLACK FOR RINSE BOOSTER PUMP OR AIR BREAK TANK WHITE BLACK N GREY RED BLUE BLUE DRAIN PUMP DRAIN PUMP RELAY BLACK BLACK BLACK BROWN WHITE WHITE BROWN BLACK ORANGE ORANGE ORANGE BLACK BROWN WASH PUMP BLACK BLUE WASH PUMP RELAY RINSE ELEMENT CONTACTOR BROWN WHITE BROWN WHITE BROWN RINSE STAT BROWN BROWN BROWN RINSE ELEMENT BLUE WHITE N ORANGE WHITE WHITE WHITE BROWN BLACK BLUE BROWN PURPLE WASH STAT RINSE THERMAL CUTOUT BLACK BLUE BLACK BLUE WASH ELEMENT ELEMENT SAFETY RELAY 8 pin BLUE BLUE BLACK WASH ELEMENT CONTACTOR BLACK WASH THERMAL CUTOUT WHITE BLACK WHITE L3 BLUE PURPLE BLUE PURPLE BROWN L1 BLUE BLACK BLACK BLACK L2 BROWN BLUE BLUE BLACK WHITE CLASSIC 24 RANGES OF GLASS & DISHWASHERS REMOVING HEAT INTERLOCK – E1 E2 E3 H5 if necessary? IDENTIFY On the ‘CYCLE RELAY’ (inner relay of two) there is a WHITE cable with a ‘Black’ terminal sleeve, and floating BROWN cable with a Black sleeve Change the cables over so the BROWN cable is on the Relay and the white cable floating. Put the clear rubber cover from the BROWN over the end of the WHITE cable for safety. _____________________________________________________________________ H7 ONLY IDENTIFY 2 / 4 minute Switch , WHITE cable with Black terminal sleeve on the bottom connection (A) BROWN cable with Black terminal sleeve hanging loose (B) Change over the BROWN cable for the WHITE cable (B) BEFORE AFTER 2 / 4 MINUTE SWITCH B A A INTERLOCK ON 30 B INTERLOCK OFF December 2003 WO 2 / 4 MINUTE SWITCH CLASSIC 24 RANGES OF GLASS & DISHWASHERS The next 2 pages are for training and identifying the interlock circuit. Drawing 1 Select Position Where you select a cycle by pressing the cycle switch. The switch will illuminate but will not start until the machine is up to temperature EXCEPT H750 with ‘4 MIN’ selected All machines with Heat interlock removed. Drawing 2 Start Position The machine is up to temperature and the cycle will start (Orange cable to timer) We have detailed the ‘2/4 MIN’ switch, which indicates either a signal from the thermostats (White Cable) or constant power (Brown Cable) Drawing 3 Changeover Position When the machine starts to rinse a single from the timer (RED Cable) changes the circuit so that when the cycle is completed the machine will stop and you have to select a cycle again to start the machine Next Page Fault Finding – Help on possible faults, which may occur December 2003 WO 31 INTERLOCK CIRCUITS FOR E1 E2 E3 H5 H7 1 2 SELECT POSITION 3 CHANGEOVER POSITION START POSITION ONLY THE H7 HAS 2 / 4 MIN SWITCH ALL OTHERS GET SINGLE FROM STATS ONLY ON/OFF SWITCH WHITE ON/OFF SWITCH YELLOW 24 VOLT AC ( 24 Volts) From TRANSFORMER BLACK BLACK 4 min 2 min BLACK GREY TO A.P.S. GREY CYCLE SWITCH CYCLE SWITCH WHITE CYCLE SWITCH BROWN GREY WHITE GREY WHITE BLACK BLACK WHITE WHITE BLACK GREY WHITE GREY CYCLE RELAY BLACK BLACK FROM STATS APS GREY READY LIGHT BLACK GREY GREY WHITE WHITE YELLOW 24 VOLT AC ( 24 Volts) From TRANSFORMER YELLOW 24 VOLT AC ( 24 Volts) ON/OFF SWITCH 2 /4 MIN SWITCH CYCLE RELAY BLACK CYCLE RELAY BLACK 24 VOLT AC ( 0 Volts) TO TRANSFORMER ORANGE YELLOW BROWN ORANGE LATCH RELAY WHITE ORANGE WHITE YELLOW 24 VOLT AC ( 0 Volts) YELLOW ORANGE LATCH RELAY BROWN WHITE WHITE LATCH RELAY WHITE ORANGE YELLOW WHITE BLACK 24 VOLT AC ( 0 Volts) WHITE TO TIMER CAM 1 FROM TIMER TO TIMER CLASSIC GLASS & DISHWASHING SYSTEMS LTD SYMPTOMS Simple Fault Finding E3 FAULT POWER AND SERVICES Red Light next to On/Off Switch Not on A: Not switched on at Wall Red Light next to On/Off Switch Not on B: Fuse Open Circuit in Plug or Fuse Box Red Light next to On/Off Switch Not on C: Fuse ( 1.6 amp)Open Circuit in Machine Will not stop Filling ( ECO3 H750) - DURING INSTALATION Waste hose Below water level FILLING Will Not Fill with water Faulty On/Off Switch Will Not Fill with Water Faulty Pressure Switch Will Not Fill with Water Faulty Water Inlet Solenoid Valve Will Not Fill With water Water turned off at Mains or Tap or Water Softener Will not stop filling - all models Air Trap- Leaking Air or Broken or twisted or Blocked Will not stop filling - all models Air Trap to pressure Switch - Off or Leaking Air Will not stop filling - all models Pressure Switch Faulty Will not stop filling - all models Inlet Solenoid Valve Faulty Will not Stop Filling (ECO1 ECO2 H500 H800) Drain Plug Not in Drain Hole HEATING Will not Stop Heating Rinse Tank ( after resetting thermal trip) Thermostat will not switch off Thermostat Faulty Will not Stop Heating Rinse Tank ( after resetting thermal trip) Thermostat WILL switch off Rinse Contactor Close Circuit Will not Stop Heating Wash Tank ( after resetting thermal trip) Thermostat will not switch off Thermostat Faulty Will not Stop Heating Wash Tank ( after resetting thermal trip) Thermostat WILL switch off Wash Contactor Close Circuit Heating - NO Water in Wash Tank ( after resetting Wash Tank Thermal Trip) Air pressure Switch Faulty Not Heating Either Tank ( full of water and not still filling) Rinse Thermal Cut-out Tripped Out( resetable) Not Heating Either Tank ( full of water and not still filling) Burnt of Cable Not Heating Either Tank ( full of water and not still filling) Element Open Circuit Not Heating Rinse Tank ( full of water and not still filling) Rinse Contactor Open Circuit Not Heating Wash Tank (full of water and not still filling) Wash Contactor Open Circuit Not Heating Wash Tank (full of water and not still filling) Wash Thermal Cut-out Tripped out (resetable) Not Heating Wash Tank (full of water and not still filling) Burnt Cable Not Heating Wash Tank (full of water and not still filling) Element Open Circuit WASHING Restarts the cycle Ready light goes out during in Rinse but comes back on during Wash Latch Relay – Orange to White Closed Circuit Restarts the cycle without pressing the cycle switch( if ready light is on) or ( Interlock is removed) Latch Relay – coil Open Circuit Restarts the cycle without pressing the cycle switch( if ready light is on) or ( Interlock is removed) Cycle Switch – Grey to White Closed Circuit Wash as normal -Completes cycle but will not rinse Door Relay – Red to White Closed Circuit Washes 2 cycles then starts to Fill/Rinse ( H750 or ECO3 ONLY) may refill or fill & Syphon water Waste Hose - too low or no air break or push down in stand pipe Washes as Normal BUT Cycle light goes out during rinse Latch Relay - Orange to White Open Circuit Washes as normal BUT Cycle Light will not stay no during wash BUT will during in Rinse Cycle Relay – Grey to white Open Circuit Washes as Normal BUT Drain Pump will not run during in Rinse Door Relay – Red to White Open Circuit Washes as normal on first cycle then washes second cycle NO light in cycle switch but comes on during rinse Cycle Relay – Orange to White Closed Circuit Will Not Start but Ready Light on & Cycle Light On Cycle Relay – Orange to White Open Circuit Will Not Start Cycle BUT Cycle Light on when cycle is requested- light stays on Door Relay – Orange to purple Open Circuit Will Not Start Cycle BUT Cycle Light on when pressed – goes out when released Cycle Relay - coil Open Circuit Will Not Start Cycle BUT Cycle Light on when pressed – goes out when released Latch Relay – Yellow to White Open Circuit WASH PUMP WASH PUMP will NOT stop running Wash pump Contactor Closed Circuit Cycle Starts But Wash PUMP Will NOT run Wash Pump Relay Open Circuit Cycle Starts But Wash PUMP Will NOT run Wash Pump or Capacitor Faulty DRAIN PUMP Drain PUMP will NOT Stop running Drain Pump Contactor Closed Circuit Drain Pump Will Not Run Blocked Washes as Normal BUT Drain Pump will not run during in Rinse Door Relay – Red to White Open Circuit December 2003 WO 33 34 December 2003 WO BROWN 230V 24V 1 0 BLUE 230V RBP LIVE RBP NEUTRAL RBP GREEN / YELLOW EARTH CABLE WHITE GREEN capacitor Hose to rinse tank. BLACK RED The RBP5 kit of parts are bolted to the bracket when it is despatched, you only have to fit the assembly to the machine connect up the hoses and electrical connections. 8 PIN RELAY ELECTRICAL CONNECTIONS WHITE 24V 24 VOLT RELAY 1 0 BROWN from loom BLUE from loom BLACK BLACK from loom WHITE from loom hose from water valve to RBP is provided. WATER SOLENOID VALVE CABLES IN WIRING LOOM Bracket is fixed along the rail below the water valve. see R/H of drawing for position 7.8.20 HOLE FIXINGS RBP5A24 PART NUMBER This kit contains RINSE BOOSTER PUMP RBP5 7.6.6/30 BRACKET 10 mm NUT & BOLT x 4 WASHER & STAR WASHERS CONT/51 24 VOLT 8 PIN RELAY HOSE 7.8.20 7.4.12/1 HOSE CLIP X 2 THIS PUMP MUST BE CONNECTED TO EARTH FITTING NEW RINSE BOOSTER PUMP TO CLASSIC 24 MACHINES 24volt control CLASSIC GLASS & DISHWASHING SYSTEMS LTD CLASSIC GLASS & DISHWASHING SYSTEMS LTD PCB SOAP PUMP ADJUSTMENT Adjusters WO 8/02 SOAP PCB TOP UP INITIAL When the machine is switched on the soap pump will operate on the intial setting Each wash cycle the pump operate a 'TOP UP' dose. If the machine is turned off for any reason, when it is switched back on it will give an INTIAL dose ADJUSTMENT max min INCREASE DECREASE SOAP PUMP RUNNING TIMES - FOR CLASSIC SOAP INITIAL DOSE Model H500 ECO3 H750 HARD WATER GLASSWASH DISHWASH 50sec 2min 35sec 1min 45sec 2min 35sec SOFT WATER DISHWASH GLASSWASH 40sec 2min 15sec 1min 25sec 2min 15sec TOP UP DOSE Model H500 ECO3 H750 HARD WATER GLASSWASH DISHWASH 10sec 13sec 10sec 13sec December 2003 WO SOFT WATER DISHWASH GLASSWASH 8sec 11sec 8sec 11sec 35