Download eco3

Transcript
SERVICE MANUAL & SPARE PARTS LIST
ECO3
ECO3 NL
E3
GLASSWASHERS
ECO3 (Stainless Steel Top)
ECO3 NL
E3
All known as ECO3
CLASSIC HOUSE, AIRFIELD INDUSTRIAL ESTATE, HIXON , STAFFORDSHIRE ST18
December 2003 WO
BLANK
CLASSIC
ECO3 GLASSWASHER
SPARE PARTS LIST
Stainless Steel Top Machine
Introduced 1995
2 Minute Timer
No Drain Plug
3 Minute Drain Timer
All machines have
DRAIN PUMPS
ECO3
NEW LINE Machines with BLUE PLASTIC Top Introduced 1998
Added Features : Heat interlock on washing cycle
‘Load it and leave it ‘
ECO3NL
24 Volt Range of Glass & Dishwashers
Introduced in April 2002
New Control Circuit
New Switch Arrangement
E3
In August 2003, Internally the electric
circuits changed, although the outward
appearance remained the same
December 2003 WO
BLANK
ECO3 / ECO3 NL / E3
PAGE 1
PAGE 2 & 3
PAGE 4 & 5
PAGE 6 & 7
PAGE 8 & 9
PAGE 10 & 11
PAGE 12 & 13
PAGE 14 & 15
PAGE 16
PAGE 17 & 18
PAGE 19
CONTENTS
PARTS LISTS
CABINET & COVERS
RINSE SYSTEM DRAWING
WASH & JET SYSTEM
WATER & WASTE SYSTEM
FILTER SYSTEM DRAWING
ELECTRICAL STAINLESS STEEL TOP MODEL
ELECTRICAL ECO3 NL MODELS
WASH PUMP VARIATIONS - WHITE & BLACK PUMPS
AIR BREAK TANK PARTS ALL ECO3 & WIRING
E3 24 VOLT SPARE PARTS—UNIQUE 24 VOLT PARTS
PAGE 20
PAGE 21
PAGE 22
PAGE 23
PAGE 24
PAGE 25
PAGE 26 & 27
PAGE 28 & 29
ECO3 DRAWINGS
ECO3 STAINLESS STEEL TOP MACHINE - WIRING
ECO3 NL SERIAL No ???-146 TO ??? - 201 - WIRING
ECO3NL SERIAL No ???-146 TO ??? - 201 - COMPONENT WIRING
ECO3NL SERIAL No ???- 201 TO ???- 214 - WIRING
ECO3NL - HEAVY DUTY - WIRING WITH 6KW BOILER
ECO3NL - SERIAL No ???-201 TO ???-214 COMPONENT WIRING
INTERLOCK CIRCUIT FOR ECO3NL (NEW LINE)
24VOLT WIRING - COMPONENT & CIRCUIT WIRING
EXTRA INFORMATION
PAGE 30 & 31
PAGE 32
REMOVING INTERLOCK ON E3
TRAINING AID FOR E3 INTERLOCK
PAGE 33
PAGE 34
COMMON FAULTS E3
FITTING RINSE BOOSTER PUMP TO E3 24 VOLT
PAGE 35
SOAP PCB SETTINGS
CLASSIC HOUSE, AIRFIELD INDUSTRIAL ESTATE, HIXON , STAFFORDSHIRE ST18 0PF
December 2003 WO
1
ECO3 / ECO3NL / E3
CABINET & COVERS
STAINLESS STEEL
TOP MODELS
NEW LINE
MODEL
TO SOAP PUMP
2
December 2003 WO
CABINET & PANELS
ITEM
DESCRIPTION
PART No
1
2
3
4
5
CABINET
EXTERNAL CORNER PIECE
INNER CORNER PIECE
BALL CATCH ASSEMBLY
BASKET RUNNER RIGHT HAND
BASKET RUNNER LEFT HAND
DOOR
DOOR PIN
SPACER FOR DOOR PIN
CIRCLIP FOR DOOR PIN
BUSH INSERT FOR DOOR PIN
BLUE PLASTIC HANDLE
BLACK PLASTIC HANDLE
NUT
WASHER
STAR WASHER
SCREW FOR DOOR HANDLE
O RING
BASE
FOOT
CABINET SCREW
WASHER
FRONT PANEL STAINLESS STEEL
FRONT PANEL BLUE PLASTIC
FRONT PANEL BLACK PLASTIC
TOP - STAINLESS STEEL
FACIA PANEL - STAINLESS STEEL
10.2.4/1
7.2.15
7.2.14
7.2.10
10.2.21R
10.2.21L
14.2.5/1
10.2.16/1
7.2.35/2
7.2.35/1
7.2.35/3
7.6.6.3
7.6.6.2
11.2.3
W011
7.2.36/8
7.2.36/4
7.2.36.4
10.2.7/1
7.2.37
7.2.36
7.2.41
10.2.8/1
10.2.8P
10.2.8P-UL
10.2.2/1
10.2.2/3
PLASTIC FACIA FOR ITEM 24 ECO3
PANEL SCREW
TOP PANEL - BLUE PLASTIC
TOP PANEL - BLACK PLASTIC
FASC/ECO3
7.2.40/1
10.2.1P
10.2.1P-UL
FACIA PANEL - NEW LINE - ECO3
10.2.2S/1
**
FACIA PANEL - E3 (4/02 onward)
**
Stick on facia label E3 (4/02 onward)
SUPPORT FOR FACIA - BLUE PLASTIC
SUPPORT FOR FACIA - BLACK PLASTIC
10.2.57
FASCE3/NL2
10.2.2PI
10.2.2PI-UL
BADGE FOR PLASTIC TOP - ECO3
BACK PANEL BLUE
BACK PANEL BLACK
LONG PANEL SCREW
SOAP ELBOW
SOAP TUBE
DOOR PLUNGER ASSEMBLY
DOOR MICRO SWITCH ASSEMBLY
LABEL-E3
10.2.3S
10.2.3S-X
7.2.40/3
7.2.21ASS
RT2
7.14.1
7.14.10/1
6
7
8
9
NOT SHOWN
10
10A
11
12
13
16
17
18
19
20
21
22A
22B
22C
23
24
25
26
28
29
30
31
35
36
37
38
39
December 2003 WO
3
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
RINSE SYSTEM
ECO3 / ECO3NL/ E3
29
RINSE AID INJECTOR FITTING KIT
ECO3 - OLD STYLE ONLY
OLD STAINLESS STEEL
TOP MACHINES ONLY
MODIFICATION
See MOD KIT to convert Brass Nut Type
with Hard Plastic Tube to Silicon Tube and
Clip connections.
DOUBLE TEE
TO
TO
TOP
BOTTOM RINSE ARM
RINSE ARM
Part No 7.7.0/23A
NEW LINE MACHINES
SINGLE TEE
11
FROM
RINSE
BOILER
TO
TOP
RINSE
13A
11
11
11
15
14
FROM
RINSE
BOILER
TO
BOTTOM
RINSE
6Kw ELEMENT
2.7kw ELEMENT
Part No HY306
Part No 9.9.14
12
29
CONNECTED TO
WASH PUMP
25
11
11
25
28
13
27
1
6
9
8
11
ECO3 NL / E3
25
5
16
7
11
11
26
12
3
2
7
10
10A 10B
INTO RINSE AID BOTTLE
LIP
VALVE
21
17
18
LIP
VALVE
21
19 20
LIP
VALVE
21
24
OUTLET
END CAP
CUTAWAY
WASHER
INLET
END CAP
BALL
BEARING
SPRING
22
23
DIAPHRAM
REAR HOUSING
RINSE AID INJECTOR - REMOTE TYPE
December 2003 WO
4
ECO3 / ECO3NL / E3
RINSE SYSTEM
ITEM
DESCRIPTION
PART No
ITEM
RINSE TANK WITH 6 Kw Element
DESCRIPTION
PART No
RINSE TANK WITH 2.7kw Element
1
2
3
RINSE TANK
DRAIN BOLT
SEAL
10.9.1/3
7.9.5
7.9.6
1
2
3
RINSE TANK
DRAIN BOLT
SEAL
10.9.1/4
7.9.5
7.9.6
5
6
7
8
9
10
10A
10B
SEAL FOR ELEMENT
ELEMENT - 6kw
NUT
COVER
NUT FOR COVER
NUT
WASHER
BOLT
HY307
HY306
11.2.3
7.9.15/1
7.9.16/1
11.2.3
7.2.42
7.9.13/4
5
6
7
8
9
10
10A
10B
SEAL FOR ELEMENT
ELEMENT - 2.7KW
NUT
COVER
NUT FOR COVER
NUT
WASHER
BOLT
7.9.12
9.9.14
7.9.13
7.9.15/1
7.9.16/1
11.2.3
7.2.42
7.9.13/4
As From June 2002 All Rinse Tanks on ECO3 are as H750
As From June 2002 All Rinse elements on ECO3 are as H750
When wiring a 6kw
Element as a 3kw
refer to PAGE 28
11
HOSE CLIP
12
RINSE HOSE
13
SINGLE INLET WATER VALVE
13A DOUBLE INLET WATER VALVE
14
DOUBLE TEE 11mm
15
SINGLE TEE 11mm
7.4.12/1
8.8.15
7.12.12/1
7.12.12
7.15.2/2
7.15.2
16
RINSE AID INJECTOR
7.7.0.1/1
17
18
19
20
21
22
23
24
Parts in Rinse aid injector
OUTLET END CAP
CUT AWAY WASHER
SPRING
BALL BEARING
LIP VALVE
DIAPHRAM
REAR HOUSING
INLET END CAP
7.7.0/10
N/A
N/A
N/A
7.7.12
7.7.17
7.7.0/15A
7.7.0/17
25
26
27
28
29
CLIP FOR TUBE
TUBE
BLACK RUBBER TUBE
PIPE
WATER INLET HOSE
Prior to June 2002
NOTE: ECO3 RINSE TANK
There has been occassions
when production have used
the H750 RINSE TANK
in place of the ECO3
Please check before
ordering parts
7.7.0/22
RT2
8.8.16
7.7.0.1/2
7.8.14
December 2003 WO
5
ECO3 / ECO3NL / E3 WASH SYSTEM
11
10
1
12
2
20
3
16
17
4
22
21
5
5
18
23
15
17
16
22
21
20
8B
7
9
23
18
19
9
18
21
7
8
20
23
22
17
16
19
18
23
21
5
5
15
25
17
22
9
24
20
16
7
8
13
44
8A
14
45
30
29
45
44
35
40
41
38
37
10
39
11
11
10
10
36 & 36A
10
11
December 2003 WO
6
ECO3 / ECO3NL / E3
WASH & JET SYSTEM
ITEM
DESCRIPTION
PART No
1
2
3
4
5
7
8
8A
8B
9
10
11
12
13
14
15
16
17
18
19
20
20
21
22
23
24
25
26
29
30
35
36
36A
37
38
39
40
41
44
45
TOP BOSS
GASKET
TOP FLANGE
SCREW
SELF TAP SCREW FOR ARMS
BUSH FOR CENTRE BOSS
BOTTOM SPINDLE 8MM
BOTTOM SPINDLE SPACER
TOP SPINDLE 8MM
SPINDLE BOLT
HOSE CLIP
RINSE HOSE
HOSE CLIP
BOTTOM FLANGE
SPACER FOR BOTTOM BOSS
CENTRE BOSS
WASH ARM
RINSE ARM
WASH JET NUT
WASH JET BLANK
WASH JET Left (S)
WASH JET Right (D)
RINSE JET NUT
RINSE JET
RINSE JET BLANK
O SEAL (Wash) OLD STYLE ARMS ONLY
O SEAL (Rinse) OLD STYLE ARMS ONLY
WASH ELBOW (one piece)
CROSS TUBE
BOTTOM BOSS WITH SPACER
SUPPORT
DOUBLE TEE FOR OLD ECO3 (S/STEEL TOP)
SINGLE TEE PIECE
NUT FOR SUPPORT
O SEAL FOR SUPPORT
HOSE - WASH PUMP OUTLET
O SEAL
NUT
SCREW 5mm
NUT 5MM
12.2.1/4A
12.2.2
13.2.11/1
SC005A
7.4.17/1
11.1.9
11.1.7/2
11.1.7/7
11.1.7/2
11.1.8/2
7.4.12/1
8.8.15
7.4.12/5
11.1.10/6
13.1.10/4
11.1.0/1
14.1.6/5
14.1.6/6
11.1.6/7
11.1.6/8
11.1.6/9
11.1.610
11.1.6/11
11.1.6/12
11.1.6/14
11.1.6/15
11.1.6/16
11.1.2/4A
14.1.4
11.1.5/3
14.1.10/4
7.15.2/2
7.15.2
7.3.13
7.5.9
14.2.10/A
9.8.13
7.8.6
11.1.3
7.2.41
December 2003 WO
7
ECO3 / ECO3NL / E3 WATER & WASTE SYSTEM
31
13
30
2
31
2
14
14A
1
2
3
20
12
11
10
31
15
6
13
WASTE FILTER
PUMP DRAIN ONLY
4
4
7
21
19
7
5
9
FLEXI
GRAVITY
WASTE
HOSE
23
7A
22
8
GRAVITY
WASTE
HOSE
WASH PUMP
INLET HOSE
24
25
17
26
27
28
29
16
7
7A
DRAIN PUMP
PUMP DRAIN
WASTE HOSE
December 2003 WO
8
CUT OFF ALONG THIS LINE AND DISCARD THE TOP HALF
December 2003 WO
ECO3
PAGE
8A
WASTE FILTERS
ECO3 STAINLESS TOP M/CS & EARLY NEW LINE
ECO3NL FROM 2001
7.8.1 NUT
7.8.1 NUT
7.8.1 NUT
7.8.1 NUT
9.8.2/20A WASTE FILTER ASSEMBLY
9.8.2 METAL FILTER
NO LONGER
AVAILABLE
8.8.3 SPIGOT
USE
57mm
USE
7.8.4/1
WASTE
BOSS
6.8.3
SPIGOT
7.8.4/1
WASTE
BOSS
7.8.13 SEAL
7.8.13 SEAL
7.8.13 SEAL
7.8.6 NUT
7.8.6 NUT
ECO3
STAINLESS
STEEL
TOP MODELS
40mm
7.8.4/1
WASTE
BOSS
7.8.6 NUT
FILTER BODY ONLY 7.8.2/1
FILTER BASE ONLY (DEEP) 9.8.2/2A
8.8.3/2
SPIGOT
75mm
7.8.13 SEAL
7.8.6 NUT
ECO3
ECO3
NEW LINE
UPTO
JANUARY 2000
NEW LINE
UPTO
JANUARY 2000
ECO3
NEW LINE
POST
JANUARY 2000
CUT OFF ALONG THIS LINE AND DISCARD THE TOP PART
8B
December 2003 WO
ECO3
WASH PUMP FILTERS
ECO3
PRIOR TO
JAN 2000
ECO3
POST JAN 2000
7.8.1 NUT
9.8.2/A ASSEMBLY
SHALLOW
BODY ONLY - 9.8.2/B
BASE ONLY - 9.8.2/2
8.8.3/1
SPIGOT
9.8.4
WASH
BOSS
75mm
7.8.1 NUT
9.8.2/D ASSEMBLY
DEEP
BODY ONLY 9.8.2/B
BASE ONLY 9.8.2/C
8.8.3/2
SPIGOT
9.8.4
WASH
BOSS
9.8.13 SEAL
9.8.13 SEAL
9.8.6 NUT
9.8.6 NUT
85mm
ECO3 / ECO3NL / E3
WATER & WASTE SYSTEM
ITEM
DESCRIPTION
PART No
1
2
3
4
5
6
7
7A
8
9
10
11
12
13
14
14A
DRAIN PLUG - GRAVITY DRAIN ONLY
WASTE BOSS
O SEAL
NUT
WASTE OUTLET HOSE
OUTLET ELBOW
CLIP FOR HOSE
CLIP FOR HOSE
INLET HOSE FOR WASH PUMP
NUT
O SEAL
WASH FILTER BOSS
FILTER SPIGOT
FILTER NUT
PLASTIC FILTER BODY
PLASTIC FILTER BASE
COMPLETE WASH FILTER
AIR TRAP ASSEMBLY
DRAIN PUMP
WASTE HOSE FOR DRAIN PUMP
WASTE HOSE FOR GRAVITY
TUBE FOR PRESSURE SWITCH
WASTE FILTER - TOP PART
WASTE FILTER - BOTTOM PART
WASTE FILTER COMPLETE
SPIGOT
WASTE BOSS
O RING
NUT
CLIP OF HOSE
WASTE HOSE - PUMP DRAIN
5mm TEE FOR AIR PRESSURE SWITCH
CLIP
10.10.10/G
9.10.2
7.8.13
7.8.6
9.10.3A
9.10.4A
7.4.12/4
7.4.12/3
9.8.5/2
9.8.6
9.8.13
9.8.4
8.8.3/1
7.8.1
9.8.2/B
9.8.2/2
9.8.2/D
7.11.1AA
DP2
DP-HOSE
HY305
RT3
7.8.2/1
9.8.2/2A
9.8.2/20A
8.8.3/2
7.8.4/1
7.8.13
7.8.6
7.4.12/4
9.10.3/2
7.15.2/1
7.4.12/8
15
16
17
19
20
21
22
23
24
25
26
27
28
29
30
31
9.(
December 2003 WO
9
ECO3 / ECO3NL / E3 FILTER SYSTEM
MAC
HIN
EF
RON
T
December 2003 WO
10
ECO3 / ECO3NL / E3
ITEM
DESCRIPTION
PART No
1
2
3
4
5
LEFT HAND SUPPORT FOR FILTERS
RIGHT HAND SUPPORT FOR FILTERS
FRONT SUPPORT FOR FILTERS
FILTER TRAY
CENTRE SUPPORT FOR FILTERS
10.2.9/1
10.2.9/2
10.2.9/11
10.2.9
10.2.9/10
December 2003 WO
11
STAINLESS STEEL TOP MODELS ONLY
ELECTRICAL PARTS
16 AMP
CONTACTOR
7
8
9
10
11
32C
32B
32A
12
1
2
3
4
7
5
WASH ELEMENT
14
13
20
RINSE
BOILER
15
CUT OUT
WASH
TANK
CUT OUT
DOUBLE SOLENOID
WATER VALVE
16
OLD ECO3 ONLY
RINSE
ELEMENT
SEAL
19
18
21
SINGLE SOLENOID
WATER VALVE
22
17
32
SOAP PUMP
ASSEMBLY
23
26
RINSE BOOSTER PUMPS
DRAIN PUMP
24
25
33
EXTERNAL
31
INTERNAL
34
30
WASH PUMP
29
28
27
12
December 2003 WO
SIC GLASS & DISHWASHING SYSTEMS LTD
ELECTRICAL PARTS
ECO3 STAINLESS STEEL TOP
ITEM
1
2
3
4
5
N/S
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
32A
32B
32C
33
34
DESCRIPTION
PART No
ON / OFF SWITCH
7.12.4/B
WASH SWITCH
7.12.4/2A
COLD RINSE SWITCH
7.12.5
DRAIN SWITCH
7.12.4/2A
DOUBLE HEATER LIGHT
7.12.6/E
THERMAL CUTOUT 4AMP
TCB-1
16 AMP CONTACTOR
CONTACTOR/4
GREY PRESSURE SWITCH
7.12.9/E
SMALL PRESSURE SWITCH
7.12.9
2 MIN TIMER
7.12.2/1A
3 MIN DRAIN TIMER
7.12.2/5
SOAP PCB
CLM210
DOOR MICRO SWITCH ASS
7.12.10/1
WASH ELEMENT
9.12.17/2.5
WASH THERMAL CUTOUT
7.12.2/DS
DOUBLE WATER VALVE
7.12.12
SINGLE WATER VALVE
7.12.12/1
RINSE ELEMENT 6kw
HY306
SEAL FOR RINSE ELEMENT
HY307
RINSE THERMAL CUTOUT
7.12.4/DX
THERMOSTAT
7.12.1/2
COVER FOR STATS
7.12.1/1A
KNOB
7.12.1/2A
SOAP PUMP
8LPP4AA
WASH PUMP
9.6.0/R
BOLT FOR MOTOR
7.6.15
HOUSING FOR PUMP
9.6.1/A
IMPELLOR
9.6.2
SEAL KIT FOR SHAFT
7.6.3
GASKET FOR HOUSING
9.6.13B
BACK PLATE
9.6.14B
DRAIN PUMP
DP2
TERMINAL BLOCK
7.12.7/A
CAPACITOR 12.5 mf
7.12.102
RF SUPPRESSOR
7.12.101/A
RINSE BOOSTER PUMPS
EXTERNAL RBP
INTERNAL RBP
AIR BREAK TANK
FLOAT SWITCH
CONTACTOR
18
19
Special Rinse tank with single pole element
RINSE ELEMENT 2.7kw
9.9.14
SEAL FOR RINSE ELEMENT
7.9.12
DKRBP
RBP5
7.12.11
CONTACTOR/4
December 2003 WO
13
ECO3NL NEW LINE MACHINES
ELECTRICAL PARTS
11
12
7
6
9
10
1A
32C
32B
32A
35
6
36
8
37
39
HEAVY
DUTY
SWITCHES
& PANEL
6
7
13
ECO3
14
1
16
2
5
4
18
17
5
RINSE
BOILER
15
WASH
TANK
19
20
23
21
32
26
22
32B
DRAIN PUMP
SOAP PUMP 24
ASSEMBLY
25
31
RINSE BOOSTER PUMPS
30
WASH PUMP
29
28
34
EXTERNAL
35
27
INTERNAL
14
December 2003 WO
7
SIC ECO3 NEW LINE ELECTRICAL PARTS
ITEM
1
1A
1A
2
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
32A
32B
32C
*
*
*
*
*
33
34
35
36
37
39
DESCRIPTION
PART No
ON / OFF SWITCH
7.12.4/5
TCB 4 AMP CUTOUT
TCB-1
TCB 15 AMP CUTOUT
TCB-4
MODE SWITCH
7.12.4/6
DRAIN SWITCH
7.12.4/7A
NEON LIGHT
7.12.6/1A
16 AMP CONTACTOR
CONTACTOR/4
RELAY 4PIN
CONT/10
RELAY 5PIN
CONT/11
2 MIN TIMER
7.12.2/1A
DRAIN TIMER
7.12.2/5
GREY PRESSURE SWITCH
7.12.9/E
SMALL PRESSURE SWITCH
7.12.9
SOAP PCB
CLM210
WASH ELEMENT
7.12.17/2.5
WASH THERMAL CUTOUT
7.12.2/DS
DOOR MICRO SWITCH
7.14.10/1
RINSE ELEMENT 6kw
HY306
RINSE THERMAL CUTOUT
7.12.4/D
SEAL FOR RINSE ELEMENT
HY307
THERMOSTAT
7.12.1/2
COVER FOR STATS
7.12.1/1A
KNOB
7.12.1/2A
SINGLE WATER VALVE
7.12.12/1
SOAP PUMP
8LPP4AA
WASH PUMP
9.6.0/R
BOLT FOR MOTOR
7.6.15
HOUSING FOR PUMP
9.6.1/A
IMPELLOR
9.6.2
SEAL KIT FOR SHAFT
7.6.3
GASKET FOR HOUSING
9.6.13B
BACK PLATE
9.6.14B
DRAIN PUMP
DP2
TERMINAL BLOCK
7.12.7/A
CAPACITOR 12mf
7.12.102
RF SUPPRESSOR
7.12.101/A
RINSE BOOSTER PUMPS
EXTERNAL RBP
DKRBP
INTERNAL RBP
RBP5
SPECIAL FACIA PANEL ECO3
10.2.53
ON/OFF SWITCH
7.12.4/21
MODE SWITCH
7.12.4/22
DRAIN SWITCH
COMPLETE SWITCH ASSEMBLY ECO3
Element for Special Rinse Tank
17
RINSE ELEMENT 2.7kw
9.9.14
19
SEAL FOR RINSE ELEMENT
7.9.12
7.12.4/23
ASS-04-009EX
AIR BREAK TANK
FLOAT SWITCH
7.12.11
CONTACTOR
CONTACTOR/4
* Special Customer Livery Only
December 2003 WO
15
Technical Bulletin
No. :07/22/02
ECO3 / ECO3NL / E3
WASH PUMPS
9.6.2 IMPELLOR
Part No: 9.6.0/R
Black Wash Pump
For Remote Mounted Rinse-Aid
Pump
Part No: 9.6.1R
HOUSING
REMOTE TYPE
Part No: 7.6.3
SHAFT
SEAL KIT
GASKET NOT SHOWN -
Part No 9.6.14
REAR HOUSING
9.6.13B
from July 2001 Some Wash Pumps Are ‘WHITE’
Machines with ‘WHITE’ WASH PUMPS have a
serial number starting with 8 eg 830254-212
Part No: 601.0461
Housing
Part No: 62080
Rear Housing
Part No: 9.6.0/H
White Wash Pump
1HP
Used on machines with Serial Nos
starting with 8
Part No: 61110
O Ring
Part No: 230098
Shaft Seal Kit
Check before you order !!
December 2003 WO
16
Part No: 62094
Impellor
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
ECO3 / ECO3NL / E3
INTERNAL AIR BREAK TANK
Item Part No Description
TANK
1 * 9.14.1
RB PUMP - BRASS HEAD
2 ** RBP4
RB PUMP - PLASTIC HEAD
RBP5
3 * 7.12.11 FLOAT SWITCH
11.1.1/2E ELBOW
4
O RING
7.5.9/2
5
NUT
7.3.13
6
COVER
9.14.2
7
BOSS
7.10.2
8
NUT
7.4.6
9
SEAL
7.11.3
10
9.15.104B BRASS FITTING
11
9.15.101 ELBOW
12
HOSE - 1 Metre
13 7.8.14
14 7.4.12/1 CLIP FOR HOSE
13
11.1.1/2E ELBOW
7.8.14
HOSE
12 9.15.101 ELBOW
4
9.14.2 COVER FOR ABT
7
7.5.9/2 O RING
5
7.4.12/1
HOSE CLIP
14
*
NOTE:
FROM APRIL 2002
TANK CHANGED TO 9.14.1/1
FLOAT SWITCH TO 7.12.11/1
LAGER HOLE IN TANK
TO IDENTIFY SERIAL No
OF MACHINES ????? - 214
OR GREATER
7.3.13 NUT
6
1
9.14.1 TANK
LIFT
8
7.10.2 BOSS
9
13
7.4.6 NUT
FALL
7.8.14
HOSE
3
7.12.11
FLOAT SWITCH
with NUT & SEAL
6
FALL
10
11
7.3.13 NUT
7.11.3 SEAL
9.15.104B BRASS FITTING
7.4.12/1
2
RINSE BOOSTER PUMP
14 HOSE CLIP
12
9.15.101 ELBOW
Part No
BRASS HEAD
RBP4
PLASTIC HEAD
RBP5
December 2003 WO
17
December 2003 WO
18
CAPACITOR
R.B.P.
ORANGE
BLACK
6
4
2
5
3
1
NC
A2
BLACK
CONTACTOR
A1
BLUE
RED
BLUE
NEUTRAL
IN LOOM
BLACK
BLACK
BLACK
BLACK
TO INLET
WATER
VALVE
FL
OA BOTTOM
TS
W
FL
MIDDLE
OA
TS
W
W
TS
OA
FL
TOP
BLACK
BLACK
PIGGY BACK
TO GREY
ON DOOR
MICRO S/W
RED RINSE
WIRE ON
TIMER
WHITE FOR
SOAP PCB
INTERNAL AIR BREAK TANK H750NL & ECO3NL
BLACK
PIGGY BACK
ON BLUE
INLET
WATER
VALVE
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
ECO 3
24
GLASSWASHERS - 24 Volt GLASSWASHERS
ELECTRICAL SPARE PARTS
All electrical items on this page are 24 volts
MOTORS — CONTACTOR /RELAY COILS — SWITCHES—WATER VALVE
7.12.9E
GREY APS
7.12.2/51
2 MIN TIMER
24 VOLT MOTORS
7.12.9
SMALL APS
CONT/57
4 POLE CONTACTOR
FUSE-08 - 1.6 AMP FUSE
CONT/51
8 PIN RELAY
FUSE– 02 FUSE HOLDER
CONT/50
4 PIN RELAY
TCB-3
13 AMP
BREAKER
TR-10
TRANSFORMER
CLM 211
24 VOLT PCB
TCB-01 4 AMP BREAKER
7.12.6/6 RED LIGHT
7.12.2/55
3 MIN
DRAIN TIMER
7.12.6/7
GREEN
LIGHT
7.12.4/50
8LPP4AB
24 Volt SOAP PUMP
DRAIN SWITCH
OPTIONAL ON
ECO 1& ECO2
10.2.53
METAL FRONT PANEL
7.12.4/51
FASCE3/NL2
7.12.4/51
STICK ON FACSA
7.12.12/51
24 VOLT
SOLENOID
WATER
VALVE
FOR ALL OTHER PARTS PLEASE REFER TO YOUR NORMAL MANUAL
December 2003 WO
19
BLANK
CLASSIC ECO3 DRAWINGS
ECO3 GLASSWASHER
Stainless Steel Top Machine
Introduced 1995
2 Minute Timer
No Drain Plug
3 Minute Drain Timer
ECO3 NL GLASSWASHER
New Line Dishwasher with
BLUE PLASTIC Top
Introduced 1998
Added Features
Heat interlock on washing cycle
‘Load it and leave it ‘
11
December 2003 WO
NEUTRAL
11
16
SLATE GREY
S
PURPLE
P
W WHITE
ORANGE
O
BK BLACK
BU BLUE
D.BU DARK BLUE
BR BROWN
RED
R
YELLOW
Y
G GREEN
R
BR
COLOUR CODE
LINE
D BU
R
23
BR
W
BR
6A
8
5
W
BR
6
14
W
14
W
S
4
24
BK
BR
23A
D BU
O
3
BK
S
S
S
7A
22
17
21
W
O
9
O
13A
W
W
W
W
13
BK
13
25
1
12
15
W
BU
18
BR
BU
2
20
P
2
19
BU
7
6
BU
1 DRAIN SWITCH
2 RINSE / WASH LIGHTS
3 COLD RINSE S/W
4 CYCLE S/W
5 ON / OFF S/W
6 ELEMENT
CONTACTOR
6A CONTACTOR COIL
7 SAFETY CONTACTOR
7A CONTACTOR COIL
8 GREY A.P. SWITCH
9 BLACK A .P. SWITCH
11 TERMINAL BLOCK
12 5 WAY PLUG- PCB
13 DRAIN TIMER
13A DRAIN TIMER
MOTOR
14 CYCLE TIMER
15 RINSE ELEMENT
16 DOOR SWITCH
17 RINSE THERMAIL
SWITCH
18 RINSE STAT
19 WASH STAT
20 WASH ELEMENT
21 DRAIN PUMP
22 WASH THERMAL
CUTOUT
23 INLET SOLENOID
VALVE
23A COLD RINSE
SOLENOID
24 WASH PUMP
25 DETERGENT PUMP
ECO3 GLASSWASHER STAINLESS STEEL TOP
20
RED
December 2003 WO
26
BLUE
BROWN
WHITE
RED
ORANGE
ORANGE
BROWN
BLUE
21
22
BLUE
GREY
23
5
17
WHITE
BLUE
TM
17
11
GREY
WHITE
BLACK
20
DRAIN
PUMP
30
17
4
1
3
15
SOAP
PUMP
29
ORANGE
2
BROWN
GREY
4
5
WHITE
36
27
9
31
40
BLUE
BLUE
WHITE
34
9
BROWN
BLUE
BLUE
BLUE
21
BLACK
BLUE
23
BROWN
19
WHITE
WHITE
2
GREY
23
GREY
WASH
PUMP
25
BLACK
TM
16
WHITE
ORANGE
22
BROWN
ORANGE
BLUE
RED
20
BLACK
ORANGE
BLUE
19
13
GREY
1
GREY
BLUE
24
GREY
39
BROWN
WHITE
35
32
WHITE
NEUTRAL
19
BROWN
BROWN
BROWN
BROWN
7
LIVE
7
BROWN
EOC 3 NEW LINE MODEL
Serial No from ??- 146 TO ?? - 201
WHITE
BROWN
ORANGE
PURPLE
BLUE
BLUE
BLUE
WHITE
BLUE
BLUE
WHITE
BLUE
BLUE
BLUE
GREY
BLUE
WHITE
BLUE
BLUE
21
3
BLACK
LINK
WIRE
2.5mm
BRASS LINK
BRASS LINK
BRASS LINK
BRASS LINK
BLUE 2.5mm
NEUTRAL
BLUE
2.5mm
TO WASH
ELEMENT
BLUE
2.5mm
TO WASH
ELEMENT
BLUE 2.5mm
NEUTRAL
WHITE
LIVE SUPPLY
2.5 mm
WIRED FOR 2 kw
WHITE
LIVE SUPPLY
2.5 mm
WIRED FOR 3 kw
MAXIMUM LOAD
RINSE ELEMENT
1 - ON/OFF SWITCH
2 - MODE SWITCH
3 - READY LIGHT
4 - DRAIN SWITCH
5 - READY LIGHT
7 - TERMINAL BLOCK
8
9 - ELEMENT CONTACTOR
11 - PRESSURE SWITCH SMALL
13 - PRESSURE SWITCH LARGE
15 - SOAP PCB UNIT
16 - TIMER 2 MIN
17 - DRAIN TIMER 3MIN
19 - DOOR CONTACTOR
20 - MODE RELAY
21 - LATCH RELAY
22 - TIMER RELAY
23 - LOGIC CONTACTOR
24 - DOOR MICRO SWITCH
25 - WASH PUMP
26 - INLET SOLENOID VALVE
27 - THERMAL CUTOUT - WASH
29 - SOAP PUMP
30 - DRAIN PUMP
31 - THERMOSTAT -RINSE
32 - THERMOSTAT - WASH
33 - WASH ELEMENT
34 - RINSE ELEMENT
36 - THERMAL CUTOUT RINSE
37 - CAPACITOR
38 - RF SUPPRESSOR
39 - TCB 1 4amp
40 - TCB 3 15amp
22
December 2003 WO
A1
DOOR
CONTACTOR
A2
RED (2)
ORANGE
BLUE
BLUE (2)
GREY
(2)
This drawing is not to scale
LATCH RELAY
ORANGE
ORANGE
ORANGE
TIMER
BLUE
RED
WHITE
DRAIN TIMER
NOTE: (2) = Double Cable
2.5 = 2.5mm Cable
GREY (2)
GREY
BLUE
BLUE
BLACK BLUE
ORANGE
BLACK
WHITE
2.5mm
1 3
12
GREY
BLUE
2.5mm
BLUE
2.5mm
BROWN
BROWN
2.5mm
A1
BLACK
BROWN
GREY(2)
BROWN
13
11
(2)
ORANGE BROWN
BROWN(2)
(3) GREY
RED
RED
(2)
BLACK
(2)
BROWN(2)
ISSUE 6
SEPTEMBER 2001
WO
WHITE
BLUE
(2)
A1
A2
A2
2.5mm
BLUE
2.5mm
BLUE
(2)
BROWN
2.5mm
BLUE
2.5mm
BROWN
BLUE
(2)
BLUE
Note: NOT FOR ECO3HD - FOR ECO3HD REFER TO PAGE 22(except timer & NO domino switch)
BLUE (2)
ORANGE
RED (2)
BLACK
MODE RELAY
ORANGE
TIMER RELAY
WHITE
(Black Sleeve)
BROWN
GREY(2)
WHITE
BLUE
WHITE BLUE
(2)
LIGHT
ORANGE
SAFETY
CONTACTOR
GREY(2)
WHITE
(Black Sleeve)
WHITE
A2
LOGIC
CONTACTOR
ORANGE
(2)
ORANGE
(2) GREY
A1
BLUE (2)
(2) WHITE
GREY
(2)
DOOR MICRO S/W
WHITE
GREY
(2) BLACK
BLACK
DRAIN S/W
ECO 3 NEW LINE (Blue Top) GLASSWASHER
TOP PANEL COMPONENTMODEWIRING
ON/OFF S/W
S/W
ELEMENT
CONTACTOR
December 2003 WO
19
BLUE
RED
19
BLUE
WHITE
RED
ORANGE
ORANGE
BROWN
RED
BLUE
21
22
BLUE
GREY
23
5
17
WHITE
BLUE
TM
17
11
GREY
WHITE
BLACK
20
DRAIN
PUMP
30
17
4
1
3
15
SOAP
PUMP
29
ORANGE
2
BROWN
GREY
4
5
WHITE
36
27
9
31
40
BLUE
BLUE
WHITE
34
9
BROWN
BLUE
BLUE
BLUE
21
BLACK
BLUE
23
BROWN
WHITE
WHITE
2
GREY
23
GREY
WASH
PUMP
25
BLACK
TM
16
WHITE
ORANGE
22
19
ORANGE
26
20
BLACK
GREY
BLUE
19
19
13
GREY
1
BROWN
BROWN
BLUE
24
GREY
39
BROWN
ORANGE
19
BROWN
BROWN
BROWN
WHITE
35
32
WHITE
NEUTRAL
7
LIVE
7
BROWN
EOC 3 NEW LINE MODEL
Serial No from ??- 201 TO ?? - 214
WHITE
BROWN
ORANGE
PURPLE
BLUE
BLUE
BLUE
WHITE
BLUE
BLUE
WHITE
BLUE
BLUE
BLUE
GREY
BLUE
WHITE
BLUE
BLUE
23
3
BLACK
LINK
WIRE
2.5mm
BRASS LINK
BRASS LINK
BRASS LINK
BRASS LINK
BLUE 2.5mm
NEUTRAL
BLUE
2.5mm
TO WASH
ELEMENT
BLUE
2.5mm
TO WASH
ELEMENT
BLUE 2.5mm
NEUTRAL
WHITE
LIVE SUPPLY
2.5 mm
WIRED FOR 2 kw
WHITE
LIVE SUPPLY
2.5 mm
WIRED FOR 3 kw
MAXIMUM LOAD
RINSE ELEMENT
1 - ON/OFF SWITCH
2 - MODE SWITCH
3 - READY LIGHT
4 - DRAIN SWITCH
5 - READY LIGHT
7 - TERMINAL BLOCK
8
9 - ELEMENT CONTACTOR
11 - PRESSURE SWITCH SMALL
13 - PRESSURE SWITCH LARGE
15 - SOAP PCB UNIT
16 - TIMER 2 MIN
17 - DRAIN TIMER 3MIN
19 - DOOR CONTACTOR
20 - MODE RELAY
21 - LATCH RELAY
22 - TIMER RELAY
23 - LOGIC CONTACTOR
24 - DOOR MICRO SWITCH
25 - WASH PUMP
26 - INLET SOLENOID VALVE
27 - THERMAL CUTOUT - WASH
29 - SOAP PUMP
30 - DRAIN PUMP
31 - THERMOSTAT -RINSE
32 - THERMOSTAT - WASH
33 - WASH ELEMENT
34 - RINSE ELEMENT
36 - THERMAL CUTOUT RINSE
37 - CAPACITOR
38 - RF SUPPRESSOR
39 - TCB 1 4amp
40 - TCB 3 15amp
24
7
December 2003 WO
Timer
Motor
16
16
20
BLACK
15
22
ORANGE
22
2
23
23
WHITE
23
20
WHITE
21
GREY
19
24
ORANGE
Drain
Pump
5A
BLACK
17
Timer
Motor
WHITE
WHITE
5
8
GREY
ORANGE
RED
31
8A
GREY
9
BLUE
10
27
36
GREY
30
17
17
ORANGE
11
BROWN
BLACK
WHITE
25
21
ORANGE
WHITE
BROWN
WHITE
GREY
Wash
Pump
RED
19
WHITE
BLACK
9
8A
8
10A
1
BLUE
3
29
2
37
WHITE
WHITE
WHITE
31
WHITE
34
4
GREY
7
19
16
16
13
GREY
1
WHITE
5
33
10A
10
WHITE
N
BLUE
PURPLE
26
RED
RED
7A
BROWN
WHITE
PURPLE
38
L
PURPLE
EOC 3 HD(heavy duty) NEW LINE GLASSWASHER
This model has 2min Timer but with 6kw Rinse element
BLUE
BLUE
BLUE
BLUE
PURPLE
BLUE
WHITE
BLUE
BLUE
BROWN
BLUE
BLUE
BLUE
BLUE
BLUE
GREY
WHITE
BLUE
BLUE
BLUE
BLACK
BROWN
ON/OFF SWITCH
MODE SWITCH
READY LIGHT
DRAIN SWITCH
TERMINAL BLOCK
SAFETY CONTACTOR
- RINSE - LIVE
8A SAFETY CONTACTOR
- RINSE - NEUTRAL
9 RINSE CONTACTOR
10 SAFETY CONTACTOR
- WASH
10A WASH ELEMENT
- CONTACTOR
11 SMALL APS
13 GREY APS
15 CAPACITOR
16 2 MIN TIMER
17 3 MIN DRAIN TIMER
19 DOOR CONTACTOR
20 MODE RELAY
21 LATCH RELAY
22 TIMER RELAY
23 LOGIC CONTACTOR
24 DOOR MICRO SWITCH
25 WASH PUMP
26 INLET SOLENOID VALVE
27 THERMAL CUTOUT-WASH
29 SOAP PUMP
30 DRAIN PUMP
31 RINSE STAT
32 WASH STAT
33 ELEMENT - WASH
34 ELEMENT RINSE
36 THERMAL CUTOUT - RINSE
38 RE SUPPRESSOR
1
2
3
5
7
8
December 2003 WO
A1
A2
RED (2)
ORANGE
BLUE
GREY
(2)
ORANGE
BLACK
WHITE
BLUE
WHITE
DRAIN TIMER
WHITE
ORANGE
ORANGE
ORANGE
NOTE: (2) = Double Cable
2.5 = 2.5mm Cable
TIMER
BLUE
RED
WHITE
ORANGE
MODE S/W
1 3
12
BLACK
BROWN
13
11
2.5mm
BROWN
2.5mm
SAFETY
CONTACTOR
BROWN
BROWN
4 amp
FUSE
BLUE
BLUE
ON/OFF S/W
GREY(2)
BROWN
BROWN
BLUE
(2)
(2)
ORANGE BROWN
BROWN(2)
(3) GREY
RED
RED
(2)
BLACK
(2)
BROWN(2)
15 amp
FUSE
BROWN
BROWN
WHITE BLUE
(2)
LIGHT
This drawing is not to scale
LATCH RELAY
BLACK BLUE
GREY (2)
GREY
BLUE
BLUE (2)
MODE RELAY
DOOR
CONTACTOR
25
Note: NOT FOR ECO3HD - FOR ECO3HD REFER TO PAGE 22(except timer & NO domino switch)
BLUE (2)
ORANGE
RED (2)
BLACK
GREY(2)
ORANGE
BLUE
WHITE
(Black Sleeve)
BROWN
GREY(2)
(Black Sleeve)
WHITE
WHITE
A2
TIMER RELAY
ORANGE
(2)
ORANGE
(2) GREY
A1
BLUE(2)
(2) WHITE
GREY
(2)
DOOR MICRO S/W
WHITE
GREY
(2) BLACK
DRAIN S/W
ECO 3 NEW LINE (Blue Top) GLASSWASHER
TOP PANEL COMPONENT WIRING
serial No From ??- 146 TO ?? - 201
BLACK
LOGIC
CONTACTOR
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
LINE
BROWN
ECO3
INTERLOCK WASH CYCLE
1
START POSITION
ON/OFF
SWITCH
GREY
GREY
GREY
GREY
PRESSURE
SWITCH
BROWN
NO
MODE RELAY
NC
C
ORANGE
WHITE
THERMOSTATS
READY LIGHT
NC
LOGIC CONTACTOR
NO
NO
NO
ORANGE
WHITE
TIMER RELAY
MODE SWITCH
NO
WHITE
ORANGE
TIMER
TIMER
MOTOR
HOLDING
WASH
ORANGE
ORANGE
NO
DOOR
CONTACTOR
NO
NO
NC
DOOR SWITCH
GREY
GREY
December 2003 WO
26
NEUTRAL
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
LINE
ECO3
INTERLOCK - CHANGEOVER CYCLE
ON/OFF
SWITCH
GREY
GREY
ORANGE
ORANGE
PRESSURE
SWITCH
BLUE
BROWN
NO
NC
MODE RELAY
C
GREY
ORANGE
WHITE
THERMOSTATS
BLUE
BLUE
READY LIGHT
GREY
LOGIC CONTACTOR
NC
NO
NO
NO
NO
LATCH
RELAY
GREY
WHITE
TIMER RELAY
MODE
SWITCH
BLACK
WHITE
NO
BLUE
TIMER
BLACK
TIMER
MOTOR
BLUE
ORANGE
ORANGE
DOOR
CONTACTOR
GREY
ORANGE
ORANGE
NO
NO
GREY
NO
NC
DOOR SWITCH
GREY
GREY
BLUE
NEUTRAL
December 2003 WO
27
BLANK
CLASSIC 24 VOLT RANGE
24 VOLT RANGE INTRODUCED APRIL 2002
ALL THE UNIQUE PARTS FOR :
E3 (ECO3) GLASSWASHER
Wiring Changes from September 2003
Outwardly the machine is the same but Wiring Loom
and some components on the top panel have changed
You can identify this by the loom 'Rev H' or later
December 2003 WO
E3 24V COMPONENT WIRING PRIOR TO Serial No ???-348
FRONT OF MACHINE
BLUE
BROWN
GREY
PUSH
DOOR
MICRO
SWITCH
GREY
WHITE
PUSH
BLACK
GREEN
WHITE LAMP
BLACK
YELLOW
WHITE
CYCLE
SWITCH
TCB
13 amp
DRAIN
SWITCH
GREY
BLACK
RED
LAMP
ON / OFF
SWITCH
BROWN
TRANSFORMER
BLUE
PURPLE
BROWN
WHITE
BROWN
230V - 24 VOLT
FUSE
GREEN/YELLOW
RED
BLUE
TCB
4 amp
WHITE
WHITE
BROWN
BLACK
WHITE
BLACK
24 VOLT 2 MINUTE TIMER
BLUE
BLACK
WHITE
GREEN/YELLOW
BROWN
TERMINAL BLOCK
PURPLE
ORANGE
WHITE
RF SUPPRESSOR
BLACK
YELLOW
GREY
WHITE
24 Volt
MINI RELAY
RINSE
ELEMENT
CONTACTOR
WHITE
BLACK
BLACK
CYCLE RELAY
24 Volt
MINI RELAY
WHITE YELLOW
ORANGE
BROWN
24 V
DOUBLE RELAY
LATCH RELAY
BLACK
ORANGE
24 V
ORANGE
DOUBLE RELAY
WHITE
ORANGE
BLACK
WHITE
SPARE
CABLE
FOR HEAT
INTERLOCK
REMOVEED
RED
BLACK
PURPLE
BLACK
24 Volt
MINI RELAY
BLACK
ORANGE
ORANGE
DOOR CONTACTOR
YELLOW
24V
DOUBLE RELAY
3 MIN DRAIN TIMER
UPSIDE DOWN
PURPLE
WASH PUMP
RELAY
BROWN
RED
GREY
YELLOW
13
RED
BLUE
GREY
11
12
ORANGE
WHITE
ORANGE
COLOURS
1
2
RED
GREY
BROWN
WHITE
24 Volt SOAP PCB
24 Volt
MINI RELAY
PURPLE
BROWN
BLACK
WHITE
WHITE
DRAIN PUMP
RELAY
3
GREY
ORANGE
PURPLE
WHITE
YELLOW
BLACK
BLUE
BROWN
GREEN/YELLOW
SMALL PRESSURE SWITCH
BLACK SLEEVE
BROWN
GREY PRESSURE SWITCH
PURPLE
WASH
PURPLE
ORANGE
BELOW THE WASH TANK
WASH TANK
BLUE
ORANGE
ELEMENT
CUTOUT
PURPLE
WHITE
RINSE
CUTOUT
BLUE
24 Volt
SOAP
PUMP
BLUE
WHITE
BLACK
BLUE
DRAIN PUMP
BLACK
WHITE
WHITE
BLACK
YELLOW
BLACK
LINKS
WHITE
WASH PUMP
WHITE
RINSE TANK
BROWN
RINSE STAT
28
PURPLE
CAPACITOR
BLUE
INLET WATER
SOLENOID VALVE
WASH STAT
December 2003 WO
WASH
ELEMENT
CONTACTOR
ECO 3-24V COMPONENT WIRING FROM SERIAL No ???.349
FRONT OF MACHINE
BLUE
BROWN
GREY
PUSH
DOOR
MICRO
SWITCH
GREY
WHITE
PUSH
BLACK
RED
LAMP
WHITE
ON / OFF
SWITCH
CYCLE
SWITCH
TCB
13 amp
DRAIN
SWITCH
GREEN
LAMP
WHITE
BLACK
YELLOW
GREY
BLACK
BROWN
BROWN
230V - 24 VOLT
TRANSFORMER
BLUE
PURPLE
FUSE
GREEN/YELLOW
RED
BLUE
TCB
4 amp
WHITE
WHITE
WHITE
BROWN
BROWN
BLACK
WHITE
BLACK
24 VOLT 2 MINUTE TIMER
BLUE
BLACK
GREEN/YELLOW
WHITE
PURPLE
ORANGE
BROWN
TERMINAL BLOCK
WHITE
WHITE
GREY
X 32
BLACK
CONT/51A
31
A2
34
X
WHITE
BLACK WITH
GREEN COVER
ORANGE
A1
YELLOW
11
14
X 12
BLACK WITH
GREEN COVER
BLACK WITH
GREEN COVER
BROWN
DOOR
RELAY
3 MIN DRAIN TIMER
UPSIDE DOWN
X
GREY
BROWN
CONT/51A
A2
31
34
X 32
YELLOW
13
RED
11
BLACK
WHITE
RED
12
ORANGE
1
2
3
BLUE
GREY
BROWN
ORANGE
24 Volt SOAP PCB
WHITE
SMALL PRESSURE SWITCH
GREY PRESSURE SWITCH
PURPLE
WASH
BELOW THE WASH TANK
ORANGE
PURPLE
WASH TANK
ORANGE
BLUE
ELEMENT
CUTOUT
24 Volt
SOAP
PUMP
PURPLE
BLUE
WHITE
RINSE
CUTOUT
BLUE
WHITE
BLACK
BLUE
DRAIN PUMP
BLACK
WHITE
WHITE
BLACK
YELLOW
BLACK
LINKS
WHITE
WASH PUMP
WHITE
RINSE TANK
BROWN
PURPLE
CAPACITOR
BLUE
RINSE STAT
WASH STAT
DECEMBER 2003 WO
INLET WATER
SOLENOID VALVE
X
A2
22
A2
22
PUMP
RELAY
GREY
RELAY
X
X
A1
21
PURPLE
A1
14
BLACK
WHITE
WASH
11
ORANGE
ORANGE
ELEMENT
BLACK
21
WASH
SPARE CABLE FOR
HEAT INTERLOCK REMOVE
14
BLACK COVER
BLACK
PURPLE
2.5mm
PURPLE WITH
GREEN COVER
BROWN
ORANGE
WHITE
2.5mm
11
X 32
A2
BLACK WITH
GREEN COVER
ORANGE
BROWN
BLACK WITH
GREEN COVER
22
34
RELAY
22
31
A2
A2
A1
14
LATCH
RELAY
X
A1
ELEMENT
X
X
21
CONT/51A
12
DRAIN
PUMP
RELAY
RINSE
ORANGE
14
ORANGE WITH
GREEN COVER
21
14
X 12
11
11
14
CYCLE
RELAY
RED
A1
11
A1
YELLOW
11
RED
WHITE
WHITE
2.5mm
WHITE WITH
GREEN COVER
RF SUPPRESSOR
YELLOW
PURPLE
2.5mm
WHITE
ORANGE
BLACK
WHITE
RED
X32
BROWN
BLACK
A2
WHITE
2.5mm
PURPLE
2.5mm
X
X
WHITE
2.5mm
If replacing an old 'BLACK' type relay
we supply terminals and cover sleeves.
Note: YOU MUST FIT THESE
TERMINALS WITH PROFESSIONAL
CRIMP PLIERS
BLACK
X
22
BLACK
34
X 12
14
31
14
RINSE
ELEMENT
RELAY
A1
X
22
A2
11
A2
X
11
X 32
DOOR
RELAY
A1
GREY
A1
21
34
12
DRAIN
PUMP
RELAY
WHITE WITH
BLACK SLEEVE
X
14
31
X14
PURPLE
ORANGE
ORANGE
BLACK
A2
A1
PURPLE
2.5mm
11
A2
11
WHITE
ORANGE WITH
BLACK SLEEVE
BROWN
WASH
ELEMENT
RELAY
PURPLE WITH
BLACK SLEEVE
21
LATCH
RELAY
A1
RED
YELLOW
ORANGE
BLACK WITH
BLACK SLEEVE
X
22
BLACK
0V
LOW VOLTAGE
WHITE
WHITE
BROWN
BLACK SLEEVE
SPARE CABLE FOR
HEAT INTERLOCK REMOVE
BLACK
X 32
14
24.2V
34
A2
A1
11
0
31
WASH
PUMP
RELAY
X
21
235V
A2
X 12
BLACK
NORMALLY
OPEN
COMMON
NOT USED
14
22
TRANSFORMER
CYCLE
RELAY
14
BLACK WITH
BLACK SLEEVE
COIL
NORMALLY
OPEN
11
0
MAINS VOLTAGE
BLUE
BROWN
230 V
230V
NEUTRAL
LIVE
11
WHITE
SINGLE POLE RELAY
CONT/50A
NEW CLEAR RELAY
FITTED TO MACHINES
From November 2003
A2
A1
32
12
14
YELLOW
34
14
NORMALLY NORMALLY
CLOSED
OPEN
31
11
NORMALLY NORMALLY
CLOSED
OPEN
11
GREY
COMMON
A2
A1
COMMON
CONT/50A
A1
NEW CLEAR RELAY
FITTED TO MACHINES
From November 2003
COIL
CONT/51A
22
E3 GLASSWASHERS
TR-10
ECO3
( E3 )
21
21
1
0
230V
No 1
No 2
230V
0 Volts AC
USE PIGGY BACK
CONNECTORS
Black No 3 or Black
Black No2 or Blue
Black No1 or Brown
Black No 4 - NOT USED
CABLES from A.B.T.
24 Volt AC
TRANSFORMER
BLUE
24V
24V
1
230V
230V
LIVE RBP
NEUTRAL RBP
To Be Found
Inside Lower Front Panel
on Right Hand Side/ at Front
CABLES FOR RB PUMP
Part No :CONT/ 51 24 VOLT RELAY
FITTING RINSE BOOSTER PUMP
USING RELAY SUPPLIED
BLACK
0
WHITE
APS1
29
BLUE
BROWN
BLACK
WHITE
WATER
INLET
VALVE
DOOR
RELAY
FITTING EXTERNAL AIR BREAK TANK USING RELAY SUPPLIED
24V
WHITE
BLACK
24V
No 3
BLUE
WHITE
RED
WHITE
BLACK
BLACK
RED
DOOR
RELAY
COIL
BROWN
DOOR
SWITCH
BROWN
WHITE
ON/OFF SWITCH
GREY
GREY
BLACK
BROWN
BLUE
BROWN
24 Volts AC
BLUE
CYCLE
RELAY
COIL
RED
BROWN
GREY
WHITE
YELLOW
BLACK
BROWN
4 AMP
TCB
BROWN
ORANGE
ORANGE
WHITE
GREY - 24Volts
BLUE - 0 Volts
WHITE - SIGNAL
ORANGE X 2 - PUMP
ORANGE
WHITE
SOAP PUMP
CONNECTIONS
WHITE
LATCH
RELAY
WHITE
SPARE
BROWN
CYCLE SWITCH
CYCLE
RELAY
GREY
BLACK
GREY
TERMINAL BLOCK
WHITE
BLUE
BROWN
WASH
PUMP
WASH
PUMP
RELAY
WHITE
BROWN
BLACK
DRAIN
SWITCH
RED
WASH
PUMP
RELAY
COIL
BROWN
ORANGE
YELLOW
WHITE
YELLOW
BROWN
13 AMP
TCB
BLACK
BLACK
L
WHITE
ORANGE
ORANGE
BROWN
BROWN
BLACK
BLUE
BLACK
LATCH
RELAY
COIL
BROWN
BLUE
BROWN
PURPLE
2 MIN TIMER
PURPLE
RED
RED
BLACK
BLACK
WASH
ELEMENT
DRAIN
PUMP
WASH
T.C.
WASH
CONTACTOR
APS 2
DRAIN
PUMP
RELAY
RINSE
ELEMENT
RINSE
T.C.
RINSE
CONTACTOR
WHITE
BROWN
BROWN
L L
ORANGE
WHITE
BLUE
BLACK
BROWN
BROWN
PURPLE
BLUE
BROWN
BLUE
BLUE
BLUE
N N
ORANGE
BLACK
E
BLUE
DRAIN
PUMP
RELAY
COIL
ORANGE
BROWN
YELLOW
BLUE
RINSE
ELE.
RELAY
COIL
BLACK
WASH
ELE.
RELAY
COIL
ISSUE 1
March 2002 TL /wo
YELLOW
BROWN
ORANGE
BLUE
WHITE
BLACK
BROWN
BLACK
GREY
CLASSIC 24 - E3 GLASSWASHER
PURPLE
BLACK
BLACK
BLACK
BLACK
December 2003 WO
BLUE
A1
A2
230V
230V
No 1
No 2
24V
24V
FITTING
RINSE BOOSTER
PUMP
USING RELAY
SUPPLIED
To Be Found
Inside Lower Front Panel
on Right Hand Side/ at Front
CABLES FOR RB PUMP
230V
A2
A1
230V
Part No :CONT/ 51A 24 VOLT RELAY
BLUE
BROWN
WHITE
BLACK
NEUTRAL RBP
LIVE RBP
230V
DOOR
RELAY
APS1
24 Volts AC
BLUE
BROWN
BLACK
WHITE
WATER
INLET
VALVE
0 Volts AC
USE PIGGY BACK CONNECTORS
Black No 3 or Black
Black No2 or Blue
Black No1 or Brown
Black No 4 - NOT USED
CABLES from A.B.T.
24 Volt AC
TRANSFORMER
FITTING EXTERNAL AIR BREAK TANK USING RELAY SUPPLIED
24V
24V
WHITE
BLACK
BLUE
BROWN
WHITE
WHITE
BLACK
RED
DOOR
RELAY
COIL
BROWN
DOOR
SWITCH
BROWN
WHITE
ON/OFF SWITCH
GREY
GREY
BLACK
BLUE
BLUE
CYCLE
RELAY
COIL
RED
BROWN
BLACK
BROWN
ORANGE
ORANGE
WHITE
ORANGE
WHITE
GREY - 24Volts
BLUE - 0 Volts
WHITE - SIGNAL
ORANGE X 2 - PUMP
SOAP PUMP
CONNECTIONS
WHITE
LATCH
RELAY
WHITE
SPARE
BROWN
CYCLE SWITCH
CYCLE
RELAY
GREY
BROWN
GREY
4 AMP
TCB
WHITE
GREY
L
BROWN
WASH
PUMP
WASH
PUMP
RELAY
WHITE
BROWN
BLACK
DRAIN
SWITCH
RED
WASH
PUMP
RELAY
COIL
BROWN
ORANGE
YELLOW
WHITE
YELLOW
BROWN
BLACK
LATCH
RELAY
COIL
BROWN
BLUE
BROWN
PURPLE
2 MIN TIMER
PURPLE
BROWN
WHITE
L L
BLACK
BLACK
TERMINAL BLOCK
YELLOW
BLACK
RED
WHITE
BLACK
WHITE
ORANGE
ORANGE
BROWN
BROWN
BLACK
BLUE
RED
RED
BLACK
BLACK
WASH
T.C.
WASH
ELEMENT
WASH
CONTACTOR
APS 2
DRAIN
PUMP
DRAIN
PUMP
RELAY
RINSE
T.C.
RINSE
ELEMENT
RINSE
CONTACTOR
WHITE
BLUE
BLUE
N N
ORANGE
BLUE
BLUE
BLACK
BROWN
PURPLE
BLUE
BLUE
BROWN
BLUE
BLUE
ORANGE
BLACK
E
BLUE
DRAIN
PUMP
RELAY
COIL
ORANGE
BROWN
YELLOW
BLUE
RINSE
ELE.
RELAY
COIL
BLACK
WASH
ELE.
RELAY
COIL
ISSUE 2
DEC 2003 TL /wo
ORANGE
BROWN
YELLOW
15 AMP
TCB
WHITE
BLACK
BLUE
BLACK
BROWN
PURPLE
BLACK
BLACK
BLACK
BLACK
GREY
CLASSIC 24 - ECO3 GLASSWASHER
BLUE
AIR PRESSURE SWITCH
APS 1 - GREY
DOOR
AIR PRESSURE SWITCH
APS2 - SMALL ( 7.12.9 )
( 7.12.9/E )
12
ORANGE
X
WHITE
ORANGE
ORANGE
GREY
BLUE
14
X
21
11
22
A1
A2
22
SOAP PCB
BLACK WITH
GREEN COVER
BLUE/ BLACK COVER
A2
14
31
34
2MIN
TIMER
7.12.2/51
X 12
7.12.2/55
BLUE/ BLACK COVER
YELLOW
BROWN
TOP
BL BLUE
AC
K
GREEN
WATER
YELLOW
WHITE
WHITE
BLACK
WHITE
CONTACTOR
CONT/54
SWITCH
BROWN
SWITCH
TOP
YE
LLO
W
OR
AN
GE
WHI
TE
YEL
LOW
BL
AC
K
BL
AC
K
7.14.10/1
TOP
BL
AC
K
DRAIN
CYCLE
SWITCH
7.12.6/7
7.12.4/50
GREY
DOOR
HOT
LIGHT
ON/OFF
7.12.6/6
WHITE
N
OW
BR
HOLDER (FUSE-02)
ON
LIGHT
CYCLE
Lights
FUSE(FUSE-08)
GR
EY
YE
LLO
W
WH
ITE
BROWN
TCB-01
BROWN
BROWN
1.6 AMP
FUSE
BLUE
BROWN
BLUE
EARTH
YELLOW
BLACK
BLAC
YELLOW
BROWN
Spare cable to remove Interlock
BLACK
YELLOW
BLUE
BROWN
BROWN
WHITE
TRANSFORMER
TR-10
TCB
7.12.7A
TERMINAL BLOCK
EARTH
YELLOW
1
YELLOW
YELLOW
2
BROWN
WHITE
GREY
CONTACTOR
(CONT/57 )
BLACK
BLUE
RINSE
EARTH
- NEUTRAL
BLACK
HEATER SAFETY RELAY
ORANGE
ORANGE
ORANGE
BRO
WN
ORANGE
BLACK
BROWN
WHITE
BLACK
PURPLE
X 32
BLUE
BLACK
DRAIN
TIMER
ORANGE
11
A1
BROWN
( CLM211 )
RED
BLUE
ORANGE
BROWN
BLACK
WHITE
BLACK
PURPLE
BROWN
WHITE
YELLOW
BLACK
14
X
CONTACTOR
( CONT/57 )
RED
POWER
ORANGE
BROWN
DRAIN
PUMP
RELAY
A2
WASH
YELLOW
24Volt CONTROL SYSTEM
FROM March 2004
Serial No ?????- 411
21
X
A1
BLACK WITH
GREEN COVER
WO 10/3/2004
ORANGE WITH
GREEN COVER
BLACK
11
WASH
PUMP
RELAY
RED
BROWN
GREY
RED
ORANGE
GREY
BROWN
BLACK WITH
GREEN COVER
2
1
3
BLACK
11
13
ORANGE
YELLOW
CONTACTOR
BLACK
RED
GREY
ORANGE
BLACK
E3-30 GLASSWASHER ( 30amp)
SWITCH
7.12.4/51
7.12.4/51
FRONT OF MACHINE
ITEMS BELOW THE WASH TANK
PURPLE
CUTOUT
7.12.4/D
BLACK
BLACK
BROWN
ORANGE
BLUE
7.12.2/DS
WASH PUMP 1
9.6.0/R
BLACK
7.12.1/2
BLUE
STAT
BROWN
BLACK
WASH
RED
BLACK
EARTH
STAT
PURPLE
7.12.1/2
DRAIN PUMP
DP2
WHITE
RINSE
BROWN
HY306
WHITE
EARTH
RINSE ELEMENT
K
BLAC
BLUE
CAPACITOR
7.12.102
WASH ELEMENT
BROWN
9.12.17/2.5
CUTOUT
WHITE
BLUE
SPARE CABLES
FOR CONTACTOR
TO FIT RBP or ABT
SOAP
PUMP
OR
AN
GE
OR
AN
GE
8LPP4AB
RE
D
BLUE
BL
AC
K
INLET
WATER
SOLENOID
VALVE
7.12.12/51
BROWN
BROWN
RED
RED
BLACK
GREY
ORANGE
ORANGE
GREY
GREY
BLUE
WHITE
GREY
WHITE
BROWN
BLACK
UINTERLOCK
REMOVE CABLE
ORANGE
230v
24v
WHITE
BLACK
BROWN
ORANGE
BROWN
BLACK
RED
5/3/2004
24Volt CONTROL SYSTEM
CLASSIC E3 -30 GLASSWASHER
CABLES
WATER INLET VALVE
RED
BLACK
GREY
GREY
APS 1
BLACK
YELLOW
CYCLE
SWITCH
WHITE
WHITE
GREY
YELLOW
WHITE
WATER
HOT
LIGHT
BROWN
WHITE
YELLOW
BLACK
NOTE : WIRING LOOM IS FOR H7 EXRTA CABLES WILL BE BLANKED OFF
REVISION H
LM-H7-24
Drawing TNL
SOAP
PUMP
ORANGE
ORANGE
BLACK
BROWN
DOOR
MICRO
SWITCH
Y5/3/200ELLOW
ORANGE
GREY
DOOR
CONTACTOR
RED
BROWN
BLUE
RED
TRANSFORMER
YELLOW
YELLOW
YELLOW
BLACK
BLACK
BLACK
YELLOW
RED
2 MINUTE
TIMER
BROWN
BROWN
TCB
BROWN
BLACK
WHITE
ON / OFF
SWITCH
CYCLE
CONTACTOR
POWER
ON
LIGHT
BLACK
BLACK
ORANGE
BROWN
ORANGE
ORANGE
E
BROWN
RED
BLACK
SPARE CONNECTIONS
BLACK
BROWN
BLACK
WHITE
YELLOW
DRAIN
SWITCH
230Volt
24Volt
INSIDE LOWER PANEL
TO COIL
OR RELAY
BROWN
WHITE
WHITE
APS 2
BLACK
YELLOW
DRAIN TIMER
BLUE
BROWN
RED
BLACK
FOR RINSE BOOSTER PUMP
OR AIR BREAK TANK
WHITE
BLACK
N
GREY
RED
BLUE
BLUE
DRAIN
PUMP
DRAIN
PUMP
RELAY
BLACK
BLACK
BLACK
BROWN
WHITE
WHITE
BROWN
BLACK
ORANGE
ORANGE
ORANGE
BLACK
BROWN
WASH
PUMP
BLACK
BLUE
WASH PUMP
RELAY
RINSE
ELEMENT
CONTACTOR
BROWN
WHITE
BROWN
WHITE
BROWN
RINSE
STAT
BROWN
BROWN
BROWN
RINSE ELEMENT
BLUE
WHITE
N
ORANGE
WHITE
WHITE
WHITE
BROWN
BLACK
BLUE
BROWN
PURPLE
WASH
STAT
RINSE
THERMAL
CUTOUT
BLACK
BLUE
BLACK
BLUE
WASH ELEMENT
ELEMENT
SAFETY
RELAY
8 pin
BLUE
BLUE
BLACK
WASH
ELEMENT
CONTACTOR
BLACK
WASH
THERMAL
CUTOUT
WHITE
BLACK
WHITE
L3
BLUE
PURPLE
BLUE
PURPLE
BROWN
L1
BLUE
BLACK
BLACK
BLACK
L2
BROWN
BLUE
BLUE
BLACK
WHITE
CLASSIC 24 RANGES OF GLASS & DISHWASHERS
REMOVING HEAT INTERLOCK – E1 E2 E3 H5 if necessary?
IDENTIFY
On the ‘CYCLE RELAY’ (inner relay of two) there is a WHITE cable with a ‘Black’
terminal sleeve, and floating BROWN cable with a Black sleeve
Change the cables over so the BROWN cable is on the Relay and the white cable
floating.
Put the clear rubber cover from the BROWN over the end of the WHITE cable for
safety.
_____________________________________________________________________
H7 ONLY
IDENTIFY 2 / 4 minute Switch ,
WHITE cable with Black terminal sleeve on the bottom connection (A)
BROWN cable with Black terminal sleeve hanging loose (B)
Change over the BROWN cable for the WHITE cable (B)
BEFORE
AFTER
2 / 4 MINUTE
SWITCH
B
A
A
INTERLOCK ON
30
B
INTERLOCK OFF
December 2003 WO
2 / 4 MINUTE
SWITCH
CLASSIC 24 RANGES OF GLASS & DISHWASHERS
The next 2 pages are for training and identifying the interlock circuit.
Drawing 1
Select Position
Where you select a cycle by pressing the cycle switch.
The switch will illuminate but will not start until the machine is up to
temperature
EXCEPT H750 with ‘4 MIN’ selected
All machines with Heat interlock removed.
Drawing 2 Start Position
The machine is up to temperature and the cycle will start (Orange cable to
timer)
We have detailed the ‘2/4 MIN’ switch, which indicates either a signal from the
thermostats (White Cable) or constant power (Brown Cable)
Drawing 3 Changeover Position
When the machine starts to rinse a single from the timer (RED Cable)
changes the circuit so that when the cycle is completed the machine will stop
and you have to select a cycle again to start the machine
Next Page Fault Finding – Help on possible faults, which may occur
December 2003 WO
31
INTERLOCK CIRCUITS FOR E1 E2 E3 H5 H7
1
2
SELECT POSITION
3
CHANGEOVER POSITION
START POSITION
ONLY THE H7 HAS
2 / 4 MIN SWITCH
ALL OTHERS GET
SINGLE FROM
STATS ONLY
ON/OFF SWITCH
WHITE
ON/OFF SWITCH
YELLOW
24 VOLT AC ( 24 Volts)
From TRANSFORMER
BLACK
BLACK
4 min
2 min
BLACK
GREY
TO A.P.S.
GREY
CYCLE SWITCH
CYCLE SWITCH
WHITE
CYCLE SWITCH
BROWN
GREY
WHITE
GREY
WHITE
BLACK
BLACK
WHITE
WHITE
BLACK
GREY
WHITE
GREY
CYCLE RELAY
BLACK
BLACK
FROM STATS
APS
GREY
READY
LIGHT
BLACK
GREY
GREY
WHITE
WHITE
YELLOW
24 VOLT AC ( 24 Volts)
From TRANSFORMER
YELLOW
24 VOLT AC
( 24 Volts)
ON/OFF SWITCH
2 /4 MIN
SWITCH
CYCLE RELAY
BLACK
CYCLE RELAY
BLACK
24 VOLT AC ( 0 Volts)
TO TRANSFORMER
ORANGE
YELLOW
BROWN
ORANGE
LATCH RELAY
WHITE
ORANGE
WHITE
YELLOW
24 VOLT AC
( 0 Volts)
YELLOW
ORANGE
LATCH RELAY
BROWN
WHITE
WHITE
LATCH RELAY
WHITE
ORANGE
YELLOW
WHITE
BLACK
24 VOLT AC
( 0 Volts)
WHITE
TO TIMER
CAM 1
FROM
TIMER
TO TIMER
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
SYMPTOMS
Simple Fault Finding
E3
FAULT
POWER AND SERVICES
Red Light next to On/Off Switch Not on
A: Not switched on at Wall
Red Light next to On/Off Switch Not on
B: Fuse Open Circuit in Plug or Fuse Box
Red Light next to On/Off Switch Not on
C: Fuse ( 1.6 amp)Open Circuit in Machine
Will not stop Filling ( ECO3 H750) - DURING INSTALATION
Waste hose Below water level
FILLING
Will Not Fill with water
Faulty On/Off Switch
Will Not Fill with Water
Faulty Pressure Switch
Will Not Fill with Water
Faulty Water Inlet Solenoid Valve
Will Not Fill With water
Water turned off at Mains or Tap or Water Softener
Will not stop filling - all models
Air Trap- Leaking Air or Broken or twisted or Blocked
Will not stop filling - all models
Air Trap to pressure Switch - Off or Leaking Air
Will not stop filling - all models
Pressure Switch Faulty
Will not stop filling - all models
Inlet Solenoid Valve Faulty
Will not Stop Filling (ECO1 ECO2 H500 H800)
Drain Plug Not in Drain Hole
HEATING
Will not Stop Heating Rinse Tank ( after resetting thermal trip) Thermostat will not switch off
Thermostat Faulty
Will not Stop Heating Rinse Tank ( after resetting thermal trip) Thermostat WILL switch off
Rinse Contactor Close Circuit
Will not Stop Heating Wash Tank ( after resetting thermal trip) Thermostat will not switch off
Thermostat Faulty
Will not Stop Heating Wash Tank ( after resetting thermal trip) Thermostat WILL switch off
Wash Contactor Close Circuit
Heating - NO Water in Wash Tank ( after resetting Wash Tank Thermal Trip)
Air pressure Switch Faulty
Not Heating Either Tank ( full of water and not still filling)
Rinse Thermal Cut-out Tripped Out( resetable)
Not Heating Either Tank ( full of water and not still filling)
Burnt of Cable
Not Heating Either Tank ( full of water and not still filling)
Element Open Circuit
Not Heating Rinse Tank ( full of water and not still filling)
Rinse Contactor Open Circuit
Not Heating Wash Tank (full of water and not still filling)
Wash Contactor Open Circuit
Not Heating Wash Tank (full of water and not still filling)
Wash Thermal Cut-out Tripped out (resetable)
Not Heating Wash Tank (full of water and not still filling)
Burnt Cable
Not Heating Wash Tank (full of water and not still filling)
Element Open Circuit
WASHING
Restarts the cycle Ready light goes out during in Rinse but comes back on during Wash
Latch Relay – Orange to White Closed Circuit
Restarts the cycle without pressing the cycle switch( if ready light is on) or ( Interlock is removed)
Latch Relay – coil Open Circuit
Restarts the cycle without pressing the cycle switch( if ready light is on) or ( Interlock is removed)
Cycle Switch – Grey to White Closed Circuit
Wash as normal -Completes cycle but will not rinse
Door Relay – Red to White Closed Circuit
Washes 2 cycles then starts to Fill/Rinse ( H750 or ECO3 ONLY) may refill or fill & Syphon water
Waste Hose - too low or no air break or push down in stand pipe
Washes as Normal BUT Cycle light goes out during rinse
Latch Relay - Orange to White Open Circuit
Washes as normal BUT Cycle Light will not stay no during wash BUT will during in Rinse
Cycle Relay – Grey to white Open Circuit
Washes as Normal BUT Drain Pump will not run during in Rinse
Door Relay – Red to White Open Circuit
Washes as normal on first cycle then washes second cycle NO light in cycle switch but comes on during rinse
Cycle Relay – Orange to White Closed Circuit
Will Not Start but Ready Light on & Cycle Light On
Cycle Relay – Orange to White Open Circuit
Will Not Start Cycle BUT Cycle Light on when cycle is requested- light stays on
Door Relay – Orange to purple Open Circuit
Will Not Start Cycle BUT Cycle Light on when pressed – goes out when released
Cycle Relay - coil Open Circuit
Will Not Start Cycle BUT Cycle Light on when pressed – goes out when released
Latch Relay – Yellow to White Open Circuit
WASH PUMP
WASH PUMP will NOT stop running
Wash pump Contactor Closed Circuit
Cycle Starts But Wash PUMP Will NOT run
Wash Pump Relay Open Circuit
Cycle Starts But Wash PUMP Will NOT run
Wash Pump or Capacitor Faulty
DRAIN PUMP
Drain PUMP will NOT Stop running
Drain Pump Contactor Closed Circuit
Drain Pump Will Not Run
Blocked
Washes as Normal BUT Drain Pump will not run during in Rinse
Door Relay – Red to White Open Circuit
December 2003 WO
33
34
December 2003 WO
BROWN
230V
24V
1
0
BLUE
230V
RBP
LIVE RBP
NEUTRAL RBP
GREEN / YELLOW
EARTH
CABLE
WHITE
GREEN
capacitor
Hose to rinse tank.
BLACK
RED
The RBP5 kit of parts are bolted to the bracket when it is despatched, you only have
to fit the assembly to the machine connect up the hoses and electrical connections.
8 PIN RELAY
ELECTRICAL CONNECTIONS
WHITE
24V
24 VOLT RELAY
1
0
BROWN from loom
BLUE from loom
BLACK
BLACK from loom
WHITE from loom
hose from water valve to RBP is provided.
WATER
SOLENOID
VALVE
CABLES IN WIRING
LOOM
Bracket is fixed along
the rail below the
water valve.
see R/H of drawing
for position
7.8.20
HOLE FIXINGS
RBP5A24
PART NUMBER
This kit contains
RINSE BOOSTER PUMP
RBP5
7.6.6/30 BRACKET
10 mm NUT & BOLT x 4
WASHER & STAR WASHERS
CONT/51 24 VOLT 8 PIN RELAY
HOSE
7.8.20
7.4.12/1 HOSE CLIP X 2
THIS PUMP MUST BE
CONNECTED TO EARTH
FITTING NEW RINSE BOOSTER PUMP TO CLASSIC 24 MACHINES 24volt control
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
CLASSIC GLASS & DISHWASHING SYSTEMS LTD
PCB SOAP PUMP ADJUSTMENT
Adjusters
WO 8/02
SOAP PCB
TOP UP
INITIAL
When the machine is switched on
the soap pump will operate on the intial setting
Each wash cycle the pump operate a 'TOP UP' dose.
If the machine is turned off for any reason,
when it is switched back on it will give an INTIAL dose
ADJUSTMENT
max
min
INCREASE
DECREASE
SOAP PUMP RUNNING TIMES - FOR CLASSIC SOAP
INITIAL DOSE
Model
H500
ECO3
H750
HARD WATER
GLASSWASH DISHWASH
50sec
2min 35sec
1min 45sec
2min 35sec
SOFT WATER
DISHWASH
GLASSWASH
40sec
2min 15sec
1min 25sec
2min 15sec
TOP UP DOSE
Model
H500
ECO3
H750
HARD WATER
GLASSWASH DISHWASH
10sec
13sec
10sec
13sec
December 2003 WO
SOFT WATER
DISHWASH
GLASSWASH
8sec
11sec
8sec
11sec
35