Download 200 - 250 DI 90° V6

2005
Parts Catalog
200,225,250 HP (3279 cc)
Direct Injection Models
E225FPLSOE E250FPLSOM
E225FPXSOE E250FPXSOB
E225FPZSOE E250FPZSOB
E225FCXSOE E250FCXSOB
E225FCZSOE E250FCZSOB
E225FHLSOB
E225FHXSOC
200 - 250 D.I. 90° V6
E200FPLSOE
E200FPXSOE
E200FCXSOE
E200FSLSOE
E200FHLSOR
© 2004 BRP US Inc. All rights reserved.
TM, ® Trademarks of Bombardier Recreational Products Inc. or its affiliates.
ABOUT THIS CATALOG
Bombardier Recreational Products Inc. reserves the right to make changes at any time, without notice, to
features, specifications, and model availability. The right is also reserved to change any specification or
part, at any time, without incurring any obligation to update older models. The information in this catalog
is based on the latest specifications available at the time of publication.
For the latest service part number information visit
EPC (Electronic Parts Catalogs) on the DealerPort™ website.
www.dealerport.com
Illustrations used in this catalog may not depict actual models or equipment, but are intended as representative views for reference only. Certain features, equipment or accessories shown in this catalog
might not be found on or included with all models in all marketing areas.
IMPORTANT: This catalog is a part reference. Refer to the appropriate Evinrude/Johnson Service Manual for exact service and maintenance information. Use exact engine model number, including any suffix
letter, when indentifying parts in this catalog.
The continuing accuracy of this catalog cannot be guaranteed.
PARTS LIST REFERENCE
d
Following Example for Reference Only
a
b
c
a
1
2
3
584348
351839
586774
4
5
6
N/A
586103
341512
BATTERY CABLE, 10ft. (3.M) (DR Models Only)
SCREW, Starter to C/C
New
STARTER SOLENOID Assy
(Solenoid Assy. included on DR, DE & DP models)
*DRIVE KIT
NS
**GROMMET, Starter solenoid mount
Opt.
BOLT, Double ended-Harness ground
A
1
2
1
1
2
1
e
f
g
c
A Only used on WR, WPR Models
"N/A" Indicates part is NOT AVAILABLE or NOT AVAILABLE individually.
"*" Indicates parts are included in the preceding assembly.
b
EXAMPLE SHOWN: (Ref #3) - P/N 586774 includes (Ref #4) - P/N 586101 and (Ref # 5) - "GROMMET". Also (Ref #4) P/N 586101 includes (Ref # 5) - "GROMMET".
c
d
e
f
g
"A " Upper case alpha characters used as callout indicate additional part information is shown at the bottom of the list.
Additional part information.
"New" Indicates part and/or part number has been added or changed from previous model year.
"NS" Indicates part is Not Shown in illustration.
"Opt." Indicates part is an OPTIONAL or ACCESSORY part.
WARNING
When replacement parts are required, use Evinrude/Johnson Genuine Parts or
parts with equivalent characteristics, including type, strength, and material.
Using substandard parts could result in injury or product malfunction.
LITERATURE .................................................................................................................. 2
PAINT ............................................................................................................................... 2
MODEL FEATURES ........................................................................................................ 3
PARTS SHIPPED WITH ENGINE “IN BOX” ................................................................... 3
PROFILE DRAWING ....................................................................................................... 4
2005 LITERATURE - ALL MODELS ................................................................................ 5
DECALS - “BLUE” MODELS ............................................................................................ 6
DECALS - “WHITE” MODELS ......................................................................................... 7
DECALS - FHL & FHX MODELS ..................................................................................... 8
DECAL SET - “BLUE” MODELS (ACCESSORY) ............................................................ 9
DECAL SET - “WHITE” MODELS (ACCESSORY) ....................................................... 10
ENGINE COVER ........................................................................................................... 11
LOWER ENGINE COVER ........................................................................................ 12-13
ENGINE ELECTRICAL HARNESS ASSEMBLY ...................................................... 14-15
ELECTRICAL SYSTEM............................................................................................. 16-17
FUEL COMPONENTS .............................................................................................. 18-19
OIL COMPONENTS ...................................................................................................... 20
OIL TANK (ACCESSORY) ............................................................................................ 21
INTAKE MANIFOLD ...................................................................................................... 22
CRANKSHAFT & PISTONS .......................................................................................... 23
CYLINDER & CRANKCASE ..................................................................................... 24-25
ELECTRIC STARTER ................................................................................................... 26
POWER TRIM/TILT HYDRAULIC ASSEMBLY ............................................................. 27
EXHAUST HOUSING ............................................................................................... 28-29
MIDSECTION ........................................................................................................... 30-31
STEERING LINK KIT (ACCESSORY) ........................................................................... 32
DUAL STEERING CONNECTOR KIT (ACCESSORY) ................................................. 33
GEARCASE - FHL & FHX MODELS (“L” TYPE GEARCASE) ................................. 34-35
GEARCASE - FPL, FSL, FPX & FPZ MODELS (“M” TYPE GEARCASE) ............... 36-37
GEARCASE - FCX & FCZ MODELS (“M” TYPE GEARCASE) ................................ 38-39
PROPELLERS & HARDWARE (ALUMINUM) (ACCESSORY) ..................................... 40
PROPELLERS & HARDWARE (STAINLESS STEEL 3 BLADE) (ACCESSORY) ........ 41
PROPELLERS & HARDWARE (STAINLESS STEEL 4 BLADE) (ACCESSORY) ........ 42
PROPELLERS & HARDWARE (HIGH PERFORMANCE) (ACCESSORY) .................. 43
1
200 - 250 D.I. 90° V6
TABLE OF CONTENTS
LITERATURE
5005978
5005979
215610
215611
5005924
SERVICE MANUAL – ENGLISH
SERVICE MANUAL – FRENCH
OPERATOR’S GUIDE – ENGLISH
OPERATOR’S GUIDE – FRENCH
SPECIAL TOOLS CATALOG
PAINT
COLOR
NAME
PRIMER
3
BLACK
BLUE
WHITE
CLEARCOAT
SPRAY CAN
PPG # 1
PPG # 2
777172
777179
777175
777171
772414
DP40401
9696
18319
90538
–
–
–
18320
–
–
1. ONE COAT FINISH FOR MIDSECTION & GEARCASE
2. BASE COAT PLUS CLEARCOAT FOR UPPER & LOWER
ENGINE COVERS
3. USED ON ENGINE CRANKCASE ASSEMBLY.
2
MODEL FEATURES
All Models
Cylinder
Configuration
Fuel
Induction
Charging
Steering
Starting
90° V-6
Direct Injection
35 Amp
Remote
Electric
Model Specific
Shaft
Length
Color
E200FPLSOE
E200FPXSOE
E200FCXSOE
E200FSLSOE
E200FHLSOR
E225FPLSOE
E225FPXSOE
E225FPZSOE
E225FCXSOE
E225FCZSOE
E225FHLSOB
E225FHXSOC
E250FPLSOM
E250FPXSOB
E250FPZSOB
E250FCXSOB
E250FCZSOB
20"
25"
25"
20"
20"
20"
25"
30"
25"
30"
20"
25"
20"
25"
30"
25"
30"
Blue
White
White
White
Blue
Blue
White
White
White
White
Blue
Blue
Blue
White
White
White
White
Steering Arm Type
Standard Steering Arm
Stainless Steel Steering Arm
Stainless Steel Steering Arm
Stainless Steel Steering Arm
Standard Steering Arm
Standard Steering Arm
Stainless Steel Steering Arm
Stainless Steel Steering Arm
Stainless Steel Steering Arm
Stainless Steel Steering Arm
Standard Steering Arm
Stainless Steel Steering Arm
Standard Steering Arm
Stainless Steel Steering Arm
Stainless Steel Steering Arm
Stainless Steel Steering Arm
Stainless Steel Steering Arm
Gearcase
"M" Type Gearcase
"M" Type Gearcase
Counter Rotation "M" Type Gearcase
"M" Type Gearcase
"L" Type Gearcase
"M" Type Gearcase
"M" Type Gearcase
"M" Type Gearcase
Counter Rotation "M" Type Gearcase
Counter Rotation "M" Type Gearcase
"L" Type Gearcase
"L" Type Gearcase
"M" Type Gearcase
"M" Type Gearcase
"M" Type Gearcase
Counter Rotation "M" Type Gearcase
Counter Rotation "M" Type Gearcase
PARTS SHIPPED WITH ENGINE “IN BOX”
P/N
Name of Part
Qty
215610
OPERATOR'S GUIDE - ENGLISH
1
434153
126870
306394
320570
398042
PROPELLER HARDWARE KIT
*BUSHING,THRUST
*PIN,COTTER
*SPACER,PROPELLER NUT
*NUT, PROPELLER
1
1
1
1
1
318572
318572
328064
328725
328737
329271
337586
346150
346786
347108
778711
CAP, TRANSOM SCREW
CAP
NUT, SHIFT & THROTTLE LEVER
SCREW, SHIFT COVER & THROTTLE CABLE
WASHER, SHIFT & THROTTLE LEVER
COVER, TRUNNION
NUT,STEERING CABLE WIPER
CLAMP, FUEL HOSE INLET (18.5mm)
CLAMP, OIL RETURN HOSE(15.7mm)
CLAMP, OIL INLET HOSE (13.8mm)
HOSE, OIL RETURN (15 ft.)
4
4
2
2
2
2
1
1
1
1
1
3
200 - 250 D.I. 90° V6
Model
Number
PROFILE DRAWING
39 5/8 in. (1006.47mm) - 20 in. (508mm) model
44 5/8 in. (1133.47mm) - 25 in. (635mm) model
49 5/8 in. (1260.47mm) - 30 in. (762mm) model
26 3/8 in. (668.02mm)
37 1/8 in. (942.34mm)
33 5/8 in. (853.4mm)
13 7/8 in. (350.01mm)
38 3/16 in. (967.74mm) - 20 in. (508mm) model
43 3/16 in. (1094.74mm) - 25 in. (635mm) model
48 3/16 in. (1221.74mm) - 30 in. (762mm) model
54°
38˚
38˚
75° TOTAL
21˚
All Evinrude® / Johnson® outboards are designed
to function within the minimum clearances outlined
in ABYC transom and motor well Standard S-12-83.
21 5/8 in. (548.64mm)
16 5/8 in. (421.64mm)16 5/8 in. (421.64mm)
ALL MEASURMENTS BASED ON:
TRANSOM ANGLE 14°
TRANSOM THICKNESS 2 3/4 in. (68.58mm) MAXIMUM
GRAPHICAL REPRESENTATION ONLY:
ALL DIMENSIONS ± 1/4 in. (6.35mm)
4
POWER TRIM & TILT:
TRIM RANGE 21°
TOTAL RANGE 75°
2005 LITERATURE - ALL MODELS
2 Stroke Models
3.5 HP
6 & 8 HP
9.9/15 HP
15 HP Commercial
25/30 HP Rope
25/30 HP Tiller Electric
25/30 HP Remote
25 HP Commercial
40 HP Rope
50 HP Remote
40 HP E-TEC Rope
40-50 HP ETEC Remote
60 HP E-TEC Commercial
75/90 HP E-TEC
55 HP Commercial 20 in.
55 HP Commercial 22.5 in.
115 HP Commercial
90 - 115 HP Carbureted
135 - 175 HP Carbureted
100 - 115 HP D.I.
135 - 175 HP D.I.
200 - 250 HP D.I.
200 - 250 HP E-TEC
French
Operator's
Guide
215587
215589
215597
215597
215593
215593
215595
215593
215599
215601
215638
215639
215568
215642
215603
215603
215605
215605
215605
215610
215610
215610
215645
215588
215590
215598
215598
215594
215594
215596
215594
215600
215602
215640
215641
215659
215643
215604
215604
215606
215606
215606
215611
215611
215611
215647
4 Stroke Models
Part Catalog
English
Service
Manual
French
Service
Manual
5006019
5006020
5006021
5006021
5006022
5006023
5006024
5006022
5006025
5006025
5006027
5006027
5006027
5006028
5006029
5006029
5006030
5006030
5006031
5006032
5006033
5006035
5006061
5005962
5005962
5005964
5005964
5005964
5005964
5005964
5005964
5005966
5005966
5005968
5005968
5005968
5005970
5005972
5005972
5005974
5005974
5005974
5005976
5005976
5005978
5006059
5005963
5005963
5005965
5005965
5005965
5005965
5005965
5005965
5005967
5005967
5005969
5005969
5005969
5005971
5005973
5005973
5005975
5005975
5005975
5005977
5005977
5005979
5006060
English
French
Operator's Operator's
Guide
Guide
Description
4/5/6 HP
9.9/15 HP Rope
9.9/15 HP Remote
25 HP Rope & Tiller Electric
25 HP Remote
30 HP Rope & Tiller Electric
30 HP Remote
40/50 HP
60/70 HP
90/115 HP
140 HP
200/225 HP
5035751
5035753
5035755
5035769
5035771
5035757
5035759
5035761
5035763
5035765
5035765
5035767
5035752
5035754
5035756
5035770
5035772
5035758
5035760
5035762
5035764
5035766
5035766
5035768
Part
Catalog
English
Service
Manual
French
Service
Manual
5006036
5006037
5006037
5006038
5006038
5006038
5006038
5006039
5006040
5006041
5006042
5006043
5005988
5005990
5005990
5005992
5005992
5005992
5005992
5005994
5005996
5005998
5005998
5006000
5005989
5005991
5005991
5005993
5005993
5005993
5005993
5005995
5005997
5005999
5005999
5006001
Literature Sets
Description
P/N
2005 Part Catalog Set - Paper
2005 Part Catalog Microfiche Set
Illustrated Parts & Accessory Catalog
2005 Genuine Parts Accessory Parts Dealer Catalog
2004 Part Catalog CD (PDF Set)
2005 Part Catalog CD (PDF Set)
2005 English Service Manual Set - 2 Stroke
2005 French Service Manual Set - 2 Stroke
2005 English Service Manual Set - 2 Stroke D.I. & E-TEC
2005 French Service Manual Set - 2 Stroke D.I. & E-TEC
2005 English Service Manual Set - 4 Stroke
2005 French Service Manual Set - 4 Stroke
5006044
5006045
5006046
778880
5006072
5006075
5005980
5005981
5005982
5005983
5005984
5005985
Shop Catalogs
Description
P/N
2004 Special Tools Catalog
1913-2005 Model Number Reference Guide
2005 Warranty Procedures & Flat Rate Guide - English
2005 Warranty Procedures & Flat Rate Guide - French
Predelivery & Installation Guide - All Models - English
Predelivery & Installation Guide - All Models - French
5
5005924
5006145
5006217
5006218
5006079
5006121
200 - 250 D.I. 90° V6
Description
English
Operator's
Guide
DECALS - “BLUE” MODELS
2
1
3
4
7
6
5
14
12
9
8
13
11
10
EPC3411
Ref
1
2
3
4
5
6
7
A
P/N
215238
215237
215241
215242
215555
215244
215243
Name of Part
"BOMBARDIER" - Front/Rear
"EVINRUDE" - Port/Stbd
STRIPE - Stbd
STRIPE - Port
"DIRECT INJECTION" Port/Stbd
"EVINRUDE" - Rear
"EVINRUDE" - Front
A
A
A
A
A
A
A
Qty
2
2
1
1
2
1
1
Ref
8
9
10
11
12
13
14
Included with "ENGINE COVER Assy"
6
P/N
215232
215230
215233
215234
215341
215342
215558
Name of Part
"200" - Front
"225" - Front
"200" - Rear
"225" - Rear
"250" - Front
"250" - Rear
"EVINRUDE EU2006"
Qty
1
1
1
1
1
1
1
DECALS - “WHITE” MODELS
2
1
3
4
5
7
200 - 250 D.I. 90° V6
16
6
8
9
11
10
13
12
14
EPC3412
Ref
P/N
1
215287
2
215275
3
215278
4
215277
5
215554
6
215280
7
215279
8
215281
A
Name of Part
"BOMBARDIER" - Front/Rear
"EVINRUDE" - Port/Stbd
STRIPE - Stbd
STRIPE - Port
"DIRECT INJECTION" Port/Stbd
"EVINRUDE" - Rear
"EVINRUDE" - Front
"200" - Front
15
A
A
A
A
A
A
A
Qty
2
2
1
1
2
1
1
1
Ref
9
10
11
12
13
14
15
16
Included with "ENGINE COVER Assy"
7
P/N
215283
215285
215282
215284
215286
351237
351222
215558
Name of Part
"225" - Front
"250" - Front
"200" - Rear
"225" - Rear
"250" - Rear
"SALTWATER EDITION" - Stbd
"SALTWATER EDITION" - Port
"EVINRUDE EU2006"
Qty
1
1
1
1
1
1
1
1
DECALS - FHL & FHX MODELS
1
2
3
4
7
6
5
EPC3624
Ref
1
2
3
4
A
P/N
215317
215320
215319
215556
Name of Part
"BOMBARDIER" - Front/Rear
"EVINRUDE" - Port
"EVINRUDE" - Stbd
"DIRECT INJECTION" Port/Stbd
A
A
A
A
Qty
2
1
1
2
Ref
5
6
7
Included with "ENGINE COVER Assy"
8
P/N
215322
215318
215558
Name of Part
"200 H.O." Front/Rear
"225 H.O." Front/Rear
"EVINRUDE EU2006"
Qty
2
2
1
DECAL SET - “BLUE” MODELS (ACCESSORY)
2
3
5
4
EPC3646
Ref
1
2
3
4
5
P/N
776290
215320
215319
215317
215556
776304
Name of Part
Qty
DECAL SET, Flag
1
*DECAL, Flag and logo - Port
1
*DECAL, Flag and logo - Stbd
1
*"BOMBARDIER", Front/Rear
2
"DIRECT INJECTION" Port/Stbd
2
*SQUEEGE, Application - Not Shown
1
9
200 - 250 D.I. 90° V6
1
DECAL SET - “WHITE” MODELS (ACCESSORY)
1
EPC 3647
R ef
1
P/N
776293
N am e of Part
D EC AL SET, Flag
Qty
1
Available as set only .
776304
*SQU EEGE, Application - N ot Show n
10
1
ENGINE COVER
1
7
5
2
9
6
10
ADHESIVE KIT
LOCATING
BRACKETS
3
4
2
6
EPC3413
Ref
1
1
1
P/N
285613
285625
285624
2
3
4
328744
344813
346780
Name of Part
ENGINE COVER Assy, "WHITE"
ENGINE COVER Assy, "BLUE"
ENGINE COVER Assy, "BLUE"
A
A
A
Qty
1
1
1
FHL, FHX Models only
A
*SCREW
*SEAL
*LATCH BRACKET, Front
4
1
1
Ref
5
6
7
8
9
10
P/N
437393
435716
349280
348872
349279
431929
Name of Part
*LATCH BRACKET, Rear
*HOOK Assy
*SOUND BLANKET, Port
*SOUND BLANKET, Stbd
*SOUND BLANKET, Front
ADHESIVE KIT, Locating brackets
IMPORTANT: When ordering "ENGINE COVER Assy" also order appropriate "HP" decals.
11
Qty
1
2
1
1
1
AR
200 - 250 D.I. 90° V6
28
LOWER ENGINE COVER
13
11
12
8
38 40
39
4
44
1
24
42
42
43
41
2
15
31
3
9
17 18 21
22
19
25
14
46
37
30
19
20
26
45
10
6
7
5 3
47
23
16
Trim/Tilt Switch
32
34
33
36
29
35
27
28
12
49
48
LOWER ENGINE COVER
EPC3058
P/N
5004979
5004997
307256
308532
309485
330234
330651
337784
339575
341240
342191
349434
349438
349649
435026
5004576
5004980
5004998
202893
307256
308532
309485
330234
337784
339575
341015
Name of Part
COVER, Lower Assy-Port - BLUE
COVER, Lower Assy-Port - WHITE
*FITTING, Lubrication
*BUSHING, Latch handle
*NUT, Screw, ball joint
*WASHER, Spring - latch handle
*BUMPER
*HOOK, Latch
*SCREW, Ball joint
*GROMMET, Trim and Tilt leads
*SCREW, Latch to handle
*FOAM BARRIER, Front - Port
*FOAM BARRIER, Center - Port
*FOAM BARRIER, Rear - Port
*LATCH HANDLE
*VALVE, Drain
COVER, Lower Assy-Stbd - BLUE
COVER, Lower Assy-Stbd - WHITE
*O-RING, Check valve
*FITTING, Lubrication
*BUSHING, Latch handle
*NUT, Screw, ball joint
*WASHER, Spring - latch handle
*HOOK, Latch
*SCREW, Ball joint
*SEAL,LOWER - Rear upper
Qty
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
Ref
P/N
Name of Part
25 341016 *SEAL,LOWER - Rear lower
26 342191 *SCREW, Latch to handle
27 349435 *FOAM BARRIER. Front - Stbd
28 349439 *FOAM BARRIER, Center - Stbd
29 349650 *FOAM BARRIER, Rear - Stbd
30 435026 *LATCH HANDLE
31 436048 *CHECK VALVE Assy
32 586074 *SWITCH, Trim and Tilt
33 514679 **TERMINAL, Pin
34 514686 **CONNECTOR, 3-pin
35 514682 **LOCK WEDGE
36 334656 *NUT, Switch
37 5004576 *VALVE, Drain
38 436726 PLUG, Overboard indicator
39 301967 O-RING, Overboard indicator
40 345586 GROMMET Assy
41 349759 CLAMP, 31.6mm
42 349729 CLAMP, 41.0mm
43 337574 SCREW, Lower cover, lower
44 325115 SCREW, Lower cover, upper
45 349556 WASHER, Mount
46 349557 MOUNT, Lower cover
47 308743 SCREW, Bracket, grommet
48 342290 GROMMET, Control cable entry
49 341099 BRACKET, Grommet to cover
Qty
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
2
2
2
4
4
2
1
1
200 - 250 D.I. 90° V6
Ref
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
16
17
18
19
20
21
22
23
24
13
ENGINE ELECTRICAL HARNESS ASSEMBLY
23,36,37
CAPACITOR ASSY
OIL PRESSURE SWITCH
TRIM AND TILT MOTOR
TO PDP
5,6,11,44
14,16,38,48
CAPACITOR COVER
42
PDP
38,39,48
SHIFT INTERRUPT SWITCH
TRIM AND TILT SWITCH
1,2,3,24
24,25,29,30
PDP
17
1,2,3,24
OIL INJECTOR
1,2,3,24
FUEL INJECTORS # 1,3,5
1,2,3,24
FUEL INJECTORS # 2,4,6
DIAGNOSTIC PLUG
COVER
FUSE
56
23,26,31,35
CRANKSHAFT
POSITION SENSOR
40,46,47
20
65
TEMP SWITCH
IGNITION COILS GROUND
12,43
IGNITION COILS
24,25,29,30
EMM GROUND
9
66
IGNITION COILS
FUEL INJECTOR GROUND
20
EMM
DIAGNOSTIC
40,63
24,25,29,30
41 in position 20
70 AMP
RELAY
START DELAY
RELAY CONNECTOR
45
65
START DELAY
RELAY
60
15,59,61
70 AMP RELAY
CONNECTOR
64
24,25,29,30
20
WATER TEMP SENSOR
52,53,54
50,51
55
EMM
49,57,58
DIODE
62
TRIM AND TILT
STARTER SOLENOID
SAC CIRCUIT
OIL TANK
FILTER MODULE
23,36,37
1,2,3,24
10
4
STARTER SOLENOID
START DELAY
CIRCUIT
10
23,26,31
TPS
STARTER SOLENOID
BAT +
18,19,21,22
13
STARTER SOLENOID
GROUND
TRIM SENDER
24,25,29,30
SYSTEM CHECK
23,28,34
TILT MOTOR
7,8,48
KEY SWITCH
24,27,32,33
1,2,3,24
WATER IN FUEL
SENSOR
1,2,3,24
TILT LIMIT
FUEL PUMP
1,2,3,24
50,51
AIR TEMP SENSOR
14
IGNITION COILS GROUND
ENGINE ELECTRICAL HARNESS ASSEMBLY
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
P/N
586727
127287
176295
514788
204053
327283
332067
3010484
3010485
510818
511829
512550
513356
204363
3010049
511866
3010050
513439
513773
514485
600138
514591
3010398
514679
514680
514681
514682
514683
514684
514685
514789
514686
514687
514790
Name of Part
ENGINE HARNESS Assy
*LOCK WEDGE, 2-socket
*CONNECTOR, 2-Socket
**SEAL, 2-Socket
*RING TERMINAL, Solenoid Bat +
*LOCK WASHER, Capacitor screw
*SCREW, Capacitor
*CONNECTOR, Trim motor
*TERMINAL
*RING TERMINAL, EMM Ground
*RING TERMINAL
*RING TERMINAL, Capacitor
*CONNECTOR, Temperature switch
*RING TERMINAL, Str solenoid grd
*CONNECTOR, TNT motor to PDP
*CONNECTOR, Start delay
*SECONDARY LOCK
*TERMINAL, Socket
*TERMINAL, Pin-TPS
*SEAL, Wire
*RING TERMINAL-Ground
*CONNECTOR, TPS
**SEAL, TPS connector
*TERMINAL, Pin
*TERMINAL, Socket
*LOCK WEDGE, 3-socket
*LOCK WEDGE, 3-pin
*LOCK WEDGE, 6-socket
*LOCK WEDGE, 6-pin
*CONNECTOR, 3 Socket
**SEAL
*CONNECTOR, 3 Pin
*CONNECTOR, 6-socket
**SEAL, 6-Socket
Qty
1
12
12
12
1
4
2
1
2
1
2
2
1
1
1
1
1
14
3
3
3
1
1
14
45
5
2
1
1
5
5
2
1
1
Ref
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
P/N
514688
514690
514696
514697
514823
514824
514856
514858
514889
581656
3010206
586397
3010593
3010594
3010023
513667
3010124
3010125
3010126
3010128
3010129
317893
514768
513664
513665
513166
586224
513167
583898
514740
Name of Part
*CONNECTOR, 6-pin
*PLUG, Vacant hole
*CONNECTOR, 2-pin
*LOCK WEDGE, 2-pin
*TERMINAL
*CONNECTOR, 4-socket
*TERMINAL
*PLUG, Vacant hole
*COVER, Capacitor
*TERMINAL, Socket
*CAPACITOR
*RELAY, 70 AMP
*CONNECTOR, CPS
*LOCK WEDGE, CPS
*SEAL, Terminal
*TERMINAL, Receptacle
*CONNECTOR, 2-Pin
*TERMINAL, Socket
*CONNECTOR, Relay
*TERMINAL, Receptacle
*TERMINAL, Receptacle
TIE STRAP
*FUSE, 20 AMP
*CONNECTOR, 2 Connector, EMM
*SEAL
*TERMINAL, Receptacle
*RELAY, Start delay
*TERMINAL, Receptacle
*DIODE KIT
*CONNECTOR - 24 pin
*TUBING, Convoluted
Qty
1
2
2
2
6
1
49
1
1
1
1
1
1
1
8
2
2
4
1
2
2
4
1
1
1
2
1
2
3
2
Cut to length from, P/N 3010592
65
*TUBING, Convoluted
Cut to length from, P/N 3010608
66
15
335200
SCREW, Ground leads to c/c
1
200 - 250 D.I. 90° V6
EPC3059
ELECTRICAL SYSTEM
20
26
29
100
109
16
1
108
28
6
2
27
12
17
40 41
11
43
4
24
39
5
22
10
32
21
25
7
23
38
3
105
100
19
68,69,70
75
65
94
76
48
47
46
95
88
82
49
96
98
81
50
96
45
72
59
71
61 62
101
85
93
87
86
89
80
67
44
106
107
33
91
84
83 77 79
78
66
35
91
92
97
90
64
60
55
73
74
67
53
68,69,70
54
102
104
51
99
63
71
61
62
30
36
92
100
31 32
42
92
91
18 15
34
37
14 13
8 9
33
103
57
102
58
52
56
16
ELECTRICAL SYSTEM
EPC3060
P/N
Name of Part
Qty
586653 FLYWHEEL Assy
1
1
326042 NUT, Flywheel
EMM, 200HP - Call Dealer Support Services 1
EMM, 225HP - Call Dealer Support Services 1
EMM, 250HP - Call Dealer Support Services 1
316245 *CLAMP, leads to case
1
1
328714 *SCREW, Clamp to EMM
330272 *FITTING, EMM water
2
1
204363 *TERMINAL, Ring - ground
317893 *TIE STRAP
3
320107 *TIE STRAP
1
513663 *CONNECTOR, 2 Socket
1
513665 *PLUG, Seal
1
513666 *TERMINAL, Blade
2
514158 *TERMINAL, Ring
1
5004456 *FUSIBLE LINK KIT, AUX BATTERY
1
4
338558 SPACER, Flanged, EMM mount
333710 SCREW, EMM
4
328703 WASHER, EMM
4
333040 ISOLATOR, EMM
4
1
347034 HOSE, Vapor separator to EMM
1
350136 HOSE, EMM to cover plate
1
5001347 DIAPHRAGM & HOSE Assy, Exhaust
339746 *HOSE, Diaphragm to EMM
1
1
350338 *HOSE, Exh pressure to diaphragm
346930 *CLAMP, 9.5mm
1
346931 *CLAMP, 14mm
1
1
586452 SENSOR Assy, Crank position
346466 BRACKET, CPS
1
328725 SCREW, CPS mount
1
329217 SCREW, CPS to bracket
1
1
586571 STATOR Assy
317893 *TIE STRAP
3
320107 TIE STRAP
8
514680 *TERMINAL, Socket
18
514690 *PLUG, Seal
2
3010861 *SLEEVE
1
3010885 *CONNECTOR, 12 Pin
1
3011034 **SEAL
1
3010959 *LOCKWEDGE, 12 Pin
1
3011030 *CONNECTOR, 8 Pin
1
3011033 **SEAL
1
3011031 *LOCKWEDGE, 8 Pin
1
306311 LOCK WASHER, Stator screw
6
6
343525 SCREW, Stator mounting
1
347236 BRACKET, Capacitor
1
332226 SCREW, Clamp to bracket
1
333710 SCREW, Capacitor mount bracket
328703 WASHER
1
333040 ISOLATOR
1
1
338558 SPACER, Flanged
1
514891 CLAMP, Capacitor
586754 POWER DISTRIBUTION PANEL
1
345004 *SEAL, Cover
1
3853299 *GASKET, Connector
1
1
586300 *COVER Assy
Ref
55
56
57
58
59
60
61
62
63
64
65
66
67
P/N
514766
345005
344233
586224
514766
328649
328701
328703
586749
514679
586745
514679
Name of Part
**FUSE, 10 AMP, spare
**FUSE, Puller
**SCREW
*RELAY Assy
*FUSE, 10 AMP
SCREW, Fuse & relay to bracket
LOCK WASHER, Coil
FLAT WASHER, Coil mounting
COIL Assy, Single
*TERMINAL, Pin
COIL Assy, Dual
*TERMINAL, Pin
**TUBING, Sleeve - Primary leads
Qty
2
1
2
4
7
5
8
8
2
2
2
4
Cut to length from P/N 3011044
68 514682 LOCKWEDGE
69 514686 CONNECTOR, 3 Pin
70 514789 *SEAL
71 331025 SCREW, Coil mounting
72 5004960 LEAD Assy, Spark plug
73 350056 RETAINER, High tension leads / injector
74 350055 RETAINER, High tension leads
75 318322 TIE STRAP
76 586546 MODULE, Filter
77 317893 *TIE STRAP
78 514679 *TERMINAL, Pin
79 514696 *CONNECTOR, 2 Pin
80 514697 *LOCKWEDGE, 2 Pin
81 510818 *TERMINAL, Ring
82 349993 BRACKET, Filter assy to c/c
83 324334 SCREW, Filter assy to bracket
84 586842 SOLENOID
85 306556 NUT, Small
86 328701 LOCK WASHER
87 335200 SCREW, Solenoid
88 338558 SPACER, Solenoid bracket
89 328703 WASHER, Solenoid bracket
90 328701 WASHER, Solenoid
91 321472 NUT, Large
92 331259 LOCK WASHER, Large
93 304454 LOCK WASHER, Small
94 333040 ISOLATOR, Solenoid bracket
95 376349 LEAD, Solenoid ground
96 514158 *TERMINAL, Ring
97 324334 SCREW, Solenoid bracket
98 346784 BRACKET, Solenoid
99 335200 SCREW, Auxiliary battery lead
100 320107 TIE STRAP
101 386721 LEAD, Solenoid to starter
102 303701 LOCK WASHER
103 332226 SCREW, Neg bat lead to PDP brkt
104 584348 BATTERY CABLE
105 330151 CLAMP, EMM hose & wires
106 303701 LOCKWASHER
107 332226 SCREW, Bracket to c/c
108 350936 BRACE, CPS
109 328725 SCREW, Brace to bracket
17
2
2
2
8
6
12
6
AR
1
1
2
1
1
1
1
2
1
2
1
2
2
2
2
3
3
2
1
1
2
2
1
1
AR
1
2
1
1
1
1
1
1
1
200 - 250 D.I. 90° V6
Ref
1
2
3
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
FUEL COMPONENTS
5
15
8
11
10
12
13
1
76
16
50
14
9
51
53
52
63
15
66
55
69
58 59
61
60
2
59
56
12 13
54
57
49
71
70
18
36
64
19
22
31 28 29
70
39
54
72
30
73
40
65
70
32
42
19
46
19A
20
43
44
47
38
44
36
70
37
46
24
19
20
61 62
25
17
45
21
67
41
27
33
68
67
35
26
67
18
45
47
FUEL COMPONENTS
EPC3061
P/N
5005196
5005197
5001911
348496
5001901
5004270
348107
349870
348224
349272
318941
349090
349080
349424
5001513
5004687
18 349511
19 348839
19A 5005459
20 346786
21 345714
22 345612
24 331683
25 439947
26
27
28
29
30
31
32
33
35
36
333040
338558
313022
328703
345707
345701
348939
345702
Name of Part
Qty
INJECTOR Assy, Port
3
INJECTOR Assy, Stbd
3
*SPRING, BUTTON O-RING Assy
6
**O-RING
1
1
**SPRING & BUTTON Assy
*CAP & Sleeve Assy
6
*O-RING
6
12
*SCREW, Injector to adaptor
*WASHER, Injector to adaptor
24
*SCREW, Injector to cyl head
12
12
*WASHER, Injector to cyl head
*SCREW
12
RETAINER, Fuel line to injector
6
1
SLEEVE, #1 Injector
LIFT PUMP Assy, Fuel
1
*HOSE Assy, Pump to filter - Not Shown
1
**HOSE, Pump to filter
**CLAMP, 17.0mm
2
**CONNECTOR Assy
*CLAMP, 15.7mm
2
1
*HOSE, Tee to pump
*HOSE, Upper c/c pulse
1
1
*HOSE, Lower c/c pulse
CONNECTOR & TUBE Assy, Filter
1
HOSE, Fuel in to tee 26 in. (66cm)
Cut to length from P/N 125115
HOSE, Oil outlet to tee
1
Cut to length from P/N 772571
ISOLATOR, Bracket mounting
3
3
SPACER, Fuel bracket
LOCKNUT
3
WASHER, Lift pump bracket
3
STUD
3
1
TEE, Fuel inlet
CONNECTOR, Fuel
1
FITTING, Pulse hoses to c/c
2
Ref
37
38
39
40
41
42
43
44
45
46
47
49
50
51
52
53
54
P/N
5001252
345169
336481
344609
502906
5001502
3850819
332026
313022
345756
333710
320107
5004986
344828
5005413
343585
Name of Part
FILTER HOUSING Assy, Fuel
BRACKET, Filter housing to c/c
*SCREW, Sensor retainer
*RETAINER, Sensor
*FILTER, Fuel
*WATER SENSOR Assy
**O-RING, Water sensor
SCREW, Filter housing to bracket
LOCKNUT
SPACER, Bracket lift pump to c/c
SCREW, Bracket lift pump to c/c
TIE STRAP
*MANIFOLD Assy., Fuel feed
**O-RING, Black
*MANIFOLD Assy., Fuel return
**O-RING, Brown
TUBING, Convoluted
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
5004429
510487
302325
328700
335328
329518
344848
324005
347034
333395
345529
346150
348838
318322
320107
350055
350056
314253
RESERVOIR & PUMP
RETAINING RING
SCREW, Vapor separator to block
WASHER, Vapor separator mounting
SPACER, Vapor separator
GROMMET, Vapor separator mtng
STUD, Vapor separator to block
RESTRICTOR, 0.020" in. vent hose
HOSE, Water in-separator
HOSE, Water out-separator
HOSE, Vapor sep- to intake, #4 vent
CLAMP, 18.5mm
CLAMP, 10.5mm
TIE STRAP
TIE STRAP
RETAINER, High tension leads
RETAINER, High tension leads / injector
CLAMP, Fuel rail
Qty
1
1
2
1
1
1
1
2
2
2
2
1
1
12
1
12
Cut to length from P/N 348472
19
1
1
2
4
2
3
1
1
1
1
1
3
1
AR
AR
6
12
1
200 - 250 D.I. 90° V6
Ref
1
2
5
6
7
8
9
10
11
12
13
14
15
16
17
OIL COMPONENTS
51
15
16
52
21
5
50
4
1
18
20
17
54
2
4
22
19
6
23
52
5
13
13
6
5
50
51
51
50
6
3
7
10
11
12
12
6
6
38
14
46
39
7
37
25
9
45
38
37
8
48
53
48
26
29
27 28
31
47
40
51
35
50
51
30
43
42
17
41
34
33
36
32
51
44
EPC3062
Ref
P/N
Name of Part
1
344636 BRACKET, Oil pump assy to c/c
2
328649 SCREW, Power distribution panel
3
348737 CLAMP, Oil hoses
4
348736 CLAMP, Oil hoses
5
328735 WASHER, Clamp screw
6
307999 NUT, Oil pump screw to bracket
7
331249 WASHER, Bracket grommet mount
8
329518 GROMMET, Bracket to c/c
9
335328 SPACER, Bracket grommet c/c
10
328700 WASHER, Bracket grommet mount
11
333710 SCREW, Bracket grommet mount
12
324334 SCREW, Injector to bracket
13
313022 NUT, Bracket to injector
14
346433 BRACKET, Oil pump to oil injector
15 5001222 OIL LIFT PUMP Assy
16
333675 SCREW, Pump to bracket
17
350266 HOSE, Pump to injector
18
HOSE, Oil to pump (6 in.) 152.4mm
Ref
P/N
Name of Part
30
345468 RETAINER, Injector fittings
31 5001234 SWITCH, Oil Pressure
32
127287 *LOCKWEDGE
33
176295 *CONNECTOR-2 Socket
34
514788 *SEAL
35
514680 *TERMINAL, Socket
36
346889 RETAINER, Switch
37
349898 SUPPORT, Hose
38
HOSE, Oil - blue translucent
Qty
1
4
1
2
4
6
6
3
3
3
3
2
2
1
1
4
1
Cut to length from P/N 344249
( IMPORTANT - See service manual for proper installation )
20
21
22
23
25
26
27
28
332911
5004958
349008
5004920
5000911
344828
5000912
HOSE, Oil pulse, upper
FILTER, Oil
CONNECTOR, Oil supply
OIL INJECTOR & MANIFOLD Assy
FITTING, Oil injector inlet
*O-RING, Inlet fitting
FITTING, Oil injector outlet
29
343585
*O-RING, Outlet fitting
l d d
5001110 CHECK VALVE
HOSE, Check valve to tee fitting
41
5001054 PRESSURE REGULATOR
1
1
Included with P/N 5004920
42
333407
HOSE, Injector to regulator
1
Included with P/N 5004920
43
HOSE, Regulator to connector
Cut to length from P/N 349105
44
45
46
47
48
50
51
52
53
54
1
1
1
1
1
2
1
Included with P/N 5004920
I
39
40
Cut to length from P/N 327228 (13 in.) 330mm
Cut to length from P/N 345448
HOSE, Oil to filter (16 in.) 406.4mm
Cut to length from P/N 345448
HOSE, Oil pulse, lwr (9.4 in.) 239mm
Cut to length from P/N 333341
19
Qty
2
1
1
1
1
2
1
8
2
ith P/N 5004920
20
348841
336269
345701
513817
348838
346785
346786
317893
317893
345356
CONNECTOR, Oil return
BRAIDED SLEEVE, Port & Stbd
FITTING, Tee
BRAIDED SLEEVE
CLAMP, 10.5mm
CLAMP, 14.5mm
CLAMP, 15.7mm
TIE STRAP
TIE STRAP
SCREW, Oil pump to bracket
1
2
1
1
2
5
7
2
6
2
OIL TANK (ACCESSORY)
1A
30
3
16
2
4
12
14 15
15
1
8
27
9
18
26
5A
16
17
10
31
23
19
24
29
28
7
13
22 25
6
21
5
20
Ref
1A
1
2
3
4
5A
5
6
7
8
9
10
12
13
14
15
16
P/N
176995
176712
127670
176217
123231
000862
175001
124292
124073
322654
176362
124485
175985
436145
436191
553166
126945
Name of Part
Qty
OIL TANK. Assy, 1.8 Gallon
A 1
*OIL TANK
1
*COVER, Oil tank
1
*CAP ASSEMBLY
1
1
**GASKET, Cap
*MOUNT KIT
1
**ROD ASSEMBLY, Cover to bracket 2
**MOUNTING BRACKET
1
**LAG SCREW
2
*CLAMP, Snap
1
*OIL PICKUP ASSEMBLY
1
4
**SCREW, Pickup Assy. to tank
**PRIMER BULB ASSEMBLY
1
***NIPPLE & VALVE Assy., Outlet
1
***NIPPLE & VALVE Assy., Inlet
1
2
***CLAMP, Band, Large
**CLAMP, Band, small
2
Ref
17
P/N
18
19
20
21
22
23
24
25
26
27
28
29
30
31
329661
322654
174377
126793
514680
176295
514788
127287
176724
125529
315391
320107
176362
Name of Part
Qty
**HOSE, 180 in. (4.6m)
1
Cut to Length from P/N 345448 - 1/4 in. I.D.
1
**HOLDER, Plug
**CLAMP, Snap
1
**FILTER ASSEMBLY, Oil
1
**SEAL, Pickup Assy. to tank
1
**TERMINAL, Pin
2
**CONNECTOR, 2-pin
1
1
***SEAL, 2-socket
**LOCK WEDGE, 2-socket
1
*OIL RETURN ASSEMBLY
1
**SCREW
5
*PLUG
1
*TIE STRAP
1
OIL TANK PICKUP KIT
1
HOSE, OIL RETURN
AR
Cut to Length from P/N 778711 - 5/16 in. I.D.
A Additional tanks available 3.0 Gallon P/N 176996, 10 Gallon Tank P/N 776580
21
200 - 250 D.I. 90° V6
EPC3374
INTAKE MANIFOLD
47
9
10
8
7
42
27
48
56
1
4 49
34
55
5
13
23
17
22
38
2
35
46
45
39 53
43
26
5
23
29
24
25
36
40
38
15
37
Qty
1
1
2
6
6
1
1
1
1
1
6
2
1
5004642
5004643
303261
346785
346786
348995
335075
332254
344565
349724
348994
332265
335200
332266
29
316355
THROTTLE BODY, Upper
THROTTLE BODY, Lower
*ROLL PIN
*CLAMP, 14.5mm
*CLAMP, 15.7mm
*HOSE, Shaft connection
*SPRING, Lower
*SPRING, Upper
*ADAPTER, Air silencer
*SCREW, Coupler upper to lower
*COUPLER, Upper to lower
SCREW, Reed box
SCREW, Throttle cam bracket
GASKET, Leaf plate
2
2
4
2
2
2
2
2
6
2
2
12
1
6
Included in POWERHEAD GASKET SET
NUT, Throttle body to manifold
21
Ref
30
31
P/N
324678
332319
Name of Part
O-RING, Roller
GASKET, Throttle body
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
341622
3010673
432639
341898
344783
324430
319126
335200
340840
329271
347338
5000727
437687
5004319
349064
332609
339083
343985
317624
306644
439767
339581
439922
310379
347106
328622
LINK, Shell
SENSOR, Air temperature
ROLLER, Cam follower
TRUNNION BLOCK
HOSE, Air silencer drain
SCREW, Block to manifold
SCREW, Manifold, short
SCREW, Bracket
SEAL, Knob to air silencer
COVER, Trunnion
SCREW, Throttle cam
BRACKET, Air silencer
LEVER Assy, Port
LEVER Assy, Starboard
*SCREW
*WASHER
*BALL JOINT
POINTER, Timing
SCREW, Throttle body to manifold
SCREW, Throttle sensor
AIR SILENCER & SEAL
*SEAL, Air silencer to throttle body
KNOB Assy, Cover to throttle body
SCREW, Timing pointer
BRACKET, Throttle cam
GASKET, Manifold upper to c/c
Qty
1
3
Included in POWERHEAD GASKET SET
Included in POWERHEAD GASKET SET
14
15
17
18
19
20
21
22
23
24
25
26
27
28
54
23
17
Name of Part
INTAKE MANIFOLD Assy, Upper
INTAKE MANIFOLD Assy, Lower
*FITTING
*STUD
*FITTING, Recirc to intake manifold
FITTING, Upper mfld to vap sep
THROTTLE CAM
SENSOR, Throttle position
*CAP, Throttle position
WASHER, Throttle cam
REED BOX Assy
SCREW, Trunnion cover
GASKET, Lower intake manifold
33
20
18
19
3
52
50
31
41
12
EPC3063
Ref
P/N
1
5000886
2
5000887
3
325659
4
314616
5
345705
6
349181
7
347254
8
5001770
9
346040
10 127386
11 5000323
12 328725
13 331532
48
47
14
6
28
32
30
57
11
46
44
51
Included in POWERHEAD GASKET SET
6
22
1
1
1
1
1
2
18
2
2
2
1
2
1
1
2
2
1
1
6
2
1
6
2
1
1
1
CRANKSHAFT & PISTONS
27
4
2
3
6
21
6
10
11
7
9
12
16
13
24
1
5
17
26
20
25
8
2
17
22
14
15
24
EPC3064
Ref
P/N
Name of Part
1
387041 RETAINER & NEEDLE SET
2
344020 SCREW, Crankcase head
3
5001115 HEAD Assy, Upper
4
339620 *SEAL, Upper
Qty
2
16
1
1
Included in POWERHEAD GASKET SET
5
6
326764
326741
7
8
9
10
11
12
307480
434771
326047
326748
390641
337087
13
14
15
336988
332590
332585
WRIST PIN
O-RING, Bearing housing
6
4
Included in POWERHEAD GASKET SET
KEY, Flywheel
CRANKSHAFT Assy
*RING, Retaining, bearing
*PLATE, Lower bearing
*BEARING, Ball
*O-RING, Sleeve
1
1
1
1
1
1
Included in POWERHEAD GASKET SET
*SLEEVE, Crankshaft
SCREW, Lower bearing retainer
*SEAL
1
4
4
Ref
16
17
18
19
20
21
22
22
23
22
22
23
24
25
26
P/N
326749
348495
5000643
346044
396041
320499
5005243
5005244
5005046
5005247
5005248
5004935
326765
434792
332942
Name of Part
SEAL RING
BEARING, Wrist pin
ROD Assy, Connecting
*SCREW, Rod cap
RETAINER SET
SPLIT SLEEVE, Center bearing
PISTON & RING Assy, Port - Standard
PISTON & RING Assy, Stbd - Standard
*RING SET, Standard
PISTON & RING Assy, Port - OS 0.020in.
PISTON & RING Assy, Stbd - OS 0.020in.
*RING SET, Oversize - 0.020in.
*RETAINING RING
CRANKCASE HEAD Assy, Lower
*SEAL
27
316487 RETAINER, Throttle sensor lead
Qty
9
6
6
2
6
2
3
3
6
3
3
6
12
1
1
Included in POWERHEAD GASKET SET
23
1
200 - 250 D.I. 90° V6
23
19
18
CYLINDER & CRANKCASE
115
109 105
111 112 108
102
101
99
100
103
114
113
101
99
107
101
101
58
97
115
57
59
104 24
106
110
93
47
45
94
60
101
61
91
117
96
64
100
116
32
25
89
78
120
46 98
62
90
23
63
48
6
95
27
9
7
18
12
13 14
15
25
11
22
26
5
1
3
50
17
16
35
11
29 30 28
21
31
15
20
74
73
76
75
119
22
4
33
33 42
70
68
66
2
71
121
65
69
72
43
38
POWERHEAD
GASKET
SET
55
36
36
67
86
85
39
80
41
24
81
56
54
36
40
43
34
83
87
79
118
41
19 82
88
44
92
8
34
77
116
84
37
53
51
49
56
10
52
117
52
CYLINDER & CRANKCASE
Name of Part
Qty
200 HP CYL & CRANKCASE Assy
1
225/250 HP CYL & CRANKCASE Assy 1
2
*PIN, Dowel bearing
2
*STUD, Crankcase to adapter
2
*PIN, Taper
*STUD, Shift & throttle levers
3
6
*SCREW, Cylinder to crankcase
2
*STUD, Cylinder to crankcase
*WASHER, Stud c/c
2
*WASHER, Stud, shift & throttle levers
3
1
*FITTING, Drain, Upper Main
*FITTING Drain, Lower Main
1
*CHECK VALVE, Recirculation
6
6
*CHECK VALVE Assy
1
**O-RING, Large
**O-RING, Small
1
*WATER DAM
6
*FITTING, Oil pump pulse
2
2
*FITTING, Fuel pump pulse
*NUT, Stud c/c
2
*GREASE FITTING, Shift lever
1
*CHECK VALVE, Recirculation
6
1
*TEE, Lower Bearing vent
*NIPPLE, Oil inlet
6
*PLUG, Water Pressure
1
2
STUD, Water pressure relief valve
2
GASKET, Cylinder head
40
SCREW, Cylinder head
6
SPARK PLUG Champion QC12PEP
TEMPERATURE SWITCH, Starboard
1
*TERMINAL, Pin
1
*CONNECTOR
1
1
*COVER, Temperature switch
TEMPERATURE SENSOR, Port
1
BUSHING, Shift arm
2
COTTER PIN
2
RETAINER, Temp switch connector
1
BUSHING, Throttle levers
4
PIN, Shift rod lever screw
1
LOCKNUT, Throttle levers
2
1
BRACKET, Shift assist
1
BUMPER, Screw, throttle stop
WASHER, Shift & throttle lever
2
SHIFT ARM
1
NUT, Throttle arm & shift lever
2
LINK, Throttle levers
1
1
COVER, Water plenum
1
GASKET, Water plenum cover
CYLINDER HEAD, Port, 200
1
CYLINDER HEAD, Port, 225, 250
1
CYLINDER HEAD, Stbd, 200
1
CYLINDER HEAD, Stbd, 225, 250
1
LEVER, Shift rod
1
12
SCREW, Cylinder to crankcase
SCREW, Lever shift rod
1
BUSHING, Shift lever
2
WASHER, Screw, shift lever
1
COTTER PIN, Shift lever
1
LOCKNUT, Shift arm
1
WASHER, Shift lever
2
2
ISOLATOR, Wtr pressure relief mount
2
LOCK NUT, Wtr pressure relief mount
2
SPACER, Flanged
2
COVER, Thermostat
O-RING, Thermostat cover
2
2
THERMOSTAT Assy
Ref
P/N
Name of Part
63 339299 SEAL, Thermostat to cyl head
64 345171 SPRING, Thermostat
65 331737 LINK, Shift lever
66 5001497 THROTTLE LEVER, Upper
67 328737 WASHER, Link
68 318660 CAP, Throttle stop, upper
69 328702 WASHER, Shift lever to link
70 330266 WASHER, Shift arm
71 328702 WASHER, Link to shift arm
72 330266 WASHER, Throttle levers
73 346912 LINK, Throttle
74 325569 TEE, Recirculation
75 345364 HOSE, Check valve to tee
76
HOSE, Tee to check valve
Qty
2
2
1
1
2
1
1
1
1
2
1
4
4
Cut to length from, P/N 332219
77
HOSE, Mfld to tee, 1.5 in. (38mm)
Cut to length from, P/N 332219
78
HOSE, #2 Check valve to #1 intake, 17 in. (432mm)
Cut to length from, P/N 332219
79
80
81
82
83
84
85
86
87
88
89
90
5005094
586437
514679
514696
514697
334169
513811
331404
431908
333749
348478
THROTTLE LEVER, Lower
SWITCH & CABLE
*TERMINAL
*CONNECTOR, 2-pin
*LOCK WEDGE, 2-pin
RETAINER
BRACKET, Slider
PIN
SHIFT LEVER & SHAFT
SPRING
CHECK VALVE, Main bearing
HOSE, Lwr brg, 1.5 in. (38mm)
1
1
2
1
1
1
1
1
1
1
1
1
Cut to length from, P/N 327228
91
HOSE, Check valve to upper brg
hsg, 21.5 in. (546mm)
2
Cut to length from, P/N 344249
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
25
328064
335687
513816
511411
345702
328703
335200
5001495
347248
347247
346152
124341
314728
352322
328649
347238
347239
347240
347241
347242
347243
352328
347245
348820
900402
317893
320107
787131
350368
335200
329743
NUT, Link to throttle lever
2
SCREW, Plate to c/c
3
BRAIDED SLEEVE
1
LOOP CLAMP, Harness wires
1
FITTING, Elbow
1
WASHER
2
1
SCREW, Clamp
VALVE, Pressure relief - Not Shown
1
*HOSE, Head to valve
2
*HOSE, Valve to head
2
*CLAMP, 25.6mm
8
*SCREW, Cover
2
2
*O-RING, Housing cover
*SCREW, Bracket cover
New 2
2
*SCREW, Plunger
*PLUNGER
1
*HOUSING
1
*PLATE, Housing
1
1
*COVER, Housing
*BRACKET, Mount
1
1
*SUPPORT, Diaphragm
*DIAPHRAGM
New 1
*SEAL,BLOW-OFF
1
*SPRING
1
*NUT,LOCK
4
TIE STRAP
AR
TIE STRAP
AR
POWERHEAD GASKET SET
1
CLAMP, Oil hose
1
SCREW, Ground leads to c/c
1
2
STUD, Lower cover mount
200 - 250 D.I. 90° V6
EPC3065
Ref
P/N
5004930
5001488
1
304178
2
314616
3
331095
4
338653
5
914024
6
348843
7
330265
8
320744
9
321598
10 348471
11 436194
12 436385
13 324660
14 340052
15 346237
16 345702
17 345702
18 332291
19 319253
20 5000477
21 345207
22 344821
23 332135
24 344402
25 346007
26 345943
27 5001866
28 585038
29 511469
30 513357
31 329562
32 3010674
33 308532
34 305650
35 512741
36 308532
37 327590
38 315077
39 513134
40 318660
41 328737
42 433481
43 328064
44 331224
45 347318
46 344472
47 5004931
47 5001486
48 5004932
48 5001487
49 335191
50 324334
51 328695
52 312708
53 302290
54 330145
55 315077
56 202026
57 333040
58 313022
59 338558
60 344771
61 301917
62 5001036
ELECTRIC STARTER
3
5
2
4
7
6
1
7
9
8
EPC3066
Ref
1
2
3
4
5
P/N
586731
433850
5000369
328740
302290
Name of Part
STARTER MOTOR ASSEMBLY
*BRUSH & SPRING SET
*KIT, Drive & shaft
NUT, Ground
LOCK WASHER, Ground wires
Qty
1
1
1
1
1
Ref
6
7
8
9
26
P/N
331644
309543
552940
330143
Name of Part
SCREW, Starter, mounting
LOCK WASHER, Support bracket
SCREW, Support bracket
BOLT, Double end
Qty
2
4
2
1
EPC3072
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
P/N
5005115
435340
337494
435341
435342
336746
435343
337495
337517
337530
337496
435345
337497
439937
321163
914053
3010063
514823
Name of Part
HYDRAULIC Assy
*VALVE, Manual release & seal
*SCREW, Motor to manifold
*RESERVOIR & CAP Assy
**CAP & O-RING Assy
*SCREW, Reservoir to manifold
*VALVE BODY Assy
*SCREW, Valve body, long
*SCREW, Valve body, short
*PLUG & SCREEN
*THRUST PAD
*TRIM ROD END CAP & SEAL Assy
*FILTER Assy
*MOTOR & O-RING Assy
**O-RING
**DRIVE, Pump
**SEAL, Wire
*TERMINAL
Qty
1
1
4
1
1
3
1
1
2
1
2
2
1
1
1
1
2
2
Ref
P/N
Name of Part
18 324385 *WASHER
19 435261 *CLAMP & SCREW Assy
20 914069 *RETAINING RING
21 390006 *CAP Assy
22 436389 *TRIM ROD
23 436390 *ROD & EYE
24 435264 *PISTON Assy
25 324390 *NUT
26 513816 SLEEVE, Trim mtr/sending unit leads
27 335479 BUSHING, Upper & lower mount
28 336534 RETAINING RING
29 513817 SLEEVE, Motor leads
30 3010049 CONNECTOR, Motor
31 3010050 LOCK, Connector
32 335480 PIN, Tilt cylinder
33 335463 ROD, Lower mount
34 585229 BRUSH & SEAL KIT, Trim motor
35 434519 O-RING & SEAL KIT
27
Qty
1
1
1
1
2
1
1
1
1
4
4
1
1
1
1
1
1
1
200 - 250 D.I. 90° V6
POWER TRIM/TILT HYDRAULIC ASSEMBLY
EXHAUST HOUSING
39
69
31
65
73
72
43
40
19
62 63 61
65
38
50
38
15
66
34
68
52
67
58
64
38
16
35
32
48
53
58
17
45
74
30
37
54
58
41
38
25 14
22 20
49
33
46
44
19
51
29
8
56
11
10
12
59
13
59
7
9
23
18
55
57
47
21
24
67
42
28
3
26
4
27
6
55
28
2
1
EXHAUST HOUSING
EPC3414
7
8
9
10
11
12
13
14
15
P/N
Name of Part
910736 SCREW, Plate & deflector
25 in. & 30 in. Models
301250 WASHER, Spray deflector
25 in. & 30 in. Models
345776 SPRAY DEFLECTOR
25 in. & 30 in. Models
911201 WASHER, Spray plate
25 in. & 30 in. Models
910741 SCREW, Spray plate
25 in. & 30 in. Models
124341 SCREW, Cover, short
301250 WASHER, Screw, mount cover
312978 SCREW, Plate to adapter
338741 COVER, Mount bracket lower
341013 SCREW, Cover
333565 COVER, Water plate
302290 LOCK WASHER, Plate to adapter
308688 LOCK WASHER, Cylinder to adapter
5004215 EXHAUST HOUSING
15
435479 EXHAUST HOUSING
2
3
4
6
1
6
2
Ref
P/N
Name of Part
30 5001496 ADAPTER, Exhaust housing
31 314616 *STUD, Adapter
32 339717 *GROMMET, Shift rod
33 321164 *PLUG, Starboard, front
34 321164 *PLUG, Port, rear
35 345702 *NIPPLE, Vap sep to adapter
37 5001298 *NIPPLE, Exhaust back pressure
38 346151 CLAMP, 21mm, Adpt hoses
39 330930 SCREW, Upper mount
40 306422 NUT, Crankcase to adapter
41 329743 STUD, Cover mount
42 341010 SCREW, Inner housing to adapter
43 330929 PLATE, Upper mount
44 306503 SCREW, Adapter to crankcase
45 332128 SCREW, Exhaust housing to c/c
46 306470 LOCK WASHER
47 334113 GASKET, Inner exh hsg to water plate
48 333434 SEAL, Cover to adapter
49 911042 SCREW, Adapter to cylinder, long
50 330931 SCREW, Upper mount
51 306422 NUT, Powerhead to adapter
52 328742 NUT, Adapter to outer housing
53 341009 SCREW, Adapter to outer housing
54 341011 SCREW, Adapter to housing, outer
55 320936 SEAL, Exhaust housing
56 347251 WATER PLATE
57 341197 HOUSING, Exhaust lower inner
2
57
3
4
1
2
2
1
2
1
1
58
59
61
62
63
64
65
66
67
68
338664 HOUSING, Exhaust lower inner
25 in. & 30 in. Models
329241 WASHER
302290 LOCK WASHER, Cover
345586 GROMMET Assy
436726 PLUG, Overboard indicator
301967 O-RING, Overboard indicator
352335 CLAMP, Grommet to adapter 33.1mm New
349729 CLAMP, Grommet to adapter 41.0mm
341010 SCREW, Adapter to inner housing
302290 LOCK WASHER
351535 GASKET, Adapter to powerhead
New
69
72
73
74
432017 RUBBER MOUNT Assy
347233 HOSE, Adapter to c/c Port
347234 HOSE, Adapter to c/c Stbd
TUBING, Convoluted
Qty
2
2
1
2
2
2
8
4
2
8
1
4
6
1
20 in. Models
1
25 in. Models
15
435130 EXHAUST HOUSING
1
30 in. Models
16
17
18
316040 *STUD, Exhaust housing
308688 WASHER, Exhaust housing
434629 RUBBER MOUNT, Lower
18
19
20
21
22
23
24
25
26
27
434632 RUBBER MOUNT, Lower
25 in. & 30 in. Models
301250 WASHER, Crankcase mounting
309484 SCREW, Cylinder to adapter, short
320961 SEAL, Gearcase to inner housing
349557 MOUNT, Engine cover
333165 SCREW, Cover, long
334118 SEAL, Exhaust housing, front
349556 WASHER, Mount
338597 EXHAUST HOUSING, Inner, upper
346897 WATER TUBE
27
346898 WATER TUBE
20 in. Models
20 in. Models
20 in. Models
346899 WATER TUBE
28
29
305145 GROMMET, Water tube
343809 GASKET, Plate to adapter
1
30 in. Models
1
1
1
5
2
1
1
1
1
2
3
6
1
Included in POWERHEAD GASKET SET
1
25 in. Models
27
Qty
1
1
1
1
1
1
1
4
2
1
2
3
1
2
6
2
1
1
2
2
2
1
2
2
2
1
1
Cut to length from, P/N 3010591
29
1
1
1
200 - 250 D.I. 90° V6
Ref
1
MIDSECTION
27
63
36
21
10
47
64
83
78
16
24
25
77
84
40
80
81
82
71
79
58
42
52
23
38
41
20
12
73
48
43
1
4
5
6
3
29
65
72 46
61
10
18
71
37
28
45
67
51
2
74 39
22
44
11
26
66
5
69 62
32
50
9
11 76
70 34
35
75
7
30
53 55
4
54
56
8
59
13
33
68
19
15
49
57 53 55
60 59
14
31
30
17
MIDSECTION
EPC3415
P/N
434691
Name of Part
SWIVEL BRACKET
1
434724
SWIVEL BRACKET
Qty
1
20 in. Models
1
25 in. Models
1
438084
SWIVEL BRACKET
1
30 in. Models
2
3
4
5
6
7
8
9
10
11
12
13
313607
320962
335686
337579
910992
336819
327696
336210
335200
335200
335200
340006
*FITTING, Lubrication
*BUSHING
*SEAL
*BUSHING, Swivel bracket
*THRUST WASHER, Tilt tube
*BUSHING, Lower pivot shaft
KEEPER, Pivot shaft
SPRING, Trail lock to bracket
SCREW, Ground lead
SCREW, Retainer
SCREW, Bracket, tilt limit
MOUNT BRACKET
13
338744
MOUNT BRACKET
3
1
2
2
2
1
1
1
2
2
1
1
20 in. Models
1
25 in. & 30 in. Models
14
15
320746
912233
NUT, Mount bracket
RETAINER, Pivot shaft seal
Ref
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
P/N
335485
912345
514696
336525
584262
335554
336506
336209
435007
336171
324816
337593
337591
514697
313623
307238
320248
335487
318572
328744
327053
59
318573
59
336676
59
331578
59
321577
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
318272
335200
336853
514682
336505
513787
335487
317894
318273
335949
336172
337580
586405
514679
334241
342191
335814
586408
513871
511527
511528
320689
342386
514679
913927
1
1
25 in. & 30 in. Models
16
17
313169
911312
LOCK WASHER, Mount bolt
SEAL, Steering tube
18
19
20
21
22
23
24
336230
334936
320866
514686
335474
335475
439471
SPRING, Detent, tilt lock
SCREW, Mount
THRUST WASHER, Pivot shaft
CONNECTOR, Sending unit, 3-pin
COVER, Stern bracket, Stbd
Opt.
COVER, Stern bracket, Port
Opt.
STEERING ARM Assy
24
437698
2
1
25 in. & 30 in. Models
1
4
1
1
1
1
1
FSL Model
STEERING ARM Assy
1
25 in. Models
24
437699
STEERING ARM Assy
1
30 in. Models
24
434164
STEERING ARM Assy
1
FPL, FHL Models
25
123692
CONNECTOR, Speedo hose
1
20 in. Models
26
27
28
29
30
31
32
33
34
35
36
37
38
335481
337586
335486
512937
335701
319886
337592
433580
328702
336467
513817
335470
336529
SCREW, Tilt lever to bracket
WIPER, Tilt tube
BUSHING, Tilt lever
SLEEVE, Tilt limit lead
BUSHING, Trail arm
SCREW, Transom screw retainer
COLLAR, Tilt limit, top
ANODE, Stern bracket
WASHER, Clip
SUPPORT, Trail lock
SLEEVE, Sending unit leads
ARM, Trail lock
RETAINING RING, Rod
1
1
1
1
2
4
1
1
1
1
1
1
2
31
Name of Part
LEVER, Tilt lock
SCREW, Upper mount
CONNECTOR, 2-pin
ROD, Trim limiter
LEAD Assy, Ground
NUT, Tilt tube
STERN BRACKET, Starboard
BALL, Detent, tilt lock
TILT TUBE Assy
BRACKET, Tilt limit switch
SCREW, Anode
COLLAR, Tilt limit, tilt tube
CAM, Tilt limit switch
WEDGE, 2-pin
NUT, Stern bracket screw
WASHER, Mounting screws
WASHER, Mounting screws
SCREW, Trail arm to bracket
CAP, Mounting screws
SCREW, Sending unit
SCREW, Bracket to transom, 3 in.
(76mm)
SCREW, Bracket to transom 3½ in.
(82mm)
SCREW, Bracket to transom, 4 3/4 in.
(121mm), standard
SCREW, Bracket to transom, 5 in.
(127mm)
SCREW, Bracket to transom, 6 in.
(152mm)
PLATE, Mounting screws
SCREW, Swivel bracket
CLIP, Support
WEDGE, 3-pin
STERN BRACKET, Port
RETAINER, Limit switch leads
SCREW, Thrust roller, swivel bracket
CAP, Tilt tube
RETAINER, Mounting screws
THRUST ROLLER
RETAINER, Trail arm
SCREW, Cover to stern bracket Opt.
SWITCH Assy., Tilt limit
*TERMINAL, Pin
GUIDE, Ball detent, tilt lock
SCREW, Retainer to bracket
RETAINER, Trail lock spring
SENDING UNIT Assy
*TERMINAL, Ring
*RETAINER
*SPRING
*NUT
*ARM
*TERMINAL, Pin
*TERMINAL, Ring
Qty
1
2
1
1
1
1
1
1
1
1
2
1
1
1
4
2
4
2
4
2
4
4
4
4
4
2
2
2
1
1
1
2
1
2
2
1
4
1
2
1
1
2
1
1
1
1
1
1
3
1
200 - 250 D.I. 90° V6
Ref
1
STEERING LINK KIT (ACCESSORY)
EPC3016
1
Ref
2
1
2
3
3
1
32
P/N
175125
315077
175110
319453
Name of Part
STEERING LINK KIT
*LOCKNUT
*ROD Assy
*WASHER
Qty
1
2
1
2
DUAL STEERING CONNECTOR KIT (ACCESSORY)
EPC3017
1
2
3
4
5
6
7
8
9
10
11
P/N
175322
123077
126296
123204
126299
315077
319453
328694
126617
319316
319253
337586
Name of Part
DUAL CABLE STEERING KIT
*SCREW, Cable to connector
*BRACKET, Steering tube
*NUT, Steering tube
*CONNECTOR, Cables to rod
*LOCKNUT
*WASHER
*SCREW, Bracket
*STEERING TUBE
*WASHER, Steering tube
*LUBE FITTING, 45°
*WIPER NUT
Qty
1
2
1
2
1
4
2
4
1
2
2
1
1
4
3
2
5
9
7
8
9
3
10
11
200 - 250 D.I. 90° V6
Ref
6
33
GEARCASE - FHL & FHX MODELS (“L” TYPE GEARCASE)
93
92
12
13
84
89
11
87
77
63
14
94
74
85
54
27
88
51
1
60
7
43
83
59
64
79
8
65
81
69
66 10 67
78
6
5
70
71
9
80
82
3
2
38
39
69
61
75
62A
4
49
47
62
50
46
26
49
55
52
25
50
72
73
40,41
68
37
35
57
45
76
86
95
58
56
18
21
48
20 15
29
44
23
33
34
30
40,42
17
32
31
36
24
19
22
16
53
28
34
90
91
GEARCASE - FHL & FHX MODELS (“L” TYPE GEARCASE)
Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
51
51
A
P/N
5005553
5004912
387817
324852
332584
336535
305749
350039
307161
341219
436745
439476
329922
329923
317624
389455
331880
389039
915954
911962
334163
322938
322941
328825
160084
350271
5004765
314728
382408
333957
5004257
908158
431708
382407
436752
334950
305123
349001
916070
345998
5004218
5004938
336561
327656
328743
387656
337774
313448
324369
318544
311598
323362
323361
314745
Name of Part
Qty
GEARCASE Assy, Complete - Blue
1
*GEARCASE & BEARING Assy
1
**BEARING, Pinion
1
**RETAINING SCREW
1
***SEAL, Pinion brg screw
A 1
**FITTING, Pitot tube
1
**CAP, Pitot tube fitting
1
**SCREEN, Water inlet
1
**LOCK WASHER, Anode
1
**SCREW, Anode
1
**ANODE, Gearcase
1
1
*BEARING HSG Assy, Drive shaft
**SEAL, Upper
A 1
**SEAL, Lower
A 1
*SCREW, Housing to gearcase
4
*BEARING HSG Assy, Fwd gear
1
1
**PIN, Housing
**BEARING, Fwd gear
1
*DETENT, Shifter
1
*SPRING, Detent
1
*CRADLE, Shifter
1
*LEVER, Shift
1
*SHAFT, Shift
1
*PIN, Shift lever
1
*BALL, Detent
1
*SCREW, Retainer tab
2
*PROPELLER SHAFT
1
*O-RING, Driveshaft bearing hsg A 1
*THRUST BEARING, Reverse gear
1
*TAB, Retainer
2
*BEARING HSG Assy, Propshaft
1
**SCREW, Anode
2
**ANODE, Bearing housing
1
**NEEDLE BEARING Assy, Front
1
**NEEDLE BEARING Assy, Rear
1
**SEAL, Prop shaft
A 2
**O-RING, Propeller shaft housing A 1
**WEDGE, Propshaft hsg to GC
1
1
**SCREW, Wedge
**WASHER, Wedge screw
1
*GEAR SET, Fwd, Rev, Pinion
1
**GEARSET, Pinion, & forward gear
1
**GEAR, Reverse
1
*THRUST WASHER, Driveshaft
1
*WASHER, Tab screw
2
*THRUST BEARING, Driveshaft
1
1
*SHIFTER, Clutch dog
*PIN, Clutch dog
1
*SPRING, Clutch dog pin
1
*SCREW, Fill & drain
A 2
**SEAL, Fill & drain screw
1
*SHIM, 0.003 in. (0,07mm)
AR
*SHIM, 0.004 in. (0,10mm)
AR
AR
*SHIM, 0.005 in. (0,12mm)
Ref
52
53
54
55
56
57
58
59
60
61
62A
62
63
63
64
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
P/N
327669
314731
321008
389042
5006241
318372
302325
352165
328702
345905
350038
314730
329864
329865
5000614
5000623
338504
311538
330263
313715
330266
330265
331998
331999
336284
5001595
338484
338486
306643
331353
5001593
331107
302035
338485
435959
349354
302325
331188
338893
314008
320943
435526
338551
Name of Part
Qty
*THRUST WASHER, Forward gear
1
*THRUST WASHER, Reverse gear
1
1
*GROMMET, Exh hsg to shift rod
*THRUST BRG, Fwd gear
1
*COVER & SEAL Assy, Shift rod
New 1
**O-RING, Shift rod
1
A
*SCREW, Shift rod cover
6
*GASKET, Shift rod cover
1
New A
*WASHER, Shift rod cover screw
6
*DRIVESHAFT, Lower
1
*WASHER, Pinion nut
New 1
*NUT, Pinion to driveshaft
1
SHIFT ROD - 20in. Model
1
SHIFT ROD - 25in. Model
1
DRIVESHAFT, Upper - 20in. Model
1
DRIVESHAFT, Upper - 25in. Model
1
*RETAINER, Driveshaft
1
*ROLL PIN, Driveshaft
1
SCREW, Mounting, 3/8 in. X 3.50 in.
1
SCREW, Trim tab cover
1
WASHER, Mounting screw, 3/8 in.
5
WASHER, Mounting screw, 7/16 in.
1
SCREW, Mounting, 7/16 in. X 3.50 in.
1
SCREW, Mounting, 3/8 in. X 1.75 in.
4
1
COVER, Trim tab opening
WATER PUMP REPAIR KIT
1
*GASKET, Impeller plate
1
A
*CUP, Impeller-(Stainless )
1
*SCREW, Cover to impeller hsg
2
*SEAL, Impeller housing plate
1
*IMPELLER Assy
1
1
*KEY, Impeller
*O-RING, Impeller to plate
1
*PLATE, Impeller hsg-(Stainless)
1
*IMPELLER HOUSING
1
*SEAL, Pump to exh hsg - 20in. Model
1
*SCREW, Impeller housing
4
*O-RING, Cup to housing
1
*COVER, Impeller housing
1
*GROMMET, Water tube to cover
1
*GROMMET, Pump to exh hsg
1
CHROME CUP & PLATE KIT
Opt. 1
*CUP, Impeller-(Chrome)
1
Not shown
338552
91
92
93
94
95
Contents of GEARCASE SEAL KIT
35
*PLATE, Impeller hsg-(Chrome)
Not shown
5000411 GEARCASE SEAL KIT
338636 SLEEVE, Water pump - 25in. Model
338601 GROMMET, Sleeve - 25in. Model
321122 SPACER, Shift rod cvr. - 25in. Model
126669 RING, Propeller seal
Opt.
(4-blade Renegade)
1
1
1
1
1
1
200 - 250 D.I. 90° V6
EPC3069
GEARCASE - FPL, FSL, FPX & FPZ MODELS (“M” TYPE GEARCASE)
82
WATER PUMP
REPAIR
KIT
97
58
73
99
103
83
59
93
85
95
19
72
57
46
18
53
91
102
61
17
55
1
10
94
45
44
92
34
7
8
56
84
81
77
71
74
63
87
89
9
75
60
3
68
67 69
51
80
2
12
62
76
47
42
13
81
52
86
88
90
96
15
5
6
78
11 4
79
52
51
43
49
48
25
31
65
54
14 28 29
64
38
32
50
24
20
35
27
16
23
36
39
37
26
21
22
40
41
OPTIONAL WATER
SCREEN KIT
HIGH PERFORMANCE
70
WATER
SCREEN KIT
HIGH FLOW
OPTIONAL WATER
SCREEN KIT
ULTRA HIGH FLOW
70A
33 30
66
36
101
43
GEARCASE
SEAL
KIT
100
CHROME
CUP & PLATE
KIT
GEARCASE - FPL, FSL, FPX & FPZ MODELS (“M” TYPE GEARCASE)
A
Qty
1
1
1
1
1
1
1
1
1
1
A
1
1
1
1
Opt. 1
1
1
1
1
6
1
A
4
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
A
1
1
1
2
A
1
A
1
2
1
1
1
1
1
1
1
1
1
2
A
2
AR
AR
AR
1
New 1
1
A
1
1
A
1
A
1
6
1
Contents of GEARCASE SEAL KIT
37
Ref
P/N
Name of Part
63 311538 *ROLL PIN, Driveshaft
64 328743 *WASHER, Tab screw
65 347377 *DETENT, Shifter
66 5005063 *WATER SCREEN KIT, High flow
67 337061 **SCREW, Water intake screens
68 350264 **SCREEN, Wtr intake-high flow, Port
69 350265 **SCREEN, Wtr intake-high flow, Stbd
70 5005124 WATER SCREEN KIT, High Perf.
337061 *SCREW, Water intake screens
348479 *SCREEN, Wtr intake-high perf, Port
348480 *SCREEN, Wtr intake-high perf, Stbd
70A 5006337 WATER SCREEN KIT, Ultra High Flow
337061 *SCREW, Water intake screens
350946 *SCREEN, Wtr intake-Port
350945 *SCREEN, Wtr intake-Stbd.
71 5000614 DRIVESHAFT Assy, Upper
Qty
1
2
1
1
2
1
1
Opt. 1
2
NS
1
NS
1
NS
Opt. 1
2
NS
1
NS
1
NS
1
20 in. Models
71
5000623 DRIVESHAFT Assy, Upper
1
25 in. Models
71
5000628 DRIVESHAFT Assy, Upper
1
30 in. Models
72
347300 SHIFT ROD
1
20 in. Models
72
347301 SHIFT ROD
1
25 in. Models
72
347391 SHIFT ROD
1
30 in. Models
73
321122 SPACER, Shift rod cover
1
25 in. & 30 in. Models
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
331409
338742
313715
330263
330265
331998
331999
330266
5001595
320943
338486
306643
331353
5001593
331107
302035
338485
314008
435959
302325
331188
338893
338484
338601
SEAL, Trim tab
TRIM TAB
SCREW, Trim tab
SCREW, Mounting, 3/8 in. X 3.50 in.
WASHER, Mounting screw, 7/16 in.
SCREW, Mounting, 7/16 in. X 3.50 in.
SCREW, Mounting, 3/8 in. X 1.75 in.
WASHER, Mounting screw, 3/8 in.
WATER PUMP REPAIR KIT,
*GROMMET, Pump to exh housing
*CUP, Impeller-(Stainless )
*SCREW, Cover to impeller hsg
*SEAL, Impeller housing plate
*IMPELLER Assy
*KEY, Impeller
*O-RING, Impeller to plate
*PLATE, Impeller hsg-(Stainless)
*GROMMET, Water tube to cover
*IMPELLER HOUSING
*SCREW, Impeller housing
*O-RING, Cup to housing
*COVER, Impeller housing
*GASKET, Impeller plate
A
*GROMMET, Sleeve to exh hsg
99
338636 *SLEEVE, Pump cover extension
1
1
1
1
1
1
4
5
1
1
1
2
1
1
1
1
1
1
1
4
1
1
1
1
25 in. & 30 in. Models
1
25 in. Models
99
338667 *SLEEVE, Pump cover extension
1
30 in. Models
100
435526 CHROME CUP & PLATE KIT
338551 *CUP, Impeller-(Chrome)
Opt.
1
1
Not shown
338552 *PLATE, Impeller hsg-(Chrome)
1
Not shown
101 5000411 GEARCASE SEAL KIT
102 339346 EXTENSION, Shift rod spacer
1
1
30 in. Models
103
349354 SEAL, Impeller hsg to exh hsg
20 in. Models
1
200 - 250 D.I. 90° V6
EPC3416
Ref
P/N
Name of Part
5005548 GEARCASE Assy, Complete, BLUE
Less Driveshaft & Shift Shaft
5005549 GEARCASE Assy, Complete, WHITE
Less Driveshaft & Shift Shaft
1 5001589 *GEARCASE & BEARING Assy
2
387817 **BEARING, Pinion
3
324852 **SCREW, Pinion bearing
4
332584 ***SEAL, Pinion brg screw
5
305749 **CAP, Pitot tube fitting
6
336535 **NIPPLE, Pitot tube
7
341220 **SCREW, Pitot seal
8
437330 **WASHER & SEAL Assy, Pitot
9
341219 **SCREW, Anode
10 436745 **ANODE, Gearcase
11 307161 **LOCK WASHER, Anode
12 346462 *RING, Propeller seal (3-blade)
12 350626 RING, Propeller seal (4-blade Renegade)
13 345998 *WASHER, Wedge screw
14 349001 *WEDGE, Propshaft hsg to GC
15 916070 *SCREW, Wedge
16 160084 *BALL, Detent
17 328702 *WASHER, Shift rod cover screw
18 314728 *O-RING, Driveshaft bearing hsg
19 317624 *SCREW, Housing to gearcase
20 5001601 *BEARING HSG Assy, Fwd Gear
21 389039 ** BEARING, Fwd Gear
22 331880 **PIN, Housing
23 911962 *SPRING, Detent
24 334163 *CRADLE, Shifter
25 322938 *LEVER, Shift
26 348483 *SHAFT, Shift
27 317274 *PIN, Shift lever
28 350271 *SCREW, Retainer tab
29 5004765 *PROPELLER SHAFT
30 389042 *THRUST BEARING, Reverse gear
31 389042 *THRUST BEARING, Fwd gear
32 333957 *TAB, Retainer
33 349193 *THRUST WASHER, Reverse gear
34 352165 *GASKET, Shift rod cover
New
35 5001587 *BEARING HSG Assy, Propshaft
36 382407 **NEEDLE BEARING Assy, Front
37 436752 **NEEDLE BEARING Assy, Rear
38 334950 **SEAL, Propshaft
39 326849 ** O-RING, Propshaft housing
40 431708 **ANODE, Bearing housing
41 908158 **SCREW, Anode
42 314730 *NUT, Pinion to driveshaft
43 5001582 *GEAR SET, Fwd, Rev, Pinion
44 387656 *THRUST BEARING, Driveshaft
45 327656 *THRUST WASHER, Driveshaft
46 321008 *GROMMET, Exh hsg to shift rod
47 350038 *WASHER, Pinion nut
48 337774 *SHIFTER, Clutch dog
49 313448 *PIN, Clutch dog
50 324369 *SPRING, Clutch dog pin
51 318544 *SCREW, Fill & drain
52 311598 **SEAL, Fill & drain screw
53 323362 *SHIM, 0.003 in. (0.07mm)
53 323361 *SHIM, 0.004 in. (0.10mm)
53 314745 *SHIM, 0.005 in. (0.12mm)
54 327669 *THRUST WASHER, Forward gear
55 5006241 *COVER & SEAL Assy, Shift rod
56 318372 **O-RING, Shift rod
57 439476 *BEARING HSG Assy, Driveshaft
58 329922 **SEAL, Upper
59 329923 **SEAL, Lower
60 347371 *DRIVESHAFT, Lower
61 302325 *SCREW, Shift rod cover
62 338504 *RETAINER, Driveshaft
GEARCASE - FCX & FCZ MODELS (“M” TYPE GEARCASE)
17
14
15
105
101
78
103
95
94
13
27
102
48
96
106
57 59
69
66
33
67
87
104
110
34
10
11
79
80
93
6
98
81
100
85
5
86
4
3
61
99
92
89
58
9
8
82
7
83
86
97
108
107
74
76
75
65
64
84
53
55
50
91
51
56
52
51
49
12
47
46
88
87
65
64
62
63
68
38
54
24
31
56
37 72 71
45
70
32
35
42
111
109
21
30
23
26
36
60
39
16
44 43
29
25
19
28
40
41
22
18
20
90
OPTIONAL WATER
SCREEN KIT
HIGH PERFORMANCE
77
WATER
SCREEN KIT
HIGH FLOW
OPTIONAL WATER
SCREEN KIT
ULTRA HIGH FLOW
77A
73
38
GEARCASE - FCX & FCZ MODELS (“M” TYPE GEARCASE)
A
Name of Part
GEARCASE Assy, Complete, White
*GEARCASE & BEARING Assy
**BEARING, Pinion
**SCREW, Pinion bearing
***SEAL, Pinion brg screw
**SCREW, Anode
**ANODE
**LOCKWASHER, Anode
*NIPPLE, Pitot tube
*CAP, Pitot tube fitting
*SCREW, Pitot seal
A
*WASHER & SEAL Assy, Pitot tube
*RING, Propeller seal (3 blade)
*BEARING HSG Assy, Driveshaft
**SEAL, Upper
A
**SEAL, Lower
A
*THRUST WASHER, Propshaft
*SCREW, Housing to gearcase
*BEARING HSG Assy, Rev Gear
**BEARING, Rev gear
**PIN, Housing
*DETENT, Shift
*SPRING, Detent
*CRADLE, Shift
*LEVER, Shift
*SHAFT, Shift
*PIN, Shift lever
*O-RING, Driveshaft bearing hsg
A
*PROPELLER SHAFT
*THRUST BEARING, Propshaft
*THRUST BEARING, Reverse gear
*CLUTCH SHAFT Assy
**KIT, Clutch Shaft Retainer
*THRUST WASHER, Driveshaft
*GASKET, Shift rod cover
New A
*BEARING HSG Assy, Propshaft
**NEEDLE BEARING Assy, Front
**NEEDLE BEARING Assy, Rear
**SEAL, Propshaft
A
**O-RING, Propshaft shaft hsg
A
**ANODE, Bearing housing
**SCREW, Anode
*SCREW, Wedge
*WEDGE, Propshaft hsg to GC
*WASHER, Wedge screw
*THRUST WASHER, Reverse gear
*NUT, Pinion to driveshaft
*WASHER, Pinion nut
*SHIM, 0.003 in. (0,07mm)
*SHIM, 0.004 in. (0,10mm)
*SHIM, 0.005 in. (0,12mm)
*GEAR SET Assy
**SHIM, 0.003 in. (0,07mm)
**SHIM, 0.004 in. (0,10mm)
**SHIM, 0.005 in. (0,12mm)
**THRUST BEARING, Fwd gear
**BEARING, Fwd gear
**SET SCREW, Thrust flange
**HOUSING, Fwd gear
**THRUST FLANGE, Fwd gear
**GEAR SET, Fwd, Rev, Pinion
*COVER & SEAL ASSY, Shift rod New
**O-RING, Shift rod
A
*SCREW, Shift rod cover
*BALL, Detent
*DRIVESHAFT, Lower
*PIN, Clutch dog
*SPRING, Clutch dog pin
Contents of GEARCASE SEAL KIT
Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
AR
AR
AR
1
AR
AR
AR
2
1
4
1
1
1
1
1
6
1
1
1
1
Ref
P/N
Name of Part
64 318544 *SCREW, Fill & drain
65 311598 **SEAL, Fill & drain screw
66 321122 *SPACER, Shift rod cover
67 387656 *THRUST BEARING, Driveshaft
68 337774 *SHIFTER, Clutch dog
69 328702 *WASHER, Shift rod cover screw
70 333957 *TAB, Retainer
71 328743 *WASHER, Tab screw
72 350271 *SCREW, Retainer tab
73 5005063 *WATER SCREEN KIT, High flow
74 337061 **SCREW, Water intake screens
75 350264 **SCREEN, Wtr intake-high flow, Port
76 350265 **SCREEN, Wtr intake-high flow, Stbd
77 5005124 WATER SCREEN KIT, High Perf.
337061 *SCREW, Water intake screens
348479 *SCREEN, Wtr intake-high perf, Port
348480 *SCREEN, Wtr intake-high perf, Stbd
77A 5006337 WATER SCREEN KIT, Ultra High Flow
337061 *SCREW, Water intake screens
350946 *SCREEN, Wtr intake-Port
350945 *SCREEN, Wtr intake-Stbd.
78 347301 SHIFT ROD
Qty
2
1
1
1
1
6
2
2
2
1
2
1
1
Opt. 1
2
NS
1
NS
1
NS
Opt. 1
2
NS
1
NS
1
NS
1
A
25 in. Models
78
347391 SHIFT ROD
1
30 in. Models
79
5000623 DRIVESHAFT Assy, Upper
1
25 in. Models
79
5000628 DRIVESHAFT Assy, Upper
1
30 in. Models
80 311538 *ROLL PIN, Driveshaft
81 338504 *RETAINER, Driveshaft
82 330265 WASHER, Mounting screw, 7/16 in.
83 331998 SCREW, Mounting, 7/16 in. X 3.50 in.
84 331999 SCREW, Mounting, 3/8 in. X 1.75 in.
85 330263 SCREW, Mounting, 3/8 in. X 3.50 in.
86 330266 WASHER, Mounting screw, 3/8 in.
87 313715 SCREW, Trim tab
88 338743 TRIM TAB
89 331409 SEAL, Trim tab
90 5001595 WATER PUMP REPAIR KIT
91 338484 *GASKET, Impeller plate
A
92 338485 *PLATE, Impeller hsg-(Stainless)
93 338486 *CUP, Impeller-(Stainless)
94 306643 *SCREW, Cover to impeller hsg
95 320943 *GROMMET, Pump to exh hsg
96 314008 *GROMMET, Water tube to cover
97 331353 *SEAL, Impeller housing plate
98 5001593 *IMPELLER Assy
99 331107 *KEY, Impeller
100 302035 *O-RING, Impeller to plate
101 338893 *COVER, Impeller housing
102 302325 *SCREW, Impeller housing
103 338601 *GROMMET, Sleeve to exh hsg
104 435959 *IMPELLER HOUSING
105 338636 *SLEEVE, Pump cover extension
1
1
1
1
4
1
5
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
4
1
1
1
25 in. Models
105
338667 *SLEEVE, Pump cover extension
1
30 in. Models
106
107
108
331188
321008
435526
338551
*O-RING, Cup to housing
GROMMET, Exh hsg to shift rod
CHROME, CUP & PLATE KIT
*CUP, Impeller-(Chrome)
Opt.
1
1
1
1
Not shown
338552 *PLATE, Impeller hsg-(Chrome)
1
Not shown
109 5000411 GEARCASE SEAL KIT
110 339346 *EXTENSION, Shift rod spacer
1
1
30 in. Models
111
39
350228 RETAINER, Ring
1
200 - 250 D.I. 90° V6
EPC3071
Ref
P/N
5005550
1 5001589
2
387817
3
324852
4
332584
5
341219
6
436745
7
307161
8
336535
9
305749
10 341220
11 437330
12 346462
13 439476
14 329922
15 329923
16 313447
17 317624
18 5001602
19 389039
20 331880
21 347378
22 911962
23 334163
24 322938
25 348484
26 328825
27 314728
28 5001578
29 382408
30 389042
31 5000249
32 5005096
33 327656
34 352165
35 5001588
36 431926
37 436752
38 334950
39 326849
40 431708
41 908158
42 916070
43 349001
44 345998
45 327669
46 314730
47 350038
48 323362
48 323361
48 314745
49 5001586
50 338717
50 338718
50 338719
51 385043
52 389039
53 338716
54 333885
55 337796
56 5001585
57 5006241
58 318372
59 302325
60 160084
61 347371
62 313448
63 324369
PROPELLERS & HARDWARE (ALUMINUM) (ACCESSORY)
EPC4001
Propellers listed for common reference.
Propellers may not be applicable with all models in every application.
Blades
3
Material or
Design
Prop Size
Std.
15 1/2 x 13
15 1/2 x 15
15 x 17
14 1/2 x 19
14 1/4 x 21
14 1/4 x 23
EPC4001
Right Hand
Converging Propeller
Propeller Hub
Propeller
Ring
Hub Sleeve
177132
177133
177134
177135
177136
177137
387157
332394
313926
Ventilation Ring - ("M" Type G/C Only) uses P/N 346462
Converging
Ring
(See Parts and Accessories Bulletin 2000-01 (P) for additional
information on the use of Ventilation (weed) Rings.)
Nut
Spacer
Aluminum
Propeller
Cotter Pin
Propeller
Hub
Prop Hardware
Propeller Hardware Kit with Thrust Washer
434153
126870
*Thrust washer
175266
**Propeller Nut Kit
398042
**Nut
306394
**Cotter Pin
**Spacer
320570
Material - Brass
Splines - 15
O.D. - 1 7/8 in.
Shaft diameter at spline - 0.890 in.
40
Propeller
Hub
Sleeve
Thrust
Washer
PROPELLERS & HARDWARE (STAINLESS STEEL 3 BLADE) (ACCESSORY)
EPC4002
Propellers listed for common reference.
Propellers may not be applicable with all models in every application.
Design
Prop Size
SST
15 1/2 x 14
15 x 15
15 x 16
14 3/4 x 17
14 3/4 x 19
14 3/4 x 21
14 1/4 x 23
RAKER
14 1/2 x 18
14 1/2 x 20
14 1/2 x 22
14 1/2 x 24
14 1/2 x 26
14 1/2 x 28
14 1/2 x 30
VIPER
14 3/4 x 17
14 3/4 x 19
14 3/4 x 21
14 1/4 x 23
3
Cupping
Right Hand
Propeller
Single
390831
174926
389925
176615
176617
176619
N/A
Double
394752
394753
394754
394755
394756
177009
177010
398503
398504
N/A
N/A
N/A
Single
176626
176627
176628
174816
176629
176630
176902
N/A
Ventilation Ring - ("M" Type G/C Only) uses P/N 346462
Nut
(See Parts and Accessories Bulletin 2000-01 (P) for additional
information on the use of Ventilation (weed) Rings.)
Left Hand Propeller Propeller
Propeller
Hub
Hub Sleeve
N/A
174927
N/A
176616
176618
176620
N/A
N/A
175401
313926
Spacer
Cotter Pin
Propeller
Hub
Prop Hardware
Propeller Hardware Kit with Thrust Washer
434153
126870
*Thrust washer
175266
**Propeller Nut Kit
398042
**Nut
306394
**Cotter Pin
**Spacer
320570
Material - Brass
Splines - 15
O.D. - 1 7/8 in.
Shaft diameter at spline - 0.890 in.
41
Propeller
Hub
Sleeve
Thrust
Washer
200 - 250 D.I. 90° V6
Blades
EPC4002
PROPELLERS & HARDWARE (STAINLESS STEEL 4 BLADE) (ACCESSORY)
EPC4003
Propellers listed for common reference.
Propellers may not be applicable with all models in every application.
Design
Blades
Cyclone
Prop Size
14 1/2 x 17
14 1/4 x 19
14 1/8 x 21
14 1/8 x 23
Right Hand Left Hand
Propeller Propeller
177189
177191
177193
176999
177190
177192
177194
177000
EPC4003
Propeller
Propeller
Weed ring
Hub
Hub Sleeve
175401
N/A
313926
4
Renegade
Bass
13 1/2 x 23
13 1/2 x 25
13 1/2 x 27
176058
175738
177126
Cotter
Pin
431730
126669
&
350626
"O" & "L" Type G/C uses P/N 126669
"M" Type G/C uses P/N 350626
Spacer
(See Parts and Accessories Bulletin 2000-01 (P) for additional
information on the use of Ventilation (weed) Rings.)
Nut
Propeller
Hub
Prop Hardware
Propeller
Hub
Sleeve
Thrust
Washer
Thrust washer - CYCLONE PROPS
126870
Thrust washer - RENEGADE BASS PROPS
126869
Nut
398042
Cotter Pin
306394
Spacer
320570
Spacer reference information
Material - Brass
Splines - 15
O.D. - 1 7/8 in.
Shaft diameter at spline - 0.890 in.
42
PROPELLERS & HARDWARE (HIGH PERFORMANCE) (ACCESSORY)
EPC4004
Blades
3
Design
Prop Size
SRX
14 1/2 x 27
Right Hand
Propeller
Left Hand Propeller
Propeller
Hub
N/A
391863
175401
Propeller Hub Sleeve
313926
Thrust
Washer
Propeller
Hub
Sleeve
Propeller
Hub
Cotter
Pin
Prop Hardware
43
Spacer
Nut
200 - 250 D.I. 90° V6
Propeller Hardware Kit with Thrust Bushing
434153
126870
*Thrust bushing
175266
**Propeller Nut Kit
398042
**Nut
306394
**Cotter Pin
**Spacer
320570
Material - Brass
Splines - 15
O.D. - 1 7/8 in.
Shaft diamter at spline - 0.890 in.
44
45
200 - 250 D.I. 90° V6
2005
Parts Catalog
*5006035*