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Service Bulletin Model 1994 – 96 ACCORD Applicable To Ohio production only (VIN begins with 1HG) File Under Bulletin No. 96-050 BRAKES Issue Date JUNE 30, 1998 Brake Fluid Leak From the ABS Modulator (Supersedes 96-050, dated October 27, 1997) SYMPTOM REPAIR PROCEDURE Brake fluid is dripping from the left front corner of the car, and the ABS modulator is wet. The ABS light may also be on, with a Code 1 stored. 1. Relieve the pressure in the ABS (page 19-128). MODULATOR UNIT PROBABLE CAUSE The plugs in the ABS modulator assembly are not properly tightened. (Refer to Service Bulletin 94-029, Brake Fluid Leak, for leakage from the accumulator.) TUBE CORRECTIVE ACTION Remove, reinstall, and torque the plugs in the ABS modulator assembly. NOTE: Use the 1996 Accord Service Manual for reference when performing this procedure. REQUIRED MATERIALS Brake Assembly Fluid: P/N 08798-9019, H/C 5775598 MAINTENANCE BLEEDER WARRANTY CLAIM INFORMATION 2. Remove the modulator assembly from the car (page 19-130). In warranty: The normal warranty applies. Operation number: 413305 Flat rate time: 0.9 hour Failed part: P/N 57110-SV1-A04 H/C4549770 Defect code: 060 Contention code: B01 Template ID: 96-050A Skill level: Repair Technician 3. Remove the mounting bracket from the modulator assembly. 4. Remove the reservoir (page 19-133). Do not damage the O-rings. Out of warranty: Any repair performed after warranty expiration may be eligible for goodwill consideration by the District Service Manager or your Zone Office. You must request consideration, and get a decision, before starting work. 1998 American Honda Motor Co., Inc. – All Rights Reserved Skill Level R REPAIR ATB 18348-19648 (9806) 1 of 2 CUSTOMER INFORMATION: The information in this bulletin is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely maintain your vehicle. These procedures should not be attempted by “do-it-yourselfers,” and you should not assume this bulletin applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Honda automobile dealer. 5. Locate the six plugs that need to be removed. Remove these plugs. 8. Clean the bottom of the modulator assembly with brake cleaner. This will remove any remaining brake fluid that may have wicked-up into the threads of the bottom plugs and may later be mistaken for a leak. DO NOT remove these four plugs. Clean with brake cleaner. LARGE PLUGS (DO NOT loosen or tighten.) BOTTOM OF ABS MODULATOR Remove these two plugs. 9. Reinstall the mounting bracket and the reservoir. 10. Fill the reservoir with clean brake fluid. 6. Place the modulator in a soft-jawed vise, or have an assistant hold the modulator. 7. Remove the six plugs, one at a time. Coat the threads with brake assembly fluid (see REQUIRED MATERIALS), then reinstall the plug. Torque the plug to 17.5 N.m (151 in-lb). 2 of 2 11. Install the modulator in the car (page 19-131). 12. Bleed the ABS (page 19-128). 13. Bleed the brake system (page 19-6). 14. Clear any codes in the ABS control unit by removing the ABS B2 fuse from the under-hood ABS fuse box for three seconds. 96-050