Download Service Bulletin - DriveAccord.net

Transcript
Service Bulletin
Model
1994 – 96
ACCORD
Applicable
To
Ohio production only
(VIN begins with 1HG)
File Under
Bulletin No.
96-050
BRAKES
Issue Date
JUNE 30, 1998
Brake Fluid Leak From the ABS Modulator
(Supersedes 96-050, dated October 27, 1997)
SYMPTOM
REPAIR PROCEDURE
Brake fluid is dripping from the left front corner of the car,
and the ABS modulator is wet. The ABS light may also
be on, with a Code 1 stored.
1. Relieve the pressure in the ABS (page 19-128).
MODULATOR
UNIT
PROBABLE CAUSE
The plugs in the ABS modulator assembly are not
properly tightened. (Refer to Service Bulletin 94-029,
Brake Fluid Leak, for leakage from the accumulator.)
TUBE
CORRECTIVE ACTION
Remove, reinstall, and torque the plugs in the ABS
modulator assembly.
NOTE: Use the 1996 Accord Service Manual for
reference when performing this procedure.
REQUIRED MATERIALS
Brake Assembly Fluid:
P/N 08798-9019, H/C 5775598
MAINTENANCE BLEEDER
WARRANTY CLAIM INFORMATION
2. Remove the modulator assembly from the car
(page 19-130).
In warranty: The normal warranty applies.
Operation number: 413305
Flat rate time:
0.9 hour
Failed part:
P/N 57110-SV1-A04
H/C4549770
Defect code:
060
Contention code:
B01
Template ID:
96-050A
Skill level:
Repair Technician
3. Remove the mounting bracket from the modulator
assembly.
4. Remove the reservoir (page 19-133). Do not
damage the O-rings.
Out of warranty: Any repair performed after warranty
expiration may be eligible for goodwill consideration by
the District Service Manager or your Zone Office. You
must request consideration, and get a decision, before
starting work.
1998 American Honda Motor Co., Inc. – All Rights Reserved
Skill Level
R
REPAIR
ATB 18348-19648 (9806)
1 of 2
CUSTOMER INFORMATION: The information in this bulletin is intended for use only by skilled technicians who have the proper tools,
equipment, and training to correctly and safely maintain your vehicle. These procedures should not be attempted by “do-it-yourselfers,” and you
should not assume this bulletin applies to your vehicle, or that your vehicle has the condition described. To determine whether this information
applies, contact an authorized Honda automobile dealer.
5. Locate the six plugs that need to be removed.
Remove these plugs.
8. Clean the bottom of the modulator assembly with
brake cleaner. This will remove any remaining
brake fluid that may have wicked-up into the
threads of the bottom plugs and may later be
mistaken for a leak.
DO NOT remove
these four plugs.
Clean with
brake cleaner.
LARGE PLUGS
(DO NOT loosen or tighten.)
BOTTOM OF ABS MODULATOR
Remove these
two plugs.
9. Reinstall the mounting bracket and the reservoir.
10. Fill the reservoir with clean brake fluid.
6. Place the modulator in a soft-jawed vise, or have an
assistant hold the modulator.
7. Remove the six plugs, one at a time. Coat the
threads with brake assembly fluid (see REQUIRED
MATERIALS), then reinstall the plug. Torque the
plug to 17.5 N.m (151 in-lb).
2 of 2
11.
Install the modulator in the car (page 19-131).
12.
Bleed the ABS (page 19-128).
13.
Bleed the brake system (page 19-6).
14.
Clear any codes in the ABS control unit by removing
the ABS B2 fuse from the under-hood ABS fuse box
for three seconds.
96-050