Download SERVICE MANUAL

MANUAL NO. 4851
MODEL SP-1100B
DOUBLE DRUM
VIBRATORY ROLLER
(R 183)
single and double drum vibratory rollers
SERVICE MANUAL
INDEX
REX SERVICE MANUAL 4
(R 388)
REX MODEL SP-1100B DUAL VIBRATORY'RpLLEt
DESCRIPTION
PAGE NO.
POWER UNIT OPTION, MOUNTING, AIR CLEANER, MUFFLER,
POWER STEERING PUMP WITH BELTS AND SHEAVES
FRAMES, GUARDS, ENGINE HOUSING, HYDRAULIC AND FUEL
TANKS, ELECTRIC CONTROL CONSOLE, OPERATORS SEAT
9 THRU
OPERATORS CONTROLS, FORWARD, REVERSE, VIBRATION
OVERRIDE, POWER STEERING
12 THRU 14
WIRING DIAGRAM-POWER UNIT, MAGNETIC PICKUPS,
SPEEDOMETER, AMPLITUDE, HYDROTRANSMISSION VALVE
15 THRU 17
POWER STEERING HYDRAULIC SYSTEM
25 THRU 28A
VIBRATOR HYDRAULIC SYSTEM
30 THRU 35
PROPULSION HYDRAULIC SYSTEM
36 THRU 37
GEAR CASE ASSEMBLY - ROLL DRIVE
41, 42
HYDRAULIC MOTOR-TRACTION DRIVE
43, 44
BRAKE SYSTEM
50 THRU 53
VIBRATORY ROLL ASSEMBLY
54 THRU 56
WATER TANK, PUMP, STRAINER PIPING AND HOSES,
SPRAY BARS AND GAUGES
58 THRU 60
CABLE ROUTING
61 THRU 65
INSTRUCTION PLATES AND WARNING DECALS
66, 67
LOCATION OF INSTRUCTION PLATES AND WARNING DECALS
67.1, 67.15
485-1
(Now 8/80)
construction machinery
Always Give Serial Number of Machine
JOHN DEERE POWER UNIT OPTION, MOUNTING, AIR CLEANER, MUFFLER
POWER STEERING PUMP WITH BELTS & SHEAVES
Item
No.
Part
Number
102-30724-1
2
102-10523-1
3
102-10415-1
398-20000-37
4
.298-104-93
5102-30779-1
6102-30780-1
7102-30683-1
8298-116-93
9298.115-93
10298-5617-68
11298-5719-68
12298-9000-86
13102-7949-1
-
14
15
102-30774-1
{102-10511-1
16102-3675-1
17102-30781-1
18298-7083-91
19102-30766-1
20298-6543-17
21
22
23
24
25*
102-9859-2
102-4940-1
102-10384-1
298-20-98
102-10785-1
26
102 - 10793 - 1
27
298-9059-86
Description
Engine Assembly (John Deere Model
06359D - Spec. #FC-16089) (Refer
to Engine Parts Book)
Damper Assembly (John Deere
#AT30428) (See Separate Illustration)
Fan Blade - 18" Dia. - 7 Blade
(John Deere #AT35158)
Lock Washer 3/8"
H. T. Zinc Plated Cap Screw 3/8" x 1"
Front Engine Bracket (R.H.)
Front Engine Bracket (L.H.)
Rear Engine Support
Cap Screw Y2" x 2%" Zinc Plated
H.T. Zinc Plated Cap Screw W' x 13/4"
Radiator Hose 2" I.D. x 12" lg.
Radiator Hose 2 14" I.D. x 18" lg.
Hose Clamp
Pump - Hydraulic - Steering (Vickers
No. VTM42-60-75-15-MD-R1-14)
(See Separate Illustration)
Adapter Pulley - Power Steering Pump
Drive (Bolts to Crankshaft Pulley)
Cap Screw 3/8" x 13/4" Grade 5 Drilled
Soft Iron Wire - 16 Ga. x 2" lg.
Hydraulic Pump Driven Sheave
Mounting Bracket - Steering Pump
Matched Set of Two "V" Belts
Solenoid Bracket
Solenoid Switch - 12 Volt (Cole
Hersee #24037) - Fuel Pump Shutoff
Wire Set - Solenoid
Wiring Harness (Ref. only)
Radiator & Shroud
Radiator Drain Cock
Oil Cooler
Oil Cooler Min. Bracket
Clamp - Oil Cooler
Used up to Serial Number 181.
No.
Req'd.
1
1
Part
Number
Item
No.
28
29
1
398-2001-45
398-20000-36
398-20000-88
398-11000.17
-102-10067-1
102-10380-1
1
4
4
1
1
2
12
8
1
1
2
1
2
2
1
1
1
1
30
102-10380-2
31
102-8177-12
298-5158-92
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
1
1
1
48
1
49
50
51
52
53
1
1
2
4
298-5205-92
102-4936-1
298-9015-86
298-9019-86
298-344-47
298-103-93
298-5192-92
298-124-47
502-8517-80
502-20207-80
102-9874-2
298-276-2
502-8512-80
298-157-47
298-146-47
398-10000-36
[398-10001-17
398-20000-78
502-1341-91
398-14006-78
398-14001-58
102-9881-3
298-8160-86
Description
H.C.-H.T. Cap Screw 1/4" x 3/4
Lock Washer
Cut Washer
Hex Nut'/"
Isolator Pad
Air Cleaner - Horizontal
(Donaldson FWG08-0023)
Replaceable Element (Donaldson
P10-1246)
Gasket Washer (Donaldson P10-1872)
Air Cleaner Mounting Band
(Donaldson P-4307)
Rubber Elbow
Exhaust Pipe
Hose Clamp
Hose Clamp
Muffler Clamp 2Y2"
H.T. Zinc Plated Cap Screw 3/8" x 3/4"
Muffler - Exhaust
Muffler Clamp - 2-1/8" Dia.
Tail Pipe
Exhaust Elbow
Control Cable Throttle
Rod End
Throttle Bracket
Bracket - Cable Clomp
Cable Clamp w/Shim
Rd. Hd. Mach. Screw #8-32 x 5/8"
Hex Nut #8-32
Lock Washer #8
Transfer Pump (Ref. only) (See Engine
Parts Book)
Hose Assembly - 7 Ft. Long
Nipple 1/8" x Yr"
Elbow 1/4" x 1/8" x 90°
Fuel Line Hose - 117" lg.
Hose Barb - 1/8" Thread
No.
Req'd.
8
11
8
11
4
1
1
1
1
1
4
4
2
1
1
1
1
1
1
2
2
2
1
1
1
1
2
iaeuN pow uolp nJo u o,
JOHN DEERE POWER UNIT OPTION, MOUNTING, AIR CLEANER, MUFFLER
POWER STEERING PUMP WITH BELTS & SHEAVES
(Continued)
Part
Number
54
298-105-93
55
11398-20000-37
{298.126-93
56
298-2066-71
298-41-97
1_298-124-93
57
398-20000-41
58
298-51-98
59
60
61
62
63
64
65
66
102-30785-1
102-10505-1
102-10506-1
298-101-93
398-20000-64
398-11000-18
102-10509-1
298-158-47
[ 298-245-47
102-10185-1
298-9027-86
102-10487-1
No.
Reci'd.
Description
Fuel Filter (Ref. only) (See Engine
Parts Book)
H.T. Cap Screw . 3/8" x 1%"
Lock Washer 3/8"
H.T. Cop Screw 5/8" x 2W' U.N.C.
Flanged Lock Nut 5/8"
Hardened Washer 5/8"
H.T. Cop Screw 5/8" x VA"
Lock Washer 5/8"
Check Valve, Fuel Line, Suction
Guard — Muffler
Clamp — Muffler
Hanger — Muffler
Cap Screw 5/16" x 1"
Lock Washer 5/16"
Nut 5/16"
Travel Cable Bracket
Cable Clamp
Shim
Tube Clamp
Hose Clamp
.
Elbow 45 0
—
2
2
2
2
1
4
4
1
-
1
I
1
4
4
4
1
1
2
3
2
1
A.‘a u! Lp ow uo!o nJ4sue 3
Item
No.
construction machinery
485-4
(New 8/80)
DAMPER FOR POWER UNIT AND
DRIVELINE FOR PUMP DRIVE CASE
MODEL 5P1100 VIBRATORY ROLLERS
WITH OPTIONAL JOHN DEERE POWER UNIT
4
Item
No.
Part
Number
I
2
3
4
5
6.
7
8
9
10
11
12
13
14
15
16
17
298-5208-2
298-7529.34
102.10522-1
298-371.2
102-10523.1
298-159-93
102.10523.10
102-10523.11
102.10523-12
102-10523.13
298.3121-68
298-6084.91
298-6083.91
18
102-4540-19
102-10523.14
Description
Cap Screw 3/8" x 1 1/4' .
Lock Washer 3/8 . '
Lack Nut (•K40014)
Countersunk Hex Pipe Plug 1/8''
Cover — Flywheel Housing (•T30600)
Snap Ring (•M3649 T)
Drive Shaft Assy. W7 Erg. & Snap Ring AT25469
Bearing Assembly (•AR48751)
Damper Assy. (*AT30428)
Special Cop Screw ('T20843)
Drive Plate — Damper (•T31326)
Mounting — Rubber ('AT29665)
Driven Plate — Damper ('AT42693)
Special Washer (*120168)
Oil Seal ('AT21693)
"U" Joint Yoke (5C) (••AT25145)
Drive Shaft (No. 5C No Slip, 18-3/8" Center to Center
Mechanics No. "2A-23974.1)
Spider & Bearing Assembly (Mechanics No.
"114-5100A)
*John Deere OEM Sales — Moline, Illinois part numbers.
*•Mechanics Division of Borg Warner Corp. — Rockford, Illinois part numbers.
Always Give Serial Number of Machine
eNo:d ._,..,1
Req
12
18
10
1
1
2
1
1
1
6
1
5
1
10
1
1
1
2
III
485-5
(New 8/80)
i
1
construction mochinecy
III
1
Item
No.
Part
Number
1
102-10526-1
2
3
4
5
6
7
8
9
10*
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
102-6518-1
102-9120-1
298-5573-68
298-9027-86
298-20-98
298-5177-92
102-10793-1
102-10785-1
102-10790-1
102-10791-1
102-9100-6
298-5209-92
102-9121-2
102-9485.20
102-9485-21
102-9485-22
102-9485-23
.1102-9485-24
1. 102-9485-25
298-5210-92
298-9019-86
102-30828-1
102-30829-1
298-5515-68
298-161-93
26
27
28
29
30
31
298-39-97
502-8528-80
298-5211-92
298-9026-86
298-5092-92
102-10719-1
Description
General Motors Diesel Engine
Series 4-53 Model 5043-7001
(See Engine Parts Book)
Gasket, Air Inlet Housing (General
Motors #5124405) (Reference only)
Radiator
Radiator Hose, Upper
Radiator Hose, Lower
Hose Clamp, 1-13/16" to 21/4"
Radiator Drain Cock, 1/4' 1 N.P.T.
Radiator Cap (Included in Item 7)
Support, Oil Cooler
Oil Cooler (Hydraulic)
Rubber Baffle
Back-Up Bar
Quick Edge Trim, 20" lg.
Air Cleaner 12" (Includes Items 15
thru 20)
Element (Donaldson P11-7431)
Gasket (Donaldson P01-8462)
Thumb Screw (Donaldson P01-6984)
Clamp Assy. (Donaldson P10-0810)
Baffle (Donaldson P10-6329)
Cup Assembly (Donaldson P10-6589)
Cup Gasket (Donaldson P01-7335)
Mounting Band, Air Cleaner
Air Cleaner Hose Clamp, 2-9/16" thru
3W 1
Front Engine Support
Rear Engine Support (As Illustrated)
Rubber Engine Mount
Special Cap Screw, V2x 3", Zinc
Plated
Hardened Structural Washer
Extension, Oil Filler
Rubber Elbow 45°, 4" I.D.
Hose Clamp, 3-9/16" to 4 /1 2"
Elbow, Rubber 90", 4" I.D.
Air Inlet Tube
No.
Req'd.
Part
Number
32
33
502-8526-80
102-7949-1
34
35
36
298-7084-91
102-30614-1
102-4786-1
{ 298-92-47
1398-14000-1
398-14001-28
102-30830-1
502-20251-80
298-5212-92
102-10540-1
502-8525-80
298-205-47
102-30910-1
1298-115-93
1 398-20000-39
*102-3283-1
* 398-2006-65
1
1
1
1
1
4
37
1
1
38
39
40
41
42
43
44
45
2
1
1
1
1
1
1
1
1
1
46
47
48
49
50
1
2
51
1
1
1
52
4
53
54
4
55
8
.
*102-5164-2
*102-10556-1
1 102-7362-1
398-20000-64
102-10557-1
*102-7361-1
102-7360-1
.{ 398-2000-64
298-112-93
56
4
1
1
57
•
*Used on Serial Number 181 and up.
Item
No.
Description
Adapter Tube, Air Intake
Pump, Hydraulic, Steering
(Vickers #VTM42-60-75-15-MD-R1-14)
(See Separate Illustration)
"V" Belt — Set of 2 (Steering)
Sheave, Hydraulic Steering Pump
Bracket, Steering Pump
Ether Cup
Red. Bushing, 1/4" x 1/8", Outside Hex
Street Elbow, 1/8" x 90°
Guard, Exhaust Pipe
Exhaust Pipe
Muffler
Muffler Support
Exhaust Elbow
Clamp, Exhaust Pipe
Yoke
H.T. Zinc Plated Cap Screw, Y2" x 11/4"
Lock Washer hi
Adapter, Flywheel
H.T. Socket Head Nylok Cap Screw,
3/8" x 11/4"
Drive Plate
Drive Hub
Drilled Cap Screw, 5/16" x 1/4"
Lock Washer 5/16"
Soft Iron Wire, 16 Ga. x 14" lg.
Drilled Cap Screw, 3/8" x 1", H.T.
Soft Iron Wire, 16 Ga. x 14" lg.
Joint (Center Bonded)
Drilled Cap Screw, 5/16" x 11/4"
Lock Washer 5/16"
Soft Iron Wire, 16 Ga. x 43" lg.
H.T. Zinc Plated Cap Screw, 7/16" x
1W
Lock Washer 7/16" •
H.T. Zinc Plated Cap Screw, V2" x 1W'
Torsional Damper Shaft
'
398-20000-38
298-114-93
*102-30831-1
No.
Req'd.
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
8
8
1
6
1
6
6
1
6
1
12
12
12
1
2
2
2
1
AJOUIg 3ouJU Olp fU4S110 2
GENERAL MOTORS DIESEL POWER OPTION — AIR CLEANER
EXHAUST SYSTEM — STEERING PUMP — FLYWHEEL ADAPTER
SP1100 DUAL VIBRATING DRUM COMPACTOR
GENERAL MOTORS DIESEL POWER OPTION - AIR CLEANER
EXHAUST SYSTEM - STEERING PUMP - FLYWHEEL ADAPTER
SP1100 DUAL VIBRATING DRUM COMPACTOR
(Continued)
Part
Item
No.
58
59
60
61
62
63
64
65
66
67
68
Number
Description
1
1
81§
12
12
I
1
1
1
1
1
4
2
6
4
1
70
71
72
73
74
75
76
77
78
79
80
83
84
85
1
1
1
1
1
1
91
92
93
2
4
1
1
1
1
1
Description
Hose Assy. (Fuel Return)
Reducing Bushing, W' x 3/4"
Street Elbow, %" x 90°
Hose Assy. (Suction Line)
Reducing Bushing, W' x 1/4"
Street Elbow, %" x 90°
Bracket for Traction Pump Control
Cable (Bolted to Engine Governor)
(Not Illustrated)
Cap Screw, %" x 1" w/Cut Washer
398-2001-46
101,3091-2--2---Spider -&-Beazingi4 Block-s-)-(5€)--'
(-114;5177Y -1398-11000-41 Nut IV, U.N.F.
398-20000-25 Cut Washer Y2 ' '
398-20000-47 External Shakeproof Lock Washer W'
§298-51-98Check Valve
298-19-93 Flat Hd. Cod. Plated Self-Locking
Machine Screw, 3/8" x 1"
398-20000-66 Zinc Plated Cut Washer 3/8"
398-11000-19 Hex Nut 3/8"
298-103-93Zinc Plated Hex Head Heat Treated
Cap Screw, 3/8" x 3/4"
398-20000-37 Lock Washer 3/8"
Cad. Plated Flanged Lock Nut 3/8"
298-2065-71
Zinc Plated Heat Treated Hex Head
298-104-93
Cap Screw, 3/8" x 1"
Straight Adapter, 1" N.P.T.F. x
298-2141-62
1-5/16" J.I.C.
102-10506-1
Muffler Hanger (Belting)
298-101-93
H.T. Zinc Plated Cap Screw 5/16"
398-20000.64 Lock Washer 5/16"
398-11000-18 Hex Nut 5/16"
502-2786-81
X7896
298-6508-96
502-1341-90
X7896
298-6508-96
102-30899-1
No.
Req'd.
1
1
1
1
1
1
1
2
{
86
87
88
89
90
{
69
82§
1
1
Part
Number
Item
No.
94
95
1
* Comparative size exaggerated for clarity.
§ For fuel system - not illustrated.
7
16
7
10
4
13
6
2
1
4
4
4
co nstructi onm a ch i ner y
Adapter Plate & Bearing Carrier
H.T. Zinc Plated Cap Screw, 3/8" x
1W'
t398-20000-12 Lock Washer, 3/8", Zinc Plated
Oil Seal (CR No. 26211)
*298-3116-68
Ball Bearing (SKF6210-RS)
*298-372-2
(MRC 210-SZ)
*298-8530-34 •Retaining Ring, External
Snap Ring
*298-7013-34
Grease Fitting 111930
398-8000-26
Cable (Engine Shutdown)
102-7957-4
Cap Screw, 3/8" x 1W'
398-2001-82
Cap Screw, 3/8" x 1%"
398-2001-79
r 3/8"
398-20000-37 Lock Washe
398-20000-23 Cut Washer 3/8"
Ball Joint (Cable End)
298-263-47
Miscellaneous Engine Parts (Not Illus.
Sending Unit, Oil Pressure
298-2066.56
Sending Unit, Water Temperature
298-2067-56
398-14000-13 Red. Bushing, V x 3/8"
Bracket, Cable Mounting (Governor &
502-4625-80
Pull to Stop)
Control Arm (Governor)
502-2980-80
102-30911-i Drive Shaft
Cable Clamp, Throttle
298-335-47
Bracket, Cable Clamp
298-157-47
Shim
298-245-47
Large Flange Lock Nut, )4-13
298-2063-71
Indicator, Air Cleaner
298-6509-68
Bearing, Ball w/Seals
298-268-2
Rear Engine Support w/Notch for
102-30829-2
Starter Clearance (Opposite of
Illustration)
Cable Clamp, Throttle
298-146-47
Control Cable, Vernier, Throttle
102-9874-2
*502-6740-80
1298-106-93
No.
Req'd.
construction machinery
485-8
(New 8/80)
8
- \
\
18
\
'NN 24
,;: I.*X\24.
\-..117...
16
1
15
©
." -....-23
13 .
6
1 r • ' PI. 1,,
' li ' . i 'a2420
- ,,, F
I
a
12I
...,
~
21
19
I -- -**.
HYDRAULIC PUMP — STEERING
VICKERS PART NUMBER VTM42-60-75-20-MD-R1-12
REX PART NUMBER 102-7949-1
Item
No.
Part
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
102-7949-10
102-7949-11
102-7949-12
102-7949-13
102.7949-14
102-7949-15
102-7949-16
102-7949-17
102-7949-18
102-7949.19
102-7949-20
102-7949-21
102-7949-22
102-7949-23
102-7949-24
102-7949-25
102-7949-26
102.7949-73
102.7949-M
102.7949-79
102-7949-30
102-7949-31
102-7949-32
102-7949-33
Description
Manifold Sub-Assembly (*281409)
Cover Sub-Assembly (*286613)
Control Valve Sub-Assembly (*232799)
Ring (*296599)
Body Sub-Assembly (*296601)
Shaft (*250455)
Washer (*28931)
Screw (*199144)
Pin (*32559)
Screw (*171523)
Spring (*170072)
Plug (*175049)
Spring (*245507)
Pressure Plate (*276396)
Pin (*154364)
Vane Kit (*922594) (10 pcs.)
Rotor (*213859)
Cartridge Kit (*923092)
Bearing (*222440)
Snap Ring (*106641)
Bearing (*148423)
Key (*1606)
Snap Ring (*172376)
Seal Kit (*922904)
* Vickers Incorporated, P.O. Box 302, Troy, Michigan 48084 part numbers.
Always Give Serial Number of Machine
No.
Req d.
1
1
1
1
1
1
1
3
1
4
1
1
1
1
2
1
1
1
1
1
1
1
1
1
485-9
(New 8/80)
1
construction rnochinecy
II
1
485T-10
(R 287)
single and double drum vibratory rollers
FRAMES, GUARDS, ENGINE HOUSING, HYDRAULIC &" FUEL TANK,
ELEC RIC CONTROL CONSOLE OPERATORS SEATS
.
ITEM
1
1
1
1
1
1
1
2
2
2
2
3
4
5
6
7
7
7
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
21
22
22
22
23
24
25
26
27
28
29
30
31
32
33
PART NUMBER
502-01737-80
502-07136-80
502-06579-80
502-08475-80
502-08496-80
502-08496-81
102-10421-01
502-20088-80
502-06579-81
502-06582-80
102-10421-01
502-02799-80
298-02116-56
298-02511-86
102-09914-01
502-20101-80
298-00113-93
298-00039-97
298-02063-71
502-20102-80
102-30655-01
502-06667-80
298-00121-17
102-30657-01
102-30768-01
102-10455-01
102-30769-01
298-17011-86
102-10128-01
102-50086-01
502-08516-80
502-06610-80
102-30656-01
102-30656-02
502-20100-80
398-02001-77
398-20000-51
502-06650-80
502-20103-80
102-10060-01
502-06611-80
502-20453-80
502-20453-81
102-09607-01
8608
398-20000-88
398-30000-12
102-10497-01
,
DESCRIPTION
MAIN&ROLL FRAME WELDMENT
MAIN FRAME REF. ONLY
ROLL FRAME REF. ONLY
BALL STUD FOR STEERING CYL.
STEP WELDED TO ROLL FRAME
STEP WELDED TO ROLL FRAME
HOSE BRACKET
FUEL TANK & ROLL FRAME WELDMENT
ROLL FRAME
FUEL TANK & CROSS HOUSING
HOSE BRACKET
FILLER CAP W/LUG
SENDING UNIT, FUEL INDICATOR
GASKET-SENDING UNIT
SEAT
SEAT PLATFORM
H.T. ZINC PLATE C.S. 1/2" X 1"
WASHER 1/2" HARDENED
LOCKNUT 1/2-13 LARGE FLANGE
FRAME SEAT
ACCESSORIES DOOR
DRIVE LINE COVER
PLUG BUTTON
SPLASH PLATE
RAIL PIPE
RAIL PIPE
RAIL PIPE
SOCKET TEE 1: PIPE
BRKT-ISOLATOR HSG.FOR ROLL 2"SIDE
BRKT-ISOLATOR HSG.FOR ROLL 1-1/2"
WRENCH-FORCE CHANGING
HYDRAULIC TANK-40 GAL.
GASKET-HYD. TANK
GASKET-HYD. TANK
COVER-HYD. TANK
CAP SCREW 3/8" X 1" H.T.
COPPER CUT WASHER 3/8"
ENGINE HOOD
RADIATOR CAP LOCK
CLIP (WELDMENT)
GRILLE
PANEL-SIDE, ENGINE
PANEL-SIDE, ENGINE
CLIP-FASTENER
COMPRESSION SPRING
CUT WASHER 1/4"
COTTER 1/8" X 3/4"
BRAKE DISC SIDE GUARD
1 2
1
1
1
4
2
1
1
2
1
16
16
16
2
2
1
2
2
2
1
2
2
4
4
1
1
2
2
1
12
12
1
1
1
2
1
1
2
2
2
2
1
485T-11
(R 287)
single and double drum vibratory rollers
FRAMES. GUARDS, ENGINE HOUSING, HYDRAULIC & FUEL TANK,
ELECTRIC CONTROL CONSOLE OPERATORS SEATS
=BM
-
34.
4'
35
35.36
36
36
36
36
36
36
36
37
38
39
40
41
42
43
44
45
46
46
46
47
47
48
49
50
50
51
52
53
54
54
55
56
57
57
57
57
58
58
PART NUMBER
102-10277-01
102-10277-02
502-06627-80
102-10480-01
102-04375-01
102-04375-11
102-04375-12
102-04375-13
102-04375-14
102-04375-15
102-04375-16
102-04375-16
502-06658-80
502-20145-80
102-10453-01
102-10439-01
102-30188-04
402-01749-02
402-08513-80
402-08082-80
298-00131-47
398-03000-23
102-11142-01
298-00103-93
502-08514-80
502-08519-80
102-10504-01
398-11000-22
398-20000-39
102-30787-01
102-10507-01
298-05527-68
102-10502-01
502-06577-80
102-10539-01
102-10671-01
298-00098-93
398-11003-47
398-20000-36
102-10672-01
298-00101-93
398-20000-50
DESCRIPTION
SHIM
,
,
Q21
7 7 •_
8
SHIM
4
CONSOLE FOR ELEC. CONTROLS
1
1
ELEC. CONTROL MODULE
INSTRUMENT
CLUSTER ASSY. 1
AMMETER '
1
WATER TEMP. GAUGE 1
1
OIL PRESSURE
GAUGE
1
FUEL GAUGE 1
TACHOMETER
1
GLASS
BEZEL
1
CONSOLE-STEERING
1
COLUMN - STEERING
WHEEL
1
COVER - CONSOLE 1
GASKET - CONSOLE
1
1
FLEXIBLE SHAFT-SPEEDOMETER
2
NAME PLATE
2
TRACTION DRIVE
GEAR CASE
LOCK-STEERING
1
2
PIN-STEERING LOCK
HAIRPIN-STEERING LOCK
COTTER PIN 3/16" X 2-1/2"
2
COVER
H.T. ZINC PL. C.S. 3/8" X 3/4" 4
SUPPORT-HOSE
DRIVELINE PROTECTOR BRACKET
"U" BOLT
4
NUT 1/2"
LOCK WASHER 1/2"2
GUARD-DISC BRAKE2
GUARD-SIDE DISC BRAKE 4
GROMMET-BATTERY CABLES 1
GUARD-GEAR CASE WELDMENT 2
WATER TANK 2
COVER PLATE
COVER PLATE 2
H.T. ZINC PL. C.S.1/4"X3/4" 4
ZINC PLATED HEX NUT 1/4" 4
LOCK WASHER 1/4"4
COVER-STEERING COLUMN
6
CAPSCREW 5/16"Xl" ZINC PLATED
CUT WASHER 5/16"-ZINC PLATED 6
.~A:
I
.
485-12
- New 8/80)
I
construction machinery
III
Item
No.
Part
Number
1
102-30292-1
3
4
5
6
7
{
8
9
10
11
-12
- 13
14
15
16
17
18
19
20
21
-
102-30437-1
59077
298-6806-8
298-7527.34
398-8000-7
398-2002-30
398-20000-37
39811000-22
398-11000-87
398-3000-68
298-2171-62
502-8475-80
102-10508-1
102-30772-1
502-8510-80
298-158-47
298-245-47
X202821
502-6658-80
502-20145-80
102-30745-1
298-8110-86
22
102-9236-1
23
102-30745-2
24
25
102-3701-13
102-3701-5
298-68-47
298-9-71
{ 102-10757
26
No.
Req'd.
Description
H y draulic Cylinder — Steering
(See Separate Illustration)
Housing — Ball Stud
Washer
Bushing — Radial
Internal Snap Ring
Alemite Fitting #16106
H.T. Cap Screw h" x 2W'
Lock Washer '/2 "
Nut 1/2 " U.N.C.
Castle Nut 11/4"
Cotter Pin 3/16" x 2"
Adapter— h" N.P.T.F. x 1/4 16
J.I.C. (Anchor 8MA-8JMS)
Ball Stud (Reference onl y )
Control Cable (Morse Series 40,
Part No. 43C156) Traction Pump
Control 114" Ig.
Bracket — Traction Pump Control Cable
Stop for Lever
Cable Clamp
Shim for Cable Clamp
Ball Joint V4-28
Console — Steering, Forward-Reverse
Column — Steering Wheel
Hose Assembly — h" I.D. x 75" lg.
Strai g ht Adapter 1/4-16, "0" Ring Mole
to 1/4-16 Male J.I.C. (Anchor #8-BCO)
Steerin g Valve (Char-L y nn "Orbitrol")
(See Separate Illustration)
Hose Assembl y — )/2 " I.D. (S.A.E.
100R1) x 102" I g .
Hose Assembly — h" I.D. x 62" Ig.
Hose Assembl y — W' I.D. x 136" Ig.
Steerin g Wheel
Nut for Steerina Wheel
Horn Button Kit (See Item 74)
Item
No.
27
1
2
6
2
2
2
2
2
2
2
2
28
29
30
31
32
33
34
35
36
-
1
2
37
Port
Number
298-278-47
I*502-8511-80
L* 298-7019-8
298-314-2
298-315-2
102-10286-1
*502-8483-80
X7887
102-10783-1
X204135
102.10703-1
*398-3000-8
*398-20000-66
298-130-93
298-42-97
298-2067-71
298-42-97
102-10288-1
298-7018-8
298-36-71
398-20000-10
102-10299-1
298-6007-34
298-6000-34
102-10454-1
502-8508-80
502-281-80
502-282-80
102-7245-12
{
1
1
1
1
1
2
1
1
1
2
1
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
1
1
1
298-135-47
602-188-1
102-10457-1
Description
Knob — Steering Wheel
Shaft — Travel Control (Bushed)
Bushing 3/8" (Included in 502-8502)
Bearing (Fafnir 01103KLLB3)
Flangette Bearing Mount (Half)
(Fafnir #62MST)
Threaded Rod
Clovis for Travel Control Lever
Ball Joint 3/8"
Lever — Travel Control
Ball Knob /2"
Drilled Pin
Cotter Pin 3/32" x 1/4"
Cut Washer 3/8"
H.T. Zinc Plated Cap Screw 14" x 2"
Hardened Washer
Flan ged Locknut 1/4-10, Cad. Plated
Hardened Washer 1/4"
Special Stud
Bronze Bushing
Cap Locknut U.N.C.
Cut Washer 13/16" x 1/2 " x 9/64"
Lock — Position, Console
Roll Pin 5/16" x 2V"
Roll Pin 5/16" x 1%"
Compression Sprin g
Cover Steering Console
Control Lever — Manual Override
Lever — Manual Override
Control Cable (Morse #33BC120)
120" l g .
Ball Joint #10-32 U.N.F.
•
H y drostatic Pump w/Valve
Consisting of:
H y drostatic Pump (Sundstrand Series
22) (See Separate Illustration)
Vibration Drive
No.
Req'd.
2
2
4
1
2
2
2
2
2
2
2
1
1
2
2
1
2
4
1
1
1
2
2
2
AJ.UILp DIU U O! P nJ4SUO 3
OPERATOR'S CONTROLS — FORWARD, REVERSE
VIBRATION OVERRIDE — POWER STEERING
OPERATOR'S CONTROLS — FORWARD, REVERSE
VIBRATION OVERRIDE — POWER STEERING
(Continued)
Item
No.
Part
Number
52
102-10399-1
C
_ oned.)
298-2525-68
102-10772-1
54
102-30771-1
102-9149-2
102-9149-3
102-9149-4
102-10510-1
298-6514-17
298-276-2
102-9913-3
1298-146-47
298-245-47
102-10481-1
298-6029-34
102-7253-1
102-9874-2
502-8501-84
298-9018-86
55
56
57
58
59
60
61
62
63
64
65
66
Hydrotransmission Valve (Honeywell
11V7058A1155).
Cover Gasket (Honeywell 11134480)
For Service only. Always include
new gasket with 102-10399-1 Valve
Hydrostatic Pump (Sundstrand Series
23) (See Separate Illustration)
Traction Drive
Bracket, Manual Override
Horn
Nut for Horn
Bracket for Horn
Arm, Limit Switch
Limit Switch
Rod End
Threaded Rod
Cable Clamp
Shim
Support, Air Cleaner & Limit Switch
Roll Pin, 3/16" x 1%"
Cable Brake
Vernier Control, 3" Travel (Throttle)
Hose Assembly
Hose Clamp
No.
Req' d.
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
Item
No.
Part
Number
67
102-7949-1
68
69
70
71
200049
398-17000-70
102.10259-1
298-15018-17
102-10672-1
298-101-93
398-20001-50
102-30913-1
298-103-93
72
73*
398-20000-37
398-20000-66
102-10757-1
74
75
102-10757-2
102-10757-3
102-111757-4
298-8187-86
Description
Hydraulic Pump, Power Steering
(Vickers 11VTM42-60-75-15-MD-R1-14)
(See Separate Illustration)
Split Bushing (Included in Item 47)
Square Head Set Screw, 3/8" x 1V2"
Washer
Horn Relay
Cover, Steering Column
Cap Screw, 5/16" x 1", Zinc Plated
Cut Washer, 5/16", Zinc Plated
Guide Bracket — Travel Control
Heat Treated Zinc Plated Cap Screw
3/8" x 34 11
Lock Washer 3/8"
Cut Washer, Zinc Plated 3/8"
Horn Button Kit (Ross Gear #465625)
Consists of:
Parts Group (Ross #454871)
Button (Ross #450029)
Cover (Ross #450066)
Straight Adapter — Long
* Effective Serial Number 181.
No. •
Req'd.
1
1
2
2
1
1
6
6
1
8
8
8
1
1
1
1
2
const ructi onrnoch i n e,-y
53
Description
•
Item
No.
Part
Number
Description
9
10
11
298-15018-17
102-9149-2
102-9148-1
298-12015-17
298-26086-17
102-30523-1
298-26087-17
102-6440-1
298-26034-17
102-9149-4
102-9149-3
Horn Relay (Reference Only)
Horn (Reference Only)
Horn Button Kit (Reference Only)
Flood Lamps
Connector - 2 Wire • Bullet Type
Wire Set for Lighting System
Connector - 3 Wire - Bullet Type
Water Pump (Reference Only)
Terminal - Wire for le Stud
Horn Bracket
Nut Bracket
15
16
102-10464-1
102-8383-8
Cable - Battery (1 Ft. 0" Long)
Cable - Battery (5 Ft. 2" Long)
2
3
4
5
6
7
8
18
298-2084-56
19298-2066-56
Eng. Temp. Sending Unit
Oil Pressure Sending Unit
No.
Req'd.
1
1
4
1
1
3
2
2
1
1
1
Item
No.
'Part
Number
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
298-02116-56
298-03254-17
102-30673-3
102-30524-3
102-30789-1
298-6067-17
298-6176-17
298.5005-17
298-5004-17
102-4375-13
102-4375-11
102-4375-14
102-4375-12
298-6543-17
298-103-17
35
102-10399-1
2
1
1
JOHN DEERE ONLY
SERIAL NUMBER 126 TO 150
Description
Sending Unit Fuel Indicator
Battery (72 Amp. Hour)
Wire - Horn Button to Relay
Wire - Horn Relay to Horn
Wire - Horn Relay to Alter.
Start Button
Key Switch
Circuit Breaker (20A.) Circuit Breaker (2A.)
Oil Pressure Gauge
Ammeter
Fuel Gauge
Water Temperature Gauge
Solenoid Switch - Fuel Pump Shutoff
Magnetic Pickup - Speedometer Frequency
Hydrotransmission Valve - Vibration
Drive Control
No.
Req ' d.
1
1
1
1
1
11
2
1
1
1
1
1
1
3
2
Ai eu! tp ow u o! p n4su o3
WIRING DIAGRAM — POWER UNIT — MAGNETIC PICKUPS, SPEEDOMETER, AMPLITUDE
HONEYWELL HYDROTRANSMISSION VALVE FOR VIBRATION DRIVE
HYDRAULIC PUMPS — INSTRUMENT PANEL
MODEL SP1100 VIBRATORY ROLLER
1
•
SERIAL NUMBER 151 AND UP
2•Ill siva UR
.iii( Pag-uP
irlf•Of IN&
Al Qui•lt / 11 0
21
k-
5
144
C
goo
26[ 1
28
10
PI
P6
59 56
p.
56
1•601 WO 114111$
OP.)
58
\I••■
B., 5160 i
23
0
,....., •,
311111.50 .1111.
WNW *WOW
Pt
2
2
25
1103.40 V
-50
10 1.04 1100 HID 503
1.42•1 10011 • 30 10 11111
111 01111 •
mi.
_ 30
18
5511.4 11
5
I I
I11I11II,M y P.
to
11
I/ 6(i t' 11
/001 0,11) 501
111./. 0001
• .1/ 10 Ulm
1110000 WA/ • 30 10 110/0
11 \
1290 566
21
I HO
22
ut .0110L
29
[
1215
0/10 31; 1
1
0111
014555016 501.
----/ /
A
0
ELECTRICAL INTERCONNECTION
SP1100 VIBRATORY COMPACTOR
a
1
C
Item
No.
Part
Number
1
2
3
4
5
6
502 ,8571-80
502-8572-80
102.9859-1
502-8573-80
502-8574-80
502-8575-80
7
8
502-8576-80
502-8577-80
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
502-8578-80
502-8580-80
502-8581-80
102.8383-8
102-10464-1
298-6540-17
298-2116-56
298-2066-56
298-2084-56
102-9149-2
102-9149-3
102-9149-4
298-15018-17
102-9148-1
298-6543-17
298-3255-17
102-6440-1
298-26034-17
298-26086-17
102-8383-9
398-14000-13
Description
Cable 1 — Steering Wheel to Horn Relay •
Cable 2 — G.M. Engine Loom
Cable — Aux. Mtr. Str. to Mtr. Str.
Cable 4 — C.P. to Tank End Water Pump
Cable 5 — Pig — Tail
Cable 6 — C.P. to Eng. End w/Pump &
Speed.
Cable 7 — C.P. to Hyd. Sol's. & Lights
Cable 8 — C.P. to Tank End Freq. &
Fuel
Cable 9 — C.P. to Travel L.S.
Cable 11 — C.P. to Eng. End Freq.
Cable 12 — Alt. to Fuel Pressure Sw.
Cable — Battery (Red)
Cable — Engine Ground
Fuel Pressure Switch
Fuel Indicator Sending Unit
Oil Pressure Sending Unit
Engine Temp. Sending Unit
Horn
Nut Bracket (For Horn)
Horn Bracket
Horn Relay
Horn Button Kit
Aux. Mtr. Str. Sol. Sw.
Battery — 150 Amp. Hour
Water Pump
'4" Eye Terminal
Connector — 2 Wire
Cable Battery (White)
Reducing Bushing W' x 3/8"
Note — Items 31 thru 55 Not Used
.
No.
Req'd.
A
1
1
1
1
0
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
1
OPTIONAL HEADLIGHT COMPONENTS
56
57
58
59
60
298-12015-17
298-26087-17
298-26086-17
502-8582-80
502-8583-80
Head Lights
Connector — 3 Wire
Connector — 2 Wire
Cable — To Head Lights
Cable — Between Head Lights
4
2
2
2
2
0
2
3
A
3.
4
III
485-25
(Rev. 1/83) construction machines.y
STE ER ING cyLiNoeR
PowER SraERNG PvmP
.. 4.••••
8
10
I:.;
14
-
1151!
POWER STEERING HYDRAULIC SYSTEM
SP1100 VIBRATORY ROLLER
Item
No.
Part
Number
1
2
3
4
5
6
7
8
9
10
11
12
298.8034-86
502-8501.84
298-9018-86
102-7949-1
298-814446
298-8187-86
102-3701-13
298-8110-86
102-9236-1
102.30745-1
102-30745-2
298-2171-62
13
14
15
le■
102-302092-1
102-31008-1
102-37G1-5 .
298.14508.86
Description
Adapter, Male 90°, 7/8" J.I.C., i/2" N.P.T.
Hose Assembly
Clamp, Hose
Pump, Hyd. Steering
Fitting, Elbow
Adopter, Str. Long, 3/4" "0" Ring, Yi" J.I.C.
I/2" I.D. Hose Assembly
Adapter, Str., 34" "0" Ring, 3/4" J.I.C.
Valve, Hyd. Steering Control
Hose Assembly
Hose Assembly
Adapter 90°, 1/2" N.P.T., 3,i" J.I.C.
Cylinder, Hyd. 3"
Cylinder, Hyd. 4"
1/2" I.D. Hose Assembly
Reducer, 1" x 3/2" N.P.T.F.
•
No.
Req'd.
1
1
1
1
1
2
1
2
1
1
1
3
1
1
1
AJO U! Lp ow uo! p n.14s uo3
Item
No.
Part
Number
-
102.09236-01
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
102.09106-10
102.09106-11
102.09106-12
102.09106-13
102.08077-21
102.08077-22
102.08077-23
102.09106-18
102.09106-19
102-09106.20
102.09106-21
102.09236-10
102-09236.11
102-09106.24
102.09106-25
102.09236-12
102.09236-13
Steering Valve (Char-Lynn 'YP12SHF)
Terminal & Wire (21142.1)
Insulator Contact ('21138)
Spring Contact ('5029)
Washer Contact ('5028)
Ring, Snap ("14092)
Ring, Retainer ('5245)
Bearing Assy. (•21146)
Not Used
Shalt Assy. (•6783)
Ring, Contact (•21149)
Insulator ("21151)
Tube & Flange ('6785)
Cap Screw % - 16 x %"
Horn Brush Kit ('6414)
Connector ('21173)
Drive ('5126)
Plate ('5414)
Gear Set ('5664.8)
Spacer ('5178)
Spline ('5213)
Cap, End •6481)
Cap Screw 12 p1. x 3" ('5389.14)
Cap Screw %."-18x%1•21046-1)
24
** Oil, Seal
102.0910614
102.09106-15
102.09106-16
102.09106-17
No.
Req'd.
1
1
1
1
1
2
1
1
•
1
1
1
1
2
1
1
1
1
2
1
1
1
7
Item
No.
Part
Number
25
26
27
102.09106-26
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
102.09106-28
102.09106-29
102.09106-30
••
102.09106-27
•
102.09106-32
102.09106-33
102.09106-34
102.09106-35
102.09106-36
102.08077-16
Description
Plate, Valve Housing •843)
Seal
Bearing Kit ('64006) (Incls. 28, 29,
30)
Race, Bearing (•5542)
Locator, Bearing ('5543)
Bearing, Thrust Needle (•5544)
"0" Ring
Control Kit (•6419) (Incls. 33.41)
Housing
Sleeve
Spool
"0" Ring
Plug Seal ('21124)
Seal, Check ('859)
Ball, Steel ("18026)
Spring, Compression ('857)
Pin, Centering (•15)
Seal Kit ('5140) (Incls. 24, 26, 31, 36)
No.
Req'd.
1
1
1
AJOUN DOLLI U01 43 f1.14SUO D
ORBITROL STEERING VALVE - CHAR-LYNN
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
'Char-Lynn Co. part numbers
• 'Parts Included in Seal Kit, item 42.
• *Parts Included in Control Kit, item 32 Not Sold Separately.
4
1
Z
(C) FISCHE NO. 7 GRID A-25
oa
00
0
Oa
th
1
485-28
(New 8/80)
construction machinecy
3" STEERING CYLINDER (GREEN)
Item
No.
Part
Number
102.30292.01
1
2
3
4
5
6
7
8
9
10
11
12
—
102.30292-11
'102.30292-12
102.30292-13
102.30292-14
102.30292-15
'102.30292-16
'102-30292-17
102.30292-18
102.30292-19
102.30292-20
'102.30292-21
'102.04714-19
102-30292.22
DescriptionSteering Cylinder (Green #73.386)
Inds. the following Service Parts
Lock Nut
Poly-Pac
Piston
Barrel Assy.
Rod
"0" Ring
"0" Ring
Lock Wire
Cap
Cap Screw
Dust Seal
"0" Ring
Seal Service Kit Inc's. 'Items 2, 6, 7,
11 & 12
III
No.
Req.d.
1
1
2
1
1
1
1
1
1
2
2
1
1
1
485-28A
(Rev. 1, 83)
9 10 11 12 1314
4" STEERING CYUNDER (GREEN)
Item
No.
Part
Number
1
'I
3
4
5
6
'7
8
'9
10
11
12
'13
'14
102-30292-11
102-31008-11
102-31008-12
102-31008-13
102-31008-14
102-31008-15
102-30292-16
102-31008-16
102-31008-17
102-31008-18
102-31008-19
102-31008-20
102-30292-21
102-31008-21
Lock Nut
Piston Seal
Piston
Stop Tub.
Barrel Assy.
Rod
"0" Ring
Sleeve
"0" Ring w/Back-up
Cap
Lock Wire
Cap Screw
Dust Seal
"0" Ring w/Back-up
'—
102-31008-22
Seal Service Kit Includes Items 2, 7, 9, 13
and 14
Description
No.
Req'd.
1
1
1
1
1
1
1
1
1
1
2
1
1
485-29
(New 8. 80)
construction machinery
ARTICULATING CROSS ASSEMBLY
SP1100 VIBRATORY ROLL ASSEMBLY
.
I t em
No .
1
2
3
4
5
6
7
Part
Number
102-5430-1
402-1793.2
298-357-2
298-358-2
[298-10033-2
298.100342
298-10035-2
f398-2002-25
098-20000-39
502-6604-80
,
Description
Articulating Cross
Bearing Retainer
Outer Ring — Thrust Bearing
Inner Ring — Thrust Bearing
Plastic Shim .005" thick
Plastic Shim .075" thick
Plastic Shim .020" thick
Heat Treated Cap Screw Ih" x 1 34"
Lock Washer 1/2"
Housing — Bearing & Cross — Part of 502-20088-80
Fuel Tank and Roll Frame Weldment (For Reference
only)
Always Give Serial Number of Machine
No.
R eq' d.
1
3
4
4
8
8
6
18
18
1
Woos
TPNI
PoLic
A
Thrit (5.2-‘410-6•20
hiot 1,9ut
ND_titCt1 1 t4t
"
I!-•
TRuE
of
• ...It
f
9!■
13
th .
4,41.1.-Es
)
(
ploptDi riE GEN( --
%Ayu M.T.0, Mourn' ( 021014 - 20de)
1 - 1[111
16
MEP: ?‘:_itir Eft.
vl enT
ql*
_
En‘thE E
01131. 1 11
5kk ki !!!!•4
_,..
Fos AssEmetio l.asn.w of
1111111 -
1112
t4
o Rot
L
A.‘auN 3our uo4, n44 su o 3
15
Amou wo w u o! p nJ4 su o )
OIL RETURN LINE SCHEMATIC
HYDROSTATIC PUMPS THRU OIL COOLER TO HYDRAULIC TANK
SP1100 VIBRATORY ROLLERS EFFECTIVE SERIAL NO.
Item
No.
Part
Number
1
2
3
4
5
6
7
102-50022-1
298-6526-86
102-10763-1
298-17015.86
298-2141-62
102-30946-1
102-30947-1
298-8199-86
298-6562-86
398-20000-37
502-8619-80
298-8030-86
502-8619-81
298-104-93
502-8614-80
298-8198-86
8
9
10
11
12
13
14
15
16
Description
Manifold, Return Lines
Adapter, 90° Elbow, %' N.P.T.F. x 1.1/16-12 J.I.C.
Ball Valve 1"
Service Tee, 1" N.P.T.F.
Adopter, Straight, 1" N.P.T.F. x 1-5/16-12 J.I.C.
Hose Assembly, 1" I.D. x 147" lg.
Hose Assembly, 1" I.D. x 117" Ig.
Adopter, Straight, Male, 3'" N.P.T.F. x 7/8-14 J.I.C.
Elbow, Male 90", %" N.P.T.F. x 7/8-14 J.I.C.
Lock Washer 3/8"
Hose Assembly, 5/8" I.D. x 4%0" lg.
Male Adapter 90°,7/8-14 "0" Ring x 7/8-14 J.I.C.
Hose Assembly, 5/8" I.D. x 1'-3" lg.
Rd.Hd. Zinc H.T. Cap Screw, 3/8" x 1"
Hose Assembly, 1/4" I.D. x 60" Ig.
Male Adapter 90", 7/8-14 "0" Ring x 1-1/16-12 J.I.C.
No.
Req'd.
1
1
1
1
4
1
1
1
1
4
1
2
1
4
1
1
III
485-34
(New 8/80) construction machinel-y
N N mt.
"4-• c;1
rdm,
CO 1.13
aI
4 7,
c■=1
7.
-
■Glr
%CI
ft
-
CNI
;4
O
0.4
\64
c
fl
/m'r
TT
03
LAW
Q
GO
Liz
Is)
WS
••••■
VW&
L....4.4....4.....
!
11. COO" 41=).=•G•4
GNI C■1 CV C.1 4.2
en 'MP
A
.;. it° 0;(4.
_,,
swit 11
1
•
- 0_
7.71 .Z
Sea
Nen.,
III
ksau! ip our u o pnio uo ,
Part
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
298-8033-86
102-1594-4
398-2005-56
398-20000-37
102-9832-1
298-12003-86
298-2275-62
298-2081-62
502-1341-91
102-30741-2
102-30741-5
298-9061-86
298-17000-86
X7896
298-2248-62
298-8155-86
298-8180-86
102-30741-3
102-30741-4
502-1341-95
502-8501-82
102-30895-1
102-30894-1
102-10784-1
25
398-2005-88
26
27
28
29
30
298-39-97
102-5254-1
102-4365-90
102-4365-33
102-4365-40
Description
1" Split Flange
"0" Ring
3/8" x 13/4" H.C.-H.T. Cap Screw
3/8" Lock Washer
Motor, Hyd.
Nipple, '/" N.P.T.F.
Connector, Female Pipe, 3/4" N.P.T.F.
Union, 45" Adapter'/"
Hose Assembly, 3/8" I.D. x TAW lg.
Hose Assembly, 1" I.D. x 73" Ig.
Hose Assembly, 1" I.D. x 83" Ig.
Split Flange Adapter
Service Tee, 3/4" N.P.T.F.
Reducer
Adapter
Tee /1 2"
Connector, Bulk Hd., 1-5/16"
Hose Assembly, 1" I.D. x 94" lg.
Hose Assembly, 1" I.D. x 103" lg.
Hose Assembly, 3/8" I.D. x 11 1 -0" lg.
Hose Assembly, 5/8" I.D. x 5 1 -6" Ig.
Hose Assembly, 1" I.D. x 64" lg.
Hose Assembly
Pump, Hyd. #22
h" x Wi" lg. Nylok H.C.-H.T. Cap Screw
'/2" Hardened Cut Washer
Mounting Block
Relief Valve, Manifold
"0" Ring
"0" Ring
No.
Req'd.
04,4)044.40404p..pom(.44.4(.44.4(.4(.4 04ct)04 04 04 04
01.4)
Item
No.
Item
No.
Part
Number
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
102-4365-41
398-2006-79
398-95001-81
102-30744-1
102-30744-2
398-99004-35
298.2086-56
298.8030-86
298-15-1
298-14503-86
102-10762-1
298-2068-62
298-6501-86
102-10492-1
298-8181-86
298-2075-62
298-8161-86
298-12002-86
398-2002-19
298-8080-86
51
52
53
54
55
56
57
58
298-6509-86
298-133-53
102-8510-1
102-3849-4
502-8501-80
102-3849-6
102-30736-1
102-30737-1
■
VIBRATION HYDRAULIC SCHEMATIC
SP1100 VIBRATORY ROLL
EFFECTIVE SERIAL NO. HD181
.Description
Back-Up Ring
5/16" x 33/4" H.T. Cap Screw
5/16" Lock Washer
Hose Assembly, 1" I.D. x 13/2" lg.
Hose Assembly, 1" I.D. x 17-1/8" Ig.
Tube, Copper, 3/4" O.D. x 17" lg.
Gauge, Vacuum
Fitting, Adapter
Connector, Tube
Reducer, 3/4" N.P.T.F. x 3/4" N.P.T.F.
Valve, Ball %"
3/4" N.P.T. Union, 90' Adapter (Swivel)
90" El, Street, 3/4" N.P.T.F.
Manifold Spacer
Adapter, Straight
Union, 90" Adapter
Tee 3/4"
Nipple 3/4"
W' x 13/4" H.T. Cap Screw
Str. Adapter, 7/8" "0" Ring x 3/4"
N. P . T.
3/4" N.P.T.F., 45' Str. Elbow
Oil Filter
Tube, Oil Reservoir
Hose Assembly, 3/4" I.D. x 16W' lg.
Hose Assembly, 5/8" I.D. x 2 1 -6" lg.
Hose Assembly, 3/4" I.D. x 24" Ig.
Hose Assembly, 1" I.D. x 39" Ig.
Hose Assembly, 1" I.D. x 38" Ig.
No .
Reci' d.
4
12
12
1
1
1
1
2
2
1
2
2
1
2
2
2
2
2
4
2
1
2
2
1
1
1
1
1
Z ado
o to
*
oo in
o3
O
485-36
(New 8/80)
construction machinery
I I I
AJO U1 14 3DUJ LIOt p fU4S1.10 ,
PROPULSION HYDRAULIC SYSTEM
SP1100 VIBRATORY ROLLER
EFFECTIVE SERIAL NO. HD181
398-14000-62
502-8501-86
298-8034-86
298-2263-62
298-14503-86
298-13010-86
298-15-1
298-2086-56
398-99004-35
298-12002-86
102-10762-1
398-14000-22
102-3849-5
298-8080-86
Ce e303 0.1 WI .■.•
....
C'eCe 04 Ceteiet
102-10458-1
298-8030-86
298-8033-86
102-1594-4
398-2005-56
398-20000-37
102-30739-1
102-30738-1
298-8183-86
398-14010-53
398-14006-87
298-8179-86
102-30742-2
298-8178-86
29
30
31
32
33
34
35
36
....
15
16
17
18
19
20
21
22
23
24
25
26
27
28
1" Pipe Coupling
Hose Assembly
Adapter 90°
Tee, Service
Reducer
Plug, 1" Pipe, Magnetic
Connector
Gauge, Vacuum
Tube, Copper 1/4" O.D. x 11" lg.
Nipple 1/4" N.P.T.F.
Valve, Ball 1/4" (See Sep. Illus.)
1" x 1/4" Red. Bushing (GaIv.)
Hose Assembly
Adapter Str. 7/8" "0" Ring x 1/4 11
N.P.T.
Pump (See Separate Illustration)
Fitting — Adapter
Split Flange 1"
"0" Ring, S.A.E. 1"
3/8" x 11/4" H.C.-H.T. Cap Screw
3/8" Lock Washer
Hose Assembly 54" lg.
Hose Assembly 54" lg.
Adapter 45° El. 1" S.F.
Reducing Elbow 3/8" x 90° (GaIv.)
Nipple 3/8" x 1W' T.O.E. (GaIv.)
Connector, Bulk Hd.
Hose Assembly
Adapter, 45" El, Adj.
Item
No.
No.
Req d.
■
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Description
■
Part
Number
re . • ..... .. er g...Pm.
Item
No.
Part
Number
Description
No.
Req . d.
•
37
102-10398-1
298-133-53
102-8510-1
298-8176-86
102-30919-2
102-30747-1
502-736-80
298-2246-62
_ ___ _
Motor, Hyd. (See Sep. Illus.)
Oil Filter
Tube — Oil Reservoir
Connector, Bulk Hd. 90°
Hose Assembly 5/80 x 9 1 -8"
Hose Assembly, 39" Ig.
Main Frame (Reference only)
Tee, Service, h" N.P.T.F.
_ __ _ _____
2
2
2
2
1
4
1
1
—
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
298-2248-62
502-8501-81
102-30742-1
102-5427-1
102-4365-14
102-4365-33
102-4365-40
102-4365-41
398-2006-79
398-95001-81
398-2001-77
102-30919-1
398-2002-25
398-20000-25
298-2108-56
398-14010-54
102-30918-1
102-10451-1
298-8001-89
298-8181-86
Adapter, 7/8" "0" Ring x W' N.P.T.F.
Hose Assembly
Hose Assembly
Mounting Block
Relief Valve, Manifold 7.!":iliP ...1
"0" Ring
"0" Ring
Back-Up Ring
5/16" x 31/4" Ig. H.T. Cap Screw
5/16" Lock Washer
3/8" x 1" lg. H.T. Cap Screw
Hose Assembly 5/4 x 8 1 -2" lg.
h" x 1.75" lg. H.T. Cap Screw
h" Cut Washer
Sight Plug
e
l
x /2 " x 3/4" Red. Tee — Female
Hose 1/4' 1 x 4 1 -6" lg.
Cop Filler — Transmission
Air Breather
Adapter Str. 1" S.F. x 15/16-12
1
1
2
1
1
1
2
2
6
6
3
1
4
4
1
1
1
1
1
2
Z CO
Ul
CO
03
0
construction machinery
485-40
(New 8/80)
BALL VALVE — AT HYDRAULIC TANK
Yt" REX PART NO. 102-10762-1 (WATTS NO. B-6000)
1" REX PART NO. 102-10763-1 (WATTS NO. B-6000)
REX MODEL SP1100 VIBRATORY ROLLER
—
I tem
No.
1
2
3
4
1
Part
Number
102-10762-2
-[102.10763-2
1102-10762-3
1_102-10763-3
f102-10762-4
1102-10763.4
102.10762-5
102-10763-5
102-10762-6
' 102-10763-6
102-10762-7
102-10763-7
Descr i p ti on
Seal Kit, %" Valve
Seal Kit, 1" Valve — Each Set Consists of: Stem
Packing, Thrust Washer, Seats
Ball & Stem Kit, W . Valve
Ball & Stem Kit, 1" Valve
Handle & Nut Kit, 3/4" Valve
Handle & Nut Kit, 1" Valve
Body, 'V Valve ''
Body, 1" Valve
Adapter, 3/4" Valve
Adapter, 1" Valve
Packing Nut, %" Valve
Packing Nut, 1" Valve
No.
Rear d.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
485-41
(New 8/80)
construction mochinecy
I I 1
Port
Number
Item
No.
1.
402-2643-2
298-13002-86
2
3
4
5
6
7
8
9
10
11
102-30731-1
398-20000-66
298-104-93
402-1799-2
102-30726-1
298-347-2
298-348-2
298-3119-68
298-3112-68
102-30733-1
102-10124-1
102-10124-2
102-10124-3
298-105-93
1
12
{
13
L398-20000-37
14
402 1813 2
-
-
1-298-41-97
1298-149-93
16102-30784-1
15
17102-31108-1
18298-392-2
19298-393-2
1 298-10039-2
20 298-10040-2
298-10041-2
21102-30730-1
22298-73-93
23402-719-2
24
25502-20302-80
26298-294-2
27298-295-2
Description
Gear Case, Roll Drive
Cad. Plated Pipe Plug 1/4" (Magnetized)
Form in Place Gasket (G.E. Silmate)
Cover, Roll Drive Gear Case
Zinc Plated Cut Washer
Zinc Plated Cap Screw, 3/8" x 1"
Output Gear
Gear Hub
Bearing Cup
Bearing Cone
Oil Seal
Oil Seal
Bearing Retainer
Shim
Shim
Shim
H.T. Zinc Plated Cap Screw, 3/8" x
11/4"
Lock Washer 3/8"
Roll Drive Yoke
Hardened Washer 5/8"
U.N.F. Grade 8 Cap Screw, 5/8" x 2W'
Gear, Intermediate, Roll DrGear Case
Intermediate Shaft
Bearing Cup
Bearing Cone
Plastic Shim (.020")
Plastic Shim (.0075")
Plastic Shim (.005")
Retainer, Bearing
Nylok Flat Head Cap Screw, 3/8" x 1"
Intermediate Gear
Not Used
Pinion w/Plug
Bearing Cup
Bearing Cone
No.
Req'd.
Item
No.
1
1
28
29
30
31
32
1
10
10
1
1
2
2
1
1
1
6
6
2
6
6
1
8
8
Part
Number
34
35
102-10423-3
102-30732-1
298-113-2
298-114-2
298-3120-68
102-10125-1
-[ 102-10125-2
102-10125-3
102-30728-1
298-68-93
36
37
38
102-30762-1
102-30743-1
298-153-93
33
39
40
298-10031-2
41' *298-3118-68
402-2644-2
298-39-97
298-158-93
42 1
1
43
44
*102-10126-1
*102-10398-1
2
2
45
46
*502-20173-80
*102-10445-1
47
*298-7530-34
2
6
6
2
12
1
1
1
1
1
Description
Plastic Shim
Bearing Retainer
Bearing Cup
Bearing Cone
Oil Seal
Shim, .005" thick
Shim, .0075" thick
Shim, .020" thick
Bearing Housing
Flat Head Cap Screw, Nylok, 3/8" x
11/4"
Sprocket, 56T for Speedometer Pick-up
Hub, Disc Brake
Grade 8 Flat Head Cap Screw, 3/8" x
11/2"
Not Used
Bearing Lock Nut
Oil Seal
Motor Mount
Structural Washer, /2" Hardened
Heat Treated Zinc Plated Cap Screw •
1/2" x 3%"
Gasket
Hydraulic Motor — "Char-Lynn"
#121-1007 (See Separate Illustration)
Brake Bracket
Disc Brake Assy. (Caliper Disc Brake
— Minnesota Automotive Inc. Model)
Retaining Ring — Internal
No.
Req d.
1
1
1
1
1
6
6
2
1
6
1
1
8
—
1
1
1
4
4
1
1
1
1
1
Cap Screw, /2" x V/4"
298-114-93
3
Cap Screw Drilled for Vent
1
298-114-93
298-2093-1
1
149
Breather Vent, 1/4" N. P. T. F.
* Not Included in 602-10552-1 Gear Case Assembly.
'" Caution: 298-3118-68 Oil Seal is supplied in two widths depending
upon the vendor (.438" — C/R No. 21173) and (.500" — National No.
410303) For Serial No. HD181 and up always use .500" — Notional
No. 410303 with 102-10651-1 Shim.
***Not to be drilled after Serial No. 181.
1 After Serial No. 181.
* 48
AI. UIL pDLU11 01 p rti45110 2
GEAR CASE ASSEMBLY — ROLL DRIVE
FOR SP1100 VIBRATORY COMPACTOR
ASSEMBLY PART NO. 602-10552-1 (2 REQUIRED)
485-43
(Rev. 1/83)
construction machinery
Always Give Serial Number of Machine
hem
No.
Part
Number
1
2
102-11063-10
102-11063-11
3
4
5
6
7
102-11063-12
102-11063-13
102-11063-14
102-11063-15
102-11063-16
8
102-11063-17
9
10
11
12
13
14
15
102-11063-18
102-11063-19
102-11063-20
102-11063-21
102-9106-34
102-11063-22
102-11063-23
16
102-11063-24
Description
Stud, .625-18 U.N.F. — 2A ( 1 6712-1)
No.
Req'd.
4
Geroter Assy. — Includes Items 3, 4
and 5 ( 1 8619-2)
Ring ( 1 6738-1) Included in Item 2
Star ( 1 6393) Included in Item 2
Roller (*6183) Included in Item 2
Drive Shaft — Output (*6395)
Plate Balancing Assy. — Includes Items
8 and 9 (*6282)
Plate Balancing (*6164) Included in
Item 7
Pin, Spring ( 1 14166) Included in Item 7
Flange — Mounting (*6746)
Plug — Check Valve ( 1 9070-002)
Plug — Drain ( 1 9070-005)
Ball — Steel (* 18026)
Compression Spring (*6464)
Valve Housing Assy. (*7957) Includes
Items 16 and 17
Valve Housing (*7916) Included in
Item 15
1
1
1
1
1
1
1
2
1
2
1
2
2
1
1
Item
No.
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Part
Number
Description
No.
Req'd.
102-9106-34Ball (* 18026) Included in Item 15
102-11063-25 Plate — Valve (*6737)
102-11063-26 Drive, Valve (*6168)
102-11063-27Plate, Wear (*6739)
* 1 102-11063-28Seal, Outer Face (*6176)
* 1 102-11063-29Seal, Inner Face (*6177)
102-11063-30Valve (*6792)
Pipe Plug, 1/8-27 N.P.T. ( 1 14024)
102-11063-31Spring — Compression (*6203)
Hex Nut 5/8-16 U.N.F. ( 1 14228)
Washer 5/8" (*6717)
* 1 102-11063-32Seal "0" Ring ( 1 15201)
* 1 102-11063-33Seal, Static Housing ( 1 15041)
* 1 102-11063-34Seal, Static Case Drain ( 1 15042)
102-11063-35Seal Kit (*62009)
*Eaton Corporation Fluid Power Operations, Minneapolis Division,
15151 Highway 5 — Eden Prairie, Minnesota 55343 part numbers.
**Parts included in 102-10398-35 Seal Kit.
15151 Highway 5 – Eden Prairie, Minnesota 55343 part numbers.
** Parts included in 102-10398-35 Seal Kit.
1
1
1
1
1
1
1
1
4
4
4
4
4
4
1
AJOUN DOWU 01 4 D rt.14SU 03
HYDRAULIC MOTOR — TRACTION DRIVE
REX PART NUMBER 102-11063-1
CHAR-LYNN NO. 121-1008
MODEL 1100 VIBRATORY ROLL
485-45
(Rev. 1/83)
construction machinery
4
13
19
12
23 2526
2227
Always Give Serial Number of Machine
485-46
(Rev. 1/83)
construction machinery
HYDRAULIC PUMP DRIVE GEAR CASE
SP1100 VIBRATORY ROLL ASSEMBLY
REX PART NO. 602.10560-1
Part
Number
Item
No.
1
2
4
5
6
7
8
9
10
502-6709.80
102-30750-1
298-10012-2
i 298-10013-2
298-10014-2
298-154-93
402-510-3
402-510-4
102-30751-1
298-366-2
298-7013-34
102-30651-1
11
102-30652-1
12
13
14
15
16
17
18
19
20
21
22
102.4876-1
102-4929-1
298-3116-68
102-7725-1
3
.
398-3000-18
102-30910-1
102-10175-1
102-1781-1
102.10772-1
102-10784-1
•
102-10457.1
102-10399-1
23
-
24
25
-m 398-2005-88
298-39-37
"102-30771-1
26
102-8672-7
27
X202821
298-13002-86
28
Descrip tion
Gear Case Shell
Bearing Retainer
Shim .005"
Shim .0075"
Shim .020"
Grade 8 Jaylok Cap Screw, 3/8" x 1 14"
Gear 54T
Gear 54T
Spacer
Ball Bearing (SKF6210)
Snap Ring
Gear Sleeve (1-8460 Minor I.D. — of Splines)
for Vibration Drive Pumps
Gear Sleeve.(1-3750 Minor I.D. — of Splines)
for Traction Drive Pumps
Input Shaft
Bearing Housing
Oil Seal
Hex Nut, Slotted (1" 20 U.N.E.F.)
Not Used
Cotter Pin, 1/8" x 2"
Yoke
Gasket
Not Used
Gasket
Reversible Hydrostatic Pump (Sundstrand 23 Series)
Traction Drive (See Separate Illustration)
Hydrostatic Pump (Sundstrand 22 Series) Complete
with Valve (Vibration Drive) (See Sep. Illustration)
Includes Control Valve
Hydrostatic Pump (Sundstrand 22 Series) w/o Valve
Control Valve for Hydrostatic Pump (Honeywell
Hydrotransmission tV7058A1155)
Nylon Cap Screw, W' x 13/4" H.C.-H.T.
Hardened Structural Washer /2"
Bracket, Hydraulic Pump Control (on only one
Vibration Drive Pump — for Manual Override Cable)
Control Cable (Override — for only one Vibration Drive
Pump)
Ball Joint ( 1/4-28)
Magnetized Pipe Plug, Cadmium Plated
No.
Req'd.
1
4
15
15
5
22
3
1
3
8
3
2
1
1
1
1
1
—
1
1
1
—
3
1
2
2
2
12
12
1
1
1
1
1II
485-47
(Rev. 1/83)
construction rnachine ■ -y
10
6
;is
■•••1111
12
,11
8
9
10
a
a
J1t
um'
13
111
1:
411.40-mmli
k
Co)
;RI
14
15 17
16
11711 I;
L(Rebuilt, fully warranteed,
\. 1 Pumps and Motors are available
Q •'125from stock at special exchange
price)
--
18
HYDROSTATIC PUMP ASSEMBLY SERVICE PARTS
FOR SUNDSTRAND MODEL 23-2262
REX PART NO. 102-10772-1
REVERSIBLE, LEFT HAND ROTATION — PROPULSION DRIVE
Item
No.
1
2
3
4
5
6
12
13
14
15
16
17
18
Part
Number
102-4365-95
102-4365-6
102-4365-83
102-4365.11
1102-4365-12
102-5168-8
102-4365-2
102-4365-52
102-5168-9
....
102-4365-51
102-4365-46
Descrip tion
Control Valve Kit
Control Valve Gasket
Charge Pump Kit
Charge Pump Gasket
Check Valve
Check Valve "0" Ring
Seal Kit — Consists of Items 7 thru 11 (Not Sold
Separately)
Not Used
Charge Pump Relief Valve Poppet
Included in Item 15
Swashplate Link
Included in Item 15
"0" Ring
Control Shaft Handle
NOTE; Rebuilt, fully warranteed pumps and motors are available from stock at special
exchange price.
No.
Reced.
1
1
1
1
1
1
1
—
1
—
1
—
3
1
485-48
(Rev. 1/83)
construction machinery
Always Give Serial Number of Machine
Item
No.
Part
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
102-9832-10
102-9832-11
102-9832-12
102-9832-13
102.9832-14
102-9832-15
102-9832-16
102-7884-10
102-7463-14
102-9832-17
102-7463-17
102-9832-18
102-7463-18
102-9832-19
102-9832-20
102-9832-21
102-7463-22
102-9832-22
Description
Snap Ring (*X134-206)
Ball Bearing (*X69-40)
Seal Retainer (*AE1669)
Lip Seal (*X73-50-9)
Shaft End Cover (*312-5037-402)
Plug (*X1-28)
Ring Seals (*LB1669-1)
Check Assemblies (*M1391K)
Roller Bearing (*Y1032)
Thrust Plate (*AA1058-1)
Pocket Seal Strip (*BA3026-2)
Integral Drive Shaft and Gear Set (*BD1135M-1-12)
Gasket Seal (*UB3006-242)
Gear Housing (*312-8212-227)
Dowel Pins (*391-2082-032)
Port End Cover (*312-3120-100)
Washers (*X144-3)
Cap Screw (*X2-69)
*Commercial Shearing Inc. —
1775 Logan Avenue
Youngstown, Ohio 44501
Part Numbers and Description
No..
Req'd.
1
1
1
1
1
1
2
2
4
2
1
1
2
1
4
1
4
4
Ai auN 3 D w u o! 4) ni4 su o p
HYDRAULIC MOTOR — VIBRATOR DRIVE
REX PART NO. 102-9832-1
COMMERCIAL SHEARING & STAMPING CO.
NO. M31A-878 BEOF 12-25
MODEL SP 1100 VIB. ROLL
A.IOUN DOUJ U01 43 r144 S U O ,
bouwour uo!p nio uo )
BRAKE SYSTEM SCHEMATIC
ALL SP1100 VIBRATORY ROLLERS
Item
No.
Part
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
298-8184-86
398-14005-67
102-30765-1
298-8193-86
502-6610-80
298-17000-86
102-10445-1
102-10458-1
298-8064-86
502-1340-91
102-10770-1
102-30765-4
102-10447-1
298-2040-62
502-7136-80
298-8063-86
102-30765-3
102-30765-5
398-2001-62
398-95001-81
298-17008-86
398-14000-1
298-8189-86
398-14007-57
298-2093-1
Description
90° El, 7/16-20 "0" Ring x 7/16-20 J.I.C.
Pipe Plug lie"
Hose Assembly, IA" I.D. x 4'-0" lg.
Adapter 90°, 1/8" Male P.T. x 14" F.P.T.
Hydraulic Tank (Reference only)
Service Tee W' (Reference only)
Disc Brake (See Separate Illustration)
Traction Hyd. Pump (Reference only)
Adapter, 1/8" N.P.T.F. x 7/16-20 J.I.C.
Hose Assembly, 3/8" I.D. x 1'-2" lg.
Valve, Control
Manifold and Relief Valve (Reference only)
Hose Assembly, I/4" I.D. x 9%6"
Intensifier
See Vibration Hydraulics
90') Street El, 1/8" N.P.T.F.
Main Frame (Reference only)
Adapter, 1/4" N.P.T.F. x 7/16-20 J.I.C.
Hose Assembly, W' x 8'-6" lg.
Hose Assembly, IV I.D. x 11'-0" lg.
Cap Screw, 5/16-18 U.N.C. x 1%" Hex Hd.
Lock Washer 5/16"
Tee, 1/8" N.P.T.F. x 7/16-20 J.I.C.
Red. Bushing, i/4" x 1/8"
Elbow 45" Male, 7/16" "0" Ring x 7/16" J.I.C.
1/4" GaIv. Pipe Plug
Breather Vent, 1/4" N.P.T.F.
No.
Req d.
1
1
1
1
1
2
2
1
2
1
1
—
1
1
—
1
—
4
1
2
3
3
1
1
2
1
1
485-52
(Rev. 1/83)
construction machinery
2
263 1 19
1
23
27
Are-Are11/111117
\\■axmll
g,
\kb.
-4
017i
/
..rr
Vr
ATI411
legtaata
7
_ ,7.
ii111M.1
=7
4I A 'c;Ir4
MIMIEffil Wr
16
r
NOTE: Brake discs to be
installed with Loctite #325
speed border on surface marked "X".
Always Give Serial Number of Machine
n
21
construction machinery
485-53
(Rev. 1 83)
DISC BRAKE ASSEMBLY
REX PART NUMBER 102-10445.1
MINNESOTA AUTOMOTIVE INC. MODEL 03-530.600
Item
No.
Part
Number
1
102-10445-10
2
3
4
5
6
102-10445-11
102-10445-12
102-10445.13
102.10445.14
102.10445-15
7
{ 102-10445-17
8
9
102-10445-18
102.10445-19
Mica Repair Kit Consists of Items 2 thru 5
(*02.500-034) 1
"0" Ring (* 32.630-174) 2
Back-up Ring (*32-630-173) 2
"0" Ring (*32.630-011) 1
Back-up Ring (*32-630-155) 1
Mico Lining Kit Consists of Items 7 thru 12
(*20-060-021)
1
Lining Assy. (*29-010-085) (Includes Item 10) j1
Seal (*32-190-019) 1
Piston (*30-010-229)
j1
Lining (*32-060-011) 1
10
11
12
13
14
15
16
17
18
19
20.
21
22
23
24
25
26
27
102-10445-21
102-10445.22
102.10445-23
102.10445-24
102-10445-25
102-10445.26
102.10445-27
102-10445-28
102.10445-29
102.10445-30
102.10445-31
102.10445-32
102-10445-33
102.10445.34
102-10445.35
102.10445-36
102.10445.37
102-10445.38
Lining (*30-060-026) Screws (*33-200-058)
Inserts (*30-270-005) Piston (*30.10-230) Belleville Spring (*33-155-015) Cover (*30-70-051) Wiper Seal ("32.190-018)
Cap Screw (*33-255.047)
Lock Washer (*33-125.007)
Zerk Fitting (*34-001-043)
Push Rod (*30-020-099)
Set Screw (*33-200-043)
Jam Nut (*33-300-056)
Carrier Assy. ("28-260.004) Base ("30-260-029) Pin (*30-180-018) Washer (*33-125-015)
Nut (*33-300-003)
102.10445.16
Description
*Minnesota Automotive Inc., Mankato, Minnesota part numbers.
Always Give Serial Number of Machine
No.
1Red.
1
4
2
1
5
1
1
4
4
1
1
1
1
1
1
1
1
1
485-54
(Rev. 1/83)
construction machinery
trial Number of Machine
Item
No.
Part
Number
Description
1
502-6576-80
102-30719-1
{ 102-30720-1
298-28-93
102-30782-1
502-20067-80
298-6065-68
298-6036-68
{
502-20068-80
502-20069-80
102-10403-1
398-2004-90
298-2035-71
398-2005-90
Roll (Shell only)
Inspection Cover
Cover Gasket
Cap Screw, Nylok, 3/8" x 1"
Lubrication Label
Isolator Wheel
Tire (Model G800, 185R15 Ply Radial)
Tube (165SR-15)
Isolator Housing, Top Half
Isolator Housing, Lower Half
Shim
Hex Hd. Cap Screw, 3/4" x 2W'
Lock Nut %"
Cap Screw, Nylok, 5/8" x 1W'
(As Illustrated)
Self-Locking Cap Screw, 5/8" x 3"
(Opposite of Illustration)
Lock Washer 5/8"
Hub, Roll Drive Side
Hub Shim, Large (Use if Required)
Hub Shim, Small (Use if Required)
#16 Gauge
Hub, Roll Driven Side
.
Wheel Hub Self-Lock Cap Screw, 3/4" x 2W'
Hardened Washer ii"
Spherical Bearing
Bearing Cup
Bearing Cone
Oil Seal
Oil Seal
Bearing and Carrier Ring
Shim .005"
Shim .0075"
Shim .020"
H.C.-H.T. Hex Hd. Cap Screw, 5/16" x
1" w/Lock Washer
Retainer, Labyrinth
2
3
4
5
6
7
8
9
10
11
12
298-87-93
13
398-20000-41
402-2637-2
102-30942-1
102-30941-1
14
15
16
17
18
19
20
21
22
23
24
502-6603-80
402-2636-2
{298-95-93
298-36-97
298-206-2
298-347-2
{298-348-2
298-3111-68
298-3112-68
102-4776-1
102-9782-1
{ 102-9782-2
102-9782-3
398-2004-38
102-4778-1
No.
Req'd.
1
2
2
4
2
2
2
2
2
2
4
8
8
6
6
12
1
–
–
1
2
16
16
2
4
4
2
4
1
6
6
6
Item
No.
Description
No.
Req'd.
Cap Screw, 3/8" x 1", Nylok, H.T.12
398-2004-91
12
Lock Washer 3/8" {
1
Roll Drive Yoke 26402-1794-2
Grade 8 Cap Screw, 5/8" x 2W' U.N.F. 8
27 1298-149-93
8
Hardened Washer 5/8" 1298-41-97
28
Not Used
2
Grease Hose 29X7846
Elbow Body, 1/8" N.P.T. x 90°
30398-8000-32
25
31398-95004-31
32398-8000.31
33
102-10491-1
34102-10491-2
{ 102-10491-3
35102-9765-1
36102-10164-1
37102-9766-1
38298-3113-68
39298-7532-34
40298-103-17
41502-205-80
42102-10165-1
298-199-93
43
398-20002-12
44298-10036-2
45502-20092-80
398-2004-43
46
298-2014-71
47201523
48 298-6086-91
49
6
2
Port
Number
05-99032590820
-222
80
50
51502-6704-80
52502-20091-80
•••••■•■•
2
(044701)
2
Alemite Fitting (#A1184) ElVow Body 45", 1/8" N.P.T. (#43716) 2
–
Block, Port of Item 1
6
Shim .005" – Blue
6
Shim .0075" – Transparent
6
Shim .020" – Yellow Exciter Coupling, Driven Half 1
Exciter Coupling, Drive Half
. 1
1
Coupling Sleeve 2
Seal Hub 2
Snap Ring, Internal 1
Magnetic Pick up
1
Cord
1
Sprocket 30T
Hex Socket Flat Head Cap Screw
4
#10-24 x 5/8"
External Tooth Countersunk L.W. #10 4
12
Plastic Shim 1
Roll Stub Shaft
U.N.C. Hex Hd. Cap Screw, 5/8" x
16
2W'
16
Lock Nut 5/8"
1
Spring
2
Spider
Cap Screw, 5/8" x 2-3/4", Grade 8
Rotor Vibration Shaft
Center Shaft, Vibratory Roll
Roll Stub Shaft, R.H.
8
16
1
1
1
A.sau!4 3oui uo! p ni4suo3
VIBRATORY ROLL ASSEMBLY
MODEL SP1100 VIBRATORY ROLL (TWO REQUIRED)
VIBRATORY ROLL ASSEMBLY
MODEL SP1100 VIBRATORY ROLL (TWO REQUIRED)
(Continued)
Item
Part
No.
Number
53
54
55
402-2642-2
398-6001-86
298-2062-71
1.102-9832-1
56
298-178-93
398-20000-39
57
58
502-6887-80
402-1814-2
59
502-8608-80
No.
Req d.
Description
Wheel Mount and Hyd. Motor Flange
Woodruff Key (1C1009)
Lock Nut, Light, Thin %.'
Hyd. Motor (Commercial Shearing &
Stomping Co. No. M31A-878-BEOF-1225 (See Separate Illustration)
Self-Lock Cap Screw, h" x 1% 1 '
Lock Washer Y2"
1
4
4
Yoke, Roll Drive
Yoke, Internal Spline
1
Coupling Puller, Optional (For Driven
Half of Exciter Coupling) 1
1
1
i
I
1
construction machinery
485-57
(New 8/80)
0
HYDROSTATIC PUMP ASSEMBLY
REX PART NO. 102-10784
REVERSIBLE HYDROSTATIC PUMP
LEFT HAND ROTATION FOR VIBRATION DRIVE
NOTE: Rebuilt, fully warranteed, pumps and motors are available
from stock at special exchange price.
Must be purchased as complete assembly.
Item
No.
1
2
Part
Number
102-10457-1
102-10399-1
Description
Sundstrand Hydrostatic Pump, Model #22-2163
Honeywell Hydro Transmission Valve, #V7058A1155
No.
Rec(d.
1
1
485-58
(New 8/80)
construction machinery
Always Give Serial Number of Machine
Part
Number
398-14000-14
398-99000-19
398-14008-92
398-14006-87
102-8224-17
298-9048-86
398-14002-28
398-99006-31
102-8224-3
398-14001-34
398-14008-24
398-14005-74
398-14010-3
502-6577-80
502-8428-80
398-20000-51
15
. 298-104-93
1
2
3
4
5
6
7
8
9'
10
11
12
13
14
22
23
24
25
26
27
28
29
102-6440-11
102-6440-12
102-6440-13
102-6440-14
102-6440-15
102-6440-16
102-6440-17
102-6440-18
Item
No.
Part
Number
30
31
32
33
102-6440-19
102-6440-20
102-6440-21
102-6640-22
502-2799-80
298-2117-56
102-30625-1
502-8497-80
102-30626-1
102-6440-1
Reducing Bushing, W' x 3/8"
Street Elbow, 3/8" x 45°
Pipe Elbow, 3/8" x 90° (GaIv.)
Nipple, 3/8" x 1V2" T.O.E. (GaIv.)
Hose, 5/8" I.D. x 5" lg.
Hose Clamp
Close Nipple, 3/8" (Galv.)
Reducing Bushing, 1/4" x 3/8"
Hose, 5/8" I.D. x 65" lg.
Street Elbow, 3/8" x 90° (Galv.)
Reducing Tee, %" x %" x 3/8" (Galv.)
Pipe Plug 1/2" (Galv.)
Pipe Plug 1%2" (GaIv.)
Water Tank
Cover, Water Tank
Copper Cut Washer 3/8"
H.T. Zinc P1. Cap Screw, 3/8" x 1"
w/Lock Washer
Filler Cap w/Lug
Gauge, Liquid Level
Scraper, Neoprene
Scraper Bar
Bar, Scraper
Water Pump (Jabsco 08860) Includes
Items 22 thru 33 Inclusive (1 Set Each
Pump)
Screw (* SP 1102-09)
End Cover (*8865)
Gasket ("78 28)
Impeller (*1414-37)
Screw, Cam ("SP1002-1)
.
Com (*8089)
Seal (*SP3000-10)
Body ("7824)
No.
Req'd.
N ec44
16
17
18
19
20
21
Description
C%1 (%4 C•1 CO CV 03",r "te ("41 4%4 C•4 C.4 (NI C.4 eV ODCO N ^R
Item
No.
34
35
36
37
38
39
40
41
42
43
44§
45
46
298-98-93
-1
298-2068-71
102-30212-1
102-30212-10
102-30212-11
102-30212-13
102-30212-14
102-30690-1
398-14000-90
298-1014-4
102-6438-1
298-4516-68
102-30767-1
398-2001-76
398-20000-37
398-11000-19
102-9100-4
Description
Slinger (*6342)
Screw (*SP8019-2)
Motor, Model 8860 part no. (*SP8012-02)
Service Kit, Includes Items 22, 24, 25
and 28
Heat Treated Zinc Plated Cap Screw,
1/4" x %"
Lock Nut, I/4-20 (Flanged)
Water Line Strainer Assy. (Each
Includes 1 Set of Items 36 thru 40)
(**Delavan No. 29857-1)
lIot Used
Cap (**19798)
"0" Ring (**31352-031)
Screen, 80 Mesh (**31500-4)
Body (**19799-1)
Spray Bar
Pipe Cap, 'V Dia.
"U" Bolt %"
Spray Nozzle
Plastic Clomp
Wind Guard
Cap Screw, 3/8" x 1" U.N.C.
Lock Washer 3/8"
Nut, 3/8" U.N.C.
"U" Edging
* Jabsco, Costa Mesa, California part numbers.
** Delevan Mfg. Co. part numbers.
§ Service parts for spray nozzle —
102-6438-2 Hex Body 11/16"
102-6438-3 Hex Cap 13/16"
102-6438-4 Strainer Assy.
102-6438-5 Orifice Tip (.026 Orifice Dia.)
No.
Req'd.
AJ OUN 3DLU 11011.7 rIJO LIO )
WATER TANK, PUMP, STRAINER
PIPING 8, HOSES, SPRAY BARS AND GAUGES
MODEL SP1100 VIBRATORY ROLL
1
2
1
1
8
8
2
—
1
1
1
1
4
4
4
24
4
2
8
8
8
3
Z4 03
*
Co 4)
Co
0
485-60
(New 8/ 80)
construction machinery
12
10
WATER PUMP
JABSCO — "MINI-PUPPY" 41860
12 VOLT D.C.
REX PART NO. 102-6440-1
I tem
No.
1
2
3
4
5
6
7
8
9
10
11
12
Part
Number
102-6440-11
102-6440-12
102-6440-13
102-6440-14
102-6440-15
102-6440-16
102-6440-17
102-6440-18
102-6440-19
102-6440-20 .
102-6440-21
102.6440-22
Descripti on
Screw (*SP1002-09)
End Cover — Model 8860 (*8865)
Gasket (*7828)
Impeller (*1414-37)
Screw — Cam (*SP1002-01)
Cam (*8089)
Seal (*SP3000-10)
Body (*7824)
Slinger (*6342)
Screw (Body to Motor) (*SP8019-02)
Motor — Model 8860 (*SP8012-02)
Service Kit — Consists of Impeller, Seal, Gasket
and 31 End Cover Screws (*8860-5K92)
* Part numbers are Jabsco, Costa Mesa, California part numbers.
Always Give Serial Number of Machine
No.
Req'd.
3
1
1
1
1
1
1
1
1
2
1
1
SERIAL NUMBER 151 AND UP
AUX MIR SIR
(Kw DLE CON N EcTION)
.4.11r.,'• CABLE 140.i Ti 11: ,
foeu!4 3ow uo! p nro uo,
(
OF 50,2-8572
CANLES
No. 45 wiRE.
GRD TO HORN RELAY MTG BRACKET
TO STEERING WHEEL
HORN OUTtoN
RUN OVER TOP OF EN6INE R BEHIND FAN
TO LEFT ENO C /MET
ON HORN RELA
.502- 8571-8
C)
'4*
m
ti
ti
O
a,
5P1100 CABLE ROUTING
CABLES 502 - 85/1
of 502-8572
AJau!Lp DWuo! p ni4 s u o 3
SERIAL NUMBER 151 AND UP
£iauN2 ow uo1p w4suoD
Z co
A us
*
co
oo
czo
SERIAL NUMBER 151 AND UP
n.
0
3
4a
-8.
2n
OM.
0
3
Aux. mift. SIR.
3
0
502- 8573- 8o
CABLE if 41 - 5O2-
5
ENGINE END WATER PUMP
MAC, PICK -UP FOR SPEEDO
CABLE
G 502-8575-80
R PUMP
SP I ioo CABLE RourI NG
CABLES 502- 8513,502-8 61 5
- (02-9858-I
2033
OD
0
Z Oo
• In
*
Co Ln
Oo
0
fL
;".
ti
P._
ti
O
tp
const ru cti onma ch i nery
single and double drum vibratory rollers
485T- 66
(R 388)
INSTRUCTION PLATES AND WARNING DECALS
REX MODEL SP1100B VIBRATORY ROLLER
4
3
6
5
IMPORTANT
re. A E
ZZC,
89
.
WATER
10
PNEUMATIC
ISOLATOR
TO MAINTAIN .e0.....
••••CI•ASCV ∎ Aue IHIS•••UA•
MAA•T AO AT 31-3A OM
CIA•CT4 •v••KLY
14
Rut
0 MU
SEIM IS.
17
16
..--
tilL:1114
IOW
&&&&&&
18
19
Off-111147. 011
• 11111"nU
4:...1 AfiCi:11 I
11(1111 1111.1 II
Ail &1L.:
20
N. iNININTIONs
APO 11111 MINI
lin II
4011111 MIMIC
.•
.77,17r,Tor-•
•■• •
.
21
(ITO NOT EXCEED
2400741
.....
_
,25
IraiR ALL ROLLING
II SET ENGINE
AT 2600.. Rn
22
23
1 .0 1 C.L.L.A.KPilIDDELSIalKC
, • Amcs
5111551
foteL
nuts "otos'
.• Lmiunnir
26
27
QUALITY
yz■
lUigagb!.=
1..1111/jirj
s
MOM=
("i0R ALL ROLLING
SET ENGINE
AT 2400 RPM
28
• AOS SA ISILWAA•IIIL
USA
DIESEL
tins.
ayII:ILL; Inc.
single and double drum vibratory rollers
485T- 67
(R 388)
INSTRUCTION PLATES AND WARNING DqCALS
REX MODEL SP1100B VIBRATORY ROLLER
ITEM
PART NUMBER
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
102-08085-13
102-08085-07
102-08085-04
102-08085-14
102-08085-02
102-09239-01
102-30723-01
102-30782-01
102-10768-01
102-09512-Q1
102-09343-01
102-08699-01
102-09222-01
402-01815-01
102-11159-01
102-31127-01
102-10465-01
102-10466-01
102-10604-01
102-10471-01
102-10493-01
102-50102-01
102-10525-01
102-10502-01
102-10623-01
102-08085-15
102-08085-16
102-10622-01
TAPE SAFETY WALK 11"
TAPE, SAFETY-WALK
SAFETY WALK TAPE
TAPE SAFETY WALK 25"
TAPE SAFETY WALK 60"
TAPE, REFLECTIVE, 3"X16'5"
DECAL 1100
LABEL-LUBRICATION
DIESEL DECAL
LABEL-WATER
ISOL INFLA DEC 31/34
FILTER INDIC DECAL
THROTTLE DECAL
REX LOGO
SERIAL NO PLATE
SIGN-REX C&S
LABEL-MANUAL CONTROL
LABEL-TOWING
LABEL-BRAKE
LABEL-VIB MODES
LABEL-VPM
SERVICE CHART LABEL
AMPLITUDE LABEL
GUARD GEAR CASE
ENGINE DECAL 2600RPM
TAPE SAFETY WALK 2X4"
TAPE SAFETY WALK 1-1/2X10"
LABEL-ENGINE SET-G.M
QTY
5
2
2
2
1
1
2
1
2
1
2
1
1
1
1
2
2
1
2
2
1
485T- 67.1
(N 388)
single and double drum vibratory rollers
LOCATION OF INSTRUCTION PLATES AND WARNING DECALS
REX MODEL SP1100B VIBRATORY ROLLER
17- 80TH SIDES 23
22018\r,L7
F S.
F.S. 29N.S.
N.S. 11 8
7 6
8-28
1625-21-13
24
F.S.
A 8
single and double drum vibratory rollers
485T- 67.15
(N 388)
LOCATION OF INSTRUCTION PLATES AND WARNING DECALS
REX MODEL SP1100B VIBRATORY ROLLER
ITEM
PART NUMBER
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
102-08085-13
102-08085-07
102-08085-04
102-08085-14
102-08085-02
102-09239-01
102-30723-01
102-30782-01
102-10768-01
102-09512-01
102-09343-01
102-08699-01
102-09222-01
402-01815-01
102-11159-01
102-31127-01
102-10465-01
102-10466-01
102-10604-01
102-10471-01
102-10493-01
102-50102-01
102-10525-01
102-10502-01
102-10623-01
102-08085-15
102-08085-16
102-10622-01
TAPE SAFETY WALK 11"
TAPE, SAFETY-WALK
SAFETY WALK TAPE
TAPE SAFETY WALK 25"
TAPE SAFETY WALK 60"
TAPE, REFLECTIVE, 3"X16'5"
DECAL 1100
LABEL-LUBRICATION
DIESEL DECAL
LABEL-WATER
ISOL INFLA DEC 31/34
FILTER INDIC DECAL
THROTTLE DECAL
REX LOGO
SERIAL NO PLATE
SIGN-REX C&S
LABEL-MANUAL CONTROL
LABEL-TOWING
LABEL-BRAKE
LABEL-VIB MODES
LABEL-VPM
SERVICE CHART LABEL
AMPLITUDE LABEL
GUARD GEAR CASE
ENGINE DECAL 2600RPM
TAPE SAFETY WALK 2X4"
TAPE SAFETY WALK 1-1/2X1.0"
LABEL-ENGINE SET-G.M
QTY
2
2
2
2
39_
25
2
2
2
1
1
2
1
2
1
2
1
1
1
1
2
2
1
2
2
1
Rex
TRUCK-MOUNTED CONCRETE MIXERS
SINGLE AND DOUBLE DRUM VIBRATORY ROLLERS
EMBANKMENT COMPACTORS
SANITARY LANDFILL COMPACTORS
MAXIGRIND - MATERIALS REDUCTION GRINDER
avcamEzz
Rexworks Inc., Milwaukee, Wisconsin 53201 INTERNATIONAL OFFICES: Milwaukee, Miami, Bogota, Singapore, Paris
(414) 747-7200 Telex: 275371 Cable: REXCM Distributors in all principal cities of the world
MANUAL NO. 485T
MODEL SP-1100B
DOUBLE DRUM(VIBRATORY ROLLER\
(R 183)
single Rqd double drum vibratory rollers
E MANUAL