Download Suzuki DT 115 1986-2001

Parts Book
DT 115 (86-01)
DT 140 (86-01)
PREFACE
5. NOTE
5 - 1 7 There a r e some d i f f e r e n t p a r t s from those o f production models among
When it becomes necessary t o replace p a r t s on SUZUKI OUTBOARD MOTORS, always
use SUZUKI GENUINE PARTS which have passed a s t r i c t inspection which guarantees
q u a l i t y and performance.
This partscataloguecovers the l i s t o f a l l service p a r t s for SUZUKI DT115/140
spare p a r t s f o r the a d m i n i s t r a t i v e reasons and common use of them with
other model s .
’ 86-’ 01 MODEL.
5-2.
what i s a c t u a l l y required on the vehicle.
INSTRUCTIONS FOR QUOTING THE CATALOGUE
1.
5-3.
DIMENSIONS
ABBREVIATIONS
Abbreviations used i n t h i s catalogue
AR
: As required
ASSY
: Assembly
E.No. : Engine number
F.No.
: Frame number
d
: Diameter o f material
ID
: Inside diameter
OD
: Outside diameter
L
: Length
LH(P0RT) : L e f t hand side
RH(STBD) : Right hand side
-123456 : Up t o F.No. 11502-123456
123456- : From F. No. 11502-123456
6.
are as follows:
NT
: Number o f t e e t h
OPT
: Optional
os
: Over s i z e
STD
: Standard
T
: Thickness
: Under s i z e
W
: Widt
w/
: With
S,L,UL,LL: Transom type
: Stainless s t e e l
PTT
: Power trim and tilt
00
: MODEL:2000
’ 01
: MODEL:2001
Figures i n the description column
12 x 34 x 5.6--*-*-**
show the dimensions o f parts.
OD
us
sus
T(or W,L)
+12345-56781 (Parts No.) : i n d i c a t e s t h a t the p a r t s number was
changed t o 12345-56781 and the new Darts are interchangeable w i t h
the .former ones but the former ones’ are not interchangeable w i t h
new ones.
e-12345-56781 (Parts No.) : i n d i c a t e s t h a t the former and new
p a r t s are interchangeable w i t h each other and both are usable.
3.
INNER PARTS OF ASSEMBLY
Part name w i t h a dot ( . 1 i n f r o n t as shown i n the descriPtion column i n d i c a t e s
the component o f the assembl y a1 so avai 1ab1e indi v i dual 1y .
4.
MODIFICATION NOTICE
A parts bulletin w i l l
be sent t o you on a l l occasions when changes i n p a r t s
occur, i n c l u d i n g interchangeable modifications between new p a r t s and o l d ones.
Q
MODEL NAME AND ENGINE NUMBER
YEAR’S
TYPE
DT115TCP
DT115TCR
DTll5TCS
DTll5TCT
DT115TCV
’87
’ 88
’ 89
’90
’91
’ 92
’ 93
’ 94
’ 95
’ 96
’ 97
11502
11502
1 1502
1 1502
1 1 502
1 1502
1 1502
1 1 502
11502
11502
1 1502
1 1 502
DTll5STCLT
DTll5STCLV
DT115STCLW
DTll5STCLX
DTll 5STCLY
DT115STCLl
‘96
’ 97
’ 98
’ 99
’00
’01
1 1 503
1 1503
1 1503
1 1503
1 1503
1 1503
DT140TCVG
DTl40TCVH
DT140TCVJ
DT140TCK
DT140TCL
DT140TCM
DT140TCN
DT140TCP
DT14OTCR
DT14OTCS
DT14OTCT
DT14OTCV
DT140TCW
DT140TCX
DT140TCY
DT140TCl
‘86
’ 87
’ 88
’ 89
’ 90
’ 91
’ 92
’ 93
’ 94
’ 95
’ 96
’ 97
‘98
’ 99
’ 00
’ 01
14002
14002
14002
14002
14002
14002
14002
14002
14002
14002
14002
14003
14003
14003
14003
14003
MODEL
DT11 5TCVG
DT115TCVH
DTll 5TCVJ
DTll5TCK
DT11 5TCL
DTl 15TCM
DTll 5TCN
17-r
ID
Note t h a t the drawings on t h e i T l u s t r a t i o n page are f o r ready reference
of spare p a r t s number, n o t t o be used as an assembly manual.
When assembl ing use ”SUZUKI SERVICE MANUAL”.
Dimensions o f the parts i n t h i s catalogue are indicated i n u n i t m i l l i m e t e r s .
2.
In r e s p x t o f rubber hoses and v i n y l tubes, please be sure t o use them
by c u t t i n g o f f according t o t h e length mentioned on p a r t s catalogue or
I
TRANSOM- ENGINE No.
L’X
1 1 502-607706
L.X
1 1 502-70901 91 1502-81 1083L; x
1 1 502-91 2900L’X
1 1 502-01 1001L’X
11502-131001L’X
1 1 502-231001
1 1 502-351001L’X
1 1 502-461 001
L’X
11502-581001L’X
1 1 502-651001L’X
1 1 502-75 1001
L’X
1503-651001L
1503-751001L
1 503-861001
L
L
1503-971001
L1503-030001
1503-1 51 001
L
h
------
L I X
4002-6080494002-709261
4002-81 07854002-91 2231
4002-01 1001
14002-1 3100114002-23100114002-35100114002-461 001
14002-581 001
14002-65100114003-751 001
14003-861001
14003-971 001
14003-030001
14003-1 51 001
L’X
L’X
L’X
L’X
L’X
L’X
L’X
L’X
L’X
L’X
L’X
L’X
L,X
L’X
L’X
L’X
2001 American Suzuki Motor Corporation
-CARBURETOR.........
CLAHP BRACKET......
CLUTCH.............
CRANKCASE..........
CRANKSHAFT.........
DRIVESHAFT HOUSING.
FLECTRICAL.........
ENGINE CONTROL U N I T
FNGINE COVER.......
-.
-- .r----l___l_l_
~
B-09
F-02
D-05
B-02
8-05
G-03
E-09
E-14
H-05
ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
FUEL PUMP..........
FUEL TANK..........
FUEL VAPOR SEPARATO
GEAR CASE..........
IIGNITION
IINTAKE MANIFOLD....
...........
6-02
B-07
C-10
C-05
1-03
C-09
6-05
E-07
B-08
LOWER COVER........
LUBRICATION HOSE...
MAGNETO............
O I L PUMP*....,..*..
I L TANK.....,..,..
PT : GASKET SET...
PT : HElER.....,..
b P T : PANEL SWITCH.
bPT : T I E ROD......
H-02
C-02
E-04
C-11
1-02
5-06
J-02
J-03
J-05
P T : WIRING HARNEW
PTIONAL..,........
OWER U N I T . . . . . . . . .
EMOTE CONTROL BOX.
SENSOR & METER.....
SILENCER CASE......
SILENCER.,.........
IBOLENOID.
IETARTING MOTOR.....
..........
J-04
’SWIVEL BRACKET.....
J-07
THROTTLE BODY...,..
F-08
THROTTLE LINK......
1-05
T I L T CYLINDER......
E-13
TRANSMISSION.......
B-14
TR I H CYLINDER......
B-13
WATER PUHP.........
E-15
E-02...... I
I
A1
- --_.---
-- .-_
----F-05
C-04
0-04
F-07
6-08
F-12
1)-02
I
I
FIG.l ( B-2)
CRANKCASE
QTY.
FIG.l
REF.NO.
1
PART NO.
DESCRIPTION
REMARKS
2
3
4
5
6
7
8
9
10
11
12
13
13A
138
13C
14-1
11151-9462M)ED
11161-94620-OED
11162-94630
01560-10807
09160-08124
01550-06307
01550-08807
09246-04005
17670-95302
17681-946124ED
17685-%610
01550-06407
17660-94600
17665.94600
17666-94600
09128-06021
11111-94610-OED
14-2
11111-946204ED CYLINDER HEAD, UPPER
1
14-3
15-1
11111-949004ED CYLINDER HEAD, UPPER
11121-94610-OED CYLINDER HEAD, LOWER
1
1
15-2
11121-946204ED CYLINDER HEAD, LOWER
1
15-3
16
17
18
19
20
21-1
21-2
22-1
22-2
11121-94900-OED CYLINDER HEAD, LOWER
11141-94620
GASKET, CYLINDER HEAD
11181-94501
CONNECTOR, HEAD
11182-94500
INSERT
11171-94501
CONNECTOR, HEAD
11172-94500
INSERT
11291-94600
HOOK, ENGINE REAR
11291-94600
HOOK, ENGINE REAR
1
1
1
1
1
01550-08207
01550-08207
COVER, CYLINDER HEAD UPPER
COVER, CYLINDER HEAD LOWER
GASKET, COVER
BOLT
WASHER (8.5X20X1.6)
BOLT
BOLT
PLUG (PT 118x8)
THERMOSTAT (42C)
COVER, THERMOSTAT
GASKET
BOLT (6x40)
VALVE, PRESSURE
COVER, PRESSURE VALVE
PLUG, PRESSURE VALVE
SCREW
CYLINDER HEAD, UPPER
BOLT
BOLT
1
1
1
20
2
5
2
1
1
1
1
4
1
1
1
2
1
1
1
2
1
2
MODEL:97-01
MODELz97-01
MODEL:97-01
DT115/140
DT140:-131262
DT140:131263DT140EFI
DT115S
DTllm40
DT140:- 131262
DT140:i31263DTI40EFI
DT115S
DT115S1140EFI
DT115S/140EFI
COLOR :OED (GRAY)
1 DT115/140 E3
B2
B-09
.. D-05
F-02
CARBURETOR.........
CLAMP BRACKET....
CLUTCH.............
CRANKCASE..........
CRANKSHAFT.........
DRIVESHAFT HOUSING.
ELECTRICAL.........
B-02
B-05.
6-03
E-09
ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
FUEL PUMP..........
FUEL TANK..........
FUEL VAPOR SEPARATO
GEAR CASE..........
6-02
B-07
C-10
C-05
1-03
C-09
6-05
LOWER COVER........
LUBRICATION HOSE...
MAGNETO............
O I L PUMP... . . e . . . . e
O I L TANK...........
OPT : 6ASKET SET...
OPT : METER........
H-02
C-02
E-04
C-11
1-02
J-06
J-02
b P T : WIRING HARNEW
OPTIONAL,..........
POWER UNIT.........
REMOTE CONTROL BOX.
SENSOR 8 METER.....
SILENCER CASE......
SILENCER...........
J-04
J-07
F-08
1-05
E-13
B-14
B-13
'SWIVEL BRACKET.....
THROTTLE BODY......
THROTTLE LINK......
T I L T CYLINDER......
TRANSMISSION.......
TR Ill CYLINDER......
WATER PUHP.........
F-05
C-04
D-04
F-07
6-08
F-12
D-02
FIG.1 ( 8-3)
CRANKCASE
Qn.
FIG.l
REF.NO.
PART NO.
DESCRIPTION
REMARKS
23
24
25
26-1
11231-94602-OED
11232-94610
01570-06207
11301-94625-OED
COVER, CYLINDER WATER JACKET 1
GASKET, WATER JACKET
1
BOLT
2
CYLINDEWCRANKCASEASSY
1
26-2
26-3
11301-94640-OED CYLINDEWCRANKCASEASSY
11301-94900-OED CYLINDERICRANKCASEASSY
1
1
26-4
11307-949iO-OED CYLINGEWCMNKCASEA S S
1
26-5
11301-9492O-OED CYLINDERICRANKCASEASSY
1
27
30
31
32
33
34
35
36
37
38
39
40
41-1
04211-11129
01560-10557
01560-10757
01550-08407
16351-94610
11315-94600
11316-94600
16361-94600
09108-10026
08322-01107
09162-1r3005
09140-10031
34870-94614
.PIN (11.OX8.4X12)
.BOLT
.BOLT
.BOLT
.STOPPER, DRIVE GEAR
.PLUG, CRANKCASE NO.l
.PLUG, CRANKCASE N0.2
.PLUG, OIL GEAR
STUD BOLT
WASHER
LOCK W.4SHER (lO.Wl8.4X2.5)
NUT
SENSOR, COOLING WATER
41-2
34870-94630
SENSOR, COOLING WATER & TEMP 1
41-3
34820-94610
SENSOR ASSY, CYLINDER
DT1151140-MODEL:96
+11301-94640-OED
USED WITH 17666-94600
1766594600,09128-06021
DT115,MODEL:97
DT115S -MODEL:96
+11301-94910-0ED
USED WITH 17666-94600
1766594600,09128-06021
DTi i5S,MODEL:97
DT14OEFI
DTI 15S1140EFI
MODEL: 9801
2
6
4
18
1
1
3
1
2
2
2
2
1
1
DT115: -011278
DT140 : -01 1168
44870-94630 USED WITH
03212-05163(4)
DT115:011279DT140:011169MODEL: 92- 96
SEE NOTE
NOTE: FOR 97-99 E.F.I. MODELS, SEE FIGURE 30.
COLOR : OED (GRAY)
2
DTl151140 E3
B3
CARBURETOR.........
CLAMP BRACKET......
CLUTCH.............
CRANKCASE..........
CRANKSHAFT.........
DRIVESHAFT HOUSING.
ELECTRICAL.........
ENGINE CONTROL U N I T
ENGINE COVER.......
B-09
F-02
D-05
B-02
B-05
6-03
E-09
E-14
H-05
ENGINE HOLDER......
EXHAUST COVER......
FUEt INJECTOR......
FUEL PUMP......,...
FUEL TANK..........
FUEL VAPOR SEPARATO
GEAR CASE..........
IGNITION...........
INTAKE MANIFOLD,...
6-02
B-07
C-10
C-05
1-03
C-09
6-05
E-07
B-08
LOWER COVER........
LUBRICATION HOSE...
MAGNETO..,.........
O I L PUMP...........
O I L TANK...........
OPT : GASKET SET.,.
OPT : METER........
OPT : PANEL SWITCH.
OPT : T I E ROD......
H-02
C-02
E-04
C-11
1-02
5-06
J-02
J-03
5-05
PT : WIRING HARNEW
PTIONAL...........
POWER UNIT.........
REMOTE CONTROL BOX.
SENSOR L PETER.....
SILENCER CASE......
SILENCER...........
SOLENOID....,......
ETARTING MOTOR.....
J-04
J-07
F-08
1-05
E-13
B-14
B-13
E-15
E-02
SWIVEL BRACKET.....
THROTTLE B O D Y . . . . . .
THROTTLE LINK......
T I L T CYLINDER......
TRANSflISSION.......
TR I f 4 CYLINDER......
WATER PUMP.......,.
F-05
C-04
D-04
F-07
6-08
F-12
D-02
.**-
FIG.l ( 8-4)
CRANKCASE
QTY.
FIG.l
REF-NO.
PART NO.
DESCRIPTION
REMARKS
42
43-1
34875-94660
03212-05 123
GASKET, COOLING WATER SENSOR 1
SCREW (5x12)
2
43-2
03212-05163
SCREW
44
45
46
47
09404-10204
09352-50903-600
09401-08411
09404w2
11130-94600
09404-06432
CLAMP
HOSE (5X9X600)
CLIP (ID:8.6)
CLAMP (L:80)
ZINC, CYLINDER
CLAMP
48
49
2
DT115:-011278
DT140:-011168
DT115:011279DT140:011169L:600-+180
FOR 34870-94630
34820-94610
3 DT115/140 E3
CARBURETOR.........
CLAMP BRACKET......
CLUTCH.............
CRANKCASE..........
CRANKSHAFT..
DRIVESHAFT HOUSING.
ELECTRICAL.........
ENGINE CONTROL UNIT
B-09
F-02
D-05
....... B-02
B-05
6-03
E-09
E-14
ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
FUEL PUMP..........
FUEL TANK..........
FUEL VAPOR SEPARATO
GEAR CASE..
IGNITION...........
........
6-02
B-07
C-10
C-05
1-03
C-09
6-05
E-07
LUBRICATION HOSE...
AGNETO............
I L PUMP...........
H-02
c-02
E-04
c-11
1-02
PT : GASKET SET...
J-06
PT : HETER........
5-02
PT : PANEL SWITCH. 5-03
b P T : WIRING HARNEW
OPTIONAL...........
DOWER UNIT.........
REMOTE CONTROL BOX.
SENSOR & HETER.....
ILENCER CASE......
I f ENCER..
LZNOID...........
J-04
J-07
F-08
1-05
E-13
......... B-13
E-15
B-14
-
...
SWIVEL BRACKET..
THROTTLE BODY......
THROTTLE LINK......
T I L T CYLINDER......
TRANSMISSION.......
TRIM CYLINDER..
JlATER PUMP.........
B4
F-05
C-04
D-04
F-07
.... D-02
6-08
F-12
FIG.2 ( 8-5)
FIG2
REF.NO.
1-1
1-2
1-3
2
3
4
5
6
7
k
L
8
4
9
10
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
8-
CRANKSHAFT
QTY.
DESCRIPTION
12110-94611
PISTON
4
12100-94611-025 PISTON SET (05k0.25)
4
12100-94611-050 PISTON SET (OS:0.50)
4
12140-87DO2
RING SET, PISTON
4
12151-94601
PIN
4
09381-22004
CIRCL!P
8
09263-22063
BEARING
4
09181-22251
WASHER
8
09283-35030
OIL SEAL (35X58X8)
1
1ZCO-94605
CRANKSHAFT ASSY
1
1216 1-94900
.CONNECTING ROD
4
12211-94610
.PIN, CRANK
4
12221-94603
.CRANKSHAFT UPPER
1
12231-94602
.WHEEL, MIDDLE UPPER
3
12232-94601
.WHEEL, MIDDLE UNDER
3
12240-94601
.CRANKSHAFT, UNDER
1
12322-94600
SEAL, INNER
3
12323-94600
SEAL, RING
6
16321-94600
.GEAR, OIL PUMP DRIVE
1
09160-30034
.WASHER (3OX5OXl)
8
09262-40003
.BEARING, UNDER (4OX8OX18)
1
09263-30019
.BEARING (30X40X22)
4
.BEARING, MIDDLE (40X65X37)
09269-40003
3
09421-10002
.KEY (B:2.5,H:1OIL:17.5)
1
09181-35167
.WASHER, OIL PUMP DRIVE UNDER 1
09181-35240
.WASHER, OIL PUMP DRIVE UPPER 1
08331-31356
.CIRCLIP, DRIVE GEAR
1
09263-40010
BEARING, UPPER
1
09283-40024
SEAL, UPPER (40X6W8)
1
C RING (ID:76.8,OD:86,TI .9)
09390-80002
1
04221-04089
KNOCK PIN, CRANKSHAFT BEARING 4
11431-94600
HOUSING, OIL SEAL
1
09280-70005
0 RING (D:3.1 JD69.4)
1
09282-24003
OIL SEAL (24X36X6)
2
PART NO.
REMARKS
OPT
OPT
REFER TO FIG.3(8-6) FOR MODEL:96-01
4 DT115/140 E3
~
__I
- - .-_- _.-_l
CARBURETOR.........
CLAMP BRACKET......
CLUTCH.............
CRANKCASE..........
CRANKSHAFT.........
DRIVEWAFT HOUSING.
ELECTRICAL.........
ENGINE CONTROL UNIT
ENGINE COVER.......
1
-
___-
--
B-09
ENGINE HOLDER......
F-02
EXHAUST COVER......
D-05
FUEL INJECTOR......
B-02
FUEL PUMP..........
B-05 . CUEL TANK..........
G-03
FUEL VAPOR SEPARATO
GEAR CASE..........
E-09
E-14
IGNITION...........
H-05
IINTAKE MANIFOLD....
"
6-02
8-07
C-10
C-05
1-03
C-09
6-05
E-07
B-08
-
i
--
--
-
LOWER COVER........
LUBRICATION HOSE...
AGNETO............
I L PUMP...........
I L TANK...........
PT : GASKET SET...
PT : METER........
PT : PANEL SWITCH.
b P T t T I E ROD......
._-I__
H-02
C-02
E-04
C-11
1-02
J-06
5-02
J-03
5-05
_.--.I
^ _ _ _ _ .
l
l
_
.
l
OPT : WIRING HARNEW
OPTIONAL...........
POWER UNIT...'......
REMOTE CONTROL BOX.
SENSOR L METER.....
SILENCER CASE......
SILENCER...........
.SOLENOID...........
IbTARTING MOTOR.....
5-04
5-07
'SWIVEL BRACKET.....
THROTTLE BODY......
THROTTLE LINK..
T I L T CYLINDER......
TRANSMISSION.......
TR I n CYLINDER......
WATER PUHP.........
....
F-08
1-05
E-13
B-14
B-13
E-15
E-02
~
.,
I _.."
._)
.
__
-
B5
-.-
I
F-05
C-04
D-04
F-07
6-08
F-12
D-02
1
I
FlG.3 ( 8-6)
CRANKSHAFT (MODEL%-01)
FIG.3
Qn.
REFJO.
- 11
12
i
i
34
13
12
8-
I
10
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
PART NO.
12110-94611
12140-87002
12151-94601
09381-22004
09263-22063
09181-22251
09283-35030
12200-94900
12161-94900
12211-94610
1222 1-94900
12232-94900
12231-94900
12240-94900
12323-94600
16321-94600
09160-30034
092624003
09263-30019
09269-40003
09421-10002
0918 1-35167
09181-35240
08331-31356
09263-40010
09283-40024
09390-80002
04221-04089
11431-94600
09280-70005
09282-24003
12100-94611-025
12140-95320-025
12100-94611-050
12140-95320-050
DESGRlPTION
PISTON
RING SET, PISTON
PIN
CIRCLlP
BEARING (22X28X29.9)
WASHER
OIL SEAL,UNDER (35X58X8)
CRANKSHAFT ASSY
.CONNECTING FlOD
.PIN, CRANK
.CRANKSHAFT UPPER
.WHEEL, MlDDLE UNDER
.WHEEL, MIDDLE UPPER
CRANKSHAFT, UNDER
.SEAL, RING
.GEAR, OIL PUMP DRIVE
.WASHER (30X50X1)
.BEARING, CRANKSHAFT UNDER
.BEARING, CRANK PIN
.BEARING, CRANKSHAFT MIDDLE
.KEY, OIL PUMP DRIVE GEAR
.WASHER, OIL PUMP DRIVE UNDER
.WASHER, OIL PUMP DRIVE UPPER
.CIRCLIP, DRIVE GEAR
BEARING, UPPER
SEAL, CRANKSHAFl UPPER OIL
C RING
KNOCK PIN, CRANKSHAFT BEARING
HOUSING, OIL SEAL
0 RING
OIL SEAL, UPPER (24X36X6)
PlSTONlRlNG SET (OS:0.25)
.RING SET, PISTON (OS:0.25)
PISTON/RING SET (OS:0.50)
.RING SET, PISTON (0S:OSO)
REMARKS
4
4
4
8
4
8
1
1
4
4
1
3
3
1
6
1
e
1
4
3
1
1
1
1
1
1
40X80X18
30X40X22
40X65X37
40X62X8
1
4
1
1
2
4
4
4
4
OPT
OPT
OPT
OPT
DT115ii 30 E03-003
CRANKSHAFT(96-01)
5 DT115/140E3
I
___ - -__-
LECTRICAL.........
E-09
NGINE CONTROL U N I T E-14
NGINE COVER.......
H-05
~~
_I_
l
l
_
l
l
_
I
_.---
.--
AR CASE.
. .
IGNITION...........
INTAKE MANIFOLD.,..
~-
~
6-05
E-07
8-08
PT : PANEL SWITCH. J - 0 3
PT : T I E ROD......
5-05
-
.--_I_
-_-
86
__"_l
ROTTLE BODY......
ROTTLE L I N K . . . . . .
D-04
ANSHISSION.......
IH CYLINDER......
F-12
C-04
6-08
FIG.4 ( B-7)
EXHAUST COVER
QTY.
REF.NO.
1-1
1-2
2
3
4-1
4-2
4-3
4-4
5
6
7
8
9
11
12
13
14
15
16
17
18
FIG.4
9
7
1
PART NO.
13125--93010
13125-95210
08316-10087
01421-08357
13110-94611
13110-946VO
13110-94601
DESCRIPTION
GASKET, CARBURETOR
GASKET, CARBURETOR
NUT
STUD BOLT
CASE, INLET
CASE, INLET
CASE, INLET
13110-946V1
CASE, INLET
13121-945 10
GASKET, INLET CASE
VALVE ASSY, REED
13150-94502
13152-94501
.STOPPER
131S-MOO
.?‘ALE, REED
02112-33083
SCREW
13156-94511
GASKET, REED VALVE
14151-94510
GASKET, EXHAUST COVER
14131-94503
PLATE, EXHAUST
14141-94500-OED COVER, EXHAUST
BOLT
01550-06357
36895-94400
LEAD, ENGINE GROUND
CLAMP (L:62)
09404-08205
CLAMP (L:82)
09404-08206
REMARKS
4
4
16
16
1
1
1
1
4
4
16
16
32
4
2
1
1
23
1
1
1
DT115,1D:34
DT140,ID:41
DT115
DTl15,MODEL95-97
dt140
DT140,MODEL:95-96
COLOR :OED (GRAY)
REFER TO FIGS(B-8) FOR DTl15S/140EFI
.-
)
P
2
P
15
18
17
16
@
6
- ___-_
CARBURETOR.........
CLAMP BRACKET......
CLUTCH.............
CRANKCASE..........
CRANKSHAFT.........
DRIVESHAFT HOUSING.
ELECTRICAL.........
ENGINE CONTROL U N I T
__- -_
B-09
F-02
0-05
B-02
B-05
6-03
E-09
E-14
-
ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
FUEL PUMP..........
W E L TANK..........
FUEL VAPOR SEPARATO
GEAR C A S E . . . . . . . . . .
IGNITION...........
_
6-02
8-07
C-10
C-05
1-03
C-09
G-05
E-07
-
I
LOWER COVER........
LUBRICATION HOSE...
MAGNETO............
O I L PUMP...........
I L TANK...........
PT : GASKET SET...
PT : METER........
PT : PANEL SWITCH.
H-02
C-02
E-04
C-11
1-02
J-06
J-02
J-03
I
.
DT1151140 E3
--I__--I-.-____
_-_ . -- - - - - - - - - .
SWIVEL BRACKET.....
THROTTLE BODY......
THROTTLE LINK......
T I L T CYLINDER......
TRANSMISSION.......
TR I M CYLINDER......
WATER PUMP.........
_-I-__
PPT : WIRING HARNEW
OPTIONAL...........
POWER UNIT.........
QEMOTE CONTROL BOX.
SENSOR L METER.....
SILENCER CASE......
SILENCER...........
SOLENOID........
5-04
J-07
F-08
1-05
E-13
B-14
B-13
.., E-15
.._
__-
F-05
C-04
D-04
F-07
6-08
F-12
D-02
- .
B7
. ___
FIGS ( B-8)
INTAKE MANIFOLD (DT115Sll40EFI)
QTY.
REF.NO.
1
2
3
4
5
2
DESCRIPTION
PART NO.
13111-949OO-OED
13121-94510
01421-08357
08316-10087
OS404-08206
REMARKS
MANIFOLD, INTAKE (GRAY)
GASKET, INLET CASE
BOLT, STUD
NUT
CLAMP
1
4
16
16
2
7 DT115/140 E3
CARBURETOR.........
CLAMP BRACKET......
CLUTCH.............
CRANKCASE..........
CRANKSHAFT..,......
DRIVESHAFT HOUSING.
ELECTRICAL.........
ENGINE CONTROL U N I T
FNGIME COVER.......
B-09
F-02
D-05
B-02
B-05
6-03
E-(19
E-14
H-05
.... 6-02
B-07
C-10
ENGINE HOLDER......
EXHAUST COWER..
FUEL INJECTOR......
FUEL PUHP..........
FUEL TANK..........
FUEL VAPOR SEPARATO
GEAR CASE..........
IGNITION...........
IINTAKE HANIFP,&U
....
C-05
1-03
C-09
6-05
E-07
8-08
LOWER COVER........
LUBRICATION HOSE...
MAGNETO............
O I L PUMP...........
TANK...........
: GASKET SET...
: METER........
: PANEL SWITCH.
foPT : T I E ROD......
H-02
C-02
E-04
C-11
1-02
J-06
5-02
5-03
J-05
lOPT : WIRING HARNEW
OPTIONAL...........
POWER UNIT.........
REMOTE CONTROL BOX.
SENSOR L METER.....
SILENCER CASE......
SILENCER...........
SOLENOID...........
]!STARTING MOTOR.....
J-04
J-07
F-08
1-05
E-13
B-14
B-13
E-15
E-02
SWIVEL BRACKET.....
THROTTLE BODY......
THROTTLE LINK..
.... D-06
T I L T CYLINDER......
TRANSHISSION.......
TR IN CYLINDER......
d&TER PUHP.........
I
F-05
C-04
F-07
6-08
F-12
D-02
1
I
FIGS ( B-9)
CARBURETOR (DT115)
FIG.6
QTY.
REF.NO.
1-1
1-2
2-1
2-2
3
4-1
PART NO.
DESCRIPTION
REMARKS
13201-946370
13201-946A4
13202-94682
13202-946A3
13203-WA3
13204-94611
CAREURETOR, TOP
CARBURETOR, TOP
CARBURETOR, 2ND
CARBURETOR, 2ND
CARBURETOR, 3RD
CARBURETOR, 4TH
1
1
1
1
1
1
4-2
13204-94670
CARBURETOR, 4TH
1
4-3
5
6
7-1
7-2
8-1
8-2
8A
9
10
11
12
13
14
15
16
17
18-1
18-2
19
20
21
13204-946A3
13269-93311
13271-93311
0949f-26013
09491-27014
13235-94350
13236-96300
13237-94400
13392-58600
13370-28110
13254-98300
13250-93012
13251-93320
09162-05202
02112-05207
13616-94500
13271-93311
378 10-94611
37810-95606
02112-04163
13606-18E00
13267-93900
CARBURETOR, 4TH
ADJUSTOR
.SPRING
.MAIN JET (132.5)
.MAIN JET (137.5)
.NOZZLE
.NOZZLE, MAIN
.NOZZLE
GASKET, VALVE $EAT
.VALVE, NEEDLE
.PIN
.FLOAT
.GASKET
.LOCK WASHER
.SCREW
SCREW, DRAIN
SPRING
.SENSOR ASSY, THROTTLE LEVER
SENSOR ASSY, THROTLE LEVER
SCREW
.LOCK WASHER
SCREW
1
4
4
4
4
4
4
4
4
4
31
28
-4
MODEL:86-138
MODEL189-97
MODEL189-92
MODEL93-97
MODEL:8S-97
-608721
+13204-94670 USED WITH
37810-94611,08321-21052,
08322-21052,09125-05046
608722MODELz86-88
MODEL189-97
651200MODEL186-88
MODEL:89-97
4
4
4
16
16
4
4
1
1
2
2
1
4HTIMODEL:86-88
4HT,MODEL:89-97
13
REFER TO FIG.7 (8-11) FOR UTI40
14
15
8 DT115/140 E3
B9
-RBURETOR.........
LAMP BRACKET......
CLUTCH.............
CRANKCASE.........,
CRANKSHAFT.
PRIVESHAFT HOUSING.
.. .
B-09
F-02
D-05
B-02
B-05
6-03
ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
FUEL PUMP..........
FUEL TANK..
FUEL VAPOR SEPARATO
.
6-02
B-07
C-10
C-05
1-03
C-09
LOWER COVER........
LUBRICATION HOSE...
MAGNETO............
O I L PUMP...........
O I L TANK *
e
OPT : U S K E T SET...
.
H-02
C-02
E-04
C-11
1-02
5-06
b P T : WIRING HARNEW
OPTIONAL...........
POWER UNIT....,....
REMOTE CONTROL BOX.
SENSOR L METER.....
SILENCER CASE......
...........
J-04
J-07
F-08
1-05
E-13
B-14
SWIVEL BRWKET.....
THROTTLE BODY......
THROTTLE LINK......
T I L T CYLINDER......
TRANSMISSIQN.......
TI?I M CYLINDER......
TER PUMP.,.......
F-05
C-04
D-04
F-07
6-08
F-12
. - .
--
D-02
FIG.6 ( B-lo)
FIG.6
QTY.
REF.NO.
22
22A
23
24
25-1
25-2
26
27
28-1
28-2
29
30-1
30-2
30-3
31
32
28
:D WITH
21052,
05046
I
CARBURETOR (DT115)
31
29
28
PART NO.
DESCRIPTION
13268-96111
SPRING
1~8395210
.WASHER
.CHAMBER ASSY, FLOAT
13240-94600
13240-94620
.CHAMBER ASSY, FLOAT
09492-82002
.JET, PILOT (82.5)
.JET, PILOT (65)
09492-65002
01411-08207
STUD BOLT
08316-10087
NUT
09352-50903-600 HOSE, UPPER (5X9X600)
09352-50903-600 HOSE, LOWER (SX9X600)
CLIP
09401-08411
09491-250 14
JET, MAIN (125)
09491-26016
JET, MAIN (1 30)
09491-27007
JET, MAIN (137.5)
13510-94600
ROD, THROlTLE CONTROL
13910-94701
REPAIR KIT, CARBURETOR
REMARKS
1
4
3
1
4
4
8
8
1
1
4
4
4
4
2
1
#1,#2,#3
#4
MODEL2 ,438
MODEL:89-97
L600+135
L:600+270
OPT
OPT
OPT
OPT,NOT SHOWN
5
-4
27
9-
13
14
15
9 DT115/140 E3
1
--
CARBURETOR.........
CLAMP BRACKET......
CLUTCH.............
CRANKCASE..........
CRANKSHAFT.........
DRIVESHAFT HOUSING.
ELECTRICAL.........
ENGINE CONTROL UNIT
~- 8-09
F-02
D-05
B-02
B-05
6-03
E-09
Em14
_-.I
-.I--
--
~
ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
FUEL PUHP..........
FUEL TANK..........
FUEL VAPOR SEPARATO
GEAR CASE..........
IGNITION...........
6-02
B-07
C-10
C-05
1-03
C-09
6-05
E-07
"
_
I
_
LOWER COVER........
LUBRICATION HOSE...
MAGNETO............
O I L PUWP...........
O I L TANK...........
OPT : GASKET SET...
OPT z METER........
OPT : PANEL SWITCH.
H-02
C-02
E-04
C-11
1-02
J-06
J-02
J-03
-
-
~
b P T : WIRING HARNEW
OPTIONAL...........
OOWER UNIT....,....
REMOTE CONTROL BOX.
SENSOR & METER.....
SILENCER CASE......
ILENCER...........
LENOIL..........
J-04
5-07
F-08
1-05
E-13
B-14
B-13
E-15
_-I_.__._
-_I_. _-." SWIVEL BRACKET.....
F-05
THROTTLE BODY......
C-04
THROTTLE LINK......
D-04
T I L T CYLINDER......
F-07
TRANSMISSION.......
6-08
TRIH CYLINDER......
F-12
WATER PUMP...,.....
D-02
~
_ _ _ I
B 10
I
-- -__-
FIG.7 ( B-11)
FSG.7
CARBURETOR (DT140 -MODEL%)
QTY.
31
28
31
2'9
I3
28
3
7
29
1
18
27
-
e8A
I
10
t4
x!t8
PART NO.
13201-94660
13201-94684
13202-946CO
13202-94684
13203-94660
13203-94684
13204-94601
DESCRIPTIOPi
CARBURETOR, TOP
CARBURETOR, TOP
CARBURETOR, 2ND
CARBURETOR, 2ND
CARBURETOR, 3RD
CARBURETOR, 3RD
CARBURETOR, 4 M
4-2
13204-94660
CARBURETOR, 4TH
1
4-3
5
6
7-1
7-2
7-3
8-1
8-2
8A
9
10
11
12
13
14
15
16
17
18-1
18-2
13204-94684
13269-95210
13271-933 11
09492-80005
09492-85001
09492-80005
13235-95210
13236-94600
13237-94400
13392-58600
13370-28110
13254-98300
13250-93012
i 3251-95220
08321-01057
09125-05050
13616-94500
13271-93311
37810-94601
37810-95606
CARBURETOR, 4TH
.ADJUSTOR
SPRING
.JET, PILOT (80)
.JET, PILOT (85)
.JET, PILOT (80)
.NOZZLE
.NOZZLE, MAIN
.NOZZLE
.GASKET, VALVE SEAT
.VALVE, NEEDLE
.PIN
.FLOAT
.GASKET
.LOCK WASHER
SCREW
SCREW, DRAIN
.SPRING
SENSOR ASSY, THROTTLE LEVER
.SENSOR ASSY, THROiTLE LEVER
1
REF.NO.
1-1
1-2
2-1
2-2
3-1
3-2
4-1
REMARKS
4
4
4
4
4
4
4
MODEL:86-88
MODEL39-96
MODEL%-88
MODEL:89-96
MODEL186-88
MODEL39-96
-608910
-13204-94660 USED WITH
37810-94601,08321-21052,
08322-21052,09125-05046
MODELz86-88
608911-812886
MODEL:89-96
MODEL:86-88
MODEL39-92
MODEL:93-96
MODELz86-88
MODEL:89-96
4
4
4
4
4
4
16
16
4
4
1
1
4HT,MODEL:86-88
4HT,MODEL:89-96
10 DTl15/14O E3
"
CARBURETOR.........
CLAMP BRACKET......
CLUTCH.............
CRANKCASE..........
CRANKSHAFT.........
DRIVESHAFT HOUSING.
ELECTRICAL.........
ENGINE CONTROL UNIT
ENGINE COVER.......
B-09
F-02
D-05
B-02
B-05
G-03
E-09
E-14
H-05
6-02
8-07
C-10
C-05
1-03
C-09
6-05
E-07
B-08
LOWER COVER........
LUBRICATION HOSE...
MAGNETO............
31L PUMP...........
O I L TANK.
- C SET.
JPT : F
OPT : I
:R...o....
OPT 8
,EL SWITCH.
OPT z I l E ROD......
'
H-02
C-02
E-04
C-11
1-02
......... J-06
J-02
J-03
J-05
J-04
PTIONAL...........
J-07
OWER UNIT.........
F-08
EMOTE CONTROL BOX. 1-05
ENSOR & METER.....
E-13
ILENCER CASE......
B-14
ILENCER...........
B-13
OLENOID...........
E-15
E
SWIVEL BRACKET.....
THROTTLE BODY......
THROTTLE LINK......
T I L T CYLINDER......
TRANSMISSION.......
TR I H CYLINDER......
WATER PUMP.........
F-05
C-04
D-04
F-07
6-08
F-12
D-02
FIG.7 ( 8-12)
CARBURETOR (DT140 -MODEL:%)
FIG7
QTY.
REF.NO.
1
31
31
2
!
29
I3
28
.3
t"
29
18
1
PART NO.
DESCRIPTION
REMARKS
19
20
21-1
21-2
21-3
21-4
22-1
02112-04163
083214 1043
09491-31007
09491-31014
09491-32008
09491-31014
09491-30010
SCREW
.LOCK WASHER
.JET, MAIN (157.5)
.JET, MAIN (155)
.JET, MAIN (162.5)
.JET, MAIN (155)
.JET, MAIN (150)
2
2
1
1
1
1
4
22-2
23
24
25
26
27
28
09491-32013
13534-95000
13268-96 111
13245-95210
01411-08207
08316-10087
09352-50903-600
.JET, MAIN (160)
.SCREW
.SPRING
.CHAMBER ASSY, FLOAT
STUD BOLT
NUT
HOSE, FUEL
4
1
1
4
29
30-1
30-2
30-3
30-4
30-5
31
32
09401-08411
09491-29006
09491-29010
09491-30009
09491-32013
09491-33007
13510-94600
CLIP, FUEL HOSE
JET, MAIN (145)
JET, MAIN (147.5)
JET, MAIN (152.5)
JET, MAIN (160)
JET, MAIN (167.5)
ROD, THROTLE CONTROL
REPAIR KIT, CARBURETOR
4
1
1
1
13910-94400
TOPIMODEL:86-88
2NDIMODEL:86-88
3RDIMODEL:86-88
4MNODEL:86-88
TOP12N013RD14TH
MODEL:89-96
-651314
651315-
8
8
2
1
1
2
1
L:600+135,UPPER
L:500+270,LOWER
OPT
OPT
OPT
OPT
OPT
OPT.NOT SHOWN
11 DT1151140 E3
CARBURETOR.........
CLAMP BRACKET......
CLUTCH.............
CRANKCASE..........
CRANKSHAFT.........
DRIVESHAFT HOUSING.
ELECTRICAL.........
ENGINE CONTROL UNIT
ENGINE COVER..
B-09
F-02
D-05
B-02
B-05
6-03
E-09
E-14
..... H-05
'ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
FUEL PUMP..........
FUEL TANK..........
FUEL VAPOR SEPARATO
GEAR CASE..........
IGNITION......,....
IINTAKE MANIFOLD..
..
6-02
B-07
C-10
C-05
1-03
C-09
6-05
E-07
B-08
LOWER COVER........
LUBRICATION HOSE...
HAGNETO............
OIL PUMP...........
O I L TANK...........
OPT : GASKET SET...
OPT : METER........
lOPT : PANEL SWITCH.
bPT : T I E ROD..
....
H-02
C-02
E-04
C-11
1-02
5-06
J-02
5-03
J-05
OPT : WIRING HARNEW
OPTIONAL...........
POWER UNIT.........
QEHOTE CONTROL BOX.
SENSOR & METER.....
SXLENCER CASE......
SILENCER...........
SOLENOID..........- - - .- - I k T k T I N G MOTOR.
...
....
5-04
J-07
F-08
1-05
E-13
B-14
B-13
-E-14
-E-02
- - .- -.__
- - -. SWIVEL BRACKET.....
THROTTLE BODY......
THROTTLE LINK......
T I L T CYLINDER......
TRANSMISSION.......
TR I M CYLINDER......
WATER PUMP.........
I--*
..
F-05
C-04
D-04
F-07
6-08
F-12
D-02
Is 12
I
*j
.. -
FIG.8 ( B-13)
SILENCER(*)
QTY.
FIG.8
11
I
11
I
15
I
"1
i
15
18
194
15-
REF.NO.
1
2
3-1
3-2
4
5
6
7-1
7-2
8- 1
8-2
9
10
11
12
13
14
15
16
17
18
19
PART NO.
13855-93310
13855-95210
13811-94611
13811-94601
0832241067
08321-01067
01107-06657
08321-01067
08321-01067
01550-06 167
01550-06167
13853-94510
13812-94504
02142-05207
02142-05357
09250-150 10
0 1550-05457
09401-06405
09355-30705-600
09355-30705-600
0940448420
16710-95211
QESCRUPTION
GASKET, SILENCER
GASKET, SILENCER
CASE, SILENCER
CASE, SILENCER
WASHER
LOCK WASHER
BOLT
LOCK WASHER
LOCK WASHER
BOLT
BOLT
GASKET, SILENCER COVER
COVER, SILENCER
SCREW
SCREW
PLUG (D1:15,D2:19)
BOLT
CLIP
HOSE (3.1X6.8X600)
HOSE (3.1X6.8X600)
CLAMP (L:137)
CHECK VALVE
REMARKS
4
4
1
1
1
1
1
11
8
11
8
1
1
4
6
4
4
DT115
DT140
DT115
DT140
DT115
DT140
DT115
DT140
4
1
1
L:600400
L:600+120
1
1
(*) DT115 :-231514
DT140 :-231403
REFER TO FIG.9 (8-14) FOR DT115:231515DT1401231404-
12 DT415/140 E3
........... FB-09
-02
CARBURETOR..
CLAMP BRACKET..
CLUTCH.............
CRANKCASE..........
CRANKSHAFT..
DRIVESHAFT HOUSING.
ELECTRICAL.........
FNGINE CONTROL UNIT
ENGINE COVER.......
.......
D-05
B-02
B-05
6-03
E-09
E-14
H-05
---ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
FUEL PUMP..........
FUEL TANK..........
FUEL VAPOR SEPARATO
GEAR CASE..........
IGNITION...........
/INTAKE MANIFOLD....
6-02
B-07
C-10
C-05
1-03
C-09
6-05
E-07
B-08
B 13
. H-02
... C-02
E-04
C-11
_
_
l
l
_
l
LOWER COVER.
LUBRICATION HOSE...
MAGNETO........,
O I L PUMP...........
O I L TANK...........
OPT : GASKET SET...
OPT : METER........
OPT : PANEL SWITCH.
b P T : T I E ROD......
1-02
J-06
J-02
J-03
J-05
OPT : WIRING HARNEW
OPTIONAL...........
POWER UNIT.........
REMOTE CONTROL BOX.
SENSOR & METER.
SILENCER CASE......
SILENCER...........
SOLENOID...........
IbTARTING MOTOR.....
....
J-04
J-07
F-08
1-05
E-13
8-14
B-13
E-15
E-02
........ DF-05
C-04
-04
..... F-07
6-08
F-12
SWIVEL BRACKET.....
THROTTLE BODY..
THROTTLE LINK..
T I L T CYLINDER..
TRANSMISSION.
TR I n CYLINDER......
dATER PUHP.........
1
.1
D-02
I
i
i
-
FIG9 ( B-14)
FIG.9
SILENCER CASE (PIASTIC)(')
QTY.
REF.NO.
1-1
1-2
2-1
2-2
3
4
5
6
7
8
9
10
6
PART NO.
DESCRIPTION
13811-94611
13811-94601
09116-06160
09116-06160
13812-94601
09125-06095
08310-00067
09401-06405
09355-30705-600
09355-3r3701m
16710-95211
09404-08205
REMARKS
CASE, SILENCER
CASE, SILENCER
BOLT
BOLT
COVER, SILENCER
SCREW (6x25)
NUT
CLIP (ID:6.8)
HOSE (3XrX600)
HOSE (3WXsoO)
CHECK VALVE
CLAMP (L:45)
1
1
12
8
1
1
.I
4
1
1
1
1
DT115
DT140
DT115
DT140
DT115/14O
DT1151140
DT1151140
DT115/115S/140
L:600+400
L:600+12O
(') : D T l l 5 : 231515- MODEL: 97
DT140 :231404- MODEL: 96
DT140 -MODEL96
10
7-
I
1
6
13 DT115/140 E3
-
......... FB-09
-02
I
'CARBURETOR
CLAMP BRACKET......
CLUTCH.............
CRANKCASE..........
CRANKSHAFT......,..
DRIVESHAFT HOUSING.
ELECTRICAL.........
ENGINE CONTROL UNIT
~
D-05
B-02
B-05
G-03
E-09
E-14
ENGINE HOLDER......
6-02
EXHAUST COVER......
E-07
FUEL INJECTOR......
C-10
FUEL PUMP..........
C-05
FUEL TANK..........
1-03
FUEL VAPOR SEPARATO C-09
GEAR CASE..........
6-05
IGNITION...........
E-07
I---_.
-----.I__
- . .LOWER COVER........
H-02
LUBRICATION HOSE...
C-02
MAGNETO............
E-04
O I L PUMP...........
C-11
TANK...........
1-02
: GASKET SET...
J-06
: METER........
J-02
: PANEL SWITCH. J-03
I_-_
B 14
I_
~
PTIONAL...........
OWER UNIT.........
EMOTE CONTROL BOX.
ENSOR & METER.....
ILENCER CASE..
ILENCER...........
OLENOID...........
....
J-04
J-07
F-08
1-05
E-13
8-14
B- 13
E-15
kWIVEL BRACKET..
THROTTLE BODY......
THROTTLE LINK......
T I L T CYLINDER......
TRANSMISSION.......
TRIM CYLINDER......
WATER PUMP.........
...
F-05
C-04
D-04
F-07
6-08
F-12
0-02
09355-35755-600
09355-35755-600
09355-35755-600
09355-35755-600
09355-35755-600
09367-04002
09401-07101
16710-95211
09403-12308
HOSE, LUBRICATION
HOSE, LUBRICATION
HOSE, LUBRICATION
HOSE, LUBRICATION
HOSE, LUBRICATION
3 WAY
CLIP
VALVE, CHECK
CLAMP
12
1
1
1
1
4
32
L:600+50
L600+320
L:60040
L:60040
L600460
4
2
REFER TO FIG.9B (C-3) FOR DT115S1140EFI (MODEL:97-01)
U
14 DT 151140 E3
.
.
. ..
.
"
._
... .. ,.
_
_
.
I
-
.-
.-.. . , .
c2
FIG.9B (
FIG.9B
REF-NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14-1
14-2
15
16
C-3)
LUBRICATION HOSE (DT1lSS/l40EFI)(MODEL97-01)
QTY.
DESCRIPTION
REMARKS
PART NO.
09355-30705-600
09355-30705-600
09355-35755-600
09355-35755-600
09355-35755-600
09355-35755-600
09355-35755-600
09355-35755-600
09355-35755-600
16911-92E20
09367-04010
09401-07101
16710-95211
09404-08207
09404-08205
09401-06405
09408-00024
HOSE, LUBRICATION NO.l
HOSE, LUBRICATION N0.2
HOSE, LUBRICATION N0.3
HOSE, LUBRICATION N0.4
HOSE, LUBRICATION NOS
HOSE, LUBRICATION N0.6
HOSE, LUBRICATION N0.7
HOSE, LUBRICATION N0.8
HOSE, LUBRICATION N0.9
PROTECTOR
3 WAY
CLIP
VALVE, CHECK
CLAMP (L:97)
CLAMP (L:62)
CLIP
CLIP
1
1
4
4
4
1
1
1
1
1
4
32
5
2
1
4
1
L:600+120
L:60O+UO
l
L:600+30
L:600+50
L:600+90
L:600+380
L:600+440
L:600+520
L:600+560
L:54045
15 DT1151140 E3
.-
_.
....... F-02
B-09
"_
CARBURETOR..
CLAMP BRACKET......
CLUTCH.............
CRANKCASE..........
CRANKSHAFT.........
DRIVESHAFT HOUSING.
ELECTRICAL.......,.
ENGINE CONTROL U N I T
D-05
B-02
B-05
6-03
E-09
E-14
__
.
__ ---
--_____I
-
__-
___
.... 68 -- 00 27
_
_
I
-
'ENGINE HOLDER..
EXHAUST COVER......
FUEL INJECTOR......
FUEL PUMP.......,..
FUEL TANK..........
FUEL VAPOR SEPARATO
GEAR CASE..........
IGNITION...........
C-10
C-05
1-03
C-09
6-05
E-07
LOWER COVER........
LUBRICATION HOSE...
MAGNETO............
O I L PUMP...........
I L TANK...........
: GASKET SET...
METER........
PT : PANEL SWITCH.
H-02
C-02
E-04
C-11
1-02
J-06
J-02
5-03
-
^-.^-^ll.ll_ll-.-._ll
b P T : WIRING HARNEW
OPTIONAL...........
POWER UNIT.........
REMOTE CONTROL BOX.
SENSOR & METER.....
SILENCER CASE......
SILENCER...........
SOLENOID.....,.....
_I---
5-04
J-07
F-08
1-05
Ea13
B-14
B-13
E-15
SWIVEL BRACKET.....
THROTTLE BODY......
M ROTTLE LINK......
T I L T CYLINDER......
TR ANSMISSION.......
TR In CYLINDER......
dATER PUMP.........
F-05
C-04
D-04
F-07
6-08
F-12
D-02
-
c3
FIG.10 ( C-4)
FIG.10
QTY.
2
9
I
I
REF.NO.
1
2-1
2-2
3
4
5
6
7
8
9
PART NO.
13125-W9OO
1_
I-__.-I
RBURETOR.........
LAMP BRACKET......
LUTCH............,
RANKCASE..........
RANKSHAFT.........
RIVESHAFT HOUSING.
LECTRICAL.........
NGINE CONTROL UNIT
NGINE COVER.......
B-09
F-02
D-05
8-02
B-05
G-03
E-09
E-14
H-05
--1
I
I
.
REMARKS
13300-94900
13300-94910
37810-94900
13381-94.900
13391-94900
0914O-O5O05
09160-0503
01550-0855?
3
09404-08205
CLAMP
1
1
.
DESCRIPTION
GASKET, THROTTLE BODY
BODY ASSY, THROTTLE
BODY ASSY, THROTTLE
SENSOR, THROllLE VALVE
.SCREW, THROTTLE SENSOR
.SCREW, ADJUST
.NUT
.WASHER
BOLT
16 DTll5/140 E3
-
THROTTLE BODY (DT115S/140EFI)
_
(
_
l
l
l
l
...........
IT.........
ONTROL BOX.
1
1
1
1
1
1
3
4
DT115S,MODEL 96-01
DT140EFI,MODEL:97-01
FIG.11 (
C-5)
FUEL PUMP (MODEL86-94)
QTY.
REF.NO.
1
2
3
4
5
5A
6
7
FCG.1I
11
6
I
I
\ +lo
SA
REMARKS
9
10
11-1
11-2
12
15100-94603
15100-72812
15165-930 10
01421-06307
08316-10067
01550-06307
15322-93000
09280-12012
09355-70125-600
09355-70125600
09355-70125-600
09401-11403
09401-11407
09355-70125-600
PUMP ASSY, FUEL
.DIAPHRAGM SET
.ORING
STUD BOLT
NUT
BOLT
INSULATOR
0 RING (ID11.8,DD:2.40)
HOSE
HOSE
HOSE
CLIP
CLIP (ID:ll.6)
HOSE
13
14
15-1
15-2
16-1
16-2
17
18
08310-00087
08322-01087
15410-95530
15410-95531
15430-93410
15430-93411
15415-93400
15413-93400
NUT
WASHER
FILTER, FUEL
FILTER, FUEL
.STRAINER SET
STRAINER SET
.O RING
.CUP
8
a
DESCRIPTION
PART NO.
1
1
1
2
-MODEL90
-MODEL:90
MODEL191-94
@9280-12005
L:600+390,PUMP4ARB
L:600+280,PUMP+CARB
L:KIQ+X)Q,FILTTER+PUMP
MODEL:91-94
L:600+230
CONNECTORjFILTER
FOR 15410-95530
FOR 15410-95531
1314-
REFER TO FIG.12 (C-6) FOR MODEL:95,96
REFER TO FIG.12A(C-7) FOR DT115 MODELz97
REFER TO FIG.13 (C-8) FOR DT115S1140EFI
17 DTll5/14O E3
-
-- -
- ~ _ _"-
ECTOR......
P..........
K..........
OR SEPARATO
E..........
-
_-__-
--
b P T : WIRING HARNEW J-04
OPTIONAL...........
J-07
POWER U N I T . . . . . . . . .
F-OS
EMOTE CONTROL BOX. 1-05
ENSOR & HETER.....
E-13
SILENCER CASE......
B-14
SILENCER...........
B-13
SOLENOID...........
E-15
STARTING HOTOR.....
E-02
---.
~
-
-
%W IVEL BRACKET.....
THROTTLE B O D Y . . . . . .
THROTTLE LINK......
T I L T CYLINDER......
TRANSHISSION.......
TR I H CYLINDER......
dATER PUHP.........
F-05
C-04
D-04
F-09
6-08
F-12
D-02
-
c5
_-_.
FIG.12 (
C 6)
FUEL PUMP (MODEt9596)
QTY.
REF.NO.
1
2
3
4
5
6
7-1
7-2
FIG.12
5
I
11
19
PART NO.
DESCWION
151OO-94603
PUMP ASSY, FUEL
15 100-72812
.DIAPHRAGM SET
15165-93010
.ORING
0155O-06307
BOLT
15322-93000
INSULATOR
09280-12012
0 RING (ID:11.8.OO:2.40)
09355-70125-600 HOSE (7XlWSOO)
09355-70125-600 HOSE
8-1
8-2
09355-70125-600
09355-70125-600
HOSE (7XlW600)
HOSE
9
10
11
12
09355-70125-600
09355-70125-600
09401-11407
09355-70125-600
HOSE (7XlW600)
HOSE (7XlW600)
CLIP (lD:11.6)
HOSE
13
14
15
16
16A
17
18
19
0831O-OOO87
08322-01087
15410-95531
15430-93411
15415-93400
15413-93400
09367-08005
15410-95540
NUT
WASHER
FILTER, FUEL
.STRAINER SET
.CUP
3 WAY
FILTER, FUEL
20
21
22
15430-87D10
15413-87D10
09408-00024
.ELEMENT SET
.cuP
CLIP
REMARKS
L:600+200,FlLTER+3 WAY
L:6004
MODEL:%
L:600+4d ,3 WAY+PU MP
L:600+200
MODEL:%
L:600+280,PUMP+CARB
L:600+390,PUMP+CARB
1
1
10
1
L:600+230
CONNECTOR+FILTER
1
1
1
1
1
1
1
..ORING
+15410-95540
DT115 581617dt140 581497-
1
1
1
1
MODEL:%
@
18 DT115/140 E3
_CARBURETOR.........
CLAMP BRACKET......
CLUTCH.............
RANKCASE..........
RANKSHAFT.........
RIVESHAFT HOUSING.
LECTRICAL
kNGIME CONTROL UNIT
[ENGINE COVER.......
B-09
F-02
D-05
B-02
B-05
......... 6-03
E-09
E-14
H-05
l-l_ll^l-"
ENGINE HOLDER......
EXHAUST COVER.....
FUEL INJECTOR......
FUEL PUMP..........
FUEL TANK..........
FUEL VAPOR SEPARATO
GEAR CASE..........
IGNITION...........
N
I TAKE
MANIFOLD..
- ._
. _ "
~
6-02
B-07
C-10
C-05
1-03
C-09
6-05
E-07
8-08
LOWER COVER........
LUBRICATION HOSE...
MAGNETO............
O I L PUMP...........
O I L TANK...........
GASKET SET...
METER........
PT : PANEL SWITCH.
PT : T I E R O D . . . . . .
i
H-02
C-02
E-04
C-11
1-02
J-06
J-02
J-03
5-05
C6
-.
b P T : WIRING HARNEW
OPTIONAL...........
POWER UNIT.........
MOTE CONTROL BOX.
NSOR & METER.....
LENCER CASE......
LENCER...........
OLENOID...........
TARTING MOTOR.....
-
-
I
I
---I-------_
I
5-04
J-07
F-08
1-05
E-33
B-14
B-13
E-15
E-02
SWIVEL BRACKET.....
THROTTLE BODY......
THROTTLE LINK......
T I L T CYLINDER......
TRANSMISSION.......
TR I n CYLINDER......
WATER PUMP.........
,
."
. .
I
-_..
~
F-05
C-04
D-04
F-07
6-08
F-12
D-02
- _-.I
1
FIG.l2A(
C 7)
FUEL PUMP (DT115TC MODEL97)
QTY.
FIG.12A
REF.NQ.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
7
PART NO.
DESCRIPTION
15100-94610
15100-72812
15142-68010
15182-68011
15165-93010
15322-93000
15410-95540
15413-87D10
1543O-87D10
16911-92EX
09280-12012
09355-70125-600
09355-70125-600
09355-70125-600
09355-70125-600
09355-70125-600
09401-11407
09408-00024
01550-06307
08310-00087
08322-01087
REMARKS
PUMP ASSY, FUEL
.DIAPHRAGM SET
..GASKET, FUEL PUMP
..SPRING
1
1
.ORING
1
INSULATOR
FILTER, FUEL
.CUP
.ELEMENT SET
PROTECTOR
0 RING
HOSE, FUEL (FILTER TO 3-WAY)
HOSE, FUEL (3-WAY TO PUMP)
HOSE, FUEL (CONN TO FILTER)
HOSE, FUEL (PUMP TO CARB)
HOSE, FUEL (PUMP TO CARB)
CLIP
CLIP
BOLT
NUT
WASHER
1
1
1
1
1
1
2
1
1
1
1
1
1
10
1
2
L:540+145
L:6004
L:600+160
L:600+230
L:600+320
L:60040
19 DT115/140 E3
-- -CARBURETOR.........
CLAMP BRACKET......
CLUTCH.............
CRANKCASE..........
CRANKSHAFT.........
DRIVESHAFT HOUSING.
ELECTRICAL....
...e.
ENGINE CONTROL UNIT
FNGINE COVER.......
I-----
B-09
F-02
D-05
91-02
B-05
G-03
E-09
E-14
H-05
- ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
FUEL PUMP..........
FUEL TANK..........
FUEL VAPOR SEPARATO
GEAR CASE..........
IGNITION...........
INTAKE MANIFOLD....
_-___l-lll-l
I
_
_
6-02
B-07
C-10
C-05
1-03
C-09
6-05
E-07
B-08
.-
H-02
LOWER COVER........
C-02
LUBRICATION HOSE...
E-04
MAGNETO............
C-11
O I L PUMP...........
OIL TANK...........
1-02
OPT : GASKET SET...
5-06
J-02
OPT : METER........
OPT : PANEL SWITCH. J-03
QPT : T I E ROD......
5-05
- ----
__
_-_l____ll____
b P T : WIRING HARNEW
OPTIONAL...........
POWER UNIT.........
REMOTE CONTROL BOX.
SENSOR & METER.....
SILENCER CASE......
SILENCER..,........
SOLENOID.........,,
STARTING MOTOR.....
J-04
J-Of
F-08
1-05
E-13
B-14
B-13
E-15
E-02
c7
.
-_ ----.
'SWIVEL BRACKET.....
ROTTLE BODY......
THROTTLE LINK......
T I L T CYLINDER......
TRANSMISSION.......
TR I M CYLINDER......
WATER PUWP.........
_--__^.____I_
F-05
C-04
D-04
F-07
6-08
F-12
D-02
~
-
FIG.13 ( C- 8)
FUEL PUMP (DT115S1140EFl)
QTY.
REF.NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NO.
REMARKS
DESCRIPTION
15100-94910
15100-728 12
15165-93010
15322-93000
15410-95540
1543O-87D10
1W3-87DlO
16911-92E20
09280-12012
09355-70125-600
09355-70125600
09355-70125-600
09401-11407
09408-00024
0 1550-06307
08310-COO87
08322-01087
65793-94600
09100-08215
09160-08082
PUMP ASSY, FUEL
.DIAPHRAGM SET
.ORING
INSULATOR, FUEL PUMP
FILTER ASSY, FUEL
.ELEMENT SET
.CUP
PROTECTOR
0 RING (D:2.4 ID:l 1.8)
HOSE (PUMP TO SEPARATOR)
HOSE (FILTER TO PUMP)
HOSE (CONNTO FILTER)
CLIP
CLIP
BOLT
NUT
WASHER
HOLDER, FUEL HOSE
BOLT (8x16)
WASHER (8.5X16X1.2)
!
1
1
1
1
1
1
1
1
1
1
4
6
1
2
1
1
1
1
1
L:540+350
L:600400
L:600+200
L:6007230
MODELS-01
MODEL%-01
MODEL:%-01
8
14
-5
7
13
Iu
I I1
I
12
..
.___
CARBURETOR.........
CLAMP BRACKET......
CLUTCH.............
CRANKCASE..........
CRANKSHAFT.........
DRIVESHAFT HOUSING.
ELECTRICAL........,
ENGINE CONTROL U N I T
B-09
F-02
D-05
B-02
8-05
6-03
E-09
E-14
. .
.
ENGINE KOLDER......
IEXHAUST COVER......
UEL INJECTOR......
UEL PUMP..........
UEL TANK..........
AR CASE..........
__
.
. .
6-02
B-07
C-10
C-05
1-03
C-09
6-05
E-07
... . ..
-.. -.
H-02
LOWER COVER........
C-02
.LUBRICATION HOSE...
AGNETO............
I L PUMP...........
I L TANK...........
PT : GASKET SET...
PT : METER........
PT : PANEL SWITCH.
E
20 DTll51140 E3
._ .
..
__
. .. . ...
. -.
PT : WIRING HARNEW
PTIONAL...........
OWER UNIT.........
EMOTE CONTROL BOX.
ENSOR L METER.....
ILENCER CASE....,.
ILENCER...........
J-04
J-07
F-08
1-05
E-13
B-14
OLENOID...........
E-15
B-13
.. .
... ..
.. .
,.
...-
IVEL BRACKET..
ROTTLE
BO__
DY.....-.-..- . .- - ROTTLE LINK......
CYLINDER......
ANSMISSION.......
In CYLINDER......
PUHP.........
C8
...
..
-
F-05
- C
- - 0.4
D-04
F-07
6-08
F-12
D-02
.
..
FIG.14 (
FIG14
C-9)
FUELVAPOR SEPARATOR (DT115SI140EFl)
QTY.
11
REF.NO.
1
2-1
2-2
3
I
4
5
6
7
8
9
10
If
12
13
14
15
16
17
18
12
PART NO.
DESCRIPTION
15412-%E00
156OO-NWO-OED
156OO-949Ol-OED
13370-92E00
13392-16600
09246-05006
15620-94900-0ED
15626-92E12
15650-87DOO
15654-92E00
02112-06167
15633-94901
09169-06067
09320-09039
01500-08207
09160-08054
01550-06257
09355-35755-600
09401-06405
REMARKS
FILTER, SUCTION
SEPARATOR ASSY, FUEL VAPOR
SEPARATOR ASSY, FUEL VAPOR
.VALVE ASSY, NEEDLE
.GASKET, NEEDLE VALVE
.PLUG
.COVER, FUEL VAPOR SEPARATOR
.GASKET, COVER
.FLOAT
.PIN, FLOAT
.SCREW
EBACKET,VAPORSEPARATOR
WASHER
CUSHION
BOLT
WASHER
BOLT
HOSE
CLIP
MODELS-01
1
1
1
1
1
4
1
4
2
2
2
2
1
2
L:600+380
-2
COLOR :OED (GRAY)
i
........ B-09
F-02
‘CARBURETOR.
CLAMP BRACKET......
CLUTCH.............
CRANKCASE..........
CRANKSHAFT.........
DRIVESHAFT HOUSING.
ELECTRICAL.........
ENGINE CONTROL UNIT
FNGINE COVER.......
D-05
B-02
B-05
6-03
E-09
E-14
H-05
-
21 DT115/14O E3
-.
- -. -ENGINE HOLDER......
6-02
EXHAUST COVER......
B-07
FUEL INJECTOR......
C-10
FUEL PUMP..........
C-05
FUEL TANK..........
1-03
FUEL VAPOR SEPARATO C - 0 9
GEAR CASE..........
6-05
E-07
IGNITION...........
IINTAKE MANIFOLD..
B-08
_I_
-
..
- -l.ll_l.*--__--LOWER COVER........
H-02
LUBRICATION HOSE...
C-02
MAGNETO............
E-04
3KL PUMP...........
C-11
TANK...........
1-02
: GASKET SET...
J-06
t METER........
J-02
: PANEL
- - SWITCH.
- - -. . 5-03
- -b P T : T I E ROD......
J-05
__
I-
b P T : WIRXNG HARNEW
OPTIONAL...........
POWER UNIT.........
REMOTE CONTROL BOX.
SENSOR & METER.....
SILENCER CASE......
SILENCER...........
SOLENOID......
- - _- - - -- - ..- - - - - - - IbTARTING MOTOR.....
....,
J-04
5-07
F-08
1-05
E-13
B-14
B-13
E-15
-E-02
-
’SWIWEL BRACKET.....
THROTTLE BODY......
THROTTLE LINK..
T I L T CYLINDER......
TRANSMISSION.......
TR I H CYLINDER......
dATER PUMP.........
---
....
I
. --”,I
_._
F-05
C-04
D-04
F-07
6-08
F-12
D-02
_--
1
c9
-. -
I
FIG.15 ( G10)
FIG.15
FUEL INJECTOR (DT115S/140EFI)
QTY.
26
REF.NO.
1
2
2A
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
I
I
25
3
18
19
20
21
22
23
24
25
26
27
PART NO.
DESCRIPTION
15100-94900
15710-94900
15751-94900
15741-94900
15760-%E01
15765-68920
16911-92E20
16911-94900
16911-92E20
16911-92E20
09160-06084
09168-12013
09169-06062
09354-10173-600
09355-357.55-600
09356-75137-600
09356-75137-600
09356-75137-600
09360-12008
09363-08004
09401-06405
09401-18404
09401-11414
09408-00024
01550-06357
02162-06127
G2162-06257
09160-06084
REMARKS
PUMP ASSY, FUEL
INJECTOR ASSY, FUEL
INSULATOR, FUEL INJECTION
STOPPER, FUEL INJECTOR
REGULATOR, FUEL PRESSURE
HOLDER, FUEL PRESS RGLTR
PROTECTOR
PROTECTOR (L:480)
PROTECTOR
PROTECTOR
WASHER
GASKET
WASHER
HOSE, FUEL (SEPARATOR TO PUMP)
HOSE, RGLTR
HOSE, FUEL (PUMP TO INJECTOR)
HOSE, FUEL (INJECTOR TO RGLTR)
HOSE, FUEL (RGLTR TO
SEPA,%TOR)
BOLT, UNION
UNION, FUEL
CLIP
CLIP
CLIP
CLAMP
BOLT
BOLT
BOLT
WASHER
1
4
8
4
1
1
1
1
1
1
2
4
6
1
1
1
1
1
L:540+310
L:540+180
L:540+145
L:600460
L:600+380
L:600+170
L:600+190
L:600+3 10
2
2
2
2
6
1
2
4
2
2
22 DT115/140 E3
- - __
.
CARBURETOR.........
CLAMP BRACKET......
CLUTCH....,..,.....
CRANKCASE..........
CRANKSHAFT.........
DRIVESHAFT HOUSING.
ELECTRICAL.........
ENGINE CONTROL UNIT
- _-
B-09
F-02
D-05
B-02
B-05
6-03
E-09
E-14
-__.
-
.
.
_.
ENGINE HOLDER......
EXHAUST COVER....,.
FUEL INJECTOR......
FUEL PUMP..........
CUEL TANK..........
FUEL VAPOR SEPARATO
GEAR CASE..........
IGNITION........-*.
-- --__-
-
6-02
B-07
C-10
C-05
1-03
C-09
6-05
E-07
LUBRICATION HOSE...
AGNETO.,..........
I L PUMP...........
C-02
E-04
Cell
PT : GASKET SET...
J-06
PT 8 METER........
J-02
PT : PANEL SWITCH. J-03
:I
b P T : WIRING HARNEW
OPTIONAL...........
POWER UNIT.........
REMOTE CONTROL BOX.
SENSOR 8 HETER.....
SILENCER CASE...,..
ILENCER...........
OLENOID....,......
-_
-II__I__I_-__I_--__I__..
J-04
J-07
F-08
1-05
E-13
B-14
B-13
E-15
SWIVEL BRACKET.....
THROTTLE BODY......
THROTTLE LINK..
T I L T CYLINDER,.....
TRANSMISSION.......
TRIM CYLINDER......
WATER PUMP.........
....
F-05
C-04
D-04
F-07
6-08
F-12
D-02
c 10-
-
OIL PUMP (-MODEL:M)
FIG.16 ( C-11)
QTY.
REF.NO.
1-1
1-2
2
3
4
5-1
5-2
6
7
8
9
10
11
12
13
14
15-1
15-2
16
17
18
19
20
21
22
23
24-1
24-2
25
26
PART NO.
DESCRIPTION
16100-94615
PUMP ASSY, OIL
16100.94605
PUMP ASSY, OIL
16191-94600
.BOLT, AIR VENT
16192-94600
.WASHER, AIR VENT
09401-06405
CLIP
09401-08409
CLIP
09401-08409
CLIP
0940148411
CLIP
083 10-00067
NUT
LOCK WASHER (6.1X12.2Xl S)
09162-06006
STUD BOLT
01421-06257
RETAINER, DRIVEN GEAR
16340-94610
16731.95520
GASKET
GEAR, DRIVEN
16331-94601
PIN
0920945017
CONNECTOR
19131-95502
ROD, CONTROL
16411-94611
ROD. CONTROL
16411-94601
NUT
09140-05005
BOLT (6x18)
0936046012
0916846023
GASKET (5.8X13X1.2)
09363-02002
UNION, OUTLET
16710-92E91
CHECK VALVE
16710-9464'i
CHECK VALVE
09351-50803-00A HOSE (5XSXlOOO)
PROTECTOR
16911-92E20
09351-25703-600 HOSE (2.5X7X600)
09355-25705-600 HOSE (2.5xIX600)
PROTECTOR
16911-92E20
09351-50803-00A HOSE (5X8X1000)
REMARKS
1
1
1
1
dt115
DTI40:011729-
8
12
8
4
2
2
2
1
1
1
1
1
1
1
1
4
8
4
1
3
1
1
1
1
1
3
DT115
DT140
TYPE:SINGLE
TYPE:DOUBLE
L: 10004100
L:540+!30
L:600+350,MODEL:86-90
L:600+350,MODEL:91-94
L:540+340
L:100045
REFER TO FIG.17 ((2-13) FOR MODEL:95-97
REFER TO FIG.18 (C-14) FOR DT115S/140EFI
Df 1 1517LO ~03-0
i6
OIL PUPvlP(-9-:)
23 DT1151140 E3
._
CARBURETOR.........
CLAMP BRACKET......
CLUTCH.............
RANKCASE..........
RANKSHAFT.........
RIVESHAFT HOUSING.
LECTRICAL.........
NGIHE CONTROL U N I T
NGINE COVER.....,.
8-09
F-02
D-05
B-02
B-05
6-03
E-09
E-14
H-05
-
ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
FUEL PUMP..........
FUEL TANK..........
FUEL VAPOR SEPARATO
GEAR CASE..........
IGNITION...........
INTAKE #ANIFOLD....
.
6-02
8-07
C-10
C-05
1-03
C-09
6-05
E-07
B-08
_ _ - - ~
H-02
C-02
E-04
C-11
1-02
J-06
5-02
LOWER COVER........
LUBRICATION HOSE...
MAGNETO............
O I L PUMP...........
O I L TANK...........
OPT : GASKET SET...
OPT : METER......*.
OPT : PANEL SWITCH, J-03
J-05
OPT : T I E ROD......
- ---
- -_
b P T s WIRING HARNEW
OPTIONAL...........
POWER UNIT.........
REMOTE CONTROL BOX.
SENSOR & METER.....
SILENCER CASE......
SILENCER...........
SOLENOID...........
STARTING HOTOR.....
__-- - -
-_I_
~
J-04
J-07
F-08
1-05
E-13
8-14
B-13
E-15
E-02
SWIVEL BRACKET=--.* F-05
C-04
THROTTLE LINK......
D-04
T I L T CYLINDER......
F-07
TRANSHISSION...,...
6-08
TR IM CYLINDER......
F-12
WATER PUHP.........
0-02
THROTTLE BODY......
-
.-
- -
c 11
FIG.16 ( C-12)
FIG.16
OIL PUMP (-MODELM)
QTY.
c
J
REF.NO.
27-1
27-2
28
29-1
29-2
30
31-1
PART NO.
DFSCRIPl'ION
09351-25703-600
09355-25705-600
16911-92E20
09351-25703-600
09355-25705-600
16911-92E20
09351-25703-600
REMARKS
HOSE (2.5X7X600)
HOSE (2.5xIX600)
PROTECTOR
HOSE (2.5X7X600)
HOSE (2.5xIX600)
PROTECTOR
HOSE (2.5xIXsOO)
1
1
1
1
1
1
1
31-2
32
33- 1
33-2
34-1
34-2
35
36
09355-25705-600 HOSE (2.5X7X600)
09351-50803-00A HOSE (5X8XlOOO)
09351-50803-00A HOSE, INLET (5X8XlOOQ)
09352-50903-600 HOSE (5X9X600)
09351-50803-0OA HOSE, INLET (5X8XlOOO)
09352-50903-600 HOSE (5X9X600)
PROTECTOR
16911-92E20
FILTER, OIL
16810-95501
37
38
39
09408-00024
09404-08205
16250-94710
CLIP (D:23)
CLAMP (L:50)
SENSOR, OIL
L:600+270,MODEL86-90
L:600+270,MODEL91-94
L540-240
L:600+160,MODEL86-90
L:600+160,MODEL:91-M
L:540+130
L:600+120,MODEL:86,87
L:600+1 00,MODEL88-%
L:600+100,MODEL:91-94
L: 1000+130,MODEL:86,87
L:l QQQ+26Q,MQDEL88-90
L:600+260,MODEL:91-94
L:1000+45,MODEL:88-%
L:600+45,MODEL:9i -94
L:540+90
DT115:-609018
DT140:-609260
1
2
1
DT115/740E03-07 6
OIL PUMP(-94)
24 DTl15/140 E3
c 12
kARBURETOR . . . . . . . . e
CLAMP BRACKET......
CLUTCH....
CRANKCASE..........
CRANKSHAFT.........
DRIVESHAFT HOUSING.
ELECTRICAL.........
ENGINE CONTROL UNIT
ENGINE COVER.......
.........
B-09
F-02
D-05
B-02
8-05.
G-03
E-09
E-14
H-05
ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
FUEL PUMP..........
FUEL TANK..........
FUEL VAPOR SEPARATO
GEAR CASE..........
IGNITION...........
IINTAKE MANIFOLD....
6-02
B-07
C-10
C-05
1-03
C-09
6-05
E-07
B-08
I
O
P
LUBRICATION HOSE...
MAGNETO............
O I L PUMP...........
TANK...........
PT : GASKET SET...
PT : METER........
PT : PANEL SWITCH.
b P T : T I E ROD......
C-02
E-04
C-11
1-02
J-06
J-02
J-03
5-05
T : W I R I N G HARNEW
OPTIONAL...........
POWER UNIT.........
REMOTE CONTROL BOX.
SENSOR & METER.....
SILENCER CASE......
SILENCER...........
SOLENOID...........
IkTARTING MOTOR.....
J-04
J-07
F-OS
1-05
E-13
B-14
B-13
E-15
- __
E-02
'SWIVEL BRACKET.
THROTTLE BODY......
THROTTLE LINK......
T I L T CYLINDER......
TRANSMISSION.......
TR I H CYLINDER......
dATER PUMP.........
I
....
F-05
C-04
D-04
F-07
6-08
F-12
D-02
I
1
FIG.17 ( C-13)
OIL PUMP (MODEL:95-97)
QTY.
FIG.17
PART NO.
REF.NO.
1-1
1-2
I
24
8
YP
18
11
20
4
7 'I"
/?
16 100-94630
16100-94620
1A
1B
1c
2
3
4- 1
4-2
5
6
7
8
9
10
11
12-1
12-2
23
2
3
DESCRIPTION
PUMP ASSY, OIL
PUMP ASSY, OIL
REMARKS
1
1
DT115
DT140
-MODELS
.BOLT
.GASKET
.ORING
GEAR, OIL PUMP DRIVEN
RETAINER, OIL PUMP
ROD, OIL PUMP CONTROL
ROD, OIL PUMP CONTROL
CONNECTOR, OIL PUMP COWT
NUT
GASKET, OIL PUMP
CONNECTOR, OIL PUMP CONT
BOLT
SENSOR, OIL
CHECK VALVE
PROTECTOR, OIL HOSE
PROTECTOR, OIL HOSE
PROTECTOR, OIL HOSE
PROTECTOR, OIL HOSE
HOSE, OIL (VALVETO 3 WAY)
HOSE, OIL (SENSOR TO PUMP)
HOSE, OIL (SENSOR TO PUMP)
HOSE, OIL (TANK TO SENSOR)
HOSE, OIL (TANK TO SENSOR)
HOSE, OIL (PUMP TO VALVE)
1
1
1
1
1
1
16-2
17-1
17-2
18-1
16091-94900
16092-92640
16198-87000
16331-94601
16340-94610
16411-94611
16411-94601
19!31-95502
08310-OOO57
16731-95520
0920W5017
0713046307
16250-94710
16710-94641
16911-92E20
16911-92E20
16911-92E20
16911-92E20
09351-50803-OOA
09352-50903-600
09352-50903-600
09352-50903-600
09352-50903-600
09355-25705-600
18-2
19
20
21
22
23
24
25
09355-25705-600
09367-08005
09401-06405
09401-08409
09401-08411
09404-08205
09408-00024
16911-92E20
HOSE, OIL (PUMP TO VALVE)
3 WAY
CLIP
CLIP
CLIP
CLAMP
CLIP
PROTECTOR (SENSOR TO PUMP)
1
TYPE :DOUBLE
L:540+240
L:540+145,MODEL:97
L:540+145
L:540+4O,-MODEL:96
L:lOo0+160
L:600+45
L:600+11O,MODEL:97
L:600+270
L:600+180,MODEL:97
L:600+60
-MODELS
L:600+4O,MODEL:97
1
2
2
4
3
2
1
MODEL95
L:540+90,MODEL:97
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
DT115
DT140
25 DT115/140 E3
C 13
<
CARBURETOR.........
CLAMP BRACKET......
CLUTCH..,..........
CRANKCASE..........
CRANKSHAFT.........
PRIVESHAFT HOUSING.
9-09
F-02
0-05
9-02
9-05
6-03
ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
FUEL PUMP..........
FUEL TANK..........
FUEL VAPOR SEPARATO
6-02
8-07
C-10
C-05
1-03
C-09
LOWER COVER........
LUBRICATION HOSE...
MAGNETO............
O I L PUMP...,.......
O I L TANK...........
OPT : GASKET SET.
H-02
C-02
E-04
C-11
1-02
5-06
OPT : WIRING HARNEW
OPTIONAL...........
POWER UNIT.........
REMOTE CONTROL BOX.
SENSOR L CIETER.....
SILENCER CASE.
.......
0 .
e
.
.
5-04
J-07
F-08
1-05
E-13
B-14
....
SWIVEL BRACKET.....
THROTTLE BODY..
THROTTLE LINK......
T I L T CYLINDER......
TR ANSHISSION.......
TR I M CYLINDER......
ATER PUMP..
.......
F-05
C-04
D-04
F-07
6-08
F-12
D-02
FIG.18 ( C-14)
OIL PUMP (DT115S1140EFI)
FIG18
QTY.
REF.NO.
PART NO.
DESCRIPTION
REMARKS
1
2
3
4
5
6
7
8
9
10
11
12-1
12-2
16100-94900
16191-94900
16092-92440
16198-87DOo
16331-94601
16340-94610
16420-94900
16431-WOO
16731-95520
07130-06307
16250-94710
16710-94641
PUMP ASSY, OIL
SCREW
.GASKET
$0RING
GEAR, OIL PUMP DRIVEN
RETAINER, OIL PUMP
CABLE, OIL PUMP
BRACKET, OIL PUMP CASLE
GASKET, OIL PUMP
BOLT
SENSOR, OIL
VALVE, CHECK OIL
16710-92E01
VALVE, CHECK OIL
1
1
1
1
1
1
1
2
1
1
1
13
14
15
16
16911-92E20
16911-92E20
16911-92E20
09351-50803-00A
PROTECTOR
PROTECTOR
PROTECTOR
HOSE, OIL (VALVE TO SEPARATOR)
1
1
1
1
17
18
19
20
21
22
23
09352-50903-600
09352-50903-600
09355-25705-600
09401-06405
09401-07403
09401-08411
09404-08205
HOSE, OIL (SENSOR TO PUMP)
HOSE. OIL (TANK TO SENSOR)
HOSE, OIL (PUMP TO VALVE)
CLIP
CLIP
CLIP
CLAMP
1
1
1
2
2
4
2
1
1
DOUBLE
MODEL:00,01
SINGLE
L:540+90
L:540-+110
L:540-+145
L:1000+290
L600+110
L:600+180
L:600+150
26 DT115/140 E3
C 14
..............
.......
ECTOR......
P..........
K..........
OR SEPARATO
E..........
................
........
FIG.19 (
D- 2)
WATER PUMP
QTY.
FIG.19
REF.NO.
- 23
PART NO.
REMARKS
DESCRIPTION
1
2-1
2-2
3
4
5
6-1
17563-94501
17560-94521
17560-94531
OM06-16002
17567-945 10
09320-16011
09108-06060
BUSHING, UPPER
TUBE, WATER (L)
TUBE, WATER (X)
BUSHING, GUIDE
GASKET
BUSH
STUD BOLT (6x18)
1
1
1
1
1
1
2
6-2
09108-06063
STUD BOLT (6x20)
2
7
8
9
10
12
13
14-1
09162-06006
09140-06020
09117-08062
09117-08063
09202-04008
17411-94601
09420-05005
LOCK WASHER (6.1X12.2X1.5)
NUT
BOLT (8x70)
BOLT (8x50)
DOWEL PIN (D:4,L9)
CASE, WATER PUMP
KEY (B:5,D:19,H:7.5)
2
2
2
2
1
1
1
14-2
09420-05006
KEY (B;5,D:23,H:7)
1
15
16
17
18
19
20
21
22
23-1
17461-94510
17471-94600
17472-94510
09126-06006
56130-94502
09282-24003
09280-55002
09263-26010
17400-94600
IMPELLER
PANEL, UNDER
GASKET, UN3ER PANEL
SCREW (6x20)
HOUSING, DRIVESHAFT BEARING
.OIL SEAL (24X36X6)
.ORING (D:3.1,10:54.5)
.BEARING (26X34X20)
WATER PUMP REPAIR KIT
1
1
1
4
1
2
1
1
1
23-2
17400-94602
WATER PUMP REPAIR KIT
1
- 18
19
DT115:-709357
DTl40:-709489
DT115:709358DT140:709490-
DT115:-812174
DT140:-811649
DT115:812175DT140:811650-
OPT
DT115:-812174
DT140:-811649
-+17400-94602 u5e3 WITH
09420-05006
OPT
DT115~812175DT140:811650-
~
REFER TO FIG20(D-3) FOR DTl1551140EFI
27 DT115/140 E3
D2
CARBURETOR.........
CLAMP BRACKET......
CLUTCH.............
CRANKCASE..........
CRANKSHAFT.........
DRIVESHAFT HOUSING.
ELECTRICAL.........
ENGINE CONTROL U N I T
B-09
F-02
D-05
8-02
B-05
6-03
E-09
E-14
ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
FUEL PUMP..........
FUEL TANK..........
FUEL VAPOR SEPARATO
GEAR CASE..
IGNITION...........
........
6-02
B-07
C-10
C-05
1-03
C-09
6-05
E-07
-LOWER COVER........
LUBRICATION HOSE...
MAGNETO............
O I L PUMP...........
O I L TANK...........
b P T : GASKET SET...
PT : METER........
OPT : PANEL SWITCH.
H-02
C-02
E-04
C-11
1-02
J-06
J-02
J-03
'OPT : WIRING HARNEW
OPTIONAL...........
POWER UNIT.........
REMOTE CONTROL BOX.
SENSOR 8 METER.....
SILENCER CASE......
SILENCER...........
BOLENOID...........
J-04
J-07
F-08
1-05
E-13
B-14
B-13
E-15
SWIVEL BRACKET.....
THROTTLE BODY......
THROTTLE LINK......
T I L T CYLINDER......
TRANSMISSION.......
TR I
l
lCYLINDER......
WATER PUMP.........
F-05
C-04
D-04
F-07
6-08
F-12
D-02
FIG.20 ( D3)
WATER PUMP (DT115S1140EFI)
FIG.20
QTY.
REF.30.
1
2-1
2-2
3
4
PART NO.
REMARKS
DESCRIPTION
8
9
10
11
17563-94501
17560-94521
17560-94531
09306-16002
17567-MlO
09320-16011
09108-06063
09162-06006
09140-06020
09117-08062
0911748063
17522-94520
BUSHING, UPPER
TUBE, WATER (L)
TUBE, WATER (X)
BUSHING, GUIDE
GASKET, WATER TUBE
BUSH
STUD BOLT (6x20)
LOCK WASHER (6.1X12.2X1.5)
NUT
BOLT (8x70)
BOLT (8x50)
PLATE, GEAR CASE PLUG
1
1
1
1
1
1
2
2
2
2
2
12
13
14
15
16
17
18
19-1
19-2
20
21-1
21-2
22
23
24
25
26
27
28
29
30
09202-04008
17411-94601
09420-05r)06
17461-94510
17471-94600
17472-94510
17523-94510
17564-94520
17564-94500
17631-94600
17635-94521
17635-94500
09117-06040
09125-05046
03112-04303
0912646006
56130-94502
09282-24003
09280-55002
09263-26010
17400-94602
DOWEL PIN (D:4,L:9)
CASE, WATER PUMP
KEY (B;5,D:23,H:7)
IMPELLER
PANEL, UNDER
GASKET,UNDERPANEL
GASKET, SUB WATER TUBE
PLUG, GEAR CASE
BUSH, SUB WATER TUBE
FILTER, WATER
PIATE, GEAR CASE
FILTER, WATER SUB
BOLT (6x15)
SCREW (5x12)
SCREW
SCREW (6x20)
HOUSING, DRIVESHAFT BEARING
.OIL SEAL (24X36X6)
.ORING (0:3.1,1D:54.5)
.BEARING (26X34X20)
WATER PUMP REPAIR KIT
1
1
1
1
1
1
1
5
6
7
4
1
1
23
4
20
-- ENGINE HOLDER......
6-02
EXHAUST COVER......
B-07
FUEL INJECTOR......
C-10
UEL PUMP..........
C-05
UEL TANK..........
1-03
UEL VAPOR SEPARATO C-09
GEAR CASE..........
6-05
IGNITION...........
E-07
IINTAKE MANIFOLD....
B-08
.-.^I
.I_I----
....
.......
CARBURETOR.........
CLAMP BRACKET..
CLUTCH.............
CRANKCASE..........
CRANKSHAFT..
DRIVESHAFT HOUSING.
LECTRICAL.........
NGINE CONTROL UNIT
ENGINE COVER.......
B-09
F-02
D-05
B-02
B-05
6-03
E-09
E-14
H-05
t
1
2
1
1
DT115S
DT140EFI
DT115S
DT14OEFI
1
2
2
4
1
2
1
1
1
OPT
I
24
"-.-I
1
STD:DT115S
OPT:DT140EFI
- ---.----I-.__
LOWER COVER........
LUBRICATION HOSE...
MAGNETO............
O I L PUMP...........
O I L TANK...........
OPT : GASKET SET...
OPT : METER........
OPT : PANEL SWITCH.
b P T : T I E ROD......
28 DTll5/140 E3
-
H-02
C-02
E-04
C-11
1-02
J-06
J-02
J-03
5-05
-
I:
-_
-I--.--__
-_I-_1-"
bPT : WIRING HARNEW
OPTIONAL...........
POWER UNIT.........
REHOTE CONTROL BOX.
SENSOR L METER.....
SILENCER CASE......
ILENCER...........
OLENOID...........
IbTARTING MOTOR.....
D3
"
I
J-04
J-07
SWIVEL BRACKET.....
THROTTLE BODY......
THROTTLE LINK......
F-08
1-05
T I L T CYLINDER......
TRANSHISSION.......
TR I
l
l CYLINDER......
WATER PUMP.........
E-I3
B-14
B-13
E-I5
E-02
.
I .. -._..
,
F-05
C-04
D-04
F-07
6-08
F-12
D-02
I
FIG.21 ( D- 4)
THROTTLE LINK
F16.21
QV.
REFNO.
PART NO.
REMARKS
DESCRIPTION
1-1
1-2
19111-94601
1911i-94602
LEVER, M R O l l L E CONTROL
LEVER, THROTTLE CONTROL
1
2
3
4
09116-06127
19131-94503
19137-94500
09159-05011
19131-95502
09140-05005
19136-94600
19136-94900
09119-05010
BOLT (6x12)
RETAINER, ROD
ROD, CABLE LINKAGE
TURNBUCKLE
CONhECTOR, CAM / LEVER
NUT
ROD, THROTTLE
ROD, THROllLE
PIVOT
1
5
6
7
8-1
8-2
9
1
2
2
2
2
2
1
1
1
DTl15S 971342DT140EFI 971433-
DTl15S/140EFI
DTi 155 971342DT140EFI 971433-
DT115/140 E03-021
THROTTLE LINK
29 DT1151140 E3
-. _.-
LAMP BRACKET......
LUTCH.............
RANKCASE..........
RANKSHAFT.........
RIVESHAFT HOUSING.
LECTRICAL.........
NGINE CONTROL UNIT
- - -_
F-02
D-05
B-02
B-05
6-03
E-09
E-14
.
_
I
I
--
XHAUST COVER......
UEL INJECTOR......
UEL PUMP..........
UEL TANK..........
UEL VAPOR SEPARATO
IGNITION...........
.
~
B-07
C-LO
C-05
1-03
C-09
E-07
COVER........
LUBRICATION HOSE...
MAGNETO............
O I L PUMP.....,.....
O I L TANK...........
: GASKET SET...
H-02
C-02
E-06
C-11
1-02
J-06
METER........
J-02
: PANEL SWITCH. J - 0 3
--OPT : WIRING HARNEW
OPTIONAL...........
POWER UNIT.........
REMOTE CONTROL BOX.
SE NSOR L METER.....
SILENCER CASE......
SILENCER...........
SOLENOID...........
-J-04
J-07
F-08
1-05
E-13
B-14
B-13
E-15
~
D4
-
--I_---___-
ROTTLE BODY......
ROTTLE LINK......
D-04
C-04
ANSMISSION.......
In CYLINDER......
6-08
F-12
FIG.22( D-5)
FIG.22
CLUTCH
QTY.
REF.NO.
1
2
9
~
P Ie l7o
I
12
PART NO.
DESCRIPTION
REMARKS
21210-94500
09160-08119
SHAFT, CLUTCH SHIFT
WASHER
1
2
3
4
6
7
8- 1
8-2
21311-94503
21312-94500
09i 17-06039
09383-08004
09140-06020
09140-08019
HOLDER, SHAFT
BUSH
BOLT (6x25)
E RING
NUT (M6)
NUT (M8)
2
2
4
1
1
1
8-3
09140-08016
NUT (M8)
1
8-4
09140-08003
NUT
1
9- 1
9-2
10-1
10-2
11-1
11-2
12
13
23110-94502
23’1 10-94510
23315-94503
23315-94510
23313-87wO
23313-94510
09204-01002
25141-94503
ROD, CLUTCH (L)
ROD, CLUTCH (X)
CONNECTOR, CLUTCH ROD (L)
CONNECTORl CLUTCH ROD (X)
PIN, CONNECTOR (L)
PIN, CONNECTOR (X)
COTTER PIN (D1:1.8,L:15)
HOUSING, SHIFT ROD GUIDE
1
1
1
1
1
1
1
1
14
25141-94510
HOUSING, SHIFT ROD GUIDE
1
15
25142-94560
GASKET, SHIFT GUIDE HOUSING
1
16
25142-94520
GASKET, SHIFT GUIDE HOUSING
1
17
18
141
04221-05109
09117-08071
25111-94502
PIN
BOLT (8x35)
ROD, SHIFT (L)
2
4
1
19-2
25111-94503
ROD, SHIFT (L)
1
19-3
25111-94510
ROD, SHIFT (X)
1
19-4
25111-94511
ROD, SHIFT (X)
1
DTll5S 971072DTl40EFI(L) 971110DT140EFI(X) 971202-
NPE:L
NPE:X
-MODEL:%
TYPE:X
MODEL:95-00
TYPE:X
M0DEL:Ol
DT115:-709842
DT140:-709964
DT115:709843DT1#:709965DTI 15:-708842
DT140:-709964
DT115709843DT140:709965-
4 2 5 111-94503
USED WITH 09160-08119(2)
DT115S 971072DT140EFI 971110+25111-94511
USED WITH 09160-08119(2)
DT115S 971072DTIrtOEFI 971202-
/’
30 DT1151140 E3
______
. -- .
B
RBURETOR.........
LAMP BRACKET......
LUTCH.............
RANKCASE
CRANKSHAFT.........
RIVESHAFT HOUSING.
LECTRICAL.........
NGINE CONTROL UNIT
..........
B-09
F-02
D-05
B-02
B-05
G-03
E-09
E- 14
ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
FUEL PUMP..........
FUEL TANK..........
FUEL VAPOR SEPARATO
GEAR CASE..........
IGNITION...........
6-02
8-07
C-10
C-05
1-03
C-09
6-05
E-07
LUBRICATION HOSE...
AGNETO............
I L PUMP...........
; GASKET SET...
C-02
E-04
C-11
5-06
PT : METER..-. ..e.
J-02
PT : PANEL SWITCH. J - 0 3
OPT : WIRING HARNEW
OPTIONAL...........
POWER UNIT.........
REMOTE CONTROL BOX.
SENSOR & METER.....
SILENCER CASE..
,
SILENCER...........
SOLENOID...........
J-04
J-07
F-08
1-05
. .. B-14
E-13
B-13
E-15
~
-
I V E L BRACKET.....
ROTTLE BODY......
ROTTLE LINK......
1 L T CYLINDER......
ANSMISSION.......
I n CYLINDER......
PUMP.........
___-
I
F-05
C-04
D-04
F-07
6-08
F-12
D-02
D5
-
.
FIG.22( 0-6)
CLUTCH
FIG.22
QTY.
REF.NO.
20
21
22
23
24
25
26
27
28
29
30
31
PART NO.
09280-08008
09280-15003
25211-94501
0916049015
25205-94501
25311-94510
09160-09010
09205-02004
09205-02006
09205-03021
09260-10005
09284-08003
DESCRIPTION
0 RING, INNER (D:3.5,ID:7.8)
0 RING, OUTER (D:1.9,ID:14.5)
GUIDE, SHIFT ROD
WASHER (9X19X1)
COLLAR, SHIFT ROD SPRING
CAM, CLUTCH
WASHER (9X30X1.6)
PIN (L:l2)
SPRING PIN
SPRING PIN
BALL,CAM NOTCH
DUST SEAL (8X19X4.5)
2
1
1
1
1
1
1
1
1
1
1
1
20 4
32
33
09440-07033
21121-9333oO
4
34
35
09440-12025
083314 1309
36
37
25230-94300
25232-94300
SPRING, CAM NOTCH
PLATE, DETENT SPRING
SPRING, SHIFT ROD
CI RCLlP
MAGNET SET, GEAR CASE
.MAGNET
1
1
1
1
1
1
-/I
21
REMARKS
08119(2)
081 19(2)
33
I _
CARBURETOR.........
CLAMP BRACKET......
CLUTCH.............
CRANKCASE..........
CRANKSHAFT.........
DRIVESHAFT HOUSING.
ELECTRICAL.........
ENGINE CONTROL U N I T
ENGINE COVER.......
31 DT115/140 E3
_"I__
9-09
F-02
11-05
9-02
9-05
6-03
E-09
E-14
H-05
-
----I_-
-_ _ _
_.
ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
FUEL PUMP..........
FUEL TANK..........
FUEL VAPOR SEPARATO
GEAR CASE..........
IGNITION...........
INTAKE MANIFOLD....
6-02
9-07
C-10
C-05
1-03
C-09
6-05
E-07
9-08
OPT
OPT
3PT
OPT
: GASKET SET...
: HETER........
: PANEL SWITCH.
: T I E ROD......
5-06
J-02
J-03
5-05
D6
-
ROTTLE B O D Y . . . . . .
ROTTLE LINK......
L T CYLINDER......
ANSMISSION.......
I n CYLINDER......
C-04
D-04
F-07
6-08
F-12
e
-
FIG.23 ( E- 2)
REF.NO.
PART NO.
STARTING MOTOR (-MODEL:99)
DESCRIPTION
LOCK WASHER
WASHER (8.7X22X2)
WASHER (8.5X20X1.6)
7
I
31173-95310
REMARKS
2
2
2
2
2
2
SPACER (8.1X1218.8)
MOTOR ASSY, STARTING
.HOLDER ASSY, MOTOR BRUSH
+31100-94610
..SPRING, BRUSH
.THROUGH BOLT
.STOPPER SET, PINION
DAMPER, UPPER
DAMPER, MIDDLE
DAMPER, LOWER
31911-94620-OED
4
BRACKET, STARTING MOTOR
BAND, STARTER
CABLE ASSY, PLUS TERM TO RELAY 1
COLOR : OED (GRAY)
REFER TO FIG.23A(E-3) FOR MODEL:00,01
32 DT115/140 E3
-
__
.......
..........
-MODEL:89
-MODEL:89
MODEL:90-92
MODEL:93-99
FOR 01500-08353
FOR 07130-08407
MODEL:94-99
FIG.23A( E- 3)
STARTING MOTOR (MODEL:00,01)
QTY.
F1G.23A
REF-NO.
14-f
1 2
13
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
4
-0
10-Q
16
I
1
11
7
1
DESCRIPTION
PART NO.
31100-94610
31131-WE00
311%-%E00
31173-WE00
31281-94510
3131&WE00
31312-87JOO
31320-94600
3 1360-%E10
31916-94500
31917-94500
09160-03124
09180-08097
07130-08407
31911-946204ED
01580-08257
31912-94600
31918-94600
01550-08167
3382a-94600
REMARKS
MOTOR ASSY, STARTING
.BRUSH
.SPRING
.HOLDER ASSY, BRUSH
.BOLT, HOUSING
.ARMATURE
.PINION STOP SET
.PINION
.WASHER SET
DAMPER, UPPER
DAMPER, MIDDLE
WASiiEii
SPACER
BOLT
BRACKET, STARTING MOTOR
BOLT
BAND, STARTING MOTOR
DAMPER, LOWER
BOLT
CABLE, PLUS TERM RELAY
1
1
4
1
2
1
1
1
1
2
1
3
2
2
1
4
1
1
2
1
R,
A
v
I
19
6
5
20
33 DT115/140 E3
-
- __- __.
SWIVEL BRACKET.....
M ROTTLE BODY......
M ROTTLE LINK......
T I L T CYLINDER......
TRANSNISSION.......
TR I M CYLINDER......
WATER PUHP.........
-l__-l
_
_
I
-
B-09
LAMP BRACKET......
LUTCH........,....
RANKCASE..........
CRANKSHAFT.........
DRIVESHAFT HOUSING,
ELECTRICAL.........
NGINE CONTROL U N I T
NGINE COVER.......
F-02
D-05
8-02
B-05
G-03
E-09
E-14
H-05
ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
FUEL PUMP..........
FUEL TANK..........
CUEL VAPOR SEPARATO
GEAR CASE..........
IGNITION...........
INTAKE MANIFOLD....
6-02
B-07
C-10
C-05
1-03
C-09
6-05
E-07
B-08
LOWER COVER........
LUBRICATION HOSE...
MAGNETO............
O I L PUMP...........
O I L TANK...........
3PT : GASKET SET...
OPT : METER........
3PT : PANEL SWITCH.
OPT : T I E ROD......
H-02
C-02
E-04
C-11
1-02
J-06
J-02
J-03
J-05
OPT : WIRING HARNEW
OPTIONAL...........
POWER UNIT.........
REMOTE CONTROL BOX.
SENSOR L METER.....
SILENCER CASE......
SILENCER...........
SOLENOID...........
J-04
J-07
F-08
1-05
E-13
B-14
B-13
E-15
..-
_
I
__
F-05
C-04
D-04
F-07
6-08
F-12
D-02
- . ...
,
E3
.
.. .
. .-
-. . .
FIG.24 ( E- 4)
FIG.24
MAGNETO (MODEL%-88)
QTY.
@--
PART NO.
REF.NO.
17
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
27
20
DESCRIPTION
32102-94600
32140-94600
32140-94610
02112-06207
08321-01067
32120-94600
32120-94610
02112-06257
08321-01067
32160-94610
32170-9510
32180-94610
32190-94610
32150-94600
02112-75107
02112-35127
09140-18007
09160-18011
08341-31059
1 1511-94603
09404-06432
02142-05087
38423-95510
11521-94602-OED
11523-94610
02112-06167
02142-05167
04221-04089
REMARKS
FLYWHEEL
COIL, PRIMARY NO.l
COIL, PRIMARY N0.2
SCREW
LOCK WASHER
COIL, BAlTERY CHARGING NO.l
COIL, BATTERY CHARGING N0.2
SCREW
LOCK WASHER
COIL, PULSER NO.l
COIL, PULSER N0.2
COIL, PULSER N0.3
COIL, PULSER N0.4
COIL, GEAR COUNTER
SCREW
SCREW
NUT
WASHER (18.5X35X4)
KEY
COVER, RING GEAR
CLAMP (L:80)
SCREW
TUBE (L:150)
CASE, RING GEAR (GRAY)
GASKET, RING GEAR CASE
SCREW
SCREW
PIN
1
1
1
4
4
1
1
4
4
1
1
1
1
1
8
2
1
1
1
1
4
4
1
1
L:150+100
1
4
e
1
REFER TO FIG.25 (E-5) FOR MODEL:89-97
REFER TO FIG.26 (E-6) FOR DT115S1140EFI
34 DT115/140 E3
. - ..
----_--I._
~
RBURETOR.........
LAMP BRACKET......
CLUTCH.............
CRANKCASE..........
CRANKSHAFT.........
DRIVESHAFT HOUSING.
ELECTRICAL.........
NGINE CONTROL UNIT
fNGINE COVER
.......
B-09
F-02
D-05
B-02
8-05
6-03
E-09
E-14
H-05
.ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
FUEL PUMP..........
FUEL TANK..........
FUEL VAPOR SEPARATO
GEAR CASE..........
%NITION...........
I I N T ~ EMANIFOLD
....
.
_.-
G-02
B-07
C-10
C-05
1-03
C-09
6-05
E-07
B-08
LOWER COVER........
LUBRICATION HOSE...
MAGNETO............
31L PUMP...........
O I L TANK...........
OPT : GASKET SET...
3PT : METER........
OPT : PANEL SWITCH.
OPT : T I E ROD
......
.--
H-02
C-02
E-04
C-11
1-02
J-06
J-02
J-03
3-05
.
_ - --
P T : WIRING HARNEW
PTIONAL...........
OWER UNIT.........
REMOTE CONTROL BOX.
SENSOR 8 METER.....
SILENCER CASE......
SILENCER...........
SOLENOID...........
E i A R T I N G MOTOR
.....
5-04
J-07
F-08
1-05
E-13
B-14
B-13
E-15
E-02
. "_ _
SWIVEL BRACKET.....
THROTTLE BODY......
THROTTLE LINK......
T I L T CYLINDER......
TRANSMISSION.......
TR I t 4 CYLINDER......
d&TER PUMP.........
E4
F-05
C-04
D-04
F-07
6-08
F-12
D-02
FIG.25 ( E- 5)
FIG.25
MAGNETO (MODEL:89-97)(')
QTY.
@-,
REF.NO.
17
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
-18
+19
27
20
-
1
%16
9
1
4
PART NO.
REMARKS
DESCRIPTION
32102-94613
32140-94620
32140-94630
02112-06207
08321-01067
32120-94621
32120-94630
02 112-06257
08321-01067
32160-94610
32170-94610
32180-94610
32190-94610
32150-87E20
02112-75107
02112-35127
09140-18007
09160-18011
08341-31059
11511-94603
09404-06432
02142-05087
38423-95510
1 1521-94602-OED
11523-94610
02112-06167
02142-05167
04221-04089
FLYWHEEL
COIL, MAGNETO PRIMARY NO.l
COIL, MAGNETO PRIMARY N0.2
SCREW
LOCK WASHER
COIL, BTRY CHARGING NO.1
COIL, BTRY CHARGING N0.2
SCREW
LOCK WASHER
COIL, IGN TIMING NO.l
COIL, IGN TIMING NO2
COIL, IGN TIMING N0.3
COIL, IGN TIMING N0.4
COIL, GEAR COUNTING
SCREW
SCREW
NUT
WASHER (18.5X35X4)
KEY
COVER, RING GEAR
CLAMP (L:80)
SCREW
TUBE, CABLE (L:150)
CASE, RING GEAR (GRAY)
GASKET, RING GEAR CASE
SCREW
SCREW
KNOCK PIN
1
1
1
4
4
1
1
4
4
1
1
1
1
1
8
2
1
1
1
1
4
4
1
1
L:1504 00
1
4
8
1
24
r):DT115 -MODEL:97
**-a4
DT140 -MODEL196
a
35 DT115/14O E3
-
.-
-
~..
-
- ..
CARBURETOR.........
CLAMP BRACKET......
CLUTCH.............
CRANKCASE..........
CRANKSHAFT.........
RIVESHAFT HOUSING.
LECTRICAL.........
NGINE CONTROL UNIT
B-09
F-02
D-05
B-02
B-05
6-03
E-09
E-14
- _.._
_
l
_
_
l
l
ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
FUEL PUMP..........
FUEL TANK..........
FUEL VAPOR SEPARATO
GEAR CASE..........
IGNITION...........
_
I
6-02
B-07
C-10
C-05
1-03
C-09
6-05
E-07
LOWER COVER........
LUBRICATION HOSE...
MAGNETO...
O I L PUPp...........
TItJK...........
: b.?CKfT SET...
: METER........
: PANEL SWITCH.
H-02
C-02
-.-......C-11
E-04
1-02
5-06
5-02
5-03
.-
_
I
_
-
-
bPS : WIRING HARNEW
OPTIONAL...........
POWER UNIT....*....
REMOTE CONTROL BOX.
SENSOR & METER.....
-_
J-04
J-07
F-08
1-05
E-13
__ _-_
-_____
_- ___
SWIVEL BRACKET.....
TH ROTTLE BODY......
THROTTLE LINK......
T I L T CYLINDER......
TRANSMISSION.......
I H CYLINDER......
PUMP.........
._
F-05
C-04
D-04
F-07
6-08
F-12
D-02
E5
I
FIG.26 ( E- 6)
MAGNETO (DT115S/140EFl)
FIG.26
QTY.
REF.NO.
@--
1
10
2
3
+ll
18
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
12
2-
14
PART NO.
32101-94620
32102-94620
02112-35127
02112-36257
32160-94620
32156-94610
32150-94630
32156-94600
09140-18007
09160-18011
08341-31059
11511-94603
09404-06432
38423-95510
11521-949004ED
11523-94610
02162-06167
02142-05167
04221-04089
DESCRIPTION
REMARKS
COIL, STATOR
FLYWHEEL
SCREW
SCREW
COIL, IGN TIMING
BAND, IGN TIMING COIL
COIL, GEAR COUNTING
BAND, GEAR COUNTING COIL
NUT
WASHER (18.5X35X4)
KEY
COVER, RING GEAR
CLAMP (L:45)
TUBE, CABLE (L:150)
CASE, RING GEAR (GRAY)
GASKET, RING GEAR CASE
SCREW
SCREW
KNOCK PIN
4
kl
1
17
36 DT115/140 E3
ROTTLE LINK......
LT CYLINDER......
ANSKISSION.......
If4 CYLINDER......
TER PUMP.........
D-04
F-07
6-08
F-12
D-02
1
1
4
3
1
1
1
1
1
1
1
1
1
1
1
1
4
8
1
L:l50+100
FIG.27 ( E- 7)
IGNITION
FIG.27
QTY.
REF.NO.
23
1
1A
2
3
4
5
6
7
22
26
I
1
24
I
I
27
PART NO.
DESCRIPTION
9
10
11
12
13
14
15
16
17
18
19
20
21
22-1
22-2
23-1
23-2
32890-94610
32890-94810
32890-94640
37933-94600
01550-06253
01550-06163
09159-14014
08316-10063
09160-06079
09180-06264
02142-06253
32890-94640
OX00-08307
09160-08054
09180-08193
09320-12028
32895-94630
03212-05203
03212-05303
33410-9620
09309-06007
03212-05203
33510-95520
33510-87D20
09482-00151
09482-00464
HOLDER, ELECTRIC PARTS
HOLDER SET,ELECTRIC PARTS
.HOLDER, ELECTRIC PARTS
.BRACKET, RESET
.BOLT
.BOLT
.NUT
.NUT
.WASHER
.SPACER
24
25
26
27
28
29
33810-94601
36830-94600
09404-08205
09407-14403
09250-12005
0 1550-08167
CABLE ASSY, STARTER
WIRING, IGN COIL
CLAhlP (L:50)
CLAMP (L:125)
PLUG (D1:12,02:17)
BOLT
8
REMARKS
1
1
-+3289O-94810
-MODEL%
1
2
2
2
1
5
2
1
SCREW
1
HOLDER, ELECTRIC PARTS
BOLT
WASHER (8.5X20X1.6)
SPACER (8.5X12X17)
CUSHION (ID:12,OD:2O,L17.5)
COVER, HOLDER PARTS
SCREW
SCREW
COIL ASSY, IGNITION
GROMMET (D1:6.8)
SCREW
CAP, SPARK PLUG
CAP, SPARK PLUG
SPARK PLUG (B8HS)
SPARK PLUG (BR8HCS)
1
MODEL:96,97
4
4
4
4
1
5
1
4
4
8
4
4
4
4
MODEL:86-88
MODEL39-97
1
1
1
4
1
1
MODEL:86-88
MODEL:91-96
REFER TO FIG.28 (E-8) FOR DT115S1140EFI
L
37 DT115/14O E3
€7
XRBURETOR.........
CLAMP BRACKET......
CLUTCH.............
CRANKCASE..........
CRANKSHAFT.........
DRIVESHAFT HOUSING.
ELECTRICAL.........
ENGINE CONTROL U N I T
ENGINE COVER.......
B-09
F-02
D-05
B-02
B-05
6-03
E-09
E-14
H-05
ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
‘ Y E L PUMP..........
FUEL TANK..........
FUEL VAPOR SEPARATO
GEAR CASE..........
IGNITION...........
INTAKE flANIFOLD....
6-02
8-07
C-10
C-05
1-03
C-09
(;-05
E-07
B-08
LOWER COVER........
LUBRICATION HOSE...
MAGNETO............
O I L PUMP...........
,OIL TANK...........
OPT : GASKET SET...
OPT : METER........
OPT : PANEL SWITCH.
OPT : T I E ROD......
H-02
C-02
E-04
C-11
1-02
5-06
5-02
5-03
5-05
...........
IT.........
OtdTROL BOX.
flETER.....
CASE......
...........
.......
.... ....
”
FIG.28 (
E-8)
IGNITION (DT115S1140EFI)
QTY.
REF.NO.
FIG.28
1
2
3
4
5
6
7
8
9
10
13
I
b
1
15
14
I
t
11
16
12
13
14
15
16
17
PART NO.
32890-94640
01500-08307
09160-08124
09180-08193
09320-12028
32895-94630
03212-05203
03212-05303
33410-94630
0930406007
032: 245203
33510-87D20
09482-00370
33810-94601
09404-08205
09407-14403
01550-08167
DESCRIPTION
REMARKS
HOLDER, ELECTRIC PARTS
BOLT
WASHER (8.5xxJX1.6)
SPACER (8.5X12X17)
CUSHION (ID:12,OD:20,L:17.5)
COVER, HOLDER PARTS
SCREW
SCREW
COIL ASSY, IGNITION
GROMMET (01:6.8)
SCREW
CAP, SPARK PLUG
SPARK PLUG (BR8HS)
CABLE ASSY, STARTER
CLAMP (L:50)
CLAMP (L:125)
BOLT
38 DT115 40 E3
.
I
-
..
CARBURETOR.........
CLAMP BRACKET......
CLUTCH.............
RANKCASE..........
RANKSHAFT.........
RIVEWAFT HOUSING.
LECTRICAL.........
NGINE CONTROL UNIT
.~... .
B-09
F-02
D-05
8-02
B-05
6-03
E-09
E-14
. .~
l
l
l
_
~,
"
ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
FUEL PUMP..........
FUEL TANK..........
FUEL VAPOR SEPARATO
GEAR CASE..........
IGNITION...........
.
.
,
6-02
B-07
C-10
C-05
1-03
C-09
6-05
E-07
.LOWER COVER........
LUBRICATION HOSE...
MAGNETO............
O I L PUMP...........
TANK...........
: GASKET SET...
: METER........
: PANEL SWITCH.
_.. .
H-02
C-02
E-04
C-11
1-02
J-06
5-02
J-03
-.
b P T : WIRING HARNEW
OPTIONAL...........
POWER UNIT.........
REMOTE CONTROL BOX.
SENSOR & METER.....
SILENCER CASE......
SILENCER...........
SOLENOID...........
J-04
J-07
F-08
1-05
E-13
B-14
B-13
E-15
SWIVEL BRACKET.....
THROTTLE BODY......
THROTTLE LINK......
T I L T CYLINDER......
TRANSHISSION.......
TR In CYLINDER......
WATER PUMP.........
F-05
C-04
D-04
F-07
6-08
F-12
D-02
1
4
4
4
4
1
4
1
4
4
4
4
4
1
1
4
1
FIG.29 ( E- 9)
ELECTRICAL (-M0DELL:OO)
FIG.29
QW.
PART NO.
DESCRIPTIO&
1
2
3
4
5-1
5-2
32800-94601
03212-05303
08322-01057
32800-87EOO
32800-94610
32800-94620
RECT & REGULATORASSY
SCREW
WASHER
RECT & REGULATOR ASSY
RECT & REGULATOR ASSY
RECT & REGULATOR ASSY
1
1
1
MODEL: 86-88
1
6
7-1
7-2
8
9
10
11-1
32805-94600
01550-06257
01550-06207
32800-95001
03212-05253
08322-01057
37875-94611
PLATE ASSY, RECT & REGULATOR
BOLT
BOLT
RECTIFIER ASSY
SCREW
WASHER
UNIT, LOW OIL RESET
1
2
MODEL:89,90
MODEL: 91- 94
DTll5: 461656DT140: 461585MODEL: 90,91
MODEL: 89- 90
MODEL: 91-00
MODEL: 86-88
11-2
37875-94630
UNIT, LOW OIL RESET
1
11-3
37875-94641
UNIT, LOW OIL RESET
1
12
13
14
15
i6
17
18
19
20
21
22
23-1
03212-05163
08322-01057
3792087D00
37920-94621
37922-94611;
02112-04087
03212-05123
09160-05024
37940-94701
09404-06432
03242-05103
32900-94602
SCREW
WASHER
SWITCH ASSY, IGNITIONTIMING
SWITCH ASSY, IGNITIONTlMfNG
.KNOB
.SCREW
SCREW
WASHER
RESISTOR, IGN TIMING
CLAMP (L:80)
SCREW
CDI UNIT
1
1
23-2
32900-94640
CDI UNIT
1
24
03242-05253
SCREW
2
REF.NC.
REIMAMS
1
1
2
1
1
1
1
1
1
DTI 15:-608698
DT140:-608910
DTI 15:608699-711082
DT140:6089I1-710784
DT115:811083DT140:810785-
MODEL: 86- 88
MODEL:89,90
I
1
1
1
1
1
1
1
MODEL: 91- 94
MODEL: 91- 94
MODEL: 91- 94
DT115608993-8 12886
DT140:609254-812249
DTll5:912900DT140:912231
51
I
26
39 DT115/140 E3
- _
.........
I
'CARBURETOR
CLAMP BRACKET......
CLUTCH............,
CRANKCASE..........
RANKSHAFT.........
$RIVESHAFT HOUSING.
LECTRICAL.........
ENGINE CONTROL UNIT
B-09
F-02
I^
D-05
B-02
B-05
G-03
E-09
E-14
~
. . "-_I.-I_
__
.-
_ ^ _ _ _
ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
FUEL PUMP..........
FUEL TANK..........
FUEL VAPOR SEPARATO
EAR CASE..........
FGNITION..
........-
6-02
B-07
C-lll
C-05
1-03
C-09
6-05
E-07
-
___
I.l____l_-___-_
LOWER COVER........
LUBRICATION HOSE...
YAGNETO............
O I L PUMP...........
I L TANK...........
&PT : GASKET SET..
METER........
PANEL SWITCH.
i
.
H-02
C-02
E-04
C-11
1-02
5-06
J-02
5-03
b P T : WIRING HARNEW
OPTIONAL...........
POWER UNIT.........
REMOTE CONTROL BOX.
SENSOR L HETER.....
SILENCER CASE..
ILENCER...........
OLENOID.
....
..,,,..,,.
J-04
J-07
F-08
1-05
E-13
B-14
B-13
E-15
SWIVEL BRACKET.....
ROTTLE BODY......
THROTTLE LINK..
T I L T CYLINDER......
TRANSMISSION.......
TR I H CYLINDER......
_
I
~
....
PUHP.........
.
F-05
C-04
D-04
F-Of
6-08
F-12
0-02
i_._ - -
E9
I
FIG.29 ( E-10)
ELECTRICAL (-M0DEL:OO)
FIG.29
QTY.
REF.NO.
PART NO.
DESCRIPTION
25
26
28
29
30
31-1
31-2
32
33
34
35
36
37
38
39
40-1
38410-94540
38410-94551
36740-94720
09481-20001
03212-05123
G9404-08205
09404-08206
36740-94771
09481-25001
36740-94620
09481-10001
36791-87E00
09408-00043
09407-08401
09408-00021
36610-94600
RELAY ASSY, TRIM UP & DN
RELAY ASSY, TRIM UP & DN
CASE ASSY, FUSE BATTERY
.FUSE 20A
SCREW
CLAMP (L:62)
CLAMP (L:82)
CASE ASSY, FUSE
.FUSE, 25A
CASE ASSY, FUSE
.FUSE, 10A
HOLDER, FUSE CASE
HOLDER, FUSE CASE
CLAMP, FUSE LEAD
CLIP
HARNESS ASSY, WIRING
2
2
1
1
1
1
1
1
1
1
1
40-2
36610-94631
HARNESS ASSY, WIRING
1
40-3
404
40-5
41
42
43
44
45
46
47
48
36610-94640
36610-94670
36610-94680
37930-94706
33831-94630
02112-36207
083 10-00067
02112-36207
08310-00067
34820-94600
34853-94600
HARNESS ASSY, WIRING
HARNESS ASSY, WIRING
HARNESS ASSY, WIRING
SWITCH ASSY, OIL WARNING RESET
CABLE ASSY, TRIM RELAY
SCRFvV
NUT
SCREW
NUT
SENSOR, ErJGlNE TEMP
SUPPORT, ENGINE TEMP SENSOR
1
1
1
REMARKS
MODEL186-89
MODEL:N-OO
MODEL:86-88
MODEL:86-88
1
1
1
1
1
1
MODELz89-92
DTl15:-608590
DTl40:-608910
DT115:608591DT140:608911MODEL:89-92
MODEL:93-96
DT115S/140EFI
MODEL:86-88
1
1
1
1
1
1
1
MODEL:89
MODEL:89
40 DTl15H40 E3
.
-CARBURETOR.........
CLAMP BRACKET......
CLUTCH........,....
CRANKCASE..........
CRANKSHAFT.........
ENGINE COVER..
....
B-09
F-02
D-05
B-02
B-05
H-05
__I"
I
_
I
6-02
B-07
C-10
C-05
1-03
ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
FUEL PUMP..........
FUEL TANK..........
IINTAKE MANIFOLD..
__
..
B-08
-_LOWER COVER........
LUBRICATION HOSE...
MAGNETO............
31L PUMP...........
3 1 L TANK...........
GASKET SET...
METER,.......
PANEL
-~ SWITCH.
bPT : T I E ROD..
H-02
C-02
E-04
C-11
1-02
J-06
J-02
J-03
- __
.... 5 - 0 5
OPT : WIRING HARNEW
OPTIONAL...,.......
POWER UNIT.........
MOTE mNTROL BOX.
NSOR L METER-....
ILENCER CASE......
ILENCER...........
OLENOID...........
- -- - _ _ . . - - - .- - IbTARTING MOTOR..
IE
5-04
J-07
F-08
1-05
E-13
B-14
B-13
E-15
- __
... E-02
---I
~
~
I-.--I_--_
I
'SWIVEL BRACKET.....
THROTTLE BODY......
THROTTLE LINK......
T I L T CYLINDER......
TRANSMISSION.......
In CYLINDER......
ATER PUMP.........
FI
I
_-
E 10
._
.
F-05
C-04
D-04
F-07
6-08
F-12
D-02
I
--
~
- _
FIG.29 [ €-I 1)
F16.29
QTY.
REF.NO.
49
50
51
52
53-1
53-2
54
55
CARBURETOR.........
CLAMP BRACKET....
CLUTCH.............
CRANKCASE..........
CRANKSHAFT.........
DRIVESHAFT HOUSING.
ELECTRICAL.........
ENGINE CONTROL U N I T
ELECTRICAL (-M0DEL:OO)
B-09
F-02
D-05
B-02
B-05
6-03
E-09
E-14
ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
FUEL PUMP..........
FUEL TANK.......,..
FUEL WAPOR SEPARATO
GEAR CASE..........
IGNITIOM..........
.
6-02
B-07
fie10
2-05
1-03
C-09
6-05
E-07
LOWER COWER........
H-02
LUBRICATION HOSE...
C-02
MAGNET3............
E-04
O I L PUMP...........
C-11
TANK...........
1-02
: GASKET SET...
J-06
: METER........
J-02
: PANEL SWITCH. J-03
PART NO.
33832-94601
3489-94600
34853-94700
09125-06069
36810-34601
36810-94610
36630-92E00
36682-92E00
PT : WIRING HARNEW
PTIONAL...........
OWER UNIT.........
EMOTE CONTROL BOX.
SENSOR & METER.....
SILENCER CASE......
SILENCER...........
SOLENOID.......
5-04
5-07
F-08
1-05
E-13
B-14
8-13
.... E-15
DESCRIPTION
REMARKS
CABLE ASSY, TRIM RELAY GROUND 1
SENSOR ASSY, HEAT
1
SUPPORT, HEAT SENSOR
1
SCREW
1
LEAD, RECTIFIER EXT
1
LEAD, RECTIFIER EXT
1
WIRE ASSY, INSTRUMENT
1
WIRE, TRIM GAUGE EXTENTION
1
'SWIVEL BRACKET.,...
THROTTLE B O D Y . . . . . .
THROTTLE LINK..
T I L T CYLINDER......
TRANSMISSION.......
TR I n CYLINDER......
WATER PUMP.........
....
F-05
C-04
D-04
F-07
6-08
F-12
D-02
MODEL:92-97
MODEL92-97
MODEL:92-97
MODEL:94-97
DTl15S1140EFI
MODEL:93-00
MODEL:93-00
FIG.29A( E-12)
ELECTRICAL (MODELOI)
FIG.29A
QTY.
REF.NO.
1
2
3
4
5
6-1
6-2
7
8
9
10
11
12
13
14
15
16
17
PART NO.
32800-94620
09404-08205
09407-14403
015%-06207
36610-94680
09404-08205
09404-08206
36630-92E00
33831-94630
33832-94601
37801-98300
36810-94610
36740-94620
09481- 10001
36740-94771
09481-25001
09408-00043
38410-94551
REMARKS
DESCRIPTION
RECT & REGULATORASSY
CLAMP
CLAMP
BOLT
HARNESS ASSY, WIRING
CLAMP (L:62)
CLAMP (L:82)
WIRE, INSTRUMENT
CABLE, TRIM RELAY
CABLE, TRIM RELAY GND
LEAD, REGULATOR GND
LEAD, RECT EXT
CASE ASSY, FUSE
.FUSE (IOA)
CASE ASSY, FUSE
.FUSE (25A)
HOLDER, FUSE CASE
RELAY ASSY, PTT (UP 8 DN)
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
14
42 DT115/140 E3
E 12
..............
.......
.......
..........
ECTOR......
P
K..........
OR SEPARATO
E..........
FIG.30 ( E-13)
SENSOR 8 METER (DT115W40EFI)
QTY.
FIG.38
REF.NO.
1
2
n
16
L(J
9
10
11-1
11-2
12-1
12-2
13
14
15
16
17
18-1
18-2
it5
-4
&3
/
PART NO.
DESCRIPTION
34200-92E02
34700-92E11
34830-92E00
34853-94700
09125-06069
34830-94600
34853-94700
09125-06069
34876-92E00
03212-Ei 63
185W-94600
18590-53A01
09160-06052
09160-06084
09169-06062
09404-06432
02162-N257
09403-17304
02162-06127
34881-94600
34881-92E00
REMARKS
TACHOMETER ASSY
GAUGE ASSY, MONITORING
SENSOR, CYLINDER TEMP
SUPPORTER, CYLINDER TEMP
SCREW, CYLINDER TEMP
SENSOR, AIR TEMP
SUPPORTER, TEMP SENSOR
SCREW (6x12)
PLUG, WATER SNSR HOLE
SCREW, WATER SNSR HOLE ?LUG
SENSOR, AIR PRESSURE
SENSOR, AIR PRESSURE
WASHER, AIR PRESSURE
WASHER. AIR PRESSURE
SPACER, AIR PRESSURE
CLAMP, AIR PRESSURE
BOLT, AIR PRESSURE
CLAMP, PlT MOTOR CABLE
BOLT, P l l MOTOR CABLE
BMCKET, AIR PRESSURE SENSOR
BRACKET, AIR PRESSURE SENSOR
1
1
1
1
1
1
1
1
6x12
-MODEL:%
-MODEL:%
-MODEL:%
1
2
1
1
1
1
1
1
1
1
1
1
1
OPT.-MODEL:96
6.5X16X1.20
OPT,6.5X18X1.60
6.3X17X1.60
OPT
j
14
Q
43 DT115/140 E3
......... F-02
~ - 0 9
'CARBURETOR
CLAMP BRACKET......
CLUTCH.............
CRANKCASE..........
CRANKSHAFT.........
DRIVESHAFT HOUSING.
ELECTRICAL.........
ENGINE CONTROL U N I T
0-05
&-02
B-05
6-03
E-09
E-14
I-
- ^ -
ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
FUEL PUMP..........
FUEL TANK..........
FUEL VAPOR SEPARATO
GEAR CASE..........
IGNITION........
6-02
8-07
C-10
C-05
1-03
C-09
6-05
... E-07
LOWER COVER......,.
LUBRICATION HOSE...
AGNETO......
I L PUMP...........
TANK.
PT : GASKET SET...
PT : METER........
PT : PANEL SWITCH.
.......
___-__ _ _ _ _ " I . - - - - - _ _ _
SWIVEL BRACKET..
F-05
THROTTLE BODY..
C-04
THROTTLE LINK..
D-04
F-07
T I L T CYLINDER......
TRANSMISSION.
6-08
I n CYLINDER......
F-12
TER PUMP.........
D-02
__
I
H-02
C-02
E-04
C-11
1-02
5-06
5-02
5-03
~
PT : WIRING HARNEW
PTIONAL...........
OWER UNIT.........
EMOTE CONTROL BOX.
NSOR & METER.....
CASE......
ILENCER...........
OLENOID.......
....
5-04
J-07
F-08
1-05
E-13
B-14
B-13
E-15
...........
......
-
.__
E 13
FIG.31 ( E-14)
ENGINE CONTROL UNIT (DTI 15S1140EFI)
FIG.31
QTY.
REF.NO.
PART KO.
DESCRJJ'TION
REMARKS
1-1
1-2
33920-94601
33920-94630
UNIT, ENGINE CONTROL
UNIT, ENGINE CONTROL
1
1
1-3
1-4
33920-94610
33920-93640
UNIT, ENGINE CONTROL
UNIT, ENGINE CONTROL
1
1
2
3
4
5
36615-96300
01550-06403
08310-00063
09304-06432
TERMINAL, RESIN
BOLT, ENGINE CONTROL UNIT
NUT, ENGINE CONTROL UNIT
CLAMP, UNIT LEAD (L:80)
4
4
DT115S
DTl15S
MODEL:00,01
DT140EFI
DT140EFI
MODEL:00,01
4
3
5
1
29
44 DT1151140 E3
E 14
_.
CARBURETOR.........
CLAMP BRACKET......
CLUTCH.............
CRANKCASE..........
CRANKSHAFT-........
RIVESHAFT HOUSING.
LECTRICAL.........
NGINE CONTROL UNIT
NGINE COVER.......
B-09
F-02
U-05
B-02
B-05
6-03
E-09
E-14
H-05
i
ENGINE HOLDER......
XHAUST COVER......
UEL INJECTOR......
UEL PUMP..........
UEL TANK..........
UEL VAPOR SEPARATO
GEAR CASE..........
IGNITION...........
INTAKE MANIFOLD....
6-02
B-07
C-10
C-05
1-03
C-09
6-05
E-07
B-08
LOWER COVER........
LUBRICATION HOSE...
AGNETO............
I L PUMP...........
I L TANK...........
PT : GASKET SET...
PT : METER........
PT : PANEL SWITCH.
PT : T I E ROD......
H-02
C-02
E-04
C-11
1-02
J-06
5-02
J-03
J-05
MOTE CONTROL BOX.
1-05
ROTTLE B O D Y . . . . . .
ROTTLE LINK
L T CYLINDER.....ANSMISSION.......
I H CYLINDER......
TER PUMP.........
C-04
...... D-04
F-07
6-08
F-12
D-02
FIG.32 ( E-15)
SOLENOID
QTY.
FIG.32
REF.NO.
9
4
5
6
7
8
9
10
11
12
13
13A
14
I5
PART NO.
DESCRIPTION
REMARKS
38600-94810
02112-75207
38617-94600
38615-94600
38616-94600
09180-06248
36600-94821
SOLENOID SET, CHOKE
.SCREW
.PLATE, CHOKE SOLENOID
.CUSHION, r 3KE SOLENOID
.CUSHION, CHOKE SOLENOID
.SPACER, CHOKE SOLENOID
SOLENOID SET, CHOKE
31800-94401
38412-94500
38422-94520
38423-95510
02112-06167
01500-06167
01580-06167
08321-01067
09404-06432
RELAY ASSY, STARTER
BRACKET, STARTER RELAY
DAMPER, STARTER RELAY
TUBE
SCREW
BOLT
BOLT
LOCK WASHER
CLAMP (L:80)
1
DT115
4
3
2
2
4
1
DTW
-MODEL:%
1
1
1
1
1
MODEL:86-89
MODEL:%-93
MODEL%-97
MOOEL186-93
11
15
45 DT115/140 E3
CARBURETOR.........
CLAMP BRACKET......
CLUTCH.............
CRANKCASE...*......
CRANKSHAFT.........
DRIVEWAFT HOUSING.
LECTRICAL.........
NGINE CONTROL U N I T
FNGINE COVER.......
B-09
F-02
D-05
B-02
B-05
6-03
E-09
ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
6-02
8-07
C-10
E-14
H-05
IINTAKE MANIFOLD....
B-08
LUBRICATION HOSE...
AGNETO............
I L PUMP...........
PT
PT
PT
bPT
: GASKET SET...
: METER........
: PANEL SWITCH.
: T I E ROD......
C-02
E-04
C-11
J-06
J-02
J-03
J-05
b P T : WIRING HARNEW
OPTIONAL...........
POWER UNIT.........
REMOTE CONTROL BOX.
SENSOR & METER.....
SILENCER CASE......
SILENCER...........
SOLENOID...........
IbTARTING MOTOR-....
J-04
5-07
F-08
1-05
E-13
B-14
B-13
E-15
E-02
SWIVEL BRACKET..
THROTTLE BODY......
THROTTLE LINK......
T I L T CYLINDER......
TRANSMISSION.......
TRIM CYLINDER......
WATER PUMP.........
I
-
... FC-04
-05
E 15
D-04
F-07
6-68
F-12
D-02
1
I
FIG.33 (
F-2)
CLAMP BRACKET (-MODEL:95)
QTY.
REF.NO.
FIG.33
1
4
PART NO.
DESCRIPTION
REMARKS
1-1
41111-94511-02M
BRACKET, CLAMP STBD
1
DT115:-608865
DT140:-609069
4 4 60-22046
091
1111-95602-OED USED WITH
1-2
41111-95602-OED BRACKET, CLAMP STBD
1
1-3
41111-94511-01T
BRACKET, CLAMPSTBD
1
2-1
41121-94531-02M BRACKET, CLAMP PORT
1
2-2
41121-94532-02M BRACKET, CLAMP PORT
1
2-3
41121-94531-01T
BRACKET, CLAMP PORT
1
2-4
41121-94532-011 BRACKET, CLAMP PORT
1
2-5
3
4
5
6
7
41121-95610-OED
41130-95540
41151-94500
41152-94500
55320-95310
09116460%
1
DT115:608866DT140:609070DT115:-608865
DT140:-609069
+41111-95602-0ED USED WITH
09160-22046
DT115:-608865
DT140:-609069
+41121-95610-0ED USED WITH
09160-22046,4113O-95520
DTl15:608866-609018
D f 140:609070-609260
+41121-9561O-OED USED WITH
41130-95520
DT115:-608865
DT140:-609069
+41121-95610-OED USED WITH
09160-22046,4l130-95520
DT115:608866-609018
DT140:609070-609260
+41121-95610-0ED USED WITH
41130-95520
MODEL:87-95
21 22
I I 20
I
BRACKET, CLAMP PORT
SHAFT, CLAMP BRACKET
CAP, CLAMP BRACKET SHAfT
PLUG, CLAMP BRACKET SHAFT
ZINC SET, PROTECTION
.BOLT (6Xi6)
COLOR :01T (WHITE)
02M (SILVER) ’
OED (GRAY)
REFER TO FIG.34(F-4) FOR MODEL:96-01
46 DT1151140 E3
-
-
_
CARBURETOR.........
CLAMP BRACKET......
CLUTCH.............
CRANKCASE..........
CRANKSHAFT.........
DRIVESHAFT HOUSING.
ELECTRICAL.........
ENGINE CONTROL UNIT
B-09
F-02
D-05
8-02
B-05
6-03
E-09
E-14
I.
. - _-
ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
FUEL PUMP......
..e.
FUEL TANK..........
FUEL VAPOR SEPARATO
GEAR CASE..........
IGNITION...........
__
- -- _-_._ -
6-02
B-07
C-10
C-05
1-03
C-09
6-05
E-07
AGNETO............
I L PUMP...........
E-04
C-11
: GASKET SET...
5-06
: METER........
J-02
: PANEL SWITCH. J - 0 3
__
OPT : WIRING HARNEW 5-06
OPTIONAL...........
J-07
POWER UNIT.......a.
F-08
REMOTE CONTROL BOX. 1-05
SENSOR 8 flETER.....
E-13
SILENCER CASE......
B-14
B-13
SILENCER..
SOLENOID...........
E-15
_
I
I
.........
_ _ --
t
WIVEL BRACKET.....
ROTTLE BODY......
ROTTLE LINK......
I L T CYLINDER......
RANSMISSION.......
I N CYLINDER......
ATER PUMP.........
I
F-05
C-04
D-04
F-07
6-08
F-12
D-02
1
1
1
1
1
FIG.33 ( F- 3)
CLAMP BRACKET (-MODEL:95)
QTY.
REF.NO.
FlG.33
1
4
23
BOLT (12x100)
NUT
CAP
NUT
WASHER (12.5X35X32)
WASHER (12.5X22X2.5)
WASHER (12.2X21.5X3.0)
BOLT (10x50)
BOLT (10x80)
WASHER (10.2X18.4X2.5)
PIN, TILT LOCK
.SPRING
LEAD (LA 65)
SCREW (5x8)
WASHER (52x11x1)
SEAL, STEERING CABLE
24
25
41161-WOO
09160-22046
SEAL, STEERING CABLE
WASHER (22.5X44Xl .O)
1
1
9
10
11
12
13
14
15
16
17
21 22
I I 20
f
REMARKS
DESCRIPTION
09100-12039
09140-12028
41153-94500
0915422003
09160-12044
09160-12066
09162-12005
08100-10155
09100-10264
09162-10005
45420-95500
ow1-24002
36894-95201
09125-05050
09161-05114
41161-95250
8
4
PART NO.
18
19
20
21
22
1
2
1
OPT
-MODEL:86
MODEL:87-95
DT115:608866DT140:609070-
47 DT115/140 E3
-
CARBURETOR.........
CLAMP BRACKET......
CLUTCH.............
CRANKCASE...
....e
CRANKSHAFT.........
DRIVESHAFT HOUSING.
LECTRICAL.........
NGINE CONTROL UNIT
NGINE COVER.......
..
B-09
F-02
D-05
B-02
B-05
G-03
E-09
E-14
H-05
ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
FUEL PUMP..,.......
FUEL TANK..........
FUEL VAPOR SEPARATO
GEAR C A S E . . . . . . . . . .
IGNITION...........
INTAKE MANIFOLD....
6-02
B-07
C-10
C-05
1-03
C-09
6-05
E-07
Be08
/LOWER COVER........
LUBRICATION HOSE...
AGNETO............
I L PUMP-..........
‘ 9 I L TANK.-.........
OPT : GASKET SET...
OPT : METER........
3PT : PANEL SWITCH.
OPT : T I E ROD......
b
H-02
C-02
E-04
C-11
1-02
J-06
5-02
J-03
5-05
_I_II_ I
_
I
F3
-
.
.
e
...........
...
.e..
.
I
F I G 3 ( F-4)
CLAMP BRACKET (MODEL:96-01)
QTY.
FIG.34
REF.NO.
21
I
22
I
I
PART NO.
REMARKS
DESCRIPTION
1-1
41111-95E03-0ED BRACKET, CLAMP STBD
1
1-2
41111-94901-OED
BRACKET, CLAMP STBD
1
2-1
41 12 -95E05-OED BRACKET, CLAMP PORT
1
2-2
41 12 -94901-OED BRACKET, CLAMP PORT
1
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
41130-95540
41 153-94500
55320-94900
0911646121
09100-12039
09125-06063
09140-12028
09159-22003
09160-12044
09160-12066
09162-12005
09404-~4?3
09408-00113
45421-87wO
09106-10065
09159-14020
09160-lOO82
41161-94400
34801-94720
09100-06113
09404-06432
09125-06063
09407-14403
1
4
1
2
4
1
4
1
4
4
4
1
25
17
10
1
I
6d
24
23
7
20
I
SHAFT, CLAMP BRKT
CAP, TRANSOM BOLT
ANODESET, CLAMP BRACKET
.BOLT (6x25)
BOLT
SCRFJV (6x10)
NUT
NUT
WASHER
WASHER
WASHER, LOCK
CLAMP
CLAMP
PIN, TILT LOCK
BOLT (10x20)
NUT
WASHER
SEAL. STEERING CABLE
SENDER ASSY, TRIM
BOLT
CLAMP
SCREW (6x10)
CLAMP
COLOR :OED (GRAY)
48 DT115/140 E3
ZARBURETOR.........
CLAMP BRACKET......
CLUTCH.............
CRANKCASE..........
CRANKSHAFT.........
DRIVESHAFT HOUSING.
ELECTRICAL.........
ENGINE CONTROL UNIT
B-09
F-02
D-05
B-02
B-05
6-03
E-09
E-14
XHAUST COVER......
UEL INJECTOR......
UEL PUMP..........
UEL TANK..........
UEL VAPOR SEPARATO
IGNITION...........
8-07
C-10
C-05
1-03
C-09
E-07
-~ LOWER COVER........
LUBRICATION HOSE...
MAGNETO............
31L PUMP..........,
TANK...........
PT : GASKET SET...
PT : METER........
PT : PANEL SWITCH.
-__ b P T : WIRING HARNEW
OPTIONAL...........
POWER UNIT.........
REHOTE CONTROL BOX.
SENSOR L METER.....
SILENCER CASE...,..
SILENCER...........
SOLENOID...........
_-
I -
H-02
C-02
E-04
C-11
1-02
J-06
J-02
J-03
J-04
J-07
F-08
1-05
E-13
B-14
B-13
E-15
'SWIVEL BRACKET.....
M ROTTLE BODY......
THROTTLE LINK......
T I L T CYLINDER......
TRANSMISSION.......
TR I N CYLINDER......
HATER PUMP.........
__ - - -F-05
C-04
0-04
F-07
6-08
F-12
D-02
1
1
2
2
2
1
1
2
1
1
2
DT115I140
-MODEL196
DT115S,MODEL:96-01
DTll5,MODEL:97
DTl40EFl,MODEL:97-01
DT115/140,-MODEL:96
+41121-95E20-OED
USED WITH 33834-93E00
DT115S.MODEL:96-01
DTl15,MODEL:97
DT140EFI,MODEL97-01
FIG36 ( F- 6)
SWIVEL BRACKET (MODEL:96-01)
FIG36
QTY.
REFJO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
21A
22
23
24
25
26
27
5
i
PART NO.
DESCRIPTION
22511-99010
36894-94401
36894-95201
43111-94901-0ED
43211-95510
43740-94505-OED
09140-33002
09125-05050
09160-33002
09160-36004
09161-05114
09166-33002
09181-36005
09306-36002
05421-05006
41220-95E12
41221-95E40
41224-95E01
41225-94400
41228-95E00
41230-95E00
09160-06082
4 1233-95E1!C
09125-06063
09140-10032
09204-01006
09440-19028
09160-12067
REMARKS
NIPPLE, GREASE
LEAD
LEAD
BRACKET, SWIVEL
BUSH
SHAFT, PILOT
NUT
SCREW (5x8)
WASHER (33X60X3.0)
WASHER (36.5X6OX2.0)
WASHER (52x1lXl.O)
WASHER
SHIM (36.3X60X0.3)
BUSH
KEY
LEVER, TILT LOCK
LEVER, TILT LOCK PORT
BUSH, TILT STOPPER ROD
RUBBER, TILT LOCK
SPRING, TILT LOCK LEVER
LINK, TILT LOCK LEVER
WASHER (6.5X13Xl.O)
BRACKET, TILT LOCK SPRING
SCREW (6x10)
NUT
PIN, COITER
SPRING
WASHER (12.5X23Xl.O)
5
1
1
1
2
1
1
3
1
1
3
LOWER
UPPER
1
4
2
1
1
1
2
1
1
1
1
1
1
1
1
1
1
COLOR : OED (GRAY)
14+
I
U
2
.J
50 DTl15/140 E3
.
.........
B-09
.
.
.
.
F-02
...... .... D-05
... B-02
B-05
....... 6-03
I_
PRBURETOR
CLAMP BRACKET..
CLUTCH.
CRANKCASE..........
CRANKSHAFT.
DRIVESHAFT HOUSING.
ELECTRICAL..
ENGINE CONTROL UNIT
E-09
E-14
__
- .
F6
......
.... 68 -- 00 72
HOLDER
HAUST COVER..
LOWER COVER........
LUBRICATION HOSE...
HAGNETO............
31L PUMP...........
TANK...........
: GASKET SET..
: METER........
: PANEL SWITCH.
H-02
C-02
E-04
C-11
1-02
5-06
5-02
J-03
OPT : WIRING HARNEW
OPTIONAL...........
POWER UNIT.........
REMOTE CONTROL BOX.
SENSOR L METER.....
SILENCER CASE..
SILENCER...........
SOLENOID..,........
....
J-04
J-07
F-08
1-05
E-13
B-14
B-13
E-15
ROTTLE LINK......
ANSMISSION...,...
I
l
lCYLINDER..
D-04
.... F-12
6-08
FIG.37 ( F- 7)
FIG.37
TILT CYLINDER (-MODEL:95)
QTY.
REF.NO.
9
10
11
12
13
14
-1
15
16
17
18
PART NO.
DFSCRIPTION
48400-945114ED TILT CYLINDER ASSY
.PISTON 8 PISTON ROD SUB ASSY
48401-94501
48427-94500
.ORING, PISTON
.ORING
48433-94500
.TUBE, CYLINDER
48441-94510
22511-99010
.GREASE NIPPLE
PIPE, TILT INLET
46720-94521
48730-94521
PIPE, TILT OUTLET
48740-94521
PIPE, TRIM INLET
PIPE, TRIM OUTLET
48750-94521
48321-94510
SHAFT, TILT CYLINDER UPPER
09306-16003
BUSHING
SNAP RING
09380-16003
09407-14403
CLAMP, P l T PIPE
TUBE, TILT INLET
48720-94580
TUBE, TILT OUTLET
48730-94580
48740-94580
TUBE, TRIM INLET
TUBE, TRIM OUTLET
48750-94580
REMARKS
1
1
1
1
1
2
1
1
1
1
1
2
2
6
1
1
1
1
0PT:PORT SIDE
0PT:PORT SIDE
0PT:PORT SIDE
0PT:PORT SIDE
COLOR : OED (GRAY)
51 DT115/140 E3
F7
...........
.........
FIG.38 ( F- 8)
POWER UNIT (MODEL86-89)
FIG.38
QTY.
REF.NO.
REMARKS
DFSCRIPTION
1-1
48500-94611-02M POWER UNIT ASSY, POWERTRIM
1
1-2
48500-94600-01T
POWER UNIT ASSY, POWER TRIM
1
1-3
48500-94611-C1T
POWER UNIT ASSY, POWERTRIM
1
1-4
48500-946114ED
POWER UNIT ASSY, POWER TRIM
1
1-5
48500-9468142M
POWER UNIT ASSY, POWER TRIM
1
1-6
48500-9468141T
POWEFl UNIT ASSY, POWER TRIM
1
1-7
48500-94681-OED POWER UNIT ASSY, POWER TRIM
1
2
3
4
5
6
7
09168-10022
09248-10008
48502-94530
48550-94600
48593-94500
48592-945N
48585-94520
09280-70005
48570-94600-OED
1
8
9
10
5
PART NO.
.GASKET (lD:9.3,0D:17.0)
.PLUG (10X7.5)
.VALVE BODY
..VALVE. MANUAL
SCREW
.WASHER
.ORING
.ORING (D:3.1,10:69.4)
.RESERVOIR ASSY
MODELz86-88
-348500-94620-0ED
USED WITH 38410-94550,
33832-94601
MQDEL:86,Z48500-9462O-OED
USED WITH 38410-94550,
33832-94601
MODEL:87-89
+48500-94620-0ED
33832-94601
USED
WITH 38410-94550,
MODEL:89
+48500-94620-0ED
USED WITH 38410-94550,
33832-94601
OPTPORT SIDE,MODEL:86-88
+48500-94690-0ED
USED WITH 38410-94550,
33832-95601
OPTPORT SIDE,MODEL:86-88
+48500-94690-0ED
USED WITH 38410-94550,
33832-95601
0PT:PORT SIDE,MODELB9
i48500-94690-OED
USED WITH 38410-94550,
33832-94601
2
1
1
4
4
1
2
1
+48570-94600-02M
1
n
I
1
I
I
GE
COLOR :02M (SILVER), 01T (WHITE), OED (GRAY)
i
6
l
1
REFER TO FIG.39 (F-IO)FOR MODEL:%-95
REFER TO FIG.40 (F-11) FOR MODELz96-01
DTi 151140 E03-038
POWER UNIT(86-89)
52 DTl151140 E3
- - CARBURETOR.........
CLAMP BRACKET......
CLUTCH.............
CRANKCASE..........
CRANKSHAFT.........
DRIVESHAFT HOUSING.
ELECTRICAL.........
ENGINE CONTROL U N I T
- -- -
B-09
F-02
D-05
B-02
B-05
6-03
E-09
E-14
-
__
-
-
I
6-02
B-07
C-10
C-05
I
_
_
_
I
LOWER COVER........
LUBRICATION HOSE...
MAGNETO.........-..
O I L PUMP...........
TANK...........
: GASKET SET...
: METER........
: PANEL SWITCH.
- --
H-02
C-02
E-04
C-11
1-02
J-06
5-02
5-03
-_-_
3PT
WIRING HARNEW J - 0 4
3PTIONAL...........
J-07
BOWER UNIT.........
F-08
REMOTE CONTROL BOX. 1 - 0 5
SENSOR & METER.....
E-13
SILENCER CASE......
B-14
SILENCER...........
B-13
,SOLENOID.........
E-15
I____--I
”
..
-
. ~ .
-__-_I
SWIVEL BRACKET.....
THROTTLE BODY......
THROTTLE LINK......
T I L T CYLINDER......
TR ANSHISSION.......
TR IH CYLINDER......
WATER PUMP.........
__ - - _-__
F-05
C-04
D-04
F-07
6-08
F-12
D-02
IF8
FIG.38 ( F- 9)
FlG.38
POWER UNIT (MODEL:86-89)
QTY.
REF.NO.
11
12
13
14
15
!6
18
19
20
21
22
23
24
25
26
27
28
29
30
29
1
25
-1
PART PiO.
REMARKS
DESCRIPTION
31281-94520
31170-94520-OED
31173-94521
31133-94521
31110-94520-0ED
31311-94600
09407-14403
48583-94520
09282-08003
33861-95600
09708-08130
09100-08219
09140-08016
09162-08007
38423-95510
48131-95200
09108-08137
09140-08016
09162-08007
.SCREW
.COVER, UPPER (GRAY)
.BRUSHHOLDERASSY
..BRUSH
.YOKE ASSY (GRAY)
.ARMATURE
.CLAMP
.DRIVE JOINT
.OIL SEAL (8X22X7)
.CABLE, PlT
STUD BOLT (820)
BOLT (8x22)
NUT
LOCK WASHER
TUBE P l l MOTOR CABLE
SPACER
STUD BOLT (8x35)
NUT
LOCK WASHER (8.2X15.4X2)
2
1
1
2
1
1
2
1
1
1
MODEL:87-89
L:1000
2
1
2
3
1
1
3
3
3
0PT:PORT
0PT:PORT
0PT:PORT
0PT:PORT
/
i
.-.J
DT7 151140 E03-038
POWE R UNlT(86-89)
53 DTl15/14O E3
.... --
.....
.._.I.___
...........
CARBURETOR.........
CLAMP BRACKET......
SLUTCH...,.........
CRANKCASE..........
RANKSHAFT.........
:RIVESHAFT
HOUSING.
ELECTRICAL.........
ENGINE CONTROL UNIT
gNGXNE COVER.......
B-09
F-02
D-05
B-02
B-05
6-03
E-09
E-14
H-05
.
...
............
ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
FUEL PUMP..........
FUEL TANK..........
FUEL VAPOR SEPARATO
GEAR CASE..........
IGNITION...........
INTAKE MANIFOLD....
.__I. . . .
6-02
B-07
C-10
C-05
1-03
C-09
6-05
E-07
B-08
..
..... --
.. .-_I..._
__.____I--.--
LOWER COVER........
LUBRICATION HOSE...
MAGNETO............
O I L PUMP...........
I L TANK...........
g P T : GASKET SET..
PT : METER........
PT : PANEL SWITCH.
PT : T I E ROD......
.
H-02
C-02
E-04
C-11
1-02
J-06
J-02
J-03
J-05
- .... .-.
PT : WIRING HARNEW J-04
PTIONAL...........
J-07
OWER UNIT.........
F-08
EMOTE CONTROL BOX. 1-05
NSOR & flETER.....
E-13
ILENCER CASE..
B-14
--I_--.._...
I
....
F9
.. - . . . . . . . . . . . . .
'SWIVEL BRACKET.....
THROTTLE BODY......
THROTTLE LINK......
T I L T CYLINDER...,..
TRANSMISSION.......
TR IM CYLINDER......
WATER PUMP.........
.
.
I
.
, ,,
F-05
C-04
D-04
F-07
6-08
F-12
D-02
SIDE
SIDE
SIDE
SIDE
FIG.39 ( F-10)
FIG.39
POWER UNIT (MODEL:90-95)
QTY.
1
I
PART NO.
48500-94620-OED
48500-94690-OED
09280-09005
48511-95500
48502-94530
48550-94600
48581-94500
48583-94520
48585-94520
48593-94500
48586-94500
09280-70005
3 1281-94610
3 1170-94610-OED
3 1 173-94620
31133-94610
31110-94610-0ED
31311-94610
48570-94610-OED
33799-94610
33899-94600
09108-08130
09140-08016
0916248007
09117-08074
48131-95200
09108-08137
09140-08016
09162-08007
REF.NO.
1-1
1-2
2
3
4
5
6
7
8
9
1
I
IO
16
11
12
13
14
15
16
17
18
19
19A
20
21
22
23
24
25
26
27
11
17
3
2
23
i
I
I
26
27
DESCRIPTION
POWER UNIT ASSY, POWER TRIM
POWER UNIT ASSY, POWER TRIM
.O-RING (D:1.9,10:8.8)
.PLUG
.PUMPNALVE BODY ASSY
..VALVE, MANUAL
..FILTER, P l l PUMP
..JOINT, DRIVE
..O-RING, VALVE BODY
..SCREW, VALVE BODY
..PLUG,VALVE BODY
.O-FIING (0:3.1,1D:69.4)
.THROUGH BOLT
.COVER, UPPER
.HOLDER,BRUSH
..BRUSH
.YOKE ASSY
.ARMATURE
.RESERVOIR
.SEAL,OIL
SEAL SET, PIT CABLE
BOLT, STUD
NUT, TRIM CYL
LOCK WASHER ( 8 . 2 X 1 5 . ~ )
BOLT (8x22)
SPACER
STUD BOLT (8x35)
NUT
LOCK WASHER (8.2X15.4X2)
REMARKS
1
1
0PT:PORT SIDE
2
2
1
1
1
1
1
4
4
2
1
1
1
2
1
1
1
1
1
2
4
2
1
1
3
3
3
0PT:PORT SIDE
0PT:PORT SIDE
0PT:PORT SIDE
0PT:PORT SIDE
COLOR :OED (GRAY)
REFER TO FIGAO(F-1 ) FOR MODEL:96-01
I
IW
54 DT115/140 E3
10
.
.
..
CARBURETOR.........
CLAMP BRACKET......
CLUTCH.............
CRANKCASE..........
CRANKSHAFT.........
RIVESHAFT HOUSING.
LECTRICAL.........
.. . .
B-09
F-02
D-05
B-02
B-05
6-03
E-09
. . . . ....
ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
FUEL PUMP..........
FUEL TANK..........
FUEL VAPOR SEPARATO
GEAR CASE..........
.
6-02
B-07
C-10
C-05
1-03
C-09
6-05
.
...
.
. .
-. . .. .
.
. ..
LOWER COVER........
LUBRICATION HOSE...
WAGNETO............
O I L PUMP...........
TANK...........
: GASKET SET..
: METER........
-.
__ ._.
"". ,
F 10
.,
..
H-02 1 b P T : WIRING HARNEW
PTIONAL...........
C-02
OWER UNIT.........
E-04
EMOTE CONTROL BOX.
C-11
ENSOR & METER.....
1-02
1 ILENCER CASE......
J-06
J-02
1 ILENCER...........
I
i
.... "..
.
J-04
J-07
F-08
1-05
E-13
B-14
8-13
BWIVEL BRACKET.....
ROTTLE BODY......
ROTTLE LINK......
CYLINDER......
ANSMISSION.......
IM CYLINDER......
PUMP.........
.-
...
F-05
C-04
D-04
F-07
6-08
F-12
D-02
.
..
I
1
FIG.40 (
FIG.48
F-11)
POWER UNIT (MODEL96-01)
QTY.
REFSO.
PART NO.
1
2
18
19
38100-94900-OED
31111-94900
31311-94900
31173-94900
31133-94900
31135-94900
3 1136-94900
31110-9490
31123-87060
33799-97EQQ
48585-95E00
48583-95E00
48502-94901
48582-95E00
48864-94910
48864-94911
48862-95E00
48862-95E10
31281-95E00
09403-17304
02162-06127
r8
J
(-
LW-
1-
3
4
5
6
7
8
9
10
11
12
13
14
15-1
15-2
16
17
18
19
20
3-
REMARKS
DESCRIPTION
MOTOR ASSY, PTT
SCREW
.ARMATURE
.HOLDER ASSY, BRUSH
...BRUSH
...SPRING
...BREAKER ASSY
.YOKE
0 RING
OIL SEAL
0 RING
JOINT
PUMP
.FILTER
.VALVE SET, MANUAL
.VALVE SET, MANUAL
BOLT
BOLT
BOLT, THROUGH
CLAMP
BOLT
2
1
1
1
2
i
1
1
1
1.
1
1
1
1
1
1
2
4
1
1
MODEL: 99-01
COLOR : OED (GRAY)
U
15
55 DT1151140 E3
x-_.
..............
.......
"
P..........
K..........
OR SEPARATO
E..........
................
........
.......,
...........
ROTTLE BODY.
ROTTLE LINK.
L T CYLINDER.
__
__
F 11
FIG.41 ( F-12)
TRIM CYLINDER
QTY.
FIG.41
REF.NO.
1
2
3
4
5
1
1I
1
PART NO.
DESCRIPTION
48600-94511-OED TRIM CYLINDER ASSY
48601-94501
48627-94500
48633-94500
.PISTON & PISTON ROD ASSY
.ORING, PISTON
.ORING, HEAD
48641-94510
48630-94500
.CYLINDER, TRIM
6
7
8
48760-94501
48 121-94510
.HEAD, TRIM CYLINDER
.TUBE, TRIM CYLINDER OUTLET
SHAFT, TILT CYLINDER LOWER
REMARKS
1
2
4
4
1
2
1
1
6
COLOR : OED (GRAY)
REFER TO FIG.42(F-13) FOR MODEL96-01
56 DT115I140 E3
.-_
CARBURETOR.........
CLAMP BRACKET......
CLUTCH.............
CRANKCASE..........
CRANKSHAFT.........
DRIVESHAFT HOUSING.
ELECTRICAL.........
ENGINE CONTROL U N I T
B-09
F-02
D-05
B-02
B-05
6-03
E-09
E-14
‘ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
FUEL PUMP..........
FUEL TANK..........
FUEL VAPOR SEPARATO
GEAR CASE..........
IGNITION...........
-
-- -
-I_---
6-02
E-07
C-10
C-05
1-03
C-09
6-05
E-07
LUBRICATION HOSE...
AGNETO............
I L PUMP...........
C-02
E-04
C-11
: GASKET SET...
J-06
PT : METER......,.
J-02
PT : PANEL SWITCH. 5 - 0 3
PTIONAL...........
OWER UNIT.........
EMOTE CONTROL BOX.
ENSOR & METER.....
ILENCER CASE.,....
ILENCER...........
OLENOID...........
J-07
F-08
1-05
E-13
B-14
8-13
E-15
... FC-04
-05
SWIVEL BRACKET..
THROTTLE B O D Y . . . . . .
THROTTLE LINK......
T I L T CYLINDER......
TRANSHISSION.......
TRIH CYLINDER......
WATER PUHP.........
D-04
F-07
6-08
F-12
D-02
F 12
TRIM CYLINDER (MODEL %-01)
FIG.42 ( F-13)
FIG.42
QTY.
PART NO.
REF.NO.
1
2
3
22
48503-94900-0ED
48401-94900
48627-95E00
48630-94900
48633-94900
48601-94900
48627-95E00
48641-94900-OED
48650-94900
w05-87Dco
48615-97E00
48861-95E00
48570-95E00
48572-95E00
4
0
2
@
s
2
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
1
1
48588-94900
48121-95E00
4831 1-94501
48321-87D02
48326-95E00
09140-08016
09162-08007
09306-17001
09380-17009
09380-22015
37
--.
23
24
REMARKS
DESCRIWION
MANIFOLD SUB ASSY
.PISTON ASSY
.ORING SET
.HEAD, TRIM CYLINDER
.ORING SET, HEAD
.PISTON & RAM ASSY
.ORING SET
.MANIFOLD, P l l
.PISTON, FREE
..CRING SET
..RING SET, PISTON
BOLT, RESERVOIR
RESERVOIR
.CAP
0 RING
SHAFT, TILT CYLINDER LOWER
PAD, TRIM CYLINDER RAM
SHAFT, TILT CYLINDER UPPER
BUSH, TILT CYLINDER
NUT
WASHER
BUSH
ciacLip
CIRCLIP
1
1
3
2
2
2
2
1
1
1
3
1
1
5
1
1
1
2
2
2
2
2
2
COLOR :OED (GRAY)
57 DT115I140 E3
....................
CARBURETOR.........
CLAMP BRACKET......
CLUTCH.............
CRANKCASE.
CRANKSHAFT.........
DRIVESHAFT HOUSING.
ELECTRICAL.........
ENGINE CONTROL U N I T
.
B-09
F-02
D-05
B-02
B-05
6-03
E-09
E-14
-__--
. . . . . . . .
ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
FUEL PUMP.
FUEL TANK..........
FUEL VAPOR SEPARATO
GEAR CASE..........
IGNITION...-.......
..
6-02
8-07
C-10
C-05
1-03
C-09
6-05
E-07
.....
-
*
F 13
-~
LOWER COVER..
H-02
LUBRICATION HOSE...
C-02
OPTIONAL...........
MAGNETO............
E-04
POWER UNIT.........
O I L PUMP...........
C-11
REMOTE CONTROL BOX.
TANK...........
1-02
SENSOR L METER.....
PT : GASKET SET...
J-06
SILENCER CASE......
PT z METER........
J-02
SILENCER...........
PT : PANEL SWITCH. J - 0 3
SOLENOID...........
J-07
F-08
1-05
E-13
B-14
8-13
E-15
THROTTLE BODY......
TH ROTTLE LINK......
T I L T CYLINDER......
TRANSMISSION.......
TR I M CYLINDER......
WATER PUHP.........
C-04
D-04
F-07
6-08
F-12
D-02
ENGINE HOLDER
F1G.43 ( G- 2)
FlG.43
1:
Qn.
PART NO.
DESCRIPTION
1
2
3
4
51
5-2
5-3
6
7
8
9
10-1
10-2
5111I-94510-OED
09206-11016
5121 1-94530
09206-13017
54130-94501
54130-94511
54130-94511
09108-12002
09140-12029
09162-12005
54136-94503
54 141-94501
54141-94510
HOLDER, ENGINE (GRAY)
DOWEL PIN (11x12)
GASKET, ENGINE HOLDER
PIN (13X10.4X20)
MOUNT, UPPER
MOUNT, UPPER
MOUNT, UPPER
STUD BOLT
NUT
LOCK WASHER (12.2X21 SX3)
STOPPER, UPPER MOUNT
MOUNT, UPPER FRONT
MOUNT, UPPER FRONT
10-3
11-1
11-2
11-3
12
13
14
15
16
17
18
19-1
19-2
19-3
20
21
22
23
54141-94510
54142-94502
54142-94510
54142-94510
51 112-94502
09117-08038
52171-94510
52172-94541
52173-944502
09117-06039
09117-06@41
14211-94612
14211-94622
14211-94900
09284-08004
09319-08043
09117-06039
09117-08075
MOUNT, UPPER FRONT
MOUNT, UPPER REAR
MOUNT, UPPER REAR
MOUNT, UPPER REAR
COVER, UPPER MOUNT
BOLT (8x45)
HOUSING, EXHAUST
GASKET, EXHAUST HOUSING
SEAL, EXHAUST HOUSING
BOLT (6x25)
BOLT (6x30)
TUBE, EXHAUST
TUBE, EXHAUST
TUBE, EXHAUST
SEAL (6.8X45Xll)
BUSHING
BOLT (8x25)
BOLT (8x30)
REF-NO.
REMARKS
1
2
1
2
2
DT115/140/140EFI
2
2
DT115S
0PT:HARD TYPE
2:
2
2
1
1
1
1
2
2
2
1
5
1
1
1
6
1
1
1
1
1
4
2
4
DT115/140/140EFI
DTll5S
0PT:HARD TYPE
DT115/1401140EFI
DTll5S
0PT:HARD TYPE
DT115
DT1401140EFI
DT115S
58 DT1151140 E3
___ CLAMP BRACKET......
LUTCH.............
RANKCASE..........
B-09
F-02
D-05
B-02
B-05
RIVESHAFT HOUSING. 6 - 0 3
LECTRICAL.........
E-09
NGINE CONTROL U N I T E-14
H-05
NGINE COVER......,
"__I--__
~
ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
!FUEL PUMP..........
FUEL TANK.
FUEL VAPOR SEPARATO
GEAR CASE..........
IGNITION...........
INTAKE MANIFOLD....
6-02
B-07
C-10
......... c-05
1-03
C-09
6-05
E-07
B-08
LOWER COVER..,.....
LUBRICATION HOSE...
MAGNETO............
I L PUMP...........
I L TANK..
PT : GASKET SET...
PT : METER........
PT : PANEL SWITCH.
PT : T I E ROD-.....
...-.....
__
H-02
C-02
E-04
C-11
1-02
5-06
J-02
J-03
J-05
G2
._.
__.
_I_.
PT : WIRING HARNEW
PTIONAL...........
POWER UNIT.........
REMOTE CONTROL BOX.
SENSOR 8 METER..
SILENCER CASE......
SILENCER...........
SOLENOID...........
ETARTING HOTOR.....
...
J-04
J-07
F-08
1-05
E-13
8-14
Be13
E-15
E-02
SWIVEL BRACKET.
THROTTLE BODY......
THROTTLE LINK......
T I L T CYLINDER......
TRANSMISSION...
TR I H CYLINDER......
WATER PUMP.........
..
....
F-05
C-04
D-04
F-07
6-08
F-12
D-02
I
I
FIG.44 ( G- 3)
FOG.44
DRIVESHAFT HOUSING
QW.
30
REF.NO.
PART NO.
1
2
3
4
5
52111-94511-OED
09117-08056
09117-08071
09206-11016
52121-94502-OED
HOUSING, DRIVE SHAFT
BOLT (8x40)
BOLT (8x35)
PIN (11x12)
COVER, DRIVE SHAFT HOUSING
1
2
4
2
1
6
52121-94520-OED COVER, DRIVE SHAFT HOUSING
1
7
09100-06118
BOLT (6x65)
1
8
9-1
9-2
9-3
10-1
10-2
11
12
13
14
15
16
17
18
19
20
21
22
23
24
09160-06082.
54 161-94503
54 161-94510
5416 1-94510
54 16!x4504
54165-94510
54166-94501
54211-94510-OED
09104-14002
09 162-14004
09 118-10039
52131-94511-OED
09108-10117
09117-10034
09140-10031
09162-10005
09206-11016
52161-94500
57130-94500
09117-08047
WASHER (6.5X13Xl)
MOUNT, LOWER
MOUNT, LOWER
MOUNT. LOWER
MOUNT, LOWER THRUST
MOUNT, LOWER THRUST
STOPPER, LOWER MOUNT
BRACKET, LOWER MOUNT
BOLT (14x55)
LOCK WASHER (14.2X24.5X3.5)
BOLT 00x130)
CASE, EXTENSION (X)
STUD BOLT (L:166.5)
BOLT (10x45)
NUT
LOCK WASHER (10.2X18.02.5)
PIN (1l.OX8.4X12)
HOUSING, BUSHING
BUSHING, DRIVESHAFT
BOLT (8x30)
1
2
2
2
t
DTl15/140/140EFI
DTll5S
0PT:HARD TYPE
1
0PT:HARD TYPE
REMARKS
DESCRIPTION
DT115:-709842
DT140:-709964
DTl15:709843DT140:709965DT115:-709842
DT140:-YG9964
1
1
2
2
8
1
a
1
8
4
COLOR :OED (GRAY)
59 DT1151140 E3
RBURETOR.........
LAMP BRACKET......
LUTCH.............
RANKCASE..........
RANKSHAFT.........
RIVESHAFT HOUSING.
LECTRICAL.........
NGINE CRWTROL UNIT
GINE COVER.......
B-09
F-02
D-05
B-02
B-05
G-03
E-09
E-14
H-05
t
... .
.
.
I
~
ENGINE HOLDER......
XHAUST COVER......
UEL INJECTOR......
UEL PUMP..........
UEL TANK..
UEL VAPOR SEPARATO
GEAR CASE..........
IGNITION...........
INTAKE RANIFOLD....
......
0.
6-02
B-07
C-10
C-05
1-03
C-09
6-05
E-07
B-08
ILOWER COVER........
LUBRICATION HOSE...
AGNETO............
I L PUMP...........
O I L TANK...........
OPT : GASKET SET...
OPT : METER........
3PT : PANEL SWITCH.
OPT : T I E ROD......
b
H-02
C-02
E-04
C-11
1-02
5-06
J-02
5-03
5-05
OPT : WIRING HARNEW
OPTIONAL...........
POWER U N I T
REMOTE CONTROL BOX.
SENSOR & METER.....
SILENCER CASE..
SILENCER.,.........
SOLENOID...........
FTARTING HOTOR.....
5-04
J-07
F-08
1-05
E-13
.........
.... 8-14
B-13
E-15
E-02
'SWIVEL BRACKET.....
THROTTLE BODY......
TH ROTTLE LINK......
T I L T CYLINDER......
TRANSMISSION.......
TR I H CYLINDER......
WATER PUHP.........
- .
G3
II
.
F-05
C-04
D-04
F-07
6-08
F-12
D-02
.
- .-. .
.
FIG.44 ( G- 4)
DRIVESHAFT HOUSING
FIG44
QTY.
REF.NO.
30
37-
'P
12
I
/
PART NO.
DESCRIPTION
REMARU
26
27
28
09387-45001
04221-05109
52122-94500
RING
PIN
SPACER, COVER
2
29
09103-06118
BOLT (6x60)
1
30
31
32
33
34
35
36
37
38
52181-94500
52190-94500
52194-94510
52195-94500
0911746038
36894-95201
09125-05050
09161-05114
55127-87wO
TUBE, OVER FLOW
TUBE, WATER OUTLET
GASKET, WATER
TUBE
GROMMET, WATER OUTLET TUBE
BOLT (6x16)
LEAD (L:165)
SCREW (5x8)
WASHER (52x11x1)
UNION, SPEEDOMETERHOSE
3
39
0936249008
NIPPLE
1
40-1
09355-40805-600
HOSE (L) (4X8X600)
1
40-2
09355-40805-600
HOSE (X) (4X8X600)
1
40-3
09355-40805-008
HOSE (L,X) (4X8X2000)
1
41
09407-14403
CLAMP (L:125)
2
42
43
09404-06432
09100-06131
CLAMP
BOLT
1
1
1
ounn
DT115:-709842
DT14O:-709964
DTl40~709965DT115:709843-
1
1
1
2
1
2
2
1
DT115:709843DT140:709965DT115:709843DT140:709965L:600+70
DTl15:709843DT140:709965L:600+210
DTl15:709843DTl40:709965L:2000+900
MODEL%-01
DT1151709843DTi#:7B965-
1
60 DTll5/140 E3
RBURETOR.........
LAMP BRACKET......
LUTCH.............
RANKCASE..
RANKSHAFT.........
RIVESHAFT HOUSING.
LECTRICAL.........
CONTROL U N I T
........
B-09
F-02
D-05
8-02
B-05
6-03
E-09
E-14
-ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
UEL PUMP..........
UEL TANK..........
UEL VAPOR SEPARATO
AR CASE..........
IGNITION...........
f
-.
6-02
B-07
C-10
C-05
1-03
C-09
6-05
E-07
LOWER COVER........
LUBRICATION HOSE...
MAGNETO............
O I L PUMP...........
I L TANK...,.......
PT : GASKET SET...
PT : METER........
PT : PANEL SWITCH.
H-02
C-02
E-04
C-11
1-02
J-06
J-02
J-03
-
-
G4
-
b P T : WIRING HARNEW
OPTIONAL...........
POWER UNIT.........
REMOTE CONTROL BOX.
SENSOR & METER...-.
SILENCER CASE......
SILENCER...........
SOLENOID...........
-.
J-04
J-07
F-08
1-05
E-13
E-14
B-13
E-15
/SWIVEL BRACKET.....
M ROTTLE BODY......
THROTTLE LINK....,.
T I L T CYLINDER.,....
TRANSMISSION.......
TR I M CYLINDER.....,
dATER PUHP....,....
F-05
C-04
D-04
F-07
6-08
F-12
D-02
FIG.45 ( G- 5)
FIG.45
*
21
GEAR CASE
QTY.
A-
REF.NO.
PART NO.
DESCRIPTION
REMARKS
1-1
55100-9451042M CASE ASSY, GEAR (SILVER)
1
1-2
55100-945304ED CASE ASSY, GEAR (GRAY)
1
2
3
4
5-1
5-2
6
7
8
9
10
11
12
13-1
13-2
14-1
14-2
15
16
17
09263-28016
17631-94600
0311244303
17635-94500
17635-94521
09125-05046
09100-10158
09117-10034
09162-10005
55125-94502
55320-95310
0911646094
55332-94510
55332-94520
55333-94510
55333-94520
17520-94500
17523-9G10
17564-94500
09117-06040
55334-94500
09108-06062
09140-06020
09162-06006
09168-10022
09248-1OOO&
09206-11016
45
18
19
20
21
22
23
24
25
.BEARING(28.6X38X31.8)
FILTER, WATER
SCREW
FILTER, WATER SUB
PLATE, GEAR CASE
SCREW (5x12)
BOLT (1OXlOO)
BOLT (10x45)
LOCK WASHER (10.2X18.4X2.5)
TRIM TAB
ZINC, PROTECTION
.BOLT (6x15)
RUBBER, EXHAUST SEAL
RUBBER, EXHAUST SEAL
PLATE
PLATE
TUBE, WATER SUB
GASKET, SUB WATER TUBE
BUSH
BOLT (6x15)
COVER
STUD BOLT (6x12)
NUT
LOCK WASHER (6.1Xf2.2X1.5)
GASKET (lOX17X1.5)
PLUG, DRAIN (10X7.5)
PIN (11x12)
1
2
2
1
1
2
1
8
1
1
1
1
1
1
1
1
DT115:-709842
DTl40:-709964
+55100-945304ED
USED WITH
25141-94510,25142-94510,
52121-945104E0,
09103-06118,0928448003
DT115:709843DT140:709965-
DT115S
DT115/1401140EFI
DT115S
DT1151140/140EFI
DT115S
1
1
4
1
1
2
2
2
3
3
2
61 DT1151140 E3
-
_ . _-
........
E..........
AFT.
AFT HOUSING.
OIL.........
.
___
__..
__
..........
..........
R SEPARATO
---
...........
...........
...........
-----
.--I- "
T.........
METER.....
...........
___
.......
G5
FIG.45 ( G- 6)
FIG.45
A-
@-- 21
GEAR CASE
QTY.
REF.NO.
PART NO.
DESCRIP‘fION
REMARKS
26-1
26-2
27
28
57635-95503
57635-95510
57633-95501
57635-95300
STOPPER
STOPPER
SPACER
WASHER
1
1
1
1
29- 1
29-2
30
31
32
33
57635-94502
57635-94511
57633-94500
57634-94500
09159-18004
09141-18C05
09204-03003
09160-18028
58100-95511-019
58100-95550-019
58 100-95521-019
58120-95500
58100-94554
STOPPER
STOPPER
SPACER
WASHER
NUT
NUT
COTTER PIN (D:3.6.L:25)
WASHER
PROPELLER (3X13-1/4X17)
PROPELLER (3X13X18)
PROPELLER (3x13x19)
.BUSH
PROPELLER (3X13-112X15)
1
1
1
1
1
1
1
1
1
1
1
1
1
PROPELLER (3x13-114x17)
1
34
35
36-1
36-2
36-3
37
38-1
58100-94581
38-3
58100-94561
PROPELLER (3X13X19)
1
38-4
58100-94571
PROPELLER (3X13X21)
1
38-5
38-6
38-7
38-8
39
40
582@0-945@J-019
58100-94512-019
58100-94522-019
58100-94532-019
58120-94520
55181-95200
PROPELLER (3X13-liW15)
PROPELLER (3x13 4 4 x 17)
PROPELLER (3X13XlQ)
PROPELLER (3X13X21)
.BUSH
ATTACHMENT, FLUSH HOSE
1
1
1
1
1
1
TYPE:U,MODEL:86-91
TYPE:U,MODEL:92-00
NPE:U
TYPE:U
-MODEL:91
TYPE:V,MODEL:86-91
TYPE:V,MODEL:92-01
TYPE:V
TYPE:V,-MODEL91
MODEL:86-91
MODEL:92-01
MODEL:92-01
U1700
U1800
u1900
TYPE:U
VS1500,STAINLESS ‘SEE NOTE
NOT FOR U.S. MARKET 38-2
VS1700,STAINLESS ‘SEE NOTE
NOT FOR U.S. MARKET
VS1900,STAINLESS ‘SEE NOTE
NOT FOR US. MARKET
VS2100,STAINLESS ‘SEE NOTE
NOT FOR US. MARKET
V15W
V1700
V1900,DT115:STD
V2100,DT140:SiD
TYPE:V
COLOR : 019 (BLACK)
REFER TO ACCESSORY CATALOG FOR APPLICABLE PROPS.
62 DT1i5/140 E3
-
-
- - - ___
__
....... F-02
B-09
...........
........ D-05
B-02
B-05
I
CARWIRETOR..
CLAMP BRACKET......
CLUTCH..
CRANKCASE..
CRANKSHAFT.........
‘>RIVESHAFT HOUSING.
ELECTRICAL.........
ENGINE CONTROL U N I T
ENGINE COWER.......
6-03
E-09
E-14
H-05
.
i
-
-
ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR..
FUEL PUMP..........
FUEL TANK..........
FUEL VAPOR SEPARATO
GEAR CASE..........
IGNITION...........
]INTAKE MANIFOLD....
....
6-02
B-07
C- 10
C-05
1-03
C-09
6-05
E-07
B-08
LUBRICATION HOSE...
AGNETO............
I L PUMP...........
I L TANK...........
PT : GASKET SET...
PT : HETER........
PT : PANEL SWITCH.
b P T : T I E ROD,.....
C-02
E-04
C-11
1-02
5-06
5-02
5-03
5-05
_-
.
P T : WIRING HARNEW
PTIONAL
OWER UNIT.........
EMOTE CONTROL BOX.
ENSOR L HETER.....
SILENCER CASE......
SILENCER...........
SOLENOID...........
IbTARTfNG HOTOR.....
........... F-08
5-04
5-07
1-05
E-13
B-14
B-13
E-15
E-02
’SWIVEL BRACKET.....
THROTTLE BODY......
THROTTLE LINK......
T I L T CYLINDER......
TRANSHISSION.......
TR I M CYLINDER......
WATER PUMP.........
._II. . . _.._
.-
-
_
C6
---
I
F-05
C-04
D-04
F-Of
6-08
F-12
D-02
I
FIG.45 ( G- 7)
FIG.45
GEAR CASE
QTY.
REF.NO.
45
42
I
24
PART NO.
REMARKS
DESCRIPTION
41
42
43
44
45
46
55300-95500
17500-94520
17636-94500
55182-95200
17500-945
1
0
17600-94500
47
48-1
48-2
49
5 16-9451
5 1 1
57630-94500
57630-95500
25700-94500
ZINC, PROTECTION
SEAL ASSY, EXHAUST
PLUG, SUB AND WATER TUBE
ATCH. FLUSH HOSE
TUBE SET, COOLING
PLUG KIT, SUB WATER TUBE
PLUG, GEAR CASE
NUT KIT, PROPELLER
NUT KIT, PROPELLER
RE-SEALINGKIT, GEAR CASE
1
1
1
1
1
1
1
1
OPT
OPT
OPT
OPT
OPT
OPT
OPT
OPT,TYPE:V
OPT,TYPE U
OPT,NOT SHOWN
23
J6
37!v'
36-38
I
.... F-02
....... 6-03
B-09
D-05
B-02
8-05
E-09
E-14
:
f
-- -
- I " _ _
I
_ I -
CARBURETOR.........
CLAMP BRACKET..
CLUTCH.............
CRANKCASE..........
CRANKSHAFT..
DRIVESHAFT HOUSING.
ELECTRICAL.........
ENGINE CONTROL UNIT
63 DT1151140 E3
i
ENGINE HOLDER......
XHAUST COVER......
UEL INJECTOR..
UEL PUMP..........
UEL TANK..........
UEL VAPOR SEPARATO
AR CASE..........
IGNITION...........
....
6-02
8-07
C-10
C-05
1-03
C-09
6-05
E-07
LOWER COVER........
LUBRICATION HOSE...
AGNETO............
I L PUMP...........
TANK..
.........
H-02
C-02
E-04
C-11
1-02
PT : GASKET SET...
5-06
J-02
PT : METER.......,
PT : PANEL SWITCH. 3-03
[OPT : WIRING HARNEW
OPTIONAL...........
POWER UNIT.........
REMOTE CONTROL BOX.
SENSOR & HETER.....
SILENCER CASE....,.
SILENCER...........
SOLENOID...........
J-04
5-07
F-08
1-05
E-13
B-14
B-13
E-15
-
.. .-
IVEL BRACKET..
ROTTLE BODY......
HROTTLE LINK......
I L T CYLINDER......
ANSMISSION.......
I H CYLINDER......
ATER PUMP.........
... F-05
C-04
D-04
F-07
6-08
F-12
D-02
G7
FIG.46 ( G- 8)
TRANSMISSION
QW.
FIG.46
REFSO.
1-1
/-
8
PART NO.
DESCRIPTION
1
SHAFT ASSY, DRIVE (L)
57100-94520
I
7
2
9
!7
4-i
1
I
b I
21
23
I
bli
J
1-2
57100-94540
SHAFT ASSY, DRIVE (L)
1
1-3
57 100-94530
SHAFT ASSY, DRIVE (X)
1
1-4
57 100-94550
SHAFT ASSY, DRIVE ( X )
1
2-1
2-2
3
4
5
6
7
8-1
8-2
8-3
8-4
8-5
8-6
8-7
8-8
9
10
11
12
13
09440-31003
09440=36002
09205-04019
57133-94502
09166-30006
09160-30031
09160-32005
09181-30299
09181-30300
09181-30302
0918 1-30304
03181-30306
09 181-30312
09181-30316
09181-30321
09269-30013
57300-94832
09140-16021
09209-12007
57631-94501
SPRING, DRIVE SHAFT
.SPRING, DRIVE SHAFT
.PIN
COLLAR, DRIVE SHAFT SPRING
THRUST WASHER (T:2.5)
THRUST WASHER (T:2.5)
THRUST WASHER (T:4.25)
SHIM (T:0.6)
SHIM (T:0.7)
SHIM (T.0.8)
SHIM (T:0.9)
SHIM (T:l.Oj
SHIM (T:l . I )
SHIM (T:1.2)
SHIM (T:1.3)
BEARING (30X52X7.5)
PlNlONlGEARSET
NUT
PIN, PUSH (1D:7)
ROD, PUSH (L:77)
1
1
REIMARKS
DT115:-812288
DT140:-811649
4 7 100-94540
USED WITH 09420-05006
D i l l 5 8 12289DT140:811650DT115:-812288
DT140:-811649
+57100-94550
USED WITH 09420-05006
DT115:812289DT140:811650MODEL: 96-01
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
64 DTl151140 E3
CARBURETOR.........
CLAMP BRACKET......
CLUTCH.............
CRANKCASE..
CRANKSHAFT.........
DRIVESHAFT HOUSING.
ELECTRICAL-........
FNGINE CONTROL U N I T
FNGINE COVER.......
........
B-09
F-02
D-05
8-02
8-05
6-03
E-09
E-14
H-05
a
ENGINE HOLDER......
XHAUST COVER......
UEL INJECTOR......
UEL PUMP..........
UEL TANK..........
UEL VAPOR SEPARATO
AR CASE..........
IGNITION...........
IINTAKE MANIFOLD....
6-02
B-Of
C-10
C-05
1-03
C-09
6-05
E-07
B-08
-
LOWER COVER........
LUBRICATION HOSE...
MAGNETO............
I L PUMP...........
I L TANK...........
PT : GASKET SET...
PT : METER........
PT : PANEL SWITCH.
b P T : T I E ROD......
H-02
C-02
E-04
C-11
1-02
J-06
-b P T : WIRING HARNEW 5 - 0 4
OPTIONAL...........
J-07
POWER UNIT.....
F-08
I
_
.
-.
I
VEL BRACKET.....
ROTTLE BODY......
ROTTLE LINK......
T CYLINDER......
NSMISSION.......
Ill CYLINDER......
PUMP..,......
....
5-02
J-03
J-05
I.--.__I___.._-_.--I
--__-.
IkTARTING MOTOR.....
E-02
,
.I-
,
~-.~~.-
,
.
.
-
_.
^--
--
68
"-
F-05
C-04
D-04
F-07
6-08
F-12
D-02
1
FIG.46 ( G- 9)
TRANSM!SSION
QTY.
FlG.46
REF.EO.
7
2
9
4
3
21
6
23
I
4
c-'
I
#
PART NO.
14
15
16
17-1
7-2
7-3
7-4
7-5
7-6
17-7
17-8
17-9
17-10
18
19
20-1
20-2
20-3
20-4
20-5
20-6
20-7
21
22
56 140-94510
0920545011
09263-50001
0918 1-70008
0918 1-70006
09181-7OOO9
09181-70001
09181-70010
09181-70002
09181-70011
09181-70003
09181-70012
09181-70004
09269-70001
09160-70002
09181-45003
09181-4904
09181-45005
09181-45006
09181-45007
09181-45008
09181-45009
09440-1 1020
09202-07002
25
09440-5GGG2
24
25-1
25-2
26
57621-94512
57610-94506
57610-94520
09181-25030
DESCRIPTION
HOUSING, FORWARD GEAR BEARING 1
.PIN (L:14)
1
.BEARING (SOX62X25)
1
SHIM (T:0.55)
0-1
SHIM (T:0.6)
0-1
SHIM (T0.65)
0-1
SHIM (T:0.7)
0-1
SHIM (T:0.75)
0-1
SHIM (T:0.8)
0-1
SHIM (T:0.85)
0-1
SHIM (T:0.90)
0-1
SHIM (T:0.95)
0-1
SHIM (T:1 .O)
0-1
BEARING (70X95X4)
1
THRUST WASHER (T5.25)
1
SHIM (T3.0)
1
SHIM (T:l.l)
1
SHIM (T:1.2)
1
SHIM (T:1.3)
1
SHIM (T:1.4)
1
SHIM (T:l.5)
1
SHIM (T:l.6)
1
SPRING (D:1.8)
1
PIN (7x48)
1
SPRING
1
SHIFTER, CLUTCH DOG
1
SHAFT. PROPELLER
1
1
SHAFT, PROPELLER
SHIM (25X32X3)
1
REMARKS
MODEL:92-01
G9
.........
.........
FIG.46 ( G-10)
TRANSMISSION
QTY.
REF.NO.
4
/-
0
7
9
27-1
27-2
27-3
274
27-5
27-6
28
29
30
31
32
33
2
A Tj
j
4
'.
34
PART NO.
09181-28015
09181-28016
091ai -280i7
09181-28018
09181-28019
09181-28020
56120-945104ED
09263-28013
09280-97001
09282-28002
09387-52001
08113.60097
0911748047
DESCRIPTION
THRUST WASHER (T:O.9)
THRUST WASHER (T:1 .O)
THRUST WASHER (T:1.2)
THRUST WASHER (T:l.3)
THRUST WASHER (TA.4)
TURUST WASHER (TA.6)
HOUSING, PROPELLER SHAFT
.BEARING (28X37X20)
.ORING (D:3.5,10:95)
.OIL SEAL (28X50X6)
..SING
.BEARING
BOLT (8x30)
REMARKS
0-2
0-2
0-2
0-2
0-2
0-2
1
2
1
2
!
1
2
21
23
I
6-55
I
A
COLOR : OED (GRAY)
c-'
66 DT1151140 E3
G 10
.......
..........
R SEPARATO
..........
...........
........
...........
.........
LOWER COVER
FIG.47 ( H- 2)
QTY.
61G.47
REF.NO.
1
2
3
4
5-1
5-2
6
7
8
9-1
9-2
10-1
10-2
11
12
14
15
16-1
16-2
17
18
20
21
22
23
17
h
37-43
PART NO.
DESCRIPTION
61110-94X53-OED
6 1155-94500
61131-94502-OED
61141-94503-OED
61139-94511
61139-94901
13979-37400
61112-94502
61113-94503
61631-94602
61631-94602
091 17-06040
0155O-06167
09160-06082
09128-06052
61138-94601
09122-86003
09125-06069
02142-06127
33816-94600
01421-06127
08316-10067
36616.94600
0912546069
0 1550-06127
REMARKS
COVER, LOWER
.TUBE, WATER
COVER, ENGINE HOLDER STBD
COVER, ENGINE HOLDER PORT
TUBE, DRAIN
TUBE, DRAIN
RETAINER, DRAINTUBE
SEAL, LOWER COVER UPPER
SEAL, LOWER COVER LOWER
HOOK, LOCATING HOLDER
HOOK, LOCATING HOLDER
BOLT (6x151
BOLT (6x16)
WASHER (6.5X13Xl)
BOLT (6x26)
COVER, WATER
BOLT (6x16)
SCREW (6x12)
SCREW
CLAMP
STUD BOLT
NUT
HOLDER, HARNESS CONNECTOR
SCREW (6x12)
BOLT
COLOR :OED (GRAY)
W
67 DT1151140 E3
- __
CARBURETOR.........
CLAMP BRACKET......
CLUTCH.............
CRANKCASE..........
CRANKSHAFT.........
DRIVESHAFT HOUSING.
ELECTRICAL.........
ENGINE CONTROL UNIT
- . - .--_-_I --_.
B-09
F-02
D-05
B-02
B-05
6-03
E-09
E-14
--
ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
UEL PUMP..........
UEL TANK..........
UEL VAPOR SEPARATO
GEAR CASE..........
IIGNITION.....
F
......
6-02
B-07
C-10
C-05
1-03
C-09
6-05
E-07
LOWER COVER........
LUBRICATION HOSE...
MAGNETO............
O I L PUMP...........
TANK...........
: GASKET SET...
: METER........
: PANEL SWITCH.
--
I.
H-02
C-02
E-04
C-11
1-02
J-06
J-02
J-03
-
I
.
.
_ .
OPT : WIRING HARNEW
OPTIONAL.........
POWER UNIT.........
REMOTE CONTROL BOX.
SENSOR & HETER.....
SILENCER CASE......
SILENCER...........
SOLENOID...........
_ " _
J-04
J-07
F-08
1-05
E-13
B-14
B-13
E-15
SWIVEL BRACKET.....
THROTTLE BODY......
THROTTLE LINK......
T I L T CYLINDER......
TRANSMISSION.......
TR I
I
I CYLINDER......
WATER PUIIP.........
I
I
F-05
C-04
D-04
F-07
6-08
F-12
D-02
-
_
-
1
1
1
1
1
1
1
1
1
2
1
4
2
2
4
1
1
2
2
1
2
2
MODEL%-01
-MODEL194
MODEL:86,87
MODEL:88-95
MODEL:86,87
MODEL:88-95
MODEL:88-95
MODEL:%-01
1
1
1
MODEL186-92
MODEL:93-01
FIG.47 ( H- 3)
LOWER COVER
QTY.
FIG.47
REF.NO.
24
25-1
25-2
26-1
26-2
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
17
I
L,
d
44-1
44-2
45-1
45-2
45-3
46
PART NO.
REMARKS
DESCRIPTION
36895-95300
0911748056
09118-08127
09160-08081
09160-08082
09162-08007
61142-94502
09250-09001
09250-10012
09308-08013
36656-94900
67271-94500
67276-94502
01421-06127
01421-06307
08316-10067
36656-94612
36661-95210
13851-95210
13851-95210
61240-94610-70G
61231-94600-26G
61 116-94601
€1 116-94601
09117-06046
09117-06046
0911646106
61610-95514
LEAD
BOLT (8x40)
BOLT (8x40)
WASHER (8.5X23X1.5)
WASHER (8.5X16X1.2)
LOCK WASHER
GROMMET
CAP, STEERING JOINT
CAP, CARBURETOR ADJUST
GROMMET, REMOCON CABLE
GROMMET, PTT CABLE
HOLDER, REMOCONCABLE
PLATE, REMOCON CABLE HOLDER
STUD BOLT
STUD BOLT
NUT
GROMMET, CABLE
CAP, P l T CABLE
CUSHION
CUSHION
DECAL SET, LOWER COVER
DECAL, LOWER COVER PORT
BRACKET, ENGINE COVER HOOK
SRACKET,ENGINE COVER HOOK
BOLT (6x20)
BOLT (6x20)
BOLT (6x20)
FASTENER
1
4
4
4
4
4
1
MODEL36-92
MODEL:93-01
MODEL:86-92
MODEL:93-01
-MODEL:%
1
1
2
1
1
2
2
2
4
1
1
1
2
1
1
1
2
2
4
4
2
L:58542
L:585+30
FOR OED
MODEL86-88,FOR 02M
MODEL:88-94
MODEL95-01
MODEL88-94
MODEL19598
MDOEL:99-01
MODEL:88-01
COLOR :019 (BLACK) 26M (BURGUNDY)
70G (7641019) 764 (GOLD)
8EH (26Ml764) 26G (BLACK)
I
-
[Lad OIL WaRiiIMG RESET]
3
I
4
68 DT115/140 E3
H3
6
ARBURETOR.........
CLAMP BRACKET......
LUTCH.............
RANKCASE..........
ANKSHAFT.....,...
RIVESHAFT HOUSING.
LECTRICAL.....o..NGINE CONTROL U N I T
B-09
F-02
D-05
8-02
8-05
6-03
E-09
E-14
ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
FUEL PUMP......:
- . e
FUEL TANK..........
FUEL VAPOR SEPARATO
GEAR CASE..........
IGNITION...........
6-02
B-07
C-10
C-05
1-03
C-09
6-05
E-t7
LOWER COVER........
LUBRICATION HOSE...
HAGNETO............
OIL PUMP...........
O I L TANK...........
OPT : GASKET SET...
OPT : METER........
a P T : PANEL SWITCH.
H-02 l b P T : WIRING HARNEW
PTIONAL...........
C-02
OWER UNIT.........
E-04
C-11
ENSOR & METER.....
1-02
ILENCER CASE......
J-06
5-02
OLENOID...........
5-03
J-04
J-07
F-08
E-13
B-14
E-15
BWIVEL BRACKET.
ROTTLE BODY..
ROTTLE LINK......
CYLINDER......
ANSMISSION.......
I?! CYLINDER......
PUMP.........
..
......
F-05
C-04
D-04
F-07
6-08
F-12
D-02
I
FIG.47 ( H- 4)
LOWER COVER
QTY.
FlG.47
REF.NO.
PART NO.
47
48
49
50
51
52
53
54
55
56
57
10-42
58
59
60
61
62
63
64
DESCRIPTION
01500-06127
0155046167
08321-01067
08322-01067
37850-95602
09407-25402
09404-06432
09250-20006
37930-95612
37935-95601
17911-94611
17912-94610
17913-94610
09280-19006
09355-90145-600
09401-13416
09404-06432
179 17-94600
REMARKS
BOLT
BOLT
LOCK WASHER
WASHER
SWITCH ASSY, TILT
CLAMP (L:187)
CLAMP (L:80)
CAP, RESET SWITCH HOLE
SWITCH ASSY, OIL WARNING RESET
LABEL, LOW OIL WARNING RESET
GROMMET,FLUSH CONNECTOR
CONNECTOR, FLUSH HOSE
PLUG, FLUSH CONNECTOR
0 RING
HOSE
CLIP
CLAMP
CONNECTOR, FLUSH WATEFl
1
1
1
1
1
1
1
1
MODEM-93
MODEL:94-01
MODELM-93
MODELB-93
MODEL:89-01
MODEL:%-01
MODEL:89-01
MODEL:89-01
1
1
1
1
1
1
1
2
2
1
MODEL:98-01
MODEL98-01
MODEL:98-01
MODEL98-01
MODEL198-01
MODEL198-01
MODEL198-01
69 DT1151140 E3
......... F-02
B- 09
~RBURETOR
CLAMP BRACKET......
CLUTCH.............
CRANKCASE..........
CRANKSHAFT..
DRIVESHAFT HOUSING.
.......
ENGINE COVER..
D-05
8-02
B-05
G-03
..... H-05
H4
.
_I
XHAUST COVER......
UEL INJECTOR......
B-07
C-10
UEL TANK..........
1-03
UEL VAPOR SEPARATO C-09
IINTAKE MANIFOLD..
.. B-08
AGNETO............
I L PUMP...........
E-04
C-11
PT : WIRING HARNEW 5-04
PTIONAL...........
J-07
OWER UNIT.........
F-08
NSOR & METER.....
: GASKET SET...
: METER........
Pi : PANEL SWITCH.
b P T : T I E ROD..
....
5-06
J-02
J-03
J-05
ILENCER....,......
OLENOID....,......
IkTARTING MOTOR..
E-13
...
B-13
E-15
E-02
'SWIVEL BRACKET..
THROTTLE BODY......
THROTTLE LINK.....,
T I L T CYLINDER......
TRANSMISSION.......
TRIM CYLINDER......
WATER PUMP.........
I
... F-05
C-04
D-04
F-07
G-08
F-12
R-02
I
FIG.48 ( H- 5 )
PART NO.
REF.NO.
ENGINE COVER (MODEL:86,87)
DESCRIPTION
COVER SET, ENGINE
1
61403-9481042M COVER SET, ENGINE
1
61402-9487042M
61421-94601-2CS .EMBLEM, FRONT
61422-94660-26N .MARK, UFPER
68181-17DOO-015 .EhlBLEM, SIDE
61442-94600-019 .MARK, OIL INJECTION
61435-94600-70G .EMBLEM, REAR
614255-94600-8EH .EMBLEM, REAR
61443-94620-70G .DECAL, ENGINE COVER ST3D
61443-94620-8EH
61453-94620-706
61453-94620-8EH
61443-94630-706
.DECAL, ENGINE COVER STBD
.DECAL, ENGINE COVER PORT
.DECAL, ENGINE COVER PORT
.DECAL, ENGINE COVER STBD
61453-94630-706
.DECAL, ENGINE COVER PORT
REFER TO FlG.52A(H-13) FOR DTI4OEFl
COLOR :02M (SILVER)
01T (WHITE)
2CS (02M91/764)
26N (BLACK)
70G (7641019)
8EH (26M64)
26N (BURGUNDY)
291 (BLACK)
764 (GOLD)
26M (BURGUNDY)
OED (GRAY)
70 DTl15/140 E3
”
. .
.
.
.......
METER.....
..
.
.
.
o
REMARKS
...a
.....
1
1
1
1
i
1
1
1
1
DT115 41420-94682-0ED
USED WITH
09162-06006,01500-06127,
61610-95514,08321-O1067,
08322-01067,09100-06122,
61116-94601
DT140 41420-94682-0ED
USED WITH
08322-01067,61116-94601,
09162-06006,616i0-95514,
01500-06127.08321 -01067,
09100-06122
FOR02M
FOR02M
FOR01T
FOR02M
FOR01T
DT115 FOR 02M
DT115FOROlT
DT140FOR02M
DT140FOR02M
FIG.48 ( H- 6)
ENGINE COVER (MODEL:86,87)
QTY.
FIG.48
REF.NO.
21
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
PART NO.
DESCRIPTION
61641-94501
61651-95501
6 1641-95500
6 1652-95500
61652-94501
61653-95501
61653-94502
61660-95500
61661-94501
09383-03001
03242-06163
08322-01067
61431-94503-0ED
61654-95500
19131-95502
092O9-05017
09443-06040
09125-06067
09140-06020
09160-06055
6 1642-95500
09441-12001
09385-06003
09307-06005
61481-94504-OED
6 1482-94510
6 1485-945OO
6 1544-94500
6 1486-94600
6 1487-94602
03242-05163
REMARKS
.HOOK, COVER RELEASE
.HOLDER, HOOK SPRING
.HOOK, RELEASE
.PACKING, HOOK SPRING HOLDER
.GROMMET, LATCH RELEASE ROD
.SHAFT, RELEASE HOOK
.ROD, LATCH RELEASE
.KNOB, HOOK
.LEVER, LOWER COVER LATCH
.E RING
.SCREW, TILT HANDLE
.WASHER
.HANDLE, TILT UP
.NUT
.CONNECTOR, LATCH RELEASE ROD
.PIN, LINKAGE
.SPRING
.SCREW (6x16)
.NUT
.WASHER (7X12X1)
.PIN
.SPRING
.PIN
.BUSHING
.LID, OIL TANK FILLER
.HINGE
.SPRING
.PAD
.CAP, ENGINE COVER
.COVER. FRONT EMBLEM INNER
.SCREW
1
1
1
1
1
1
1
1
1
1
4
2
1
1
1
1
1
2
2
2
2
1
4
4
1
1
1
1
1
1
4
71 DT1151140 E3
__
.._I
CARBURETOR.........
CLAHP BRACKET......
CLUTCH.............
CRANKCASE..........
CRANKSHAFT.........
DRIVESHAFT HOUSING.
ELECTRICAL.........
ENGINE CONTROL U N I T
B-09
F-02
D-05
B-02
B-05
G-03
E-09
E-14
6-02
B-07
C-10
C-05
LOWER COVER........
LUBRICATION HOSE...
MAGNETO............
O I L PUMP...........
TANK...........
: GASKET SET...
: METER........
: PANEL SWITCH.
H-02
C-02
E-04
C-11
1-02
J-06
J-02
J-03
...........
PT
WIRING HARNEW
PTIONAL
OWER UNIT.........
REMOTE CONTROL BOX.
S E NSOR & METER.....
SILENCER CASE......
SILENCER...........
SOLENOID,..........
5-04
5-07
F-08
1-05
E-13
B-14
B-13
E-15
--
-SWIVEL BRACKET.....
THROTTLE BODY......
THROTTLE LINK......
T I L T CYLINDER......
TRANSHISSION.......
TRIM CYLINDER.....,
WATER PUMP.........
F-05
C-04
D-04
F-07
6-08
F-12
D-02
H6
1
FIG.@ (
H-7)
ENGINE COVER (MODELl88)
QTY.
FIG.49
REF.NO.
22
1
2
3
4
5
6-1
6-2
7-1
7-2
8-1
8-2
9-1
9-2
11
12
13
14
15
16
17
18
19
20
PART NO.
DESCRIPTION
61410-94910-0ED
6142144601-2CS
61422-94600-26N
68181-17000-019
61442-94600-019
03242-05163
03242-05103
61435-94600-706
61435-94600-634
61443-94620-7OG
61443-94620-8EH
61453-94620-706
61453-94620-8EH
61443-94639-706
61453-94630-706
61641-94501
61647-94600
61645-94600-OED
09100-06 131
0916046036
09162-06006
09164-13005
61652-94501
REMARKS
COVER ASSY, ENGINE
EMBLEM, FRONT
MARK, UPPER
EMBLEM, SIDE
MARK, OIL INJECTION
SCREW
SCREW
EMBLEM, REAR
EMBLEM, REAR
DECAL, ENGINE COVER STBD
DECAL, ENGINE COVER STBD
DECAL, ENGINE COVER PORT
DECAL, ENGINE COVER PORT
DECAL, ENGINE COVER STBD
DECAL, ENGlNE COVER PORT
HOOK, COVER RELEASE
HOOK, FRONT
LEVER, FRONT HOOK
BOLT (6x25)
WASHER (6.5X18X1.5)
LOCK WASHER
WASHER (13.2X24X0.6)
GROMMET, LATCH RELEASE ROD
1
1
+61420-94682-0ED
FOR 02M
1
2
2
3
1
1
1
1
1
1
1
1
1
DT115 FOR 02M
DT115 FOR 01T
DT115 FOR 02M
DTll5 FOR 01T
DT115 FOR 02M
DT115 FOR 01T
DT140 FOR 02M
DT140 FOR 02M
1
1
1
1
1
1
1
1
COLOR :02M (SILVER) 70G (764/019) 26M (BURGUNDY)
G1T (WHITE)
8EH (26tvV764)
2CS (02M12914764) 26G (BLACK)
2CT (OlT/291/764) 26N (BLACK)
291 (BLACK)
26P (BURGUNDY)
764 (GOLD)
OED (GRAY)
72 DT115/140 E3
M7
CARBURETOR.........
CLAMP BRACKET......
CLUTCH.............
ELECTRICAL..
.......
B-09
F-02
D-05
E-09
ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
!GEAR CASE..
........
6-02
B-07
C-10
6-05
LOWER COVER........
LUBRICATION HOSE...
MAGNETO............
bPT : METER..
....
H-02
C-02
E-04
J-02
OPT : WIRING HARNEW
OPTIONAL...........
POWER U N I T . . . . . . . . .
REMOTE CONTROL BOX.
SENSOR & METER.....
SILENCER CASE.,....
IBILENCER.
4..
......
J-04
5-07
F-08
1-05
E-13
B-14
B-13
SWIVEL BRACKET.....
THROTTLE BODY......
THROTTLE LINK......
T I L T CYLINDER......
TRANSMISSION.......
TR I n CYLINDER......
b T E R PUMP.
F-05
C-04
D-04
F-07
6-08
...... F-12
D-02
I
I
FIG.49 ( H- 8)
ENGINE COVER (MODEL188)
QTY.
FIG.49
REF.NO.
21
22
23
24
25
26
27
28
29
3e
31
32
33
34
35
36
37
38
39
40
41
42
22
PART NO.
REMARKS
DFSCRIPTION
,
61653-9502
61661-94501
09383-03001
03242-06163
08322-01067
6 1431-94503-OED
19131-3502
O9209-050 17
09443-06040
03125-%06?
09140-06020
09160-06055
61642-%5OO
0938546003
G9301-06005
61481-94504-0ED
6 1482-94510
61485-94500
61544-94500
61486.94600
61487-94602
0324245 163
ROD, LATCH RELEASE
LEVER, LOWER COVER LATCH
E RING
SCREW, TILT HANDLE
WASHER
HANDLE, TILT UP
CONNECTOR, LATCH RELEASE ROD
PIN, LINKAGE
SPRING
SCRW (6x16)
NUT
WASHER (7XlW1)
PIN
PIN
BUSHING (6x8)
LID, OIL TANK FILLER
PINGE
SPRING
PAD
CAP, ENGINE COVER
COVER, FRONT EMBLEM INNER
SCREW
1
1
1
4
2
1
1
1
1
2
2
2
1
2
2
COLOR : OED (GRAY)
15
73 DT115/140 E3
H8
CARBURETOR.........
CLAHP BRACKET......
CLUTCH.............
CRANKCASE..........
CRANKSHAFT.........
DRIVESHAFT HOUSING.
ELECTRICAL.........
ENGINE CONTROL UNIT
8-09
F-02
D-05
8-02
8-05
6-03
E-09
E-14
ENGXNE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
FUEL PUMP..........
FUEL TANK..........
FUEL VAPOR SEPARATO
GEAR CASE..........
IGNITION......,....
6-02
B-07
C-10
C-05
1-03
C-09
6-05
E-07
LOWER COVER........
LUBRICATIOH HOSE...
MAGNETO............
O I L PUMP...........
O I L TANK...........
O P T : GASKET SET...
OPT : HETER........
P P T 8 PANEL SWITCH.
H-02
C-02
E-04
C-11
1-02
J-06
J-02
J-03
b P T : WIRING HARNEW
OPTIONAL...........
POWER UNIT.........
REHOTE CONTROL ROX.
SENSOR & flETER.....
SILENCER CASE......
SILENCER...........
SOLENOID...........
J-04
J-07
F-08
1-05
E-13
B-14
B-13
E-15
SWIVEL BRACKET.....
THROTTLE BODY......
TH ROTTLE LINK......
T I L T CYLINDER......
AWSHISSION.......
TRIM CYLINDER......
ATER PUMP.........
F
F-05
C-04
D-04
F-07
6-08
F-12
D-02
F I G S ( H- 9)
FlG.50
ENGINE COVER (MODELz89-94)
QTY.
PART NO.
REF.NO.
?3
1-1
1-2
2-1
2-2
3
4
5-1
5-2
6
7-4
7-2
8-1
8-2
9
10-1
10-2
11
12-1
12-2
13
14
15
16
17
17A
18
19
20
21
22
DESCRIPTION
61406-94865-OED
61406-94872-01T
61406-94896-OED
61407-94810-01T
61421-94601-2TN
61422-94640-019
61435-94620-706
61435-94620-8EH
61435-94630-706
61441-%600-764
68181-17000-019
61442-94600-764
61442-94600-019
0324245123
61443-94620-700
61443-94620-8EH
61443-94630-70G
61453-94620-70G
61453-94620-8EH
61453-94630-700
6 1641-94501
61641-94600
61645-94600-OED
09100-06131
09118-06095
09162-06006
09160-06036
09164-13005
61652-94501
6 1653-94502
REMARKS
COVER SET, ENGINE
COVER SET, ENGINE
COVER SET, ENGINE
COVER SET, ENGINE
.EMBLEM, FRONT
.MARK, FRONT
.MARK, REAR
.MARK, REAR
.MARK, REAR
.MARK, SUZUKI
.MARK, SUZUKI
.MARK, OIL INJECTION
.MARK, OIL INJECTION
SCREW, FRONT EMBLEM
.DECAL, STBD
.DECAL, STBD
.DECAL, STBD
.DECAL, PORT
.DECAL, PORT
.DECAL, PORT
.HOOK, COVER RELEASE
.HOOK, FRONT
.LEVER, FRONT HOOK
.BOLT (6x25)
.BOLT (6x25)
.LOCK WASHER (6.1X12.2X1.5)
.WASHER (6.5X18X1.5)
.WASHER (13.2X24X0.6)
.GROMMET, LATCH RELEASE ROD
.ROD, LATCH RELEASE
1
1
1
1
1
1
1
1
1
2
2
2
2
4
1
1
1
1
1
1
1
1
DT115 +61420-946d2-0ED
DT115 +61420-94682-0ED
DT140 +61420-94682-0ED
DT14U +61420-94682-0ED
DT115 FOR OED
D i l l 5 FOR OED
DT115 FOR OED
DT115 FOR 01T
DT140 FOR OED
FUR OED
FOR 01T
FOR OED
FOR 01T
MODEL:%
DTl15 FOR OED
DT115 FOR 01T
DT140 FOR OED
DT115 FOR OED
DT115 FOR 01T
DT140 FOR OED
1
1
1
1
1
1
1
MODEL:89-93
MODEL:%
MODEL:89-93
MODEL:89-93
1
COLOR :OED (GRAY)
8EH (26Mn64) 019 (BLACK)
01T (WHITE)
764 (GOLD)
70G (764/019)
2TN (764/OED)
74 DT115/140 E3
H9
CARBURETOR.........
CLAMP BRACKET......
CLUTCH....,........
CRANKCASE..........
CRANKSHAFT.........
DRIVESHAFT HOUSING.
ELECTRICAL.........
ENGINE CONTROL U N I T
ENGINE COVER.......
B-09
F-02
D-05
B-02
B-05
G-03
E-09
E-14
H-05
XHAUST COVER......
UEL INJECTOR......
UEL PUMP..........
UEL TANK..........
UEL VAPOR SEPARATO
EAR CASE..........
IINTAKE MANIFOLD....
8-07
C-10
C-05
AGNETO............
I L PUMP...........
E-04
C-11
I-03
C-09
6-05
B-08
PT
PT
PT
bPT
: GASKET E T . . .
J-06
: METER........
J-02
: PANEL SWITCH. J-03
: T I E ROD......
J-OS
Ib
.
PT : WIRING HARNEW
PTIONAL...........
OWER UNIT.........
EMOTE CONTROL BOX.
NSOR L METER.....
ILENCER CASE......
ILENCER...........
OLENOID...........
IkTARTING MOTOR.....
-- .
.. - 'sw I V E L BRACKET..
F-05
THROTTLE BODY......
C-04
THROTTLE LINK......
D-04
T I L T CYLINDER......
F-07
TR ANSHISSION.......
6-08
TR I
l
lCYLINDER......
F-12
rlATER PUMP.........
D-02
~
J-04
J-07
F-08
I-05
E-13
B-14
B-13
E-15
E-02
1
...
I
ENGINE COVER (MODEL:89-94)
FIG.50 ( H-10)
QTY.
FIG.50
REF.NO.
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
23
PART NO.
REMARKS
DESCRIPTION
61661-94501
09383-03001
03542-06163
08322-01067
61431-94503-OED
19131-95502
09209-050 17
09443-06040
0912546067
09160-06055
09140-06020
61642-95500
09385-06003
09301-06005
61481-94504-OED
61482-94510
61485-94530
61544-94500
61486-94600
61487-94602
03242-05123
6 1651-94602
09229-0427
08322-01057
6 1644-94502
09229-04014
6 1670-94600
09250-12012
0324244103
09800-01001
.LEVER, LOWER COVER LATCH
.E RING
SCREW, TILT HANDLE
.WASHER
.HANDLE, TILT UP
.CONNECTOR, LATCH RELEASE ROD
.PIN, LINKAGE
.SPRING
.SCREW (6x16)
.WASHER (7X12X1)
.NUT
.PIN
.PIN
.BUSHING
.LID, OIL TANK FILLER
.HINGE, OIL FILLER LID
SPRING
.PAD
.CAP, ENGINE COVER
.COVER, FRONT EMBLEM INNER
.SCREW
.HOLDER, FRONT HOOD
.RIVET
.WASHER
.BRACKET, COVER LOCATING
.RIVET
.STRIKER ASSY, OIL FILLER LID
.CAP, STRIKER
.SCREW, STRIKER
TOOL SET
1
1
4
2
1
1
1
1
2
2
2
1
2
2
1
1
1
1
1
1
4
1
5
5
1
COLOR :OED (GRAY)
75 DT1 W140 E3
H 10
-.- -
-_-.--_I-_
_
I
CARBURETOR.........
ZLAMP BRACKET......
^LUTCH.............
RANKCASE..........
RANKSHAFT
RIVESHAFT HOUSING.
.........
B-09
F-02
D-05
B-02
B-05
G-03
I
--
-
ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
FUEL PUMP..........
TANK
:UEL
UEL VAPOR SEPARATO
6-02
8-07
C-10
C-05
.......... 1-03
C-09
_I__
LOWER COVER........
LUBRICATION HOSE...
AGNETO............
I L PUMP...........
TANK
EPT : GASKET SET...
b,,
...........
.- -
__I_-
H-02
C-02
E-04
C-11
1-02
J-06
OPT : WIRING HARNEW
OPTIONAL...........
POWER UNIT.........
REMOTE CONTROL BOX.
NSOR & METER.....
ZLENCER CASE......
J-04
J-07
F-08
1-05
E-13
8-14
.
SWIVEL BRACKET.....
THROTTLE BODY......
THROTTLE LINK..,...
T I L T CYLINDER-.....
TRANSMISSION.......
TR I n CYLINDER......
_.I
.I
_
_
I
F-05
C-04
D-04
F-07
6-08
F-12
-
FIGS1 ( H-11)
FIGS1
ENGINE COVER (MODEL95-97)(’)
QTY.
REF.NO.
1
5
I
2
3
4
5
6
7
8
9
10
11
11A
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
PART NO.
DESCRIPTlON
REMARKS
COVER SET, ENGINE
.HOLDER, HOOK
.RIVET
.WASHER
.HANDLE, TILT UP
.LID, OIL TANK FILLER
.HINGE, OIL FILLER LID
.SPRING, OIL FILLER LID
.CAP, ENGINE COVER
.PAD, OIL FILLER LID
€:&:f-WKI
.t-lOCX,FROM
6 1631-94610
.HOOK, REAR
6 1645-94600-OED .LEVER, HOOK
6 1670-94600
.STRIKER, OIL FILLER LID
09118-06095
BOLT
09125-06067
.SCREW
09140-06020
.NUT
0916046082
.WASHER
09164-13005
.WASHER, WAVE
.CAP
09250-120 12
.SCREW
03242-04103
SCREW
03542-06163
08322-01067
.WASHER
STRIPE SET
61440-94660
68111-42031-1RR .MARK, SUZUKI
6 1435-94660
MARK, EMBLEM RR
MARK, EMBLEM RR
61435-94670
MARK, SAFETY WARNING
61581-98610
TOOL ASSY
09800-01001
61420-94810-OED
6 1651-94602
09229-04027
0832241057
6 1431-94503-0ED
61481-945044ED
61482-94510
61485-94500
6 1486-94600
61544-94500
1
2
10
10
1
1
1
1
1
1
1
1
2
1
2
2
2
2
2
1
-MODEL:%
2
4
2
1
2
1
1
DT 15
DT140
1
1
COLOR :OED (GRAY)
1RR (GOLD)
(‘):DT115 MODEL195-97
DT140 MODEL:95,96
76 DTl15/140 E3
1lA
H 11
RBURETOR.........
LAMP BRACKET......
LUTCH.............
RANKCASE..........
RANKSHAFT.
B-09
F-02
D-05
. . . B-02
B-05
NGINE HOLDER......
XHAUST COVER......
UEL INJECTOR......
UEL PUMP..........
UEL TANK..........
UEL VAPOR SEPARATO
G-02
B-07
C-10
C-05
1-03
C-09
LOWER COVER........
LUBRICATION HOSE...
MAGNETO............
OIL PUMP....,......
I L TANK...........
$PT : GASKET SET..
.
H-02
C-02
E-04
C-11
1-02
J-06
b P T : WIRING HARNEW
OPTIONAL...........
POWER UNIT.........
REMOTE CONTROL BOX.
SENSOR & METER.....
SILENCER CASE......
...........
5-04
5-07
F-08
1-05
E-13
B-14
SWIVEL BRACKET.....
THROTTLE BODY......
THROTTLE LINK......
T I L T CYLINDER......
TRANSMISSION.......
TR In CYLINDER......
TER PunP
F-05
C-04
D-04
F-07
6-08
......... F-12
~-02
FIG.52 ( H-12)
ENGINE COVER (DT115Sj
QTY.
FOG.52
REF.NO.
c
PART NO.
1
DFSCRIPTION
6 1420-94843-0ED
61651-94602
09229-04032
08322-01057
6 1431-94503-OED
61481-945M-OED
61482-94510
6 1485-94500
61486-94600
61544-94500
61641-946130
61531-94610
61645-94600-OED
6 1670-94600
09118-06095
021426167
09140-06020
09164-13005
03242-04103
03542-06163
08322-01067
61440-94900
68111-42031-1RR
61463-94900
6 1581-98610
61421-94601-2TN
61422-94640-019
61487-94602
03242-05123
(33242-05123
69711-93E10
09800-01001
2
3
4
5
6
7
8
9
10
51
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
REMARKS
COVER SET, ENGINE (GRAY)
.HOLDER, HOOK
.RIVET
.WASHER
.HANDLE, TILT UP (GRAY)
.LID, OIL TANK FILLER (GRAY)
.HINGE, OIL FILLER LID
SPRING, OIL FILLER LID
.CAP, ENGINE COVER
.PAD, OIL FILLER LID
.HOOK, FRONT
.HOOK, REAR
.LEVER, HOOK (GRAY)
.STRIKER, OIL FILLER LID
.BOLT
SCREW
.NUT
.WASHER, WAVE
.SCREW
SCREW
.WASHER
.DECAL SET, ENGINE COVER
.MARK, SUZUKI (GOLD)
.DECAL. EMGINE COVER REAR
.MAR& ,CkFETY WARNING
.COVER, INTAKE (GOLDIGMY)
.MARK, EMBLEM FR (BLACK)
.COVER, INTAKE INNER
.SCREW, FRONT EMBLEM
.SCREW, INNER COVER
LABEL, CAUTION
TOOL ASSY
1
2
10
10
1
1
1
1
1
1
1
1
2
1
2
2
2
2
2
4
4
1
2
1
1
1
1
1
4
4
1
1
77 DT115!i40 E3
--
LAMP BRACKET......
LUTCH.............
LECTRICAL.........
gNGINE COVER..
F-02
D-05
E-09
..... H-05
_--__
--
_"
_.
- - ~--
ENGINE HOLDER......
EXHAUST COVER..
FUEL INJECTOR......
FUEL PUMP..........
FUEL TANK..........
FUEL VAPOR SEPARATO
GEAR CASE..
IGNITION...........
IINTAKE MANIFOLD..
~
.... 6-02
B-07
C-10
........
..
C-05
1-03
C-09
6-05
E-07
B-08
--_-_ _--
...... H-02
-LOWER COVER..
LUBRICATION HOSE...
AGNETO............
I L PUMP...........
I C TANK...........
PT : GASKET SET...
PT : METER........
P T : PANEL SWITCH.
[OPT : T I E ROD..
.
- 0 .
C-02
E-04
C-11
1-02
J-06
J-02
5-03
J-05
--
--
.
-___
.
SWIVEL BRACKET.....
THROTTLE BODY......
THROTTLE LINK......
T I L T CYLINDER......
TRANSMISSION.......
TRIM CYLINDER......
WATER PUMP.........
I----
PT : WIRING HARNEW
PTIONAL...........
OWER UNIT...,.....
EMOTE CONTROL BOX.
SENSOR & WETER.....
SILENCER CASE......
SILENCER...........
S O LENOID...........
I b T k T I N G MOTOR..
...
J-04
J-Of
F-08
1-05
E-13
B-14
B-13
E-15
- __
E-02
I
-___
^"
H 12
"
F-05
C-04
D-04
F-07
6-08
F-12
D-02
1
I
FIG.52A( H-13)
FIG.52A
ENGINE COVER (DT140EFI)
QTY.
5
PART NO.
61420-948824ED
61651-94602
09229-04032
08322-01057
6 1431-945034ED
6 1481-945044ED
61482-94510
6 1485-94500
614a6-94600
6 1544-94500
61641-94600
61631-94610
61645-94600-OED
6 1670-94600
09118-06095
02142-06167
09140-06020
09164-13005
03242-04103
0354246163
08322-01067
6 143-94910
6 1453-94910
63111-42031-1RR
61463-94910
61421-94601-2TN
6 14Z-!M64O-O19
61487-94602
03242-05123
03242-05123
69711-93E10
61581-98610
61581-98620
09800-01001
REF.NO.
1
2
3
I
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32-1
32-2
33
12
DESCRIPTION
COVER SET, ENGINE (GRAY)
.HOLDER, HOOK
.RIVET
.WASHER
.HANDLE, TILT UP (GRAY)
.LID, OIL TANK FiLLER (GRAY)
.HINGE, OIL FILLER LID
SPRING. OIL FILLER LID
.CAP, ENGINE COVER
.PAD, OIL FILLER LID
.HOOK, FRONT
.HOOK, REAR
.LEVER, HOOK (GRAY)
.STRIKER, OIL FILLER LlG
.BOLT
.SCREW
.NUT
.WASHER, WAVE
SCREW
.SCREW
.WASHER
.DECAL, ENGINE COVER STBD
.DECAL, ENGINE COVER PORT
.MARK, SUZUKl (GOLD)
.DECAL, ENGINE COVER REAR
.COVER, INTAKE (GRAYIGOLD)
.MARK, EMBLEM FRONT (BLACK)
.COVER, INTAKE INNER
SCREW, FRONT EMBLEM
.SCREW, INNER COVER
LABEL, CAUTION
MARK, SAFETY WARNING
LABEL, ENGINE COVER
TOOL ASSY
REM ARKS
1
2
10
10
1
1
1
1
1
1
1
1
2
1
2
2
2
2
2
4
4
1
1
2
1
1
1
1
4
4
1
1
1
M0DEL:Ol
1
9T115GjO E03-052A
ENGlNE C0VER;DT i40EFI)
78 DT115/140 E3
- -
_.
.-
__
._--_.--
--
__.I
__I
...........
CASE......
ELECTRICAL.........
E-09
ENGINE CONTROL UNIT E-14
GE AR
CASE..........
IGNITION...........
6-05
E-07
3PT : METER........
J-02
OPT : PANEL SWITCH. J-03
H 03
--
.......
.........
F I G S ( I-2)
FIGS3
OIL TANK
QTY.
REF.NO.
1
2
3
4
5
6
7
8
9
10-1
10-2
11-1
11-2
11-3
114
2-
i
4
9
h
1
PART NO.
69110-94602
69200-94510
69241-94500
69311-94610
01550-08167
69312-94600
09329-12004
69361-94602
34860-94621
34701-92x50
34700-92E11
36660-94610
36660-94690
36660-95610
36660-92E90
DESCRIPTION
REMARKS
TANK, OIL
CAP ASSY, OIL TANK FILLER
.GASKET
SUPPORT, OIL TANK
BOLT, SUPPORT
CUSHION, UPPER
CUSHION, OIL TANK NO.l
CUSHION, LOWER N0.2
SENSOR, OIL LEVEL
INDICATOR, OIL & WATER WARNING
GAUGE ASSY. MONITORING
WIRING, INDICATOR EXT
WIRING, INDICATOR EXT
WIRING, INDICATOR EXT
WIRING, MONITOR GAUGE EXT
MODEL:93-01
L:6500
L:2000
MODEL:93-01
OPT.MODEL:93-01
c
I
-1
15;
’-@
79 DT115l140 E3
CARBURETOR.........
CLAMP BRACKET......
CLUTCH...,.........
CRANKCASE..........
CRANKSHAFT.........
DRIVESHAFT HOUSING.
LECTRICAL.........
ENGINE CONTROL UNIT
B-09
6-02
F-02
B-07
D-05
B-02
B-05
6-03
E-09
E-14
C-10
C-05
1-03
C-09
6-05
E-07
...........
r
‘LOWER COVER....,...
LUBRICATION HOSE...
AGNETO............
I L PUMP...........
1L TANK...........
PT : GASKET SET...
PT : METER........
PT : PANEL SWITCH.
I2
H-02
C-02
E-04
C-11
1-02
J-06
J-02
J-03
PT : WIRING HARNEW
PTIONAL...........
OWER UNIT...-.....
QEMOTE CONTROL BOX.
SENSOR & METEL‘**..SILENCER CASE......
ILENCER...........
EOLENOID
...........
J-04
J-07
F-08
1-05
E-13
B-14
B-13
E-15
F-05
....
.... D-04
F-07
’sWIVEL BRACKET.....
M ROTTLE BCDY..
M ROTTLE LINK..
T I L T CYLINDER...,..
TR ANSMISSION....,..
TR I M CYLINDER......
JATER PUMP.........
C-04
G O 8
F-12
D-02
FIGS4 ( I- 3)
FUEL TANK
FIG.54
QTYREF.NO.
A
\
PART NO.
DESCRIPTION
REMARKS
1
65800-92823
TANK SET, FUEL (24L)
1
2
3
4
5-1
5-2
6-1
6-2
65510-92wO
65561-92W0
02112-16167
09168-06004
09168-06026
55720-94411
65740-95500
.CAP ASSY, SEPARATE TANK
..GASKET, TANK CAP
.SCREW
.GASKET (6x11.8X1.5)
.GASKET (6.4X11.5X0.8)
.CONNECTOR, FUEL
.CONNECTOR, FUEL
1
1
4
4
4
1
1
7-1
7-2
8
9-1
9-2
10-1
10-2
11
12-1
12-2
13
14
15
16
17
18
19
20
21
22
23-1
09168-12001
09168-12015
65850-92W 1
65855-92WO
65855-92010
65854-92D10
65854-92D20
65853-92W0
65854-92W0
65854-92D30
03222-04083
65864-92W0
65866-92WO
65871-92WO
65700-87016
65750-94404
55770-95504
65781-98500
65720-94411
09161-12004
65720-95511
.GASKET (12.5X20Xl)
.GASKET (12.2x2ixo.a)
.GAUGE ASSY. FUEl
..COVER, GAUGE
..COVER, GAUGE
..GASKET
..GASKET
..LENS
..GASKET, LENS
..GASKET, LENS
..SCREW
..FLOAT
..NUT, PUSH
..GASKET, FUEL
HOSE, FUEL
CONNECTOR. FUEL
.PUMP, SQUEEZE
.CLIP
CONNECTOR, FUEL
WASHER
CONNECTOR, FUEL
1
23-2
24
65721-87D00
09 161-12004
CONNECTOR, FUEL
WASHER
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
4
1
1
1
1
1
6.3 U.S GAU5.2 IMP GAL
NOT FOR U.S. MAR1
MODEL:86-88
MODEL:89-95
DT115:231153DT140:231137MODEL:86-88
MODEL:89-95
-365850-921300
MODEL:86*-88
MODEL:89-95
MODEL:86-88
MODEL:89-95
MODEL:86-88
MODEL:89-95
DT115:231153DT140:231137MODEL:97-01
DT115:231153DT140:231137-MODEL:96
NOT FOR U.S.MARKET
80 DT1151140 E3
..
-
--
-.
CARBURETOR.........
CLAMP BRACKET......
CLUTCH,.-..........
CRANKCASE..........
CRANKSHAFT.........
DRIVESHAFT HOUSING.
ELECTRICAL.........
ENGINE CONTROL U N I T
bNGINE COVER..
.....
B-09
F-02
D-05
B-02
B-05
6-03
E-09
E-14
H-05
-
-
NGINE HOLDER......
XHAUST COVER..
FUEL IMJECTOR......
FUEL PUMP..........
FUEL TANK..........
FUEL VAPOR SEPARATO
GEAR CASE..........
IGNITION...........
IINTAKE MANIFOLD..
-02
.... 6C-10
B-07
C-05
1-03
C-09
6-05
E-07
.. B-08
--- -
I
LOWER COVER........
LUBRICATION HOSE...
MAGNETO............
O I L PUMP...........
I L TANK...........
PT : GASKET SET...
PT : METER........
PT : PANEL SWITCH.
b P T : T I E ROD..
...
H-02
C-02
E-04
C-11
1-02
J-06
J-02
J-03
5-05
13
..
I
"
I
_
-
PT : WIRING HARNEW
PTIONAL...........
OWER UNIT.........
EHOTE CONTROL BOX.
SENSORS METER.....
SILENCER CASE......
SILENCER...........
SO LENOIL..........
IkTARTING MOTOR..
...
J-04
J-07
F-08
1-05
E-13
B-14
B-13
E-15
E-02
SWIVEL BRACKET.....
M ROTTLE BODY......
THROTTLE LINK..
T I L T CYLINDER......
TRANSMISSION.......
TR IM CYLINDER......
dATER PUMP.........
F-05
C-04
...- D-04
F-07
I
6-08
F-12
0-02
F I G S ( I-4)
FUEL TANK
FIG.54
Qm.
REF.NO.
PART NO.
DESCRIPTION
REMARKS
25
65700-87D17
HOSE, FUEL
1
26
65750-95500
SOCKET. FUEL HOSE (IN)
1
27
65750-98505
SOCKET. FUEL HOSE (OUT)
1
28
65770-95540
.PUMP, SQUEEZE
1
29
65781-98500
.CLIP
4
30
31
32
33
34-1
34-2
35
6570047032
65750-95500
1
65781-98500
09407-14403
09407-25402
65700-87021
HOSE, FUEL
SOCKET, FUEL
.PUMP, SQUEEZE
.CLIP
CLAMP, FUEL HOSE
CLAMP
HOSE, FUEL
36
37
38
65770-95504
65781-98500
0!3401-1a409
.PUMP, SQUEEZE
CLIP
CLIP
657?i395504
1
1
3
1
1
1
1
2
2
DTI15:231153DT140:231137DTl15:231153DT140:231137DT115:231153DT140:231137DT140:231137DT115m 153DTl15:231153DT140:231137MODEL193-96
MODELz93-96
ivlODEL:93-96
MODELz93-96
MODEL:95,96
MODEL:97-01
NlFUEL TANK
MODEL:97-01
MODEL:97-01
MODEL197-01
NlFUEL TANK
22
i
1-
81 DT115/14O E3
14
T
RBURETOR.........
LAMP BRACKET......
LUTCH.............
ANKCASE..........
ANKSHAFT.........
RIVESHAFT HOUSING.
LECTRICAL.........
ENGINE CONTROL UNIT
B-09
F-02
D-05
8-02
B-05
6-03
E-09
~-14
ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
FUEL PUMP..........
FUEL TANK..........
FUEL VAPOR SEPARATO
GEAR CASE..........
IGNITION..
.........
G-02
8-07
C-10
C-05
1-03
C-09
6-05
E-07
LOWER COVER........
LUBRICATION HOSE...
MAGNETO............
3 I L PUMP...........
I L TANK...........
PT : GASKET SET...
PT : METER........
~ P :
T PANEL SWITCH.
E
H-02
C-02
E-04
C-11
1-02
J-06
J-02
J-03
b P T : WIRING HARNEW
OPTIONAL...........
POWER UNIT.........
REMOTE CONTROL BOX.
SENSOR & flETER.....
SILENCER CASE......
,SILENCER...........
I~LENOID.
J-04
J-07
F-08
1-05
E-13
B-14
8-13
E-15
SWIVEL BRACKET.....
THROTTLE BODY......
THROTTLE LINK......
T I L T CYLINDER......
TR ANSMISSION.......
TR I f l CYLINDER......
rJATER PUMP.........
I
F-05
C-04
D-04
F-07
6-08
F-12
D-02
I
I
FIGS5 ( I- 5)
REMOTE CONTROL BOX
FIGS
QTY.
REF.NO.
1
1
I
I
15
20
1-1
1-2
2
3
4
5
6
7
8
9
16
I
i A
17
I
PART NO.
10
11
12
13
14
15-1
15-2
1G
17
18
19
20
21
22-1
22-2
23
DESCRIPTIOK
REMARKS
REMOTE CONTROL BOX ASSY
REMOTE CONTROL BOX ASSY
.BUSH
.BUSH
.SCREW
.SPACER
.WASHER
.NUT
.BUSH
.WASHER
.BUSH
.BOLT (8x30)
.ACTUATOR
.SCREW
.SWITCH, NEUTRAL
.LEVER, FREE THROTTLE
.LEVER, FREE THROllLE
.SCREW (5x12)
.BUSH
.PLATE ASSY
.END, CABLE
.KYOB, BRAKE ADJUST
.E RING
.COVER, WIRE
.COVER, WIRE
.SCREW
672OO-87D12-02M
67200-87020-OED
67232-95600
67232-95620
67296-95600
67294-95600
09160-06104
09140-06020
67232-95610
67253-95600
67252-25640
09100-08232
67214-95600
6729694300
37721-94600
67241-95600
67241-95650
09126-05003
67243-95600
67220-95620
67275-95600
67223-95600
67292-94300
67267-95600
67267-95618
67296-95610
1
1
1
1
3
3
3
3
1
1
1
1
1
3
1
1
1
2
1
1
2
1
3
1
1
7
WHITE
SILVER
BLUE
BLACK
32
‘ 67200-87D12-02MBODY:SlLVER,DECAL:BLUE
*
67200-87Dll-OlT BODY:WHITE,DECAL:BLACK
67200-87D12-0EDB0DY:GRAY ,DECAL:BLACK
REFER TO FIG.56(1-7) FOR MODELz93-01
44
82 DT115/140 E3
..
LAMP BRACKET......
LUTCH.............
RANKCASE..........
RANKSHAFT.........
RIVESHAFT HOUSING.
LECTRICAL.........
NGINE CONTROL U N I T
ENGINE COVER..
.....
- .-_
F-02
D-05
B-02
B-05
6-03
E-09
E-14
H-05
- ”
k N G I N E HOLDER......
6-02
EXHAUST COVER......
8-07
FUEL INJECTOR......
C-LO
FUEL PUMP..........
C-05
FUEL TANK..........
1-03
FUEL VAPOR SEPARATO C-09
GEAR CASE..........
6-05
IGNITION...........
E-07
B-08
IXNTAKE MANIFOLD..
~
..
~
- - - - __ - - ._
__
AGNETO............
E-04
I L PUMP...........
C-11
I L TANK...........
1-02
PT : GASKET SET...
J-06
5-02
PT : METER........
PT : PANEL SWITCH. J - 0 3
bPT : T I E ROD..
5-05
....
_ _ -- -----
.~
I
I
-
NSOR & METER.....
IbTARTIN6 MOTOR..
-___
- -.
E-13
...
E-02
”
-
-
-.
-
I
ROTTLE BODY......
ROTTLE LINK......
D-04
TRANSHISSION.......
I
l
lCYLINDER......
6-08
F-12
1
-
’
~
^~_..-.~_
I..‘ .
I
-
C-04
I
1
FlG.55 ( I-6)
REMOTE Cc;NTROL BOX
FIGS5
Qn.
1
%
REFNO.
24-1
24-2
24-3
25
26-1
26-2
26-3
27
28-1
28-2
28-3
284
28-5
28-6
29
30
31
32
33
34
55
36
37
38
39
40
41
42
43
44
45
15
PART NO.
67257-95600
67257-95610
67257-95620
67256-95600
67251-95600
67251-95650
67251-95680
37110-94611
37141-94400
37141-94410
37141-34420
3714 1-94430
3714 1-94440
37141-94450
67297-95600
67273-95600
38500-92x50
36620-92E00
37820-92E00
37823-94400
67255-95600
67261-95600
37860-94610
37869-95590
09139-02003
67263-95600
67245-95600
67258-87D00
67259-87DOO
67140-95600
67282-95610
DESCRIPTION
REMARKS
.CAP. LEVER
CAP, LEVER
.CAP, LEVER
.HOLDER, NEUTRAL LOCK
.LEVER, HANDLE
.LEVER, HANDLE
.LEVER, HANDLE
SWITCH ASSY, IGNITION
..KEY (101)
..KEY (102)
..KEY (io31
..KEY (104)
..KEY (105)
..KEY (106)
.WASHER
.sPP.!x?
.BUZZER
.WIRING HARNESS (L5000)
.SWITCH ASSY, EMERGENCY
..CAP 8 ROPE
.ARM, NEUTRAL LOCK
.GRIP
SWITCH, TRIM
CAP, TRIM SWITCH
.SCREW
.CAP, GRIP
.DRUM, FREE THROTLE
BRACKET, NELiTRALARM
SPRING, NEUTRAL ARM
ATTACHMENT, TWIN REMOCON KIT
DECAL, REMOCON BOX PORT
1
1
1
1
1
1
1
1
1
BLUE
BLACK
RED
WHITE
SILVER
GRAY
+37110-92E00
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
4
1
1
1
1
OPT
OPT,BLACK
83 Dill51140 E3
- __
CARBURETOR.........
CLAMP BRACKET......
CLUTCH.............
RANKCASE..........
RANKSHAFT.........
RIVESHAFT HOUSING.
LECTRICAL.........
NGINE CONTROL UNIT
ENGINE COVER.....,.
I
._
B-09
F-02
D-05
8-02
8-05
6-03
E-09
E-14
H-05
-ll-l_-l_-l---
ENGINE HOLDER......
EXHAUST COVER......
FUEL INJECTOR......
FUEL PUMP..........
FUEL TANK..........
FUEL VAPOR SEPARATO
GEAR CASE..........
IGNITION...........
IINTAKE MANIFOLD....
__
6-02
B-07
C-10
C-05
1-03
C-09
6-05
E-07
B-08
_I_^_
.--b P T : WIRING HARNEW
OPTIONAL...........
POWER UNIT.........
REMOTE CONTROL BOX.
SENSOR & HETER.....
SILENCER CASE......
SILENCER...........
SOLENOID...........
IbTARTIN6 HOTOR.....
__- - ---- _ ---
LOWER COVER........
LUBRICATION HOSE...
HAGNETO............
O I L PUMP...........
O I L TANK...........
OPT : GASKET SET...
OPT : METER........
OPT : PANEL SWITCH.
bPT : T I E ROD......
H-02
C-02
E-04
C-11
1-02
5-06
J-02
J-03
J-05
_-.------_----
J-04
J-07
F-08
1-05
E-13
B-14
8-13
E-15
E-02
SWIVEL BRACKET.....
THROTTLE BODY......
THROTTLE LINK......
T I L T CYLINDER-.....
TRANSMISSION.......
TR In CYLINDER......
WATER PUMP....-....
I
,//
FI
1
.
.
-
- F-05
C-04
-
D-04
F-07
6-08
F-12
D-02
I
..
FIG.56 ( I-7)
REMOTE CONTROL BOX (MODEL93-01)
QTY.
FIG.56
REF.NO.
1
I
1
1
16
20
1.s
I
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28-1
28-2
28-3
28-4
28-5
28-6
PART NO.
DFSCRIPTION
67200-87D30-OED
67232-95600
67232-95620
67296-95600
67294-95600
09160-06104
09140-06020
67232-95610
67253-95600
67252-95600
09 100-08232
67214-95600
67296.94300
37721-94600
67241-95680
09126-05003
67243-95600
67220-95620
67275-95600
67223.95600
67292-94300
67267-95610
67296-95610
67257-95610
67256-95600
67251-95680
37110-92E01
37141-92E00
3714 1-92E10
37141-92E20
37141-92E30
37141-92E40
37141-92E50
REMARKS
REMOTE CONTROL ASSY
.BUSH
.BUSH
SCREW
SPACER
.WASiER
.NUT
.BUSH
.WASHER
.BUSH
.BOLT
.ACTUATOR
.SCREW
.SWITCH, NEUTRAL
.LEVER, FREE THROllLE (GRAY)
.SCREW
.BUSH
.PLATE ASSY
.END, CABLE
.KNOB, BRAKE ADJUST
.E RING
.COVER, WIRE (BLACK)
.SCREW
.CAP, LEVER (BLACK)
.HOLDER, NEUT LOCK
.LEVER, HANDLE (GRAY)
.IGNITION SWITCH
..KEY (11)
..KEY (12)
..KEY (13)
..KEY (14)
..KEY (15)
..KEY (16)
1
1
1
3
3
3
3
1
1
1
1
1
3
1
1
2
1
1
2
1
3
1
7
1
1
1
1
1
1
1
1
1
1
84 DT115/140 E3
......... F-02
B-Q9
PRBURETOR
CLAMP BRACKET......
CLUTCH.............
CRANKCASE..........
CRANKSHAFT.........
DRIVESHAFT HOUSING.
ELECTRICAL.........
ENGINE CONTROL U N I T
D-05
8-02
B-05
6-03
E-09
E-14
-_
~
i
-.--I-
^---.
-
.-l_”
NGINE HOLDER......
XHAUST COVER......
UEL INJECTOR......
UEL PUMP..........
UEL TANK..........
UEL VAPOR SEPARATO
AR CASE..........
IGNITION...........
6-02
8-07
C-10
C-05
1-03
C-09
6-05
E-07
LOWER COVER........
LUBRICATION HOSE.,.
MAGNETO............
O I L PUMP...........
31L TANK...........
OPT : GASKET SET...
OPT : METER........
OPT : PANEL SWITCH.
17
.”
H-02
C-02
E-04
C-11
1-02
J-06
J-02
J-03
b P T : WIRING HARNEW
OPTIONAL...........
POWER UNIT......,..
REMOTE CONTROL BOX.
SENSOR L METER.....
ILENCER CASE......
ILENCER...........
OLENOID...........
J-04
5-07
F-08
1-05
E-13
B-14
8-13
E-15
’SWIVEL BRACKET.....
THROTTLE BODY......
THROTTLE LINK......
T I L T CYLINDER......
TRANSMISSION..
TR IH CYLINDER..
rlATER PUMP.........
F-05
C-04
D-04
F-07
......... 6F-12
-08
D-02
FIG.56 ( I-8)
REMOTE CONTROL BOX (hrlODEL93-01)
QTY.
FIG56
REF-NO.
28-7
28-8
28-9
28-10
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
1
I
I
I
16
20
PART NO.
DFSCRIPTION
37141-92E60
37141-92E70
37141-92E80
37141-92E90
67297-95600
67273-95600
38500-92x50
36620-92E00
37820-92E00
37823-92E00
67255-95600
67261-956CO
37860-93610
37869-95590
09139-02003
67263-95600
67245-95600
67258-87wO
67259-87wO
67140-95600
67282-95610
REMARKS
..KEY (17)
..KEY (18)
..KEY (19)
..KEY (20)
.WASHER
.SPACER
.BUZZER
.WIRING HARNESS
SWITCH ASSY, EMERGENCY
..PLATE
.ARM, NEUTRAL LOCK
.GRIP
SWITCH, TRIM
.CAP, TRIM SWITCH
SCREW (2x6)
.CAP, GRIP
.DRUM, FREE THROTTLE
.BRACKET, NEUTRALARM
SPRING, NEUTRALARM
ATTACHMENT, TWIN REMOCON KIT
DECAL, REMOCON BOX PORT
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
0PT,BLACK
44-
85 DT115/140 E3
PRBURETOR
......... B- O 9
I
-
CLAMP BRACKET......
CLUTCH.............
CRANK CASE
CRANKSHAFT.........
DRIVESHAFT HOUSING.
ELECTRICAL.........
ENGINE CONTROL UNIT
F-02
.......... D-05
BB-05
02
G-03
E-09
E-14
_-I-
--
6
.-
I
--
NGINE HOLDER......
XHAUST COVER......
UEL INJECTOR......
UEL PUMP..........
UEL TANK..........
UEL VAPOR SEPARATO
AR CASE..........
IGNITION...........
- _.
6-02
B-07
C-10
C-05
1-03
C-09
6-05
E-07
......
LOWER COVER..
LUBRICATION HOSE...
MAGNETO............
O I L PUMP...........
O I L TANK...........
3PT : GASKET SET...
OPT : METER........
DPT : PANEL SWITCH.
I-^--
~ _II
---
H-02
C-02
E-04
C-11
1-02
J-06
J-02
J-03
1,
bPT : WIRING HARNEW J-04
PTIONAL...........
J-07
OWER UNIT.........
F-08
REMOTE CONTROL BOX. 1 - 0 5
SENSOR & METER.....
E-13
SILENCER CASE..
B-14
SILENCER...........
8-13
SOLENOID..
E-15
....
.........
18
-
- SWIVEL BRACKET.....
THROTTLE BODY......
THROTTLE LINK......
T I L T CYLINDER......
TRANSMISSION.......
TRIM CYLINDER..
WATER PUMP.,.,.....
.~
F-05
C-04
D-04
F-Of
.... F-12
D-02
6-08
FIGS7 ( J- 2)
OPT :METER
QW.
FlG.57
REF.NO.
1
2
10
I
3
4
5
6-1
6-2
6-3
7
8
ITv
9
10
11
12
13
14
149
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
j2
14
I
22
I
1
27
PART NO.
REMARKS
DESCRLPTION
34200-92E02
09471-12179
34800-92E00
09471-12180
36682-92E00
34100-92E00
34100-92ElO
34100-92E20
TACHOMETER
.BULB
METER ASSY, TRIM
.BULB
WIRE, TRIM GAUGE EXT
SPEEDOMETER
SPEEDOMETER
SPEEDOMETER
09471-12179
34419?-92EO0
09407-14407
36615-96300
34190-95500
34 190-87D00
03112-06303
34300-92E00
34320-92E00
34310-92E00
34360-92E00
09471-121EO
34500-92E00
09471-12180
34600-32E00
BULB
TUBE
BAND
TERMINAL, RESIN
SENDER ASSY, SPEEDOMETER
SENDER, SPEEDOMETER
SCREW
GAUGE ASSY, FUEL
.GAUGE, FUEL
.LEAD, FUEL GAUGE
ADAPTER, FUEL GAUGE
.BULB
METER ASSY, HOUR
.BULB
METER ASSY, VOLTAGE
.BULB
GAUGE ASSY, WATER PRESSURE
.TUBE
.BAND
.UNION
.GROMMET
.BULB
.CUSHION
TERMINAL & SLEEVE SET
09471-1m
o
34650-92E00
34191-92E00
09407-14307
34652-92E00
36658-95600
09471-12180
09320-08028
36990-87DOO
1
1
1
1
1
STD
MAX 80MM
MAX 50MIH
MAX 45KNOTS
NOT FOR U.S. MARKET
2
1
1
?
1
NOT FOR U.S. MARKET
NOT FOR U.S. MARKET
NOT FOR US. MARKET
1
1
1
1
1
1
1
30p51
2
1
1
1
1
1
86 DTll5l140 E3
RBURETOR.........
LAMP BRACKET......
LUTCH..
RANKCASE..........
RANKSHAFT..
RIVESHAFT HOUSING.
LECTRICAL........,
NGINE CONTROL UNIT
B-09
F-02
D-05
B-02
B-05
.. . .
....... 6-03
E-09
E-14
r
12
-
ENGINE HOLDER......
XHAUST COVER..
UEL INJECTOR..
UEL PUMP..........
UEL TANK..
UEL VAPOR SEPARATO
GEAR CASE..
IGNITION...........
INTAKE MANIFOLD..
........ 6-02
E-07
C-10
........ C-05
1-03
C-09
........ 6-05
.. E-07
B-08
...... H-02
C-02
LOWER COVER..
UBRICATION HOSE...
AGNETO............
I L PUMP...........
I L TANK...........
PT : GASKET SET...
PT : METER........
OPT : PANEL SWITCH.
@PT : T I E ROD......
E-04
c-11
1-02
J-06
J-02
5-03
5-05
1
PT : WIRING HARNEW
PTIONAL...........
OWER UNIT.........
EMOTE CONTROL BOX.
ENSOR & flETER.....
SILENCER CASE......
SILENCER...........
SOLENOID.....
.
.
.
e
6TARTING flOTOR.....
J-04
J-07
F-08
1-05
E-13
B-14
B-13
E-15
E-02
SWIVEL BRACKET.....
THROTTLE BODY......
THROTTLE LINK......
T I L T CYLINDER......
TRANSHISSION.......
TR I N CYLINDER......
WATER PUMP.........
F-05
C-04
D-04
F-07
6-08
F-12
D-02
a
FIG.59 ( J- 4)
OPT : WIRING HARNESS
QTY.
REF.NO.
F16.59
I
2
3
4-1
4-2
5
6
7
a
PART ti0.
34109-94500
36640-95500
3661596300
36620-87D20
36620-95302
36631-94300
36620-92E00
36820-95560
37862-95201
DESCRIPTION
REMARKS
LEAD, METER EXTENSION
WIRING HARNESS, CONTROL
.TERMINAL, RESIN
WIRE ASSY, REMOCON EXT
WIRE ASSY, REMOCON EXT
.CAP
WIRE ASSY, REMOCON EXT
LEAD, NEUTRAL SWITCH
LEAD. TRIM SWITCH EXT
1
1
4
1
1
1
1
1
L:5000
L:5000
L:2W
L:5000
L:700
1
88 DT115/140 E3
.
CARBURETOR........,
CLAMP BRACKET......
CLUTCH.............
CRANKCASE..
CRANKSHAFT.........
TlRIVESHAFT HOUSING.
ELECTRICAL.........
ENGINE CONTROL U N I T
&NGINE COVER.......
........
8-09
F-02
D-05
B-02
B-05
6-03
E-09
E-14
~-05
__
-
_I__
-
-
-
-^"---I
.I__.
OWER COVER........
UBRICATION HOSE...
AGNETO............
I L PUMP
I L TANK...........
PT : GASKET SET...
PT : METER........
P l : PANEL SWITCH.
P i : T I E ROD......
...........
H-02
C-02
E-04
C-11
1-02
5-06
J-02
J-03
J-05
.
--_--
- QPT : WIRING HARNEW J - 0 4
OPTIONAL...........
J-07
POWER UNIT.........
F-08
FEHOTE CONTROL BOX. 1 - 0 5
SENSOR L flETER.....
E-13
SILENCER CASE......
B-14
SILENCER...........
B-13
SOLENOID...........
E-15
STARTING MOTOR.....
E-02
-- SWIVEL BRACKET.....
M ROTTLE BODY..
ROTTLE LINK......
E L T CYLINDER
TR ANSMISSION.......
TR In CYLINDER......
WATER PUMP.....,...
J4
__ -
-05
.... FD-04
C-04
......
F-07
G-08
F-12
D-02
FIG.60 ( J- 5)
FlG.60
OPT : DRAG LINK
QW.
REF.NO.
PART NO.
1
67701-94502
2
67721-94510
3
6772599E00
4
67726-BE00
67728,99E00
5
6
43764-95500
7
67701-94511
8
67721-94510
67726-99EOO
9
Q
3
-13
-
6 12-@
* . a 9
10
6772am10
i2
437634-95500
13
09407-14403
14-1 67701-94530
14-2 67701-94900
15
67721-94520
16
67726-99E00
17
6772a99~00
18
67725-9520
19
43764-95500
DESCRIPTION
RElMARKs
1
1
1
1
DRAG LINK ASSY
.SPACER (H:13)
.BOLT (L:45)
.NUT
.WASHER
.NUT
DRAG LINK ASSY
SPACER (H:7)
.NUT
.WASHER
Kiii
CLAMP
DRAG LINK ASSY
DRAG LINK ASSY
SPACER
.NUT
.WASHER
BOLT, DRAG LINK
NUT, D W G LINK
-6701-94530
3
1
1
1
2
3
1
1
1
1
1
1
4
1
1
STD, 467701-94530
STD
STD
STD
STD, MODEL: 93- 95
STD, MODEL: 96-01
STD, MODEL: 93-01
STD, MODEL: 93-01
STD, MODEL: 93-01
STD. MODEL: 93-01
STD. MODEL: 93- 01
J5
---.-
CARBURETOR.........
CLAHP BRACKET......
CLUTCH....,........
CRANKCASE..
CRANKSHAFT.........
DRIVESHAFT HOUSING.
LECTRICAL.........
ENGINE CONTROL UNIT
........
B-09
F-02
D-05
B-02
B-05
6-03
E-09
E-14
AR CASE..........
6-05
E-07
OWER COVERUBRICATION HOSE...
AGNETO............
P I L PUMP..
I L TANK...........
PT : GASKET SET...
PT : M E T E R . . . . . . . .
b P T : PANEL SWITCH.
E
.........
C-02
E-04
C-11
1-02
5-06
J-02
J-03
ROTTLE LINK..
I_-
--
-
.... D-04
ANSHISSION.......
6-08
-
-
FIG.61 ( J-6)
OPT :GASKET SET
FIG.61
/IEW A
QTY.
3
REF.NO.
2
I
1
1
1
1
1
4
4
4
4
2
4
4
17
18
25142-94520
.GASKET, SHIFT GUIDE
1
19
20
21
51211-94530
52172-94541
52194-94510
.GASKET, ENGINE HOLDER
.GASKET, EXHAUST HOUSING
.GASKET, WATER OUTLET TUBE
1
1
1E
VIEW
I
VIEW
E
F
VIEW D
18
L
L
I
I
1
1
RIVEWAFT HOUSING. 6-03
LECTRICAL.........
E-09
FUEL VAPOR SEPARATO C - 0 9
GEAR CASE..........
6-05
3PT : GASKET SET...
OPT : HETER........
90 DT1151140 E3
J-06
J-02
REMARKS
GASKET SET
.GASKET, CYLINDER HEAD
.GASKET, CYLINDER HEAD COVER
.GASKET, THERMOSTAT COVER
.GASKET, WATER JACKET
.GASKET, CARBURETOR
.GASKET, CARBURETOR
.GASKET, INLET CASE
.GASKET, REED VALVE
.GASKET, EXHAUST COVER
.GASKET, SILENCER
.GASKET, SILENCER
.GASKET, SILENCER COVER
.GASKET, OIL PUMP
.GASKET, RING GEAR CASE
.GASKET, WATER TUBE
.GASKET, PUMP CASE PANEL
.GASKET, SHIFT GUIDE
7
8
9
i0
11
12
13
14
1:
VIEW C
DESCmION
11410-94812
11141-94620
11162-94630
17685-94610
11232-94610
13125-93010
13125-95210
13121-94510
13156-94511
14151-94510
13855-53310
13855-95210
13853-94510
16731-95520
11523-94610
17567-94510
17472-94510
25142-94560
.1
*2
a
PART NO.
...........
CASE......
.........
DT115
DT140
1
1
1
1
1
1
1
DT115:-709842
DT140:-769964
D i t 13709843DT140:709965-
FIG.62 ( J- 7)
OPTIONAL
QW.
PART NO.
DESCRIPTION
1-1
1-2
2
3
4
5
6-1
6-2
7-1
99104-33 140
99000-31120
93691-80030
99000-32040
99000-25 160
99000-25010
99000-32050
99000-32020
99011-94529-03
LIQUID GASKET
SILICONE SEAL
SILICONE SEALANT
CEMENT, THREAD LOCK
GREASE, WATER RESISTANT
SUPER GREASE A
THREAD LOCK CEMENT
THREAD LOCK CEMENT, SUPER
MANUAL, OWNERS
1
1
1
1
1
1
1
1
1
7-2
7-3
7-4
7-5
7-6
7-7
MANUAL, OWNERS
MANUAL, OWNERS
MANUAL, OWNERS
MANUAL, OWNERS
MANUAL, OWNERS
MANUAL, OWNERS
MANUAL, OWNERS
MANUAL, OWNERS
MANUAL, OWNERS
MANUAL, OWNERS
MANUAL, OWNERS
MANUAL, OWNERS
1
78
7-9
7-10
7-11
7-12
7-13
99011-94530-03A
99011-94531-03A
99011-94532-03A
99011-94533-03A
99011-94534-03A
99011-94535-03A
99011-94537-03A
9901 1-94539-03A
99011-94900-03A
99011-94902-03A
99011-94910-03A
9901i-94911-03A
7-14
W11-94913-03A
MANUAL, OWNERS
1
7-15
99011-94914-03A
MANUAL, OWNERS
1
7-16
99011-94915-03A
MANUAL, OWNERS
1
REFSO.
FIG.62
4
4
REMARKS
1
1
1
1
1
1
1
1
1
1
1
FOR CRANKCASE
50G, FOR GEAR CASE
100G, FOR GEAR CASE
2006
2506
450G. FOR CRANK OIL SEAL
50G (1342)
50G (13338)
MODEL:89
NOT SHOWN
MODEL:90
MODEL:91
MODEL:92
MODEL93
MODEL:94
MODEL:95
MODEL:96
DTI15 MODEL97
DT115S
DT115S MODEL:97
DT140EFI
DT115S1140EFI
MODEL:98
D i i 15SiiJOEFI
MODEL99
DT115S/140EFI
M0DEL:OO
DT115S1140EFI
M0DEL:Ol
3
91 DT115/140 E3
J7
RBURETOR.........
LAMP BRACKET......
EUTCH
RANKCASE.....
RANKSHAFT.........
RIVESHAFT HOUSING.
B-09
F-02
.............
..... D-05
B-02
B-05
6-03
6-02
B-07
C-10
UEL PUMP....
C-05
UEL TANK..........
1-03
UEL VAPOR SEPARATO C-09
E
......
ILOWER COVER........
LUBRICATIOH HOSE...
AGNETO............
P I L PUHP...........
C-11
I L TANK...........
1-02
EPT : GASKET SET...
J-06
: METER........
J-02
: PANEL SWITCH. J-03
In
PT : WIRING HARNEW
PTIONAL...........
OWER UNIT.........
CONTROL BOX.
NSOR & METER.....
CASE......
ILENCER...........
OLENOID...........
It
9-04
SWIVEL BRACKET.....
J-07
ROTTLE BODY......
THROTTLE LINK......
F-08
1-05
E-13
B-14
B-13
E-15
CYLINDER......
ANSHISSION.......
I M CYLINDER......
PUHP.........
F-05
C-04
D-04
F-07
6-08
F-12
D-02
I
I