Download Suzuki DT40c 1986-1998 - Dans Southside Marine

Parts Book
DT40c 86-98
PREFACE
3.
INNER PARTS OF ASSEMBLY
Partnamewithadot(.)infrontasshcwninthedescriptioncolunvlindicates
the component of the assembly also available
individually.
When it becomes necessary to replace parts on SUZUKI OUTBOARDMOTORS,always
use SUZUKI GENUINE PARTS which have passed a strict
inspection
which guarantees
quality
and performance.
This parts catalogue covers the list of all service parts for SUZUKI DT4OC
'86-'98
MODEL.
4.
MODIFICATION NOTICE
A parts bulletin
wiil be sent to you on all occasions when changesin
parts
occur,including
interchangeable
modifications
between new parts and old ones.
5.
INSTRUCTIONS FOR 3UOTING THE CATALOGUE
1.
2.
DIMENSIONS
Dimensions of the partsinthis
catalogue
ABBREVIATIONS
Abbreviations
used in this catalogue
AR
: As required
ASSY
: Assembly
E.No.
: Engine number
F.No.
: Frame number
: Diameter of material
d
ID
: Inside diameter
00
: Outside diameter
L
: Length
LH(PORT) : Left hand side
RH(STBD) : Right hand side
-123456
: Up to F.No.04003-123456
123456: From F.No.O4003-123456
areindicatedin
NOTE
5-1.
There are some different
parts from those of production
models among
spare parts for the administrative
reasons and common use ofthemwith
other models.
unit millimeters.
are as follows:
: Number of teeth
!iT
: Optional
OS
: Over size
: Standard
STD
T
: Thickness
us
: Under size
: Width
: With
:/
S,L,UL,LL:
Transom type
sus
: Stainless
steel
: Power trim and tilt
PTT
6.
5-2.
In respect of rubber hoses and vinyl tubes, please be sure to use them
by cutting off accordingtothelength
mentioned on parts catalogue or
what is actually
required
on the vehicle.
5-3.
Notethatthedrawingsonthe
illustration
pagearefor
ready reference
of spare parts number, not to be used as an assembly manual.
When assembling,
use "SUZUKI SERVICE MANUAL".
ENGINE NUMBER
DT40C '86
DTIOC '87
DT40C '88
DTIOC '89
DT40C '90
DT40C '91
DT4OC '92
DT4OC '93
DTIOC '94
DT40C '95
DT4OC '96
DT40C '97
DT40C '98
12 x 34 x 5.6.*..*.
Figures in the description
column
show the dimensions of parts.
l-r-iID
OD T(or W,L)
-1234556781
(Parts No.) : indicates
that the parts number was
changed to 12345-56781 and the new parts are interchangeable
with
the former ones but the former ones are not interchangeable
with
new ones.
MODEL :
MODEL :
MODEL :
MODEL :
MODEL :
MODEL :
MODEL :
MODEL :
MODEL :
MODEL :
MODEL :
MODEL :
MODEL :
04003-60851304003-71400104003-82001604003-92392504003-0110G1-04003-13100104003-23100104003-351001-04003-46100104003-58100104003-65100104003-751001~
04003-861001-
that the former and new
-345-56781
(Parts No.) : indicates
parts are interchangeable
with each other and both are usable.
_ 1 _
DTdOCE3
0
1997 Americen Suzuki Motor Corporation
-2-
DT40C E3
Al
/
RBURETOR.........
BRACKET......
UTCH.............
B-05
E-02
C-06
B-03
LINDER...........
B-02
SHAFT HOUSINS F-09
ELEJTRICAL..
. . . . . . . PO’
NE COVER.......
S-06
U-ST TUBE.......
F-08
__l..l .._. --_,..... ..---.^
FUEL PUMP..........
ki
TA-A;..........
A
.-........
B-07
H-04
F-11
D-04
,__SNETD. . . . . . . . . . . . D-03
PIL PUMP...........
B-09
D IL SEAL HOUSING...
B-06
,-
DIL TANK...........
FTIONAL : ELECTRIC
PTIONAL : SASXET S
bm/e
: METER...
: REWO-CON
PTIONAL : TILLER R
, PTIONAL..
. . . .: .:. .
E
OWER TRIM X TILT M
ONER TRW L TILT..
_
._
H-08
I-02
I-11
I-03
I-10
I-O?
I-12
F-07
F-06
R UNIT.........
r EMIL
STARTER.....
IVEL
F-03
C-02
WATER PUW.........
B-11
MOTOR.....
D-02
BRACKET...,.
E-05
CONTROL. . . C-05
TILT CYLINDER L SUP F-02
tK4ANSMISSION.......
F-13
i ..I .-.._-.-” .-.-1..-.
I
.
..
(
B- 21 CYLINDER
PARTND.
DESCRI~IDN
FIG.1
F1C.I
m
6
6
REF.ND.
1
EENARKS
1
2
11161-9bbOD-DED CDVER, CYLINDERHEAD (GRAY)
11162-96410
GASKET, CYLINDERHEAD COVER
1
lllll-9b4Ol-OED
11141-94640
HEAD, CYLINDER (GRAY)
1
i5
3
4
GASKET, CYLINDERHEAD
1
15
5
01560-08757
BOLT
15
6
09103-06182
BOLT (6X28)
7
11291-94402
HOOK, ENGINE
8.
9-l
0155048357
BOLT
11301-9bbb6-OED CYLINDERASSY (GRAY)
1
-WlODEL:94
9-2
11301-96452-OED CYLINDERASSY (GRAY)
.VALVE, CHECK
16710-94420
1
HODEL:95-98
2
-K)OEL:94
6
14
14
76
‘{
13
3
1
1
10
11
04211-09109
.KNOCKPIN
2
8
12
01550-10557
.8OLT
13
lb
01560-10657
.8DLT
2
0155046~07
.8OLT
2
15
09103-06183
17685-94410
BOLT (6X38)
3
1
16
17
GASKET, THERWSTATCOVER
17681-9bbOl-OED
COVER, THERMSTAT (GRAY)
1
09205-06011
PIN
1
19
17670-94402
THEMSTAT (60-C)
1
20
21
11281-96400
PROTECTION,ANODE
2
09126-06005
09351-25703-600
SCREb'(6X30)
HOSE
2
22
1
L:600-60
K)DEL:88-94
23
09351-25703-600
HOSE
1
24
09401-06405
CLIP
b
L:60&75
HDDEL:BB-94
HODEL:88-94
18
DTdCC E3
B2
IL
LECTRICAL .........
N6INE COVER .......
mAlIST
TUBE .......
I_~.--.._---.l_l..-
D-06
6-04
F-D8
nA6NETo ............
PUNP ...........
SEAL HOUSING ...
........
bn
bx
b
TANK ...........
W-08
D-03
I-12
PTIONAL ...........
B-09
OWER TRIR C TILT N F-07
B-06
OWER TRIM L TILT .. F-06
.... -- ..............................
POWER UNIT .........
F-03
H-02
TILLER HAWDLE ......
TILT CYLINDER C SUP F-02
F-13
TRAWSMISSION .......
FIG.2
(
E- 3)
CRAKKSHAFT
a7f
FIG.2
uEP.No.
DESCRIPTION
1-l
12110-94400
PISTON
2
l-2
121CC-94400-025
PISTON SET (OS:O.25)
2
OPT
l-3
12100-94600-050
PISTON SET (OS:O.50)
2
OPT
12140-94400
12140-944ooO25
RING SET, PISTON
2
2-1
2-2
2-3
i3
PNU ND.
UJQO.25)
2
OPT
12140-94400-050
RING SET. PISTON @S:O.50)
2
OPT
2
4
RING SET, WfON
3
12151-94400
PIN, PISTON
4
09381-20003
SNAPRING
5
09263-20072
BEARING
2
6
09169-20004
WASHER
4
7-l
12200-94487
CRANKSHAFT
ASSY
1
-12200-9~90
7-2
i 2200-94490
CRANKSHAFT
ASSY
1
HDDEL:95-98
8
12161-94400
.CCNNECTINGRCD
2
2
4
3
09263-27005
.BEARING, CRANKPIN
10
11
09160-27008
12211-94410
.WASHER
12
12221-94412
.CRANKSHAFT,UPPER
2
1
13
lb
12232-94412
.WdEEL, CRANKSHAFT,UNDER
1
09289-45001
.OIL SEAL
1
15
12231-94413
.WHEEL. CRANKSHAFT,UPPER
1
.PIN. CRANK
-HODEL:SO
16-1
16321-95301
.GEAR, OIL PUHPDRIVE
1
16-2
16321-95310
.GEAR, OIL PUMPDRIVE
1
MDDEL:95-98
17-?
09421-08001
.KEY
17-2
03421-08OD2
.KEY
1
1
MODEL:95--91
18
09181-30212
.WASHER
1
19
12240-94432
.CRANKSHAFT,UNDER
1
09269-30012
.BEARING. MIDDLE
21
09262-35052
.BEARING, UNDER
1
1
22
.BEARING, UPPER
1
23
09262-35053
09181-30167
.WASHER
1
26
08331-31306
.CIRCLIP
1
25
08211-30385
.THRUSTWASHER
26
09283-30062
OIL SEAL
2
1
27
09283-35043
OIL SEAL
1
26
09390-72008
C RING
1
20
MODEL:95-98
DTIOC E3
B3
2
RBIJRETIJR .........
ARP BRACKET ......
UTCH .............
AI(KSNAFT.........
LINDER...........
IVE SHAFT HOUSJNS
LECTRICAL.........
tI-..N6fRE -- COVER.......
~EXHAUST TUSE.......
,___--.-
E
.-
B-95
E-02
C-06
B-03
B-02
F-09
D-06
S-04
F-06
.-
B-07
FUEL PUMP ..........
H-06
TANK ..........
F-11
AR CASE ..........
IIGNITION...........
D-04
INLET CASE.........
B-06
6-02
b ONER COVER.....,..
6NETD...
. . . . . . . . . D-03
PIJMP...........
B-09
IJIL SEAL HOUSING...
B-06
II,
).
b1L TANK...........
bPTIONdL
: ELECTRIC
PPTIONAL
: WET
S
PTIONhL : METER.. .
PTIUNAL : REHD-CON
PTIONAL : TILLER N
PTIONAL...........
!JW&R TRIM L TILT M
P OWER TRIR t TILT..
_. .
H-08
I-02
I-11
I-03
I-10
1-07'
I-12
F-07
F-06
_.,
POWER UNIT .........
kECf#IL STI\RTER .....
&MOTE CONTROL .....
~BT~RTIN~ MOTOR.....
IVEL BRACKET.....
CONTROL.. .
F-03
C-02
H-10
D-02
E-OS
C-OS
tl'RANSW3SION.......
.-._ I
“..~
F-13
TEN PUMP .........
I
B-11
1
,
FIG.3
(
S- 4)
INLET CASE
FIG.3
ON
REP.No.
1
2
1
16
BOLT (6x30)
13111-SddDO-DED INLET CASE (GRAY)
3
13125-95210
GASKET,CARBURETOR
1
4
01411-08207
STUD BOLT
2
5
13150-94402
VALVEASSY, REED
1
6
7
13153-94400
13152-94401
-VALVE, REED
4
8
02112-33063
.SCREW
S-l
09126-06008
SCREW(6X16)
s-2
02122-06163
SCREW
1
10
11
08316-10087
l4151-94611
NUT
2
GASKET,EXHAUSTCOVER
2
12
14131-944oc
PLATE, EXHAUST
1
13
14
lblbl-94400-OED
COVER, EXHAUST(GRAY)
1
01550-06307
BOLT
15
13811-94420
CASE, SILENCER
16
17
13812-94410
COVER, SILENCER
13855-95210
GASKET, SILENCER
19
09160-06066
WASHER(6.5X20X1.6)
SPACER
.STOPPER, REEDVALVE
4
12
1
k!ODEL:94-98
16
19
09180-06254
20
09125-06089
SCREW
21
03222-05203
SCREW
22
09280-63001
0 RING
23
092bE-04005
PLUG
611483-
i
3
B-05
fJJ:,W$.....-.....
H-08
POWER idIT.........
: ELECTRIC I-02
@ECOIL STARTER.....
I SASKET S I-11
REMOTE CUNTROL.....
: t4ErrR...
I-03
~STARTIN~ MOTOR.....
PTIONAL : RENU-CON I-10
WIVEL
BRACKET.....
TN RO’tYLE CONTROL...
PTIONAL I TILLER
H I-07
T ILLER HANDLE......
PTIONAL...........
I-12
T ILT CVLINDER L SUP
PBWER TRIM 2 TILT n ~-07
P OWER TRIM 0 TILT..
TR ANSMISSIW.......
F-06
-.
~ -_ ,... “_. __. -.__ “____.____I -__---___.
“;;;f’;;~
e:oz
F-09
PO6
6-04
F-08
!?%k::::::::::
L SEAL NOUSINI...
B4
._
,.
CYLINDER...........
PIRIVE SHAFT HOUSINS
LECTRICAL.........
NSINE COVER.......
kzxHAusT TUBE.......
---
01550-06307
DESCRIPTION
DT4OC E3
22
RBURETOR.........
PAR2 NO.
D-03
B-09
E-06
-- --.I
F-03
C-02
~-10
~02
E-05
C-05
H-02
F-02
F-13
WATER PUMF’.........
.
B-11
__
_ . -.
.
.
_- _ .
FIG.4
(
B- 5)
CARBURETOR
F116.4
o'n
IEF.NO.
l-l
3
hi
@L
--@?
27
DESCRIPTION
132W-944FO
CARBURETOR
ASSY
1
l-2
13200-944H0
CARBURETOR
ASSY
1
2-l
09492-77001
-JET, PILOT (77.5)
1
2-2
09492-72004
.JET, PILOT (72.5)
1
3-l
13271-93311
-SPRING, AIR SCREW
1
3-2
4-l
13268-96111
.SPRING
1
13269-95210
.SCREW,PILOT AIR
1
4-Z
13269-98100
.ADJUSTER
1
5-1
13236-94400
.MAIN NOZZLE
1
5-2
13236-94410
.MAIN NOZZLE
1
6
13235-94400
1
7
13250-93012
.NDZZLE
.FLOAT
a
13251-95220
.GASKET, FLOAT CHAMGER
1
9
13254-93010
.PIN, FLOAT
1
10-l
13370-28110
.VALVE ASSY, NEEDLE
1
10-2
11
13370-97E20
.VALVE ASSY. NEEDLE
1
13613-94300
.BDLT
12
13606-93310
.WASHER
1
1
13
13607-93310
.NUT
1
14
13464-96350
.PIN
2
1
d
-1
PAKr NO.
b#DEL:98
HODEL:98
MDDEL:98
H3DEL:98
bQDEL:98
1
15
13580-94400
.LEVER ASSY
16
02112-05167
.SCREW
4
17
08321-01057
.LClCKWASHER
4
16-l
09491-38007
.JET, MAIN (190)
1
la-2
09491-35011
.JET, MAIN (177.5)
1
19
13426-95211
.SPRING, PLATE
1
20
13245-94400
.FLOAT CHMGER
1
2i
13392-58600
.GASKET, VALVE SEAT
1
22
13534-94430
.SCREW
1
23
13268-96110
.SPRING
1
24
13432-33110
.WASHER
!
25
09493-22005
-JET, AIR
1
26
13631-93501
KNOB, STARTER
1
27
09305-04005
BUSH
1
28
09140-04007
NUT
1
29
13910-944DD
REPAIR KIT, CARBURETOR
1
MlDEL:93-98
H)DEL:98
&DEL:98
OPT.NOTSH%'N
DTIOC E3
4
~RBuREToR.........
CLAMP BRACKET......
CLUTCH............,
CRAHKSHAFT.........
CVLINIIER...........
IVE SHAFT HOUSING
ECTRICAL.........
SINE COVER.......
-a.*.MIIC
.h”aYJI
IUIK.......
--4
,--- __----. -
B-OS
UEL PUMP..........
B-07
E-02
UEL TANK..........
H-04
C-06
AR CASE..........
F-11
B-03
IGNITION . . . . . . . . . . . D-04
B-02
INLET CASE.........
B-06
F-09
OUER COVER........
G-02
D-06
t WETO............
O-03
G-04
FIL_. --_.
PINIP...........
-I--“a
__
._-..-_..-B-09-_
WIL scat. ROUSIWB...
8-06
.---.-, ^_---- .---.-..-.. .,.^. -.._l
IL TANK...........
PTIONAL : ELECTRIC
PTIONAL : GASKET S
PTIONAL : METER...
E PTIONAL : REHO-CON
PTIONAL x TILLER
H
PTIONAL...........
OWER
TRIM
L
TILT
M
-..---..
- --.p WER TRIH a TILT..
H-08
I-02
I-11
I-03
I-10
I-O?
I-12
F-O?
- -.
F-06
WER UNIT.........
c COIL STARTER.....
REMOTE CONTROL...,.
ARTING MOTOR.....
IVEL BRACKET.....
ROllLE CONTROL...
F-03
C-02
H-15
DO2
E-05
C-05
0 SUP F-02
iTRAWSHISSION.......
F-13
...-_-.ll
~_.-.-........ ,..
kdATER PUMP.........
I
B-11
.^,
_ .,.
I
FIG.5
(
9- 6)
OIL SEAL HOVSING
Q-N
REF.No.
PART No.
DESCRIPTION
REHAEKS
1
11411-94400
HOUSING, UPPEROIL SEAL
1
2
11413-94411
GASKET, UPPEROIL SEAL
1
SCREW
5
3-1
09126-06008
3-2
4
02122-06167
SCREW
31911-94402-OED BRACKET, STARTINGWOR
5
1
5
C1580-08257
4
BOLT
MlDEL:94-98
-1
COLOR: OED (GRAY)
2
DTlOC E3
5
RBURETUR .........
B-05
c --
E UEL
..-. PUMP
-_ ..- ..........
B-07-_
bIL
1----- TANK ...........
B6
H-08
~WER
UNIT .........
F-D3
w ATER PUMP .........
B-11
/
FIG.6
f-s
r
REF.No.
.
18
18
’1
-223
’ ks
P
1
!
/
B- 7)
PARTNO.
15100-94303
FUEL PM
DESCRIPTION
PUMPASSY, FUEL
15170-94313
.DIAJ'HRA~ SET
1
3
15183-94301
.SCREW
2
4
15186-94300
.NUT
2
5
15851-94300
.SCREW
3
2
6
01500-06403
BOLT
7
08321-01067
LOCKWASHER
2
7A
01570-06407
BOLT
2
08322-01067
WASHER
2
15321-99710
GASKET, FUEL PUMP
1
09352-50903-600
HOSE(PUMPTO CARBUR)
1
?:60&110
09352-50903-600
HOSE(FILTER TO PlJ!P)
1
12
13-l
15410-93411
15430-93410
FILTER, FUEL
.STRAINER SET
1
L:6OO-e135
L:60&135
-.15410-94400
1
FOR 15410-93410
13-2
14
15430-93411
*STRAINERSET
1
FOR 15410-93411
15413-93400
.CUP
1
17
08322-01087
WASHER
1
18
08310-00087
NUT
1
19
09352-50903-600
20
HOSE(CONNECTOR
TO FILTER)
CLAMP
1
21
09404-06432
15331-94300
09401-08410
CLIP, FUEL HOSE
2
4
MODEL:86-90
22
23
09401-08411
CLIP, FUEL HOSE
6
MJDEL:91-94
CLIP, FUEL HOSE
FORMDDEL:95-98
DTdOCE3
6
..........
..........
..........
GE.........
VER........
....... ....
COIL STARTER.....
NOTE CONTROL.....
ARTINL ROTOR.....
IVEL BRACKET.....
t TILLER
MODEL:94
10
11
REFERTO FIG.6A(B-8)
............
AFT.........
EEHNtKS
1
2
9
-12
(
H
C-02
H-IO
D-02
E-OS
1
L:600+370
MODEL:86-90
FIG.6
FIG.GA (
A
E- 8)
FUEL PlpIp @lDEL:95-98)
OT
EEFJO.
1
16-@
174
PNL!! NO.
DESCRIPTION
15100-94311
PUMP, FUEL
2
15170-94320
.DIAPHRAGMSET
28
15183-94301
.SCREW
2c
15186-94300
.NUT
20
3
15851-94300
15321-99710
GASKET, FUEL PUMF
4
15410-93411
FILTER ASSY, FUEL
5
15413-93400
.CUP
~15410-94400
-HODEL:96
-MODEL:96
6
15430-93411
.STRAINER SET
-MODEL:96
6A
..O RING
-MDDEL:96
7
15415-93400
09352-50903-600
L:600+40
8
09352-50903-600
HOSE, FUEL (3 WAYTO PUMP)
HOSE, FUEL (FILTER TO 3 WAY)
9
09367-06005
3 WAY
09401-08411
CLIP
.SCREW
L:600-180
10
11
09352-50903-600
HOSE, FUEL (PUMP TO CARE)
L:600-.11D
12
09352-50903-600
L:600+400
13
09401-08411
HOSE, FUEL (CCNN TO FILTER)
CLIP
14
09404-06432
CLAMP
15
01570-06407
6ClLT
16
17
08310-00087
08322-01067
NUT
WASHER
18
15410-94400
FILTER ASSY, FUEL
MODEL:97,98
19
35430-87DlO
.STRAINER SET
tQDEL:97,98
-KIDEL:96
-MODEL:96
20
15413-87010
.CUP
KIDEL:97,98
21
08316-1008i
NUT
MODEL:97,98
DTlOC E3
7
RBURETOR.........
UEL PUMP ..........
UEL TANK ..........
AR CASE ..........
IONITION ...........
INLET CASE .........
LOWER COVER ........
GET0 ............
..~_ ....
c--.IL PIMP
-- ... ...........
‘06
loIL SEAL HDUSINS... _
--.*-.I_. .“. _. .,
B-05
B-07
~-04
F-11
: CASKET S
D-04
: RETER...
B-04
: REWO-CDN
S-02
PTIDNAL I TILLER H
D-03
PTIONAL...........
B-09
DWER TRIN 0 TILT H
B-06
PDWER
,I,-.l--Ic..--.“.TRIM 8 TILT..
B8
I-11
I-03
I-10
I-07
I-12
F-07
F-06
F-03
c-02
H-10
D-02
E-05
c-05
H-02
ILT CYLINDER 0 SUP F-02
,TRANS,,ISSIuN.......
F-I6
.I __._..,,I .__, ..,
F
OWER UNIT.........
ECDIL STARTER.....
REWDTE CONTROL.....
ISTARTINS MOTOR.....
IVEL BRACKET.....
ROTTLE CONTROL...
ALTER PUMP...
i
.” ,
,.
s....,
B-11
FIG.7
FIG.7
(
B- 9)
OIL PUMP
WY
REPJO.
/y&g-”
1
16100-94410
PlJ4P ASSY, OIL
1
2
16198-87000
.O RING
1
1
3
16191-94400
.BOLT, BLEED
4
16192-94400
.GASKET, BLEED
1
5-l
09351-25703-600
HOSE
1
L:600-75,WJDEL:a6-90
5-2
09355-25705-600
HOSE
i
L:6C&75,t#DEL:91-.94
6-l
09351-25703-600
HOSE
1
L:6DO+l75,btlDEL:a6-90
6-2
7
09355-25705-600
HOSE
1
L:6OO+175,MDDEL:91-94
09401-06405
CLIP
4
16911-92E20
PROTECTOR,OIL HOSE
2
9
16731-95310
GASKET, OIL PM' RETAINER
1
16340-94410
16331-94411
RETAINER, OIL PUMP
1
11
GEAR, OIL PLMP ORIVEN
1
12
09119-05013
BOLT
1
13
01107-05307
BOLT
1
14
08322-01057
WASHER
2
14A
01550-05307
16710-92EOl
BOLT
1
UlOEL:94
VALVE, CHECK
2
09351-50803-600
HOSE
2
-16710-94600
L:600-25'
03352-50903-600
HOSE
CLIP
2
4
WDEL:a6-90
17-2
09401-08409
094oi-08411
CLIP
4
bUDEL:91-94
18
16411-94400
ROD, OIL PUMPCONTROL
1
19
19131-95502
CONNECTOR
2
20
09140-05005
NUT
2
6
/I
DESCRIPTION
a
20 ---@
w
PART No.
15
16-1
16-2
17-1
REFERTO FIG.‘IA(B-10)
L:6OD-25,KlDE;:91-C4
FORMODEL:95-98
14 A
OTIOC E3
a
-_--ll_l.---l.-
RBURETOR .........
AMP BRACKET ......
UTCH .............
ANKSHAFT .........
LINDER ...........
WE SHAFT NOUSINS
C~CWI!aL.........
INE CDVER . . . . . . .
AUST TUBE.......
B-05
E-02
C-06
B-03
B-02
F-09
- -_
P-06
S-B4
F-08
UEL PUMP ..........
UEL TANK ..........
SEAR CASE ..........
IGNITION ...........
INLET CASE .........
LOWER
_._-_.--- COVER ........
tiNETO............
L PUNP...........
L SEAL HOUSING...
___-.- II _..
^
B-07
H-04
F-11
D-04
B-04
F-o?
D-03
B-09
B-06
.-.- --
IL TANK ...........
H-06
iUPTIqNAL
I TILLER W I-07
PTIONAL...........
I-12
DWER TRIM & TILT H F-07
OWER TRIW t TILT..
F-06
___,_. _...
._---.
SOWER UNIT .........
F-03
LLER HANDLE......
H-02
LT CYLINDER & SUP F-02
ANSWISSION.......
F-13
__. .( ...,.... .I
,1
I ..-.,-. -_.._-_-_-__U_-.--I_
.-
_.
FIG.7
FIG.7A (
A
B-10) OIL PW #DDEL:95-98)
0-m
EEF.NO. PART ND.
DESCW’TIDN
1
161OD-94420
1A
13432-33100
.WASHER
ia
16195-B7DOO
.PIN
PlMP ASSY, OIL
1c
1619a-a7DDO
.O RING
1D
16191-94410
.BOLT. EUXD
1E
16192-94410
.WASHER,BiEED
2
16331-94411
GEAR, OIL Pup(p DRIVEN
3
16340-94410
16411-94400
RETAINER, OIL PUMP
1
ROD, OIL PUMPCONTROL
1
4
1
5
16731-95310
GASKET,OIL PUMPRETAINER
6
7
19131-95502
CONNECTOR,OIL PUMPCONTROL
09119-05013
BOLT
1
MlOEL:95
7A
07330-05407
1
MlDEL:96-98
a
09140-05005
BOLT
NtiT
9
01550-05307
BOLT
1
9A
07130-06307
BOLT
1
bUDEL:96-98
oa322-01057
WASHER
1
MODEL:95
10
2
2
MOOEL:95
11
16710-92EOl
VALVE, CHECKOIL (SINGLE)
1
12
o9351-50803-600
HOSE, OIL (VALVE TO 3 WAY)
1
L:6DO-&l
13
09355-25705-600
1
L:6OO+130
14
09401-06405
HOSE, OIL (PUMP TO VALVE)
CLIP
2
15
094Ol-o7403
CL!?
2
DTIOC E3
9
UEL PUMP..........
UEL TANK..........
BEAR CASE..........
IGNITION...........
INLET CASE-........
B-07
H-04
F-31
D-06
B-04
METO............
D-03
IL
TANB...........
N-08
WWER UNIT.........
: ELECTRIC I-02
RECDIL STARTER.....
: SASEET S I-11
R EBOTE CDNTROL.....
PTIONAL I METER...
I-03
ST ARTINS ROTOR.....
: RERD-CDN I-10
SWIVEL BRACKET.....
PTIONAL I TILLER H I-67
TR ROTTLE CONTROL...
FTIONAL...........
I-12
T ILLER HANDLE......
IR 6 TILT R F-07
TILT CYLINDER L SUP
JR B TILT..
F-06
TRANSHISSIDN.......
-. ..,. +..
__, _.._ I __.,__I_,__ ~_ I ,,. .
'.,,
BlO
F-03
IWATER PUFF'.........
B-11
.
C-02
H-10
D-02
E-05
C-OS
N-02
F-02
F-13
.--_ .-..- ....- ..-. -. ..__" -.. ..-.- ___-._ --^---,-
FIG.8
(
8'11)
WATER WUP
P'TY
REP.NO.
DESCRIPTI0.V
'PART NO.
REMARS
l-1
17431-94411
TUBE. WATER PUMP SEAL (S)
1
L:Zl
1-2
17431-94441
TUBE. WATER PUMP SEAL (L)
1
L:126
2-1
17561-94412
TUBE. WATER ($1
1
L:366
2-2
17561-94442
TUBE. RATER (L)
1
L:446
3
17411-94421
CASE. WATER PUMP
1
4
09 140-06020
NUT
4
5
09162-06096
LOCK WASHER
4
6
09~oa-06060
STUD BOLT (6x18)
2
7-l
09108-06069
STUD BOLT (6X30)
2
7-2
09ioa-0506~
STUO BOLT (6X35)
2
a
0942~04006
KEY
9
17461-96310
INPELLER.
MODEL:97
1
RATER PUMP
I
10
17471-94401
PANEL. PUMP CASE UNDER
1
11
17472-96301
GASKET. PUMP CASE UNDER
1
12
5613O-94410-OED
HOUSING. DRIVESHAFT BEARING
1
13
09282-17005
.OlL
2
14
09263-25025
.BEAR!NG
15
17432-96300
GROUMET. WATER PUNP SEAL TUBE
SEAL
(25X33X15)
1
2
16
17563-94400
GROUMET. WATER TUBE.UPPER
1
17
17565-94400
GROMMET. WATER TUBE.MlDDLE
1
ia
19
17566-94400
GROUIIET. WATER TUBE.LOWER
1
17400-96350
WATER PUMP KIT
I
OPT
COLOR : OED (GRAY)
.........
CAUEURETOR
IL TANK...........
n-05
E-02
CLAW BRACKET ......
C-06
CLUTCN .............
E-03
CRANKSHAFT .........
B-02
INOER ...........
VE WAFT HOUSING F-09
D-06
LECTRICAL .........
.....
FOG
.t NSINE~~ COVER..
~~~~
FAUST
TUBE.......
F-08
I---e-.--I-.--.-.I_c-l..s.eT_ll-
KNITION ...........
INLET CASE .........
_ ONEU COVER.. ......
HASNETD ............
0 IL Purp ...........
KIIL SEAL ROUSINB...
__. I._ I..
D-04
B-04
S-02
D-03
B-09
B-06
-_*--_-._-.
H-08
I ELECTRIC
I-02
: SASKET S I-11
1-03
: METER ...
PTIONAL t REWO-CON I-10
PTIONAL r TILLER W I-07
X-12
PTIONAL ...........
)‘CWER TUIW L TILT H F-07
PDWER TRIM 3 TILT..
F-06
,.
.._ .-.. __,_
I . . ..
PTIONAL
PTIONAL
PTIONAL
POWER UNIT .........
RECOIL STARTER .....
NOTE CONTROL .....
.....
ARTING MOTGW
‘IVEL
a0mE
BRACKET .....
...
carmo~
k :t~E~~~-;-&
IIRANSWISSION.......
- .__,.._^.
-.
--_’
F-03
C-02
H-10
ATER PUW .........
B-11
D-02
E-OS
c-05
!:::
F-13
I
-.---- -..--.--“.----I-_--
--.-..-.a-...-------
J
,. ..’
,,:
..-
-22.:..
,f, -.,:
*-. 1;,
FIG.9
FIG. 9
(
C- 2)
RECOIL STARTER(-HOOEL:91)
WY
REF.No.
l-l
19
25 --B
DESCRIPIIIYR
PART BO.
18100-94411
IID!!
STARTERASSY, RECOIL
1
1
l-2
18100-94420
STARTERASSY, RECOIL
-18100-94430,MlOEL:86-90
USEDWITH 61622-95500
kCDEL:91,-131656
--18100-9bb30
HOoEL:86-91
2
18121-95200
.REEL
3
b
18130-95200
.RATCHET
MX'EL:86-91
18153-95200
.SPRING, FRICTION
MlDEL:86-91
5-1
18151-95202
.PLATE, FRICTION
-18150-95200
USEDWITH 18155-95203
HOOEL:86-90
5-2
18150-95200
18142-95210
.PLATE, FRICTION
1
6
7-1
.SPRINC
1
18191-94600
.PLATE, GUIDE
i
H)DEL:S6-90
7-2
18191-94610
i
KX)EL:91
0
18335-93000
.PLATE, GUIDE
.WASHER
9
18155-95203
.SPRING, RETURN
1
i
10
18124-95210
.BUSH
1
12
18210-93002
.GRIP
1
13
lb
18281-96300
.REEL, STOPPER
1
18282-96300
.STOPPER, ARM
1
15
18284-96300
-SPRING
1
16
i7
18335-96300
.WASHER
1
09206-01006
.PIN
1
18
18291-96300
.HOLDER, CABLE
1
19
i8290-94400
1
20
1815F95200
.CASLE, NSI
.WASHER
21
18127-95200
.CIRCLIP
1
23
01500-06207
.BCLT
1
24
08321-01067
.LCCK WASHER
3
FIODEL:86-91
wDEL:86-91
1
25
02112-05107
.SCREW
1
26
01580-06207
.BOLT
27
18158-94400
.COLLAR, SPRINGSTOPPER
2
1
28
18133-95210
.BUSH
1
REFERTO FIG.lO(C-
hQOEL:91
HODEL:91
4) FORK3OEL:92-98
8-
24-
OTbOCE3
11
RBURETOR.........
LAMP BRACKET......
LUTCl4
. . . . . . . . . . w..
r
iCRaFtKSWAFl....
.....
,tYLINDER . . . . . . . . . . .
DRIVE SHAFT HOUSIN6
kLECTRICIIL.........
__-_._
NE COVER .f.....
UST TUBE.......
.-i -._.“-..--
B-05
E-02
C-06
B-03
B-02
F-09
FUEL PUHP..........
FUEL TANK..........
SE A9 CASE..........
IGNITION...........
INLET CASE.........
B-07
H-04
F-11
D-04
E-04
L OWER COVER........
6-02
IZNETO............
~-03
6-06
L PIMP...........
B-09
b IL SEAL HOUSING... E-06
F-08
.__ -- - ..” -- “_.. _..._.” - ._ ._.. _..- _....--
D-06
OWER TRIM
__. _. ._
C TILT..
F-06
_ ._~ ._.
_
_
-
~_ _. ._ _.”
_. _ _....- “.. _- ..-.
FIG.9
(
C- 3)
RECOIL STARTER(-#ODEL:91)
Q-n
REPJO.
-
DESCBIPIIOA
REf4RKS
18711-94402-OEO BRACE, RECOIL STARTERSTBO
1
30
18721-9bb02-OED
BRACE, RECOIL STARTERPORT
1
31
09180-08203
SPACER(8.2XlbXlS.S)
3
MODEL:86-9G
3
mOEL:91
29
‘7
PNfT RO.
32
33
09180-08169
0932c-14011
SPACER(8.6X12.0X17)
CUSHION
6
H3DEL:86-90
34
09320-12059
CUSHION
6
m?EL:91
35
36
01550-08357
09160~08054
BOLT
WASHER(8.5X20X1.6)
37
01550-06257
BOLT
3
3
4
COLOR: OED (GRAY)
5-
8-
2423
4;
DTlOC E3
c3
12
ICARBURETOR .........
‘AMP BRACKET ......
LUTCH .............
ANKSHAFT .........
LINDER ...........
ki IVE SHAFT HOUSING
LECTRICAL .........
COVER .......
AUST TUBE .......
---~
B-05
E-02
C-06
B-03
B-02
F-09
D-06
S-04
F-08
UEL PUMP ..........
UEL TANK ..........
AR CASE ..........
I6t41710~ ...........
INLET CASE .........
OWER COVER ........
6NETo ............
1 IL PUHP ...........
IL SEAL HO&INS ...
.--“..-..-..--.- ...... - ...
B-07
H-04
F-11
O-04
B-04
S-02
D-03
B-09
B-06
.....
IL TAKK ...........
ELECTRIC
F-03
C-02
H-10
PTIONAL : METER ...
D-02
I-03
kTbRT1~6
noToR .....
!SUIVEL BRACKET .....
E-OS
REHO-CUN I-10
PTIONAL r TILLER H I-07
ROTnE CONTROL.. . C-05
PTIONAL ...........
I-12
LLER HANDLE ......
H-02
OUER TRIM 8 TILT H F-07
LT CYLINDER I SUP F-02
ANSMISSIDN .......
F-13
,_I”.........
.--.. --I”. ....................
H-08
I-02
: 6ASKET S I-IX
POGER UNIT .........
kECO1L STARTER .....
WATER PWP .........
B-11
REMOTE CONTROL .....
.-
........
..........
. -.I ...............
__.-.._ ...
FIG.10 (
FIG. 10
~~~
k---.++3
;.NO.
C- 4)
PART NO.
RECOIL STARTERUVJDEL:92-98)
DESCRIPTION
OTI
18100-96630
STARTERASSY, RECOIL
BewABKs
L
18121-96610
.REEL
3
4
18130-94600
.RATCHETSET
18151-94410
.PLATE, FRICTION
I
5
18142-95210
.SPRING, SPIRAL
6
7
18191~96610
.GUIOE. ROPE
i
18210-93002
.GRIP
a
18280-94400
.NSI SE-l
j
I
I
1
9
10
18290-94400
.CABLE, NSI
01500-06207
.BOLT
1
11
01580-06207
.BOLT
2
;
13
18711-9d402-OED BRACE
16
18721-94602-OED BRACE
15
091BO-08169
16
09320-12059
CUSHION
17
09160-08054
WASHER
la
0155O-OB357
19
02162-06257
BOLT
BOLT
SPACER
3
DTIOC E3
13
~ARBURE~R .........
LA&BRACKET
......
.............
B-05
E-02
C-06
ANKSNAFT .........
E-03
B-02
ii LIND5R ...........
SHAFT NOUSINS F-09
-_CI---.e
f%NAlJSr
UEL PUIIP ..........
UEL TANK ..........
AR CASE..........
IGNITION ...........
INLET CASE .........
OWER COVER ........
t
D-06
eO4
@?3"n;::::;;:::::
F-08
DLL SEAL HOUSING...
,-_^ ____ -_ . _ "- .i-.. . -.
TUBE.......
B-Of
H-04
F-11
D-04
B-04
6-02
ii%
B-06
POWER TRIH
C TILT..
F-06
~fiNSWIS!XON.......
F-13 ___ I .,
_.
I
.__.
"..r...l.,..... -.--. "I T.-.T.--."".T...---------
FIG.11 (
FIG. 11
C- 5)
THROTTLECONTROL
OTY
REF.NO.
1
6
78
17
PART NO.
DES!XIPTIDN
mums
19121-94400
LEVER, THROTTLECONTROL
1
2
19131-95502
CONNECTOR
2
3
19132-94501
CONNECTOR
(LEVER TO RETAINER)
1
b-l
ROD (LEVER TO LIMITER]
1
4-2
19135-94400
16411-94400
ROD (LEVER TO LIMITER)
1
5
09119-05010
PIVOT BALL
1
6
7
19151-94400
RETAINER, STATOR
1
19161-94301
SPACER,STI\TOR
1
0
09139-06015
SCREW
1
9
09140-06020
NUT
1
10
11
09329-06002
CUSHION
1
19654-96410
1
12
19851-94401
ROD (CLUTCH TO NSI LEVER)
LEVER, NSI
13
14
19861-96301
STAY. NSI CABLE
1
19141-96301
CAM, THROTTLE
1
15
19521-94400
LEVER, THROTTLECAM FOLLOWER
1
16
19811-94400
17
19815-94400
LIMITER Tl%MTLE
HOLDER,THROTTLEUMITER
1
18
09103-06048
BOLT (6X20)
2
4
2
MlDEL:98
1
19
09140-05005
NUT
20-l
09160-06046
WASHER(6.5X20X1.5)
1
20-2
09160-06036
WASHER(6.5X18X1.5)
1
HOGEL:95,96
20-3
NASHER(6.5X18X1.6)
1
MYOEL:97,98
21
09160-06084
02162-06127
BOLT
1
22-l
09100-05017
BOLT (5X40)
1
22-2
01500-05407
BOLT
1
MmL:95-97
228
02142-05403
SCREW
1
MODEL:98
23
08322-01057
WASHER
1
24
02162-36127
BOLT
1
25
02142-05207
SCREW
26
61610-94400
ROLLER, FASTENER
2
1
DT40C E3
c5
14
LINDER ...........
IVE SHAFT HOUSINB
ELECTRICAL .........
ENBINE COVER .......
EKHAUST TUBE .......
__._l.__.__....._.
..............
B-02
F-09
D-06
6-04
F-08
~IEL PUMP.. ........
UEL TANK ..........
SEAR CASE ..........
ISNITJON ...........
INLET CASE .........
L OWER COVER ........
SNETO ............
IL PURP ...........
IL SEAL WOUSING ...
._-
.....
B-07
H-04
F-II
D-04
B-94
6-92
D-03
B-09
B-06
.........
H-08
OIL TANK ...........
OPTIONAL : ELECTRIC I-02
, PTIONAL : SASKET S I-11
3 PTIONAL : METER ...
DPTIONAL : RERO-CON
PTIONAL 3 TILLER
W
PTIONAL ...........
WR
TRIM 3 TILT H
OWERTRIM S TILT ..
....
I-03
I-10
I-07
I-12
F-07
F-06
WER UNIT .........
COIL STARTER .....
REMOTE CDNTROL .....
STARTING ROTOR .....
SWIVEL BRACKET .....
TWROTTLE CONTROL ...
TXLLER HANDLE ......
T ILT CYLINDER L SUP
TR4HSHISSILtN.......
..................
F-03
C-02
1ATER PUMF’.........
B-11
N-10
11-02
E-05
C-US
W-02
F-02
F-13
.....
-- ...
...............
.-. ................
. I._I ..-__ .-. ...........
FIG.12 (
C- 6)
CLUTCH
FIG.1 2
WY
19
REF.NO.
--f3
l-1
3
-43
30
-0
DESCBIPTION
23111-94400
rllMNu6
ROD, CLUTCH
1
l-2
23111-94401
ROD, CLUTCH
1
2-1
25111-94412
ROD, SHIFT (S)
1
MODEL:96
L:270
2-2
25111-94442
ROD. SHIFT (L)
1
L:350
3
4
25211-94401
GUIDE, SHIFT ROD (S)
1
25211-94421
GUIDE, SHIFT RODCL)
1
5
25212-94401
1
1
29*27+
29*27*
3’
PARTNo.
--cB
6
09205-02013
GUIDE, Sti1F-T RODLOWER
PIN
7
23213-94400
SPRING, CLUTCHNOTCH
8
02162-06127
25311-94401
BOLT
1
CAN SHIFT
1
9
25
-MODEL:94
1
10
23311-95001
TURNBUCKLE,CLUTCHROD
1
11
09140-06020
NUT
1
12
23131-94400
B&IT, CLUTCH
1
13
21110-94401
LEVER, CLUTCH
1
14
09260-10005
BALL
1
15-1
09440-07033
SPRING
1
-464115
15-2
09440-07071
SPRING
1
464116-
16
17
21127-94400
PLATE, CLUTCH
1
1
02i62-05167
BOLT
18
19-1
oa322-01057
WASHER
1
25223-94400
SEAL, SHIFT ROD (5.)
1
19-2
25223-94400
SEAL, SHIFT ROD (s/t)
1
20
25222-96300
SEAL, SHIFT ROD (L)
1
21
25230-94300
MAGNETSET, GEARCASE
1
22
25232-94300
.MAGNET
1
TYPE:S
-MODEL:95
TYPE:S/L
MlDEL:96-98
TYPE:L
-M)DEL:95
DTlOC E3
15
RTBJRETOR.........
P BRACKET......
8-05
E-02
CM.............
C-06
ANKSHAFT.........
B-03
LINJJER...........
3-02
IVE SHAFT HOUSING F-09
LECTRICAL.........
COVER.......
AUST TUBE.......
I-____.
_._
.-.
D-06
6-04
F-06
FUEL PUMP . . . . . . . . . . B-07
F UEL TANK..........
H-04
GEAR CASE..........
F-11
IONIT~UN...........
INLET CASE.........
L OWER COVER........
MAGNEIO............
OIL PUHP...........
bn SEAL HOUSIN6...
IL
TANK...........
: ELECTRIC
~-04
E-04
G-02
~-03
B-09
B-06
jB;;BX&
H-08
I-02
: SASYET S I-11
: METER... I-03
: REMIT-CON I-10
: TILLER
FWER &;r’;‘i;ii’;l
P DYER TRIP B TILT..
..
C6
H I-07
:I;:
F-06
OWER UNIT.........
L ECOIL STARTER.....
kEHOTE CoNTROL.....
STARTING MOTOR.....
F-03
C-02
bdATER PURP.........
B-11
H-IO
u-02
BRACKET.. . . . E-05
ROTTLE CONTROL...
C-05
ANSWSSION.......
F-13
,._,
.
_
.
..- _.-.--.-_._ --... ...- .--- II--
FIG.12 (
C- 7)
CLUTCH
FIG.1 2
m
REF.NO. P/&T NO.
23
23211-94401
DESCBIPTION
IGNARKS
ARM, CLUTCHROD
1
24
21121-93300
PLATE, CLUTCHNOTCH
1
25
09205-02004
1
1
26
09205-03021
SPRINGPIN
PIN, SPRING
27
09280-08005
0 RING
2
26
092BO-08005
0 RING
1
29
092B4b08005
30
09280-11005
0 RiNG
0 RING
2
1
31
06331-31156
CIRCLIP
1
TYPE:S
-MODEL:95
TYPE:L
-HODEL:95
TYPE:S/L
23
-2
DTLOCE3
@p--11
RBURETOR .........
B-05
E-02
UEL PUMP ..........
UEL TANK ..........
-L”rcn
.............
L-06
R
k
L. AUP
.-- . . BRACKET ......
RANKSRAFT .........
LINDER ...........
RIVE SHAFT HOUSING
LECTRICAL .........
NGINE WVER .......
.-----
B-03
B-02
F-09
D-06
6-06
E XHAUST TUBE .......
F-08
-.- --- -.. --._--
c7
16
I\R CASE..........
IGNITION ...........
INLET CASE .........
OWER COVER ........
6NETO ............
L PUMP ...........
L SEAL HOUSINI; ...
..-.-. ..
B-07
w-04
F-11
D-04
B-06
6-02
D-03
B-09
B-06
IL
TANK ...........
H-08
PTIONAL : ELEt3BIC I-02
PTION.4L : GASKET S I-11
PTIONAL : METER ...
PTIONAL : REWO-CON
PTIONAL : TILLER N
PTIONAL ...........
OWER TRIM L TILT W
OWEIl TRW 0 TILT ..
x-03
I-10
I-07
1-12
F-07
F-06
POWER UNIT .........
)?ECOIL STARTER .....
REMOTE CONTROL .....
STARTING MOTOR .....
SWIVEL BRACXET .....
TH ROTTLE CONTROL ...
T ILLER HANDLE ......
T ILT CYLINDER X SUP
TR ANSHXSSIQN.......
F-03
C-02
ATER PIJHP .........
B-11
H-10
~-02
E-OS
C-05
H-02
F-02
F-13
. ............
,_.-_ - .- ._ ..--*-
FIG.13 ( D- 2) STARlIffi HOTOR
FIG. 13
m
REPJO.
PARTNO.
DESCRIPTIOH
REMARKS
1
31100-96401
HOTORASSY. STARTING
.ARUATURE
2
3131D-96300
3
3132D-96400
.PINION ASSY
4
31312-96300
-STOPPERSET, PINION
5
3!36D-96300
.WASHER
6
31173-96301
.HOLDERASSY, BRUSH
7
31131-96300
..BRUSH (+)
8
31132-96300
.-BRUSH i-j
9
31135-96300
.-SPRING, BRUSH
10
31281-93340
.BOLT
11
0158D-08257
BOLT
12
31912-94401
BAND, STARTINGMOTOR
13
31918-94401
DAMPER,LOWER
lb
01550-08257
BOLT
DTbOCE3
17
&RBURE&
.........
AMP BRACKET ......
UTCH .............
ANKSHAFT .........
LINDER ...........
DRIVE SHAFT HOUSING
LECTRICAL..
.......
NGINE COVER .......
E, AUST TUBE .......
B-05
E-02
C-06
B-03
B-02
F-09
D-06
S-04
F-06
EL PUHP ..........
F& $;:::A%::::::
B-O;
ION ...........
II-06
CASE .........
B-06
COVER ........
S-02
hABNET0.. ..........
D-03
bIL PUHP ...........
B-09
b IL SEAL HOUSINS ... B-06
- -...-.---i_---.l-_---l_-._-.
OIL
Ti..
bywag
.....
. ...
; ELEC~I~
D2
H-08
;-;f
PTIONAL : METER ...
I-03
PTION Al. : REMO-CQH I-10
PTIONAL : TILLER N I-07
PTIONAL ...........
I-12
DWER TRIM 6 TILT N F-07
WER TRIM L TILT .. F-06
......... .- .._. -.-
POWER UNIT .........
F-OS
kECOIL STARTER .....
C-02
REMOTE CONTROL .....
N-10
S TARTING MOTOR .....
D-02
SWIVEL BRACKET .....
E-05
THROTTLE CONTROL ...
C-05
TILLER HANDLE ......
N-02
1 ILT CYLINDER L SUP F-02
TRANSMISSION .......
F-13
.,._.,
.... _ __ .,._ ............
WATER PUWp., .......
_,~, ... .
B-11
.__.
..- _._--.
.._..1--1.---.-
.. .I
--
--
-
FIG.14 (
D- 3)
MAGNETO
WY
EEP.No.
Par
DESCRIPTION
NO.
1
32101-96123
STATERASSY
2-l
32120-94400
.CUIL, LIGHTING
ELECTRIC STARTER
WANUALSTARTER
2-2
32120-94410
.COIL, LIGHTING
3
4
02112-06257
-SCREW
08321-01067
.LOCK WASHER
5
32140-94400
.COIL, IGNITION PRIMARY
6
7
32150-96670
.COIL, IGNITION TIMING
02112-05107
0
08322-01057
.SCREW
.WASHER
9
08321-01057
.LOCK WASHER
10
02112-05107
11
08321-01057
.SCREW
.LOCK WASHER
12
0211244087
13
lb
08321-01063
.SCREW
.LOCK WASHER
02112-ObOb7
.SCREW
15
16-1
0832l-OlDd3
32102-96412
FLYWHEEL
ELECTRIC STARTER
16-2
17
32102-9bJO2
FLYWHEEL
NANUALSTARTER
02122-05123
SCREW
18
08341-31059
UEY
19
09160-16017
WASHER(18.5X35X4)
20
0916b-18001
WASHER
21
091bO-18016
NUT
22
09~03-10312
CLAMP
.LOCK WASHER
DTbOCE3
D3
18
c’
BURETOR .........
LAMP BRACKET ......
UTCH .............
B-05
E-02
C-06
AHKSHAFT.........
B-03
LINDER ...........
B-02
FUEL
B-07
PUllP ..........
SHAFT HOUSIN6 F-09
FAUST
TUBE.......
F-08
lo IL TANK ...........
ELECTRIC
I-02
6ASKET S I-11
: HEER ... x-03
: REMO-MN I-10
I TILLER
~Pl~;NAL;i.i.;iil.;
DIL
SEAL HOUSING...
^-,-
B-06
H-08
POWER TRIM L TILT..
-_..__C__._
--
_---_
W I-07
f:d;
F-06
POWER UNIT .........
kECOIL STARTER .....
REHOTE CONTROL.....
STARTING HOTOR.....
IVEL ERACXET .....
ROTTLE
CONTROL ...
~ANSHISSION.......
_. . . ___. ^._ .
F-03
C-02
B-11
TER PUHP .........
H-10
D-02
E-05
C-05
_F-13_ . _I
.
., ..".
._
I .,_____-_ ..-..---- "----.-.--.-..
._.^_
FIG. IS
FIG.15 (
D- 4)
IGNITION (-HODEL:95)
WY
EEP.NO. PARTmo.
32900-96601
DESCSIPTION
RENAHKS
CD1 UNIT
1
-928071
+32900-94421
USEDWITH 32950-94410,
32919-94400
HDDEL:90-95
l-2
32900-94421
CO1UNIT
1
2
09280-52001
0 RING (D:3,ID:52.5)
1
3
4
36650-94402
COVER, JUNCTIONBOX
1
33510-95520
CAP, SPARKPLUG
2
5
09482-00370
SPARKPLUG (BREHS)
6
32950-94410
HOLDER,CDI/CDNTROLUNIT
2
1
2
7
015DO-06127
BOLT
8
09160-06054
WASHER(6.5X22X1.6)
2
9
09160-12056
WASHER(12.0X25X4.0)
2
10
09320-12011
CUSHION
12
32890-94401
HOLDER,ELECTR!CPARTS
2
1
13
14
32892-94400
CAP, ELECTRICPARTSHOLDER
1
09~03-06049
BOLT (6X12)
2
15
09160-06054
WASHER(6.5X22X1.61
2
16
17
09160-12056
WASHER(12.5X26X1.6)
2
09320-12011
CUSHION
18
32891-94401
2
1
19
03212-05123
COVER, ELECTRICPARTSHOLDER
SCREW
3
20
31800-94401
RELAYASSY, STARTINGMOTOR
1
21
32919-94400
CLAMP
1
FIG.l5A&5)
M)DE?:90--95
FOR MODEL:96-98
DT4OC E3
Q4
19
RBUREmR .........
RACKET ......
............
AFT .........
LINDER ...........
DRIVE SHAFT HOUSINS
CAL .........
COVER .......
AUST TUBE .......
--.....---_-^-^-..-
B-05
E-02
C-06
B-03
B-02
F-09
D-06
S-06
F-08
..- ....
FUEL PUHP ..........
F UEL TANK ..........
GEAR CASE ..........
IGNITION ...........
INLET CASE .........
L OWER COVER ........
MA 6wEm ............
0 IL PUHF'...........
0 IL SEAL HOUSING ...
..--- ...... 8.
B-07
H-04
F-11
D-04
E-04
6-02
~-03
B-09
B-06
-.
IL TANK ...........
H-OB
PTIONAL : ELECTRIC I-02
YPTIONAL : KASKET S I-11
3 PTIONAL : METER ...
I-03
'JPTIONAL : REHO-CON I-10
3PTIONAL : TILLER
H I-07
PTIONAL ...........
I-12
OWER TRIM b TILT M F-07
ER TRIM B TILT .. F-06
.........................................................
POWER UNIT .........
bECOIL STARTER .....
REMITS CONTROL .....
is TARTJN6 NOTOR .....
SWIVEL BRACKET .....
TH ROTTLE CONTROL ...
T ILLER HANDLE ......
T ILT CYLINDER B SLIP
TRANSMISSION .......
.-~ .........
F-03
C-02
H-10
O-02
E-05
C-05
H-02
F-02
F-13
WATER PUMP .........
.-._ ..............
B-11
..- .. -_. ..........
.1-"--.-"-
FIG.l5A(
FIG. 15 A
D- 5)
IGNITIOlYMlDEL:96-98)
WY
REi.NO.
I
I
)
i
i
-
DESCRIPTION
CD1UNIT
1
2
01550-06127
BOLT
2
3
4
0940606432
CLAMP
2
38423-95510
TUBE
1
L:150+100
5
36650-94402
COVER, JUNCTION6DX
1
-H)DEL:95
6
7
33510-95520
CAP, SPARKPLUG
2
09482-00370
SPARKPLUG (BRIHS)
2
3295044420
HOLDER,CDI/CONTROLUNIT
1
01550-06127
BOLT
2
2
0
9
t
1
,
70
11-l
09160-06084
WASHER(6.5X18X1.6)
09160-12056
WASHER(12.5X26X1.6)
2
!
11-2
09160-12089
WASHER(12.5X26X1.6)
2
12
0932D-12011
CUSHION
2
13
lb
32890-94401
HOLDER,ELECTRIC PARTS
1
09103-06049
BOLT (6X12)
2
15
16-l
09160-06084
WASHER(6.5X18X1.6)
2
09160-12056
WASHER(12.5X26X1.6)
2
09160-12089
WASHER(12.5X26X1.6)
2
09320-12011
CUSHION
18
32891-94401
COVER, ELECTRIC PARTSHOLDER
2
1
19
03212-05123
SCREW
3
20
31800-94401
RELAYASSY, STARTINGM)TOR
1
21
32919-94400
CLAHP, HIGH TENSION CORD
1
22
3341O-94400
COIL, IGNITION
i
23
01550-06207
BOLT
2
24
09407-14407
CLAMP
2
16-2
17
,b
PARTNO.
32900-94660
HODEL:98
HGDEL:98
DT40C E3
20
RBUREToR.........
AMP BRACKET......
LINDER...........
IVE SHAFT HOUSING
_^ .--_ ---._
B-05
E-02
IL TANK...........
: ELECTRIC
: SASKET S
: METER...
: REMO-WN
B-02
F-09
I ..,--._.--.... --.
_i..
D5
H-08
I-02
I-11
I-03
I-10
OWER TRIM C TILT R F-07
DWER TRIM & TILT..
F-06
rWATER PUMP.........
IVEL BRACKET.....
ROTTLE CONTROL...
B-11
E-05
C-05
,-__-____.
,___,_
___“____,..._,.__._.._” ._..____-,.__,_
FIG.16 (
FIG. 16
REP.NO.
1
D- 6)
PARTND.
ELECTRICAL (1)
DESCRIPTION
36740-95253
CASE ASSY, FUSE
2
32800-95001
RECTIFIER ASSY
ELECTRICSTARTER
3
02142-05253
SCREW
ELECTRICSTARTER
ELECTRICSTARTER
KANUALSTARTER
4
08310-00053
NUT
S
08321-91057
LOCK WASHER
ELECTRICSTARTER
6
7
36740-93901
FUSE CASE ASSY
ELECTRICSTARTER
09481-20001
.FUSE, 20A
ELECTRICSTARTER
a
37132-93700
CONNECTOR,WIRE
ELECTRICSTARTER
ELECTRICSTARTER
9
33810-94411
CABLE ASSY, STARTER
10
11
09407-25402
CLAMP
09403-14204
PROTECTOR,CABLE
ELECTRICSTARTER
12
02142-06127
SCREW
ELECTRICSTARTER
13-1
33816-94400
CLAMP, CABLE
ELECTRICSTARTER
13-2
14
33816-96300
CLAM', CABLE
K)DEL:95-98
03242-06253
SCREW
ELECTRICSTARTER
15
09404-06432
CLAJ4P(L:6S)
16
17-1
02142-06127
SCREW
MANUALSTARTER
36699-94420
LEAD, OIL FLOWETC
MANUALSTARTER
17-2
36899-9.4440
LEAD, OIL FLOWETC
MODEL:90-98
18-1
36630-94422
HARNESSASSY, WIRING,REktXDN
DTbDTC,4ORC
ELECTRICSTARTFR
MODEL:66-88
TC,RC,MODEL:89-92
18-2
36630-94440
HARNESSASSY, WIRING,RE'QCON
20
02162-06167
21
34850-94700
BOLT, SIG MJTOR CABLEGROUND
SWITCH, HEAT
TC,RC,ELECTRIC STARTER
22
34853-94400
SUPPORTER,HEAT SWITCH
TC.RC,ELECTRIC STARTER
DTbDCE3
D6
21
RBURETOR .........
B-05
RACKET ......
E-02
............
C-06
AFT .........
B-03
VLINDER ...........
B-02
IVE SHAFT HOIJSINS F-09
D-06
CAL .........
COVER .......
G-04
F-0B
IEXHAUST TUBE .......
. -.-___ ..I--......-._
FUEL PUMP ..........
F UEL TANK ..........
SEAR CASE ..........
ISNITION ...........
INLET CASE .........
L OWER COVER ........
RASNETD ............
XL PUHP ...........
3TL SEAL HOUSINO...
____.___ ,._
B-07
H-04
F-11
D-04
B-04
6-02
D-03
B-09
~-06
IL TANK ...........
F’TIONAL : ELECTRIC
DPTIONAL
: SASKET S
OPTIONAL : HETER ...
0 PTIONAL : RERO-CDN
OPTIONAL : TILLER H
0 PTIONAL ...........
DWER TRIM 3 TILT R
OWER TRIM R TILT . .
H-05
I-02
I-11
I-03
I-10
I-07
I-12
F-07
F-06
POWER UNIT .........
t?ECOIL STARTER .....
i7EHOTE CONTROL .....
~TARTIN~
ROTOR .....
IVEL BRACKET .....
ROTTLE CONTROL ...
LLER HANDLE ......
Ll CVLINDER 3 SUP
ANSHISSION .......
F-03
C-02
H-10
D-02
E-05
C-05
H-02
F-172
F-13
w ATER PUWP.........
B-11
F?G.16 (
FE. 16
D- 7)
ELECTRICAL(1)
m
REF.NO. PARTNO.
REF.NO.
DESCRIPTION
EEHAEKS
23
36791-94504
HOLDER,CONNECTOR
1
TC.RC
24
25
08322-01067
328!5-94400
WASHER
DICDE, HEAT SWITCH
1
TC,RC
1
DT4OTC,40RC
26
27
34853-94700
34850-94600
SUPPORTER
SWITCH, HEAT
1
KIDEL:93-98
1
H)DEL:93-96
28
29
38423-95510
37801-98300
1
L:150+50
1
MODEL:93-98
30
09125-06069
09125-06069
TUBE
LEAP, HEAT SNSRGROUND
SCREW
1
MDDEL:93-98
DT40C E3
22
RBURETDR.........
CYLINDER...........
B-05
B-02
HAUST TUBE.......
F-08
^__..
^__.. --.l."._-___
--.l.“._-___
FUEL PUHP..........
UEL TANY..........
AR CASE..........
AR
CASE..........
IGNITION...........
INLET CASE.........
OWER COVER........
6NETO............
IL PUNP...........
ij
SEAL HOUSING...
.. .- IL^_.
^_. _.
_. _,..
_,..
B-07
H-04
H-04
F-11
F-11
D-04
B-04
S-02
D-03
B-09
B-06
KIIL TANB...........
TANK...........
OPTIONAL
0 PTIONAL : ELECTRIC
0OPTIONAL
PTIONAL : 6ASXET S
0 PTIONAL 8 WETER...
PTIONAL : REMO-CON
PTIONAL I TILLER H
PTIONAL...........
UWER TRIM B TILT R
WER TRIM 6I TILT..
OWER
TILT..
D7
H-01)
I-02
I-02
I-11
I-11
I-03
I-10
I-07
I-12
F-07
F-06
F-06
OWER UNIT.........
Ii ECOIL STARTER.....
REMOTE CDNTROL.....
k TARTINS MOTOR.....
SWIVEL BRACKET.....
TH ROTTLE CONTROL. . .
T ILLCR
ILLER HANDLE......
T ILT
ILT CYLINDER
CYLINDER (I SUP
SUP
TRANSRISSION.......
TR
F-03
C-02
H-10
D-02
E-OS
C-05
H-02
F-02
F-02
F-ll
bl ATER PURP.........
B-11
B-11
. .._I ^_._ ."_._._
_- .---_1._1----_1._1--
I_" ._--
..-.
-.-
FIG.17 (
D- 8)
ELECTRICAL(2)
FIG. 17
O'n
REPJO.
PART NO.
DESCRIF'TION
BWABKS
1
ELECTRIC STARTER
ACTUATOR,NEUTRALSWITCH
1
ELECTRIC STARTER
BRACKET,NEUTRALSWITCH
1
ELECTRiC STARTER
ELECTRIC STARTER
36895-94400
BOLT
LEAD, ENGINE GROUND
1
37110-94x50
SWITCHASSY, IGNITION
1
ELECTRIC STARTER,MODEL:86-92
38600-94400
SOLENOIDASSY, CHOKE
1
STD:DTLDRC,TC
0PT:DTLDC
8-l
01500-05107
BOLT (5X10)
2
-MODEL:93
8-2
01570-05107
BOLT
2
FtDDEL:94-96
8A
02112-35127
SCREW
2
MDEL:97,98
9
09162-05002
LOCKWASHER
10
39600-93910
CDNCENTSET
2
1
0PT:MANUALSTARTER
11
09407-25402
.CLAMP
1
0PT:MANUALSTARTER
12
39601-95dDO
.RECEPTACLEASSY, LIGHTING
1
0PT:ttANUAL STARTER
13
39603-94400
.GRMlET, LIGHT CABLE
1
0PT:MANUALSTARTER
37721-94403
SWITCHASSY, NEUTRAL
37725-94302
37726-94402
01580-06167
1
-mEL:93
14
39602-93900
.PLUG ASSY, LAM? CORD
1
DPTMNUAL STARTER
15
37800-93954
SWITCHASSY, STOP
1
MANUALSTARTER
15A
33446-98E20
TUBE, SWWIRE
1
16
17
36365-94401
INDICATOR
1
36360-94400
LAMPASSY, OIL WARNlNG
1
18
37820-94460
SWITCHASSY, EMERGENCY
1
19
36367-95010-064
LABEL, OIL (WHITE)
20
09320-11004
GASKET, OIL LAM'
1
1
21
36850-95500
LEAD, OIL FLCWS BUZZER
1
REFERTO FIG.l8(D-9)
-tQDEL:92
DT40RC,40TC
FORMODEL:93-98
DTIOC E3
23
ICARBURETOR .........
CLAHP BRACKET ......
CLUTCH .............
CRANKSHAPT .........
NDER ...........
IVE SHAFT HOUSIN6
TRICaL .........
NE COVER .......
US7 TUBE .......
8-05
E-02
C-D6
B-03
B-92
F-09
D-06
6-04
F-08
FUEL PUMP ..........
F UEL TANK ..........
W AR CASE ..........
IGNITION ...........
INLET CASE .........
LOWER COVER ........
R&NET0 ............
0 IL PURP ...........
0 IL SEAL HOUSIN6 ...
l_-_l
_--.--_-,
~-07
H-04
F-11
D-04
B-04
6-02
D-03
B-09
B-06
^.-,-.I._ .-.--.
IL TANK ...........
PTIOHAL : ELECTRIC
PTIONAL : 6ASKET S
PTIONAL : RETER ...
PTIONAL : REHO-CON
PTIONAL : TILLER H
PTIONAL ...........
OWER TREH 3 TILT R
OWER TRIM C TILT ..
H-OS
I-02
S-11
I-03
f-10
I-07
I-12
F-07
F-06
. ..- -_ ...I,....... .__,....... .... . __._,
OWER UNIT .........
ii ECOIL STARTER .....
REMOTE CONTROL .....
F-03
C-02
H-10
ROTTLE CONTROL ...
C-05
ANSWISSION .......
F-13
tdATER PURF .........
B-11
....... .--__“.,l,”
......--
FIG.18 (
D- 9)
ELECTRICAL(HOOEL:93-98)
0-n
NEF.NO.
DESCRIPTION
PART NO.
1
37110-94461
SWITCHASSY, IGNITION
1
2
36615-96300
.TERMINAL
2c
09160-25069
WASHER
2
1
3
4
09404-06432
CLAMP
1
02142-06127
SCREW
1
5
37820-92EOO
SWITCHASSY, EMERGENCY
1
1
5A
37823-92EOO
.PLATE, LOCK
58
37826-92EOC
.NUT
1
6
7
09160-l 2067
WASHER
1
38423-95510
TUBE (L:150)
1
L:150-100
8
37830-95000
SWITCHASSY, EMERGENCY
I STOP
1
MANUALSTARTER
9
09160-12067
WASHER
1
MANUALSTARTER
10
11
39601-95DOO
1
MANUALSTARTER
36634-93910
RECEPTACLE
ASSY, LIGHTING
.CAP
1
MANUALSTARTER
12
39603-94400
GRMET, RECEPTACLE
1
MANUALSTARTER
13
09407-25402
CLAMP, RECEPTACLEGRMTET
1
MANUALSTARTER
14
36610-94400
HARNESSASSY, WIRING
1
15
36612-94421
36891-94400
GRC.?MET
LEAD, REV LIMIT
1
16
17
36630-92EOO
WIRE, INSTRUMENT
1
18
09407-12402
CLAMP
1
19
33834-87EOO
TUBE, HARNESSPROTECTOR
1
20
09407-18402
CLAMP, PROTECTOR
TUBE
1
21
36893-94410
WIRE, IGN SWEXTENSION
1
22
37835-95000
LABEL, STOP
1
1
MANUALSTARTER
-MODEL:95
MANUALSTARTER
-MODEL:95
ELECTRIC STARTER
DT4CC E3
D9
24
B-05
~ARBURETUR .........
E-02
CLARP BRACKET ......
C-06
CLUTCH .............
B-03
CRAHKSWlFT .........
B-02
CYLINDER ...........
DRIVE SHAFT HOUSING F-09
D-06
LECTRICAL .........
G-06
INE CDVER.. .....
F-08
AUST TUBE .......
_.II
-.--.,,._.---
UEL PIJHP ..........
UEL TANK ..........
EAR CASE ..........
IGNITION ...........
INLET CASE .........
L OWER COVER.. ......
MA GNETO ............
0 IL PURP ...........
D IL SEAL HOUSIN6 ...
.._._._.....
B-07
H-04
F-11
IL TANK ...........
PTIONAL : ELECTRIC
PTICNAL : GASKET S
D-04
PTIONAL : RETER ...
B-04
PTIONAL : RERD-CDN
S-02
PTIONAL t TILLER
H
D-03
PTIORAL ...........
B-09
DRER TRIM L TILT R
B-06
OWER TRIM C TILT ..
..
..........
-_ ................
H-08
I-02
I-11
I-OS
I-10
I-07
I-12
F-07
F-06
,_ .
POWERUNIT .........
F-03
C-02
H-10
S TARTING MOTOR .....
D-02
SWIVEt BRACKET .....
E-05
TH ROTTLE CONTROL ...
C-05
T ILLER HANDLE ......
H-02
T ILT CYLINDER 6 SUP F-02
TB ANSHISSION .......
F-13
........
ECUIL
WATER PUHF .........
B-11
STARTER .....
EHOTE CONTROL .....
.-. ..... “,.lr__
---.--
,FIG.19 (
FIG. 19
O-10)
ELECTRICAL(DMTC)
QTr
ESF.NO.
l-l
-7
PNlT HO.
BEUAEKS
DESCRIPTION
38410-94540
TRIM RELAY, UP
MODEL:86-89
38410-94550
TRIM RELAY, UP
MODEL:90-98
2-1
38410-94540
TRIM RELAY, ON
H30EL:86-89
2-2
38410-94550
TRIM RELAY. ON
MODEL:90-98
3
38612-94401
BRACKET,Pi RELAY
4
09100-08219
BOLT
5
09140-08016
6
7
09160-08082
NUT
WASHER
09162-08007
LOCKWASHER
8-l
38423-95510
TUBE CL:1501
8-2
38423-95510
TUBE (L:150)
L:150-=50
9
3664594400
LEAD, RELAY CONTROL
MDDEL:B6,87
l-2
L:l50+100
10
36645-94410
LEAD, RELAY CONTROL
MJDEL:8B-98
11
33831-94702
CABLEASSV, PT RELAY
MODEL:86-98
12
33832-94400
CABLEASSV, PT RELAY
MODEL:90-98
13
01570-06127
BOLT
14
08310-00067
NUT
15
09403-12308
CLAMP
16
09100-06106
BOLT
17
09160-06082
WASHER
18
09404-06432
CLAMP
MODEL:94-98
DTIOC E3
DlO
25
aw.rr.
CARBURETOR .........
B-05
UEL PUMP ..........
UEL TANK ..........
CLAMP BRACKET ......
E-02
CLUTCH .............
C-06
SE AR CASE ..........
IGNITION ...........
SANKSHAFT .........
B-03
INLET CASE .........
ZYLINMR ...........
B-02
DRIVE SHAFT HOUSING F-09
L OkER COVER ........
6NETo.. ..........
ECTRItllL .........
D-06
L PUUP ...........
61NE COVER .......
S-04
HAUST TUBE .......
F-08
L SEAL HOUSING ...
,_
-.-----_II
B-07
H-04
F-11
D-04
B-04
6-02
D-03
B-09
B-06
IL TANK. .. ........
H-013
WER UNIT .........
~PTIDMAL
I ELECTRIC I-02
COIL STARTER .....
PTIONAL I SASKET S I-11
REMOTE CCINTROL .....
I-03
~TARTINC MOTOR.....
ii PTIONAL : METER ...
3PTIONAL
: REMO-WN I-10
IVEL BRACKET .....
OPTIONAL I TILLER H I-07
ROTTLE CUNTROL ...
PTIONAL
...........
I-12
T
0
ILLER HANDLE ......
OWER TRIM & TILT M F-07
T ‘;:5nLl~~;R
S SUP
OWER TRIM L TILT .. F-06
TR
.. .. ...
--_-.....- .___,” __-__ .1 .............
...
F-03
C-02
H-IO
rho2
E-05
C-05
H-02
F-02
F-13
1 ATER PUMP .........
,,, ...................
B-11
_____
__
-.-. ----.-.A-.--.....
:.-:
FIG.20 ( E- 2)
Cl&f' BRACKET
(*I
m
IEF.NO.
PARTNO.
DESCHIYTION
1
41110-94b21-OED BRACKET, CLMP STBD (GRAY)
1
2-1
2-2
3
41120-9643C-OED BRACKET, CLAM' PORT (GRAY)
1
41120-9444i-om
mwm.
CLAMPPORT (GRAY)
1
b
09205-06007
5
6
7
41211-95250
41151-94500
PLATE, CLAh!P
CAP, CLAMPBRACKETSHAFT
a
09ii7-08045
BOLT (8x35)
2
2
2
2
2
2
9
41130-94331
SHAFT, CLAMPBRACKET
1
61153-96300
CAP, TRANSCMBOLT
45420-94311
PIN, TILT LOCK
11-2
45420-96311
PIN. TILT LCCK
2
1
1
12
09461-17002
.SPRING
1
13
4542994401
PIN, TILT LOCK
1
09bbl-17DO3
1
41310-94400
SPRING
ROD, CLAM' BRACKETLCMER
55320-95310
ZINC SET, PROTECTION
1
41212-930DO-OED HANDLE, CLAJ'P (GRAY)
4:213-98100
10
11-l
SPRINGPIN
SCREW,CLM
tmEL:9a
DTdOTC,-610943
DT4OC,dORC,HDDEL:SB-98
OT4OTC,610944MM)EL:86-93
1
09116-06092
.BoLl (6X16)
1
09100-08239
BOLT (axso)
09140-0aol6
091fro-08081
NUT
WASHER
2
2
09162-08007
LOCK WASHER
2
4
09159-22003
NUT
41200-94400
ARM ASSY, TILT
1
1
41223-94400
.ARM, TILT STOP
1
(*)DTdOTC -MOOEL:93
DT4OC,bORC-M)OEL:98
REFERTO FIG.20A(E-b)
FOR DTIOTC MlDEL:9b-98
DTbOCE3
E2
26
F-03
C-02
H-10
F-11
STARTING RoToR.....
D-02
D-06
E-05
kNIYE L BRACKET.....
mRO1 TLE CONTROL. . . C-05
WTI~NAL
: TILLER H I-07
ILLER
HANDLE......
H-02
PTIONAL...........
I-12
D-03
.
.
.
.
.
.
.
.
.
.
.
.
BLECTRIEaL.........
D-06
0WER TRIM 8 TILT R F-07
. . . . . . . . . . . B-09
k IL1 CYLXRDER & SUP F-02
ENGINE WVER.. . . . . . S-06
P IZGP
ANSHISSION.......
F-13
0WER TRIM 6 TILT..
F-06
EXHAUST TUBE.......
F-08
brL SEAL- _.-.
HIBJSINS...
B-06
I_
.._ _..__“,___-_-__..
_.. -_. - . ___.__.._,__..___._____... ~-- .-~..
ICARBURETOR.........
CLAMWERAWT......
.,....,......
a
CRAwygwIFT...
. _. --.
CYLINDIER...........
bRIvE LWAFT HOUSINS
B-05
E-02
C-06
E-03
B-02
F-09
FUEL PIMP..........
FUEL TANK..........
AR CASE..........
I”ISNITION..;........
B-07
H-04
IL
TANK...........
If-08
PTIONAL t ELECTRIC I-02
PTIONAL : SASKET S I-Xl
1-03
ii PTIONAL : METER...
bPTIONAL
: RERD-C0N I-10
POWER UNIT.........
&OIL
STARTER.....
'&MOTE WNTROL.....
__._. _-.
..- .-... ..-
..- __-_ I---_
FIG.20 (
E- 3)
CLAW BRACKET(*I
9-n
25
PARTNO.
09111-10032
26
27
29
IEF.NO.
38
I
DE!XRIPTION
llEMl?Ks
BOLT
2
09111-10033
BOLT
2
09140-10031
2
09160-10082
NUT
WASHER
29
09X2-10005
LOCKWASHER
2
30
09448-29009
31
bl 141-94300
SPRING
ATTACHMENT,STEERINGCABLE
1
32
41225-94400
RUBBER,TILT LOCK
1
33
34
36894-95201
LEAD
1
09125-05050
SCREW
2
35
09161-05114
WASHER
36
37-l
09160-22033
41161-96400
WASHER
2
i
SEAL, STEERINGCABLE
1
OPT
37-2
41161-9b4W
SEAL, STEERINGCABLE
1
STD:DTdOTC,dDRC
38
48211-94400
PIN, TILT LOWERLCCK
2
39
40
09160-10098
WASHER
DTbOTC
-KXIEL:Sb
DTlOTC
09162-10005
LOCKWASHER
DTdOTC
41
09140-10032
NUT
OTd@TC
2
1
OPT
DT4OCE3
27
E-
RBURETDR .........
LAMP BRACKET ......
UTM .............
icR ANYSHAFT .........
PLINDER..
.........
WIVE
SUAFT HOUSINB
LECTRICAI. .........
B-05
E-02
C-06
B-03
B-02
F-09
D-06
NGINE COVER.......
6-04
F-08
I_,,_____l._.I
--. ..................
XRAUST TUBE .......
EL PUMP ..........
EL TANK ..........
AR CASE ..........
IGNITION ...........
INLET CASE.........
L OWER COVER ........
HASNETO ............
IL PUMP ...........
IL SEAL HWSIN6 ...
B-07
H-06
F-11
D-04
B-06
S-02
D-03
B-09
B-06
IL TANK...........
& PTIONAL : ELECTRIC
DPTI~NAL
: ‘GASKET S
: METER ...
: REND-C0N
TILLER H
PTIONAL ...........
E3
H-08
I-02
I-11
I-03
I-10
I-O?
I-12
DYER TRIM II TILT W F-O?
OYER TRIM L TILT .. F-06
OWER UNIT .........
6;ECUIL STARTER .....
R EMOTE CONTROL .....
STARTING MOTOR.....
SWIVEL BRACKET .....
THROTTLE CONTROL ...
TI LLER HANDLE ......
T IL1 CYLINDER L SUP
TRANSHISSIDN .......
F-03
C-02
WATER PUHP.........
B-11
W-10
D-02
E-05
C-OS
H-02
F-02
..... F-13
_-"
.~._........
.
FIG.ZOA(
FIG. 20 A
E- 4)
CLAM?BRACKET(DT40TC MDEL:94-98)
aw
iEF.no.
PART no.
DescuIPTIon
1
41111-97EOl-OED BRACKET,CLAMPSTBD
41121-97EOl-OED BRACKET,CLAMPPORT
1
2
1
3
4
41130-95290
SHAFT, CLAMPBRACKET
1
41151-94500
CAP, CLAMPBRACKET
1
5
41152-94500
PLUG, CLAMPBRACKET
1
6
41153-94500
CAP, TRANSM BOLT
4
7
55320-95310
ZINC, PROTECTION
1
8
09116-06092
.BGLT, ZINC
9
09100-12039
BOLT (12x100)
2
4
10
11
09140-12028
NUT. TRANSOM
4
09160-12044
WASHER(12.5X35X3.2)
4
12
09160-12066
WASHER(12.5X22X2.5)
4
13
14
09162-12005
45421-97E00
WASHER,TRANSOMLOCK
4
PIN. TILT LOCK
15
09159-10050
NUT, TILT LOCK
16
09159-22003
17
48121-97EO0
NUT
SHAFT, TILT CYL LfMER
18
09307-18002
BUSH. TILT CYL LOWER
19
09100-10190
BOLT. TILT LOWER(10X14.5)
20
09159-10050
NUT, TILT CYL LCWER
2:
09160-10082
WASHER,TILT CYL LOWER
DTdOCE3
E4
28
c
RBURETOR.........
B-OS
LAMP BRACKET......
E-02
UTCN.............
C-06
ANKSRAFT.........
E-03
LINDER...........
B-02
pRIVE SVAFT HOUSING F-09
LECTRICAL.........
D-06
wgoo~.......
6-04
. . . . . . . F-08
_--_-__
-.---.
-
UEL PUMP..........
UEL TANK..........
EE AR CASE..........
ISNITION...........
B-07
H-04
F-11
D-04
INLET CASE.........
B-04
, OWEFmCOVER... . . . . . 6-02
IL
METO............
D-03
L PUMP...........
B-09
IL SEAL HOUSINS...
B-06
._.._.
IL TANK...........
PTIONAL : EL&yTI;
3PTIDNAL :
YPTIONAL : METER...
JPTIONAL : REMO-CON
IPTIONAL
I TILLER H
PTXONAL...........
OWER TRIM C TILT M
OWER“,,.^
TRIM
,,_,_ C TILT..
WER UNIT.........
W-OB
;-;;
$ ECOIL STARTER.....
I-03
I-10
I-07
---I-12
F-07
F-06
MOTE CONTROL.....
ARTINB NOTOR.....
IVEL BRACKET.....
ROmLE
CONTROL...
~~
..-.LLER HANDLE......
LT CYLINDER L SUP
F-03
C-02
H-IO
D-02
E-05
C-05
_H-02
F-02
ATER PUMP.........
ANSMISSIDN.......
F-13
.-_, I,I_I ,.,..- __.-.-._ -_-_ _--.--_vI...-_. _.._.I. ,-,,, ..__ . .__._
., _
B-11
..._.I ._- ..-. .___ ._.e.."---__II-.--,-..-.
.-
FIG.21 (
FIG.21
E- 5)
SWIVELBRACKET(FUDEL:B6-92)
p'n
REF.NO.
PARTNO.
DERISION
1
43751-9bb50-OED BRACKET,STEERING (GRAY)
1
2
09117~08073
2
3
09117-08075
BOLT (8X30)
2
b
09443-15031
SPRING
2
BOLT (8x35)
5
09448-29016
SPRING
1
6
45231-94401
ARM, REVERSELUCK
1
7
4341l-94400
ADJUSTER,STEERING
1
8
43421-96302
BUSH, ADJUSTERBOLT
1
9
09119-08044
BOLT (BX23)
1
10
11
09306-22006
09440-13045
BUSH
SPRING
2
1
12
43111-94490-OED BRACKET,SWIVEL (GRAY)
1
13
22511-99010
NIPPLE, GREASE
3
14
43211-96401
BUSH
2
15
45255-93001
RUBBER,RELEASELEVER
1
16
45261-94400
LEVER, RELEASE
1
17
41225-94501
PIN, RELEASEARM
1
?a
45250-94400
LINK, RELEASE
1
19
09200-05015
PIN
1
20
09200-08043
PIN
1
21
45241-94400
LINK, REVERSELOCK ARM
i
22
23
45700-94401
45720-94401
DRIVE ASSY, SHALLOWWATER
.SHAFTiSHALLCW WATERDRIVE
1
1
26
45730-94401
.PLATE, SHALLOWWATERDRIVE
1
26
09441-17002
.SPRING
1
27
09443-08045
.SPRING
1
28
45725-94400
.KNGB
1
29
09204-01002
COTTERPIN
2
30
09160-08082
WASHER
1
MOOEL:B6,87
REFERTO FIG.22 (E- 7) FOR DTbOCMDDEL:93-98
REFERTO FIG.LZA(E- 9) FOR DTlOTC KlDEL:9b-95
REFERTO FIG.22B(E-10) FOR DT4OTCMODEL:96-98
DT40C E3
29
-CARBURETOR .........
~-05
CLAMP BRACKET ......
E-02
CLUTCH .............
C-06
CRANKSHAFT .........
B-03
CVLINDER ...........
B-02
3RIVE SHAFT HOUSING F-09
UEL PUNP ..........
UEL TANK ..........
SEAR CASE ..........
B-07
N-04
F-11
IGNITION ...........
D-04
INLET CASE .........
LOWER COVER ........
6NETD.. ..........
SL PUMP ...........
B-OG
6-02
D-03
B-09
IL TANK ...........
PTIONAL : ELECTRIC
PTIONAL : 6ASKET S
PTIONAL : NETER ...
0 PTIONAL : REMO-CON
3 PTIONAL I TILLER
W
3 PTIONAL ...........
OWER TRIN 6 TILT M
E5
W-08
I-02
I-11
I-03
I-lo
I-07
f-12
F-07
ORER UNIT .........
E;ECOIL STARTER .....
kERoTE CDNTROL .....
ST ARTINS MOTOR .....
SWIVEL BRACKET .....
TH ROTTLE CONTROL ...
T ILLER HANDLE ......
T
F-03
C-02
H-10
D-02
E-05
C-05
H-02
k ATER PURJ’.........
B-11
FIG.21 (
E- 6)
SWIVEL BRACKET(HOOEL:86-92)
m
BBF.NO,
PA&T NO.
DESCRIPTION
31
4371l-94400
32
33
34
43741-94400-OEO SHAFT, PILOT
1
35
43753-94400
GR@MT, STEERINGBRACKET
1
36
09161-47001
WASHER
1
37
09206-09001
PIN
2
36
09285-47001
OIL SEAL
1
39
43755-96310
ATTACHMENT,STEERINGBRACKET
1
40
41
09100-08224
BOLT (8x35)
2
OPT
09140-08016
NUT
2
OPT
LOCKWASHER
2
1
OPT
DTbOTC
MODEL:88-92
NDDEL:B8-92
BENABKS
BUSH, STEERINGJJPPER
1
43712-94410
BUSH, STEERING,UNDER
1
43713-96400
SPACER, STEERINGBUSH
1
42
09162-06007
43
43754-94301-OEO COVER, STEERINGBRACKET
44
03142-05103
SCREW
OPT
DTbOTC
45
45700-94612
SHALLOWWATERORIVE ASSY
2
1
47
45713-94420
.STOPPER
1
4
49
09111-10065
.BOLT (10X20.8)
2
HODEL:fiB-92
09117-06038
.BOLT (6X16)
1
MODEL:BB-92
50
09463-12039
.SPRING
1
MODEL:68-92
51
45255-95500
.KNOB
1
M3DEL:68-92
52
09160-05032
.WASHER
1
MM)EL:88-92
53
09204-01002
45331-94610
.PIN
1
MOOEL:88-92
.PIN. SHALLOWDEIVE WATER
1
M3DEL:88-92
54
COLOR: OED (GRAY)
OTdOCE3
30
RBURETOR .........
AMP BRACKET ......
UTCH .............
ANKSHAFT.. .......
LINDER ...........
6-05
E-02
C-06
B-03
B-02
IVE SHAFT WOUSINS F-09
_-
CTRICAL .........
SINE COVER .......
EH AIJST TUBE .......
-_ ......--- ...................
D-06
G-06
F-06
FUEL PUMP ..........
UEL TANK ..........
AR CASE.. ........
8-07
H-04
FIGNITION ...........
INLET CASE.........
F-11
D-04
B-04
h OWER COVER ........
&ASNETO ............
IL PUMP ...........
IL .SEAL HOUSING ...
6-02
O-03
B-09
B-06
............
_,I-,,.,_- ........
.......
D IL TANK
PTIONAL
Ii PTIONAL
PPTIONAL
PTIONAL
PTIONAL
...........
: ELECTRIC
: SASKET S
: METER...
: REM&CON
: TILLER W
E
...........
&%?kI"
L TILT M
c GWER TRIM L TILT . .
......
_
E6
H-08
I-02
I-1I
I-03
I-10
I-07
I-12
F-07
F-06
POWER UNIT .........
RECOIL STARTER .....
REHOTE CONTROL .....
F-03
C-02
H-10
TARTING MOTOR.....
D-02
IVEL BRACKET .....
ROTTLE CONTROL ...
ILLER HANDLE ......
ILT CYLINLlER L SUP
E-05
C-05
H-02
F-02
.......
__-_ _ : ANSHISSIW
.......
F-13
ATER PUMP .........
.....
S-11
.................
.-
FIG.22 (
FIG.
E- 7)
SWIVEL BRACKET(OTbOCMOOEL:93-98)(t)
22
WY
6
REF.NO.
1
PART NO.
DE.SCRIP?ION
i3wABKS
22511-99010
NIPPLE, GREASE
2
36694-94401
LEAD
3
43111-97EOO-OED BRACKET,SWIVEL
3
1
1
4
43211-94401
BUSH, SWIVELBRACKET
2
5
43711-97EOO
BUSH, STEERING
2
6
43750-97EO3-OEO BRACKET,STEERING
1
8
09125-05050
SCREW
2
9
09160-39001
WASHER,PILOT SHAFT
3
10
09161-05114
WASHER,LEAD
2
11
12
09181-39001
09282-39001
SHIM, SWIVEL (0.3)
SEAL, SWIVELBRACKET
2
1
13
09380-38003
CIRCLIP, PILOT SHAFT LOWER
1
lb
41225-94501
;l
;iiiJ
PIN, RELEASEARM
1
~~~~
i1
1
20-2
0916D-08091
21
09200-05015
PIN, REVERSELOCKARM
1
22
09200-08043
PIN, REVERSELOCKARM LINK
1
23
09204-01002
PIN, REVERSELOCKPIN COTTER
2
24
09306-22006
BUSH, RELEASELEVER
2
25
26
09443-15031
09448-29018
SPRING, REVERSELOCK
SPRING
2
1
27
43755-97EOl
ATTACHMENT,STRGBRKT
1
28
09100-10270
BOLT
2
29
09162-10005
LOCKWASHER
2
MODEL:97,98
(*)DTbOTC -MODEL:93
DTbOC,40RCMODEL:96-98
REFERTO FIG.22A(E-9)
FOR DTdOTCMDDEL:94-95
COLOR: OED (GRAY)
DTlOC E3
31
RBURETUR .........
kBP
BRACKET ......
CLUTCH .............
CRANKSHAFT .........
CYLINDER ...........
WE SHAFT HOIJSINB
B-05
E-02
C-06
E-03
B-02
F-09
ECTRICA,L.........
I)-06
SINE CUVER .......
HAUST TUBE .......
t-04
F-08
-._-_,.-
FUEL PUMP ..........
FUEL TAMIt ..........
SE AR CASE ..........
B-07
H-D4
F-11
IGNITION ...........
D-04
INLET CASE.. .......
. OWER COVER ........
B-04
SNETO............
6-02
D-03
L PIMP ...........
L SEAL HDUSING ...
B-09
E-06
... ".--- ,-._ ....
......
IL TANK ...........
W-06
E7
OZR
UNIT .........
PTIONAL : ELECTRIC I-02
ECOIL STARTER .....
PTIONAL : GASKET S I-11
EMOTE CONTROL .....
FTARTINB
MOTOR .....
OPTIONAL : METER... I-03
OPTIONAL : REND-UJN I-10
IVEL BRACKET .....
OPTIONAL t TILLER H I-07
ROTTLE CONTROL...
OPTIONAL...........
I-12
ILLER HANDLE ......
OWER TRIM 6 TILT II F-07 [ ILT CVLINDER Et SUP
WER TRIM 0 TILT...................................
.. F-06
ANSMISSIDM.......
F-03
C-02
H-10
D-02
E-05
blATER PUBP .........
B-11
C-05
H-02
F-02
F-13
...--.T....v-.-.~-.
SW...-.
c
FIG.22 (
FIG. 22
E- 8)
SWIVEL BRACKET(DT40C MODEL:93-98)
WY
6
I
REF.ND.
PART NO.
DEsc8IPTIoN
RElullRS
1
30
43411-97EOO
ADJUSTER, STEERING
31
43412-93900
COVER, STRGADJ
1
32
D91OD-08224
BOLT, STRGADJ
1
33-l
09160-08082
WASHER(8.5X16X1.2)
1
33-2
D9160-08091
WASHER(8.5X14X1.0)
1
34
09440-11022
SPRING, STRGADJ
1
35
45700-94412
SHALLCWWATERDRIVE ASSY
1
37
45713-94420
.STOPPER, SHALLOW
WATER
1
38
09111-10045
.BoLT, SHALLOWDRIVE
39
09117-06038
.BOLT, SHALLOWDRIVE STOPPER
2
1
40
41
09443-12039
<SPRING
1
45255-95500
.KNOB, RELEASELEVER
1
42-l
09160-05032
.WASHER(5.5X10X0.8)
1
42-2
09160-05029
.WASHER(5.5X12X0.8)
1
43
44
09204-01002
.PIN, SPRING STOPPERCOTTER
09205-08002
.PIN, SHALLOWDRIVE
1
1
m)DEL:9B
M)DEL:97,98
2
DTLOCE3
32
~ARBIJRETOR .........
CLAMP BRACKET ......
CLUTCH .............
CRANKSHAFT .........
CYL:NMR ...........
DRIVE SHAFT HOUSING
8-05
E-02
C-06
B-03
B-02
F-09
FUEL PUMP ..........
F UEL TANK.. ........
GEAR CASE ..........
8-07
H-04
F-11
L OWER COVER ........
6-02
0 IL TANK ...........
W-06
0 PTIONAL : ELECTRIC I-02
3 PTIONAL : GASKET S I-11
OWER UNIT .........
ECOIL STARTER .....
REMOTE CUNTROL .....
IVEL BRACKET .....
ROlTLE CONTROL ...
ILLER HANDLE ......
F-03
C-02
H-10
E-05
C-OS
H-02
ATER PUMP .........
B-11
FIG.22A(
E- 9)
SWIVEL BRACKET(DTiOTC MODEL:94-95)
FIG. 22 A
O’n
BEF.ND.
,
PART NO.
DESCRIPTION
EEHANKS
22511-99010
NIPPLE, GREASE
2
36894-95201
LEAD
3
4
43111-97E50-OED BRACKET,SWIVEL
43211-95250
BUSH, CLAMPSHAFT
5
43711-97EOO
BUSH, STEERING
6
7
43750-97E03-OED BRACKET,STEERING
09125-05050
SCREW
B
09160-39001
WASHER,PILOT SHAFT
9
09161-05114
WASHER,LEAD
10
D91Bl-39001
SHIM, SWIVEL BRACKET(0.3)
11
09282-39001
SEAL, SWIVEL BRACKET
12
09380-38003
CIRCLIP, PILOT SHAFT LOWER
13
14
41220-97EOO-OED LEVER, TILT LOCK
41226-97EDO
BUSH, TILT LOCKLEVER
15
41231-97EDO
PLATE, LINK
09205-03012
PIN, TILT LINK PLATE
SPRING, TILT LINK PLATE
18
09443-09047
43411-9TEDO
ADJUSTER, STEERING
19
43412-93900
COVER, STRGADJ
20
09100-08224
BOLT, STEERINGADJUSTER
21
09160-08082
WASHER,STEERINGADJUSTER
22
09440-11022
SPRING, STEERINGADJUSTER
16
17
1
23
43755-97E50
ATTACHMENT,STRGBRKT
24
09100-10270
BOLT
2
25
09162-10005
LOCKWASHER
2
REFERTO FIG.22B(E-10)
FOR DTdOTCM)DEL:96-98
DT4OCE3
E9
33
ATER PUMP.........
AR CASE..........
LINMR...........
B-02
INLET CASE.........
OWER COVER........
16NETO............
IL PUMP...........
IL SEAL HOUSING...
(.,
F-l!
OPTIONAL
B-06
G-02
D-03
B-09
E-06
0 PTIONAL
r GASKET S I-11
: HETER...
: REHO-CON
TILLER
H
PTIONAL...........
WER TRIH L TILT M
OWER TRIII L TILT..
I-03
I-10
I-07
I-12
F-07
F-06
EMOn CONTROL.....
S TARTINS MOTOR.....
!WIVEL BRACXET.....
TH RDTTLE CONTROL...
T ILLER HANDLE......
T ILT CYLINDER L SUP
TR ANSHISSION.......
H-10
D-02
E-05
C-OS
H-02
F-02
F-13
B-11
FIG.22
FIG.22B(
B
E-10)
SWIVELBRACKET(DT4DTC MDDEL:96-98)
9-n
REF.ND.
PART NO.
DESCRIPTION
FEKMKS
22511-99010
NIPPLE, GREASE
36894-95201
LEAD
4
1
43111-97E5D-OED BRACKET,SWIVEL
1
43211-95250
BUSH, CLAM' SHAFT
2
43711-97EOO
BUSH, STEERING
2
6
7
4375D-97E03-OED BRACKET,STEERING
1
09125-05050
SCREW
2
8
09160-39001
WASHER,PILOT SHAFT
3
9
09161-05114
WASHER,LEAD
2
10
11
09181-39001
SHIM, SWIVEL BRACKET(0.3)
09282-39001
SEAL, SWIVEL BRACKET
2
1
09380-38003
41230~97ElO
CIRCLIP, PILOT SHAFT LOWER
1
SPRINGASSY, TiLT LOCK
1
41226-97EOO
BUSH, TILT LDCK LEVER
2
1
1
12
13
14
15
41270-97ED0
LEVER, TILT LOCK STBD
16
41280-97EOD
LEVER, TILT LOCK PORT
17
09205-03012
PIN
1
18
43411-97EOO
ADJUSTER,STEERING
1
19
43412-93900
COVER, STRGADJ
1
20
09100-08224
BOLT, STEERINGACJUSTER
1
21-1
09160-08082
WASHER,STEERINGADJUSTER
1
21-2
09160-08091
WASHER,STEERINGADJUSTER
1
22
0944D-11022
SPRING, STEERINGADJUSTER
1
23
43755-97E5D
ATTACHMENT,STRG BRKT
1
24
09100-10270
BOLT
2
2
1
25
09162-10005
LOCKWASHER
26
45700-94412
SHALLOWWATERDRIVE ASSY
MJDEL:97,98
OPT
DT4OCE3
El0
34
I.,
BURETOR .........
BRACKET ......
.............
ANKSRAFT.. .......
LINDER ...........
IVE SHAFT NOlJSIN6
ICAL .........
NGINE CUVER .......
XHAUST TUBE .......
B-05
E-02
C-06
B-03
E-02
F-09
D-06
6-06
F-08
.I II .-
FUEL PUMP ..........
F UEL TANK ..........
GEAR CASE ..........
I6NITION ...........
INLET CASE .........
LOWERCOVER ........
hA6NETo ............
0 IL PUMP...........
OXL SEAL HOUSING ...
B-07
H-04
F-11
D-04
B-04
6-02
D-03
B-09
B-06
-l---l--~_._ll
-. .,.
.,
IL TANK ...........
PTIONAL
TJPTIONAL
3PTIONAL
JPTIONAL
OPTIONAL
: ELECTRIC
t 6ASKET S
t METER ...
: REMO-CON
: TILLER H
H-08
I-02
I-11
I-03
I-10
I-07
OWER UNIT .........
Ii ECOIL STARTER .....
ERWE CONTROL .....
ARTIN MOTOR.....
IVEL BRACKET .....
k ROTTLE CONTROL ...
LLER HANDLE ......
LT CYLINDER L SUP
I-12
PTIONAL ...........
OWERTRIM L TILT I4 F-07
OWER TRIM I TILT .. F-06
"^,~,................. .......
..,.................. ___-,__, ANSMISSION
F-03
C-02
WATER PUIW .........
B-11
W-10
D-02
E-05
C-05
H-02
F-02
F-13
..............
. ..... -.-._.--._ . -.---_CI______
FIG.23 (
FIG.
F- 2)
TILT CYLINDER& SUPPORT(DTdOTC)
acIy
23
IU!F.NO.
Yw
PART NO.
l-l
ABlll-94401-02M
DBSCBIPTION
BRACKET,TILT CYLINDERSTBO
l-2
bBlll-94402-OEO
BRACKET,TILT CYLINDERSTED
2
bBl12-9bb02-OED
BRACKET,TILT CYLINDERPORT
1
3
4
48135-94400
ROD, TILT CYLINDERBRACKET
1
09117-08047
BOLT (8x30)
5
09117-08057
BOLT (8x25)
2
4
6
7
55320-95310
ZINC. PROTECTION
1
1
1
0
bB600-94401-OED CYLINDERASSY, TRIM & TILT
48601-94400
.PISTON
9
48627-95510
..O RING, PISTON
1
10-l
bB633-95510
..O RING, HEAD
i
1
1
10-2
48633-95520
..O RING, HEAD
1
11
48641-94400
.TUBE, CYLINDER
1
12
48710-94400
TUBE, INLET, NO.1
1
13
lb
bB720-94401
TUBE, INLET, NO.2
1
09407-25402
CLAMP
2
15
09380-12002
CIRCLIP
16
17
68321-96600
SHAFT, TILT CYLINDERUPPER
2
1
09319-12041
48121-94401
BUSH
48163-94400
SPACER, TILT
09117-08057
BOLT (8X25)
la
1q
2,.
-611694
136673-
2
1
SHAFT, TILT CYLINDER LWER
CYLINDERLCWER
2
2
611695-
COLOR: 02M (SILVER)
OED (GRAY)
DTbOCE3
35
B-05
iCARBuRETOR .........
E-02
AMP BRACKET ......
C-06
E UTCH .............
B-03
ANKSHAFT .........
B-02
INDER ...........
E IVE SHAFT HOUSIND F-09
D-06
LECTRICAL .........
G-04
E NSINE
-._ ..- COVER
-.-- .......
XRAIJ!Sl TUBE.......
F-08
---.-
B-07
H-04
UEL PUMP ..........
I UEL TANK ..........
t6E;Eg’E
..........
F-11
O-04
...........
INLET CASE .........
OWER COVER ........
ih GNETO ............
@IL ‘“MP..l.rr.T
...
IDIL SEAL HOUSING...
B-04
6-02
D-03
B-09
B-06
IL TANK
PTXONAL
PTIONAL
PTIONAL
...........
: ELECTRIC
: GASYET S
: NETER ...
PTIONAL : REMO-CON
I PTIONAL f TILLER H
PTIONAL ...........
OWER TRIH L TILT M
POWER TRIM I TILT..
H-08
I-02
I-11
I-03
I-10
I-07
I-12
F-07
POWER UNIT .........
RECOIL STARTER .....
MOTE CONTROL .....
ARTING HOTOR .....
E IVEL BRACKR .....
ROTTLE CONTROL ...
LLER HANDLE ......
ILT
CVLINDER L SUP
F
F-06 ITRANSMISSION.......
.-,- ------I_--. .-..._,-.--.,...
-_ ,_--,__ .I.--.._ -._.- _,__,_
(__l_.__
F-03
C-02
H-IO
D-02
E-05
C-05
H-02
F-02
F-13
ATER PUMP .........
I ~..
B-11
.
_____ .._ ,_J_. --_- ,--.“__._^..
-..-.1.-~11
FIG.24 (
FIG. 24
F- 3)
PWER UNIT (DT40TC/MlDEL:86-89)
Q-w
Im.No.
l-l
PM
NO.
DESCILIF?ION
49500-94400-02H
PWER/TILT ASSY (SILVER)
1
l-2
46500-94411-02M
POYER/TILT ASSY (SILVER)
1
l-3
46500-9441T-OED
PCYER/TILT ASSY (GRAY)
1
2
09168-10022
.GASKET(10X17X1.5)
1
3
4
092AB-10008
bB502-94410
-PLUG
.PuMp/VALVE BODYASSY
1
5
48550-94600
..VALVE, MANUAL
1
1
6
7
48583-94520
68585-94520
..DRIVE, JOINT
..O RIMG
1
1
4
8
48593-96500
.SCREW
9
0928248003
092Bo-ic!m
.OIL SEAL
1
.O RING (D:3.1,10:69.4)
1
31281-94520
31i70-9452D-OED
.SCREW
.CDVER. UPPER(GRAY)
2
i
31173-94521
.BRUSHHOLDERASSY
1
31133-94521
..BRUSH
2
11
tmEL:86
48500-94420-02M
USEDUITH 38410-94550(2)
33832-94boo(l)
mDEL:87,88
48500-94420-02H
USED WITH 38410-94550(2)
33832-94bOO
WDEL:89
-b&O&9442O-OED
USEDWIM 3B410-94550(2)
33832-94400
-48502-94400
-37173-96520
15
31ilO-9452D-OED
.YOKE ASSY (GRAY)
1
16-1
31311-94520
.ARKAiURE
1
FOR bB500-944C+O2?!
16-2
3131 l-96600
.ARMATURE
1
17-1
A8570-9452i-02M
.RESEVOIRASSY (SILVER)
1
FOR 4B5GO-9MlD-02+4,
4B500-94411-OED
-4857D-9b6OD-OED
17-2
68570-gA600-0ED
.RESEwlR *sy
'
USED w1TH 68583-gA5go
CGRAY)
REFERTO FIG.25 (F- 5) FORM)DEL:90-93
REFERTO FIG.ZSA(F- 6) FORMYDEL:94-98
DTbDCE3
36
BURETOR .........
BRACKET ......
.............
ANKSHAFT .........
LINDER ...........
IVE SHAFT HOUSING
BLECTRICAL .........
COVER .......
AUST TUBE .......
B-07
lo XL TANK ...........
N-08
B-05
FUEL PUMP ..........
E-02
H-04
PTIDNAL : ELECTRIC I-02
FUEL TANK ..........
C-06
F-11
..........
AR CASE
PTIDNAL : SASKET S I-11
D-04
B-03
IGNITION ...........
PTIONAL : METER ...
I-03
B-02
B-06
INLET CASE .........
PTIONAL : REWO-CDN I-10
G-02
F-09
OWER COVER ........
PTIONAL s TILLER H I-07
D-03
D-06
GNETO ............
1 PTIONAL ...........
I-12
G-04
[ IL PUMF’...........
B-09
DWER TRIM C TILT R F-07
F-05
B-06
IL SEAL HOUSING ...
DWER TRW 3 TILT .. F-06
-.- --.. -L --..- ..- __.-.._
..--.
----..--.....-.
.- .. ----,-.”
r-3
ONER UNIT .........
ECDIL STARTER .....
j2EHOTE CDNTROL .....
ARTING MOTOR .....
IVEL BRACKET .....
ROTTLE CDNTROL ...
T ILLER HANDLE ......
T ILT CYLINDER C SUP
TR ANSWISSIDN .......
- ..-._. . .1-..1._
.. _._-
F-03
C-02
WATER PURP .........
B-11
H-10
D-02
E-05
C-05
H-02
F-02
F-13
...... _.---.
..........
.....................
.
.-
....
FIG. 24
FIG.24 (
F- 4)
PC%? UNIT (DT4OTCmEL:86-89)
m
IW'.NO.
PART NO.
DESCEIPTION
18
33899-95500
.SEAL, PTT CABLE
1
19
09407-25402
.CLAJbP
2
20
33861-95600
.CABLE, PTT
1
21
22
09108~08130
09100-08219
STUD BOLT
BOLT
2
1
23
C9140-08016
NUT
2
24
25
09162-08007
09403-12308
LOCKWASHER
CLAMP
3
1
26
0910O-D6106
BOLT
1
27
09160-06082
WASHER
1
L:lDOa
DTAOCE3
F4
37
BURETOR.........
#HP BRACKET......
B-05
E-02
UTCN.............
C-06
ANKSHAFT.........
B-03
LINDER...........
B-02
c IVE SHAFT NOUSIWGF-09
kLECTRICAL.........
D-06
kNGINE COVER. . . . . . . 6-04
~U.ST
TUBE.......
F-08
-_____cI . . .‘_ . - -.
UEL PUMP..........
UEL TANK..........
B-07
W-06
AR C&E..........
XNITION...........
INLET CASE.........
F-11
D-O&
WGNETD............
IL PUMP...........
-.IL ._SEAL HOUSING...
D-03
B-09
B-06
B-04
1 OWER COVER . . . . . . . s G-02
DIL TANK...........
!~PTIoNAL
: ELECTRIC
H-08
I-02
UPTIONAL I WET
S I-11
b PTIONAL : ~TER...
r-03
0 PTIONAL : RERO-CDN I-10
0 PTIONAL t TILLER N I-07
0 PTIONAL...........
I-12
WR TRIM 8 TILT M F-07
6WER TRIM L TILT..
F-06
.__
POWER UNIT.........
kECOIL STARTER.....
REMOTE CONTROL.....
ISIARTING MOTOR.....
Sy IVEL BRACKET.....
THROTTLE CONTROL...
TILLER HANDLE......
T ILT CYLINDER S SUP
TR ANWISSIDN.......
I.,
F-03
C-02
H-10
~-02
WATER PUMP.........
1
B-11
E-05
C-OS
H-02
F-02
F-13
_
. . -.--.-.-_..- ._------.--
FIG.25 (
F- 5)
PDWERUNIT (DT4OTC/MJDEL:90-93)
WY
REF.NO.
DESCRIP?ION
1
1
485OC-94420-OED POWERUNIT ASSY, PTT
2
48511-95500
.PLUG, OIL FILLER
2
3
09280-09005
..O RING
2
4
48502-94410
.PUMP& VALVE BODYASSY
1
5
48550-94600
..VALVE, MANUAL
1
6
48591-94500
..FILTER, PTT PUMP
1
7
48583-94520
..JOINT, DRIVE
1
6
48585-94520
..O RING, VALVE BODY
1
9
10
48586-94500
48593-94500
..PLUG, VALVE BDOYPORT
.SCREW,VALVE BODY
4
11
13
.O RING
3112%87D60
.THRWGH BOLT
31281-94610
31170-94610-DED -COVER, UPPER
12
23
PART NO.
~48511-96610
2
2
2
1
14
31173-94620
.HOLDE, BRUSH
1
15
31133-94610
..BRUSH
16
17
31110-94610-OED .YOKE ASSY
.ARMATUREASSY
31311-94610
2
1
18
48570-94610-OED .RESERVOIR
19
33799-94610
1
1
.SEAL, OIL
1
1
19A
33899-94600
.SEAL, PTT CABLE
20
09108-08130
STUD BOLT
2
21
09140-08016
NUT
2
22
09162-08007
LOCKWASHER
2
23
09117-08046
BOLT
1
COLOR: OED (GRAY)
DT4OCE3
38
B-05
RBURETUR .........
E-02
P BRACKET ......
C-06
Cf4.............
B-03
ANKSHAFT .........
B-02
LINDER ...........
IVE SHAFT HOUSINO F-09
D-06
LECTRICAL .........
S-04
NGIRE COVER .......
F-09
EXRAUST TUBE .......
..... .-._-_y-**-._
FUEL PUBP ..........
FUEL TANK ..........
kiEAR CASE ..........
IGNITION ...........
INLET CASE .........
LOWER COVER ........
HA GNETD ............
OIL PUMP ...........
KlIL SEAL HOUSINB ...
,^^_,I_ -...._..__ ...
E-07
H-04
F-11
U-04
B-06
S-02
D-03
B-09
B-06
.....
IL TANK ...........
PTIONAL : ELECTRIC
D PTIONAL : SASKET S
J PTIDNAL : METER ...
YPTIONAL : REMD-CDN
J PTIONAL : TILLER
H
YPTIONAL ...........
DWER TRIH C TILT R
IJWER TRIW C TILT ..
-_ ..- ......
. .........
H-08
I-02
I-11
I-03
I-lo
I-07
I-12
F-07
F-06
DNER UNIT .........
ECOIL
STARTER .....
EMOTE CONTROL.....
TARTING MOTOR.....
SWIVEL BRACKET .....
TB ROTTLE CONTROL ...
T ILLER HANDLE ......
T ILT CVLINMR 0 SUP
TR ANSIIISSION .......
........
F-03
WATER PUMI’.........
B-11
C-02
H-10
D-02
E-05
C-05
H-02
F-02
F-13
..............
_~_._-.*_ __I_.-.-_“-_“___
FIG.25
FIG.25A(
A
F- 6)
PCWERTRIM & TILT (DT40TC/MODEL:94-98)
WY
IEF.NO.
1
PART NO.
2
24
48601-97EOO
PISTON ROD
48632-97EOO
OIL SEAL, CYL HEAD
3
48633-97EOC
0 RING, CYL HEAD
4
48634-97EOO
0 RING, CYL HEAD
5
48576-97EOO
0 RING, PLUG RESERVOIR
6
7
48572-97EOO
PLUG SET, RESERVOIR
48405-87DO0
0 RING, PISTON
8
48615-97EOO
RING, PISTON
9
48650-97EDD
PISTON, FREE
10
48582-97EOO
FILTER, PUMP
11
d8583-97EO0
DRIVE JOINT
12
48541-97EOO
BOLT SET, PUMP
13
48870-97EOO
VALVE, THERMAL
14
48820-97EOO
VALVE, UP PRESSURE
15
48830-97EOO
VALVE, DDWNPRESSURE
16
48518-87DDO
17
48690-97EOC
0 RING. PUW & RESERVOIR
PLUG SET, MANIFOLD
18
48530-97EOO
VALVE, MAIN CHECK
19
48536-97EOO
0 RING SET, MAiN CHECK
20
4855D-97EOO
VALVE, MANUAL
21
48557-97EOO
0 RING SET, MANUALVALVE
22
48641-97EDO-OED CYLINDER (GRAY)
48519-97EOO
HCLOER, PUMP
48575-97EO0
PLUG, RESERVOIR
23
24
.12
DESCRIPTIDN
25
48321-97EOO
SHAFT, TILT CYL UPPER
26
4832597EOO
BUSH, TILT CYL UPPER
2
27
09380-12002
E RING, TILT CYL UPPER
2
DTdOCE3
39
CARBURETOR.........
9-05
CLAMP BRACKET......
E-02
CLUTCH.............
C-06
CRANKSHAFT. s... . . . . B-03
LINMR...........
B-02
WE SHAFT HOUSIN6 F-09
LECTRICAL.........
D-06
NGINE WVER . . . . . . . 6-04
KHAUST TUBE.......
F-OS
-*.~_ll-----.--.*--~-~-_l-
FUEL PUMP..........
FUEL TANK..........
6EAR CASE..........
9-07
W-04
F-II
16NITION...........
D-04
INLET CASE.........
B-04
L OWER COVER........
6-02
GNETD............
D-03
L PIMP...,.......
B-09
L SEAL HOUSINO...
B-06
-. ...-.-.. .--. .- .”
lo IL
TANK...........
: ELECTRIC
: 6AsKET s
PTIONAL : HETER...
0 PTIONAL : REND-CON
OPTIONAL : TILLER W
0 PTIONAL...........
WR
TRIM s TILT H
DWER TRIM L TILT..
_ _. ._ _ ., _.,
.
b;;;m;k
H-08
I-02
I-II
I-03
I-ID
I-07
I-12
F-07
F-06
. . _
OWER UNIT.........
&ECOIL STARTER....,
REHOTE mNTRoL.....
RTING MOTOR.. . . .
IVEL BRACKET.....
7H RDTTLE CONTROL...
TILLER HANDLE......
T ILT CYLINDER L SUP
TRANSMISSION.......
F-OS
c-02
H-IO
D-02
E-Of
C-05
H-02
F-02
F-13
WATER PUP.........
_ .-
-..
.
B-II
..I-..-.--,
--
-
-.-.-I_.
FIG.25
FIG.2581
B
F- 7)
POWERTRIM & TILT MOTOR(WDEL:94-98)
WY
8EF.R.
RBUREWR.........
LANP BRACKET......
LUTCH.............
ANKBNAFT.........
LINDER...........
c IVE SHAFT HOUSING
LECTRICAL.........
INE COVER.......
AUST TUBE...,...
-___
----__-.__
__.
B-05
E-02
C-06
B-03
B-02
F-09
D-06
GO6
F-OB
.
3
PART NO.
DESCRIPTION
EEKAENS
1
38100-97EOO-DED MOTORASSY, PTT
1
2
31173-97EOO
.BRUSHHOLDER
1
3
31133-97EOO
..BRUSH
1
4
31136-97EDO
..BREAKER
1
5
3113%97EDO
..SPRING
2
6
31311-97EOO
.ARMATURE
1
7
8
31110-97EOO-OED .YOKE ASSY
31123-97EOO
.O RING
1
1
9
10
48593-94500
33799-97EW
.SCREW
.SEAL, OIL
3
1
11
48862-97EOO
SCREW,MOiOR
4
12
38111-97EDO
HOLDER,PTT CABLE
1
FIG.26 (
FIG. 26
F- 8)
EXHAUSTTUBE
WY
BEF.NO.
/p=ggi+
PART NO.
11433-94411
2
11431-94405
HOUSING,UNDEROIL SEAL
11434-94411
GASKET, UNDEROIL SEAL LOWER
4-l
14211-94451
TUBE, EXHAUST(S/L)
5
14212-94411
GASKET, EXHAUSTTUBE
6
09103-06095
BOLT (6X35)
7
54121-94400
STOPPER,UPPERTHRUST
8
09160-10080
WASHER(10X44X3)
9
10-l
09117-08038
BOLT (8X45)
54137-94400
CASE, UPPERMOUNT
10-2
11
54137-94401
CASE, UPPER MoLNi
09202-07001
PIN
2
12
54130-94400
MOUNT,UPPER
2
13
14
D9100-10217
BOLT (10X150)
2
09160-10081
WASHER(10X20X3)
2
15
09160-10082
WASHER(10.5X19X2)
2
16
17
09159-10050
NUT
09280-50008
0 RING
2
1
:8
09282-17009
OIL SEAL (28X25X6)
2
19
09116-06106
BOLT (6X20)
2
20
54146-94400
GUIDE, UPPERMOUNTCASE
1
41
..........
..........
B-02
F-09
D-06
6-04
LET CASE .........
WER COVER ........
SNEPD ............
L PUMP ...........
B-04
6-02
D-03
B-09
RENAEKS
GASKET, UNDEROIL SEAL
3
DT40C E3
HAFT ...................
LINDER ...........
WE SHAFT HOUSING
ECTRI’XL .........
GINE COVER .......
DESCRIPTIDN
REWO-CON
TILLER H
PTIONAL ...........
OWER TRIM L TILT N
I-10
I-07
I-12
F-07
L:3OD
2
-54137-94401
USEDWITH 54146-94400
MODEL:98
MODEL.98
FIG.27 (
FIG. 27
F- 9)
DRIVE SHAFT HWSING
Q-n
REF.ND.
1
PART RD.
09202-06031
DESCRIPTION
IIEHABIS
PIN
2
09162-08007
LOCKWASHER
3
09160-08082
WASHER(8.5X16X1.2)
4
09118-08098
BOLT (8X85)
5
09103-08231
BOLT (8X75)
5A
09116-08109
BOLT (8x75)
6
7-l
D9118-08106
52111-94441-02M
BOLT (8x50)
WODEL:97,98
HOUSING,DRIVE SHAFT (S)
L:398,-612610
-52110-97EOl-OED
USEDWITH 52117-94400
52111-97EOl-OED HOUSING, DRIVE SHAFT (S)
L:398,612611KlDEL:89-97
52110-97EOl-OED HOUSING, DRIVE SHAFT (S)
1
MODEL:98
52111-94451-02M
HOUSING,DRIVE SHAFT (L)
1
7-5
52111-97E2i-OED
HOUSING,DRIVE SHAFT (L)
7-6
52110-97E21-DED HOUSING, DRIVE SHAFT (L)
1
L:678,-612610
+52110-97E21-OED
USEDWITH 52117-94400
L:478,612611MODEL:B8-97
MODEL:98
8
5412594400
MOUNT, UPPERTHRUSTREVERSE
1
9
54151-94400
MOUNT, LUdERTHRUST
1
10
54211-94410-OED BRACKET,FRONTSIDE
1
-MODEL:92
11
54212-94400-OED BRACKET,REARSIDE
1
-MODEL:92
12
54221-94400-OED COVER, LOWER!tClJNT
2
COLOR: 02M (SILVER)
OED (GdAY)
DT40C E3
F9
42
.._
_
~ARBuRE~R .........
CLAMP BRACKET ......
CLUTCH .............
CRANKSHAFT .........
CYLINDER ...........
IVE SHAFT HOUSING
a-05
E-02
C-06
B-03
B-02
F-09
FUEL PUMP ..........
F UEL TANK ..........
SE AR CASE ..........
IGNITION ...........
INLET CASE .........
L OWER COVER ........
GNETD ............
INE CUVEK.......
IL PUHP...........
AUST TUBE.......
F-OB
IL SEAL HDUSSW...
._-...._ __.."-_. )I _. , . .,-. -- .,.-. _I.. - _
9-07
H-06
F-11
D-04
B-06
6-02
D-03
B-09
B-06
._, __
IL TANK ...........
PTIONAL : ELECTRIC
0 PTIONAL I SASKET S
0 PTIONAL : METER ...
0 PTIONAL : REWD-CDN
PTIDNAL t TILLER
H
PTIONAL ...........
DWER TRIM 6 TILT M
DWER TRIM 2 TILT..
_
_ I _, ,. _,,,I _. _,, _ ,.
H-OB
I-02
I-11
I-03
I-10
I-07
I-12
F-07
F-06
,. ", ,_
tdATER PURP .........
IVEL BRACKET .....
ROTTLE CONTROL ...
B-11
E-05
C-05
LT CYLINDER 8 SUP F-02
ANSNISSION.......
"
,,
_. ,_" _.F-13
,.._
,.. . .
.-_.
-
I_ ,____..- -_--_______
-?.
ydw
FIG.27 (
FE. 27
F-10)
DRIVE SHAFT HOUSING
Qw
BEp.ND.
PART NO.
DESCEI~ION
REHUtJIS
13
14
09117-08038
BOLT (8X45)
4
09117-08045
BOLT (8X35)
4
15
54160-94400
MOUNT, LOWER
2
16
54165-94400
DAMPER,REVERSESTOP,LDWER
2
17
54166-94410
BOLT, LOWERMOUNT
2
18
09140-12029
NUT
2
19
09160-12065
WASHER(12X40X3)
2
20
21
09159-12014
NUT
2
09160-12066
WASHER(12.5X22X2.5)
2
22
09180-12134
SPACER
23
11435-94400
PLATE, EXHAUSTRELEASE
2
1
24
36894-94401
LEAD
L:195
25
26
36894-95201
LEAD
L:165
09125-05050
SCREW
27
09161-05114
WASHER
28
52117-94400
TUBE, WATERINSP
29
54211-97EDD-DED BRACKET. LOWERMOUNT
-MODEL:92
-wJEL:92
-MODEL:96
MDDEL:93-98
DTLOCE3
FlO
43
L
RBURETOR .........
B-05
AMP BRACKET ......
E-02
:LUTCH .............
C-06
CRANKSHAFT .........
P-03
CYLINDER ...........
B-02
WE SHAFT HOUSING F-09
ECTRICAL .........
D-06
SINE COVER .......
G-06
WAUST
TUBE.......
F-08
UEL PUMP ..........
UEL TANK ..........
GEAR CASE ..........
B-07
H-06
ISNITiON ...........
D-06
E-06
G-02
D-05
B-09
B-06
INLET CASE.. .......
LOWER COVER ........
F rzk::::::::::
DIL SEAL HOUSING...
F-11
IL TANK ...........
PTIONAL I ELECTRIC
YPTIONAL ? GASKET S
OPTIONAL : METER ...
0 PTIONAL : REMO-CON
PTIONAL t TILLER H
PTIONAL ...........
ONER TRIN L TILT M
PGNER TRIM t TILT..
H-08
I-02
I-11
I-03
I-10
I-07
X-12
F-07
F-06
NER UNIT .........
COIL STARTER .....
&MOTE CONTROL .....
ARTING MOTOR .....
IVEL BRACKET .....
ROTTLE CONTROL ...
iTRANSMISSION.......
_
., I
F-03
C-02
ATER PUHP .........
B-11
N-10
D-02
E-05
C-05
I
F-1S .,. I _ . _,- .- " ,.... __..---.--.
.-
]
:
.,.
FIG.28 (
FIG. 28
REF.ND.
l-l
8’
8
29
F-11)
PART ND.
GEAR CASE
DESCBIPTIDN
551DD-94421-02M CASE ASSY, GEAR
1
l-2
551DD-94431-DE0 CASE ASSY, GEAR
1
2
09263-22039
.BEARING
1
3
4
09265-30004
17631-96320
.BEARING
FILTER, WATER
2
5
03142-04303
SCREW
6
7
17635-95501
FILTER
2
1
-FR)DEL:93
17635-95510
PLATE, GEARCASE
1
OPT
8
09125-06053
SCREW
1
8A
17635-87EDD
FILTER, SUB WATER
1
WDEL:94-98
86
09125-D5046
SCREW(5X12)
2
1
MODEL:94-98
-464115
-*551DD-94431-DED
USEDWITH 17635-87EDD
09125-05066,09440-07071
464116-
1
9
55122-94400
RING, GEARCASESEAL
10
55125-95500
TAB, TRIM
1
11
09117-08037
BOLT (8x16)
1
12
55117-94401
COVER, GEARCASESTARBDARD
1
13
03142-04203
TAPPING SCREW
COVER, GEARCASE
2
1
14
55112-94401
15
09248-10008
PLUG
3
16
17
09168-10022
GASKET(10X17X1.5)
3
09117-08086
09202-D6027
BOLT (8X45)
PIN
6
16
19
09202-06025
PIN
1
20
57632-95305
STOPPER,PROPELLERBUSH
1
21-l
58100-94302-019
PROPELLER(3X11-1/2X9)
1
21-2
58100-95212-019
PROPELLER(3X11-1/2X10)
1
SlODD
21-3
58100-95222-019
PROPELLER(3X11-1/2X11)
1
SllDO
21-4
58100-95393-019
PROPELLER(3X11-5/8Xi2)
1
s12DD
21-5
58100-94313-019
PROPELLER(3X11-1/2X13)
1
S1301
COLOR: 02M (SiLVER)
DE0 (GRAY)
019 (BLACK)
DT4DCE3
44
1
FIG.28 (
FIG. 28
F-12)
GEARCASE
WY
SEF.ND.
_-
PART ND.
DESGBIPTION
21-6
21-7
581DD-95353-019
PROPELLER(3X11-3/8X14)
1
SldW
58106-95363-019
PROPELLER(3X11-1/4X15)
1
s15w
21-8
581DD-95373-019
PROPELLER(3X11-1/8X16)
1
S16W
21-9
58100-95382-019
PROPELLER(3X11X17)
1
s17w
21-10
581DD-94601
PROPELLER(3X11-1/2X13)
1
SS1300,STAINLESSSTEEL
Zi-11
58100-94411
PROPELLER(3X11-3/8X14)
1
SS1400,STAINLESS ST5EL
21-12
58100-94431
PROPELLER(3X11-1/8X16)
1
SS1600,STAINLESS STEEL
22
58120-95300
.BUSH, PROPELLER
1
-58120-95320
23
57633-94300
SPACER,PROPELLERNUT
1
1
24
57635-95300
WASHER,PROPELLERNUT LDCK
25
09160-18028
WASHER
1
26
09159-18004
NUT
1
27
09141-18005
NUT
1
26
09204-03003
PIN
1
29
55300-95500
ZINC, PROTECTION
1
30-l
55181-95200
ATTACHMENT,FLUSH HOSE
1
30-2
55182-95200
ATTACHMENT,FLUSH HOSE
1
OPT
31
57630-94300
KIT, PROPELLERNUT
1
OPT
32
25700-94400
SEALING KIT. GEARCASE
1
DPT,NGT SHUdN
233196233196OPT
DT4DCE3
45
RBURETOR .........
B-05
2ACKET ......
E-02
............
C-06
ANKSNAFT .........
B-03
LINlXZR ...........
8-02
IVE SHAFT HOUSINS F-09
CAL .........
D-06
COVER .......
S-04
UST TUBE .......
F-08
.-----,-.-
FUEL PUMP ..........
F UEL TANK ..........
SEAR CASE ..........
--.--
B-07
H-04
F-11
IL TANK ...........
H-08
PTIONAL I ELECTRIC I-02
PTIOUL f SASKET S I-11
B-04
S-02
D-03
E-09
B-06
PTIDNAL : METER ...
PTIONAL : RHO-CON
PTIONAL t TILLER W
PTIONAL ...........
IAIER TRIR L TILT R
DWER TRIW L TILT ..
D-04
ISNITION ...........
INLET CASE.........
L WR
COVER ........
MA WET0 ............
IL PUNF ...........
IL SEAL HOUSINS ...
---.-
F
-_- ........-. .. -_._....................
I-03
I-10
I-07
I-12
F-07
F-06
_ ,._,
R UNIT.. .......
LF COIL STARTER .....
OTE CONTROL .....
ARTINS MOTOR .....
VEL BRACKET .....
TN ROTTLE CONTROL ...
T ILLER HANDLE ......
T IL1 CYLINDER L SUP
F-03
C-92
J ATER PURP .........
B-11
H-10
D-02
E-05
C-05
H-02
F-02
ITRANSNISSION.......
F-13
.........
... .", .__- .......................
-__ "_._- -._-_
_-I~
12
FIG.29 (
F-13)
TRANSHISSION
FIG. 29
am
lW.NO.
DEscEIPTIoN
l-l
57110-94611
SHAFT, DRIVE (S)
1
L:736.8
1-2
57110-94441
SHAFT, DRIVE (L)
1
Lzai6.a
2
57130-94301
BUSH, DRIVE SHAFT (L)
1
3
0920503019
SPRING PIN (OD:3,L:lO)
1
4-l
ogial-30186
SHIM (30X42X0.5)
0-l
b-2
09181-301 a7
SHIM (30X42X0.6)
o-1
o-1
4-3
09lav30188
SHIM (30X42X0.7)
4-b
09iav30190
SHIM (30x42x0.8)
O-l
b-5
091a1-30006
SHIM (30X42X0.9)
4-6
09ia7-30192
SHIM (30X42X0.9)
O-l
0-l
4-7
08211-30421
SHIM (30X42X1.0)
o-1
MODEL:97,98
5
09160-26015
WASHER
i
6
7
09263-25062
BEARING
1
09440-30005
a
09160-24020
SPRING
WASHER
1
9
09166-25006
WASHER
1
10
57133-944co
57311-9440;
HOUSING, DRIVE SHAFT SPRING
1
PINION
1
12
13-1
09140-12034
NUT
09181-30186
SHIM (30X42X0.5)
o-1
13-2
09iai-30187
SHIM (30X42X0.6)
o-1
13-3
13-4
09lai-30168
SHIM (30X42X0.7)
o-1
09181-30190
SHIM (30x42x0.8)
O-l
13-5
09161-300%
SHIM (30X42X0.9)
O-1
13-5
13-7
09iai-30192
SHIM (30X42X0.9)
o-1
Oa21i-30421
SHIM (30X42X1.01
o-1
1
11
:
;
PART lie.
1
1
14
57510-94402
GEAR, FORWARD
15-1
08211-20263
THRUSTWASHER(20X62X2)
o-1
15-2
08211-20264
THRUSTWASHER(20X26X2.2)
o-1
16
15
57631-95302
ROD, PUSH
1
09209-09004
PIN
1
wJDEL:97,9B
I
I
,
i
DTIOC E3
F13
46
............
AFT .........
R ...........
HAR HOUSINS
C-06
B-03
B-02
F-09
AR CASE.. ........
NITXON ...........
LR CASE .........
WER COVER ........
...........
F-11
O-04
B-04
G-02
ARTING MOTOR.....
IVEL BRACKET .....
R0lll.E
CONTROL ...
LLER NANDLE ......
P02.
E-05
C-OS
H-02
FIG.29 (
F-14)
TRANSHISSIOH.
QTi
EEP.No.
la-l
PARTNO.
57621-94400
Di?-SCRIF?IOlP
SHIFTER, CLUTCHCGG
la-2
57621-94403
SHIFIER, CLUTCHIXR-i
19
09202-05022
PIN
1
-716481
;gg+zf3
716682-
20-1
09610-41002
SPRING
-716481
20-2
09bbo-40002
SPRING
716682-
21
09440-08034
SPRING
22-1
57610-94400
SHAFT, PROPELLER
22-2
57610-94401
23-l
09160-22018
SHAFT, PROPELLER
WASHER(22.5X28X1.8)
23-2
09160-22019
WASHER(22.5WaX1.9)
23-3
09160-22020
+57610-94401
USEDWITH 09141-la005
233196-
23-4
09160-22021
WASHER(22.5X28X2)
WASHER(22.5X28X2.1)
23-5
09160-22022
WASHER(22.5X28X2.2)
23-6
09160-22023
WASHER(22.5X28X2.3)
24
57521-94401
GEAR, REVERSE
25-l
25-2
06221-35455
SHIM (35X45X0.5)
09181-35131
SHIM (35X45X0.6)
o-1
25-3
09181-35010
SHIH (35X45X0.7)
o-1
25-4
09181-35132
SHIM (35X45X0.7)
o-1
25-5
08221-35456
SHIM (35X-45X0.8)
3-l
0-1
MoDEL:97,98
25-6
09181-35136
SHIM (35X45X0.9)
o-1
25-7
08211-35451
THRUSTWASHER(35X45X1)
o-1
26
09280-75001
0 RING (0:3.3,1D:75)
27
1
MOCEL:a6-90
28-z
56120-9432O-oED HOUSINGSET, PROPELLERSHAFT
09262-35021-OAO .BEARING
Oa113-60070
-BEARING
1
tmEL:91-98
2
28-i
29
09263-22020
-BEARING (22.2X28.5X19)
30
09289-22007
.OIL SEAL
2
31
09117-08047
eOLT (8X30)
2
I
USEDWITH
COLOR: OED (GRAY)
DT4OCE3
47
_
"<.";,.,' ... ..
......
... K,.;........
_,
.... ,, ....
/,
...........................
~ARBIJRETOR .........
CLAMP BRAtYET, .....
CLUTCH .............
CRANKSHAFT .........
LINDER ...........
IV3 SHAFT HOUSINS
ICAL .........
N6INE COVER .......
UST TUBE .......
:
:'
,- .,,
9-05
E-02
C-06
B-03
E-02
F-09
D-06
S-04
F-08
UEL PwP ..........
...
8-07
UEL TANK ..........
H-04
SEAR CASE ..........
F-11
IBNITION ...........
D-04
INLET CASE .........
B-04
.WSR COVER ........
g--f
U
I%k::::::::::
B-09
IL S5AL HOUSINS ...
E-06
-7.....".-IL--...L
__, ..
..
. - .......
.
....
IL TANK ...........
PTIONAL : ELECTRIC
PTIONAL f SASKET S
PTIONAL t NETER ...
PTIONAL : RENO-CON
PTIONAL t TILLER H
PTIONAL...........
ONER TRIM L TILT N
ONE6 TRIM 8 TILT ..
.-.. ...-.....-.-..--
F14
H-08
OWER UNIT .........
F-03
I-02
ECOIL STARTER .....
C-02
I-11
ENOTE CONTROL .....
H-10
I-03
!STARTING MOTOR .....
D-02
I-10
SWIVEL BRACKET .....
E-05
I-07
TH ROTTLE CONTROL ...
C-05
I-12
TI LLER HANDLE ......
H-02
F-07
T ILT CYLINDER I SUP F-02
F-06
TRAMSNISSIBN .......
F-13
- .-.-II . ..... _- -.... ,.-- "X_ I- ........
.................
..........
Y ATER PUMP .........
B-11
.
~-.: .....
.,.,.. - __,,-
------yT
...
.,,
FiG. 30
FIG.30 (
G 2)
LOlJERCOVER
Pn
BlIF.NO.
1
PART RG.
DESCRIF'IION
61111-94b32-OED COVER, ENGINE LQUER(GRAY)
NENARKS
1
2
6lli3-94400
SEAL, ENGINE LOWERCOVER
1
3
4
09180-06295
SPACER
4
09320-10035
09160-06104
CUSHION
WASHER
4
5
6
09162-06006
LOCKWASHER
4
7
09100-06121
BOLT
4
a
61138-94402
COVER,WATER
1
4
9
03242-05103
SCREW
4
10
11
01500-06127
BOLT
1
09160-06084
61631-94410
WASHER
1
HOOK, ENGINECOVER
1
13
lb
09164-13005
WASHER
1
09306-13007
BUSH
1
15
61633-9393D-OED LEVER, HOOK(GRAY)
16
17
33all-94400
GRMT,
36612-94400
GROlrMET,REMXCN HARNESS
ia
36612-94421
GRCMET, REMXON HARNESS
1
19
09407-25402
CLAMP
1
12
1
STARTERCABLE
1
;
DT40TCbORC
+36612-94421
USEDWITH 09250-08001
DT40TC40RC
20
63625-94300
CAP, THROTTLECABLE
1
21
63625-94430
GRCMET, THROTTLECABLE
1
22
36895-94400
LEAD, ENGINE GROUND
1
23
61633-93911-DE0
LEVER, HCXX (GRAY)
1
MODEL:90-96
24
09164-13005
WASHER
2
MODEL:90-96
25
09306-13005
BUSH, OUTSIDE
1
KlDEL:90-96
26
09306-13006
BUSH, INSIDE
1
MDDEL:90-96
DT40TC
27
01550-06127
BOLi
1
MODEL:90-96
28
09160-06084
WASHER
1
MOOEL:90-96
29
09250-13005
CAP
2
30
09250-33001
CAP
1
31
39669-94400
PLUG
1
MANUALSTARTER
REFERTO FIG.30A(G-3) FOR HODEL:97,9B
DT4OCE3
48
~ARBuRETDR.........
CLAHP BRACKET......
CLUTCH.............
ANKSHAFT.........
8-05
E-02
C-06
B-03
UEL PWP..........
E UEL TANK..........
kEAR CASE..........
16NITION...........
LECTRICAL.........
D-06
WETO............
0 IL PUMP...........
N61NE rnVER.......
6-04
k%HAUSl TUBE . . . . . . . F-08
b IL SEAL HOUSINS...
_,__-_-, -I-- _-- _._
B-07
H-04
~-11
D-04
D-03
6-09
B-06
IL TANK...........
PTIONAL : ELECTRIC
PTIONAL : 6ASKET S
PTIONAL : METER...
PTIONAL : REIIO-CON
PTIONAL : TILLER H
PTIONAL...........
G2
W-98
I-02
I-11
x-03
I-10
I-07
I-12
DWER TRIM C TILT H F-07
DNER TRIM L TILT..
F-06
POWER UNIT.........
kEmIL
STARTER.....
REMOTE mNTRoL.....
STARTING NOTOR.....
IVEL BRACKET.....
ROTTLE CONTROL...
ILLER HANDLE......
f ILT CYLINDER L SUP
ANSWISION.......
F-03
C-02
H-IO
~-02
E-05
C-OS
H-02
F-02
F-13
B-11
MATER PUMP.........
.-
-
...- -__.,-. _
FIG.30
FIG.BOA(
A
G 3)
LOVERCOVERMlDEL:97,98)
QTY
NEF.No.
1
PART NO.
DESCRIPTION
61111-94450-OED
61112-94410
COVER, ENGINE LLh'ER (GRAY)
1
2-l
RUBBER,ENGINE LCWERCOVER
1
2-2
61112-94411
RUBBER,ENGINELCWERCOVER
1
1
MODEL:98
1
4
1
1
2
1
4
4
4
13
lb
61610-93900-019
FASTENER(BLACK)
61616-93EOO
PIN, LEVER
15
61642-93902
HOLDER, FASTENERLEVER
16
09161-04012
WASHER
17
09385-04004
PIN, SNAP
18
01550-06167
BOLT
18D
02142-06207
SCREW
19-1
08316-10067
NUT
2
REAR
2
FRONT
1
K)DEL:9B
19-2
08310-00067
NUT
20
6!155-94500
TUBE, WATERINSP
21
09352-50903-600
HOSE
22
23
33811-94400
09407-25402
GRUMET, STARTERCABLE
CLAMP
24-l
09250-13005
CAP
24-2
25-l
09250-12006
CAP
OIL LAMP HOLE
EMGSW HOLE
MODEL:98
39669-94400
PLUG, LOWERCOVER
ELECTRIC STARTER
25-2
39669-94400
PLUG, LOWERCOVER
MANUALSTARTER
26
09250-33001
CAP, IG SWHOLE
MANUALSTARTER
27
63625-94300
CAP, THROTTLECABLE
MODEL:98
L:6OD-50
DT4OCE3
49
CARBURETOR
.........
B-05
EL PUMP..........
CLAHP BRACKET......
E-02
EL TANK..........
CLUTCH.............
C-06
AR CASE..........
CRANKSHAFT.........
B-03
IGNITION ...........
CYLINDER...........
B-02
INLET CABE.........
IVE SHAFT HOUSINS F-09
hDWER COVER........
ECTRICAL .........
D-06
BNETD............
GINE COVER.......
S-04
P IL PUNp...........
)ZXHAlLSTTUBE.......
F-08
brL SEAL HOUSING...
___-.__.-.l...-....._.-.
...
B-07
IL TANK...........
H-04
PTIONAL : ELECTRIC
F-11
PTPONAL : GASKET S
D-04
PTIDNAl. : METER...
B-04
PTIONAL : REM-CDN
S-02
PTIONAL : TILLER H
D-03
PTIONAL ...........
B-09
DWERTRIH 0 TILT M
E-06
OWERTRIN 3 TILT ..
._ ..................
,,..
H-08
I-02
I-11
1-03
T-10
I-07
I-12
F-07
F-06
POWERUNIT .........
kEcorL STARTER.....
REHOTE CDNTROL.....
HARTIN& ROTOR.....
IVEL BRACKET.....
K ROTTLE CONTROL...
F-03
C-02
H-10
~-02
E-05
C-05
ANSHISSION .......
F-13
EATER PURR.........
............
B-II
.-^,_....-.__.-_._-_ ._--_ ..
FIG.31 (
G d?
ENGINECOVER(MCDEL:B6-88)
FIG.3 ‘1
WY
EEF.NO. PARTNO.
,,a
DESC!lIPTION
nEH4EKs
61403-94870-02M
COVERSET, ENGINE
1
HODEL:86,87
+61410-94452-OED
USEDWITH 61631-944:O
l-2
61403-94872-02M
COVERSET, ENGINE
?
2
61421-94421-019
.EM8LM, ENGINECOVERFRONT
1
MODEL:88
+61410-94452-OED
MODEL:86-87
3
4-l
61422-95570-8EF
03242-05103
MRK, FRONTEMBLEM,UPPER
.SCREW,UPPER
2
4-2
03242-05123
.SCREW, L0dER
2
5
68112-43400-019
.EMBLEM, SUZUKI
2
Is@
'-'
1
6
61442-94600-019
.EMBLEM, OIL INJECTION
2
7
09160-05024
.WASHER(5.5X16X1.5)
4
8
61443-94450-70G
.DECAL, COVERSTBD
1
9
61453-94450-706
-DECAL, COVERPORT
1
10
61435-94450-70G
.MARK, EMBLEM,REAR
1
11
61481-94410-OED
.LID, OIL TANK FILLER
1
12
61482-94400
.HINGE, OIL FILLER LID
1
13
61485-94400
.SPRING, OIL FILLER LID
1
14
09125-05028
.SCREW
2
15
16
09160-05024
09140-05005
.WASHER(5.5X16X1.5)
.NUT
2
2
17
09321-05019
.CUSHION
2
18
61610-94420
.FASTENER
1
19
01550-06127
.BOLT (6X12)
1
20
61622-94400
.SEAL, RECOIL STARTER
1
21
61491-34400
.SEAL, LID OIL FILLER
1
22
21131-96003
.MARK, CLUTCHSHIFT
1
23
61112-94303
RUBBER,ENGINE LOWERCOVER
1
24
09800-01001
TOOL SET
1
REFERTO FIG.32 (G- 5) FOR NODEL:89-93
REFERTO FIG.32A(G- 7) FOR m)DEL:94-96
REFERTO FIG.328(G- 8) FOR MODEL:97,98
COLOR: 02M (SILVER)
70G (764/019)
019 (BLACK)
26~ (GRAY)
8EF (26J/26K)
26K (CHARCOAL)
26G (BLACK)
764 (GOLD)
DT4OCE3
50
CARBURETOR.........
CLAMP BRACKET......
CLUTCH.............
CRANKSHAFT.........
B-05
E-02
C-06
B-03
LINDER........,..
B-02
IVE SHAFT HOUSING F-09
LECTRICAL.........
D-06
INE COVER.......
S-04
AUST TUBE.. . . . . . F-08
---~-.,,"_.
FUEL PUMP..........
F UEL TANK..........
SE AR CASE..........
IGNITION...........
INLET CASE.........
LOWER COVER........
S-02
MAalET0 . . . . . . . . . . . . D-03
0 IL PUMP...........
B-09
D IL SEAL HOUSING...
B-06
__.-.."I.._
0 IL TANK...........
0 PTIONAL : ELECTRIC
0 PTIONAL : GASKET S
3 PTIONAL : fmm...
8-07
H-04
F-11
D-04
B-04
H-OB
I-02
I-11
I-03
: REHO-CON f-10
0
.
G4
3 R:i:
: TILLER H I-07
0 PTI%.iAL...........
I-12
f’ OWERTRIM L TILT M F-O?
P OWERTRlH L TILT..
F-06
.
"....
_, _. _
^
OWER UNIT.........
L EWIL
STARTER.....
F-03
C-02
RENOTE WNTROL.....
[STARTING MOTOR.....
!S!AIVEL BRACKET.....
H-10
~-02
TRANSHISSION.......
F-13
WATER PUMP.........
E-05
TH ROTTLE CoNTROL...
C-05
T ILLER HANDLE......
H-02
T ILT CYLINDER & SUP F-02
.
B-11
FIG.32 1 G 5)
FIG. 32
ENGINEWVER @UDEL:89-93)
WY
EEF.NO.
is@
PART NO.
DESCBIPTION
NENAEIIS
1
61406-94856-OED COVERSET, ENGINE
2
61421-94421-019
.EMBLEM,COVERFRONT
3
4
61422-95570-121
.MARK, EMBLEMFRONT
03242-05103-
.SCREW
5
61441-95560-764
.EMBLEM, SUZUKI
6
7
61442-94600-764
&ARK, OIL INJECTION
09160-05029
.WASHER(5.5X16X1.5;
8
61443-9445D-7DG .DECAL, COVERST80
9
61453-94450-706
.DECAL, COVERPORT
10
61435-94450-70G
.MARK, EMBLEHREAR
11
12
61481-94410-OED .LID, OIL TANK FILLER
61452-94400
.HINGE, OIL FILLER LID
13
14
61485-94400
.SPRING, OIL FILLER LID
D9125-05028
.SCREW,FILLER L!D
15
09160-05024
.WASHER(5.5X16X1.5)
16
17
09140-05005
.NUT
09321-05019
.CUSHION
18
61610-94420
.FASTENER
19
01550-06127
.BOLT (6X12)
20
61621-96303
.BRACKET, FASTENER
.RIVET, FASTENER
21
09229-04025
22
61412-96300
.HCOK, COVER
23
09229-04018
.RIVET. HOOK
1
COLOR: DED (GRAY)
019 (BLACK)
12R (SILVER)
764 (GOLD)
70G (764/019)
DTIOC E3
~C~RBIJRETOR .........
CLAMP BRACKET......
CLUTCH .............
CRANKSHAFT .........
LINDER ...........
IVE SHAFT WOUSINS
(ELECTRICAL .........
NGINE COVER.. .....
KHAUST TUBE .......
-----_---._.
~-05
E-02
C-06
B-03
B-02
F-09
D-06
S-04
F-08
FUEL PUMP ..........
EL TANK ..........
AR CASE ..........
B-07
W-04
F-11
INLET CASE .........
L OWER COVER ........
MASNETO ............
0 IL PUMP ...........
OIL SEAL HOUSING ...
B-06
6-02
D-03
B-09
B-06
IGNITION ...........
D-04
3 IL TANK ...........
J PTIONAL : ELECTRIC
YPTIONAL : GASKET S
I PTIONAL : HETER ...
PTIONAL : REMO-CON
N
PTIONAL : TILLER
PTIONAL ...........
OWER TRIM P TILT H
OWER TRIM L TILT ..
WATER PUWP .........
H-08
I-02
I-11
I-03
I-10
I-07
I-12
F-07
F-06
IVEL BRACKET .....
ROTTLE CONTROL ...
E-OS
C-05
ANSMISSION .......
F-13
B-11
FIG.32 (
FDG. 32
G 6)
ENGINE CQVER(HDDEL:89-93)
P'lY
p
6
IW.NO.
24-l
PART NO.
61622-94400
.SEAL, RECOIL STARTER
DESCRIPTION
EEHAIOIS
~-05
E-02
C-06
B-03
B-02
DRIVE SHAFT HOUSINS F-09
___. __-_ __.,__l_l.__.ll____,
LECTRICAL.........
D-06
NBINE COVER.......
G-04
!EXHAUST TUBE.......
F-06
_,-____I-.-.....-...-....--..-
FUEL PUMP..........
FUEL TANK..........
GEAR CASE..........
16NITION...........
INLET CASE.........
LOWER COVER........
RA6NETO............
0 IL PUMP...........
0 IL SEAL HOUSING...
^ .-__ “,.
8-07
H-04
F-11
D-04
E-04
6-02
D-03
B-09
B-06
M[)DEL:91-93
24-2
61622-95500
.SEAL, RECOIL STARTER
1
61491-94400
.SEAL, LID OIL TILLER
1
1
26
21131-96003
MRK,
27
61433-94422
.COVER, AIR INTAKE INNER
1
28
03242-04123
.SCREW
4
CLUTCHSHIFT
29
61112-94303
RUBBER,ENGINE LOWERCOVER
1
30
09800-01001
TOOL SET
1
52
CARBURETOR.........
CLAW BRACKET......
CLUTCH.............
3RANKSWFT.........
CVLINDER...........
MODEL:69,90
25
DT4OCE3
20
1
IL TANK...........
H-08
PTIONAL I ELECTRIC I-02
PTIONAL : GASKETS I-11
PTIONAL : METER...
I-03
PTIONAL : REHO-CON I-10
PTIONAL : TILLER H I-07
PTIONAL...........
I-12
OWER TRIM L TILT R F-07
ORER TRIM 3 TILT..
F-06
POWER UNIT.........
RECOIL STARTER.....
REHoTE CONTROL.....
kTARTING MOTOR.....
IVEL BRACKET.....
ROTTLE CONTROL.. .
F-03
C-02
H-10
D-02
E-OS
C-05
1
._--“--
FIG.32
FIG.32A(
A
G- 7)
ENGINECOVER#DDEL:94-96)
WY
REF.NO.
1
PART NO.
DESCRIPTION
61410-9486d-OED
R0fARKS
COVERSET, ENGINE
2
61412-96300
.HOOK, ENGINECOVER
3
4
61433-94422
.COVER, AIR INTAKE INNER
61621-96303
.BRACKET, FASTENER
5
09229-04018
.RIVET
6
09229-04025
.RIVET
7
03242-04123
.SCREW
8
6ld81-94410-OED
61482-94400
.HINGE, OIL FILLER LID
1
61485-94400
.SPRING, OIL FILLER LID
1
9
10
.LID, OIL TANK FILLER
11
61491-96400
.SEAL, OIL FILLER LID
12
61610-94420
-FASTENER
13
14
61622-95500
.SEAL, RECOIL STARTERRUBBER
09125-05046
.SCREW
15
09140-05005
.NUT
2
16
17
09160-05024
.WASHER
2
09321-05019
.CUSHION
2
18
01580-06127
-BOLT
19
61435-97EOl
1
1
1
2
20
SlddO-91000
.MARK, EMBLEMREAR
.STRIPE SET
22
68181-33C20-1RR
.Eb!BLEM, SUZUKI
2
23
21131-96003
.MARK, CLUTCHSHiFT
1
24
61112-94303
25
61581-98610
RUBBER, ENGINELOWERCOVER
MARK, SAFETYWARNING
1
26
61582-98100
MARK, WARNING
27
09800-01001
TOOL SET
1
COLOR: OED (GRAY)
1RR (GOLD)
DTdOCE3
67
53
RBURETOR.........
B-05
ANKSHAFT..
B-03
- _-
. . . . . ,.
D-06
SHAFT HOUSING F-09
---.------
GINE COVER.......
6-04
HAUST TUBE . . . . . . . F-08
-__.
..- -.--“._
-,
6NETO............
IL PIMP...........
IL SEAL HOUSIN6...
_
D-03
B-09
B-06
-.-.--.
IL TANK...........
PTIONAL I ELECTRIC
DPTIONAL : SASKET S
PPTIONAL : METER...
PTIONAL : REHO-CON
PTIONAL ? TILLER H
PTIONAI............
E
OWER TRIH L TILT M
OWER TRIH I TILT..
-.
".
.._..
H-08
I-02
ALTER PUMP.........
B-11
.
I-11
1-03
I-10
I-07
I-12
F-07
F-06
-..
IVEL BRACKET.....
ROTTLE CONTROL...
ILLER
HANDLE......
F
LT CVLINDER II SUP
.
ANSHISSION.......
E-05
C-05
H-02
F-02
F-13
I
_ .--
__.___-_-.--.
.-__I -_-_.__-
._",-._-I._-
FIG.32
FIG.323(
B
ENGINECOVER(HDDEL:97,98)
WY
HEF.NO.
1
&,
c
J
. . . . ..I......
B-OS
E-02
C-06
EL PUMP..........
8-07
EL TANK..........
H-04
AR CASE. . . . . . . . . . F-11
ANIGHAFT.........
B-03
LINDER...........
B-OR
IVE SHAFT HOUSING F-09
ICAL.........
D-06
WETO............
N6INE CDVER.......
6-04
AUST TUBE.......
F-08
_I.. -.-, - .-.-. -_
D-03
D.ESCRIPTION
61420-94851-0Eo
cuvm SET, ENGINE (GRAY)
1
61431-94400-019
.HANDLE, TILT UP (BLACK)
1
3
4
1
5
61481-94120-OED .LID, OIL TANK FILLER (GRAY)
61482-94411
.HINGE, OIL FILLER LID
6148%944*1
.SPRING, OIL FILLER LID
6
61488-94400
.PIN, OIL FILLER LID
1
7
61491-94400
.SEAL, OIL FILLER LID
1
a
61622-955OC
.SEAL, RECOIL STARTER
1
9
09125-05046
.SCREW
2
10
11
09140-05005
.NUT
2
09160-05024
.WASHER
12
03542-06163
.EREW
2
4
13
61435-97E20
.MARK, EMBLEMRR
1
14
61435-97E40
.MARK, EMBLEMFR
1
15
61440-97EOO
.STR:PE SET
1
16-1
61443-97EOO
..STRIPE, STBD
1
16-2
61453-97EOO
..STRIPE, PORT
1
17
21131-96003
.MARK, CLUTCHSHIFT
1
18
61581-98610
MARK, SAFETYWARNING
1
1
1
19
61582-98100
MARK, WARNING
1
20
69711-93EOO
LABEL, CAUTION
1
DTIOC
21
69712-93EOO
LABEL, CAUT!ON
1
DT40TC,40RC
22-1
09800-01001
TOOL SET
1
22-2
09800-01008
TOOL SET
1
54
RBURETOR.........
BRACKET......
PART NO..
2
DTIOC E3
_-~---
G- 8)
MANUALSTARTER
FIG.33 (
FIG.
H- 2)
TILLER HANDLE
-
33
W.NO.
6
1
PART NO.
QTY
DEXRIF?ION
BWABKS
63121-96302-OED COVER. TILLER HANDLE(GRAY)
1
2
63114-94300
SPACER, HANDLECOVER
1
3
63115-96310
SPACER
1
4
63117-96300
COVER, STOP SWITCHWIRE
1
5
09108-08147
STUD BOLT
2
6
7
09162-08007
LOCKWASHER
2
NUT
a
09140-08016
63215-93400
2
1
9
63111-96313-OED HANDLE, TILLER (GRAY)
1
63610-94402
CABLE ASSY. THROTTLE
2
MARK, HANDLEGRIP
10
11
63627-94400
GUIDE, THROTTLECABLE
1
12
6322593200
BUSH, HANDLERGD
1
13
14
63240-96300
ADJUSTER, HANDLEGRIP
1
SPRING
1
15
09440-12027
63227-93200
PIN, HANDLEROD
1
16
63223-92000
STOPPER,HANDLEROD
1
1
17
09163-06001
LOCKWASHER
18
SCREW
1
19
09126-06006
63210-93EOO
GRIP, HANDLE
1
20
09250-25001
CAP
1
27
63220-96301
ROD, HANDLE
1
22-l
63118-94300
SHIM (0.3)
1
22-2
63118-94310
SHIM (0.5)
1
OFT
24
63001-9441i-02M
TILLER HANDLEASSY (SILVER)
1
OPT,NOTSHOWN
REFERTO FIG.34(H-3)
FOR EYX)EL:93-98
DT4OCE3
HZ
55
E
.
--_ __“.-I--__
RBURETOR.........
LAMP BRACKET......
LUTCH.............
ANY-SHAFT.........
CILINDER...........
~:‘ESES&[T
HOUSINO
.........
ii NGINE COVER.......
@xHblJST NBE..
.. . ..
..-._-_.
__. _- --.--
B-05
E-02
C-06
B-03
B-02
F-09
D-06
6-04
F-08
.
UEL PUMP..........
B-07
UEL TANK..........
H-06
AR CASE..........
F-11
IGNITION...........
D-04
INLET WE.........
B-04
F OWER COVER........
6-02
6NETO....
. . . . . . . . D-03
PUMP...........
B-09
IL SEAL HOUSING. . . B-06
._ - ..-..
_.
.
IL
TANK...........
ELECTRIC
: 6ASKET S
PTIONAL : METER...
REW-CON
: TILLER H
PTIONAL...........
OWER TRIM & TILT H
H-08
I-02
I-11
I-03
I-10
X-07
f-12
F-07
OWER UNIT.........
ECOIL STARTER.....
REMOTE CONTROL.....
!STARTING WDTOR.....
SWIVEL BRACKET.....
lH ROTTLE CONTROL...
T ILLER HANDLE......
T ILT CYLINDER L SUP
F-03
C-02
H-10
D-02
E-05
C-05
H-02
F-02
.
ATER PUW’.........
B-11
FIG.34 (
H- 3)
TILLER HANDLE(MOOEL:93-98)
WY
EEF.NO.
1
ioA
\
/cl--
7&-16
&21
PART NO.
DESCEIP?ION
63127-97EO0
IIBMNKS
1
BOLT, HANDLESTUD
2
63111-97E03-OED HANDLE, TILLER (GRAY)
1
3
4
63115-SK00
BUSH, TILLER HANDLE
1
63116-97EOO
WASHER,TILLER HANDLENO.1
1
5
63117-96301
COVER, STOP SWITCHWIRE
1
6
63117-97EOl
1
1
1
7
63125-97EOl
WASHER,TILLER HANDLENO.2
PLATE, TILLER HANDLE
B
63126-97EOO
SPRING, HANDLESTUD
9
10
63131-97E02-OED BRACKET,TILLER HANDLE(GRAY)
63210-93EOO
GRIP, HANDLE
10A
63213-9bbOO
.CAP
1
11
63220-96301
1
1
1
1
12
63223-92DOD
ROD, HANDLE
STOPPER,HANDLEROD
13
lb
63225-93200
BUSH, HANDLEROD
1
63227-93200
PIN, HANDLEROD
1
15
63240-97EDO
ADJUSTER,HANDLEGRIP
1
16
17
63241-92000
SUPPORT,HANDLEROD
1
63610-96402
CABLE, THROTTLE
18-l
6362594430
GRMET, THROTTLECABLE
2
1
18-2
6362596300
GRMfET, THROTTLECABLE
1
19
63627-94400
GUIDE, THROTTLECABLE
1
20
09100-10155
BOLT, HANDLEBRACKET
2
21
09125-05046
SCREW,HANDLERODSUPPORT
22
09126-06015
SCREW
2
1
23
09159-10050
NUT, LOCK
1
24
09160-10082
WASHER,HANDLESTUD
2
25
09162-10005
WASHER,LOCK
2
26
09163-06001
WASHER,HANDLEGRIP SCREW
1
27
09440-12027
SPRING, HANDLEROD
1
28
09404-06b33
CLAM', THROTTLECABLE
1
1
29
6312a-97EOC
COVER, HANDLENUT
30
09204-01002
COTTERPIN
1
31
63215-93400
MARK, HANDLEGRIP
1
MODEL:96
DT4OCEd
56
pARsuREmR.........
n-05
CLMP
E-02
C-06
E-03
B-02
BRACBET......
ANKSHAFT.........
LINDER . . . . . . . . ,..
SHAFT HOUSING F-09
LECTRICAL.........
D-06
NSINE CDVER.......
S-04
XRAUST TUBE.......
F-08
-.----_l_-_---
UEL WHP..........
UEL TANK..........
SEAR CASE..........
IGNITION...........
INLET CASE.........
B-07
H-04
F-11
D-04
B-04
LOWERCOYER........
HASNETD............
6-02
D-03
OIL
tDIL
B-09
B-06
.-.--..
PUMP...........
SEAL HOUSING...
loIL TANK...........
H-08
I-02
GASKET s I-11
RETER...
I-03
REHO-CON I-10
7ILLEk
H I-Of
: ELECTRIC
%XK
:
PTIONAL :
PTIONAL :
PTIONAL :
PTIONAL...........
I-12
DWER TRIM 2 TILT H F-07
DWER TRIM L TILT..
F-06
POWER UNIT.........
ECDIL STARTER.....
F-03
C-O.2
EMOTE CDNTROL.....
H-10
SWIVEL BRACKET.....
TIi ROTTLE CONTROL...
TARTINS
D-02
E-05
C-OS
H-02
TRANSHISSION.......
F-13
HOTOR.....
WATER PURP.........
S-11
-
T ILLER HANDLE......
TILT CYLINDER 3 SUP F-02
- -.... .._ . .._..-.."-..-. ---,I - .. -_I__
FIG.35 (
H- 4)
FUEL TANK (MoDEL:86,87)
FIG. 35
vn
NEF.NO.
8
PAIETNO.
DESCRIPTION
65800-92854
TANK SET, FUEL (23L)
65510-92000
.CAP ASSY
65561-92000
..GASKET
6 U.S.BAL/5.1 Iw.ML
65871-93010
.GASKET, FUEL GAUGE
02112-06167
.SCREW
02112-06407
.SCREW
09166-06W4
-GASKET(6X11.8X1.5)
65850-95506
.GAUGEASSY, FUEL
-65850-95X50
USEDWITH 65740-95500,
09168-12015
1
9
65740-95500
10
11
65854-93001
..CONNECTOR,MALE FUEL
..BASKET
65853-93001
..STRAINER. FUEL GAUGE
1
12
D2112-06107
..SCREW
2
13
M12,00:13
1
65864-95200
..FLOAT
1
lb
65830-95500
..FILTER
7
15
09168-12001
..GASKET (12.5X20X1)
1
16
17
65700-95206
HOSEASSY, FUEL
1
65750-98505
.CONNECTOR,FEMALEFUEL
1
ID:11
18
65750-93000
.CONNECTOR,FEMALEFUEL
1
ID:13
19
65781-98500
.CLIP
b
20
21
65770-99703
.PuMp, SOUEEZE
1
65720-98520
CONNECTOR,
MALE FUEL
i
22
oa321-oil07
LOCKWASHER
1
-65iOD-a7D17
0D:ll
23
oa3io-00107
NUT
1
24
65700-95271
HOSE, FUEL JOINT
1
OPT
25
65720-98590
CONNECTOR,
MALE FUEL
1
OPT,OD:ll
REFERTO FIG.36 (H- 5) FOR MODEL:aa-92
REFERTO FIG.37 (H- 7) FOR K)DEL:93-9a/PLASTIC
DTbCCE3
57
IL TANK...........
H-08
POWER UNIT.........
F-03
NGINE COVER.. . . . . . G-04
OWER TRIM I TILT N F-07
T ILT CYLINDER C SUP F-02
XHAUST TUBE.......
F-08
IL SEAL HOUSING...
B-06
OWER TRIH L TILT..
F-06
TRANSHJSSION.......
F-13
--.-I_
--i.CI__----I..--.. ““,.. --..___, -._._.-___-__
I.
.__. ._ ._
. . ., ..,._. _., .-..- 1
.
,
.
I-_._-.-^.-_“.-I.-.-._--
WE. 36
FIG.36 (
H- 5)
FUEL TANK 043DEL:G8-92)
WY
REF.NO.
1
26
8
PARTNO.
DESCRIPTION
65800-92823
TANK SET, FUEL (24L)
1
2
65510-92000
.CAP ASSY, SEPARATETANK
1
3
4
65561-92000
..GASKET, TANK CAP
1
02112-16167
.SCREW
4
5
09168-06026
.WASHER
4
6-l
65720-94411
.CONNECTOR,FUEL
1
6-2
7
65740-95500
.CONNECTOR,FUEL
1
09168-12015
.GASKET, CCNNECTOR
1
6.3 U.S GAL/S.2 II@ GAL
2314a9-
a
6585D-92DOl
.GAUGEASSY, FUEL
1
+6585D-92300
9-l
65855-92000
..COVER, GAUGE
1
MlDEL:Ba
9-2
10-l
65855-92010
..COVER, GAUGE
1
MODEL:89-92
65854-92010
..GASKET
1
MDDEL:IB
MODEL:a9-92
10-2
11
65854-92D20
..GASKET
1
65853-92000
..LENS
1
12-1
65854-92000
..GASKET, LENS
?
bKIDEL:88
12-2
65854-92D30
..GASKET, LENS
1
H)DEL:89-92
13
03221-04083
. . SCREW
2
14
65864-92DDO
..FLOAT
1
15
65866-92DOO
..NUT, PUSH
1
16
65871-92000
..GASKET, FUEL
1
17
65700-87016
HOSE, FUEL
1
16
65750-94404
.CONNECTOR,FUEL
2
19
65770-95504
.PlJMP, SQUEEZE
1
20
.CLIP
4
21
65781-98500
65720-94401
CONNECTOR,FUEL
1
22
08310-00107
NUT
1
23
08321-01107
LOCKWASHER
1
24
65316-9333:
MARK. FUEL CAUTION
1
25
65317-95260
MARK, FUEL CAPACITY
1
OT4OCE3
H4
FIG.36 (
H- 6)
FUEL TANK (MOOEL:#-92)
WY
UF.NO.
PART NO.
DESCRIPTIDN
26
65720-98520
PLUG, FUEL CONNECTOR
1
231489-
27
28
09140-10032
08321-01107
NUT
LOCKWASHER
1
1
231489-
29
65700~87017
HOSE, FUEL
1
231489-
231489-
30
65750-95500
.SOCKET, FUEL HOSE (IN)
1
231489-
31
65750-98505
.SOCKET, FUEL HOSE (OUT)
1
231489-
32
33
65770-95540
65781-98500
.PUMP, SOUEEZE
1
231489-
.CLIP
4
231489-
DTIOC E3
59
CARBURETOR .........
CLAHP BRACKET ......
CLUTCH .............
XANKSIUWT .........
ZVLINDER ...........
3RIVE SHAFT HOUSING
ELECTRICAL .........
pN&coo~.
......
........
_l-l_._..-~---.I-.---.I-
B-05
E-02
C-06
B-03
B-02
F-09
D-06
6-06
F-08
FUEL PWP ..........
FUEL TANK ..........
SEAR CASE ..........
B-07
H-DA
F-11
IGNITION ...........
D-04
INLET CASE .........
. OWER COVER ........
WTO ............
L PUWP...........
L SEAL HOUSINO ...
B-04
S-02
D-03
B-09
B-06
.....
.......
...
IL TANK ...........
PTIONAL : ELECTRIC
PTIONAL : RASKET S
PTIONAL : I1ETER...
PTIONAL : REUO-KIN
PTIONAL : TILLER H
PTIONAL ...........
UWER TRW & TILT M
DWER TRW C TILT ..
............
_ ............
H-OS
I-02
I-11
I-03
I-10
I-07
I-12
F-07
F-06
OWER UNIT .........
6 ECOIL STARTER .....
hEMOTE CONTROL.....
t
TARTING MOTOR .....
IVEL BRACKET .....
ROTTLE CONTROL ...
LLER HANDLE ......
LT CYLINDER K SUP
ANSMISSIIJN.......
...................
F-03
C-02
WATER PUMP .........
B-11
.
H-10
D-02
E-05
C-05
W-BP
F-02
F-13-.
- ........
.....
...........
. ....... -
FIG.
FIG.37 (
39
H- 7)
FUEL TANK (bQUEL:93-98/PLASTIC/25L)
WY
IlEP.No.
PART NO.
DESCRIPTION
I4mNKs
1
65000-95DOl
TANK ASSY, FUEL (25L)
1
2
65520-95DOO
.CAP ASSY, FUEL TANK
1
3
65561-95000
.GASKET, TANKCAP
1
4
65831-95DOO
.FILTER, OUTLET
1
5
65890-95DOO
.OUTLET ASSY
1
6
65892-95000
.O RING, FUEL OUTLET
1
7
65740-951301
.PLUG, FUEL CONNECTOR
1
a
65720-98520
PLUG, FUEL CONNECTOR
1
9
09140-13032
NUT
1
10
06321-01107
LOCKWASHER
1
11
65700-87D17
HOSE, FUEL
1
12
65750-95500
.SCCKET, FUEL HOSE(IN)
1
13
65750-98505
.SOCKET, FUEL HOSE(OUT)
1
14
65770-95540
.PUMP, SQUEEZE
1
15
65761-98500
.CLIP
4
OT4OCE3
H7
60
-.
RBURETOR .........
ANP BRACKET ......
UTCH .............
CRANKSRAFT .........
CVLINUER ...........
IVE SHAFT HOUSING
ECTRICAL .........
GIN!2 CUVER.. .....
HAUST TUBE .......
-.---.“.--
......
B-05
E-02
C-06
B-03
B-02
F-09
D-06
6-06
F-OS
FUEL PUNP ..........
F UEL TANK ..........
6EAR CASE ..........
B-07
H-04
IL TAh! ...........
PTIONAL : ELECTRIC
PTIONAL : GASKET S
0 PTIONAL : METER ...
0 PTIONAL : REHO-CON
OPTIONAL I TILLER H
o PTIONAL...........
H-OS
I-02
OWER UNIT .........
F-03
d ATER PUMP .........
ECOIL STARTER .....
C-02
EWOTE CONTROL .....
H-IO
ISNITION ...........
TARTIN
MOTOR .....
D-02
INLET CASE.........
SWIVEL BRACKET .....
E-05
1 OWERCOVER ........
6-02
I-07
TH ROTTLE CONTROL ...
C-05
HAASNETO............
0-03
I-12
T ILLER HANDLE ......
H-02
1 IL PUMP...........
B-09
POWERTRIU 6 TILT W F-07 T ILT CYLINDER 6 SUP F-02
DIL SEAL HOUSING ...
B-06
p ._,_,TRIM
I TILT
.. F-06 ._ TRANSMISSION.......
F-13
. -_._
-1.-.-..,- .. ,__,_
.._)........ OWER
“_,__I___
,_ .........
.....
.
......................
F-11
D-04
B-04
B-11
I-11
I-03
I-10
..-..-_-
.. _- __._---._
-_-,
FIG.38 (
FIG. 38
H- 8)
OIL TANK
WY
REF.ND.
.
PART NO.
1
69200-94510
DESCMF'TIOI
.
CAP ASSY, OIL TANK FILLER
REMEKS
1
2
69241-94500
.MSKET, OIL TANK FILLER CAP
1
3
4
69251-94401
GAUGE,OIL LEVEL
1
69351-94400
TUBE, OIL TANK INLET
1
5
09280-40008
0 RING
1
6
7
69355-94400
GUTTER, OIL TANK
1
09352-50903-600
HOSE
1
8
69110-94600
TANK, OIL
1
L:600+540
9
09160-06084
WASHER(6.5X18X1.5)
2
10
09180-06310
SPACER(6.8X10X10)
2
11
09320-10008
CUSHION
2
12
02162-06257
BOLT
13
09329-12004
CUSHION
2
1
14-l
09401-08409
CLIP
4
-MODEL:94
14-2
09401-08411
CLIP
4
1b-3
09bOl-10411
CLIP
4
%DEL:95,96
-653949
653950-
15-1
09355-45857-600
HOSE
2
15-2
09352-50903-600
HOSE
2
15-3
09355-50105-600
HOSE
2
L:600+150
-MODEL:94
L:600-540
MODEL:95-98
-653949
L:600-230
653950-
16
09408-00033
CLAMP
1
17
34860-94402
SWITCHASSY, OIL LEVEL '
1
DTLOC
18-l
34860-94411
SWITCHASSY, OIL LEVEL
1
16-2
34860-94431
SWITCHASSY, OIL LiVEL
1
DTIDTCLORC
-HODEL:87
DT4OTC,40RC,716025-
1
19
56615-96300
TERMINAL
20
38423-95510
TUBE (L:150)
1
21
09403-12308
CLAMP
1
L:150+100
22-l
34700-94410
INDICATORASSY. OIL LEVEL
1
22-2
34700-94421
INDICATORASSY, OIL LEVEL
1
DTbOTC,40RC,716025-
22-3
34701-92x50
INDICATORASSY, OIL LEVER
1
DTbOTC,40RC,MODEL:89-92
22-b
34700-92Ell
GAUGEASSY, MDNITORING
1
MODEL:93-98
DTIOTC40RC
DT4OCE3
61
H8
FIG.38 (
FIG. 38
H- 9)
OIL TANK
vn
REP.NO.
PART NO.
DESCRIPTION
EEHANIXS
DT40TC,40RC L:65OC
MODEL:86-88
23-l
36660-94400
WIRING, INDICATOR EXT
1
23-2
23-3
36660-94410
36660-94480
WIRING, INDICATOR EXT
WIRING, INDICATOR EXT
1
1
OPT,L:2000/DTbOTC,4ORC
23-4
23-5
36660-95610
36660-92E90
WIRE, HONITORGAUGEEXT
1
MODEL:93-98,L:7200
WIRE, MONITORGAUGEEXT
1
OPT,HODEL:93-98
L:1700
OT40TC,4ORC,HODEL:89-92
24
09404-06432
CLAMP
1
25
26-i
16250-96710
18911-92E20
SENSOR,OIL
PROTECTOR
1
2
L:540+110
26-2
16911-92E20
PROTECTOR
2
L:540-230
653950-
27
09407-l 2402
CLAMP
2
DTbOCE3
62
RBURETOR .........
BRACKET ......
.............
-
B-05
E-02
C-06
B-03
ANKBHAFT .........
LINOER ...........
B-02
IVE SHAFT HOUSINO F-09
LCAL.. .......
D-06
NGINE COVER .......
G-04
KHAUST TUBE .......
F-08
--.- ..__- .....- ..
FUEL PUMP ..........
FUEL TANK ..........
GEAR CASE ..........
E-07
:‘-04
tl
0
IGNITION ...........
P-11
D-04
Y
0
LOWER COVER ........
UA GNETO.. ..........
6-02
O-03
H9
.................
..---...ll-l.---.---
......
FIG.39 I
H-10)
REWTE CONTROL
FIG. 39
P'TY
I
EEP.NO.
PART NO.
!dENANKS
DESCEI~ION
67200-87D12-DED REMOTECONTROL90X ASSY
1
OPT,W/PTT SW
+87200-87D3D-OEO
1-2
67200-94632-DED
REMDTECONTROLBOX ASSY
1
OPT,N/PTT SW
+67200-6703D-DED
l-3
67200-93961-OED REMOTECONTROLBOX ASSY
1
OPT
(SHIFT AND THROTTLEONLY)
l-4
67200-94442-OED RWITE CONTROLBOX ASSY
1
DT40RC,-67200-87D30-OED
l-5
67200-94452-OED REMITECONTROLBOX ASSY
.BUSH
67232-95600
1
DT40TC,-67200-87D30-OED
1
1
+67200-87D30-OEO
2
3
4
67232-95620
.BUSH
67296-95600
.SCREW
3
5
67294-95600
*SPACER
3
6
7
09160-06104
.WASHER
3
09140-06020
.NUT
3
8
67232-95610
.BUSH
1
9
67253-95600
.WASHER
1
10
11
67252-95600
.BUSH
1
09100-06232
.BOLT
1
12
67296-94300
.SCREW
3
13-1
67241-95650
.LEVER, FREE THROTTLE(SILVER)
1
13-2
67241-95680
.?EVER, FREE THROTTLE(GRAY)
1
1.i
09126-05003
.SCREW
2
15
67243-95600
.BUSH
1
16
67220-95620
.PLATE ASSY
1
17
6727595600
.END, CABLE
2
18
67223-95600
.KNOB, BRAKEADJUST
1
67200-87012-OED : INCLUDESREF.N0.2-39
67200-94632-OED : INCLUDESREF.N0.2-39
67200-94442-OED,67200-94452-OED : INCLUDESREF.N0.2-39
67200-93961-02M,67200-93961-OED : INCLUDESREF.N0.2-30
COLOR: 02M (SILVER)
OED (GRAY)
REFERTO FIG.bO(H-13) FORMODEL:93-98
DT4OCE3
63
......................
AFT ...................
R...........
E .........
VER ........
...........
H10
FIG. 39
IEF.NO.
32
9
1'6
37
FIG.39 (
H-11) 'REMOTE CONTROL
PART NO.
DESCBIFTION
19
67292-94300
.E RING
3
20-r
67267-95600
-COVER, WIRE (BLUE)
1
20-2
67267-95610
-COVER, WIRE (BLACK)
1
21
67296-95610
.SCREW
7
22-l
67257-95600
.CAP, LEVER (BLUE)
22-2
67257-95610
.CAP, LEVER (BLACK)
1
23
24-l
67256-95600
.HOLDER, NEUTRALLOCK
1
67251-95650
.LEVER, HANDLE(SILVER)
1
24-2
67251-95680
1
25
67297-95600
.LEVER, HANDLE(GRAY)
-WASHER
2
26
67273-95600
.SPACER
1
.l
27
37820-94404
.SWITCH ASSY, EMERGENCY
1
28
37823-94400
1
-37820-92EOO
29
67255-95600
.-CAP & ROPE
.ARM, NEUTRALLOCK
30-l
67261-95600
.GRIP
1
FOR 6720D-87012-OED
30-2
67261-95610
.GRIP
1
FOR672DD-93961-OED,
6720D-94632-OED,
31
67214-95600
.ACTUATOR
1
32
37721-94600
37110-94611
.SWITCCI, NEUTRAL
1
.IGNITION SWITCH
1
37141-94400
37141-94410
..KEY (101)
1
..KEY (102)
1
34-3
34-4
37141-94420
37141-94430
..KEY (103)
..KEY (104)
1
34-5
37141-94440
..KEY (105)
1
34-6
37141-94450
..KEY (106)
1
35
38500-92X50
.BUZZER
1
36
36620-92EOO
.WIRING HARNESS
1
37
37860-94610
.SWITCH, TRIM
1
33
34-1
34-2
1
-3711D-92EOO
1
FOR67200-87D12-DED
DT4OCE3
H
64
RBURETOR.........
P BRACKET......
CH.............
AHKSNAFT.........
/CYLINDER...
. . . . ,.. .
SHAFT NOUSING
NGINE COVER.......
KHAUST TUBE.......
-p-----
B-05
E-02
C-06
B-03
B-02
F-09
D-06
G-04
F-08
~.--.-
IL TANK...........
H-08
LTIONAL
: ELECTRIC I-02
DPTIONAL
: SASKET S I-11
PTIONAL t REFER...
1-03
PTIONAL z REND-CON 1-10
PTIONAL 8 TILLER H I-07
PTIONAL...........
I-12
DWER TRIM C TILTM
F-07
OWER TRIM & TILT..
F-06
.-,--.--I
- ^...- - -.._......
,..
.
ONER UNIT.........
ECOIL STARTER.....
I HO-E CONTROL.....
~TARTINO ROTOR.....
SWIVEL BRACKET.....
TH ROTTLE CONTROL...
T ILLER HANDLE......
T IL1 CYLINDER 6 SUP
lR ANSHISSION.......
.-.
,^_ ."
F-03
C-02
H-10
~-02
E-05
C-05
N-02
F-02
F-13
---
bJATER PWW.........
B-11
_.-.
,.___. - ,....._.._.._..__.__
11
FIG.39 (
H-12)
REWTE CONTROL
WY
EEP.NO.
PART NO.
38
09139~02003
.SCREW
2
39
40
67263-95600
37869-95590
.CAP, GRIP
.CAP, TRIM si,
1
1
41
67245-95600
.DRUM, FREETHROlTLE
1
42
67258-87000
.BRACKET, NEUTRALARM
1
43
67259-87DOO
.SPRING
1
44
67140-95600
ATTACMNT, TWIN RWOCONKIT
1
45
67282-95610
DECAL, REMON BOX PORT
1
DT4OCE3
65
kARBURETDR........-.
B-05
E-02
C-06
B-03
ANKSHAFT .........
B-02
LINDER ...........
LVE SHAFT HOUSING F-09
LECTRICAL.........
D-06
w&ooJEE.......
6-04
. . . ..-.
F-08
________I-.-.
-.. -..-
?UEL PUMP..........
FUEL TANK ..........
AR CASE ..........
ISNITION ...........
INLET CASE.. .......
%ONER COVER ........
fiNETo............
L PUHP...........
L SEAL
HOUSING...
-..I., I
.“.. ..,,
B-07
R-&i
F-11
D-04
B-06
S-02
D-03
B-09
B-06
LIIL
DESCltIPTION
TANB...........
: ELECTRIC
? SASKET S
NETER ...
: RERD-CON
2 TILLRR U
.--.-------------PTIOHAL...........
UWER TRIM C TILT M
UWER TRIM & TILT..
w-nn
I-02
I-11
I-03
I-10
I-B7-I-12
F-07
F-06
COYFR
IIUTT~-
--mw
FOR 67200~87D12-OED
FOR 67200~87D12-OED
OPT,BLACK
FE.40
FIG.40 (
H-13)
RWTE CONTROLMDEL:93-98)
WY
1
I
13
14
I
EEP.NO.
1
I
PART NO.
DESCRIPTION
l-l
67200-9447O-OED REFUTECONTROLBOX ASSY
1
l-2
67200-94481-OED REMDTECONTROLBOX ASSY
1
l-3
672DO-87D30-OED RMOTE CONTROLBOXASSY
1
2
67232-95600
!
3
4
67232-95620
.BUSH
1
67296-95600
.SCREW
3
.BUSH
5
6729695600
.SPACER
3
6
7
09160-06104
.WASHER
3
09140-06020
.NUT
8
67232-95610
.BUSH
.WASHER
3
1
9
67253-95600
10
67252-95600
-BUSH
1
11
09100-08232
.BDLT
1
12
67296-94300
.SCREW
3
13
lb
67241-95680
.LEVER, FREE THROTTLE(GRAY)
1
09126-05003
.SCREW
15
67243-95600
.BUSH
2
1
16
17
67220-95620
.PLATE ASSY
1
67275-95600
.END, CABLE
2
18
67223-95600
.KNOB, BRAKEADJUST
1
19
67292-94300
.E RING
3
20
67267-95610
.COVER. WIRE (BLACK)
1
21
67296-95610
.SCREW
7
IU?HliKS
DT40RC
-r67200-87D3WED
DTlOTC
+67200-B7030-OED
MODEL:97,98
1
22
67257-95610
.CAP, LEVER (BLACK)
1
23
67256-95600
.HOLDER, NEUTRALLOCK
1
24
67251-95680
25
67297-95600
.LEVER, HANDLE(GRAY)
.WASHER
2
1
:
26
67273-95600
.SPACER
1
;
27
37820-92EDO
.SWITCHASSY, EMERGENCY
1
i
28
37823~32EOO
..PLATE, LOCK
1
;
29
67255-95600
.ARM, NEUTRALLOCK
1
COLOR: OED (GRAY)
DT4OC E3
66
H
13
FIG.40 (
FIG. 40
H-14)
REMITE WNTRDL (lQDEL:93-98)
a-n
I
lW.NO.
PART NO.
DESCRIPTION
67261-95600
.GRIP
1
30-2
67261-95610
.GRIP
1
31
67216-95600
.ACTUATOR
1
32
37721-94600
SWITCH, NEUTRAL
1
FOR 67200-9bbB+OED,
672OD-87D30-OED
FOR 67200-9bbiO-OED,
33
34-I
3711D-92EOl
.IGNITION SWITCH
1
37141-92EDD
..KEY (11)
34-2
37141-92ElO
..KEY (12)
1
1
34-3
34-b
37141-92E20
.-KEY (13)
1
37141-92E30
.-KEY (14)
1
34-5
37141-92EbD
..KEY (15)
1
34-6
37141-92E50
..KEY (16)
1
34-7
37141-92E60
..KEY (17)
1
34-6
37141-92E70
..KEY (18)
1
34-9
37141-92EBO
..KEY (19)
1
34-10
37141-92E90
..KEY (20)
1
35
38500-92X50
.BU.ZZER
1
36
37
36620-92EDO
.WIRING HARNESS
1
37860-94610
SWITCH, TRIM
1
FOR 67200-94-481-OED
3s
09139-02003
.SCREW
2
FOR 672DC-9MSl-OED
39
67263-95600
.CAP, GRIP
1
FOR 672OD-94-481-OED
40
37869-95590
.CAP, TRIM SW
1
FOR 672DD-9b4Bl-OED
41
67245-95600
.DRU?4,FREETHROTTLE
1
42
67258~87DOO
-BRACKET, NEUTRALARM
1
43
44
67259-87DDD
.SPRING
1
671do-95600
ATTACHMENT,TWIN RWCCN KIT
1
45
67282-95610
DECAL, REMCCON
BOX PORT
1
GPT.BLACK
DTbOCE3
H
67
.........
~~~BURETCJR .........
CLAMP BRACKET ......
~-05
E-02
FUEL PUMP ..........
F UEL TANK ..........
.........
...........
~-07
H-04
F-11
D-04
14
FIG.41 (
I- 2)
OPTIONAL : ELECTR!CAL
FIG.41
Q-n
IW.ND.
d
PART ND.
JlEHutxs
DESCRIFTION
1
1
31101-94402
KKOR SET, STARTING
2
33800-94431
CABLE/SWITCHSET, STARTING
1
3
32102-94412
FLYWHEEL
1
4
5
37820-94460
3782394400
SWITCHASSY, EMERGENCY
.CAP
1
1
6
36740-93901
CASEASSY, FUSE
1
7
09481-20001
.FUSE (2OA)
1
-MOEL:92
ii
DTIOC E3
I2
68
-
RBURETOR .........
AHP BRACKET ......
UfCH .............
ANKSHAFT .........
CINDER ...........
IVE SHAFT HOUSING
LECTRICAL .........
NGINE COVER .......
!kH AUST TUBE .......
____---“_.----_
B-05
E-02
C-06
B-03
B-02
F-09
D-06
S-04
F-08
UEL PUHP ..........
UEL TAM1 ..........
AR CASE ..........
ISNITION ...........
INLET CASE .........
i OWER COVER ........
hASNETO ............
bIL Puw ...........
DIL SEAL HOUSINS ...
,.“-__..~. .-._. .....
B-07
H-04
F-11
D-06
B-04
6-02
D-03
B-09
B-06
lo IL TANK ...........
PTIONAL t ELECTRIC
PTIONAL : 6AsKET s
: METER ...
%:Ek
: REMO-CON
PTIONAL : TILLER H
PTIONAL ...........
DNER TRIM C TILT M
OWER TRIH C TILT ..
.................................
H-08
1-02
I-11
I-03
I-10
I-07
I-12
F-07
F-06
PONER UNIT .........
REcox~ STARTER .....
irENOTE CONTROL .....
ARTINO UOTOR .....
IVEL BRACKET .....
THROTTLE CONTROL ...
f ILLER HANDLE ......
T ILT CVLINDER P SUP
TR ANSWI!+ON .......
F-03
c-02
H-10
D-02
E-05
c-05
H-02
F-02
F-13
TER PUMP .........
B-11
.
I”
...
_I....._
... -, .... - ...
REF.NO.
PAET NO.
DESCRIPTION
REKAKKS
1
34100-92EOO
SPEEDWETER
1
2
3
34191-92EOO
09407-14407
TUBE
1
BAN0
2
4
09471-12179
BULB
5
34190-87000
SENDERASSY, SPEECWTER
1
6
03112-06309
.SCREW
2
7
341OO-92ElO
SPEECCMETER
1
a
34200-92E02
TACHMTER
1
9
09671-12179
.BCLB
1
10
34500-92EOO
METERASSY, HOUR
1
11
0947w21ao
.BULB
12
34600-92EOO
METERASSY, VOLTAGE
13
lb
0947i-12160
-BULB
%TER ASSY, TRIM
15
09471-12180
.BULB
16
34109-94500
LEAD, PETEREXT
34800-92EOO
8WH
5OWH
OTbOCE3
69
~RBURE~R
.........
CLAMP BRACKET ......
CLUl’CW .............
CRANKSHAFT .........
LINDER ...........
IVE SHAFT HOUSINS
TRICAL .........
NE COVER.. .....
UST TUBE .......
8-05
B-07
UEL PUMP ..........
[
TANK.. ..........
E-02
H-04
UEL TANK ..........
PTIONAL : ELECTRIC
C-06
SEAR CASE ..........
F-11
PTIONAL : GASKET S
B-03
0-04
IBNITIOW ...........
PTIONAL : METER ...
B-02
B-Of,
INLEf C&SE .........
PTIONAL : REMO-CON
F-09
L OWER CUVER ........
G-02
PTIONAL t TILLER H
D-06
yb GNETD ............
D-03
PTIONAL ...........
6-04
3 IL PUMP ...........
B-09
OWER TRIN 8 TILT H
F-08
D IL S&
B-06
KOIJSIN6 ...
POWER lRIN L TILT ..
..- ...-....... .-.-,-. ... .. ._-_- ... -_ _._ ._.
---......._1^
H-08
I-02
I-11
I-03
I-10
I-07
I-12
F-07
F-06
ONER UNIT .........
ECKJIL STARTER .....
RENOTE CONTROL .....
ARTING MOTOR .....
IVEL BRACKET .....
ROTTLE CONTROL ...
ANSMISSION
.......
F-03
C-02
H-10
D-02
E-05
C-OS
WATER PLW.........
B-11
F-13
...........
---
- ....-
FIG.43 (
FIG. 43
I- 4)
QPTIONAL : ELECTRICAL(ELECTRIC STARTER)
WY
1
NEF.NO.
1
PART NO.
DESCEIPTIDN
IliXMKS
37802-95020
SWITCHSET, EMERGENCY
1
2
37830-95DDO
.SWITCH ASSY, EMERGENCY
1
3
37823-92EOO
..PLATE, LOCK
1
b-l
09160-12067
.WASHER
2
4-2
09160-12057
.WASHER
1
5
38423-95510
.TUBE (L:150)
1
6
36660-94400
WIRE, SENDEREXT L
1
I
L:150~100
7
36660-94480
WIRE, SENDEREKT S
1
8
34850-94600
SENSORASSY, HEAT
1
9
34853-94700
SUPPORTER,HEAT SENSOR
1
STO:OTIOTC,RC
10
11
09'25-06069
09404-06432
SCREWS
1
STO:OT40TC,RC
CLAMP
1
12
38423-95510
TUBE, HEAT SENSORLEAD
1
STO:OTLOTC,RC
L:15&50
13
32815-94400
DIODE, HEAT SENSOR
1
14
37801-98300
LEAD, HEAT SNSRGROUNO
1
MlOEL:93-96
STD:DTCOTC,RC
MODEL:93-95
STD:DTIOTC,RC
15
34804-94701
SENDERSET, TRIM
1
16
3baOl-94700
.SENDER, TR!M
1
17
34802-95301
.ATTACHMENT,PTT
1
18
34803-94500
.GRCrMET, SENDERLEAD
1
19
36658-95600
.GRCMET, TRIM SENDERWIRE
1
20
366aO-92EOO
1
21
36687-92EOO
.WIRE ASSY, TRIM METER
EKT & ADP
..WIRE, TRIM METER
22
091DfJ-06113
.BDLT
2
23
09100-06131
.BGLT
2
24
09160-06082
.WASHER
2
25
09162-06006
.WASHER,LOCK
26
09404-06432
.CLAMP
2
1
27
09407-14407
.CLAMP
5
STO:OTbOTC,RC
1
1
ibOC E3 ogbo7-14403
.cLAMp
14
70
RBURETOR.........
B-05
ANP BRACKET......
E-02
UT'.%..-..........
C-06
ANKSWAFT.........
E-03
LINIRR...........
B-02
IVE SHAFT HOUSING F-09
kLECTRICAL..
. . . . . . . D-06
hN6INE CUVER.......
S-04
DHAUST TUBE.......
f-08
E
--
UEL PUMP..........
UEL TANK..........
SEAR CASE..........
IGNITION -.-........
INLET CASE.........
L OWER COVER........
6NETD............
L PUWP...........
L SEAL HOUSING...
B-07
H-04
F-11
D-04
B-04
6-02
D-03
B-09
B-06
10IL TANK...........
OPTIONAL : ELECTRIC
4PTIoNAL
: GASKET S
OPTIONAL : METER...
PTIONAL : RENO-CON
PTIONAL 1 TILLER W
PTIoNAL...........
OWER TRIM L TILT H
OWER TRIM L TILT..
.
H-08
I-02
I-11
I-03
I-10
I-07
1-12
F-07
F-06
POWER UNIT.........
RECOIL STARTER.....
EMOTE CONTROL.....
TARTINB HOTOR.....
IVEL BRACKET.....
ROTTLE CONTROL...
ILLER HANDLE......
ILT CYLINDER L SUP
1 ANSMISSION . . . . . . .
,,
.,.
F-03
C-02
H-10
D-02
E-05
C-05
H-02
F-02
F-13
WATER PUNP.........
B-11
FIG.44 (
I- 5)
OPTIONAL : ELECTRICAL (MANUALSTARTER)
WY
REF.NO.
PAIR NO.
DESCRIPTION
1
1
39600-93910
RECEPTACLE
SET
2
09407-25402
.CLAMP
3
39601-95000
4
36634-93910
.RECEPTACLEASSY, LIGHTING
..CAP
5
39602-93900
.PLUG ASSY, LIGHTING
6
39603-94400
.GRMfET, LIGHTING CABLE
7
a
32801-94402
RECTIFIER SET
32aDD-95Dol
.RECTIFIER ASSY
9
36740-95253
.CASE ASSY, FUSE
10
37132-93700
.CONNECTOR,LEAD
11
02142-05253
12
08310~00057
.SCREW
.NUT
13
oa321-01053
.WASHER
14
37802-95D20
SWITCHSET, EMERGENCY
& STOP
15
37830-95000
16
1
37823-92EOO
.SWITCH ASSY, EMERGENCY
& STOP
..PLATE, LOCK
17
38423-95510
.TUBE, 150
1
18
09160-12067
.WASHER(12.5X23.0X1)
1
L:15O+lDD
DT4OCE3
71
----.-_l_.--l---~--I_-
‘~~RBuRETcIR .........
CLAMP BRACKET ......
CLUTCH .............
CRANKSHAFT .........
CVLIRDER ...........
IVE SHAFT HOUSING
CTRICAL .........
INE WVER .......
AUST TUBE .......
_------___
8-05
E-02
C-06
B-03
B-62
F-09
D-06
G-06
F-08
L PURP ..........
B-07
L TANK.. ........
H-04
AR CASE ..........
F-11
ITION ...........
O-04
INLET CASE .........
B-04
G-02
. OWER COVER ........
GNETD ............
D-03
...........
B-09
IL SEAL
...
B-06
,“I--. HOUSING...............
lo IL TANK ...........
W-08
OPTIONAL : ELECTRIC
I-02
OPTIONAL : GASKET S I-Xl
1 PTIONAL : METER ...
I-03
PTIONAL : REND-CDN I-IO
PTIONAL : TILLER
W I-07
PTIONAL ...........
I-12
1 DWER TRIN P TILT H F-07
DWER TRIN L TILT .. .....
F-06
POWER UNIT .........
RECOIL STARTER .....
REMOTE CONTROL .....
TARTING ROTOR .....
IVEL BRACKET .....
ROTTLE CONTROL ...
ILLER HANDLE ......
ILT CYLINDER L SUP
. ANSHISSION .......
......................
F-03
C-02
W-10
D-02
WATER PUNP .........
E-05
C-05
W-02
F-02
F-13
.--._
B-11
FIG.46 (
FIG. 45
I- 6)
OPTIONAL : ELECTRICAL
WY
NEF.NO.
l-l
PART NO.
DESCRIPTION
36620-87D20
WIRING HARNESSEXTENSION
1
L5000
l-2
X620-95302
WIRING HARNESSEXTENSION
1
L:2000
2
36631-94300
.CAP
1
3
4
32500-95722
02162-06167
REGULATOR
ASSV, VOLTAGE
BOLT
2
5
08321-01067
LOCKWASHER
2
6
7
36620-92EOO
36615-96300
WIRING HARNESSEXTENSION
.TERMINAL
9
36990-87000
TERMINAL& SLEEVESET
1
1
9
1
DT40C E3
72
RBURETOR .........
B-05
BRACKET ......
E-02
.............
C-06
ANKSNAFT .........
B-03
LINDER ...........
B-02
IVE SHAFT HOUSING F-09
ICAL.. .......
D-06
COVER .......
6-06
kXRAU.ST TUBE .......
F-OS
,---.--. ---....-
UEL PUMP ..........
UEL TANK ..........
GEAR CASE ..........
ISNITION ...........
INLET CASE .........
LOWER COVER ........
# A’BNETO ............
0 IL PUHP ...........
0 IL SEAL HOUSINS..
-- ,.-- ........
B-07
H-04
F-11
D-04
B-04
6-02
D-03
B-09
. B-06
IL TANK ...........
PTJDNAL : ELECTRIC
PTIONAL : GASKET S
OPTIONAL : METER ...
OPTIONAL : REMO-WN
0 PTJONAL : TILLER H
OPTIONAL ...........
P OWER TRIM L TILT M
P OWER TRIH L TILT ..
H-08
I-02
I-11
I-03
I-10
I-07
I-12
F-07
F-06
....
OWER UNIT .........
L ECOTC STARTER .....
REMC’M CONTROL .....
STARTING ROTOR .....
SWIVEL BRACKET .....
TH ROTTLE CONTROL ...
T ILLER HANDLE ......
T ILT CVLINDER II SUP
TRANSHISSION .......
.....
F-03
C-02
H-IO
~-02
E-05
C-05
H-02
F-02
F-13
ATER PUMP .........
B-11
.........
_-.“-
FIG.46 (
REF.NO.
1
I- 7)
PART NO.
OPTIGNAL : TILLER HANDLE
DESCRiPTIDN
ItEWKS
63001-34431-OED TILLER HANDLEASSY (GRAY)
1
2
13164-94301
.BRA%ET, THROTTLECABLE
1
3
4
37110-94x50
.SWITCH ASSY, IGNITION
1
43753-94400
.GR@MEl, STEERINGBRACKET
1
5
63111-96313-OED
.HAF!DLE, TILLER (GRAY)
1
6
63114-94300
.SPACER, HANOLECOVER
1
7
63115-96310
.SPACER, HANDLECOVERINNER
1
6
63117-96300
.CDVER, STOPSWITCHWIRE
1
9-l
631!a-34300
.SHIM (0.3)
1
9-2
63118-94310
.SHIM (0.5)
1
10
11
63121-96302-OED
.CDVER, TILLER HANDLE(GRAY)
1
6321O-33EOO
.GRIP
1
12
03404-06433
.CLAw
1
13
63220-96301
.RDO, HANDLE
1
lb
63223-92DOO
.STOPPER, HANDLEROD
1
15
63225-93200
1
16
63227-93200
.8USH
.PIN
17
63240-96300
.ADJUSTERSET, HAtiDLE
1
16
63610-94402
.CABLE ASSY, THROTTLE
.GRC?MET, THROTTLECABLE
2
1
1
13
636X-96300
20
39100-08147
.8DLT, HANDLECOVER
2
21
09140-08016
.NUT, HANDLECOVER
2
22
09162-08007
.WASHER,HANDLECOVERLOCK
23
09163-06001
.L5CK WASHER
2
i
24
09126-06006
.SCREW
1
25
09440-l 2027
.SPRiNG
1
26
36360-34400
.LAf4P ASSY, OIL WARNING
1
27
36365-94401
.INDICATOR, OIL WARNING
1
26
37800-33954
.SWITCH, STOP
1
29
09404-06432
-CLAMP
1
30
63215-93401
MARK, HANDLEGRIP
1
REFERTO FIG.47(1-8)
FOR MOOEL:33-98
DTbOCE3
73
ICARBURETOR.........
CLAHP BRACKET......
CLUTCH.............
CRANKSHAFT.........
PLINDER...........
WE SHAFT HOUSING
61NE COVER.......
_l_.-._--_--.-
~-05
E-02
C-06
B-03
B-02
F-09
IL
G-04
IL SEAL HOUSING...
.---. -. l...
E-06
TANK...........
: ELECTRIC
: GASKET S
: HElER...
H-08
I-02
I-11
I-03
PTIONAL...........
I-12
OWER TRIM 0 TILT M F-O?
OWER TRIM C TILT..
F-06
BOldER UNIT.........
kECOIL STARTER.....
REMOTE CONTROL.....
TARTING MOTOR.. . . .
E IVEL BRACKET.....
ROTTLE CONTROL...
TILLER HANDLE......
T ILT CYLINDER & SUP
TR ANSMISSION.......
F-03
C-02
ii-10
D-02
E-05
C-05
H-02
F-02
F-13
1 ATER PIJNF.........
B-11
+63DOl-9443D-OED
FIG. 47
FIG.47 (
1
WY
REF.NO.
1
3-44
38
r/l
OPTIONAL: TILLER HANDLE(MODEL:93-98)
I- 8)
42
33
PAR2 NO.
DESCRIPTION
. . . ..*a.- .-a..
63001-97E02-OEL HANULk ASSY,
--..-llLLER
a---...
1
(GRAY)
2
63ill-97E03-DED
.HANOLE, TILLER (GRAY)
1
3
63115-97EOO
.BUSH, TILLER HANDLE
1
4
63116-97EDO
.WASt'ER,TILLER HANDLENO.1
1
5
63117-97EOl
.WASHER,TILLER HANDLENO.2
1
6
7
63125-97EOl
.PLATE, TILLER HANDLE
1
63126-97EOO
.SPRING, HANDLESTUD
1
8
63127-97EOO
.BOLT, HANDLESTUD
1
1
1
9
63128-97EOO
.COVER, HANDLENUT
10
63131-37E02-OED
*BRACKET,TILLER UANDLE(GRAY)
11
63210-93E30
-GRIP
1
'2
63220-96301
.ROD, HANDLE
1
13
lb
63223-92000
.STOPPER,HANDLERDD
1
63225-93200
.BUSH, HANDLEROD
1
15
63227-93200
.PIN, HANDLEROD
1
16
63240-97EOO
.ADJUSTERSET, HANDLEGRIP
1
17
63241-92000
.SUPPORT,HANDLEROD
1
18
63610-94402
.CABLE ASSY, THROTTLE
19
63625-96300
.GRCMlET, THROTTLECABLE
2
1
20
63627-94400
.GUIDE, TkROTTLECABLE
1
21
09100-10155
.BOLT, HANDLE8RKT
2
22
09125-05046
.SCREW,HANDLERODSPRT
23
09126-06015
.SCREW
2
1
24
0?159-10c50
.NUT, LDLX
1
25
09160-10082
.WASHER,HANDLESTUD
2
26
09162-10005
.WASHER,HANDLE8RKT LOCK
2
27
09163-06001
.WASHER,HANDLEGRIP SCREW
1
28
09204-01002
.PIN, HANDLESTUD COTTER
!
29
03404-06433
.CLAMP, TiROTTLE CABLE
1
30
31-1
03440-12027
.SPRING, HANDLEROD
33816-94400
.CLAMP, CABLE
1
31-2
33816-96300
.CLAMP, CABLE
1
.
1
PUDEL:96-98
m
DTbOCE3
I8
lb
H
UTCN .............
ANKSNAFT .........
LINDER ...........
IVE SHAFT HOUSING
C-06
B-03
B-02
F-09
I-02
I-11
I-03
I-10
I-07
I-12
F-07
EAR CASE ..........
SNITION ...........
NLET CASE .........
OWER COVER ........
...........
RIM
s TILT..
w-u.. i
f-06
,__ ,.
OWER UNIT.........
ii ECOIL STARTER.....
RENOTE mNTRoL.....
IVEL BRACKET.....
ROTTLE CONTROL...
ITRA~NISSION.......
_ -.. ___.. -.. _ _-l- __.. .-.
F-03
-(WATER PUMP.........
c-02
H-10
D-02
E-05
c-05
H-02
F-02
~-13
I
." _ . ...-.. -..-..._....._.-__-
B-11
-_-..-___
I______
------._---,---
..,_-:
FIG. 47
FIG.47 (
1
I
I- 9)
OPTIONAL : TILLER HANDLE(MODEL:93-98)
P’TY
I
K!%P.NO. PART ND.
,33
DESClW’TION
32
38423-95510
.TUBE, EMERGENCY
SW LE.\0
1
33
36860-94402
.SENSORASSY, OIL LEVEL
1
34
36360-94400
.LAMP ASSY, OIL YARNING
35
36367-95DlO-064
.LABEL, OIL
36
36893-94410
.WIRE ASSY, IG SWEXT
1
37
37110-94461
.SWITCHASSY, IGNITiON
1
38
37a20-92Eoo
.SWITCHASSY, EMERGENCY
1
39
09160-12067
.WASHER,EMERGENCY
SW
1
40
09160-25069
.WASHER,IGNITION SW
1
41
09320-11004
-GASKET. OIL LAMP
1
42
09404-06432
*CLAMP, IGNITXN SW LEAD
1
43
02142-06127
.SCREW, IG SW LEAD CLAMP
1
44
03242-06253
.SCREW,CABLECLAMP
1
26
-16
:
DT4OC E3
75
ET......
E-02
. . . . . . . . . . . . . C-06
HAFT.........
B-03
EL TANK..........
AR CASE . . . . . . . . . .
NITION...........
LET CASE.........
VEZ........
... .... .. ..
H-04
F-11
D-04
B-04
: ELECTRIC
I-
: METER...
: REMO-CDN
II-
MOTOR.....
ACKET.....
CONTROL...
D-02
E-05
C-05
1
L:15O-DlDO
FIG.48 (
I-10)
OPTIONAL: REFQ-CONPARTS
QTY
EEF.NO.
PABT NO.
DBSCRIPTION
EENWS
1
67130-94810
2
67331-94400
.GRMiET, REMD-CONCABLE
1
STD:DT40TC,40RC
3
67341-94400
.HOLDER, REK)-CON CABLE
1
STO:DT40TC,40RC
4
09116-06092
.BOLT (6X16)
2
STD:DT4OTC,40RC
5
67466-95200
.CGNNECTOR,REM-CON CABLE
1
STD:DT40TC,40RC
6
67467-94402
.CONNECTOR,REMO-CONCABLE(CL)
1
STD:DTIOTC,IORC
7
09119-06047
STD:DT40TC,40RC
09140-06020
.BALL PIVOT
.NUT
1
a
1
STD:DTIOTC,4DRC
9
67701-94403
LINK ASSY, DRAG
1
STD:DTIOTC,IORC
10
11
43755-96310
.ATTAChMENT,STEERINGBRACKET
1
67721-94300
.SPACER
1
12
67725-94501
.BOLT
1
13
67726-94500
.NUT
2
PARTSASSY, REMO-CON
1
14
09100-08224
.BOLT (8X35)
2
15
09140-08016
.NUT
2
16
17
67728-94501
.WASHER(10.5X19X2)
3
.LOCK WASHER
2
18
09162-08007
67701-9441D
LINK ASSY, DRAG
1
MODEL:93-98
19
67721-94300
.SPACER
1
f'ODEL:93-98
20
67725-94501
.BOLT
1
mlDEL:93-98
21
67726-94500
.NUT
2
MODEL:93-98
3
1
t'ODEL:93-98
22
67728-94501
.WASHER
23
6771l-97E50
LINK, DRAG(LH)
Q-16
DTLOCE3
76
FIG.49 (
FOG.49
I-11)
OPTIONAL : GASKETSET
QTY
BEF.NO.
1
I=--
VIE> C a
lIEW B
VIEW D
g
11400-94859
DESCBIPTION
ItlHAm
GASKETSET
1
1
2
11141-94440
.GASKET, CYLINDERHEAD
3
4
11162-94410
-GASKET, CYLINDERHEADCOVER
1
11413-94411
.GASKET, UPPEROIL SEAL
1
5
11433-94411
.GASKET, UNDEROIL SEAL
1
6
11434-94411
.GASKET, UNDERO!L SEAL LOWER
1
7
14212-94411
.GASKET, EXHAUSTTUBE
1
B
13855-95210
14151-94411
.GASKET, SILENCER
1
.GASKET, EXHAUSTCOVER
2
16731-95310
*GASKET, OIL PUMPRETAINER
1
17472-96301
.GASKET, PUMPCASEUNDER
1
9
L
PART NO.
10
11
VIE\4 C
4
VIEW E
I
DT4OCE3
77
............
-... ,., ..
...
-c-u-
B-05
CARBURETDR .........
E-02
CLAMP BRACKET ......
C-06
CLUTCH .............
E-03
CRANKSHAFT .........
B-02
INDER ...........
IVE SHAFT HOUSING F-09
D-06
CTRICAL..
.......
S-04
INE COVER .......
F-08
HAIJST TUBE .......
__-.-.-.--...-.--_.---l.-
FUEL PUMP ..........
B-07
F UEL TANK ..........
H-04
BEAR CASE ..........
F-11
D-04
IGNITION ...........
8-04
INLET CASE .........
B-02
LOWER COVER ........
MA6NETO ............
D-03
0 IL PUNP ...........
B-09
D IL SEAL HOUSING ... B-06
-.--.
.- .... c-- _._..... __- ....
D IL TANK ...........
H-08
bPTIONAL
: ELECTRIC I-02
OPTIONAL : ‘BASKET S I-11
0 PTIONAL : RETER ...
I-03
OPTIONAL : REWD-CON I-10
PTIONAL I TILLER H I-07
PTIONAL ...........
I-12
QUER TRIM Z TILT M F-07
OWER TRIM 8 TILT .. F-06
_
.._...................
POWER UNIT .........
kEcoIL STARTER .....
MOTE CONTROL .....
ARTING MOTOR.....
IVEL BRACKET .....
TH ROTTLE CONTROL ...
T ILLER HANDLE ......
1 ILT CYLINDER L SUP
TR ANSHISSION .......
,--..-... - ....
F-07,
C-02
H-10
D-02
E-OS
C-OS
H-02
F-02
F-13
hdATER PURP .........
B-11
FIG.50 (
I-12)
OPTIONAL
FIG. 50
o,n
EEF.NO.
PM
NO.
DBSCRIPTION
EEluBgs
1
99000-31030
GASKET, LIGUIO
1
2
93691-80030
GASKET, LIWID
1
FOR GEARCASE,lOOG
3
b
99000-31120
SILICONE SEAL
1
506
99000-32050
THREADLOCK
1
506 (1362)
5
99000-25160
GREASE,WATERRESISTANT
1
2506
6
7
99000-25010
SUZUKI SUPERGREASEA
1
45OG,FORCRANKOIL SEAL
99000-32020
THREADLOCKSUPER
1
50G (13338)
a-i
99011-94426-03A
MANUAL,OWNER'S
1
a-2
9901l-9bb27-03A
MANUAL. OWNER'S
I
a-3
99011-94428-03A
MANUAL,MER'S
1
MODEL:89
NOT SHOW?d
M)DEL:9D
NOT SHCMN
mDEL:91
NOT SHOWN
a-4
99011-94429-03A
MANUAL,CMNER'S
1
a-5
99011-9447Di3A
MANUAL,OWNER'S
1
a-6
99011-94471-03A
MANUAL,CRiNER'S
1
DTbOCM)DEL:94
NOT SHGWN
a-7
99011~96472-D3A MANUAL,OWNER'S
1
;;;D;;X&DEL:
a-a
99011-9b473-03A
KANUAL, OWNER'S
1
MODEL:95
NOT SHCVN
a-9
99011-94475-03A
MANUAL,CMNER'S
1
a-lo
9901l-94477-031\
MANUAL,OWNER'S
1
a-11
99011-94478-03A
MANUAL,CWNER'S
1
NOEL:96
NOT SHGWN
MODEL:97
NOT SHOWN
MlGEL:98
NOT SHOWN
FOR CRANKCASE,lOOG
MODEL:92
NOT SHCWN
MODEL:93
NOT SHOWN
94
DTbOCES
I
78
CARBURETOR .........
CLAHP BRACKET ......
CLUTCH .............
CRANKSHAFT .........
CYLINDER ...........
JRIVE SHAFT HOUSING
ECTRICAL .........
BINE !ZC'VER.......
HAUST TUBE .......
8-05
E-02
C-06
E-03
B-02
F-09
D-06
6-04
F-08
...
I
EL PUMP ..........
EL TANK ..........
AR CASE ..........
NITICN ...........
INLR
CASE .........
_ OWER COVER ........
WETO.. ..........
L PUMP ...........
L SEAL HOUSIN6 ...
-C-----r-._..l_-.-_.-..-
12
...
B-07
H-04
F-11
D-04
B-06
S-02
II-03
E-09
B-06
IL TANK ...........
H-08
PTIONAL : ELECTRIC I-02
J PTIONAL I SASKET S I-11
YPTIONAL i HETER ...
I-03
3PTIONAL : REMO-CON J-10
YPTIONAL z TILLER H I-07
PTIONAL ...........
I-12
0UER TRIM C TILT R F-07
OWERTRJM S TLLT .. F-06
i ..- - _ --.._.--
POWER UNIT .........
F-03
REUJIL STARTER .....
C-02
REMOTE CONTROL .....
Ii-10
s TARTING MOTOR .....
D-02
SWIVEL BRACKET .....
E-05
Tfj ROTTLE CQNTROL.. . C-OS
T ILLER HANDLE ......
H-02
1 ILT CYLINPER & SUP F-02
TRAWMISSION
.......
F-13
.......
- _-._--~. .-
iJ ATER WMP..
.....................
.......
_I
B-11
- -. ...
...
..
-,____._
,-."-.l_l...
.- ...7'- ..
,.,:.:':.":