Download SERVICE MANUAL Level 1&2
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Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (33) Approved 4.0 MGR 12.Sept.2007 CONFIDENTIAL SERVICE MANUAL Level 1&2 RM-217 RM-222 Transceiver characteristics: Band: -RM-217: Tri-band EDGE phone for EGSM 900/1800/1900MHz -RM-222: Tri-band EDGE phone for EGSM 850/1800/1900MHz Camera: 2.0 Megapixel, 8x digital zoom Display: 5.08cm (2inch) QVGA display with 16.7M true colors, resolution 240 x 320 pixel Operating System: Series 40 Bluetooth FM stereo radio Memory card: microSD Connector: mini USB Connector Transceiver with BL-4c Li-Ion battery pack Talk time Standby Note up to 3.5h up to 14.5days Depends on network parameters Environmental characteristics: • Service Manual 6300 RM-217/ 6300b RM-222 Lead-free soldered Copyright © 2006-2007 NOKIA Corporation. All rights reserved. Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (33) Approved 4.0 MGR 12.Sept.2007 CONFIDENTIAL TABLE OF CONTENTS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. Page INTRODUCTION EXPLODED VIEW SPARE PARTS OVERVIEW GENERAL RECYCLING RECOMMENDATION LEVEL 2 SOLDER COMPONENTS SERVICE DEVICES SW-UPDATE DISASSEMBLY - HINTS ASSEMBLY - HINTS LEGEND FOR QUICK TROUBLE SHOOTER QUICK TROUBLE SHOOTER - POWER ON QUICK TROUBLE SHOOTER - CHARGING QUICK TROUBLE SHOOTER - NO SERVICE QUICK TROUBLE SHOOTER - EARPIECE QUICK TROUBLE SHOOTER - IHF SPEAKER QUICK TROUBLE SHOOTER - DISPLAY QUICK TROUBLE SHOOTER - MICROPHONE QUICK TROUBLE SHOOTER - KEYMAT QUICK TROUBLE SHOOTER - AV CONNECTOR QUICK TROUBLE SHOOTER - VOLUME KEYS QUICK TROUBLE SHOOTER - CARD READER QUICK TROUBLE SHOOTER - CAMERA 3 4 5 6 7 8 10 11 18 21 22 23 24 25 26 27 28 29 30 31 32 33 CHANGE HISTORY Status Version No. Date Comments Draft 0.1 24.Nov.2006 Initial draft Approved 1.0 9.Jan.2007 Approval Approved 2.0 19.Apr.2007 Exploded view & Spare Parts overview updated Approved 3.0 31.May.2007 Disassy/Assy instruction updated (microSD card removal first) Approved 4.0 12.Sept.2007 Exploded view & Spare Parts overview updated Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved. Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (33) Approved 4.0 MGR CONFIDENTIAL 12.Sept.2007 1. INTRODUCTION The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g. Service Bulletins) for service suppliers, follow these regularly and comply with the given instructions. While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, please notify NOKIA using the address below: mailto:[email protected] Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version. Warnings and Cautions Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following: Warnings: 1. 2. 3. CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE. Cautions: 1. Servicing and alignment must be undertaken by qualified personnel only. 2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn. 3. Use only approved components as specified in the parts list. 4. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment. 5. Ensure all cables and wires are repositioned correctly. Electrostatic discharge can easily damage the sensitive components of electronic products. Therefore every Service Supplier has to take care of all precautions, which are mentioned in the service level related “Service Partner Requirements”, available on NOKIA Online. Also see ESD Protection Requirements in this Service Manual. Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved. Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (33) Approved 4.0 MGR CONFIDENTIAL 12.Sept.2007 2. EXPLODED VIEW See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL. Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved. Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (33) Approved 4.0 MGR CONFIDENTIAL 12.Sept.2007 3. SPARE PARTS OVERVIEW Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved. Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (33) Approved 4.0 MGR CONFIDENTIAL 12.Sept.2007 4. GENERAL RECYCLING RECOMMENDATION Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved. Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (33) Approved 4.0 MGR CONFIDENTIAL 12.Sept.2007 5. LEVEL 2 SOLDER COMPONENTS Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved. Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (33) Approved 4.0 MGR CONFIDENTIAL 12.Sept.2007 6. SERVICE DEVICES FLS-5 incl. ACF-8, Driver and User Guide Dongle and flash device incorporated into one package, developed specifically for POS use. ACF-8 Universal Power Supply is used to power FLS-5. Travel Charger AC-4 Small and lightweight charger for fast charging of your phone battery. Internal Battery BL-4c Inserted under the back cover, this Li-Ion battery provides power in a lightweight package. SS-45 Camera removal tool. DKE-2 Service Cable to connect the PC with the mini USB connector. SS-101 Domesheet alignment jig Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved. Page CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support (33) Approved 4.0 MGR 12.Sept.2007 CONFIDENTIAL RJ-148 Soldering Jig Lead-free Solder Wire Mandatory for lead-free products (Level 2 only). 0772040 NMP Standard Toolkit (V2) For more informations refer to the Service Bulletin (SB-011) on NOKIA Online. Supplier or manufacturer contacts for tool re-order can be found in “Recommended service equipment” document on NOKIA Online. Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved. Page 10 (33) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 4.0 MGR CONFIDENTIAL 12.Sept.2007 7. SW-UPDATE Flash Concept – (Point of Sales) To use FLS-5 Flash Dongle you have to follow the user guide inside the sales package. Please check always for the latest version of flash software, which is available on NOKIA Online. Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved. Page 11 (33) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 4.0 MGR CONFIDENTIAL 12.Sept.2007 8. DISASSEMBLY - HINTS 1. Needed tools: SRT-6, metal tweezers, SS-93, SS-45 camera removal tool, a straight bladed screwdriver, dental pick, bit holder with a torx plus size 6 bit, a torque driver, DC plug 2. Always cover the windows with a protective film. 3. Shift out the C-COVER. 4. Note! Before disassembling the phone, make sure that the micro SD card has been removed. Remove both screws in the order shown. 5. Remove the screws. 6. Unlock the plastic clips of the A-COVER with the SRT-6… Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved. Page 12 (33) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 4.0 MGR CONFIDENTIAL 12.Sept.2007 7. …on both sides. 8. Lift up the cover now. 9. Remove the KEYMAT 10. Protect the window from inner side. 11. Unscrew the four screws in the order shown. 12. Remove the screws. Separate these screws, do not mismatch them with the others. Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved. Page 13 (33) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support 13. Cover the display with a film. 15. Remove the CAMERA GASKET. 17. Release the FLEX SHIELDING LID and discard it. Service Manual 6300 RM-217/ 6300b RM-222 Approved 4.0 MGR CONFIDENTIAL 12.Sept.2007 14. Note! Before removing the B-COVER, make sure that the micro SD card has been removed. Turn the assembly, lift up the B-COVER. 16. Unlock and remove the CAMERA with the SS-45. 18. Do not use it again. Copyright © 2006-2007 NOKIA Corporation. All rights reserved. Page 14 (33) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 4.0 MGR CONFIDENTIAL 12.Sept.2007 19. Unlock both metal clips of the UI SHIELD. 20. Carefully unlock the flex connector of the LCD MODULE. 21. Peel up the protective film. 22. Now separate the parts as shown. 23. Cover the display with a film again. 24. Remove the MICROPHONE and the DC JACK. Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved. Page 15 (33) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 4.0 MGR CONFIDENTIAL 12.Sept.2007 25. Carefully lever out the EARPIECE ASSEMBLY. 26. Carefully unlock the clip securing the PLASTIC CHAMBER. 27. Now remove it. 28. The IHF SPEAKER is not glued and can be removed easily. 29. Carefully release the clips of the LED- and the SIDE WINDOW. 30. The POWER- and the VOLUME KEY can be removed easily. Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved. Page 16 (33) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support MGR CONFIDENTIAL 31. Release the shown metal snaps of the LABEL COVER ASSY with the dental pick. 32. Turn the assembly and open the SIM lid. 33. Now release these two latches. 34. Use the dental tool to push out the last clips. 35. Release the LABEL COVER ASSEMBLY, beginning from the bottom side. 36. Mind these clips. Service Manual 6300 RM-217/ 6300b RM-222 Approved 4.0 12.Sept.2007 Copyright © 2006-2007 NOKIA Corporation. All rights reserved. Page 17 (33) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 4.0 MGR CONFIDENTIAL 12.Sept.2007 37. The disassembly procedure is now completed. Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved. Page 18 (33) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 4.0 MGR CONFIDENTIAL 12.Sept.2007 9. ASSEMBLY - HINTS 1. Assembly hints: 2. Keep in mind that the LABEL COVER ASSEMBLY with the TYPE LABEL must always be assembled together with the corresponding engine module. 3. Insert the LABEL COVER ASSEMBLY into the B-COVER as shown. 4. Carefully push all latches into their places. 5. Close the SIM lid. Service Manual 6300 RM-217/ 6300b RM-222 6. Check the correct positioning of all these latches. Copyright © 2006-2007 NOKIA Corporation. All rights reserved. Page 19 (33) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 4.0 MGR CONFIDENTIAL 12.Sept.2007 7. Insert the LED- and the SIDE- WINDOW. Note that they can’t be interchanged. 8. Note that the IHF SPEAKER contacts belongs to their pads. 9. Secure all clips of the PLASTIC CHAMBER before going on. 10. Always use a new FLEX SHIELDING LID. 11. Mind the guiding tab while replacing the CAMERA. 12. Push it into its place. Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved. Page 20 (33) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 4.0 MGR CONFIDENTIAL 12.Sept.2007 13. Make sure that the microSD card is not inserted, otherwise remove them. 14. Place the assembly onto the B-COVER. 15. Set the correct torque. 16. Turn the screws to the left first to engage the threads, then tighten them slightly. 17. Apply the correct torque to all screws in the order shown. 18. Tighten both screws of the C-COVER in the order shown, too. Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved. Page 21 (33) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 4.0 MGR CONFIDENTIAL 12.Sept.2007 10. LEGEND FOR QUICK TROUBLE SHOOTER Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved. Page 22 (33) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 4.0 MGR CONFIDENTIAL 12.Sept.2007 11. QUICK TROUBLE SHOOTER - POWER ON Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved. Page 23 (33) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 4.0 MGR CONFIDENTIAL 12.Sept.2007 12. QUICK TROUBLE SHOOTER - CHARGING Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved. Page 24 (33) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 4.0 MGR CONFIDENTIAL 12.Sept.2007 13. QUICK TROUBLE SHOOTER - NO SERVICE Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved. Page 25 (33) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 4.0 MGR CONFIDENTIAL 12.Sept.2007 14. QUICK TROUBLE SHOOTER - EARPIECE Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved. Page 26 (33) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 4.0 MGR CONFIDENTIAL 12.Sept.2007 15. QUICK TROUBLE SHOOTER - IHF SPEAKER Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved. Page 27 (33) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 4.0 MGR CONFIDENTIAL 12.Sept.2007 16. QUICK TROUBLE SHOOTER - DISPLAY Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved. Page 28 (33) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 4.0 MGR CONFIDENTIAL 12.Sept.2007 17. QUICK TROUBLE SHOOTER - MICROPHONE Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved. Page 29 (33) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 4.0 MGR CONFIDENTIAL 12.Sept.2007 18. QUICK TROUBLE SHOOTER - KEYMAT Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved. Page 30 (33) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 4.0 MGR CONFIDENTIAL 12.Sept.2007 19. QUICK TROUBLE SHOOTER - AV CONNECTOR Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved. Page 31 (33) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 4.0 MGR CONFIDENTIAL 12.Sept.2007 20. QUICK TROUBLE SHOOTER - VOLUME KEYS Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved. Page 32 (33) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 4.0 MGR CONFIDENTIAL 12.Sept.2007 21. QUICK TROUBLE SHOOTER - CARD READER Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved. Page 33 (33) CMO Operations & Logistics Training and Vendor Development Multimedia Creation & Support Approved 4.0 MGR CONFIDENTIAL 12.Sept.2007 22. QUICK TROUBLE SHOOTER - CAMERA Service Manual 6300 RM-217/ 6300b RM-222 Copyright © 2006-2007 NOKIA Corporation. All rights reserved.