Download cutting plotter fc7000-75/100/130/160 fc7000mk2-60/75

CUTTING PLOTTER
FC7000-75/100/130/160
FC7000MK2-60/75/100/130/160
SERVICE MANUAL
FC7000-UM-251-10-9370
HISTORY OF REVISIONS
No. Date issued
1
05.06.21
2
05.08.29
3
05.08.29
4
05.08.31
5
05.11.24
6
05.11.24
7
05.11.24
8
05.12.13
9
05.12.13
10
05.12.13
11 06.02.26
12 06.07.04
13 06.07.04
14 06.08.08
15
06.10.19
16
07.07.11
17
07.07.13
18
07.10.19
19
07.10.19
20
07.10.19
21
07.10.19
22
07.10.19
Description of revision
First Printing
The cutting mats are added for the recommended parts list.
Part number for the right and left media stocker bracket corrected.
List of item requiring readjustment corrected.
Part number for the bracket bottom corrected.
Part number for the media sensor bracket corrected.
Part number for the labels added.
Part number for the model labels corrected.
Part number for the X motor belt corrected.
Part number for the pinch roller corrected.
The distance adjustment pattern size changed.
Part number for the Y drive pulley 38 assy corrected.
Part number for the idler pulley assy corrected.
Item number for the pinch roller sensor dog corrected.
Part number for the idler pulley assy corrected.
Information of the FC7000MK added.
Information of the new main board for FC7000 added.
Information of the sensor dog position added.
Correction of procedure.
Part number for the X motor corrected.
Part number for the Y motor corrected.
Part number for the Y drive pulley corrected.
FC7000-UM-251-9370
I
Page
All
4-1
10-13
7-1
10-3
10-7
10-12
10-12
10-7
10-10
7-18
10-9
10-9
10-10
10-7
All
4-1,7-1,7-31
6-28
7-14
4-1,4-2,10-7,10-9
4-1,4-2,10-7,10-9
10-9
Edition
01
02
02
02
03
03
03
04
04
04
05
06
06
07
08
09
09
10
10
10
10
10
CONTENTS
1. INTRODUCTION ..................................................................1-1
1.1 Main Specifications ................................................................................................... 1-1
1.1.1
Main Specifications (FC7000 Series)......................................................................................... 1-1
1.1.2
Main Specifications (FC7000MK2 Series).................................................................................. 1-1
1.2 External Dimensions .................................................................................................. 1-3
2. PARTS NAMES and FUNCTIONS ..........................................2-1
2.1 Parts Names and Functions ....................................................................................... 2-1
2.2 Assembling the Plotter ..............................................................................................2-3
2.3 Attaching the FC7000 Basket (Option) .......................................................................2-8
2.4 Attaching a Cutter Pen ..............................................................................................2-9
2.5 Replacing the Cross-Cutter Unit ............................................................................... 2-12
3. OPERATIONS .................................................................... 3-1
3.1 Control Panel ............................................................................................................3-1
3.2 Menu List ..................................................................................................................3-3
3.3 Description of Background Settings ...........................................................................3-5
3.4 Setting the Background Settings................................................................................3-8
4. RECOMMENDED PARTS LIST ............................................. 4-1
5. LIST OF TOOLS ................................................................. 5-1
5.1 Tools .........................................................................................................................5-1
5.2 Greasing And Gluing Points........................................................................................5-1
6. DISASSEMBLY AND REASSEMBLY ..................................... 6-1
6.1 Exterior Parts............................................................................................................6-1
6.1.1
How to Replace the Right Side Cover ........................................................................................6-1
6.1.2
How to Replace the Left Side Cover ..........................................................................................6-2
6.1.3
How to Replace the Center Cover .............................................................................................6-3
6.1.4
How to Replace the Front Guide ................................................................................................6-4
6.1.5
How to Replace the Rear Guide .................................................................................................6-5
6.1.6
How to Replace the Rear Writing Panel .....................................................................................6-6
6.1.7
How to Replace the Front Writing Panel Assembly ..................................................................... 6-7
FC7000-UM-251-9370
II
6.2 Mechanical Parts ......................................................................................................6-8
6.2.1
How to Replace the Rear Media Sensor .....................................................................................6-8
6.2.2
How to Replace the Front Media Sensor ....................................................................................6-9
6.2.3
How to Replace the Pinch Roller ............................................................................................. 6-10
6.2.4
How to Replace the Control Panel Board, LCD Assembly ......................................................... 6-11
6.2.5
How to Replace the Pen Block ................................................................................................ 6-13
6.2.6
How to Replace the Y-belt ....................................................................................................... 6-15
6.2.7
How to Replace the Pinch Roller Sensor .................................................................................. 6-17
6.2.8
How to Replace the Y-relay Board ........................................................................................... 6-19
6.2.9
How to Replace the Cam Sensor .............................................................................................6-20
6.2.10 How to Replace the Y-motor ................................................................................................... 6-21
6.2.11 How to Replace the X-motor ...................................................................................................6-22
6.2.12 How to Replace the Main Board ..............................................................................................6-23
6.2.13 How to Replace the Vacuum Fan .............................................................................................6-24
6.2.14 How to Replace the Drive Roller ..............................................................................................6-25
6.2.15 How to Replace the Cutting Mat ..............................................................................................6-27
6.2.16 Home Dog Position .................................................................................................................6-28
6.2.17 Cross Cutter Dog Position .......................................................................................................6-28
7.
ADJUSTMENTS ..................................................................7-1
7.1
List of Items Requiring Readjustment ......................................................................... 7-1
7.2
Mechanical Adjustments ............................................................................................ 7-2
7.2.1
Y-Belt Tension Adjustment ........................................................................................................ 7-2
7.2.2
Y-Drive Belt Tension Adjustment ............................................................................................... 7-3
7.2.3
X-Drive Belt Tension Adjustment ...............................................................................................7-4
7.2.4
Pinch Roller Pressure Adjustment ............................................................................................. 7-5
7.3
Electrical Adjustments ............................................................................................... 7-7
7.3.1
Position of the DIP Switch and Connectors ................................................................................ 7-7
7.3.2
DIP Switch Settings .................................................................................................................. 7-9
7.3.3
Checking the Power Supply Board Voltage Levels.................................................................... 7-10
7.3.4
Explanation of the Values of the Main Board Settings .............................................................. 7-11
7.3.5
Clearing the Non-Volatile RAM ................................................................................................ 7-12
7.3.6
How to Enter the Adjustment Menu ......................................................................................... 7-14
7.3.7
Adjusting the Pen Force.......................................................................................................... 7-16
7.3.8
Adjusting the Distance Accuracy ............................................................................................ 7-18
FC7000-UM-251-9370
III
7.3.9
Adjusting the Auto-Registration Mark Sensor Sensitivity.......................................................... 7-20
7.3.10 Adjusting the Offset of the Auto-Registration Mark Sensor ...................................................... 7-21
7.3.11 Adjusting the Cross Cutter Home Position ............................................................................... 7-23
7.3.12 Adjusting the Offset of the Light Pointer Position..................................................................... 7-25
7.3.13 Confirming the 2-Pen Model (2-pen model) ............................................................................. 7-26
7.3.14 Adjusting the Pen Exchange Y Direction Value (2-pen model) .................................................. 7-27
7.3.15 Adjusting the Spacing Between Pen 1 and Pen 2 (2-pen model) ............................................................ 7-29
7.3.16 Adjusting the Servo Gain ........................................................................................................ 7-31
7.4
Upgrading the System Firmware .............................................................................. 7-32
8. SERVICE MODES ................................................................8-1
8.1 Sensor Test Mode ......................................................................................................8-1
8.2 Control Panel Switch Test Mode .................................................................................8-2
9. TROUBLESHOOTING .......................................................... 9-1
9.1 The Plotter is Turned On But Doesn’t Operate .............................................................9-1
9.2 Media Loading Operations .........................................................................................9-2
9.3 Cutting Operations ....................................................................................................9-3
9.4 Error Messages .........................................................................................................9-4
9.4.1
Hardware Error Messages ........................................................................................................9-4
9.4.2
Error Messages in GP-GL Command Mode ................................................................................9-5
9.4.3
Error Messages in HP-GL Emulation Mode ................................................................................9-6
10. PARTS LIST ......................................................................10-1
10.1 Outer Casing ........................................................................................................... 10-1
10.2 Control Panel ..........................................................................................................10-3
10.3 Pen Block ................................................................................................................10-5
10.4 Main Frame ............................................................................................................. 10-7
10.5 Y Rail ......................................................................................................................10-9
10.6 Y Slider ................................................................................................................. 10-11
10.7 Wiring Harness ...................................................................................................... 10-12
10.8 Labels ................................................................................................................... 10-13
10.9 Media Stocker, Stand .................................................................... 10-14
10.10 Option Basket ........................................................................................................ 10-15
FC7000-UM-251-9370
IV
10.11 Other Parts ........................................................................................................... 10-15
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS ..................... 11-1
11.1 Block Diagrams ....................................................................................................... 11-1
11.1.1 Block Diagrams FC7000 ......................................................................................................... 11-1
11.1.2 Block Diagrams FC7000MK2 .................................................................................................. 11-2
11.2 Circuit Diagrams ..................................................................................................... 11-3
11.2.1 Main Board Top Section .......................................................................................................... 11-3
11.2.2 Main Board (CONNECTOR 1 BLOCK) ....................................................................................... 11-4
11.2.3 Main Board (CONNECTOR BLOCK) .......................................................................................... 11-5
11.2.4 Main Board (CPU BLOCK) ....................................................................................................... 11-6
11.2.5 Main Board (DC DRIVER) ........................................................................................................ 11-7
11.2.6 Main Board (I/F BLOCK) ......................................................................................................... 11-8
11.2.7 Main Board (GRC SERVO BLOCK) ............................................................................................ 11-9
11.2.8 Main Board (MEMORY BLOCK) ...............................................................................................11-10
11.2.9 Main Board (USB BLOCK).......................................................................................................11-11
11.2.10 Control Board........................................................................................................................11-12
11.2.11 Relay Board, Pinch Roller Sensor Board, RMS Board ..............................................................11-13
11.3 Circuit Diagrams (FC7000MK2 Main Board) ............................................................11-14
11.3.1 Main Board (CPU) ..................................................................................................................11-14
11.3.2 Main Board (CPU) ..................................................................................................................11-15
11.3.3 Main Board (FPGA) ................................................................................................................11-16
11.3.4 Main Board (I/F) ....................................................................................................................11-17
11.3.5 Main Board (Motor Drive) ......................................................................................................11-18
11.3.6 Main Board (Memory) ............................................................................................................11-19
11.3.7 Main Board (Power Supply) ................................................................................................... 11-20
FC7000-UM-251-9370
V
1. INTRODUCTION
1. INTRODUCTION
1.1 Main Specifications
1.1.1 Main Specifications (FC7000 Series)
CPU
Configuration
Drive
Max. cutting area
FC7000-75
32-bit
Grit-rolling plotter
Digital servo
50m x 762 mm
(expanded mode)
Guaranteed precision cutting area 10m x 742 mm
FC7000-100
FC7000-130
FC7000-160
50m x 1067 mm
50m x 1372 mm
50m x 1626 mm
10m x 1047 mm
10m x 1352 mm
10m x 1606 mm
*1
Mountable media width
Max. 920 mm, Min. Max. 1224 mm, Min. Max. 1529 mm, Min. Max. 1834 mm, Min.
Max. cutting speed (Axial)
Specifiable speeds
Cutting pressure
Min. character size
Mechanical resolution
Programmable resolution
Repeatable accuracy *1
Number of cutters/pens
Pen types
Pouncing tool type
Compatible media
50 mm
50 mm
50 mm
50 mm
148.5cm/sec (45 ips)
1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 70, 80, 90, 100, 105 cm/sec
48 steps, 0.196-5.88N (20-600gf)
3mm (0.125 in.) alphanumeric Helvetica med. Font
0.005mm
GP-GL: 0.01/0.05/0.025/0.01mm, HP-GL: 0.025mm *2
Max. 0.1 mm/2-m unit (excluding media shrinkage)
1 (2 for the optional 2-pen models) *3
Water-based fiber-tip, oil-based ballpoint, ceramic, and disposable ink pens
Pouncing tool: PPA33-TP12, 1.2-mm pin diameter) *4
Mono-vinyl chloride media, fluorescent media, and media for illuminated displays,
Compatible paper for pouncing
Standard interfaces
Buffer memory
Resident command sets
LCD Panel
Power supply
Power consumption
Operating environment
high reflective media, up to 0.25mm thick, Sandblast rubber up to 1mm thick*5
Regular paper from 0.06 to 0.13 mm thick
RS-232C/USB (Auto switching)
2 MB
GP-GL/HP-GL(Control panel switching)
20x4 - Supports 7 languages: with amber backlight
100-240VAC/50-60 Hz (Auto switching)
140VA max.
Temperature: +10˚C to +35˚C
Humidity: 35% to 75% (non-condensing)
Guaranteed accuracy environment Temperature: +16 ˚C to +32 ˚C
Humidity: 35% to 70%(non-condensing)
External dimensions without stand 1260 x 402 x 477mm 1560 x1210 x 715mm 1860 x 1210 x 715mm 2120 x 1210 x 715mm
Weight
29 kg
43 kg
51 kg
59 kg
(including stand)
(including stand)
(including stand)
*1 When the optional basket and Graphtec-specified media are used.
*2 HP-GL is a registered trademark of Hewlett-Packard Company.
*3 The 2-pen unit is a factory-installed option. It cannot be retrofitted.
*4 The PPA32-TP12 pouncing pen cannot be used.
*5 The CB15UA cutter blade and a reinforced backing sheet must be used when cutting high-intensity reflective film.
1.1.2 Main Specifications (FC7000MK2 Series)
FC7000-UM-251-9370
1-1
1. INTRODUCTION
CPU
Configuration
Drive
Max. cutting area
FC7000MK2-60 FC7000MK2-75 FC7000MK2-100 FC7000MK2-130 FC7000MK2-160
32-bit
Grit-rolling plotter
Digital servo
50m x 610 mm 50m x 762 mm 50m x 1067
50m x 1372
50m x 1626
(expanded mode)
mm
Guaranteed precision cutting area 15m x 590 mm 15m x 742 mm 15m x 1047
mm
15m x 1352
mm
15m x 1606
Mountable media width
mm
mm
mm
Max. 866 mm, Max. 920 mm, Max. 1224 mm, Max. 1529 mm, Max. 1834 mm,
Max. cutting speed (Axial)
Specifiable speeds
Cutting pressure
Min. character size
Mechanical resolution
Programmable resolution
Repeatable accuracy *1
Number of cutters/pens
Pen types
Pouncing tool type
Compatible media
Min. 50 mm
Min. 50 mm
Min. 50 mm
Min. 50 mm
Min. 50 mm
148.5cm/sec (45 ips)
1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 70, 80, 90, 100, 105 cm/sec
48 steps, 0.196-5.88N (20-600gf)
3mm (0.125 in.) alphanumeric Helvetica med. Font
0.005mm
GP-GL: 0.01/0.05/0.025/0.01mm, HP-GL: 0.025mm *2
Max. 0.1 mm/2-m unit (excluding media shrinkage)
1 (2 for the optional 2-pen models) *3
Water-based fiber-tip, oil-based ballpoint and disposable ink pens
Pouncing tool: PPA33-TP12, 1.2-mm pin diameter) *4
Mono-vinyl chloride media, fluorescent media, and media for illuminated displays,
Compatible paper for pouncing
Standard interfaces
Buffer memory
Resident command sets
LCD Panel
Power supply
Power consumption
Operating environment
high reflective media, up to 0.25mm thick, Sandblast rubber up to 1mm thick*5
Regular paper from 0.06 to 0.13 mm thick
RS-232C/USB (Auto switching)
2 MB
GP-GL/HP-GL(Control panel switching)
20x4 - Supports 7 languages: with amber backlight
100-240VAC/50-60 Hz (Auto switching)
160VA max.
Temperature: +10˚C to +35˚C
*1
Humidity: 35% to 75% (non-condensing)
Guaranteed accuracy environment Temperature: +16 ˚C to +32 ˚C
Humidity: 35% to 70%(non-condensing)
External dimensions without stand 1110 x 402 x
1260 x 402 x
1560 x1210 x
Weight
477mm
22 kg
477mm
29 kg
715mm
43 kg
1860 x 1210 x
2120 x 1210 x
715mm
51 kg
715mm
59 kg
(including stand) (including stand) (including stand)
*1 When the optional basket and Graphtec-specified media are used.
*2 HP-GL is a registered trademark of Hewlett-Packard Company.
*3 The 2-pen unit is a factory-installed option. It cannot be retrofitted.
*4 The PPA32-TP12 pouncing pen cannot be used.
*5 The CB15UA cutter blade and a reinforced backing sheet must be used when cutting high-intensity reflective film.
FC7000-UM-251-9370
1-2
1. INTRODUCTION
1.2 External Dimensions
383
21
FC7000-75, FC7000MK2-60/75
62
922 (FC7000MK2-60)
1072 (FC7000-75,FC7000MK2-75)
1110 (FC7000MK2-60)
1260 (FC7000-75,FC7000MK2-75)
170
94
123
476.763
Units: mm
Dimensional accuracy: ±5 mm
FC7000-75, FC7000MK2-60/75 with Option Stand
90
1190
209
20
1014
715
1110 (FC7000MK2-60)
1260 (FC7000-75, FC7000MK2-75)
209
715
90
Units: mm
Dimensional accuracy: ±5 mm
FC7000-UM-251-9370
1-3
FC7000-100/130/160
90
1190
209
20
1014
715
1560 (FC7000-100)
1860 (FC7000-130)
2120 (FC7000-160)
209
715
90
Units: mm
Dimensional accuracy: ±5 mm
2. PARTS NAMES and FUNCTIONS
2. PARTS NAMES and FUNCTIONS
2.1 Parts Names and Functions
Front View
Pinch roller
Cross-cutter unit
Pen carriage
Power switch
Pen holder
Grit roller position guide
Pinch rollers
Cutting mat
Control panel
Cutting groove
Grit roller
Media sensor
Stand
Pen station
Power switch: ................. Used to turn the plotter on and off.
Control panel: ................. Used to access various plotter functions.
Pinch rollers: ................... Rollers that push the media against the grit rollers.
Grit rollers: ...................... Metallic rollers with a file-like surface that feed the media back and forth.
Media sensors: ............... The front sensor is used to sense the leading edge of the media. The rear sensor is
used to sense the trailing edge of the media.
Pen carriage: .................. Moves the cutter-pen or plotting pen across the media during cutting or plotting.
Pen holder: ..................... Holds the cutter-pen or plotting pen and moves it up or down.
Pen station (installed on 2-pen models only):
The second pen is mounted here.
Stand: ............................. Used to make the plotter more portable and to free up counter space.
Grit roller position guide:
Stickers on the front of the Y rail and the rear side of the top cover that show the
position of each grit roller. Use these alignment marks as an aid in locating the
pinch rollers.
Cutting groove: ............... Used when cross-cutting is performed.
Cross-cutter unit: ............ Used to perform cross-cutting of media so that the cut length can be removed from
the roll.
FC7000-UM-251-9370
2-1
2. PARTS NAMES and FUNCTIONS
Rear View
Pinch roller hold-down force switching lever
AC line inlet
Media stocker
Stock rollers
Media set lever
USB interface connector
Media lock
Serial interface connector
Media set lever: .............. Used to raise or lower the pinch rollers during the loading or unloading of media.
Pinch roller hold-down force switching lever:
Used to switch between the two pinch roller forces (strong and weak).
AC line inlet: ................... Inlet where the power cord is connected.
Media stocker: ................ Used to carry roll media and ensure its proper rotation.
Stock rollers: ................... A media roll is placed on these rollers.
Media lock: ..................... Used to prevent the stock rollers from rotating when the media roll has been placed
on top of them. The media lock ensures that the media is pulled straight out from
the roll.
USB interface connector:
Used to connect the plotter to the computer with a USB interface cable.
Serial interface connector:
Used to connect the plotter to the computer with an RS-232 serial interface cable.
FC7000-UM-251-9370
2-2
2. PARTS NAMES and FUNCTIONS
2.2 Assembling the Plotter
FC7000-75 (desktop model; stand not provided but is available as an option)
When the FC7000-75 is used without a stand, the media stocker bracket is attached directly to the plotter.
The media stocker is made up of the following parts.
Media stocker bracket x 2
Stock roller x 2
M4 binding-head screw x 4
ATTACHING THE MEDIA STOCKER
(1) Fasten the media stocker brackets to the left and right inside surfaces of the plotter unit, using two M4
binding-head screws for each media stocker bracket.
(2) Insert an M4 screw in the second hole from the front side of the plotter.
• Check that all of the screws used for fastening have been tightened. The media
may not be fed correctly if even one of the screws is loose.
• When installing the plotter, make sure that there are no objects in its vicinity.
Leave a clear space of at least 300 mm around the plotter.
• When the FC7000-75 is used without a stand, the maximum diameter of the roll
media that can be used is 160 mm.
FC7000-UM-251-9370
2-3
2. PARTS NAMES and FUNCTIONS
FC7000-100/130/160 (stand provided)
Assemble the stand, attach the media stocker to the stand, and then mount the plotter on the stand.
The stand and the media stocker are made up of the following parts.
Stand side bar x 2
Base assembly x 2
Center bar x 1
Allen wrench
Socket head cap screw
(for M5 screws) x 1
(M5) x 20
Media stocker bracket x 2
Stock roller x 2
ASSEMBLING THE STAND
The mounting direction is different for the front loading and the rear loading models.
<Front loading>
<Rear loading>
FC7000-UM-251-9370
2-4
2. PARTS NAMES and FUNCTIONS
(1) Assemble the left and right stand sides. Fasten a base assembly to each of the stand side bars with four
socket head cap screws, using the Allen wrench.
Socket head
cap screws
Base assembly
Stand side bar
Stand side bar
• Assemble the stand so that the front and rear lengths of the base assembly are
the same for both the left and right stand sides.
(2) Loosely fasten the center bar to the left and right stand sides with four socket head cap screws (two on
each side), using the Allen wrench.
Socket head
cap screws
Center bar
Socket head
cap screws
Stand sides
(3) Attach a media stocker bracket to each of the left and right stand sides with two socket head cap screws,
using the Allen wrench. Mount the media stocker brackets so that each one protrudes directly above the
longer of the two base assembly lengths.
Media stocker bracket
Socket head cap screws
Media stocker bracket
Base assembly
Stand sides
FC7000-UM-251-9370
2-5
2. PARTS NAMES and FUNCTIONS
(4) Mount the plotter on the stand by inserting the positioning pins on the stand into the positioning holes
on the underside of the plotter. Fasten with four socket head cap screws (two on each side), using the
Allen wrench.The cutting plotter mounting direction is different for the front loading and the rear loading
models.
<Front loading>
<Rear loading>
Socket head
cap screws
Positioning pin hole
Positioning pin
Socket head
cap screws
Caster stoppers
(5) Tighten the socket head cap screws loosely fastened in Step 2.
• Check that all of the screws used for fastening have been tightened. The media
may not be fed correctly if even one of the screws is loose.
• When installing the plotter, make sure that there are no objects in its vicinity.
Leave a clear space of at least 300 mm around the plotter.
FC7000-UM-251-9370
2-6
2. PARTS NAMES and FUNCTIONS
Mounting the stock rollers
Insert the stock rollers into the slots on the media stocker brackets.
<Front loading>
Stock rollers
<Rear loading>
Front
Stock rollers
FC7000-UM-251-9370
2-7
2. PARTS NAMES and FUNCTIONS
2.3 Attaching the FC7000 Basket (Option)
The FC7000 Basket box contains one basket holder assembly (one front basket tube and one rear basket
tube inserted into two tube brackets), one cloth basket, and a screw/wrench set.
(1) Attach one of the two tube brackets on the basket holder assembly to the left side of the stand with two
socket head cap screws, using the Allen wrench.
Repeat this step with the other side.
Socket head
cap screw
Socket head
cap screw
Stand
Basket holder assembly
(2) Drape the middle section of the cloth basket over the stand’s center bar, and then snap the middle
section of the cloth basket around the center bar. Snap the front edge of the cloth basket around the
front basket tube, and then snap the rear edge of the cloth basket around the rear basket tube.
Side view
Holder snap
Front
Center bar
Cloth basket
FC7000-UM-251-9370
Cloth basket
Separate into front and rear baskets,
with the center bar as the center point
2-8
2. PARTS NAMES and FUNCTIONS
2.4 Attaching a Cutter Pen
When mounting the cutter pen in the pen holder, push the pen all the way into the holder until its flange
contacts the upper part of the holder and then tighten the screw firmly. To prevent injury, avoid touching the
pen immediately after the cutting plotter is turned on or whenever the pen is moving.
(1) Loosen the pen holder screw.
(2) While pushing the pen holder in the upward direction, push the pen all the way into the holder until its
flange contacts the upper part of the holder.
• When pushing the pen holder with your fingers, the blade tip may be protruding.
Take care not to cut your fingers.
Upper part of pen holder
Flange
(3) Make sure that the pen bracket is engaged on the pen’s flange, and then tighten the screw.
Flange
Bracket to hold pen
FC7000-UM-251-9370
2-9
2. PARTS NAMES and FUNCTIONS
Attaching a Pen to the Two-Pen Holder (Option)
The two-pen holder is a factory-installed option, and cannot be retrofitted.
(1) Loosen the pen holder screw.
(2) While pushing the pen holder in the upward direction, push the pen all the way into the holder until its
flange contacts the upper part of the holder.
• When you push the pen holder with your fingers, the blade tip may be protruding.
Take care not to cut your fingers.
Flange
Upper part of pen holder
(3) Make sure that the pen bracket is engaged on the pen’s flange, and then tighten the screw.
Flange
Bracket to hold pen
FC7000-UM-251-9370
2-10
2. PARTS NAMES and FUNCTIONS
Attaching a Plotting Pen to the Pen Station
(1) Open the pen-hold mechanism on the pen station, and then attach a pen.
(2) Make sure that the bracket of the pen station is engaged in the upper groove of the pen.
(3) Close the pen-hold mechanism on the pen station to hold the pen in place.
• Do not leave a pen attached to the pen station for a long period of time, as the
pen tip will dry up and make it unusable.
• To store the pen, remove it from the pen station and replace its protective cap.
FC7000-UM-251-9370
2-11
2. PARTS NAMES and FUNCTIONS
2.5 Replacing the Cross-Cutter Unit
Follow the procedure below to replace the cross-cutter unit that is used to cut the media after the plotting or
cutting operation has been completed.
(1) Check that the power switch is turned off (the “O“ side is pressed down).
(2) Remove the screw holding the cross-cutter unit in place, and then remove the cross-cutter unit.
Cross-cutter unit
(3) Remove the protective cover from the replacement cross-cutter unit. Be sure to remove the protective
cover while holding the part of the unit shown in the figure below.
Protective cover
(4) Attach the replacement cross-cutter unit, and tighten the screw to hold it in place.
Cross-cutter unit
WARNING: The cross-cutter unit uses a very sharp blade. Take care not to cut
yourself on the blade.
FC7000-UM-251-9370
2-12
3. OPERATIONS
3. OPERATIONS
3.1 Control Panel
Indicator Lamps
POWER lamp: ................ Remains lit (green) while the plotter is on.
PROMPT lamp: .............. Lights green when the cutting data goes beyond the effective cutting area.
Function Keys
These four keys [F1, F2, F3 and F4] have functions which change as each menu changes. Depending on the
menu being displayed, these keys are used to:
F1 (FORCE) key: ............ When the FC7000 is in MENU mode, press the F1 key to select a function. When
the FC7000 is online, press F1 to select the Condition numbers 1 and 5. After
pressing the CONDITIONS key, use F1 to adjust the cutting/pen FORCE.
F2 (SPEED) key: ............ When the FC7000 is in MENU mode, press the F2 key to select a function. When
the FC7000 is online, press F2 to select the Condition numbers 2 and 6. After
pressing the CONDITIONS key, use F2 to adjust the cutting SPEED.
F3 (QUALITY) key: ......... When the FC7000 is in MENU mode, press the F3 key to select a function. When
the FC7000 is online, press F3 to select the Condition numbers 3 and 7. After
pressing the CONDITIONS key, use F3 to adjust the cutting QUALITY.
F4 (OFFSET) key: .......... When the FC7000 is in MENU mode, press the F4 key to select a function. When
the FC7000 is online, press F4 select the Condition numbers 4 and 8. After
pressing the CONDITIONS key, use F4 to adjust the cutting OFFSET.
Position Keys
POSITION keys .............. Depending on the operating status of the FC7000, the POSITION keys have the
following functions.
When the FC7000 is in MENU mode, use the POSITION keys to change the
setting values shown in the various menu displays. The POSITION keys are also
used to move the pen carriage and the media. If a POSITION key is pressed once,
the pen carriage moves the length of the step specified in Section 5.9, “Using the
MOVE STEP Function of the FC7000 User’s Manual”. If the key is held down, the
movement is continuous. To speed up the movement of the pen carriage, press the
NEXT key together with a POSITION key.
FC7000-UM-251-9370
3-1
3. OPERATIONS
Menu Keys
CONDITIONS key: ......... Press CONDITIONS to change the pen conditions shown on the FC7000 display
panel.
HOLD key: ...................... Press HOLD to temporarily suspend cutting or plotting. While the cutting or plotting
operation is suspended, the media set lever can be lowered to enable skewed
media to be reset if necessary.
MENU key: ..................... Press MENU to access the MENU mode. When this key is pressed, the MENU
mode is accessed and the green LED lights. Press it again to cancel MENU mode.
The green LED goes out. Use this key to set the various menu functions. If data is
received after the MENU key has been pressed, that data is temporarily stored in
the plotter’s buffer.
COPY key: ...................... Press COPY to repeat the cutting operation defined by the data in the plotter’s
buffer.
HOME/VIEW key: ........... Press HOME/VIEW to move the pen carriage to the standby position. Press it again
to move the pen carriage to the origin point. Press it one more time to return the
pen carriage to its former position.
NEXT key: ...................... When the FC7000 is in MENU mode, press NEXT to move to the next menu page.
TEST key: ....................... Press TEST to run a cutting test to check whether the currently-selected cutting
conditions are compatible with the media loaded.
AXIS/R.M.S. key: ............ Press AXIS/R.M.S. to initiate automatic reading of the registration marks. If Off
has been selected for the registration mark mode, this key is used to perform axis
alignment.
ORIGIN key: ................... Press ORIGIN to move the origin point. To reset the FC7000, press ORIGIN and
ENTER together when the initial MENU mode screen is displayed.
ENTER key: .................... Press ENTER to register your setting after setting a function.
To reset the FC7000, press ENTER and ORIGIN together when the INITIAL MENU
mode screen is displayed. The cutting area can also be displayed by pressing the
ENTER key in Ready status.
FC7000-UM-251-9370
3-2
3. OPERATIONS
3.2 Menu List
When the FC7000 is in MENU mode
The Main menu can be accessed by pressing the NEXT key when the plotter is in MENU mode (the MENU
lamp is lit). Press the corresponding function key to select the sub menu when the desired main menu
appears.
Page
NEXT
Main menu
Sub menu
ASSIGN PEN (2-pen model only)
CROSS CUT
PRE FEED
MOVE STEP
NEXT
INTERFACE
STEP SIZE (GP-GL only)
RS-232C
COMMAND
F1
FORCE
AREA PARAMETERS
F2
ORIGIN (HP-GL only)
AREA
EXPAND
PAGE LENGTH
F3
PERF. LINE TYPE
ROTATE
MIRROR
SCALE
F4
DATA SORTING
AXIS ALIGNMENT
AUTO FEED
TANGENT EMULATION
SPEED
FUNCTION 1
QUALITY
FUNCTION 2
OFFSET
NEXT
PEN UP/DOWN
F1
FORCE
BACKGROUND
SETTINGS
F2
SPEED
F3
PEN UP SPEED
OFFSET ANGLE
OFFSET FORCE
STEP PASS
F4
PEN OFFSET ADJ. (2-pen model only)
INITIAL DOWN FORCE
DISTANCE ADJUST
TEST
OPTION 1
QUALITY
OPTION 2
OFFSET
FC7000-UM-251-9370
3-3
3. OPERATIONS
When the power is turned on without any media loaded
If the power is turned on without any media loaded in the plotter, the initial menu is displayed on the LCD.
The initial menu configuration is as follows.
Main menu
Sub menu
Initial menu
AUTO REG. MARK
F4
OFFSET
AUTO PRE FEED
INITIAL FEED SPEED
INTERFACE
F4
OFFSET
FC7000-UM-251-9370
3-4
STEP SIZE (GP-GL only)
RS-232C
COMMAND
3. OPERATIONS
3.3 Description of Background Settings
The FC7000 is provided with the special functions listed below.
• Display Language Setting (LANGUAGE SELECTION)
This function sets the language used on the display. One of seven languages can be selected: English,
French, German, Italian, Portuguese, Spanish, or Japanese.
• Enabling/Disabling the “;” and “:” Commands (COMMAND ; and :)
Note: This function can only be specified when the COMMAND setting is GP-GL.
This function enables or disables the “;” and “:” commands when the COMMAND setting is GP-GL. If
the first part of the data is lost, these commands may be having an adverse effect. In this case, set this
function to DISABLED (the default setting is ENABLED).
• Moving the Pen While Raised or Lowered in Response to the “W” Command (“W” COMMAND)
Note: This function can only be specified when the COMMAND setting is GP-GL.
This function selects whether, upon receipt of the “W” command for the drawing of arcs, the plotter
moves the pen to the specified starting position in the raised status or in the pen status (raised or
lowered) that was in effect immediately prior to receipt of the “W” command.
When PEN DOWN is selected, the pen is moved to the starting position for the drawing of arcs in the
pen status (raised or lowered) that was in effect immediately prior to receipt of the “W” command. When
PEN UP is selected, the pen is moved to the starting position for the drawing of arcs in the raised status.
This setting is only effective if a cutter blade has been selected in the cutter-pen settings.
• Model ID Response (MODEL EMULATED)
Note: This function can only be specified when the COMMAND setting is HP-GL™.
This function sets the response to the “OI” command when the COMMAND setting is HP-GL™.
When 7550 is set, the “OI” command response is 7550.
When 7586 is set, the “OI” command response is 7586.
• Setting Priority (CONDITION PRIORITY)
This function sets whether the plotter places priority on the cutting conditions specified through command
input from the computer or through manual settings (on the plotter control panel).
When MANUAL is selected, cutting is performed using the cutting conditions set at the control panel,
and cutting conditions sent from the computer are ignored.
When PROGRAM is selected, the cutting conditions can be set either at the plotter’s control panel or by
command input from the computer. The most recent setting conditions are set. When the power is turned
off, only the conditions set at the control panel are retained in the plotter’s internal memory.
• Enabling/Disabling the Pen Select Command (PEN SELECT)
Note: This function can only be specified for a 2-pen model.
This function enables or disables the PEN SELECT command (“J” Command in GP-GL mode or the “SP”
command in HP-GL™ mode) for a 2-pen model.
FC7000-UM-251-9370
3-5
3. OPERATIONS
• Initial Blade Tip Position Setting (INITIAL BLADE CONTROL POSITION)
The cutter blade is placed on the medium to orient it after the power is turned on or the cutter-pen
conditions are set. This is referred to as “initializing” the cutter blade.
This function sets the “Initial Blade Tip Position” for this operation.
When 2 mm BELOW is selected, initial blade control is performed at a position 2 mm below the cutting
start position.
When OUTSIDE is selected, initial blade control is performed outside of the effective cutting/plotting
area.
• Setting the Display Length Unit (LENGTH UNIT)
This function enables you to set the unit for coordinates appearing on the display panel to either
millimeter or inch units.
• Enabling/Disabling Pen Up Move (PEN UP MOVE)
This function sets whether the pen will travel to each point specified or only from the initially specified
point to the last specified point when consecutive commands are received specifying pen movement
while it is raised.
When ENABLED is selected, the pen travels consecutively to each coordinate specified by the data
received.
When DISABLED is selected, the pen travels directly from the initially specified point to the last specified
point.
• Enabling/Disabling the Media Sensors (MEDIA SENSOR)
This function enables or disables the media sensors that detect the size of the medium in the feed
direction.
When ENABLED is selected, the feed-direction media sensors are enabled.
When DISABLED is selected, the feed-direction media sensors are disabled.
• Enabling/Disabling the Pinch Roller Sensors (PINCH ROLLER SENSOR)
This function enables or disables the pinch roller sensors that detect the width of the medium.
When ENABLED is selected, the pinch roller sensors are enabled.
When DISABLED is selected, the pinch roller sensors are disabled.
• Since the pinch roller sensors are also used for the cross-cutting operation, crosscutting cannot be performed if DISABLED is selected.
• Circle-Command Resolution Setting (CIRCLE RESOLUTION)
Note: This function can only be specified when the COMMAND setting is HP-GL™.
This function sets whether the resolution is automatically set or fixed at a constant 5 degrees when a
plotter circle command is output while the COMMAND setting is HP-GL™.
• Cross-cut Force Setting (CROSS CUT PRESSURE)
This function sets the cutting force for the cross-cut operation.
The default value is 30, but the setting should be changed to suit the media type.
Thin media:
Decrease the value.
Thick media:
Increase the value.
FC7000-UM-251-9370
3-6
3. OPERATIONS
• Enabling or Disabling the 1/2 Pen Setting (CHECK PEN)
Note: This function can only be specified for a 2-pen model.
This function checks whether the physical PEN 2 is actually mounted in the pen station during the media
detection operation on a 2-pen model.
When ENABLED is selected, a check is performed
When DISABLED is selected, a check is not performed. If DISABLED is selected, always check that
PEN 2 is mounted in the pen station before turning on the power.
• Fan Suction Setting (FAN POWER)
This function sets the suction force used to affix media to the plotter.
Thin media:
Weak
Normal media:
Normal
• Enabling/Disabling the Beep Setting (BEEP FOR KEY OPERATION)
This function selects whether to enable or disable the beep that is emitted whenever a control panel key
is pressed.
ON:
The beep sounds.
OFF:
The beep does not sound.
• Enabling/Disabling Auto Registration Mark Recognition (MARK AUTO SCAN)
This function enables or disables the automatic sensing of registration marks from the plug-in software.
ON:
The registration marks are sensed automatically.
OFF:
The registration marks are not sensed automatically.
CAUTION: If DISABLED was selected for the media or pinch roller sensors, be sure
to specify the cutting or plotting area. If the cutting or plotting area is not
specified, the blade tip and the cutting mat may be damaged, and the pen
carriage may strike the sides of the plotter.
FC7000-UM-251-9370
3-7
3. OPERATIONS
3.4 Setting the Background Settings
SETTING PROCEDURE
(1) Use the following procedure to display the background setting menus.
Load media in the plotter, and then turn on the power. Press the MENU key and then press the NEXT
key until the following menu appears.
PEN UP/DOWN>
BACKGROUND SETTINGS>
OPTION 1>
OPTION 2>
Press the F2 key (BACKGROUND SETTINGS) to enter the setting mode.
(2) Press the NEXT key to move through the BACKGROUND SETTINGS menus in the displayed sequence.
GP-GL
Background Settings
HP-GLTM
Background Settings
LANGUAGE SELECTION
LANGUAGE SELECTION
[ JAPANESE ]
[ JAPANESE ]
COMMAND ; AND :
MODEL EMULATED
7550*
7586
ENABLED *
DISABLED
CONDITION PRIORITY
"W" COMMAND
PEN UP
PEN DOWN*
MANUAL*
PROGRAM
*2-Pen Model
CONDITION PRIORITY
PEN SELECT
MANUAL*
PROGRAM
ENABLED*
DISABLED
*2-Pen Model
INITIAL BLADE
CONTROL POSITION
2mm BELOW*
OUTSIDE
PEN SELECT
ENABLED
DISABLED
LENGTH UNIT
INITIAL BLADE
CONTROL POSITION
2mm BELOW *
OUTSIDE
INCH
METRIC *
PEN UP MOVE
LENGTH UNIT
ENABLED
DISABLED*
INCH
METRIC*
PEN UP MOVE
MEDIA SENSOR
ENABLED *
DISABLED
ENABLED*
DISABLED
MEDIA SENSOR
PINCH ROLLER SENSOR
ENABLED*
DISABLED
ENABLED *
DISABLED
CIRCLE RESOLUTION
PINCH ROLLER SENSOR
AUTO
DEFAULT*
ENABLED *
DISABLED
CROSS CUT PRESSURE
CROSS CUT PRESSURE
30
30
*2-Pen Model
*2-Pen Model
CHECK PEN
CHECK PEN
ENABLED *
DISABLED
ENABLED *
DISABLED
FAN POWER
FAN POWER
WEAK
NORMAL*
WEAK
NORMAL*
BEEP
FOR KEY OPERATION
OFF
ON*
BEEP
FOR KEY OPERATION
OFF
ON*
MARK AUTO SCAN
MARK AUTO SCAN
ON
O FF *
(3) At the LANGUAGE SELECTION menu, use the (
ON
O FF*
) POSITION keys to select the desired language
and then press the ENTER key.
At the CROSS CUT PRESSURE menu, use the (
) POSITION keys to increase or decrease the value
and then press the ENTER key.
FC7000-UM-251-9370
3-8
3. OPERATIONS
For all other displays, press the F3 or the F4 key to move the asterisk to your desired choice, and then
press the ENTER key. The asterisk indicates the currently selected setting. If you do not wish to change
the currently displayed setting, press the NEXT key to move to the next menu.
(4) Turn off the power when all the settings are completed.
• These settings are retained in the plotter’s memory even when the power is
turned off.
FC7000-UM-251-9370
3-9
4. RECOMMENDED PARTS LIST
4. RECOMMENDED PARTS LIST
FC7000-75/100/130/160
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
Part No.
772126500
792700703
500052449
500052478
500052515
682132430
682132440
772126660
772126650
692126531
692126541
692126551
692126561
772126700
772126710
772126720
500052472
772126560
772126570
692126521
772126340
621261220
621262020
621262010
621271220
621272020
621272010
621281220
621282020
621282010
621291220
621292020
621292011
095002121
378413041
095013010
621261053
621271053
621281053
621291053
Description
Main Board for FC7000
New Main Board for the FC7000
Switching Power Supply Unit
LG-217D-3, Cam Sensor
PS-117ED1
UGJMEE-A7JGR34
UGJMEE-A7MGR73
Pen Board
Pinch Roller Sensor Board
FFC312203A, Flexible Cable 75
FFC312204A, Flexible Cable 100
FFC312205A, Flexible Cable 130
FFC312206A, Flexible Cable 160
Pen Block Assembly
Light Pointer Assembly
Registration Mark Sensor Board, PR312207A
TDS-05B-DC12V, Fan
LCD Assembly
Control Panel Board, PR312208A
FFC312202A, Control Panel Flexible Cable
Cross Cutter Assembly
150S2M-1150, Y Belt 75
Drive Roller Set 75
Drive Roller Shaft 75
300S2M-1450, Y Belt 100
Drive Roller Set 100
Drive Roller Shaft 100
300S2M-1750
Drive Roller Set 130
Drive Roller Shaft 130
300S2M-2010
Drive Roller Set 160
Drive Roller Shaft 160
Push Roller
130TN15-10W, Motor Belt
Roller BB13, Y Slider Roller
Cutting Mat 75
Cutting Mat 100
Cutting Mat 130
Cutting Mat 160
FC7000-UM-251-9370
4-1
-75
1
1
1
1
2
–
2
1
1
1
–
–
–
1
1
1
1
1
1
1
1
1
1
1
–
–
–
–
–
–
–
–
–
2
2
7
1
–
–
–
-100
1
1
1
1
2
1
1
1
1
–
1
–
–
1
1
1
2
1
1
1
1
–
–
–
1
1
1
–
–
–
–
–
–
3
2
7
–
1
–
–
-130
1
1
1
1
2
1
1
1
1
–
–
1
–
1
1
1
2
1
1
1
1
–
–
–
–
–
–
1
1
1
–
–
–
3
2
7
–
–
1
–
-160
1
1
1
1
2
1
1
1
1
–
–
–
1
1
1
1
2
1
1
1
1
–
–
–
–
–
–
–
–
–
1
1
1
3
2
7
–
–
–
1
Remarks
FC7000
Same as FC7000Mk2
PS3122
Paper Sensor
X motor
Y motor, XY motor for 75
4. RECOMMENDED PARTS LIST
FC7000MK2
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Part No.
792700703
500052449
500052478
500052515
682126200
682132430
682126200
772126660
772126650
692126531
692126541
692126551
692126561
772126700
772126710
772126720
500052472
772126560
772126570
692126521
772126340
621391220
621261220
621271220
621281220
621291220
621392020
621262020
621272020
621282020
621292020
621391340
621262010
621272010
621282010
621292011
095002121
378413041
095013010
621390050
621261053
621271053
621281053
621291053
Description
Main Board for FC7000Mk2
Switching Power Supply Unit
LG-217D-3, Cam Sensor
PS-117ED1
DMN37HE-003
UGJMEE-A7JGR34
DMN37HE-003
Pen Board
Pinch Roller Sensor Board
FFC312203A, Flexible Cable 60/75
FFC312204A, Flexible Cable 100
FFC312205A, Flexible Cable 130
FFC312206A, Flexible Cable 160
Pen Block Assembly
Light Pointer Assembly
Registration Mark Sensor Board, PR312207A
TDS-05B-DC12V, Fan
LCD Assembly
Control Panel Board, PR312208A
FFC312202A, Control Panel Flexible Cable
Cross Cutter Assembly
150S2M1000, Y Belt 60
150S2M-1150, Y Belt 75
300S2M-1450, Y Belt 100
300S2M-1750, Y Belt 130
300S2M-2010, Y Belt 160
Drive Roller set 60
Drive Roller Set 75
Drive Roller Set 100
Drive Roller Set 130
Drive Roller Set 160
Drive Roller Shaft 60
Drive Roller Shaft 75
Drive Roller Shaft 100
Drive Roller Shaft 130
Drive Roller Shaft 160
Push Roller
130TN15-10W, Motor Belt
Roller BB13, Y Slider Roller
Cutting Mat 60
Cutting Mat 75
Cutting Mat 100
Cutting Mat 130
Cutting Mat 160
FC7000-UM-251-9370
4-2
-60
1
1
1
2
1
–
1
1
1
1
–
–
–
1
1
1
1
1
1
1
1
1
–
–
–
–
1
–
–
–
–
1
–
–
–
–
2
2
7
1
–
–
–
–
-75
1
1
1
2
1
–
1
1
1
1
–
–
–
1
1
1
1
1
1
1
1
–
1
–
–
–
–
1
–
–
–
–
1
–
–
–
2
2
7
–
1
–
–
–
-100
1
1
1
2
–
1
1
1
1
–
1
–
–
1
1
1
2
1
1
1
1
–
–
1
–
–
–
–
1
–
–
–
–
1
–
–
3
2
7
–
–
1
–
–
-130
1
1
1
2
–
1
1
1
1
–
–
1
–
1
1
1
2
1
1
1
1
–
–
–
1
–
–
–
–
1
–
–
–
–
1
–
3
2
7
–
–
–
1
–
-160
1
1
1
2
–
1
1
1
1
–
–
–
1
1
1
1
2
1
1
1
1
–
–
–
–
1
–
–
–
–
1
–
–
–
–
1
3
2
7
–
–
–
–
1
Remarks
FC7000MK2
PS3122
Paper Sensor
X motor
Y motor
5. LIST OF TOOLS
5. LIST OF TOOLS
5.1 Tools
No.
1
2
3
4
5
6
7
8
Adjustment Item
Jig
Pen force adjustment
Cutter Pen Holder (CB09)
Distance adjustment
Pen block height adjustment
10 mm height block
Firmware update
X-drive belt tension adjustment
Y-drive belt tension adjustment
Replacing the main board
Replacing the vacuum fan
Tool
Colex gauge (50,300,500 gf)
Glass scale
PC, USB I/F cable
Push-pull gauge (2 kg)
Push-pull gauge (2 kg)
Screwdriver
5.2 Greasing And Gluing Points
No.
1
2
3
4
5
6
7
8
9
10
Grease or Glue Point
Cam
X-drive motor pulley
Y-drive motor pulley
X-drive pulley
Y-drive pulley
Y-tension pulley
Y-rail, pinch roller assy sliding area
Y-motor drive pulley set screws
X-motor drive pulley set screws
X-drive pulley set screws
FC7000-UM-251-9370
Grease or Glue name
Shinetu silicon grease G501
Shinetu silicon grease G501
Shinetu silicon grease G501
Shinetu silicon grease G501
Shinetu silicon grease G501
Shinetu silicon grease G501
Shinetu silicon grease G501
Loctite 222
Loctite 222
Loctite 222
5-1
Application quantity
Suitable quantity
Suitable quantity
Suitable quantity
Suitable quantity
Suitable quantity
Suitable quantity
Suitable quantity
Small quantity
Small quantity
Small quantity
6. DISASSEMBLY AND REASSEMBLY
6. DISASSEMBLY AND REASSEMBLY
6.1 Exterior Parts
6.1.1 How to Replace the Right Side Cover
How to detach the right side cover
(1) Remove the two M4L6 binding head screws from the right side cover.
(2) Remove the two M3L6 binding head screws from the right side plate.
Left side cover
M3L6 binding head screw
M4L6 binding head screw
M4L6 binding head screw
M3L6 binding head screw
Right side cover
How to reinstall the right side cover
(1) Mount the right side cover to the right side plate.
(2) Fasten the two M4L6 binding head screws and the two M3L6 binding head screws.
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6. DISASSEMBLY AND REASSEMBLY
6.1.2 How to Replace the Left Side Cover
How to detach the left side cover
(1) Remove the two M4L6 binding head screws from the left side cover.
(2) Remove the two M3L6 binding head screws from the left side plate.
Left side cover
M3L6 binding head screw
M4L6 binding head screw
M4L6 binding head screw
M3L6 binding head screw
Right side cover
How to reinstall the left side cover
(1) Mount the left side cover to the left side plate.
(2) Fasten the two M4L6 binding head screws and the two M3L6 binding head screws.
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6. DISASSEMBLY AND REASSEMBLY
6.1.3 How to Replace the Center Cover
How to detach the center cover
(1) Detach the right side cover (see Subsection 6.1.1).
M3L6 binding head screw
M3L6 binding head screw
Center cover assembly
M4L6 binding head screw
M3L6 binding head screw
Right side cover
(2) Disconnect the cables from connector J2 and J3 on the main board.
Disconnect the cables
from connector J2 and
J3 on the main board.
(3) Remove the four M3L6 binding head screws from the center cover assembly.
(4) Detach the center cover assembly.
How to reinstall the center cover assembly
(1) Reattach the center cover assembly in the reverse order in which it was detached.
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6. DISASSEMBLY AND REASSEMBLY
6.1.4 How to Replace the Front Guide
How to detach the front guide
(1) Remove the four M3L6 binding head screws from the front guide for the FC7000-75.
(Remove the five M3L6 binding head screws from the front guide for the FC7000-100.
Remove the six M3L6 binding head screws from the front guide for the FC7000-130.
Remove the seven M3L6 binding head screws from the front guide for the FC7000-160.)
(2) Detach the front guide.
Front guide
M3L6 binding head screw
How to reinstall the front guide
(1) Reattach the front guide in the reverse order in which it was detached.
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6. DISASSEMBLY AND REASSEMBLY
6.1.5 How to Replace the Rear Guide
How to detach the rear guide
(1) Remove the four M3L6 binding head screws from the rear guide for the FC7000-75.
(Remove the five M3L6 binding head screws from the rear guide for the FC7000-100.
Remove the six M3L6 binding head screws from the rear guide for the FC7000-130.
Remove the seven M3L6 binding head screws from the rear guide for the FC7000-160.)
(2) Detach the rear guide.
Rear guide
M3L6 binding head screw
How to reinstall the rear guide
(1) Reattach the rear guide in the reverse order in which it was detached.
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6. DISASSEMBLY AND REASSEMBLY
6.1.6 How to Replace the Rear Writing Panel
How to detach the rear writing panel
(1) Detach the rear guide (see Subsection 6.1.5).
(2) Remove the M3L6 binding head screw from the top of the rear writing panel.
(3) Remove the five M3L6 binding head screws from the rear of the rear writing panel for the FC7000-75.
(Remove the five M3L6 binding head screws from the rear of the rear writing panel for the FC7000-100.
Remove the six M3L6 binding head screws from the rear of the rear writing panel for the FC7000-130.
Remove the seven M3L6 binding head screws from the rear of the rear writing panel for the
FC7000-160.)
(4) Detach the rear writing panel.
Rear writing panel
M3L6 binding head screw
M3L6 binding head screw
How to reinstall the rear writing panel
(1) Reattach the rear writing panel in the reverse order in which it was detached.
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6. DISASSEMBLY AND REASSEMBLY
6.1.7 How to Replace the Front Writing Panel Assembly
How to detach the front writing panel assembly
(1) Detach the front guide (see Subsection 6.1.4).
(2) Detach the rear writing panel (see Subsection 6.1.6).
(3) Remove the five M3L6 binding head screws from the front writing panel assembly for the FC7000-75.
(Remove the six M3L6 binding head screws from the front writing panel assembly for the FC7000-100.
Remove the seven M3L6 binding head screws from the front writing panel assembly for the FC7000-130.
Remove the eight M3L6 binding head screws from the front writing panel assembly for the FC7000-160.)
(4) Loosen the five M3L6 binding head screws at the top of the front writing panel assembly for the
FC7000-75.
(Loosen the six M3L6 binding head screws at the top of the front writing panel assembly for the
FC7000-100.
Loosen the seven M3L6 binding head screws at the top of the front writing panel assembly for the
FC7000-130.
Loosen the eight M3L6 binding head screws at the top of the front writing panel assembly for the
FC7000-160.
(5) Detach the front writing panel assembly.
Loosen these M3L6 binding head screws
Front writing panel
M3L6 binding head screw
How to reinstall the front writing panel assembly
(1) Reattach the front writing panel in the reverse order in which it was detached.
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6. DISASSEMBLY AND REASSEMBLY
6.2 Mechanical Parts
6.2.1 How to Replace the Rear Media Sensor
How to detach the rear media sensor
(1) Detach the rear guide (see Subsection 6.1.5).
(2) Remove the M3L10 binding head screw attaching the rear media sensor.
(3) Disconnect the sensor from the connector.
M3L10 binding head screw
Rear media sensor
How to reinstall the rear media sensor
(1) Reattach the rear media sensor in the reverse order in which it was detached.
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6. DISASSEMBLY AND REASSEMBLY
6.2.2 How to Replace the Front Media Sensor
How to detach the front media sensor
(1) Detach the front writing panel (see Subsection 6.1.7).
(2) Remove the M3L6 binding head screw attaching the front media sensor bracket.
M3L6 binding head screw
Front media sensor
Front media sensor
(3) Remove the M3L10 binding head screw attaching the front media sensor.
M3L10 binding head screw
(4) Disconnect the sensor from the connector.
How to reinstall the front media sensor
(1) Reattach the front media sensor in the reverse order in which it was detached.
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6. DISASSEMBLY AND REASSEMBLY
6.2.3 How to Replace the Pinch Roller
How to detach the pinch roller
(1) Detach the right side of the E-ring from the pinch roller shaft.
E-ring
Pinch roller shaft
Pinch roller
(2) Detach the pinch roller shaft from the pinch roller arm from the left side.
(3) Detach the pinch roller.
How to reinstall the pinch roller
(1) Reattach the pinch roller in the reverse order in which it was detached.
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6. DISASSEMBLY AND REASSEMBLY
6.2.4 How to Replace the Control Panel Board, LCD Assembly
How to detach the control panel board, LCD assembly
(1) Detach the right side cover (see Subsection 6.1.1).
(2) Detach the center cover (see Subsection 6.1.3).
(3) Remove the three M3L6 binding head screws attaching the control panel board from the top of the
center cover.
M3L6 binding head screw
(4) Remove the three M3L6 binding head screws holding the control panel bracket and the center cover.
Control panel bracket
M3L6 binding head screw
(5) Detach the control panel board assembly from the center cover.
(6) Remove the three M3L6 binding head screws holding the control panel bracket to the control panel
cover.
Control panel bracket
Control panel cover
FC7000-UM-251-9370
M3L6 binding head screw
6-11
6. DISASSEMBLY AND REASSEMBLY
(7) Detach the control panel bracket from the control panel cover.
Control panel bracket
(8) Disconnect the cable from the LCD assembly.
(9) Detach the control panel board from the control panel cover.
Control panel cover
Control panel board
(10) Detach the LCD assembly from the control panel cover.
LCD assembly
Control panel board
How to reinstall the control panel board, LCD assembly
(1) Reattach the control panel board and LCD assembly in the reverse order in which they were detached.
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6. DISASSEMBLY AND REASSEMBLY
6.2.5 How to Replace the Pen Block
How to detach the pen block
(1) Detach the right side cover (see Subsection 6.1.1).
(2) Detach the center cover (see Subsection 6.1.3).
(3) Loosen the two M3L6 binding head screws attaching the pen block cover.
M3L6 binding head screw
(4) Detach the pen block cover.
(5) Disconnect the cables from connector J502, J504, J505 and J506 on the Y-relay board.
Disconnect these cables from the connectors.
(6) Remove the two M4L6 binding head screws attaching the Y-relay block.
M4L6 binding head screw
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6. DISASSEMBLY AND REASSEMBLY
How to reinstall the pen block
(1) Attach the pen block to the Y-slider.
(2) Fasten the two M4L6 binding head screws to attach the pen block so that there is a gap of 10 mm
between the bottom of the pen block and the cutting mat. Perform a visual check to make sure that
the pen block is not mounted at an angle.
10 mm
(3) Reattach the other parts in the reverse order in which they were detached.
(4) Perform the pen force adjustment (see Section 7.3.7).
(5) Perform the auto registration mark sensor sensitivity adjustment (see Section 7.3.9).
(6) Perform the auto registration mark sensor offset adjustment (see Section 7.3.10).
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6. DISASSEMBLY AND REASSEMBLY
6.2.6 How to Replace the Y-belt
How to detach the Y-belt
(1) Detach the right and left side covers (see Subsection 6.1.1 and Subsection 6.1.2).
(2) Detach the center cover (see Subsection 6.1.3).
(3) Detach the pen block (see Subsection 6.2.5).
(4) Loosen the two M3L35 binding head screws adjusting the Y-belt tension.
M3L35 binding head screw
(5) Remove the four M3L6 binding head screws attaching the right and left Y-belt stopper plates to the
slider.
M3L6 binding head screw
Y belt
(6) Detach the Y-belt from the unit.
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6. DISASSEMBLY AND REASSEMBLY
How to reinstall the Y-belt
(1) Shave 2 to 3 mm off both ends of the Y-belt until the wire comes out as shown below.
Y-belt
Shave 2 to 3 mm off both ends of
the Y-belt until the wire comes out.
(2) Hang the Y-belt on both sides of the pulley.
(3) Attach both ends of the Y-belt to the Y-slider so that four notches of the Y-belt fit into the Y-slider, then
attach with the Y-belt stopper plates removed in step (5) in the previous subsection.
M3L6 binding head screw
Y belt
Four notches of the Y-belt fit into
the Y-slider.
(4) Attach the pen block (see Subsection 6.2.5).
(5) Reattach the other parts in the reverse order in which they were detached.
(6) Perform the Y-belt tension adjustment. (see Subsection 7.2.1).
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6. DISASSEMBLY AND REASSEMBLY
6.2.7 How to Replace the Pinch Roller Sensor
How to detach the pinch roller sensor
(1) Detach the center cover (see Subsection 6.1.3).
(2) Detach the pen block (see Subsection 6.2.5).
(3) Disconnect the pinch roller flexible cable from the Y-relay board.
(4) Remove the pinch roller flexible cable that is attached with double-sided adhesive tape to the Y-slider.
(5) Remove the M3L6 binding head screw attaching the pinch roller sensor bracket to the slider.
Y slider
M3L6 binding head screw
Pinch roller sensor bracket
Pinch roller sensor board
(6) Remove the two M3L6 binding head screws attaching the pinch roller sensor guard.
Pinch roller sensor guard
Pinch roller sensor board
Pinch roller sensor bracket
M3L6 binding head screw
(7) Remove the M3L6 binding head screw attaching the pinch roller sensor board.
M3L6 binding head screw
Pinch roller sensor board
Pinch roller sensor bracket
(8) Disconnect the pinch roller flexible cable from the pinch roller sensor board.
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6. DISASSEMBLY AND REASSEMBLY
How to reinstall the pinch roller sensor
(1) Attach the pinch roller bracket to the pinch roller sensor board.
(2) Connect the pinch roller flexible cable to the pinch roller sensor board.
(3) Attach the pinch roller sensor guard to the pinch roller sensor board bracket.
(4) Attach the pinch roller bracket to the Y-slider.
Fit the top and left edges of the pinch roller bracket to the Y-slider as shown in the figure below.
M3L6 binding head screw
Pinch roller sensor bracket
(5) Attach the pen block (see Subsection 6.2.5).
(6) Reattach the other parts in the reverse order in which they were detached.
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6. DISASSEMBLY AND REASSEMBLY
6.2.8 How to Replace the Y-relay Board
How to detach the Y-relay board
(1) Detach the center cover (see Subsection 6.1.3).
(2) Remove the two plastic rivets attaching the flexible cable holding plate.
Plastic rivet
Flexible cable holding plate
(3) Disconnect all the cables from the Y-relay board.
(4) Remove the two M3L35 binding head screws attaching the Y-relay board.
M3L35 binding head screw
(5) Detach the Y-relay board from the Y-slider.
How to reinstall the Y-relay board
(1) Reattach the Y-relay board in the reverse order in which it was detached.
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6. DISASSEMBLY AND REASSEMBLY
6.2.9 How to Replace the Cam Sensor
How to detach the cam sensor
(1) Detach the right side cover (see Subsection 6.1.1).
(2) Disconnect the cable from the cam sensor.
Cam sensor
M3L6 binding head screw
(3) Remove the M3L6 binding head screw attaching the cam sensor.
How to reinstall the cam sensor
(1) Reattach the cam sensor in the reverse order in which it was detached.
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6. DISASSEMBLY AND REASSEMBLY
6.2.10 How to Replace the Y-motor
How to detach the Y-motor
(1) Detach the right side cover (see Subsection 6.1.1).
(2) Disconnect the Y-motor cables from connector J7 and J13 on the main board.
(3) Loosen the two M3L4WP set screws to detach the Y-motor pulley.
M3L6 binding head screw
Y motor pulley
Y motor
M3L4WP set screw
(4) Remove the four M3L6 binding head screws holding the Y-motor.
(5) Detach the Y-motor pulley, then detach the Y-motor.
How to reinstall the Y-motor
(1) Attach the Y-motor to the Y-motor bracket.
(2) Hang the Y-drive belt on the Y-motor pulley and the Y-idler pulley.
(3) Attach the Y-motor pulley to the Y-motor.
(4) Tighten the two M3L4WP set screws that hold the Y-motor pulley.
(5) Spread a suitable quantity of Loctite 222 on the two M3L4WP set screws that hold the Y-motor pulley.
(6) Spread a suitable quantity of the Shinetu silicon grease G501 on the Y-motor pulley and Y-idler pulley.
(7) Perform the Y-drive belt tension adjustment. (see Subsection 7.2.2).
(8) Reattach the other parts in the reverse order in which they were detached.
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6. DISASSEMBLY AND REASSEMBLY
6.2.11 How to Replace the X-motor
How to detach the X-motor
(1) Detach the right side cover (see Subsection 6.1.1).
(2) Detach the main board (see Subsection 6.2.12).
(3) Loosen the two M3L4WP set screws holding the X-motor pulley, then detach the X-motor pulley.
M3L6 binding head screw
M3L4WP set screw
X motor pulley
X motor
(4) Remove the three M3L6 binding head screws holding the X-motor, then detach the X-motor.
How to reinstall the X-motor
(1) Attach the X-motor to the right side plate.
(2) Hang the X-drive belt on the X-drive pulley.
(3) Attach the X-motor pulley to the X-motor.
(4) Tighten the two M3L4WP set screws that hold the X-motor pulley.
(5) Spread a suitable quantity of Loctite 222 on the two M3L4WP set screws that hold the X-motor pulley.
(6) Perform the X-drive belt tension adjustment. (see Subsection 7.2.3).
(7) Tighten the mounting screws that hold the X-motor.
(8) Spread a suitable quantity of the Shinetu silicon grease G501 on the X-motor pulley.
(9) Move the X-drive pulley and check the tension of the X-drive belt.
(10) Reattach the other parts in the reverse order in which they were detached.
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6. DISASSEMBLY AND REASSEMBLY
6.2.12 How to Replace the Main Board
How to detach the main board
(1) Detach the right side cover (see Subsection 6.1.1).
(2) Disconnect all the cables and flexible cables from their connectors on the main board.
(3) Remove the four M3L6 binding head screws holding the main board to the chassis.
(4) Detach the main board from the chassis.
Main board
M3L6 binding head screw
How to reinstall the main board
(1) Reattach in the reverse order in which it was detached.
(2) Perform any adjustments required (see Section 7.1).
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6. DISASSEMBLY AND REASSEMBLY
6.2.13 How to Replace the Vacuum Fan
How to detach the vacuum fan
(1) Detach the front guide (see Subsection 6.1.4).
(2) Disconnect the vacuum fan from the relay connector.
Vacuum fan
Relay connector
(3) Use a long screwdriver to remove the two M3L35 binding head screws holding the vacuum fan as shown
in the figure below.
Vacuum fan
(4) Detach the vacuum fan.
How to reinstall the vacuum fan
(1) Reattach in the reverse order in which it was detached.
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6. DISASSEMBLY AND REASSEMBLY
6.2.14 How to Replace the Drive Roller
How to detach the drive roller
(1) Detach the right and left side covers (see Subsection 6.1.1).
(2) Detach the front guide and rear guide (see Subsection 6.1.4 and Subsection 6.1.5).
(3) Detach the rear and front writing panels. (see Subsection 6.1.6 and Subsection 6.1.7).
(4) Loosen the three M3L6 binding head screws holding the X-motor to loosen the X drive belt.
(5) Remove the two M3L4WP set screws holding the X-drive pulley and detach the X-drive pulley from the
drive roller.
M3L4WP set screw
X drive belt
X motor drive pulley
M3L6 binding head screw
X motor
(6) Remove the X drive belt from the X-motor pulley.
(7) Remove the M3L6 binding head screws holding the bearing covers and detach the bearing covers from
the pillow blocks. (Don’t remove the M3L6 binding head screws holding the pillow blocks.)
Drive roller assembly
Bearing cover
Pillow block
M3L6 binding head screw
(8) Slide out the X-drive roller to the left side and detach the X drive roller assembly from the unit.
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6. DISASSEMBLY AND REASSEMBLY
How to reinstall the drive roller
(1) Reattach in the reverse order in which it was detached.
(2) Spread a suitable quantity of Loctite 222 on the two M3L4WP set screws holding the X-drive pulley.
(3) Perform the X-drive belt tension adjustment. (see Subsection 7.2.3).
(4) Spread a suitable quantity of the Shinetu silicon grease G501 on the X-motor pulley.
(5) Move the X-drive pulley and check the tension of the X-drive belt.
(6) Reattach the other parts in the reverse order in which they were detached.
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6. DISASSEMBLY AND REASSEMBLY
6.2.15 How to Replace the Cutting Mat
How to detach the cutting mat
(1) Peel off the cutting mat from the cutting mat base.
How to reinstall the cutting mat
(1) Clean the surface of the cutting mat base with alcohol where the cutting mat was attached.
(2) Attach the new cutting mat to the cutting mat base.
(3) Make sure that there is no air between the cutting mat and the cutting mat base.
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6. DISASSEMBLY AND REASSEMBLY
6.2.16 Home Dog Position
Home dog position
Adjust the home dog position when you remove or replace the dog as shown below.
If you have an error about the pinch roller position, confirm position of this dog.
115 mm
Home position dog
6.2.17 Cross Cutter Dog Position
Cross cutter dog position
Adjust the cross cutter position dog when you remove or replace the dog as shown below.
Cross cutter position dog
91 mm
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7. ADJUSTMENT
7. ADJUSTMENTS
7.1 List of Items Requiring Readjustment
If you replaced any of the units listed in the table below or altered their sensor positions, be sure to readjust
the corresponding items.
Auto
Unit name
Item
Main board
Light
pointer
Pen block
Pinch roller
sensor
X,Y motor Drive roller
X,Y Motor registration
drive belt
mark
sensor
NOV-RAM clear
Pen force adjustment
Distance adjustment
Auto registration mark sensor
adjustment
Light pointer adjustment
Firmware upgrade
Belt tension adjustment
Pinch roller pressure adjustment
2-Pen option adjustment
DIP switch setting
Servo gain adjustment
M
M
M
M
N
N
N
M
M
M
M
N
M
M
M
N
No mark: Unnecessary M: Must always be adjusted
Note:
N
M
N
N
N
M
N
N: To be adjusted as necessary
The main board must have the latest version of firmware unless otherwise specified.
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7-1
7. ADJUSTMENT
7.2 Mechanical Adjustments
7.2.1 Y-Belt Tension Adjustment
How to adjust the Y-belt tension
Belt tension adjustment is required to set proper tension of the belt to maintain machine performance, reduce
overshoot, and correct any out-of-phase condition in the Y-axis.
(1)
Detach the right side cover (see Subsection 6.1.1).
(2)
With the Y-slider on the Y-rail and the belt attached, adjust the Y-tension pulley adjustment screws that
hold the Y-tension pulley onto the left side plate in order to tighten the Y-slider belt. Do not over-tighten.
Move the Y-slider from left to right several times to verify that the tension is set correctly.
(3)
Move the Y-slider all the way to the right and pull the belt 20 mm towards the center using a force
gauge. Adjust the Y-tension pulley adjustment screws evenly until the tension reads as follows:
Specification of the Belt Tension
Model
Force gauge reading specification
FC7000-75
700 g+50
FC7000-100
700 g+50
FC7000-130
700 g+50
FC7000-160
700 g+50
Y idler pulley
20 mm
Y belt
700 g + 50g
(4)
Verify that the Y-slider belt is centered and does not move up and down when the Y-slider is moved from
left to right several times. The Y-slider belt should not move up and down more than 1.5 mm.
Y-tension pulley
adjustment screws
The Y-slider belt should
not move up and down
more than 1.5 mm.
Y idler pulley
(5)
If the Y-slider belt continues to move up and down or exhibits less clearance, re-adjust the Y-tension
pulley adjustment screws and check the belt tension again.
(6)
Reattach the right side cover.
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7-2
7. ADJUSTMENT
7.2.2 Y-Drive Belt Tension Adjustment
How to adjust the Y-Drive belt tension
(1)
Detach the right side cover (see Subsection 6.1.1).
(2)
Loosen the four M3L6 binding head screws that hold the Y-motor.
(3)
Use the force gauge to pull the Y-drive motor pulley flange with a 2.25 kg force.
(4)
Tighten the four M3L6 binding head screws that hold the Y-motor.
(5)
Spread a suitable quantity of the Shinetu silicon grease G501 on the Y-motor pulley.
(6)
Move the pen block and check the tension of the Y-drive belt.
(7)
Reattach the right side cover.
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7. ADJUSTMENT
7.2.3 X-Drive Belt Tension Adjustment
How to adjust the X-Drive belt tension
(1)
Detach the right side cover (see Subsection 6.1.1).
(2)
Loosen the three M3L6 binding head screws that hold the X-motor.
(3)
Use the force gauge to push the X-drive motor pulley flange with a 2.25 kg force as shown in the figure
below.
M3L6 binding head screw
(4)
Tighten the mounting screws that hold the X-motor.
(5)
Spread a suitable quantity of the Shinetu silicon grease G501 on the X-motor pulley.
(6)
Move the X-drive pulley and check the tension of the X-drive belt.
(7)
Reattach the right side cover.
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7. ADJUSTMENT
7.2.4 Pinch Roller Pressure Adjustment
How to adjust the pinch roller pressure
(1)
Detach the center cover (see Subsection 6.1.3).
(2)
Change the hold-down force switching lever to the Strong position.
Weak hold-down force
Strong hold-down force
(3)
Place the pinch roller on the grit roller.
(4)
Sandwich the stainless steel plate jig as shown in the figure below and catch the push pressure wire jig
on the pinch roller shaft.
(5)
Pull the wire of the push pressure wire jig in the direction of the arrow with the 10 kgf push-pull gauge.
Note *Be sure to pull in the correct direction.
*Be sure to pull at the angle shown in the figure above (the angle at which the wire jig is almost
touching the Y rail).
(6)
Read out the value at which the stainless steel plate jig slips out.
The pinch roller pressure should be 6.5 kg ±0.25 force.
The pressure difference between each pinch roller should be less than 0.4 kg.
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7. ADJUSTMENT
(7)
If the measurement does not match this value, adjust the pinch roller pressure adjustment screw and
check again.
Pinch roller pressure adjustment screw
(8)
Reattach the center cover.
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7. ADJUSTMENT
7.3 Electrical Adjustments
7.3.1 Position of the DIP Switch and Connectors
FC7000
J4
J6
J7
J9
J8
J16
J13
J12
J24
F1
J23
J2
SW1
J3
J5
J18
J1
J17
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J20
7-7
7. ADJUSTMENT
FC7000MK2
J6
J7
J4
J8
J9
F4
J13
J12
F5
J61
F1
J60
J2
J16
J5
J3
J1
SW1
J21
J17
FC7000-UM-251-9370
J20
7-8
7. ADJUSTMENT
7.3.2 DIP Switch Settings
The black circles indicate the position of each switch.
Factory presets (Normal Mode)
FC7000MK2-60
FC7000MK2-60 (2-Pen Model)
ON
ON
SW1
OFF
SW1
OFF
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
FC7000-75/MK2-75
FC7000-75/MK2-75 (2-Pen Model)
ON
SW1
OFF
ON
SW1
1 2 3 4 5 6 7 8
OFF
1 2 3 4 5 6 7 8
FC7000-100/MK2-100
FC7000-100/MK2-100 (2-Pen Model)
ON
SW1
OFF
ON
SW1
1 2 3 4 5 6 7 8
OFF
1 2 3 4 5 6 7 8
FC7000-130/MK2-130
FC7000-130/MK2-130 (2-Pen Model)
ON
SW1
OFF
ON
SW1
1 2 3 4 5 6 7 8
OFF
1 2 3 4 5 6 7 8
FC7000-160/MK2-160
FC7000-160/MK2-160 (2-Pen Model)
ON
SW1
OFF
ON
SW1
1 2 3 4 5 6 7 8
OFF
1 2 3 4 5 6 7 8
NOV-RAM Clear
FC7000Mk2-60
FC7000Mk2-60 (2-Pen Model)
ON
SW1
OFF
ON
SW1
1 2 3 4 5 6 7 8
OFF
1 2 3 4 5 6 7 8
FC7000-75/MK2-75
FC7000-75/MK2-75 (2-Pen Model)
ON
ON
SW1
OFF
SW1
OFF
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
FC7000-100/MK2-100
FC7000-100/MK2-100 (2-Pen Model)
ON
SW1
OFF
ON
SW1
1 2 3 4 5 6 7 8
OFF
1 2 3 4 5 6 7 8
FC7000-130/MK2-130
FC7000-130/MK2-130 (2-Pen Model)
ON
SW1
OFF
ON
SW1
1 2 3 4 5 6 7 8
OFF
1 2 3 4 5 6 7 8
FC7000-160/MK2-160
FC7000-160/MK2-160 (2-Pen Model)
ON
SW1
OFF
1 2 3 4 5 6 7 8
FC7000-UM-251-9370
ON
SW1
OFF
1 2 3 4 5 6 7 8
7-9
7. ADJUSTMENT
7.3.3 Checking the Power Supply Board Voltage Levels
(1)
Detach the left side cover (see Subsection 6.1.2).
(2)
Turn on the power switch and then check the voltage levels.
CN1
CN2
Power supply board
(3)
The output voltage levels of the pins are shown in the table below.
Connector name
Pin No.
Name
Output voltage
1
AC (L)
AC power voltage (Depends on
2
Not used
CN1
the supply voltage.
3
AC (N)
1
+40 V
DC +40V
2
+40 V
DC +40V
CN2
3
GND
4
GND
-
FC7000-UM-251-9370
7-10
7. ADJUSTMENT
7.3.4 Explanation of the Values of the Main Board Settings
(Default factory settings)
The default factory settings are recorded in the location shown below.
The default factory settings
are recorded here.
The contents of an example record are shown below.
25
47
100
X= 0
X= 80 X= -
Y= 4
Y= 50 Y= -
228
346
Explanation of the values
10 g
40g
120 g
Pen force values
300 g
450 g (400g)
Distance adjustment values Gain adjustment values Auto registration mark position adjustment values
X
X
X
Y
Y
Y
You can input the same values when you have replaced the main board without making any adjustments.
If you have changed any values by making adjustments, record those values for the next maintenance check.
FC7000-UM-251-9370
7-11
7. ADJUSTMENT
7.3.5 Clearing the Non-Volatile RAM
When you replace the main board, you must clear the Non-Volatile RAM (NOV-RAM).
If you clear the Non-Volatile RAM, you will lose the setup parameters for each adjustment.
Input the adjustment values to the main board after you clear the Non-Volatile RAM.
How to clear the Non-Volatile RAM.
(1)
Set SW1 to the NOV-RAM clear mode as shown below.
FC7000MK2-60
FC7000MK2-60 (2-Pen Model)
ON
ON
SW1
OFF
SW1
OFF
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
FC7000-75/MK2-75
FC7000-75/MK2-75 (2-Pen Model)
ON
ON
SW1
OFF
SW1
OFF
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
FC7000-100/MK2-100
FC7000-100/MK2-100 (2-Pen Model)
ON
SW1
OFF
ON
SW1
1 2 3 4 5 6 7 8
OFF
1 2 3 4 5 6 7 8
FC7000-130/MK2-130
FC7000-130/MK2-130 (2-Pen Model)
ON
SW1
OFF
ON
SW1
1 2 3 4 5 6 7 8
OFF
1 2 3 4 5 6 7 8
FC7000-160/MK2-160
FC7000-160/MK2-160 (2-Pen Model)
ON
SW1
OFF
ON
SW1
1 2 3 4 5 6 7 8
OFF
1 2 3 4 5 6 7 8
(2)
Turn on the power to the plotter.
(3)
The NOVRAM CLEAR START menu appears. The plotter immediately starts to clear the parameters on
the NOV-RAM, and then sets the default values.
NOVRAM CLEAR START
(4)
When the programming is complete, the NOVRAM CLEAR END menu appears.
NOVRAM CLEAR
(5)
END
Turn off the power to the plotter.
FC7000-UM-251-9370
7-12
7. ADJUSTMENT
(6)
Return the SW1 setting to the normal mode as shown below.
FC7000MK2-60
FC7000MK2-60 (2-Pen Model)
ON
SW1
OFF
ON
SW1
1 2 3 4 5 6 7 8
OFF
1 2 3 4 5 6 7 8
FC7000-75/MK2-75
FC7000-75/MK2-75 (2-Pen Model)
ON
SW1
OFF
ON
SW1
1 2 3 4 5 6 7 8
OFF
1 2 3 4 5 6 7 8
FC7000-100/MK2-100
FC7000-100/MK2-100 (2-Pen Model)
ON
SW1
OFF
ON
SW1
1 2 3 4 5 6 7 8
OFF
1 2 3 4 5 6 7 8
FC7000-130/MK2-130
FC7000-130/MK2-130 (2-Pen Model)
ON
SW1
OFF
ON
SW1
1 2 3 4 5 6 7 8
OFF
1 2 3 4 5 6 7 8
FC7000-160/MK2-160
FC7000-160/MK2-160 (2-Pen Model)
ON
SW1
OFF
1 2 3 4 5 6 7 8
FC7000-UM-251-9370
ON
SW1
OFF
1 2 3 4 5 6 7 8
7-13
7. ADJUSTMENT
7.3.6 How to Enter the Adjustment Menu
(1)
Turn on the power while pressing the TEST and ENTER keys.
Or
After turning on the power, press the TEST key and the ENTER key simultaneously within 2 seconds.
(2)
Load a sheet of paper in the plotter.
(3)
The plotter displays the menu shown below.
CONDITION 1
12
20
4
READY
PEN
(4)
Press the MENU key to display the menu shown below.
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
FC7000-UM-251-9370
7-14
7. ADJUSTMENT
Adjustment Menu List
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
1/2 PEN POSITION ADJ
DISTANCE ADJUST
2 PEN EXCHANGE ADJ
RM SENSOR LEVEL ADJ
RM SENSOR POS ADJ
C-CUTTER POS ADJ
2 PEN THRESHOLD
C-CUTTER THRESHOLD
LED PEN POS ADJ
2 PEN TYPE MACHINE
RM SENSOR LEVEL
RM DEBUG>
Sensor test.
Key test.
Pen pressure adjustment.
Gain adjustment. (Not used.)
1 and 2 pen position adjustment for the 2-pen model.
Distance adjustment.
2-pen exchange adjustment for the 2-pen model.
Registration mark sensor level adjustment.
Registration mark sensor position adjustment.
Cross cutter position adjustment.
2-pen height position adjustment.(Not used.)
Cross cutter height position adjustment.(Not used.).
Light pointer position adjustment.
2-pen type confirmation.
Registration sensor level adjustment.
Debug menu.(Not used.)
R-MARK MONITOR X
R-MARK MONITOR Y
RMS SENSING SPEED
RMS THRESHOLD
CAM POS CHECK
MEDIA DEFAULT
LED PEN TEST
PAPER WEIGHT TEST
CROSS CUT SPEED
Not used.
Not used.
Not used.
Not used.
Not used.
FC7000-UM-251-9370
7-15
7. ADJUSTMENT
7.3.7 Adjusting the Pen Force
This adjustment will set the pen force.
If you replace the main board, use the following procedure to input the recorded adjustment values.
If you replace the moving coil and/or the pen block assembly, you must adjust the pen force using the
following procedure.
How to adjust the pen force
(1)
Mount a 0.9 mm diameter cutter pen in the pen holder.
(2)
Load a sheet of paper in the plotter.
(3)
Enter the adjustment menu (see Section 7.3.6).
(4)
Press the MENU key to display the menu shown below.
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(5)
Press the F3 key to display the menu shown below.
Don’t select AUTO!
PEN PRESS ADJUST
AUTO with gauger>
MANUAL>
(6)
Press the F4 key to display the menu shown below.
PRS 10g D/A=
(7)
20
The pen is lowered. If you have replaced the moving coil and/or the pen block assembly, use the force
gauge to measure the actual force. If you have only replaced the main board, input the adjustment
values that were recorded.
Use the UP ARROW key or DOWN ARROW key to change the force setting. The number on the LCD
will increase or decrease. If you have replaced the moving coil and/or the pen block assembly, measure
the actual pen force again.
If you replaced the moving coil and/or the pen block assembly, adjust the 10g-pen force. If the measured
value is within the specification range (10±2g) or if you have input the recorded value, press the ENTER
key to store the setting. The next specified pen force appears.
(8)
Adjust the 40g-pen force. If the measured value is within the specification range (40±4g) or if you
have input the recorded value, press the ENTER key to store the setting. The next specified pen force
appears.
(9)
Adjust the 120g-pen force. If the measured value is within the specification range (120±10g) or if you
have input the recorded value, press the ENTER key to store the setting. The next specified pen force
appears.
FC7000-UM-251-9370
7-16
7. ADJUSTMENT
(10) Adjust the 300g-pen force. If the measured value is within the specification range (300±20g) or if you
have input the recorded value, press the ENTER key to store the setting. The next specified pen force
appears.
(11) Adjust the 450 (400) g-pen force. If the measured value is within the specification range (FC7000: 450
±20g, FC7000Mk2 and FC7000 with new main board, 9 Series: 400±20g ) or if you have input the
recorded value, press the ENTER key to store the setting.
Note: When adjusting the pen force, it is important to do it quickly. Delaying the pen force adjustment
changes the temperature of the actuator and causes artificially lower readings. When this happens the
actual pen force may be higher than the specification. This is especially true for the upper pen force
adjustment.
(12) Press the NEXT key to complete this adjustment.
(13) Turn off the power to exit from the adjustment menu.
Specification of the actual pen force
Specified pen force
10g
40g
120g
300g
450g (400g)
FC7000-UM-251-9370
FC7000
8 to 12g
36 to 44g
110 to 130g
280 to 320g
430 to 470g
Actual force range
FC7000 with new
FC7000MK2
Main boaed
8 to 12g
8 to 12g
36 to 44g
36 to 44g
110 to 130g
110 to 130g
280 to 320g
280 to 320g
380 to 420g
380 to 420g
7-17
9 Series
8 to 12g
36 to 44g
110 to 130g
280 to 320g
380 to 420g
7. ADJUSTMENT
7.3.8 Adjusting the Distance Accuracy
This adjustment will set the distance accuracy.
If you replace the main board, use the following procedure to input the recorded adjustment values.
If you replace the drive roller, you must adjust the distance accuracy using the following procedure.
How to adjust the distance accuracy
(1)
Enter the adjustment menu (see Section 7.3.6).
(2)
Press the MENU key to display the menu shown below.
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(3)
Load an A2 or larger size sheet of paper in the plotter. The paper color must be white, and it is
recommended that high-quality paper made for ink-jet printers be used.
(4)
Mount a disposable ink pen (0.2 mm tip size) in the pen holder.
(5)
Set the plotting conditions to the following settings:
Force: 12, Speed: 40, Quality: 1, Tool: Pen
(6)
Lower the media set lever to raise the pinch rollers, and then raise the media set lever to detect the
paper size.
The menu shown below is displayed after the media set lever is raised.
CONDITION
12
40
1
READY
PEN
(7)
Press the MENU key to display the menu shown below.
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(8)
Press the NEXT key to display the menu shown below.
DISTANCE ADJUST
RM SENSOR LEVEL ADJ
1-PEN MODEL
FC7000-UM-251-9370
1/2 PEN POSITION ADJ
DISTANCE ADJUST
2 PEN EXCHANGE ADJ
RM SENSOR LEVEL ADJ
2-PEN MODEL
7-18
7. ADJUSTMENT
(9)
Press the F2 key to start the test. The plotter immediately plots the test pattern, and the following menu
appears.
DADJ.X=
0 Y=
0
X=300 mm
+X
Y=300 mm
(10) Remove the paper and measure the Y-axis distance. If you have replaced the main board only, use the
recorded values.
(11) Input the values using the POSITION keys.
Press the LEFT or RIGHT ARROW key to select the Y-axis or X-axis distance adjustment.
The UP and DOWN ARROW keys are used to change the Y-axis or X-axis adjustment value.
The formula of the input value is as follows:
Input value for X-axis = (300mm - measured X distance) x 10
Input value for Y-axis = (300mm - measured Y distance) x 10
For example:
If you measured 299.0mm for the Y-axis then input 10 for the adjustment value.
Adjustable range: -9.9 mm to +9.9mm , 0.1-mm steps
(12) Press the ENTER key to store the setting. The following menu appears.
XY LENG L=XXX.XX
The value of the XY LENG L is showing the calculated value, so you do not need to adjust this value.
(13) If you wish to complete this adjustment, press the NEXT key. If you wish to plot the adjusted test
pattern, press the ENTER key.
(14) Turn off the power to exit from the adjustment menu.
FC7000-UM-251-9370
7-19
7. ADJUSTMENT
7.3.9 Adjusting the Auto-Registration Mark Sensor Sensitivity
If you replace the main board, you need to adjust the sensitivity.
How to adjust the auto-registration mark sensor sensitivity
(1)
Load an A4 (Letter) or larger size sheet of paper in the plotter. The paper color must be white, and it is
recommended that high-quality paper made for ink-jet printers be used.
(2)
Enter the adjustment menu (see Section 7.3.6).
(3)
Press the MENU key to display the menu shown below.
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(4)
Press the NEXT key to display the menu shown below.
DISTANCE ADJUST
RM SENSOR LEVEL ADJ
1-PEN MODEL
(5)
1/2 PEN POSITION ADJ
DISTANCE ADJUST
2 PEN EXCHANGE ADJ
RM SENSOR LEVEL ADJ
2-PEN MODEL
Press the F4 key to start the registration mark sensor gain adjustment. The plotter immediately adjusts
the registration mark sensor gain automatically. Press the ENTER key immediately to display the menu
shown below. The plotter displays the menu shown below while pressing the ENTER key is hold down.
50
Confirm that the output level is between 50 to 60.
(6)
The plotter displays the menu shown below when this adjustment has been completed.
DISTANCE ADJUST
RM SENSOR LEVEL ADJ
1-PEN MODEL
(7)
1/2 PEN POSITION ADJ
DISTANCE ADJUST
2 PEN EXCHANGE ADJ
RM SENSOR LEVEL ADJ
2-PEN MODEL
Turn off the power to exit from the adjustment menu.
FC7000-UM-251-9370
7-20
7. ADJUSTMENT
7.3.10 Adjusting the Offset of the Auto-Registration Mark Sensor
If you replace the Auto-registration mark sensor or the main board, you need to adjust the offset.
How to adjust the auto-registration mark sensor
(1)
Enter the adjustment menu (see Section 7.3.6).
(2)
Press the MENU key to display the menu shown below.
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(3)
Load an A2 or larger size sheet of paper in the plotter. The paper color must be white, and it is
recommended that high-quality paper made for ink-jet printers be used.
(4)
Mount a disposable ink pen (0.2 mm tip size) in the pen holder.
(5)
Set the plotting conditions to the following settings:
Force: 12, Speed: 40, Quality: 1, Tool: Pen
(6)
Lower the media set lever to raise the pinch rollers, and then raise the media set lever to detect the
paper size.
The menu shown below is displayed after the media set lever is raised.
CONDITION
12
40
1
READY
PEN
(7)
Press the MENU key to display the menu shown below.
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(8)
Press the NEXT key until the menu shown below is displayed.
RM SENSOR POS ADJ
C-CUTTER POS ADJ
2 PEN THRESHOLD
C-CUTTER THRESHOLD
(9)
Use the ARROW keys to move the pen to an open area to plot the adjustment pattern.
FC7000-UM-251-9370
7-21
7. ADJUSTMENT
(10) Press the F1 key to plot the adjustment pattern shown below.
Plotted target mark
Adjustment lines
(11) The plotter immediately adjusts the registration mark sensor position automatically, and adds a vertical
line and a horizontal line to the scanned plotted pattern.
(12) Measure the offset between the lines and confirm that they are within 0.25 mm.
(13) Turn off the power to exit from the adjustment menu.
FC7000-UM-251-9370
7-22
7. ADJUSTMENT
7.3.11 Adjusting the Cross Cutter Home Position
This adjustment will set the cross cutter home position value.
If you replace the main board, use the following procedure to input the recorded adjustment values.
How to adjust the cross cutter home position
(1)
Enter the adjustment menu (see Section 7.3.6).
(2)
Load an A3 or larger size sheet of paper in the plotter. The paper must cover the front and rear media
sensors.
(3)
Lower the media set lever to raise the pinch rollers, and then raise the media set lever to detect the
paper size.
The menu shown below is displayed after the media set lever is raised.
CONDITION
12
40
1
READY
PEN
(4)
Press the MENU key to display the menu shown below.
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(5)
Press the NEXT key until the menu shown below is displayed.
RM SENSOR POS ADJ
C-CUTTER POS ADJ
2 PEN THREAHOLD
C-CUTTER THREAHOLD
(6)
Press the F2 key to display the menu shown below.
The menu shown below is displayed after the paper size is detected.
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(7)
Press the NEXT key until the menu shown below is displayed.
RM SENSOR POS ADJ
C-CUTTER POS ADJ
2 PEN THREAHOLD
C-CUTTER THREAHOLD
(8)
Press the F2 key to display the menu shown below.
The pen head moves to the left side of the cross cutter home position.
C-CUTTER POS ADJ
20
CONFIRM>
FC7000-UM-251-9370
7-23
7. ADJUSTMENT
(9)
Confirm the gap between the cross cutter dog and the cross cutter release plate.
(10) Press the F4 key to confirm the gap.
(11) Adjust the gap to a value in the range of 0 mm to 0.2 mm.
Press the UP or DOWN ARROW key to adjust the gap.
(1 unit = 0.05 mm)
Cross cutter dog
Cross cutter release plate
0 to 0.2 mm
(12) Press the F4 key to confirm the gap.
If the cross cutter dog presses on the cutter release plate too much, a position alarm error will be
displayed.
At this time reduce the C-CUTTER POS ADJ value.
(13) Press the ENTER key to store the setting.
(14) Turn off the power to exit from the adjustment menu.
FC7000-UM-251-9370
7-24
7. ADJUSTMENT
7.3.12 Adjusting the Offset of the Light Pointer Position
If you replace the light pointer or the main board, you need to adjust the offset.
How to adjust the offset of the light pointer position
(1)
Enter the adjustment menu (see Section 7.3.6).
(2)
Press the MENU key to display the menu shown below.
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(3)
Load an A2 or larger size sheet of paper in the plotter.
(4)
Mount a disposable ink pen (0.2 mm tip size) in the pen holder.
(5)
Set the plotting conditions to the following settings:
Force: 12, Speed: 40, Quality: 1, Tool: Pen
(6)
Lower the media set lever to raise the pinch rollers, and then raise the media set lever to detect the
paper size.
The menu shown below is displayed after the media set lever is raised.
CONDITION
12
40
1
READY
PEN
(7)
Press the MENU key to display the menu shown below.
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(8)
Press the NEXT key until the menu shown below is displayed.
LED PEN POS ADJ
2 PEN TYPE MACHINE
RM SENSOR LEVEL
RM DEBUG
(9)
Use the POSITION keys to move the pen to an open area to plot the adjustment pattern.
(10) Press the F1 key to plot the adjustment pattern shown below.
(11) Move the light pointer to the center of the adjustment pattern using the POSITION keys, and then press
the ENTER key to register the position.
(12) Turn off the power to exit from the adjustment menu.
FC7000-UM-251-9370
7-25
7. ADJUSTMENT
7.3.13 Confirming the 2-Pen Model (2-pen model)
This setting will confirm that the plotter is a 2-pen model.
If you replace the main board, use the following procedure to make the 2-pen model setting.
(1)
Load an A2 or larger size sheet of paper in the plotter.
(2)
Enter the adjustment menu (see Section 7.3.6).
(3)
Press the MENU key to display the menu shown below.
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(4)
Press the NEXT key until the menu shown below is displayed.
LED PEN POS ADJ
2 PEN TYPE MACHINE
RM SENSOR LEVEL
RM DEBUG
(5)
Press the F2 key to display the menu shown below.
2 PEN SYSTEM
ENABLED*
DISABLED
(6)
Change DIP switch 6 of SW1 from ON to OFF if the 2-pen system is disabled.
FC7000MK2-60 (2-Pen Model)
ON
SW1
OFF
1 2 3 4 5 6 7 8
FC7000-75/MK2-75 (2-Pen Model)
ON
SW1
OFF
1 2 3 4 5 6 7 8
FC7000-100/MK2-100 (2-Pen Model)
ON
SW1
OFF
1 2 3 4 5 6 7 8
FC7000-130/MK2-130 (2-Pen Model)
ON
SW1
OFF
1 2 3 4 5 6 7 8
FC7000-160/MK2-160 (2-Pen Model)
ON
SW1
OFF
1 2 3 4 5 6 7 8
(7)
Turn off the power to exit from the adjustment menu.
FC7000-UM-251-9370
7-26
7. ADJUSTMENT
7.3.14 Adjusting the Pen Exchange Y Direction Value (2-pen model)
This adjustment will set the pen exchange Y direction value.
This value is used for the 2nd pen pen exchange.
If you replace the main board, use the following procedure to input the recorded adjustment values.
(1)
Confirm that DIP switch 6 of SW1 is OFF. (2-pen model mode)
(2)
Enter the adjustment menu (see Section 7.3.6).
(3)
Press the MENU key to display the menu shown below.
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(4)
Load an A2 or larger size sheet of paper in the plotter.
(5)
Mount a disposable ink pen (0.2 mm tip size) in the 2nd pen station.
(6)
Set the plotting conditions to the following settings:
Force: 12, Speed: 40, Quality: 1, Tool: Pen
(7)
Lower the media set lever to raise the pinch rollers, and then raise the media set lever to detect the
paper size.
The menu shown below is displayed after the media set lever is raised.
CONDITION
12
40
1
READY
PEN
(8)
Press the MENU key to display the menu shown below.
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(9)
Press the NEXT key until the menu shown below is displayed.
1/2 PEN POSITION ADJ
DISTANCE ADJUST
2 PEN EXCHANGE ADJ
RM SENSOR LEVEL ADJ
(10) Press the F3 key to display the following menu for moving the second pen holder to the second pen
station.
PENSELE ACTION>
PENSELE POS.
+ 70 (0.05mm)
(11) Press the F1 key; the 2nd pen holder moves to the 2nd pen station and takes the second pen.
Press the F2 key; the 2nd pen holder stops at the exchange position.
FC7000-UM-251-9370
7-27
7. ADJUSTMENT
(12) Measure the gap between the 2nd pen holder and the 2nd pen station.
Right Side Plate
2nd Pen Station
2nd Pen Holder
1 mm
(13) Adjust the gap to a value of 1 mm.
Press the LEFT or RIGHT ARROW key to change the PENSELE POS. value.
(1 unit = 0.05 mm)
(14) Press the ENTER key to store the setting and complete the adjustment.
FC7000-UM-251-9370
7-28
7. ADJUSTMENT
7.3.15 Adjusting the Spacing Between Pen 1 and Pen 2 (2-pen model)
This adjustment will set the spacing between pen 1 and pen 2.
If you replace the main board, use the following procedure to input the recorded adjustment values.
If you replace the pen block, you must adjust this value using the following procedure.
(1)
Enter the adjustment menu (see Section 7.3.6).
(2)
Press the MENU key to display the menu shown below.
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(3)
Load an A2 (Letter) or larger size sheet of paper in the plotter.
(4)
Mount a disposable ink pen (0.2 mm tip size) in both the pen 1 holder and the pen 2 holder.
(5)
Set the plotting conditions to the following settings:
Force: 12, Speed: 40, Quality: 1, Tool: Pen
(6)
Lower the media set lever to raise the pinch rollers, and then raise the media set lever to detect the
paper size.
(7)
The menu shown below is displayed after the media set lever is raised.
ROLL-1 REAR SET>
ROLL-2 REAR SET>
SHEET>
CONTINUE
(8)
Press the F2 key to display the menu shown below.
CONDITION
12
40
1
READY
PEN
(9)
Press the MENU key to display the menu shown below.
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(10) Press the NEXT key until the menu shown below is displayed.
1/2 PEN POSITION ADJ
DISTANCE ADJUST
2 PEN POSITION ADJ
RM SENSOR LEVEL ADJ
(11) Press the F1 key to display the menu shown below.
PEN 1-2 OFFSET
ADJUST
TEST PATTERN>
PARAMETER SET>
FC7000-UM-251-9370
7-29
7. ADJUSTMENT
(12) Use the ARROW keys to move the pens to an open area to plot the cross marks.
(13) Press the F3 key to plot the cross marks by pen 1 and pen 2 shown below.
When they have been plotted, the menu shown below is displayed.
PEN 1-2 OFFSET
ADJUST
TEST PATTERN>
PARAMETER SET>
(14) Measure the offset between the pen 1 cross mark and the pen 2 lines.
Y
Cross mark
plotted by
pen 1
+X
Media feed
direction
+Y
-Y
-X
X
Lines plotted by pen 2
(15) Press the F4 key to display the menu shown below.
PEN 1-2 OFFSET
ADJUST
X=+ 0.0 mm
Y=+ 0.0 mm
(16) Set the offset value(s). Press the UP ARROW key or DOWN ARROW key to change the number based
on the pen 1 cross mark.
Press the F3 key or F4 key to select the X or Y direction.
(17) Verify that the plotted pen 1 cross mark is located at the center of the plotted pen 2 lines.
(18) Repeat steps (13) to (16) if the plotted cross marks are incorrectly positioned. If the plotted cross marks
are in the correct positions, press the ENTER key to store the setting and complete the adjustment.
FC7000-UM-251-9370
7-30
7. ADJUSTMENT
7.3.16 Adjusting the Servo Gain
This adjustment will set the servo gain for controlling the X/Y motor.
When you replace the main board of FC7000-75 to new type of main board (Main board for the FC7000MK2
series) this procedure is required.
The servo gain value is set to the default of firmware, except using the new type of main board (Main board
for the FC7000MK2 series) for the FC7000-75.
Note: You must readjust the servo gain when you performed the Nov-RAM Clear to the FC7000-75,
which is installed new main board.
How to adjsut the servo gain
(1)
Mount a 0.9 mm diameter cutter pen in the pen holder.
(2)
Load a sheet of paper in the plotter.
(3)
Turn on the power while pressing the TEST and ENTER keys or after turning on the power, press the
TEST key and the ENTER key simultaneously within 2 seconds.
(4)
Press the PAUSE key to display the menu shown below.
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(5)
Press the F4 key to display the menu shown below.
GAIN
X=40
(6)
Y=70
Input the values that are shown below.
Model
X-Gain Y- Gain
FC7000-75 with new main board
30
32
Press the UP or DOWN ARROW key to change the X-Gain value.
Press the LEFT or RIGHT ARROW key to change the Y-Gain value.
(7)
Press the ENTER key to store the setting and complete the adjustment.
FC7000-UM-251-9370
7-31
7. ADJUSTMENT
7.4 Upgrading the System Firmware
To upgrade the system firmware you need to have the following files. In addition, you need to use a computer
and USB cable.
• FC7000V***.X
:FC7000 firmware
Use the firmware version 1.8 or former to the FC7000.
Use the firmware version 3.0 or later to the FC7000Mk2.
Also use the firmware version 3.0 or later to new main board of the FC7000.
• SEND.EXE
:Utility to transfer files using Windows®
• OPS662
:USB Driver software for the FC7000
Preparation
Install the USB Driver software to your computer before upgrading the system firmware.
How to upgrade the system firmware
(1)
Connect the computer and the plotter via the USB interface.
(2)
Load a sheet of paper in the plotter.
(3)
Turn on the power while pressing the LEFT ARROW and RIGHT ARROW keys.
Or
After turning on the power, press the LEFT ARROW key and the RIGHT ARROW key simultaneously
within 2 seconds.
(4)
The plotter displays the menu shown below.
UPDATE ?
(5)
Select “Yes” using the UP ARROW or DOWN ARROW key.
UPDATE ?
(6)
No
Yes
Press the ENTER key to display the menu shown below.
PLEASE SEND PRG.
(7)
Send firmware to the plotter from the computer.
Execute SEND.EXE.
Select the system firmware file from the SEND.EXE menu.
Output the system firmware file to the FC7000.
FC7000-UM-251-9370
7-32
7. ADJUSTMENT
(8)
The following menu is displayed while data is being received.
**KB RECEIVED
(9)
The plotter will start the initialization routine when all the data has been received. The firmware version
is displayed during the initialization routine. Check the firmware version that you upgraded.
(10) Turn off the power.
FC7000-UM-251-9370
7-33
8. SERVICE MODES
8. SERVICE MODES
8.1 Sensor Test Mode
This mode checks the sensor status. If there is a bad sensor you will observe one of the symptoms in the
table below.
Please check the relevant sensor(s).
Sensor
Symptom
Y home sensor
The pen block hits the right side plate.
Cam sensor
The plotter displays “LOAD MEDIA!” when media is already loaded.
Pinch roller sensor The pen block hits the left side plate.
+X, -X media sensor Media drops out of the plotter.
How to test the sensors
(1)
Load an A2 or larger size sheet of paper in the plotter.
(2)
Enter the adjustment menu (see Section 7.3.6).
(3)
Press the MENU key to display the menu shown below.
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(4)
Press the NEXT key until the menu shown below is displayed.
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(5)
Press the F1 key to display the menu shown below.
YL CH PL -XL +XL
Y: Y home sensor, C: Cam sensor, P: Pinch roller sensor, -X: -X media sensor, +X: +X media sensor
(6)
Cover the front media sensor with a piece of paper.
The status of +X changes from “L” to “H”.
(7)
Cover the rear media sensor with a piece of paper.
The status of -X changes from “L” to “H”.
(8)
Move the pen block to the far right. When the pen block reaches the home position flag, the status of Y
changes from “L” to “H”.
(9)
Lower the media set lever to raise the pinch rollers. The status of C changes from “L” to “H”.
(10) Move the pen block to the left and right. When the pen block crosses the pinch roller, the status of P
changes from “L” to “H”.
(11) When testing is complete, turn off the power to the plotter.
FC7000-UM-251-9370
8-1
8. SERVICE MODES
8.2 Control Panel Switch Test Mode
This mode checks the control panel switch status. If there is a bad switch you may have trouble with the
control panel switch panel or the control panel relay board.
How to test the control panel switches
(1)
Load an A2 or larger size sheet of paper in the plotter.
(2)
Enter the adjustment menu (see Section 7.3.6).
(3)
Press the MENU key to display the menu shown below.
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(4)
Press the NEXT key until the menu shown below is displayed.
SENSOR TEST
KEY TEST
PEN FORCE
XY GAIN
(5)
Press the F2 key to display the menu shown below.
00000000
00000000
(6)
Press each key on the control panel; the status will change from “0” to “1”.
The status of each digit:
Key
LEFT ARROW (-Y)
NEXT
AXIS/RM
(7)
Status Bit
1st row 1st digit
1st row 2nd digit
1st row 3rd digit
1st row 4th digit
CONDITION
1st row 5th digit
RIGHT ARROW (+Y)
1st row 6th digit
DOWN ARROW (-X)
1st row 7th digit
UP ARROW (+X)
1st row 8th digit
F1
2nd row 1st digit
F2
2nd row 2nd digit
F3
2nd row 3rd digit
F4
2nd row 4th digit
COPY
2nd row 5th digit
TEST
2nd row 6th digit
ORIGIN
2nd row 7th digit
ENTER
2nd row 8th digit
PAUSE
STATUS Lamp (lights when the PAUSE key is pressed, but only the first time)
When testing is completed, turn off the power to the plotter.
FC7000-UM-251-9370
8-2
9. TROUBLESHOOTING
9. TROUBLESHOOTING
9.1 The Plotter is Turned On But Doesn’t Operate
Symptom
The control panel’s LED (1)
Verification item
Solution
Is the plotter being supplied with No .....Check that the power cord is
lamp does not light or
power?
securely connected to the plotter’s
the LCD does not display
AC line inlet.
anything.
(2)
Is the FFC312202A flexible
cable securely connected to
securely.
the main board and the control
Yes ....Verify item (3).
panel?
Is the FFC312202A flexible
No .....Verify item (4).
cable broken?
Yes ....Replace the FFC312202A flexible
(4)
Is the AC line electrical output
cable.
No .....Change the AC line.
(5)
correct?
Does the power supply unit
Yes ....Verify item (5).
No .....Replace the power supply unit.
have a 40 V output?
Yes ....Replace the main board.
(3)
FC7000-UM-251-9370
Yes ....Verify item (2).
No .....Connect the flexible cable
9-1
9. TROUBLESHOOTING
9.2 Media Loading Operations
Symptom
The media drops to the
(1)
Verification item
Is the front edge of the media
(2)
curled?
No .....Verify item (2).
Is the front media sensor dirty? Yes ....Clean the front media sensor.
(3)
No .....Verify item (3).
Is the front media sensor cable Yes ....Replace the front media sensor.
front of the plotter.
Solution
Yes ....Replace the media.
securely connected to the main No .....Connect the cable securely.
The media drops to the
(1)
board and the sensor?
Is the rear edge of the media
Yes ....Replace the media.
(2)
curled?
Is the rear media sensor dirty?
No .....Verify item (2).
Yes ....Clean the rear media sensor.
(3)
No .....Verify item (3).
Is the rear media sensor cable Yes ....Replace the rear media sensor.
rear of the plotter.
securely connected to the main No .....Connect the cable securely.
The plotter displays
(1)
“LOAD MEDIA!” when
board and the sensor?
Does the cam sensor plate
block the cam sensor?
attach it at the correct position.
media has been loaded.
(2)
Yes ....Check the cam sensor plate and
Is the cam sensor cable
No .....Verify item (2).
No .....Connect the cable securely.
securely connected to the main Yes ....Replace the cam sensor board.
The plotter can’t
(1)
board and the sensor?
Is there any dust on the pinch
(2)
roller sensor?
No .....Verify item (2).
Is the pinch roller sensor flexible Yes ....Replace the pinch roller sensor.
recognize the Y direction
of the media size.
The plotter can’t
(1)
recognize the X direction
cable securely connected to
No .....Connect the cable securely.
each connector?
Is there any dust on the front
Yes ....Clean the front media sensor and
media sensor and the rear
of the media size.
(2)
Yes ....Clean the pinch roller sensor.
the rear media sensor.
media sensor?
No .....Verify item (2).
Are the front media sensor and No .....Connect the cables securely.
the rear media sensor cables
Yes ....Replace the sensor(s).
securely connected to each
The media is fed at an
(1)
connector?
Are the pinch rollers worn
Yes ....Replace the pinch roller(s).
(2)
down?
Is there anything on the drive
No .....Verify item (2).
Yes ....Clean the drive roller with a brush.
(3)
roller?
Do the pinch rollers have the
No .....Verify item (3).
No .....Replace the pinch roller spring(s).
(4)
correct pressure?
Is the drive roller worn down?
Yes ....Verify item (4).
Yes ....Replace the drive roller.
(5)
Is the drive roller attached
No .....Verify item (5).
Yes ....Replace the bearing of the drive
angle.
correctly?
roller.
No .....Attach the drive roller correctly.
FC7000-UM-251-9370
9-2
9. TROUBLESHOOTING
9.3 Cutting Operations
Symptom
The cut line is crooked.
The blade skips and
does not completely
cut lines that should be
solid.
The cutting position is
shifted.
(1)
Verification item
Does the blade turn well in the
(2)
blade holder?
Yes ....Verify item (2).
Do the X and Y drive motor belts No .....Adjust the tension.
(3)
have the correct tension?
No .....Verify item (3).
Is the Y belt attached correctly? No .....Attach it correctly.
(4)
Is the pen block attached
Yes ....Verify item (4).
No .....Attach it correctly.
(5)
correctly?
Is the pen arm shaky?
Yes ....Verify item (5).
Yes ....Adjust the pen arm shaft slider
(1)
(2)
(3)
(4)
The blade is extended too far.
The cutting SPEED is too high.
Verify the pen force.
Verify the pen block height.
tension.
Adjust the blade length.
Adjust the SPEED setting.
Adjust the pen force.
Adjust the pen block height.
(1)
(2)
The media is skewing.
The X or Y belt tension is
Confirm the position of the pinch roller(s).
Adjust the belt tension.
(3)
(4)
incorrect.
Is the Y belt installed correctly? Install the Y belt correctly.
Is there any play in the Y drive Replace the Y drive pulley.
pulley?
FC7000-UM-251-9370
9-3
Solution
No .....Replace the blade holder.
9. TROUBLESHOOTING
9.4 Error Messages
9.4.1 Hardware Error Messages
Error Display
XY POSITION ERROR
Cause
Cutting conditions
Verification item
Cutting conditions
do not suit the
Solution
Lower the cutting SPEED
and/or the cutting FORCE.
cutting medium.
Movement of the
Is there anything blocking Turn off the plotter, remove
pen carriage is
the X or Y slider?
the obstacle, then turn the
being obstructed.
Excessive load is
(1)
plotter back on.
No .....Check and adjust the
Does the X or
causing the current
Y slider move
X or Y belt tension
to the motor to
smoothly?
and X or Y motor belt
exceed the rated
tension.
value.
(2)
Yes ....Verify item (2).
Is the X or Y flexible No .....Connect it securely.
cable securely
connected?
Home sensor
(3)
Is the X or Y home
Yes ....Replace the X or
Y flexible cable if
defective.
No .....Check and adjust the
or sensor plate
sensor plate position
X or Y home sensor
adjustment.
correct?
plate position.
(4)
Is the X or Y home
Yes ....Verify item (4).
No .....Check and adjust
sensor position
the X-home sensor
correct?
position.
Yes ....Replace the X-home
Motor
(5)
Does the X-motor
turn smoothly?
sensor if defective.
No .....Replace the X-motor if
defective.
Yes ....Replace the main
CPU ADDRESS ERROR
Address error.
board if defective.
Replace the main board.
DMA ADDRESS ERROR
DMA address error.
Replace the main board.
FC7000-UM-251-9370
9-4
9. TROUBLESHOOTING
9.4.2 Error Messages in GP-GL Command Mode
Error Display
ERROR 1
COMMAND ERROR
Cause
Verification item
The plotter received (1) Did the plotter
Solution
No .....Verify item (2)
an unrecognizable
receive an
Yes ....Send correct data to
command.
unrecognizable
(2)
plotter.
command?
Is there any noise on No .....Verify item (3)
the line?
Yes ....Check the interface
cable or move the
plotter to another
(3)
Has the correct
model name been
set for the plotter?
location.
No .....Set the correct model
name.
Configure your software
application menu to permit
Graphtec plotter control.
Re-specify the software
application’s interface
ERROR 4
PARAMETER OVERFLOW
The numeric parameter
conditions.
Configure your software
configuration
of an input command
application menu to permit
regarding the
exceeds its permissible
Graphtec plotter control.
output device
Re-specify the software
• The software
ERROR 5
has been
range.
An error related to the
I/O ERROR
changed.
receipt of data occurred
conditions.
within the interface.
Set the correct model name
• The plotter’s
interface
if it was incorrect.
conditions have
been changed.
FC7000-UM-251-9370
application’s interface
9-5
9. TROUBLESHOOTING
9.4.3 Error Messages in HP-GL Emulation Mode
If any of the following command errors occur, they are nearly always caused by one of the reasons below:
(1)
The software configuration regarding the output device has been changed; or
(2)
The plotter’s interface conditions have been changed.
When a command error occurs in HP-GLTM emulation mode, therefore, first check the two corresponding
points below:
(1)
Configure the software to drive your plotter, and ensure that the software’s interface conditions are
correctly set; and
(2)
Ensure that the plotter’s interface conditions are set to match those of the software.
Error Display
ERROR 1 Instruction
not recognized
Cause
An unrecognizable
(1)
Verification item
Did the plotter
instruction was
receive an
executed.
unrecognizable
Execute a
recognizable
(2)
Yes ....Send correct data
to plotter.
command?
Is there any noise on No .....Verify item (3)
the line?
command.
Solution
No .....Verify item (2)
Yes ....Check the interface
cable or move the
plotter to another
(3)
Has the correct
model name been
set for the plotter?
location.
No .....Set the correct
model name.
Configure your software
application menu to permit
Graphtec plotter control.
Re-specify the software
application’s interface
ERROR 2 Wrong number
of parameters
ERROR 3 Out of range
parameters
ERROR 5 Unknown
character set
FC7000-UM-251-9370
conditions.
Configure your software
A command was
Execute the command
executed with the
with the correct number of application menu to permit
wrong number of
parameters.
parameters.
A command
Execute the command
application’s interface
containing an
with its parameters
conditions.
unusable parameter
specified within their
Set the correct model
was specified.
An unrecognizable
permissible ranges.
Specify a recognizable
name if it was incorrect.
character set was
character set.
Graphtec plotter control.
Re-specify the software
specified.
9-6
9. TROUBLESHOOTING
Error Display
ERROR 6
Position overflow
ERROR 7
Buffer overflow
Cause
A command was
Verification item
Execute the command
Solution
Configure your software
executed with
with its coordinate data
application menu to permit
coordinate data that
specified within the
Graphtec plotter control.
exceeds the effective effective cutting/plotting
Re-specify the software
cutting/plotting area.
The data being
application’s interface
area.
Decrease the
input exceeded the
downloadable characters, Set the correct model
capacity of the plotter’ polygons.
name if it was incorrect.
s downloadable
character buffer,
ERROR 10 Invalid
I/O output request
polygon buffer, etc.
During execution of
Check the flow of your
an output command, programmed data.
another output
command was
ERROR 11 Invalid
byte following ESC
ERROR 12 Invalid
byte I/O Control
ERROR 13 Out of
range I/O parameter
ERROR 14 Too many
executed.
The ESC character
Check the ESC
was followed by an
commands in your
invalid byte.
A device control
program.
Check the device control
command containing commands in your
an invalid byte was
program.
received.
A parameter outside
Check the program.
of the permissible
numeric range was
specified.
Too many parameters Check the number of
I/O parameters
were received.
command parameters.
ERROR 15 Error in
During data transfer,
Check the settings of the
I/O transmission
ERROR 16 I/O buffer
overflow
a framing error, parity interface conditions.
error, or overrun error
occurred.
The I/O buffer
Check the settings of the
received data at a
handshaking mode and
faster pace than
other interface conditions.
it could process,
indicating that
handshaking is not
successful.
FC7000-UM-251-9370
conditions.
9-7
10. PARTS LIST
10. PARTS LIST
10.1 Outer Casing
No.
1
2
3
4
5
6
7
8
9
10
11
12
Part No.
621264032
621314120
621264022
621314110
621391170
621264211
621274211
621284211
621294211
621312130
621314130
621315130
621316130
621317130
621390080
621261082
621271083
621281083
621291083
621390090
621261093
621271093
621281093
621291093
621390030
621261034
621271034
621281034
621291035
621390040
621261042
621271042
621281042
621291043
772126500
792700703
792700700
792700704
500052449
363024101
500052449
621390050
621261053
621271053
621281053
621291053
Description
Right Side Cover
Right Side Cover 9
Left Side Cover
Left Side Cover 9
Center Cover 060
Center Cover 075
Center Cover 100
Center Cover 130
Center Cover 160
Center Cover 9060
Center Cover 9075
Center Cover 9100
Center Cover 9130
Center Cover 9160
Front Guide 60
Front Guide 75
Front Guide 100
Front Guide 130
Front Guide 160
Rear Guide 60
Rear Guide 75
Rear Guide 100
Rear Guide 130
Rear Guide 160
Front Writing Panel 60
Front Writing Panel 75
Front Writing Panel 100
Front Writing Panel 130
Front Writing Panel 160
Rear Writing Panel 60
Rear Writing Panel 75
Rear Writing Panel 100
Rear Writing Panel 130
Rear Writing Panel 160
Main Board for FC7000
Main Board for FC7000MK2
Main Board for 9 series
Main Board for 960
Power Supply Board (PS3122)
Foot (NT24)
Fan (TDS-05B-DC12V)
Cutting Mat 60
Cutting Mat 75
Cutting Mat 100
Cutting Mat 130
Cutting Mat 160
Q’ty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
Outer Casing
FC7000-UM-251-9370
10-1
Remarks
FC7000/MK2
9 series
FC7000/MK2
9 series
FC7000MK2-60
FC7000-75/MK2-75
FC7000-100/MK2-100
FC7000-130/MK2-130
FC7000-160/MK2-160
960
975
9100
9130
9160
FC7000MK2-60
FC7000-75/MK2-75
FC7000-100/MK2-100
FC7000-130/MK2-130
FC7000-160/MK2-160
FC7000MK2-60
FC7000-75/MK2-75
FC7000-100/MK2-100
FC7000-130/MK2-130
FC7000-160/MK2-160
FC7000MK2-60
FC7000-75/MK2-75
FC7000-100/MK2-100
FC7000-130/MK2-130
FC7000-160/MK2-160
FC7000MK2-60
FC7000-75/MK2-75
FC7000-100/MK2-100
FC7000-130/MK2-130
FC7000-160/MK2-160
FC7000-75/100/130/160
FC7000MK2-60/75/100/130/160
975/9100/9130/9160
960
FC7000MK2-60
FC7000-75/MK2-75
FC7000-100/MK2-100
FC7000-130/MK2-130
FC7000-160/MK2-160
6
2
4
3
9
11
Control Panel Assy
12
10
8
1
7
5
10. PARTS LIST
FC7000-UM-251-9370
10-2
10. PARTS LIST
10.2 Control Panel
No.
1
2
3
4
5
6
7
8
9
10
Part No.
772126570
772126560
692126521
692126170
621264161
621264143
621394140
621264110
621264120
621264132
621264170
FC7000-UM-251-9370
Description
Control Panel Board
LCD Board Assy
Cable, FFC312202A
Cable, CA312217
Bracket, Top
Control Panel Sheet
Control Panel Sheet MK2
Key Top, Function
Key Top, Cursor
Control Panel
Bracket, Bottom
Q’ty
1
1
1
1
1
1
1
4
4
1
1
10-3
Remarks
Control Panel Flexible Cable
Main Board to Control Panel
FC7000MK2
10. PARTS LIST
Control Panel
6
3
4
5
2
8
9
1
7
1
3
5
10
FC7000-UM-251-9370
10-4
10. PARTS LIST
10.3 Pen Block
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Part No.
792219702
621263281
621113581
621263222
621263230
682126520
617363351
691700521
380205511
772126710
621263251
310068320
621263212
500050122
772126720
772126340
772126700
622192091
622192070
053203420
622192060
337120250
333302001
621163200
622192081
792219703
FC7000-UM-251-9370
Description
Pen Holder Assy 4200
Cutter Pen Holder
Thumb Screw L14
Pen Arm
Slide Shaft
Moving Coil with Yoke (PM1306)
Pen Encoder Strip
Pen Flexible Cable, FPC601103A
Pen Arm Spring E-551
Light Pointer Assy
Bearing Roller Base Bracket
Bearing Roller
Moving Coil Base
Encoder Sensor, HEDS-9720#P50
Auto Registration Mark Sensor Assy
Cross Cutter Assy
Pen Block Assy
Arm Spring 2
Lock Arm
Magnet
Pen Holder AP
Shaft Pin D2L25H7
Stopper Ring CS 2 mm
Pen Holder Spacer
Arm Spring 1
Pen Station Assy 4200
10-5
Q’ty
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
2
2
2
4
1
1
1
Remarks
For 2-pen model
683ZZMC3PS2S
For 2-pen model
For 2-pen model
For 2-pen model
For 2-pen model
For 2-pen model
For 2-pen model
For 2-pen model
For 2-pen model
For 2-pen model
10. PARTS LIST
Pen Block
8
5
26
23
23
22
21
22
21
4
7
18
24
19
20
1
Pen Holder for 2-pen Model
19
20
25
Pen Station for 2-pen Model
15
6
2
3
10
9
16
12
11
13
14
17
FC7000-UM-251-9370
10-6
10. PARTS LIST
10.4 Main Frame
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Part No.
621390020
621261023
621271023
621281023
621291023
621260081
621260380
378413041
010012022
500052478
621260230
617362100
621260222
035132220
621392010
621262010
621272010
621282010
621292011
682132430
682132440
682126200
500052451
500052451
500052515
621260011
621260011
621260011
621260011
310014820
310014820
310014820
310014820
621271250
621281250
621291250
621260021
621260021
621260021
621260021
621260132
621392020
621262020
621272020
621282020
621292020
621390010
621261014
621271014
621281014
621291014
621263140
621263133
792700702
621260212
621260071
621260370
FC7000-UM-251-9370
Description
Sub Chassis 60
Sub Chassis 75
Sub Chassis 100
Sub Chassis 130
Sub Chassis 160
Right Side Plate
Right Side Plate for MK2
X Drive Belt, 130TN15-10W
X Motor Pulley
Cam Sensor, LG-217D-3
Cable Bracket
X Drive Shaft Pulley, 85Z
Bush, D8L21
Right Side Sub Plate
Brush
X Drive Roller Shaft 60
X Drive Roller Shaft 75
X Drive Roller Shaft 100
X Drive Roller Shaft 130
X Drive Roller Shaft 160
X Motor, UGJMEE-A7JGR34
X Motor, UGJMEE-A7MGR73
X Motor, DMN37HE-003
Fan, KLDC12B4-940
Fan, KLDC12B4-940
Media Sensor, PS-117ED1
Pillow Block
Pillow Block
Pillow Block
Pillow Block
Bearing, MR148ZZMC3PS2S
Bearing, MR148ZZMC3PS2S
Bearing, MR148ZZMC3PS2S
Bearing, MR148ZZMC3PS2S
Flexible Cable Reinforcement 100
Flexible Cable Reinforcement 130
Flexible Cable Reinforcement 160
Bearing Cover
Bearing Cover
Bearing Cover
Bearing Cover
Media Sensor Bracket
X Drive Roller Set 60
X Drive Roller Set 75
X Drive Roller Set 100
X Drive Roller Set 130
X Drive Roller Set 160
Main Chassis 60
Main Chassis 75
Main Chassis 100
Main Chassis 130
Main Chassis 160
Y Rail Reinforcement Bracket
Idler Bracket
Idler Pulley Assy
Left Side Sub Plate
Left Side Plate
Left Side Plate
10-7
Q’ty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
5
7
9
11
5
7
9
10
1
1
1
4
5
6
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Remarks
FC7000MK2-60
FC7000-75
FC7000-100
FC7000-130
FC7000-160
FC7000
FC7000MK2
FC7000MK2-60
FC7000-75/MK2-75
FC7000-100/MK2-100
FC7000-130/MK2-130
FC7000-160/MK2-160
FC7000/MK2-100/130/160
FC7000-75
FC7000MK2-60/75
FC7000-75/MK2-60/75
FC7000/MK2-100,130,160
FC7000-75/FC7000MK2-60
FC7000-100/MK2-100
FC7000-130/MK2-130
FC7000-160/MK2-160
FC7000-75/FC7000MK2-60
FC7000-100/MK2-100
FC7000-130/MK2-130
FC7000-160/MK2-160
FC7000-100/MK2-100
FC7000-130/MK2-130
FC7000-160/MK2-160
FC7000-75/FC7000MK2-60
FC7000-100/MK2-100
FC7000-130/MK2-130
FC7000-160/MK2-160
FC7000MK2-60
FC7000-75/MK2-75
FC7000-100/MK2-100
FC7000-130/MK2-130
FC7000-160/MK2-160
FC7000MK2-60
FC7000-75/MK2-75
FC7000-100/MK2-100
FC7000-130/MK2-130
FC7000-160/MK2-160
FC7000
FC7000MK2
10. PARTS LIST
Main Frame
24
23
22
25
20
20 14
21
17
19 18
16
15
26
11
14
9
12
8
10
7
13
6
2
1
FC7000-UM-251-9370
10-8
3
4
5
10. PARTS LIST
10.5 Y Rail
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Part No.
682132440
682126200
378413041
010012022
792700705
500052478
621393110
621293113
621263120
621230101
621263072
092002041
092002041
092002041
621230390
095002121
095002121
095002121
621112120
621112120
621112120
621261250
621264012
621261231
621112100
621112100
621112100
621391240
621261241
621271241
621281241
621291241
621263011
621263011
621263011
621230111
621230111
621230111
621263052
621263052
621263060
621263060
621263060
621263042
621263042
621263042
621263031
621263031
621263031
621263022
621263022
621263022
692126532
692126542
692126552
692126562
621271250
621281250
621291250
621391210
621261210
621271210
621281210
621291210
772126660
621263140
FC7000-UM-251-9370
Description
Y Motor, UGJMEE-A7MGR73
Y Motor, DMN37HE-003
Y Motor Belt, 130TN15-10W
Y Motor Pulley Z24
Y Drive Pulley Assy
Cam Sensor, LG-217D-3
Y Drive Bracket
Y Drive Bracket
Y Drive Adjustment Plate
Cam Shaft Holder
Cam Sensor Dog
Pinch Roller Shaft
Pinch Roller Shaft
Pinch Roller Shaft
Pinch Roller Sensor Dog
Pinch Roller
Pinch Roller
Pinch Roller
Pinch Roller Arm Shaft
Pinch Roller Arm Shaft
Pinch Roller Arm Shaft
Cam Lever Spring
Cam Lever Top
Cam Lever
Pinch Roller Arm
Pinch Roller Arm
Pinch Roller Arm
Cam Shaft 60
Cam Shaft 75
Cam Shaft 100
Cam Shaft 130
Cam Shaft 160
Pinch Roller Base
Pinch Roller Base
Pinch Roller Base
Cam
Cam
Cam
Stopper Plate
Stopper Plate
Pinch Roller Spring
Pinch Roller Spring
Pinch Roller Spring
Pinch Roller Spring Lever
Pinch Roller Spring Lever
Pinch Roller Spring Lever
Spring Hook Adjustment Bracket
Spring Hook Adjustment Bbracket
Spring Hook Adjustment Bracket
Spring Hook Base Bracket
Spring Hook Base Bracket
Spring Hook Base Bracket
Y Flexible Cable, FFC312203B
Y Flexible Cable, FFC312204B
Y Flexible Cable, FFC312205B
Y Flexible Cable, FFC312206B
Flexible Cable Reinforcement Bracket 100
Flexible Cable Reinforcement Bracket 130
Flexible Cable Reinforcement Bracket 160
Y Rail 60
Y Rail 75
Y Rail 100
Y Rail 130
Y Rail 160
Pen Board
Y Rail Reinforcement Bracket
10-9
Q’ty
1
1
1
1
1
1
1
1
1
2
1
2
3
4
2
2
3
4
4
6
8
1
1
1
2
3
4
1
1
1
1
1
2
3
4
2
3
4
1
2
2
3
4
2
3
4
2
3
4
2
3
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Remarks
FC7000
FC7000MK2
FC7000MK2
FC7000
FC7000/MK2-75, FC7000MK2-60
FC7000/MK2-100/130
FC7000-160/MK2-160
FC7000/MK2-75, FC7000MK2-60
FC7000/MK2-100/130
FC7000/MK2-160
FC7000/MK2-75, FC7000MK2-60
FC7000/MK2-100/130/160
FC7000/MK2-160
FC7000/MK2-75, FC7000MK2-60
FC7000/MK2-100/130
FC7000/MK2-160
FC7000MK2-60
FC7000/MK2-75
FC7000/MK2-100
FC7000/MK2-130
FC7000/MK2-160
FC7000/MK2-75, FC7000MK2-60
FC7000/MK2-100/130
FC7000/MK2-160
FC7000/MK2-75, FC7000MK2-60
FC7000/MK2-100/130
FC7000/MK2-160
FC7000/MK2-75, FC7000MK2-60
FC7000/MK2-100/130/160
FC7000/MK2-75, FC7000MK2-60
FC7000/MK2-100/130
FC7000/MK2-160
FC7000/MK2-75, FC7000MK2-60
FC7000/MK2-100/130
FC7000-160
FC7000/MK2-75, FC7000MK2-60
FC7000/MK2-100/130
FC7000/MK2-160
FC7000/MK2-75, FC7000MK2-60
FC7000/MK2-100/130
FC7000/MK2-160
FC7000/MK2-75, FC7000MK2-60
FC7000/MK2-100
FC7000/MK2-130
FC7000/MK2-160
FC7000/MK2-100
FC7000/MK2-130
FC7000/MK2-160
FC7000MK2-60
FC7000/MK2-75
FC7000/MK2-100
FC7000/MK2-130
FC7000/MK2-160
10. PARTS LIST
No.
31
32
33
34
Part No.
621263133
792700702
621391220
621261220
621271220
621281220
621291220
621263271
Description
Idler Bracket
Idler Pulley Assy
Y Belt, 150S2M-1000
Y Belt, 150S2M-1150
Y Belt, 300S2M-1450
Y Belt, 250S2M-1750
Y Belt, 300S2M-2010
Pen Block Cover
Q’ty
1
1
1
1
1
1
1
1
Remarks
FC7000MK2-60
FC7000/MK2-75
FC7000/MK2-100
FC7000/MK2-130
FC7000/MK2-160
27
28
34
10-10
1
3
7
11
10
13
12
16
17
18
26
29
11
30
31
33
32
9
FC7000-UM-251-9370
6
8
9
14
20
13
19
24
22
21
25
23
15
2
4
5
Y Rail
10. PARTS LIST
10.6 Y Slider
No.
1
2
3
4
5
6
7
8
9
10
Part No.
621173160
772126650
621173150
095013010
621183403
621183410
692123350
772126660
692123320
392230020
Description
Y Sensor Guard
Pinch Roller Sensor Board
Y Sensor Bracket B
Roller B13
Y Slider L-FC51
Roller Tension Plate L
Spacer CL-310N
Pen Board
Y Belt Fixing Plate L-51
Spacer CE302
Q’ty Remarks
1
1
1
8
1
1
2
1
2
2
Y Slider
8
4
7
6
4
10
4
6
5
9
4
4
3
2
1
FC7000-UM-251-9370
10-11
10. PARTS LIST
10.7 Wiring Harness
No.
1
2
3
4
5
Part No.
692126082
692123020
692126101
692126111
692126012
692126022
692126032
692126042
692126121
692126170
Description
CA312208B (Media Sensor to Main Board)
CA312209A (Fan to Main Board)
CA312210A (Fan to Main Board)
CA312211A (Fan to Main Board)
CA312201B (Power Supply Switch to Main Board)
CA312202B (Power Supply Switch to Main Board)
CA312203B (Power Supply Switch to Main Board)
CA312204B (Power Supply Switch to Main Board)
CA312212A (Main Board to Cam Sensor)
CA312217 (Main Board to Control Panel Board)
FC7000-UM-251-9370
10-12
Q’ty
1
1
1
1
1
1
1
1
1
1
Remarks
FC7000/MK2-75/60
FC7000-100
FC7000-130/160
FC7000-75
FC7000-100
FC7000-130
FC7000-160
10. PARTS LIST
10.8 Labels
No.
1
2
3
4
5
6
7
8
9
Part No.
621394360
621264300
621274340
621284340
621294340
621264350
621274350
621284350
621294350
621312210
621314210
621315210
621316210
621317210
621264370
621264430
910990020
621264380
621264310
621314220
621264390
621264330
621263290
Description
Emblem MK2-60
Emblem MK2-75
Emblem MK2-100
Emblem MK2-130
Emblem MK2-160
Emblem 75
Emblem 100
Emblem 130
Emblem 160
Emblem 960
Emblem 975
Emblem 9100
Emblem 9130
Emblem 9160
Warning Label
Push Roller Label
WEEE Label
Caution Label
Model Label
Model VE Label
Standby Label
I/F Label
ARMS Label
Q’ty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Remarks
FC7000MK2-60
FC7000MK2-75
FC7000MK2-100
FC7000MK2-130
FC7000MK2-160
FC7000-75
FC7000-100
FC7000-130
FC7000-160
960
975
9100
9130
9160
FC7000
9 series
Labels
1
4
7
FC7000-UM-251-9370
2
3
6
5
8
9
10-13
10. PARTS LIST
10.9 Media Stocker, Stand
No.
1
2
3
Part No.
621269215
621269225
621391170
621261170
621271120
621281120
621291120
621391330
621261332
621271332
621281332
621291332
621261120
621261151
4
5
6
7
8
Description
Right Media Stocker Bracket
Left Media Stocker Bracket
Center Bar 60
Center Bar 75
Center Bar 100
Center Bar 130
Center Bar 160
Stock Roller 60
Stock Roller 75
Stock Roller 100
Stock Roller 130
Stock Roller 160
Side Stay Assembly
Foot (Base Assembly)
Hexagonal Wrench (M5)
Socket Head Cap Screw
Q’ty
1
1
1
1
1
1
1
2
2
2
2
2
2
2
1
20
Remarks
FC7000MK2-60
FC7000/MK2-75
FC7000/MK2-100
FC7000/MK2-130
FC7000/MK2-160
FC7000MK2-60
FC7000/MK2-75
FC7000/MK2-100
FC7000/MK2-130
FC7000/MK2-160
Media Stocker, Stand
5
6
7
8
3
1
2
4
FC7000-UM-251-9370
10-14
10. PARTS LIST
10.10 Option Basket
FC7000/MK2-75/100/130/160
No.
Part No.
Description
1
621399430
Basket Pipe 7060
621269430
Basket Pipe 7075
621279430
Basket Pipe 7100
621289430
Basket Pipe 7130
621299430
Basket Pipe 7160
2
621179430
Basket Bracket
3
621269450
Basket MK2 7060
621269450
Basket MK2 7075
621279450
Basket MK2 7100
621289450
Basket MK2 7130
621299450
Basket MK2 7160
621269420
Basket 7075
621279420
Basket 7100
621289420
Basket 7130
621299420
Basket 7160
4
621399440
Center Pipe 7060
621269440
Center Pipe 7075
621279440
Center Pipe 7100
621289440
Center Pipe 7130
621299440
Center Pipe 7160
5
M6L12 Socket Head Cap Screw
6
End Cap KP-107
Q’ty
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
Remarks
FC7000MK2-60
FC7000/MK2-75
FC7000/MK2-100
FC7000/MK2-130
FC7000/MK2-160
FC7000MK2-60
FC7000MK2-75
FC7000MK2-100
FC7000MK2-130
FC7000MK2-160
FC7000-75
FC7000-100
FC7000-130
FC7000-160
FC7000MK2-60
FC7000MK2-75
FC7000MK2-100
FC7000MK2-130
FC7000MK2-160
Option Basket
3
1
5
1
2
4
10.11 Other Parts
Standard Accessories
No.
Part No.
Description
1
500052533
USB Cable, CBL1112-3.0M
2
621269311
CD-ROM (FC7000-CDM**M)
621399310
CD-ROM (FC7MK2-CDM01M)
3
621269321
Quick Start Manual
Q’ty Remarks
1
1
FC7000
1
FC7000MK2
1
Packing Boxes
No.
Part No.
1
621269110
2
621279110
3
621289110
4
621299110
5
621399110
6
621269140
7
621279130
8
621289130
9
621299130
Q’ty Remarks
1
1
1
1
1
1
1
1
1
FC7000-UM-251-9370
Description
Packing Box for FC7000-75
Packing Box for FC7000-100
Packing Box for FC7000-130
Packing Box for FC7000-160
Packing Box for FC7000MK2-60
Packing Box for FC7000MK2-75
Packing Box for FC7000MK2-100
Packing Box for FC7000MK2-130
Packing Box for FC7000MK2-160
10-15
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.1 Block Diagrams
3
2
1
22FMZ-BT
PEN A
1
PEN B
2
GND
3
Y HOME
4
PINCH
5
TOMBO
6
7
TOMBO8 L-POINTER
9
+5V
10
GND
11
MCP
12
MCP
MCM
13
MCM
14
GND
15
16 TOMBOMC+
17 TOMBOMC18
CUTMC+
19
CUTMC20
N.C.
21
N.C.
22
N.C.
MAIN BOARD
PR312201*
J2
FFC312206(-160)
FFC312205(-130)
RS
R/W
E
D4
D5
D6
D7
+5V
LCD_CNT
GND
J1
FFC312204(-100)
FFC312203(-75)
J501
1
+5V
2 PINCH R
3
GND
4 ANODE
52089-0410
N.C. 3
N.C. 2
N.C. 1
FC7000-UM-251-9370
J5
J17
J12
B4P-VH
J4
+40V
+40V
GND
GND
1
2
3
4
CA312201(-75)
CA312202(-100)
CA312203(-130)
CA312204(-160)
1
2
3
4
CN2
+40V
+40V
GND
GND
POWER SW.
2WI36/114
CA312215
CN1
1 AC(L)
2
3 AC(N)
(100/130/160)
CA312207
AC INLET
SUP-J3G-E
CA312205
(ALL)
FAN
KLDC12B4
11-1
SWITCHING
POWER SUPPLY
PS-3122
CA312210(-100)
CA312211(-130)
J9
J8
1 FAN1(+)
2 FAN1(-)
5566-02
1 XM+
2 XM-
J6
DF1B-4P
1 +5V
2 GND
3 XENA
4 XENB
1 FAN2(+)
2 FAN2(-)
5566-02
1 YM+
2 YM-
J13
5 -X SNS
6 GND
DF1B-4P
1 +5V
2 GND
3 YENA
4 YENB
CA312218
(100/130/160)
J16
B6B-PH-K
1 +5V
2 +X SNS
3 GND
4 +5V
CA312206
FILM SENSOR
(FRONT)
1 +5V
2 GND
3 CAMZ
CA312209
Y MOTOR
FILM SENSOR
(REAR)
Y MOTOR
X MOTOR
UGJMEE-A7MGR72
UGJMEE-A7MGR33
CA312212
CA312208
FFC312201
PR312206
+5V 4
PINCH R 3
GND 2
ANODE 1
52089-0410
J601
PINCH ROLLER SENSOR BOARD
FC7000-75/100/130/160 WIRING CONNECTION
B3B-PH
CAM SENSOR
J17
RS232C
J19
USB
1
2
3
4
5
6
7
8
9
10
7
6
5
4
J3
FFC312202
11
10
9
8
22FMZ-ST
PEN A 22
PEN B 21
GND 20
Y HOME 19
PINCH 18
TOMBO 17
TOMBO- 16
L-POINTER 15
+5V 14
GND 13
MCP 12
MCP 11
MCM 10
MCM 9
GND 8
TOMBOMC+ 7
TOMBOMC- 6
CUTMC+ 5
CUTMC- 4
PEN JUNCTION
BOARD
PR312205*
J504
J503
MC+
MCFG
GND
GND
PENB
+5V
PENA
+5V 1
LED DRV 2
TOMBOSN 3
S3B-PH
J505
J506
1
2
3
4
5
6
7
8
CA312217
J1
CONTROL PANEL
BOARD
PR312208*
15
14
13
12
20FMZ-BT
GND
KEY0
KEY1
KEY2
KEY3
KEY4
KEY5
KEY6
KEY7
VIEWZ
HOLDZ
MENUZ
PROCESSLED
MENULED
POWERLED
GND
KCONT0
KOUNT1
KCONT2
+5V
B10B-PH
5597-08APB
FPC601103A
B2B-EH
1
TMC+
2
TMC-
J502
CA312213
PR312204
LIGHT
POINTER
T U/D
SOL.
PEN BLOCK
MC COIL
MC ENCODER
S2B-PH
1
ANODE
2 CATHODE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
19
18
17
16
1
2
3
4
5
6
7
8
9
10
PR312207
20
CA312216
J701
MARK SENSOR
GND
+5V
LCD_CNT
RS
R/W
E
D4
D5
D6
D7
ANODE
CATHODE
RS
R/W
E
D4
D5
D6
D7
+5V
LCD_CNT
GND
CA312214
1
2
3
4
5
6
7
8
9
10
11
12
52089-2610
GND
KEY0
KEY1
KEY2
KEY3
KEY4
KEY5
KEY6
KEY7
VIEWZ
HOLDZ
MENUZ
PROCESSLED
MENULED
POWERLED
GND
KCONT0
KOUNT1
KCONT2
+5V
1
+5V
2
LED DRV
3 TOMBOSNS
LCD
WH2004A-AYH-JT
11.1.1 Block Diagrams FC7000
FC7000-UM-251-9370
11-2
CA312215
CN1
1 AC(L)
2
3 AC(N)
CN2
+40V
+40V
GND
GND
1
2
3
4
CA312201(-60/75)
CA312202(-100)
CA312203(-130)
CA312204(-160)
CA312210(-100)
CA312211(-130)
1
2
3
4
J4
B4P-VH
+40V
+40V
GND
GND
5566-02
1 XM+
2 XM-
J16
J5
J1
MAIN BOARD
PN6043-01*
J2
22FMZ-BT
PEN A
1
PEN B
2
GND
3
Y HOME
4
PINCH
5
TOMBO
6
7
TOMBO8 L-POINTER
9
+5V
10
GND
11
MCP
12
MCP
MCM
13
MCM
14
GND
15
16 TOMBOMC+
17 TOMBOMC18
CUTMC+
19
CUTMC20
N.C.
21
N.C.
22
N.C.
SWITCHING
POWER SUPPLY
PS-3122
DF1B-4P
1 +5V
2 GND
3 XENA
4 XENB
J13
RS
R/W
E
D4
D5
D6
D7
+5V
LCD_CNT
GND
POWER SW.
2WI36/114
5566-02
1 YM+
2 YM-
J17
DF1B-4P
1 +5V
2 GND
3 YENA
4 YENB
J12
B6B-PH-K
1 +5V
2 +X SNS
3 GND
4 +5V
J6
1 +5V
2 GND
3 CAMZ
J9
1
2
3
4
5
6
7
8
9
10
B3B-PH
5 -X SNS
6 GND
J17
RS232C
J19
USB
J3
20FMZ-BT
GND
KEY0
KEY1
KEY2
KEY3
KEY4
KEY5
KEY6
KEY7
VIEWZ
HOLDZ
MENUZ
PROCESSLED
MENULED
POWERLED
GND
KCONT0
KOUNT1
KCONT2
+5V
1 FAN2(+)
2 FAN2(-)
CA312212
J8
FFC312202
B10B-PH
CA312217
3
2
1
1 FAN1(+)
2 FAN1(-)
FILM SENSOR
(FRONT)
FFC312206(-160)
7
6
5
4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
CA312209
FILM SENSOR
(REAR)
FFC312204(-100)
N.C. 3
N.C. 2
N.C. 1
FFC312205(-130)
22FMZ-ST
PEN A 22
PEN B 21
GND 20
Y HOME 19
PINCH 18
TOMBO 17
TOMBO- 16
L-POINTER 15
+5V 14
GND 13
MCP 12
MCP 11
MCM 10
MCM 9
GND 8
TOMBOMC+ 7
TOMBOMC- 6
CUTMC+ 5
CUTMC- 4
FFC312203(-60/75)
J1
CONTROL PANEL
BOARD
PR312208*
11
10
9
8
CA312208
J501
RS
R/W
E
D4
D5
D6
D7
+5V
LCD_CNT
GND
CA312214
19
18
17
16
(100/130/160)
(ALL)
Y MOTOR
1
2
3
4
5
6
7
8
9
10
PR312207
20
CA312207
CA312205
Y MOTOR
PEN JUNCTION
BOARD
PR312205*
J701
MARK SENSOR
1
+5V
2
LED DRV
3 TOMBOSNS
15
14
13
12
FAN
KLDC12B4
X MOTOR
CAM SENSOR
CA312218
(100/130/160)
CABLE: MOTOR CA312224 (60/75)
ENCODER CA312225 (60/75)
DMN37HE-003 (All)
CA312216
GND
+5V
LCD_CNT
RS
R/W
E
D4
D5
D6
D7
ANODE
CATHODE
52089-2610
GND
KEY0
KEY1
KEY2
KEY3
KEY4
KEY5
KEY6
KEY7
VIEWZ
HOLDZ
MENUZ
PROCESSLED
MENULED
POWERLED
GND
KCONT0
KOUNT1
KCONT2
+5V
CA312206
AC INLET
SUP-J3G-E
DMN37HE-003 (60/75)
FFC312201
J503
1
+5V
2 PINCH R
3
GND
4 ANODE
52089-0410
+5V 1
LED DRV 2
TOMBOSN 3
S3B-PH
J504
J505
J506
LCD
WH2004A-AYH-JT
1
2
3
4
5
6
7
8
9
10
11
12
UGJMEE-A7MGR33 (100/130/160)
PR312206
+5V 4
PINCH R 3
GND 2
ANODE 1
52089-0410
MC+
MCFG
GND
GND
PENB
+5V
PENA
5597-08APB
CA312213
PR312204
LIGHT
POINTER
B2B-EH
1
TMC+
2
TMC-
J601
1
2
3
4
5
6
7
8
J502
T U/D
SOL.
S2B-PH
1
ANODE
2 CATHODE
PINCH ROLLER SENSOR BOARD
FPC601103A
PEN BLOCK
MC COIL
MC ENCODER
FC7000MK2-60/75/100/130/160 WIRING CONNECTION
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.1.2 Block Diagrams FC7000MK2
FC7000-UM-251-9370
11-3
CPU
04LEAD
RESETZ
DTR-DZ
RTS-DZ
CTS0Z
RXD0
TXD0
DSR0
CS0Z
CS1Z
CS2Z
RASZ
CASLZ
CASHZ
RDZ
WRHZ
WRLZ
RDWR
A[0..21]
MINE
ENB
USB_OPT
RESETZ
WRLZ
RDZ
USB1CSZ
D[0..15]
A[0..21]
USB1INTZ
PB[0..7]
YHOMEZ
PINCH
PMDATA
CAMZ
PMCLK
FR_BUSYZ
PMCSZ
PHASE
FANONZ
ENABLEZ
T_REF
TOMBOMC+
CUTPHASE TOMBOMCCUTENAZ
CUTMC+
CUT_REF
CUTMC-
RESETZ
CENCSZ
RDZ
WRLZ
D[0..15]
A[0..21]
DTR-DZ
RTS-DZ
CTS0Z
RXD0
TXD0
DSR0Z
CUTPHASE
CUTENAZ
CUT_REF
POINTEROUT
RMSLEDOUT
TOMBOMCCUTMC-
PHASE
04OFS
T_REF
LCDB[0..6]
VIEWZ
MENUZ
RESET
RESETZ
IOCS12Z
USB_OPT
IF
IF
RMSLEDIN
POINTERIN
EPROMDOUT
MENUINTZ
HOLDINTZ
USB1INTZ
VIEWINTZ
TOMBO
PENFB
SRVINTZ
D[0..15]
CPU
USB1CSZ
YHOMEZ
PINCH
CAMZ
FR_BUSYZ
PHASE
ENABLEZ
T_REF
CUTPHASE
CUTENAZ
CUT_REF
RESETZ
CENCSZ
IOCS12Z
04LEAD
RMSLEDIN
POINTERIN
EPROMDOUT
PENFB
MENUINTZ
HOLDINTZ
USB1INTZ
VIEWINTZ
SRVINTZ
D[0..15]
USB1INTZ
PB[0..7]
A[0..21]
NVRAMCSZ
KROMCSZ
RESETZ
POINTEROUT
RMSLEDOUT
RESETZ
LCDB[0..6]
IOCS11Z
CUTPHASE
CUTENAZ
CUT_REF
POINTEROUT
RMSLEDOUT
RESET
RESETZ
PHASE
04OFS
T_REF
CONNECT
TOMBOMC+
TOMBOMCCUTMC+
CUTMCPOINTEROUT
RMSLEDOUT
MC+
MCPB[0..7]
MENULED
PMDATA
PMCLK
PMCSZ
RESETZ
LCDB[0..6]
D[0..15]
IOCS11Z
CONNECT
MEMORY
CS0Z
NVRAMCSZ
KROMCSZ
RESETZ
RDZ
WRLZ
RASZ
CASLZ
CASHZ
RDWR
D[0..15]
A[0..21]
MEMORY
POINTERIN
RMSLEDIN
MENUZ
HOLDZ
VIEWZ
YHOMEZ
PINCH
CAMZ
SFREE
TOMBO
PENA
PENB
ENABLEZ
FANLOWZ
FR_BUSYZ
EPROMDOUT
POINTERIN
RMSLEDIN
YHOMEZ
PINCH
CAMZ
ENABLEZ
FR_BUSYZ
EPROMDOUT
RESET
GRC1507
04OFS
D[0..15]
RESET
PNENA
PNENB
MINE
ENB
CS1Z
CS2Z
VIEWZ
MENUZ
HOLDZ
SFREE
WRLZ
RDZ
A[0..21]
GRC1507
CENCSZ
CONNECT1
04OFS
CONNECT1
IOCS12Z
MENULED
NVRAMCSZ
IOCS11Z
KROMCSZ
USB1CSZ
SRVINTZ
MENUINTZ
HOLDINTZ
VIEWINTZ
XCOMA
XCOMB
YCOMA
YCOMB
PNCOMA
PNCOMB
SFRZ
04LEAD
CENCSZ
04LEAD
IOCS12Z
NVRAMCSZ
IOCS11Z
KROMCSZ
USB1CSZ
SRVINTZ
MENUINTZ
HOLDINTZ
VIEWINTZ
DCDRIVER
XCOMA
XCOMB
YCOMA
YCOMB
PCOMA
PCOMB
SFRZ
FANONZ
FANLOWZ
DCDRIVER
PENFB
MC+
MC-
PENFB
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.2 Circuit Diagrams
11.2.1 Main Board Top Section
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.2.2 Main Board (CONNECTOR 1 BLOCK)
VCC
R112 R113 R114 R115 R117 R116
1K
1.5K 2.2K 4.7K 6.8K 3.3K
RE-H022TD-1130
JP10 JP11
JP12 JP13
R93
JP14
100K
R94
VCC
C96
103/50V
4
100K
VCC
11
6
5
�
R96
�
1
2
3
4
7
3
�
2
�
D47
1SS352-TPH3
R95
1
100
D48
1SS352-TPH3
04LEAD
C97
104
NJM3403A
100K
4
B4B-EH-A
U39B
U39A
NJM3403A
11
J23
VCC
R97
100_3225
R98
100K
R99
100K
JP7
JP9
R103
47K
R104
150K
RE-H022TD-1130
RE-H022TD-1130
RE-H022TD-1130
11
R102
10K
JP8
33K
C107
104
C98
102
8
NJM3403A
4
22K
U39C
9
10
�
04OFS
R106
�
R105
PR312201A CONNECTOR1 BLOCK
FC7000-UM-251-9370
11-4
LCDB[0..6]
1
2
3
4
RESETZ
PMDATA
PMCLK
PMCSZ
B4P-VH
J4
RCS00000C001A
IOCS11Z
D[0..15]
TP1
R16
10K
+40V
D0
D1
D2
D3
D4
D5
D6
D7
RESETZ
1
PB0
PB1
PB2
PB3
PB4
PB5
PB6
PB7
VCC
1
19
2
3
4
5
6
7
8
9
10
6
8
9
7
13
14
12
DG
AG
Vdd
A2
B2
W2
AD8402AR10
RS
SHDN
SDI
CLK
CS
A1
B1
W1
U4
B0
B1
B2
B3
B4
B5
B6
B7
� � � �
RA2
10K*4
5
1
11
3
2
4
VCC
C12
104
R20
*
R17
*
� � � �
� � � �
� � � �
RA3
10K*4
� � � �
RA4
10K*4
HOLDZ
RA5
10K*4
PROCESSLED
POINTERIN
RMSLEDIN
SFREE
RESETZ
RA6
10K*4
VCC
18
17
16
15
14
13
12
11
VCC
74HC245/SO
DIR
OE
A0
A1
A2
A3
A4
A5
A6
A7
U2
�����������
� � � �
RA1
10K*4
RCS00000C001A
LCDB0
LCDB1
LCDB2
LCDB3
LCDB4
LCDB5
LCDB6
� � � �
TP4
1
PB[0..7]
2
RA7
10K*4
2
R12
C8
472
10K
ST-7TA 10K
VR1
R19
10K
1SS352-TPH3
SW1
CHS-08TB2
8
7
6
5
4
3
2
1
C91
104
C10
2 �
3 �
R77
R15
150K
472
1
R13
10K
R85
0
U3A
NJM3404AM
POINTEROUT
RMSLEDOUT
470 2012
D5 D7 D9 D11
D4 D6 D8 D10
9
10
11
12
13
14
15
16
8
4
11-5
C9
472
FL1
FL14
R18
10K
6 �
5 �
R5
7
��
���
�
��
��
��
��
���
�������
���
CAMZ
TOMBO
B10B-PH
J2
YHOMEZ
1
2
3
4
5
6
7
8
9
10
C7 TP5
104 RCS00000C001A
VCC
KCONT0
1SS352-TPH3
KCONT1
1SS352-TPH3
KCONT2
1SS352-TPH3
470 2012
R14
100K
220 3225
R10
VCC
680 3225
150 3225
FL20
FL19
FL18
FL17
FL16
FL15
D3
D2
D1
R87
R8
R82
15K
R4 22K
FL13
FL12
FL11
FL10
FL8
FL6
FL5
FL4
FL3
FL2
U3B
NJM3404AM
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
VCC
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
EXCCET102U
8
FC7000-UM-251-9370
4
VCC
C11
101
VIEWZ
C4
101
VCC
3
1
FL21
N2012Z121T03
PINCH
C6
104
MENUZ
HOLDZ
PENA
PENB
MENULED
PROCESSLED
1
2
3
FL7
N2012Z121T03
���
���
����
C1
47uF/16V
C2
104
J1
R76
0
J3
�������
����
����
���
�����
�����
�����
����������
���������
���
���
���
���
���
���
���
��������
��������
������
������
20FMZ-BT
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
22FMZ-BT
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
VCC
PR312201A CONNECTOR BLOCK
TOMBOMC+
TOMBOMCCUTMC+
CUTMC-
MC-
MC+
R3
470 2012
KCONT0
KCONT1
KCONT2
B3B-PH
J5
R1
470 2012
R2
470 2012
FL9
N2012Z121T03
C5
220uF/50V
VCC
HOLDZ
2
74LS06
U1B
4
74LS06
U1A
���
����
����
����
����
����
����
����
����
�����
�����
�����
����������
�������
��������
���
������
������
������
���
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.2.3 Main Board (CONNECTOR BLOCK)
1
2
3
J24
4
3
VCC
C20
104
B3B-EH-A
VIEWINTZ
MENUINTZ
HOLDINTZ
C15
104
C21
104
VCC
2
1
C22
104
13
12
10
9
C23
104
5
13
74HC08
74HC08
U7D
U7C
C24
104
12
6
14
U39D
NJM3403A
6
11
8
C25
104
9
8
74HC08
SRVINTZ
USB1INTZ
2
1
U7A
100
R24
74LS06
U1D
RA13
10K*4
D13
1SS352-TPH3
D12
1SS352-TPH3
74LS06
U1C
VCC
5
RA14
10K*4
74HC08
U7B
� � � �
4
VCC
PENFB
M.R
VOUT
PST592DMT
GND
Vcc
U6
� � � �
VCC
100
� � � �
04LEAD
RESET
RESETZ
C19 470
R84
TOMBO
3
VCC
C16
104
VIEWZ
MENUZ
R23
10K
100
104
C17
1K
R83
1.5K
R26
R25
RA15
10K*4
R27
1.5K
C18
104
VCC
80
81
82
49
46
43
42
99
98
97
96
95
94
93
92
91
100
76
84
73
75
78
79
74
22
VCC
72
R*
R22
U5
SH7014
PLLVcc
PLLCAP
PLLVss
PA2/SCK0/DREQ0/IRQ0
PA5/SCK1/DREQ1/IRQ1
PA8/TCLKCC/IRQ2
PA9/TCLKCD/IRQ3
PF7/AN7
PF6/AN6
AVSS
PF5/AN5
PF4/AN4
PF3/AN3
PF2/AN2
PF1/AN1
PF0/AN0
AVCC
NMI
RES
MD3
MD2
MD1
MD0
EXTAL
XTAL
C27
104
PE6/TIOC2A
PE7/TIOC2B
PE8
PE9
PE10
PE11
PE12
PE13
PE14/DACK0/AH
PE15/DACK1
PA3/RXD1
PA4/TXD1
PE4/TIOC1A
PE5/TIOC1B
PA0/RXD0
PA1/TXD0
PE0/TIOC0A/DREQ0
PE1/TIOC0B/DRAK0
PE2/TIOC0C/DREQ1
PE3/TIOC0D/DRAK1
PA15/CK
CS0
CS1
PA6/TCLKA/CS2
PA7/TCLKB/CS3
PB2/IRQO/RAS
PB3/IRQ1/CASL
PB4/IRQ2/CASH
PB5/IRQ3/RDWR
WRL
WRH
RD
D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
PB9/IRQ7/A21
PB8/IRQ6/A20/WAIT
PB7/A19
PB6/A18
A17
A16
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0
104
C26
104
105
106
107
108
110
111
112
1
2
48
47
89
102
51
50
85
86
87
88
83
41
40
45
44
24
25
26
28
38
36
34
52
53
54
56
57
58
59
60
62
63
64
66
67
68
69
70
32
31
30
29
22
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
D15
D14
D13
D12
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
A21
A20
A19
A18
A17
A16
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0
� � � �
10K*4
RA16
04OFS
T_REF
CTS0Z
DSR0
CUTENAZ
PHASE
RXD0
TXD0
CUTPHASE
EPROMDOUT
RTS-DZ
DTR-DZ
CUT_REF
CS0Z
CS1Z
CS2Z
VCC
10K*4
RA18
� � � �
10K*4
RA17
� � � �
VCC
LCDB0
LCDB1
LCDB2
LCDB3
LCDB4
LCDB5
LCDB6
CASLZ
CASHZ
RDWR
WRLZ
WRHZ
RDZ
BZIN
LCDB[0..6]
POINTERIN
RMSLEDIN
� � � �
10K*4
RA19
� � � �
BZIN
� � � �
� � � �
� � � �
� � � �
2
22K*4
RA12
22K*4
RA11
1
2
3
4
5
6
7
A17
A2
A3
A4
22K*4
RA10
U38
UPA2003
A5
A6
A7
A8
22K*4
RA9
1
MEB-12C-5
BZ1
A[0..21]
RASZ
VCC
BZOUT
POINTEROUT
RMSLEDOUT
PR312201A CPU BLOCK
BZOUT
16
15
14
13
12
11
10
9
VCC
D[0..15]
A9
A10
A11
A12
22K*4
RA8
A13
A14
A15
A16
* Not mounted
C14
Y1
XPEEEC6.00MHz
0
D0
D8
D1
D9
R21
D2
D10
D3
D11
VCC
11
4
D4
D12
D5
D13
A1
A0
D6
D14
D7
D15
22
Vcc
Vcc
Vcc
Vcc
Vcc
21
37
65
77
103
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
3
23
27
33
39
55
61
71
90
101
109
11-6
�
�
FC7000-UM-251-9370
8
C13
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.2.4 Main Board (CPU BLOCK)
7
5
U8B
NJM3404AM
6
C46
1UF/50V
4
8
PENFB
�
�
R41
33K
1SS352-TPH3
D22
104
C48
1
VCC
3
U8A
NJM3404AM
2
R42
1K
PCOMB
PCOMA
YCOMB
YCOMA
XCOMB
XCOMA
R39
1K
C47
224 2012
R40
1K
R32
0.47/2W
SFRZ
SFRZ
7
VREF
SNS
ENA
IN2
IN1
OUT2
C45
+40V
8
1
4
3
103/50V
FANONZ
220uF/50V
C44
BOOT2
OUT2
BOOT1
OUT1
L6203
220uF/50V
VREF
SNS
ENA
IN2
IN1
QA3
C39
8
1
4
3
103/50V
BOOT2
F1
RXEF110
C43
224 2012
9
10
11
7
5
OUT1
L6203
BOOT1
C38
8
1
4
3
103/50V
220uF/50V
C32
BOOT2
OUT2
BOOT1
OUT1
L6203
VREF
SNS
ENA
IN2
IN1
QA2
C33
+40V
9
10
11
7
5
+40V
9
10
11
C31
224 2012
C37
224 2012
SFRZ
SFRZ
5
QA1
VS
2
VS
2
R33
15K
4
8
VS
2
GND
6
GND
6
GND
11-7
�
�
FC7000-UM-251-9370
6
FANLOWZ
D16
D20
C41
153
C40
153
SFPW-56
C35
153
C34
153
SFPW-56
D18
SFPW-56
C29
153
C28
153
D14
SFPW-56
13
11
10
74LS06
R43
470 2012
U1F
12
74LS06
U1E
VCC
VCC
SFPW-56
D21
SFPW-56
D19
SFPW-56
D17
SFPW-56
D15
R34
470 2012
C42
152
R31
33_1W
+40V
+40V
R45 1K
R44
470 2012
R36 1K
R35
470 2012
MC-
MC+
C36
152
R30
33_1W
C30
152
R29
33_1W
R78
47 3W
R79
47 3W
+12V
Q5
2SD1286-Z
D31
SFPW-56
PR312201A MOTOR DRIVER
Q4
2SD1286-Z
D32
SFPW-56
+12V
5566-02
1
2
J7
5566-02
1
2
J6
1
2
J8
B2B-PH-K
1
2
J9
B2B-PH-K
+12V
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.2.5 Main Board (DC DRIVER)
11-8
CENCSZ
CUT_REF
WRLZ
A[0..21]
CEN1CSZ
R58
22K
R64
1K
A2
R59
22K
74HC32
VCC
2
1
U37A
CEN2CSZ
RESETZ
74HC04
U33B
4
C72
101
CUTPHASE
CUTENAZ
3
3
IOCS12Z
C76
104
R54
10K
VCC
D0
D1
D2
D3
D4
D5
D6
D7
D0
D1
D2
D3
D4
D5
D6
D7
D0
D1
D2
D3
D4
D5
D6
D7
VCC
R55
10K
10
9
5
4
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
B0
B1
B2
B3
B4
B5
B6
B7
4
5
6
2
1
7
8
14
74HC32
18
17
16
15
14
13
12
11
2
5
6
9
12
15
16
19
2
5
6
9
12
15
16
19
SENSE
OUTB
OUTA
RC
A3953SLB
D-GND
D-GND
M-GND
M-GND
C74
VCC
R68
15K
+12V
R66
1 1W
RA27
10K*4
� � � �
� � � �
RA25
10K*4
100uF/50V ECEV1HA101P (G)
12
13
9
16
11
15
10
3
CEN2CSZ
CEN1CSZ
RA26
10K*4
VCC
� � � �
� � � �
LOAD-SUPP
LOGIC-VCC LOAD-SUPP
REF
BRAKE
PHASE
ENABLE
MODE
U21
8
6
74HC245/SO
DIR
OE
A0
A1
A2
A3
A4
A5
A6
A7
U36
74HC273/SO
CLR
CLK
D1
D2
D3
D4
D5
D6
D7
D8
U35
74HC273/SO
CLR
CLK
D1
D2
D3
D4
D5
D6
D7
D8
U34
74HC32
U37C
U37B
1
19
2
3
4
5
6
7
8
9
1
11
3
4
7
8
13
14
17
18
1
11
3
4
7
8
13
14
17
18
VCC
10K*4
RA24
C75
681
D25
SFPW-56
R60 0
PINCH
CAMZ
FR_BUSYZ
YHOMEZ
PB0
PB1
PB2
PB3
PB4
PB5
PB6
PB7
PMDATA
PMCLK
PMCSZ
FANONZ
D26
SFPW-56
VCC
T_REF
B6B-PH-K
VCC
+XSNS
GND
VCC
-XSNS
GND
J16
CUTMC-
CUTMC+
1
2
3
4
5
6
PB[0..7]
15K
R61
VCC
R65
1K
VCC
R62
33K
RXD0
CTS0Z
DSR0Z
C73
101
PHASE
ENABLEZ
C69
224 2012
TXD0
RTS-DZ
DTR-DZ
C67
104
C66
224 2012
C112
220uF/50V
C110
220uF/50V
6
4
22
17
5
18
19
21
14
12
13
10
Vin
U40
Vin
U41
R1 OUT
R2 OUT
R3 OUT
R4 OUT
T1 IN
T2 IN
T3 IN
T4 IN
C2-
C1C2+
C1+
U19
1
1
C79
104
R56
10K
VCC
VCC
R57
10K
SP208ECA SSOP
+40V
+40V
GND
3
GND
3
9
Vcc
GND
4
5
6
2
1
7
8
14
8
Vout
FB
SI-8050
ON
7
3
23
16
2
1
24
20
15
4
C68
2
4
2
RC
SENSE
OUTB
OUTA
A3953SLB
D-GND
D-GND
M-GND
M-GND
C77
�
�
�
R53
R69
15K
R67
0.47 1W
+12V
1K
C78
681
D27
SFPW-56
R63 0
VCC
+12V
VCC
PR312201A I/F BLOCK
100uF/50V ECEV1HA101P (G)
12
13
9
16
11
15
10
3
JP3
R50
R51 1K
R52 1K
1K
224 2012
680uF/16V
C113
C111
1000uF/10V
DSP03-003-432
D50
SFPW-56
SLF12575-151M1R5
D49
SFPW-56
SLF12575-151M1R5
224 2012
C65
L2
L1
LOAD-SUPP
LOGIC-VCC LOAD-SUPP
REF
BRAKE
PHASE
ENABLE
MODE
U22
R1 IN
R2 IN
R3 IN
R4 IN
T1 OUT
T2 OUT
T3 OUT
T4 OUT
V-
V+
11
Vout
FB
SI-8120
5
ON
FC7000-UM-251-9370
5
D[0..15]
J17
RTS
DTR
TXD
RXD
CTS
DSR
+5V
SHILED
GND
D28
SFPW-56
TOMBOMC-
TOMBOMC+
FCN675J025-L/C#U
4
20
2
3
5
6
9
1
7
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.2.6 Main Board (I/F BLOCK)
PNENA
PNENB
MINE
ENB
DF1B-4P
1
2
3
4
J13
DF1B-4P
1
2
3
4
J12
C58
102
C60 C61
102 102
� � � �
VCC
FL27
EXCCET102U
2
5
9
12
1
4
10
13
� � � �
104
C57
1Y
2Y
3Y
4Y
U12
SN75189APW
C1
C2
C3
C4
1A
2A
3A
4A
VCC
3
6
8
11
C53 C54 C55 C56
102 102 102 102
RA21
470*4
FL25
EXCCET102U
EXCCET102U
FL24
EXCCET102U
FL26
RA22
470*4
C59
102
VCC
VCC
A[0..21]
14
7
11-9
VCC
GND
2
5
9
12
1
4
10
13
1Y
2Y
3Y
4Y
C52 104
U11
SN75189APW
C1
C2
C3
C4
1A
2A
3A
4A
VCC
14
7
3
6
8
11
A21
A20
A19
A18
RA20
22K*4
� � � �
SFREE
D[0..15]
VCC
R46
2.2K
2.2K
R47
C62
10
7
1
C51
102
TC7WU04F
U13B
5
RDZ
WRLZ
D11
D10
D9
D8
D7
D6
D5
D4
D3
D2
D1
D0
A21
A20
A19
A5
A4
A3
A2
A1
C63
10
Y2
XPCEEC50.0MHz
3
GA-VCC
MENUZ
VIEWZ
HOLDZ
CS1Z
CS2Z
RDZ
WRLZ
U13A TC7WU04F
RESET
GA-GND
30
91
58
59
60
72
85
86
87
88
89
93
94
95
96
97
98
49
50
22
34
47
46
9
10
11
12
13
14
16
17
18
19
20
21
31
32
33
23
24
25
26
27
92
FL22
GA-VCC
GRC1507
CPUCLK
CLKIN
TSNS2*
TSNS1*
SFREE
CINTIN
CHARTTIMER
LOCALKEY*
VIEWKEY*
HISPKEY*
CHARTKEY*
XENA
XENB
YENA
YENB
PNENA
PNENB
PENSD
SAMP
CS4*
CS6*
RD*
WR*
D<11>
D<10>
D<9>
D<8>
D<7>
D<6>
D<5>
D<4>
D<3>
D<2>
D<1>
D<0>
HA<2>
HA<1>
HA<0>
A<5>
A<4>
A<3>
A<2>
A<1>
SYSRST
U9
VCC
3
28
53
78
VDD
VDD
VDD
VDD
104
C50
104
C49
GA-GND
4
15
29
40
54
65
79
90
FL23
TSTIN
TSTIN2
TSTIN3
ADTRG*
WAIT*
OUTDIS*
CHARTHOLD
HISINLED
CARLED
YLED
LOCALLED
HISPLED
CHALED2
CHALED1
PENLED13
PENLED24
XCOMA
XCOMB
YCOMA
YCOMB
PNCOMA
PNCOMB
SDADIN
SDACLK
SDALD
SRVINT*
LOCALINT*
VIEWINT*
HISPINT*
CINTOUT*
6
7
8
2
45
61
82
1
5
55
80
81
83
84
99
100
62
63
64
66
67
68
51
52
57
73
74
75
76
77
35
36
37
38
39
41
42
43
44
56
69
70
N2012Z121T03
SRAMCS*
KROMCS*
FDDCS*
CENCS*
PENCS*
NVRAMCS*
IOCS1*
IOCS2*
OFFCS*
PSADCS*
XDAL*
YDAL*
VSS
VSS
VSS
VSS
VSS
VSS
VSS
VSS
FC7000-UM-251-9370
VCC
GND
EXCCET103U
WRLZ
U33A
2
GA-GND
SFRZ
RDZ
5
4
2
1
74HC32
74HC32
U10B
U10A
74HC32
74HC32
U32B
U32A
PR312201A GRC1507
MENULED
XCOMA
XCOMB
YCOMA
YCOMB
PNCOMA
PNCOMB
SRVINTZ
MENUINTZ
VIEWINTZ
HOLDINTZ
KROMCSZ
USB1CSZ
CENCSZ
74HC04
5
4
2
A2
1
1
IOCS1Z
6
3
6
3
IOCS1Z
NVRAMCSZ
IOCS12Z
IOCS11Z
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.2.7 Main Board (GRC SERVO BLOCK)
NVRAMCSZ
A[0..21]
RESETZ
D0
D1
D2
D3
D4
D5
D6
D7
1
11
3
4
7
8
13
14
17
18
A20
Q1
Q2
Q3
Q4
Q5
Q6
Q7
Q8
74HC273/SO
CLR
CLK
D1
D2
D3
D4
D5
D6
D7
D8
U26
6
2
5
6
9
12
15
16
19
RA28
10K*4
VCC
2
�
JP6
1
2
3
C84 104
NC
TEST
DO
FANLOWZ
ENABLEZ
BR93L86RF-W
CS
SK
DI
U27
VCC
������ DSP03-003-432
�
�����
�
CS0Z
� � � �
U13C TC7WU04F
8
VCC
A[0..21]
5
GND
11-10
7
6
4
VCC
13
12
10
9
RDWR
RDZ
RASZ
CASHZ
CASLZ
11
8
RESETZ
EPROMDOUT
74HC32
U10D
74HC32
U10C
RESETZ
RDZ
WRLZ
VCC
RDZ
DEBUGZ
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
WRLZ
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
26
28
11
47
12
25
24
23
22
21
20
19
18
8
7
6
5
4
3
2
1
48
17
16
37
13
29
14
30
31
17
18
19
20
23
24
25
26
27
28
16
15
RY/BY
DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15/A-1
C81 104
15
29
31
33
35
38
40
42
44
30
32
34
36
39
41
43
45
U25
M5M418160CJ-6S
WE
OE
RAS
UCAS
LCAS
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
NC
NC
C83
C82
DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15
104
2
3
4
5
7
8
9
10
33
34
35
36
38
39
40
41
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
10uF/16V
MBM29F800BA-70PFTN
VCC
VCC
U24
CE
OE
WE
BYTE
RESET
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
VCC
27
46
VSS
VSS
1
6
21
22
37
42
FC7000-UM-251-9370
VCC
VCC
VCC
VSS
VSS
VSS
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
FR_BUSYZ
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
KROMCSZ
VCC
25
24
23
22
21
20
19
18
8
7
6
5
4
3
2
1
48
17
16
9
26
28
11
47
12
8911-050-178S-A
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
WP
RY/BY
DQ0
DQ1
DQ2
DQ3
DQ4
DQ5
DQ6
DQ7
DQ8
DQ9
DQ10
DQ11
DQ12
DQ13
DQ14
DQ15/A-1
14
15
29
31
33
35
38
40
42
44
30
32
34
36
39
41
43
45
�����������
J18
U23
MBM29F160
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
CE
OE
WE
BYTE
RESET
C80 104
PR312201A MEMORY BLOCK
DEBUGZ
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
A19
VCC
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
A17
A18
VCC
27
46
VSS
VSS
37
VCC
D[0..15]
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.2.8 Main Board (MEMORY BLOCK)
A[0..21]
11-11
RESETZ
USB1CSZ
RDZ
WRLZ
USB1INTZ
RA30
100K*4
A1
A2
A3
A4
A5
A6
A7
8 7 6
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
4
17
11
8
9
10
18
33
24
44
43
42
41
38
37
36
35
22
21
20
19
16
15
14
13
32
31
30
29
28
27
26
U30
GND0
GND1
VCC0
VCC1
DREQ1
DREQ0
INTR
XOUT
XIN
D-
D+
PUCTL
ML60852A
TEST1
TEST2
RES
CS
RD
WR
DACK1
DACK0
ADSEL
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
A0
A1
A2
A3
A4
A5
A6
5
39
3
40
25
34
12
7
6
2
1
23
104
C90
VCC_L
R75 22
R74 22
R73 1.5K
R119
1M
R118
470
VCC
1
2
3
4
Vcc
DD+
GND
J20
Y3
XPEEEC6.00MHz
C109 22
22
C108
FL30
N2012Z121T03
USB OPTION(TYPE B)
FL31
EXCCET103U
R86
(0)
VCC
C87
104
1
I
O
UPC29M33
U29
G
FC7000-UM-251-9370
2
D[0..15]
3
C88
47uF/16V
HSM126S
D30
HSM126S
D29
VCC_L
FL35
(EXCCET103U)
C105
(10uF/16V)
C106
(104)
VCC_LFL
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.2.9 Main Board (USB BLOCK)
FC7000-UM-251-9370
1
2
3
4
5
6
7
8
9
10
11-12
20FMZ-ST
J801
DF11-10DP-2DSA
J803
C802
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
104
VCC
104
C803
104
C804
LED802
MENULED
LED801
POWERLED
VCC
VCC
PROCESSLED
LED803
VCC
ENTER
SW808
HOLD
MENU
SW818
HOME/VIEW
ORIGIN
SW807
DF11-12DP-2DS
J802
TEST
COPY
1
2
3
4
5
6
7
8
9
10
11
12
SW806
SW805
SW817
SW819
F3
SW803
F4
F2
SW802
SW804
F1
SW801
1SR139-400
D1
C801 104
-X
-Y
+Y
SW815
SW816
CONDITION
SW814
SW813
AXIS/RMS
NEXT
SW810
SW811
+X
SW809
PR312208
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.2.10 Control Board
GND(FG)
22FMZ-ST
1
2 C504
3 C505
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
104
C503
104
104
PEN RELAY BOARD
PR312205B
CUTMCCUTMC+
TOMBOMCTOMBOMC+
GND
MCM
MCM
MCP
MCP
GND
VCC
L-POINTER
TOMBO-CATH
TOMBO
PINCH
YHOME
GND
PENB
PENA
J501
U501
LG-207D
4
VCC
3
5
R501 470
VCC
VCC
C501
104
C502
104
R502 470
VCC
1
2
1
2
CMC+
CMC-
TMC+
TMC-
ANODE
CATHODE
4
3
2
1
S3B-PH
Vcc
LEDDRV
TOMBOSNS
1
2
3
4
5
6
7
8
MCP
MCM
FG
GND
GND
PENB
VCC
PENA
08FE-ST-VK-N
J502
04FM-1.0ST
ANODE
GND
PINCH R
+5V
J503
1
2
3
J504
S2B-PH
J505
B2B-EH
J506
B3B-EH
J507
Moving Coil
Pinch Roller
Registration Mark Sensor
Light Pointer
Registration Mark MC
Cross Cutter MC
1
2
3
4
J601
4
1
2
3
KR1228
U701
U601
LG-207D
REGISTRATION MARK SENSOR BOARD
PR312207B
Vcc
LEDDRV
TOMBOSNS
J701
PINCH ROLLER SENSOR BOARD
PR312207B
52089-0410
ANODE
GND
CAM
VCC
3
5
3
VCC
1
2
1
2
4
11-13
1
FC7000-UM-251-9370
2
1
2
3
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.2.11 Relay Board, Pinch Roller Sensor Board, RMS Board
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.3 Circuit Diagrams (FC7000MK2 Main Board)
11.3.1 Main Board (CPU)
FC7000-UM-251-9370
11-14
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.3.2 Main Board (CPU)
FC7000-UM-251-9370
11-15
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.3.3 Main Board (FPGA)
FC7000-UM-251-9370
11-16
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.3.4 Main Board (I/F)
FC7000-UM-251-9370
11-17
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.3.5 Main Board (Motor Drive)
FC7000-UM-251-9370
11-18
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.3.6 Main Board (Memory)
FC7000-UM-251-9370
11-19
11. BLOCK DIAGRAMS AND CIRCUIT DIAGRAMS
11.3.7 Main Board (Power Supply)
FC7000-UM-251-9370
11-20