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UHF FM TRANSCEIVER TK-8160H SERVICE MANUAL © 2004-12 PRINTED IN JAPAN B51-8708-00 (N) 1073 Modular jack (E08-0877-05) Key top (K29-9342-01) Panel assy (A62-1107-13) Badge (B43-1179-04) RF coaxial receptacle (M) (E04-0167-05) DC cord (E30-3448-05) CONTENTS GENERAL .................................................. 2 SYSTEM SET-UP ...................................... 3 OPERATING FEATURES .......................... 4 REALIGNMENT ......................................... 5 INSTALLATION ......................................... 9 DISASSEMBLY FOR REPAIR ................. 11 CIRCUIT DESCRIPTION .......................... 12 SEMICONDUCTOR DATA ...................... 17 COMPONENTS DESCRIPTION .............. 18 PARTS LIST ............................................. 19 EXPLODED VIEW .................................... 26 PACKING ................................................. 27 ADJUSTMENT ........................................ 28 TERMINAL FUNCTION ........................... 33 PC BOARD DISPLAY UNIT (X54-3510-10) ............ 34 TX-RX UNIT (X57-7090-11) ................ 36 SCHEMATIC DIAGRAM .......................... 40 BLOCK DIAGRAM ................................... 44 LEVEL DIAGRAM .................................... 46 SPECIFICATION ................... BACK COVER TK-8160H GENERAL INTRODUCTION SCOPE OF THIS MANUAL This manual is intended for use by experienced technicians familiar with similar types of commercial grade communications equipment. It contains all required service information for the equipment and is current as of this publication date. Changes which may occur after publication are covered by either Service Bulletins or Manual Revisions, which are issued as required. ORDERING REPLACEMENT PARTS When ordering replacement parts or equipment information, the full part identification number should be included. This applies to all parts : components, kits, and chassis. If the part number is not known, include the chassis or kit number of which it is a part and a sufficient description of the required component for proper identification. PERSONAL SAFETY The following precautions are recommended for personal safety : • DO NOT transmit if someone is within two feet (0.6 meter) of the antenna. • DO NOT transmit until all RF connectors are secure and any open connectors are properly terminated. • SHUT OFF this equipment when near electrical blasting caps or while in an explosive atmosphere. • All equipment should be properly grounded before powerup for safe operation. • This equipment should be serviced by only qualified technicians. PRE-INSTALLATION CONSIDERATIONS Each radio is adjusted and tested before shipment. However, it is recommended that receiver and transmitter operation be checked for proper operation before installation. 3-2. Testing The radio should be tested complete with all cabling and accessories as they will be connected in the final installation. Transmitter frequency, deviation, and power output should be checked, as should receiver sensitivity, squelch operation, and audio output. Signalling equipment operation should be verified. 4. PLANNING THE INSTALLATION 4-1. General Inspect the vehicle and determine how and where the radio antenna and accessories will be mounted. Plan cable runs for protection against pinching or crushing wiring, and radio installation to prevent overheating. 4-2. Antenna The favored location for an antenna is in the center of a large, flat conductive area, usually at the roof center. The trunk lid is preferred, bond the trunk lid and vehicle chassis using ground straps to ensure the lid is at chassis ground. 4-3. Radio The universal mount bracket allows the radio to be mounted in a variety of ways. Be sure the mounting surface is adequate to support the radio’s weight. Allow sufficient space around the radio for air cooling. Position the radio close enough to the vehicle operator to permit easy access to the controls when driving. 1. UNPACKING 4-4. DC Power and wiring Unpack the radio from its shipping container and check for accessory items. If any item is missing, please contact KENWOOD immediately. 1. This radio may be installed in negative ground electrical systems only. Reverse polarity will cause the cable fuse to blow. Check the vehicle ground polarity before installation to prevent wasted time and effort. 2. Connect the positive power lead directly to the vehicle battery positive terminal. Connecting the Positive lead to any other positive voltage source in the vehicle is not recommended. 3. Connect the ground lead directly to the battery negative terminal. 4. The cable provided with the radio is sufficient to handle the maximum radio current demand. If the cable must be extended, be sure the additional wire is sufficient for the current to be carried and length of the added lead. 2. LICENSING REQUIREMENTS Federal regulations require a station license for each radio installation (mobile or base) be obtained by the equipment owner. The licensee is responsible for ensuring transmitter power, frequency, and deviation are within the limits permitted by the station license. Transmitter adjustments may be performed only by a licensed technician holding an FCC first, second or general class commercial radiotelephone operator’s license. There is no license required to install or operate the radio. 2 3. PRE-INSTALLATION CHECKOUT 3-1. Introduction TK-8160H GENERAL / SYSTEM SET-UP 5. INSTALLATION PLANNING – CONTROL STATIONS 5-1. Antenna system NOTE If you do not intend to use the 3.5-mm jack for the external speaker, fit the supplied speaker-jack cap to stop dust and sand from getting in. Control station. The antenna system selection depends on many factors and is beyond the scope of this manual. Your KENWOOD dealer can help you select an antenna system that will best serve your particular needs. 5-2. Radio location Select a convenient location for your control station radio which is as close as practical to the antenna cable entry point. Secondly, use your system’s power supply (which supplies the voltage and current required for your system). Make sure sufficient air can flow around the radio and power supply to allow adequate cooling. External speaker jack Antenna connector SERVICE This radio is designed for easy servicing. Refer to the schematic diagrams, printed circuit board views, and alignment procedures contained in this manual. Power input connector SYSTEM SET-UP Merchandise received License and frequency allocated by FCC Frequency range (MHz) RF power 450~490 45W K 440~480 45W M Choose the type of transceiver See page 5. A personal computer (IBM PC or compatible), programming interface (KPG-46), and programming software (KPG-99D) are required for programming. Transceiver programming KAP-2 Horn alert/P.A. relay unit KCT-39 Connection cable (Option) KES-3 External speaker (Option) Type (Option) KES-5 External speaker KCT-18 Ignition sense cable KCT-36 Extension cable (Option) (Option) KGP-2A Modem GPS receiver or or KGP-2B Modem GPS controller (Option) (Option) KDS-100 Mobile data terminal (Option) Delivery You can install either KAP-2 or KCT-39 to the transceiver. 3 TK-8160H OPERATING FEATURES !4 1. Controls and Functions 1-1. Front Panel q w e r t y u key Press to activate its programmable function. The default setting is None (no function). !5 PTT switch Press this switch, then speak into the microphone to call a station. 1-3. Display i o !0 !1 !2 !3 !4 1-2. Microphone Indicator !5 Description Appears when the key programmed as Monitor or Squelch Off is pressed. Appears when the DTMF or 2-tone code of a call matches the code in your transceiver. Appears while using the Talk Around function. The selected zone is added to the scanning sequence. Appears while scanning. q w e r t y u i o !0 !1 !2 !3 4 (Power) switch Press to switch the transceiver ON or OFF. key Press to activate its programmable function. The default setting is Volume Up. key Press to activate its programmable function. The default setting is Volume Down. Display Refer to right. key Press to activate its programmable function. The default setting is Zone Up. key Press to activate its programmable function. The default setting is Zone Down. Speaker Internal speaker. Microphone jack Insert the microphone plug into this jack. TX/RX Indicator Lights red while transmitting. Lights green while receiving a signal. key Press to activate its programmable function. The default setting is Squelch Off Momentary. key Press to activate its programmable function. The default setting is None (no function). key Press to activate its programmable function. The default setting is Channel Down. key Press to activate its programmable function. The default setting is Channel Up. Appears when a message is stored in the transceiver stack memory. Appears and blinks when a new message has arrived. Appears when the AUX port has been activated. The selected channel is set as a Priority channel. Appears when the Horn Alert function has been activated. The selected channel is added to the scanning sequence. Appears when Scrambler function has been selected. Appears when the Public Address function has been activated. Displays the currently selected zone and channel number, or the channel name. 1-4. Rear Panel Antenna connector External speaker jack Power input connector TK-8160H REALIGNMENT 3-2. Connection Procedure 1. Modes User mode PC mode PC programming mode Clone mode PC test mode PC tuning mode Self programming mode Mode Function User mode For normal use. PC mode Used for communication between the radio and PC (IBM compatible). PC programming Used to read and write frequency data mode and other features to and from the radio. PC test mode Used to check the radio using the PC. This feature is included in the FPU. 1. Connect the TK-8160H to the personal computer with the interface cable. 2. When the Power is switched on, user mode can be entered immediately. When the PC sends a command, the radio enters PC mode. When data is transmitted from transceiver, the TX indicator blink. When data is received by the transceiver, the BUSY indicator blink. In the PC mode, “PROGRAM” is displayed on the LCD. 3-3. KPG-46 Description (PC programming interface cable : Option) The KPG-46 is required to interface the TK-8160H to the computer. It has a circuit in its D-subconnector (25-pin) case that converts the RS-232C logic level to the TTL level. The KPG-46 connects the modular microphone jack of the TK-8160H to the computers RS-232C serial port. PC tuning mode Used to tune the radio using the PC. 3-4. Programming Software Description Clone mode Used to transfer programming data from KPG-99D is the programming software for TK-8160H supplied on a CD-ROM. This software runs under Windows 98, ME, Windows 2000 or XP on an IBM-PC or compatible machine. The data can be input to or read from TK-8160H and edited on the screen. The programmed or edited data can be printed out. It is also possible to tune the transceiver. one radio to another. Self programming You can program the frequency, signalling mode and other functions using only the radio. 2. How to Enter Each Mode Mode Operation 4. Clone Mode User mode Power ON PC mode Received commands from PC Clone mode [ ]+Power ON (Two seconds) Self programming mode [ ]+Power ON (Two seconds) Programming data can be transferred from one radio to another by connecting them via their modular microphone jacks. The operation is as follows (the transmit radio is the master and the receive radio is the slave). Note : 3. PC Mode 3-1. Preface The TK-8160H transceiver is programmed using a personal computer, a programming interface (KPG-46) and programming software (KPG-99D). The programming software can be used with an IBM PC or compatible. Figure 1 shows the setup of an IBM PC for programming. IBM-PC KPG-46 Clone mode should be enabled. 1. Turn the master TK-8160H power ON with the [ ] key held down (2 seconds), “ CLONE ” is displayed on the LCD. 2. Power on the slave TK-8160H. 3. Connect the cloning cable (No. E30-3382-05) to the modular microphone jacks on the master and slave. 4. Press the [ ] key on the master TK-8160H transceiver. The data of the master is sent to the slave. While the master is sending data, red LED blinked. While the slave is receiving the data, “ PC ” is displayed and green LED blinked. When cloning of data is completed, the master displays “END”, and the master red LED turned off, and the slave automatically operates in the User mode. The slave can then be operated by the same program as the master. 5. The other slave can be continuously cloned. Carry out the operation in step 2 to 4. KPG-99D TK-8160H Fig. 1 5 TK-8160H REALIGNMENT 4-1. Adding the data password. If the data password is set in the optional feature menu, you must enter the password (Master transceiver) to activate a clone mode. You can use 0~9 to configure the password. The maximum length of the password is 6 digits. ]+Power ON. 1. [ 2. “CLN LOCK” is displayed on the LCD. 3. If the [ ] and [ ] keys is pressed while “CLN LOCK” is displayed, numbers (0 to 9) are displayed flashing. When ] key, the currently selected number is you press the [ determined. If you press the [ ] key after entering the password in this procedure, “CLONE” is displayed if the entered password is correct. If the password is incorrect, “CLN LOCK” is redisplayed. Clone cable (E30-3382-05) Fig, 2 5. Self Programming Mode Write mode for frequency data and signaling, etc. To be used ONLY by the authorized service person maintaining the user’s equipment. After programming, reset the FPU to the “Self- Programming” disabled mode. Radios CANNOT be delivered to the end-user in the self-programming mode. 5-1. Enter to the Self Programming Mode Hold down the [ ] key 2 seconds and turn the power switch on. When enter the self programming mode, “1- 1” is displayed 2 seconds after “ SELF ” is displayed. 5-2. Adding the Data Password If the data password is set in the optional feature menu, you must enter the password to activate a self programming mode. You can use 0~9 to configure the password. The maximum length of the password is 6 digits. 1. [ ]+Power ON. 2. “SLF.LOCK.R”* is displayed on the LCD. 3. If the [ ] and [ ] keys is pressed while “SELFLOCK” is displayed, numbers (0 to 9) are displayed flashing. When you press the [ ] key, the currently selected number is determined. If you press the [ ] key after entering the password in this procedure, “SELF” is displayed if the entered password is correct. If the password is incorrect, “SLF.LOCK.R”* is redisplayed. * Read authorization password → “SLF.LOCL.R” Overwrite password → “SLF.LOCK.W” ■ Flow Chart (Master radio) Press [ Is data password set? No ] key+Power ON for 2 seconds This mode (self programming mode) cannot be set when it has been disabled with the FPU. Yes 5-3. Channel Setting Mode Shows CLN LOCK Input passward if passward is correct Clone mode [ ] Start the clone function 6 Note : Each channel can be setup in its action mode by using the panel keys. 1” is displayed, sets channel • Pressing [ ] when “1setting mode. • Select an item set using [ ] then change the selection with the [ ] or [ ]. • The data displayed using [ ] is stored in the memory. • Pressing [ ] proceeds to the next item without storing it in the memory. • Press [ ] to set the display to “ SELF ” and return to reset (default) status. TK-8160H REALIGNMENT ■ Item Selection Mode [ ] + Power on ■ Item Setting Mode Display → 1SE L F Self programming mode Display Current setting value 4 5 0 0 0 0 0 0 1. RX frequency 1 [ ] Zone Zone / Channel selection [ ] [ ] [ ] [ Zone No. / Channel No. selection [ ] : Down ] : Up 1. RX frequency [ ] Refer to the “Item setting mode”. [ ] 2. RX signaling [ ] Refer to the “Item setting mode”. [ ] 3. TX frequency ]/[ ] [ ] [ ]/[ ] [ ] [ ]/[ ] [ ] 4 5 0 ***** kHz setting 4 5 0 ***** kHz step ST PD5 0 0 K [ ] [ ] [ ] [ ] [ ] [ [ ] [ ] [ ] [ ] [ ] MHz setting [ ] [ ] [ ] [ ] [ ] Value is not set – – – – – – – – Channel Frequency clear [ ] : Cleared –––––––– [ ] Same operation as the “RX frequency”. [ ] [ ] [ ] 4. TX signaling [ ] Same operation as the “RX signaling”. 2. RX signaling [ ] [ ] [ ] 5. Channel name [ ] [ ] [ ] [ ] 9. Beat shift on/off [ ] [ ] [ ] [ ] 8. Scan Del/Add [ ] [ ] [ ] [ ] 7. RF power [ ] [ ] [ ] [ ] 6. Wide / Narrow [ ] [ ] [ ] [ ] Refer to the “Item setting mode”. 10. Compander on/off [ ] [ ] [ ] [ [ ]/[ ]/[ ] [ ] : Stored [ ] : Not stored ] [ ] : Stored [ ] : Not stored [ ] [ ]/[ ] [ ] : Stored [ ] : Not stored [ ] [ ]/[ ] [ ] : Stored [ ] : Not stored [ ] [ ]/[ ] [ ] : Stored [ ] : Not stored [ ] [ ] Signaling setting Display [ ] [ ] [ ] Off [ ] : Tone off TONEDOF F [ ] [ ] [ ] QT normal [ ]/[ ] [ ] [ ]/[ ] [ ] [ ]/[ ] [ ] QTDD **** [ ] [ ] [ ] [ ] DQT normal DQTD ***N [ ] [ ] DQT inverse DQTD *** I 5. Channel name Display [ ] [ ] ________ Channel name setting [ ] [ ] [ ] 1~8 digit selection [ ] : Stored [ ]/[ ] Character selection If the [ ] key held down (2 seconds), the blinking character clears. 7 TK-8160H REALIGNMENT 6. Accessory Connection Cable (KCT-39) The KCT-39 is an accessory connection cable for connecting external equipment. The connector has 15 pins and the necessary signal lines are selected for use. 6-1. Installing the KCT-39 in the Transceiver 1. Lift the DC cord bushing ( 1 ) from the chassis. Peel the pad as shown in Figure 3 ( 2 ). 3. Insert the KCT-39 cable ( 5 ) into the chassis ( 6 ). The wire harness band ( 7 ) must be inside the chassis and face down. 4. Connect the KCT-39 to the TX-RX unit as shown in Figure 5 ( 8 ). Avoid forming the wiring towards the shielding cover closure area. CN3 Chassis Cushion B 1 CN2 7 Wire harness band (Stopper) PCB KCT-39 sumi tube Chassis A 8 Face down End view of this area 2 6 Fig. 3 2. Stick the pad to the DC cord ( 3 ) and chassis ( 4 ), both of which are supplied with the KCT-39. 5 Fig. 5 3 5. Connect the KCT-39 to the external accessory by inserting the crimp terminal ( 9 ) into the square plug ( 10 ), both of which are supplied with the KCT-39. 4 Fig. 4 ■ Accessory Port Function No. Color Internal Name No. Color connector 1 8 Red CN2-1 Internal Name connector SB 9 Purple CN2-12 13 15 FNC8 2 Pink CN3-1 IGN 10 Gray CN2-10 FNC6 3 Black CN2-3 GND 11 White CN2-11 FNC7 4 Brown CN3-3 DETO 12 NC NC 5 Orange CN3-2 DATAI 13 NC NC 6 Yellow CN2-8 FNC4 14 Sky blue CN2-6 FNC2 7 Green CN2-7 FNC3 15 Turquoise CN2-5 FNC1 8 Blue CN2-9 FNC5 1 10 3 9 Fig. 6 13 10 7 4 1 14 11 8 5 2 15 12 9 6 3 TK-8160H REALIGNMENT / INSTALLATION 7. Ignition Sense Cable (KCT-18) 1. PA/HA Unit (KAP-2 : Option) The KCT-18 is an optional cable for enabling the ignition function. The ignition function lets you turn the power to the transceiver on and off with the car ignition key. 1-1. Installing the KAP-2 in the Transceiver 7-2. Connecting the KCT-18 to the Transceiver ■ Installation Procedure 1. Install the KCT-39 in the transceiver. (See the KCT-39 section) 2. Insert the KCT-18 lead terminal ( 1 ) into pin 2 of the KCT39 ( 2 ). The Horn Alert and Public Address functions are enabled by inserting the KAP-2 relay unit. The accessories of KAP-2 use “KIT A” for this transceiver. 1. Open the case and shield cover of the transceiver. 2. Remove the jumper lead from CN6 connector on the TXRX unit. 3. Lift the DC cord bushing ( 1 ) from the chassis and remove the pad as shown in the Figure 1 ( 2 ). 1 13 15 2 2 1 3 1 Fig. 7 7-3. Modifying the Transceiver Fig. 1 Modify the transceiver as follows to turn the power on and off with the ignition key. 1. Remove the jumper resistor (0Ω) R95 of the TX-RX unit. 4. Affix the new pads (supplied with the KAP-2) to the DC cord ( 3 ) and chassis ( 4 ). ■ Setting With the KPG-99D Select “Function port” from the “Edit” menu and enable the “Ignition Sense”. G13-2083-04 (9 x 3.5 x 4 mm) 3 G13-2084-04 (6 x 6 x 1.5 mm) 4 TX-RX UNIT Component side R95 CN2 Fig. 2 Fig. 8 9 TK-8160H INSTALLATION 5. Affix the 20 x 20 x 2.5 mm pad to the 40 x 33 mm transparent sheet, then attach it to the TX-RX unit printed area as shown in Figure 3. G11-4353-04 (40 x 33 mm) 8. Attach the supplied cable to the CN3 connector of the KAP-2 unit and the CN6 connector of the TX-RX unit. 9. Insert the extension cable connector into the CN2 connector of the KAP-2 unit. Note : You must setup using the KPG-99D. IC281 q w CN6 CN3 CN2 G13-2065-04 (20 x 20 x 2.5 mm) CN3 Fig. 3 CN2 E37-1159-05 CN6 6. Affix the 30 x 30 x 1 mm pad to the top of the KAP-2 relay unit. 7. Affix the KAP-2 relay unit to the transparent sheet. G13-2063-04 (30 x 30 x 1 mm) E37-1160-05 r Fig. 5 Chassis Wire harness band (Stopper) Cushion e PCB Chassis Face down End view of this area Fig. 4 ■ Cable (E37-1160-05) 6-pin Connector Pin No. 10 Color Name 1 2 Red Blue HR2 GND 3 Yellow OSP 4 Green ESP 5 Brown GND 6 Black HR1 Fig. 6 1 2 3 4 5 6 TK-8160H INSTALLATION / DISASSEMBLY FOR REPAIR 2. External Speaker (Option) 2-1. KES-3 The KES-3 is an external speaker for the 3.5-mm-diameter speaker jack. 1. When you remove the panel, turn the transceiver up side down. Detach the panel by lifting the tabs as shown below. Tabs ■ Connection Procedure 1. Connect the KES-3 to the 3.5-mm-diameter speaker jack on the rear of the transceiver. 2-2. KES-5 External speaker KES-5 can be installed for KAP-2. If KES5 is installed, it can be set by changing the CN1 short pin from pins 4 and 5 to pins 5 and 6 on the KAP-2. CN1 Connect Set Up 4-5 INT. SP or KES-3 5-6 KES-5 ■ Connection Procedure Insert the crimp terminal into the Square plug supplied with the KAP-2. Fig. 1 2. To remove the cabinet, first turn the transceiver up side down. Detach the cabinet by prying the tabs as shown below. Tabs Black/White lead 4 5 E59-0419-05 Black lead Tabs F29-0481-05 Fig. 2 Fig. 7 3. When mounting the front panel, match the 4 tabs of the chassis with the panel, being sure they attach securely. Tabs Tabs Fig. 3 11 TK-8160H CIRCUIT DESCRIPTION ■ IF Amplifier Frequency Configuration The first IF signal is amplified by Q351, and the enters IC321 (FM processing IC). The signal is heterodyned again with a second local oscillator signal within IC321 to create a 450kHz second IF signal. The second IF signal is then fed through a 450kHz ceramic filter (Wide : CF301, Narrow : CF302) to further eliminate unwanted signals before it is amplified and FM detected in IC321. The receiver utilizes double conversion. The first IF is 49.95MHz and the second IF is 450kHz. The first local oscillator signal is supplied from the PLL circuit. The PLL circuit in the transmitter generates the necessary frequencies. Figure 1 shows the frequencies. ANT CF 450kHz MCF 1st MIX 49.95MHz ANT SW Item RF AMP IF SYSTEM AF PA SP 50.4MHz X3 multiply TCXO RX POWER AMP PLL/VCO RF AMP TX 16.8MHz MIC AMP Rating Nominal center frequency 49.95MHz Pass bandwidth ± 5.0kHz or more at 3dB 35dB stop bandwidth ± 20.0kHz or less Ripple 1.0dB or less Insertion loss 5.0dB or less Guaranteed attenMuation 80dB or more at fo± 1MHz Terminal impedance 350Ω / 5.5pF Spurious : 40dB or more within fo±1MHz MIC Table 1 Fig. 1 Frequency configuration Crystal filter (L71-0624-05) : XF351 Item Rating Receiver System Nominal center frequency 450kHz The receiver is double conversion superheterodyne. The frequency configuration is shown in Figure 1. 6dB bandwidth ± 6.0kHz or more ■ Front-end RF Amplifier An incoming signal from the antenna is applied to an RF amplifier (Q353) after passing through a transmit/receive switch circuit (D604 and D605 are off) and a BPF (L359, L358, L360, L361 and varactor diodes : D353, D354, D355). After the signal is amplified (Q353), the signal is filtered by a BPF (L354, L355 and varactor diodes : D351, D352) to eliminate unwanted signals before it is passed to the first mixer. The voltage of these diodes are controlled by tracking the CPU (IC101) center frequency of the band pass filter. (See Fig. 2) 50dB bandwidth ± 12.5kHz or less Ripple 2.0dB or less Insertion loss 6.0dB or less Guaranteed attenuation 35.0dB or more within fo± 100kHz Terminal impedance 2.0kΩ Table 2 Ceramic filter (L72-0993-05) : CF301 Item Rating Nominal center frequency 450kHz 6dB bandwidth ± 4.5kHz or more 50dB bandwidth ± 10.0kHz or less ■ First Mixer Ripple 2.0dB or less The signal from the RF amplifier is heterodyned with the first local oscillator signal from the PLL frequency synthesizer circuit at the first mixer (Q352) to create a 49.95MHz first intermediate frequency (1st IF) signal. The first IF signal is then fed through one pair of monolithic crystal filter (MCF : XF351) to further remove spurious signals. Insertion loss 6.0dB or less Guaranteed attenuation 60.0dB or more within fo± 100kHz Terminal impedance 2.0kΩ Table 3 Ceramic filter (L72-0999-05) : CF302 CF301 (Wide) ANT D601 D602 D604 D605 ANT SW L354,355 L358~361 D353~355 Q353 D351,352 Q352 RF AMP MIX BPF BPF CF302 (Narrow) XF351 MCF 12 IC201 D/A CONVERTER IC321 IF system TV IC201 D/A Q351 IF AMP CPU 1st local OSC (VCO/PLL) X401 TCXO Fig. 2 Receiver system Q341 X3 multiply W/NO TK-8160H CIRCUIT DESCRIPTION ■ Wide/Narrow Switching Circuit ■ Squelch Circuit The Wide port (pin 23) and Narrow port (pin 22) of the CPU is used to switch between ceramic filters. When the Wide port is high, the ceramic filter SW diodes (D332, D331) cause CF301 to turn on to receive a Wide signal. When the Narrow port is high, the ceramic filter SW diodes (D332, D331) cause CF302 to turn on to receive a Narrow signal. The detection output from the FM IF IC (IC321) passes through a noise amplifier (Q301) to detect noise. A voltage is applied to the CPU (IC101). The CPU controls squelch according to the voltage (SQIN) level. The signal from the RSSI pin of IC321 is monitored. The electric field strength of the receive signal can be known before the SQIN voltage is input to the CPU, and the scan stop speed is improved. IC321 IF System IF_IN MIX_O AFO R333 CF301 (Wide) Q301 NOISE AMP IC321 IF SYSTEM RSSI Wide IC101 23pin R332 D301 DET IC101 SQIN RSSI CPU Fig. 5 Squelch circuit CF302 (Narrow) PLL Frequency Synthesizer D331 The PLL circuit generates the first local oscillator signal for reception and the RF signal for transmission. R334 R335 D332 ■ PLL Narrow IC101 22pin Fig. 3 Wide/Narrow switching circuit ■ AF Signal System The detection signal from IF IC (IC321) goes to D/A converter (IC201) to adjust the gain and is output to AQUA IC (IC241) for characterizing the signal. The AF signal output from IC241 and the DTMF/MSK signal, BEEP signal are summed and the resulting signal goes to the D/A converter (IC201). The AFO output level is adjusted by the D/A converter. The signal output from the D/A converter is input to the audio power amplifier (IC281). The AF signal from IC281 switches between the internal speaker and speaker jack (J1) output. IC321 IC201 IC241 IC201 IC281 IF IC W/NO D/A CONV. AQUA IC D/A CONV. AF PA Fig. 4 SP AF signal system The frequency step of the PLL circuit is 5 or 6.25kHz. A 16.8MHz reference oscillator signal is divided at IC401 by a fixed counter to produce the 5 or 6.25kHz reference frequency. The voltage controlled oscillator (VCO) output signal is buffer amplified by Q446, then divided in IC401 by a dualmodule programmable counter. The divided signal is compared in phase with the 5 or 6.25kHz reference signal in the phase comparator in IC401. The output signal from the phase comparator is filtered through a low-pass filter and passed to the VCO to control the oscillator frequency. (See Fig. 6) ■ VCO The operating frequency is generated by Q406 in transmit mode and Q441 in receive mode. The oscillator frequency is controlled by applying the VCO control voltage, obtained from the phase comparator, to the varactor diodes (D443 and D444 in transmit mode and D441 and D442 in receive mode). The TX/RX pin is set low in receive mode causing Q443 and Q442 to turn Q406 off, and turn Q441 on. The TX/RX pin is set high in transmit mode. The outputs from Q441 and Q406 are amplified by Q446 and sent to the RF amplifiers. IC401 : PLL IC 1/N Q406 TX VCO 5kHz/6.25kHz Q446 BUFF AMP LPF PLL DATA Phase comparator REF OSC 1/M Charge pump Q431 AMP D443,444 Q441 RX VCO Q442,443 T/R SW 5kHz/6.25kHz D441,442 16.8MHz Fig. 6 PLL circuit 13 TK-8160H CIRCUIT DESCRIPTION ■ Unlock Circuit Transmitter System During reception, the 8RC signal goes high, the 8TC signal goes low, and Q44 turns on. Q43 turns on and a voltage is applied to the collector (8R). During transmission, the 8RC signal goes low, the 8TC signal goes high and Q46 turns on. Q45 turns on and a voltage is applied to 8T. The CPU in the control unit monitors the PLL (IC401) LD signal directly. When the PLL is unlocked during transmission, the PLL LD signal goes low. The CPU detects this signal and makes the 8TC signal low. When the 8TC signal goes low, no voltage is applied to 8T, and no signal is transmitted. ■ Outline The transmitter circuit produces and amplifies the desired frequency directly. It FM-modulates the carrier signal by means of a varicap diode. ■ Power Amplifier Circuit The transmit output signal from the VCO passes through the transmission/reception selection diode (D448) and amplified by Q501, Q502 and Q503. The amplified signal goes to the final amplifier (Q504) through a low-pass filter. The lowpass filter removes unwanted high-frequency harmonic components, and the resulting signal is goes the antenna terminal. 8C 8R Q43 SW Q45 SW Q44 SW Q46 SW 8T ■ APC Circuit 8RC The automatic transmission power control (APC) circuit detects part of a final amplifier output with a diode (D606, D607, D608 and D609) and applies a voltage to IC651. IC651 compares the APC control voltage (PC) generated by the D/A converter (IC201) and DC amplifier (IC214) with the detection output voltage. IC651 generates the voltage to control Q502, Q503 and Q504 and stabilizes transmission output. The APC circuit is configured to protect over current of Q502, Q503 and Q504 due to fluctuations of the load at the antenna end and to stabilize transmission output at voltage and temperature variations. 8TC IC101 CPU LD IC401 PLL PLL lock : LD “H” Fig. 7 MIC Unlock circuit IC211 IC213 IC241 MIC/ IDC SW AQUQ IC MIC KEY INPUT CPU D/A CONV. IC101 IC201 IC201 Q406 Q446 Q447 Q500 Q501 D/A CONV. TX VCO BUFF RF AMP RF AMP RF AMP TCXO 16.8MHz PLL RF AMP X401 IC401 Q431 ANT Q502 PRE DRIVE AMP Q503 Q504 DRIVE AMP FINAL AMP Fig. 8 Transmitter system D448 Q500 Q501 RF AMP RF AMP IC214 PC IC201 3pin DC AMP Q502 PRE DRIVE AMP Q503 Q504 D601,D602 D604,D605 DRIVE AMP FINAL AMP ANT SW VR1 Fig. 9 APC circuit 14 LPF D606,D607 POWER D608,D609 DET IC651 APC CONTROL ANT TK-8160H CIRCUIT DESCRIPTION ■ Key Matrix Circuit Control Circuit 1) 2) 3) 4) The CPU carries out the following tasks: Controls the WIDE, NARROW, TX/RX outputs. Controls the AQUA IC (IC241). Controls the PLL (IC401). Controls the D/A converter (IC201) and adjusts the volume, modulation and transmission power. CK DT LD IC201 D/A converter IC101 CPU The TK-8160H front panel has function keys. Each of them is connected to a cross point of a matrix of the KMI1 to KMO3 ports of the IC1 LCD driver. The KMO1 to KMO3 ports are always high, while the KMI1 to KMI3 ports are always low. The microprocessor monitors the status of the KMI1 to KMO3 ports. If the state of one of the ports changes, the microprocessor assumes that the key at the matrix point corresponding to that port has been pressed. IC401 PLL PLLE Fig. 10 Control circuit IC1 LCD driver ■ Memory Circuit The transceiver has an 64k-bit EEPROM (IC81). The EEPROM contains adjustment data. The CPU (IC101) controls the EEPROM through three serial data lines. KMI1 KMI2 KMI3 VOL UP CH UP A VOL DN CH DN <B C> S KMO3 KMO2 KMO1 Fig. 13 Key matrix circuit EEPCK IC101 CPU Fig. 11 EEPDT EEPWP IC81 EEPROM ■ Encode Memory circuit ■ Display Circuit The CPU (IC101) controls the display LCD and LEDs. When power is on, the CPU will use the MBL line to control the LCD illumination and key backlight LEDs. The dimmer function is controlled by the switch Q1. The LCD controller (IC1) controls the functions of the LCD through the DO, CE, CL, DI lines from the CPU. IC101 CPU CE CL DI DO The QT and DQT signals are output from QT/DQT of the CPU (IC101) and summed with the external pin DI line by the AQUA IC (IC241) and the resulting signal goes to the D/A converter (IC201). The DTMF signal is output from DTMF of the CPU and goes to the D/A converter (IC201). The signal is summed with a MIC signal by the AQUA IC (IC241), and the resulting signal goes to the D/A converter (IC201). The D/A converter (IC201) adjusts the MO level and the balance between the MO and QT/DQT levels. Part of a QT/ DQT signal is summed with MO and the resulting signal goes to the VCOMOD pin of the VCO. This signal is applied to a varicap diode in the VCO for direct FM modulation. IC241 AQUA IC QT/DQT IC1 LCD driver Q1 SW BRI BL Q4 SW Q3 SW Fig. 12 Q2 SW IC101 CPU DI DTMF D7~D18 LCD illumination IC201 D/A IC241 AQUA IC TCXO MOD X401 TCXO IC201 D/A IC401 PLL VCO VCO MOD HT Fig. 14 Encode D1~D6 Key backlit Display circuit 15 TK-8160H CIRCUIT DESCRIPTION ■ Decode Power Supply Circuit The signal goes to EXTLIMIN (pin 5) of AQUA IC (IC241). The QT/DQT signal will pass through the low-pass filters in the AQUA IC (IC241) and be decoded within the AQUA IC (IC241). The DTMF signal will be decoded within the AQUA IC (IC241). When the power switch on the display unit is pressed, the power port on the display unit which is connected port 17 (POWER), goes low, then port 78 (SBC) goes high, Q42 turns on, SB SW (Q41) turns on and power (SB) is supplied to the radio. When the DC power supplied to the radio, the voltage regulator IC (IC43) supply into the CPU VDD and reset voltage detect IC (IC44). IC44 will generate signal (RESET) in to the reset terminal on the CPU (IC101) to carry out a power ON reset. Also, CPU (IC101) is checking on port 91 (BATT). If DC power is less than about 9.5V, the radio is unable to power on. When the DC power voltage deceases from normal voltage, the INT voltage detector IC (IC45) will set to high on CPU port 18 (INT) if B line will became less than about 9.5V. Then CPU send to EEPROM (IC81) the backup data and go into STOP mode. This circuit has an overvoltage protection circuit. If a DC voltage of 16V or higher is applied to the base of Q81, this voltage turns Q81 on and sets port 18 (INT) to low. As a result port 78 (SBC) is low, and turns Q42 and Q41 (SB) off. IC241 AQUA IC Fig. 15 5 Decode ■ D/A Converter The D/A converter (IC201) is used to adjust MO modulation, AF volume, TV voltage, FC reference voltage, and PC POWER CONTROL voltage level. Adjustment values are sent from the CPU as serial data. The D/A converter has a resolution of 256 and the following relationship is valid: D/A output = (Vin – VDAref) / 256 x n + VDAref Vin: Analog input VDAref: D/A reference voltage n: Serial data value from the microprocessor (CPU) Q41 SW SB Q84 SW Q42 SW IGN IGN R93 IC101 CPU BATT R92 B Q81 SW SBC 5M IC43 AVR 5M R49 RESET INT POWER IC44 RST IC45 AVR POWER SW Fig. 16 16 D81 Power supply circuit R50 EXTLIMIN TK-8160H SEMICONDUCTOR DATA Microprocessor : 30622MEP-A01GP (TX-RX unit IC101) ■ Pin Function Pin No. Name I/O Function Pin No. Name I/O Function 1 QT/DQT O QT/DQT output 52 AMPSW O AF AMP SW 2 DTMF/MSK O HSD/MSK/BEEP output 53 DT O Common data 3 PLLE O PLL IC chip select 54 CK O Common clock 4,5 NC O 55,56 NC I 6 GND - GND 57 DST1 I Destination 1 7 CNVSS - CNVss for flash 58 DST2 I Destination 2 8 EVLLD O E-Volume LD 59 DST3 I Destination 3 9 BSHIFT O Beat shift 60 VCC - +5V 10 RESET - RESET 61 NC I 11 XOUT - X’TAL (12MHz) 62 VSS - 12 VSS - GND 63,64 NC I 13 XIN - X’TAL (12 MHz) 65 MBL O 14 VCC - +5V 66 DISPID I 15 GND - GND (Input only) 67 CM I/O From MIC keypad 16 NC I 68 CL O Clock for LCD 17 POWER I Power key input 69 DO O Transfer data to LCD 18 INT I µCom stop 70 CE O Chip enable for LCD 19 NC I 71 DI I Transfer data from LCD 20 TX/RX O 72 IGN I Ignition 21 UL I PLL unlock detect 73 MICMT O MIC 1 mute 22 NARROW O Wide/Narrow2 74 MICEM O MIC 2 mute 23 WIDE O Wide/Narrow 75 MICMT2 I 24 HOR O Horn alert 76 8RC O 8R control 25 PA O Public address 77 8TC O 8T control 26 EEPWP O EEPROM write protect 78 SBC O Battery switch 27 EEPCK O EEPROM clock (Nch open drain) 79 LIMSW O For limiter 28 EEPDT I/O EEPROM Data (Nch open drain) 80 DTRLOADN O I TX/RX H : RX, L : TX H : Narrow H : Wide H : SW off, L : SW on GND MIC backlight Display type information 29 FNC1 I/O Function P1/TxD for flash 81 STD 30 FNC2 I/O Function P2/RxD for flash 82 TCLK/DTRDO I 31 CLKFLS I SCLK for flash 83 TDATA/DTRCLK O 32 BSYFLS O Busy for flash 84 DI/O I/O 33 TXD O To FPU 85 RDF/FD I 34 RXD I From FPU 86 DIR O 35 PTT I PTT KEY 87 HSDI I HSD input 36 HOOK I Hook 88 LSDI I LSD input 37 ABS I AQUA clock beat shift 89 TEMP2 I Temperature 2 38 NC I 90 TEMP1 I Temperature 1 39 EMPFLS I/O EPM for flash 91 BATT I Battery voltage 40 SCRSW O For Ext. scrambler 92 RSSI I RSSI input H : No Board, L : Mounted 93 SQIN I Squelch input 41 DETSW O For DET 94 AVSS - GND 42 HSDSW O For High Speed Data 95 NC I H : HSD send, L : Others 96 VREF - +5V +5V H : RX, L : TX 43 FNC3 I/O Function Port 3 97 AVCC - 44 CEFLS I/O CE for flash 98 NC O 45~49 FNC4~FNC8 I/O Function Port 4~8 99 RXLED O For panel PCB 50 AFM O AF Mute 100 TXLED O For panel PCB 51 SPM O Speaker mute H : Mute, L : Unmute H : 25W, L : 50W H : Mute, L : Unmute 17 TK-8160H COMPONENTS DESCRIPTION Display Unit (X54-3510-10) Ref. No. Parts name Ref. No. Description Description Q281 Digital transistor AF mute IC1 IC LCD controller Q282 Transistor AF mute Q1 Transistor Dimmer function switch Q301 Transistor SQL amplifier Q2 Transistor LCD backlit switch Q341 Transistor Buffer amplifier Q3 Transistor KEY backlit switch Q351 Transistor IF amplifier Q4 Transistor DC switch Q352 FET Mixer Q7,8 Transistor DC switch Q353 FET RF amplifier D1~6 Diode Key backlit Q406 FET TX VCO D7~18 Diode LCD backlit Q421,422 Transistor Charge pump D20 Diode Surge absorption Q431 Transistor RF amplifier D21 Diode DC controller Q441 FET RX VCO D22 Diode TX/RX LED Q442 FET T/R switch Q443 Transistor T/R switch Q445 Transistor Lipple filter Description Q446 Transistor Buffer amplifier TX-RX Unit (X57-7090-11) Ref. No. 18 Parts name Parts name IC41 IC Voltage Regulator / 8V Q447 Transistor RF amplifier IC42,43 IC Voltage Regulator / 5V Q500,501 Transistor RF amplifier IC44 IC Voltage detector / Reset Q502 FET Pre drive amplifier IC45 IC Voltage detector / Int Q503 FET Drive amplifier IC81 IC EEPROM Q504 FET Final amplifier IC101 IC Microprocessor D1~11 Diode Surge absorption IC201 IC Digital potentiometer D41 Diode Reverse connection protection IC211 IC MIC amplifier D42 Poly SW Current protection IC213 IC Quad analog switch D81,82 Diode Over voltage detection IC214,215 IC Dual ground sense op-amplifier D211 Diode AGC IC241 IC Audio processor D212 Diode OR gate IC281 IC Audio amplifier D301 Diode Rectification IC321 IC FM IF system D331,332 Diode IF switch (Wide/Narrow) IC401 IC PLL system D351~355 Varicap RF BPF tuning IC651 IC Comparator (APC) D401 Diode Lipple filter Q41 FET DC switch (SB) D421 Diode Voltage dropped Q42 Transistor DC switch (SB) D441,442 Varicap RX VCO Q43,44 Transistor DC switch (8R) D443,444 Varicap TX VCO Q45,46 Transistor DC switch (8T) D445 Diode Modulation Q81 Transistor Over voltage detection D446 Diode Ripple filter Q82,83 Transistor Beat shift D447,448 Diode RF switch (TX/RX) Q84 Transistor Ignition D502 Diode Temperature compensation Q201 Transistor TX AF (DETO) D503 Diode Voltage protection Q211 Transistor AGC/MIC mute D601,602 Diode ANT switch Q212 FET Emergency MIC D604,605 Diode ANT switch Q213 FET MIC mute D606~609 Diode APC voltage detect Q241 Transistor W/N switch / TX D651 Diode Temperature compensation TK-8160H PARTS LIST ✽ New Parts. indicates safety critical components. Parts without Parts No. are not supplied. Les articles non mentionnes dans le Parts No. ne sont pas fournis. Teile ohne Parts No. werden nicht geliefert. Ref. No. New Address parts Parts No. L : Scandinavia Y : PX (Far East, Hawaii) Y : AAFES (Europe) Destination TK-8160H 1B 3A ✽ ✽ A02-3899-01 A62-1107-13 PLASTIC CABINET PANEL ASSY 4 5 6 3A 1D 3B ✽ ✽ ✽ B43-1179-04 B62-1829-00 B72-2308-04 BADGE INSTRUCTION MANUAL MODEL NAME-PLATE 8 9 10 11 12 3B 3C 2B 3A 2A E04-0167-05 E30-3339-05 E30-3448-05 E37-1082-05 E37-1097-05 RF COAXIAL PECEPTACLE (M) DC CORD ACCESSORY DC CORD SPEAKER CABLE FLAT CABLE (TX/RX-DISP) 14 15 2B 3C F10-2449-11 F51-0017-15 SHIELDING COVER (UPPER) FUSE (6X30) 15A ACCESSORY 17 18 19 20 21 2B 2A 2A 3B 2B G02-0894-04 G10-1296-04 G10-1324-04 G11-4127-14 G11-4240-04 EARTH SPRING (FINAL FET) FIBROUS SHEET (FLAT CABLE) FIBROUS SHEET (DISP) RUBBER SHEET (CHASSIS) RUBBER SHEET (DRIVE FET) 23 24 25 26 27 3B 2B 1B 1A 3B G13-1468-04 G53-1542-03 G53-1544-01 G53-1548-02 G53-1664-03 CUSHION PACKING (PHONE JACK) PACKING (CABINET) GASKETTING PACKING (PANEL) 29 30 31 32 2C,1D 3D 1D 2D H12-3178-05 H13-1190-02 H25-2341-04 H52-2092-02 PACKING FIXTURE CARTON BOARD PROTECTION BAG ITEM CARTON CASE 34 35 3C 3D J19-1584-05 J29-0662-03 MIC HOLDER BRACKET 37 3A ✽ K29-9342-01 KEY TOP A B C D 39 2B 2A 2B,3B 1B,2B 3D ✽ ✽ N67-2608-48 N80-2008-48 N87-2606-48 N87-2614-48 N99-0395-05 PAN HEAD SEMS SCREW PAN HEAD TAPTITE SCREW BRAZIER HEAD TAPTITE SCREW BRAZIER HEAD TAPTITE SCREW SCREW SET ACCESSORY 41 42 3A 2C T07-0739-05 T91-0639-05 SPEAKER MICROPHONE ✽ ✽ ✽ ✽ ACCESSORY ACCESSORY ACCESSORY P : Canada E : Europe M : Other Areas TK-8160H (Y51-5070-XX) DISPLAY UNIT (X54-3510-10) TX-RX UNIT (X57-7090-11) Description 1 2 K : USA T : England X : Australia K K Ref. No. New Address parts Parts No. Destination Description C15 C16,17 C18 C19,20 C21 CK73GB1H471K CK73GB1A105K CK73GB1C104K CC73GCH1H101J CK73GB1H681K CHIP C CHIP C CHIP C CHIP C CHIP C 470PF 1.0UF 0.10UF 100PF 680PF K K K J K C22,23 C24 C25 C27 C30 CK73GB1H102K CK73GB1H103K CK73GB1H102K CC73GCH1H101J CK73GB1H102K CHIP C CHIP C CHIP C CHIP C CHIP C 1000PF 0.010UF 1000PF 100PF 1000PF K K K J K 103 CN1 J1 2A ✽ E29-1206-05 E40-6005-05 E08-0877-05 INTER CONNECTOR FLAT CABLE CONNECTOR MODULAR JACK 104 - 3A ✽ ✽ J21-8494-03 J31-0553-05 MOUNTING HARDWARE COLLAR L1 L92-0138-05 CHIP FERRITE CP1 R1 R2 R3-5 R6-8 R90-0724-05 RK73GB1J101J RK73GB1J100J RK73GB1J102J RK73GB1J103J MULTI-COMP CHIP R 100 CHIP R 10 CHIP R 1.0K CHIP R 10K 1K X4 J 1/16W J 1/16W J 1/16W J 1/16W R9 R10,11 R14 R15,16 R17,18 RK73GB1J563J RK73FB2A331J RK73FB2A473J RK73FB2A330J RK73FB2A390J CHIP R CHIP R CHIP R CHIP R CHIP R 56K 330 47K 33 39 J J J J J 1/16W 1/10W 1/10W 1/10W 1/10W R19 R20 R21 R22 R23 RK73GB1J392J R92-0670-05 R92-1252-05 RK73FB2A181J RK73FB2A820J CHIP R CHIP R CHIP R CHIP R CHIP R 3.9K 0 OHM 0 OHM 180 82 J 1/16W J J J 1/16W 1/10W 1/10W R24,25 R26,27 R28-31 RK73GB1J103J RK73GB1J102J RK73GB1J390J CHIP R CHIP R CHIP R 10K 1.0K 39 J J J 1/16W 1/16W 1/16W MC2850 LC75854W PT6554LQ RN47A4 2SB1132(Q,R) DIODE MOS-IC MOS-IC TRANSISTOR TRANSISTOR KRA225S KRC102S 2SC3928A DIGITAL TRANSISTOR DIGITAL TRANSISTOR TRANSISTOR D20,21 IC1 IC1 Q1 Q2 Q3 Q4 Q7,8 ✽ ✽ DISPLAY UNIT (X54-3510-10) 101 102 D1-6 D7-18 D22 C1 C6,7 C9 C10 C11-14 2A 2A ✽ ✽ B11-1829-03 B38-0902-05 B30-2282-05 B30-2281-05 B30-2151-05 ILLUMINATION GUIDE LCD LED (Y) LED (Y) LED (R/G) CK73GB1H103K CK73GB1H102K CK73GB1H102K CK73GB1H103K CK73GB1H102K CHIP C CHIP C CHIP C CHIP C CHIP C 0.010UF 1000PF 1000PF 0.010UF 1000PF TX-RX UNIT (X57-7090-11) K K K K K C10 C13-31 C41 C42 C43 CK73HB1H102K CK73HB1H471K CK73GB1H221K CK73GB1H471K CK73GB1H102K CHIP C CHIP C CHIP C CHIP C CHIP C 1000PF 470PF 220PF 470PF 1000PF K K K K K 19 TK-8160H PARTS LIST TX-RX UNIT (X57-7090-11) Ref. No. New Address parts Parts No. Destination Description Ref. No. New Address parts Parts No. Destination Description C46,47 C48 C49 C50-53 C54,55 CK73GB1H221K CK73GB1H102K C92-0721-05 CK73GB1H102K CK73GB1C104K CHIP C CHIP C ELECTRO CHIP C CHIP C 220PF 1000PF 330UF 1000PF 0.10UF K K 25WV K K C260 C261 C262 C263 C264 CK73GB1A474K CK73HB1A104K CK73GB1A105K CK73GB1H103K CC73HCH1H330J CHIP C CHIP C CHIP C CHIP C CHIP C 0.47UF 0.10UF 1.0UF 0.010UF 33PF K K K K J C56 C57 C58-60 C63 C64,65 C92-0795-05 CK73GB1H103K C92-0795-05 CK73GB1E103K CK73GB1H103K CHIP-TAN CHIP C CHIP-TAN CHIP C CHIP C 22UF 0.010UF 22UF 0.010UF 0.010UF 10WV K 10WV K K C265 C266 C267 C268 C269,270 CK73HB1H391K CK73GB1C104K CK73HB1A104K CC73HCH1H181J C92-0507-05 CHIP C CHIP C CHIP C CHIP C CHIP-TAN 390PF 0.10UF 0.10UF 180PF 4.7UF K K K J 6.3WV C66 C67,68 C69,70 C71 C81,82 C92-0560-05 CK73GB1H102K CK73GB1C104K CK73GB1H102K CK73GB1H102K CHIP-TAN CHIP C CHIP C CHIP C CHIP C 10UF 1000PF 0.10UF 1000PF 1000PF 6.3WV K K K K C271 C272 C273,274 C275,276 C281 CK73HB1A104K C92-0507-05 CK73HB1H681K CK73HB1H102K CK73GB1H102K CHIP C CHIP-TAN CHIP C CHIP C CHIP C 0.10UF 4.7UF 680PF 1000PF 1000PF K 6.3WV K K K C85 C86 C88 C89,90 C91 CK73HB1H102K CK73HB1A104K CC73HCH1H180J CC73HCH1H060B CC73HCH1H180J CHIP C CHIP C CHIP C CHIP C CHIP C 1000PF 0.10UF 18PF 6.0PF 18PF K K J B J C282 C283 C284 C285 C286 CK73GB1A105K CK73FB1C224K CK73GB1C104K C92-0516-05 C92-0040-05 CHIP C CHIP C CHIP C CHIP-TAN CHIP-ELE 1.0UF 0.22UF 0.10UF 4.7UF 47UF K K K 16WV 16WV C93,94 C96 C101 C102 C106 CK73GB1H102K CK73GB1H102K CK73GB1H102K CK73GB1C104K CK73GB1C104K CHIP C CHIP C CHIP C CHIP C CHIP C 1000PF 1000PF 1000PF 0.10UF 0.10UF K K K K K C287 C288-290 C293 C301 C302 C92-0722-05 CK73GB1H102K CK73GB1A105K C92-0507-05 CK73GB1H102K ELECTRO CHIP C CHIP C CHIP-TAN CHIP C 470UF 1000PF 1.0UF 4.7UF 1000PF 16WV K K 6.3WV K C110-117 C201 C202 C203 C204 CK73HB1C103K CK73GB1C104K C92-0507-05 CK73GB1C333K CK73GB1H102K CHIP C CHIP C CHIP-TAN CHIP C CHIP C 0.010UF 0.10UF 4.7UF 0.033UF 1000PF K K 6.3WV K K C303 C304,305 C306 C307 C308 CK73GB1H472K CC73GCH1H331J CK73GB1H102K CK73GB1E223K CK73GB1H102K CHIP C CHIP C CHIP C CHIP C CHIP C 4700PF 330PF 1000PF 0.022UF 1000PF K J K K K C205 C206 C211 C212 C213 CK73HB1H182K CK73GB1H102K CK73GB1H183K CK73HB1H152K CK73GB1C104K CHIP C CHIP C CHIP C CHIP C CHIP C 1800PF 1000PF 0.018UF 1500PF 0.10UF K K K K K C309 C310 C321 C322-324 C325 CK73GB1E223K CK73FB1C104K CK73GB1H103K CK73GB1C104K C92-0662-05 CHIP C CHIP C CHIP C CHIP C CHIP-TAN 0.022UF 0.10UF 0.010UF 0.10UF 15UF K K K K 6.3WV C214 C215 C216 C217 C218-221 CC73HCH1H390J CK73HB1A104K C92-0514-05 CK73HB1H471K CK73GB1C104K CHIP C CHIP C CHIP-TAN CHIP C CHIP C 39PF 0.10UF 2.2UF 470PF 0.10UF J K 10WV K K C326 C331-333 C341 C343 C344 CK73GB1H103K CK73GB1C104K CC73GCH1H101J CC73GCH1H680J CC73GCH1H560J CHIP C CHIP C CHIP C CHIP C CHIP C 0.010UF 0.10UF 100PF 68PF 56PF K K J J J C222,223 C224 C225 C226 C227 CK73HB1A104K CK73GB1H103K CK73GB1C104K CK73HB1H471K CK73HB1A104K CHIP C CHIP C CHIP C CHIP C CHIP C 0.10UF 0.010UF 0.10UF 470PF 0.10UF K K K K K C345 C346 C349,350 C351 C353 CC73GCH1H271J CK73GB1H103K CK73GB1E103K CC73GCH1H330J CK73GB1H103K CHIP C CHIP C CHIP C CHIP C CHIP C 270PF 0.010UF 0.010UF 33PF 0.010UF J K K J K C228 C229 C230 C231 C233 CK73GB0J475K CK73GB1A105K C92-0560-05 C92-0662-05 CK73GB1H471K CHIP C CHIP C CHIP-TAN CHIP-TAN CHIP C 4.7UF 1.0UF 10UF 15UF 470PF K K 6.3WV 6.3WV K C354 C355 C356 C357 C358 CC73GCH1H030B CC73GCH1H180J CC73GCH1H060B CK73GB1H103K CK73GB1H471K CHIP C CHIP C CHIP C CHIP C CHIP C 3.0PF 18PF 6.0PF 0.010UF 470PF B J B K K C241-248 C249,250 C251 C252 C253 CK73HB1H471K CC73HCH1H100D CK73HB1A473K CK73HB1A104K CK73GB1H102K CHIP C CHIP C CHIP C CHIP C CHIP C 470PF 10PF 0.047UF 0.10UF 1000PF K D K K K C359 C360 C361,362 C363 C364 CC73GCH1H120J CC73GCH1H080B CK73GB1H471K CK73GB1H103K CK73GB1H471K CHIP C CHIP C CHIP C CHIP C CHIP C 12PF 8.0PF 470PF 0.010UF 470PF J B K K K C254 C255 C256 C257 C259 CK73GB1H332K CC73HCH1H560J CK73GB1H331K CC73HCH1H090B CK73HB1H221K CHIP C CHIP C CHIP C CHIP C CHIP C 3300PF 56PF 330PF 9.0PF 220PF K J K B K C366 C367 C368 C369 C370 CK73GB1C104K CK73GB1H471K CC73GCH1H080B CC73GCH1H010B CK73GB1H471K CHIP C CHIP C CHIP C CHIP C CHIP C 0.10UF 470PF 8.0PF 1.0PF 470PF K K B B K 20 ✽ ✽ TK-8160H PARTS LIST TX-RX UNIT (X57-7090-11) Ref. No. New Address parts Parts No. Destination Description Ref. No. New Address parts Parts No. Destination Description C371 C372 C373 C374 C375-380 CC73GCH1HR75B CC73GCH1H180G CC73GCH1H080B CC73GCH1H070B CK73GB1H471K CHIP C CHIP C CHIP C CHIP C CHIP C 0.75PF 18PF 8.0PF 7.0PF 470PF B G B B K C471 C477 C480 C481-483 C501 CC73GCH1H020B CK73GB1H471K CC73GCH1H050B CK73GB1H471K CK73GB1H471K CHIP C CHIP C CHIP C CHIP C CHIP C 2.0PF 470PF 5.0PF 470PF 470PF B K B K K C381 C382 C383 C384 C385 CC73GCH1H050B CK73GB1H471K CC73GCH1HR75B CC73GCH1H090B CK73GB1H471K CHIP C CHIP C CHIP C CHIP C CHIP C 5.0PF 470PF 0.75PF 9.0PF 470PF B K B B K C502 C504,505 C507 C509 C510-515 CC73GCH1H030B CK73GB1H471K CK73GB1H471K CC73GCH1H040B CK73GB1H471K CHIP C CHIP C CHIP C CHIP C CHIP C 3.0PF 470PF 470PF 4.0PF 470PF B K K B K C386 C387 C388 C389 C390 CC73GCH1H010B CC73GCH1H0R3B CC73GCH1H2R5B CK73GB1H103K CC73FCH1H080D CHIP C CHIP C CHIP C CHIP C CHIP C 1.0PF 0.3PF 2.5PF 0.010UF 8.0PF B B B K D C516 C517 C518 C520,521 C522 CC73GCH1H040B CK73GB1H471K C92-0040-05 CK73GB1H471K CK73GB1C104K CHIP C CHIP C CHIP-ELE CHIP C CHIP C 4.0PF 470PF 47UF 470PF 0.10UF B K 16WV K K C391 C392 C393 C394 C395 CK73GB1H471K CC73GCH1H4R5B CC73GCH1HR75B CC73GCH1H010B CC73GCH1H060B CHIP C CHIP C CHIP C CHIP C CHIP C 470PF 4.5PF 0.75PF 1.0PF 6.0PF K B B B B C523 C524 C526 C527 C528 CC73FCH1H470J CC73FCH1H080D CC73FCH1H090D CC73FCH1H150J CC73FCH1H470J CHIP C CHIP C CHIP C CHIP C CHIP C 47PF 8.0PF 9.0PF 15PF 47PF J D D J J C401,402 C403 C404,405 C406 C407 CK73GB1H102K CC73GCH1H101J CC73HCH1H101J CC73GCH1H020B CK73GB1H102K CHIP C CHIP C CHIP C CHIP C CHIP C 1000PF 100PF 100PF 2.0PF 1000PF K J J B K C532 C534 C535 C536 C537 CK73GB1H471K CK73FB1H471K CK73GB1H221K CK73GB1H471K C92-0719-05 CHIP C CHIP C CHIP C CHIP C ELECTRO 470PF 470PF 220PF 470PF 47UF K K K K 25WV C409 C410,411 C412 C413 C414 CC73HCH1H220J CK73GB1C104K C92-0560-05 CK73GB1C104K C92-0560-05 CHIP C CHIP C CHIP-TAN CHIP C CHIP-TAN 22PF 0.10UF 10UF 0.10UF 10UF J K 6.3WV K 6.3WV C538 C539 C540,541 C543 C545 CK73FB1C474K CK73FB1H471K C93-0567-05 C93-0599-05 C93-0560-05 CHIP C CHIP C CHIP C CHIP C CHIP C 0.47UF 470PF 39PF 470PF 10PF K K J K D C415 C416 C422,423 C424 C425 CK73HB1C103K CK73GB1C104K CK73HB1H471K CK73GB1H471K C92-0555-05 CHIP C CHIP C CHIP C CHIP C CHIP-TAN 0.010UF 0.10UF 470PF 470PF 0.047UF K K K K 35WV C548,549 C550,551 C555 C556 C564 C93-0566-05 CM73F2H300J CK73FB1C474K C93-0599-05 CM73F2H090D CHIP C CHIP C CHIP C CHIP C CHIP C 33PF 30PF 0.47UF 470PF 9.0PF J J K K D C426 C427 C431 C434 C441 C92-0004-05 C92-0001-05 CK73GB1H102K CK73GB1H471K CC73GCH1H150J CHIP-TAN CHIP-TAN CHIP C CHIP C CHIP C 1.0UF 0.1UF 1000PF 470PF 15PF 16WV 35WV K K J C565 C567 C570 C571 C572,573 CM73F2H010C CM73F2H090D C93-0599-05 CK73GB1H471K CK73GB1H103K CHIP C CHIP C CHIP C CHIP C CHIP C 1.0PF 9.0PF 470PF 470PF 0.010UF C D K K K C442 C443 C444 C445 C446 CC73GCH1H120G CK73GB1H471K CC73GCH1H030B CC73GCH1H040B CC73GCH1H050B CHIP C CHIP C CHIP C CHIP C CHIP C 12PF 470PF 3.0PF 4.0PF 5.0PF G K B B B C574 C575 C576 C603 C606 CK73GB1H102K CK73GB1H471K CK73GB1H221K C93-0599-05 CC73GCH1H0R5B CHIP C CHIP C CHIP C CHIP C CHIP C 1000PF 470PF 220PF 470PF 0.5PF K K K K B C447 C451,452 C453 C454 C455 CC73GCH1H0R5B CK73GB1H471K CC73GCH1H070B CC73GCH1H060B CC73GCH1H0R5B CHIP C CHIP C CHIP C CHIP C CHIP C 0.5PF 470PF 7.0PF 6.0PF 0.5PF B K B B B C607 C609 C610 C611 C613 CC73GCH1H010B C93-0553-05 CC73GCH1H0R5B CC73GCH1H030B C93-0555-05 CHIP C CHIP C CHIP C CHIP C CHIP C 1.0PF 3.0PF 0.5PF 3.0PF 5.0PF B C B B C C456 C457 C458,459 C460 C461 CK73GB1H471K CC73GCH1H1R5B CC73GCH1H050B CC73GCH1H0R3B C92-0560-05 CHIP C CHIP C CHIP C CHIP C CHIP-TAN 470PF 1.5PF 5.0PF 0.3PF 10UF K B B B 6.3WV C614 C615 C616 C618,619 C620 CC73GCH1H0R5B CC73GCH1H020B C93-0550-05 CK73GB1H471K CK73GB1H102K CHIP C CHIP C CHIP C CHIP C CHIP C 0.5PF 2.0PF 1.0PF 470PF 1000PF B B C K K C463,464 C465 C466,467 C469 C470 CK73GB1H471K C92-0795-05 CK73GB1H471K CC73GCH1H060B CC73GCH1H040B CHIP C CHIP-TAN CHIP C CHIP C CHIP C 470PF 22UF 470PF 6.0PF 4.0PF K 10WV K B B C624 C625 C626 C627 C651 CK73GB1H471K CC73GCH1H020B C93-0551-05 C93-0599-05 CK73GB1H103K CHIP C CHIP C CHIP C CHIP C CHIP C 470PF 2.0PF 1.5PF 470PF 0.010UF K B C K K ✽ ✽ 21 TK-8160H PARTS LIST TX-RX UNIT (X57-7090-11) Ref. No. New Address parts C652 C672,673 TC441,442 Parts No. Destination Description CK73GB1H471K CK73GB1H471K C05-0245-05 CHIP C 470PF K CHIP C 470PF K CERAMIC TRIMMER (10PF) E37-1161-05 E40-6268-05 E40-5702-05 E40-6292-05 E40-3246-05 SHORT PLUG (FOR CN6) FLAT CABLE CONNECTOR PIN ASSY PIN ASSY PIN ASSY E40-6433-05 E11-0425-05 PIN ASSY 3.5D PHONE JACK (3P) F41 F53-0246-05 FUSE CF301 CF302 L101 L211 L321 L72-0993-05 L72-0999-05 L92-0443-05 L92-0443-05 L34-4554-05 CERAMIC FILTER CERAMIC FILTER CHIP FERRITE CHIP FERRITE COIL L341 L342,343 L351,352 L354,355 L356 L41-3385-08 L40-3381-86 L40-4785-85 L34-4604-05 L40-1875-92 SMALL FIXED INDUCTOR SMALL FIXED INDUCTOR (0.33UH) SMALL FIXED INDUCTOR (0.47UH) AIR-CORE COIL SMALL FIXED INDUCTOR (18NH) L357 L358 L359-361 L402 L404 L40-3975-92 L34-4605-05 L34-4604-05 L41-1005-08 L92-0442-05 SMALL FIXED INDUCTOR (39NH) AIR-CORE COIL AIR-CORE COIL SMALL FIXED INDUCTOR CHIP FERRITE L421 L441,442 L443 L444,445 L446,447 L92-0443-05 L40-4791-86 L41-2778-14 L40-4791-86 L40-2702-86 CHIP FERRITE SMALL FIXED INDUCTOR (4.7UH) SMALL FIXED INDUCTOR SMALL FIXED INDUCTOR (4.7UH) SMALL FIXED INDUCTOR (27UH) L448 L449,450 L451,452 L454 L456 L41-2778-14 L40-4791-86 L92-0443-05 L41-2775-06 L41-2775-06 SMALL FIXED INDUCTOR SMALL FIXED INDUCTOR (4.7UH) CHIP FERRITE SMALL FIXED INDUCTOR SMALL FIXED INDUCTOR L501 L502 L503,504 L505 L506 L41-1575-06 L41-1875-08 L41-3363-08 L34-4603-05 L34-4607-05 SMALL FIXED INDUCTOR SMALL FIXED INDUCTOR SMALL FIXED INDUCTOR AIR-CORE COIL AIR-CORE COIL L34-4602-05 L34-4754-05 L34-4753-05 L34-4757-05 L34-4754-05 AIR-CORE COIL AIR-CORE COIL AIR-CORE COIL AIR-CORE COIL AIR-CORE COIL L34-4753-05 L77-1970-05 L77-1968-05 L77-1944-05 L71-0624-05 AIR-CORE COIL CRYSTAL RESONATOR (12.0MHZ) CRYSTAL RESONATOR (3.6864MHZ) TCXO (16.8MHZ) MCF (49.95MHZ/5.0K) CP1-7 R1 R2 R3 R4 RK75HA1J102J R92-1252-05 RK73HB1J101J RK73HB1J102J RK73HB1J332J CHIP-COM CHIP R CHIP R CHIP R CHIP R 1.0K 0 OHM 100 1.0K 3.3K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R5 R41 RK73HB1J223J RK73GB1J473J CHIP R CHIP R 22K 47K J J 1/16W 1/16W CN1 CN2 CN3 CN5 ✽ CN6 J1 ✽ L507 L508 L509 L601 L603,604 L605 X86 X241 X401 XF351 22 ✽ ✽ ✽ ✽ ✽ ✽ ✽ ✽ Ref. No. New Address parts Parts No. Destination Description R42 R43 R44 R45 R46 RK73GB1J472J RK73GB1J473J RK73GB1J472J RK73GB1J473J RK73GB1J152J CHIP R CHIP R CHIP R CHIP R CHIP R 4.7K 47K 4.7K 47K 1.5K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R47 R48 R49 R50 R51 RK73GB1J103J RK73HB1J334J RK73HB1J474J RK73HB1J394J RK73HB1J334J CHIP R CHIP R CHIP R CHIP R CHIP R 10K 330K 470K 390K 330K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R81,82 R83 R84 R85 R86 RK73GB1J103J R92-1252-05 R92-1368-05 RK73HB1J473J RK73GB1J471J CHIP R CHIP R CHIP R CHIP R CHIP R 10K 0 OHM 0 OHM 47K 470 J J 1/16W 1/16W J J 1/16W 1/16W R87 R88 R90 R91 R92 R92-1252-05 RK73GB1J473J RK73GB1J102J R92-1368-05 RK73GH1J183D CHIP R CHIP R CHIP R CHIP R CHIP R 0 OHM 47K 1.0K 0 OHM 18K J J J 1/16W 1/16W 1/16W D 1/16W R93 R94 R95 R96 R97 RK73GH1J134D RK73GB1J102J RK73GB1J472J RK73GB1J105J RK73GB1J104J CHIP R CHIP R CHIP R CHIP R CHIP R 130K 1.0K 4.7K 1.0M 100K D J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R98 R99 R100 R101 R102 RK73GB1J473J RK73GB1J102J RK73HB1J102J RK73GB1J473J RK73HB1J473J CHIP R CHIP R CHIP R CHIP R CHIP R 47K 1.0K 1.0K 47K 47K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R103-105 R108,109 R110 R111 R112 RK73GB1J102J RK73HB1J473J RK73GB1J152J RK73GB1J473J RK73HB1J102J CHIP R CHIP R CHIP R CHIP R CHIP R 1.0K 47K 1.5K 47K 1.0K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R113 R115 R121 R124 R125 RK73HB1J473J RK73HB1J473J R92-1252-05 R92-1252-05 RK73GB1J473J CHIP R CHIP R CHIP R CHIP R CHIP R 47K 47K 0 OHM 0 OHM 47K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R126,127 R128 R129 R130 R131,132 RK73HB1J102J RK73GB1J472J RK73GB1J822J R92-1252-05 RK73HB1J473J CHIP R CHIP R CHIP R CHIP R CHIP R 1.0K 4.7K 8.2K 0 OHM 47K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R201 R202 R203 R204-206 R207 RK73GB1J124J RK73GB1J561J RK73GB1J913J RK73GB1J102J RK73HB1J183J CHIP R CHIP R CHIP R CHIP R CHIP R 120K 560 91K 1.0K 18K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R92-1368-05 RK73HH1J303D RK73GB1J753J RK73HB1J334J RK73HB1J222J CHIP R CHIP R CHIP R CHIP R CHIP R 0 OHM 30K 75K 330K 2.2K D J J J 1/16W 1/16W 1/16W 1/16W R92-1368-05 RK73HB1J101J RK73HB1J821J RK73GB1J223J RK73GB1J681J CHIP R CHIP R CHIP R CHIP R CHIP R 0 OHM 100 820 22K 680 J J J J 1/16W 1/16W 1/16W 1/16W R208 R211 R212,213 R214 R215 R216 R217 R218 R219 R220 ✽ ✽ TK-8160H PARTS LIST TX-RX UNIT (X57-7090-11) Ref. No. New Address parts Parts No. Destination Description Ref. No. New Address parts Parts No. Destination Description R221 R222 R223 R224 R225-228 RK73GB1J472J RK73HB1J223J RK73GB1J102J RK73GB1J561J RK73GB1J223J CHIP R CHIP R CHIP R CHIP R CHIP R 4.7K 22K 1.0K 560 22K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R331-336 R341 R342 R351 R352 RK73GB1J103J RK73GB1J101J RK73GB1J224J RK73GB1J471J RK73GB1J101J CHIP R CHIP R CHIP R CHIP R CHIP R 10K 100 220K 470 100 J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R229 R230 R231 R232,233 R240-248 RK73HB1J104J RK73HB1J393J RK73GB1J683J RK73HB1J683J R92-1368-05 CHIP R CHIP R CHIP R CHIP R CHIP R 100K 39K 68K 68K 0 OHM J J J J 1/16W 1/16W 1/16W 1/16W R353 R354 R355 R358 R359 RK73GB1J104J RK73GB1J471J RK73GH1J331D RK73GB1J221J RK73GB1J224J CHIP R CHIP R CHIP R CHIP R CHIP R 100K 470 330 220 220K J J D J J 1/16W 1/16W 1/16W 1/16W 1/16W R249 R250 R251 R252 R253 RK73HB1J562J RK73HB1J105J RK73HB1J473J RK73HB1J104J RK73GB1J562J CHIP R CHIP R CHIP R CHIP R CHIP R 5.6K 1.0M 47K 100K 5.6K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R360 R361 R362 R363 R364 RK73GB1J824J RK73GB1J181J RK73GB1J394J RK73GB1J154J R92-1252-05 CHIP R CHIP R CHIP R CHIP R CHIP R 820K 180 390K 150K 0 OHM J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R254 R255 R256 R257 R258 RK73HB1J474J RK73HB1J154J RK73HB1J473J RK73HB1J104J RK73HH1J204D CHIP R CHIP R CHIP R CHIP R CHIP R 470K 150K 47K 100K 200K J J J J D 1/16W 1/16W 1/16W 1/16W 1/16W R365,366 R367 R369 R370 R371 RK73GB1J105J RK73GB1J101J RK73GB1J151J RK73GB1J473J RK73GB1J393J CHIP R CHIP R CHIP R CHIP R CHIP R 1.0M 100 150 47K 39K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W RK73HH1J394D RK73GB1J683J R92-1368-05 RK73HB1J563J RK73HB1J104J CHIP R CHIP R CHIP R CHIP R CHIP R 390K 68K 0 OHM 56K 100K D J 1/16W 1/16W J J 1/16W 1/16W R372 R373 R374 R376 R378 RK73GB1J683J RK73GB1J223J RK73GB1J105J RK73GB1J105J RK73GB1J105J CHIP R CHIP R CHIP R CHIP R CHIP R 68K 22K 1.0M 1.0M 1.0M J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R264,265 R266 R267 R268 R269 RK73HB1J473J RK73HB1J332J RK73HH1J683D RK73HH1J154D RK73HH1J683D CHIP R CHIP R CHIP R CHIP R CHIP R 47K 3.3K 68K 150K 68K J J D D D 1/16W 1/16W 1/16W 1/1 1/16W R380 R381 R392,393 R401-403 R404 R92-1252-05 RK73GB1J104J R92-1252-05 RK73HB1J102J RK73GB1J222J CHIP R CHIP R CHIP R CHIP R CHIP R 0 OHM 100K 0 OHM 1.0K 2.2K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R270 R271 R272 R273 R274 RK73HB1J183J RK73HB1J563J RK73HH1J563D RK73HH1J184D RK73HH1J332D CHIP R CHIP R CHIP R CHIP R CHIP R 18K 56K 56K 180K 3.3K J J D D D 1/16W 1/16W 1/16W 1/16W 1/16W R405 R406 R407 R408 R409 RK73GB1J103J RK73GB1J152J RK73HB1J100J RK73HB1J104J RK73GB1J101J CHIP R CHIP R CHIP R CHIP R CHIP R 10K 1.5K 10 100K 100 J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R275 R276,277 R278,279 R281 R282 RK73HH1J563D RK73HB1J223J RK73HB1J823J RK73GB1J472J RK73GB1J473J CHIP R CHIP R CHIP R CHIP R CHIP R 56K 22K 82K 4.7K 47K D J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R421 R422 R423 R424 R425 RK73GB1J103J RK73GB1J123J RK73GB1J103J R92-1368-05 RK73GB1J103J CHIP R CHIP R CHIP R CHIP R CHIP R 10K 12K 10K 0 OHM 10K J J J 1/16W 1/16W 1/16W J 1/16W R283 R284 R285 R286 R301 RK73GB1J683J RK73GB1J222J R92-0670-05 RK73GB1J391J RK73GB1J105J CHIP R CHIP R CHIP R CHIP R CHIP R 68K 2.2K 0 OHM 390 1.0M J J 1/16W 1/16W J J 1/16W 1/16W R426,427 R428 R429 R430 R431 RK73GB1J102J RK73GB1J222J RK73GB1J152J RK73GB1J103J R92-1252-05 CHIP R CHIP R CHIP R CHIP R CHIP R 1.0K 2.2K 1.5K 10K 0 OHM J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R302,303 R304 R305 R306 R307 RK73GB1J472J RK73GB1J223J RK73GB1J182J RK73GB1J472J RK73GB1J274J CHIP R CHIP R CHIP R CHIP R CHIP R 4.7K 22K 1.8K 4.7K 270K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R432 R433 R441 R442,443 R444 RK73GB1J471J RK73GB1J224J RK73GB1J221J RK73GB1J101J RK73GB1J104J CHIP R CHIP R CHIP R CHIP R CHIP R 470 220K 220 100 100K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R309 R310 R311 R312 R313 RK73GB1J332J RK73GB1J334J RK73GB1J102J RK73GB1J223J RK73GB1J273J CHIP R CHIP R CHIP R CHIP R CHIP R 3.3K 330K 1.0K 22K 27K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R445 R446 R447 R448 R449 RK73GB1J102J RK73GB1J151J RK73GB1J473J RK73GB1J393J RK73GB1J104J CHIP R CHIP R CHIP R CHIP R CHIP R 1.0K 150 47K 39K 100K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R314 R321 R322 R323 R324 RK73GB1J104J RK73GB1J333J RK73GB1J123J RK73GB1J222J R92-1252-05 CHIP R CHIP R CHIP R CHIP R CHIP R 100K 33K 12K 2.2K 0 OHM J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R450 R451 R452 R453 R454 RK73GB1J473J RK73GB1J472J RK73GB1J124J RK73GB1J101J R92-1252-05 CHIP R CHIP R CHIP R CHIP R CHIP R 47K 4.7K 120K 100 0 OHM J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R259 R260 R261 R262 R263 ✽ ✽ ✽ ✽ 23 TK-8160H PARTS LIST TX-RX UNIT (X57-7090-11) Ref. No. New Address parts Parts No. Destination Description Ref. No. R457 R458 R459 R460 R461 RK73GB1J124J RK73GB1J101J RK73GB1J102J R92-1252-05 RK73GB1J101J CHIP R CHIP R CHIP R CHIP R CHIP R 120K 100 1.0K 0 OHM 100 J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W D212 D301 D331,332 D351-355 D401 R462 R463 R464 R501 R502 RK73GB1J102J R92-1252-05 RK73GB1J222J RK73GB1J102J RK73GB1J472J CHIP R CHIP R CHIP R CHIP R CHIP R 1.0K 0 OHM 2.2K 1.0K 4.7K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W R506 R507 R509 R511 R512 RK73GB1J103J RK73GB1J470J RK73GB1J100J RK73GB1J471J RK73GB1J332J CHIP R CHIP R CHIP R CHIP R CHIP R 10K 47 10 470 3.3K J J J J J R513 R514 R515 R516 R517 RK73GB1J682J RK73FB2A470J RK73GB1J100J RK73GB1J332J RK73GB1J100J CHIP R CHIP R CHIP R CHIP R CHIP R 6.8K 47 10 3.3K 10 R518 R519 R520 R521 R522 RK73GB1J223J RK73FB2A220J RK73GB1J822J RK73GB1J101J R92-1217-05 CHIP R CHIP R CHIP R CHIP R CHIP R R524 R525 R526 R534 R535 RK73FB2A821J RK73EB2B5R6J RK73FB2A821J RK73GB1J683J RK73GB1J563J R536 R537 R538 R539 R601-603 New Address parts Parts No. Description MC2858 MA742 MC2858 HVC350B 1SS355 DIODE DIODE DIODE VARIABLE CAPACITANCE DIODE DIODE D421 D441-444 D445 D446 D447,448 HZU5ALL MA2S304 1SV278 1SS355 HSC277 DIODE VARIABLE CAPACITANCE DIODE VARIABLE CAPACITANCE DIODE DIODE DIODE 1/16W 1/16W 1/16W 1/16W 1/16W D502 D503 D601,602 D604,605 D606-609 MC2850 02DZ5.1(Y) MA4PH633 XB15A709 MA742 DIODE ZENER DIODE DIODE DIODE DIODE J J J J J 1/16W 1/10W 1/16W 1/16W 1/16W D651 IC41 IC42,43 IC44,45 IC81 1SS355 KIA7808AF NJM78L05UA BD4740G AT24C12810SU18 DIODE ANALOGUE IC BI-POLAR IC MOS-IC ROM IC 22K 22 8.2K 100 0 OHM J J J J 1/16W 1/10W 1/16W 1/16W IC101 IC201 IC211 IC213 IC214,215 30622MEP-A01GP M62364FP NJM2100V BU4066BCFV BA10358FV MICROPROCESSOR IC MOS-IC MOS-IC MOS-IC MOS-IC CHIP R CHIP R CHIP R CHIP R CHIP R 820 5.6 820 68K 56K J J J J J 1/10W 1/8W 1/10W 1/16W 1/16W IC241 IC281 IC321 IC401 IC651 AQUA-L LA4600 TK14489V MB15A02 TA75W01FU MOS-IC BI-POLAR IC BI-POLAR IC MOS-IC MOS-IC RK73EB2B100J RK73GB1J823J RK73GB1J563J R92-1213-05 RK73GB1J223J CHIP R CHIP R CHIP R CHIP R CHIP R 10 82K 56K 100 22K J J J J J 1/8W 1/16W 1/16W 1/2W 1/16W Q41 Q42 Q43 Q44 Q45 2SJ645 KRC102S 12A02CH KRC102S 12A02CH FET DIGITAL TRANSISTOR TRANSISTOR DIGITAL TRANSISTOR TRANSISTOR R606 R607 R651 R652 R653 RK73GB1J223J RK73GB1J221J RK73GB1J474J RK73GB1J473J R92-1252-05 CHIP R CHIP R CHIP R CHIP R CHIP R 22K 220 470K 47K 0 OHM J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W Q46 Q81 Q82,83 Q84 Q201 KRC102S RT1N441U 2SK1830 KRC414RTK 2SC3928A DIGITAL TRANSISTOR TRANSISTOR FET DIGITAL TRANSISTOR TRANSISTOR R654 R655 R657,658 R659 R660 RK73GB1J102J RK73GB1J562J R92-1252-05 RK73GB1J473J RK73GB1J472J CHIP R CHIP R CHIP R CHIP R CHIP R 1.0K 5.6K 0 OHM 47K 4.7K J J J J J 1/16W 1/16W 1/16W 1/16W 1/16W Q211 Q212,213 Q241 Q281 Q282 2SC4919 2SK1830 RT1P141U DTC363EU KRC102S TRANSISTOR FET TRANSISTOR DIGITAL TRANSISTOR DIGITAL TRANSISTOR R661 R662 R664 R800 R822 RK73GB1J183J R92-1252-05 R92-1252-05 R92-1061-05 R92-1215-05 CHIP R 18K J CHIP R 0 OHM J CHIP R 0 OHM J JUMPER REST 0 OHM CHIP R 470 J 1/16W 1/16W 1/16W Q301 Q341 Q351 Q352 Q353 2SC3928A 2SC3928A 2SC5636 3SK318 3SK255 TRANSISTOR TRANSISTOR TRANSISTOR FET FET R823 R824 VR1 R92-0679-05 RK73HB1J104J R12-6427-05 CHIP R 0 OHM DRIVE FET CHIP R 100K J 1/16W TRIMMING POT. (47K/12) D1-11 D41 D42 D81 D82 DA221 ZSH5MA27 1812L110PR 02DZ18(X,Y) 1SS355 DIODE SURGE ABSORBER VARISTOR ZENER DIODE DIODE Q406 Q421 Q422 Q431 Q441 2SK508NV(K52) 2SA1832(GR) 2SC4738(GR) 2SC4649(N,P) 2SK508NV(K52) FET TRANSISTOR TRANSISTOR TRANSISTOR FET D211 1SS372 DIODE Q442 Q443 Q445 Q446,447 Q500 2SJ347 KRX102U 2SC3928A 2SC5636 2SC5110(O) FET TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR 24 1/2W ✽ ✽ ✽ ✽ 2B ✽ ✽ ✽ ✽ ✽ ✽ Destination TK-8160H PARTS LIST TX-RX UNIT (X57-7090-11) Ref. No. Q501 Q502 Q503 Q504 TH301 TH351 TH441 TH672,673 New Address parts 2B Parts No. Description 2SC3356(R24) RD00HVS1 PD55008TR RD60HUF1-01 B57331V2104J TRANSISTOR PREDRIVE FET DRIVE FET FINAL FET THERMISTOR NCP18XW332J03 NCP18XH103K03 B57331V2104J THERMISTOR THERMISTOR THERMISTOR Destination Ref. No. New Address parts Parts No. Description Destination 25 TK-8160H EXPLODED VIEW A A B C D M2.6 x 8 M2 x 8 M2.6 x 6 (Br-Tap) M2.6 x 14 (Br-Tap) B 1 : N67-2608-48 : N80-2008-48 : N87-2606-48 : N87-2614-48 1 26 25 Dx8 14 12 18 24 2 Display unit A 18 21 A A Cx12 IC281 10 B 103 17 Q504 B 101 102 19x2 TX-RX unit 20 104 23 37 C C 8 3 701 Chassis 11 6 4 704 Caution sticker (K only) 26 2 41 27 703 Caution sticker 702 S/No. label Parts with the exploded numbers larger than 700 are not supplied. TK-8160H PACKING C D 31 Protection bag (H25-2341-04) 705 Pamphlet 5 Instruction manual (B62-1829-00) 29 Packing fixture (H12-3178-05) 1 29 Packing fixture (H12-3178-05) 31 Protection bag (H25-2341-04) 42 Microphone (T91-0639-05) : K 2 32 Item carton case (H52-2092-02) 706 UPC code label 9 DC cord (E30-3339-05) 3 39 Screw set (N99-0395-05) 15 Fuse (6 x 30) 15A (F51-0017-15) x 2 34 MIC holder (J19-1584-05) : K Parts with the exploded numbers larger than 700 are not supplied. 35 Bracket (J29-0662-03) 30 Carton board (H13-1190-02) 27 TK-8160H ADJUSTMENT Test Equipment Required for Alignment Test Equipment Major Specifications 1. Standard Signal Generator (SSG) 2. Power Meter Frequency Range 400 to 520MHz Modulation Frequency modulation and external modulation Output –127dBm/0.1µV to greater than –7dBm/100mV Input Impedance 50Ω Operation Frequency 400 to 520MHz or more Measurement Capability Vicinity of 100W 3. Deviation Meter Frequency Range 400 to 520MHz 4. Digital Volt Meter Measuring Range 1 to 20V DC Accuracy High input impedance for minimum circuit loading (DVM) 5. Oscilloscope DC through 30MHz 6. High Sensitivity Frequency Counter Frequency Range 10Hz to 1000MHz Frequency Stability 0.2ppm or less 7. Ammeter 20A 8. AF Volt Meter (AF VTVM) 9. Audio Generator (AG) 10. Distortion Meter Frequency Range 50Hz to 10kHz Voltage Range 1mV to 3V Frequency Range 20Hz to 20kHz or more Output 0 to 1V Capability 3% or less at 1kHz Input Level 50mV to 10Vrms 11. 4Ω Dummy Load Approx. 4Ω, 10W or more 12. Regulated Power Supply 13.6V, approx. 20A (adjustable from 9 to 17V) Useful if ammeter requipped 13. Spectrum Analyzer Center frequency 50KHz to 600MHz 14. Tracking Generator Output Voltage 100mV or more Test cable for microphone input (E30-3360-08) 1 2 3 4 5 6 7 8 GREEN 1 RED BLACK BLUE SHIELD 2 E PTT MIC-E WHITE MIC GRAY HK YELLOW Tuning cable (E30-3383-05) Adapter cable (E30-3383-05) is required for injecting an audio if PC tuning is used. See “PC Mode” section for the connection. 3 4 5 6 7 8 MIC connector (Front view) 8 Lead wire + 1 1 : BLC 2 : PSB 3:E 4 : PTT 5 : ME 6 : MIC 7 : HOOK 8 : CM 28 Shield wire – MIC TK-8160H ADJUSTMENT ■ Notes • EEPROM Adjustment Location ■ Switch Volume up/down Display Power The tuning data (Deviation, Squelch, etc.) for the EEPROM, is stored in memory. When parts are changed, readjust the transceiver. Channel up/down Speaker • AF PA IC (IC281) How to mounting the IC281. MIC jack Function key ■ Adjustment Points TX-RX UNIT Component side R823 DC PA – + Part name label face down Q503 TEMP2 TEMP1 IC281 8T RF PC 8T 5M RXD • Speaker Cable The speaker cable should be formed before mounting the shield cover as below. IGN RESET VR1 R525 R536 CNVSS TX-RX UNIT Component side Q504 R822 HOR IC281 Pin 1 marker BPF TXD CV AFV POWER Speaker cable Locator ANT + – TX-RX UNIT Foil side BPF TC441 TC442 L321 • Fuse To mount the fuse, the cable terminal direction must be as follow. This side up This side up Fuse Cable terminal Cable terminal 29 TK-8160H ADJUSTMENT Test Frequency Channel 3 or 5 Reference Level Adjustment Frequency K M Tuning point K TX (MHz) RX (MHz) TX (MHz) 1 470.05 470.10 460.05 460.10 Low 450.05 450.10 440.05 440.10 2 450.05 450.10 440.05 440.10 Low’ 460.05 460.10 450.05 450.10 3 489.95 489.90 479.95 479.90 Center 470.05 470.10 460.05 460.10 4 470.00 470.00 460.00 460.10 High’ 480.05 480.10 470.05 470.10 5 470.20 470.20 460.20 460.20 High 489.95 498.90 479.95 479.90 6 470.40 470.40 460.40 460.40 Test Signaling RX None 2 None 100Hz Square 3 QT : 67.0Hz QT : 67.0Hz 4 QT : 151.4Hz QT : 151.4Hz 5 QT : 210.7Hz QT : 210.7Hz 6 QT : 254.1Hz QT : 254.1Hz 7 DQT : 023N DQT : 023N 8 DQT : 754I DQT : 754I 9 DTMF : 159D DTMF : 159D 10 None DTMF Code 9 11 FleetSync 1200 bps FleetSync 1200 bps : 100~1000 : 100~1000 12 FleetSync 2400 bps FleetSync 2400 bps : 100~1000 : 100~1000 13 None Single Tone : 1000Hz 14 2-Tone 2-Tone A : 304.7Hz, B : 3106.0Hz A : 304.7Hz, B : 3106.0Hz Signle Tone : 979.9Hz Signle Tone : 979.9Hz 15 Ref –20 dBm Peak Log 10 dB/ TX 1 RX (MHz) M RX (MHz) None TX (MHz) RX (MHz) TX (MHz) Atten 0 dB M : 440.1MHz K : 450.1MHz –61.23dBm M : 460.1MHz M : 480.0MHz K : 470.1MHz K : 490.0MHz –55.74dBm –56.13dBm W1 S2 S3 FC AA Center 470.1 MHz #Res BW 30 kHz VBW 30 kHz Span 140 MHz Sweep 388.9 ms (401 pts) Fig. 1 PCB Section Item Condition 1. Setting 1) Power supply voltage DC Power supply terminal : 13.6V 2. VCO lock voltage* 1) CH : TX high Measurement Test equipment Terminal Digital voltmeter CV 2) CH : RX high Parts Adjustment Method TC442 5.5V ± 0.1V TC441 5.5V ± 0.1V Check 0.7V or more 3) CH : TX low 4) CH : RX low 3. IF coil 30 1) CH : RX center (Wide) 2) SSG output : –53dBm (501µV) Mod : 1kHz, Dev : 3kHz SSG Digital voltmeter AFV Specifications/ Remarks L321 3.25~3.35V (DC) TK-8160H ADJUSTMENT Item Condition 4. RF 1) CH : RX center (Wide) bandpass CH : RX low (Wide) filter CH : RX high (Wide) 2) Tra generator output : –30dBm Connect the spectrum analyzer to BPF terminal Measurement Test equipment Terminal Tra generator Spectrum analyzer ANT BPF Parts PC key Adjustment Method Specifications/ Remarks Adjust the BPF waveform to Fig. 1 * Adjustment of TX VCO lock voltage 1. Remove R525, R823, R536 and R822 (all on component side). 2. Remove PCB from chassis. 3. Transmit and check voltage at [CV] point. Warning : Do not transmit if step “1.” is not complete. 4. Adjust of voltage can be done by tuning TC442. Receiver Section Item 1. Seisitivity Condition 1) CH : RX low (Wide/Narrow) CH : RX center (Wide/Narrow) CH : RX high (Wide/Narrow) 2) SSG output : –118dBm (0.28µV) (Wide) : –116dBm (0.35µV) (Narrow) Mod : 1kHz Dev : ± 3.0kHz (Wide) Dev : ± 1.5kHz (Narrow) Measurement Test equipment Terminal SSG Oscilloscope AF V.M Distortion meter Parts ANT EXT. SP 2. Squelch 9 1) CH : RX low (Wide) CH : RX center (Wide/Narrow) CH : RX high (Wide) 2) SSG output : 12dB SINAD+7dB Mod : 1kHz Dev : ± 3.0kHz (Wide) Dev : ± 1.5kHz (Narrow) Adjustment Method Check PC key Specifications/ Remarks SINAD : 12dB or higher Adjust to open the squelch 3. Squelch 1 1) CH : RX low (Wide) CH : RX center (Wide/Narrow) CH : RX high (Wide) 2) SSG output : 12dB SINAD+2dB Mod : 1kHz Dev : ± 3.0kHz (Wide) Dev : ± 1.5kHz (Narrow) Transmitter Section Item Condition Measurement Test equipment Terminal 1. Frequency 1) CH : TX center 2) Transmit Frequency counter 2. Maximum 1) CH : TX high power 2) Transmit limitting Power meter ANT Parts Adjustment Method Specifications/ Remarks PC key Adjust to center frequency Within ± 100Hz VR1 48W ± 1W 31 TK-8160H ADJUSTMENT Item Condition Measurement Test equipment Terminal 3. High power 1) CH : TX low CH : TX low’ CH : TX center CH : TX high’ CH : TX high 2) Transmit Power meter 4. Low power 1) CH : TX low CH : TX low’ CH : TX center CH : TX high’ CH : TX high 2) Transmit 5. DQT balance 1) CH : TX low (Wide) CH : TC center (Wide/Narrow) CH : TX high (Wide) 2) Transmit Modulation analyzer or Linear detector (LPF : 3kHz) Oscilloscope 6. MAX balance 1) CH : TX low (Wide) CH : TC center (Wide/Narrow) CH : TX high (Wide) 2) AG : 1kHz/50mV 3) Transmit Modulation analyzer or Linear detector (LPF : 15kHz) Oscilloscope AG AF V.M 7. MIC 1) CH : TX center (Wide/Narrow) sensitivity 2) AG : 1kHz/5mV 3) Transmit 8. DQT deviation 1) CH : TX center (Wide/Narrow) 2) Transmit 9. QT deviation 1) CH : TX center (Wide/Narrow) 2) Transmit 10. DTMF/MSK 1) CH : TX center (Wide/Narrow) deviation 2) Transmit Modulation analyzer or Linear detector (LPF : 3kHz) Oscilloscope LPF : 15kHz ANT Parts PC key Adjustment Method Specifications/ Remarks 45W ± 1.0W 25W ± 1.0W Adjust the waveform as below ANT MIC PC key ± 4.0kHz (Wide) ± 2.0kHz (Narrow) According to the large +, – ± 50Hz Check ± 3kHz± 0.2kHz (Wide) ± 1.5kHz± 0.1kHz (Narrow) ± 0.75kHz (Wide) ± 0.35kHz (Narrow) ± 0.05kHz ± 0.75kHz (Wide) ± 0.35kHz (Narrow) ± 0.05kHz ± 3.0kHz (Wide) ± 1.5kHz (Narrow) ± 0.2kHz 11. Single tone 1) CH : TX center (Wide/Narrow) deviation 2) Transmit If normal power is not obtained, please follow the step below Open the shielding cover (upper), and screw 3 locations around ANT pin. 1. Switch off the transceiver. Impedance of Final FET (Q504) and Drive FET (Q503) can be measured easily using DVM Ω mode. Normal condition – Gate : 20kΩ~50kΩ, Drain : 1MΩ~2MΩ The above impedance values are rough estimations. 2. Switch on the transceiver. Check the voltage at R823 output point. The voltage is around 13.6V in receiving condition. The voltage will be 12.6V~ in transmitting condition. If found 0V at this point then R823 is broken. 3. Remove R525. 32 4. Connect 50Ω load at the ANT location. Transmit and check current drain at High power mode. If the current drain is less than 1A, then Final FET is broken. If the current drain is less than 5.0A, short the Drive FET gate to ground, and check the current drain. If the current drain is not 0.1A less than the original value, then the Drive FET is broken. 5. Check input power level at Drive FET gate location. Connect the wire to [RF] location. Transmit and check for power to be within the range of 0.7W~1W. If power found is less than 0.3W, check the circuit before the Drive FET. TK-8160H TERMINAL FUNCTION CN2 No. CN3 Name 1 SB 2 NC 3 GND 4 DETO 5 FNC1 6 FNC2 7 FNC3 8 9 I/O O Function No. Name I/O I Function Battery voltage DC supply 1 IGN Ignition sens input - - 2 DATAI I External transmit signal input O Ground 3 DETO O FM detector output O FM detector output 4 TXAFI I TX audio input from scrambler board I/O Programable I/O (programmed by FPU) 5 TXAFO O TX audio output to scrambler board I/O Programable I/O (programmed by FPU) 6 EMGMIC I Emergency MIC input (1kHz/1.2mVrms) I/O Programable I/O (programmed by FPU) 7 RXAFO O RX audio output to scrambler board FNC4 I/O Programable I/O (programmed by FPU) 8 ALTI I External alert tone signal input FNC5 I/O Programable I/O (programmed by FPU) 9 RXAFI I RX audio input from scrambler board 10 FNC6 I/O Programable I/O (programmed by FPU) 10 5C O 5V DC power supply (50mA MAX) 11 FNC7 I/O Programable I/O (programmed by FPU) 11 8C O 8V DC power supply (50mA MAX) 12 FNC8 I/O Programable I/O (programmed by FPU) ■ Function Port Assignment KDS-100, KGP-2A/2B Name I/O FNC1 - - FNC2 - - FNC3 Data Channel I FNC4 PTT I FNC5 Carrier Operated Relay O FNC6 Audio Mute I FNC7 Mic Mute I FNC8 TX Relay O Scrambler Name I/O FNC1 - - FNC2 - - FNC3 TX Relay O FNC4 Scrambler O FNC5 Scrambler Code1 (1) O FNC6 Scrambler Code2 (2) O FNC7 Scrambler Code3 (4) O FNC8 Scrambler Code4 (8) O Port Function is Low Active. (Exclude : Scrambler Code) 33 A 1 B C D TK-8160H E F G H I J PC BOARD DISPLAY UNIT (X54-3510-10) Component side view (J72-0959-09) 2 VOL UP POWER D18 3 D16 D11 D13 R31 D1 LCD D22 R29 4 D7 D10 D17 D12 J1 MIC JACK ME PTT GND SB 6 D2 MBL S A B 7 SB C9 R2 MBL C10 C1 9 D20 C6 DISPLAY UNIT (X54-3510-10) Foil side view (J72-0959-09) R1 8 GND PTT ME MIC 10 HOOK C27 CM R7 34 14 Q7 R24 64 R3 R9 1 C11 C14 48 49 C12 R4 C13 C15 R5 CP1 R26 R27 13 R25 IC1 C21 C17 C16 Q8 17 16 R8 R22 C7 C18 12 R23 C20 C19 32 33 R6 11 L1 SEG6 SEG7 SEG8 SEG9 SEG10 SEG11 SEG12 SEG13 SEG14 SEG15 SEG16 SEG17 SEG18 SEG19 SEG20 SEG21 SEG22 SEG23 SEG24 SEG25 SEG26 MIC SEG27 SEG30 CM HOOK SEG28 5 SEG29 VOL DOWN J K L M N O P Q PC BOARD R S TK-8160H 1 DISPLAY UNIT (X54-3510-10) Component side view (J72-0959-09) Ref. No. Address D1 4D D2 6G D3 D4 4N 6K D5 6N D6 D7 6O 4I D8 3K R28 D9 D10 4L 4H D9 D11 3G D12 D13 4F 3I D14 4K D15 D16 3L 3H D17 D18 4G 3F D22 4C CH UP R30 D8 D15 D3 D14 C D6 COM1 COM0 D5 B COM2 SEG0 COM3 SEG1 D4 SEG2 SEG3 SEG4 SEG5 SEG6 SEG7 SEG8 SEG9 CH DOWN 3 4 5 6 Component side J72-0959-09 Layer 1 Layer 2 7 Foil side DISPLAY UNIT (X54-3510-10) Foil side view (J72-0959-09) Q4 J72-0959-09 C25 Q3 C24 C30 C14 R19 IC1 Q1 12H 11N Q2 Q3 11O 10O Q4 10M Q7 Q8 13C 13B D20 9C D21 10M 9 10 B 11 R20 E Q2 C 5 1 Q1 R17 4 3 R14 1 R15 CN1 R18 L1 Ref. No. Address C22 C23 DO DI CE CL CM BL BUSY TX NC 5C 8C SB POWER HOOK PTT GND ME MIC R11 8 R16 R21 D21 R10 2 12 18 Component side Layer 1 Layer 2 13 Foil side 35 14 A 1 B C D TK-8160H E F G H I J K L M N O PC BOARD P Q PC BOARD DISPLAY UNIT (X54-3510-10) Component side view (J72-0959-09) Ref. No. Address D1 4D D2 6G D3 4N D4 6K D5 6N D6 6O D7 4I D8 3K D9 4L D10 4H D11 3G D12 4F D13 3I D14 4K D15 3L CH UP D18 D16 D11 R30 D8 D13 D15 R31 D1 D3 LCD D22 R29 4 D7 D10 D17 R28 D14 D9 D12 VOL DOWN COM0 COM1 COM2 SEG0 COM3 SEG1 SEG2 SEG3 SEG4 SEG5 SEG6 SEG7 SEG8 SEG9 SEG10 SEG11 SEG12 SEG13 SEG14 SEG15 SEG16 SEG17 SEG18 SEG19 SEG20 SEG21 SEG22 SEG23 SEG24 SEG25 SEG26 MIC SEG27 SEG30 CM HOOK SEG28 CH DOWN SEG29 5 D16 D17 D18 D22 J1 MIC JACK ME PTT GND SB B C D6 A D5 S D4 MBL D2 6 Foil side DISPLAY UNIT (X54-3510-10) Foil side view (J72-0959-09) DISPLAY UNIT (X54-3510-10) Foil side view (J72-0959-09) Q4 SB C9 R2 MBL C10 R1 C1 D20 C6 J72-0959-09 GND PTT C25 R10 Q7 CN1 C14 R9 C13 R3 C11 C12 64 1 L1 C30 R24 R4 48 49 CP1 R26 R27 R25 C15 R5 C21 C17 C16 Q8 IC1 R8 R22 C7 C18 12 R23 C20 C19 R7 R6 R19 7 8 Ref. No. Address IC1 12H Q1 11N Q2 11O Q3 10O Q4 10M Q7 Q8 13C 13B D20 D21 9C 10M 9 10 11 R20 E Q2 C 5 1 R17 4 3 R14 1 Q1 11 DO DI CE CL CM BL BUSY TX NC 5C 8C SB POWER HOOK PTT GND ME MIC R15 C27 R18 17 16 6 C22 C23 32 33 R11 5 R16 R21 D21 MIC HOOK CM 13 Q3 C24 ME 4 B 9 3 Component side J72-0959-09 10 3H 4G 3F 4C 2 Layer 1 Layer 2 7 8 1 DISPLAY UNIT (X54-3510-10) Component side view (J72-0959-09) VOL UP 3 S TK-8160H 2 POWER R 12 18 Component side Layer 1 Layer 2 13 Foil side 14 14 A 1 B C D TK-8160H E F G H I J PC BOARD TX-RX UNIT (X57-7090-11) Component side view (J72-0956-09) 2 SB 1 CN6 J1 EXT. SP PA HOR 3 C536 GND 6 DC HOR C538 C47 C537 C42 4 R823 PA C41 Smartrunk C46 C535 + C539 F41 + C545 L506 – 5 S L507 C541 D R822 Q503 G C540 KAP-2 6 R537 S L505 R536 R534 R651 C527 C526 SP R659 R535 C534 CN5 R521 8T C532 C652 RF D503 R525 R526 8 R524 R 5 IC6 8 C651 7 E C543 R538 C528 R6 C115 C110 C111 C117 C202 C21 C20 C213 R219 IC211 4 R212 C212 C14 C219 C201 8 R213 C21 5 R408 R403 R402 C423 R421 R423 C227 R215 1 + R202 R216 R401 C404 C416 C224 C415 L404 D401 C405 11 10 R407 C413 + C4 C403 IC401 L40 D421 R425 C424 R201 C218 R222 R208 C214 C217 R214 C215 D212 R217 C422 R426 Q422 1 IGN DATAI DETO TXAFI TXAFO EMGMIC RXAFO RXAFI 5C ALTI C16 C17 C15 R424 R429 IGN Q201 C22 R221 R232 C425 L211 R427 Q421 D3 C426 + R2 D2 R1 11 8C C518 C273 R278 C216 + + R220 R218 C223 G D S Q213 R97 R99 C274 R113 R115 D6 Q211 C427 + D4 R121 D5 R4 CN1 R233 C517 R98 R109 R108 D11 D7 C63 Q45 DI 1 2 DO CE CL CM MBL BSYLED TXLED DISPID 5C 8C SB POWER HOOK PTT GND GND 17 18 MIC C60 + C18 R430 CV FNC8 12 R3 C19 D211 R96 C261 FNC4 FNC7 Q84 R277 R279 G D S R223 C96 FNC6 D1 R125 13 36 FNC3 POWER C64 14 FNC2 Q212 C23 RXD D9 R93 R92 FNC5 R47 CN3 C13 TXD R276 FNC1 D8 R94 DETO C93 D10 C94 CP1 C282 GND I G IC43 C67 O C65 R46 R45 C66 + SB 1 NC Q46 C59 + 12 R87 RESET C283 + R88 Q281 R283 R224 5M C281 CN2 10 R281 C284 C293 R282 11 CNVSS R101 R284 IC281 10 Q282 C288 R286 C116 R428 C113 R95 C289 9 C112 1 R422 20 1 C410 C409 J K L M N O P Q R S TK-8160H PC BOARD 1 TX-RX UNIT (X57-7090-11) Component side view (J72-0956-09) J72-0956-09 R800 C574 C616 C575 C576 C555 C556 C626 C550 L508 C548 C545 C613 C609 D C603 TEMP2 R607 C672 543 D602 D601 C564 C551 C549 R822 C625 TH673 Q504 C627 G C673 C570 TH672 TEMP1 R657 C565 R606 C624 D609 8T R381 + C231 C346 C391 R226 + R336 R333 R227 C233 C228 R225 4 IC215 R824 R335 C332 + C229 IC201 11N IC211 IC213 11J 10P IC214 12Q IC215 IC241 12P 11P IC281 10B IC401 IC651 10J 8J Q45 13C Q46 Q84 12C 11F Q201 10J Q211 Q212 11I 10I Q213 12F Q241 Q281 12P 11D Q282 Q341 10D 13K Q421 12H Q422 Q503 13H 6G Q504 5K D1 D2 12D 13F D3 12F D4 D5 12E 12E D6 12E D7 D8 12E 12E D9 12E D10 D11 11E 11E D211 11H D212 D331 11I 12N D332 D401 13O 12J D421 13I D503 D601 8J 6P D602 6P D609 D651 8N 8L 2 3 4 5 6 7 8 9 10 11 12 C225 5 8 C333 C331 1 R230 C324 4 C226 1 C304 C325 + R231 C242 Q241 C276 R271 C271 R242 C267 C268 R272 R241 R269 C265 R270 R273 R274 R229 R275 9 8 10 1 R392 R393 R252 C252 R257 C255 IC241 C247 C248 C246 C245 C244 C243 R228 C263 C253 C251 C259 R262 R246 R245 R244 R243 C305 R314 C341 R247 R248 17 16 32 C221 R253 C270 C409 R341 8 C230 C410 C344 R312 L341 1 R304 C310 C411 R313 C343 R342 TH301 L343 C407 Q341 L402 R305 R405 X401 R406 + C414 R404 D331 R331 D332 C413 R322 R323 R334 + C412 C345 L342 R407 R409 D401 R324 C303 R306 C406 L404 C266 R256 C205 C326 R303 C256 12 R260 IC201 R207 C203 C224 0 C262 AFV R203 C211 R211 5 C206 7 C275 R213 R204 R263 R264 R265 R261 R267 R268 C349 R251 R254 14 IC213 R266 R258 C257 R259 25 26 R332 R212 1 R355 R205 C401 C213 C402 R206 C356 C212 8 TH351 + 1 C264 C260 24 C202 + C461 BPF R202 R255 13 IGN C218 C254 C222 C204 IC214 Scrambler 5 R658 R654 C652 R652 R653 8T C532 C651 521 D651 PC R664 R655 VR1 R660 5 4 IC651 8 1 C567 R662 R659 R661 Ref. No. Address IC43 12B Component side Layer 1 Layer 2 Layer 3 Layer 4 13 Foil side 37 14 A 1 B C D TK-8160H E F G H I J K L M N O P PC BOARD Q J72-0956-09 SB 1 CN6 PA HOR 3 DC C576 4 C538 C47 C555 C537 R823 C41 C46 C535 C42 C616 C575 HOR PA R800 C574 C536 GND 6 Smartrunk C556 C613 + C539 L508 5 C550 C548 C545 L506 + C626 F41 – C609 S D C541 R537 S C625 VR1 D609 C567 R662 C565 C652 R657 C624 C532 R652 R658 R606 8T D651 PC R664 R655 R654 R651 R521 D503 R524 C651 C526 RF R660 5 4 IC651 8 1 R653 R534 C527 R526 R525 R661 R659 R535 C534 SP C570 R538 R536 CN5 8 C673 TH672 TEMP1 L505 7 E C543 TEMP2 R607 C672 C528 D602 D601 C564 C551 6 C549 D R822 Q503 C540 KAP-2 C603 C627 Q504 TH673 G L507 G 8T C115 C110 C111 C117 C333 R381 C391 R226 + R336 R333 + R227 C233 C228 Ref. No. Address IC43 12B IC201 11N IC211 11J IC213 10P IC214 12Q IC215 12P IC241 11P IC281 10B IC401 10J IC651 8J Q45 Q46 Q84 Q201 Q211 Q212 Q213 Q241 Q281 Q282 Q341 Q421 Q422 Q503 Q504 D1 13C 12C 11F 10J 11I 10I 12F 12P 11D 10D 13K 12H 13H 6G 5K 12D D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D211 D212 D331 D332 D401 D421 D503 D601 D602 D609 D651 13F 12F 12E 12E 12E 12E 12E 12E 11E 11E 11H 11I 12N 13O 12J 13I 8J 6P 6P 8N 8L 2 3 4 5 6 7 8 9 10 11 12 C225 IC215 C332 C229 R225 4 R824 R335 1 C331 C270 C325 + R334 C304 5 8 C324 4 R230 IC214 C226 C305 R314 R231 C242 Q241 C276 R271 C271 R242 C267 C268 R272 R241 R269 C265 R270 R273 R274 8 10 9 R392 R393 R275 R228 IC241 1 C247 C248 C246 C245 C244 C243 1 R246 R245 R244 R243 R229 R252 C252 R257 C255 17 16 32 C221 R247 R248 C275 R261 R267 R268 R263 R264 R265 8 R253 5 C263 C253 C251 7 C259 R262 R256 C266 C256 R260 R251 R254 R258 C257 R259 25 26 14 IC213 R266 C264 C254 C260 12 IC201 C326 1 C230 C409 C346 R312 D331 R331 D332 C410 C344 R341 R304 C310 C411 R313 C341 R342 TH301 L341 1 R305 C343 20 C407 Q341 L402 D421 R404 L343 + C414 R323 R405 X401 R322 C303 R306 + C412 R324 C345 L342 R407 C413 IC401 R422 C406 L404 10 R207 C203 C224 D401 11 C262 C205 R211 C206 AFV R203 R409 R403 C416 1 R204 R303 C415 C405 13 24 C401 C213 R219 TH351 C201 R355 R213 R255 R332 1 IGN DATAI TXAFI DETO C21 C20 C202 C349 C211 5 R408 R402 C423 IC211 4 R205 C356 R406 D212 R217 C422 R424 8 C402 R206 R212 C403 R425 C425 C424 R202 C227 R215 1 BPF R216 R232 R426 Q422 C14 C219 R222 R208 R401 C404 R421 R423 D3 D2 R427 Q421 D4 R2 C426 + R429 R201 C218 + C461 + C212 R218 C216 + R221 C214 C217 R214 C215 C273 R278 Q211 C427 + L211 TXAFO EMGMIC RXAFO ALTI 5C 11 8C C518 RXAFI C15 C16 C17 C18 C223 G D S Q213 D6 R97 R99 C274 R113 R115 D9 R233 C517 R98 R109 R108 D11 R1 Q45 CN1 R96 + R3 R220 C60 + DI 1 2 DO CE CL CM MBL BSYLED TXLED DISPID 5C 8C SB POWER HOOK PTT GND GND 17 18 MIC 13 R121 D5 R47 D211 R430 CV FNC8 12 R4 R46 C63 FNC7 D7 D1 R125 FNC6 POWER C64 R279 R276 C19 C204 IGN Q201 C22 G D S R223 C261 FNC4 I C67 O C65 G IC43 C66 + FNC3 RXD D8 R93 R92 FNC2 C23 R277 C222 Q212 C96 Q84 + C231 CN3 C13 TXD FNC1 D10 R94 DETO C93 FNC5 C59 + R45 R87 C282 GND CP1 NC Q46 12 SB 1 Q281 C94 C283 Scrambler + R88 RESET R283 R224 5M C281 CN2 10 R281 C284 C293 R282 11 CNVSS R101 R284 IC281 10 Q282 C288 R286 C116 R428 C113 R95 C289 C112 1 9 1 TX-RX UNIT (X57-7090-11) Component side view (J72-0956-09) 2 J1 EXT. SP S TK-8160H PC BOARD TX-RX UNIT (X57-7090-11) Component side view (J72-0956-09) R Component side Layer 1 Layer 2 Layer 3 Layer 4 13 Foil side 14 14 A 1 B C D TK-8160H E F G H I J PC BOARD TX-RX UNIT (X57-7090-11) Foil side view (J72-0956-09) 2 J72-0956-09 C614 3 C615 ANT L605 D608 L604 R603 C620 4 L603 R602 C619 C611 C610 D607 C607 C606 C618 5 R601 D606 L601 D604 6 D605 L509 7 C572 R539 C390 R380 C571 8 L361 Q502 C520 R518 R519 L502 R516 C512 R515 C514 C513 R517 Q501 C511 C505 R514 R509 C510 R506 C507 R520 C516 R513 R512 R511 C509 L501 R502 C504 R507 R501 C483 Q500 C502 D448 C374 L351 D447 C371 C361 C360 Q352 23 1 4 L352 R363 C363 C362 C367 C369 L354 R366 R365 C372 R360 R462 C515 R367 L356 C501 R359 R463 C366 C357 Q353 C376 R362 C359 C364 R358 C368 C358 C375 32 D351 L355 41 C373 C392 C377 R373 C370 D352 R364 C386 C379 R361 L359 L357 R369 C380 C378 C381 C393 C394 R371 L358 10 D354 C383 R374 R372 D353 C384 R376 C389 C382 R378 C388 D355 C385 R370 9 C395 C387 L360 C573 L442 C442 R449 L451 C463 L443 R448 D Q441 R447 R443 C4 R C L4 C459 L450 C458 C460 S G D L449 R453 C467 Q406 R442 R452 L454 C469 Q446 R454 TC441 L444 G S C447 C445 C443 C444 C446 R446 C465 + Q445 C471 Q431 R433 R451 C431 Q442 L445 R441 R444 C451 R431 S D G L452 R445 R432 C434 C470 C482 D446 L456 R461 3 2 TH441 C307 C308 R458 R457 C464 R302 R307 R321 R311 38 14 R309 C477 C481 R310 Q443 5 1 R464 C466 L321 13 11 C321 C322 CF302 NARROW CF301 WIDE C301 + 10 C306 IC321 C355 Q301 C323 R301 C480 R460 20 1 X241 XF351 C351 C302 C250 Q447 R459 R351 C354 R353 + C269 C220 12 R354 D301 + R352 C309 C241 C353 C272 C249 R250 R240 R249 C350 11 Q351 BPF C45 C456 J K L M N O P Q R S TK-8160H PC BOARD 1 TX-RX UNIT (X57-7090-11) Foil side view (J72-0956-09) C290 Ref. No. Address IC41 12Q IC42 13O IC44 13M IC45 12L IC81 11L IC101 11N IC321 12E Q41 5P Q42 4P Q43 12P Q44 12P Q81 4P Q82 10N Q83 10N Q301 13F Q351 11E Q352 10F Q353 10B Q406 13J Q431 12I Q441 12I Q442 12I Q443 11H Q445 12I Q446 12I Q447 11G Q500 10H Q501 10I Q502 9J D41 3N D42 5Q D81 4P D82 4P D301 12F D351 10D D352 10C D353 10A D354 9C D355 9B D441 11K D442 11J D443 12K D444 12K D445 12K D446 12H D447 10G D448 10G D502 10J D604 6A D605 6A D606 5B D607 4A D608 3A R285 R131 D41 R132 C82 R86 C48 R41 – + C50 R42 C43 R105 Q81 D81 D82 Q42 C51 C52 D D42 Q41 S G C53 C28 C29 C25 C287 C26 C31 C30 C24 C27 C49 + C524 R104 R103 R85 R82 C286 Q82 S D G C86 C85 R102 C90 R91 R90 C91 D G R522 C89 C88 C522 L503 D502 C521 L504 D S G R516 C514 X86 C512 R515 R517 L502 C516 C513 + C523 C114 R519 Q83 S R520 R100 + 25 26 1 100 C285 Q502 + R83 R110 L101 R81 C54 Q43 I 76 75 IC42 I C10 C69 C68 R124 G O O R43 R48 IC41 + C56 C55 C102 C57 50 51 R44 R5 C70 C71 CP2 CP3 CP4 R127 R129 1 5 IC45 3 4 R50 R51 C452 R49 R128 Q44 C101 CP7 CP6 TC442 L449 C457 C456 IC101 CP5 G D D444 R126 1 5 IC44 3 4 C458 0 R442 0 S L446 R130 R112 5 C81 L421 C106 R111 IC81 4 D443 L448 8 D445 C455 C459 7 Q406 L441 R450 L451 C463 R448 C441 L447 L443 449 1 D442 C454 C453 C442 L442 TC441 D441 R84 + C58 2 3 4 5 6 7 8 9 10 11 12 G Component side Layer 1 Layer 2 Layer 3 Layer 4 13 Foil side 39 14 A 1 B C D TK-8160H E F G H I J K L M N O P PC BOARD Q Ref. No. Address IC41 12Q IC42 13O IC44 13M IC45 12L IC81 11L IC101 11N IC321 12E Q41 5P Q42 4P Q43 12P Q44 12P Q81 4P Q82 10N Q83 10N Q301 13F Q351 11E Q352 10F Q353 10B Q406 13J Q431 12I Q441 12I Q442 12I Q443 11H Q445 12I Q446 12I Q447 11G Q500 10H Q501 10I Q502 9J D41 3N D42 5Q D81 4P D82 4P D301 12F D351 10D D352 10C D353 10A D354 9C D355 9B D441 11K D442 11J D443 12K D444 12K D445 12K D446 12H D447 10G D448 10G D502 10J D604 6A D605 6A D606 5B D607 4A D608 3A C290 J72-0956-09 C615 ANT R285 R131 C614 R132 D41 L605 D608 L604 D82 Q42 C82 D607 R86 C48 L603 R602 C619 R41 – + C50 R42 C43 C611 C610 R105 4 Q81 D81 R603 C620 C51 C52 C607 C606 G C53 S D R601 Q41 D606 D42 C618 5 L601 D604 6 D605 C28 C29 C25 C26 C287 L509 7 C31 C30 C24 C572 C27 R539 + C390 R380 C571 8 L361 C524 C90 R91 S D G R90 C91 R104 R103 R85 R82 BPF R100 + 25 26 1 100 C285 S D G C86 C85 R102 Q83 R522 L504 Q82 C88 C522 L503 D502 C89 C286 D S G R516 L502 X86 C512 R515 C514 R517 C513 + C523 C114 R519 C521 C520 R518 Q501 C511 C505 R514 R509 C510 R507 R506 C507 R520 C516 R513 R512 R511 C509 L501 R502 D448 L351 D447 C358 C374 C357 R463 C366 C371 Q500 C502 C504 R462 R501 C483 C360 23 1 4 Q352 R360 C361 C364 R358 C368 C501 R359 L352 R363 C363 C362 C367 C369 R366 R365 L354 R362 C359 C515 R367 L356 C372 L355 Q353 C376 D351 C373 C392 C377 32 L357 R369 R373 C370 D352 R361 L359 Q502 + R364 C386 C384 R376 C379 41 C375 C378 C380 R372 C394 R371 C381 L358 R374 C393 D354 C383 R370 D353 R378 C388 C382 C385 C395 D355 C389 10 C49 L360 C573 C387 9 R83 R110 L101 R81 C54 Q43 I 76 75 G O R43 IC42 I C10 C69 C68 R124 + C56 C55 C102 R48 IC41 O C57 50 51 R44 R5 C70 CP2 CP3 CP4 R127 R129 1 5 IC45 3 4 R50 R49 R128 Q44 1 5 IC44 3 4 C457 C456 R126 C101 CP7 CP6 TC442 D IC101 CP5 G D444 D443 S L446 L447 L448 C81 L421 R130 R112 5 D445 C455 C106 R111 IC81 4 C71 R450 8 R51 D441 L441 C454 C453 C463 L450 C458 R452 R453 C460 D442 C441 C459 C467 Q406 1 C452 L442 C442 L451 R448 L443 R449 L449 R454 TC441 C443 C444 D Q441 R447 R443 G S C447 Q445 C471 C469 Q446 L454 C451 S D R444 G Q442 L445 R441 L452 R431 R451 C480 R445 C434 D446 C470 C482 R461 R432 C465 + C445 R442 R311 C431 Q431 R433 L444 R446 C308 C307 3 2 C446 TH441 R321 R457 C481 R310 R309 R458 C464 R302 11 R464 C466 L321 13 R307 10 C321 C322 CF302 NARROW CF301 WIDE C301 + C306 IC321 Q301 C323 R301 C355 D301 X241 R460 20 1 Q443 5 1 C477 L456 C351 C302 C250 Q447 XF351 R459 R351 C354 R353 + C269 C220 12 R354 C350 + R352 C309 C241 C353 C272 C249 R250 R240 R249 Q351 R84 11 1 TX-RX UNIT (X57-7090-11) Foil side view (J72-0956-09) 2 3 S TK-8160H PC BOARD TX-RX UNIT (X57-7090-11) Foil side view (J72-0956-09) R + C58 2 3 4 5 6 7 8 9 10 11 12 G Component side Layer 1 Layer 2 Layer 3 Layer 4 13 Foil side 14 14 A B C TK-8160H D E SCHEMATIC DIAGRAM TX-RX UNIT (X57-7090-11) R424 L445 4.7u 5p 470p T:0.93V C460 NCP18XH103K03 Q445 RIPPLE FILTER 470p C466 22u10 470p 4.7u L450 R446 5p C459 1.5p 6.92V 7.59V 8R 8C 8C C465 RIPPLE FILTER 0.3p -t C451 1k Q445 2SC3928A C464 1SS355 4.7k D446 R451 470p C463 C461 R445 R:4.83V T:0V 4.7u 470p C457 0.5p L449 1SV278 C456 6p C455 D445 C454 47k 10u6.3 39k R448 47k R447 L452 Q444 5p 2SK508NV(K52) MODULATION R450 8C 8C 470p C416 C434 4.97V L451 220 470p R444 100k 100 R442 100k 5C 10p TC442 27u L447 D443 MA2S304 470p C452 220k 470 R432 C415 1SS355 7p 27n 7.91V R449 100k 0.1u C412 0.1u C411 L448 MA2S304 R408 10u6.3 1000p C453 TX VCO RIPPLE FILTER 0.01u R407 10u6.3 L404 22p C409 10u 27u 6.91V Q443 KRX102U C458 5.35V TX VCO D444 L446 0.720V R433 0 1.5k 100 FIN NC2 10 9 LD GND 8 1000p 3 R443 0.5p Q442,443 T/R SW Q442 2SJ347 11 13 12 CLK NC3 14 LE DATA 15 16 17 18 0.1u C414 L402 C407 7 6 DO VCC VP 5 19 100 XOUT TCXO FC NC4 FOUT P OSCOUT 4 3 20 R431 D401 GND C431 C447 3p C444 12p C443 10p TC441 4.7u L442 D441 RX VCO R:1.01V 150 27n TH441 15p C446 MA2S304 R441 L443 4.7u L444 C441 C442 RX VCO D442 4.7u R:6.45V L441 MA2S304 0.1u35 C427 2.2k 10k R430 470p C423 C424 10k R425 1.5k RF AMP Q431 2SC4649(N,P) 6.92V C413 10 2p 1k RX VCO Q441 2SK508NV(K52) Q444 TX VCO R409 C410 5C R406 R405 1k 4p L421 PLL SYSTEM 4.93V 16.8MHz 10k C406 R429 C445 IC401 MB15A02 0.1u VC NC5 R OSCIN 5.02V R404 2.2k 2 1 X401 L77-1944-05 1.60V NC1 100p 100p C405 1000p 2 R427 1u16 Q422 2SC4738(GR) R426 R428 R422 CHARGE PUMP C426 Q421 2SA1832(GR) C425 10k 0.047u35 HZU5ALL 470p R421 R:0V T:6.73V C403 1k 1k 1k 100p C404 C401 1000p C402 R401 CV Q421,422 D421 12k R402 R403 0 10k C422 VOLTAGE DROPPED 470p R423 1 TX/RX UL AFI FNC4 DETO FNC5 8C 4.7u6.3 R:7.9V 2 5C 11 8C 8C X57-709 1/4 C31 C29 C30 C27 C28 C24 C25 C26 C21 C22 C23 C17 C18 C19 C20 C16 C15 C13 C14 40 22k 1u 5 OR GATE 5 +IN2 VEE -IN2 +IN1 6 7 5C 8.0V 4 C220 3 0.1u 2 oUT2 -IN1 VCC oUT 1 C230 10u6.3 1.8k O/I4 C3 O/I3 VSS I/O3 12 11 10 9 8 MICMT1 0 LSDI D211 1SS372 AGC 5.0V C215 MIC AMP C214 39p R214 330k IC211 NJM2100V 1 R212 V+ R219 C227 R215 2 7 0.1u 22k 0.1u 2.2k 3 6 2.5V 4 C219 R222 0.1u 22k R223 Q212 1k 2SK1830 EMERGENCY MIC 75k 8 C218 680 R220 IC215 BA10358FV DUAL GROUND SENSE OP-AMP I/O4 C2 0.1u Q211 2SC4919 AGC/MIC MUTE L211 100k 8 7 +IN2 6 R824 100k R229 5C 39k 10 RXAFI R230 RXAFI VEE ALTI 470p 9 RXAFO 470p ALTI -IN2 I/O2 13 IC213 BU4066BCFV QUAD ANALOG SW 4.7k C226 RXAFO 8 oUT2 +IN1 5C 470p 470p 7 TXAFO 470p EMGMIC -IN1 0.1u 7 C4 R216 R217 100 R221 470p 470p 6 7 D212 MC2858 820 0.033u TX AF (DETO) R218 TXAFI 470p 470p TXAFO 4 VCC DETO 470p 470p 5 3 DATAI 470p 470p 470p 470p TXAFI 470p DETO 4 470p 470p DATAI 3 470p 470p 2 IGN 22k IGN R228 CN3 8 oUT 22k 1 R225 22k 470p C233 C225 D4-11 SURGE ABSORPTION C228 R227 0.1u 4.7u FNC7 FNC8 6 DUAL GROUND SENSE OP-AMP IC214 BA10358FV R226 C229 FNC6 Q201 2SC3928A C222 O/I2 14 C221 FNC8 C202 C203 C1 30k 12 FNC3 6 120k VDD O/I1 R211 FNC7 FNC2 I/O1 1500p FNC6 11 5C 91k 10 5 R203 9 FNC5 FNCI C216 FNC4 R201 2.2u10 8 RXAFO 470p FNC3 DETO 4 560 FNC2 7 3 RXAFI D10 DA221 R202 6 D8 DA221 0 C217 FNC1 D6 DA221 22k 2 0.1u 5 D4 DA221 R305 1 R208 DETO R304 5.0V 0.1u 68k R232 68k R233 MIC MUTE C212 D11 DA221 D9 DA221 0.1u TXAFO C201 GND 4 1 DETSW SCRSW HSDSW AFW Q213 2SK1830 TXAFI 3 4.7k DTM/HSDI DT CK EVLLD D7 DA221 D5 DA221 SB 4700p 12 RSSI NARROW WIDE PLLE SB 5M 2 FLAMPO 1M IC321 TK14489V FM IF SYSTEM DIGITAL POTENTIO METER 5 1 R306 AFV 11 C223 CN2 C304 12 4.7k AFO R301 QUCO 13 1000p RSSI 270k 14 R303 FLAMPI 330p C305 R307 15 C302 DEC2 PH_S 10 L321 L34-4554-05 IC201 M62364FP 17 16 FLAMPO 9 18 330p SCAN 15u6.3 0.01u C325 C326 W/NI VCC DEC1 0.1u C331 13 14 W/NO AFO 15 MODO DTM/HSDO 10 1000p 11 16 MODI DTM/HSDI 9 C204 1000p C206 17 18 DO DAT 21 19 RESET VDref CLK LD R204 8 R205 6 1k 1k 1k R206 7 VDD 22 20 GND BLI BLO PC/TVO PC/TVI 5 3 4 23 24 FREQI FREQO TVO TVI 2 1 5.0V 2.2k 12k SCAN SQLIN 8 0.1u R323 R322 MIX_O 19 4.7k C322 W:0V N:4.9V C231 Hy_C IF_IN 7 0.1u NC 20 4.7u6.3 C323 GND R302 6 RFIN OSC(E) C301 10k R331 10k R334 10k R335 10k 0.1u R336 C333 56p C344 270p C345 5 NARROW 15u 6.3 4 0.1u OSC(B) 33k C324 BUFFER AMP 4 3 R321 2 0.01u CF302 L72-0999-05 1 50.4MHz 7.92V C321 IF SW D331 MC2858 C303 10k R332 10k R333 IF SW D332 MC2858 0 100p WIDE CF301 L72-0993-05 R324 C341 330n 330n 68p L341 0.1u C332 0.01u C346 330n Q341 2SC3928A L342 R:0.64V W:4.94V N:0V 100 C343 R:7.09V 220k R342 L343 R341 R213 75k 5 2.5V C213 C211 0.1u 0.018u R231 68k MICEM MICEM XIN C251 0.047u R251 47k R259 24 390k(D) C256 21 20 R257 R276 R277 19 330p 100k C255 22k 18 22k R254 470k R252 100k C252 0.1u 0 R253 5.6k 82k C274 22 18k C205 68k 0.01u C224 C382 L77-1968-05 3.6864MHz RSSI NARROW WIDE PLLE R207 R255 R256 150k 47k 0 0 470p 1p 470p 56k C534 47p R536 10 68k R535 T:7.60V R393 6p R534 PRE DRIVE AMP R392 C386 0.75p 8n 15p 0.1u 470p C522 C521 3.3n L503 I C391 C395 1p C528 5n L360 C527 9p L361 8n 820 820 R526 L505 5.6 1M C383 470p R378 C394 HVC350B 2.5p C388 C532 470p C524 8p R524 R525 C526 0.01u 8n 0.3p D355 C387 L359 9p C380 C389 1M C384 D354 HVC350B 02DZ5.1(Y) D503 VOLTAGE PROTECTION 470p 5p 47p 4.5p 470p 8R 470p R519 22 3.3n 12.5n HVC350B R:1.90V 68k C379 R372 47k 470p R370 C520 8.2k T:3.82V R376 R:1.14V C523 L358 G1 L504 C392 S R371 G2 22k D 39k C378 R:3.50V C381 39n Q353 3SK255 0.75p L357 7p 47u16 D502 D353 C374 0.75p R520 Q502 RD00HVS1 C393 C371 470p 22k R518 3.3k 10 0 R373 RF AMP C518 R516 R517 18n L502 4p 470p R:7.12V 470p C517 470 C516 C377 8T 8T 470p 470p C514 10 C513 470p R515 R511 15n Q501 2SC3356(R24) T:7.43V T:0.13V 150 C367 0 R369 18n L356 R364 470p C376 100 R367 8p L355 8n 6.8k C510 R513 3.3k R512 L501 RF AMP C385 C372 470p 47 C507 470p 47 R:5.63V T:0V R514 10 R509 SCHEMATIC DIAGRAM 1M R374 D352 HVC350B 18p C373 8n C512 470p C511 470p C505 470p R507 H 470p 470p C375 1M R366 1p L354 8p HVC350B C369 C368 D351,352 RF BPF TUNING 1800p R260 470p C370 D351 470p 8R 0 680p DTRAIN 25 9p 1M R365 470p R362 390k C364 MC2850 TEMPERATURE COMPENSATION C254 VSS 150k R363 R463 3300p AMP3P 100k 0.47u C309 T:0.15V 10p AMP3N 220p C509 C250 AMP3O 23 0 12p C260 R:2.15V 4p R279 AMP4P 47k 10k T:1.13V 82k AMP4N R263 C504 3p T:7.30V 680p R278 AMP4O C259 8R Q500 2SC5110(O) 1000p IC241 AQUA-L 820k C361 4.7k R506 RF AMP 10p C249 MOD R360 1k R502 T:1.66V C273 AUDIO PROCESSOR R359 R:1.67V 220k 8p C360 R501 C502 C253 TXIN 56k 180 0.01u R361 G1 0.1u C261 1u MIXER R264 C262 47k 0.01u R265 Q352 3SK318 D G2 R262 3.3k R266 RF SW (TX/RX) C257 26 27 28 470p C363 R:7.00V R261 RXAF RXAFIN EXPOUT C263 C501 470p 2.2k R464 1k G DATAI XOUT DIR SCLK 33p 5.6k 15 0 8 DTRLOADN 29 C264 16 14 0 VDD FILTERO C362 R:0V T:5.49V R249 EXTLIMIN RDF/FD R267 68k(D) R269 R248 7 S R247 STD 30 31 TP DIR 13 0 9 LIMLV R246 6 RXIN L352 RDF/FD 5 AGNDIN RXINO R:0.71V DIO 5.0V TXINO TDATA/DTRCLK 4 12 3 11 2 0 1 0 2.5V R244 HSC277 D447 RF SW (TX/RX) D448 HSC277 R245 MICMT1 LOSDI 100k 470p C515 470p C482 470p 27n R459 TX-RX UNIT (X57-7090-11) DIO 68k (D) R268 C359 150k(D) L351 0.47u 0.47u TDATA/DTRCLK 32 220 IF AMP AGND 470p 330 R358 0.01u R314 RECTIFICATION C366 -t 0.1u 3.3k TCLK/DTRDO C310 R355 0.1u C483 470p 1k 4.7u6.3 -t C349 100k 8R R462 10 0.1u TH351 C265 390p C266 0.1u 0.01u C358 4.85V 0 18k 22k 27k TH301 100 C481 470p L456 5p 0.1u C272 56k C267 8C R461 C480 0 R243 R273 C271 R270 C357 6p 100 C477 R458 R460 TCLK/DTRDO 0 180p R271 2.5V R242 1000p R241 0 R312 R313 D301 MA742 C268 560 R224 0.022u C276 4.7u6.3 0 STD 180k (D) 56k (D) R272 R454 DTRLOADN W/N SW / TX 3.3k (D) C306 C248 Q241 RT1P141U R274 R:1.10V 56k (D) R:4.21V R275 0.01u 470p 470 XF351 L71-0624-05 4 1 470p 470p 470p 1000p R:1.65V RF AMP Q447 2SC5636 C246 C247 100k C355 18p C356 33p 1000p C350 C275 R354 1000p C269 R:0.76V 4.7u6.3 R353 470p C351 470p 470p 470p SQL AMP Q301 2SC3928A 120k R457 4p C241 2 3 5 6 6p 3p 1.63V C470 C308 Q351 2SC5636 C354 BUFFER AMP C242 C243 C244 C245 C270 2p 27n L454 C469 1k 3.3k C471 100 R453 R452 120k 6.98V R311 470 R351 R:4.07V 0.022u 100 R352 470p C467 Q446 2SC5636 ALTI C307 FLAMPO 330k R310 8R 0.76V 0.01u C353 F J TK-8160H 7.07V R522 Q503 PD55008TR DRIVE AMP T:2.19V UL TX/RX TX/RX UL D353-355 RF BPF TUNING C390 R380 8p R309 0 R:2.09V R:2.07V 100k R381 NARROW WIDE PLLE 8TC SQIN RSSI DT CK EVLLD DTM/HSDI DT CK EVLLD DETSW SCRSW HSDSW AFW DETSW SCRSW HSDSW AFM NICMT1 LSDI MICEM LIMSW HSDI 200k(D) R258 56p DTMF/MSK 17 QT/DQT R240 R250 1M X241 X57-709 2/4 41 K L M TK-8160H N O SCHEMATIC DIAGRAM TX-RX UNIT (X57-7090-11) 470p -t C673 220p C576 100k 470p C575 TH673 0.47u 1000p C555 C574 L508 1.5T C556 470p 47u25 -t 470p 100k C672 TEMP2 TH672 470p C535 220p 470p C538 R:13.6V T:12.6V 0.47u C537 R823 0 C536 C539 L506 17.5n TEMP1 MA4PH633 470p 1.5T 1.5T 1p C616 0.5p 5p C614 0.5p C613 3p C610 C609 8 1 2p C615 5 3.3k 6 MBL 7 8 TXLED DISPID 22k R603 1000p C620 22k R602 470p C619 22k C618 470p R601 9 10 5C 11 8C 12 SB 13 POWER D606-608 APC VOLTAGE DETECT HOOK R5 5M DA221 D3 22k R3 1k 14 R2 100 15 DA221 D1 16 17 D2 PTT DA221 TEMPERATURE COMPENSATION VR1 47k R12-6427-05 R657 R4 CM R1 0 0 B 8T 18k R662 D608 MA742 0 1k R653 4.7k R661 D607 MA742 D604,605 ANT SW 0.01u C573 1SS355 47k R659 3p C611 1p C607 XB15A709 D604 XB15A709 D605 100 R539 470p C572 0.01u 22k R606 C571 D609 MA742 470p D651 0 R654 R658 5.6k 0 R655 0 R660 0.01u C651 C652 470p R664 2 8T D606 MA742 T:12.42V 3 7 47k C606 2.5T L601 9.5T L509 9p 1p C567 2p C565 9p C625 30p C564 C551 C624 100 R521 R651 470k T:7.71V 4 R652 4 CL BSYLED 6 VCC 2 CE IC651 TA75W01FU VEE CN1 1 DO 3 APC VOLTAGE DETECT COMPARATOR(APC) 5 POWER DI T:0.80V 470p 56k C543 82k R538 R537 FINAL AMP 0.5p 30p 33p 33p 10p C549 470 C545 Q504 RD60HUF1-01 T:2.40V C10 470p C626 1000p L604 2.5n R822 39p C540 39p R800 L603 R92-1061-05 1.5p L507 C603 9.5T 470p C550 C627 D602 C548 D601 MA4PH633 C570 220 R607 C541 L605 D601,602 ANT SW 18 5M D1-3 SURGE ABSORPTION CM MBL DISPID CL DO CE DI TX/RX UL R124 R125 0 47k R121 0 57 56 CP7 1k SPM 51 52 DT AMPSW 53 54 CK NC 55 NC DST1 DST2 58 59 60 NC VCC DST3 61 62 AVCC FNC1 CP4 1k 45 FNC4 FNC3 44 43 R115 42 47k 41 40 39 R113 38 47k 37 RXD 36 1k R112 HOOK 35 PTT 34 TXD 33 R110 1.5k R111 32 R109 47k 47k 31 R108 47k 30 SPM 5M 5M SAMPSW CP1 1k FNC2 FNC1 29 28 27 26 PA HOR FNC6 FNC5 46 25 PA HOR R131 24 23 Wide Narrow 22 UL 21 1k NC TX/RX 20 19 R104 INT 18 1k GND POWER 17 DTMSTD 16 47k R103 VCC XIN 8TC 470 R86 R85 FB 5M 0 02DZ18(X,Y) D81 C82 Q81 RT1N441U OVER VOLTAGE DETECTION 1000p D82 R87 R88 POWER Q82 2SK1830 EEPROM IC81 AT24C12810SU18 1 2 1SS355 47k 5M 0.1u 18p 1000p C85 C88 C86 6p C89 Q82,83 BEAT SHIFT EEPWP CP3 1k 47 1k R102 15 14 13 12 VSS XOUT 11 R90 R100 12.0MHz 6p 18p X86 L77-1970-05 0 C90 C91 C93 1000p 10 EVLLD 1k 47k R101 5M (D) 130k R91 Q83 2SK1830 18k (D) 9 8 1 SB R93 RESET EEPCK BSHIFT EEPDT TXLED CNVSS NC BSYLED R92 C94 63 FNC2 1k 1000p NC CLKFLS VREF FB R95 4.7k VSS BSYFLS NC 3mV IGN R97 NC AVSS R94 100k 64 TXD BATT DETECT 1000p 65 SQIN 5M 5M X57-709 3/4 66 RXD 47k 1k R98 R99 C96 42 CM RSSI QT/DQT 1M MBL PTT DTMF/MSK R96 DISPID BATT 7 100 Q84 KRC414RTK 67 68 CL 70 69 DO 71 DI IGN CE 72 73 MICEM MICMT1 HOOK GND 99 IGNITION NC ABS NC 98 TXLED EMPFLS IC101 30622MEP-A01GP 6 97 4.97V MICROPROCESSOR 5 96 BSYLED SCRSW NC 95 DIR PLLE 0 0.1u L101 C106 HSDI DETSW TEMP1 93 94 HSDSW RDF/FD TEMP2 92 R130 DIO DTMF/MSK 91 FNC3 4 1k TEMP1 CEFLS LSDI 89 90 FNC4 HSDI 88 R127 FNC5 STD 3 4.7k R128 8.2k R129 87 R126 1k DTRLOADN FNC8 FNC7 48 D81,82 OVER VOLTAGE DETECTION 3 4 5M 86 TEMP2 FNC6 CP2 1k 49 47k 85 DIR LIMSW TDATA/DTRCLK 84 DIO FNC7 TCLK/DTRDO 83 RDF/FD SBC 50 47k R132 82 TCLK/DTRDO FNC8 47k 81 TDATA/DTRCLK 74 75 C117 80 STD MICMT2 0.01u C116 79 AFM 8TC QT/DQT 0.01u C112 C113 8RC 77 2 0.01u 0.01u 0.01u 0.01u C110 C111 78 C114 C115 0.01u 0.01u 76 DTRLOADN DETSW SCRSW HSDSW AFM MICMT1 LSDI MICEM LIMSW 0.1u C101 1000p 8TC SQIN RSSI NARROW WIDE PLLE DT CK EVLLD CP6 1k CP5 1k C102 8 A0 VCC A1 WP A2 SCL GND SDA R84 R83 C81 7 6 5 8RC R81 4.69V 10k 0 0 R82 1000p 10k INT RESET SBC P Q R S T TK-8160H SCHEMATIC DIAGRAM DISPLAY UNIT (X54-3510-10) 1 LCD J1 C1 SURGE ABSORPTION D20 MC2850 C7 1000p C6 1000p 10 R2 KMO1 34 35 36 37 38 SEG27 33 SEG28 SEG29 SEG30 NC 40 39 NC NC 42 43 44 45 46 41 COM3 COM2 COM1 COM0 KM01 KM02 SEG14 CE SEG13 CL SEG12 27 26 25 24 23 22 21 20 19 18 SEG11 17 3 16 SEG8 15 SEG7 14 13 SEG6 12 10 11 SEG4 SEG3 SEG2 BL R21 9 DI SEG10 DO SEG9 SEG15 SEG5 OSC 10k R25 R24 10k T:3.71V BUSY:3.71V T:3.74V 64 SEG16 8 63 C11 Q8 2SC3928A VSS SEG1 62 DC SW SEG17 7 DC SW Q7 2SC3928A 61 28 SEG18 VDD2 SEG0 DO 60 29 SEG19 IC1 LC75854W VDD1 59 CP1 1k*4 R90-0724-05 DI 47 VDD NC CE 30 SEG20 LCD CONTROLLER 6 58 NC 5 CL SEG21 NC 57 NC NC 56 KM03 NC 48 BL CM SEG23 SEG22 4 C16 C15 1u 55 5.01V NC KMI3 1k R5 KMI2 1k R3 1k R4 KMI1 100p 0.01u C27 C9 1000p C10 BUSY R26 1 54 31 SEG24 NC BRI 2 TX 53 KMI1 3 3 NC 2 32 SEG26 SEG25 KMI2 52 2 4 KMI3 51 1 5 NC 50 1000p 6 49 L1 C13 7 S 8C 5C 1000p C14 8 SB 470p 9 HOOK 1000p 11 VOL DN POWER 1000p C12 12 10 VOL UP 1k 13 PTT R27 14 CH DN KMO3 GND C30 15 CH UP ME 1000p 16 C> KMO2 MIC 1k 17 <B A CN1 18 SEG30 SEG29 SEG28 SEG27 SEG26 SEG25 SEG24 SEG23 SEG22 SEG21 SEG20 SEG19 SEG18 SEG17 SEG16 SEG15 SEG14 SEG13 SEG12 SEG11 SEG10 SEG9 SEG8 SEG7 SEG6 SEG5 SEG4 SEG3 SEG2 SEG1 SEG0 COM3 COM2 COM1 COM0 100 0.01u R1 MBL SB GND PTT ME MIC HOOK CM C21 C20 D22 B30-2151-05 56k R8 10k 100p R7 10k 100p R6 10k C19 1000p C25 C24 0.01u 0.1u C17 BUSY GREEN LED 1u C18 TX RED LED 680p R9 R23 82 R22 180 0 T:1.71V R14 TX/RX LED 47k B30-2282-05 D5 D6 7.84V R10 B30-2281-05 D10 D11 D12 LCD BACKLIT SW B30-2281-05 B30-2281-05 B30-2281-05 Q2 2SB1132(Q,R) D13 D14 D15 B30-2281-05 B30-2281-05 B30-2281-05 R18 330 39 C23 R11 D21 MC2850 D1-6 KEY BACKLIT 39 0.64V 39 0.64V R20 R30 39 4 0.64V R19 330 B30-2282-05 R28 0 1000p B30-2282-05 0.64V R29 39 Q3 KRA225S B30-2281-05 33 B30-2282-05 R17 KEY BACKLIT SW 3.92V B30-2281-05 3.9k D4 D9 R16 B30-2282-05 D3 D8 1000p B30-2282-05 D7 33 D2 C22 D1 R15 DIMMER FUNCTION SW Q1 RN47A4 D16 D17 D18 B30-2281-05 B30-2281-05 B30-2281-05 R31 39 D7-18 DC CONTROLLER LCD BACKLIT Q4 KRC102S DC SW TX-RX UNIT (X57-7090-11) AF AMP IC281 LA4600 2 0 3 390 4 5 R286 6 1u C284 47u16 0.1u 4.7u16 470u16 Q281 DTC363EU AF MUTE CN5 SB BSB 5C C290 C289 1000p C288 Q282 KRC102S Q41 DC SW (SB) 1000p J1 AMPSW 1000p C282 C281 1000p 0.22u C286 R281 4.7k 2.2k 5 CN6 1 C287 R285 AF MUTE R:3.13V SPM C283 C285 68k R284 47k 1u R282 R283 1 5 10 C293 HOR PA HOR PA AUDIO AMP 470p 220p C41 1000p C43 C42 B 220p 220p C46 0.01u 3 C64 COM 0.01u C65 10u6.3 IN 2 Note : The components marked with a dot (•) are parts of layer 1. VCC 5 VoUT 4 SUB GND VOLTAGE DETECTOR/RESET 4.97V 330k R50 3 0.1u C68 5M 2 NC 1000p INT RESET SBC VoUT VOLTAGE DETECTOR/INT IC44 BD4740G 1 R48 GND 2 4 330k SUB 390k 3 5.77V VCC 0.1u 2 3 COM 5 NC C69 1 R49 IC45 BD4740G DC SW (SB) 470k Q42 KRC102S 1000p C70 1k OUT R51 R105 1 1000p C66 C67 2 1 C71 0.1u C55 22u10 4.7k R42 IN OUT IN COM C54 8C 8C 0.01u OUT C56 IC42 NJM78L05UA 1 IC41 KIA7808AF 6 IC43 NJM78L05UA 4.97V 5M 3 47k VOLTAGE REGULATOR/5V D41 ZSH5MA27 1000p 330u25 C48 REVERS CONNECTION PROTECTION C47 FB 47k 1000p C49 R41 C51 4.0A VOLTAGE REGULATOR/8V 0.1u 7.93V R43 5C 22u10 C57 22u10 8R R44 C58 C59 Q43 12A02CH 4.7k VOLTAGE REGULATOR/5V 5.01V 5C 1000p 12.6V Q43,44 8RC F41 F53-0246-05 47k 8R Q44 KRC102S C50 0.01u C63 BSB CURRENT PROTECTION 7.98V DC SW (8R) 13.6V SB 1.1A R45 1000p Q41 2SJ645 1000p 22u10 C60 1.5k 10k 13.6V T:7.87V R46 R47 8TC D42 1812L110PR C53 Q46 KRC102S 8T Q45 12A02CH 8T SB C52 Q45,46 DC SW (8T) 7 43 X57-709 4/4, X54-351 1/1 TX-RX UNIT (X57-7090-11) DISPLAY UNIT (X54-3510-10) C7 34 35 36 37 38 SEG27 33 SEG28 SEG29 SEG30 NC 40 39 NC NC 42 43 44 45 46 47 41 COM3 COM2 COM1 COM0 KM01 KM02 KM03 48 NC NC KMI3 SEG9 SEG10 16 15 SEG8 SEG7 14 13 12 SEG6 SEG5 SEG4 11 10 9 SEG3 SEG2 SEG1 8 BL SEG0 C11 R25 10k C21 680p R9 100p C20 100p C19 1000p C25 C24 0.1u 1u C18 C17 0.01u 56k R16 33 33 R15 D12 B30-2281-05 Q2 2SB1132(Q,R) D13 D14 D15 B30-2281-05 B30-2281-05 B30-2281-05 D16 D17 D18 R20 R30 1000p 0 R31 3.9k R19 B30-2281-05 B30-2281-05 47k 5M SAMPSW C288 CP1 1k FNC2 FNC1 29 HOR PA 390 4.7u16 47u16 220p C41 C43 470p 1000p C46 C42 B 220p 220p C47 D41 ZSH5MA27 0.01u C64 0.01u C65 10u6.3 C67 4 VoUT VOLTAGE DETECTOR/INT 2 3 NC VCC 5 VoUT 4 SUB GND VOLTAGE DETECTOR/RESET 4.97V 330k 470k VCC SUB GND 2 IC44 BD4740G 1 R48 NC 5.77V C69 3 R49 C54 0.1u C55 0.1u C59 22u10 22u10 2 3 COM 5 0.1u C68 INT RESET SBC 1 1000p INT RESET SBC IN IC45 BD4740G DC SW (SB) 390k R82 10k OUT Q42 KRC102S 0.1u 0 1000p 1 1k 1000p C66 R42 5C 10k R105 1 3 R50 SDA 0 IC42 NJM78L05UA C56 8RC 4.69V 2 IN 2 330k C81 8RC R81 OUT IN COM OUT 1000p C70 R83 5 IC41 KIA7808AF 1 R51 R84 SCL 5M 8C IC43 NJM78L05UA 4.97V VOLTAGE REGULATOR/8V 3 47k 8C GND 6 7.93V R43 4.7k VOLTAGE REGULATOR/5V 5.01V 0.01u A2 R44 Q44 KRC102S 7 C58 4 WP 22u10 C57 3 VCC A1 5C D81,82 OVER VOLTAGE DETECTION 8 A0 8R VOLTAGE REGULATOR/5V 5M C63 1 Q43 12A02CH DC SW (8R) 4.0A REVERS CONNECTION PROTECTION C71 1.1A 12.6V Q43,44 IC81 AT24C12810SU18 F41 F53-0246-05 47k 5M 47k EEPROM 13.6V SB CURRENT PROTECTION R45 1000p Q41 2SJ645 COM 1.5k 13.6V T:7.87V R46 R47 8TC D42 1812L110PR 1000p Q46 KRC102S 8TC Q45 12A02CH 8T 330u25 C48 PA HOR R131 02DZ18(X,Y) CN5 C52 Q45,46 DC SW (8T) R85 470 R86 D81 AF MUTE 26 FB 5M 0 R87 47k R88 D82 Q81 RT1N441U OVER VOLTAGE DETECTION 1000p C93 1000p 18k (D) Q82 2SK1830 C82 Q83 2SK1830 1k 5C Q41 DC SW (SB) 27 2 1SS355 5M 0.1u 1000p C85 18p BEAT SHIFT R94 1M POWER R96 C89 Q82,83 3mV C88 6p 6p 18p C91 12.0MHz C90 (D) 130k R93 R95 4.7k Q84 KRC414RTK 0 C86 SB FB 5M 47k 1k R98 BATT DETECT IGNITION Q282 KRC102S 28 10k X86 L77-1970-05 0.1u 47k J1 AMPSW C290 R108 6 1000p 31 5M 5 SB 47k Q281 DTC363EU 3 1000p 47k 4.7k 0 4 C289 R109 R281 SPM 470u16 2 BSB 32 SPM 1 R286 R111 0.22u AF MUTE C286 1.5k 2.2k CN6 1 C287 R285 C284 R110 C283 1000p TXD 33 R284 C285 68k R:3.13V PTT 34 30 1u HOOK 25 24 HOR Wide 23 UL Narrow 22 21 1k R112 35 1k NC INT TX/RX 20 19 R104 DTMSTD POWER 17 16 18 1k 47k R103 GND VCC XIN EEPWP RXD 36 1k R100 R102 15 14 VSS 12 13 XOUT BSHIFT RESET 11 10 EVLLD CNVSS 47k 1k 9 8 7 NC NC DTMF/MSK PLLE GND 6 5 4 3 2 EEPCK 37 R283 FB FNC1 5 10 C293 C49 FNC2 EEPDT 47k 47k CLKFLS R113 38 IC281 LA4600 1000p BSYFLS NC 39 R41 AVSS 40 C50 TXD BSYLED 39 B30-2281-05 D7-18 LCD BACKLIT HOR PA AUDIO AMP C51 RXD TXLED 39 0.64V 1u PTT RSSI 47k BSB BATT R115 41 C53 HOOK AVCC 39 0.64V AF AMP 42 7.98V 1000p 10p L77-1968-05 3.6864MHz D11 B30-2281-05 D21 MC2850 43 R282 ABS TEMP1 QT/DQT R99 1M X241 R253 5.6k D10 B30-2281-05 DC CONTROLLER C282 TEMP2 DTMF/MSK 10p C252 0.1u C250 R249 R248 R247 R246 R245 R244 R243 R242 5.6k R252 100k R28 39 0.64V FNC4 FNC3 44 C281 NC 98 0.64V CP4 1k 45 1000p EMPFLS IC101 30622MEP-A01GP R91 R251 47k D9 B30-2281-05 FNC6 FNC5 46 0.01u 4.7k R128 MICROPROCESSOR 96 100 R240 R250 D8 B30-2281-05 CP3 1k 47 SB SCRSW R90 QT/DQT 39 330 D7 B30-2281-05 R29 C23 8R 0 18 LCD BACKLIT SW R18 330 B30-2282-05 22u10 DIR 5M 47k D6 8T RDF/FD DETSW 5M R256 150k C254 R255 3300p 1000p C253 470k 19 SEG11 17 DC SW C60 HSDSW 1 DTMF/MSK B30-2282-05 D5 51 DIO SQIN 99 56p R254 20 FNC8 FNC7 48 47k 95 SPM AMPSW DT 52 53 54 CK NC 55 FNC3 R101 82k C274 680p R279 18 82k C273 22k 680p R278 22k B30-2282-05 0 R121 57 56 NC DST1 DST2 58 59 60 VCC DST3 62 61 NC NC VSS 63 NC 64 CEFLS 49 47k R132 0 TXLED 100k C255 D4 39 Q3 KRA225S CP2 1k PA 94 BSYLED R258 200k(D) D3 R17 KEY BACKLIT SW 7.84V C22 CM CP7 1k 65 66 CM MBL DISPID FNC4 VREF 19 21 R23 82 D2 B30-2282-05 MBL DISPID CL 67 68 DO CL 69 70 71 DI CE 72 73 74 STD QT/DQT 9p C257 FNC5 97 R277 XOUT DO DI R130 0.1u C106 C205 1800p 0 R261 26 RXAF FNC6 DTRLOADN NC 16 DIR 15 0 SCLK 14 0 RDF/FD 13 0 DIO 12 0 TDATA/DTRCLK 8.2k R129 0.01u 68k R260 C260 0.1u 47k 100k 0.47u R263 C259 56k 220p C261 0.01u R264 R262 47k R265 3.3k R266 28 27 RXAFIN RXINO FILTERO EXPOUT 29 30 RXIN 31 AGND TCLK/DTRDO 11 0 4.7u6.3 10 C271 0.1u C272 56k (D) 91 C94 MICEM 90 1k IGN MICEM FNC7 LIMSW LSDI 89 R127 4.97V R276 R8 10k 50 0 0 56k 180p R271 C268 4.7u6.3 C275 1000p C269 C263 R267 68k(D) R268 150k(D) 18k R270 C265 390p C266 0.1u 0.1u C267 560 32 68k L101 R257 XIN C251 0.047u R231 HSDI 17 C211 0.018u HSDI 20 22 Q4 KRC102S AFM SBC HSDI 88 R126 1k 93 C249 0.1u 87 R97 C230 10u6.3 VSS 2.5V C213 330p SEG12 1000p 86 DIR 100k 1 Q212 1k 2SK1830 EMERGENCY MIC 1u C262 C224 C31 C29 C30 8.0V 22k R223 85 92 75k 5 R222 STD 21 CL D1-6 TDATA/DTRCLK 84 390k(D) DATAI oUT 8 5C 0.1u 2 0.1u R213 AMP3P DIR VCC 3 6 DTRLOADN DIO -IN1 3 AMP3N 8 C256 SEG13 KEY BACKLIT TCLK/DTRDO 83 RDF/FD IGN 0.01u C117 82 DIO MICEM 0.01u C116 81 STD MICMT1 0.01u 0.01u 0.01u C113 C114 C115 75 0.01u C112 80 AMP3O MOD VDD 22 R7 10k D1 B30-2282-05 0.1u C101 FNC8 AMP4P IC241 AQUA-L EXTLIMIN RDF/FD +IN1 oUT2 7 7 23 AMP4N AUDIO PROCESSOR LIMLV TDATA/DTRCLK -IN2 6 C220 2.5V 75k 8 STD 2.2k V+ 2 1000p R241 0 0.1u 1 DTRLOADN 22k 330k 180k (D) C276 0.1u R214 W/N SW / TX 24 CE R11 8TC 79 DTRLOADN R259 25 AMP4O TXINO DETSW SCRSW HSDSW AFM MICMT1 LSDI MICEM LIMSW CP6 1k CP5 1k DT CK EVLLD MICMT2 0.01u 0.01u C110 C111 78 8RC 77 DTRAIN TXIN 7 9 C248 R215 R212 470p C227 4 C219 6 AGNDIN 470p 470p 470p R219 39p C246 C247 VEE 3 R273 Q241 RT1P141U 470p C218 C214 IC211 NJM2100V R272 MIC AMP 3.3k (D) C215 470p 470p 470p 4 +IN2 5.0V R274 AGC 56k (D) LSDI D211 1SS372 R275 0 0.1u R220 5 DUAL GROUND SENSE OP-AMP 2 MICMT1 LOSDI C244 C245 39k R230 470p 470p 8C IC215 BA10358FV R224 MICMT1 C241 OR GATE Q211 2SC4919 AGC/MIC MUTE L211 100k 1 4 C242 C243 22k R228 5 R824 100k R229 470p C226 5C 470p 470p 8C RXAFI 470p 11 +IN2 ALTI C27 C28 10 5C 100 5C RXAFO 470p 470p RXAFI 470p 470p ALTI 9 C24 C25 C26 8 -IN2 VEE 8 R6 10k B30-2282-05 0 0 0 470p C391 C389 0.01u C385 470p C382 470p R392 R393 76 TEMP2 18k SEG14 23 1000p 8TC SQIN RSSI NARROW WIDE PLLE TEMP1 R207 5.0V R217 820 6 +IN1 33p 9 R216 R218 4.7k C21 C22 C23 7 RXAFO 470p 470p 470p 470p EMGMIC 7 I/O3 IC213 BU4066BCFV QUAD ANALOG SW TX AF (DETO) D212 MC2858 R221 TXAFO 470p 6 4 oUT2 O/I3 VSS C264 5 TXAFI 470p 470p TXAFO C16 5 3 VCC -IN1 DETO C17 C18 C19 C20 4 TXAFI IGN oUT C3 10 ALTI 2 DATAI 470p DETO 470p 470p DATAI 3 C13 C14 2 C15 1 IGN 7 O/I4 30k 1 CN3 8 0.1u I/O4 C2 2.5V 2.5V R211 C233 C225 D4-11 SURGE ABSORPTION 22k 470p FNC8 R227 FNC8 C228 0.1u 4.7u FNC7 C222 I/O2 11 TCLK/DTRDO R:7.9V DUAL GROUND SENSE OP-AMP IC214 BA10358FV C203 0.033u 12 C4 C221 4.7u6.3 8C 2.2u10 FNC5 FNC6 680 FNC7 22k 1u FNC6 11 R226 C229 FNC5 10 22k 9 Q201 2SC3928A DETO R225 FNC4 6 120k C202 91k FNC3 R203 FNC2 5 13 4.7u6.3 R201 C1 C212 5C C216 FNC4 RXAFO 470p FNC3 8 DETO FNCI VDD O/I1 O/I2 4 560 FNC2 7 3 RXAFI D10 DA221 R202 6 D8 DA221 0 C217 FNC1 D6 DA221 R208 5 D4 DA221 0.1u DETO C201 GND 4 I/O1 C270 2 0.1u TXAFO 24 47k C102 DETSW SCRSW HSDSW AFM NICMT1 LSDI MICEM LIMSW 68k (D) DO R10 47k DT CK EVLLD 14 25 R14 R124 R125 DTM/HSDI 1500p D11 DA221 1 TXAFI 3 12 D9 DA221 2 D7 DA221 D5 DA221 SB CE 1M R378 1M R376 1M R374 C375 470p 470p C370 100k R314 1M R366 1M R365 C366 -t 0.1u C310 22k R:2.07V WIDE PLLE R269 1 BUSY GREEN LED 3.92V 8TC SQIN RSSI 5.0V SEG15 1000p 0 NARROW DETSW SCRSW HSDSW AFW OSC 4.7k 8p C96 MIC MUTE 68k R232 68k R233 DETSW SCRSW HSDSW AFW Q213 2SK1830 SEG16 1000p R380 TCLK/DTRDO C223 26 8n L360 C388 D355 C390 100k DT CK EVLLD VSS R21 27 DIMMER FUNCTION SW Q1 RN47A4 R381 RSSI NARROW WIDE PLLE SEG17 DI 28 SEG18 VDD2 TX/RX LED HVC350B 2.5p 0.3p 9p C387 C384 8n D354 L359 L358 C392 0.75p C393 HVC350B 1p 5p 6p 12.5n 0.75p 4.5p 1p HVC350B 470p 22k C386 C381 C395 D353 C383 L361 8n 470p R373 C394 R:2.09V 100k R313 1000p D301 MA742 C308 R311 0.022u R:1.10V 64 D22 B30-2151-05 C380 TDATA/DTRCLK CN2 R24 R22 180 68k C379 470p R372 47k R370 TX D353-355 RF BPF TUNING R:1.90V 470p 150 C377 C376 470p 39k C378 R371 G1 R:1.14V R369 100 R367 S 18n L356 G2 1k 63 29 0 R92 DT CK EVLLD SB 5M T:3.71V BUSY:3.71V T:3.74V 1000p DTM/HSDI R312 0.022u C307 12 RSSI NARROW WIDE PLLE 0.1u C309 1000p R:1.65V DIGITAL POTENTIO METER RECTIFICATION R:4.21V 1k FLAMPO SQL AMP Q301 2SC3928A C306 27k TH301 R310 FLAMPO 330k 3.3k AFV 11 IC321 TK14489V FM IF SYSTEM 0.1u 10k TX/RX UL 61 30 SEG19 IC1 LC75854W VDD1 31 SEG20 LCD CONTROLLER VDD 62 Q8 2SC3928A SEG21 NC 60 DC SW NC 7 DC SW Q7 2SC3928A SEG22 6 DO RED LED Q353 3SK255 D 39n 8p L355 8n C372 D352 8n HVC350B 18p C373 D351 L357 7p 0.75p 1p L354 150k R363 R:7.12V C374 C371 470p 180 0.01u R361 C363 470p 470p 820k C361 470p R362 0 R:2.15V G1 C362 C367 R364 8p HVC350B C369 S R:0.71V 220 470p R358 0.01u C358 C357 390k C364 R360 R359 220k Q352 3SK318 G2 C368 0.47u L351 8p R:7.00V R:3.50V RF AMP KMI2 CP1 1k*4 R90-0724-05 T:1.71V D351,352 RF BPF TUNING 12p 100 R352 MIXER D 0.01u C353 R:1.67V L352 0.47u C359 22k R304 C360 470p C515 330 6p C355 18p C356 Q351 2SC5636 3p C354 470 R351 1.8k R305 4.7k R306 330p C303 12 1M AFO 4.7k RSSI QUCO R355 R5 59 R309 R301 PH_S C349 0.01u 2 3 5 6 0.01u 13 1000p 9 10 L321 L34-4554-05 IC201 M62364FP AFI C350 470 14 R303 FLAMPI 15 C301 2.2k SQLIN FLAMPO C302 DEC2 4.7u6.3 DEC1 8 270k 4700p IF_IN 7 0.1u 12k R307 4.7k 6 0.1u R323 17 R302 SCAN C322 R322 SCAN 18 16 C323 15u6.3 C326 0.01u C325 Hy_C VCC 0.1u C331 W/NI 13 14 W/NO AFO 15 MODO DTM/HSDO MODI DTM/HSDI 9 11 10 R354 100k 3.3k IF AMP 1000p 16 17 18 DO VDref 8 R204 C204 1000p C206 RESET 7 R205 DAT 6 1k 1k 1k R206 LD CLK 19 20 21 BLI BLO GND VDD PC/TVO PC/TVI 5 3 4 22 23 24 FREQI FREQO TVO TVI 2 NC 19 C304 0 W:0V N:4.9V C231 GND MIX_O 5 NARROW 1 4 0.1u 10k R331 10k R334 10k R335 10k 0.1u R336 C333 56p C344 270p C345 BUFFER AMP 5.0V 3 7.92V C324 OSC(E) 20 C305 CF302 L72-0999-05 RFIN OSC(B) 2 330p D331 MC2858 1 50.4MHz 33k D332 MC2858 15u 6.3 R353 33p -t XF351 L71-0624-05 4 1 R:0.76V C351 10k R332 IF SW R321 100p IF SW 0.01u C341 10k 0.1u R333 WIDE CF301 L72-0993-05 C321 330n L342 Q341 2SC3928A R:4.07V R324 68p L341 330n R:0.64V C332 0.01u C346 330n 100 C343 R:7.09V 220k R342 L343 R341 1k R3 CE 5M 8R TX/RX UL TP TH351 W:4.94V N:0V 8R 8R 8R 8R 8C TX/RX 1k 58 SURGE ABSORPTION UL 1u CL D1-3 TX/RX UL C16 57 2 1 R4 KMI1 100p CM DI 18 SEG30 SEG29 SEG28 SEG27 SEG26 SEG25 SEG24 SEG23 SEG22 SEG21 SEG20 SEG19 SEG18 SEG17 SEG16 SEG15 SEG14 SEG13 SEG12 SEG11 SEG10 SEG9 SEG8 SEG7 SEG6 SEG5 SEG4 SEG3 SEG2 SEG1 SEG0 COM3 COM2 COM1 COM0 C1 0.01u 1000p C6 1000p 0.01u C27 C9 56 R26 B 1000p C10 BL NC NC 0 55 5.01V SEG23 NC R1 BUSY KMI1 5 3 17 0 8T 4 16 54 SEG24 NC DA221 D1 5 TX 53 KMI2 4 15 NC 52 SEG25 3 22k 100 L1 32 SEG26 KMI3 BRI 5M DA221 D3 D2 R5 1k R2 5C C15 C620 22k R602 470p C619 22k 470p R601 22k PTT R3 NC 50 51 470p 2p C615 3p C611 1p C607 XB15A709 C618 R603 HOOK 14 49 2 6 POWER D606-608 APC VOLTAGE DETECT 10 R2 7 13 SB S 8C C30 8 12 HOOK POWER 1000p 0.5p 5p 0.5p 3p 0.5p 2.5T D604 XB15A709 D605 0.01u 9 11 DA221 VR1 47k R12-6427-05 R657 10 0 1k 10 DISPID 8C TEMPERATURE COMPENSATION VOL DN 1 1 11 9 SB VOL UP 1000p 8 R653 12 8 PTT C13 1SS355 CH DN KMO3 1000p C14 0 CH UP ME GND 1000p 5.6k 4.7k 13 7 5C C> KMO2 1000p C12 0 18k 14 6 TXLED <B 1k 2 R662 15 5 3.3k A R27 7 KMO1 1k D651 R661 R4 CM D604,605 ANT SW C573 R658 R654 R655 0 R664 47k R659 D608 MA742 MBL T:12.42V 3 R660 C651 0.01u 470k C652 470p R651 L601 L509 9.5T 100 R539 470p C572 22k R606 0.01u C571 D609 MA742 470p C624 100 R521 C532 470p 8T 4 R652 16 BSYLED 6 VCC 17 4 CL D607 MA742 D20 MC2850 18 2 DO SURGE ABSORPTION MIC DI D606 MA742 100 CN1 CE IC651 TA75W01FU VEE CN1 1 3 APC VOLTAGE DETECT COMPARATOR(APC) 5 POWER T:0.80V 470p 56k C543 R537 82k R538 56k C534 470p 68k R535 R534 470p D503 C518 47u16 VOLTAGE PROTECTION 8T 8T 8R 9p 1p C567 2p C565 9p C625 30p C564 C551 33p 10p C549 470 C545 R822 39p C540 47p R536 10 15p C528 820 R526 C527 8p 820 C524 R524 Q504 RD60HUF1-01 T:2.40V C10 1.5T 1000p 1.5T 7.59V 8C R800 470p T:2.19V R92-1061-05 MA4PH633 R1 MBL SB GND PTT ME MIC HOOK CM 9.5T 470p 1p 2.5n C616 39p L605 5n C614 9p C613 5.6 C610 47p C609 3.3n C606 L604 02DZ5.1(Y) TEMPERATURE COMPENSATION 470p C517 470p 470p C512 C511 470p 0 470p L603 47 R514 10 R509 C505 470p C501 C483 1k 470p -t TH441 R462 -t C603 Q445 RIPPLE FILTER 470p C466 NCP18XH103K03 4.7u L450 R446 5p C459 6.92V MC2850 C673 220p C576 30p C550 D602 0.3p R463 100k 470p C575 TH673 0.47u 1000p C555 C574 L508 1.5T C556 470p -t C570 220 R607 T:0.93V 8C 8C 33p C548 L507 47k 8C 100k C672 47u25 1.5p C541 T:7.71V 5C 470p TH672 470p C535 220p 470p C538 0.47u C537 R823 470p L505 1000p 470p C522 0.1u 3.3n L503 R519 22 8.2k C520 22k MA4PH633 C526 FINAL AMP D502 C626 R525 R:5.63V T:0V C460 C627 C523 T:3.82V R520 R518 18n 3.3k 470 Q503 PD55008TR D601 L504 T:7.60V Q502 RD00HVS1 10 R517 470p C514 470p 10 C513 470p R515 T:0.15V C510 3.3k 6.8k R513 15n R512 470p 470p R507 47 C507 10k C504 4.7k R506 1k RF SW (TX/RX) L502 4p R516 4p R511 3p L501 C516 J1 D601,602 ANT SW PRE DRIVE AMP C509 R502 R501 D447 HSC277 T:7.30V T:1.66V LCD TEMP2 DRIVE AMP Q501 2SC3356(R24) T:7.43V T:0.13V C502 T:1.13V 470p C482 Q500 2SC5110(O) R:0V T:5.49V 470p 100 C481 R461 RF AMP RF AMP RF SW (TX/RX) D448 HSC277 C521 0 2.2k R464 1k 27n R459 470p L456 100 C477 R458 120k R522 R457 0 C536 5p C539 C480 0 2p C471 100 R453 470p C467 L506 R460 R:4.83V T:0V 470p 17.5n 4p 27n L454 R452 120k 4.7u 220 R441 0 470p C451 6p R:13.6V T:12.6V 7.07V 1k 22u10 C465 RIPPLE FILTER 1.63V C470 5p C446 L445 4.7u 470p R444 C464 470p C463 10u6.3 C461 39k R448 47k R447 470p 0.1u C434 4.97V 47k 1SS355 100k R445 Q445 2SC3928A MODULATION R450 4.7k D446 100k L451 R451 R449 R454 1.5p 0.5p D445 1SV278 C456 6p 7.91V R408 C416 10p TC442 27u L447 D443 470p C452 R433 220k 470 R432 C415 RIPPLE FILTER L452 Q444 5p 2SK508NV(K52) C457 27n 6.91V C458 470p 7p C469 4.85V Q443 KRX102U 4.7u MA2S304 L449 27u C455 L448 C454 C453 0 0.01u 1SS355 L446 MA2S304 0.720V 0.5p 150 FIN NC2 10 9 LD D401 100k 100 R442 100 5.35V TX VCO D444 TX VCO 10u6.3 0.1u C412 C411 R443 6.98V Q446 2SC5636 0.76V C447 3p C444 12p L444 C442 10p C443 4.7u L442 D441 TC441 10k R430 0.1u35 2.2k C427 1u16 MA2S304 C423 R428 C426 C424 10k R425 11 13 12 CLK NC3 14 LE GND 8 7 6 10 R407 L404 22p C409 1.5k R431 10u6.3 1000p C407 DATA 15 16 FC 17 18 19 20 1000p XOUT TCXO DO VCC VP 5 4 3 NC4 FOUT P OSCOUT NC5 R OSCIN C431 0.1u C414 C410 2p C413 100 10u RF AMP Q431 2SC4649(N,P) R:1.01V Q442,443 T/R SW Q442 2SJ347 Q444 TX VCO R409 L402 R406 R405 RX VCO L443 27n 15p MA2S304 PLL SYSTEM 6.92V 0.1u 5C 16.8MHz 10k C406 4.7u 1.5k C441 RF AMP Q447 2SC5636 BUFFER AMP RX VCO Q441 2SK508NV(K52) R:6.45V RX VCO D442 L441 L421 IC401 MB15A02 4.93V 2.2k GND 2 1 5.02V R404 VC NC1 100p 100p C405 C403 X401 L77-1944-05 1.60V 4p R429 1k 1k C445 R:0V T:6.73V 100p C404 1k 1000p C401 1000p C402 R403 R427 R426 Q422 2SC4738(GR) 12k 1k 1k 470p Q421,422 R422 R401 R402 CV CHARGE PUMP Q421 2SA1832(GR) C425 10k 0.047u35 R421 470p D421 HZU5ALL 10k VOLTAGE DROPPED TEMP1 0 470p R423 C422 R424 TK-8160H BLOCK DIAGRAM TX-RX UNIT DISPLAY UNIT Q431 2SC4649(N,P) 8C RF MBL SB MIC Q421 CHARGE 2SA1832(GR) PUMP 8C IC401 MB15A02 PTT(TXD) ME MIC HOOK(RXD) CM A KMO1 C> <B PLLE DT CK LD LOOP FILTER PLL IC 16.8MHz 5C CH DN CH UP KMO2 5C TCXO VOL UP VOL DN S KMI1 KMI2 KMI3 D/A CONV KMO3 IC1 LC75834W or PT6554LQ COM0~3 LCD CE CL DO KMI1~3 SEG0~30 BRI DI BL KMO1~3 D7~18 B30-2281-05 Q1 RN47A4 SW SW LCD BACK LIGHT S T VC Q445 2SC3928A 8C LIPPLE 8CL FILTER VCO IC215 BA10358FV IC211 NJM2100V (1/2) M MIC ME GND PTT HOOK POWER SB 8C 5C NC TX BUSY BL CM CL CE DI DO IC213 BU4066BCFV (1/2) TCXOMOD MIC/IDC IC241 AQUA-L (1/2) IC201 M62364FP AUDIO PROCESSOR D/A CONV QT/DQT AGC AGC DET IC201 M62364FP (2/6) MICMT D212 MC2858 D211 1SS372 D/A CONV Q211 2SC4919 Q84 FB KRC414RTK BRI IGN Q3 KRA225S Q442 2SJ347 SQIN LCD DRIVER D21 MC2850 Q2 2SB1132(Q,R) CV TCXOMOD AMP IC201 M62364FP (1/6) R VC CHARGE Q422 PUMP 2SC4738(GR) 16.8MHz X401 8C Q4 2SK508 POWER D1~6 B30-2282-05 SW Q81 RT1N441U KEY QT/DQT SB 8T DTMF/MSK 8R NARROW WIDE AB PL DT EV CK BS CL TX CE DO AF BSYLED SP TXLED AM MI PA MI HOR MB DIR LIMSW DTRLOADN TDATA/DTRCLK SW INT SW Q4 KRC102S 44 BL SW OVER VOLTAGE DET PTT (TXD) HOOK (RXD) POWER CM DI STD UL TCLK/DTRDO INT RDF/FD RESET TK-8160H BLOCK DIAGRAM CV Q441 2SK508NV(K52) Q446 2SC5636 Q447 2SC5636 RX VCO BUFF RF Q443 KRX102U Q442 2SJ347 SW 8CL SW RF RF D447,448 HSC277 8T 8T D301 MA742 Q301 2SC3928A DET NOISE FINAL AMP ANT SW LPF IF DEMODULATOR D606 MA742 IF CF301 (WIDE) D/A CONV SW 450kHz SW MCF BPF MIX XF351 49.95MHz BPF RF 8R 8R D351,352 HVC350B RF BPF TUNE RF BPF TUNE SBC 8TC 8RC ABS PLLE EVLLD BSHIFT TX/RX AFM SPM AMPSW MICEM MICMT MBL IC241 AQUA-L (2/2) IC201 M62364FP (6/6) Q281 DTC363EU AUDIO PROCESSOR D/A CONV SW IC81 EEPROM AT24C12810SU18 X241 3.6864MHz MUTE SW 8C Q45 12A02CH 8T RSSI SQIN 8TC 8R SW X86 12.0MHz Q82 2SK1830 SW LSD AVR 8V SW SW SBC Q282 KRC102S AMPSW +B SW IC43 NJM78L05UA SB Q43 12A02CH SW 5M Q42 KRC102S E AVR IC45 BD4740G SW INT HSD D) SW IC281 LA4600 EXT. SP BATT Q41 IC41 2SJ645 KIA7808AF Q46 KRC102S IGN BATT Q83 2SK1830 SP AFM Q213 2SK1830 TEMP1 TEMP2 W OADN A/DTRCLK PC AF PA SPM EEPWP EEPCK EEPDT CPU IC101 30622MEP-A01GP APC CONTROL IC201 M62364FP (4/6) D353,354,355 HVC350B NARROW 5M IC651 TA75W01FU (2/2) DTMF/MSK WIDE FNC2 FNC4 FNC6 FNC8 D608 MA742 D/A CONV CF302 (NARROW) BSHIFT D607 MA742 8T FNC1 FNC3 FNC5 FNC7 POW. DET Q353 3SK255 Q352 3SK318 Q351 2SC5636 D331 MC2858 DTMF/MSK POW. DET IC651 BUFFER TA75W01FU (1/2) D332 MC2858 IC201 62364FP (2/6) ANT POW. DET 50.4MHz IC321 TK14489V IC201 M62364FP (3/6) UL DO INT RESET DRIVE AMP D609 MA742 8R ED D PRE DRIVE AMP Vg VCOMOD QT F/MSK ROW D601,602 MA4PH633 D604,605 XB15A709 POW. DET 8C D/A CONV Q504 RD60HUF 1-01 Vg IC201 M62364FP (5/6) Q406 2SK508NV(K52) D/A CONV OMOD Q503 PD55008 TRIPLER 16.8MHz VCOMOD SQIN Q502 RD00HVS1 Q341 2SC3928A TX/RX L Q501 2SC3356 Q500 (R24) 2SC5110(O) 8R T/R SW 8C ) TX VCO 8T INT Q44 KRC102S BUFF IC211 NJM2100V (2/2) 8RC IC44 BD4740G SW RESET 5C AVR 5V RESET 5M IC42 NJM78L05UA 45 TK-8160H LEVEL DIAGRAM Receiver Section 49.95MHz Center Frequency 450kHz W : –79.0dBm N : –76.5dBm W : –120.5dBm N : –120.0dBm W : –121.0dBm N : –121.0dBm W : –108.0dBm N : –107.0dBm Q353 ANT BPF G2 D G1 S W : –111.5dBm N : –110.5dBm Q352 BPF G2 D G1 S W : –111.0dBm N : –110.5dBm W : –100.0dBm N : –98.0dBm XF351 Q351 CF301 /CF302 IC321 20 To make measurements in the RF section, connect the RF level meter. In the RF section, use a 0.01µF coupling capacitor. (The display shows the SSG input value required to obtain 12dB SINA Transmitter Section Display Unit X54-351 TX-RX Unit TX-RX Unit (VCO) W/N 5.0mVrms MIC W/N 0.18Vrms W/N 0.20Vrms W/N 0.30Vrms W/N 0.80Vrms IC211 IC213 IC241 IC241 W : 0.49Vrms N : 0.26Vrms –2.0dBm IC201 Q406 2 1 1 2 2 6 20 21 9 To make measurements in the AF section, connect the AC level meter. AG is set so that MIC input becomes 3kHz/1.5kHz (Wide/Narrow) DEV at 1kHz MOD. 46 Q446 10 To make measuremen TK-8160H LEVEL DIAGRAM Audio Frequency 450kHz W : –93.5dBm N : –90.0dBm CF301 /CF302 W : 0.58Vrms N : 0.49Vrms IC321 IC201 13 14 W/N 0.28Vrms IC241 IC213 23 24 8 9 W/N 0.29Vrms IC241 IC241 31 6 5 W/N 15mVrms W/N 0.28Vrms W/N W/N 0.55Vrms 0.45Vrms IC201 12 26 IC281 11 10 1 J1 4ohm 11 W/N 0.28Vrms vel meter. 12dB SINAD.) To make measurements in the AF section, connect the AC level meter. (ANT input : –53dBm, 1kHz FM, 3kHz DEV (Wide)/1.5kHz DEV (Narrow)) The AF output level is adjusted for a 0.45V/4Ω by the front panel AF VOL control. nit (VCO) –2.0dBm Q446 FINAL Amp TX-RX Unit –1.8dBm –12.2dBm 15.8dBm Q447 Q500 Q501 20.0dBm 24.5dBm Q502 Q503 D D448 G S 45W Q504 D D G S TX-RX Unit G D601 ANT S D602 easurements in the RF section, connect the RF Wattmeter (50Ω). 47 TK-8160H SPECIFICATIONS GENERAL Frequency Range ............................... K : 450 to 490MHz M : 440 to 480MHz Channels / Zone .................................. Max 128 CH / Max 128 zone Channel Spacing ................................. Wide : 25kHz Narrow : 12.5kHz Operating Voltage ............................... 13.6V DC ± 15% Current Drain ...................................... Less than 0.4A on standby Less than 1.0A on receive Less than 14.0A on transmit Operating Temperature Range ........... –30°C to +60°C Dimensions & Weight ........................ 6.30 (160) W x 1.70 (43) H x 5.40 (137) D inch (mm), 2.60 lbs (1.18kg) Channel Frequency Spread ................ 40MHz RECEIVER (Measurements made per EIA standard EIA/TIA-603) Sensitivity (12dB SINAD) .................... Wide : 0.28µV Narrow : 0.35µV Selectivity ........................................... Wide : 75dB Narrow : 65dB Intermodulation ................................... Wide : 70dB Narrow : 60dB Spurious Response ............................. 75dB Audio Power Output ........................... 4.0W Frequency Stability ............................. ± 2.5ppm TRANSMITTER (Measurements made per EIA standard EIA/TIA-603) RF Power Output ................................ High : 45W Low : 25W Spurious and Harmonics ..................... 70dB Modulation .......................................... Wide : 16K0F3E FM Noise ............................................ Wide : 45dB Narrow : 11K0F3E Narrow : 40dB Audio Distortion .................................. Less than 3% Frequency Stability ............................. ± 2.5ppm KENWOOD CORPORATION 2967-3, Ishikawa-machi, Hachioji-shi, Tokyo, 192-8525 Japan KENWOOD U.S.A. CORPORATION P.O. BOX 22745, 2201 East Dominguez Street, Long Beach, CA 90801-5745, U.S.A. KENWOOD ELECTRONICS CANADA INC. 6070 Kestrel Road, Mississauga, Ontario, Canada L5T 1S8 KENWOOD ELECTRONICS DEUTSCHLAND GMBH Rembrücker Str. 15, 63150 Heusenstamm, Germany KENWOOD ELECTRONICS BELGIUM N.V. Leuvensesteenweg 248 J, 1800 Vilvoorde, Belgium KENWOOD ELECTRONICS FRANCE S.A. 13, Boulevard Ney, 75018 Paris, France KENWOOD ELECTRONICS U.K. LIMITED KENWOOD House, Dwight Road, Watford, Herts., WD18 9EB United Kingdom KENWOOD ELECTRONICS EUROPE B.V. Amsterdamseweg 37, 1422 AC Uithoorn, The Netherlands KENWOOD ELECTRONICS ITALIA S.p.A. Via G. Sirtori, 7/9 20129 Milano, Italy KENWOOD IBERICA S.A. Bolivia, 239-08020 Barcelona, Spain KENWOOD ELECTRONICS AUSTRALIA PTY. LTD. (A.C.N. 001 499 074) 16 Giffnock Avenue, Centrecourt Estate, North Ryde, N.S.W. 2113 Australia KENWOOD ELECTRONICS (HONG KONG) LTD. Unit 3712-3724, Level 37, Tower one Metroplaza, 223 Hing Fong Road, Kwai Fong, N.T., Hong Kong KENWOOD ELECTRONICS SINGAPORE PTE LTD. 1 Ang Mo Kio Street 63, Singapore 569110