Download Parts Manual 06/2009 - Whaley Food Service
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Universal toaster Model UTX-200 UTX-200 Replacement Parts Applies to all UTX-200 units Replacement Parts and Exploded Views This document is a companion to all UTX-200 Owner’s Manuals: C L IS T ED US AN I T A T IO L IS N S T ED CM Table of Contents Replacement Parts......................................................2 Parts and Kits for the UTX-200 Universal Toaster Only...............................................2 Parts and Kits for the UTX-200 Universal Toaster and CTX-200 Club Toaster............2 UTX-200 Main Accessories........................................3 Main Assembly - View A.............................................4 Main Assembly - View B.............................................5 Main Assembly - View C............................................6 Electrical Compartment Components - View A..........7 Electrical/Mechanical Components View (Right Side).................................................................8 Electrical/Mechanical Components View (Left Side) & Underside Assy. (inset).........................9 Vertical Conveyor Door Assembly............................10 Electrical Compartment Components View B..........11 Left Side Access Panel Assembly............................12 Right Side Access Panel Assembly..........................12 Horizontal Conveyor Mechanical Assembly.............13 Horizontal Conveyor Rear Shaft Mechanical Assembly.............................14 Horizontal Conveyor Front Shaft Mechanical Assembly............................15 Horizontal Conveyor Front Shaft Mechanical Assembly............................16 Horizontal Conveyor Rear Shaft Mechanical Assembly.............................17 Wiring Diagram..........................................................18 NOTES........................................................................19 LIMITED WARRANTY The Antunes Food Service Equipment Division of A.J. Antunes & Co. provides the following limited warranty to the original purchaser of all McDonald’s Equipment manufactured and purchased after January 1, 2003. All components are warranted against defects in the material and workmanship for a period of two (2) years from date of original installation, not to exceed 30 months from date of shipment from our factory. If any part becomes defective during the first two (2) years after the original installation date, Antunes Food Service will pay negotiated straight time labor costs to an Authorized Service Agent to replace the part, plus travel expenses up to 50 miles/80 km, 1 hour each way (100 miles/160 km, 2 hours round trip). WARRANTY EXCLUSIONS • The cost of Installation. • Equipment that has been damaged due to shipment. Purchaser should make damage claim directly upon carrier. • Alteration, misuse, abuse. • Improper storage or handling. • Improper maintenance. • Failure to follow proper Installation instructions, including electrical connection. • Improper or unauthorized repairs. • Scheduled Maintenance procedures as outlined in your MRC Card. • Consumables such as Grill Covers (Release Sheets), gaskets, Conveyor Belt Wraps, O-Rings, and light bulbs. • Overtime or Holiday charges. • Mileage over 50 miles/80 km (100 miles/160 km round-trip), or travel time over two (2) hours. • Freight, foreign, excise, municipal or other sales or use taxes. • Consequential damages such as loss of profit, loss of time, the cost of repairing or replacing other property which is damaged, or any other incidental damage of any kind. Antunes Food Service reserves the right to make changes in design or add improvements on any products. The right is always reserved to modify Equipment because of factors beyond our control and government regulation. Changes to Equipment do not constitute a warranty charge. This warranty is exclusive and is in lieu of all other warranties, expressed or implied, including any implied warranty of merchantability or fitness for a particular purpose, each of which is expressly disclaimed. The remedies described above are exclusive, and in no event shall A.J. Antunes & Co. or any of its Divisions be liable for special consequential or incidental damages for the breach or delay in the performance of this warranty. This manual is for the exclusive use of licensees and employees of McDonald’s Systems, Inc.. © McDonald’s Corporation All Rights Reserved P/N 1010973 06/09 McDonald’s 1 UTX-200 REplacement PArts Parts and Kits for the UTX-200 Universal Toaster Only Description Communication Cable 22” Part Number Used In: 00203-0100 UTX-200 Tension Spring (Lower Rear Shaft) 0600141 UTX-200 Teflon Curtain 0900259 UTX-200 White Slide Rails 2100286 UTX-200 Drive Sprocket (Vertical Conveyor 3/8” - 48 Tooth 2150246 UTX-200 Drive Sprocket (Horizontal Conveyor) 5/16” Bore - 10 Tooth 2150267 UTX-200 Drive Chain - 114 Links 2150269 UTX-200 Double Sprocket (Motor) 3/8” Bore, 48/22 Tooth 2150270 UTX-200 Transformer 220 VAC 4010217 UTX-200 Contactor 3-Pole 4050235 UTX-200 Current Sensing Board 7000715 UTX-200 Muffin/Bagel LED Board 4070088 UTX-200 Thermocouple Type “K” Kit 7000348 UTX-200 Fan Kit 12 VDC 7000494 UTX-200 Teflon Sheet Kit (10 pack) 7000495 UTX-200 Teflon Sheet Kit (3 pack) 7000496 UTX-200 Blower Kit 220 VAC 7000497 UTX-200 Vertical Conveyor Kit 7000498 UTX-200 Ball Bearing Kit 7000706 UTX-200 Platen Kit 220 VAC 7000501 UTX-200 Power Supply Board Kit 7000502 UTX-200 Rear Shaft Tensioner Kit 7000503 UTX-200 Tensioner Kit (Horizontal Conveyor) 7000505 UTX-200 Tensioner Kit (Vertical Drive Chain) 7000506 UTX-200 Horizontal Conveyor Kit 7000508 UTX-200 Infrared Heater Kit (3 Pack) 7000518 UTX-200 Bearing Retainer Kit 7000538 UTX-200 Solid State Relay Kit w/ Harness 7000679 UTX-200 Power Switch Kit 7000680 UTX-200 Drive Sprocket Upgrade Kit 7000683 UTX-200 Base Kit 7000698 UTX-200 Parts and Kits for the UTX-200 Universal Toaster and CTX-200 Club Toaster Part Number Used In: Tension Spring (Drive Chain Tensioner) Description 0600143 UTX-200 & CTX-200 Run Capacitor (Drive Motor) 4010221 UTX-200 & CTX-200 Hi-Limit Thermostat 4030352 UTX-200 & CTX-200 Thermocouple (Platen) Type “K” 4050234 UTX-200 & CTX-200 Solid State Relay 4050237 UTX-200 & CTX-200 Drive Motor Kit - 220 VAC 7000500 UTX-200 & CTX-200 Display Control Board Kit 7000555 UTX-200 & CTX-200 I/O Control Board Kit 7000509 UTX-200 & CTX-200 2 P/N 1010973 06/09 McDonald’s UTX-200 Replacement Parts Replacement Parts UTX-200 Main Accessories 4 5 3b 2 Left Side 6 Rear Front 7 Right Side 1 Item 1 2 3a* 3b 4 5 6 7 Part No. 0011898 7000496 7000495 0504310 0021500 0504371 0021497 0700698 0700711 * Not Shown P/N 1010973 06/09 McDonald’s 3 Description Bun Buffer Landing Zone Release Sheet, Platen (3 Pack) Release Sheet, Platen (10 Pack) Bar, Teflon Holding Bun Feeder Weldment Breakfast Chute Crumb Tray Weldment Power Cord Assy., 3 Ph 250V, 30A Pin and sleeve Power Cord Assy, 3 Ph, Twist Lock L15-30P Qty. 1 1 1 1 1 1 1 1 1 UTX-200 REplacement PArts Replacement Parts (continued) Caution To avoid possible personal injury and/or damage to the unit, all inspections, tests, and repair of electrical equipment should be performed by QUALIFIED SERVICE PERSONNEL. The unit MUST be shut down and UNPLUGGED before servicing, except when electrical tests are required. Use extreme care during electrical circuit tests. Live circuits will be exposed. Main Assembly - View A 9 4 8 7 11 3 1 12 5 12 2 2 10 2 13 NOTE: TOP COVER ASSEMBLY IS NOT SHOWN ON THIS VIEW 12 10 12 3 Item 1 2 3 4 5 6 7 Part No. 0011945 1000864 1000900 1001176 1001177 1001178 1001179 Description Main Assembly Label, Caution, Hot Label, Warning Label, Control Label, Control Label, Compression LH Label, Compression, RH Item Qty. 8 9 10 11 12 13 1 3 2 1 1 1 1 4 Part No. 1001180 1001181 1001182 2100253 2100212 1001183 Description Label, Heel Label, Crown Label, Muffin Bagel Knob, 1/4” Shaft, Push-On Handle, Snap-in Cleaning Label Qty. 1 1 2 2 4 1 P/N 1010973 06/09 McDonald’s UTX-200 Replacement Parts Replacement Parts (continued) Main Assembly - View B See Page 11 18 10 4 1 See Page 9 23 19 25 See Page 11 24 26 5 6 See Page 8 15 13 20 8 11 Item Part No. 1 0011860 4 0011897 5 0021490 6 0011944 7 0504314 8 0504320 9 0504321 10 7000538 11 2120164 13 2150246 14 7000538 15 2150268 18 3080103 19 3080115 20 3100146 22 3250175 23 3250178 24 0900259 25 0504384 26 3080144 27 7000497 14 7 9 22 * Not Shown P/N 1010973 06/09 McDonald’s 5 Description Assy., Vertical Conveyor Door Assy., Bracket Guide Cover Front Weldment Main Assy. Retainer Bearing Spacer 0.718 x 1.125 x 0.06” Spacer 0.503 x 0.69 x 0.06” Retainer Bearing Kit Spacer 0.503 x 0.69 x 0.359 Sprocket, 25B48 3/8” Bore Bearing Kit (Pack of 1) Shaft, Extension Screw, Mach #8-32 x 1/4 Screw, Mach #8-32 x 3/8 Nut, Hex “Keps” #10-32 Screw Set, 1/4-28 x 3/8 Hex Socket - Cone Point Screw Set, 1/4-28 x 3/8 Hex Socket - Flat Point Curtain Retainer , Curtain Screw, Mach #8-32 x 1/4 w/6 head Main Blower Kit 230V Qty. 1 1 1 1 1 2 1 1 1 1 1 1 18 4 6 1 1 1 1 3 1 UTX-200 REplacement PArts Replacement Parts (continued) Main Assembly - View C See Page 10 16 13 10 See Page 6 2 9 6 19 21 5 21a See Page 6 12 18 20 Item 24 23 22 2 5 6 7* 9 10 12 13 16 18 19 20 21 21a 22 Part No. 0011896 0021504 7000501 0400362 0504452 2120163 3080133 3080164 3250161 4030352 4050234 4060259 0504516# 0504517# 7000518 Description Qty. Assy., Cover, Top Hinge, Weldment Platen, Grill Insulation, Platen Retainer, Insulation, Grill Spacer 0.257 x 1/2 x 1.465 Screw, Mach. #8-32 x 1/4 Screw, Machine #8-32 x 1” Screw, HX HD. 1/4-20 x 2” Thermostat, Hi-Limit 700º F (371º C) Thermocouple Type “K” (open end) Sleeve - Electrical 0.208 ID x 4” LG Support Bracket, Right Side Support Bracket, Left Side IR Heating Element 800w/120V (3 pack) Main Blower Kit 230V Muffin/Bagel LED Board 23 7000497 24 4070088 * Not Shown. # Determined by viewing the front of the unit. 6 1 2 1 1 1 4 4 2 4 1 1 1 1 3 1 2 P/N 1010973 06/09 McDonald’s UTX-200 Replacement Parts Replacement Parts (continued) Electrical Compartment Components - View A 1 NOTE: UTX-200 units with serial numbers beginning with 0604-0612 may require a complete Solid State Relay Kit with Wire Harness P/N 7000679 which consists of 3 new latching style Relays with latching Wire Harness. 2 3 4 9 8 5 7 6 14 10 11 12 P/N 1010973 06/09 McDonald’s 13 7 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 00203-0100 7000555 4050237 7000715 4050237 4050237 7000494 7000502 7000509 7000500 4010221 4050235 4010217 Grey Communications Cable Display Board Kit Lower IR Solid State Relay Current Sense Board Kit Platen Solid State Relay Upper IR Solid State Relay Axial Fan 12 VDC Kit Power Supply Board Input Output Board Kit Drive Motor Kit 208-240 V Run Capacitor Contactor, 3 Pole Transformer 208-240v/24v Description Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 14 7000700 Varistor Kit 1 UTX-200 REplacement PArts Replacement Parts (continued) Electrical/Mechanical Components View (Right Side) 1 See Page 16 See Page 15 Nine I/R Heating Elements (7 on top and 2 on the bottom) 2 Item 1 1 2 8 Part No. 7000348 7000518 Description Qty. Main Blower Thermocouple I/R Heating Element 3 Pack 1 1 P/N 1010973 06/09 McDonald’s UTX-200 Replacement Parts Replacement Parts (continued) Electrical/Mechanical Components View (Left Side) & Underside Assy. (inset) 13 1 12 2 11 3 10 9 4 7 5 8 6 INSET 15 14 Item Bottom of Toaster 12 13 14 15 P/N 1010973 06/09 McDonald’s Part No. 1 2150270 2 7000505 3 2150269 4 0600143 5 2150267 6 0600141 7 4030352 8 0600143 9 7000680 10 7000506 11 2150246 9 2150269 0600143 0011926 7000698 Description 48/22 Tooth Drive Motor Sprocket Front Tensioner Kit Horizontal Conveyor Drive Chain Front Tensioner Spring 10 Tooth Drive Sprocket (Horizontal Conveyor) Spring (Horizontal Conveyor) Hi-Limit Thermostat Rear Tensioner Spring Power Switch Rear Tensioner Kit 48 Tooth Drive Sprocket (Vertical Conveyor) Vertical Conveyor Drive Chain Spring, Platen Base Plate (with Gaskets) Base Kit Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 UTX-200 REplacement PArts Replacement Parts (continued) Vertical Conveyor Door Assembly 27 CONVEYOR ROTATION DIRECTION 6 29 1 16 37 15 17 35 30 7 9 33 18 22 25 11 25 5 14 22 5 34 19 24 10 28 26 8 2 33 3 36 30 25 23 13 12 20 25 10 P/N 1010973 06/09 McDonald’s UTX-200 Replacement Parts Replacement Parts (continued) Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part No. 7000498 0021480 0021481 0021482 0021483 0504300 0504301 0504304 0504306 7000538 0504315 0504320 0504321 0600140 1001183 2100257 2100286 2120148 2120172 2120173 Description Vertical Belt Conveyor Kit Liner, Conveyor Weldment Bridge Weldment Bearing Bracket/Clip Weldment Tensioner Bracket Weldment Master Slat Spring Plate, Spacer Bun Chute Retainer, Bearing Kit Cover, Conveyor Spacer 0.781 x 1.125 x 0.06” Spacer 0.503 x 0.69 x 0.06” Spring, Compression Label, Cleaning Handle, Grip Slide Rail Spacer Spacer 0.503 x 0.69 x 0.922 Spacer 0.503 x 0.69 x 0.742 Qty. Item 1 1 1 2 2 2 2 2 1 1 1 4 2 2 1 1 4 6 1 1 Part No. 23 24 25 26 27 28 29 30 31* 32 2150220 2150221 2150247 7000538 2150249 3000123 306P104 3080103 3080145 3080183 33 34 35 3080194 3100146 3250174 36 3250175 37 0011860 *Not Shown Description Qty. Shaft, Drive 1 Shaft, Idler 1 Sprocket 35B16 1/2” Bore 4 Bearing Kit 1 Lambda Connecting Link, 0.375 Pitch 2 Ring, Retaining, External 2 Screw, Mach #6-32 x 1/4” 4 Screw, Mach #8-32 x 1/4” Sltrshd 18 Nut, Hex Acorn #8-32 “LC” 2 Screw, MACH #8-32 x 3/8” Hex hd 4 Slotted; SEMS; S/S Screw #8-32 x 3/4” Pan hd. Phil. S/S 2 Nut, Hex “Keps” #10-32 14 Screw, Machine Hex Hd. 2 1/4-20 x 3/8” Screw Set, 1/4-28 x 3/8 4 Hex Socket-cone Point Vertical Door Conveyor Assy. 1 Electrical Compartment Components View B 3 4 1 2 Item 1 2 3 4 P/N 1010973 06/09 McDonald’s 11 Part No. 4010217 4010221 4050235 7000700 Description Transformer, 24 V, Class 2 Cap-MP, Motor Run Contactor, 3 Pol NO Varistor Kit (Snubber) Qty. 1 1 1 1 UTX-200 REplacement PArts Replacement Parts (continued) Left Side Access Panel Assembly 1 3 2 3D View 5 4 4 Right Side Access Panel Assembly 1 6 3D View 5 4 4 Item 1 2 3 4 5 6 12 Part No. 7000494 0021492 0504455 2100212 306P130 0021493 Description Qty. axial Fan 12 VDC Panel, Side Cover, LH Channel, Metal Handle, Pocket Pull, Snap-In Nut, Hex Keps #6-32 Panel, Side Cover, RH 1 1 1 2 10 1 P/N 1010973 06/09 McDonald’s UTX-200 Replacement Parts Replacement Parts (continued) Horizontal Conveyor Mechanical Assembly See Page 15 14 13 12 B 15 9 9 10 See Page 14 Item P/N 1010973 06/09 McDonald’s 13 Part No. 9 7000508 10 12 13 14 15 0800386 2150226 306P130 2120178 306P123 Description Horizontal Conveyor Kit (includes # 10) Master Links (2-pack) Shaft, Cam Hex Nut #6-32 Spacer, 1/2” long Screw, #6-32 7/8” long Qty. 1 2 1 1 2 1 UTX-200 REplacement PArts Replacement Parts (continued) Horizontal Conveyor - Rear Shaft Mechanical Assembly 1 2 3 3 3 3 5 6 12 7 9 4 Item 8 1 2 3 4 5 6 7 8 9 10 11 12 10 11 Part No. 0011923 2150224 2150254* 0504304 0021482 0600141 7000706 0504320 3250176 0504305 310P146 7000503 Description Qty. Rear Shaft Assembly Rear Shaft Roller Retainer Backing Plate Bracket, Bearing Spring Ball Bearing Kit Large Washer Black Hex Bolt Retainer Cap Hex Nut Rear Shaft Tension Kit (Includes all except P/N 7000706, P/N 3250176, and P/N 3100146) 1 1 4 1 1 1 1 1 1 1 4 1 * Drive Rollers and Sprockets are also available in a complete kit as P/N 7000683. 14 P/N 1010973 06/09 McDonald’s UTX-200 Replacement Parts Replacement Parts (continued) Horizontal Conveyor - Front Shaft Mechanical Assembly 1 2 4 3 3 4 5 6 7 8 14 9 13 10 12 11 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No. 0011922 2150222 2150254* 2150227* 0021503 0504320 0504321 2120118 2150267 310P146 2120164 0504314 7000706 3000123 Description Front Shaft Assembly Drive Shaft Drive Roller Drive Sprocket Bearing Mounting Plate Large Washer Medium Washer Small Washer Sprocket w/ Set screw Hex Nuts Spacer Retainer Cap Ball Bearing Kit Ring Retainer Qty. 1 1 4 1 1 1 1 1 3 1 4 1 1 * Drive Rollers and Sprockets are also available in a complete kit as P/N 7000683. P/N 1010973 06/09 McDonald’s 15 UTX-200 REplacement PArts Replacement Parts (continued) Horizontal Conveyor Front Shaft Mechanical Assembly 1 2 5 4 3 Item 1 2 3 4 5 16 Part No. 0505848 0505849 310P146 0504314 7000706 Description Qty. Inner Spacer (with Smaller ID) Outer Spacer (with Larger ID) Hex Nuts (3) Retainer Cap Ball Bearing Kit 1 1 1 1 1 P/N 1010973 06/09 McDonald’s UTX-200 Replacement Parts Replacement Parts (continued) Horizontal Conveyor Rear Shaft Mechanical Assembly 3 1 4 6 7 2 8 9 5 Item P/N 1010973 06/09 McDonald’s 17 Part No. 1 7000503 2 3 4 5 6 7 8 9 4070087 0504304 0021482 0600141 7000706 0504320 0504305 310P146 Description Rear Shaft Tension Kit Includes all shown except 7000706, 310P146, & 4070087) Varistor Board Retainer Backing Plate Bracket Bearing Spring Ball Bearing Kit Large Washer Retainer Cap Hex Nuts (4) Qty. 1 1 1 1 1 1 1 1 1 UTX-200 REplacement PArts Wiring Diagram L1 L2 L3 GRN G 4 3 2 1 TB1 25 4 (FRONT PANEL) GRN WHT BLK RED 3 WHT 2 BLK BLK CONTACTOR C1 L1 L2 L3 T1 T2 T3 # ] CIRCUIT BOARD CONNECTOR [ WIRE LABEL # [ RED 10 16 11 14 17 PLATEN THERMOCOUPLE YEL(+) CURRENT SENSE INPUT B 9 13 RED(-) J4 (K) PLATEN [J1 BLK WHT RED 9 12 15 OVERTEMP THERMOCOUPLE YEL(+) 6 C1 A RED(-) J5 (K) OVERTEMP CIRCUIT BOARD MULTIPLE WIRES MOV 1 DISPLAY BOARD LEGEND MOV SSR TOP BLK RED 5 48 ORG YEL BLK BLK 18 A1 A2 B1 B2 RED 21 BLK 18 21 BLK 26 SSR BOT 10 A2 BLK 19 A1 RED 15 RED B1 B2 RED WHT 12 WHT 27 22 RED [J201 T2 T1 28 CURRENT SENSE BOARD T3 T4 BLK 4 4 1 BRN/RED RED 2 32 BLK RED WHT 5 1 2 9 29 8 BLK PLATEN BLK 35 4 SSR PLTN 11 BLK A1 17 RED BLK 20 B2 RED 23 4 YEL/RED YEL 43 B1 A2 [J109-18 [J109-10 [J109-15 5 4 800W 6 6 1uf 250VAC CAP1 J110-3] 68 BRN 41 YEL 69 BLK BLU 40 1 2 3 J110-2] CONVEYOR MOTOR TACH RED WHT YEL BRN BLK M1 GRY CONVEYOR MOTOR 24 N GR SSR DRIVE [J109-12 800W 4 23 RED 65 YEL [J108 [J108 [J108 [J109-24 [J110-5 [J110-8 ORG 60 800W 62 RED 4 [J110-9 67 3 WHT 14 5 BRN 2 36 58 WHT 47 1 37 ORG BLU INFRARED BOT 800W ea 22 WHT 14 4 PLATEN HI LIMIT 700°F 1 4 33 20 BLK YEL 5 SW1 7 34 RED 2 6 WHT 13 WHT 45 5 4 31 30 BLK/RED RED 3 INFRARED TOP 800W ea BLK 38 [J110-1 RED 44 J110-4] J110-7] I/O BOARD [J110-6 J107 NC RED 7 240 208 0 24 9 [J301-4 5 [ SWITCH (LEFT) 6 J109 7 5 J302] CONVECTION FAN MOTOR MUFFIN/BAGEL 6 2 [J301-1 TR1 24 5 M2 46 J102] J109] J109] J302-5 ORG 49 TO CHASSIS GROUND MEASURE +12VDC WITH POWER SWITCH ON BLK ORG J101] OFF = UT ON = CT MODEL SELECT JUMPER 6 BLK 42 9 3 8 6 14 9 FAN POWER SUPPLY BOARD 17 #1001191 REV F [ MUFFIN/BAGEL SWITCH (RIGHT) 50 RED 55 WHT 1 LEFT 53 BLUE COOLING FANS 51 RED 56 WHT 54 BLUE 2 CONTROLS COMPARTMENT 3 RIGHT 61 RED 57 WHT 64 BLUE 02/09 Caution To avoid possible injury and/or damage to the unit, all inspections, tests, and repair of electrical equipment should be performed by QUALIFIED SERVICE PERSONNEL. The unit MUST be shut down and UNPLUGGED before servicing, except when electrical tests are required. Use extreme care during electrical circuit tests. Live circuits will be exposed. 18 P/N 1010973 06/09 McDonald’s UTX-200 Replacement Parts NOTES P/N 1010973 06/09 McDonald’s 19 A.J. Antunes & Co. Headquarters/Manufacturing 180 Kehoe Boulevard Carol Stream, Illinois 60188 USA Phone (630) 784-1000 Toll Free (800) 253-2991 Fax: (630) 784-1650 Antunes Equipment Manufacturing (Suzhou) Ltd., 9 Hou Ju Road, Building #24, S&T Park, SND Suzhou, Jiangsu, China 215011 Phone: 86-512-6841-3637 Fax: 86-512-6841-3907 www.ajantunes.com