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Service Manual Table of Contents Key Pad ....................................................................................................01 Master Programming .............................................................................02 Product Features .....................................................................................08 Dimensional Drawing .............................................................................11 Control Drive Assembly .........................................................................12 Powerhead Assembly .............................................................................14 3/4"Electric Meter Assembly ................................................................16 Valve Wiring Diagram ............................................................................17 Key Pad Flow Meter Indicator Time of day Regeneration mode Status Volume Remaining Setting Button 1.Enter into setting menu 2.Confirm the current setting, and enter into the next step. 3.When used simultaneously with up button, will enter into master programming. Up Button 1. Adjust current settings(increase ) 2.Go to the last step Down Button 1.Adjust current setting(decrease ) 2.Go to the next step Cycle Button 1.Save the setting and return to ser vice interface. 2.Enter into queued regeneration mode. 3.A long press for 5-6 seconds, initiate a immediate regenerate. 4.Terminate the current regeneration step and goes to the next step. 01 Master Programming Setting the time of day The first step, Setting the time of day Default setting 12:00 (24hous) Press setting button and up button simultaneously enter into programming mode Flashing Flashing Set the hour Press up or down button to change Flashing Set the minute Press up or down button to change Next option Setting the regeneration mode The second step, Setting the regeneration mode Default setting is " Timer " Flashing Timer ※ In this mode, will not show water capacity options Flashing Meter imm. Press up and down buttonto change mode Flashing Meter Delay Flashing Next option Note: Valve "MODE" always set piror to "the 4th step." Once change the "MODE" setting, Please review and change the contents inside "the 4th step" accordingly 02 Master Programming Setting the w ater c apacity The third step, Setting the water capacity (not show in timer) Default setting 1000 gal Flashing Flashing Press up and down button to set the unit Flashing :Gallen : litre : Cubic Meter Flashing Press up and down button to set the water capacity Press setting button, cursor moves and the number flashes one by one Flashing Flashing Flashing Flashing Flashing Next option 03 Master Programming S e tting the r egeneration t ime a nd hour override The fourth step, Setting the Regeneration time and hour override Flashing ( M,TM) (Timer) Flashing Flashing Default hour override is 72 , Regeneration time: 02:00 AM Set regeneration time(hour) p ress up and down button to change . In meter imm and meter delay modes. Default setting of the hour override is off. Flashing Flashing Flashing Flashing Set hour override under meter imm and meter delay, force regeneration will be activated, and the valve will be forced into regeneration when reached the set time. Adjusting range, off-960, press the up and down button to set. Flashing Press up and down to set the hour override The adjusting range : 3-960 Next option Mix regeneration : ●under meter imm mode Meter imm and override hour are both function, valve will start to regenerate whenever which reaches first. ●under meter delay mode Meter delay and override hour are both function, Valve will start to regenerate whenever which reaches first . The way to adjust the valve of hour override: 1.Timer 1) The valve of hour override should be adjusted as divisible by 24 when it less than 24 hours , such as: 3,4,6,8,12,24. 2) The valve of hour override should be adjusted as 12 times when it over 24 hours,such as: 24,36,48,60. 2.Meter The valve of hour override should be adjusted as 24 times,such as: 24,48,72,96. 04 Master Programming Setting the back wash The fifth step, setting the back wash time Default setting 015 Flashing Flashing Press up and down button to set the back wash time (minute) Press the setting button, number flashes one by one, range 0-999 Flashing Flashing Next option Setting the brine The sixth step, setting the brine time Default setting 060 Flashing Flashing Press up and down button to set the brine time (minute) Press the setting button, number flashes one by one, range 0-999 Flashing Flashing Next option 05 Master Programming Setting the rapid rinse The seventh step, setting the rapid rinse time Default setting 010 Flashing Flashing Press up and down button to set the time of Rapid Rinse (minute) Press the setting button, number flashes one by one, range 0-999 Flashing Flashing Next option Setting the brine tank fill The eighth step, setting the water filling time Default setting 012 Flashing Flashing Press up and down button to set the time of water filling (minute) Press the setting button, number flashes one by one, range 0-999 Flashing Flashing Next option 06 Master Programming It´s available to modify any single step after whole setting is done. Via enter into the main menu and press up and down button. For instance: Under timer mode to modify, the fifth step: back wash, 30 minutes Press setting button and up button simultaneously to enter into programming The first option is time of day Flashing Press down button three times and enter into back wash setting Flashing Default setting Flashing Move cursor Flashing Press up button to increase the number to 3 Flashing 闪烁 Move cursor Flashing Press down button to decrease the number to 0 Flashing Press the cycle button to save and exit. Note: Valve "MODE(the 2nd step)" always set piror to "the 4th step." Once change the "MODE(the 2nd step)" setting, Please review and change the contents inside "the 4th step" accordingly. 07 Product Features 1. Full & clearly display in the Ser vice position Timed Regeneration mode The Display will show the current time, remaining time to the next set regeneration.and the days override. Reg. remain time Reg.override days Meter Immediate Regeneration mode The Display will show the current time, and the remaining treated water to the next regeneration. Reg.remain capacity Meter Delay Regeneration mode The Display will show the current time, and the remaining treated water alternatively. When the remaining treated water countsdown to zero, the display changes to the regeneration timeset by the user. Reg.remain time 2.Backlight Screen The backlight goes out if without press any button in one minute , and lighten on by press any button . The edited data won´t save if no button pressing for a long time , and the backlight screen will turn off and go back to ser vice position . 3. Memor y during power failure ● All program settings are stored in permanent memor y. Current valve position, cycle step elapsed, time of day are stored during the power failure. Reset the current time is necessity when power up ● If the valve stopped at a regeneration stage when power failure, the valve will return to the prior position when power up. It takes 4 to 5 minutes to reset to the position. the display shows as: 。the system will show the status when power failure after find the position. 08 Product Features 4. Restore factory settings Pull out the power press the button release the button . and plug in the power simultaneously 5. Manual regeneration ● Queueing Regeneration When the valve is in ser vice position,Press the button into the“Que.Reg" interface. Queueing Regeneration means the system will initiate a regeneration at the time set . If missed, it will initiate at the same time of the next day. . The display shows for the Queued Regeneration in the mode of TIMER . Flashing The display shows for the Queued Regeneration in the mode of METER DELAY . Flashing The display shows for the Queued Regeneration in the mode of METER IMMEDIATE. Flashing Alternating display The system will initiate a regeneration either the treated water remaining counts down to zero or the remaining time counts down to zero, whichever is first. Flashing 09 Product Features ● Regenerating Immediately When the valve is in service position,press and hold the button an immediate regeneration will be initiated. at least 5 seconds, for example: “BW” Flashing (ready to “backwash”) When the time counts down to zero or press . “BD” Flashing (ready to “brine” ) ● Stop Regenerating: When regenerating, Press the button simultaneously, then stop regenerating the display will return to the ser vice position. The display shows as: 10 Dimensional Drawing The unit of the number in brackets is inch, rest is millimeter. 11 Control Drive Assembly 1 2 3 4 52 5 43 6 37 49 48 7 47 8 51 33 32 46 31 9 45 10 44 25 50 11 43 Backwash Filter Injector Option 42 38 41 39 40 12 13 14 15 16 37 36 34 35 33 32 22 31 25 24 21 20 23 19 17 18 26 27 28 29 30 53 Mixing Assembly 12 Control Drive Assembly Item No. Quantity 1 ………… …………… 2 ……………………… 3 ……………………… 4 ……………………… 5 ……………………… 6 ……………………… 7 ……………………… 8 ……………………… 9 ……………………… 10 ……………………… 11 ……………………… 12 ……………………… 13 ……………………… 14 ……………………… 15 ……………………… ※ 16 ……………………… 17 ……………………… 18 ……………………… 19 ……………………… 20 ……………………… 21 ……………………… ※ 22 ……………………… 23 ……………………… ※ 24 ……………………… 25 ……………………… 26 ……………………… 27 ……………………… 28 ……………………… 29 ……………………… 30 ……………………… 31 ……………………… 32 ……………………… 33 ……………………… ※ 34 ……………………… ※ 35 ……………………… 36 ……………………… 37 ……………………… 38 ……………………… 39 ……………………… 40 ……………………… 41 ……………………… 42 ……………………… 43 ……………………… 44 ……………………… 45 ……………………… 46 ……………………… 47 ……………………… 48 ……………………… 49 ……………………… ▲ 50 ……………………… ▲ 51 ……………………… ▲ 52 ……………………… 53 ……………………… Part No. 3 ……………………… 02001 ……………………… 1 ……………………… 56050 ……………………… 1 ……………………… 04002 ……………………… 1 ……………………… 02106 ……………………… 1 ……………………… 66133 ……………………… 1 ……………………… 66118 ……………………… 1 ……………………… 56115 ……………………… 1 ……………………… 56076-1 …………………… 5 ……………………… 56033 ……………………… 4 ……………………… 56004 ……………………… 1 ……………………… 56001-1 …………………… 4 ……………………… 01013 ……………………… 2 ……………………… 56017 ……………………… 2-4 …………………… 56051 ……………………… 2-4 …………………… 02105 ……………………… 1 …………………………………………………………. 1 ……………………… 01007 ……………………… 1 ……………………… 01102 ……………………… 1 ……………………… 56011 ……………………… 1 ……………………… 56012 ……………………… 1 ……………………… 01101 ……………………… 1 ……………………….………………………………… 1 ……………………… 56015 ……………………… 1 ……………………….………………………………… 1 ……………………… 01004 ……………………… 1 ……………………… 56056 ……………………… 1 ……………………… 56060 ……………………… 1 ……………………… 56062 ……………………… 1 ……………………… 56023 ……………………… 1 ……………………… 56061 ……………………… 2 ……………………… 02003 ……………………… 1 ……………………… 56003 ……………………… 1 ……………………… 01005 ……………………… 1 ……………………….………………………………… 1 ……………………….………………………………… 1 ……………………… 56059 ……………………… 1 ……………………… 56002 ……………………… 2 ……………………… 01002 ……………………… 1 ……………………… 56014 ……………………… 1 ……………………… 01006 ……………………… 1 ……………………… 01105 ……………………… 1 ……………………… 56010 ……………………… 1 ……………………… 01003 ……………………… 1 ……………………… 66119 ……………………… 1 ……………………… 56058 ……………………… 1 ……………………… 56030 ……………………… 1 ……………………… 56054-1 …………………… 1 ……………………… 04001 ……………………… 1 ……………………… 04053 ……………………… 1 ……………………… 56102 ……………………… 1 ……………………… 56104 ……………………… 1 ……………………… 56101 ……………………… 1 ……………………… 66500 ……………………… Only for Filter。 ▲ ※ More model options。 13 Description Screw End Plug Retainer Washer Screw Piston Rod Assembly End Plug Assembly Piston Retainer Piston Seal Spacer Valve Body Assembly O-ring Adapter Coupling Adapter Clip Screw Yoke, Plastic O-ring O-ring Drine House Barb DLFC Button Retainer O-ring DLFC Button BLFC Button Retainer BLFC Button O-ring BLFC Fitting Screen adaptor BLFC Ferrule Nut Screw Injector Cover O-ring Injector Nozzle Injector Throat Screen, Injector Injector Body O-ring Air Disperser O-ring O-ring Spacer O-ring Brine Valve Cap Assembly Spring Brine Valve Seat Brine Valve Stem Washer Retaining Ring BLFC ,Plug Injector Nozzle-Undrilled Brine Valve, Plug Mix Water Valve Assembly Powerhead Assembly 14 Powerhead Assembly Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 ※ 21 22 ※ 23 24 25 26 27 28 Quantity ………… …… ……… ……………………… ……………………… ……………………… ……………………… ……………………… ……………………… ……………………… ……………………… ……………………… ……………………… ……………………… ……………………… ……………………… ……………………… ……………………… ……………………… ……………………… ……………………… ……………………… ……………………… ……………………… ……………………… ……………………… ……………………… ……………………… ……………………… ……………………… 1 1 1 1 2 3 1 1 1 5 1 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 Part No. ……………………… 56219 ……………………… ……………………… 56214 ……………………… ……………………… 06003 ……………………… ……………………… C0002 ……………………… ……………………… 02054 ……………………… ……………………… 02015 ……………………… ……………………… 07098 ……………………… ……………………… 56220 ……………………… ……………………… 56294 ……………………… ……………………… 02106 ……………………… ……………………… 04002 ……………………… ……………………… 15619 ……………………… ……………………… 00105 ……………………… ……………………… 15612-1 …………………… ……………………… 13253 ……………………… …………………… … 13252 ……………………… ……………………… 09001 ……………………… ……………………… 13205 ………………………. ……………………… 15617 ……………………… ……………………… 15650 ……………………… ………………………………………………………… ……………………… 02008 ……………………… ………………………………………………………… ……………………… 07021 ……………………… ……………………… 15601-1 …………………… ……………………… 07019 ……………………… ……………………… 04003 ……………………… ……………………… 15621 ……………………… ※ More model options。 15 Description Housing Bracket Switch Wiring Harness Screw Screw Circuit Board Panel Lable Screw Seal Drive Cam Pin Knob,Manual Regeneration Spring Idler Spring Ball Idler Gear Drive Gear Motor Mounting Plate Motor Screw Transformer DC Monotrematous Socket Main Gear Strain relief Seal Brine Valve Gear 3/4’’ Electric Meter Assembly 3/4" turbo electric meter assembly 3/4" turbo electric meter assembly parts list Item No. 1 2 3 4 5 Quantity ……………………… ……………………… ……………………… ……………………… ……………………… 1 4 1 2 2 ……………………… ……………………… ……………………… ……………………… ……………………… Part No. Description 50022-5 …………………… 01013 ……………………… 1220E ……………………… 50044 ……………………… 02105 ……………………… Meter cable assembly O-ring Meter body assembly Adpater clip Screw 16 Valve Wiring Diagram Black Blue White White White Blue Blue Yellow Yellow FM SW VDM T …… …… …… …… Meter Valve Homing Switch Motor Transformer(24V) 17