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SERVICE MANUAL I. 1 SPEClFlCAlON CONTENTS ................................ 2 . STRUCTURAL DIAGRAM ........................ .............................. ............................. 5 . P.C. BOARDS .................................. 6 . CIRCUITEXPLANATION ......................... 1 2 3 . BLOCK DIAGRAM 3.a 4 . CIRCUIT DIAGRAM 3.b. 3-c . ..................... ............................... 9 . REFERENCE DATA ............................. 10. PARTSLIST .................................... 7 CHECK AND ADJUSTMENT 8. ICCHECK POINT 4 8 10 16 19 25 I.SPECIFICATION W Front panel inpul : FRONT (GUITAR IN) fixed al - 2OdB ( - MBm h4AX)IlM R W Back panel inpul : Input levelmpedance : 44dB (+19dBmMAX)IMK O W Back panel oulpul : Oulpul levelmpcdance : A d B (19dBm W ) 1 4 7 0 O - lCdB (+%Ern MAX) 150K O - 1WB (+SdBmMAX)/4700 Headphoneoul impedance: over 10 R W ADDA : 16 - bil Itnear (DA: 4 - l r m s over - sampling digilal filler) W Sampling frequency : 37.1KHz W Frequency rcsponse : 24HZ - 18KHz + 1.51 - 3dB W Dynamic range :9WB Mcmory : No.1 - 100: No.1 - 200 when using card Front panel : KEY SW: UP.WWN.DISPLAY SELECT.PARAMETER EOIT.UTILTrY.WRITE.POWERSW. DOUBLE FUNCTION EOrrOR [A - F. CHAINEFFECT(BYPASS1J Display : Backl~lLCD display: 40 characlers x 1 row PROGRAM No. display :7 - segmenl LED X 3 Do! typc LEOS : PERFORMANCE.INOIVIDUAL.BYPASS,PARAMETER EDIT.UTILIN Input level : 5 element level meter, with digilal clip - INPUT VOLUME PHONES LEVEL CARD slol GUITAR IN lerm~nnl PHONES lermlnal (5:ereol W Rear pancl Swilchcs : level aftenualionswitch ( - lWBI+4dB). MIDI OUTfWRU logghng Swifch LINE IN lermlnal x 2 (UMON0.R) OUT PUT lerrnmal X 2 (UMON0.R) PEDAVSW ~nputlcrminal X 2 MlDlIN.MlDlOUTITHRU REMOTE IN W Internal enecls: REVERB GROUP. COMPRESSOR GROUP. DISTORTION GROUP. DELAY GROUPSTEREO DELAY GROUP. MODULATION DELAY GROUP. MODULATION GROUP. ROTARY SPEAKER GROUP. PAN GROUP. PARAMETRIC EQUALIZER. PITCH SHIFTER GROUP. EXClTER GROUP. ENSEMBLE GROUP. PHASER GROUP. 3 BAND EOUALIZER. SPEAKER SIMULATION GROUP. PEDAL PAN. GATE.PEDAL WAH. EARLY REFLECTION. HARD DISTORTION GROUP. AUTO WAH GROUP. SPACE PHASER GROUP. MULTl TAP D E W GROUP. LONG DELAY GROUP.TEMP0 DELAY. DYNAMIC MODULATION GROUP. 4CH MIXER. GATE II GROUP. LIMITER. BAND CHORUS GROUP. STEREO EXCITER. COMPLIMITTER. SUPER DISTORTION GROUP. HARD DISTORTION II GROUP. NEW 3 BAND EOUALIZER. MULTl - TAP CHORUS. REVERB II GROUP.DRNER. ROTARY SPEAKER II. MODULATION II GROUP. STEREO COMPlLlMlTTER LEFT. STEREO COMPLlMllTER RIGHT.STERE0 PITCH SHlFTERlDELAY GROUP. SPECIAL REVERBGROUP, Powcr consumplion: 26 W I Dimensions: 482(W) x 332.5(0) x 44(H)rnm (19- x I 2 - 15/16 x 1 - 314.1 W e i g h t : 4.5 kg (albs 14%oz) - W Oplional accessories: VOLUME PEDAL(KVP 001). FOOT SWTTCH(PS - 1.PS REMOTE CABLE(RCC - 0M.RCC - 100). FOOT CONTROLLER(FC6).RAM CARO(MCR - 03 only). ROM CARDISPC - 01 -) * Specifications are subjecl lo change wilhoul notica - 2). I 2. STRUCTURAL DIAGRAM 3. BLOCK DIAGRAM 4. CIRCUIT DIAGRAM K L M - 1502 K L M - 1506 POWER .".C GUITAR IN INPUT K L M - 1508 C3 v.0. El ::" PHONES OUTPUT K L M - 1506 5. P.C. BOARDS 6. CIRCUIT EXPLANATION 1. The MPU section The YPU uses UPD78C10 and processes the following. The port of the MPU are indicated in the parentheses. 1 ) The control of the LCD unit PA5-7. PBO-7 ( ) The LCD are controlled by using a part of the Port A and the Port B. 2 ) The bank change of the memory area PA3. 1 ( ) The bank of the memory and the 1/0 is changed by using a par1 of the Port A. 3 ) The 1/0 reset The MDE ( PCG MB87305 ( ) and the MDE I/F ,I) The detection of the card ( CDST ( MB620140 ) are resct. ) The esistence of the card are detected by using this port If the card is not inserted : HIGH : LOW If the card is insertcd 5 ) The multiplexer control The multiplexer llC4052 6) XlDl I/O ( PCO. 1 ( PC3. 4 IC2 ( ) ) are controlled in the KLM-1503. ) i ) I\/D The A/D convertor in the MPU are used and the A/D conversion of the following data are carried out. PEDALiSA 1-2 CARD B,\TTERY IXTERIAL BATTERY EDIT YR ( ANG. 7 AN3 AN2 ) ( AX4 ( ( ( ) ). . . . . CIIAIN/EFFECT. B. D, F \ 'A AS5 ).....A. C. E VR 2. Thc MPU I/F section The XPU I / F MB620140 is the LSI to be the interface of the YPU and each 1/0 and the main functions arc as follows. 1) Address Latch ( ADO-7 This IC latchs the lower 8 bit of the address bus of the MPU with the timing of the ALE terminal. 2 ) LED Control ( LLO-3. LEDI-7 ) This I C receives t h e data from t h e MPU and puts the LED on. 3 ) Bank Change lnput ( PO-2 ) This I C reccives t h c bank change signal and controls thc ROA 14 and each CE output. 4 ) SW Data lnput SW1-7 ) ( This I C i s the input port t o transmit t h e S W data t o the IPU. 5 ) Address Output ( AO-7 ) This I C transmits t h e latched time-division address bus. 6 ) C A R D 1/0 ( CAA. CAD ) The address bus f o r the card and the data bus f o r the card. 7 ) CE Output Each memory. the CE output terminal f o r the 1/0. 3. The YDE I/F section The MDE I/F 18620140 i s the LSI t o be t h e i n t e r f a c e between the A/D convertor and the D/A convertor. This a l s o transmits and receives the remote s i g n a l f o r the FC6. 1 ) The i n t e r f a c e with the A / D convertor ( BCK. CC. Dlh' ) This I C converts the s e r i a l data of CX-20018 i n t o the p a r a l l e l data and transmits t o the PDEO. The CC terminal transmits 37.1 KHz and the BCK transmits 1. 188 Illz. 2 ) The i n t e r f a c e a i t h the D/A convertor ( DATAO. 192FS. LRCR. BCLR ) This I C converts t h e p a r a l l e l d a t a from the MDE to the s e r i a l data and transmits t o t h e d i g i t a l f i l t e r PD0028. 3 ) The remote 1/0 ( RS. TS ) When t h e data i s received from t h e I/O terminal f o r the FC6. t h i s IC transmits the i n t e r r u p t i o n s i g n a l to the MPU. 7. CHECK AND ADJUSTMENT Before you start the diagnostic test If necessary data are memorized in the A2. please save the data into the RAY card before starting the test. Starting the diagnostic test Connect the YlDl cable to the MIDI IN and OUT of the rear panel. Insert a RAY card ( YCR-03 ) into the card slot. When the power is turned on while CHAIWEFFECT " and C are being pressed. this diagnostic test ( Self Test Program ) starts. - - - The explanation of the operation switches on the diagnostic test WRITE ' switch - A ' switch 'v' switch BYPASS " switch " Regarding the - : : : : The The The The check proceeds to the nest. item proceeds to the nest. item returns to the previous one. diagnostic test mode returns to the norm1 mode. PARAMETER INITIALIZE ' rhen the diagnostic test starts nor~nlly. the screen of the ISITI.4LIZE ' is indicated. PARAMETER INlTlr\LIZE ? Press " YES A2 or press - - * PARAPETER YES / NO ( E ) if you would like to initialize the internal data of the SO ' ( F 1 if you don't want to do that. 1. INTERN,\L CHECK Ahcn the PARAYETER INITIALIZE is finished. the item proceeds to the ISTERNAL CHECK automaticallr. I) MIDI circuit check The YlDl IN-OUT is checked. When this check passes, the item proceeds to the next autonatically. When this check fails. all the LEDs go on and off and the letter - Err is indicated in the LED display. Then the follow in^ is indicated in the LCD. 2 ) Renote circuit check The remote terminal circuit is checked. lhen this check passes. the item proceeds to the nest automatically. lhen this check fails. all the LEDs go on and off and the letter is indicated in the LED display. Then the following is indicated in the LCD. - ( - REEOTE - - Err " - OUT--X--IN ) X You need a short plug ( DIN plug whose 1 pin and J pin. 3 pin and 5 pin are short-circuits ). If the short plug is not avnilnble, press the " RRlTE - Sl and proceed to the next check. 3 ) Card battery check The battery of the RAN card into the card slot is checked. R'hen this check passes. the item proceeds to the nest automatically. lhen this check fails. all the LEDs go on and off and the letter - Err is indicated, in the LED display. Then. when no RAM card is inserted into the card slot or a ROM card is inserted into it. the following is indicated in the LCD. ! CARD ! R'RlTE / READ sx Ahen the battery voltage of 111s RAM card is lor. the following is indicated in the LCD. ( CARD i CARD Battery Lor xs 4 ) Internal battery check The bat tery voltage of the A2 is checked. When this check passes. the item proceeds t o the nest automatically. lhen this check fails. all the LEDs go on and off and the letter Err is indicated in the LED display. Then the following is indicated in the LCD. - i INT BATT ) Internal Battery Lor ss - 2. A/D LEVEL CONFIRMATION AND ADJUSTMENT When the ILTERXAL CHECK i s finished. t h e item proceeds t o t h e A / D LEVEL COXFIRMATION A N D ADJUSTMENT automatically. 1 ) L ch A / D level confirmation and adjustment I ( A/D LEVL ) Lch Checking I .. ( 1 ) Input the s i n wave of IVp-p 400Hz to the L I N E IS L/ilOLO terminal of the r e a r panel. ( 2 ) Connect an oscilloscope t o the OUTPUT L/MO#O terminal of t h e rear panel and a d j u s t the output waveform t o 40mVp-p with the master V R of the f r o n t panel. ( 3 ) Confirm the output waveform transforms the noroal s i n mve. If i t i s not so, adjust with the V R 1 of RLY-1506. Rhen t h i s check i s finished. press the t h e next check. " WRITE - Sf to proceed t o 2 ) R ch h/D l e v e l confirmation and adjustment ! h/D LEVL ) Rch Checking .. ( 1 ) Connect an oscilloscope t o the OUTPUT R terminal of the rear panel and a d j u s t the output waveform t o IOmVp-p with the master V R of t h e front panel. ( 2 ) Confirm the output waveform transforms the normal s i n wave If i t i s not so. a d j u s t with the \'R2 of RLM-1506. GOOD % If t h i s adjustment i s not i t s proper position. the noise will be much bigger. 3. LED. LCD. SW. D. F. E . . AND PEDAL CHECKS 1 I LED check The LEDs of the front panel l i g h t nutomatically on t h i s check LED ( ) Checking .. The t u r n t o l i g h t i s as follows. -UTILITY'-"PRAM EDIT--'PERFORM--- INDI\'ID--.-BYPASS"-7 SECHEST LED Confirm a l l the LEDs l i g h t . lhcn a l l the LEDs go oul:, t h e itcm proceeds to the nest check a u t o ~ a t i c ' a l l y . 2 ) LCD check When the " WRITE indicated. Confirm t h i s . ' SR i s pressed once, a l l the dots of t h e LCD a r e < LCD ) I 11111111111111111111111 {'hen t h i s check i s finished, press thc the nest check. " TRITE " ST to proceed ro 3 ) Panel S1 check Press t h e switch indicated in the LCD t o check i t - (eg. ) ( PANEL S W ) Push WRITE 1 The t u r n to press i s as follows. When t h i s check i s f i n i s h e d , t h e item proceeds t o t h e next check automatically. 4 ) D. F. E. check When t h e D. F.E. which i s indicated i n t h e LCD i s pressed once, t h e name of the D. F. E. which i s beine pressed and the A/D value a r e indicated i n t'he LCD. Also. confirm t h e A/D value changes between 0 and 255 when t h i s D. F. E. i s turned. (eg. ) ( D. F. E. ) [ A Push I BYPASS T i next S W When t h i s check i s f i n i s h e d . press t h e t h e nest check. - 252 ! push S W WRITE " A/D S W t o proceed t o 5 ) Pedal check Connect t h e volume pedal XVP-001 t o the PEDAL/SA I and 2 terminal of the r e a r panel. Set the s l i d e BR of the KVP-001 t o be 0. ( 1 ) Pedal I check Confirm the A / D value changes between 0 and 255. the M I D I dnta changes between 0 and 127 when the KVP-001 i s operated a t the condition that the l e t t e r " PEDAL 1 - i s indicated in t h e LCD. T T M I D I DATA A/D When t h i s check i s finished. press the the nest check. " %RITE ' S W t o proceed t o ' WRITE " ST t o proceed t o ( 2 ) Pedal 2 check Check a s well a s ( I ) Chen t h i s check i s finished. press the t h e nest check. 4. MDE CHECK Connect an oscilloscope to the OUTPUT L/YONO teroinal of the rear panel. 1 ) MDE 1 ( 1C15 ) check ( YDE ) MDEl Checking .. The waveform sl~ich is oscillated only from the YDE I ( lCl5 ) internally is transmitted. Confirm that the following wnveforo can be monitored on the oscilloscope. Fig. 1 HDE Test Waveform When this check is finished. press the the nest check. 2 ) 4DE 2 ( lC16 I ) - lFRlTE - SW to proceed to check : MDE . MDEO Chccting I .. Check as re11 as 2 ) Xhen this check is finished, press the D. F. E. - BYPASS the normal mode. - ST to return to % Regarding the check item of thc dia~nosticlest Re don' 1 mention anything about thc checks after the MDE check because they are for the inspection at the factory and because an audio analyzer etc. are needed. 8. IC CHECK POINT UPD78ClOCW (MPU) ov I I POWER ON PD0029 (D. FILTER) WOUT 2V/2uS d i ~ DOUT Khcn a sound i s r e c e i v e d . the p u l s e changes. ?V/IuS div CXZOO18 (ADC) 2V/IOuS d i v BCLK 5v ov -1 0.8uS r2V/O, 2uS d i v :; 2V/lOuS d i v 2V/5uS d i v Chen a sound i s received. the pulse changes. Ahen the level of this aaveform has the large difference. the noise i s generated. I n t h i s case. please adjust with the YR 1 and 2. MB620140 (MDE IIF) 500K (IN) 3 0 . 5uS d i v 2V/0,2uS d i v 2V/lmS d i v 2V/lOuS d i v When the internal noise the d a t a i s fixed. 2V/IOuS div gate works. 9. REFERENCE DATA MB620140 (CPU-INTERFACE) PIN ASSIGNMENT MB620140 (CPU-INTERFACE) PIN FUNCTION n / 2 / 1 7 l l : 1 : I I I rul 31 $42 IE 110 11 I4 1. I,O I43 - 1 I I 1 , COD' ~e I ole 81 C.03 57 I 1111 81 I O COO? Is I 112 89 / 0 013 Bl j .- I 0 1 WE RWtl I X E IIYqcF MB620140 (MDE INTERFACE) PIN ASSIGNMENT MB620140 (MDEINTERFACE) PIN FUNCTION 1 ( I 6. 45 ( 60) 70 ( 120 :a $5 ( l GiE rC I 1 302 11 I L ;J 50 I> l C11 17 6 DO# 72 0 501, $7 :1a1uI I8 0 DOJ 21 0 25611 II 28 il i j 2% ( 1 1 1 1 0 0 1 o ( 0 1 1 I / PCliQ 7% 20 1 I I I (I*U 110 j 8 ( 1 1 I CI1 1 )I> I DIX 1 I ( 012 l 0 ( CC MPU (UPD78C1OACW) PIN A S S I G N M E N T MPU (UPD78ClOACW) PIN F U N C T I O N PIN NAME PAT-0 I 1/0 I 1 1/O 1 FUNCTION Port A 1 I PIN NAYE NYI INTI I I PC3 / I / Interrupt Request PC4 I 0 / Timer Output RD I 0 I 0 YODEO. I 110 Bend Strobe Address Lntch Enable 1 Yode FUNCTION Y o n - h s k a b l e Interrupt Interrupt Request YAREF / 1 / I - I VDD I AS7-0 I 1;1 I I/O I - 1 1 Analog Input Reference Voltage YDD I FOR HARNESSES HNS- 1556 HNS- 1558 390 EHR- 3 HNS- 1559 EHR- 5 HNS- 1560 8320-5 CN 8A HNS- 1561 I PHR- 12 8520- 12 10 10 CN 9A H N S - 1562 CN 9B I I PHR- I 0 CN 1 0 ~ HNS- 1563 CN HNS- 1 5 6 4 5320-14~~2 9520- 10 CN 10B 5360- I + A T HNS- I566 HNS- 1567 7 7 CN 17A CN 178 I I EHR- 7 BSZO-7 HNS- 1568 CN18A: :cNI~B EHR-3 HNS- 1569 8525-3 'IRTS CODEI I PARTS NAME SFEClFlCATlOHS P. C. BOARD I IDENTlFlCATlDN NO. FUSCTIOR I a'TY I PABTS NAME IDENTlFlCATlOR NO. I P. C. BOARD ASSEMBLE FET DIODES I BLOCK RESISTORS BRIDGE DIODE LC FILTER CL3HDB SL-1179-3?H (RED) CL-9HD22 CL-9EC22 AC LINE FILTER 219051500 DSR1100-SGE222YVA2 1502-5 1502-5 1502-5 1502-5 2 LCD ZENER DIODES BLOCR CAPACITOR I DOUBLE DIODE 315000<00 YC932-TI2 2 1502-5 SRAY CPU 11 I : 'ODE 1 PARTS HAKE SPECIFICATIONS I P. C. BOAR0 lDENTlFlCATlON NO. FUNCTION PARTS C O D E I I7EX IOOJP 220CE 240GE 220SE 220SC 2201G 240AU 24OUh 220FR 240AF 47lOGllOO 471070300 471070800 471071000 4710i1200 471090200 PARTS N A M E I D E N T I F I C A T I O NO. N P. C. BOADD SPEC1 FlCATlONS a' TY FUNCTION HEADER 474014702 14P 5332-l4T2 1502-5 I HARNESSES HNS-1556 HSS-1557 HSS-1558 HBS-1559 HSS-1560 HSS-1561 IISS- 1562 HNS-1563 HNS-1564 HNS-1565 HHS-I566 HNS-1567 HHS-1568 HHS-1569 BlIB-EH TOP 838-PH 088-PH TOP BIOB-PH TOP BI2B-PH TOP 5096-OZC Y. PRT 1506 1506 I506 1506 1502-5 1502-5 Y. PRT 1502-5 I. PET 1502-5 1507/8 150718 1502-5 BOARD BOARD BOARD BOARD BOARD BOARD Ih' Ih' IS IS IN IN BOARD IN BOARD BOARD BOARD BOARD IN IS IS IS lC SOCKET 480001324 32P DICF-32CS-E 1502-5 I FUSE HOLDER 515002300 S-S505i 801 1502-5 2 BC COXSECTOR LlTHlC BATTERY 474009900 L-32 1502-5 I 520001700 CR2032 Y. PET CARD FIT CONNECTORS 474012300 474012400 ZC-I12 ZC-I13 1502-5 1502-5 I I Y. PRT Y. PRT SYCD CONNECTORS 474012500 474012600 FC-12 (1. 6) FC-13 (1. 6) 474012700 BZP-LV-TN 1502-5 1502-5 Y. PRT I I I.\' COHHECTOR 1502-5 I - I A 0 1 I.. C BOARD PARTS NAME SPECIFICATIONS 1 IDENTlFlCATION N O FUNCTION I Q'TY 1 PARTS CODE 1 P A R A SPECIFICATIONS ( P. C BOARD 1 IDENTIFICATION NO. PUSll $1 INOB INOB TEST PINS 540007100 54001190I L C - 2 - 6 YELL01 LC-2-6 1506 1506 I Y. PET 620020800 I I. PRT I 2 I ISOLATION SllEET SYCD IIARNESSES I Y. PRT 1 Y. PRT 630007500 COPPER SHEET I I "RT 1 y;; LCD llNDOl 1502-5 630014200 I. PRT 1 LED SPACERS CARD GUIDE AC CORDS Y. PIT SAA (SU428-58) BS PLUG (SU431A581 SEV (SU430-58) PP-48190 SJT(SU338-56) 1 640088500 1 I I 640098500 I 7 I I. PIT I LOlER CASE I Y. PRT I 1 1 COVER Y. PET PSI SUPPORT Y. PET Y. PRT Y. PRT I. PET I.PRT I. PET 640096700 I 1502-5 PSI BAR 640096800 I.PRT 640096900 Y. PR7 I I FRONT PANEL 641018300 I IPRT REAP PANEL 641018500 1 I.PPT I VP SHIELD SPRING PLATE 044003000 I.PET 3 117VS 2201C 3 P S I FRAME 646030200 I I.PET 1 1 CT BOOD 646030500 I.PRT I RATTEPY HOLDER 649007400 1502-5 I Paristo voi rajahtad, jos se on virhecllisesti asennettu. Vaihda paristo ainoastaan laitevalmistajan suosittelemaan tyyppiin. Havita kaytetty paristo valmistajan ohjeiden mukaisesti. ADVARSEL! Lithiumbatteri - Eksplosionsfare ved fejlagtig handtering. Udskiftning ma kun ske rned batteri af samme fabrikat og type. Lever det brugte batteri tilbage ti1 leverand o ren. ADVERSEL Lithiumbatteri - Eksplosjonsfare. Ved utskifting benyttes kun batteri som anbefalt av apparalfabrikanten. Brukt batteri returneres apparalleverand 0 ren. Explosionsfara vid felaktigt batteribyle. Anvand samma batterityp eller en ekvivalent typ som rekommenderas av apparattillverkaren. Kassera anvant batteri enligt fabrikantens instruktion. CAUTION . Danger of explosion if battery ,is incorrectly replaced Replace only with the same or equivalent type recommended by the equipment manufacturer . Discard used batteries according to manufacturer 's instructions. KORG INC. 15-12, Shimotakaido 1-chorne, Suginarni-ku, Tokyo 168 @ KORG INC. 1991 0301 CEH. PRINTED IN JAPAN a