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SERVICE MANUAL / PARTS LIST
MODEL XSG-5
1055 Mendell Davis Drive s Jackson MS 39272
888-994-7636 s 601-372-3903 s Fax 888-864-7636
unifiedbrands.net
PART NUMBER 158634 REV B (11/11)
TABLE OF CONTENTS
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OPERATING SUMMARY - SEQUENCE OF OPERATION
For Gas Model, Manual Filling
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SM-XSG-5
XSG-5 CONTROL SIDE COMPONENTS
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10
11
12
13
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15
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18
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19
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20
21
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ITEM PART #
1
2
3
4
5
6
7
8
9
10
11
12
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DESCRIPTION
NT1561 14" SS FLEXIBLE GAS LINE
GAS REGULATOR AND VALVE
NT1747
(NG/LP)
NT1073 FUSE, 5 AMP
NT1074 FUSE BLOCK, 2-POLE
NT1567 VARISTOR
WATER LEVEL CONTROL
NT1829 (INCLUDES PROBES)
NT1559 FAN, CONVECTION, 120V
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25
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1
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19
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2
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20
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1
1
24
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2
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25
26
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SM-XSG-5
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7
8
6
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18
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12
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13
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14
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5
NT1502 CHECK VALVE ASSEMBLY
2
15
NT1474 90 ELBOW
1
6
NT1132 3/4 HOSE
1
16
1
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FOR SERVICE SUPPORT CALL: 888-994-7636
SM-XSG-5
13
DO NOT remove either chimney assembly
at any time during installation.
STEP 1) Prior to stand mounting,
remove exhaust deflectors from
both units by removing (3) 10-24
x 1/2 truss-head phillips screws
(THPS) at indicated locations.
Original exhaust deflectors will not
be re-used.
10-24 screws
3 locations,
each unit
Tools required for installation:
Phillips screwdrivers
Rubber mallet (possibly)
7/16 wrench or 7/16 socket
with ratchet
3 locations
10-24 screws
Leave aluminized steel sheet metal
chimney of upper unit in place.
STEP 3) Remove (3) 10-24 x 1/2 THPS
at indicated locations.
stainless steel
outer shroud
aluminized
steel
chimney
Questions? Call 1-888-994-7636
XSG-5 Double-Stack Chimney Kit Installation (Rev. A 1/10)
This shroud will not be re-used.
STEP 2) Remove stainless steel outer
shroud from upper unitONLY by
removing (1) 10-24 x 3/4 THPS and
nylon spacer at indicated location.
Pull straight up on shroud to release
(8) tabs from slots.
upper unit
ONLY
10-24 screw
Estimated time for installation:
20 minutes
exhaust
deflectors
BOTH STEAMERS MUST BE PROPERLY
MOUNTED IN STAND BEFORE BEGINNING
INSTALLATION OF CHIMNEY KIT
Both units should be secured to stand with
(4) 1/4-20 x 3/4 bolts and lock washers,
finger-tight.
NOTE: Stand brace is not shown in illustration
SM-XSG-5
14
relief
3 locations
10-24 screws
NOTE: This is a cutaway view
8 tabs
4 each side
side flanges
10-24 screws
2 each side
NOTE: Stand brace is not shown in illustration
STEP 6) Attach second piece of lower unit
chimney extension (M1602) by aligning 8 slots
with tabs of chimney brace AND 8 tabs
(4 each side) with slots in the upper unit's
chimney assembly. The side flanges of this
piece need to be on the outside of the
extension piece installed in step 5. Once
lined up, slide down forcefully to lock in
place until screw holes line up. Use (4) 10-24
x 1/2 THPS at indicated locations to secure.
Chimney Extension
Part 2, M1602
8 slots
XSG-5 Double-Stack Chimney Kit Installation (Rev. A 1/10)
Chimney Extension
Part 1, M1601
STEP 5) Attach first piece of lower unit
chimney extension (M1601) as shown
using (3) 10-24 x 1/2 THPS at indicated
locations.
Questions? Call 1-888-994-7636
chimney brace
2 locations
10-24 screws
STEP 4) Attach chimney brace
(M1600) as shown, with tabs facing
up, using (3) 10-24 x 1/2 THPS.
Remove (2) remaining screws at
indicated location for next step.
It is critical to install this piece correctly!
All flanges must be in the air space
between the aluminized steel chimney
and the surrounding stainless steel.
Extension has relief area specifically to
assist in installation. (See detail views)
It may be necessary to move upper unit
slightly to allow screw holes to line up.
SM-XSG-5
15
Questions? Call 1-888-994-7636
8 tabs
4 each side
10-24 screws
1 each side
NOTE: Stand brace is not shown in illustration
Complete installation by tightening (8)
1/4-20 x 3/4 bolts (4 each unit) that
secure steamers to stand.
STEP 9) Position stainless steel inner
shroud (M1609) between steamers
and attach to outer shroud using (2)
10-24 x 1/2 THPS at indicated locations.
stainless steel
inner shroud
XSG-5 Double-Stack Chimney Kit Installation (Rev. A 1/10)
10-24 screws
3 locations
NOTE: Stand brace is not shown in illustration
STEP 8) Insert new exhaust deflector
(M1610) on the inside of new stainless
steel outer shroud as shown, spanning
both chimneys. Attach using (3) 10-24
x 1/2 THPS at indicated locations.
stainless steel
outer shroud
STEP 7) Attach new stainless steel
outer shroud (M1608) by aligning 8
tabs with remaining slots in the upper
unit's chimney assembly as shown.
Slide down to lock in place. No screws
are required to secure this piece in
place.
NOTE: Stand brace is not shown in illustration
SM-XSG-5
16
NORMAL OPERATING RANGE FOR BOTH
NATURAL GAS & PROPANE
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SM-XSG-5
SERVICE BULLETIN #263
DATE: September 27, 2011
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SM-XSG-5
1055 Mendell Davis Drive s Jackson MS 39272
888-994-7636 s 601-372-3903 s Fax 888-864-7636
unifiedbrands.net
PART NUMBER 158634 REV B (11/11)