Download Manuel d`entretien et d`installation

Manuel d’entretien et d’installation
Composants de la machine et schémas
de l’équipement électrique
G3700 ROLLE 8
V3.0
INSTALLATION
Choix d’un palier d’installation
Mise en marche de la machine
Le palier d’installation doit correspondre aux
exigences suivantes :
- il doit avoir une surface plane et horizontale;
- il doit être sec;
- il ne doit pas y avoir de poussière sur celui-ci et
autour de celui-ci;
- le sol doit être stable et doit posséder une
capacité de charge suffisante;
- il doit y avoir une connection au réseau de
l’alimentation électrique.
La machine еst destiné pour une exploitation en
lieu clos !!.
La machine ne doit pas être utilisée dans des
zones explosibles !!
Utilisez des vis de nivelage pour compenser les inégalités
insignifiantes du sol. Le plateau de la base doit être stablement
couchée au sol.
1.Utilisez une clé à molette coudées six degrés pour démonter
les vis de fixation du plateau de la base.
2.Soulevez la colonne dans sa position de fonctionnement
normal et serrez les vis de fixation.
Remarque: Il est possible qu’en soulevant la colonne les câbles
sont détériorés. Prenez les précautions afin que les câbles ne
soient pas accrochés ou écrasés.
Déballage
1.Démontez la partie supérieure et celle de
devant de la caisse en bois. Maintenant, vous
avez déjà accès aux canaux d’élévage de la
machine destinés au chariot élévateur.
2.Retirer de la caisse tous les blocs en bois qui
servaient de base à la machine.
3.Utilisez un chariot élévateur pour sortir la
machine de la caisse,.
V3.0
Consignes d’entretien
Chaque jour
Une fois par mois
-Clean the machine. Use a clean, dry cloth to remove
- Nettoyez la machine. Utilisez un chiffon propre et sec pour éliminer
dust
and grime.
la poussière
et les saletés.
-Use a clean cloth (together with cleaning spray) for the
- Quand il est nécessaire, utilisez un chiffon propre (avec un spray
folder
rollerspour nettoyer le rouleau presseur du chariot portenettoyant)
of
film distributor when necessary.
bobine.
- Vérifiez le disque du frein du chariot porte-bobine
-Vérifiez la chaîne d’entraînement du chariot porte-bobine.
Une fois tous les 6 mois
- Vérifiez la courroie cunéiforme de la base (si nécessaire, réglez le degré
de tension de celle-ci).
- Graissez la chaîne de la base.
V3.0
Partlist G0188600 Rolle 8
1
2
3
4
5
6
7
8
9
10
11
G0188700
G0189800
G0190600
G0190000
G0192300
G011360001
61002653
51010241
51010046
51010020
G0157500
Platform
Column
Film Carriage
Vertical Motion
Upper Limit Switch
Shaft for Hinge
Socket Set Screw Cone Point
Hexagonal screw,full threaded
Spring washer
Ground plate
Film Cutting Device
Page 1
1
1
1
1
2
2
2
4
4
4
1
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
60
This document must not be copied without
our written premission and the contents thereof
must not be imperted to a third party nor be used
for any unauthorized purpose contravention
will be prosecuted
ITW Mima Packaging Systems
3
6
7
1
9
1650
2
84
0
Designer
NCh
Drawn
NCh
Model Number
Scale
Description
1:15
Rolle 8
Weight
Replaced
Page
Date
Drawing Number
1/1
2926
2694
8
10
5
4
42
1
11
25
75
G0188600
Partlist G0188700 Platform
1
2
3
4
5
6
7
8
9
10
11
12
13
15
16
17
18
19
20
21
22
23
24
25
26
27
G01888COL3
G01029COL1
G0100300
G0100700
G0101500
G01000COL1
G0102100
G0168100
G0102700
61001888
61001881
G01030COL1
62002986
51010041
51010199
61000505
51010111
51010046
51010020
51010017
51010013
51010090
51010021
51010017
51010192
G016690001
Turn Table
Cover
Support Roller
Tensioner
Central Motion
Base
Transmission
Accessory Set
Plate with Electric Motor
Roller chain 16
Belt
Board
Inductive Switch
Hexagon nut
Hexagonal socket-head screw
Hexagonal socket-head screw
Hexagonal socket-head screw
Spring washer
Ground plate
Ground plate
Spring washer
Hexagonal socket-head screw
Hexagonal socket-head screw
Ground plate
Hexagonal socket-head screw
Spacer Bush
Page 1
1
1
9
1
1
1
1
1
1
1
1
2
1
1
1
4
3
3
2
4
4
4
1
4
4
1
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
This document must not be copied without
our written premission and the contents thereof
must not be imperted to a third party nor be used
for any unauthorized purpose contravention
will be prosecuted
ITW Mima Packaging Systems
1
12
6
25
26
5
13
7
2
9
8
A
24
21
4
3
Designer
PBa
Drawn
PBa
Model Number
Description
Platform
18
22
19
23
20
17
11
10
27
14 15 16
A[1:1]
Scale
1:5
Weight
Replaced
Page
Date
Drawing Number
1/2
G0188700
Partlist G0100700 Tensioner
1
2
3
4
5
6
7
8
9
10
11
12
13
14
G0100800
G0145700
G0101000
G0101100
G010120001
G0100600
51010308
51010020
51010046
51010041
51010011
51010015
51010041
51010241
Bronze Sleeve
Wheel
Shaft
Stud
Spring
Carrier
Securing ring for shaft
Ground plate
Spring washer
Hexagon nut
Hexagon nut
Ground plate
Hexagon nut
Hexagonal screw,full threaded
Page 1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
This document must not be copied without
our written premission and the contents thereof
must not be imperted to a third party nor be used
for any unauthorized purpose contravention
will be prosecuted
ITW Mima Packaging Systems
10
12
9
8
3
7
Designer
GBo
2
6
1
14
5
13
4
11
Drawn
PBa
Model Number
Scale
1:1
Description
Tensioner
Weight
Replaced
Page
1/1
Date
Drawing Number
G0100700
Partlist G0102100 Transmission
1
2
3
4
5
6
7
8
9
10
G0102200
G0102300
G0102400
G01020COL1
51010017
51010013
51010009
51010198
61002802
G0168800
Chain Wheel
Support Sleeve
Sleeve
Driving Belt Wheel
Ground plate
Spring washer
Hexagonal screw, full threaded
Hexagonal socket-head screw
Groove ball bearing
Sliding Sleeve
Page 1
1
1
1
1
4
4
4
1
2
1
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
17
41,5
This document must not be copied without
our written premission and the contents thereof
must not be imperted to a third party nor be used
for any unauthorized purpose contravention
will be prosecuted
ITW Mima Packaging Systems
1
2
8
Designer
GBo
10
3
Drawn
PBa
9
5
6
7
4
347,5
48,7
Model Number
Scale
Description
1:2
Transmission
Weight
Replaced
Page
Date
Drawing Number
1/1
G0102100
Partlist G0101500 Central Motion
1
2
3
4
5
6
7
8
9
10
G0101600
G0101700
G010180001
G01013COL1
51010020
51010046
51010111
51010027
51017031
51010462
Bearing Cap
Groung Plate
Sleeve
Chain Wheel
Ground plate
Spring washer
Hexagonal socket-head screw
Hexagonal screw,full threaded
Groove ball bearing
Hexagonal socket-head screw
Page 1
1
1
1
1
4
4
4
1
1
3
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
4
25
17,5
10
64 max.
59,50 min.
78 max.
73,50 min.
This document must not be copied without
our written premission and the contents thereof
must not be imperted to a third party nor be used
for any unauthorized purpose contravention
will be prosecuted
ITW Mima Packaging Systems
7
6
3
8
2
9
Designer
Gbo
5
1
280
M8
M10
86
Drawn
PBa
Model Number
Scale
1:1
Description
Central motion
Weight
Replaced
Page
1/1
Date
Drawing Number
20.10.2005
G0101500
Partlist G0190000 Vertical Motion
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
G0190200
G01901COL1
51010461
G0190400
G01905COL1
61003298
51015012
G0103900
51010020
51010046
51010041
51010461
51010252
51010005
51010015
Driving Unit
Stopper
Hexagonal socket-head screw
Support Sleeve
Guiding
Chain
Joint link n:o11
Tensioning Unit
Ground plate
Spring washer
Hexagon nut
Hexagonal socket-head screw
Hexagonal screw,full threaded
Spring washer
Ground plate
Page 1
1
1
2
5
1
1
1
1
2
2
2
2
5
5
5
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
2272
2589
This document must not be copied without
our written premission and the contents thereof
must not be imperted to a third party nor be used
for any unauthorized purpose contravention
will be prosecuted
ITW Mima Packaging Systems
128
A
1
2
3
4
5
6
7
15
14
13
12
11 10
Designer
PBa
20
SECTION A-A
60
A
Drawn
PBa
Model Number
9
8
Scale
Description
1:5
Vertical Motion
Weight
Replaced
Page
Date
Drawing Number
1/1
12.12.2008
G0190000
Partlist G0190600 Film Carriage
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
G01907COL3
G0192100
62003014
51010332
51010110
51010919
51010109
51010041
51010020
51010046
G0192800
G0169100
51010049
51010013
51010017
51010050
51010039
51010003
51010049
G01908COL3
G0191000
G0191500
G0191300
G01926COL3
51010560
51010319
61002073
51010709
51010013
51010017
G01059COL1
G01053COL1
51010137
51010560
G01909COL3
51011108
51010389
61002504
51010172
61002703
61003300
51010056
G0189000
G0180800
51010886
G01919COL3
51010050
51010456
G01920COL3
G01918COL3
61002658
G01897COL3
Carrier
Plate Microswitch
Limit Switch
Hexagonal socket-head screw
Ground plate
Spring Washer
Hexagon nut
Hexagon nut
Ground plate
Spring washer
Lever
Optical detector with cable
Hexagonal socket-head screw
Spring washer
Ground plate
Hexagon nut
Hexagon nut
Spring washer
Hexagonal socket-head screw
Carrier Roller Guiding
Guiding Roller 1
Distance Sleeve
Guiding Roller
Cam
Hexagon socket cap screw
Ground plate
Spring washer
Hexagonal socket-head screw
Spring washer
Ground plate
Fastening Plate
Plate
Hexagonal socket-head screw
Hexagon socket cap screw
Carring Plate Cam
Hexagon socket cap screw
Ground plate
Spring washer
Hexagon nut
Fastening set
Energy Transfer Chain
Hexagonal socket-head screw
Brake Roller
Pressing Roller
Hexagonal socket-head screw
Right Hinge
Hexagon nut
Hexagonal socket-head screw
Plate Limit Switch
Left Hinge
Screw
Cover
Page 1
1
1
1
1
1
1
1
6
6
6
1
1
2
2
2
2
2
2
2
1
2
2
2
1
2
2
2
2
2
2
1
1
2
1
1
4
4
4
4
1
1
1
1
1
4
1
1
1
1
1
6
1
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
12
13 14 15 16
21
22
23
28 29 30
24
19 18 17
20
11
10
31
9
32
27 26 25
8
33
7
34
This document must not be copied without
our written premission and the contents thereof
must not be imperted to a third party nor be used
for any unauthorized purpose contravention
will be prosecuted
ITW Mima Packaging Systems
6
35
5
4
36
3
37
38
2
39
1
40
52
41
51
50
49
46
48
45
47
44
43
Designer
42
PBa
Drawn
PBa
Scale
Model Number
1:5
Description
Film Carriage
Weight
Replaced
19.270
Page
2/2
Drawing Number
Date
22.12.2008
G0190600
Partlist G0189000 Brake Roller
1
2
3
4
5
6
7
8
9
10
11
G012230001
G01219COL2
G010770001
G010780001
61002157
G0108400
G0108500
61002659
61002658
51010173
G0192500
Clamp
Lever
Spring
Press Sleeve
Handle
Brake Disc
Brake Roller
Screw
Screw
Hexagon nut
Sleeve
Page 1
1
1
1
1
1
1
1
2
1
1
1
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
This document must not be copied without
our written premission and the contents thereof
must not be imperted to a third party nor be used
for any unauthorized purpose contravention
will be prosecuted
ITW Mima Packaging Systems
5
4
11
10
Designer
PBa
Drawn
PBa
3
1
9
8
2
6
7
Model Number
Scale
Description
1:2
Brake Roller
Weight
Replaced
Page
Date
Drawing Number
2/2
G0189000
Partlist G0186200 Electrical Components Rolle 8
02U1
01U2
01F1
01F2
01K1
01S1
01S1
01S1
01S1
02K2
02K3
01ES1
02P1
02SW1
01R1
01R1
01R2
01R2
01SH1
01OS1
01SU1
01SD1
01SS1
62002513
62003008
62003009
62003011
62002420
62000317
62003012
62000387
62000190
62003013
62000318
62000318
62001879
62001874
62003010
62002418
62002419
62002418
62002419
62002986
62001318
62002989
62002989
62003014
Frequency converter 0.75kW
Logik Stick
Power Supply
Circuit Breaker 16A
Circuit Breaker
Contactor
Double-headed pushbutton
Contact block 1NO
Contact block 1NC
LED Green
Contactor
Contactor
Emergency stop button
Potentiometer
Selector-Switch 2 positions
Relay
Relay holder
Relay
Relay holder
Inductive Switch
Photocell
Limit Switch
Limit Switch
Limit Switch
Page 1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs
Pcs