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Manuel d’entretien et d’installation Composants de la machine et schémas de l’équipement électrique G3700 ROLLE 8 V3.0 INSTALLATION Choix d’un palier d’installation Mise en marche de la machine Le palier d’installation doit correspondre aux exigences suivantes : - il doit avoir une surface plane et horizontale; - il doit être sec; - il ne doit pas y avoir de poussière sur celui-ci et autour de celui-ci; - le sol doit être stable et doit posséder une capacité de charge suffisante; - il doit y avoir une connection au réseau de l’alimentation électrique. La machine еst destiné pour une exploitation en lieu clos !!. La machine ne doit pas être utilisée dans des zones explosibles !! Utilisez des vis de nivelage pour compenser les inégalités insignifiantes du sol. Le plateau de la base doit être stablement couchée au sol. 1.Utilisez une clé à molette coudées six degrés pour démonter les vis de fixation du plateau de la base. 2.Soulevez la colonne dans sa position de fonctionnement normal et serrez les vis de fixation. Remarque: Il est possible qu’en soulevant la colonne les câbles sont détériorés. Prenez les précautions afin que les câbles ne soient pas accrochés ou écrasés. Déballage 1.Démontez la partie supérieure et celle de devant de la caisse en bois. Maintenant, vous avez déjà accès aux canaux d’élévage de la machine destinés au chariot élévateur. 2.Retirer de la caisse tous les blocs en bois qui servaient de base à la machine. 3.Utilisez un chariot élévateur pour sortir la machine de la caisse,. V3.0 Consignes d’entretien Chaque jour Une fois par mois -Clean the machine. Use a clean, dry cloth to remove - Nettoyez la machine. Utilisez un chiffon propre et sec pour éliminer dust and grime. la poussière et les saletés. -Use a clean cloth (together with cleaning spray) for the - Quand il est nécessaire, utilisez un chiffon propre (avec un spray folder rollerspour nettoyer le rouleau presseur du chariot portenettoyant) of film distributor when necessary. bobine. - Vérifiez le disque du frein du chariot porte-bobine -Vérifiez la chaîne d’entraînement du chariot porte-bobine. Une fois tous les 6 mois - Vérifiez la courroie cunéiforme de la base (si nécessaire, réglez le degré de tension de celle-ci). - Graissez la chaîne de la base. V3.0 Partlist G0188600 Rolle 8 1 2 3 4 5 6 7 8 9 10 11 G0188700 G0189800 G0190600 G0190000 G0192300 G011360001 61002653 51010241 51010046 51010020 G0157500 Platform Column Film Carriage Vertical Motion Upper Limit Switch Shaft for Hinge Socket Set Screw Cone Point Hexagonal screw,full threaded Spring washer Ground plate Film Cutting Device Page 1 1 1 1 1 2 2 2 4 4 4 1 Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs 60 This document must not be copied without our written premission and the contents thereof must not be imperted to a third party nor be used for any unauthorized purpose contravention will be prosecuted ITW Mima Packaging Systems 3 6 7 1 9 1650 2 84 0 Designer NCh Drawn NCh Model Number Scale Description 1:15 Rolle 8 Weight Replaced Page Date Drawing Number 1/1 2926 2694 8 10 5 4 42 1 11 25 75 G0188600 Partlist G0188700 Platform 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 G01888COL3 G01029COL1 G0100300 G0100700 G0101500 G01000COL1 G0102100 G0168100 G0102700 61001888 61001881 G01030COL1 62002986 51010041 51010199 61000505 51010111 51010046 51010020 51010017 51010013 51010090 51010021 51010017 51010192 G016690001 Turn Table Cover Support Roller Tensioner Central Motion Base Transmission Accessory Set Plate with Electric Motor Roller chain 16 Belt Board Inductive Switch Hexagon nut Hexagonal socket-head screw Hexagonal socket-head screw Hexagonal socket-head screw Spring washer Ground plate Ground plate Spring washer Hexagonal socket-head screw Hexagonal socket-head screw Ground plate Hexagonal socket-head screw Spacer Bush Page 1 1 1 9 1 1 1 1 1 1 1 1 2 1 1 1 4 3 3 2 4 4 4 1 4 4 1 Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs This document must not be copied without our written premission and the contents thereof must not be imperted to a third party nor be used for any unauthorized purpose contravention will be prosecuted ITW Mima Packaging Systems 1 12 6 25 26 5 13 7 2 9 8 A 24 21 4 3 Designer PBa Drawn PBa Model Number Description Platform 18 22 19 23 20 17 11 10 27 14 15 16 A[1:1] Scale 1:5 Weight Replaced Page Date Drawing Number 1/2 G0188700 Partlist G0100700 Tensioner 1 2 3 4 5 6 7 8 9 10 11 12 13 14 G0100800 G0145700 G0101000 G0101100 G010120001 G0100600 51010308 51010020 51010046 51010041 51010011 51010015 51010041 51010241 Bronze Sleeve Wheel Shaft Stud Spring Carrier Securing ring for shaft Ground plate Spring washer Hexagon nut Hexagon nut Ground plate Hexagon nut Hexagonal screw,full threaded Page 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs This document must not be copied without our written premission and the contents thereof must not be imperted to a third party nor be used for any unauthorized purpose contravention will be prosecuted ITW Mima Packaging Systems 10 12 9 8 3 7 Designer GBo 2 6 1 14 5 13 4 11 Drawn PBa Model Number Scale 1:1 Description Tensioner Weight Replaced Page 1/1 Date Drawing Number G0100700 Partlist G0102100 Transmission 1 2 3 4 5 6 7 8 9 10 G0102200 G0102300 G0102400 G01020COL1 51010017 51010013 51010009 51010198 61002802 G0168800 Chain Wheel Support Sleeve Sleeve Driving Belt Wheel Ground plate Spring washer Hexagonal screw, full threaded Hexagonal socket-head screw Groove ball bearing Sliding Sleeve Page 1 1 1 1 1 4 4 4 1 2 1 Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs 17 41,5 This document must not be copied without our written premission and the contents thereof must not be imperted to a third party nor be used for any unauthorized purpose contravention will be prosecuted ITW Mima Packaging Systems 1 2 8 Designer GBo 10 3 Drawn PBa 9 5 6 7 4 347,5 48,7 Model Number Scale Description 1:2 Transmission Weight Replaced Page Date Drawing Number 1/1 G0102100 Partlist G0101500 Central Motion 1 2 3 4 5 6 7 8 9 10 G0101600 G0101700 G010180001 G01013COL1 51010020 51010046 51010111 51010027 51017031 51010462 Bearing Cap Groung Plate Sleeve Chain Wheel Ground plate Spring washer Hexagonal socket-head screw Hexagonal screw,full threaded Groove ball bearing Hexagonal socket-head screw Page 1 1 1 1 1 4 4 4 1 1 3 Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs 4 25 17,5 10 64 max. 59,50 min. 78 max. 73,50 min. This document must not be copied without our written premission and the contents thereof must not be imperted to a third party nor be used for any unauthorized purpose contravention will be prosecuted ITW Mima Packaging Systems 7 6 3 8 2 9 Designer Gbo 5 1 280 M8 M10 86 Drawn PBa Model Number Scale 1:1 Description Central motion Weight Replaced Page 1/1 Date Drawing Number 20.10.2005 G0101500 Partlist G0190000 Vertical Motion 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 G0190200 G01901COL1 51010461 G0190400 G01905COL1 61003298 51015012 G0103900 51010020 51010046 51010041 51010461 51010252 51010005 51010015 Driving Unit Stopper Hexagonal socket-head screw Support Sleeve Guiding Chain Joint link n:o11 Tensioning Unit Ground plate Spring washer Hexagon nut Hexagonal socket-head screw Hexagonal screw,full threaded Spring washer Ground plate Page 1 1 1 2 5 1 1 1 1 2 2 2 2 5 5 5 Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs 2272 2589 This document must not be copied without our written premission and the contents thereof must not be imperted to a third party nor be used for any unauthorized purpose contravention will be prosecuted ITW Mima Packaging Systems 128 A 1 2 3 4 5 6 7 15 14 13 12 11 10 Designer PBa 20 SECTION A-A 60 A Drawn PBa Model Number 9 8 Scale Description 1:5 Vertical Motion Weight Replaced Page Date Drawing Number 1/1 12.12.2008 G0190000 Partlist G0190600 Film Carriage 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 G01907COL3 G0192100 62003014 51010332 51010110 51010919 51010109 51010041 51010020 51010046 G0192800 G0169100 51010049 51010013 51010017 51010050 51010039 51010003 51010049 G01908COL3 G0191000 G0191500 G0191300 G01926COL3 51010560 51010319 61002073 51010709 51010013 51010017 G01059COL1 G01053COL1 51010137 51010560 G01909COL3 51011108 51010389 61002504 51010172 61002703 61003300 51010056 G0189000 G0180800 51010886 G01919COL3 51010050 51010456 G01920COL3 G01918COL3 61002658 G01897COL3 Carrier Plate Microswitch Limit Switch Hexagonal socket-head screw Ground plate Spring Washer Hexagon nut Hexagon nut Ground plate Spring washer Lever Optical detector with cable Hexagonal socket-head screw Spring washer Ground plate Hexagon nut Hexagon nut Spring washer Hexagonal socket-head screw Carrier Roller Guiding Guiding Roller 1 Distance Sleeve Guiding Roller Cam Hexagon socket cap screw Ground plate Spring washer Hexagonal socket-head screw Spring washer Ground plate Fastening Plate Plate Hexagonal socket-head screw Hexagon socket cap screw Carring Plate Cam Hexagon socket cap screw Ground plate Spring washer Hexagon nut Fastening set Energy Transfer Chain Hexagonal socket-head screw Brake Roller Pressing Roller Hexagonal socket-head screw Right Hinge Hexagon nut Hexagonal socket-head screw Plate Limit Switch Left Hinge Screw Cover Page 1 1 1 1 1 1 1 1 6 6 6 1 1 2 2 2 2 2 2 2 1 2 2 2 1 2 2 2 2 2 2 1 1 2 1 1 4 4 4 4 1 1 1 1 1 4 1 1 1 1 1 6 1 Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs 12 13 14 15 16 21 22 23 28 29 30 24 19 18 17 20 11 10 31 9 32 27 26 25 8 33 7 34 This document must not be copied without our written premission and the contents thereof must not be imperted to a third party nor be used for any unauthorized purpose contravention will be prosecuted ITW Mima Packaging Systems 6 35 5 4 36 3 37 38 2 39 1 40 52 41 51 50 49 46 48 45 47 44 43 Designer 42 PBa Drawn PBa Scale Model Number 1:5 Description Film Carriage Weight Replaced 19.270 Page 2/2 Drawing Number Date 22.12.2008 G0190600 Partlist G0189000 Brake Roller 1 2 3 4 5 6 7 8 9 10 11 G012230001 G01219COL2 G010770001 G010780001 61002157 G0108400 G0108500 61002659 61002658 51010173 G0192500 Clamp Lever Spring Press Sleeve Handle Brake Disc Brake Roller Screw Screw Hexagon nut Sleeve Page 1 1 1 1 1 1 1 1 2 1 1 1 Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs This document must not be copied without our written premission and the contents thereof must not be imperted to a third party nor be used for any unauthorized purpose contravention will be prosecuted ITW Mima Packaging Systems 5 4 11 10 Designer PBa Drawn PBa 3 1 9 8 2 6 7 Model Number Scale Description 1:2 Brake Roller Weight Replaced Page Date Drawing Number 2/2 G0189000 Partlist G0186200 Electrical Components Rolle 8 02U1 01U2 01F1 01F2 01K1 01S1 01S1 01S1 01S1 02K2 02K3 01ES1 02P1 02SW1 01R1 01R1 01R2 01R2 01SH1 01OS1 01SU1 01SD1 01SS1 62002513 62003008 62003009 62003011 62002420 62000317 62003012 62000387 62000190 62003013 62000318 62000318 62001879 62001874 62003010 62002418 62002419 62002418 62002419 62002986 62001318 62002989 62002989 62003014 Frequency converter 0.75kW Logik Stick Power Supply Circuit Breaker 16A Circuit Breaker Contactor Double-headed pushbutton Contact block 1NO Contact block 1NC LED Green Contactor Contactor Emergency stop button Potentiometer Selector-Switch 2 positions Relay Relay holder Relay Relay holder Inductive Switch Photocell Limit Switch Limit Switch Limit Switch Page 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs Pcs