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SPLIT TYPE ROOM AIR CONDITIONER CEILING type (60Hz) Models Indoor unit Outdoor unit ABU36RSLX AOU36RLX C O N TEN TS SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . 1 OUTLINE AND DIMENSIONS . . . . . . . . . . . . . 2 REFRIGERANT SYSTEM DIAGRAM . . . . . . . 4 CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . 5 INDOOR PCB CIRCUIT DIAGRAM . . . . . . . . 7 OUTDOOR PCB CIRCUIT DIAGRAM . . . . . . 8 ERROR DISPLAY . . . . . . . . . . . . . . . . . . . . . . 11 DISASSEMBLY ILLUSTRATION . . . . . . . . . . 13 PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . 21 STANDARD ACCESSORIES . . . . . . . . . . . . . 23 J06 S P E C I F I C AT I O N S COOLING & HEATING TYPE INDOOR UNIT ABU36RSLX OUTDOOR UNIT AOU36RLX COOLING CAPACITY 34,100 / 33,500 BTU / h HEATING CAPACITY 38,200 / 37,600 BTU / h ELECTRICAL DATA 230 V / 208 V POWER SOURCE 1 FREQUENCY RUNNING CURRENT INPUT WATTS E.E.R. 60Hz COOLING 18.3 A / 19.5 A HEATING 15.6 A / 17.3 A COOLING 4.22 kW / 4.08 kW HEATING 3.60 kW / 3.60 kW COOLING 2.37 / 2.40 kW/kW HEATING 3.11 / 3.06 kW/kW 3.5 L/hr MOISTURE REMOVAL 1,850 m3/hr AIR CIRCULATION COMPRESSOR Hermetic type, 4 poles, Inverter, Twin rotary TYPE TNB220FPBM9 DISCRIMINATION 4 lb 14 oz (2,200g) R410A REFRIGERANT FAN MOTOR 230 V POWER SOURCE MFA-45DZM DISCRIMINATION INDOOR UNIT OUTDOOR UNIT HIGH-SPEED Cool 1,100 r.p.m. / Heat 1,100 r.p.m. MED-SPEED Cool 1,000 r.p.m. / Heat 900 r.p.m. LOW-SPEED Cool 850 r.p.m. / Heat 750 r.p.m. MFE-45ROM DISCRIMINATION Cool 850 r.p.m. / Heat 900 r.p.m. HIGH-SPEED DIMENSIONS INDOOR UNIT HxWxD OUTDOOR UNIT HxWxD 9-1/2" x 65-1/2" x 27-5/8" inch 240 x 1,660 x 700 mm 32-3/4" x 35-1/2" x 13" inch 830 x 900 x 330 mm WEIGHT INDOOR UNIT Net / Gross 48 kg / 61 kg OUTDOOR UNIT Net / Gross 64 kg / 70 kg ADDITIONAL REFRIGERANT CHARGE (R410A) Pipe Length FULL CHARGE AMOUNT 49 ft. (15 m) 4 lb 14 oz (2,200 g) 66 ft. (20 m) 5 lb 5 oz (2,400 g) 98 ft. (30 m) 6 lb 3 oz (2,800 g) 131 ft. (40 m) 7 lb 1 oz (3,200 g) 7 lb 15 oz (3,600 g) 164 ft. (50 m) 0.43 oz / ft. (40 g / m) ADDITIONAL CHARGE 2006.01.23 1 OU T L I NE AND DI M ENSION S INDOOR UNIT Model : ABU36RSLX 27-5/8" (700) Unit : inch (mm) 65-1/2" (1,660) 5-1/8" (130) 11-7/8" (300) 9-1/2" (240) 63" (1,600) 2005.12.27 2 OUTDOOR UNIT Models : AOU36RLX Unit : inch (mm) 3"(77) 13" (330) 1/2" (12) 3/8" (9) 7/8" (21) 17-3/8" (440) 32-3/4" (830) 35-1/2" (900) 1-1/4" (31) 15-3/4" (400) 25-5/8" (650) 7-3/4" (196) 3-7/8" (99) 14-5/8" (370) Air Flow 5-3/4" (147) 6-3/4" (170) 2005.12.27 3 RE F RIG ERANT SYST EM D IA GR A M Models : ABU36RSLX / AOU36RLX INDOOR UNIT OUTDOOR UNIT Pressure Check Valve Refrigerant Pipe 15.88mm (5/8") High Pressure Switch Condenser Muffler Charging Valve 4-way Valve Evaporator Accumulator Compressor Expansion Valve Strainer Refrigerant Pipe 9.52mm (3/8") Strainer Charging Valve : COOL : HEAT 2006.01.23 4 CIRCUI T DI AG RAM Model : ABU36RSLX ROOM TEMPERATURE THERMISTOR PIPE TEMPERATURE THERMISTOR BLACK BLACK CN17 CN1 3 2 1 3 2 1 1 2 3 4 5 1 2 3 4 5 BROWN RED ORANGE YELLOW WHITE BROWN RED ORANGE YELLOW WHITE WHITE BLACK 3 1 2 3 CN4 2 BLACK 1 WHITE RED 1 WHITE 2 WHITE CN10 FAN MOTOR F M 1 2 CN8 CN11 GRAY GRAY GRAY CN13 1 1 PURPLE 2 2 3 BLUE 3 BROWN RED ORANGE YELLOW WHITE BLUE PURPLE GRAY 1 2 CN7 CONTROLLER PCB CN15 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 CN6 CN5 INDICATOR PCB CN201 1 2 3 4 5 6 7 8 1 2 3 CN16 1 2 FAN MOTOR CAPACITOR 1 2 3 4 5 M STEP MOTOR ( UP / DOWN ) 1 2 3 4 5 M STEP MOTOR ( LEFT / RIGHT ) Use T 3.15A-250V Fuse on F101 POWER SUPPLY PCB 3 2005.12.28 2 1 3 5 2 L BLACK WHITE RED RED WHITE BLACK N GREEN 1 G TERMINAL Model : AOU36RLX PIPE TEMPERATURE THERMISTOR BLACK DISCHARGE TEMPERATURE THERMISTOR CONNECTOR RED RED 1 2 1 2 WHITE V W304 BLACK W W303 BROWN 1 2 RED 3 ORANGE WHITE BROWN CHOKE COIL L1 L2 + YELLOW P N - FUSE F4 T 5A-250V 1 2 3 CN407 4 5 4 5 6 YELLOW TERMINAL BLUE W12 W13 ORANGE W16 BLACK W17 W10 W11 CN1 CN34 1 2 3 4 1 2 3 WHITE WHITE BLACK BROWN RED POSISTOR 1 2 3 TM102 BLACK WHITE YELLOW BLUE RED BROWN BLUE ORANGE YELLOW WHITE 1 2 3 CN27 4 5 6 SOLENOID COIL 4WV FAN MOTOR RED FUSE F2 T 3.15A-250V W21 W22 RED HIGH PRESSURE SWITCH 1 BLACK CN30 2 BLACK 3 1 2 CN802 3 4 CONTROLLER 5 6 PCB ASSY EMI FILTER 2T ORANGE 1 RED CN37 2 RED FM EXPANSION VALVE COIL EV W200 BLACK BLACK ACTIVE FILTER MODULE BLACK 1 2 EMI FILTER CN21 CN22 CN23 CN26 CN25 1T U V BLACK 1 2 W305 W HEAT SINK TEMPERATURE THERMISTOR BLACK U WHITE COMPRESSOR TEMPERATURE THERMISTOR BROWN BROWN 1 2 COMPRESSOR OUTDOOR TEMPERATURE THERMISTOR BLUE W9 W8 CN1 W3 W6 W7 W1 W2 WHITE BLACK WHITE TM101 BLACK BLACK GREEN POWER SUPPLY PCB ASSY RED EARTH G 2005.12.28 6 1 2(N) 3 L N G EARTH 2005.12.28 Model : ABU36RSLX I N DO OR P C B C IR C UI T DI A GR AM 21 20 19 47 48 53 61 49 51 52 36 37 38 39 40 72 63 42 41 59 58 57 56 33 71 67 4 7 75 68 74 65 66 55 7 1 X1 70 P16 2 3 54 P15 P17 1 2 18 P21 P22 32 62 P01 R50 10K <1/10W> CR5 1000P <R> 50 P36 11 R56 C39 0.1 <F> 15 X2 69 3 RESET 60 14 71 IC P24 P23 73 P43 64 22 P44 XT1 23 P45 P03 25 24 P46 26 78 P47 P12 79 P13 5V 5V UL1430 AWG22 BLUE CN16-2 CN16-3 CN15-3 CN15-2 CN15-1 UL1430 AWG22 GRAY UL1430 AWG22 PURPLE CN16-1 CN9-5 CN9-4 CN9-3 80 P14 CN9-2 46 P32 45 P31 CN9-1 BZ1 PKM13EPY-4000 5V R21 - R24 10K <1/10W> x 4 R57 1.0K <1/10W> 14V 44 R25 - R28 1.0K <1/10W> x 4 I C6 (1/7) uPA2003GR C22 - C25 0.01 <F> x 4 6 5V P30 43 GND 5 1 CS 6 P131 P67 NC 6 R77 - R79 10K <1/10W> x 3 I C7 BR93LC46RF NC 7 2 SK VCC 3 DI 9 10 P72 8 P71 4 DO 31 P55 8 30 P54 P70 29 P53 28 5 11 12 13 P52 P51 P130 P20 16 17 P26 P25 27 P27 34 35 77 76 P50 P56 P57 P11 P10 CONTROLLER PCB ASSEMBLY ( MAIN PCB ) K01AL-050RHSE-C1 2005.12.28 AC230V 60Hz TERMINAL HP-T3061-3 Model : AOU36RLX POWER SUPPLY PCB K04BA-0501HUE-P0 8 CONTROLLER PCB ASSY K04AW-0504HUE-C1 INVERTER ASSY EZ-005HHUE 2005.12.28 Model : AOU36RLX CONTROLLER PCB ASSEMBLY ( MAIN PCB ) K04AW-0504HUE-C1 9 600/450V x 4 2005.12.28 AC VOLT OUT * W6 W5 or W2 W4 or WHITE W9 BLACK W8 GREEN W3 WHITE W7 BLACK WHITE EARTH TO INDOOR UNIT POWER SOURCE 230V 60Hz BLACK * W1 * AOU18RLX, AOU24RLX : W4 and W5 AOU36RLX, AOU42RLX : W1 and W2 Model : AOU36RLX B B B B B B B VA101 470V <TNR> VA102 470V <TNR> SA100 RA-302M C101 3.3 <LE> 10 L1 RCH4730-021PF07 C104 0.033 <YE> C105 0.033 <YE> C106 3.3 <LE> R60 1.0K <1/10W> (1%) C60 + 220/16V <PJ> D60 5V DAN217U CT1 CT-1B C107 3.3 <LE> L2 N200500K1D7C TM100 POWER SUPPLY PCB ASSEMBLY K04BA-0501HUE-P0 R61 3.74K <1/10W> (1%) VR1 B2K C112 0.015 <YE> C113 0.015 <YE> C64 0.1 <F> C65 0.1 R68 22K <F> <1/10W> C111 3.3 <LE> L4 RCH4730-021PF07 5V 3 2 1 CT OUT WHITE CN1 B3B-XASK-1-A TM102 TM101 ERRO R CO NT EN TS (Indoor unit) Operation can be checked by lighting and flashing of the display section OPERATION, TIMER, and VERTICAL SWING lamps. Perform judgment in accordance with the following. VERTICAL SWING lamp (Orange) TIMER lamp (Green) OPERATION lamp (Red) MANUAL AUTO SWING SWING TIMER OERATION TEST RUNNING When the air conditioner is run by pressing the remote control unit test run button, the OPERATION, TIMER, and VERTICAL SWING lamps flash slowly at the same time. ERROR The OPERATION, TIMER, and VERTICAL SWING lamps operate as follows (Table 1) according to the error contents. OPERATION TIMER lamp SWING lamp (GREEN) lamp (RED) (ORANGE) Error contents Indoor EEPROM abnormal Outdoor EEPROM abnormal (2 times) Indoor room temperature sensor open (2 times) Indoor room temperature sensor shortcircuited (3 times) Indoor heat exchanger temperature sensor open (3 times) Indoor heat exchanger temperature sensor shortcircuited (4 times) Float switch operated (5 times) Indoor signal abnormal (5 times) Outdoor signal abnormal (6 times) Indoor fan abnormal (2 times) Outdoor power source connection abnormal (3 times) Outdoor heat exchanger temperature sensor open (3 times) Outdoor heat exchanger temperature sensor shortcircuited (4 times) Outdoor temperature sensor open (4 times) Outdoor temperature sensor shortcircuited (5 times) Outdoor discharge pipe temperature sensor or compressor temperature sensor open (5 times) Outdoor discharge pipe temperature sensor or compressor temperature sensor shortcircuited (6 times) Outdoor high pressure abnormal (7 times) Outdoor discharge pipe temperature or compressor temperature sensor abnormal : 0.1s ON/0.1s OFF (flash) : 0.5s ON/0.5s OFF (flash) 2005.12.28 : OFF 11 E R ROR CO NT ENT S (outdoor unit) 1. Make a TEST RUN in accordance with the installation instruction sheet for the indoor unit. 2. When the product is operating: 1 Press the PUMP DOWN switch on the outdoor unit. The LED on the outdoor unit circuit board lights, and operation stops. At this point, recovery has not been completed, so do not close the two- and three-way valves. 2 The pump down operation (cooling operation) begins after three minutes. Close the three-way valve (liquid) after operation starts. 3 After 2 - 3 minutes, operation stops. Close the threeway valve (gas) within one minute after operations stops. 4 The LED will go out three minutes after it stops. Disconnect the power supply after confirming that the LED has gone out. 2. OUTDOOR UNIT LEDS When a malfunction occurs in the outdoor unit, the LED on the circuit board lights to indicate the error. Refer to the following table for the description of each error according to the LED. LED Error contents 1 flash Communication error (Indoor unit - Outdoor unit) 2 flash Discharg pipe temperature sensor 3 flash Outdoor heat exchanger temperature sensor 4 flash Outdoor temperature sensor 7 flash Compressor temperature sensor 8 flash Heat sink temperature sensor 9 flash Pressure switch abnormal 12 flash IPM error 13 flash Compressor rotor position cannot detect 14 flash Compressor cannot operate 15 flash Outdoor fan abnormal (upper fan) 16 flash Outdoor fan abnormal (lower fan) lighting No error *When the pump down operation is repeated, temporarily disconnect the power supply after opening the closed valves (both liquid and gas). Reconnect the power supply after 2 - 3 minutes and perform the pump down operation. *When the start of the operation after pump down operation has been completed, temporarily disconnect the power supply after opening the closed valves (both liquid and gas). Reconnect the power supply after 2-3 minutes and be sure to perform a test operation for cooling. 3-way valve (Liquid) SPECIAL INSTALLATION SETTING PUMP DOWN (Refrigerant collecting operation) 3-way valve (Gas) Perform the following procedures to collect the refrigerant when moving the indoor unit or the outdoor unit. 1. When the product is stopped: PUMP DOWN SW 1 Press the PUMP DOWN switch on the outdoor unit. (The LED on the outdoor unit circuit board lights.) 2 The pump down operation (cooling operation) begins right away. After oparation starts, close the three-way valve (liquid). 3 After 2 - 3 minutes, operation stops. Close the threeway valve (gas) within one minute after operations stops. 4 The LED will go out three minutes after it stops.Disconnect the power supply after confirming that the LED has gone out. DANGER This part (Choke coil) generates high voltages. Never touch this part. 2006.01.25 12 2005.12.28 361 13 160 63 240-1 506 580 229 868 396 407 408 146 321 69 240 228 505 434 435 752 329 684 876-1 743 735 240-2 138 403 8 762 383 122 286 386 174 345-2 345-1 338-2 126 338-1 12 448 164 74 388 472 223 387 755 56 109 384 379 286 122 181 174 403 761 382 D IS AS SEM BL Y I L L USTR A TION INDOOR UNIT Model : ABU36RSLX Model : ABU36RSLX 506 407 505 408 69 435 434 876-1 386 361 160 91 387 321 91 91 2005.12.28 14 Model : ABU36RSLX 321 63 387 436 385 424 438 868 684 763 876-2 227 2005.12.28 15 Model : ABU36RSLX 195 34 253-5 253-3 253-4 253-6 195 253-7 253-2 253-1 236 234 875 380 185-1 625 815-1 381-4 187 472 223 448 2005.12.28 16 Model : AOU36RLX 1 6 4 7 3 2 2005.12.28 5 17 Model : AOU36RLX 10 13 9 17 18 15 8 2006.01.17 18 14 Model : AOU36RLX 26 24 25 31 27 22 23 19 29 28 12 12 30 20 2005.12.28 19 Model : AOU36RLX 38 37 36 35 33 34 2005.12.28 20 P AR T S L I ST INDOOR UNIT Part No. Ref. No. Description ABU36RSLX Ord. Q'ty Ref. No. Part No. Description ABU36RSLX 8 12 34 56 63 69 74 91 109 122 Air Filter Base Assy Capacitor Sirocco Fan Assy Panel (Front) Louver Intake Grille Hinge Casing Bearing-B Assy 9359739005 9359680000 9900270216 9359701002 9359734000 9359719007 9359738008 9359699002 9359704003 9357921006 345-1 345-2 361 379 380 381-4 382 383 384 385 Filter Guide-R Filter Guide-L Bushing Hinge Plate (Grille) Locking Spacer KGLS-6S Spacer Cover (Decoration)-R Cover (Decoration)-L Shaft Indicator PCB Assy 9359692003 9359693000 9359733003 9359694007 313209391403 0600118075 9359744009 9359745006 9359707004 9705891029 126 138 146 160 164 174 181 185-1 187 195 Bracket (Motor) Separate Wall Evaporator Assy Drain Pan Sub Assy Fan Motor Assy-IN Hanger Hole Cover Rubber Bushing Clamp No.1219 Clamp SKB-100 9359681007 9359700005 9371073040 9360429018 9360457004 9359742005 9359691006 9357376004 313361271706 313361275805 386 387 388 396 403 407 408 424 434 435 Panel Left Assy Kit (Panel Right Assy) Joint Assy Rfm Bracket Metal Fixture (Bearing) Rod (Motor) Link (Louver) Sector Gear Base (Louver) Louver Spring 9359685005 9371361017 9359706007 9359697008 9359687009 9359723004 9359726005 9359729006 9359718000 9359720003 223 227 228 229 234 236 Control Box Assy Badge "FUJITSU" Insulation (Louver)-R Insulation (Louver)-L Thermistor (Room) Controller PCB Assy 436 438 448 472 505 506 580 625 684 735 Flap Spring Pinion Gear Control Box-B Control Box-A Stopper (Louver) Rod (Louver) Cover (Top) Cord Bushing Motor Base Distributor Assy 9359730002 9359728009 9359713005 9359712008 9359724001 9359725008 9359737001 9359240006 9359727002 9360455000 9702321017 9702322014 9702311018 9702323011 9702319014 9702317010 9702318017 9359686002 9359731009 9373038214 743 752 755 761 762 763 815-1 868 875 876-1 Remote Control Holder Case Bracket Panel (Pipe) Cover (Casing) Kit (Cover Side-R) Kit (Cover Side-L) Cover (Receiver) Terminal-7P PCB Holder Power Supply PCB Assy Motor, Step-H 9305642014 9359688006 9359705000 9371364018 9371365015 9359714002 9703403019 9359736004 9704561350 9360479013 9359702009 9359703006 876-2 Motor, Step --Thermistor (Pipe) 240 Remote Control Unit 240-1 Cover Panel (Pipe)-L 240-2 Cover Panel (Pipe)-R 253-1 253-2 253-3 253-4 253-5 253-6 253-7 286 321 329 Wire Assy (Terminal) Wire Assy (Terminal) Wire Assembly Wire Assy (Connector) Wire Assy (Connector) Wire Assy (Connector) Wire Assy (Connector) Bracket (Bearing) Flap Assy Coupling Pipe Assy 338-1 Fixture (Motor) 338-2 Fixture (Motor)-B 2006.06.08 9362025003 9359735014 9359721000 9359722007 9703299025 9705914285 (K01AL-050RHSE-C1) 9371190051 9359690009 9359689003 21 Ord. Q'ty 9900362010 9900022020 When you order parts, please make a photocopy of this page and fill the number of the parts in the "Order" column. OUTDOOR UNIT Ref. No. 1 2 3 4 5 6 7 8 2006.06.08 Part No. Description AOU36RLX Top Panel Sub Assy Front Panel Fan Guard Grip Side Service Panel Sub Assy Right Panel Sub Assy Emblem Rear Propeller Fan Assy 9374417025 9374094066 9374330010 9374173013 9374415038 9374416073 9351355005 9366378020 9 10 Fan Motor Condenser-A Assy 9602114016 9374433148 12 13 14 15 17 Strainer Assy Separate Wall Assy Cap Foot Base Assy 3-Way Valve Assy 9372524015 9375226015 9374345014 9374166183 9372205044 18 19 20 22 23 24 25 26 3-Way Valve Assy Check Joint Assy Compressor Assy 4-Way Valve Solenoid Pressure Switch Inlet Pipe Cond A Assy Inlet Pipe Cond B Assy 9372205075 9372802038 9373711018 9900164010 9900165055 9900186012 9373461067 9373463054 27 28 29 30 31 33 34 35 Outlet Pipe Cond A Assy Expansion Valve Assy Coil (Expansion Valve) Distributor Discharge Pipe A Assy Terminal 2P Terminal 5P ACTPM 9374266050 9370947113 9900057039 9369128004 9372264140 9701971015 9900203023 9703457012 36 37 38 ---- Holder Thermo Inverter PCB Assy Power PCB Assy Fuse 3.15A-250V 9372797013 9705642102 9705647053 0600239534 ---------- Thermistor (Outdoor Temp.) Heat Exchanger Thermistor Thermistor (Discharge) 9900378035 9900374013 9704219114 ------------------------- Compressor Thermistor Thermistor Heatsink Thermistor Transformer Varistor Arrester Relay Relay 9900156022 9704265012 9900311018 9702334024 0000361224 0600280147 9900117016 9900007010 ---------- Switch Push Switch Slide Drain Pipe Assy 9703476013 9701392018 9301102000 ---- Drain Cap 313166024302 22 Ord. Q'ty When you order parts, please make a photocopy of this page and fill the number of the parts in the "Order" column. STANDARD ACCESSORIES The following installation parts are furnished. Use them as required. INDOOR UNIT ACCESSORIES Name and Shape Q'ty Remote control unit Application Name and Shape Use for air conditioner operation Q'ty Coupler heat insulator (large) 2 Application For indoor side pipe joint (Gas pipe) 1 Coupler heat insulator (small) Battery (penlight) 1 For remote control unit 2 Nylon fastener Remote control unit holder For mounting the remote control unit 1 Tapping screw (ø3 x 12) 2 Drain hose insulation For remote control unit holder installation Adhesive type 70 x 230 For indoor side pipe joint (Liquid pipe) Large For fixing the coupler heat 4 insulator Small 4 Special nut A (large flange) 4 For installing indoor unit Special nut B (small flange) 4 Installation template 1 For installing indoor unit For positioning the indoor unit 1 For connecting the piping Auxiliary pipe assembly VT wire 1 For fixing the drain hose L 280 mm 1 OUTDOOR UNIT ACCESSORIES Name and Shape Q'ty OPTIONAL PARTS Application Drain pipe 1 Drain cap The following options are available. DRAIN PUMP UNIT : UTR-DPB241 (P/N 9034087001) WIRED REMOTE CONTROLLER UNIT : UTB-UUB(P/N 9075887004) For outdoor unit drain piping work (May not be supplied, depending on the model.) 5 2005.12.28 23 0512G2981