Download KIT CENTRAL 8 USER'S GUIDE - Future-bike
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KIT CENTRAL 8 USER'S GUIDE ENGLISH VERSION Future Bike www.future-bike.it [email protected] tel 0039 011 9699699 System composition 2 Catalog 1.1 Scope of application and numbering rule------------4 Central motor 1.2 Material and waterproof grade--------------------------4 1 1.3 Main technical parameters-------------------------------5 1.4 Installation diagram----------------------------------------5 1.5 Installation procedure-------------------------------------7 Display 2.1 Material and waterproof grade------------------------13 2 2.2 Dimension--------------------------------------------------13 2.3 Installation instruction-----------------------------------14 2.4 Button definition------------------------------------------15 2.5 Display Area-----------------------------------------------15 2.6 Power on---------------------------------------------------16 2.7 Adjust--------------------------------------------------------17 2.8 Parameter setting----------------------------------------20 2.9 Power off---------------------------------------------------22 2.10 Malfunction Code---------------------------------------22 Speed detecting 3.1 Installation dimension---------------------------------24 sensor 3 3.2 Installation-------------------------------------------------24 System connection 4 System connection diagram---------------------------26 diagram 4 Notes 5 After service & warranty 6 Packing list 7 5 Notes---------------------------------------------------------27 6 After service & warranty-------------------------------28 7 Packing list-------------------------------------------------29 3 1 Central motor ★ Can be installed on standard bike frame easily. ★ High starting torque, Max torque≥80Nm, good performance on climbing. ★ Double clutch is used on drive unit, more safety. ★ Speed sensor and torque sensor can be applied, controller integrated. ★ High efficiency, low consumption, long travel mileage. 1.1 Scope of application and numbering rule Countermark serial number on motor casing as following: BBS01 36V 250W 15A 25km/h 13010001 1. “BBS01”: motor type(speed sensor);”BBS02”: motor type(speed sensor with coaster brake);”BBT": motor type (torque sensor) 2. “36V”: rated voltage; 250W: rated power. 3. “15A”: limited current, 25km/h: max speed. 4. “1301”: production date, produced in January of 2013. 5. “0001”: serial number. 1.2 Material and waterproof grade Die-cast aluminum electrophoresis black treatment, working environment temperature:-25℃-55℃, waterproof grade: IP65. 4 1.3 Main technical parameters Voltage DC36V Limit current 15A Limit speed 25KM/H Motor weight 3.7KG no-load value Rated value Max value torqu Output current speed (A) (RPM) power (W) MAX speed efficiency e current MAX (RPM) (%) (N (A) torque ≤9 ≥80N.m efficiency (%) m) ≤1.0 83±5 250 78±5 ≥80% ≥30 ≥80% Above parameters as the default parameters, can be customized according to customer requirements. 1.4 Installation diagram 5 6 Nut M33 nut left crank screw 2x M6*12 fixing plate Self-tapping screw 5 x ST3.9 screw 5 x M5*10 Drive unit chain wheel right crank chain cover 1.5 Installation procedure 1. Open the package and take out the drive unit and accessories; And check the specification whether it is correct. 2. Fix the chain wheel on drive unit with 5pcs screw M5*10, (see picture 1), then fix chain cover on chain wheel with 5pcs screw ST3.9. 7 higher surface 5 x M5*10 lower surface Picture1 3. Fix the drive unit axle tube on frame bottom bracket (see picture 2,picture 3) Left right drive unit axle tube Picture 2 8 Picture 3 ensure thread of axle tube extend bottom bracket more than 10mm 4. The surface with teeth of fixing plate towards inside, then fix the plate on drive unit with 2pcs M6*10.(see picture 4,picture 5) the surface with teeth of fixing plate Picture 4 2xM6 nut Outside surface without teeth Picture 5 9 5. Hold the drive unit near to bicycle fork, force less than 5KG, tight 1st nut M33 onto axle tube with force:30-40N.m (see picture 6) M33 nut Picture 6 nd 6. Fix 2 nut M33 onto axle tube, tightening force:30-40N.m(see picture 7) M33 nut Picture 7 7.Fix the left crank on the bike with M8 inner hexagon screw. Tightening force:35-40N.m (see picture 8) 10 M8 nut left crank Picture 8 8.Fix the right crank on the bike with M8 inner hexagon screw. Tightening force:35-40N.m (see picture 9) M8 nut Picture 9 right crank 9.Connect all cables for battery, display, speed detecting sensor and so on (see picture 10-12) 11 Water proof connector for battery Water proof connector for display Water proof connector for speed detecting sensor 12 2 C950 Display 2.1 Material and waterproof grade Display’s casing use black/silver ABS materials, display window use acrylic white transparent material. Working temperature of display: - 20℃- 80℃. Waterproof grade: IP65. Ultrasonic is used for welding casing and display window. 2.2 Dimension (unit: mm) 13 2.3 Installation instruction Fix the display onto the handlebar and adjust to an appropriate visual angle, use a screw to fix the carrier onto bottom casing, then plug display connector with controller connectors, that’s all. Bottom casing cable Fixing slot Fixing carrier cable Fixing carrier 3.3 用户设置概述 M3 screw 14 2.4 Button definition C950 display is equipped with integrated buttons. The three buttons are installed on the left side. The shape and location is as below: System power switch Mode selection, together with for setting back light switch, speed, mileage switch 2.5 Display Area Display area includes battery capacity, riding mode, riding speed, single riding distance, total riding distance, and malfunction code of the electronic control system. Display area is as below: 15 Mode 1:walking assistant mode Mode 2:economic mode Mode 3:sports mode Mode 4:power mode 2.6 Power on First open the electric vehicle battery power. Then press to open system power(display below black font when power on) 16 press and choose favorite mode(refer to 2.7.1) 2.7 Adjustment 2.7.1 Mode selection When e-bike power on, default mode is economic mode, press 0.5s to select mode, economic mode, sports mode and powerful mode will be cyclic in order as following: economic mode sports mode power mode 17 2.7.2 Walking Assistant Hold to enter walking assistant mode. The e-bike will go on at a uniform speed below 6 KM/H. Release , the e-bike goes back to previous state, interface is as below: Walking assistant mode Warning:walking assistant function can only be used when the user is pushing the e-bike. Please don’t use this function during riding. 2.7.3 Backlight turn On/Off When the surrounding light is not enough or in the evening,turn on the backlight. Hold 0.5s to switch on the backlight. Hold 0.5s again to switch off the backlight. 2.7.4 Electric capacity display When the battery capacity is overvoltage, the four battery segments are all lighted and the battery display frame will flash. When the 18 battery capacity is normal, the four battery segments lighten according to actual capacity. When the battery is under voltage, four battery segments switch off and battery display frame will flash with the frequency of 1 HZ, to remind user to recharge battery immediately. 2.7.5 Speed and mileage switch When power on, display shows the current speed automatically. Hold 3s switch to total distance. Hold the single riding distance. Hold 3s again switch to 3s again display will switch back to current speed. Do this in turns and interface is as below: current speed 19 total distance single riding distance 2.8 Parameter setting Parameter setting includes:wheel diameter setting(8inch~28inch) and battery voltage setting(24V、36V).(The display is set already, do not set it again except the user has special requirements.) Put the power on,hold and together 3s to go the setting state, the interface is as below: 2.8.1 Wheel size setting Hold 0.5s to go into the wheel size setting state, hold 0.5s to choose the right wheel size to make sure the speed and distance’s 20 accuracy. Wheel size includes 08、10、12、14、16、18、20、22、 26、28,choose in turn,interface is as below: “"1":wheel size setting mode "26":wheel size 2.8.2 Battery voltage setting Hold 0.5s to go to voltage setting interface, hold 0.5s to choose right voltage to make sure the display works normally. There are two options of 24V and 36V, choose it in turn, interface is as below: "2":voltage setting mode "36":battery voltage 2.8.3 Single mileage reset Press 0.5s to go into the single riding distance setting interface, press 0.5s to clear the riding distance to zero, interface is as 21 below: "3":riding distance reset 2.8.4 Exit the setting state In the state of parameter setting, hold and for 3s to save the current settings and exit the setting interface. Attention: With no action for 5 seconds, it will exit the setting interface automatically, and the adjustment will not be saved. 2.9 Power off Hold for 3 seconds to switch off display. Power will be switch off automatically with no action of e-bike for 5 minutes. Suggestion: Switch off the battery and storage it in a right way, if the e-bike won’t be used. 2.10 Malfunction Code If any errors appeared in electronic control system, the display will show the error code automatically. For example: 22 "11": communication error Note: The display can’t quit the malfunction code interface until the malfunction is solved. The e-bike can not work when it is in malfunction code display state. No. Code 1 02 2 03 3 4 5 04 05 06 6 07 7 08 8 09 9 10 10 11 11 12 Definition chip system abnormality hall signal abnormality OVP UVP too hot on controller over phase current protection on motor too hot on motor throttle abnormality /not connected brake state communication abnormality NTC abnormality on motor 23 3 Speed detecting sensor By measuring the wheel RPM, the signal is transferred to the controller, the speed and mileage will be showed on the display. 3.1 Dimension 外观尺寸 外观尺寸 3.2 Installation 1. Speed sensor component 外观尺寸 外观尺寸 24 2. Fix the speed sensor on appropriate position (bottom fork is suggested) of frame by ribbon. tied by ribbon 3. Fix the magnet on spoke of rear wheel Note: magnet's surface must be parallelized with sensor's surface 4. Adjust the distance between speed sensor and magnet within 5mm 25 gap distance ≤ 5mm fix the nut after adjust appropriate position 4 Connection diagram a) Brake sensor b) Brake sensor c) Display d) Throttle e) EB-BUS cable f) Battery g) Speed detecting sensor 26 5 Notes 外观尺寸 1.Should be stocked in a dry ventilated warehouse, do not be stocked in a humid, acidic and alkaline area, not coexist with magnetic object 外观尺寸 2.Each connector inserted according to arrow to arrow 3.Avoid sharp objects impact on display 4.Avoid overload for long time when using 5.Avoid wading and soaking 27 6 After service and warranty Suzhou Bafang Electric Motor Science-Technology Co Ltd 外观尺寸 (hereinafter to be referred as “Bafang”) warrants that the products bought from Bafang can be provided service freely if the products are 外观尺寸 non-conformities in material and workmanship within warranty period. Timing and scope of warranty: Warranty period starts from date of Ex-factory, motor is within 30 months, controller, display, sensor and other electric components is within 18 months. Bafang limited warranty does not cover or apply to the following: 1) Damage, failure and/or loss caused by refitting, neglect, improper maintenance, competition or commercial purpose, misuse, abuse or accident; 2) Damage, failure and/or loss caused by shipping; 3) Damage, failure and/or loss caused by improper installation, adjusting or repairing. 4) Damage, failure and/or loss irrelevant to material and workmanship, e.g., failure to follow instructions by consumers; 5) Damage, failure and/or loss caused by product’s appearance and surface change which doesn’t affect its function. 6) Damage, failure and/or loss caused by unauthorized service or installation; 7) Damage, failure or loss caused by normal wear and tear. Bafang reserves the right to repair the components or replace the components, and is only responsible for repairing or replacing of the products. In case bike manufacturers or dealers encounter quality problems when using or selling Bafang products, they can report the purchase order number and products’ serial number to Bafang technology service department who makes sure that if the products are under warranty or not. If it is under warranty, Bafang will offer repair or replacement for free. If it is out of warranty, Bafang still can 28 repair for customer, but the concerning material cost, labor cost, freight etc. will be paid by customer. If you have Bafang components on complete bikes need to be repaired, please contact the bike manufacturer or dealer directly. If this warranty statement is against to Chinese current law, the Chinese law shall prevail. Bafang reserves the right to modify the terms without any announcing in advance. 7 Packing list Two sets system per carton with packing list: 1.BBS01 motor 2.display 3.brake 4.EB-BUS 5.fixing plate 6.chain wheel and chain cover 7.crank 8.M5*10 nut 9.M6*12 nut 10.M33 nut 11.ST 3.9 nut 12.speed detecting sensor 13.magnets 14.specification 2sets 2sets 2sets 2pcs 2pcs 2sets 2sets 10pcs 4pcs 4pcs 10pcs 2pcs 2pcs 2pcs Above components list is for reference only, it can be changed with different requirement. 29