Download LM-5.5 Service Manual - Neopost Technologies Ltd
Transcript
LM-5.5 Service Manual Table of Contents 1 Installation Instructions.................................................... 1-3 Appendix 1 Unpacking the machine....................................1-4 Appendix 2 Location of labels.............................................1-4 2 Description of Operation.................................................... 2-2 2.1 Operating sequence....................................................2-2 2.2 Double document calibration........................................2-2 2.3 Paper path.................................................................2-3 3 Maintenance & Service Adjustments.................................. 3-2 3.1 Preventative maintenance checklist...............................3-2 3.1.1 General................................................................3-2 3.1.2 Removal of covers..................................................3-2 3.1.3 Service at every site visit (150K cycles)....................3-2 3.2 Maintenance & adjustments.........................................3-4 3.2.1 Feed hopper..........................................................3-4 3.2.2 Separator adjustment.............................................3-4 3.2.3 Separator/pickup shaft replacement.........................3-4 3.2.4 Drive belt adjustment.............................................3-5 3.2.5 Drive belt replacement............................................3-5 3.2.6 Drive motor replacement.........................................3-6 3.2.7 Solenoid adjustment...............................................3-7 3.2.8 Seal roller adjustment............................................3-7 3.2.9 Seal roller replacement...........................................3-8 3.2.10 Fold rollers..........................................................3-9 3.2.11 Transport roller shafts...........................................3-10 3.3 Electrical & software....................................................3-11 3.3.1 Sensor adjustments...............................................3-11 3.4 PCB physical layouts...................................................3-13 3.5 Engineer test mode.....................................................3-14 3.6 Supervisor mode........................................................3-15 3.7 Recommended spares.................................................3-16 3.8 Error messages..........................................................3-17 3.9 Engineer’s troubleshooting guide..................................3-18 Issue 1 July 2009 Page 1 - 1 LM-5.5 Service Manual 4 Exploded Views.................................................................. 4-2 4.1 LM-5.5 Pressure sealer................................................4-2 4.2 Main chassis..............................................................4-3 4.3 Fold chassis...............................................................4-5 4.4 Mid chassis................................................................4-6 4.5 Seal roller assembly....................................................4-7 4.6 Seal roller cover.........................................................4-8 4.7 Infeed tray.................................................................4-9 4.8 Diverter assembly.......................................................4-10 4.9 Separator..................................................................4-11 5 Electrical and Circuit Diagrams.......................................... 5-2 5.1 Locations of sensors & components...............................5-2 5.2 CPU 180-8260 circuit diagram......................................5-3 5.3 Control panel 180-8350 circuit diagram.........................5-4 5.4 LM-5.5 wiring diagram.................................................5-5 Page 1 - 2 Issue 1 July 2009