Download DISEGNO MACCHINA TECHNICAL DATA & SERVICE MANUAL
Transcript
TECHNICAL DATA & SERVICE MANUAL DISEGNO MACCHINA ARGO 245C / 3SC Cooling only model ARGO 235H / 3HP Heat pump model 0.8180.405.2 09/2006 Table of contents Page A SPECIFICATIONS 1) Unit specifications 2) Major Component specifications 3 4 B OPERATING RANGE 5 C DIMENSIONAL DATA 6 D PERFORMANCE CHARTS 7 E REFRIGERANT FLOW DIAGRAMS 10 F FUNCTIONS 1) Cool Mode Operation 2) Heat Mode Operation 3) Auto (Cool/Heat) Mode Operation 4) Dry Mode Operation 5) Fan Mode Operation 6) Protection Operations in Cool and Dry Modes 7) Protection Operations in Heat Mode 8) Sleep Function 9) Daily Timer Function 10) IFEEL Function 11) Manual Unit control and Led indicators 12) Recovery from power failure 13) Outdoor fan operation 11 12 13 14 15 15 17 20 20 20 21 21 22 G ELECTRIC WIRING DIAGRAMS 23/24 H TROUBLESHOOTING 25 I 32 REFRIGERANT CHARGE L CHECKING ELECTRAL COMPONENTS 1) Measurement of Insulation Resistance 2) Checking Continuity of Fuse on PCS Ass'y 3) Checking Motor Capacitor 33 34 34 M BOILER CONNECTION KIT 1) Specifications and operating limits 2) Performance charts 3) Component specifications 4) Hydraulic connections and valves 35 36 37 38 2 SPECIFICATIONS A 1) UNIT SPECIFICATIONS UNIT MODEL ARGO 245C / 3SC Power source PERFORMANCES Capacity (air BTU / h conditioner) kW Capacity (hot-water BTU / h system) kW m3 / h Air circulation (high/med/low) Moisture removal (high speed) Cooling l/h Dry 27°C ( 60% R.U.) liters / 24h 30°C (80% R.U.) liters / 24h ELECTRICAL RATINGS Voltage rating V Available voltage range V Running Ampere (air conditioner) A Running Ampere (hot-water system) A Power input (air conditioner) W Power input (hot-water system) W Power factor C.O.P Compressor locked rotor amperes A FEATURES Controls / temperature control Control unit Timer Fan speed (air conditioner) Fan speed (hot-water system) Airflow direction Horizontal (Indoor) Vertical Air filter Compressor Refrig./Stand. Charge at shipmen R410A Refrigerant control Sound pressure Air conditioner Hi/Me/Lo dB(A) level (Indoor) Hot-water system Hi/Me/Lo dB(A) Sound pressure Air conditioner Hi dB(A) level (outdoor) Air conditioner Lo dB(A) Ducts diameter ( 2pcs ) mm Water connections diameter onli models 245C / 235H Condensate drain system DIMENSIONS AND WEIGHT Height mm Widht mm Depht mm Holes diameter in the wall (2) mm Net weight kg ARGO 235H / 3HP 220 - 240 V 50 Hz COOLING HEATING 8020 7700 2,35 2,25 7160 2,1 330-300-280 330-300-280 1,2 1,0 --30 30 --59 59 --COOLING 8360 2,45 4,3 935 0,95 2,62 220 - 240 198 - 264 4,2 0,10 900 27 0,93 2,61 17 0,92 2,65 735 839 260-280 162 50 / 48,75 52 / 50,75 Data can be changed without notice Rating conditions: outside air temp.: 35° C DB, indoor air temp.: 27° C DB, 19° C WB outside air temp.: 7° C DB, 6° C WB, indoor air temp.: 20° C DB 3 850 Microprocessor / I.C. Thermostat Wireless remote control unit ON / OFF 24 hours and program 3 + Auto 3 Auto (manual for hot water system) Manual Washable, easy access Rotary (hermetic) 520g 600g Capillary tube 45-43-41 42-39-32 53 to 4 m. 48,5 to 4 m. 162 1/2" Gas Not requested By duct NOTE Cooling: Heating: 4,0 2) MAJOR COMPONENT SPECIFICATIONS UNIT MODEL ARGO 245C / 3SC CONTROLLER (PCB) Part No. Controls Control circuit fuse (F1) Jumper Setting J1….J8 (see Electric waring diagram) SWITCH INDICATOR ASSY Model Led color REMOTE CONTROL UNIT THERMISTOR (COIL SENSOR) TH1 Resistance (at 25° C) kΩ THERMISTOR (ROOM SENSOR) TH2 Resistance (at 25° C) kΩ THERMISTOR (COIL SENSOR) TH3 Resistance (at 25° C) kΩ THERMISTOR (OUTDOOR AIR SENSOR) TH5 Resistance (at 25° C) kΩ RESISTOR OUT P7 Resistance (at 25° C) kΩ W Nominal power FAN & FAN MOTOR (FMI) Model Number / Diameter / Lenght mm No. of pole / rpm (230 V, high) Nominal input W Coil resistance (at 25° C) Ω Safety device Setting °C Open Close µF VAC Run capacitor (C2) FAN & FAN MOTOR (FMO) Model Number / Diameter / Lenght No. of pole / rpm (230 V) Nominal input Coil resistance (at 25° C) mm W Ω Safety device Setting Open Close °C µF VAC Run capacitor (C3) COMPRESSOR (CM) Model Nominal cooling capacity Compressor oil RB68A or Freol Alpha68M Coil resistance (at 20° C) W cc Ω Ω µF VAC Run capacitor (C1) Overload relay (OLR) Operating Open temperature Close Operating amp. (Ambient temp. 25° C) °C °C 4 ARGO 235H / 3HP KSA - CTRL - DB Microprocessor 250VAC - 5A -T 2,54mm - 6 pcs 2,54mm - 5 pcs PCB 384208021 TMR : blu - STB : yellow - OPR : green RC-7 (ST) RC-7 (RC) NTC (with brass pipe) 10 ± 3% 10 ± 5% NTC (with brass pipe) --10 ± 1% 10 ± 5% 4,7 ± 5% 0,5 ± 5% ----- K35406-MO2024 Cross-flow 1 / Ø100 / 515 4 / 1350 30 GRY-WHT: 545÷630 WHT-VLT: 92÷105 VLT-ORG: 62÷71 GRY-BRN: 78÷90 (Internal bimetallic type) 150 ± 10K Autoreset 1,5 440 D2E 146 - HS03 - 46 Centrifugal 1 / Ø146 / 140 2 / 2060 180 BLU-BRN: 74± 5% BLU-BLK: 66± 5% (Internal bimetallic type) 150 ± 5K Autoreset 5 420 Rotary ( Hermetic) 5PS102EAA 2350 350 C-R : 3.863 C-S : 3.309 30 450 External 148 ± 5°C 69 ± 9°C Trip in 6 to 16 sec. at 16A UNIT MODEL ARGO 245C / 3SC CONDENSATE PUMP (PC) Model Rating Nominal intput Coil resistance (at 20° C) SAFETY FLOAT SWITCH (FS) Model Contact rating FLAP MOTOR (FLP) Type Model Rating Coil resistence (Ambient temp. 25°C) 4 WAYS VALVE (20S) Model Coil rating Coil resistence (Ambient temp. 20°C) HEAT EXCHANGER COIL (EVAPORATOR) Coil Rows Fin pitch Face area HEAT EXCHANGER COIL (CONDENSER) Coil Rows Fin pitch Face area THERMOSTATIC VALVE DRAIN PAN Model Open Close Stroke B ARGO 235H / 3HP 291036 220-240VAC~50Hz 5W - 0,05A 778 ± 8% Ω BI 1300 2725 230 V AC/DC - 0,5 A Ω Ω Stepping motor MP24GA1 DC 12V WHT-BLU (respectively 4 wires) : 380 ± 7% ------- SQ-136 AC 220V, 50 Hz, 6W 1440 ± 5% mm m2 Aluminium plate fin / copper tube 3 1,6 0,107 mm m2 Aluminium plate fin / copper tube 4 1,3 0,111 --- °C °C mm ------- DP 25-1101-07 or DP 25-1107 4,4 15,5 5,16 OPERATING RANGE Cooling only model Cooling Dry Temperature Maximum Minimum Maximum Minimum Indoor air intake temp. 32° C DB/ 23° C WB 19° C DB/ 14° C WB 32° C BS/ 80% R.U. 16° C BS/ 80% R.U. Outdoor air intake temp. 43° C DB 19° C DB 43° C DB 16° C DB Temperature Maximum Minimum Maximum Minimum Maximum Minimum Indoor air intake temp. 32° C DB/ 23° C WB 19° C DB/ 14° C WB 27° C DB // 32° C BS/ 80% R.U. 16° C BS/ 80% R.U. Outdoor air intake temp. 43° C DB 19° C DB 24° C DB / 18° C WB -8° C DB / -9° C WB 43° C DB 16° C DB Heat pump model Cooling Heating Dry 5 All dimensions are in mm C DIMENSIONAL DATA 6 PERFORMANCE CHARTS ARGO 245C / 3SC Cooling only model Conditions: Power source Indoor air velocity 230 V - 1- 50 Hz - Single phase High speed Cooling characteristics Indoor relative humidity 48% W Capacity (%) 140 130 120 indoor air D.B. temp. 110 DISEGNO MACCHINA 100 32 27 90 80 19 70 60 19 23 27 31 35 39 43 outdoor air D.B.temp. °C W Power input (%) 120 indoor air D.B. temp. °C 115 32 27 110 19 105 100 95 90 85 80 19 23 27 31 35 39 43 outdoor air D.B. temp. °C E.E.R. (%) W/W D 160 indoor air D.B. temp. °C 140 120 100 80 32 27 60 19 40 19 23 27 31 7 35 39 43 outdoor air D.B. temp. °C ARGO 235H / 3HP Heat pump model Conditions: Power source Indoor air velocity 230 V - 1- 50 Hz - Single phase High speed Cooling characteristics Indoor relative humidity 48% w Capacity (%) 140 130 120 indoor air D.B. temp. °C 110 100 DISEGNO MACCHINA 32 90 80 27 70 19 60 19 23 27 31 35 39 43 outdoor air D.B.temp. °C w Power input (%) 115 indoor air D.B. temp. °C 110 32 27 19 105 100 95 90 85 80 75 19 23 27 31 35 39 43 outdoor air D.B. temp. °C W/W E.E.R. (%) 160 140 indoor air D.B. temp. °C 120 100 80 32 27 19 60 40 19 23 27 31 35 39 43 outdoor air D.B. temp. °C 8 Heating characteristics Outdoor relative humidity 85% W Capacity (%) 130 120 indoor air D.B. temp.20°C 110 100 90 DISEGNO MACCHINA 80 70 60 -10 -6 -2 2 6 10 outdoor air D.B.temp. °C W Power input (%) 115 110 indoor air D.B. temp.20°C 105 100 95 90 85 80 75 -10 -6 -2 2 6 10 outdoor air D.B.temp. °C W/W COP (%) 160 140 indoor air D.B. temp.20°C 120 100 80 60 40 -10 -6 -2 2 6 10 outdoor air D.B.temp. °C 9 E REFRIGERANT FLOW DIAGRAM COOLING MODEL ARGO 245C / 3SC REFRIGERANT FLOW DIAGRAM HEAT PUMP MODEL ARGO 235H / 3HP 10 F FUNCTION 1 Cool Mode Operation 11 2 Heat Mode Operation 12 3 Auto (Cool/Heat) Mode Operation 13 4 Dry Mode Operation 14 5 Fan Mode Operation 6 Protection operations in Cool and Dry Mode 1. Indoor Coil Defrost Protection DISEGNO MACCHINA 5 Protection Operations in Cool and Dry Modes 15 2. Outdoor Coil High Pressure Protection 16 2. Indoor Coil High Pressure Protection in Heat Mode 19 8 Sleep Function 9 Daily Timer Function 10 IFEEL Function 20 11 Manual Unit Control and LED indicators The push button switch and the LED indicators on display panel let the user to control the unit operation without a R/C (Remote Controller). Their operations are provided below. Push Button Switch : Use to cycle the operation mode of the A/C unit among COOL, HEAT and OFF modes, without using the R/C. OPERATION BUTTON Every time this switch is pressed, the next operation mode is selected, in order: - Off => Cool mode => Heat mode => Off => … (for heat pump model) - Off => Cool mode => Off => … (for cooling only model) - The A/C will start in Auto IFAN speed and Flap mode as the last setting. The temperature setting is 22°C for cooling and 28°C for heating mode. WARNING: the OFF position does not disconnect the power. Use the main power switch to turn off power completely. Led indicators : TIMER LAMP STANDBY LAMP OPERATION LAMP 1. Lights up during Timer and sleep operation. 2. Blinks continuously in case of any wiring trouble. 1. Lights up when the Air conditioner is connected to power and ready to receive the Remote Control command. 2. Blinks continuously in case of any thermistor failure. 1. Lights up in Operation mode ( Note: OFF in standby mode). 2. Blinks for 0,5 sec., to announce that a R/C infrared signal has been received and stored. 3. Blinks continuously during: - OCT (outdoor coil temp.) High pressure protection Mode - Deicing in Heating Mode 4. Blinks continuously in case of FS (Float Switch) trips for high water level. 12 Recovery from Power Failure 21 12 Outdoor fan operation Outdoor fan speed change from HI to Low according to outdoor air temperature as indicated on the chart below. 22 G ELECTRIC WIRING DIAGRAMS 1- Cooling only model ARGO 245C ARGO 3SC LEGENDA PCB FMI TR CM OLR FMO C1-2-3 PC 20S PCB/FMO SW-IND-ASSY TH1-2-3-4-5 TP HWC TM EWV FS FLP F1 Controller Indoor fan motor Power transformer Compressor motor Overload relay Outdoor fan motor Capacitor Condensate pump motor 4-way valve Controller Outdoor fan motor 23 Indicator assy Thermistor Terminal plate Hot water control Limit water thermostat Water electric valve Float switch Flap motor Fuse 2- Heat pump model ARGO 235H ARGO 3HP LEGENDA PCB FMI TR CM OLR FMO C1-2-3 PC 20S PCB/FMO SW-IND-ASSY TH1-2-3-4-5 TP HWC TM EWV FS FLP F1 Controller Indoor fan motor Power transformer Compressor motor Overload relay Outdoor fan motor Capacitor Condensate pump motor 4-way valve Controller Outdoor fan motor 24 Indicator assy Thermistor Terminal plate Hot water control Limit water thermostat Water electric valve Float switch Flap motor Fuse 25 (Operation lamp is blinking) The condensate drain system is obstructed DISEGNO MACCHINA 26 DISEGNO MACCHINA 27 DISEGNO MACCHINA 28 DISEGNO MACCHINA Unit still does not run Unit still does not run 29 Only if IFEEL is selected Temperature difference between suction and discharge air is large enough (approx. 15°C or more) DISEGNO MACCHINA install an additional unit Only if IFEEL is selected 30 RT RT DISEGNO MACCHINA 31 I REFRIGERANT CHARGE REFRIGERANT CHARGE R410A ARGO 245C / 3SC 600 g ARGO 235H /3HP 520 g IMPORTANT In order to recharge the unit use the high-pressure side gate. Preliminary operation after refrigerant charge DISEGNO MACCHINA 32 DISEGNO MACCHINA 33 DISEGNO MACCHINA 34 M BOILER CONNECTION KIT ONLY FOR MODELS 245C / 235H Typical installation Hot water coil Existing water connections By installer DISEGNO MACCHINA 1/2" Gas Female diameter Electric water valve Controller By installer Boiler connection Kit 1) SPECIFICATIONS Power source Capacity at standard conditions Power input Fan speed Standard conditions: Water coil only Valve and tubes including OPERATING LIMITS Max temperature inlet hot water Max pressure W W Ambient temp. °C Fan speed Inlet water temp. °C ∆T water K ∆P water kPa water flow l/h ∆P water kPa water flow l/h °C bar 35 Air conditioner unit 230 V ~ 50 Hz 2100 27 3 ( Hi - Me - Lo ) 20 High 70 10 0,7 ( 70 mmH2O) 155 ( 2,6 l/min.) 2,9 ( 290 mmH2O) 190 ( 3,1 l/min.) 70°C 10 2) PERFORMANCE CHARTS Performance on different conditions 10 140% 9 120% 8 70° C inlet water temp. 7 100% 6 60° C 80% DISEGNO MACCHINA 5 50° C 60% Pressure drop kPa Capacity Capacity ruduction factor : High speed = 1 ; Med. speed = 0,96 ; Low speed = 0,93 4 3 40% 2 20% 1 0% 0 4 6 8 10 12 14 16 ∆t = (inlet water temp.) - (outlet water temp.) Pressure drop kPa WATER FLOW AND PRESSURE DROP – ( 3 WAY VALVE AND PIPE INCLUDING ) 8 7 6 5 4 3 2 1 0 50 100 150 200 250 300 350 Water flow l/h 36 3) COMPONENT SPECIFICATIONS ( Boiler connection kit ) CONTROLLER ( HWC ) Type Controls Thermostat THERMISTOR ( ROOM SENSOR ) TH4 Type Resistance (at 25° C) as alternative CONTROLLER ( HWC ) Type Controls Thermostat DISEGNO MACCHINA THERMISTOR ( ROOM SENSOR ) TH4 Type Resistance (at 25° C) LIMIT WATER THERMOSTAT ( TM ) Electrical rating Control setting Differential WATER ELECTRIC VALVE ( EWV ) Electric Thermal Actuator Supply voltage Power consumpion: Nominal force Nominal stroke Full stroke time at 50°C 3-way Forged brass valve Body Type Threaded Male Connection Close-Off Pressure Water HEAT EXCHANGER COIL Coil Rows Fin pitch Face area Threaded Male Connection Setting Differential kΩ Setting Differential kΩ 000TSA Manual 6°C ±1°C ÷ 30°C ±1°C 1K STLNGY050 4,7 ±2% 078564-00 Manual 6°C ±1°C ÷ 30°C ±1°C 1K 77798 6,8 ±2% 10(1,6) A - 250Vac Autoreset Open : 31°C ±3°C - Close: 42°C±4°C 11K Type Continous Start-up Actuator stem Actuator stem Type kPa Type mm m2 37 VA-7040-23 230VAC ± 15% 2,5 W 36 W (150 mA) max 125 N 4,5 mm extends : 60 sec retract : 10 min VG-5510EC 3-way NO bypass 1/2" Gas 100 Aluminium plate fin / Copper tube 1 2,0 0,102 1/2" Gas 3) HYDRAULIC CONNECTIONS AND VALVES DISEGNO MACCHINA 38 DISEGNO MACCHINA Via Varese, 90 - 21013 Gallarate - Va - Italy Tel. +39 0331 755111 - Fax +39 0331 776240 www.argoclima.it