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Download Nokia N900 RX-51 Service Manual L1L2
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Nokia N900 RX-51 Service Manual Level 1&2 SERVICE MANUAL Level 1&2 RX-51 Transceiver characteristics Band: Display: 3.5” wide screen display with 800x480 resolution and Window Touch, 16M colours Camera: 5MPix Carl Zeiss autofocus camera with dual LED flash Operating System: Maemo Linux Connections: 3.5 mm AV connector, Bluetooth 2.0 with A2DP support, Micro USB 2.0, A-GPS, WLAN 802.11g/b, TV out Transceiver with BL-5J battery pack 1 Talk time Standby Note GSM: Up to 9 hours WCDMA: Up to 5 hours GSM: Up to 10 days WCDMA: Up to 10 days Talk times are dependant on network parameters and phone settings Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1 Nokia N900 RX-51 Service Manual Level 1&2 Table of contents 1. Change history ............................................................................................................................................................................... 3 2. Copyright.......................................................................................................................................................................................... 4 3. Warnings and cautions ............................................................................................................................................................... 5 3.1 Warnings ................................................................................................................................................................................ 5 3.2 Cautions .................................................................................................................................................................................. 5 4. ESD protection ................................................................................................................................................................................ 6 5. Care and maintenance ................................................................................................................................................................ 7 6. Battery information ..................................................................................................................................................................... 8 7. Exploded view ................................................................................................................................................................................ 9 8. Service devices .............................................................................................................................................................................10 9. SW-update .....................................................................................................................................................................................11 10. Disassembly instructions .....................................................................................................................................................12 11. Assembly hints ........................................................................................................................................................................19 12. Solder components................................................................................................................................................................20 2 Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1 Nokia N900 RX-51 Service Manual Level 1&2 1. CHANGE HISTORY Status Version No. Date Comments Approved 1.0 25.08.2009 First approved version The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products. This Service Manual is to be used only by authorized NOKIA service suppliers, and the content of it is confidential. Please note that NOKIA provides also other guidance documents (e.g. Service Bulletins) for service suppliers, follow these regularly and comply with the given instructions. While every endeavor has been made to ensure the accuracy of this document, some errors may exist. If you find any errors or if you have further suggestions, please notify NOKIA using the address below: CMO Operation & Logistics Training and Vendor Development Multimedia Creation & Support mailto:[email protected] Please keep in mind also that this documentation is continuously being updated and modified, so watch always out for the newest version. 3 Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1 Nokia N900 RX-51 Service Manual Level 1&2 2. COPYRIGHT Copyright © 2009 Nokia. All rights reserved. Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited. Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation. Other product and company names mentioned herein may be trademarks or tradenames of their respective owners. Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice. Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused. The contents of this document are provided “as is”. Except as required by applicable law, no warranties of any kind, either express or implied, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice. The availability of particular products may vary by region. IMPORTANT This document is intended for use by qualified service personnel only. 4 Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1 Nokia N900 RX-51 Service Manual Level 1&2 3. WARNINGS AND CAUTIONS Please refer to the phone’s user guide for instructions relating to operation, care and maintenance including important safety information. Note also the following: 3.1 Warnings 1. CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI–SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY. 2. THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES, EG PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC. 3. OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE. 3.2 Cautions 1. Servicing and alignment must be undertaken by qualified personnel only. 2. Ensure all work is carried out at an anti–static workstation and that an anti–static wrist strap is worn. 3. Use only approved components as specified in the parts list. 4. Ensure all components, modules screws and insulators are correctly re–fitted after servicing and alignment. 5. Ensure all cables and wires are repositioned correctly 5 Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1 Nokia N900 RX-51 Service Manual Level 1&2 4. ESD PROTECTION Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone. Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use. To replace the covers ESD protection must be applied. All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity discharge. All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area (EPA). Every repair action involving opening the product or handling the product components must be done under ESD protection. ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area. For more information and local requirements about ESD protection and ESD Protected Area, contact your local Nokia After Market Services representative. 6 Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1 Nokia N900 RX-51 Service Manual Level 1&2 5. CARE AND MAINTENANCE This product is of superior design and craftsmanship and should be treated with care. The suggestions below will help you to fulfil any warranty obligations and to enjoy this product for many years. Keep the phone and all its parts and accessories out of the reach of small children. Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that will corrode electronic circuits. Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged. Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage batteries, and warp or melt certain plastics. Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form inside, which may damage electronic circuit boards. Do not drop, knock or shake the phone. Rough handling can break internal circuit boards. Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone. Do not paint the phone. Paint can clog the moving parts and prevent proper operation. Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or attachments could damage the phone and may violate regulations governing radio devices. All of the above suggestions apply equally to the product, battery, charger or any accessory. 7 Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1 Nokia N900 RX-51 Service Manual Level 1&2 6. BATTERY INFORMATION Note: A new battery’s full performance is achieved only after two or three complete charge and discharge cycles! The battery can be charged and discharged hundreds of times but it will eventually wear out. When the operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery. Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged battery will discharge itself over time Temperature extremes can affect the ability of your battery to charge. For good operation times with Ni-Cd/NiMh batteries, discharge the battery from time to time by leaving the product switched on until it turns itself off (or by using the battery discharge facility of any approved accessory available for the product). Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose. Never use any charger or battery which is damaged. Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or pen) causes direct connection of the + and - terminals of the battery (metal strips on the battery) for example when you carry a spare battery in your pocket or purse. Shortcircuiting the terminals may damage the battery or the connecting object. Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77°F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged. Batteries’ performance is particularly limited in temperatures well below freezing. Do not dispose batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste. 8 Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1 Nokia N900 RX-51 Service Manual Level 1&2 7. EXPLODED VIEW A-COVER FRAMING I0002 A1=TOUCH WINDOW ASSY (I0003 - I0005) TOUCH WINDOW ASSY I0003 EARPIECE ADHESIVE I0005 EARP 29R I0004 A-COVER ASSY I0001 LCD AM 800x480 I0006 LIGHT PROTECTION FOIL I0204 SLIDE ASSY I0102 SCREW M1.4x2.8 I0007 MAIN FLEX ASSY I0101 QWERTY COVER ASSY I0201 QWERTY KEYMAT I0202 A2=LIGHT SWAP PACKAGE (I0203 - I0212, I9998) BB SHIELD LID I0207 LIGHT SWAP PWB I0205 WLAN/BT SHIELD LID I0208 GPS SHIELD LID I0209 MEMORY CARD PCB I0211 CHGR SHIELD LID I0xxx CAMERA MOD 5MP I0213 A3=B-COVER ASSY (I0214 - I0215) QWERTY DOME SHEET ASSY I0203 AUDIO SHIELD LID I0206 CELLMO LID I0210 EMMC SHIELD LID I0xxx CONN A/V 3.5mm I0214 B-COVER I0215 WATER INGRESS LABEL I9998 TYPE LABEL I0212 CELLMO ANTENNA ASSEMBLY I0217 GPS ANTENNA ASSEMBLY I0216 SCREW RF1.4x4 I0220 SCREW M1.4x5.0 I0219 STYLUS I0218 BATTERY COVER ASSY I0221 Ver. 1.0 9 Only available as assembly Confidential Copyright © 2009 NOKIA All rights reserved These parts can not be reused after removal Version 1.0 ISSUE 1 Nokia N900 RX-51 Service Manual Level 1&2 8. SERVICE DEVICES FLS-5 Flash Device CA-101 Service Cable AC-10 Travel Charger SS-210 Camera removal tool BL-5J Battery 10 SS-206 Domesheet alignment tool RJ-230 SS-100 Camera removal tool NMP standard toolkit (v2) For more information, refer to the Service Bulletin (SB-011) on NOKIA Online. Supplier or manufacturer contacts for tool re-order can be found in “Recommended service equipment” document on NOKIA Online. Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1 Nokia N900 RX-51 Service Manual Level 1&2 9. SW-UPDATE Flash concept- (Point of Sales) To use the FLS-5 Flash Dongle, follow the user guide inside the sales package. Please check always for the latest version of flash software, wich is available on Nokia Online. 11 Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1 Nokia N900 RX-51 Service Manual Level 1&2 10. DISASSEMBLY INSTRUCTIONS 1) Nokia N900 disassembly. 2) You must use the Nokia Standard Toolkit version 2, the AV plug and the SS-100 or SS-210 camera removal tool. 3) Protect the touch window with protective film. 4) Use the finger groove to release the BATTERY COVER ASSY. 5) Remove the battery cover. If there is a battery inserted, remove it also. 6) Unscrew the four Phillips size 00 screws in the order shown. Do not use them again. 12 Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1 Nokia N900 RX-51 Service Manual Level 1&2 7) Carefully lift up the upper block to gain access to the MAIN FLEX CONNECTOR. Disconnect the flex from the engine board with the SS-93. Be careful not to damage the connector. 8) The upper block can now be separated. 9) Unscrew the two TORX+ size 6 screws in the order 10) Use the SS-93 to release the clips holding the shown. Do not use them again. QWERTY COVER ASSY. 11) Make sure that all the clips are released. 13 12) Remove the QWERTY COVER ASSY. Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1 Nokia N900 RX-51 Service Manual Level 1&2 13) Then remove the QWERTY KEYMAT. 14) Use the SS-93 to carefully lift up the engine board. 15) While removing the engine board, be careful not to damage the USB connector. 16) Remove the STYLUS by pulling it as shown. 17) Use the SS-93 to carefully detach the CELLMO ANTENNA ASSEMBLY. Then remove the antenna. 18) Release the GPS ANTENNA ASSEMBLY carefully with the SS-93. 14 Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1 Nokia N900 RX-51 Service Manual Level 1&2 19) Remove the antenna. 20) Release the AV connector with the AV plug and remove the connector. 21) Push the camera removal tool SS-100 down until the camera retaining clips are released. 22) Lift up the SS-100 and remove the CAMERA. 23) Release the DOMESHEET with the dental tool and peel it off. Be aware of the sharp point of the dental tool - be careful not to injure yourself! 24) Do not use the DOMESHEET again. 15 Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1 Nokia N900 RX-51 Service Manual Level 1&2 25) Move the slide to the middle... 26)... Until all six screws become visible. Unscrew the six Phillips size 00 screws in the order shown. Do not use them again. 27) Use the SS-93 to slightly lift up the SLIDE ASSY so that LCD connector is revealed. 28) Next disconnect the LCD connector from the SLIDE ASSY with the SS-93. While opening the connector, be careful not to damage the flexes. 29) The SLIDE ASSY can now be separated. 30) Use the SS-93 to unlock the locking mechanism of the LCD connector. 16 Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1 Nokia N900 RX-51 Service Manual Level 1&2 40) Disconnect the LCD connector by pulling out the touch window flex carefully. 41) Use the SS-93 to lift up the LCD display and then remove it. 42) Remember to protect the LCD display with a protective film. 43) Use the dental tool to release the earpiece. 44) Remove the earpiece with the tweezers. The earpiece adhesive cannot be reused. 45) Release the A-COVER FRAMING with the SRT-6. Insert the SRT-6 between the frame and the ACOVER ASSY and slide the SRT-6 around the edges. 17 Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1 Nokia N900 RX-51 Service Manual Level 1&2 46) Remove the framing. 47) Release the A-COVER ASSY with the SRT-6. 48) Remove the A-COVER ASSY. 49) Nokia N900 disassembly is now complete. -END OF DISASSEMBLY- 18 Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1 Nokia N900 RX-51 Service Manual Level 1&2 11. ASSEMBLY HINTS 1) Tighten the six Phillips size 00 screws to the torque of 15 Ncm in the order shown. 2) Tighten the four Phillips size 00 screws to the torque of 15 Ncm in the order shown. 3) Tighten the two TORX + size 6 screws to the torque of 6 Ncm in the order shown. 19 Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1 Nokia N900 RX-51 Service Manual Level 1&2 12. SOLDER COMPONENTS TOP X4204 V1311 X4203 V1315 V1314 V1313 V1312 X4201 V1310 X4202 BOTTOM X6189 X6202 X6311 X2700 X6310 X7503 S4313 X7504 X6201 S4311 S4312 S4301 G4210 S4314 X7501 Ver. 1.0 20 Confidential Copyright © 2009 NOKIA All rights reserved Version 1.0 ISSUE 1
