Download Operating Instructions

Operating Instructions
VCE2600D«««
INDEX 001
TYROLIT No. 1099105912345678 de / dd.mm.yyyy19.04.2011
Congratulations!
You have decided to purchase a tried and tested TYROLIT-Hydrostress unit and have thus
acquired a highly sophisticated and reliable state-of-the-art unit. The exclusive use of only
TYROLIT Hydrostress spare parts ensures quality and interchangeability. If maintenance work is
neglected or carried out inexpertly we will be unable to honour our warranty obligations. Any
repair work must be carried out by trained personnel only.
Should you need more details concerning your TYROLIT Hydrostress unit in order to keep it in
perfect condition, please contact our after-sales service for further information.
We hope that you enjoy untroubled and fault-free working with your TYROLIT unit.
TYROLIT Hydrostress
Copyright © TYROLIT Hydrostress
TYROLIT Hydrostress AG
Witzbergstrasse 18
CH-8330 Pfäffikon
Switzerland
Telefon 0041 (0) 44 952 18 18
Telefax 0041 (0) 44 952 18 00
Konformitätserklärung
Declaration of conformity
Dust separator VCE2600D
We declare under our sole responsibility that this product complies with the following directives and standards:
Directive applied
Machinery Directives 2006/42/EC
EMV 2004/108/EG
Typenschild hier aufkleben
Applied standards
EN 60335-1: 2002 + A14 / EN 60335-2-69: 2009
EN 61000-6-3: 2007 / EN 61000-6-2: 2005
Déclaration de conformité
Staubabscheider VCE2600D
Séparateur de poussière VCE2600D
Wir erklären in alleiniger Verantwortung, dass dieses Produkt mit den folgenden Richtlinien und Normen übereinstimmt:
Nous déclarons, sous notre seule responsabilité, que ce produit répond aux directives et normes suivantes:
Angewandte Richtilinie
Directive appliquée
Maschinen-Richtlinien 2006/42/EG
EMV 2004/108/EG
Directive relative aux machines 2006/42/CE
EMV 2004/108/EG
Angewandte Normen
Normes appliquées
EN 60335-1: 2002 + A14 / EN 60335-2-69: 2009
EN 60335-1: 2002 + A14 / EN 60335-2-69: 2009
EN 61000-6-3: 2007 / EN 61000-6-2: 2005
EN 61000-6-3: 2007 / EN 61000-6-2: 2005
TYROLIT 10991213
Dichiarazione di conformità CE
Abbattitore delle polveri VCE2600D
Dichiariamo sotto la nostra completa responsabilità che il presente prodotto è conforme alle seguenti direttive e norme:
Direttiva applicata
Direttiva Macchine 2006/42/CE
EMV 2004/108/EG
Norme applicate
EN 60335-1: 2002 + A14 / EN 60335-2-69: 2009
EN 61000-6-3: 2007 / EN 61000-6-2: 2005
Declaración de conformidad CE
Separador de polvo VCE2600D
Declaramos bajo propia responsabilidad que este producto cumple con las siguientes directivas y normas:
Directiva aplicada
Directiva de Máquinas 2006/42/CE
EMV 2004/108/EG
Normas aplicadas
TYROLIT Hydrostress AG
Witzbergstrasse 18
CH-8330 Pfäffikon
Switzerland
EN 60335-1: 2002 + A14 / EN 60335-2-69: 2009
EN 61000-6-3: 2007 / EN 61000-6-2: 2005
Pfäffikon, 10.03.2011
Pascal Schmid
Leiter Entwicklung
Notice!
This instruction covers only the vacuum cleaner type VCE 2600 DP.
The vacuum cleaner, VCE 2600 DP can only be used for dry, non explosive material.
If the vacuum cleaner is used for other applications or been used in other ways than
explained in this instruction book, TYROLIT Hydrostress will not take any
responsibility.
Before using the machine, please carefully read the safety regulations.
Read the complete instruction book before using the vacuum cleaner.
All spare part used for the vacuum cleaner type VCE 2600 DP must be recognized by
TYROLIT Hydrostress.
Un packing
When unpacking the machine, please check that the vacuum cleaner, hoses and accessories do not have any
transportation damages.
Safety Instructions
Handling
Warning
• Cables damaged through crunching or cracking can be dangerous if used and should
be replaced immediately. Risk of personal injury.
Warning
• Do not connect the machine to an unearthed socket. Risk of personal injury.
Warning
• Make sure the assembly area is firm, so the vacuum cleaner do not tip over. Risk of
personal and material injury.
•
Warning
• Risk for pinch injuries when handling the toggle fastener.
Warning
• The machine must not be use in environments where explosive gases can occur. Large
risk for explosions.
Service
Warning
• Remove the plug from the wall socket when carrying out maintenance work. Risk of
personal injury.
Warning
• Health impairing dust can be spread when the coarse filter and the absolute filter are
replaced. Accordingly, the user should wear protective glasses, protective gloves, and
a breathing mask conforming to protection class FFP3
Warning
• Do not puncture the absolute filer. Risk for dust dispersion.
Handling
The machine is for sucking and separating dry, not combustive dust with limit value of
explosion >0.1mg/m3.
The motor is started by the switch. Dust laden air is then sucked through the inlet valve at
high speed via the suction hose. The air is slowed down by the cyclone and coarse dust
particles are separated out, partly by centrifugal force and partly by gravity. Air and finer
particles then pass through the tube filter where separation is made. The machine is designed
for filter cleaning by reverse air pulse.
The separated dust accumulates in the cyclone until the machine is switched off, when it
drops through the bottom flap into the plastic bag.
Using
Before using must the user be educated in handling the vacuum cleaner and the hazardous
dust.
The machine must be in top position. Place one foot on the trolley. Lift the whole tank-section
upwards along the 2 guides to the extremity, which means above the top and down to the end
position.
Connect the electric plug to an outlet with correct voltage (see the designation plate).
From time to time the filter must be cleaned. This must be done before changing the plastic
bag. Even appropriate when the working is completed or when there is poor suction.
Procedure: Cover the inlet, let the machine build up vacuum for a few seconds then quickly
push down on the key and release it slowly. Repeat the procedures 5-10 times. If suction
remains poor, the filter should be replaced.
The machine is equipped with a plastic bag of longopack type. When the bag is filled up
change of bag is done by adding a stripes on the plastic bag. Add one more stripes and cut the
bag in between. Adjust the size of bag by pulling down the plastic tube. Change of bag
should only be done after cleaning the filter. Changing the complete longopack is shown in
figure 2.
Only use original parts.
By transporting the tank-section must be lowered to the lowest position (security). First clean
the filter and then change the plastic bag. Lowering is performed according to raising.
CHANGE OF FILTER
Risk of dust dispersion - Personal safety equipment
Health impairing dust can be spread during change of filter. Accordingly, the user should
wear protective glasses, protective gloves, and a breathing mask conforming to protection
class FFP3.
Shut off the machine and pull the plug out of the socket.
TUBE-FILTER
Loosen the 3 clamps between the upper and lower housing. Lift out the filter and holder and
place it gently on a table. Remove all hose clamps and then remove all (7 pcs) filters.
Insert new filters in reversed order. Tighten the clamps hard.
Only original filter may be used. Se part 6.
MICRO FILTER
Loosen the two nuts on the filter cap., and then carefully lift the filter in a proper plastic bag.
This bag must be taken care of in a proper way. Insert a new filter in reversed order. Check
the sealing, when changing filters, and change defect sealing.
DUSTFILTER
When using dust filter D2800C, perform as follows (see fig 1):
• Loosen the three clamps on the tank and remove the top cover.
• Lift off the ring including sealing.
• Lift off the upper vessel.
• Lift off the tube-filter and replace it with the mentioned ring.
• Reassemble the upper vessel.
• Place the dust filter D2800C between upper vessel and the top cover.
• Tighten the top cover with the three clamps.
Service
When cleaning and servicing the machine, You must switch off the machine and pull out the
plug from the outlet.
• Avoid cleaning with high pressure cleaner. If necessary do not point at the openings on
the machine, especially the opening for the cooling air.
• Before moving the machine from the working area, the machine must be cleaned.
Furthermore must the inlet be locked with the expanding plug attached.
• All other equipment must be regarded contaminated and be treated thereafter.
• If possible use a special suitable room.
• Proper personnel protective equipment must be used.
• All parts after service, which are contaminated, must be taken core of in a proper way in
plastic bags according to all regulations.
• If the vacuum cleaner has to be used for other purposes, it is extremely important that the
vacuum cleaner will be cleaned, to avoid spreading of hazardous dust.
Accessories
PART.NO.
1337022
1337043
1337055
1337021
1220046
1376013
DESCRIPTION
333 C-Polyestrefilter
336 Cellulose filter
2800 Filter tube
332 Micro filter
D2800C C-filter
Longopack (4-pack)
Other spare parts, see enclosed spare parts list.
Warranty
All Vacuum cleaners and accessories have a 12-month factory warranty for material and
manufacturing defects. Do not attempt to repair the suction apparatus without the consent of
the manufacture.
The warranty does not cover defects which are the result of normal wear and tear, negligence,
defective use, unauthorised repair or the suction apparatus being connected to the incorrect
voltage.
In the event of any complaint, the suction apparatus or an agreed part of it must be returned to
us or our authorised representative for warranty examination and for any warranty repair or
replacement.
Problem solving
VCE 2600 DP are manufactured and made for a severe environment and tasks, but the user
must notice that the machine contents of components which must be protected from hits and
blows. Filter, sealing connections are carefully chosen for the environment of the operator.
Therefore must the machine be treated with knowledge as to work correctly for many years.
Problem
Cause
Procedure
Motor don’t start
No current
Defect switch
Connect the machine
Change
Motor stops immediately
Wrong fuse
Connect to proper fuse
Motor runs, but no suction
Hose not connected
Hose blocked
No plastic bag
Connect the hose
Clean the hose
Mount plastic bag
Motor runs, but poor suction Damage on the hose
Blocked filter
Top cover loose
Dirt in the flap
Defect sealing
Change hose
Change filter
Adjust
Clean the flap.
Use protective equipment
Change current sealing
Dust is blowing from motor Defect or loose filter
Adjust or change
Abnormal noise
Order service
SAVE THESE INSTRUCTIONS!
TECHNICAL PERFORMANCE
VCE 2600 DP
230V
Voltage
230 VAC, 12A, one phase
Power max
2600 W (2x1300)
Airflow
124 l/s
Vacuum
22 kPa
Hose
7.5m x ∅ 50mm
Inlet
∅ 50mm
Tube-filters
Polyester
0.15 m2 (7x)
Fine filter
99.95%
1.7 m2
Micro filter
99.995%
0.6 m2 (2x)
Sound level
70 dB(A)
DIMENSIONS
1130(1430) x550x820 mm
Weight
50 kg
110V
110 VAC, 24A, one phase
2400W (2X1200)
Spareparts for 230V model.
Spareparts for 230V model.
Antal
Pos. /QTY
1
1
2
1
3
1
4
1
5
1
6
4
7
3
8
7
9
1
10
3
11
1
12
2
13
1
14
1
15
1
16
1
17
1
18
1
19
2
20
4
21
1
22
1
23
1
24 2x0,9
25
1
26
2
27
3
VCE 2600DP 230V
200600127
200600812a
1351197
200500230
200600811
200600819
200600820
200600817
200600813
200600606
200600810
200600654
200500172
200500162
1371001
1351145
1376013
200600536
200600797
200600821
200600053a
200600053
200600822
1332037
200600539
200600818
200600799
Description
Clean unit
Tank top complete
Seal
Ring
Tank complete
Handle kit
Mount kit
Tube filter
Filter package complete
Excentric lock kit
Lower tank complete
Clamp kit
Flap complete
Sheet fastener
Belt
Anti skid
Longopac 4-pcs
Longopac holder
Wheel kit
Slide kit
Guide
Guide
Wagon kit
Hose
Engine package 230V
Wheel kit
Clamp kit
Spareparts for 110V model.
Spareparts for 110V model.
Pos. Qty VCE 2600 DP 110V
1
1
200600127
2
1
200600812a
3
1
1351197
4
1
200500230
5
1
200600811
6
4
200600819
7
3
200600820
8
7
200600817
9
1
200600813
10
3
200600606
11
1
200600810
12
2
200600654
13
1
200500172
14
1
200500162
15
1
1371001
16
1
1351145
17
1
1376013
18
1
200600536
19
2
200600797
20
4
200600821
21
1
200600053a
22
1
200600053
23
1
200600822
24 2x0,9
1332037
25
1
200600539a
26
2
200600818
27
3
200600799
Description
Clean unit
Tank top complete
Seal
Ring
Tank complete
Handle kit
Mount kit
Tube filter
Filter package complete
Excentric lock kit
Lower tank complete
Clamp kit
Flap complete
Sheet fastener
Belt
Anti skid
Longopac 4-pcs
Longopac holder
Wheel kit
Slide kit
Guide
Guide
Wagon kit
Hose
Engine package 110V
Wheel kit
Clamp kit
Antal
Pos. /QTY
1
4
2
2
3
2
4
2
5
2
6
2
7
1
8
1
9
1
10
1
11
1
12
1
13
1
14
1
Engine pack 230 V
1358010
200600483
1357056
1337021
200600080
200600084
1362165
1362135
200600805
200600806
200600807
1362055
1361023
1362132
Description
Letter nut
Cover kit
Spring
Filter
Seal
Engine tube complete 230V
Protection
Switch
Engine cover kit
Cover kit
Chassis kit
Jam nut
Cable
Cable fix
Pos.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Qty Engine pack. 110V
4
1358010
2
200600483
2
1357056
2
1337021
2
200600080
2
200600084a
1
1362042
2
1362182
1
200600805a
1
200600806
1
200600807
1
1362185
2,5
1361025
1
1362184
1
1362209
3
1362043
Description
Letter nut
Cover kit
Spring
Filter
Seal
Engine tube complete 110V
Terminal
Switch
Engine cover kit
Cover kit
Chassis kit
Jam nut
Cable
Cable fix
Plug
Closing link