Download Operating Instructions

Operating Instructions
ULTRASONIC FLOWMETER
KATflow 120
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Katronic Technologies Ltd.
23 Cross Street
Leamington Spa
Warwickshire
CV32 4PX
United Kingdom
Tel. 0870 3000 110 (UK), +44 1926 882954 (International)
Fax 0870 3000 111 (UK), +44 1926 338649 (International)
E-mail [email protected]
Web www.katronic.co.uk
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1 INTRODUCTION .................................................................................................................................. 4
1.1 REGARDING THIS MANUAL ................................................................................................................ 4
1.2 SAFETY PRECAUTIONS ..................................................................................................................... 4
1.3 W ARRANTY ...................................................................................................................................... 4
2 THE FLOWMETER .............................................................................................................................. 6
2.1 OVERVIEW ....................................................................................................................................... 6
2.2 MEASURING PRINCIPLE .................................................................................................................... 6
2.3 APPLICATIONS.................................................................................................................................. 7
3 HANDLING........................................................................................................................................... 9
3.1 FIRST INSPECTION............................................................................................................................ 9
3.2 GENERAL PRECAUTIONS................................................................................................................... 9
3.3 MAINTENANCE ................................................................................................................................. 9
3.4 CLEANING ........................................................................................................................................ 9
3.5 USE OF TRANSDUCERS IN EXPLOSIVE ATMOSPHERE .......................................................................... 9
4 INSTALLATION OF KATFLOW 120 ................................................................................................. 11
4.1 LOCATION ...................................................................................................................................... 11
4.2 MOUNTING ..................................................................................................................................... 11
4.3 CONNECTION OF THE TRANSDUCERS (KL1)..................................................................................... 12
4.4 CONNECTION OF THE POWER SUPPLY (KL3) ................................................................................... 15
4.5 PROCESS OUTPUTS (KL2).............................................................................................................. 16
4.6 PROCESS INPUTS ........................................................................................................................... 17
4.7 SERIAL INTERFACE ......................................................................................................................... 20
4.8 SENSOR MODULE (SENSPROM)................................................................................................... 20
5 GETTING STARTED.......................................................................................................................... 21
5.1 INSTRUMENT START-UP ................................................................................................................. 21
5.2 THE KEYBOARD.............................................................................................................................. 21
5.3 THE TRANSDUCERS........................................................................................................................ 23
5.4 SERIAL NUMBER ............................................................................................................................ 23
5.5 THE MENUS ................................................................................................................................... 23
5.6 HOTCODES .................................................................................................................................... 24
5.7 SELECTING THE LANGUAGE ............................................................................................................ 24
5.8 LEDS (NOT ON KATFLOW 120) .................................................................................................... 25
5.9 INTERRUPTION OF POWER SUPPLY ................................................................................................. 25
6 SELECTION OF THE MEASURING POINT...................................................................................... 26
6.1 ACOUSTIC PROPAGATION ............................................................................................................... 26
6.2 UNDISTURBED FLOW PROFILE ........................................................................................................ 28
7 BASIC MEASUREMENT ................................................................................................................... 30
7.1 INPUT OF THE PIPE'S PARAMETER ................................................................................................... 30
7.2 INPUT OF THE MEDIUM'S PARAMETERS ............................................................................................ 32
7.3 OTHER PARAMETERS ..................................................................................................................... 34
7.4 SELECTION OF THE MEASURING CHANNELS ..................................................................................... 35
7.5 SELECTION OF THE SOUND PATH FACTOR ....................................................................................... 35
7.6 MOUNTING AND POSITIONING THE TRANSDUCERS ............................................................................ 36
7.7 STARTING THE MEASUREMENT ....................................................................................................... 43
7.8 RECOGNITION OF FLOW DIRECTION ................................................................................................ 43
7.9 STOPPING THE MEASUREMENT ....................................................................................................... 43
8 DISPLAYING THE MEASURED VALUES ........................................................................................ 44
8.1 SELECTION OF THE PHYSICAL QUANTITY ......................................................................................... 44
8.2 TOGGLING BETWEEN THE CHANNELS............................................................................................... 45
8.3 CONFIGURATION OF THE DISPLAY ................................................................................................... 46
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8.4 THE STATUS LINE........................................................................................................................... 47
9 ADVANCED MEASURING FUNCTIONS .......................................................................................... 50
9.1 THE DAMPING FACTOR ................................................................................................................... 50
9.2 FLOW TOTALIZERS ......................................................................................................................... 50
9.3 UPPER LIMIT FOR FLOW VELOCITIES ............................................................................................... 52
9.4 CUT-OFF FLOW .............................................................................................................................. 53
9.5 UNCORRECTED FLOW VELOCITY ..................................................................................................... 54
9.6 MEASUREMENT OF TRANSIENT PROCESSES (FASTFOOD MODE) ...................................................... 54
9.7 CALCULATION CHANNELS ............................................................................................................... 56
9.8 LIMIT VALUES FOR THE TRANSDUCER PARAMETERS ........................................................................ 59
9.9 PROTECTION AGAINST INTERRUPTION ............................................................................................. 59
10 STORAGE AND OUTPUT OF MEASURED VALUES.................................................................... 61
10.1 MEASURING WITH THE STORAGE FUNCTION .................................................................................. 61
10.2 OUTPUT OF THE MEASURED VALUES............................................................................................. 63
10.3 DELETION OF THE STORED DATA .................................................................................................. 65
10.4 SETTINGS OF THE STORAGE FUNCTION ......................................................................................... 65
10.5 AVAILABLE MEMORY..................................................................................................................... 67
11 WORKING WITH PARAMETER RECORDS................................................................................... 69
11.1 ENABLING/DISABLING PARAPOOL ................................................................................................. 69
11.2 LOADING AND EDITING SHORT RECORDS ...................................................................................... 69
11.3 SAVING PARAMETERS IN A SHORT RECORD ................................................................................... 70
12 LIBRARIES ...................................................................................................................................... 74
12.1 EDITING THE SELECTION LISTS ..................................................................................................... 74
12.2 DEFINING NEW MATERIALS AND MEDIA ......................................................................................... 76
13 SETTINGS........................................................................................................................................ 86
13.1 SETTING THE INTERNAL CLOCK ..................................................................................................... 86
13.2 SETTINGS FOR THE DIALOGUES AND MENUS.................................................................................. 87
13.3 MEASUREMENT SETTINGS ............................................................................................................ 89
13.4 SETTING THE CONTRAST .............................................................................................................. 91
13.5 INSTRUMENT INFORMATION ........................................................................................................... 91
14 SUPERUSER MODE ....................................................................................................................... 93
14.1 ACTIVATING/DEACTIVATING .......................................................................................................... 93
14.2 TRANSDUCER PARAMETERS ......................................................................................................... 93
14.3 MALFUNCTIONS IN SUPERUSER MODE .......................................................................................... 94
15 MEASURING THE SOUND VELOCITY OF THE MEDIUM.............................................................. 95
15.1 PREPARATION .............................................................................................................................. 95
15.2 MEASUREMENT ............................................................................................................................ 95
15.3 POSITIONING OF THE TRANSDUCERS ............................................................................................. 96
15.4 NEXT ITERATION STEP.................................................................................................................. 97
15.5 STORAGE..................................................................................................................................... 97
16 CONCENTRATION MEASUREMENT............................................................................................. 99
16.1 PRINCIPLE OF MEASUREMENT....................................................................................................... 99
16.2 ENABLING THE CONCENTRATION MEASUREMENT ......................................................................... 100
16.3 SETTING THE PARAMETERS ........................................................................................................ 100
16.4 MEASUREMENT .......................................................................................................................... 101
16.5 SAVING THE MEASURED CONCENTRATION ................................................................................... 101
17 HEAT FLOW RATE AND HEAT QUANTITY ................................................................................ 104
17.1 SETTINGS .................................................................................................................................. 104
17.2 MOUNTING AND CONNECTING ..................................................................................................... 105
17.3 MEASURING ............................................................................................................................... 106
17.4 TEMPERATURE CORRECTION ...................................................................................................... 107
17.5 STEAM OPTION .......................................................................................................................... 108
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18 PROCESS INPUTS........................................................................................................................ 110
18.1 LINKING THE TEMPERATURE INPUTS TO THE CHANNELS ............................................................... 110
18.2 LINKING OTHER INPUTS TO THE CHANNELS ................................................................................. 111
18.3 ACTIVATION OF THE PROCESS INPUTS ......................................................................................... 112
19 PROCESS OUTPUTS.................................................................................................................... 114
19.1 INSTALLATION OF A PROCESS OUTPUT ........................................................................................ 114
19.2 DEFINING THE ERROR VALUE DELAY ........................................................................................... 119
19.3 ACTIVATION OF AN ANALOGUE OUTPUT ....................................................................................... 119
19.4 ACTIVATION OF A PULSE OUTPUT................................................................................................ 121
19.5 ACTIVATION OF AN ALARM OUTPUT ............................................................................................. 122
19.6 OPERATION OF THE ALARM OUTPUTS.......................................................................................... 125
19.7 DEACTIVATING THE OUTPUTS ..................................................................................................... 127
20 TROUBLESHOOTING ................................................................................................................... 128
20.1 PROBLEMS WITH THE MEASUREMENT .......................................................................................... 129
20.2 CORRECT SELECTION OF THE MEASURING POINT ........................................................................ 129
20.3 MAXIMAL ACOUSTIC CONTACT .................................................................................................... 130
20.4 FREQUENT PROBLEMS ............................................................................................................... 130
20.5 MEASUREMENT DATA SUBSTANTIALLY DIFFER FROM THE EXPECTED VALUE ................................. 131
20.6 PROBLEM WITH THE TOTALIZERS................................................................................................. 131
A SPECIFICATIONS........................................................................................................................... 132
B OVERVIEW OF THE FIRMWARE .................................................................................................. 139
C TABLES........................................................................................................................................... 143
D CERTIFICATES............................................................................................................................... 148
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