Download Lifetime 65034 Instructions / Assembly

MODEL N° 65034
Co
py
OWNER’S MANUAL
Keep this Identification Number in case you must contact our Customer Service Department.
SAFETY INFORMATION
SAFETY ALERT SYMBOLS AND SIGNAL WORDS
The safety information in this
manual is denoted by the safety
alert symbol:
The level of risk is indicated by the following signal words:
SIGNAL WORDS
Warning
Hazards or unsafe practices
which COULD result in severe
personal injury or death if the
warning is ignored.
If the warning sticker becomes unreadable, you can re-order it from Customer Service:
Co
py
1-800-225-3865
INSTRUCTION #1096324 E
WARNING
When using the Wheelbarrow, always heed these
warnings:
t%POPUBMMPXPUIFSTUPSJEFJO8IFFMCBSSPX5IF
rider can fall out, or the Wheelbarrow can tip over
causing serious injury.
t%POPUFYDFFEUIFNBYJNVNXFJHIUPGMCT
t3FEVDFMPBEJGXPSLJOHPOIJMMTPSTMJQQFSZ
surfaces.
t/FWFSFYDFFENQI
t"MXBZTCFHJOmMMJOHUIFSFBSPGUIFUVC*GB
heavy item is tossed into the tub in front of the
BYMFUIFXIFFMCBSSPXXJMMRVJDLMZUJQGPSXBSE
causing the handles to jerk upward and possibly
IJUUIFQFSTPOmMMJOHUIFUVCPSBOZPOFJOUIF
handles’ path.
t4JODFUIFMPBEJTNBJOMZUSBOTGFSSFEUISPVHIUIF
wheel and not the user, our wheelbarrow is easy
to overload.
9/28/2011
2
BEFORE BEGINNING ASSEMBLY
Keep the hardware bags and their contents separate. If any parts are missing, call our
Customer Service Department
5FTUmUBMM#PMUTCZJOTFSUJOHUIFNJOUPUIFJSSFTQFDUJWFIPMFT*GOFDFTTBSZDBSFGVMMZTDSBQF
BXBZBOZFYDFTTQPXEFSDPBUJOHCVJMEVQGSPNJOTJEFUIFIPMFT%POPUTDSBQFBXBZBMM
PGUIFQPXEFSDPBUJOH#BSFNFUBMNBZSVTU:PVNBZOFFEUPQPVOETPNF#PMUTJOUP
place with a hammer or mallet.
7FSJGZUIBUBMMCPMUTmUCZJOTFSUJOHUIFNJOUPUIFJSSFTQFDUJWFIPMFT*GOFDFTTBSZDBSFGVMMZ
TDSBQFBXBZBOZFYDFTTQPXEFSDPBUJOHGSPNJOTJEFUIFIPMFT%POPUTDSBQFBXBZBMM
UIFQPXEFSDPBUJOH#BSFNFUBMDBOSVTU:PVNBZOFFEUPUBQTPNFCPMUTFOQMBDFXJUI
a hammer or rubber mallet.
*Two adults required to
complete assembly*
(+ one adult to read the instructions)
Only adults should assemble this unit. Do not allow children to
enter the assembly area until after assembly is complete.
TOOLS REQUIRED FOR THIS ASSEMBLY
1/2” Wrench
Phillips Screwdriver
Safety Glasses
3
ASSEMBLY GUIDES
Refer to the following areas throughout the instructions
to assist in the assembly process:
This area is located at the top, left-hand
corner of the page and indicates which tools
and hardware are needed to complete the
assembly steps on a page.
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
SEC
This area is located at the top, right-hand
corner of the page and shows an image of the
product with shaded parts indicating which
section is being assembled.
This area is usually located in the bottom,
left-hand corner of a step and indicates that
special attention is needed to perform a
particular part of a step.
!
These areas are usually located in the bottom,
right-hand corner of a step and indicate that
damage to the product or serious injury may
occur if the caution or warning is not heeded.
#
Note:
CAUTION
WARNING
Throughout the Parts & Hardware List, Part
& Hardware Identifiers, and instructions
are three-letter IDs. These IDs are below
the images of the parts and hardware to
help you locate and identify the parts and
hardware during assembly. These IDs are not
necessarily on the parts themselves.
ADZY
wYw1BO)FBE4DSFX
4
PARTS LIST
ID
"3#
"3$
"3%
"3&
Item Description
Tub
3JHIU)BOEMF#BS
-FGU)BOEMF#BS
3PMM#BS
Qty
2
ID
"3'
"3(
".6
Item Description
Connection Sleeve
"YMF
Wheel
Qty
2
2
HARDWARE LIST
ID
Item Description
DBH
Axle Frame Hardware
"3) wYw$PUUFS,FZ
""0 w/ZMPDL/VU
"3+ w6#PMU
"3* w"YMF&OE1MVH
DBI
Handles-to-Tub Assembly Hardware
"7'
"7(
"#%
""/
wYw3PVOE1IJMMJQT)FBE#PMU
w$VTUPN1MBTUJD4QBDFS
w'MBU8BTIFS
w$BQ/VU
Qty
2
2
ID
Item Description
DBJ
Tub-to-Frame Assembly Hardware
"7)
""0
"#%
wYw3PVOE1IJMMJQT)FBE#PMU
w/ZMPDL/VU
w'MBU8BTIFS
2
2
2
2
5
Qty
PARTS IDENTIFIER
Parts shown at 10% of Actual Size
AMUY
Wheel
ARBY
Tub
AREY
3PMM#BS
28 1/4”
ARGY
"YMF
19”
ARFY
Connection Sleeve
ARCY
3JHIU)BOEMF#BS
ARDY
-FGU)BOEMF#BS
6
HARDWARE IDENTIFIER
AXLE FRAME ASSEMBLY HARDWARE [DBH]
"DUVBM4J[F
ARJY
w6#PMU
ARHY
wYw$PUUFS,FZ
AAOY
w/ZMPDL/VU
ARIY
w"YMF&OE1MVH
HANDLES-TO-TUB ASSEMBLY HARDWARE [DBI]
"DUVBM4J[F
AVFY
wYw3PVOE1IJMMJQT)FBE#PMU
AVGY
w$VTUPN
1MBTUJD4QBDFS
ABDY
w'MBU8BTIFS
TUB-TO-FRAME ASSEMBLY HARDWARE BAG [DBJ]
"DUVBM4J[F
AVHY
wYw3PVOE1IJMMJQT)FBE#PMU
ABDY
w'MBU8BTIFS
7
AAO9
w/ZMPDL/VU
AANY
w$BQ/VU
SEC
1.
1
AXLE FRAME ASSEMBLY
HARDWARE BAG REQUIRED: DBH, DBI, DBJ
HARDWARE REQUIRED
AXLE FRAME ASSEMBLY HARDWARE
"DUVBM4J[F
ARJY
w6#PMU
AAOY
w/ZMPDL/VU
ARHY
wYw$PUUFS,FZ
ARIY
w"YMF&OE1MVH
AVFY
wYw3PVOE1IJMMJQT)FBE#PMU
AVHY
wYw3PVOE1IJMMJQT)FBE#PMU
PARTS REQUIRED
1BSUTTIPXOBUPG"DUVBM4J[F
28 1/4”
ARGY
"YMF
AREY
3PMM#BS
19”
ARFY
Connection Sleeve
AMUY
Wheel
TOOLS REQUIRED
1/2” Wrench
Safety Glasses
8
SEC
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
1
AVFY
AVHY
SEC
1.1
Slide a Roll Bar (ARE)PWFSUIFUXP
Connection
Sleeves (ARF)BTTIPXO&OTVSFUIFIPMFTMJOFVQ
SEC
1.2
Insert Bolts (AVF)UISPVHIUIFTFIPMFTJOUIF3PMM
#BSUPIPMEUIF$POOFDUJPO4MFFWFTJOQSPQFS
position.
AVF
ARF
AVF
ARF
ARE
SEC
1.3
SEC
Slide the second Roll Bar (ARE)PWFSUIFUXP
Connection Sleeves (ARF)BTTIPXO&OTVSFUIF
holes line up.
1.4
Insert Bolts (AVH)UISPVHIUIFTFIPMFTJOUIF3PMM
#BSUPIPMEUIF$POOFDUJPO4MFFWFTJOQSPQFS
position.
AVH
AVH
ARE
9
1.
SEC
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
1.
1/2”
AAOY
ARJY
ARHY
SEC
1.5
!
&OTVSFUIFAxle (ARG) is centered, BOEDPOOFDUJUUPUIF3PMM#BS"TTFNCMZVTJOHUXP
5/16” U-Bolts (ARJ) and
GPVS
5/16” Nylock Nuts (AAO). Finally, remove Bolts (AVF and AVH).
Note: Tighten Nuts securely.
AVH
AAO
AAO
9 3/4”
9 3/4”
AVF
ARG
ARJ
!
SEC
1.6
Note: The Axle should extend 9 3/4” from the center of the
U-bolt to the end of Axle.
ARJ
Insert a 3/4” x 1 1/8” Cotter Key (ARH) into the second hole from each end of the Axle (ARG) as shown.
ARH
ARH
10
1
SEC
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
SEC
4MJEFPOF
Wheel (AMU) over each end of the Axle (ARG) until they butt up against the 3/4” x 1 1/8” Cotter Keys (ARH).
1.7
AMU
ARH
ARG
ARH
AMU
!
1
Note: Assemble the Wheels onto the Axle with the valve stems facing away from the Tub (ARB).
11
1.
SEC
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
1.
ARHY
ARIY
SEC
1.8
Secure the Wheels (AMU) to the Axle (ARG)CZJOTFSUJOHPOF
3/4” x 1 1/8”Cotter Key (ARH) through each hole at the
FOETPGUIF"YMFBTTIPXO*OTFSUPOF
1” Axle End Plug (ARI)JOUPFBDIFOEPGUIF"YMF
ARH
AMU
ARI
ARH
AMU
ARI
12
1
SEC
2
HANDLES-TO-TUB ASSEMBLY
HARDWARE REQUIRED
HARDWARE BAG REQUIRED: DBI
2.
HANDLES-TO-TUB ASSEMBLY HARDWARE
"DUVBM4J[F
ABDY
w'MBU8BTIFS
AVFY
wYw3PVOE1IJMMJQT)FBE#PMU
AANY
w$BQ/VU
AVGY
w$VTUPN1MBTUJD4QBDFS
PARTS REQUIRED
1BSUTTIPXOBUPG"DUVBM4J[F
ARBY
Tub
ARCY
3JHIU)BOEMF#BS
TOOLS REQUIRED
1/2” Wrench
Phillips Screwdriver
Safety Glasses
13
ARDY
-FGU)BOEMF#BS
SEC
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
2.
SEC
2.1
Turn the Tub (ARB) upside down and lay the Left & Right Handle Bars (ARD & ARC) over the bottom of the Tub so the
IPMFTJOUIF)BOEMF#BSTBMJHOXJUIUIFIPMFTPOUIFCPUUPNPGFBDITJEFPGUIF5VC
ARD
ARB
ARC
14
2
SEC
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
2
AVFY
2.
1/2”
AVGY
AANY
SEC
Secure the Left & Right Handle Bars (ARD & ARC) to the back of the Tub (ARB)VTJOHUXP
5/16” x 3” Round Phillips Head
Bolts (AVF)UXP
5/16” Flat Washers (ABD)UXP
5/16” Custom Plastic Spacers (AVG)BOEUXP
5/16” Cap Nuts (AAN).
2.2
!
ABDY
Note: Only hand tighten Nuts in this step.
AAN
ARB
AVG
AAN
AVG
ABD
ARD
AVF
ABD
ARC
AVF
15
SEC
3
TUB-TO-FRAME ASSEMBLY
HARDWARE REQUIRED
HARDWARE BAG REQUIRED: DBJ
TUB-TO-FRAME ASSEMBLY HARDWARE
"DUVBM4J[F
3.
AVHY
wYw3PVOE1IJMMJQT)FBE#PMU
AAOY
w/ZMPDL/VU
TOOLS REQUIRED
1/2” Wrench
Phillips Screwdriver
Safety Glasses
16
ABDY
w'MBU8BTIFS
SEC
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
3
3.
SEC
Carefully turn the Tub (ARB)PWFSBOEQMBDFJUPOUPUIF3PMM#BS8IFFM"TTFNCMZ"MJHOUIFIPMFTBTTIPXO
3.1
ARB
17
SEC
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
3
1/2”
AVHY
ABDY
3.
AAOY
SEC
3.2
Secure the Handles to the upper back of the Tub (ARB)VTJOHTJY
5/16” x 2” Round Phillips Head Bolts (AVH)TJY
5/16” Flat Washers (ABD)BOETJY
5/16” Nylock Nuts (AAO).
AVH
AVH
AVH
ABD
AVH
ABD
ABD
AVH
ABD
AVH
ABD
ABD
ARB
AAO
WARNING
AAO
%POPUPWFSUJHIUFOUIF$BQ/VU*GUIFFOEPG
UIF#PMUCSFBLTUISPVHIUIFQMBTUJDDBQDBMMPVS
$VTUPNFS4FSWJDF%FQBSUNFOU&YQPTFEUISFBET
POUIFFOEPGUIF#PMUNBZDBVTFTFSJPVTJOKVSJFT
AAO
AAO
SEC
Tighten all hardware.
3.3
18
SEC
4
BUILD WALL EXTENSIONS
ADD EXTENSIONS
SEC
4.1
4UBOEBSEwYwBCPVUwYw
CPBSETDBOCFJOTFSUFEJOUPUIFGPVSTMPUTPOUIFTJEFTPGUIF5VC to
FYUFOEUIFXBMMTPGUIF8IFFMCBSSPXBOEIPMEBIJHIFSTUBDLPGEFCSJT
4.
WARNING
%POPUFYDFFEMCPSNPSFUIBOZPVDBO
DBSSZ%POPUBQQMZFYDFTTJWFPVUXBSEPS
inward pressure on boards.
19
2-YEAR LIMITED FACTORY WARRANTY
LIFETIME PRODUCTS, INC. RESERVES THE RIGHT TO MAKE SUBSTITUTIONS TO WARRANTY CLAIMS IF PARTS ARE UNAVAILABLE OR
OBSOLETE.
-JGFUJNFXIFFMCBSSPXTBSFXBSSBOUFEUPUIFPSJHJOBMQVSDIBTFSUPCFGSFFGSPNEFGFDUTJONBUFSJBMBOEXPSLNBOTIJQGPS
BQFSJPEPGUXPZFBSTGSPNUIFEBUFPGPSJHJOBMSFUBJMQVSDIBTF5IFXPSEiEFGFDUTwJTEFmOFEBTJNQFSGFDUJPOTUIBUJNQBJS
the use of the product. Defects resulting from misuse, abuse or negligence will void this warranty. This warranty does
not cover defects due to improper installation, alteration, or accident. This warranty does not cover damage caused by
WBOEBMJTNSVTUJOHiBDUTPGOBUVSFwPSBOZPUIFSFWFOUCFZPOEUIFDPOUSPMPGUIFNBOVGBDUVSFS
5IFUJSFTXIFFMTBOEBYMFJODMVEFEXJUIUIFXIFFMCBSSPXBSFOPUDPWFSFECZUIJTZFBSMJNJUFEGBDUPSZXBSSBOUZCVU
BSFDPWFSFECZBTFQBSBUFZFBSXBSSBOUZ
5IJTXBSSBOUZJTOPOUSBOTGFSBCMFBOEJTFYQSFTTMZMJNJUFEUPUIFSFQBJSPSSFQMBDFNFOUPGQBSUT
XIJDINBZCFEFUFS
mined upon inspection by the manufacturer to be defective in material or workmanship. Shipping charges to and from
the factory as well as labor costs are not covered and are the responsibility of the purchaser.
5IJTXBSSBOUZEPFTOPUDPWFSTDSBUDIJOHPSTDVGmOHPGUIFQSPEVDUUIBUNBZSFTVMUGSPNOPSNBMVTBHF*OBEEJUJPOEF
fects resulting from intentional damage, negligence, unreasonable use, improper loading or overloading, and installation
PGJNQSPQFSFRVJQNFOUXJMMWPJEUIJTXBSSBOUZ
-JBCJMJUZGPSJODJEFOUBMPSDPOTFRVFOUJBMEBNBHFTJTFYDMVEFEUPUIFFYUFOUQFSNJUUFECZMBX4PNF4UBUFTEPOPUBMMPX
UIFFYDMVTJPOPSMJNJUBUJPOPGJODJEFOUBMPSDPOTFRVFOUJBMEBNBHFTTPUIJTMJNJUBUJPONBZOPUBQQMZUPZPV8IJMFFWFSZ
attempt is made to embody the highest degree of safety in the wheelbarrow, freedom from injury cannot be guaranteed.
5IFVTFSBTTVNFTBMMSJTLPGJOKVSZSFTVMUJOHGSPNUIFVTFPGUIJTQSPEVDU"MMNFSDIBOEJTFJTTPMEPOUIJTDPOEJUJPOBOE
no representative of the company may waive or change this policy.
5IJTXBSSBOUZJTFYQSFTTMZJOMJFVPGBMMPUIFSXBSSBOUJFTFYQSFTTFEPSJNQMJFEJODMVEJOHXBSSBOUJFTPGNFSDIBOUBCJMJUZ
PSmUOFTTGPSVTFUPUIFFYUFOUQFSNJUUFECZ'FEFSBMBOE4UBUFMBX5IJTXBSSBOUZHJWFTZPVTQFDJmDMFHBMSJHIUTBOEZPV
may also have other rights which vary from state to state.
PLEASE INCLUDE YOUR DATED SALES RECEIPT AND PHOTOGRAPHS OF DAMAGED PARTS.
3&1035130%6$5%&'&$54*/83*5*/(50
-JGFUJNF1SPEVDUT*OD10#PY$MFBSmFME65
PSDBMM.'BNUPQN.45
REGISTER YOUR PRODUCT FOR QUICKER CUSTOMER SERVICE.
7JTJUXXXMJGFUJNFDPNPSDBMMUPSFHJTUFSZPVSQSPEVDUUPEBZ
FOR INTERNATIONAL WARRANTY CLAIMS:
"MMXBSSBOUZDMBJNTNVTUCFBDDPNQBOJFECZBTBMFTSFDFJQU3FQPSUBMMXBSSBOUZDMBJNTJOXSJUJOHUPZPVSSFHJPOBMTBMFT
TVQQPSUSFQSFTFOUBUJWF1MFBTFJODMVEFZPVSEBUFETBMFTSFDFJQUBOEQIPUPHSBQITPGEBNBHFEQBSUT
5P*EFOUJGZUIFSFQSFTFOUBUJWFGPSZPVSSFHJPO‰1MFBTFWJTJUXXXMJGFUJNFDPNJOUFSOBUJPOBM
©Lifetime Products, Inc.
20