Download Woods Equipment BH80X User's Manual

(9/23/2005)
MAN0472
For Woods BH70X, BH80X Backhoes
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INSTALLATION MANUAL
1012552
3-POINT MOUNTING KIT
TO THE DEALER:
Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read manual instructions
and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual
are completed before releasing equipment to the owner.
The dealer must complete the Product Registration included with this manual. The customer must sign the registration
which certifies that all Dealer Check List items have been completed. The dealer is to return the prepaid postage
portion to Woods, give one copy to the customer, and retain one copy. Failure to complete and return this card does
not diminish customer’s warranty rights.
TO THE OWNER:
Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and
safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become
acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be
obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in
the United States and Canada call 1-800-319-6637.
The equipment you have purchased has been carefully engineered and manufactured to provide dependable and
satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified.
Observe all safety information in this manual and safety decals on the equipment.
For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary
tools and equipment to handle all your needs.
Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for
safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces
provided:
Model: _______________________________
Date of Purchase: _____________________
Serial Number: (see Parts section for location) __________________________________________
Provide this information to your dealer to obtain correct repair parts.
Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to
equipment. The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a
triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.
This Safety-Alert Symbol indicates a hazard and means ATTENTION!
BECOME ALERT! YOUR SAFETY IS INVOLVED!
DANGER
Indicates an imminently hazardous situation that, if not avoided, will
result in death or serious injury.
WARNING
Indicates a potentially hazardous situation that, if not avoided, could
result in death or serious injury, and includes hazards that are exposed
when guards are removed.
CAUTION
IMPORTANT
NOTE
Indicates a potentially hazardous situation that, if not avoided, may
result in minor or moderate injury.
Indicates that failure to observe can cause damage to equipment.
Indicates helpful information.
2 Introduction
SFMK (Rev. 6/6/2005)
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
!
LEA EL INSTRUCTIVO!
Si no lee Ingles, pida ayuda a
alguien que si lo lea para que le
traduzca las medidas de seguridad.
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped
out by an operator’s single careless act.
In addition to the design and configuration of
equipment, hazard control and accident prevention are dependent upon the awareness, concern, judgement, and proper training of
personnel involved in the operation, transport,
maintenance, and storage of equipment.
It has been said, “The best safety device is an
informed, careful operator.” We ask you to be
that kind of operator.
INSTALLATION
„ This Mounting Kit is to be used only for the
backhoes and tractors specified in the Installation
section of this manual. Any other use or modification of this mounting kit may result in serious
injury or death.
„ Hydraulics must be connected as instructed in
this manual. Do not substitute parts, modify, or
connect in any other way.
„ After connecting hoses, check that all control
lever positions function as instructed in the Operator's Manual. Do not put into service until control
lever and equipment movements are correct.
TRAINING
„ Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replacement manuals and safety decals are available from
your dealer. To locate your nearest dealer, check
the Dealer Locator at www.WoodsEquipment.com,
or in the United States and Canada call 1-800-3196637.) Failure to follow instructions or safety rules
can result in serious injury or death.
„ If you do not understand any part of this manual
and need assistance, see your dealer.
„ Know your controls and how to stop engine and
attachment quickly in an emergency.
BH 3-Pt Mount (Rev. 2/25/2005)
„ Keep hands and body away from pressurized
lines. Use paper or cardboard, not hands or other
body parts to check for leaks. Wear safety goggles.
Hydraulic fluid under pressure can easily penetrate
skin and will cause serious injury or death.
„ Make sure that all operating and service personnel know that if hydraulic fluid penetrates skin, it
must be surgically removed as soon as possible by
a doctor familiar with this form of injury or gangrene, serious injury, or death will result. CONTACT A P HY SICI AN I MME DIATE LY IF FLUID
ENTERS SKIN OR EYES. DO NOT DELAY.
„ Never allow children or untrained persons to
operate equipment.
PREPARATION
„ Check that all hardware is properly installed.
Always tighten to torque chart specifications
unless instructed otherwise in this manual.
„ Air in hydraulic systems can cause erratic operation and allows loads or equipment components
to drop unexpectedly. When connecting equipment
or hoses or performing any hydraulic maintenance,
purge any air in hydraulic system by operating all
hydraulic functions several times. Do this before
p u t t i n g i nt o s e r v i c e or a l l o w i ng a ny on e t o
approach the equipment.
„ Protective hose sleeves must cover all hydraulic hoses within 20 inches of the operator and be
secured onto metal hose fittings. Replace hoses or
sleeves if damaged or if protective sleeve cannot
be properly positioned or secured.
„ Make sure all hydraulic hoses, fittings, and
valves are in good condition and not leaking before
starting power unit or using equipment. Check and
route hoses carefully to prevent damage. Hoses
must not be twisted, bent sharply, kinked, frayed,
pinched, or come into contact with any moving
parts. Operate moveable components through full
operational range to check clearances. Replace
any damaged hoses immediately.
„ This mounting kit is designed to provide secure
mounting and adequate operator clearance when
properly installed. Check clearance dimensions
shown in Figure 1 to be sure you have installed
mounting kit correctly. Follow all mounting instructions in this manual. Do not operate backhoe
unless there is adequate clearance. Failure to
check and comply with these instructions may
result in serious injury or death.
(Safety Rules continued on next page)
Safety 3
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
(Safety Rules continued from previous page)
„ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
„ Make sure attachment is properly secured,
adjusted, and in good operating condition.
„ Remove seat and upper support assembly
before installing or removing backhoe from tractor.
Failure to comply may result in equipment failure
and/or personal injury.
„ Always use original equipment high-strength
tractor top link pin when attaching mount to tractor.
extreme care.
• Always stand between rear tire and backhoe
stabilizer arms or along side of tractor to avoid
being trapped should the boom swing control
be accidentally activated.
„ Never leave equipment unattended with engine
running or with bucket in raised position. Always
engage swing and boom transport locks, relieve
system pressure by operating controls, and
remove ignition key before leaving equipment.
MAINTENANCE
„ Refer to backhoe manual and follow all maintenance safety rules and instructions.
„ If tractor is equipped with draft sensing control,
set control to “HEAVY” (minimum sensitivity) position.
„ Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its components in any way.
„ Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
„ Your dealer can supply original equipment
hydraulic accessories and repair parts. Substitute
parts may not meet original equipment specifications and may be dangerous.
„ A minimum 20% of tractor and equipment
weight must be on the tractor front wheels when
attachments are in transport position. Without this
weight, tractor could tip over, causing personal
injury or death. The weight may be attained with a
loader, front wheel weights, ballast in tires or front
tractor weights. Weigh the tractor and equipment.
Do not estimate.
OPERATION
„ Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.
„ Before operating, make sure stabilizer pads are
lowered firmly to the ground. Stabilizer arms provide support for the backhoe and support for the
backhoe mounting brackets.
„ Do not operate or transport equipment while
under the influence of alcohol or drugs.
„ Always comply with all state and local lighting
and marking requirements.
„ Do not allow riders. Do not lift or carry anybody
on the power unit or attachments.
„ The only time the backhoe may be operated
from a position other than the operator seat is during backhoe attachment and removal. Operator
must:
• Read Mounting Kit Manual instructions on
attaching and removing backhoe and use
4 Safety
„ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
„ Do not allow bystanders in the area when operating, attaching, removing, assembling, or servicing equipment.
„ Make sure attachment is properly secured,
adjusted, and in good operating condition.
„ Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
„ Before working on backhoe, extend boom and
dipperstick and place bucket on ground. Make sure
that all system pressure has been relieved by operating controls before performing maintenance or
service or before disconnecting any hydraulic lines.
„ Tighten all bolts, nuts, and screws to torque
chart specifications. Check that all cotter pins are
installed securely to ensure equipment is in a safe
condition before putting unit into service.
„ Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
BH 3-Pt Mount (Rev. 2/25/2005)
BACKHOE 3-POINT MOUNT INSTALLATION
TRACTOR PREPARATION
NOTE: For installing this 3-point mounting kit, reference to right, left, forward and rearward directions are
determined from the operator’s position in the backhoe seat.
TRACTOR HIGH
STRENGTH TOP
LINK PIN
NOTE: Leave all hardware loose until mounting kit
has been fit up.
40" Minimum Radius
1. Refer to the WOODS BH70X/BH80X Backhoe
Operator’s Manual for backhoe assembly instructions.
HEAVY-DUTY
TOP LINK
2. Remove the tractor top link and top link storage
bracket, if equipped.
3-Pt Saf-T-Lok®
Hitch Kit
15-1/2" - 17-1/2"
* Operator’s seat must be located in the lowest and
most forward position to obtain 40" minimum radius.
Figure 1. Seat Clearance
Attach Rear Brackets to Backhoe
Leave hardware loose until backhoe is attached to
tractor or otherwise specified in the instructions.
1. Attach rear brackets (4 & 5) to main frame using
bolts (16) and hardened flat washers (15). Torque
hardware to 297 lbs-ft.
2. Attach mounting pins (13) to mounting brackets
using desired hole.
3. Secure using four (two per mounting pin) Nord
lock washers (6) and hex nut supplied with the
mounting pin. Do not use split lock washer supplied with hitch pin.
4. Torque to 474 lbs-ft.
14 - Nut
16
4
15
17
14
17
5
CD6779-2
Figure 2. Rear Bracket Installation
4. 1012534 Right rear bracket
5. 1012535 Left rear bracket
6. 1012567 M22 Nord lock washer
13.
33661 Category 1 Mounting pin
15.
57798 5/8 Hardened flat washer
16.
735 3/4 NC x 2 HHCS GR5
MAN0472 (9/23/2005)
Installation 5
Attach Top Link Bars to Backhoe
1. Attach top link bar (3) to the main frame using cap
screw (8), hardened flat washer (15), and hex nut
(11).
2. Slide double top link (1) over top link bar (3) and
secure using cap screw (10), hardened flat
washer (15), and hex hut (11) through end hole
on double top link. See Figure 3.
1. 1007345 Double top link
3. 1012532 Top link bar
8.
12558 3/4 NC x 4-1/2 HHCS GR5
10.
14334 3/4 NC x 3 HHCS GR5
11.
1450 3/4 NC Hex nut
15.
57798 3/4 Hardened flat washer
NOTE: To estimate the overall length of the two
top link bars; roughly measure from the center of
the tractor top link bracket to the center of the
lower 3-point lift arm pivot as shown in Figure 4.
Final adjustment will be made when backhoe is
attached to tractor.
1
Estimated Length
10
8
11
15
Tractor Top
Link Bracket
3
11
Estimated
Length
15
3-Point Pivot
CD6779-3
LA1
Figure 3. Top Link Bars Installation
6 Installation
Figure 4. Estimated Top Link Length
MAN0472 (9/23/2005)
Attach 3-Point Mount to Backhoe
3. Attach lock bar (7) to right (4) and left (5) rear
brackets using cap screws (9), four (two per side)
hardened flat washers (15), and hex nuts (11). Do
not tighten nuts at this time.
8
15
4. Swing lock bar up and attach it to the double top
link bar using cap screw (8), hardened flat washer
(15), and hex nut (11). See Figure 5.
11
7
11
4. 1012534 Right rear bracket
5. 1012535 Left rear bracket
7. 1012582 Lock bar
8.
12558 3/4 NC x 4-1/2 HHCS GR5
9.
13759 3/4 NC x 2-1/4 HHCS GR5
10.
14334 3/4 NC x 3 HHCS GR5
11.
1450 3/4 NC Hex nut
15.
57798 3/4 Hardened flat washer
9
15
15
3
4
CD6779-4
Figure 5. Lock Bar Installation
Attach Backhoe to Tractor
1. Back tractor up to backhoe and 3-point mount.
Center between the tractor rear tires. Position
tractor so that the hydraulic system can be connected. Shut off tractor, set brake, and remove
key.
2. Attach hydraulic pump to tractor PTO or connect
hydraulic hoses.
Boom
Piviot Pin
3. With transmission in neutral, start tractor engine
at idle speed and engage PTO or start hydraulic
flow.
15-1/2" - 17-1/2"
NOTE: Use the backhoe hydraulics to maneuver
the 3-point mount into position. Use care in this
procedure to avoid being trapped between tractor
and backhoe or between backhoe parts.
4. Raise backhoe with stabilizer controls and level
backhoe from side to side and front to back. Set
ground clearance between 15-1/2 to 17-1/2
inches. Measure from the center of boom pivot
pin to the ground. See Figure 6.
MAN0472 (9/23/2005)
CD4668
Figure 6. Ground Clearance
Installation 7
Attach Backhoe to Tractor (Continued)
5. Connect tractor 3-point lower lift arms to the
mounting pins on the backhoe. Secure using klik
pin (14) and washers (17). Use washers to take
up slack between klik pin and 3-point arm. See
Figure 7.
6. Connect double top link bar to the tractor top link
bracket. Use top link pin supplied with your tractor
and sleeve (12). If necessary, separate and adjust
top link bars IN or OUT to maintain the backhoe
vertical position. See “Tractor Connections” on
page 11 for tractor top link specifications.
17
NOTE: Sleeve (12) is for tractors with a 1-inch top
link pin.
7. Torque all hardware to 297 lbs-ft with backhoe
mounted to tractor and stabilizers are raised.
14
DP1
Figure 7. Tractor 3-Point Arm Installed
12.
14.
17.
30067 Sleeve, .765 x 1.0 x 1.69
(not shown)
35124 7/16 x 2 Klik pin
28539 7/8 SAE Flat washer
Figure 8. 3-Point Mount Installed
8 Installation
MAN0472 (9/23/2005)
Remove Backhoe
DANGER
„ The only time the backhoe may be operated
from a position other than the operator seat is
during backhoe attachment and removal. Operator must
• Read Mounting Kit Manual instructions on
attaching and removing backhoe and use
extreme care.
• Always stand between rear tire and backhoe stabilizer arms or along side of tractor to
avoid being trapped should the boom swing
control be accidentally activated.
BH1
6" Blocks
Figure 9. Backhoe Storage Position (Typical)
1. Remove the seat assembly.
2. Start the tractor. Engage hydraulics at slow idle
speed. Curl the bucket all the way towards the
operator.
3. On a hard level surface, center the boom, remove
transport lock bar, and extend boom and dipperstick.
4. Rest bucket on the ground and lower stabilizers
to take backhoe weight off tractor.
5. Remove high-strength tractor top link pin from top
link.
6. Remove lower 3-point arms from backhoe.
7. Place 6" blocks under backhoe mainframe and
raise stabilizers to lower the backhoe onto the
blocks as shown in Figure 9. Adjust blocks to
make backhoe stable.
8. Disengage PTO, turn off engine, set brakes, and
remove key before leaving tractor seat.
9. Remove the backhoe hydraulic pump from the
PTO shaft or disconnect hydraulic hoses from
tractor.
10. Start tractor and drive the tractor away.
11. Reinstall seat assembly.
Store Hydraulic Pump (If Equipped)
Store pump on back side of backhoe to prevent dirt
and debris from accumulating in pump adapter.
MAN0472 (9/23/2005)
Installation 9
Attach Backhoe to Tractor
DANGER
„ This mounting kit is designed to provide
secure mounting and adequate operator clearance when properly installed. Check clearance
dimensions shown in Figure 1 to be sure you
have installed mounting kit correctly. Follow all
mounting instructions in this manual. Do not
operate backhoe unless there is adequate clearance. Failure to check and comply with these
instructions may result in serious injury or death.
1. Remove the backhoe seat assembly.
2. Back tractor up to backhoe and 3-point mount,
center between the tractor rear tires. Position
tractor so that the hydraulic system can be connected. Shut off tractor, set brake, remove key.
3. Connect hydraulic pump or hydraulic hose kit.
4. With transmission in neutral, start tractor engine
at idle speed and engage PTO or start hydraulic
flow.
NOTE: Very little engine power is required to
power hydraulic system in this mode. Should
engine pull down excessively, check plumbing
hook-up for reversed lines or a control lever stuck
in an operating position.
Use the backhoe hydraulics to maneuver the 3point mount into position. Use care in this procedure to avoid being trapped between tractor and
backhoe or between backhoe parts.
10 Installation
5. Raise the 3-point mount up by lowering stabilizers
and boom section until even with tractor 3-point
lift arms. Attach tractor 3-point lift arms to right
and left rear brackets using washers (17) and klik
pins (14). See page 12 for parts list.
6. Raise backhoe with stabilizer and boom section
to establish ground clearance between 15-1/2 to
17-1/2 inches from boom pivot to ground.
7. Level backhoe from side to side and front to back
with stabilizer control. It may not be possible to
obtain the ground clearance on small tractors and
also maintain minimum head clearance for tractors with ROPS and cabs. Head clearance must
take priority.
8. Align 3-point mount top link with tractor top link
attachment point using the boom section and stabilizers. Attach top link using only original equipment high-strength tractor top link pin.
9. Reinstall seat.
10. Run at idle for 5 minutes, then check oil level.
Add fluid as necessary.
11. Operate all functions through full cylinder stroke
to purge air from system. Check oil level again
and add fluid as necessary.
12. Raise stabilizers and boom section secure in
transport position (see Backhoe Operator’s Manual).
NOTE: Install swing lock before transporting.
MAN0472 (9/23/2005)
Tractor Connections
2-1/2"
Max.
1
There may be more than one hole provided in tractor
top link attachment bracket. Select hole A, B, or C
that most evenly distributes the load between top link
bracket top and bottom mounting bolts. See Figure
10.
2
A
For the Massey Ferguson 1455V tractor use hole
position D.
NOTE: The maximum width between tractor top link
attachment plates must not exceed 2-1/2 inches. This
will prevent excessive bending loads to the tractor top
link pin.
3
B
4
For tractors with draft control, select hole closest to
supporting point of floating link. Block or lock draft
control so it is inoperative. Lower manual 3-point lift
control to the lowest position to deactivate draft sensing control (refer to tractor manual).
1.
2.
3.
4.
C
Original equipment high-strength tractor top link
Safety pin
Backhoe top link
Saf-T-Lok
D
Massey Ferguson
1455V Top Link
Figure 10. Tractor Top LInk Connections
Seat Installation and Adjustment
Install seat and upper seat support.
The seat may be adjusted fore, aft, up, and down for
operator comfort.
Moving the seat down also moves it forward; moving
it up also moves it rearward. The fore and aft adjustment may be used with the up and down adjustment
to obtain desired position.
TRACTOR HIGH
STRENGTH TOP
LINK PIN
40" Minimum Radius
Never operate backhoe unless manufacturer's 3-point
hitch Saf-T-Lok limiter or sub-frame has been
installed and adjusted. Operator's area (shown
shaded in Figure 11) must be free from obstructions in
a 40" radius from the seat.
HEAVY-DUTY
TOP LINK
3-Pt Saf-T-Lok®
Hitch Kit
15-1/2" - 17-1/2"
Figure 11. Seat Clearance
MAN0472 (9/23/2005)
Installation 11
1012552 3-POINT MOUNTING KIT
8
12
1
10
15
11
8
15
11
3
15
7
11
15
11
9
16
15
15
17
6
4
14
CD6779
13
5
REF
PART
QTY
DESCRIPTION
REF
PART
QTY
DESCRIPTION
1
1007345
1
Double top link
10
14334 *
1
3/4 NC x 3 HHCS GR5
3
1012532
1
Top link bar
11
1450 *
5
3/4 NC Hex nut
4
1012534
1
Right rear bracket
12
30067
1
Sleeve, .765 x 1.0 x 1.69
5
1012535
1
Left rear bracket
13
33661
2
Category 1 mounting pin (w/nut & lw)
6
1012567
4
M 22 Nord lock washer
14
35124
2
7/16 x 2 Klik pin
7
1012582
1
Lock bar
15
57798
13 3/4 Hardened flat washer
8
12558 *
2
3/4 NC x 4-1/2 HHCS GR5
16
735 *
6
3/4 NC x 2 HHCS GR5
9
13759 *
2
3/4 NC x 2-1/4 HHCS GR5
17
28539 *
6
7/8 SAE Flat washer
HHCS, Hex Head Cap Screw
*
12 Parts
Standard Hardware, obtain locally
MAN0472 (9/23/2005)
BOLT TORQUE CHART
Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific
application.
Fasteners must always be replaced with the same grade as specified in the manual parts list.
Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.
Make sure fastener threads are clean and you start thread engagement properly.
All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.
SAE Bolt Head
Identification
SAE SERIES
TORQUE
CHART
A
SAE Grade 2
(No Dashes)
SAE Grade 8
(6 Radial Dashes)
SAE Grade 5
(3 Radial Dashes)
MARKING ON HEAD
A
SAE 2
SAE 5
SAE 8
Diameter
(Inches)
Wrench
Size
lbs-ft
N-m
lbs-ft
N-m
lbs-ft
N-m
1/4"
5/16"
7/16"
1/2"
6
12
8
17
10
19
13
26
14
27
18
37
3/8"
7/16"
9/16"
5/8"
23
36
31
48
35
55
47
75
49
78
67
106
1/2"
9/16"
3/4"
13/16"
55
78
75
106
85
121
115
164
120
171
163
232
5/8"
3/4"
15/16"
1-1/8"
110
192
149
261
170
297
230
403
240
420
325
569
7/8"
1"
1-5/16"
1-1/2"
306
467
416
634
474
722
642
979
669
1020
907
1383
METRIC SERIES
TORQUE
CHART
A
A
Metric Bolt Head
Identification
8.8
Metric
Grade 8.8
10.9
Metric
Grade 10.9
COARSE THREAD
FINE THREAD
MARKING ON HEAD
MARKING ON HEAD
A
Diameter &
Thread Pitch
(Millimeters)
Wrench
Size
N-m
lbs-ft
N-m
lbs-ft
N-m
lbs-ft
N-m
lbs-ft
Diameter &
Thread Pitch
(Millimeters)
6 x 1.0
10 mm
8
6
11
8
8
6
11
8
6 x 1.0
8 x 1.25
10 x 1.5
13 mm
16 mm
20
39
15
29
27
54
20
40
21
41
16
30
29
57
22
42
8 x 1.0
10 x 1.25
12 x 1.75
14 x 2.0
18 mm
21 mm
68
109
50
80
94
151
70
111
75
118
55
87
103
163
76
120
12 x 1.25
14 x 1.5
16 x 2.0
18 x 2.5
24 mm
27 mm
169
234
125
172
234
323
173
239
181
263
133
194
250
363
184
268
16 x 1.5
18 x 1.5
20 x 2.5
30 mm
330
244
457
337
367
270
507
374
20 x 1.5
22 x 2.5
24 x 3.0
34 mm
36 mm
451
571
332
421
623
790
460
583
495
623
365
459
684
861
505
635
22 x 1.5
24 x 2.0
30 x 3.0
46 mm
1175
867
1626
1199
1258
928
1740
1283
30 x 2.0
Typical Washer
Installations
Bolt
Metric 8.8
Lock Washer
Nut
Bolt Torque & Size Charts (Rev. 8/14/02)
Metric 10.9
Metric 8.8
Metric 10.9
Flat Washer
8/9/00
Appendix 13
BOLT SIZE CHART
NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.
SAE Bolt Thread Sizes
5/16
3/8
1/2
IN
MM
5/8
3/4
7/8
1
2
3
4
5
6
7
25
50
75
100
125
150
175
Metric Bolt Thread Sizes
8MM
10MM
12MM
14MM
16MM
18MM
ABBREVIATIONS
AG .............................................................Agriculture
NC .................................................... National Coarse
ATF .............................. Automatic Transmission Fluid
NF..........................................................National Fine
BSPP........................... British Standard Pipe Parallel
NPSM ................... National Pipe Straight Mechanical
BSPTM .............. British Standard Pipe Tapered Male
NPT ........................................ National Pipe Tapered
CV .................................................. Constant Velocity
NPT SWF ....... National Pipe Tapered Swivel Female
CCW.............................................Counter-Clockwise
ORBM......................................... O-Ring Boss - Male
CW .............................................................Clockwise
P .........................................................................Pitch
F ..................................................................... Female
PBY .....................................................Power-Beyond
GA ................................................................... Gauge
psi........................................ Pounds per Square Inch
GR (5, etc.)..........................................Grade (5, etc.)
PTO ....................................................Power Take Off
HHCS ...................................... Hex Head Cap Screw
QD .................................................. Quick Disconnect
HT.......................................................... Heat-Treated
RH ............................................................Right Hand
JIC ............... Joint Industry Council 37° Degree Flare
ROPS ......................... Roll-Over Protective Structure
LH............................................................... Left Hand
RPM ...................................... Revolutions Per Minute
LT..........................................................................Left
RT...................................................................... Right
m .......................................................................Meter
SAE ........................ Society of Automotive Engineers
mm ............................................................. Millimeter
UNC.................................................... Unified Coarse
M ........................................................................ Male
UNF .........................................................Unified Fine
MPa ....................................................... Mega Pascal
UNS....................................................Unified Special
N.....................................................................Newton
14 Appendix
Bolt Torque & Size Charts (Rev. 8/14/2002)
WARRANTY
(All Models Except Mow’n Machine
TM
Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)
Please Enter Information Below and Save for Future Reference.
Date Purchased: __________________________
From (Dealer): ________________________________________
Model Number: __________________________
Serial Number:________________________________________
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise
set forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF
THE PRODUCT TO THE ORIGINAL PURCHASER.
The warranty periods for certain gearboxes are listed below:
Model No.
Part Warranted
PHD25, PHD35, PHD65, PHD95, 1260, 2120, 2162, 3180, 3240, BB48, BB60,
Gearbox
BB72, BB84, BB600, BB720, BB840, BB6000, BB7200, BB8400, BW180,
components
DS96, DS120, RCC42, RM550-2, RM660-2, RM990-3, PRD6000, PRD7200,
PRD8400, 7144RD-2, 9180RD-2, 9204RD-2
Gearbox
RDC54, RD60, RD72
components
BW180, DS96, DS120, RDC54, RD60, RD72
Gearbox
components
Duration
5 years from the date of delivery to
the original purchaser.
3 years from the date of delivery to
the original purchaser.
1 year from the date of delivery to
the original purchaser if used in
rental or commercial applications.
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to
improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been
materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized
service center. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs
made with parts other than those obtainable through WOODS.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this
product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this
Warranty.
WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by
WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if
WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to
WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been
discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid.
WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO
OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND
EXCLUSIVE REMEDY UNDER THIS WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY.
WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED
WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the
product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other
legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits,
business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor,
supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture
replacement parts.
No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation,
WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
Woods Equipment
Company
2606 South Illinois Route 2
Post Office Box 1000
Oregon, Illinois 61061
815-732-2141 tel
815-732-7580 fax
www.WoodsEquipment.com
F-3079 (Rev. 9/21/2005)
WARRANTY
(Replacement Parts For All Models Except Mow’n MachineTM
Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and
workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser
with the exception of V-belts, which will be free of defect in material and workmanship for a period of 12 months.
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of
WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty
does not cover normal wear or tear, or normal maintenance items.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or
otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any
way. There are no third party beneficiaries of this Warranty.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of
charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this
Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days after
such defect or noncompliance is discovered or should have been discovered, routed through the dealer and
distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete
such repair or replacement within a reasonable time after WOODS receives the product. THERE ARE NO
OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE
SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS
WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS
SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY
IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly
or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty,
negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing,
Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of
crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute
machinery or rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain
materials or manufacture replacement parts.
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including
without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify,
or enlarge this Warranty.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
Woods Equipment
Company
2606 South Illinois Route 2
Post Office Box 1000
Oregon, Illinois 61061
815-732-2141 tel
815-732-7580 fax
www.WoodsEquipment.com
©2005 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and "Tested. Proven. Unbeatable." are trademarks of Woods
Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are
the property of their respective companies or mark holders. Specifications subject to change without notice.
F-8494 (Rev. 6/23/2005)