Download Titan Tool 800-2005 User's Manual

Owner’s Manual
For professional use only
Do not use this equipment before reading this manual!
840 ix
Airless Sprayer
Model Number:
High Rider Bare
High Rider Complete
Low Rider Bare
Low Rider Complete
Printed in the U. S. A.
800-2000
800-2005
800-2010
800-2015
NOTE: This manual contains important warnings
and instructions. Please read and retain for
reference.
0104 © 2004 Titan Tool Inc. All rights reserved. Form No. 313-2384, REV A
Table of Contents
• NEVER allow any part of the body to touch the fluid stream.
DO NOT allow body to touch a leak in the fluid hose.
• NEVER put hand in front of the gun. Gloves will not
provide protection against an injection injury.
• ALWAYS lock gun trigger, shut pump off, and release all
pressure before servicing, cleaning tip or guard, changing
tip, or leaving unattended. Pressure will not be released
by turning off the motor. The PRIME/SPRAY valve handle
must be turned to PRIME to relieve the pressure. Refer to
the PRESSURE RELIEF PRESSURE described in the
pump manual.
• ALWAYS keep tip guard in place while spraying. The tip
guard provides some protection but is mainly a warning
device.
• ALWAYS remove the spray tip before flushing or cleaning
the system.
• Paint hose can develop leaks from wear, kinking and
abuse. A leak can inject material into the skin. Inspect
the hose before each use.
• NEVER use a spray gun without a working trigger lock
and trigger guard in place.
• All accessories must be rated at or above 3300 PSI/228
BAR. This includes spray tips, guns, extensions, and
hose.
Safety Precautions .................................................................2
Français ..............................................................................14
Español ...............................................................................16
General Description ...............................................................4
Operation ................................................................................4
Setup ....................................................................................4
Preparing to Paint .................................................................4
Painting .................................................................................5
Electronic Pressure Control Indicators .................................5
Pressure Relief Procedure ...................................................6
Spraying ..................................................................................6
Spraying Technique ..............................................................6
Practice .................................................................................7
Cleanup ...................................................................................7
Maintenance............................................................................7
General Repair and Service Notes.......................................7
Replacing the PRIME/SPRAY Valve.....................................8
Replacing the Filters .............................................................8
Replacing the Motor Assembly .............................................9
Replacing the Gears .............................................................9
Replacing the Transducer...................................................10
Servicing the Fluid Section .................................................10
Troubleshooting ...................................................................12
Parts Listings........................................................................18
Main Assembly....................................................................18
Drive Assembly ...................................................................19
Fluid Section Assembly ......................................................20
High Rider Cart ...................................................................21
Filter Assembly ...................................................................21
Siphon Set Assembly (low rider) ........................................22
Labels .................................................................................22
Low Rider Assembly ...........................................................22
PRIME/SPRAY Assembly ...................................................23
Electrical Schematic ...........................................................23
Accessories ........................................................................23
Warranty ................................................................................24
NOTE TO PHYSICIAN:
Injection into the skin is a traumatic injury. It is
important to treat the injury as soon as possible. DO
NOT delay treatment to research toxicity. Toxicity is a
concern with some coatings injected directly into the
blood stream. Consultation with a plastic surgeon or
reconstructive hand surgeon may be advisable.
HAZARD: EXPLOSION AND FIRE - Solvent and paint
fumes can explode or ignite. Severe injury
and/or property damage can occur.
PREVENTION:
• Provide extensive exhaust and fresh air introduction to
keep the air within the spray area free from accumulation
of flammable vapors.
• Avoid all ignition sources such as static electricity sparks,
electrical appliances, flames, pilot lights, hot objects, and
sparks from connecting and disconnecting power cords or
working light switches.
• Do not smoke in spray area.
• Fire extinguisher must be present and in good working
order.
• Place pump at least 20 feet (6.1 m) from the spray object
in a well ventilated area (add more hose if necessary).
Flammable vapors are often heavier than air. Floor area
must be extremely well ventilated. The pump contains
arcing parts that emit sparks and can ignite vapors.
• The equipment and objects in and around the spray area
must be properly grounded to prevent static sparks.
• Use only conductive or grounded high-pressure fluid hose.
Gun must be grounded through hose connections.
• Power cord must be connected to a grounded circuit.
• Always flush unit into separate metal container, at low
pump pressure, with spray tip removed. Hold gun firmly
against side of container to ground container and prevent
static sparks.
• Follow material and solvent manufacturer's warnings and
instructions.
• Use extreme caution when using materials with a
flashpoint below 70° F (21° C). Flashpoint is the
temperature at which a fluid can produce enough vapors
to ignite.
• Plastic can cause static sparks. Never hang plastic to
enclose spray area. Do not use plastic drop cloths when
spraying flammable materials.
• Use lowest possible pressure to flush equipment.
Safety Precautions
This manual contains information that must be read and
understood before using the equipment. When you come to an
area that has one of the following symbols, pay particular
attention and make certain to heed the safeguard.
WARNING
This symbol indicates a potential hazard that may cause
serious injury or loss of life. Important safety information will
follow.
CAUTION
This symbol indicates a potential hazard to you or to the
equipment. Important information that tells how to prevent
damage to the equipment or how to avoid causes of minor
injuries will follow.
NOTE: Notes give important information which should
be given special attention.
WARNING
HAZARD: Injection injury - A high pressure fluid stream
produced by this equipment can pierce the
skin and underlying tissues, leading to serious
injury and possible amputation. See a
physician immediately.
DO NOT TREAT AN INJECTION INJURY AS A SIMPLE
CUT! Injection can lead to amputation. See a physician
immediately.
The maximum operating range of the sprayer is 3300
PSI/228BAR fluid pressure.
PREVENTION:
• NEVER aim the gun at any part of the body.
2
© Titan Tool Inc. All rights reserved.
Grounding Instructions
GAS ENGINE (WHERE APPLICABLE)
Always place sprayer outside of structure in fresh air. Keep all
solvents away from engine exhaust. Never fill fuel tank with a
running or hot engine. Hot surface can ignite spilled fuel.
Always attach ground wire from pump to a grounded object.
Refer to engine owner’s manual for complete safety
information.
HAZARD: EXPLOSION HAZARD DUE TO INCOMPATIBLE
MATERIALS - will cause severe injury or
property damage.
PREVENTION:
• Do not use materials containing bleach or chlorine.
• Do not use halogenated hydrocarbon solvents such as
bleach, mildewcide, methylene chloride and 1,1,1 trichloroethane. They are not compatible with aluminum.
• Contact your coating supplier about the compatibility of
material with aluminum.
HAZARD: HAZARDOUS VAPORS - Paints, solvents,
insecticides, and other materials can be
harmful if inhaled or come in contact with body.
Vapors can cause severe nausea, fainting, or
poisoning.
PREVENTION:
• Use a respirator or mask if vapors can be inhaled. Read
all instructions supplied with the mask to be sure it will
provide the necessary protection.
• Wear protective eyewear.
• Wear protective clothing as required by coating
manufacturer.
HAZARD: GENERAL - Can cause severe injury or
property damage.
PREVENTION:
• Read all instructions and safety precautions before
operating equipment.
• Follow all appropriate local, state, and national codes
governing ventilation, fire prevention, and operation.
• The United States Government Safety Standards have
been adopted under the Occupational Safety and Health
Act (OSHA). These standards, particularly part 1910 of
the General Standards and part 1926 of the Construction
Standards, should be consulted.
• Use only manufacturer authorized parts. User assumes
all risks and liabilities when using parts that do not meet
the minimum specifications and safety devices of the
pump manufacturer.
• Before each use, check all hoses for cuts, leaks, abrasion
or bulging of cover. Check for damage or movement of
couplings. Immediately replace hose if any of those
conditions exist. Never repair a paint hose. Replace with
a grounded high-pressure hose.
• All hoses, swivels, guns, and accessories must be
pressure rated at or above 3300PSI/228 BAR.
• Do not spray outdoors on windy days.
• Wear clothing to keep paint off skin and hair.
• Always unplug cord from outlet before working on
equipment.
© Titan Tool Inc. All rights reserved.
This product must be grounded. In the event of an electrical
short circuit, grounding reduces the risk of electric shock by
providing an escape wire for the electric current. This product
is equipped with a cord having a grounding wire with an
appropriate grounding plug. The plug must be plugged into an
outlet that is properly installed and grounded in accordance
with all local codes and ordinances.
DANGER — Improper installation of the grounding plug can
result in a risk of electric shock. If repair or replacement of the
cord or plug is necessary, do not connect the green grounding
wire to either flat blade terminal. The wire with insulation
having a green outer surface with or without yellow stripes is
the grounding wire and must be connected to the grounding
pin.
Check with a qualified electrician or serviceman if the
grounding instructions are not completely understood, or if you
are in doubt as to whether the product is properly grounded.
Do not modify the plug provided. If the plug will not fit the
outlet, have the proper outlet installed by a qualified
electrician.
This product is for use on a nominal 120 volt circuit and has a
grounding plug that looks like the plug illustrated below. A
temporary adapter which looks like the adapter illustrated in
the figure below may be used to connect this plug to a 2 pole
receptacle as shown if a properly grounded outlet is not
available.
The temporary adapter should be used only until a properly
grounded outlet as shown below can be installed by a qualified
electrician. The green colored rigid ear, lug, or the grounding
wire extending from the adapter must be connected to a
permanent ground such as a properly grounded outlet box
cover. Whenever the adapter is used, it must be held in place
by a metal screw.
Grounded Outlet
Grounding Pin
Cover for grounded outlet box
Metal Screw
Adapter
Tab for
Grounding Screw
CAUTION
Use only a 3-wire extension cord that has a 3-blade
grounding plug and a 3-slot receptacle that will accept the
plug on the product. Make sure your extension cord is in
good condition. When using an extension cord, be sure
to use one heavy enough to carry the current your
product will draw. An undersized cord will cause a drop
in line voltage resulting in loss of power and overheating.
A 12 gauge cord is recommended. If an extension cord is
to be used outdoors, it must be marked with the suffix WA after the cord type designation. For example, a
designation of SJTW-A would indicate that the cord would
be appropriate for outdoor use.
3
General Description
CAUTION
This airless sprayer is a precision power tool used for spraying
many types of materials. Read and follow this instruction
manual carefully for proper operating instructions,
maintenance, and safety information.
Always use a minimum 12 gauge, three-wire extension
cord with a grounded plug. Never remove the third prong
or use an adapter.
Preparing a New Sprayer
If this unit is new, it is shipped with test fluid in the fluid section
to prevent corrosion during shipment and storage. This fluid
must be thoroughly cleaned out of the system with mineral
spirits before you begin spraying.
Pressure
Control
Knob
Motor
Electronic
Pressure
Control
Indicators
CAUTION
Filter
PRIME/
SPRAY
Valve
Fluid
Section
Return
Hose
Siphon
Tube
Outlet
Fitting
Min. – 1800 PSI
(yellow zone)
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Min.
PSI
(Bar)
Operation
WARNING
Turbo PulseClean
(red zone)
This equipment produces a fluid stream at extremely high
pressure. Read and understand the warnings in the
Safety Precautions section at the front of this manual
before operating this equipment.
OFF
(black zone)
an
Cle
On/Off
te
ray La x Pain
Sp vier Coa ts &
a
ting
He
s
Sp
ray
Circuit
Breaker
Always keep the trigger lock on the spray gun in the
locked position while preparing the system.
1. Place the siphon tube into a container of mineral spirits.
2. Place the return hose into a metal waste container.
3. Move the PRIME/SPRAY valve down to the PRIME
position.
4. Turn the unit on and set the pressure to minimum by
turning the pressure control knob to the “Min PSI” setting
in the yellow zone.
1800 – 3300 PSI
(green zone)
Max. PSI
(Bar)
Pressure Control Knob
5. Allow the sprayer to run for 15–30 seconds to flush the
test fluid out through the return hose and into the waste
container.
6. Turn the unit off by moving the pressure control knob to
the OFF position in the black zone.
Setup
Perform the following procedure before plugging in the power
cord of an electric unit.
1. Ensure that the siphon tube/siphon set and the return
hose are attached and secure.
2. Using a wrench, attach a minimum of 50’ of nylon airless
spray hose to the unit. Tighten securely.
3. Attach an airless spray gun to the spray hose. Using two
wrenches (one on the gun and one on the hose), tighten
securely.
Preparing to Paint
Before painting, it is important to make sure that the fluid in the
system is compatible with the paint that is going to be used.
NOTE: Incompatible fluids and paint may cause the
valves to become stuck closed, which would
require disassembly and cleaning of the
sprayer’s fluid section.
NOTE: Do not attach the tip to the spray gun yet.
Remove the tip if it is already attached.
CAUTION
WARNING
Always keep the trigger lock on the spray gun in the
locked position while preparing the system.
1. Place the siphon tube into a container of the appropriate
solvent. Examples of the appropriate solvent are water for
latex paint or mineral spirits for oil-based paints.
2. Place the return hose into a metal waste container.
3. Move the PRIME/SPRAY valve down to the PRIME
position.
4. Turn the unit on and set the pressure to
minimum by turning the pressure control
knob to the “Min PSI” setting in the yellow
zone.
5. Allow the sprayer to run for 15–30 seconds
to flush the old solvent out through the
return hose and into the metal waste
container.
6. Turn the unit off by moving the pressure control knob to
the OFF position in the black zone.
Make sure all airless hoses and spray guns are electrically
grounded and rated for at least 3300 psi (220 bar) fluid
pressure.
4. Make sure the pressure control knob is in its OFF position
in the black zone.
5. Fill the wet cup with one tablespoon of piston seal
lubricant (Piston Lube).
Sp
ray
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Min.
PSI
(Bar)
Never operate unit for more than ten seconds without
fluid. Operating this unit without fluid will cause
unnecessary wear to the packings.
6. Make sure the electrical service is 120V, 15 amp
minimum.
7. Plug the power cord into a properly grounded outlet at
least 25’ from the spray area.
Cle
an
On/Off
ray Latex Pai
Sp vier Coa nts &
a
ting
He
s
CAUTION
Max. PSI
(Bar)
NOTE: Make sure that the spray gun does not have a
tip or tip guard installed.
4
© Titan Tool Inc. All rights reserved.
7. Move the PRIME/SPRAY valve up to the SPRAY position.
8. Turn the unit on and set the pressure to minimum by
turning the pressure control knob to the “Min PSI” setting
in the yellow zone.
9. Unlock the gun by turning the gun trigger lock to the
unlocked position.
12. Lock the gun by turning the gun trigger
lock to the locked position.
13. Turn the unit off by moving the
pressure control knob to the OFF
position in the black zone.
Trigger lock
14. Attach tip guard and tip to the gun as
in locked position.
instructed by the tip guard or tip
manuals.
WARNING
WARNING
Ground the gun by holding it against the
edge of the metal container while
flushing. Failure to do so may lead to a
static electric discharge, which may
cause a fire.
10. Trigger the gun into the metal waste
container until the old solvent is gone and fresh solvent is
coming out of the gun.
11. Lock the gun by turning the gun
trigger lock to the locked position.
12. Set down the gun and increase the
pressure by turning the pressure
control knob slowly clockwise into the
green zone.
Trigger lock
13. Check the entire system for leaks. If in locked position.
leaks occur, follow the “Pressure Relief Procedure” in this
manual before tightening any fittings or hoses.
14. Follow the “Pressure Relief Procedure” in this manual
before changing from solvent to paint.
POSSIBLE INJECTION HAZARD. Do not spray without the
tip guard in place. Never trigger the gun unless the tip is
in either the spray or the unclog position. Always engage
the gun trigger lock before removing, replacing or
cleaning tip.
15. Turn the unit on and set the pressure to minimum by
turning the pressure control knob to the “Min PSI” setting
in the yellow zone.
16. Increase the pressure by turning the pressure control
knob slowly clockwise toward the green zone and test the
spray pattern on a piece of cardboard. Adjust the
pressure control knob until the spray from the gun is
completely atomized.
NOTE: Turning the pressure up higher then needed to
atomize the paint will cause premature tip wear
and additional overspray.
Electronic Pressure Control Indicators
WARNING
The following is a description of the electronic pressure control
indicators.
Be sure to follow the pressure relief procedure when
shutting the unit down for any purpose, including
servicing or adjusting any part of the spray system,
changing or cleaning spray tips, or preparing for cleanup.
Blinking Yellow
0–200 PSI
Painting
Solid Green
1800–3300 PSI
Cle
an
On/Off
Motor Running
Indicator
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Programmer
Port
ray Latex Pai
Sp vier Coa nts &
a
ting
He
s
Sp
ray
1. Place the siphon tube into a container of paint.
2. Place the return hose into a metal waste container.
3. Move the PRIME/SPRAY valve down to the PRIME
position.
4. Turn the unit on and set the pressure to
minimum by turning the pressure control
knob to the “Min PSI” setting in the yellow
zone.
5. Allow the sprayer to run until paint is
coming through the return hose into the
metal waste container.
6. Turn the unit off by moving the pressure control knob to
the OFF position in the black zone.
7. Remove the return hose from the waste container and
place it in its operating position above the container of
paint.
8. Move the PRIME/SPRAY valve up to the SPRAY position.
9. Turn the unit on and set the pressure to minimum by
turning the pressure control knob to the “Min PSI” setting
in the yellow zone.
10. Unlock the gun by turning the gun trigger lock to the
unlocked position.
Min.
PSI
(Bar)
Motor Running
Indicator
Programmer
Port
Max. PSI
(Bar)
Pressure Indicator
The pressure indicator shows the current operating pressure of
the sprayer. It has three different indications: blinking yellow,
solid yellow, and solid green.
Blinking Yellow
When the pressure indicator is blinking yellow, the sprayer is
operating between 0 and 200 PSI. A blinking yellow pressure
indicator means:
• The sprayer is plugged in and turned “ON”.
• The sprayer is at priming pressure (little or no pressure).
• It is safe to move the PRIME/SPRAY valve between
positions.
• It is safe to change or replace the spray tip.
WARNING
NOTE: If the pressure indicator begins blinking yellow
when the pressure control knob is set at a
higher pressure and the PRIME/SPRAY valve is
in the SPRAY position, either the spray tip is
worn or the sprayer is in need of service/repair.
Ground the gun by holding it against the
edge of the metal container while
flushing. Failure to do so may lead to a
static electric discharge, which may
cause a fire.
11. Trigger the gun into the metal waste
container until all air and solvent is flushed from the spray
hose and paint is flowing freely from the gun.
© Titan Tool Inc. All rights reserved.
Pressure Indicator
Solid Yellow
200–1800 PSI
5
Spraying Technique
Solid Yellow
When the pressure indicator is solid yellow, the sprayer is
operating between 200 and 1800 PSI. A solid yellow pressure
indicator means:
• The sprayer is at the proper pressure setting for spraying
stain, lacquer, varnish, and multi-colors.
• If the pressure indicator goes to solid yellow when the
pressure is set so that it starts at solid green, it indicates
one of the following:
a. Tip Wear Indicator — when spraying with latex or at
high pressure the solid yellow appears. This means
the tip is worn and needs to be replaced.
b. Tip Too Large — when a tip that is too large for the
sprayer is put in the gun, the pressure indicator will turn
from solid green to solid yellow.
c. Fluid Section Wear — if a solid yellow pressure
indicator appears when using a new tip and the
pressure is set at maximum, service may be required
(worn packings, worn piston, stuck valve, etc...).
Solid Green
When the pressure indicator is solid green, the sprayer is
operating between 1800 and 3300 PSI. A solid green pressure
indicator means:
• The sprayer is at the proper pressure setting for spraying
oil-based and latex house paints.
• The sprayer is operating at peak performance at a high
pressure setting.
The following techniques, if followed, will assure professional
painting results.
Hold the gun perpendicular to the surface and always at equal
distance from the surface. Depending on the type of material,
surface, or desired spray pattern, the gun should be held at a
distance of 12 to 14 inches (30 to 35 cm).
Move the gun either across or up and down the surface at a
steady rate. Moving the gun at a consistent speed conserves
material and provides even coverage. The correct spraying speed
allows a full, wet coat of paint to be applied without runs or sags.
Holding the gun closer to the surface deposits more paint on
the surface and produces a narrower spray pattern. Holding
the gun farther from the surface produces a thinner coat and
wider spray pattern. If runs, sags, or excessive paint occur,
change to a spray tip with a smaller orifice. If there is an
insufficient amount of paint on the surface or you desire to
spray faster, a larger orifice tip should be selected.
Maintain uniform spray stroke action. Spray alternately from
left to right and right to left. Begin movement of the gun before
the trigger is pulled.
start
stroke
pull
trigger
release
trigger
end
stroke
Motor Running Indicator
The Motor Running indicator is on when the motor is
commanded to run. This indicator is used by service centers
to troubleshoot motor problems.
Avoid arcing or holding the gun at an angle. This will result in
an uneven finish.
Pressure Relief Procedure
WARNING
Offspray
Be sure to follow the pressure relief procedure when
shutting the unit down for any purpose, including
servicing or adjusting any part of the spray system,
changing or cleaning spray tips, or preparing for cleanup.
1. Lock the gun by turning the gun trigger
lock to the locked position.
2. Turn the pressure control knob
counterclockwise to its OFF position in
the black zone.
Trigger lock
3. Unlock the gun by turning the gun
in locked position.
trigger lock to the unlocked position.
4. Hold the metal part of the gun firmly to
the side of a metal container to ground
the gun and avoid a build up of static
electricity.
5. Trigger the gun to remove any pressure
that may still be in the hose.
6. Lock the gun by turning the gun trigger lock to the locked
position.
7. Move the PRIME/SPRAY valve down to the PRIME
position.
Too Thick
Arcing
Gun at angle
Proper lapping (overlap of spray pattern) is essential to an
even finish. Lap each stroke. If you are spraying horizontally,
aim at the bottom edge of the preceding stroke, so as to lap
the previous pattern by 50%.
Overlap edges
Spraying
WARNING
POSSIBLE INJECTION HAZARD. Do not spray without the
tip guard in place. Never trigger the gun unless the tip is
in either the spray or the unclog position. Always engage
the gun trigger lock before removing, replacing, or
cleaning tip.
1st
pass
6
2nd
pass
3rd
pass
4th
pass
5th
pass
© Titan Tool Inc. All rights reserved.
3. Place the siphon tube into a container of the appropriate
solvent. Examples of the appropriate solvent are water for
latex paint or mineral spirits for oil-based paints.
4. Place the return hose into a metal waste container.
5. Move the PRIME/SPRAY valve down to its PRIME position.
6. Turn the unit on and set the pressure to
Turbo PulseClean by turning the pressure
control knob to its CLEAN position in the
red zone.
7. Allow the solvent to circulate through the
unit and flush the paint out of the return
hose into the metal waste container.
8. Turn the unit off by moving the pressure control knob to
the OFF position in the black zone.
9. Move the PRIME/SPRAY valve up to its SPRAY position.
10. Turn the unit on and set the pressure to Turbo PulseClean
by turning the pressure control knob to its CLEAN position
in the red zone.
Sp
ray
Min.
PSI
(Bar)
Cle
an
On/Off
Practice
1. Be sure that the paint hose is free of kinks and clear of
objects with sharp cutting edges.
2. Turn the pressure control knob counterclockwise to its to
its lowest setting.
3. Turn the PRIME/SPRAY valve up to its SPRAY position.
4. Turn the pressure control knob clockwise to its highest
setting. The paint hose should stiffen as paint begins to
flow through it.
5. Unlock the gun trigger lock.
6. Trigger the spray gun to bleed air out of the hose.
7. When paint reaches the spray tip, spray a test area to
check the spray pattern.
8. Use the lowest pressure setting
necessary to get a good spray
pattern. If the pressure is set too
Good spray pattern
high, the spray pattern will be too
light. If the pressure is set too
low, tailing will appear or the paint
will spatter out in gobs rather than
in a fine spray.
Paint tailing pattern
Max. PSI
(Bar)
WARNING
Ground the gun by holding it against the
edge of the metal container while
flushing. Failure to do so may lead to a
static electric discharge, which may
cause a fire.
11. Trigger the gun into the metal waste
container until the paint is flushed out of the hose and
solvent is coming out of the gun.
12. Continue to trigger the spray gun into the waste container
until the solvent coming out of the gun is clean.
NOTE: For long-term or cold weather storage, pump
mineral sprits through the entire system.
For short-term storage when using latex paint,
pump water mixed with Titan Liquid Shield Plus
through the entire system (see the Accessories
section of this manual for part number).
13. Follow the “Pressure Relief Procedure” found in the
Operation section of this manual.
14. Unplug the unit and store in a clean, dry area.
Cleanup
WARNING
CAUTION
Special cleanup instructions for use with flammable
solvents:
• Always flush spray gun preferably outside and at least one
hose length from spray pump.
• If collecting flushed solvents in a one gallon metal
container, place it into an empty five gallon container, then
flush solvents.
• Area must be free of flammable vapors.
• Follow all cleanup instructions.
Do not store the unit under pressure.
Maintenance
WARNING
Before proceeding, follow the Pressure Relief Procedure
outlined previously in this manual. Additionally, follow all
other warnings to reduce the risk of an injection injury,
injury from moving parts or electric shock. Always unplug
the sprayer before servicing!
CAUTION
General Repair and Service Notes
The sprayer, hose, and gun should be cleaned thoroughly
after daily use. Failure to do so permits material to build
up, seriously affecting the performance of the unit.
The following tools are needed when repairing this sprayer:
Phillips Screwdriver
3/8" Hex Wrench
Needle Nose Pliers
5/16" Hex Wrench
Adjustable Wrench
1/4" Hex Wrench
Rubber Mallet
3/16" Hex Wrench
Flat-blade Screwdriver
5/32” Hex Wrench
1. Before repairing any part of the sprayer, read the
instructions carefully, including all warnings.
WARNING
Always spray at minimum pressure with the gun nozzle tip
removed when using mineral spirits or any other solvent
to clean the sprayer, hose, or gun. Static electricity
buildup may result in a fire or explosion in the presence of
flammable vapors.
1. Follow the “Pressure Relief Procedure” found in the
Operation section of this manual.
2. Remove the gun tip and tip guard and clean with a brush
using the appropriate solvent.
© Titan Tool Inc. All rights reserved.
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For corners and edges, split the
center of the spray pattern on the
corner or edge and spray vertically
so that both adjoining sections
receive approximately even
amounts of paint.
When spraying with a shield, hold it firmly against the surface.
Angle the spray gun slightly away from the shield and toward
the surface. This will prevent paint from being forced
underneath.
Shrubs next to houses should be tied back and covered with a
canvas cloth. The cloth should be removed as soon as possible.
Titan gun extensions are extremely helpful in these situations.
Nearby objects such as automobiles, outdoor furniture, etc.
should be moved or covered whenever in the vicinity of a
spray job. Be careful of any other surrounding objects that
could be damaged by overspray.
CAUTION
Never pull on a wire to disconnect it. Pulling on a wire
could loosen the connector from the wire.
7
Replacing the Filters
2. Test your repair before regular operation of the sprayer to
be sure that the problem is corrected. If the sprayer does
not operate properly, review the repair procedure to
determine if everything was done correctly. Refer to the
Troubleshooting Charts to help identify other possible
problems.
3. Make certain that the service area is well ventilated in
case solvents are used during cleaning. Always wear
protective eyewear while servicing. Additional protective
equipment may be required depending on the type of
cleaning solvent. Always contact the supplier of solvents
for recommendations.
4. If you have any further questions concerning your TITAN
Airless Sprayer, call TITAN:
Pump Filter
1. Loosen and remove the filter
body by hand.
2. Slip the filter off of the core
spring.
3. Inspect the filter. Based on
inspection, clean or replace
the filter.
4. Inspect the o-ring. Based on
inspection, clean or replace
the o-ring.
5. Slide the new or cleaned
filter over the core spring
with the filter spring adapter
in place. Push the filter into
the center of the filter
housing.
6. Slide the filter body over the
filter and thread it into the
filter housing until secure.
Customer Service (U.S.) .......................1-800-526-5362
Fax ................................................1-800-528-4826
Customer Service (Canada) ..................1-800-565-8665
Fax ................................................ 1-905-856-8496
Customer Service (International)...........1-201-337-1240
Fax ................................................1-201-405-7449
Replacing the PRIME/SPRAY Valve
NOTE: The filter body
should be handtightened, but make
sure it is seated
fully into the filter
housing.
Perform the following procedure using PRIME/SPRAY valve
replacement kit P/N 800-915.
1. Push the groove pin out of the valve handle.
2. Remove the valve handle and the cam base.
3. Using a wrench, loosen and remove the valve housing
assembly.
4. Make sure the gasket is in place and thread the new
valve housing assembly into the filter block. Tighten
securely with a wrench.
5. Place the cam base over the valve housing assembly.
Lubricate the cam base with grease and line up the cam
with the filter block using the dowel pin.
6. Line up the hole on the valve stem with the hole in the
valve handle.
7. Insert the groove pin into the valve handle and through
the valve stem to secure the valve handle in position.
Filter Body
Filter Spring
Filter
Filter Spring
Adapter
Core Spring
O-ring
Filter Housing
Gun Filter
1. Move the gun trigger lock to the unlocked position.
2. Loosen and remove the handle from the gun body.
3. Turning clockwise, unscrew the filter from the gun body.
NOTE: Left-handed threads require turning the filter
clockwise to remove.
4. Turning counterclockwise, screw the new or cleaned filter
into the gun body.
5. Make sure the handle seal is in position and thread the
handle into the gun body until secure.
6. Move the gun trigger lock to the locked position.
Gun Body
Dowel Pin
Gasket
Filter
Housing
Valve Housing
Assembly
Handle Seal
Cam Base
Filter
Valve Stem
Valve
Handle
Groove Pin
Handle
NOTE: For more detail, part number information, and
assembly drawings at larger scale, please see
the LX -80 Professional Airless Gun Owner's
Manual (#313-012).
8
© Titan Tool Inc. All rights reserved.
Replacing the Motor Assembly
(with Electronic Control)
Replacing the Gears
1. Unplug the unit.
2. Loosen and remove the four motor shroud screws.
Remove the motor shroud.
3. Release the tie wrap on the top of the baffle assembly and
slip the baffle assembly down off of the motor.
4. Loosen and remove the three electronic cover screws.
Lift the electronic cover off of the electronic control
assembly on the motor.
5. At the electronic control assembly:
a. Disconnect the white wire coming from the power cord
and the white wire coming from the relay.
b. Disconnect the three wires coming from the
potentiometer.
c. Disconnect the seven wires coming from the indicator
lights assembly.
6. Loosen and remove the three motor mounting screws.
7. Pull the motor out of the gearbox housing.
8. Inspect the armature gear on the end of the motor for
damage or excessive wear. If this gear is completely
worn out, replace the front end bell assembly.
9. Remove and inspect the 1st stage gear and 2nd stage
gear assemblies for damage or excessive wear. Replace,
if necessary.
10. Remove and inspect the front gear box assembly for
damage or excessive wear. If damaged or worn, replace
the front gear box assembly.
1. Unplug the unit.
2. Loosen and remove the four motor shroud screws.
Remove the motor shroud.
3. Release the tie wrap on the top of the baffle assembly and
slip the baffle assembly down off of the motor.
4. Loosen and remove the three electronic cover screws.
Lift the electronic cover off of the electronic control
assembly on the motor.
5. At the electronic control assembly:
a. Disconnect the white wire coming from the power cord
and the white wire coming from the relay.
b. Disconnect the three wires coming from the
potentiometer.
c. Disconnect the seven wires coming from the indicator
lights assembly.
6. Loosen and remove the three motor mounting screws.
7. Pull the motor out of the gearbox housing.
8. With the motor removed, inspect the gears in the gearbox
housing for damage or excessive wear. Replace the
gears, if necessary.
9. Install the new motor into the gearbox housing. Make
sure the housing gasket is positioned properly.
10. Secure the motor with the three motor mounting screws.
11. Reconnect the wires to the electronic control assembly
(refer to the electrical schematic in the Parts List section
of this manual).
12. Position the electronic cover over the electronic control
assembly. Secure the electronic cover with the three
electronic cover screws.
13. Slip the baffle assembly up and around the motor. Secure
the baffle assembly with the tie wrap.
14. Slide the motor shroud over the motor. Make sure the
shroud gasket is positioned properly.
15. Secure the motor shroud with the four motor shroud
screws.
NOTE: Clean and refill the gear box cavity up to the rear
face of each gear with Lubriplate (P/N 314-171).
11. Install the motor into the gearbox housing. Make sure the
housing gasket is positioned properly.
12. Secure the motor with the three motor mounting screws.
13. Reconnect the wires to the electronic control assembly
(refer to the electrical schematic in the Parts List section
of this manual).
14. Position the electronic cover over the electronic control
assembly. Secure the electronic cover with the three
electronic cover screws.
15. Slip the baffle assembly up and around the motor. Secure
the baffle assembly with the tie wrap.
16. Slide the motor shroud over the motor. Make sure the
shroud gasket is positioned properly.
17. Secure the motor shroud with the four motor shroud
screws.
Motor Shroud Screws
Motor Shroud
Electronic Cover
Electronic Cover
Screw
Front End Bell
Assembly
Gearbox
Housing
Motor Mounting
Screw
Armature Gear
1st Stage Gear
2nd Stage Gear
Electronic Control
Assembly
Motor
Front Gear Box
Assembly
Baffle Assembly
Housing Gasket
Housing
Gasket
Shroud Gasket
Shroud
Gasket
© Titan Tool Inc. All rights reserved.
9
Replacing the Transducer
Servicing the Fluid Section
1. Unplug the unit.
2. Loosen and remove the four motor shroud screws.
Remove the motor shroud.
3. At the electronic control assembly, disconnect the black
wire coming from the transducer.
4. Pull the grommet out of the mounting plate and slide it up
the shaft of the transducer until it is clear of the mounting
plate.
5. Using a wrench, loosen and remove the transducer from
the filter housing. Carefully thread the transducer wire out
through the mounting plate.
6. Slide the grommet off of the old transducer and onto the
new transducer.
7. Thread the new transducer wire through the mounting
plate and up to the electronic control assembly.
8. Thread the new transducer into the filter housing and
tighten securely with a wrench.
Use the following procedures to service the valves and repack
the fluid section. Perform the following steps before
performing any maintenance on the fluid section.
1. Loosen and remove the four front cover screws. Remove
the front cover.
2. Position the crankshaft/slider assembly at the bottom,
dead-center of its stroke so that the connecting pin and
retaining ring are visible below the slider assembly. This
is done by turning the sprayer on and off in short bursts
until the connecting pin is visible below the slider housing.
3. Turn off and unplug the unit.
WARNING
Before proceeding, follow the Pressure Relief Procedure
outlined previously in this manual. Additionally, follow all
other warnings to reduce the risk of an injection injury,
injury from moving parts or electric shock. Always unplug
the sprayer before servicing!
4. Remove the return hose from the clamp on the siphon
tube.
5. Unscrew the siphon tube/siphon set from the foot valve.
6. Loosen and remove the high-pressure hose from the
nipple on the back of the upper housing of the fluid
section.
NOTE: Make sure the o-ring on the transducer is in
place before threading the transducer into the
filter housing.
9. Push the grommet into the mounting plate.
10. Connect the transducer wire to the electronic control
assembly (refer to the electrical schematic in the Parts List
section of this manual).
11. Slide the motor shroud over the motor. Make sure the
shroud gasket is positioned properly.
12. Secure the motor shroud with the four motor shroud
screws.
Servicing the Valves
The design of the fluid section
Upper
allows access to the foot valve and
Housing
seat as well as the outlet valve and
Lower
seat without completely
Housing
disassembling the fluid section. It
is possible that the valves may not
Foot Valve
seat properly because of debris
Cage
stuck in the foot valve seat or outlet
Foot Valve
valve seat. Use the following
Ball
instructions to clean the valves and
reverse or replace the seats.
Foot Valve
Seat
1. Loosen and remove the foot
valve housing from the lower
O-ring
housing.
Viton
2. Clean out any debris in the foot
O-Ring
valve housing and examine the
Teflon
housing and the foot valve
Back-Up
seat. If the seat is damaged,
Ring
reverse or replace the seat.
Foot Valve
3. Using two wrenches, hold the
Housing
upper housing at the wrench
flats with one wrench and loosen the lower housing with
the other. Remove the lower housing.
4. Using a 3/4” wrench, loosen and
Upper
remove the outlet valve retainer
Housing
from the piston rod.
Piston Rod
NOTE: Always service the
Outlet Valve
outlet valve with the
Seal
piston rod attached to
Outlet Valve
the pump. This will
Cage
prevent the piston rod
from rotating during
Outlet Valve
disassembly of the
Ball
outlet valve.
Nylon
Washer
5. Clean out any debris and
examine the retainer and outlet
Outlet Valve
valve seat. If the seat is
Seat
damaged, reverse or replace the
Outlet Valve
seat.
Retainer
6. Remove, clean, and inspect the
Lower
outlet valve cage and outlet
Housing
valve ball. Replace if they are
worn or damaged.
7. Reassemble the valves by reversing the steps above.
Motor Shroud Screws
Electronic Control
Assembly
Motor Shroud
Grommet
Transducer
Mounting Plate
To
F
ilte
r
10
© Titan Tool Inc. All rights reserved.
NOTE: During reassembly, make sure the Viton o-rings
and the Teflon back-up rings between the upper
housing and lower housing as well as between
the lower housing and the foot valve housing
are lubricated with grease and in position.
16. Pre-form the lower packing using Install lower packing with
the lower packing sizing tool
the side that has the o-ring
(included in the repacking kit).
closest to the face of the
packing facing up.
17. Insert the lower packing partially
into the bottom of the upper
housing so that the side that has Closer
the o-ring closest to the face of
Top
the packing faces up.
18. Push the lower packing into
position using the lower packing
insertion tool (see Fluid Section
Assembly parts list for lower packing insertion tool P/N).
19. Place the piston insertion tool (included in the repacking
kit) over the top of the piston rod.
20. Insert the piston rod into the bottom of the upper housing,
through the lower packing, through the upper packing, and
out through the upper seal retainer.
Repacking the Fluid Section
NOTE: The factory-installed packings are black in
color. The replacement packings in the
packing replacement kit are white.
1. Remove the foot valve
assembly and the lower
housing using the steps in the
“Servicing the Valves”
procedure above.
NOTE: The outlet valve does
not need to be
disassembled from
the piston rod for this
procedure.
2. Slide the retaining ring up on
the slider assembly to expose
the connecting pin.
3. Push the connecting pin
forward through the slider
assembly and piston. The
connecting pin will fall into a
recessed area of the gear box
housing where it can be
retrieved.
4. Tap the knock-off nut with a
soft hammer so that it turns
counterclockwise and loosens.
5. Turn the fluid section
counterclockwise to remove it
from the gear box housing.
6. Place the upper housing
upright in a vise by clamping
on the wrench flats.
NOTE: Do not over-tighten
the vise. Damage to
the upper housing
may occur.
Crankshaft
Slider
Assembly
Connecting
Pin
NOTE: When repacking the fluid section, make sure
the raised lip on the bottom of the lower
packing is fully outside the packing around the
piston rod after insertion of the piston rod.
Retaining
Ring
Knock-Off
Nut
21. Remove the piston insertion tool from the top of the piston
rod.
22. Turn the knock-off nut counterclockwise until it is flush
against the upper housing.
23. Lubricate the threads on the upper housing with anti-seize
compound. Remove the upper housing from the vise.
24. Thread the upper housing into the gear box housing,
turning clockwise. When the connecting pin hole on the
piston rod lines up with the hole in the slider assembly,
insert the connecting pin.
25. Slide the retaining ring down over the connecting pin.
26. Continue to turn the upper housing clockwise until the
knock-off nut is flush against the gear box housing.
Upper Seal
Retainer
Spacer
Upper
Packing
Upper
Housing
NOTE: If the nipple on the upper housing does not
face the back of the unit, turn the upper
housing counterclockwise until the nipple
faces the back of the unit. Do not turn the
upper housing more than one full turn.
Lower
Packing
27. Once the nipple is positioned, turn the knock-off nut
clockwise until it contacts the gear box housing.
28. Tap the knock-off nut with a soft hammer to tighten it
against the gear box housing.
29. Making sure that the Viton o-ring and Teflon back-up ring
are lubricated and in place, thread the lower housing into
the upper housing. Using two wrenches, hold the upper
housing at the wrench flats with one wrench and tighten
the lower housing with the other.
30. Attach the high-pressure hose to the nipple on the back of
the housing and tighten with a wrench. Do not kink the hose.
Wear Ring
7. Using a wrench, remove the
Piston Rod
upper seal retainer.
8. Slide the piston rod out through
the bottom of the upper
housing.
9. Inspect the piston rod for wear
and replace if necessary.
10. Remove the upper and lower packings from the upper
housing.
NOTE: For low rider units, make sure the hose does
not touch the cart frame. If it does, reposition
the nipple by turning the upper housing until
the hose is clear of the frame and the nipple is
within 45º of the back of the unit.
NOTE: Be careful not to scratch, score, or otherwise
damage the upper housing during removal of
the packings.
31. Making sure that the Viton o-ring and Teflon back-up ring
are lubricated and in place, reassemble the foot valve
assembly and and thread it into the lower housing.
Tighten securely.
32. Thread the siphon tube/siphon set into the foot valve and
tighten securely. Make sure to wrap the threads on the down
tube/siphon hose adapter with Teflon tape before assembly.
33. Replace the return hose into the clamp on the siphon tube.
34. Place the front cover on the gearbox housing and secure
in position using the four front cover screws.
35. Turn on the sprayer by following the procedure in the
“Operation” section of this manual and check for leaks.
11. Clean the upper housing. Inspect the upper housing for
damage and replace if necessary.
12. Locate the new upper and lower packings and pack the
areas between the packing lips with grease. Lubricate the
o-rings on the exterior of the packings with grease.
13. Insert the upper packing into the
Install upper packing
top of the upper housing with
with raised lip
the raised lip on the packing
facing down.
facing down.
14. Insert the spacer on top of the
upper packing.
15. Thread the upper seal retainer
Raised Lip
into the upper housing and
torque to 25-30 ft. lbs.
© Titan Tool Inc. All rights reserved.
NOTE: Repacking kit P/N 800-273 is available. For
best results use all parts supplied in this kit.
11
Troubleshooting
Airless Sprayer
Problem
Cause
Electric motor won't run
1.
2.
3.
4.
5.
Sprayer won’t prime
1. Air in line
Solution
Unit unplugged or circuit fuse blown
Pressure setting too low
Electric motor burned out
Switch defective
Circuit breaker on sprayer tripped
1.
2.
3.
4.
5.
Check
Increase
Replace
Replace
Reset the breaker
2. Insufficient pressure
1. Check siphon tube o-ring and/or let paint
circulate in prime position
2. Increase pressure
Insufficient material flow
1.
2.
3.
4.
No paint
Siphon strainer clogged
Sprayer/gun filter clogged
Sprayer will not prime, material too
heavy
1.
2.
3.
4.
Check supply
Clean
Clean & replace
Thin material
Sprayer will not maintain
pressure
1.
2.
3.
4.
5.
6.
7.
Air leak in system
Air leak in siphon tube
Inlet valve not seating
Worn packings
Dirty or worn ball valves
Worn valve seats
Worn prime valve
1.
2.
3.
4.
5.
6.
7.
Tighten connections
Tighten, check for leaks
Service or clean
Replace
Clean or replace
Reverse
Replace
Not enough pressure
1. Pressure setting too low
2. Plugged filters
3. Spray tip too big or worn
1. Increase
2. Clean or replace
3. Change or replace
Excessive surge at spray gun
1. Wrong type of hose
2. Spray tip too big or worn
3. Excessive pressure
1. Replace with a minimum 50' grounded
nylon braid high pressure hose
2. Change or replace
3. Decrease pressure and engine speed
1. Worn out packings
1. Replace
Paint leaks into oil cup
Airless Gun
Problem
Cause
Solution
Spitting gun
1.
2.
3.
4.
Air in system
Dirty gun
Needle assembly out of adjustment
Broken or chipped seat
Gun will not shut off
1. Worn or broken needle & seat
2. Needle assembly out of adjustment
3. Dirty gun
1. Replace
2. Adjust
3. Clean
Gun does not spray
1. No paint
2. Plugged filter or tip
3. Broken needle in gun
1. Check fluid supply
2. Clean
3. Replace
12
1.
2.
3.
4.
Inspect connections for air leaks
Disassemble and clean
Inspect and adjust
Inspect and replace
© Titan Tool Inc. All rights reserved.
Troubleshooting
Spray Patterns
Problem
Cause
Solution
Tails
1.
2.
3.
4.
5.
Inadequate fluid delivery
Fluid not atomizing
Insufficient velocity
Material too cohesive
Tip worn past sprayer capacity
Heavy centered pattern
1. Worn tip
2. Tip may be chipped
1. Replace
2. Replace
Distorted pattern
1. Plugged, worn or chipped tip
1. Clean or replace
Pattern expanding and
contracting (Surge)
1. Leak in suction tube
2. Not enough hose
1. Tighten
2. Use a minimum of 50' (15m) of 1/4" high
pressure hose
3. Replace with a new or smaller tip
3. Tip too large or worn
Patents
These products are covered by one or more of the following U.S. patents:
4,500,119
4,768,929
© Titan Tool Inc. All rights reserved.
13
1.
2.
3.
4.
5.
Increase pressure
Change to smaller tip
Clean gun and pump filters
Reduce viscosity
Replace
Consignes de sécurité
AVERTISSEMENT AUX MÉDECINS : Une perforation
sous-cutanée constitue un traumatisme. Il est
important de traiter la blessure de façon chirurgicale
aussitôt que possible. NE RETARDEZ PAS ce traitement
pour des recherches de toxicité. La toxicité n'est un
risque que dans les cas où certains produits de
revêtement pénètrent dans le flux sanguin. Il peut être
nécessaire de faire appel à des soins de chirurgie
plastique ou de reconstruction de la main.
Le présent manuel comprend des renseignements devant être
lus attentivement avant toute utilisation de l'appareil. Lorsque
l'un des symboles suivants apparaît, il est recommandé d'être
particulièrement attentif et de tenir compte des mesures de
sécurité indiquées.
AVERTISSEMENT
Ce symbole indique un danger potentiel pouvant causer des
blessures graves ou même mortelles. Des renseignements
importants sur la sécurité sont également indiqués.
DANGER: RISQUES D'EXPLOSION OU D'INCENDIE - Les
vapeurs dégagées par le solvant ou la peinture
sont explosives et inflammables et peuvent
causer des corporels sérieux ou dommages
matériels.
MESURES PRÉVENTIVES:
• Veiller à éviter toute accumulation de vapeurs
inflammables en vous assurant que la zone où la
pulvérisation a lieu est suffisamment ventilée.
• Veiller à éviter la présence de toute source incandescente
telle qu'étincelle électrostatique, flamme nue, flammepilote, objet brûlant, cigarette et étincelle provenant du
branchement ou du débranchement d'un cordon
d'alimentation électrique ou d'un commutateur.
• Ne pas fumer dans la zone d’épandage.
• Toujours avoir un extincteur en état de fonctionner à
portée de la main.
• Placer la pompe à peinture à une distance d’au moins un
mètre (3 pi) (on recommande d’ailleurs une plus grande
distance) de l’objet qui doit être vaporisé dans une pièce
séparée bien aérée, ou à une distance d’au moins six
mètres (20 pi) de celui-ci dans une zone bien aérée
(utiliser d’autres tuyaux si nécessaires). Les vapeurs
inflammables sont souvent plus lourdes que l’air. Le
plancher doit être extrêmement bien aéré. La pompe à
peinture contient des pièces pouvant créer des étincelles
et enflammer les vapeurs présentes dans l’air.
• Le matériel utilisé, ainsi que les objets se trouvant à
proximité de la zone de pulvérisation, doivent être
convenablement reliés à la terre afin d'éviter toute
étincelle ou toute décharge électrostatique.
• N'utiliser que des flexibles d'alimentation en liquide à
haute pression conducteurs ou reliés à la terre dans les
cas d'utilisation sans air comprimé. S'assurer que le
pistolet est convenablement relié à la terre par
l'intermédiaire du flexible.
• Le cordon d’alimentation doit être raccordé à un circuit
mis à la terre.
• Toujours purger l’appareil dans un contenant métallique
séparé, en s’assurant que la pompe soit à basse pression
et que le chapeau soit retiré. Tenir le pistolet fermement
contre la paroi du contenant pour mettre celui-ci à la terre
et empêcher l’émission d’étincelles causées par
l’électricité statique.
• Se conformer aux consignes et recommandations de
sécurité du fabricant du solvant ou du produit.
• S’entourer de toutes les précautions possibles lorsqu’on
utilise des produits ayant un point d’éclair inférieur à 21
°C (70 °F). Le point d’éclair d’un fluide est la température
à laquelle les vapeurs émanant du fluide peuvent
s’enflammer au contact d’une flamme ou d’une étincelle.
• Le plastique peut être une source d’étincelles provoquées
par l’électricité statique. Ne jamais utiliser une couverture
en plastique pour fermer une zone d’épandage ni utiliser
des toiles de protection en plastique lors de la
pulvérisation de matières inflammables.
• Lorsque vous purgez l'appareil, veillez à utiliser à la
pression minimale.
ATTENTION
Ce symbole indique un danger potentiel pouvant causer des
blessures corporelles ou des dommages à l'équipement. Des
renseignements importants sur la façon de prévenir tout
dommage à l'équipement ou toute blessure corporelle mineure
sont également indiqués.
NOTA : Les remarques donnent des renseignements
importants requérant une attention particulière.
AVERTISSEMENT
DANGER: BLESSURES PAR PERFORATION - Le jet de
peinture à haute pression produit par cet
appareil peut perforer la peau et les tissus
sous-jacents et entraîner de sévères blessures
pouvant nécessiter une amputation. Consultez
immédiatement un médecin.
NE PAS TRAITER UNE BLESSURE PAR PERFORATION
COMME UNE SIMPLE COUPURE! Une perforation peut
entraîner des risques d'amputation. Consultez
immédiatement un médecin.
Pression de service maximale du fluide dans l’appareil :
3300 lb/po2 / 228BAR.
MESURES PRÉVENTIVES:
• NE JAMAIS diriger le pistolet vers une quelconque partie
du corps.
• NE JAMAIS mettre une quelconque partie du corps en
contact avec le jet de liquide. NE JAMAIS se mettre au
contact d'un jet de liquide provenant d'une fuite du flexible
d'alimentation en liquide.
• NE JAMAIS placer votre main devant le pistolet. Des
gants ne vous protégeront pas contre les risques de
blessures par perforation.
• TOUJOURS verrouiller la gâchette du pistolet, fermer la
pompe à liquide et décompresser l'appareil lorsque vous
travaillez sur celui-ci, nettoyez le protecteur de tête,
remplacez la tête de pulvérisation ou vous éloignez de
l'appareil. Couper le moteur ne décompresse pas l'appareil.
Vous devez, pour le décompresser, placer le bouton
AMORÇAGE/PULVÉRISATION en position AMORÇAGE.
Reportez-vous, pour cela, à la PROCÉDURE DE
DÉCOMPRESSION décrite dans de ce manuel.
• TOUJOURS s'assurer que le protecteur de tête est en
place lorsque vous pulvérisez. Le protecteur de tête offre
une certaine protection contre les blessures par perforation
mais sa principale fonction est d'ordre préventif.
• TOUJOURS ôter la tête de pulvérisation avant de purger
ou nettoyer l'appareil.
• Le flexible d'alimentation en peinture peut fuir à la suite
d'une usure, de chocs ou de mauvais traitements. Une
fuite peut entraîner une perforation de la peau. Inspecter
le flexible avant chaque utilisation.
• NE JAMAIS utiliser un pistolet dont la gâchette n'est pas
munie d'un loquet ou un cran de sécurité qui soit en état
de fonctionner.
• Tous les accessoires doivent être homologués pour une
pression égale ou supérieure à 3 200 lb/po2 / 228BAR.
Cela s'applique, entre autres, aux têtes de pulvérisation,
aux accessoires du pistolet et aux flexibles.
Français
14
© Titan Tool Inc. Tous droits réservés.
Instructions de mise à la terre
MOTEUR À ESSENCE
(DANS LES CAS OÙ CELA S’APPLIQUE)
Toujours placer la pompe à l’extérieur de la structure à l’air
frais. Garder tous les solvants loin de l’échappement du
moteur. Ne jamais remplir le réservoir à carburant lorsque le
moteur est en marche ou lorsqu’il est chaud ; les surfaces
chaudes risquent d’enflammer le carburant déversé
accidentellement. Toujours raccorder un fil de mise à la terre
entre la pompe et un objet mis à la terre, tel qu’une conduite
d’eau métallique. Se reporter au guide d’utilisation du moteur
pour obtenir de plus amples renseignements concernant la
sécurité.
DANGER: RISQUES D'EXPLOSION PAR INCOMPATIBILITÉ
DES MATÉRIAUX - Peuvent être à l'origine de
corporels sérieux ou dommages matériels.
MESURES PRÉVENTIVES:
• Ne pas utiliser de matériaux contenant des agents de
blanchiment ou du chlore.
• Ne pas utiliser des solvants à base d’hydrocarbure
halogéné tels que l’agent anticryptogamique, le chlorure
de méthylène et le trichloro-éthane-1,1,1. Ces produits ne
sont pas compatibles avec l’aluminium
• Communiquer avec votre fournisseur de revêtement pour
connaître la compatibilité du matériau avec l’aluminium.
DANGER: VAPEURS NOCIVES – la peinture, les solvants,
les insecticides et autres matériaux peuvent
être nocifs lorsqu’ils sont inhalés ou en contact
avec le corps. Les vapeurs peuvent causer une
nausée importante, des évanouissements ou
un empoisonnement.
MESURES PRÉVENTIVES:
• Utiliser un respirateur ou un masque chaque fois qu'il y a
des risques d'inhalation de vapeurs. Lire attentivement
toutes les instructions se rapportant au masque pour
vérifier que celui-ci vous assure une protection suffisante
contre les vapeurs toxiques.
• Porter des lunettes de protection.
• Porter des vêtements de protection, conformément aux
directives du fabricant de revêtement.
DANGER: GÉNÉRALITÉS - Peut causer des dommages
matériels ou corporels sérieux.
MESURES PRÉVENTIVES:
• Avant d'utiliser tout équipement, lire attentivement toutes
les instructions et les consignes de sécurité
• Toujours débrancher le moteur de l’alimentation électrique
avant d’effectuer des travaux sur l’appareil.
• Se conformer à la législation locale, provinciale ou fédérale
pour tout ce qui concerne la ventilation, la prévention des
incendies et les conditions générales d'utilisation.
• Les normes de sécurité du Gouvernement américain sont
régies par le Occupational Safety and Health Act (OSHA).
Il est important de consulter ces normes, en particulier la
section 1910 sur le normes générales et la section 1926
sur les des normes de la construction.
• N’utiliser que les pièces autorisées par le fabricant.
L’utilisateur assume tous les risques et responsabilités
lorsqu’il utilise des pièces qui ne sont pas conformes aux
caractéristiques techniques minimales ainsi qu’aux
dispositifs de sécurité du fabricant de la pompe.
• Vérifier, avant toute utilisation, que les flexibles ne
présentent pas d'entaille ou de fuite, que le couvercle ne
soit pas gonflé et que les raccords ne soient pas
endommagés. Si le flexible a subi l'un des dommages
précités, remplacez-le immédiatement. Ne jamais réparer
un flexible d'alimentation en peinture. Le remplacer par un
autre flexible mis à la terre.
• Tout flexible, raccord orientable, pistolet et accessoire
utilisé avec cet appareil doit pouvoir fonctionner à une
pression égale ou supérieure à 3 200 lb/po2 / 228BAR.
• Ne jamais pulvériser lorsqu'il vente.
• Porter des vêtements pour protéger la peau et les
cheveux contre tout contact avec la peinture.
© Titan Tool Inc. Tous droits réservés.
Cet appareil doit être mis à la terre. La mise à la terre réduit
les risques d'électrocution lors d'un court-circuit en permettant
au courant de s'écouler par le fil de mise à la terre. Cet
appareil est muni d'un cordon électrique avec fil de mise à la
terre ainsi que d'une fiche de terre. La fiche doit être branchée
sur une prise installée correctement et mise à la terre
conformément à la réglementation et aux codes en vigueur.
DANGER — Une prise de terre mal branchée peut être à
l'origine d'électrocutions. S'il s'avère nécessaire de réparer ou
de remplacer le cordon électrique ou la fiche, ne pas brancher le
fil vert de mise à la terre sur l'une ou l'autre des bornes à broche
plate. Le fil recouvert d'un isolant vert avec ou sans rayures
jaunes est le fil de mise à la terre et doit être branché sur la
broche de mise à la terre.
Si vous ne comprenez pas les instructions de mise à la terre
ou si vous n'êtes pas sûr que l'appareil est correctement mis à
la terre, contactez un électricien agréé. Ne pas modifier la
fiche d'origine. Si la prise ne convient pas à la fiche, faites
installer la prise adéquate par un électricien agréé.
Cet appareil est conçu pour un tension normale de 120 V et
est muni d'une fiche de mise à la terre semblable à celle de
l'illustration ci-dessous. Un adaptateur temporaire semblable à
celui illustré à la figure ci-dessous, peut être utilisé pour
raccorder cette fiche dans une prise bipolaire, tel qu’illustré,
lorsqu’une prise de courant avec contact de mise à la terre
n’est pas disponible.
L’adaptateur temporaire doit être utilisé seulement jusqu’à ce
qu’une prise de courant avec contact de mise à la terre, tel
qu’illustré ci-dessous, puisse être installée par un électricien
qualifié. L’oreillette de fixation rigide de couleur verte ou le fil
de mise à la terre raccordé à l’adaptateur doit être mis à la
terre en permanence, par l’entremise d’un composant
quelconque, tel qu’une boîte de sortie. Lorsque l’adaptateur
est utilisé, il doit être tenu en place au moyen d’une vis
métallique.
Prise de terre
Goupille de mise à la terre
Couvercle du boîtier de prise de terre
Adapteur
Vis métallique
Patte pour
vis de mise
à la terre
ATTENTION
Utiliser uniquement une rallonge à trois fils munie d'une
fiche de terre dans une prise secteur mise à la terre
correspondant au type de fiche de l'appareil. S'assurer que
votre rallonge est en bon état. Lorsque vous utilisez une
rallonge, assurez-vous qu'elle soit d'un calibre suffisant
pour supporter l'intensité du courant requise par l'appareil.
Une rallonge trop mince entraîne une chute de tension, une
diminution de l'intensité et une surchauffe. Une rallonge de
calibre 12 est recommandée. Si vous devez utiliser une
rallonge à l’extérieur, celle-ci doit comprendre la marque WA après la désignation indiquant le type de cordon. Par
exemple, la désignation SJTW-A indique que le cordon est
conçu pour être utilisé à l’extérieur.
15
Français
Precauciones de seguridad
NOTA PARA EL MÉDICO: La inyección dentro de la piel
es una lesión traumática. Es importante que la lesión
se trate quirúrgicamente tan pronto como sea posible .
NO retrase el tratamiento por investigar la toxicidad.
La toxicidad es motivo de preocupación con algunos
revestimientos que se inyectan directamente en la
corriente sanguínea. Es recomendable consultar a un
cirujano plástico o reconstructor de manos.
Este manual contiene información que debe leer y comprender
antes de usar el equipo. Cuando se encuentre con uno de los
siguientes símbolos, asegúrese de observar sus indicaciones
de seguridad.
ADVERTENCIA
Este símbolo indica la existencia de un peligro potencial que
puede causar lesiones graves o la muerte. Después del
mismo se incluye información de seguridad importante.
PELIGRO: EXPLOSIÓN O INCENDIO - Los vapores de
solventes y pintura pueden explotar o
incendiarse, causando con esto lesiones
severas y/o daños en la propiedad.
PARA PREVENIR:
• Debe proveerse un escape y aire fresco para hacer que el
aire que está dentro del área de atomización se mantenga
libre de acumulaciones de vapores inflamables.
• Evite todas las fuentes de ignición como son las chispas
electrostáticas, llamas abiertas, flamas de piloto, objetos
calientes, cigarros, y chispas que se generan al conectar
y desconectar las extensiones o de apagadores de luz
que estén funcionando.
• No fume en la zona de trabajo.
• Debe haber un equipo para extinguir incendios
permanentemente y en buenas condiciones.
• Coloque la bomba para pintar a un mínimo de 1 m (de
preferencia más) en una habitación aparte, bien ventilada,
alejada del objeto que va a pintar o a por lo menos 6 m
de dicho objeto, en una zona bien ventilada (utilice una
manguera más larga, si es necesario). Los gases
inflamables a menudo son más pesados que el aire. La
zona del piso debe tener la debida ventilación. La bomba
para pintar contiene piezas que forman arcos que emiten
chispas y pueden encender los gases.
• El equipo que se utilice, así como los objetos que estén
dentro y alrededor del área de atomización, deben
conectarse a tierra de manera apropiada para prevenir las
descargas eléctricas y las chispas.
• Use solamente mangueras para fluidos de alta presión,
conductoras o conectadas a tierra, para aplicaciones sin
aire. Asegúrese de que la pistola esté conectada a tierra
de manera apropiada, mediante conexiones de
manguera.
• El cable de alimentación debe enchufarse a un circuito
aterrado.
• Siempre enjuague la unidad en un recipiente de metal por
separado, con presión baja en la bomba y sin la boquilla.
Sostenga la pistola firmemente contra el recipiente para
ponerlo a tierra y evitar chispas estáticas.
• Siga las advertencias y avisos de seguridad del fabricante
de los materiales y solventes.
• Tenga muchísimo cuidado al usar materiales cuyo punto
de ignición sea inferior a 70° F (21° C). El punto de
ignición es la temperatura a la cual pueden encenderse
los vapores emanados por un fluido al exponerlos a
llamas o chispas.
• El plástico puede causar chispas estáticas. Nunca
cuelgue plástico en las ventanas ni en las puertas del
área donde va a pintar. No utilice plástico para proteger
el piso cuando pinte materiales inflamables.
• Cuando enjuague el equipo utilice la presión más baja
posible.
MOTOR DE GAS (SEGÚN CORRESPONDA)
Coloque siempre la bomba fuera del edificio, al aire libre.
Mantenga todo solvente alejado del escape del motor. Nunca
llene el tanque de combustible si el motor está encendido o
caliente. La superficie caliente puede encender el combustible
derramado. Conecte siempre un conductor de tierra desde la
unidad de la bomba a un objeto puesto a tierra, por ejemplo
una tubería de agua metálica. Consulte el manual del motor
para obtener información completa de seguridad.
PRECAUCION
Este símbolo indica la existencia de un peligro potencial para
usted o el equipo. Después del mismo se incluye información
importante que indica la forma de evitar daños al equipo o la
forma de prevenir lesiones menores.
NOTA: los avisos contienen información importante,
présteles especial atención.
ADVERTENCIA
PELIGRO: LESIÓN POR INYECCIÓN - La corriente de
pintura de alta presión que produce este
equipo puede perforar la piel y tejidos
subyacentes, lo que conduciría a lesiones
serias y una posible amputación. Consulte de
inmediato a un médico.
NO TRATE LAS LESIONES POR INYECCIÓN COMO SI
FUERAN SIMPLES CORTADAS! Una inyección puede
conducir a una amputación. Consulte de inmediato a un
médico.
El rango de operación máximo de la unidad es 3300 PSI /
228BAR de presión de fluidos.
PARA PREVENIR:
• NO dirija NUNCA la punta de la pistola hacia alguna parte
del cuerpo.
• NO permita NUNCA que alguna parte del cuerpo tenga
contacto con la corriente del fluido. EVITE tener contacto
con corrientes de fluido que salgan de fugas que haya en
la manguera.
• NO ponga NUNCA la mano enfrente de la manguera. Los
guantes no ofrecen ninguna protección contra lesiones
por inyección.
• Bloquee SIEMPRE el gatillo de la pistola, apague la
bomba de fluido y libere toda la presión antes de dar
mantenimiento, limpiar el protector de la boquilla, cambiar
la boquilla o dejar desatendido el equipo. La presión no
se liberará al apagar el motor. Para liberar la presión
debe girarse la perilla PRIME/SPRAY (cebar/atomizar)
hasta la posición PRIME. Consulte el PROCEDIMIENTO
PARA LIBERAR LA PRESIÓN que se describe en este
manual.
• Mantenga puesto SIEMPRE el protector de la boquilla
mientras atomice. El protector de la boquilla ofrece cierta
protección contra lesiones por inyección pero es
principalmente un dispositivo de advertencia.
• Quite SIEMPRE la boquilla del atomizador antes de
enjuagar o limpiar el sistema.
• Pueden desarrollarse fugas en la manguera de pintura
por causa del desgaste, retorcimientos o el abuso. Una
fuga es capaz de inyectar el material en la piel. Cada vez
que use la manguera de pintura, inspecciónela antes.
• NO use nunca una pistola de atomización que no tenga
un bloqueador o un protector de gatillo puesto y que
funcione.
• Todos los accesorios deben tener una capacidad de 3300
lb/pulg2 / 228BAR o mayor. Esto incluye las boquillas de
atomizador, pistolas, extensiones y mangueras.
Español
16
© Titan Tool Inc. Todos los derechos reservados.
Instrucciones para conectar a tierra
PELIGRO: PELIGRO DE EXPLOSIÓN DEBIDO A
MATERIALES INCOMPATIBLES - Podría
causar lesiones severas o daños en la
propiedad.
PARA PREVENIR:
• No utilice materiales que contengan blanqueador o cloro.
• No use solventes con hidrocarburos halogenados, tales
como productos para eliminar el moho, cloruro de
metileno y 1,1,1 - tricloroetano. Estos no son compatibles
con el aluminio.
• Comuníquese con el proveedor del producto para obtener
información de compatibilidad con materiales de aluminio.
PELIGRO: GASES PELIGROSOS - Las pinturas, solventes,
insecticidas y otros materiales pueden ser
perjudiciales si se inhalan o entran en contacto
con el cuerpo. Los gases pueden causar
náusea, desmayos o envenenamiento graves.
PARA PREVENIR:
• Use una mascarilla respiratoria o careta siempre que
exista la posibilidad de que se puedan inhalar vapores.
Lea todas las intrucciones que vengan con la careta para
estar seguro de que se tendrá la protección necesaria
contra la inhalación de vapores dañinos.
• Use gafas protectoras.
• Use ropa de protección, según lo requiera el fabricante
del producto.
PELIGRO: GENERAL - Puede causar daños en la
propiedad o lesiones severas.
PARA PREVENIR:
• Lea todas las instrucciones y advertencias de seguridad
antes de hacer funcionar cualquier equipo.
• Desconecte siempre el motor del suministro eléctrico
antes de dar servicio al equipo.
• Observe todos los códigos locales, estatales y nacionales
apropiados que rigen las medidas de ventilación,
prevención de incendios y operación.
• Los Estándares de Seguridad del Gobierno de los
Estados Unidos se han adoptado bajo el Acta de
Seguridad y Salud Ocupacionales (OSHA por sus siglas
en inglés). Deben consultarse estos estándares,
particularmente la parte 1910 de los Estándares
Generales y la parte 1926 de los Estándares de la
Construcción.
• Utilice únicamente piezas autorizadas por el fabricante.
El usuario asume todos los riesgos y responsabilidades si
usa piezas que no cumplen con las especificaciones
mínimas y dispositivos de seguridad del fabricante de la
bomba.
• Antes de usarla cada vez, revise todas las mangueras para
ver que no tengan cortadas, fugas, una cubierta desgastada
por abrasión o con abolladuras, así como uniones dañadas
o que se hayan movido. Si existiera cualquiera de estas
condiciones, reemplace la manguera inmediatamente. No
repare nunca una manguera de pintura. Reemplácela con
otra manguera conectada a tierra.
• Todas las mangueras, soportes giratorios, pistolas y
accesorios que se usen con esta unidad deben tener una
capacidad de presión de 3300 lb/pulg2 / 228 BAR o
mayor.
• No atomice en días con viento.
• Use ropa que evite el contacto de la pintura con la piel y
el cabello.
© Titan Tool Inc. Todos los derechos reservados.
Este producto se debe conectar a tierra. En caso de que
ocurra un corto circuito, la conexión a tierra reduce el riesgo
de choque eléctrico al proporcionar un alambre de escape
para la corriente eléctrica. Este producto está equipado con
un cable que tiene un alambre de conexión a tierra con un
enchufe de conexión a tierra apropiado. El enchufe se debe
enchufar en una toma de corriente que se haya instalado y
conectado a tierra debidamente, de acuerdo con todos los
códigos y estatutos locales.
PELIGRO — Una instalación inapropiada del enchufe de
conexión a tierra puede dar como resultado el que exista un
riesgo de choque eléctrico. Si es necesario reparar o
reemplazar el cable o el enchufe, no conecte el alambre de
conexión a tierra a ninguno de los terminales de hoja planos.
El alambre con aislamiento que tiene la superficie exterior de
color verde con franjas amarillas o sin ellas es el alambre de
conexión a tierra que debe conectarse al conector de conexión
a tierra.
Verifique con un electricista o técnico de servicio calificado si
las instrucciones para conectar a tierra no le han quedado
completamente claras, o si duda que el producto haya
quedado conectado a tierra de manera apropiada. No
modifique el enchufe que se proporciona. Si el enchufe no
entra en la toma de corriente, pídale a un electricista calificado
que instale la toma apropiada.
Este producto está diseñado para usarse en un circuito de 120
voltios nominales y el enchufe de conexión a tierra que tiene
se parece al enchufe que se ilustra a continuación. Si no
dispone de una toma de corriente con conexión a tierra, puede
usar un adaptador temporal que se asemeja al adaptador
ilustrado en la figura a continuación, para conectar este
enchufe en un receptáculo de 2 polos como se muestra.
El adaptador temporal solamente se debe utilizar hasta que un
electricista calificado instale debidamente una toma de
corriente con conexión a tierra. La patilla verde o alambre de
conexión a tierra que se extiende desde el adaptador se debe
conectar a tierra permanente, tal como la tapa de una caja de
distribución conectada a tierra. Cuando use el adaptador, debe
mantenerlo en su lugar con un tornillo metálico.
Tomacorriente aterrado
Terminal de tierra
Tapa de la caja del tomacorriente aterrado
Tornillo metálico
Adaptador
Lengueta
del tornillo
de conexión a tierra
PRECAUCION
Use solamente extensiones trifilares que tengan un enchufe
de conexión a tierra de 3 hojas y un receptáculo de triple
ranura que acepte el enchufe del producto. Asegúrese de
que su extensión esté en buenas condiciones. Cuando use
una extensión, asegúrese de usar una que sea lo
suficientemente resistente como para soportar la corriente
que descargue su producto. Un cable de un tamaño menor
causará una caída de voltage en la línea que dará como
resultado una pérdida de energía y un sobrecalenta|ôento.
Se recomienda usar un cable de calibre 12. Si se utiliza un
cable de extensión en el exterior, tiene que estar marcado
con el sufijo W-A después de la designación del tipo de
cable. Por ejemplo, SJTW-A para indicar que el cable es
apropiado para uso en exteriores.
17
Español
Parts List
Main Assembly
1
2
3
15
4
16
17
5
18
6
19
7
8
9
10
11
12
13
20
21
14
Item
1
2
3
4
5
6
7
8
9
10
11
Part #
800-600
800-036
---------761-178
800-324
763-551
858-625
800-328
800-300
451-241
730-334
Description
Quantity
Cart assembly.............................................1
Grommet.....................................................2
Drive assembly ...........................................1
Screw..........................................................4
Pail hook .....................................................1
Lock washer................................................2
Screw..........................................................2
Knock-off nut...............................................1
Fluid section assembly ...............................1
Siphon tube.................................................1
Hose clamp.................................................1
Item
12
13
14
15
16
17
18
19
20
21
22
18
Part #
710-046
800-268
800-904
800-900
812-003
800-915
800-269
800-267
860-002
860-535
800-266
Description
Quantity
Inlet screen .................................................1
Fitting ..........................................................1
Return hose ................................................1
Filter assembly............................................1
Outlet fitting.................................................1
PRIME/SPRAY valve assembly..................1
Fitting ..........................................................1
Fitting ..........................................................1
Lock washer................................................2
Screw..........................................................2
Hose (not shown) .......................................1
© Titan Tool Inc. All rights reserved.
Drive Assembly
1
2
3
4
34
5
6
35
7
36
8
37
38
9
19
20
21
22
23
10
11
12
24
25
26
27
28
13
14
39
40
29
30
31
32
33
15
16
17
18
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Part #
800-078
800-205
800-264
800-256
800-525
800-541
800-261
800-262
800-259
800-510
800-253
700-283
800-265
800-284
800-382
800-753
800-202
800-276
704-229
765-327
800-075
Description
Quantity
Electronic cover ..........................................1
Screw..........................................................3
Motor assembly, 1.1 HP .............................1
Front end bell assembly .............................1
Housing gasket ...........................................1
Shroud gasket.............................................1
1st stage gear assembly.............................1
2nd stage gear asembly .............................1
Front gearbox assembly)............................1
Slider assembly ..........................................1
Slider housing .............................................1
Screw..........................................................4
Front cover with label .................................1
Screw..........................................................4
Retaining ring..............................................1
Connecting pin............................................1
Screw..........................................................2
Relay...........................................................1
Screw..........................................................1
Circuit breaker ............................................1
Mounting plate ............................................1
Item
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
Part #
800-077
800-076
800-274
700-176
700-175
700-159
800-277
800-203
704-281
800-043
800-278
800-086
700-287
763-551
800-297
800-294
800-435
800-283
800-254
800-366
800-368
Description
Quantity
Grommet.....................................................1
Screw..........................................................1
Potentiometer mounting plate.....................1
Nut ..............................................................1
Cap .............................................................1
Pressure control knob.................................1
Potentiometer .............................................1
Screw..........................................................1
Port plug .....................................................1
LED cover ...................................................2
Indicator lights assembly ............................1
Power cord w/strain relief ...........................1
Screw..........................................................3
Lock washer................................................3
Electronic control assembly........................1
Fan assembly .............................................1
Baffle assembly ..........................................1
Screw..........................................................4
Motor shroud w/labels ................................1
Wire cover, 7” (not shown) .........................1
Wire assembly (not shown) ........................1
NOTE: All electrical work should be performed by a
Titan authorized service center.
© Titan Tool Inc. All rights reserved.
19
Fluid Section Assembly (P/N 800-300)
Install upper packing
with raised lip
facing down.
1
2
3
Raised Lip
4
Closer
Top
5
6
Install lower packing with
the side that has the o-ring
closest to the top of the
packing facing up.
7
8
9
10
22
11
12
13
14
15
16
17
NOTE: When repacking the fluid section, make
sure the raised lip on the bottom of the
lower packing is fully outside the packing
around the piston rod after insertion of
the piston rod.
18
19
20
7
8
21
20
© Titan Tool Inc. All rights reserved.
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
Part #
800-325
800-327
800-248
800-351
800-250
800-354
800-332
800-333
800-352
800-246
800-348
800-244
800-247
Description
Quantity
Upper seal retainer .....................................1
Spacer ........................................................1
Upper packing assembly ............................1
Upper housing ............................................1
Lower packing assembly ............................1
Wear ring ....................................................1
O-ring, Viton................................................2
Back-up ring, Teflon ....................................2
Lower housing ............................................1
Piston rod....................................................1
Outlet valve seal .........................................1
Outlet valve cage........................................1
Outlet valve ball ..........................................1
Item
14
15
16
17
18
19
20
21
22
High Rider Cart (P/N 800-600)
Part #
800-245
800-243
800-336
800-322
800-242
800-241
762-058
800-305
800-365
Description
Quantity
Washer, nylon .............................................1
Outlet valve seat.........................................1
Outlet valve retainer ...................................1
Foot valve cage ..........................................1
Foot valve ball ............................................1
Foot valve seat ...........................................1
O-ring..........................................................1
Foot valve housing .....................................1
Piston assembly (includes items 10–16) ....1
800-359
800-273
Lower packing insertion tool
Repacking kit (includes items 2, 3, 5–8, 11,
13, 14, 18, 20, and tool)
Filter Assembly (P/N 800-900)
1
1
2
2
3
3
4
5
4
5
10
11
6
6
7
12
7
8
8
13
9
14
10
15
Item
1
Part #
800-280
2
3
4
5
6
7
8
9
10
11
12
13
14
15
590-508
590-507
590-504
590-506
800-011
710-199
800-279
335-018
856-002
856-921
800-007
670-109
870-004
800-019
Item
1
2
3
4
5
6
7
8
9
10
11
Description
Quantity
Handle
(includes items 2–5, 10, and 11) ................1
Roll pin........................................................2
Snap button ................................................2
Sleeve.........................................................2
Washer........................................................2
Spacer ........................................................2
Plug.............................................................2
Cart (includes items 7 and 9) .....................1
Plug.............................................................2
Washer........................................................4
Screw..........................................................4
Axle.............................................................1
Wheel..........................................................2
Washer........................................................2
Cap .............................................................2
© Titan Tool Inc. All rights reserved.
11
9
21
Part #
800-905
800-252
730-067
702-251
757-105
800-906
800-908
800-901
800-915
800-907
800-437
Description
Quantity
Filter body ...................................................1
Filter spring .................................................1
Filter, 60 mesh ............................................1
Filter spring adapter....................................1
Core spring .................................................1
O-ring, Teflon ..............................................1
Plug, 3/8” ....................................................1
Filter housing ..............................................1
PRIME/SPRAY valve assembly..................1
Plug, 1/4” ....................................................1
Transducer..................................................1
Siphon Set (low rider)
Item
1
2
3
4
5
6
7
1
Description
Quantity
Return hose ................................................1
Siphon hose................................................1
Swivel .........................................................1
Inlet screen .................................................1
Clamp .........................................................1
Siphon hose adapter ..................................1
Tie wrap (not shown) ..................................3
710-204
Siphon hose assembly
(includes items 2–6) ...................................1
Labels
4
Part #
313-1651
313-1673
5
2
Part #
800-903
710-203
710-195
710-046
730-334
710-081
700-742
313-1847
313-1658
313-1848
313-1867
313-1652
313-1906
6
Description
840i logo label
Warning label
(injection/explosion)
Shock hazard label
“Press to Reset” label
Pressure control knob label
Indicator lights label
“Titan” front label
Infinity logo label
3
Low Rider Cart (P/N 800-590)
1
2
3
11
4
5
6
12
7
13
14
8
9
15
10
16
Item
1
2
3
4
Part #
590-506
590-504
590-507
800-113
5
6
7
8
590-508
856-921
856-002
700-674
Description
Quantity
Washer........................................................2
Sleeve.........................................................2
Snap button ................................................2
Handle assembly
(includes items 1–3 and 5–7) .....................1
Roll pin........................................................2
Screw..........................................................4
Washer........................................................4
Plug.............................................................2
Item Part #
9
704-188
10 335-018
11 700-1041
12 704-291
13 800-109
14 800-593
15
800-111
16
800-112
22
Description
Quantity
Screw..........................................................1
Plug.............................................................2
Drip cup ......................................................1
Roll pin........................................................2
Wheel spacer..............................................2
Wheel..........................................................2
Cap .............................................................2
Cart weldment (includes items 8 and 10)...1
© Titan Tool Inc. All rights reserved.
PRIME/SPRAY Valve Assembly
(P/N 800-915)
Accessories
Airless Tip Selection
Tips are selected by the orifice size and fan width. The proper
selection is determined by the fan width required for a specific
job and by the orifice size that will supply the desired amount
of fluid and accomplish proper atomization.
For light viscosity fluids, smaller orifice tips generally are
desired. For heavier viscosity materials, larger orifice tips are
preferred. Please refer to the chart below.
1
2
3
4
5
NOTE: Do not exceed the sprayer's recommended
maximum tip size.
6
The following chart indicates the most common sizes and the
appropriate materials to be sprayed.
9
10
Tip Size
11
7
12
8
13
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
Part #
700-823
700-537
222-012
221-012
700-253
800-910
700-697
700-759
700-721
700-250
800-926
700-248
700-251
Description
Quantity
Dowel pin ....................................................1
Gasket ........................................................1
O-ring, Teflon ..............................................1
O-ring, Viton................................................1
Valve housing .............................................1
Valve seat ...................................................1
Valve handle ...............................................1
Groove pin ..................................................1
O-ring, Viton................................................1
Valve stem ..................................................1
Spring .........................................................1
Valve retainer..............................................1
Cam base ...................................................1
Spray Material
Filter Type
.011 — .013 Lacquers and stains
100 mesh filter
.015 — .019 Oil and latex
60 mesh filter
.021 — .026 Heavy bodied latex and blockfillers
30 mesh filter
Fan widths measuring 8" to 12" (20 to 30 cm) are preferred
because they offer more control while spraying and are less
likely to plug.
Liquid Shield Plus
Cleans and protects spray systems against rust, corrosion and
premature wear.
Description
Part No.
314-483 ...........4 ounce bottle
314-482 ...........1 quart bottle
Piston Lube
Specially formulated to prevent materials from adhering to the
piston rod, which becomes abrasive to the upper seals. Piston
Lube will break down any material that may accumulate in the
wet cup and keep it from drying.
Description
Part No.
314-481 ...........4 ounce bottle
314-480 ...........8 ounce bottle
Miscellaneous
Part No.
Description
490-012 ...........Hose coupling, 1/4" x 1/4"
730-397 ...........High pressure fluid Gauge
314-171 ...........Lubriplate, 14 ounce individual
314-172 ...........Lubriplate, 6 lb. can
Electrical Schematic
Circuit
Breaker
765-327
BLACK
WHITE
GREEN
Electronic
Control Assy
Motor
BLACK
WHITE
Relay
800-276
WHITE
BLACK
RED
WHITE
ORANGE
BLACK
BLACK
ORANGE
BLUE/YELLOW
GRAY/PURPLE
Potentiometer Assy
800-277
Transducer
800-449
Ground to
Gear Housing
Plug
Wire Assembly
800-368
Indicator Lights
Assembly
800-278
BLACK/RED/WHITE
NOTE: All electrical work should be performed
by a Titan authorized service center.
© Titan Tool Inc. All rights reserved.
23
Warranty
Titan Tool, Inc., (“Titan”) warrants that at the time of delivery to the original purchaser for use (“End User”), the equipment covered by this warranty is free
from defects in material and workmanship. With the exception of any special, limited, or extended warranty published by Titan, Titan’s obligation under
this warranty is limited to replacing or repairing without charge those parts which, to Titan’s reasonable satisfaction, are shown to be defective within
twelve (12) months after sale to the End User. This warranty applies only when the unit is installed and operated in accordance with the
recommendations and instructions of Titan.
This warranty does not apply in the case of damage or wear caused by abrasion, corrosion or misuse, negligence, accident, faulty installation, substitution
of non-Titan component parts, or tampering with the unit in a manner to impair normal operation.
Defective parts are to be returned to an authorized Titan sales/service outlet. All transportation charges, including return to the factory, if necessary, are to
be borne and prepaid by the End User. Repaired or replaced equipment will be returned to the End User transportation prepaid.
THERE IS NO OTHER EXPRESS WARRANTY. TITAN HEREBY DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING, BUT NOT LIMITED
TO, THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT PERMITTED BY LAW. THE DURATION OF
ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY. IN
NO CASE SHALL TITAN LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE. LIABILITY FOR CONSEQUENTIAL, INCIDENTAL OR
SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW.
TITAN MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE
WITH RESPECT TO ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY TITAN. THOSE ITEMS
SOLD, BUT NOT MANUFACTURED BY TITAN (SUCH AS GAS ENGINES, SWITCHES, HOSES, ETC.) ARE SUBJECT TO THE WARRANTY, IF ANY, OF
THEIR MANUFACTURER. TITAN WILL PROVIDE THE PURCHASER WITH REASONABLE ASSISTANCE IN MAKING ANY CLAIM FOR BREACH OF
THESE WARRANTIES.
Material Safety Data Sheets (MSDS) are available on Titan’s website or by calling Customer Service.
United States Sales & Service
1-800-526-5362
Fax 1-800-528-4826
Canadian Branch
1-800-565-8665
Fax 1-905-856-8496
International
1-201-337-1240
Fax 1-201-405-7449
107 Bauer Drive
Oakland, NJ 07436
200 Trowers Road, Unit 7B
Woodbridge, Ontario L4L 5Z8
107 Bauer Drive
Oakland, NJ 07436 USA
www.titantool.com
24
© Titan Tool Inc. All rights reserved.