Download Tanaka TBC-225C User's Manual

Illustr
ated P
ar
ts Man
ual
Illustra
Par
arts
Manual
Model Number:
TBC-225C
GRASS TRIMMER
P/N 39718
Rev 000
Date 4-15-08
Nikko Tanaka Engineering U.S.A.,Ltd.• 1028 4th Street SW, Bldg B • Auburn, WA 98001 • Phone: (253) 333-1200 • Fax: (253) 333-1212
www.tanakapowerequipment.com
[email protected]
PARTS INFORMATION
TBC-225C
CYLINDER, PISTON, CRANKSHAFT, IGNITION • FIGURE 1
ITEM
1-1
1-2
1-6
1-7
1-9
1-11
1-12
1-13
1-14
1-16
1-16
1-17
1-18
1-40
1-46
1-50
1-56
1-58
PART NUMBER
1570157090
0181166021
0010713091
99461050184
01700980200
04100601210
0300007090
03901620200
03706500200
0460713081
0460713580
99962081277
06810100200
1782054620
99463040154
1672054691
56020517200
1780136M800
DESCRIPTION
CAP,SPARK PLUG,ASSEMBLY
PLUG,SPARK
CYLINDER SET
BOLT,HEX,5X18,S
GASKET,CYLINDER
RING,PISTON
PISTON SET
CIRCLIP,PISTON PIN
PIN,PISTON
CRANKSHAFT
CRANKSHAFT
BEARING,NEEDLE,HK0810B
KEY,WOODRUFF,3X13X4.5
CORD B
BOLT,HEX,4X15,PS
COIL,IGNITION
CAP,RUBBER
CORD,STOP
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Page 1
QTY
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
2
COMMENTS
Includes gasket
Includes piston rings and circlips
~B001000
B001001~
~B001000
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PARTS INFORMATION
TBC-225C
CRANKCASE & FLYWHEEL • FIGURE 2
ITEM
2-19
2-19
2-19
2-19
2-22
2-31
2-32
2-33
2-34
2-36
2-51
2-51
2-52
2-54
PART NUMBER
33000200210
33000200220
33000200230
33000200240
7980304520
0720712092
99966122240
99961600115
0900641020
99461050184
1552055080
1552055081
99201080011
99101080011
DESCRIPTION
SHIM,12.2X19X.10
SHIM,12.2X19X.15
SHIM,12.2X19X.20
SHIM,12.2X19X.30
PULLEY,STARTER
CRANKCASE ASSY
SEAL,OIL
BEARING,BALL,6001 C3
GASKET,CRANKCASE
BOLT,HEX,5X18,S
ROTOR,MAGNETO
ROTOR,MAGNETO
WASHER,8
NUT,8
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QTY
COMMENTS
1
1
1
1
1
1 Includes gasket, bearings and seals
2
2
1
3
1 ~B001001
1 B001001~
1
1
Page 2
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PARTS INFORMATION
TBC-225C
FUEL SYSTEM • FIGURE 3
ITEM
3-40
3-41
3-42
3-47
3-49
3-55
3-58
3-59
3-60
3-61
3-62
3-62
3-63
3-64
3-65
3-67
3-68
3-78
3-79
PART NUMBER
4030631A20
4040099F90
4020602K21
99464050224
4310634C200
99416050601
5600712020
2230700090
68000731201
6750404280
5910712021
5910717F20
5950300290
65900801200
4550713990
99463050164
99463050205
7000300508
53432710200
DESCRIPTION
GASKET,INLET MANIFOLD
SET,CARB INSULATOR
GASKET,CARBURETOR
BOLT,HEX,5X22,WS
GASKET,CLEANER
SCREW,5x60WS
SWIVEL CAP
FUEL PIPE ASSY
CLIP 6.3
FILTER,FUEL
TANK,FUEL
TANK,FUEL,EVAPO
CAP,TANK (BLACK/RED)
COLLAR
CARBURETOR SET
BOLT,HEX,5X16,PS
BOLT,HEX,5X20PS
PIPE,FUEL,3X5X85
GROMMET,FUEL PIPE
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QTY
COMMENTS
1
1
1
2
1
2
1
1
1
1
1 Before S/N ~D067000
1 After S/N D067001~
1
3
1 Includes gasket
2
1
1
1
Page 3
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PARTS INFORMATION
TBC-225C
MUFFLER, CLUTCH & COVER • FIGURE 4
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Page 4
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PARTS INFORMATION
TBC-225C
MUFFLER, CLUTCH & COVER • FIGURE 4
ITEM
4-1
4-2
4-4
4-5
4-6
4-7
4-16
4-17
4-24
4-31
4-32
4-33
4-34
4-35
4-36
4-38
4-45
4-63
4-77
4-78
4-79
4-80
PART NUMBER
7380716220
99415040151
99073045124
99051050503
99201050061
7040713990
7370700020
1330654020
99463040154
35902103200
2900641080
3420641020
3480654020
35700601200
99464050184
99205080030
99464050304
19811600200
75104200201
7340099K90
99434040081
7320099F90
DESCRIPTION
COVER,MUFFLER
SCREW,4X15PS
SCREW,TAPPING,4.5X12
BOLT,HEX,5X50
WASHER,5
MUFFLER SET
GASKET,MUFFLER
SHIELD,HEAT
BOLT,HEX,4X15,PS
WASHER,CLUTCH,B
SHOE,CLUTCH
SPRING,CLUTCH
PLATE,CLUTCH
BOLT,STEP,CLUTCH
BOLT,HEX,5X18,WS
WASHER,8
BOLT,HEX,5X30,WS
CLAMP,CORD
GASKET,MUFFLER
PIPE,EXHAUST
SCREW,4X8/S
SET,SPARK ARRESTER
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QTY
COMMENTS
1
1
1
2
2
1 Includes gasket
1
1
4
2
2
1
2
2
2
2
1
1
2
1
2
1
Page 5
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PARTS INFORMATION
TBC-225C
STARTER • FIGURE 5
24
748744
9
1
Consider ordering the
748744, S-Start Kit if you
are replacing the starter
assy. It decreases the pulleffort by 60%. They are
dependable and easy to
install.
ITEM
5-0
5-1
5-2
5-3
5-4
5-5
5-6
5-7
5-8
5-9
5-24
PART NUMBER
7620304590
7720304580
7740304520
7790304520
7770304520
8390304520
7710304520
7830304520
7850304520
3153334020
99463040154
DESCRIPTION
STARTER ASS'Y
BODY,STARTER
PULLEY,ST ARTER
SPRING,RECOIL
ARM,SW ING
SCREW ,SET
STAY,PULLEY
ROPE,STARTER
HANDLE,STARTER
NUT, SPECIAL 5MM
HEX, HOLE BOLT 4X15/PS
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Page 6
QTY
COMMENTS
1 7560712000 Optional S-Start Kit
1
1
1
1
1
1
1
1
1
4
NOT INCLUDED WITH ASSEMBLY
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PARTS INFORMATION
TBC-225C
AIR CLEANER • FIGURE 6
ITEM
6-0
6-1
6-2
6-3
6-4
PART NUMBER
41000025900
42400025200
44600025200
47000025200
42300025800
DESCRIPTION
CLEANER,AIR ASS'Y
CAP,AIR CLEANER
ELEMENT,CLEANER
COLLAR
BODY,CLEANER,AIR
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QTY
1
1
1
2
1
Page 7
COMMENTS
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PARTS INFORMATION
TBC-225C
CARBURETOR • FIGURE 7
0
ITEM
7-0
7-2
7-3
7-4
7-5
7-6
7-7
7-8
7-9
7-10
7-11
7-12
7-13
7-15
7-20
7-201
PART NUMBER
4550713990
5752515380
4422515180
4762515120
44725108200
~~~
~~~
~~~
~~~
5992000W38
55025100200
48925100200
53925120200
54825140200
5482515120
57825007200
DESCRIPTION
CARBURETOR SET
BODY,PUMP
PUMP,PRIMING
COVER,DIAPHRAGM
BULB,PRIMING
METERING DIAPHRAGM
GASKET,DIAPHRAGM
DIAPHRAGM,PUMP
GASKET,PUMP
JET,MAIN #38
O-RING
RING,STOP
SWIVEL
SCREW,THROTTLE SET
SCREW,SET
SCREEN,INLET
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QTY
COMMENTS
1 Includes gasket
1
1
1
1
1 ~ Contained in Carb Repair Kit
1
P/N 650-25140-900
1
(not available individually)
1
1
1
1
1
2
4
1
Page 8
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PARTS INFORMATION
TBC-225C
FAN CASE & CLUTCH DRUM • FIGURE 8
This item is no longer sold as
assembly. Order individual parts.
ITEM
8-1
8-6
8-8
8-11
8-15
8-31
PART NUMBER
2890716280
99074045164
99464050304
1120716480
99191050001
2490712K20
DESCRIPTION
DRUM,CLUTCH
SCREW,TAPPING 4.5x16
BOLT,HEX,5X30,WS
FAN CASE
NUT,5
SPACER
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QTY
COMMENTS
1
1
2
1 Includes bearing
2
1
Page 9
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PARTS INFORMATION
TBC-225C
DRIVE SHAFT & SAFETY GUARD • FIGURE 9
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Page 10
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PARTS INFORMATION
TBC-225C
DRIVE SHAFT & SAFETY GUARD • FIGURE 9
ITEM
9-1
9-2
9-3
9-4
9-5
9-6
9-7
9-8
9-9
9-10
9-11
9-12
9-13
9-14
9-15
9-20
9-21
9-22
9-23
9-32
9-34
9-48
9-50
PART NUMBER
3533847490
3003847490
3413847420
3503847420
3443847420
3043847420
99961608001
3483847420
99021050101
3003847420
99021050301
99210080012
3203847420
3103847420
7603847420
4413845220
99201060011
99101060011
99023060451
7973845220
99073050164
3463737A20
5093845320
DESCRIPTION
SHAFT PIPE SET
CASE,GEAR,ASS'Y
PIPE,DRIVE SHAFT
LINER,FLEXIBLE
SHAFT,FLEXIBLE
SHAFT,CUTTER
BEARING,BALL,#608LB
COLLAR,5
BOLT,5x10
CASE,GEAR
BOLT,5X30
WASHER,S,8
SPACER
HOLDER,CUTTER
WASHER,SPECIAL
GUARD,SFAETY
WASHER,6
NUT,6
BOLT,6x45
KNIFE
SCREW,TAPPING,5X16
HOLDER
GRIP,SHAFT
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Page 11
QTY
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
COMMENTS
[email protected]
PARTS INFORMATION
TBC-225C
THROTTLE & FRONT HANDLE • FIGURE 10
ITEM
10-16
10-26
10-27
10-31
10-41
10-42
10-43
10-44
10-45
10-46
10-47
10-48
10-52
10-55
PART NUMBER
8853845191
5003845220
99101050041
99416050302
8803845120
8323845120
1623845120
9253845120
1563845180
99011050301
99101050011
99072050144
1640701701
8703847490
DESCRIPTION
THROTTLE WIRE SET
HANDLE,FRONT
NUT,5
SCREW,5x30,WS
LEVER,THROTTLE
SPRING,RETURN
BUTTON,STOP
DECAL,STOP SWITCH
SWITCH,STOP
SCREW,5X30
NUT,5
SCREW,TAPPING,5X14
TUBE,PROTECTION,7x170
LEVER,THROTTLE ASSY
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Page 12
QTY
1
1
3
3
1
1
1
1
1
3
3
1
1
1
COMMENTS
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PARTS INFORMATION
TBC-225C
CUTTING HEAD & TOOLS • FIGURE 11
ITEM
11-0
11-1
11-2
11-3
11-4
11-5
11-6
11-7
11-8
11-9
11-10
11-30
11-31
PART NUMBER
746852
7863847420
3563847420
7873819520
7933819520
4023819500
7883819520
746560
4033819520
99414050141
4023819580
8132901460
8262901460
DESCRIPTION
HEAD,SEMI-AUTO,4" CURVED
CUTTING BODY
SPECIAL NUT,RH
REEL
SPRING
CAP-SLIDER SET
EYELET
TRIMMER LINE,.095
DISK
SCREW
SLIDER
WRENCH,HEX 14
SPANNER,COMBI 17x19
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Page 13
QTY
1
1
1
1
1
1
2
1
1
1
1
1
1
COMMENTS
[email protected]
PARTS INFORMATION
TBC-225C
DECALS • FIGURE 12
ITEM
12-1
12-3
12-4
12-10
12-26
PART NUMBER
9060716220
9290716220
92337400200
9193782020
9233738F20
DESCRIPTION
DECAL,TBC-225C
DECAL,TBC-225C
DECAL
DECAL,CAUTION A
DECAL,LEVEL
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Page 14
QTY
1
1
1
1
1
COMMENTS
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S･START KIT
A --- TBC2501/D, TPH2501, TPS-2501, TPE2501
B --- TBC230/230B/230D
C --- TBC290/290D/340/340D
Order Number
748733
748744
748732
S-Start Parts Information
REF.
NUMBER
000
000
000
001
002
003
004
005
006,1
006,1
006,1
006
007
008,1
008,1
008,1
008
009
010
011
012
013
014
015
016
017
020
021
022
060
PART
NUMBER
756-07075-00
756-07120-00
756-07027-00
762-07075-90
762-07085-90
762-07027-90
785-07085-20
772-07085-80
783-07085-20
780-07085-20
786-07085-20
778-07027-90
778-07085-90
778-07075-90
778-07085-91
328-07085-20
774-07075-20
774-07085-20
774-07027-20
774-07085-21
182-07085-20
990-72050-144
991-01080-011
994-64040-185
806-07027-20
806-07070-20
806-07120-20
990-73045-144
994-64040-125
798-07085-90
991-91050-001
915-07078-20
314-07070-20
DESCRIPTION
S･START KIT (TBC2501)
S･START KIT (TBC230)
S･START KIT (TBC290)
RECOIL STARTER BODY ASS'Y
RECOIL STARTER BODY ASS'Y
RECOIL STARTER BODY ASS'Y
STARTER HANDLE
RECOIL STARTER BODY COMP,
RECOIL ROPE
RECOIL SPRING
SPRING PLATE
RECOIL SPRING CASE ASS'Y
RECOIL SPRING CASE ASS'Y
RECOIL SPRING CASE ASS'Y
SORING CASE ASS'Y
STARTER BUSH
STARTER PULLEY
STARTER PULLEY
STARTER PULLEY
STARTER PULLEY
SPECIAL WASHER 5.2X15
TAPPING SCREW 5X14
HEX. NUT 8
HEX. HOLE BOLT 4X18WS
STARTER BASE
STARTER BASE
STARTER BASE
TAPPING SCREW 4.5X14
HEX. HOLE BOLT 4X12WS
STARTER PULLEY ASS'Y
SQUARE NUT 5
STARTER MARK (S･START)
SPECIAL BOLT
A
Q'TY
B
C
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
3
1
1
1
1
3
4
1
1
1
3
1
1