Download Suzuki SV650Y User's Manual

Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG1
GASKET SET
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
11401-20861
11141-20F00
11173-19F00
11241-19F00
11242-19F00
11482-19F00
11483-19F00
11484-19F01
12837-24A10
14181-22D01
09161-11008
09280-22008
09280-46006
Gasket Set
• . Gasket, Cylinder Head
• . Gasket, Cylinder Head Cover
• . Gasket, Cylinder Front
• . Gasket, Cylinder Rear
• . Gasket, Clutch Cover Inner
• . Gasket, Magneto Cover
• . O Ring,clutch Cover Outer
• . Gasket, Tnsn Adjuster
• . Gasket, Exhaust Pipe
• . Washer
• . O Ring (d:3.1 Id:22.7)
• . O Ring
Page: 1 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG1A
FRONT CYLINDER HEAD
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15
15
15
15
15
16
17
18
19
20
20
21
22
23
24
25
26
27
11101-20F00
11101-20F10
11115-18D72
09206-08001
09103-06026
11141-20F00
04211-13189
11161-33E00
11191-13E00
09160-10082
09103-10272
07120-06403
09103-06103
07120-06123
09168-06023
09482-00456
09482-00457
09482-00458
09482-00459
09482-00460
09482-00461
13101-20F00
09280-46006
02122-06163
09402-56208
11171-19F00
11171-19F20
11173-19F00
09106-07009
09106-07010
09161-11008
11192-13E00
01550-10807
01550-10807
Head Assy, Cylinder Front
Head Assy, Cylinder Front
• . Guide, Valve
• . Pin (6.2x8x11)
• . Bolt (6x39)
Gasket, Cylinder Head
Pin
Bolt, Cylinder Head Side Face
Washer, Head Cover
Washer (10.5x19x2.0)
Bolt (10x160)
Bolt
Bolt (6x70)
Bolt
Gasket (5.8x13x1.2)
Spark Plug (ngk,cr8e)
Spark Plug (denso,u24esr-n)
Spark Plug (ngk,cr9e)
Spark Plug (denso,u27esr-n)
Spark Plug (ngk,cr10e)
Spark Plug (denso,u31esr-n)
Pipe Assy, Intake Front
• . O Ring
Screw
Clamp
Cover, Cylinder Head Front
Cover, Cylinder Head Front
Gasket, Cylinder Head Cover
Bolt (7x17.5)
Bolt (7x31)
Washer
Cushion, Head Cover Bolt
Bolt
Bolt
Page: 2 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG2
REAR CYLINDER HEAD
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
16
16
16
16
16
17
18
19
20
21
21
22
23
24
25
26
27
11103-20F00
11103-20F10
11115-18D72
09206-08001
09103-06026
11141-20F00
04211-13189
11161-33E00
11191-13E00
09160-10082
09103-10272
09103-06103
07120-06403
01550-10557
07120-06123
09168-06023
09482-00456
09482-00457
09482-00458
09482-00459
09482-00460
09482-00461
13102-20F00
09280-46006
02122-06163
09402-56208
11172-19F00
11172-19F20
11173-19F00
09106-07009
09106-07010
09161-11008
11192-13E00
01550-10807
Head Assy, Cylinder Rear
Head Assy, Cylinder Rear
• . Guide, Valve
• . Pin (6.2x8x11)
• . Bolt (6x39)
Gasket, Cylinder Head
Pin
Bolt, Cylinder Head Side Face
Washer, Head Cover
Washer (10.5x19x2.0)
Bolt (10x160)
Bolt (6x70)
Bolt
Bolt
Bolt
Gasket (5.8x13x1.2)
Spark Plug (ngk,cr8e)
Spark Plug (denso,u24esr-n)
Spark Plug (ngk,cr9e)
Spark Plug (denso,u27esr-n)
Spark Plug (ngk,cr10e)
Spark Plug (denso,u31esr-n)
Pipe Assy, Intake Rear
• . O Ring
Screw
Clamp
Cover, Cylinder Head Rear
Cover, Cylinder Head Rear
Gasket, Cylinder Head Cover
Bolt (7x17.5)
Bolt (7x31)
Washer
Cushion, Head Cover Bolt
Bolt
Page: 3 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG3
CYLINDER
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
1
2
2
3
4
5
6
7
11210-20F00-0F0
11210-20F10-0F0
11220-20F00-0F0
11220-20F10-0F0
11241-19F00
11242-19F00
04211-13189
08316-10063
01421-06253
Cylinder, Front
Cylinder, Front
Cylinder, Rear
Cylinder, Rear
Gasket, Cylinder Front
Gasket, Cylinder Rear
Pin
Nut
Stud Bolt
Page: 4 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG4
CRANKCASE (MODEL X/Y)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
1
1
1
2
3
3a
4
5
6
7
7
7
7a
7b
7c
7d
8
9
10
11
11a
11b
11c
11d
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
30
31
32
33
11301-20830
11301-20831
11301-20835
11301-20840
09206-11017
11315-19F00
09168-06023
01547-06503
01547-06507
07120-08553
07120-08803
07120-08803
07120-08803
01500-08903
09103-08066
11322-20F00
09103-08066
09493-28010
09280-04004
09493-28010
09280-04004
16591-06B00
11391-20F00
11391-20F10
11391-20F20
09247-12106
09168-12002
09280-12009
16438-19F00
09106-06075
09280-04004
09493-26007
01550-08123
09168-08029
09248-16012
09168-16002
11323-19F00
01547-06123
01550-06123
09168-06023
09103-10226
09103-10041
09103-12054
08319-31107
09159-10058
08319-31128
37820-33D00
09160-10060
Crankcase Set
Crankcase Set
Crankcase Set
Crankcase Set
• . Pin (11x20)
• . O Ring, Crankcase
• . Gasket (5.8x13x1.2)
• . Bolt
• . Bolt
• . Bolt
• . Bolt
• . Bolt
• . Bolt
• . Bolt
• . Bolt (8x95)
• . Bolt (8x90)
• . Bolt (8x95)
• . Jet, Oil Gallery Cylinder
• . O Ring (d:1.2,id:4.0)
• . Jet, Oil Gallery Mission
• . O Ring (d:1.2,id:4.0)
• . Union, Oil Filter Stand
• . Plate, Oil
• . Plate, Oil
• . Plate, Oil
Plug (12x20)
Gasket (12.1x16.2x3.7)
O Ring (d:1.9,id:12.6)
Plate, Piston Cooling Jet
Bolt (6x12)
O Ring (d:1.2,id:4.0)
Jet (130)
Bolt
Gasket
Plug
Gasket (16x22x2)
Plate, Oil Separator
Bolt
Bolt
Gasket (5.8x13x1.2)
Bolt (10x260)
Bolt (10x215)
Bolt (12x310)
Nut
Nut
Nut
Switch Assy, Oil Pressure
Washer (10.5x22x2.3)
Page: 5 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG4A
CRANKCASE (MODEL K1/K2)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
3a
4
5
6
7
7a
7b
8
9
10
11
11a
11b
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
11301-20850
09206-11017
11315-19F00
09168-06023
01547-06503
01547-06507
07120-08553
07120-08803
11322-20F00
09103-08066
09493-28010
09280-04004
09493-28010
09280-04004
16591-06B00
11391-20F20
09247-12106
09168-12002
09280-12009
16438-19F00
09106-06075
09280-04004
09493-26007
01550-08123
09168-08029
09248-16012
09168-16002
11323-19F00
01547-06123
01550-06123
09168-06023
09103-10226
09103-10041
09103-12054
09159-10058
08319-31128
37820-33D10
09160-10060
Crankcase Set
• . Pin (11x20)
• . O Ring, Crankcase
• . Gasket (5.8x13x1.2)
• . Bolt
• . Bolt
• . Bolt
• . Bolt
• . Bolt (8x90)
• . Bolt (8x95)
• . Jet, Oil Gallery Cylinder
• . O Ring (d:1.2,id:4.0)
• . Jet, Oil Gallery Mission
• . O Ring (d:1.2,id:4.0)
• . Union, Oil Filter Stand
• . Plate, Oil
Plug (12x20)
Gasket (12.1x16.2x3.7)
O Ring (d:1.9,id:12.6)
Plate, Piston Cooling Jet
Bolt (6x12)
O Ring (d:1.2,id:4.0)
Jet (130)
Bolt
Gasket
Plug
Gasket (16x22x2)
Plate, Oil Separator
Bolt
Bolt
Gasket (5.8x13x1.2)
Bolt (10x260)
Bolt (10x215)
Bolt (12x310)
Nut
Nut
Switch Assy, Oil Pressure
Washer (10.5x22x2.3)
Page: 6 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG5
CRANKCASE COVER
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
8
8
9
10
11
12
13
13a
14
15
16
17
18
19
19
20
21
22
23
11340-19F00
11971-33210
11482-19F00
04211-09149
09103-06204
09103-06205
11370-19F00
11484-19F00
11484-19F01
09103-06180
09103-06207
09259-20008
09280-17003
11361-19F00
01547-06457
11351-19F00
11483-19F00
04211-09149
01547-06357
01547-06657
09168-06023
09168-06023
09259-26012
09280-22008
09248-16012
09168-16002
Cover, Clutch Inner
• . Lens, Oil Level Check
Gasket, Clutch Cover Inner
Pin
Bolt
Bolt
Cover, Clutch Outer
O Ring, Clutch Cover Outer
O Ring, Clutch Cover Outer
Bolt
Bolt
Plug
O Ring (d:3.1,id:16.8)
Cover, Engine Sprocket
Bolt
Cover, Magneto
Gasket, Magneto Cover
Pin
Bolt
Bolt
Gasket (5.8x13x1.2)
Gasket (5.8x13x1.2)
Plug
O Ring (d:3.1,id:22.7)
Plug
Gasket (13.8x18.8x0.4)
Page: 7 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG6
CRANKSHAFT
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
2
2
2
2
2
2
2
2
2
3
3
3
4
5
6
7
7
7
7
8
9
10
11
12
13
14
15
16
17
18
18
12000-20840
12228-19F00-0A0
12228-19F00-0B0
12228-19F00-0C0
12228-19F00-0D0
12228-19F00-0E0
12228-19F00-0F0
12228-19F00-0G0
12228-19F00-0H0
12228-19F00-0I0
12228-19F00-0J0
12229-19F10-0A0
12229-19F10-0B0
12229-19F10-0C0
12160-20F00
12163-17C50
12165-27A50
12164-46E01-0A0
12164-46E01-0B0
12164-46E01-0C0
12164-46E01-0D0
21111-20F00
21112-19F00
12731-19F00
17451-19F00
12541-20F00
09126-06011
12111-20F00-0F0
12140-20F00
12151-05A00
09381-20004
12100-20F00-050
12100-20F00-100
Crankshaft Set
• . Washer, Thrust (t:1.925)
• . Washer, Thrust (t:1.95)
• . Washer, Thrust (t:1.975)
• . Washer, Thrust (t:2.0)
• . Washer, Thrust (t:2.025)
• . Washer, Thrust (t:2.05)
• . Washer, Thrust (t:2.075)
• . Washer, Thrust (t:2.1)
• . Washer, Thrust (t:2.125)
• . Washer, Thrust (t:2.15)
Bearing, Crankshaft (green)
Bearing, Crankshaft (black)
Bearing, Crankshaft (brown)
Connecting Rod Assy
• . Bolt, Connecting Rod
• . Pin, Connecting Rod
Bearing, Crank Pin (green)
Bearing, Crank Pin (black)
Bearing, Crank Pin (brown)
Bearing, Crank Pin (yellow)
Gear, Primary Drive
Bolt, Primary Drive Gear
Sprocket, Cam Chain Drive
Gear, Water Pump Drive
Retainer, Crankshaft Brg Lh
Screw
Piston
Ring Set, Piston
Pin, Piston
Circlip
Piston Set (os:0.5)
Piston Set (os:1.0)
Page: 8 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG7
STARTER CLUTCH
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
12611-20F01
09206-12001
12600-20840
07130-08163
Gear, Starter Idle
Pin
Clutch Set, Starter
Bolt
Page: 9 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG8
CAM SHAFT / VALVE
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
12710-20F00
12720-20F00
12730-20F00
12740-20F00
12800-05820
99000-69491
12911-46E00
12912-20F00
12920-33E10
12931-33E10
12933-39E00
09289-04002
12932-17E50
12891-17E00
12892-05C00-120
12892-05C00-125
12892-05C00-130
12892-05C00-135
12892-05C00-140
12892-05C00-145
12892-05C00-150
12892-05C00-155
12892-05C00-160
12892-05C00-165
12892-05C00-170
12892-05C00-175
12892-05C00-180
12892-05C00-185
12892-05C00-190
12892-05C00-195
12892-05C00-200
12892-05C00-205
12892-05C00-210
12892-05C00-215
12892-05C00-220
Cam Shaft, Intake Front
Cam Shaft, Exhaust Front
Cam Shaft, Intake Rear
Cam Shaft, Exhaust Rear
Shim Set, Tappet
• . Case, Tappet Shim
Valve, Intake
Valve, Exhaust
Spring Set, Valve
Retainer, Valve Spring
Seat, Valve Spring
Oil Seal (4.5x10x8)
Cotter, Valve
Tappet
Shim, Tappet (t:1.20)
Shim, Tappet (t:1.25)
Shim, Tappet (t:1.30)
Shim, Tappet (t:1.35)
Shim, Tappet (t:1.40)
Shim, Tappet (t:1.45)
Shim, Tappet (t:1.50)
Shim, Tappet (t:1.55)
Shim, Tappet (t:1.60)
Shim, Tappet (t:1.65)
Shim, Tappet (t:1.70)
Shim, Tappet (t:1.75)
Shim, Tappet (t:1.80)
Shim, Tappet (t:1.85)
Shim, Tappet (t:1.90)
Shim, Tappet (t:1.95)
Shim, Tappet (t:2.00)
Shim, Tappet (t:2.05)
Shim, Tappet (t:2.10)
Shim, Tappet (t:2.15)
Shim, Tappet (t:2.20)
Page: 10 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG9
CAM CHAIN
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
12760-19F00
12771-19F00
12782-19F00
07130-06123
12811-19F00
12812-35C00
08211-06181
12830-19F11
12837-33E00
12834-33E00
12837-24A10
07130-06253
Chain, Cam Shaft Drive
Guide, Cam Chain No.1
Guide, Cam Chain No.2
Bolt
Tensioner, Cam Chain
Bolt, Cam Chain Tensioner
Washer
Adjuster Assy, Tensioner
• . Gasket, Tensioner Adjuster
• . Plug, Tensioner Adjuster
Gasket, Tensioner Adjuster
Bolt
Page: 11 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG10
CARBURETOR
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
1
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
17
17
18
19
20
20
20
21
21a
22
23
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
13201-20F00
13201-20F30
13202-20F00
13202-20F30
13502-07F00
13481-19F00
13507-33E00
13501-33E00
13418-33E00
09280-05004
13481-33E00
13382-44030
13394-17E60
13387-44030
13383-33E00
13258-33E00
13667-20F00
02112-04123
09493-34003
09493-32007
09492-30013
13291-29900
13268-48700
13279-19F10
13279-19F10
13279-33E00
13295-29900
13281-05A00
13508-17C00
09492-17016
09492-15017
13385-33E00
09491-27014
13376-19F00
13254-92910
13370-20F00
13250-33E00
13602-05A10
02112-05127
13247-02340
13247-33E00
13502-10F00
13417-19F00
13480-10F00
13601-04148
13411-01400
13417-07F00
13278-18E20
13418-19F00
13681-04010
13421-19F00
13601-05148
13267-44B00
Carburetor Assy, Front
Carburetor Assy, Front
Carburetor Assy, Rear
Carburetor Assy, Rear
• . Cover Assy, Diaphragm
• . Spring
• . Diaphragm
• . Valve, Piston
• . Holder
• . O Ring (d:1.9,id:4.8)
• . Spring
• . Washer
• . E Ring, Multiple Jet Knzzel
• . Ring
• . Needle, Jet (6e38-54-2)
• . O Ring
• . Funnel
• . Screw
• . Jet, Pilot Air (170)
• . Jet, Pilot Air (160)
• . Jet, Pilot Air (150)
• . Washer
• . Spring
• . Adjuster (2,1/2)
• . Adjuster (2,3/4)
• . Adjuster (3,1/2)
• . O Ring
• . Plug
• . Cap
• . Jet, Pilot (17.5)
• . Jet, Pilot (15)
• . Holder, Jet
• . Jet, Main (137.5)
• . Filter
• . Float Pin
• . Valve Assy, Needle
• . Float Assy
• . Screw
• . Screw
• . Screw, Drain
• . Screw
• . Cover Assy
• . Spring
• . Diaphragm Assy
• . Screw
• . Plunger, Starter
• . Spring
• . O Ring
• . Holder, Guide
• . Cap, Carburetor
• . Plate
• . Screw
• . Screw
Page: 12 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG10
CARBURETOR
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
46
13271-44B00
• . Spring
Page: 13 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG11
CARBURETOR FITTINGS
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
26
27
28
13684-48B10
13684-19F00
13684-19F10
13684-19F20
13685-48B00
13671-19F00
13686-19F00
13671-19F10
09352-50903-600
13482-20F00
13447-20F00
13602-05109
13612-19F00
13324-19F00
13267-19F00
13271-33C00
13580-19F00
13602-19B50
13553-19F00
13563-19F00
13615-45010
13279-19F00
13650-25E01
13655-25E00
09407-18402
13683-10D20
13684-20F30
09352-50901-600
13685-48B00
Hose
Hose (5.3x10.5x125)
Hose (11x15x90)
Hose (5.3x10.5)
Nipple
Clip
Hose (7x11x250)
Clip
Hose (5x9x600)
Plate
Plate
Screw
Bolt
Nut
Adjust Screw Assy
Spring
Sensor Assy
Screw
Lever Assy
Pin
Washer
Plate, Idle Adjust
Heater Assy, Carburetor
Thermo Switch, Heater
Clamp, Thermo Switch
Hose (5x9x60)
Hose (5x9x40)
Hose (5x9x600)
Nipple
Page: 14 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG12
AIR CLEANER
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
1
1
1
2
3
3a
3a
4
5
6
6
6
7
8
9
10
10
11
12
13
13
14
15
13700-20F00
13700-20F10
13700-20F01
13700-20F11
13881-20F00
13170-20F10
13170-20F00
09402-72203
13780-20F00
02142-05203
13870-19F00
13870-20F10
13870-20F11
09401-14301
13859-41B10
09401-14301
13840-20F00
13840-20F01
09308-13001
03142-05163
13851-20F00
13851-20F10
09401-15101
09355-11165-600
Cleaner Assy, Air
Cleaner Assy, Air
Cleaner Assy, Air
Cleaner Assy, Air
• . Tube, Outlet
• . Clamp, Outlet Tube Front
• . Clamp, Outlet Tube Rear
• . Clamp, Outlet Tube Rear
• . Filter, Air Cleaner
• . Screw
• . Tube, Drain
• . Tube, Drain
• . Tube, Drain
•• .. Clip
• . Plug
• . Clip
• . Tank, Oil Return
• . Tank, Oil Return
•• .. Grommet
• . Screw
Tube, Breather Crankcase
Tube, Breather Crankcase
Clip
Tube, Breather Cylinder
Page: 15 of 88
(11x16x600)
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG13
MUFFLER
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
13a
14
15
16
17
18
19
14150-19F00
14160-19F10
14181-22D01
14771-32E00
07120-08403
07120-08403
09118-08068
01550-08457
09180-08152
09320-12048
09160-08138
08361-25088
01421-08253
08319-31087
14305-19F11-H01
09160-08140
01550-08457
09180-08156
09320-12049
08361-25088
Pipe, Exhaust Rear
Pipe, Exhaust Front
Gasket, Exhaust Pipe
Connector, Muffler
Bolt
Bolt
Bolt (8x40)
Bolt
Spacer (8.6x12x24.2)
Cushion
Washer (8.5x30x2.3)
Nut
Bolt, Stud (8x25)
Nut
Muffler
Washer (8.5x33x2.6)
Bolt
Spacer (8.6x12x25.5)
Cushion
Nut
Page: 16 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG14
OIL PUMP / FUEL PUMP
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
16400-20F00
02112-06253
16331-48E00
09181-10158
09261-04009
08331-31106
16440-17C20
16520-32E00
16523-48E00
01547-06123
16510-34E00
15100-19F00
09116-06115
09320-09036
09180-06257
16321-19F00
09261-06002
08331-31383
09355-50105-600
Pump Assy, Engine Oil
Screw
Gear, Oil Pump Driven (nt:34)
Shim
Pin (4x15.8)
Circlip
Valve Assy, Oil Relief
Strainer, Engine Oil
Cap, Oil Strainer
Bolt
Filter Assy, Engine Oil
Pump Assy, Fuel
Bolt, Fuel Pump
Cushion, Fuel Pump
Spacer, Fuel Pump
Gear, Engine Oil Pump Drive
Roller (od:6,l:6)
Circlip
Hose, Vacuum
Page: 17 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG15
WATER PUMP (MODEL X/Y)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
3a
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
17400-19F02
17411-19F00
17491-19F01
17533-02F00
17511-19F00
09100-06162
09164-06006
09168-06025
17470-02F10
09283-10004
09262-10014
08332-11086
17418-19F00
17435-33400
02112-06163
17415-14300
09168-08008
09103-06206
09280-22001
08331-31106
17461-19F00
09181-10158
09261-04002
Pump Assy, Water
• . Case, Water Pump
• . Impeller, Water Pump
• . Washer, Impeller
• . Shaft, Water Pump
• . Bolt (6x13)
• . Lock Washer
• . Gasket (6x15x2.2)
• . Seal, Mechanical
• . Oil Seal (10x21x5)
• . Bearing (10x26x8)
• . E Ring
• . O Ring
• . O Ring
• . Screw
• . Bolt, Drain
• . Gasket (8.2x14x1)
Bolt
O Ring (d:2.4,id:21.8)
Circlip
Gear, Water Pump Driven
Shim
Roller
Page: 18 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG15A
WATER PUMP (MODEL K1/K2)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
17491-19F10
17470-02F10
09283-10004
08110-69000
08332-11086
17418-19F00
17435-33400
02112-06163
17415-14300
09168-08008
09103-06206
09280-22001
08331-31106
17461-19F00
09181-10158
09261-04002
• . Impeller/shaft
• . Seal, Mechanical
• . Oil Seal (10x21x5)
• . Bearing
• . E Ring
• . O Ring
• . O Ring
• . Screw
• . Bolt, Drain
• . Gasket (8.2x14x1)
Bolt
O Ring (d:2.4,id:21.8)
Circlip
Gear, Water Pump Driven
Shim
Roller
Page: 19 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG16
RADIATOR
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
4
5
6
7
8
9
17710-19F00
17800-19F10
01550-06103
09148-06015
09320-10042
09180-06290
09118-06097
Radiator Assy, Water
Fan Assy, Radiator
Bolt
Nut
Cushion
Spacer (6.5x10x12)
Bolt (6x25)
Page: 20 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG17
RADIATOR HOSE
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
3
4
5
6
7
8
9
10
11
12
13
14
15
17
18
19
20
21
22
23
24
25
26
27
28
17730-12C20
17851-19F00
17852-19F00
09402-38511
17853-19F00
17890-02F00
09280-18009
07130-06123
17910-19F00
17932-12C00
01550-06163
17981-19F00
09401-08411
09359-50901-980
17920-19F00
01550-06123
17680-24A20
17662-19F02
17663-02FA0
17670-50F00
01550-06163
17856-19F00
09401-12409
09407-14403
34850-44D20
09402-28511
Cap, Radiator
Hose, Radiator Inlet
Hose, Radiator Outlet
Clamp
Hose, Connector Inlet
Union, Connector Hose
O Ring
Bolt
Tank Assy, Reservoir
• . Cap, Reservoir Tank
Bolt
Hose, Reservoir Tank Inlet
Clip
Hose, Reservoir Tank Overflow
Bracket, Reservoir Tank
Bolt
Switch, Radiator Fan
Connector, Thermostat Inlet
Cap, Thermostat Connector
Thermostat, Water (82žc)
Bolt
Hose, Connector To Water Pump
Clamp
Clamp (l:140)
Sensor, Water Temperature
Clamp
Page: 21 of 88
(l:980)
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG17A
2ND AIR (E18)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
18450-20F01
07130-06163
18610-20F00
02162-06163
09359-40701-600
09401-06101
18711-20F00
18712-21F00
13888-19B00
09401-15101
18461-20F00
18471-20F00
18410-20F00
18420-20F00
09401-13409
18441-45C00
01421-06163
08316-10063
Valve Assy, 2nd Air
Bolt, 2nd Air Valve
Bracket, 2nd Air Valve
Bolt, 2nd Air Bracket
Hose, 2nd Air Vacuum
Clip
Hose, 2nd Air Cleaner
Hose, 2nd Air Cleaner Joint
Joint, 2nd Air Cleaner Hose
Clip
Hose, 2nd Air Valve Front
Hose, 2nd Air Valve Rear
Pipe, 2nd Air Front
Pipe, 2nd Air Rear
Clip
Gasket, 2nd Air Pipe
Bolt, Stud
Nut
Page: 22 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG18
CLUTCH
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
21200-20810
09160-20067
21411-44101
21413-20F00
21414-01D00
21440-19F00
21441-37440
21451-28C31
21462-14301
09100-06145
09140-20001
09160-20067
09167-20006
23110-44111
23111-24A01
23121-44100
23200-11D00
09134-06010
08310-00067
23226-19F00
09160-15045
09263-15003
09285-06015
09443-08001
01500-06163
Gear Assy, Primary Driven
Washer (20x36x3)
Hub, Clutch Sleeve
Spring, Clutch
Spacer, Clutch Sleeve Hub
Plate, Clutch Drive
Plate, Clutch Drive
Plate, Clutch Driven (t:1.6)
Disc, Clutch Pressure
Bolt (6x40)
Nut
Washer (20x36x3)
Lock Washer
Rod, Push Rh
Rod, Clutch Push Lh
Piece, Clutch Push
Screw Assy, Clutch Release
• . Screw
• . Nut
Support, Clutch Release
Washer (15.5x28x1)
Bearing (15x28x2)
Oil Seal (6x34x5.5)
Spring
Bolt
Page: 23 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG19
TRANSMISSION
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
47
48
24120-19F00
24127-19F00
24127-19F00
24221-20F00
24231-20F01
24251-20F01
24252-19F00
24252-38A10
24261-20F00
09167-25021
09181-25167
09262-17046
09262-20116
09380-25012
24127-19F00
24127-19F00
24127-19F00
24130-19F01
24311-20F00
24321-20F00
24322-19F00
24331-20F00
24332-24510
24332-24510
24341-20F00
24351-20F01
24361-20F00
09167-25013
09167-25021
09167-25021
09169-25001
09181-17195
09181-20195
09262-25125
09283-36003
09300-20032
09262-17023
24751-19F00
24881-12C20
24885-12C10
01500-06123
02112-06123
27510-20F00
09159-20004
09167-25019
27531-19F00
27600-32C10-110
27600-32C10-108
09280-24010
Shaft, Counter (nt:13)
Circlip, 5th Drive
Circlip, 6th Drive
Gear, 2nd Drive (nt:18)
Gear, 3rd & 4th Drive
Gear, 5th Drive (nt:26)
Bush, 5th Drive
Bush, 6th Drive
Gear, 6th Drive (nt:27)
Washer, 6th Drive
Washer, 5th Drive
Bearing, Cntr Shaft Lh
Bearing, Cntr Shaft Rh
Ring, 2nd Drive
Circlip, 2nd Driven
Circlip, 3rd Driven
Circlip, 4th Driven
Shaft, Drive
Gear, 1st Driven (nt:32)
Gear, 2nd Driven (nt:32)
Bush, 2nd Driven
Gear, 3rd Driven (nt:29)
Bush, 3rd, Driven
Bush, 4th Driven
Gear, 4th Driven (nt:27)
Gear, 5th Driven (nt:25)
Gear, 6th Driven (nt:23)
Lock Washer, 3rd Driven
Washer, 3rd Driven
Washer, 4th Driven
Washer, 3rd Driven Lock
Washer, 1st Driven
Washer, 1st Driven
Bearing, Drive Shaft Lh
Seal, Drive Shaft
Bush, 1st Driven
Bearing, Drive Shaft Rh
Retainer, Drive Shaft Oil Seal
Guide, T/m Oil
Retainer, Transmission Oil
Bolt
Screw
Sprocket, Engine (nt:15)
Nut, Engine Sprocket
Washer, Engine Sprocket
Spacer, Engine Sprocket
Chain Assy (did525v9,110le)
Chain Assy (did525v9,108le)
O Ring (d:2.4,id:23.7)
Page: 24 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG20
GEAR SHIFTING
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
25211-42E10
25221-42E10
25231-42E10
25411-26D01
25411-44B00
24741-21A00
25310-19F00
04221-04089
25312-12C00
25381-19F00
09262-25006
09263-25018
02112-06123
25350-24B00
25355-20F00
09111-06041
08211-06141
25510-19F00
25512-13E11
25671-01000
09160-14016
09181-14167
09283-14006
09440-17009
09444-20001
08331-31146
25520-29B00
25526-47000
25525-05A10
25600-33E00
25526-47000
25652-20C00
09140-06011
01500-06203
08310-00067
37720-20F00
09209-05011
09280-26007
09404-08206
09440-04010
02112-05163
Fork, Gear Shift No.1
Fork, Gear Shift No.2
Fork, Gear Shift No.3
Shaft, Gear Shift Fork No.1
Shaft, Gear Shift Fork No.2
Retainer, Shift Cam Bearing
Cam, Gear Shift
• . Knock Pin
Pin, Shift Cam Driven Gear
Plate, Gear Shift Cam
Bearing (25x47x8)
Bearing (25x32x12)
Screw
Stopper, Gear Shift Cam
Spring, Stopper Arm
Bolt (6x14.3)
Washer
Shaft, Gear Shift
Plate, Gear Shift Cam Drive
Stopper, Return Spring
Washer (14x29x0.8)
Shim
Oil Seal (14x22x6)
Spring
Spring
Circlip
Arm, Gear Shift Link
• . Cover, Dust
Rod, Gear Shift (l:175)
Lever Assy, Gear Shift
• . Cover, Dust
• . Rubber, Gear Shift Pedal
Nut
Bolt
Nut
Base Assy, Gear Shift Terminal
Contact
O Ring (od:2.4,id:25.7)
Clamp (l:82)
Spring
Screw
Page: 25 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG21
STARTING MOTOR
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
31100-19F00
31130-13E00
31132-33E00
31135-31300
31143-49040
31280-19F00
31156-13E00
31170-19B10
31264-13E00
09280-25002
01547-06253
08361-35068
Motor Assy, Starting
• . Brush Terminal Set
• . Brush Holder Set
• . Spring, Brush
• . O Ring
• . Set Bolt Assy
•• .. O Ring
• . Washer Set
• . O Ring
• . O Ring (d:3.1,id:24.4)
Bolt
Nut
Page: 26 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG22
MAGNETO
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
8
32101-19F00
32102-20F00
32371-19F00
09103-12004
09160-12036
07130-05123
07130-06303
09420-04008
Stator Assy
Rotor Assy
Clamp, Magneto Lead
Bolt (12x40)
Washer (12x30x3)
Bolt
Bolt
Key
Page: 27 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG23
BATTERY
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
33610-02F01
33651-37000
33652-28000
33652-19F00
33810-19F00
31861-48B10
33820-19F00
33624-16E00
33860-19F00
Battery Assy
(yt12a-bs,12v,10ah)
Protector (170x95x3.0)
Protector, Battery (20x45x6)
Protector (85x40x5)
Wire, Starter Motor Lead
• . Cap, Starter Motor Lead
Wire, Battery (+) Lead
• . Cap, Battery (+)
Wire, Battery (-) Lead
Page: 28 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG24
ELECTRICAL
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
7
8
9
10
11
12
13
14
15
31800-21E20
31861-21E20
09481-30101
09128-06013
32800-24B01
02162-06163
32900-20F00
32900-20F20
03542-06163
33410-19F00
33420-19F00
01500-06203
33510-11D00
33541-23E01
33542-38B00
33543-19F00
Relay Assy, Starting Motor
• . Cover, Relay Assy
• . Fuse (30a)
Screw (6x8)
Rectifier Assy
Bolt
Igniter Assy
Igniter Assy
Screw
Coil Assy, Ignition
Coil Assy, Ignition
Bolt
Cap, Spark Plug
Seal, Spark Plug Cap
Seal, High Tension Cord
Cover, Spark Plug Cap
Page: 29 of 88
Catalogue Title:
Block No.
SV650Y (SV650Y E2)
FIG25
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Block Title.
Suzuki Worldwide Motorcycle-ATV
SPEEDOMETER (SV650X/UX/Y/UY/K1/UK1/K2/UK2)
Ref No
Part No
Description
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
28a
29
30
31
34110-20F10
34110-20F00
34111-19F20
34210-20F00
34123-33E00
34124-33E00
34147-19F20
34149-19F20
34150-19F20
34152-19F20
34173-19F20
34176-19F20
34183-09F00
34183-19F20
34188-19F20
34198-19F20
34211-19F20
34950-19F20
36383-19F20
09132-03005
09471-12077
09471-12108
03541-04163
09160-06056
08310-00067
01550-08163
34938-14F00
34990-21E00
09286-44001
34983-21E00
09407-03401
09407-14407
01550-08163
Speedometer (mile)
Speedometer (kilo)
Lower Case
Tachometer
Attachment, Switch
Switch, Gum
Screw, Pan Head (3x18)
Screw, Pan Head (3x20)
Upper Case
Ornament, Speedometer
Cord Assy
Clamp
Screw (3x12)
Screw, Head Tapping (4x16)
Damper
Grommet
Ornament, Tachometer
Bracket
Cover
Screw (3x10)
Bulb (12v,1.7w,t10)
Bulb (12v,1.7w,t6.5)
Screw
Washer (6.5x18x1)
Nut
Bolt
Guide, Sensor Lead
Sensor, Speed
• . Seal, Sensor Oil
• . Rotor, Speed
Clamp
Clamp (l:145)
Bolt
Page: 30 of 88
Catalogue Title:
Block No.
SV650Y (SV650Y E2)
FIG25A
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Block Title.
Suzuki Worldwide Motorcycle-ATV
SPEEDOMETER (SV650SX/SUX/SY/SUY/SK1/SUK1/SK2/SUK2)
Ref No
Part No
Description
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
23a
24
25
26
34119-20F21
34119-20F31
34123-02F00
34124-02F00
34130-02F00
34150-19F00
34153-02F00
34172-71E70
34173-19D00
34173-19D70
34183-33DC0
34198-02F00
34198-02F10
09471-12085
09471-12100
09471-12189
03211-04207
34188-02F00
34996-43410
09160-05037
08310-00053
34938-14F00
34990-21E00
09286-44001
34983-21E00
09407-03401
09407-14407
01550-06123
Speedometer
Speedometer
Lever
Switch, Gum
Case Assy
Visor
Gasket
Socket
Socket
Socket
Screw, Speedometer (4x14)
Blind, Cap
Blind
Bulb (14v,3w,t7)
Bulb (12v,1.7w,t7)
Bulb (14v,0.84w,t5)
Screw
Cushion
Cushion
Washer (5.5x16x1.20)
Nut
Guide, Sensor Lead
Sensor, Speed
• . Seal, Sensor
• . Rotor, Speed
Clamp
Clamp (l:145)
Bolt
Page: 31 of 88
Catalogue Title:
Block No.
SV650Y (SV650Y E2)
FIG26
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Block Title.
Suzuki Worldwide Motorcycle-ATV
HEADLAMP (SV650X/UX/Y/UY/K1/UK1/K2/UK2)
Ref No
Part No
Description
1
1
1
2
3
3
3
4
5
6
7
8
9
10
11
12
13
35100-19F20-999
35100-19F50-999
35100-19F00-999
35111-19F00
35121-19F20
35121-19F50
35121-19F00
35181-19F00
35135-45900
35151-19F00
35154-13F00
35152-45600
35174-19F00
36118-19F50
09471-12185
09471-12081
09139-05038
Headlamp Assy
Headlamp Assy
Headlamp Assy
• . Rim
• . Lamp Unit
• . Lamp Unit
• . Lamp Unit
• . Screw (5x16)
• . Nut
• . Screw, Adjusting
• . Spring
• . Nut
• . Cover, Socket
• . Cord, Position
Bulb (12v,60/55w)
Bulb (12v,5w)
Screw
Page: 32 of 88
Catalogue Title:
Block No.
SV650Y (SV650Y E2)
FIG26A
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Block Title.
Suzuki Worldwide Motorcycle-ATV
HEADLAMP (SV650SX/SY/SK1/SK2 E2,E24)
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
35100-20F30-999
35125-02F00
09471-12102
09160-06088
09180-06267
09320-09010
08316-10063
36110-20F00
36112-08F00
36113-20F00
35128-37B00
09471-12081
03211-04123
09160-05045
09320-08001
03511-05103
Headlamp Assy
• . Cover, Socket
Bulb (12v,445/45w)
Washer (6.5x20x1.6)
Spacer (6.5x9x12.5)
Cushion
Nut
Lamp Assy, Front Position
• . Lens
• . Gasket
• . Washer
• . Bulb (12v,5w)
• . Screw
Washer (5.5x18x1.0)
Cushion
Screw
Page: 33 of 88
Catalogue Title:
Block No.
SV650Y (SV650Y E2)
FIG26B
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Block Title.
Suzuki Worldwide Motorcycle-ATV
HEADLAMP (SV650SX/SUX/SY/SUY/SK1/SUK1/SK2/SUK2,SEE NOTE)
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
35100-20F50-999
35125-02F00
35175-18E50
36118-02F00
09471-12122
09160-06088
09180-06267
09320-09010
08316-10063
36110-20F00
36112-08F00
36113-20F00
35128-37B00
09471-12081
03211-04123
09160-05045
09320-08001
03511-05103
Headlamp Assy
• . Cover, Socket
• . Adaptor Assy
• . Cord Assy
Bulb (12v,5.5w/h1/p14.5s/osra,
Washer (6.5x20x1.6)
Spacer (6.5x9x12.5)
Cushion
Nut
Lamp Assy, Front Position
• . Lens
• . Gasket
• . Washer
• . Bulb (12v,5w)
• . Screw
Washer (5.5x18x1.0)
Cushion
Screw
Page: 34 of 88
Phil)
Catalogue Title:
Block No.
SV650Y (SV650Y E2)
FIG27
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Block Title.
Suzuki Worldwide Motorcycle-ATV
TURNSIGNAL LAMP (SV650X/UX/Y/UY/K1/UK1/K2/UK2)
Ref No
Part No
Description
1
1
1
1
2
3
4
5
6
6
7
8
9
10
11
12
13
35604-33E30
35601-20F30
35603-33E30
35602-20F30
35610-33E00
09471-12045
03242-04123
08316-10103
35603-33E10
35604-33E10
35610-33E00
09471-12045
03242-04123
35695-17C00
09160-10501
08310-00103
38610-03F00
Lamp Assy, Front Turnsignal Rh
Lamp Assy, Front Turnsignal Rh
Lamp Assy, Front Turnsignal Lh
Lamp Assy, Front Turnsignal Lh
• . Lamp Unit
• . Bulb (12v,21w)
• . Screw
Nut
Lamp Assy, Rear Turnsignal Rh
Lamp Assy. Rear Turnsignal Lh
• . Lamp Unit
• . Bulb (12v,21w)
• . Screw
Spacer, Rear Turnsignal
Washer (10.5x30x2.3)
Nut
Relay Assy, Turnsignal Lamp
Page: 35 of 88
Catalogue Title:
Block No.
SV650Y (SV650Y E2)
FIG27A
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Block Title.
Suzuki Worldwide Motorcycle-ATV
TURNSIGNAL LAMP (SV650SX/SUX/SY/SUY/SK1/SUK1/SK2/SUK2)
Ref No
Part No
Description
1
1
2
3
4
5
6
7
7
8
9
10
11
12
13
14
35601-33E30
35602-33E30
35610-33E00
09471-12045
03242-04123
35629-33E00
03511-05103
35603-33E10
35604-33E10
35610-33E00
09471-12045
03242-04123
35695-17C00
09160-10501
08310-00103
38610-03F00
Lamp Assy, Front Turnsignal Rh
Lamp Assy, Front Turnsignal Lh
• . Lamp Unit
• . Bulb (12v,21w)
• . Screw
Plate, Front Turnsignal Lamp
Screw
Lamp Assy, Rear Turnsignal Rh
Lamp Assy, Rear Turnsignal Lh
• . Lamp Unit
• . Bulb (12v,21w)
• . Screw
Spacer, Rear Turnsignal
Washer (10.5x30x2.3)
Nut
Relay Assy, Turnsignal Lamp
Page: 36 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG28
TAIL LAMP
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
35710-02F00
35627-43010
35712-02F00
35713-02F00
09471-12083
03211-04207
09148-05020
09160-06088
09180-06285
09320-09009
03541-05203
08316-10063
35726-19F00
01550-06123
35910-02F00
35912-02F00
35913-02F00
09471-12081
03211-04163
09160-06088
09180-05054
08316-10053
35927-00A10
09160-06088
02142-06123
08316-10063
35970-07F00
08316-10053
Lamp Assy, Rear Combination
• . Gasket
• . Lens
• . Gasket
• . Bulb (12v,21/5w)
• . Screw
Nut
Washer (6.5x20x1.6)
Spacer (6.5x10x9)
Cushion
Screw
Nut
Bracket, Rear Combination
Bolt
Lamp Assy, License
• . Lens
• . Gasket
• . Bulb (12v,5w)
• . Screw
Washer (6.5x20x1.6)
Spacer (5.5x9.5x11.5)
Nut
Bracket, License Plate
Washer (6.5x20x1.6)
Screw
Nut
Reflector Assy, Rear
Nut
Page: 37 of 88
Catalogue Title:
Block No.
SV650Y (SV650Y E2)
FIG29
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Block Title.
Suzuki Worldwide Motorcycle-ATV
WIRING HARNESS (SV650X/UX/Y/UY/K1/UK1/K2/UK2)
Ref No
Part No
Description
1
2
3
4
5
5
5
5
6
6
6a
6b
6c
6d
7
8
9
10
10
11
11
12
13
14
15
16
17
18
18
19
20
20
21
22
23
24
25
26
36610-20F10
09481-10501
09481-15501
36619-20F00
09404-06432
09404-06434
09404-06435
09404-08207
09407-14403
09407-18402
09407-11402
09407-14408
09407-17401
09407-14407
01550-06123
01550-08253
08316-10083
37101-19830
37101-19820
37100-19F00
37100-19F10
09139-08016
37740-31D00
09443-06005
43251-19F10
01550-06123
37840-19F00
37849-19F00
09103-06248
08316-10063
38500-02F60
38500-19F00
38590-19F00
01550-06123
01550-08123
37146-33E00
36855-19F00
36854-19F00
Harness, Wiring No.1
• . Fuse (10a)
• . Fuse (15a)
Guide, Wiring Harness
Clamp (l:80)
Clamp (l:95)
Clamp (l:135)
Clamp (l:97)
Clamp (l:125)
Clamp (l:165)
Clamp (l:90)
Clamp (l:120)
Clamp (l:150)
Clamp (l:140)
Bolt, Wiring Harness
Bolt, Wiring Harness
Nut, Wiring Harness
Lock Set
Lock Set
• . Lock Assy, Steering
• . Lock Assy, Steering
Bolt (8x20)
Switch Assy, Stop Lamp
Spring
Bracket, Stop Lamp Switch
Bolt
Switch Assy, Side Stand
Bolt, Side Stand
Bolt, Side Stand
Nut
Horn Assy
Horn Assy
Bracket, Horn
Bolt
Bolt
Key, Blank
Wire, Carb Heater
Wire, Starter Control
Page: 38 of 88
Catalogue Title:
Block No.
SV650Y (SV650Y E2)
FIG29A
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Block Title.
Suzuki Worldwide Motorcycle-ATV
WIRING HARNESS (SV650SX/SUX/SY/SUY/SK1/SUK1/SK2/SUK2)
Ref No
Part No
Description
1
2
2
3
4
4
5
5a
6
6
6
7
7
7
7a
8
8
8a
9
9
10
10
11
12
13
14
15
16
17
17
18
19
19
20
21
22
23
24
25
36610-19F00
09481-10501
09481-15501
36619-33E00
36620-19F10
36620-19F20
36618-33E00
36687-19F00
09404-06432
09404-06434
09404-06435
09407-11402
09407-14408
09407-17401
09407-14407
09407-14403
09407-18402
01550-06123
37101-19830
37101-19820
37100-19F00
37100-19F10
09139-08016
37740-31D00
09443-06005
43251-19F00
01550-06123
37840-19F00
37849-19F00
09103-06248
08316-10063
38500-02F60
38500-19F00
38590-19F00
01550-06123
01550-08123
37146-33E00
36855-19F00
36854-19F00
Harness, Wiring No.1
• . Fuse (10a)
• . Fuse (15a)
Guide, Wiring Harness
Harness, Wiring No.2
Harness, Wiring No.2
• . Cover, Speedometer Coupler
Holder, Coupler
Clamp (l:80)
Clamp (l:95)
Clamp (l:135)
Clamp (l:90)
Clamp (l:120)
Clamp (l:150)
Clamp (l:145)
Clamp (l:125)
Clamp (l:165)
Bolt, Wiring Harness
Lock Set
Lock Set
• . Lock Assy, Steering
• . Lock Assy, Steering
Bolt (8x20)
Switch Assy, Stop Lamp
Spring
Bracket, Stop Lamp Switch
Bolt
Switch Assy, Side Stand
Bolt, Side Stand
Bolt,side Stand
Nut
Horn Assy
Horn Assy
Bracket, Horn
Bolt
Bolt
Key,.blank
Wire, Carb Heater
Wire, Starter Control
Page: 39 of 88
Catalogue Title:
Block No.
SV650Y (SV650Y E2)
FIG30
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Block Title.
Suzuki Worldwide Motorcycle-ATV
HANDLE SWITCH (SV650X/UX/Y/UY/K1/UK1/K2/UK2)
Ref No
Part No
Description
1
1
2
3
4
5
6
7
8
9
37200-27E11
37200-27E31
02112-05505
02112-05305
02112-05103
37400-23E10
02112-05455
09125-05066
37560-38A00
37564-26E00
Switch Assy, Handle Rh
Switch Assy, Handle Rh
• . Screw
• . Screw
Screw
Switch Assy, Handle Lh
• . Screw
• . Screw (5x25)
Switch Assy, Clutch
Screw
Page: 40 of 88
Catalogue Title:
Block No.
SV650Y (SV650Y E2)
FIG30A
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Block Title.
Suzuki Worldwide Motorcycle-ATV
HANDLE SWITCH (SV650SX/SUX/SY/SUY/SK1/SUK1/SK2/SUK2)
Ref No
Part No
Description
1
1
2
3
4
5
6
7
8
9
37200-33E11
37200-33E31
02112-05505
02112-05305
02112-05103
37400-26E11
02112-05455
09125-05066
37560-38A00
37564-26E00
Switch Assy, Handle Rh
Switch Assy, Handle Rh
• . Screw
• . Screw
Screw
Switch Assy, Handle Lh
• . Screw
• . Screw (5x25)
Switch Assy, Clutch
Screw
Page: 41 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG31
FRAME
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
41100-19F02-13L
41200-19F01
07130-10303
41991-19F00
01550-08203
41198-19F00
07130-08307
41921-19F00
41922-19F00
41941-19F00
41921-33E11
41922-33E00
47411-19F01
47413-19F00
01550-06123
Frame (silver)
Rail, Seat
Bolt
Plate, Mount Front Rh
Bolt
Spacer, Head Mount
Bolt
Bolt, Crankcase Adjust
Nut, Crankcase Adjust
Spacer, Crankcase Rear Upper
Bolt, Crankcase Adjust
Nut, Crankcase Adjust
Holder, Electric Part
Plate, Relay
Bolt
Page: 42 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG32
STAND
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
42310-19F00
09111-10027
08319-21103
09443-14066
09443-19012
42330-19F01
07120-10303
43111-33E00
09160-18022
43561-33E00
02112-05163
09443-13029
43261-17C00
Stand, Prop
Bolt
Nut
Spring, Inner
Spring, Outer
Bracket, Prop Stand
Bolt
Pedal, Brake
Washer (18x24x1)
Hook, Return Spring
Screw
Spring
Tube, Spring Guide
Page: 43 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG33
FOOTREST
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
16a
17
18
19
20
21
22
23
24
25
26
27
43511-33E10
43521-33E00
07130-08203
43530-17E01
43540-17E00
09106-10064
43510-02F11
43520-02F11
09200-08057
09180-08149
09448-18022
04111-25158
43576-07D01
43571-33E01
43576-19F00
09139-05054
09161-08018
43600-19F00
43700-19F00
43611-33E10
43621-33E10
09208-06007
09440-05005
06111-07004
43816-33E21
43826-33E21
08332-11043
01550-08163
Bracket, Front Footrest Rh
Bracket, Front Footrest Lh
Bolt
Holder, Footrest Rh
Holder, Footrest Lh
Bolt
Bar, Footrest Rh
Bar, Footrest Lh
Pin
Spacer (8.1x12x22)
Spring
Cotter Pin
Bolt, Bank Sensor
Guard, Front Footrest Rh
Guard, Front Footrest Lh
Screw (5x16)
Washer
Footrest Assy, Pillion Rh
Footrest Assy, Pillion Lh
• . Bar, Pillion Footrest Rh
• . Bar, Pillion Footrest Lh
• . Pin
• . Spring
• . Ball
• . Plate, Pillion Rh
• . Plate, Pillion Lh
• . E Ring
Bolt
Page: 44 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG34
FUEL TANK (MODEL X/Y)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
1
1
1
2
2
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
44100-19F00-Y7E
44100-19F00-Y7L
44100-19F00-Y7M
44100-19F00-Y9F
68111-42E00-20G
68111-42E00-1ZY
44200-33870
09106-05017
09139-06029
09160-06054
44511-19F00
44512-19F00
44559-19F00
44574-33E01
09403-05310
44550-19F10
01550-08163
44541-02F00
44561-19F00
01550-08853
09352-70103-600
09367-08004
09352-70103-600
09351-14152-600
44339-19F00
44194-19F00
Tank Assy, Fuel (blue)
Tank Assy, Fuel (black)
Tank Assy, Fuel (red)
Tank Assy, Fuel (yellow)
• . Emblem, Fuel Tank (gray)
• . Emblem, Fuel Tank (gray)
Cap Set, Fuel Tank
Bolt (l:20)
Screw (6x25)
Washer (6.5x22x1.6)
Cushion, Front
Spacer, Front
Cushion, Fuel Tank Side
Stay, Fuel Tank
Clamp
Bracket, Fuel Tank Rear
Bolt
Cushion, Fuel Tank Rear
Spaceer, Fuel Tank Rear
Bolt
Hose, No.2 (l:600->80)
Joint, 3 Way
Hose, No.1 (l:600->60)
Protector (l:600->40)
Clamp, Drain Hose
Shield, Tank Front
Page: 45 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG34A
FUEL TANK (MODEL K1)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
1
1
1
2
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
44100-19F40-19A
44100-19F40-Y7L
44100-19F40-Y9H
44100-19F40-YC2
68111-12C00-YD8
68111-12C00-1ZY
68111-12C00-20G
44200-33870
09106-05017
09139-06029
09160-06054
44511-19F00
44512-19F00
44559-19F00
44574-33E01
09403-05310
44550-19F10
01550-08163
44541-02F00
44561-19F00
01550-08853
09352-70103-600
09367-08004
44423-19F00
09351-14152-600
44339-19F00
44194-19F00
Tank Assy, Fuel (red)
Tank Assy, Fuel (black)
Tank Assy, Fuel (yellow)
Tank Assy, Fuel (blue)
• . Emblem (silver)
• . Emblem (gray)
• . Emblem (gray)
Cap Set, Fuel Tank
Bolt (l:20)
Screw (6x25)
Washer (6.5x22x1.6)
Cushion, Front
Spacer, Front
Cushion, Fuel Tank Side
Stay, Fuel Tank
Clamp
Bracket, Fuel Tank Rear
Bolt
Cushion, Fuel Tank Rear
Spaceer, Fuel Tank Rear
Bolt
Hose, No.2 (l:600->80)
Joint, 3 Way
Hose, No.1
Protector (l:600->40)
Clamp, Drain Hose
Shield, Tank Front
Page: 46 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG34B
FUEL TANK (MODEL K2)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
1
1
1
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
44100-20F00-Y7L
44100-20F00-Y9H
44100-20F00-YC2
44100-20F00-YD8
68111-42E20-1ZY
68111-42E20-20G
44200-33870
09106-05017
09139-06029
09160-06054
44511-19F00
44512-19F00
44559-19F00
44574-33E01
09403-05310
44550-19F10
01550-08163
44541-02F00
44561-19F00
01550-08853
09352-70103-600
09367-08004
44423-19F00
09351-14152-600
44339-19F00
44194-19F00
Tank Assy, Fuel (black)
Tank Assy, Fuel (yellow)
Tank Assy, Fuel (blue)
Tank Assy, Fuel (silver)
• . Emblem (gray)
• . Emblem (gray)
Cap Set, Fuel Tank
Bolt (l:20)
Screw (6x25)
Washer (6.5x22x1.6)
Cushion, Front
Spacer, Front
Cushion, Fuel Tank Side
Stay, Fuel Tank
Clamp
Bracket, Fuel Tank Rear
Bolt
Cushion, Fuel Tank Rear
Spaceer, Fuel Tank Rear
Bolt
Hose, No.2 (l:600->80)
Joint, 3 Way
Hose, No.1
Protector (l:600->40)
Clamp, Drain Hose
Shield, Tank Front
Page: 47 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG35
FUEL COCK
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
8
44300-19F00
44351-33E00
09128-06057
09168-06026
09355-50105-600
09351-14152-600
09401-09403
34810-19F11
Cock Assy, Fuel
• . O Ring, Joint
Bolt
Gasket (6.4x11.5x0.8)
Hose, Fuel (l:600->40)
Protector (l:600->80)
Clip
Gauge Assy, Fuel Level
Page: 48 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG36
FRAME COVER
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
47111-19F00
47211-19F00
09139-05054
09409-06314-5PK
Cover, Frame Rh
Cover, Frame Lh
Screw (m5x16)
Clip (black)
Page: 49 of 88
Catalogue Title:
Block No.
SV650Y (SV650Y E2)
FIG37
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Block Title.
Suzuki Worldwide Motorcycle-ATV
HEADLAMP HOUSING (SV650X/Y/K1/K2)
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
51800-19F00
51858-25D00
51837-25D00
08322-01053
51825-25D00
01550-05123
01244-08357
09320-12065
09180-08168
08316-10083
Housing Assy, Headlamp
• . Bolt, Headlamp Adjuster
• . Spring, Headlamp Adjuster
• . Washer
• . Nut, Headlamp Adjuster
Bolt
Bolt
Cushion
Spacer (8.6x12x20)
Nut
Page: 50 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG38
FRONT FENDER
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
1
1
1
2
3
53109-19F00-Y7E
53109-19F00-Y7L
53109-19F00-Y7M
53109-19F00-Y9F
53120-33D00
01547-06307
Fender, Front (blue)
Fender, Front (black)
Fender, Front (red)
Fender, Front (yellow)
Plate, Front Fender
Bolt
Page: 51 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG39
HANDLE BAR (SV650X/Y/K1/K2)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
56111-19F20
56170-19F00
02142-04123
56200-32821
02122-06803
08316-10083
56272-44500
09159-06024
56500-09020
58200-20F00
58300-20F20
58300-20F30
58410-20F00
58621-19F00
01550-06123
09407-14407
09408-00033
Handle Bar
Cover, Ignition Switch
Screw
Balancer Set, Handle Bar
• . Screw
• . Nut
• . Expander, Handle Balancer
• . Nut
Mirror Assy, Rear View
Cable Assy, Clutch
Cable Assy, Throttle No.1
Cable Assy, Throttle No.2
Cable, Starter
Guide, Cable
Bolt
Clamp
Clip
Page: 52 of 88
Catalogue Title:
Block No.
SV650Y (SV650Y E2)
FIG39A
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Block Title.
Suzuki Worldwide Motorcycle-ATV
HANDLE BAR (SV650SX/SY/SK1/SK2)
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
56111-19F00
56151-19F00
01550-06203
09103-08269
56200-04821
02122-06603
56500-19F00
56600-19F00
94576-19F00
56619-17C00
58200-19F00
58300-20F00
58300-20F10
58410-19F00
58621-19F00
01550-06123
09407-14407
Handle Bar, Rh
Handle Bar, Lh
Bolt
Bolt (8x30)
Balancer Set, Handle Bar
• . Screw
Mirror Assy, Rear View Rh
Mirror Assy, Rear View Lh
Cushion, Rear View Mirror
Nut, Rear View Mirror
Cable Assy, Clutch
Cable Assy, Throttle No.1
Cable Assy, Throttle No.2
Cable, Starter
Guide, Cable
Bolt
Clamp
Page: 53 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG40
HANDLE LEVER
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
57110-46E01
57300-33E01
57431-17C00
08316-10063
57460-17C00
57465-17C00
57211-22D01
57500-10D80
57620-27A31
57531-14A00
08319-21063
08322-01063
57441-11010
57442-11010
01500-06203
57661-45C00
Grip, Throttle
Lever Assy, Brake
• . Bolt, Knocker
• . Nut
Switch Assy, Stop
• . Screw
Grip, Lh
Lever Assy, Clutch
• . Lever
• . Screw, Brake Lever Pivot
• . Nut
• . Washer
• . Adjuster, Cable
• . Nut, Cable Adjuster
• . Bolt
Cover, Clutch Lever
Page: 54 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG41
REAR FENDER (MODEL X/Y/K1)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
63111-19F00
63111-19F20
63111-19F21
09116-06168
09111-06066
63421-19F00
01550-06163
09169-06071
63311-19F00
02142-06103
09146-06003
09800-21008
09822-00005
47435-02F00
47161-08F00
94980-42A00
Fender, Rear
Fender, Rear
Fender, Rear
Bolt
Bolt
Mud Guard, Rear Fender Front
Bolt
Washer
Extension, Rear Fender
Screw
Nut
Tool Assy
Clamp, Wrench
Band, Tool
Cushion
Bag, Manual
Page: 55 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG41A
REAR FENDER (MODEL K2)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
63111-19F21
09116-06168
09113-06001
63421-19F00
02162-06163
09169-06071
63311-19F00
02142-06103
09146-06003
09800-21008
09822-00005
47435-02F01
47161-08F00
94980-42A00
Fender, Rear
Bolt
Bolt
Mud Guard, Rear Fender Front
Bolt
Washer
Extension, Rear Fender
Screw
Nut
Tool Assy
Clamp, Wrench
Band, Tool
Cushion
Bag, Manual
Page: 56 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG41B
REAR FENDER (E18)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
63111-19F10
09116-06168
09111-06066
63421-19F00
01550-06163
09169-06071
63311-19F00
02142-06103
09146-06003
09800-21008
09822-00005
47435-02F00
47161-08F00
94980-42A00
Fender, Rear
Bolt
Bolt
Mud Guard, Rear Fender Front
Bolt
Washer
Extension, Rear Fender
Screw
Nut
Tool Assy
Clamp, Wrench
Band, Tool
Cushion
Bag, Manual
Page: 57 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG42
COWLING BODY (SV650SX)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
1
1
1
2
2
2
2
3
3
3
3
4
5
6
7
8
9
10
11
11
11
11
12
12
94401-20F00-Y7E
94401-20F00-Y7L
94401-20F00-Y7M
94401-20F00-Y9F
94402-20F00-Y7E
94402-20F00-Y7L
94402-20F00-Y7M
94402-20F00-Y9F
68181-20F00-N0J
68181-20F00-N0G
68181-20F00-N0H
68181-20F00-N0K
94413-19F00
94423-19F00
94611-19F00
09139-05025
08322-01053
09159-05019
94630-19F00
94403-19F00-Y7E
94403-19F00-Y7L
94403-19F00-Y7M
94403-19F00-Y9F
68641-19F00-20G
68641-19F00-1ZY
Cowl Assy, Side Rh (blue)
Cowl Assy, Side Rh (black)
Cowl Assy, Side Rh (red)
Cowl Assy, Side Rh (yellow)
Cowl Assy, Side Lh (blue)
Cowl Assy, Side Lh (black)
Cowl Assy, Side Lh (red)
Cowl Assy, Side Lh (yellow)
• . Emblem
• . Emblem
• . Emblem
• . Emblem
Panel, Upper Rh
Panel, Upper Lh
Window Screen
Screw (5x14)
Washer
Nut
Panel, Meter
Cowling Assy, Center (blue)
Cowling Assy, Center (black)
Cowling Assy, Center (red)
Cowling Assy, Center (yellow)
• . Emblem, "suzuki" (gray)
• . Emblem, "suzuki" (gray)
Page: 58 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG42A
COWLING BODY (SV650SY)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
1
1
1
2
2
2
2
3
3
3
3
4
5
6
7
8
9
10
11
11
11
11
12
12
94401-20F00-Y9X
94401-20F00-Z7X
94401-20F00-Z8X
94401-20F00-YC2
94402-20F00-Y9X
94402-20F00-Z7X
94402-20F00-Z8X
94402-20F00-YC2
68181-20F00-N9Y
68181-20F00-N9V
68181-20F00-N9Z
68181-20F00-N9W
94413-19F00
94423-19F00
94611-19F00
09139-05025
08322-01053
09159-05019
94630-19F00
94403-19F00-Y7L
94403-19F00-Y7M
94403-19F00-Y9F
94403-19F00-YC2
68641-19F00-1ZY
68641-19F00-20G
Cowl Assy, Side Rh (black)
Cowl Assy, Side Rh (red)
Cowl Assy, Side Rh (yellow)
Cowl Assy, Side Rh (blue)
Cowl Assy, Side Lh (black)
Cowl Assy, Side Lh (red)
Cowl Assy, Side Lh (yellow)
Cowl Assy, Side Lh (blue)
• . Emblem
• . Emblem
• . Emblem
• . Emblem
Panel, Upper Rh
Panel, Upper Lh
Window Screen
Screw (5x14)
Washer
Nut
Panel, Meter
Cowling Assy, Center (black)
Cowling Assy, Center (red)
Cowling Assy, Center (yellow)
Cowling Assy, Center (blue)
• . Emblem, "suzuki" (gray)
• . Emblem, "suzuki" (gray)
Page: 59 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG42B
COWLING BODY (SV650SK1)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
1
1
1
2
2
2
2
3
3
3
3
4
5
6
7
8
9
10
11
11
11
11
12
12
12
94401-20F01-19A
94401-20F01-YFX
94401-20F01-Y9H
94401-20F01-YEX
94402-20F01-19A
94402-20F01-YFX
94402-20F01-Y9H
94402-20F01-YEX
68181-20F00-ED6
68181-20F00-ED7
68181-20F00-ED8
68181-20F00-ED9
94413-19F00
94423-19F00
94611-19F00
09139-05025
08322-01053
09159-05019
94630-19F00
94403-19F01-19A
94403-19F01-Y7L
94403-19F01-Y9H
94403-19F00-YC2
68641-19F00-YD8
68641-19F00-1ZY
68641-19F00-20G
Cowl Assy, Side Rh (red)
Cowl Assy, Side Rh (black)
Cowl Assy, Side Rh (yellow)
Cowl Assy, Side Rh (blue)
Cowl Assy, Side Lh (red)
Cowl Assy, Side Lh (black)
Cowl Assy, Side Lh (yellow)
Cowl Assy, Side Lh (blue)
• . Emblem
• . Emblem
• . Emblem
• . Emblem
Panel, Upper Rh
Panel, Upper Lh
Window Screen
Screw (5x14)
Washer
Nut
Panel, Meter
Cowling Assy, Center (red)
Cowling Assy, Center (black)
Cowling Assy, Center (yellow)
Cowling Assy, Center (blue)
• . Emblem, "suzuki" (silver)
• . Emblem, "suzuki" (gray)
• . Emblem, "suzuki" (gray)
Page: 60 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG42C
COWLING BODY (SV650SK2)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
1
1
1
2
2
2
2
3
3
3
3
4
5
6
7
8
9
10
11
11
11
11
12
12
94401-20F10-Y7L
94401-20F10-Y9H
94401-20F10-YC2
94401-20F10-YD8
94402-20F10-Y7L
94402-20F10-Y9H
94402-20F10-YC2
94402-20F10-YD8
68181-20F10-GY1
68181-20F10-GY2
68181-20F10-GY3
68181-20F10-GY4
94413-19F00
94423-19F00
94611-19F00
09139-05025
08322-01053
09159-05019
94630-19F00
94403-19F02-Y7L
94403-19F02-Y9H
94403-19F02-YC2
94403-19F02-YD8
68641-19F00-1ZY
68641-19F00-20G
Cowl Assy, Side Rh (black)
Cowl Assy, Side Rh (yellow)
Cowl Assy, Side Rh (blue)
Cowl Assy, Side Rh (silver)
Cowl Assy, Side Lh (black)
Cowl Assy, Side Lh (yellow)
Cowl Assy, Side Lh (blue)
Cowl Assy, Side Lh (solver)
• . Emblem
• . Emblem
• . Emblem
• . Emblem
Panel, Upper Rh
Panel, Upper Lh
Window Screen
Screw (5x14)
Washer
Nut
Panel, Meter
Cowling Assy, Center (black)
Cowling Assy, Center (yellow)
Cowling Assy, Center (blue)
Cowling Assy, Center (silver)
• . Emblem, "suzuki" (gray)
• . Emblem, "suzuki" (gray)
Page: 61 of 88
Catalogue Title:
Block No.
SV650Y (SV650Y E2)
FIG43
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Block Title.
Suzuki Worldwide Motorcycle-ATV
COWLING INSTALATION PARTS (SV650SX/SY/SK1/SK2)
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
13a
14
15
16
17
94510-19F00
01550-08303
02142-05123
02142-05203
09159-05019
94484-24F00
09409-06314-5PK
03241-15163
09148-05038
94521-19F00
94531-19F00
94541-19F00
01500-06123
01500-06163
09320-08018
09320-09016
09139-06087
09139-05054
Brace, Cowling
Bolt
Screw
Screw
Nut
Nut, Cowling
Clip (black)
Screw
Nut
Bracket, Side Upper Rh
Bracket, Side Upper Lh
Bracket, Side Rear Rh
Bolt, Upper Bracket
Bolt, Side Rear Bracket
Cushion (8x26x7)
Cushion
Screw (m6x20)
Screw (m5x16)
Page: 62 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG44
LABEL (MODEL X/Y)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
1
1
1
1
1
1
1
1
1
2
2
2
3
3
4
5
5
6
68319-33E01
68319-33E21
68319-33E31
68319-33E41
68319-33E51
68319-33E71
68319-33E91
68319-33EA1
68319-33EB1
68319-33EC1
68922-14F00
68922-14F30
68922-14F20
68623-17D00
86932-73060
68332-20F00
68613-21E10
68613-21E00
99011-20F50-042
Label, General Warning (english)
Label, General Warning (german)
Label, General Warning (franch)
Label, General Warning (italian)
Label, General Warning (spanish)
Label, General Warning (dutch)
Label, General Warning (swedish)
Label, General Warning (finnish)
Label, General Warning (norwegian)
Label, General Warning (danish)
Label, Screen
Label, Screen
Label, Screen
Label, Fuel
Label, Fuel
Label, Tire Information
Label, Steering
Label, Steering
Manual, Owner's
Page: 63 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG44A
LABEL (MODEL K1)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
1
1
1
1
1
1
1
1
1
1
1
3
3
4
6
68319-29F00
68319-30F00
68319-30F20
68319-30F30
68319-30F40
68319-30F50
68319-30F70
68319-30F80
68319-30F90
68319-30FA0
68319-30FB0
68319-30FC0
68623-17D00
86932-73060
68332-20F00
99011-20F52-042
Label, General Warning (english)
Label, General Warning (english)
Label, General Warning (german)
Label, General Warning (franch)
Label, General Warning (italian)
Label, General Warning (spanish)
Label, General Warning (dutch)
Label, General Warning (potuguese)
Label, General Warning (swedish)
Label, General Warning (finnish)
Label, General Warning (norwegian)
Label, General Warning (danish)
Label, Fuel
Label, Fuel
Label, Tire Information
Manual, Owner's
Page: 64 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG44B
LABEL (MODEL K2)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
4
6
68319-29F00
68319-29F20
68319-29F30
68319-29F40
68319-29F50
68319-29F70
68319-29F80
68319-29F90
68319-29FA0
68319-29FB0
68319-30FC0
68319-30F20
68319-30F40
68319-30F90
68623-17D00
86932-73060
68332-20F00
99011-20F53-042
Label, Warning (english)
Label, Warning (german)
Label, Warning (franch)
Label, Warning (italian)
Label, Warning (spanish)
Label, Warning (dutch)
Label, Warning (potuguese)
Label, Warning (swedish)
Label, Warning (finnish)
Label, Warning (norwegian)
Label, Warning (danish)
Label, Warning (german)
Label, Warning (italian)
Label, Warning (swedish)
Label, Fuel
Label, Fuel
Label, Tire Information
Manual, Owner's
Page: 65 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG45
SEAT
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
45100-19F50-W05
45149-31300
09321-10002
09106-06064
45220-20A01
02122-06303
45300-19F50-W05
09321-10011
95700-14810
45289-11F00
45280-38400
45288-14F00
Seat Assy (black)
• . Cushion
• . Cushion
Bolt (6x18)
Bracket, Seat Support Rear
Screw
Seat Assy,pillion (black)
• . Cushion
Lock Set, Seat
Plate, Seat Lock
Cable, Seat Lock
Guide, Seat Lock Cable
Page: 66 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG46
SEAT TAIL COVER (MODEL X)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
2
2
2
2
4
4
4
4
5
5
5
5
6
6
6
6
7
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
68165-20F00-N0J
68165-20F00-N0G
68165-20F00-N0H
68165-20F00-N0K
68165-20F00-N0J
68165-20F00-N0G
68165-20F00-N0H
68165-20F00-N0K
45501-20F10-Y7E
45501-20F10-Y7L
45501-20F10-Y7M
45501-20F10-Y9F
45502-20F10-Y7E
45502-20F10-Y7L
45502-20F10-Y7M
45502-20F10-Y9F
45503-19F50-35W
45503-19F50-Y7L
09136-06083
47116-19F00
47115-19F00
09180-06294
09136-06105
09320-10045
09180-06286
47115-05F00
03241-15123
09148-05038
03241-15123
09148-05038
03242-04103
09320-08018
46210-19F50-291
01551-08253
09160-08126
• . Emblem, Tail Cover,sv650
• . Emblem, Tail Cover,sv650
• . Emblem, Tail Cover,sv650
• . Emblem, Tail Cover,sv650
• . Emblem, Tail Cover,sv650
• . Emblem, Tail Cover,sv650
• . Emblem, Tail Cover,sv650
• . Emblem, Tail Cover,sv650
Cover, Seat Tail Rh (silver)
Cover, Seat Tail Rh (black)
Cover, Seat Tail Rh (red)
Cover, Seat Tail Rh (yellow)
Cover, Seat Tail Lh (silver)
Cover, Seat Tail Lh (black)
Cover, Seat Tail Lh (red)
Cover, Seat Tail Lh (yellow)
Cover, Seat Tail Center (gray)
Cover, Seat Tail Center
Screw, Front (6x30)
Cushion, Fr Upper (10x28x13)
Cushion, Fr Lower (10x22x15)
Spacer (6.5x10x15.70)
Screw, Center (6x20)
Cushion (10x28x19)
Spacer (6.5x10x9.4)
Cushion, Rear (15x28x12)
Screw
Nut
Screw
Nut
Screw
Cushion (8x26x7)
Handle, Pillion Rider (black)
Bolt
Washer
Page: 67 of 88
(black)
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG47
SEAT TAIL COVER (MODEL Y)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
2
2
2
2
4
4
4
4
7
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
68165-20F00-N9W
68165-20F00-N9Y
68165-20F00-N9V
68165-20F00-N9Z
68165-20F00-N9W
68165-20F00-N9Y
68165-20F00-N9V
68165-20F00-N9Z
45503-19F50-35W
45503-19F50-Y7L
09136-06083
47116-19F00
47115-19F00
09180-06294
09136-06105
09320-10045
09180-06286
47115-05F00
03241-15123
09148-05038
03241-15123
09148-05038
03242-04103
09320-08018
46210-19F50-291
01551-08253
09160-08126
• . Emblem, Tail Cover,sv650
• . Emblem, Tail Cover,sv650
• . Emblem, Tail Cover,sv650
• . Emblem, Tail Cover,sv650
• . Emblem, Tail Cover,sv650
• . Emblem, Tail Cover,sv650
• . Emblem, Tail Cover,sv650
• . Emblem, Tail Cover,sv650
Cover, Seat Tail Center (gray)
Cover, Seat Tail Center
Screw, Front (6x30)
Cushion, Fr Upper (10x28x13)
Cushion, Fr Lower (10x22x15)
Spacer (6.5x10x15.70)
Screw, Center (6x20)
Cushion (10x28x19)
Spacer (6.5x10x9.4)
Cushion, Rear (15x28x12)
Screw
Nut
Screw
Nut
Screw
Cushion (8x26x7)
Handle, Pillion Rider (black)
Bolt
Washer
Page: 68 of 88
(black)
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG47A
SEAT TAIL COVER (MODEL K1)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
2
2
2
2
4
4
4
4
7
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
68165-20F00-ED9
68165-20F00-ED7
68165-20F00-ED6
68165-20F00-ED8
68165-20F00-ED9
68165-20F00-ED7
68165-20F00-ED6
68165-20F00-ED8
45503-19F50-35W
45503-19F50-Y7L
45514-19F00
09136-06083
47116-19F00
47115-19F00
09180-06294
09136-06105
09320-10045
09180-06286
47115-05F00
03241-15123
09148-05038
03241-15123
09148-05038
03242-04103
09320-08018
46210-19F50-291
01551-08253
09160-08126
• . Emblem, Tail Cover,sv650
• . Emblem, Tail Cover,sv650
• . Emblem, Tail Cover,sv650
• . Emblem, Tail Cover,sv650
• . Emblem, Tail Cover,sv650
• . Emblem, Tail Cover,sv650
• . Emblem, Tail Cover,sv650
• . Emblem, Tail Cover,sv650
Cover, Seat Tail Center (gray)
Cover, Seat Tail Center
Tape, Seat Tail Cover Center
Screw, Front (6x30)
Cushion, Fr Upper (10x28x13)
Cushion, Fr Lower (10x22x15)
Spacer (6.5x10x15.70)
Screw, Center (6x20)
Cushion (10x28x19)
Spacer (6.5x10x9.4)
Cushion, Rear (15x28x12)
Screw
Nut
Screw
Nut
Screw
Cushion (8x26x7)
Handle, Pillion Rider (black)
Bolt
Washer
Page: 69 of 88
(black)
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG47B
SEAT TAIL COVER (MODEL K2)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
2
2
2
2
4
4
4
4
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
68161-20F00-GY3
68161-20F00-GY1
68161-20F00-GY4
68161-20F00-GY2
68161-20F00-GY3
68161-20F00-GY1
68161-20F00-GY4
68161-20F00-GY2
45503-19F50-Y7L
45514-19F00
09136-06083
47116-19F00
47115-19F00
09180-06294
09136-06105
09320-10045
09180-06286
47115-05F00
03241-15123
09148-05038
03241-15123
09148-05038
03242-04103
09320-08018
46210-19F50-291
01551-08253
09160-08126
• . Emblem, Tail Cover,sv650
• . Emblem, Tail Cover,sv650
• . Emblem, Tail Cover,sv650
• . Emblem, Tail Cover,sv650
• . Emblem, Tail Cover,sv650
• . Emblem, Tail Cover,sv650
• . Emblem, Tail Cover,sv650
• . Emblem, Tail Cover,sv650
Cover, Seat Tail Center
Tape, Seat Tail Cover Center
Screw, Front (6x30)
Cushion, Fr Upper (10x28x13)
Cushion, Fr Lower (10x22x15)
Spacer (6.5x10x15.70)
Screw, Center (6x20)
Cushion (10x28x19)
Spacer (6.5x10x9.4)
Cushion, Rear (15x28x12)
Screw
Nut
Screw
Nut
Screw
Cushion (8x26x7)
Handle, Pillion Rider (black)
Bolt
Washer
Page: 70 of 88
(black)
Catalogue Title:
Block No.
SV650Y (SV650Y E2)
FIG48
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Block Title.
Suzuki Worldwide Motorcycle-ATV
FRONT FORK DAMPER (MODEL X/Y)
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
51103-20F00
51104-20F00
51130-20F00
51140-20F00
51167-26E10
51158-05A00
51153-14F00
51156-49440
51173-14F00
51195-33D10
51147-16510
51148-41310
51110-20F00
51121-33D10
51146-20F00
51177-06C00
51196-33D10
51171-19F00
51356-10D03
51176-20F00
51351-33D00
09280-32001
01550-08457
Damper Assy, Front Fork Rh
Damper Assy, Front Fork Lh
• . Tube, Outer Rh
• . Tube, Outer Lh
• . Metal, Slide
• . Washer
• . Seal, Oil
• . Circlip
• . Seal, Dust
• . Piece, Oil Lock
• . Bolt
• . Washer
• . Tube, Inner
• . Piston
• . Cylinder
• . Spring
• . Ring, Piston
• . Spring, Front
• . Washer
• . Spacer, Spring
• . Cap
• . O Ring
• . Bolt, Rh
Page: 71 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG48A
FRONT FORK DAMPER (MODEL K1)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
9
10
11
12
14
15
17
19
20
21
51130-20F30
51140-20F00
51167-26E10
51158-05A00
51153-14F00
51156-49440
51173-14F00
51147-16510
51148-41310
51110-20F00
51121-33D10
51177-06C00
51196-33D10
51356-10D03
51351-10D00
09280-32001
01550-08457
• . Tube, Outer Rh
• . Tube, Outer Lh
• . Metal, Slide
• . Washer
• . Seal, Oil
• . Circlip
• . Seal, Dust
• . Bolt
• . Washer
• . Tube, Inner
• . Piston
• . Spring
• . Ring, Piston
• . Washer
• . Cap
• . O Ring
• . Bolt, Rh
Page: 72 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG48B
FRONT FORK DAMPER (MODEL K2)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
19
20
21
22
51130-20FA0
51140-20FA0
51167-26E10
51158-05A00
51153-14F00
51156-49440
51173-14F00
51195-33D10
51147-16510
51148-41310
51110-20F00
51121-33D10
51146-20F30
51177-06C00
51196-31F00
51171-20FA0
51356-10D03
51351-10D80
09280-32001
01550-08457
51192-06C00
• . Tube, Outer Rh
• . Tube, Outer Lh
• . Metal, Slide
• . Washer
• . Seal, Oil
• . Circlip
• . Seal, Dust
• . Piece, Oil Lock
• . Bolt
• . Washer
• . Tube, Inner
• . Piston
• . Cylinder
• . Spring
• . Ring, Piston
• . Spring, Front
• . Washer
• . Cap
• . O Ring
• . Bolt, Rh
• . Washer, Upper
Page: 73 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG49
STEERING STEM (SV650X/UX/Y/UY)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
51410-19F10
51644-12C00
09267-30010
01550-08407
51311-19F10
51328-03FA0
09250-06011
56211-45C50
07130-08307
09164-08015
56221-03FA0
51321-03FA0
08319-31107
09267-25009
09285-34009
51631-28000
51530-19F00
51540-19F00
51553-38C00
51851-19F00
51861-19F00
09139-06027
51356-10D03
51353-28A10
Stem, Steering
• . Seal, Steering Lower
• . Bearing (30x55x17)
Bolt
Head, Steering Stem
Bolt
Cap
Holder, Handle Upper
Bolt
Washer
Holder, Handle Lower
Bolt
Nut
Bearing (25x47x15)
Oil Seal (34x69x11.9)
Nut, Steering Stem
Bracket, Headlamp Housing Rh
Bracket, Headlamp Housing Lh
Damper, Headlamp Housing Brkt
Stay, Headlamp Housing Rh
Stay, Headlamp Housing Lh
Screw (6x12)
Washer
Nut
Page: 74 of 88
Catalogue Title:
Block No.
SV650Y (SV650Y E2)
FIG49A
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Block Title.
Suzuki Worldwide Motorcycle-ATV
STEERING STEM (SV650SX/SUX/SY/SUY)
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
51410-19F00
51644-12C00
09267-30010
01550-08407
51311-19F00
51328-03FA0
09267-25009
09285-34009
51631-28000
51356-10D03
51353-28A10
Stem, Steering
• . Seal, Steering Lower
• . Bearing (30x55x17)
Bolt
Head, Steering Stem
Bolt
Bearing (25x47x15)
Oil Seal (34x69x11.9)
Nut, Steering Stem
Washer
Nut
Page: 75 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG49B
STEERING STEM (SV650K1/K2)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
51410-20F40
51644-12C00
09267-30010
01550-08407
51311-19F10
51328-03FA0
09250-06011
56211-42F00
07130-08307
56221-03FA0
51321-03FA0
08319-31107
09267-25009
09285-34009
51631-31F00
51530-19F10
51540-19F10
51553-38C00
51851-19F00
51861-19F00
09139-06027
51356-10D03
51353-28A10
Stem, Steering
• . Seal, Steering Lower
• . Bearing (30x55x17)
Bolt
Head, Steering Stem
Bolt
Cap
Holder, Handle Upper
Bolt
Holder, Handle Lower
Bolt
Nut
Bearing (25x47x15)
Seal, Steering Dust,upper
Nut, Steering Stem
Bracket, Headlamp Housing Rh
Bracket, Headlamp Housing Lh
Damper, Headlamp Housing Brkt
Stay, Headlamp Housing Rh
Stay, Headlamp Housing Lh
Screw (6x12)
Washer
Nut
Page: 76 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG49C
STEERING STEM (SV650SK1/SK2)
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
51410-20F30
51644-12C00
09267-30010
01550-08407
51311-19F00
51328-03FA0
09267-25009
09285-34009
51631-28000
51356-10D03
51353-28A10
Stem, Steering
• . Seal, Steering Lower
• . Bearing (30x55x17)
Bolt
Head, Steering Stem
Bolt
Bearing (25x47x15)
Oil Seal (34x69x11.9)
Nut, Steering Stem
Washer
Nut
Page: 77 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG50
FRONT WHEEL
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
11
54111-03FA0-Y6G
09180-17094
08133-62037
54711-07F00
54740-32C00
54741-03FA0
59210-08F00
09106-08125
55110-20F00
43130-24A00
55411-00A00
55412-00A01
Wheel, Front (17xmt3.50)
Spacer (17.5x22.5x73)
Bearing, Rh
Axle, Front
Spacer, Front Axle Rh
Spacer, Front Axle Rh
Disc, Front Brake
Bolt (8x33)
Tire, Front,120/60 Zr17(55w)
Valve Assy, Wheel Rim (tr412)
Balancer, Wheel (10g)
Balancer, Wheel (20g)
Page: 78 of 88
(silver)
(metzeler)
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG51
FRONT CALIPER
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
3
4
4
5
6
7
8
9
10
11
12
13
59100-33D80
59300-33D80
59300-33830
59300-33840
59101-33850
59301-33850
59115-33D00
59315-33D00
59112-44B00
59313-36500
59116-33D00
59121-18410
55156-66310
59141-44B01
69142-45000
59171-33D00
01550-10253
Caliper Assy, Front Rh
Caliper Assy, Front Lh
• . Piston Set
•• .. Seal Set, Piston
• . Pad Set, Rh
• . Pad Set, Lh
• . Spring Rh
• . Spring Lh
• . Boot
• . Insulator
• . Guide
• . Bleeder
• . Cap
• . Pin
• . Clip
• . Shim
Bolt
Page: 79 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG52
FRONT BRAKE HOSE
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
09360-10041
09360-10041
09360-10043
09360-10042
09161-10009
59491-17E00
01550-06163
59480-20F00
59240-20F00
59440-20F00
59268-45D00
59269-20F00
01550-06123
Bolt, Upper (10x1.00x22)
Bolt, Joint (10x1.00x22)
Bolt (10x1.00x36)
Bolt, Lower (10x1.25x22)
Washer (10x15x1.5)
Joint, Brake Hose
Bolt
Hose, Front Brake No.1
Hose, Front Brake No.2 Rh
Hose, Front Brake No.2 Lh
Clamp, Brake Hose No.2 Rh
Clamp, Brake Hose No.2 Lh
Bolt
Page: 80 of 88
Catalogue Title:
Block No.
SV650Y (SV650Y E2)
FIG53
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Block Title.
Suzuki Worldwide Motorcycle-ATV
FRONT MASTER CYLINDER (SV650X/UX/Y/UY/K1/K2/UK2)
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
59600-20C20
59600-45860
59667-49460
59668-41C00
59669-41C00
69689-49300
59671-44300
59675-19C00
59675-19C10
59664-48B00
Cylinder Assy, Front Master
• . Piston/cup Set
• . Diaphragm
• . Plate, Diaphragm
• . Cap
• . Screw
• . Holder
• . Bolt, Holder (6x25)
• . Bolt, Holder (6x38)
• . Protector
Page: 81 of 88
Catalogue Title:
Block No.
SV650Y (SV650Y E2)
FIG53A
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Block Title.
Suzuki Worldwide Motorcycle-ATV
FRONT MASTER CYLINDER (SV650SX/SUX/SY/SUY/SK1/SK2/SUK2)
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
59600-32C01
59600-45860
59666-44300
69686-34200
59672-17C00
69674-00B20
59673-17C00
59671-36500
59675-19C00
59740-07D00
59667-18441
59668-18441
59669-07D00
59743-17C00
02142-04103
01550-06123
59750-33E01
01550-06123
59731-32C00
59735-17C00
Cylinder Assy, Front Master
• . Piston/cup Set
•• .. Boot
• . O Ring
• . Connector
• . Circlip
• . Cover, Dust
• . Holder (black)
• . Bolt, Holder (6x25)
Tank Assy, Reservoir
• . Diaphragm
• . Plate, Diaphragm
• . Cap
Plate, Reservoir Tank Cap
Screw
Bolt
Bracket, Reservoir Tank Front
Bolt
Hose, Front Reservoir Tank
Clamp, Reservoir Tank
Page: 82 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG54
REAR SWINGING ARM
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
61000-19F01
61281-19F00
09263-25024
09263-20071
61251-21E00
08211-20381
61262-17C00
61211-19F00
61214-19F00
08319-31188
61273-19F00
09116-06152
09180-06283
61310-19F00
09139-06083
64310-19F00
09111-10051
09100-10187
08319-31107
61410-33D00
61421-33D01
61422-33D01
09106-08119
09164-08015
Swinging Arm Assy, Rear
• . Spacer, Pivot Center
• . Bearing, Pivot (25x33x30)
• . Bearing, Rod (20x27x23.5)
Spacer, Pivot
Thrust Washer
Dust Seal, Pivot
Shaft, Pivot
Nut, Pivot Bolt
Nut
Buffer, Chain Touch Defense
Bolt (6x20)
Spacer (6.5x10x7)
Case, Chain
Screw (6x16)
Torque Link, Rear
Bolt, Front (10x39)
Bolt, Rear (10x34)
Nut
Adjuster, Chain
Plate, Adjuster Guide Rh
Plate, Adjuster Guide Lh
Bolt (8x50)
Washer
Page: 83 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG55
REAR CUSHION LEVER
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
62600-19880
09263-20073
09263-20071
09263-17034
62658-19F00
62684-12C00
09160-12037
08319-31128
09103-12034
62626-19F00
08319-31128
62684-40A10
62641-20F00
09103-12034
62626-19F00
08319-31128
62100-20F00-163
09103-10033
09103-10126
08319-31107
Lever Set, Rear Cushion
• . Bearing, Front (20x27x30)
• . Bearing, Center (20x27x23.5)
• . Bearing, Rear (17x24x26)
Bolt, Front (12x78)
Spacer, Front (12x20x32)
Washer
Nut
Bolt, Center (12x96)
Spacer, Center (12x20x68)
Nut
Spacer, Rear (10x17x30)
Rod, Rear Cushion
Bolt, Rod (12x96)
Spacer, Rod (12x20x68)
Nut
Absorber Assy, Rear Shock
Bolt, Upper (10x70)
Bolt, Lower (10x48)
Nut
Page: 84 of 88
(yellow)
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG56
REAR WHEEL
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
23
24
64111-08F00-Y6G
69211-21E00
09106-08125
69721-33D00
64740-19C00
64611-19F00
64651-27A01
64711-19F00
64733-34C00
64741-45D00
09160-17050
08319-21168
09180-17067
08143-63037
09262-25073
09285-35001
64511-33C01
09119-10043
08319-31107
64712-33D00
65110-20F00
43130-24A00
55411-00A00
55412-00A01
09160-10506
Wheel, Rear (17xmt4.50)
Disc, Rear Brake
Bolt (8x33)
Bracket, Rear Caliper
Spaceer, Rear Axle Rh
Drum, Sprocket Mounting
Absorber, Shock Rear Hub
Axle, Rear
Retainer, Rear Sprocket Drum
Spacer, Rear Axle Lh
Washer
Nut
Spacer (17.5x25x88)
Bearing
Bearing (25x62x17)
Oil Seal (35x62x8)
Sprocket, Rear (nt:44-525)
Bolt (10x47)
Nut
Washer, Chain Adjuster
Tire, Rear,160/60 Zr17(69w)
Valve Assy, Wheel Rim (tr412)
Balancer, Wheel (10g)
Balancer, Wheel (20g)
Washer
Page: 85 of 88
(silver)
(metzeler)
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG57
REAR CALIPER
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
69100-05CD0
69100-05850
69100-32820
69100-21820
59145-05C50
59143-16700
69141-45000
69142-45000
59151-16701
59121-18410
55156-66310
59371-20C00
59381-20C00
01550-08303
Caliper Assy, Rear
• . Piston Set
•• .. Seal Set, Piston
• . Pad Set
• . Bolt
• . Spring
• . Pin
• . Clip
• . Cover
• . Bleeder
• . Cap
• . Shim, Inner
• . Shim, Outer
Bolt
Page: 86 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG58
REAR MASTER CYLINDER
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
69600-33C00
69600-04820
69691-00A00
69692-27A30
69670-48B00
69693-05A00
69672-05A00
69686-34200
02112-74123
09139-06028
69740-19F00
59667-04700
59669-05D00
69689-04A00
01550-06123
69730-19F00
09401-13417
69480-19F00
09360-10041
09161-10009
09200-06037
08322-01063
04111-20158
09403-16307
69268-19F00
01547-06163
09407-18402
Cylinder Assy, Rear Master
• . Piston/cup Set
•• .. Boot
• . Yoke
• . Rod, Push
• . Nut
• . Connector
• . O Ring
• . Screw
Screw (6x20)
Tank Assy, Reservoir
• . Diaphragm
• . Cap
• . Screw
Bolt
Hose, Reservoir Tank
Clip
Hose, Rear Brake
Union Bolt (10x1.00x22)
Washer (10x15x1.5)
Pin
Washer
Cotter Pin
Clamp
Clamp, Rear Brake Hose
Bolt
Clamp
Page: 87 of 88
Catalogue Title:
Block No.
Block Title.
SV650Y (SV650Y E2)
FIG59
OPTIONAL
Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved.
Suzuki Worldwide Motorcycle-ATV
Ref No
Part No
Description
1
2
2
2
2
2
3
4
4
5
6
7
7
7
7
7
7
7
7
7
7
7
7
99000-25110
99000-32020
99000-32030
99000-32050
99000-32100
99000-32130
99000-32040
99000-31140
99000-31110
99000-25030
99000-25140
99000-10209-Y7E
99000-10209-Y7L
99000-10209-Y7M
99000-10209-Y9F
99000-10209-35W
99000-10209-13L
99000-10209-YC2
99000-10209-YEX
99000-10209-YFX
99000-10209-19A
99000-10209-Y9H
99000-10209-YD8
Suzuki Pbc Grease
Thread Lock Super (1333b)
Thread Lock Super (1303b)
Thread Lock Super (1342)
Thread Lock Super (1305)
Thread Lock Super (1360)
Thread Lock Cement
Suzuki Bond (1207b) Black
Suzuki Bond (1215)
Suzuki Super Grease
Suzuki Moly Paste
Paint (candy Jay Blue)
Paint (saturn Black Metallic)
Paint (pearl Helios Red)
Paint (pearl Canyon Yellow)
Paint (charcoal Gray Metallic)
Paint (bright Silver Metallic)
Paint (candy Grand Blue)
Paint (candy Grand Blue)
Paint (saturn Black Metallic)
Paint (candy Antares Red)
Paint (pearl Lively Yellow)
Paint (sonic Silver Metallic)
Page: 88 of 88