Download Suzuki SV650Y User's Manual
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Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG1 GASKET SET Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 13 11401-20861 11141-20F00 11173-19F00 11241-19F00 11242-19F00 11482-19F00 11483-19F00 11484-19F01 12837-24A10 14181-22D01 09161-11008 09280-22008 09280-46006 Gasket Set • . Gasket, Cylinder Head • . Gasket, Cylinder Head Cover • . Gasket, Cylinder Front • . Gasket, Cylinder Rear • . Gasket, Clutch Cover Inner • . Gasket, Magneto Cover • . O Ring,clutch Cover Outer • . Gasket, Tnsn Adjuster • . Gasket, Exhaust Pipe • . Washer • . O Ring (d:3.1 Id:22.7) • . O Ring Page: 1 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG1A FRONT CYLINDER HEAD Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 15 15 15 15 16 17 18 19 20 20 21 22 23 24 25 26 27 11101-20F00 11101-20F10 11115-18D72 09206-08001 09103-06026 11141-20F00 04211-13189 11161-33E00 11191-13E00 09160-10082 09103-10272 07120-06403 09103-06103 07120-06123 09168-06023 09482-00456 09482-00457 09482-00458 09482-00459 09482-00460 09482-00461 13101-20F00 09280-46006 02122-06163 09402-56208 11171-19F00 11171-19F20 11173-19F00 09106-07009 09106-07010 09161-11008 11192-13E00 01550-10807 01550-10807 Head Assy, Cylinder Front Head Assy, Cylinder Front • . Guide, Valve • . Pin (6.2x8x11) • . Bolt (6x39) Gasket, Cylinder Head Pin Bolt, Cylinder Head Side Face Washer, Head Cover Washer (10.5x19x2.0) Bolt (10x160) Bolt Bolt (6x70) Bolt Gasket (5.8x13x1.2) Spark Plug (ngk,cr8e) Spark Plug (denso,u24esr-n) Spark Plug (ngk,cr9e) Spark Plug (denso,u27esr-n) Spark Plug (ngk,cr10e) Spark Plug (denso,u31esr-n) Pipe Assy, Intake Front • . O Ring Screw Clamp Cover, Cylinder Head Front Cover, Cylinder Head Front Gasket, Cylinder Head Cover Bolt (7x17.5) Bolt (7x31) Washer Cushion, Head Cover Bolt Bolt Bolt Page: 2 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG2 REAR CYLINDER HEAD Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 16 16 16 16 17 18 19 20 21 21 22 23 24 25 26 27 11103-20F00 11103-20F10 11115-18D72 09206-08001 09103-06026 11141-20F00 04211-13189 11161-33E00 11191-13E00 09160-10082 09103-10272 09103-06103 07120-06403 01550-10557 07120-06123 09168-06023 09482-00456 09482-00457 09482-00458 09482-00459 09482-00460 09482-00461 13102-20F00 09280-46006 02122-06163 09402-56208 11172-19F00 11172-19F20 11173-19F00 09106-07009 09106-07010 09161-11008 11192-13E00 01550-10807 Head Assy, Cylinder Rear Head Assy, Cylinder Rear • . Guide, Valve • . Pin (6.2x8x11) • . Bolt (6x39) Gasket, Cylinder Head Pin Bolt, Cylinder Head Side Face Washer, Head Cover Washer (10.5x19x2.0) Bolt (10x160) Bolt (6x70) Bolt Bolt Bolt Gasket (5.8x13x1.2) Spark Plug (ngk,cr8e) Spark Plug (denso,u24esr-n) Spark Plug (ngk,cr9e) Spark Plug (denso,u27esr-n) Spark Plug (ngk,cr10e) Spark Plug (denso,u31esr-n) Pipe Assy, Intake Rear • . O Ring Screw Clamp Cover, Cylinder Head Rear Cover, Cylinder Head Rear Gasket, Cylinder Head Cover Bolt (7x17.5) Bolt (7x31) Washer Cushion, Head Cover Bolt Bolt Page: 3 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG3 CYLINDER Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 1 2 2 3 4 5 6 7 11210-20F00-0F0 11210-20F10-0F0 11220-20F00-0F0 11220-20F10-0F0 11241-19F00 11242-19F00 04211-13189 08316-10063 01421-06253 Cylinder, Front Cylinder, Front Cylinder, Rear Cylinder, Rear Gasket, Cylinder Front Gasket, Cylinder Rear Pin Nut Stud Bolt Page: 4 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG4 CRANKCASE (MODEL X/Y) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 1 1 1 2 3 3a 4 5 6 7 7 7 7a 7b 7c 7d 8 9 10 11 11a 11b 11c 11d 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30 31 32 33 11301-20830 11301-20831 11301-20835 11301-20840 09206-11017 11315-19F00 09168-06023 01547-06503 01547-06507 07120-08553 07120-08803 07120-08803 07120-08803 01500-08903 09103-08066 11322-20F00 09103-08066 09493-28010 09280-04004 09493-28010 09280-04004 16591-06B00 11391-20F00 11391-20F10 11391-20F20 09247-12106 09168-12002 09280-12009 16438-19F00 09106-06075 09280-04004 09493-26007 01550-08123 09168-08029 09248-16012 09168-16002 11323-19F00 01547-06123 01550-06123 09168-06023 09103-10226 09103-10041 09103-12054 08319-31107 09159-10058 08319-31128 37820-33D00 09160-10060 Crankcase Set Crankcase Set Crankcase Set Crankcase Set • . Pin (11x20) • . O Ring, Crankcase • . Gasket (5.8x13x1.2) • . Bolt • . Bolt • . Bolt • . Bolt • . Bolt • . Bolt • . Bolt • . Bolt (8x95) • . Bolt (8x90) • . Bolt (8x95) • . Jet, Oil Gallery Cylinder • . O Ring (d:1.2,id:4.0) • . Jet, Oil Gallery Mission • . O Ring (d:1.2,id:4.0) • . Union, Oil Filter Stand • . Plate, Oil • . Plate, Oil • . Plate, Oil Plug (12x20) Gasket (12.1x16.2x3.7) O Ring (d:1.9,id:12.6) Plate, Piston Cooling Jet Bolt (6x12) O Ring (d:1.2,id:4.0) Jet (130) Bolt Gasket Plug Gasket (16x22x2) Plate, Oil Separator Bolt Bolt Gasket (5.8x13x1.2) Bolt (10x260) Bolt (10x215) Bolt (12x310) Nut Nut Nut Switch Assy, Oil Pressure Washer (10.5x22x2.3) Page: 5 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG4A CRANKCASE (MODEL K1/K2) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 3a 4 5 6 7 7a 7b 8 9 10 11 11a 11b 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 11301-20850 09206-11017 11315-19F00 09168-06023 01547-06503 01547-06507 07120-08553 07120-08803 11322-20F00 09103-08066 09493-28010 09280-04004 09493-28010 09280-04004 16591-06B00 11391-20F20 09247-12106 09168-12002 09280-12009 16438-19F00 09106-06075 09280-04004 09493-26007 01550-08123 09168-08029 09248-16012 09168-16002 11323-19F00 01547-06123 01550-06123 09168-06023 09103-10226 09103-10041 09103-12054 09159-10058 08319-31128 37820-33D10 09160-10060 Crankcase Set • . Pin (11x20) • . O Ring, Crankcase • . Gasket (5.8x13x1.2) • . Bolt • . Bolt • . Bolt • . Bolt • . Bolt (8x90) • . Bolt (8x95) • . Jet, Oil Gallery Cylinder • . O Ring (d:1.2,id:4.0) • . Jet, Oil Gallery Mission • . O Ring (d:1.2,id:4.0) • . Union, Oil Filter Stand • . Plate, Oil Plug (12x20) Gasket (12.1x16.2x3.7) O Ring (d:1.9,id:12.6) Plate, Piston Cooling Jet Bolt (6x12) O Ring (d:1.2,id:4.0) Jet (130) Bolt Gasket Plug Gasket (16x22x2) Plate, Oil Separator Bolt Bolt Gasket (5.8x13x1.2) Bolt (10x260) Bolt (10x215) Bolt (12x310) Nut Nut Switch Assy, Oil Pressure Washer (10.5x22x2.3) Page: 6 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG5 CRANKCASE COVER Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 8 8 9 10 11 12 13 13a 14 15 16 17 18 19 19 20 21 22 23 11340-19F00 11971-33210 11482-19F00 04211-09149 09103-06204 09103-06205 11370-19F00 11484-19F00 11484-19F01 09103-06180 09103-06207 09259-20008 09280-17003 11361-19F00 01547-06457 11351-19F00 11483-19F00 04211-09149 01547-06357 01547-06657 09168-06023 09168-06023 09259-26012 09280-22008 09248-16012 09168-16002 Cover, Clutch Inner • . Lens, Oil Level Check Gasket, Clutch Cover Inner Pin Bolt Bolt Cover, Clutch Outer O Ring, Clutch Cover Outer O Ring, Clutch Cover Outer Bolt Bolt Plug O Ring (d:3.1,id:16.8) Cover, Engine Sprocket Bolt Cover, Magneto Gasket, Magneto Cover Pin Bolt Bolt Gasket (5.8x13x1.2) Gasket (5.8x13x1.2) Plug O Ring (d:3.1,id:22.7) Plug Gasket (13.8x18.8x0.4) Page: 7 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG6 CRANKSHAFT Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 2 2 2 2 2 2 2 2 2 3 3 3 4 5 6 7 7 7 7 8 9 10 11 12 13 14 15 16 17 18 18 12000-20840 12228-19F00-0A0 12228-19F00-0B0 12228-19F00-0C0 12228-19F00-0D0 12228-19F00-0E0 12228-19F00-0F0 12228-19F00-0G0 12228-19F00-0H0 12228-19F00-0I0 12228-19F00-0J0 12229-19F10-0A0 12229-19F10-0B0 12229-19F10-0C0 12160-20F00 12163-17C50 12165-27A50 12164-46E01-0A0 12164-46E01-0B0 12164-46E01-0C0 12164-46E01-0D0 21111-20F00 21112-19F00 12731-19F00 17451-19F00 12541-20F00 09126-06011 12111-20F00-0F0 12140-20F00 12151-05A00 09381-20004 12100-20F00-050 12100-20F00-100 Crankshaft Set • . Washer, Thrust (t:1.925) • . Washer, Thrust (t:1.95) • . Washer, Thrust (t:1.975) • . Washer, Thrust (t:2.0) • . Washer, Thrust (t:2.025) • . Washer, Thrust (t:2.05) • . Washer, Thrust (t:2.075) • . Washer, Thrust (t:2.1) • . Washer, Thrust (t:2.125) • . Washer, Thrust (t:2.15) Bearing, Crankshaft (green) Bearing, Crankshaft (black) Bearing, Crankshaft (brown) Connecting Rod Assy • . Bolt, Connecting Rod • . Pin, Connecting Rod Bearing, Crank Pin (green) Bearing, Crank Pin (black) Bearing, Crank Pin (brown) Bearing, Crank Pin (yellow) Gear, Primary Drive Bolt, Primary Drive Gear Sprocket, Cam Chain Drive Gear, Water Pump Drive Retainer, Crankshaft Brg Lh Screw Piston Ring Set, Piston Pin, Piston Circlip Piston Set (os:0.5) Piston Set (os:1.0) Page: 8 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG7 STARTER CLUTCH Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 12611-20F01 09206-12001 12600-20840 07130-08163 Gear, Starter Idle Pin Clutch Set, Starter Bolt Page: 9 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG8 CAM SHAFT / VALVE Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 12710-20F00 12720-20F00 12730-20F00 12740-20F00 12800-05820 99000-69491 12911-46E00 12912-20F00 12920-33E10 12931-33E10 12933-39E00 09289-04002 12932-17E50 12891-17E00 12892-05C00-120 12892-05C00-125 12892-05C00-130 12892-05C00-135 12892-05C00-140 12892-05C00-145 12892-05C00-150 12892-05C00-155 12892-05C00-160 12892-05C00-165 12892-05C00-170 12892-05C00-175 12892-05C00-180 12892-05C00-185 12892-05C00-190 12892-05C00-195 12892-05C00-200 12892-05C00-205 12892-05C00-210 12892-05C00-215 12892-05C00-220 Cam Shaft, Intake Front Cam Shaft, Exhaust Front Cam Shaft, Intake Rear Cam Shaft, Exhaust Rear Shim Set, Tappet • . Case, Tappet Shim Valve, Intake Valve, Exhaust Spring Set, Valve Retainer, Valve Spring Seat, Valve Spring Oil Seal (4.5x10x8) Cotter, Valve Tappet Shim, Tappet (t:1.20) Shim, Tappet (t:1.25) Shim, Tappet (t:1.30) Shim, Tappet (t:1.35) Shim, Tappet (t:1.40) Shim, Tappet (t:1.45) Shim, Tappet (t:1.50) Shim, Tappet (t:1.55) Shim, Tappet (t:1.60) Shim, Tappet (t:1.65) Shim, Tappet (t:1.70) Shim, Tappet (t:1.75) Shim, Tappet (t:1.80) Shim, Tappet (t:1.85) Shim, Tappet (t:1.90) Shim, Tappet (t:1.95) Shim, Tappet (t:2.00) Shim, Tappet (t:2.05) Shim, Tappet (t:2.10) Shim, Tappet (t:2.15) Shim, Tappet (t:2.20) Page: 10 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG9 CAM CHAIN Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 12760-19F00 12771-19F00 12782-19F00 07130-06123 12811-19F00 12812-35C00 08211-06181 12830-19F11 12837-33E00 12834-33E00 12837-24A10 07130-06253 Chain, Cam Shaft Drive Guide, Cam Chain No.1 Guide, Cam Chain No.2 Bolt Tensioner, Cam Chain Bolt, Cam Chain Tensioner Washer Adjuster Assy, Tensioner • . Gasket, Tensioner Adjuster • . Plug, Tensioner Adjuster Gasket, Tensioner Adjuster Bolt Page: 11 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG10 CARBURETOR Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 17 18 19 20 20 20 21 21a 22 23 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 13201-20F00 13201-20F30 13202-20F00 13202-20F30 13502-07F00 13481-19F00 13507-33E00 13501-33E00 13418-33E00 09280-05004 13481-33E00 13382-44030 13394-17E60 13387-44030 13383-33E00 13258-33E00 13667-20F00 02112-04123 09493-34003 09493-32007 09492-30013 13291-29900 13268-48700 13279-19F10 13279-19F10 13279-33E00 13295-29900 13281-05A00 13508-17C00 09492-17016 09492-15017 13385-33E00 09491-27014 13376-19F00 13254-92910 13370-20F00 13250-33E00 13602-05A10 02112-05127 13247-02340 13247-33E00 13502-10F00 13417-19F00 13480-10F00 13601-04148 13411-01400 13417-07F00 13278-18E20 13418-19F00 13681-04010 13421-19F00 13601-05148 13267-44B00 Carburetor Assy, Front Carburetor Assy, Front Carburetor Assy, Rear Carburetor Assy, Rear • . Cover Assy, Diaphragm • . Spring • . Diaphragm • . Valve, Piston • . Holder • . O Ring (d:1.9,id:4.8) • . Spring • . Washer • . E Ring, Multiple Jet Knzzel • . Ring • . Needle, Jet (6e38-54-2) • . O Ring • . Funnel • . Screw • . Jet, Pilot Air (170) • . Jet, Pilot Air (160) • . Jet, Pilot Air (150) • . Washer • . Spring • . Adjuster (2,1/2) • . Adjuster (2,3/4) • . Adjuster (3,1/2) • . O Ring • . Plug • . Cap • . Jet, Pilot (17.5) • . Jet, Pilot (15) • . Holder, Jet • . Jet, Main (137.5) • . Filter • . Float Pin • . Valve Assy, Needle • . Float Assy • . Screw • . Screw • . Screw, Drain • . Screw • . Cover Assy • . Spring • . Diaphragm Assy • . Screw • . Plunger, Starter • . Spring • . O Ring • . Holder, Guide • . Cap, Carburetor • . Plate • . Screw • . Screw Page: 12 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG10 CARBURETOR Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 46 13271-44B00 • . Spring Page: 13 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG11 CARBURETOR FITTINGS Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26 27 28 13684-48B10 13684-19F00 13684-19F10 13684-19F20 13685-48B00 13671-19F00 13686-19F00 13671-19F10 09352-50903-600 13482-20F00 13447-20F00 13602-05109 13612-19F00 13324-19F00 13267-19F00 13271-33C00 13580-19F00 13602-19B50 13553-19F00 13563-19F00 13615-45010 13279-19F00 13650-25E01 13655-25E00 09407-18402 13683-10D20 13684-20F30 09352-50901-600 13685-48B00 Hose Hose (5.3x10.5x125) Hose (11x15x90) Hose (5.3x10.5) Nipple Clip Hose (7x11x250) Clip Hose (5x9x600) Plate Plate Screw Bolt Nut Adjust Screw Assy Spring Sensor Assy Screw Lever Assy Pin Washer Plate, Idle Adjust Heater Assy, Carburetor Thermo Switch, Heater Clamp, Thermo Switch Hose (5x9x60) Hose (5x9x40) Hose (5x9x600) Nipple Page: 14 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG12 AIR CLEANER Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 1 1 1 2 3 3a 3a 4 5 6 6 6 7 8 9 10 10 11 12 13 13 14 15 13700-20F00 13700-20F10 13700-20F01 13700-20F11 13881-20F00 13170-20F10 13170-20F00 09402-72203 13780-20F00 02142-05203 13870-19F00 13870-20F10 13870-20F11 09401-14301 13859-41B10 09401-14301 13840-20F00 13840-20F01 09308-13001 03142-05163 13851-20F00 13851-20F10 09401-15101 09355-11165-600 Cleaner Assy, Air Cleaner Assy, Air Cleaner Assy, Air Cleaner Assy, Air • . Tube, Outlet • . Clamp, Outlet Tube Front • . Clamp, Outlet Tube Rear • . Clamp, Outlet Tube Rear • . Filter, Air Cleaner • . Screw • . Tube, Drain • . Tube, Drain • . Tube, Drain •• .. Clip • . Plug • . Clip • . Tank, Oil Return • . Tank, Oil Return •• .. Grommet • . Screw Tube, Breather Crankcase Tube, Breather Crankcase Clip Tube, Breather Cylinder Page: 15 of 88 (11x16x600) Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG13 MUFFLER Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 13 13a 14 15 16 17 18 19 14150-19F00 14160-19F10 14181-22D01 14771-32E00 07120-08403 07120-08403 09118-08068 01550-08457 09180-08152 09320-12048 09160-08138 08361-25088 01421-08253 08319-31087 14305-19F11-H01 09160-08140 01550-08457 09180-08156 09320-12049 08361-25088 Pipe, Exhaust Rear Pipe, Exhaust Front Gasket, Exhaust Pipe Connector, Muffler Bolt Bolt Bolt (8x40) Bolt Spacer (8.6x12x24.2) Cushion Washer (8.5x30x2.3) Nut Bolt, Stud (8x25) Nut Muffler Washer (8.5x33x2.6) Bolt Spacer (8.6x12x25.5) Cushion Nut Page: 16 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG14 OIL PUMP / FUEL PUMP Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 16400-20F00 02112-06253 16331-48E00 09181-10158 09261-04009 08331-31106 16440-17C20 16520-32E00 16523-48E00 01547-06123 16510-34E00 15100-19F00 09116-06115 09320-09036 09180-06257 16321-19F00 09261-06002 08331-31383 09355-50105-600 Pump Assy, Engine Oil Screw Gear, Oil Pump Driven (nt:34) Shim Pin (4x15.8) Circlip Valve Assy, Oil Relief Strainer, Engine Oil Cap, Oil Strainer Bolt Filter Assy, Engine Oil Pump Assy, Fuel Bolt, Fuel Pump Cushion, Fuel Pump Spacer, Fuel Pump Gear, Engine Oil Pump Drive Roller (od:6,l:6) Circlip Hose, Vacuum Page: 17 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG15 WATER PUMP (MODEL X/Y) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 3a 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 17400-19F02 17411-19F00 17491-19F01 17533-02F00 17511-19F00 09100-06162 09164-06006 09168-06025 17470-02F10 09283-10004 09262-10014 08332-11086 17418-19F00 17435-33400 02112-06163 17415-14300 09168-08008 09103-06206 09280-22001 08331-31106 17461-19F00 09181-10158 09261-04002 Pump Assy, Water • . Case, Water Pump • . Impeller, Water Pump • . Washer, Impeller • . Shaft, Water Pump • . Bolt (6x13) • . Lock Washer • . Gasket (6x15x2.2) • . Seal, Mechanical • . Oil Seal (10x21x5) • . Bearing (10x26x8) • . E Ring • . O Ring • . O Ring • . Screw • . Bolt, Drain • . Gasket (8.2x14x1) Bolt O Ring (d:2.4,id:21.8) Circlip Gear, Water Pump Driven Shim Roller Page: 18 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG15A WATER PUMP (MODEL K1/K2) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 17491-19F10 17470-02F10 09283-10004 08110-69000 08332-11086 17418-19F00 17435-33400 02112-06163 17415-14300 09168-08008 09103-06206 09280-22001 08331-31106 17461-19F00 09181-10158 09261-04002 • . Impeller/shaft • . Seal, Mechanical • . Oil Seal (10x21x5) • . Bearing • . E Ring • . O Ring • . O Ring • . Screw • . Bolt, Drain • . Gasket (8.2x14x1) Bolt O Ring (d:2.4,id:21.8) Circlip Gear, Water Pump Driven Shim Roller Page: 19 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG16 RADIATOR Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 4 5 6 7 8 9 17710-19F00 17800-19F10 01550-06103 09148-06015 09320-10042 09180-06290 09118-06097 Radiator Assy, Water Fan Assy, Radiator Bolt Nut Cushion Spacer (6.5x10x12) Bolt (6x25) Page: 20 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG17 RADIATOR HOSE Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 19 20 21 22 23 24 25 26 27 28 17730-12C20 17851-19F00 17852-19F00 09402-38511 17853-19F00 17890-02F00 09280-18009 07130-06123 17910-19F00 17932-12C00 01550-06163 17981-19F00 09401-08411 09359-50901-980 17920-19F00 01550-06123 17680-24A20 17662-19F02 17663-02FA0 17670-50F00 01550-06163 17856-19F00 09401-12409 09407-14403 34850-44D20 09402-28511 Cap, Radiator Hose, Radiator Inlet Hose, Radiator Outlet Clamp Hose, Connector Inlet Union, Connector Hose O Ring Bolt Tank Assy, Reservoir • . Cap, Reservoir Tank Bolt Hose, Reservoir Tank Inlet Clip Hose, Reservoir Tank Overflow Bracket, Reservoir Tank Bolt Switch, Radiator Fan Connector, Thermostat Inlet Cap, Thermostat Connector Thermostat, Water (82žc) Bolt Hose, Connector To Water Pump Clamp Clamp (l:140) Sensor, Water Temperature Clamp Page: 21 of 88 (l:980) Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG17A 2ND AIR (E18) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18450-20F01 07130-06163 18610-20F00 02162-06163 09359-40701-600 09401-06101 18711-20F00 18712-21F00 13888-19B00 09401-15101 18461-20F00 18471-20F00 18410-20F00 18420-20F00 09401-13409 18441-45C00 01421-06163 08316-10063 Valve Assy, 2nd Air Bolt, 2nd Air Valve Bracket, 2nd Air Valve Bolt, 2nd Air Bracket Hose, 2nd Air Vacuum Clip Hose, 2nd Air Cleaner Hose, 2nd Air Cleaner Joint Joint, 2nd Air Cleaner Hose Clip Hose, 2nd Air Valve Front Hose, 2nd Air Valve Rear Pipe, 2nd Air Front Pipe, 2nd Air Rear Clip Gasket, 2nd Air Pipe Bolt, Stud Nut Page: 22 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG18 CLUTCH Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 21200-20810 09160-20067 21411-44101 21413-20F00 21414-01D00 21440-19F00 21441-37440 21451-28C31 21462-14301 09100-06145 09140-20001 09160-20067 09167-20006 23110-44111 23111-24A01 23121-44100 23200-11D00 09134-06010 08310-00067 23226-19F00 09160-15045 09263-15003 09285-06015 09443-08001 01500-06163 Gear Assy, Primary Driven Washer (20x36x3) Hub, Clutch Sleeve Spring, Clutch Spacer, Clutch Sleeve Hub Plate, Clutch Drive Plate, Clutch Drive Plate, Clutch Driven (t:1.6) Disc, Clutch Pressure Bolt (6x40) Nut Washer (20x36x3) Lock Washer Rod, Push Rh Rod, Clutch Push Lh Piece, Clutch Push Screw Assy, Clutch Release • . Screw • . Nut Support, Clutch Release Washer (15.5x28x1) Bearing (15x28x2) Oil Seal (6x34x5.5) Spring Bolt Page: 23 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG19 TRANSMISSION Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 47 48 24120-19F00 24127-19F00 24127-19F00 24221-20F00 24231-20F01 24251-20F01 24252-19F00 24252-38A10 24261-20F00 09167-25021 09181-25167 09262-17046 09262-20116 09380-25012 24127-19F00 24127-19F00 24127-19F00 24130-19F01 24311-20F00 24321-20F00 24322-19F00 24331-20F00 24332-24510 24332-24510 24341-20F00 24351-20F01 24361-20F00 09167-25013 09167-25021 09167-25021 09169-25001 09181-17195 09181-20195 09262-25125 09283-36003 09300-20032 09262-17023 24751-19F00 24881-12C20 24885-12C10 01500-06123 02112-06123 27510-20F00 09159-20004 09167-25019 27531-19F00 27600-32C10-110 27600-32C10-108 09280-24010 Shaft, Counter (nt:13) Circlip, 5th Drive Circlip, 6th Drive Gear, 2nd Drive (nt:18) Gear, 3rd & 4th Drive Gear, 5th Drive (nt:26) Bush, 5th Drive Bush, 6th Drive Gear, 6th Drive (nt:27) Washer, 6th Drive Washer, 5th Drive Bearing, Cntr Shaft Lh Bearing, Cntr Shaft Rh Ring, 2nd Drive Circlip, 2nd Driven Circlip, 3rd Driven Circlip, 4th Driven Shaft, Drive Gear, 1st Driven (nt:32) Gear, 2nd Driven (nt:32) Bush, 2nd Driven Gear, 3rd Driven (nt:29) Bush, 3rd, Driven Bush, 4th Driven Gear, 4th Driven (nt:27) Gear, 5th Driven (nt:25) Gear, 6th Driven (nt:23) Lock Washer, 3rd Driven Washer, 3rd Driven Washer, 4th Driven Washer, 3rd Driven Lock Washer, 1st Driven Washer, 1st Driven Bearing, Drive Shaft Lh Seal, Drive Shaft Bush, 1st Driven Bearing, Drive Shaft Rh Retainer, Drive Shaft Oil Seal Guide, T/m Oil Retainer, Transmission Oil Bolt Screw Sprocket, Engine (nt:15) Nut, Engine Sprocket Washer, Engine Sprocket Spacer, Engine Sprocket Chain Assy (did525v9,110le) Chain Assy (did525v9,108le) O Ring (d:2.4,id:23.7) Page: 24 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG20 GEAR SHIFTING Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 25211-42E10 25221-42E10 25231-42E10 25411-26D01 25411-44B00 24741-21A00 25310-19F00 04221-04089 25312-12C00 25381-19F00 09262-25006 09263-25018 02112-06123 25350-24B00 25355-20F00 09111-06041 08211-06141 25510-19F00 25512-13E11 25671-01000 09160-14016 09181-14167 09283-14006 09440-17009 09444-20001 08331-31146 25520-29B00 25526-47000 25525-05A10 25600-33E00 25526-47000 25652-20C00 09140-06011 01500-06203 08310-00067 37720-20F00 09209-05011 09280-26007 09404-08206 09440-04010 02112-05163 Fork, Gear Shift No.1 Fork, Gear Shift No.2 Fork, Gear Shift No.3 Shaft, Gear Shift Fork No.1 Shaft, Gear Shift Fork No.2 Retainer, Shift Cam Bearing Cam, Gear Shift • . Knock Pin Pin, Shift Cam Driven Gear Plate, Gear Shift Cam Bearing (25x47x8) Bearing (25x32x12) Screw Stopper, Gear Shift Cam Spring, Stopper Arm Bolt (6x14.3) Washer Shaft, Gear Shift Plate, Gear Shift Cam Drive Stopper, Return Spring Washer (14x29x0.8) Shim Oil Seal (14x22x6) Spring Spring Circlip Arm, Gear Shift Link • . Cover, Dust Rod, Gear Shift (l:175) Lever Assy, Gear Shift • . Cover, Dust • . Rubber, Gear Shift Pedal Nut Bolt Nut Base Assy, Gear Shift Terminal Contact O Ring (od:2.4,id:25.7) Clamp (l:82) Spring Screw Page: 25 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG21 STARTING MOTOR Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 31100-19F00 31130-13E00 31132-33E00 31135-31300 31143-49040 31280-19F00 31156-13E00 31170-19B10 31264-13E00 09280-25002 01547-06253 08361-35068 Motor Assy, Starting • . Brush Terminal Set • . Brush Holder Set • . Spring, Brush • . O Ring • . Set Bolt Assy •• .. O Ring • . Washer Set • . O Ring • . O Ring (d:3.1,id:24.4) Bolt Nut Page: 26 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG22 MAGNETO Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 8 32101-19F00 32102-20F00 32371-19F00 09103-12004 09160-12036 07130-05123 07130-06303 09420-04008 Stator Assy Rotor Assy Clamp, Magneto Lead Bolt (12x40) Washer (12x30x3) Bolt Bolt Key Page: 27 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG23 BATTERY Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 8 9 33610-02F01 33651-37000 33652-28000 33652-19F00 33810-19F00 31861-48B10 33820-19F00 33624-16E00 33860-19F00 Battery Assy (yt12a-bs,12v,10ah) Protector (170x95x3.0) Protector, Battery (20x45x6) Protector (85x40x5) Wire, Starter Motor Lead • . Cap, Starter Motor Lead Wire, Battery (+) Lead • . Cap, Battery (+) Wire, Battery (-) Lead Page: 28 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG24 ELECTRICAL Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 15 31800-21E20 31861-21E20 09481-30101 09128-06013 32800-24B01 02162-06163 32900-20F00 32900-20F20 03542-06163 33410-19F00 33420-19F00 01500-06203 33510-11D00 33541-23E01 33542-38B00 33543-19F00 Relay Assy, Starting Motor • . Cover, Relay Assy • . Fuse (30a) Screw (6x8) Rectifier Assy Bolt Igniter Assy Igniter Assy Screw Coil Assy, Ignition Coil Assy, Ignition Bolt Cap, Spark Plug Seal, Spark Plug Cap Seal, High Tension Cord Cover, Spark Plug Cap Page: 29 of 88 Catalogue Title: Block No. SV650Y (SV650Y E2) FIG25 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Block Title. Suzuki Worldwide Motorcycle-ATV SPEEDOMETER (SV650X/UX/Y/UY/K1/UK1/K2/UK2) Ref No Part No Description 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28a 29 30 31 34110-20F10 34110-20F00 34111-19F20 34210-20F00 34123-33E00 34124-33E00 34147-19F20 34149-19F20 34150-19F20 34152-19F20 34173-19F20 34176-19F20 34183-09F00 34183-19F20 34188-19F20 34198-19F20 34211-19F20 34950-19F20 36383-19F20 09132-03005 09471-12077 09471-12108 03541-04163 09160-06056 08310-00067 01550-08163 34938-14F00 34990-21E00 09286-44001 34983-21E00 09407-03401 09407-14407 01550-08163 Speedometer (mile) Speedometer (kilo) Lower Case Tachometer Attachment, Switch Switch, Gum Screw, Pan Head (3x18) Screw, Pan Head (3x20) Upper Case Ornament, Speedometer Cord Assy Clamp Screw (3x12) Screw, Head Tapping (4x16) Damper Grommet Ornament, Tachometer Bracket Cover Screw (3x10) Bulb (12v,1.7w,t10) Bulb (12v,1.7w,t6.5) Screw Washer (6.5x18x1) Nut Bolt Guide, Sensor Lead Sensor, Speed • . Seal, Sensor Oil • . Rotor, Speed Clamp Clamp (l:145) Bolt Page: 30 of 88 Catalogue Title: Block No. SV650Y (SV650Y E2) FIG25A Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Block Title. Suzuki Worldwide Motorcycle-ATV SPEEDOMETER (SV650SX/SUX/SY/SUY/SK1/SUK1/SK2/SUK2) Ref No Part No Description 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23a 24 25 26 34119-20F21 34119-20F31 34123-02F00 34124-02F00 34130-02F00 34150-19F00 34153-02F00 34172-71E70 34173-19D00 34173-19D70 34183-33DC0 34198-02F00 34198-02F10 09471-12085 09471-12100 09471-12189 03211-04207 34188-02F00 34996-43410 09160-05037 08310-00053 34938-14F00 34990-21E00 09286-44001 34983-21E00 09407-03401 09407-14407 01550-06123 Speedometer Speedometer Lever Switch, Gum Case Assy Visor Gasket Socket Socket Socket Screw, Speedometer (4x14) Blind, Cap Blind Bulb (14v,3w,t7) Bulb (12v,1.7w,t7) Bulb (14v,0.84w,t5) Screw Cushion Cushion Washer (5.5x16x1.20) Nut Guide, Sensor Lead Sensor, Speed • . Seal, Sensor • . Rotor, Speed Clamp Clamp (l:145) Bolt Page: 31 of 88 Catalogue Title: Block No. SV650Y (SV650Y E2) FIG26 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Block Title. Suzuki Worldwide Motorcycle-ATV HEADLAMP (SV650X/UX/Y/UY/K1/UK1/K2/UK2) Ref No Part No Description 1 1 1 2 3 3 3 4 5 6 7 8 9 10 11 12 13 35100-19F20-999 35100-19F50-999 35100-19F00-999 35111-19F00 35121-19F20 35121-19F50 35121-19F00 35181-19F00 35135-45900 35151-19F00 35154-13F00 35152-45600 35174-19F00 36118-19F50 09471-12185 09471-12081 09139-05038 Headlamp Assy Headlamp Assy Headlamp Assy • . Rim • . Lamp Unit • . Lamp Unit • . Lamp Unit • . Screw (5x16) • . Nut • . Screw, Adjusting • . Spring • . Nut • . Cover, Socket • . Cord, Position Bulb (12v,60/55w) Bulb (12v,5w) Screw Page: 32 of 88 Catalogue Title: Block No. SV650Y (SV650Y E2) FIG26A Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Block Title. Suzuki Worldwide Motorcycle-ATV HEADLAMP (SV650SX/SY/SK1/SK2 E2,E24) Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 35100-20F30-999 35125-02F00 09471-12102 09160-06088 09180-06267 09320-09010 08316-10063 36110-20F00 36112-08F00 36113-20F00 35128-37B00 09471-12081 03211-04123 09160-05045 09320-08001 03511-05103 Headlamp Assy • . Cover, Socket Bulb (12v,445/45w) Washer (6.5x20x1.6) Spacer (6.5x9x12.5) Cushion Nut Lamp Assy, Front Position • . Lens • . Gasket • . Washer • . Bulb (12v,5w) • . Screw Washer (5.5x18x1.0) Cushion Screw Page: 33 of 88 Catalogue Title: Block No. SV650Y (SV650Y E2) FIG26B Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Block Title. Suzuki Worldwide Motorcycle-ATV HEADLAMP (SV650SX/SUX/SY/SUY/SK1/SUK1/SK2/SUK2,SEE NOTE) Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 35100-20F50-999 35125-02F00 35175-18E50 36118-02F00 09471-12122 09160-06088 09180-06267 09320-09010 08316-10063 36110-20F00 36112-08F00 36113-20F00 35128-37B00 09471-12081 03211-04123 09160-05045 09320-08001 03511-05103 Headlamp Assy • . Cover, Socket • . Adaptor Assy • . Cord Assy Bulb (12v,5.5w/h1/p14.5s/osra, Washer (6.5x20x1.6) Spacer (6.5x9x12.5) Cushion Nut Lamp Assy, Front Position • . Lens • . Gasket • . Washer • . Bulb (12v,5w) • . Screw Washer (5.5x18x1.0) Cushion Screw Page: 34 of 88 Phil) Catalogue Title: Block No. SV650Y (SV650Y E2) FIG27 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Block Title. Suzuki Worldwide Motorcycle-ATV TURNSIGNAL LAMP (SV650X/UX/Y/UY/K1/UK1/K2/UK2) Ref No Part No Description 1 1 1 1 2 3 4 5 6 6 7 8 9 10 11 12 13 35604-33E30 35601-20F30 35603-33E30 35602-20F30 35610-33E00 09471-12045 03242-04123 08316-10103 35603-33E10 35604-33E10 35610-33E00 09471-12045 03242-04123 35695-17C00 09160-10501 08310-00103 38610-03F00 Lamp Assy, Front Turnsignal Rh Lamp Assy, Front Turnsignal Rh Lamp Assy, Front Turnsignal Lh Lamp Assy, Front Turnsignal Lh • . Lamp Unit • . Bulb (12v,21w) • . Screw Nut Lamp Assy, Rear Turnsignal Rh Lamp Assy. Rear Turnsignal Lh • . Lamp Unit • . Bulb (12v,21w) • . Screw Spacer, Rear Turnsignal Washer (10.5x30x2.3) Nut Relay Assy, Turnsignal Lamp Page: 35 of 88 Catalogue Title: Block No. SV650Y (SV650Y E2) FIG27A Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Block Title. Suzuki Worldwide Motorcycle-ATV TURNSIGNAL LAMP (SV650SX/SUX/SY/SUY/SK1/SUK1/SK2/SUK2) Ref No Part No Description 1 1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 35601-33E30 35602-33E30 35610-33E00 09471-12045 03242-04123 35629-33E00 03511-05103 35603-33E10 35604-33E10 35610-33E00 09471-12045 03242-04123 35695-17C00 09160-10501 08310-00103 38610-03F00 Lamp Assy, Front Turnsignal Rh Lamp Assy, Front Turnsignal Lh • . Lamp Unit • . Bulb (12v,21w) • . Screw Plate, Front Turnsignal Lamp Screw Lamp Assy, Rear Turnsignal Rh Lamp Assy, Rear Turnsignal Lh • . Lamp Unit • . Bulb (12v,21w) • . Screw Spacer, Rear Turnsignal Washer (10.5x30x2.3) Nut Relay Assy, Turnsignal Lamp Page: 36 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG28 TAIL LAMP Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 35710-02F00 35627-43010 35712-02F00 35713-02F00 09471-12083 03211-04207 09148-05020 09160-06088 09180-06285 09320-09009 03541-05203 08316-10063 35726-19F00 01550-06123 35910-02F00 35912-02F00 35913-02F00 09471-12081 03211-04163 09160-06088 09180-05054 08316-10053 35927-00A10 09160-06088 02142-06123 08316-10063 35970-07F00 08316-10053 Lamp Assy, Rear Combination • . Gasket • . Lens • . Gasket • . Bulb (12v,21/5w) • . Screw Nut Washer (6.5x20x1.6) Spacer (6.5x10x9) Cushion Screw Nut Bracket, Rear Combination Bolt Lamp Assy, License • . Lens • . Gasket • . Bulb (12v,5w) • . Screw Washer (6.5x20x1.6) Spacer (5.5x9.5x11.5) Nut Bracket, License Plate Washer (6.5x20x1.6) Screw Nut Reflector Assy, Rear Nut Page: 37 of 88 Catalogue Title: Block No. SV650Y (SV650Y E2) FIG29 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Block Title. Suzuki Worldwide Motorcycle-ATV WIRING HARNESS (SV650X/UX/Y/UY/K1/UK1/K2/UK2) Ref No Part No Description 1 2 3 4 5 5 5 5 6 6 6a 6b 6c 6d 7 8 9 10 10 11 11 12 13 14 15 16 17 18 18 19 20 20 21 22 23 24 25 26 36610-20F10 09481-10501 09481-15501 36619-20F00 09404-06432 09404-06434 09404-06435 09404-08207 09407-14403 09407-18402 09407-11402 09407-14408 09407-17401 09407-14407 01550-06123 01550-08253 08316-10083 37101-19830 37101-19820 37100-19F00 37100-19F10 09139-08016 37740-31D00 09443-06005 43251-19F10 01550-06123 37840-19F00 37849-19F00 09103-06248 08316-10063 38500-02F60 38500-19F00 38590-19F00 01550-06123 01550-08123 37146-33E00 36855-19F00 36854-19F00 Harness, Wiring No.1 • . Fuse (10a) • . Fuse (15a) Guide, Wiring Harness Clamp (l:80) Clamp (l:95) Clamp (l:135) Clamp (l:97) Clamp (l:125) Clamp (l:165) Clamp (l:90) Clamp (l:120) Clamp (l:150) Clamp (l:140) Bolt, Wiring Harness Bolt, Wiring Harness Nut, Wiring Harness Lock Set Lock Set • . Lock Assy, Steering • . Lock Assy, Steering Bolt (8x20) Switch Assy, Stop Lamp Spring Bracket, Stop Lamp Switch Bolt Switch Assy, Side Stand Bolt, Side Stand Bolt, Side Stand Nut Horn Assy Horn Assy Bracket, Horn Bolt Bolt Key, Blank Wire, Carb Heater Wire, Starter Control Page: 38 of 88 Catalogue Title: Block No. SV650Y (SV650Y E2) FIG29A Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Block Title. Suzuki Worldwide Motorcycle-ATV WIRING HARNESS (SV650SX/SUX/SY/SUY/SK1/SUK1/SK2/SUK2) Ref No Part No Description 1 2 2 3 4 4 5 5a 6 6 6 7 7 7 7a 8 8 8a 9 9 10 10 11 12 13 14 15 16 17 17 18 19 19 20 21 22 23 24 25 36610-19F00 09481-10501 09481-15501 36619-33E00 36620-19F10 36620-19F20 36618-33E00 36687-19F00 09404-06432 09404-06434 09404-06435 09407-11402 09407-14408 09407-17401 09407-14407 09407-14403 09407-18402 01550-06123 37101-19830 37101-19820 37100-19F00 37100-19F10 09139-08016 37740-31D00 09443-06005 43251-19F00 01550-06123 37840-19F00 37849-19F00 09103-06248 08316-10063 38500-02F60 38500-19F00 38590-19F00 01550-06123 01550-08123 37146-33E00 36855-19F00 36854-19F00 Harness, Wiring No.1 • . Fuse (10a) • . Fuse (15a) Guide, Wiring Harness Harness, Wiring No.2 Harness, Wiring No.2 • . Cover, Speedometer Coupler Holder, Coupler Clamp (l:80) Clamp (l:95) Clamp (l:135) Clamp (l:90) Clamp (l:120) Clamp (l:150) Clamp (l:145) Clamp (l:125) Clamp (l:165) Bolt, Wiring Harness Lock Set Lock Set • . Lock Assy, Steering • . Lock Assy, Steering Bolt (8x20) Switch Assy, Stop Lamp Spring Bracket, Stop Lamp Switch Bolt Switch Assy, Side Stand Bolt, Side Stand Bolt,side Stand Nut Horn Assy Horn Assy Bracket, Horn Bolt Bolt Key,.blank Wire, Carb Heater Wire, Starter Control Page: 39 of 88 Catalogue Title: Block No. SV650Y (SV650Y E2) FIG30 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Block Title. Suzuki Worldwide Motorcycle-ATV HANDLE SWITCH (SV650X/UX/Y/UY/K1/UK1/K2/UK2) Ref No Part No Description 1 1 2 3 4 5 6 7 8 9 37200-27E11 37200-27E31 02112-05505 02112-05305 02112-05103 37400-23E10 02112-05455 09125-05066 37560-38A00 37564-26E00 Switch Assy, Handle Rh Switch Assy, Handle Rh • . Screw • . Screw Screw Switch Assy, Handle Lh • . Screw • . Screw (5x25) Switch Assy, Clutch Screw Page: 40 of 88 Catalogue Title: Block No. SV650Y (SV650Y E2) FIG30A Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Block Title. Suzuki Worldwide Motorcycle-ATV HANDLE SWITCH (SV650SX/SUX/SY/SUY/SK1/SUK1/SK2/SUK2) Ref No Part No Description 1 1 2 3 4 5 6 7 8 9 37200-33E11 37200-33E31 02112-05505 02112-05305 02112-05103 37400-26E11 02112-05455 09125-05066 37560-38A00 37564-26E00 Switch Assy, Handle Rh Switch Assy, Handle Rh • . Screw • . Screw Screw Switch Assy, Handle Lh • . Screw • . Screw (5x25) Switch Assy, Clutch Screw Page: 41 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG31 FRAME Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 41100-19F02-13L 41200-19F01 07130-10303 41991-19F00 01550-08203 41198-19F00 07130-08307 41921-19F00 41922-19F00 41941-19F00 41921-33E11 41922-33E00 47411-19F01 47413-19F00 01550-06123 Frame (silver) Rail, Seat Bolt Plate, Mount Front Rh Bolt Spacer, Head Mount Bolt Bolt, Crankcase Adjust Nut, Crankcase Adjust Spacer, Crankcase Rear Upper Bolt, Crankcase Adjust Nut, Crankcase Adjust Holder, Electric Part Plate, Relay Bolt Page: 42 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG32 STAND Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 13 42310-19F00 09111-10027 08319-21103 09443-14066 09443-19012 42330-19F01 07120-10303 43111-33E00 09160-18022 43561-33E00 02112-05163 09443-13029 43261-17C00 Stand, Prop Bolt Nut Spring, Inner Spring, Outer Bracket, Prop Stand Bolt Pedal, Brake Washer (18x24x1) Hook, Return Spring Screw Spring Tube, Spring Guide Page: 43 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG33 FOOTREST Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16a 17 18 19 20 21 22 23 24 25 26 27 43511-33E10 43521-33E00 07130-08203 43530-17E01 43540-17E00 09106-10064 43510-02F11 43520-02F11 09200-08057 09180-08149 09448-18022 04111-25158 43576-07D01 43571-33E01 43576-19F00 09139-05054 09161-08018 43600-19F00 43700-19F00 43611-33E10 43621-33E10 09208-06007 09440-05005 06111-07004 43816-33E21 43826-33E21 08332-11043 01550-08163 Bracket, Front Footrest Rh Bracket, Front Footrest Lh Bolt Holder, Footrest Rh Holder, Footrest Lh Bolt Bar, Footrest Rh Bar, Footrest Lh Pin Spacer (8.1x12x22) Spring Cotter Pin Bolt, Bank Sensor Guard, Front Footrest Rh Guard, Front Footrest Lh Screw (5x16) Washer Footrest Assy, Pillion Rh Footrest Assy, Pillion Lh • . Bar, Pillion Footrest Rh • . Bar, Pillion Footrest Lh • . Pin • . Spring • . Ball • . Plate, Pillion Rh • . Plate, Pillion Lh • . E Ring Bolt Page: 44 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG34 FUEL TANK (MODEL X/Y) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 1 1 1 2 2 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 44100-19F00-Y7E 44100-19F00-Y7L 44100-19F00-Y7M 44100-19F00-Y9F 68111-42E00-20G 68111-42E00-1ZY 44200-33870 09106-05017 09139-06029 09160-06054 44511-19F00 44512-19F00 44559-19F00 44574-33E01 09403-05310 44550-19F10 01550-08163 44541-02F00 44561-19F00 01550-08853 09352-70103-600 09367-08004 09352-70103-600 09351-14152-600 44339-19F00 44194-19F00 Tank Assy, Fuel (blue) Tank Assy, Fuel (black) Tank Assy, Fuel (red) Tank Assy, Fuel (yellow) • . Emblem, Fuel Tank (gray) • . Emblem, Fuel Tank (gray) Cap Set, Fuel Tank Bolt (l:20) Screw (6x25) Washer (6.5x22x1.6) Cushion, Front Spacer, Front Cushion, Fuel Tank Side Stay, Fuel Tank Clamp Bracket, Fuel Tank Rear Bolt Cushion, Fuel Tank Rear Spaceer, Fuel Tank Rear Bolt Hose, No.2 (l:600->80) Joint, 3 Way Hose, No.1 (l:600->60) Protector (l:600->40) Clamp, Drain Hose Shield, Tank Front Page: 45 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG34A FUEL TANK (MODEL K1) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 1 1 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 44100-19F40-19A 44100-19F40-Y7L 44100-19F40-Y9H 44100-19F40-YC2 68111-12C00-YD8 68111-12C00-1ZY 68111-12C00-20G 44200-33870 09106-05017 09139-06029 09160-06054 44511-19F00 44512-19F00 44559-19F00 44574-33E01 09403-05310 44550-19F10 01550-08163 44541-02F00 44561-19F00 01550-08853 09352-70103-600 09367-08004 44423-19F00 09351-14152-600 44339-19F00 44194-19F00 Tank Assy, Fuel (red) Tank Assy, Fuel (black) Tank Assy, Fuel (yellow) Tank Assy, Fuel (blue) • . Emblem (silver) • . Emblem (gray) • . Emblem (gray) Cap Set, Fuel Tank Bolt (l:20) Screw (6x25) Washer (6.5x22x1.6) Cushion, Front Spacer, Front Cushion, Fuel Tank Side Stay, Fuel Tank Clamp Bracket, Fuel Tank Rear Bolt Cushion, Fuel Tank Rear Spaceer, Fuel Tank Rear Bolt Hose, No.2 (l:600->80) Joint, 3 Way Hose, No.1 Protector (l:600->40) Clamp, Drain Hose Shield, Tank Front Page: 46 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG34B FUEL TANK (MODEL K2) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 1 1 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 44100-20F00-Y7L 44100-20F00-Y9H 44100-20F00-YC2 44100-20F00-YD8 68111-42E20-1ZY 68111-42E20-20G 44200-33870 09106-05017 09139-06029 09160-06054 44511-19F00 44512-19F00 44559-19F00 44574-33E01 09403-05310 44550-19F10 01550-08163 44541-02F00 44561-19F00 01550-08853 09352-70103-600 09367-08004 44423-19F00 09351-14152-600 44339-19F00 44194-19F00 Tank Assy, Fuel (black) Tank Assy, Fuel (yellow) Tank Assy, Fuel (blue) Tank Assy, Fuel (silver) • . Emblem (gray) • . Emblem (gray) Cap Set, Fuel Tank Bolt (l:20) Screw (6x25) Washer (6.5x22x1.6) Cushion, Front Spacer, Front Cushion, Fuel Tank Side Stay, Fuel Tank Clamp Bracket, Fuel Tank Rear Bolt Cushion, Fuel Tank Rear Spaceer, Fuel Tank Rear Bolt Hose, No.2 (l:600->80) Joint, 3 Way Hose, No.1 Protector (l:600->40) Clamp, Drain Hose Shield, Tank Front Page: 47 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG35 FUEL COCK Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 8 44300-19F00 44351-33E00 09128-06057 09168-06026 09355-50105-600 09351-14152-600 09401-09403 34810-19F11 Cock Assy, Fuel • . O Ring, Joint Bolt Gasket (6.4x11.5x0.8) Hose, Fuel (l:600->40) Protector (l:600->80) Clip Gauge Assy, Fuel Level Page: 48 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG36 FRAME COVER Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 47111-19F00 47211-19F00 09139-05054 09409-06314-5PK Cover, Frame Rh Cover, Frame Lh Screw (m5x16) Clip (black) Page: 49 of 88 Catalogue Title: Block No. SV650Y (SV650Y E2) FIG37 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Block Title. Suzuki Worldwide Motorcycle-ATV HEADLAMP HOUSING (SV650X/Y/K1/K2) Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 51800-19F00 51858-25D00 51837-25D00 08322-01053 51825-25D00 01550-05123 01244-08357 09320-12065 09180-08168 08316-10083 Housing Assy, Headlamp • . Bolt, Headlamp Adjuster • . Spring, Headlamp Adjuster • . Washer • . Nut, Headlamp Adjuster Bolt Bolt Cushion Spacer (8.6x12x20) Nut Page: 50 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG38 FRONT FENDER Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 1 1 1 2 3 53109-19F00-Y7E 53109-19F00-Y7L 53109-19F00-Y7M 53109-19F00-Y9F 53120-33D00 01547-06307 Fender, Front (blue) Fender, Front (black) Fender, Front (red) Fender, Front (yellow) Plate, Front Fender Bolt Page: 51 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG39 HANDLE BAR (SV650X/Y/K1/K2) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 56111-19F20 56170-19F00 02142-04123 56200-32821 02122-06803 08316-10083 56272-44500 09159-06024 56500-09020 58200-20F00 58300-20F20 58300-20F30 58410-20F00 58621-19F00 01550-06123 09407-14407 09408-00033 Handle Bar Cover, Ignition Switch Screw Balancer Set, Handle Bar • . Screw • . Nut • . Expander, Handle Balancer • . Nut Mirror Assy, Rear View Cable Assy, Clutch Cable Assy, Throttle No.1 Cable Assy, Throttle No.2 Cable, Starter Guide, Cable Bolt Clamp Clip Page: 52 of 88 Catalogue Title: Block No. SV650Y (SV650Y E2) FIG39A Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Block Title. Suzuki Worldwide Motorcycle-ATV HANDLE BAR (SV650SX/SY/SK1/SK2) Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 56111-19F00 56151-19F00 01550-06203 09103-08269 56200-04821 02122-06603 56500-19F00 56600-19F00 94576-19F00 56619-17C00 58200-19F00 58300-20F00 58300-20F10 58410-19F00 58621-19F00 01550-06123 09407-14407 Handle Bar, Rh Handle Bar, Lh Bolt Bolt (8x30) Balancer Set, Handle Bar • . Screw Mirror Assy, Rear View Rh Mirror Assy, Rear View Lh Cushion, Rear View Mirror Nut, Rear View Mirror Cable Assy, Clutch Cable Assy, Throttle No.1 Cable Assy, Throttle No.2 Cable, Starter Guide, Cable Bolt Clamp Page: 53 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG40 HANDLE LEVER Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 57110-46E01 57300-33E01 57431-17C00 08316-10063 57460-17C00 57465-17C00 57211-22D01 57500-10D80 57620-27A31 57531-14A00 08319-21063 08322-01063 57441-11010 57442-11010 01500-06203 57661-45C00 Grip, Throttle Lever Assy, Brake • . Bolt, Knocker • . Nut Switch Assy, Stop • . Screw Grip, Lh Lever Assy, Clutch • . Lever • . Screw, Brake Lever Pivot • . Nut • . Washer • . Adjuster, Cable • . Nut, Cable Adjuster • . Bolt Cover, Clutch Lever Page: 54 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG41 REAR FENDER (MODEL X/Y/K1) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 63111-19F00 63111-19F20 63111-19F21 09116-06168 09111-06066 63421-19F00 01550-06163 09169-06071 63311-19F00 02142-06103 09146-06003 09800-21008 09822-00005 47435-02F00 47161-08F00 94980-42A00 Fender, Rear Fender, Rear Fender, Rear Bolt Bolt Mud Guard, Rear Fender Front Bolt Washer Extension, Rear Fender Screw Nut Tool Assy Clamp, Wrench Band, Tool Cushion Bag, Manual Page: 55 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG41A REAR FENDER (MODEL K2) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 63111-19F21 09116-06168 09113-06001 63421-19F00 02162-06163 09169-06071 63311-19F00 02142-06103 09146-06003 09800-21008 09822-00005 47435-02F01 47161-08F00 94980-42A00 Fender, Rear Bolt Bolt Mud Guard, Rear Fender Front Bolt Washer Extension, Rear Fender Screw Nut Tool Assy Clamp, Wrench Band, Tool Cushion Bag, Manual Page: 56 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG41B REAR FENDER (E18) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 63111-19F10 09116-06168 09111-06066 63421-19F00 01550-06163 09169-06071 63311-19F00 02142-06103 09146-06003 09800-21008 09822-00005 47435-02F00 47161-08F00 94980-42A00 Fender, Rear Bolt Bolt Mud Guard, Rear Fender Front Bolt Washer Extension, Rear Fender Screw Nut Tool Assy Clamp, Wrench Band, Tool Cushion Bag, Manual Page: 57 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG42 COWLING BODY (SV650SX) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 1 1 1 2 2 2 2 3 3 3 3 4 5 6 7 8 9 10 11 11 11 11 12 12 94401-20F00-Y7E 94401-20F00-Y7L 94401-20F00-Y7M 94401-20F00-Y9F 94402-20F00-Y7E 94402-20F00-Y7L 94402-20F00-Y7M 94402-20F00-Y9F 68181-20F00-N0J 68181-20F00-N0G 68181-20F00-N0H 68181-20F00-N0K 94413-19F00 94423-19F00 94611-19F00 09139-05025 08322-01053 09159-05019 94630-19F00 94403-19F00-Y7E 94403-19F00-Y7L 94403-19F00-Y7M 94403-19F00-Y9F 68641-19F00-20G 68641-19F00-1ZY Cowl Assy, Side Rh (blue) Cowl Assy, Side Rh (black) Cowl Assy, Side Rh (red) Cowl Assy, Side Rh (yellow) Cowl Assy, Side Lh (blue) Cowl Assy, Side Lh (black) Cowl Assy, Side Lh (red) Cowl Assy, Side Lh (yellow) • . Emblem • . Emblem • . Emblem • . Emblem Panel, Upper Rh Panel, Upper Lh Window Screen Screw (5x14) Washer Nut Panel, Meter Cowling Assy, Center (blue) Cowling Assy, Center (black) Cowling Assy, Center (red) Cowling Assy, Center (yellow) • . Emblem, "suzuki" (gray) • . Emblem, "suzuki" (gray) Page: 58 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG42A COWLING BODY (SV650SY) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 1 1 1 2 2 2 2 3 3 3 3 4 5 6 7 8 9 10 11 11 11 11 12 12 94401-20F00-Y9X 94401-20F00-Z7X 94401-20F00-Z8X 94401-20F00-YC2 94402-20F00-Y9X 94402-20F00-Z7X 94402-20F00-Z8X 94402-20F00-YC2 68181-20F00-N9Y 68181-20F00-N9V 68181-20F00-N9Z 68181-20F00-N9W 94413-19F00 94423-19F00 94611-19F00 09139-05025 08322-01053 09159-05019 94630-19F00 94403-19F00-Y7L 94403-19F00-Y7M 94403-19F00-Y9F 94403-19F00-YC2 68641-19F00-1ZY 68641-19F00-20G Cowl Assy, Side Rh (black) Cowl Assy, Side Rh (red) Cowl Assy, Side Rh (yellow) Cowl Assy, Side Rh (blue) Cowl Assy, Side Lh (black) Cowl Assy, Side Lh (red) Cowl Assy, Side Lh (yellow) Cowl Assy, Side Lh (blue) • . Emblem • . Emblem • . Emblem • . Emblem Panel, Upper Rh Panel, Upper Lh Window Screen Screw (5x14) Washer Nut Panel, Meter Cowling Assy, Center (black) Cowling Assy, Center (red) Cowling Assy, Center (yellow) Cowling Assy, Center (blue) • . Emblem, "suzuki" (gray) • . Emblem, "suzuki" (gray) Page: 59 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG42B COWLING BODY (SV650SK1) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 1 1 1 2 2 2 2 3 3 3 3 4 5 6 7 8 9 10 11 11 11 11 12 12 12 94401-20F01-19A 94401-20F01-YFX 94401-20F01-Y9H 94401-20F01-YEX 94402-20F01-19A 94402-20F01-YFX 94402-20F01-Y9H 94402-20F01-YEX 68181-20F00-ED6 68181-20F00-ED7 68181-20F00-ED8 68181-20F00-ED9 94413-19F00 94423-19F00 94611-19F00 09139-05025 08322-01053 09159-05019 94630-19F00 94403-19F01-19A 94403-19F01-Y7L 94403-19F01-Y9H 94403-19F00-YC2 68641-19F00-YD8 68641-19F00-1ZY 68641-19F00-20G Cowl Assy, Side Rh (red) Cowl Assy, Side Rh (black) Cowl Assy, Side Rh (yellow) Cowl Assy, Side Rh (blue) Cowl Assy, Side Lh (red) Cowl Assy, Side Lh (black) Cowl Assy, Side Lh (yellow) Cowl Assy, Side Lh (blue) • . Emblem • . Emblem • . Emblem • . Emblem Panel, Upper Rh Panel, Upper Lh Window Screen Screw (5x14) Washer Nut Panel, Meter Cowling Assy, Center (red) Cowling Assy, Center (black) Cowling Assy, Center (yellow) Cowling Assy, Center (blue) • . Emblem, "suzuki" (silver) • . Emblem, "suzuki" (gray) • . Emblem, "suzuki" (gray) Page: 60 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG42C COWLING BODY (SV650SK2) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 1 1 1 2 2 2 2 3 3 3 3 4 5 6 7 8 9 10 11 11 11 11 12 12 94401-20F10-Y7L 94401-20F10-Y9H 94401-20F10-YC2 94401-20F10-YD8 94402-20F10-Y7L 94402-20F10-Y9H 94402-20F10-YC2 94402-20F10-YD8 68181-20F10-GY1 68181-20F10-GY2 68181-20F10-GY3 68181-20F10-GY4 94413-19F00 94423-19F00 94611-19F00 09139-05025 08322-01053 09159-05019 94630-19F00 94403-19F02-Y7L 94403-19F02-Y9H 94403-19F02-YC2 94403-19F02-YD8 68641-19F00-1ZY 68641-19F00-20G Cowl Assy, Side Rh (black) Cowl Assy, Side Rh (yellow) Cowl Assy, Side Rh (blue) Cowl Assy, Side Rh (silver) Cowl Assy, Side Lh (black) Cowl Assy, Side Lh (yellow) Cowl Assy, Side Lh (blue) Cowl Assy, Side Lh (solver) • . Emblem • . Emblem • . Emblem • . Emblem Panel, Upper Rh Panel, Upper Lh Window Screen Screw (5x14) Washer Nut Panel, Meter Cowling Assy, Center (black) Cowling Assy, Center (yellow) Cowling Assy, Center (blue) Cowling Assy, Center (silver) • . Emblem, "suzuki" (gray) • . Emblem, "suzuki" (gray) Page: 61 of 88 Catalogue Title: Block No. SV650Y (SV650Y E2) FIG43 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Block Title. Suzuki Worldwide Motorcycle-ATV COWLING INSTALATION PARTS (SV650SX/SY/SK1/SK2) Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 13 13a 14 15 16 17 94510-19F00 01550-08303 02142-05123 02142-05203 09159-05019 94484-24F00 09409-06314-5PK 03241-15163 09148-05038 94521-19F00 94531-19F00 94541-19F00 01500-06123 01500-06163 09320-08018 09320-09016 09139-06087 09139-05054 Brace, Cowling Bolt Screw Screw Nut Nut, Cowling Clip (black) Screw Nut Bracket, Side Upper Rh Bracket, Side Upper Lh Bracket, Side Rear Rh Bolt, Upper Bracket Bolt, Side Rear Bracket Cushion (8x26x7) Cushion Screw (m6x20) Screw (m5x16) Page: 62 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG44 LABEL (MODEL X/Y) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 1 1 1 1 1 1 1 1 1 2 2 2 3 3 4 5 5 6 68319-33E01 68319-33E21 68319-33E31 68319-33E41 68319-33E51 68319-33E71 68319-33E91 68319-33EA1 68319-33EB1 68319-33EC1 68922-14F00 68922-14F30 68922-14F20 68623-17D00 86932-73060 68332-20F00 68613-21E10 68613-21E00 99011-20F50-042 Label, General Warning (english) Label, General Warning (german) Label, General Warning (franch) Label, General Warning (italian) Label, General Warning (spanish) Label, General Warning (dutch) Label, General Warning (swedish) Label, General Warning (finnish) Label, General Warning (norwegian) Label, General Warning (danish) Label, Screen Label, Screen Label, Screen Label, Fuel Label, Fuel Label, Tire Information Label, Steering Label, Steering Manual, Owner's Page: 63 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG44A LABEL (MODEL K1) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 1 1 1 1 1 1 1 1 1 1 1 3 3 4 6 68319-29F00 68319-30F00 68319-30F20 68319-30F30 68319-30F40 68319-30F50 68319-30F70 68319-30F80 68319-30F90 68319-30FA0 68319-30FB0 68319-30FC0 68623-17D00 86932-73060 68332-20F00 99011-20F52-042 Label, General Warning (english) Label, General Warning (english) Label, General Warning (german) Label, General Warning (franch) Label, General Warning (italian) Label, General Warning (spanish) Label, General Warning (dutch) Label, General Warning (potuguese) Label, General Warning (swedish) Label, General Warning (finnish) Label, General Warning (norwegian) Label, General Warning (danish) Label, Fuel Label, Fuel Label, Tire Information Manual, Owner's Page: 64 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG44B LABEL (MODEL K2) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 4 6 68319-29F00 68319-29F20 68319-29F30 68319-29F40 68319-29F50 68319-29F70 68319-29F80 68319-29F90 68319-29FA0 68319-29FB0 68319-30FC0 68319-30F20 68319-30F40 68319-30F90 68623-17D00 86932-73060 68332-20F00 99011-20F53-042 Label, Warning (english) Label, Warning (german) Label, Warning (franch) Label, Warning (italian) Label, Warning (spanish) Label, Warning (dutch) Label, Warning (potuguese) Label, Warning (swedish) Label, Warning (finnish) Label, Warning (norwegian) Label, Warning (danish) Label, Warning (german) Label, Warning (italian) Label, Warning (swedish) Label, Fuel Label, Fuel Label, Tire Information Manual, Owner's Page: 65 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG45 SEAT Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 45100-19F50-W05 45149-31300 09321-10002 09106-06064 45220-20A01 02122-06303 45300-19F50-W05 09321-10011 95700-14810 45289-11F00 45280-38400 45288-14F00 Seat Assy (black) • . Cushion • . Cushion Bolt (6x18) Bracket, Seat Support Rear Screw Seat Assy,pillion (black) • . Cushion Lock Set, Seat Plate, Seat Lock Cable, Seat Lock Guide, Seat Lock Cable Page: 66 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG46 SEAT TAIL COVER (MODEL X) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 2 2 2 2 4 4 4 4 5 5 5 5 6 6 6 6 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 68165-20F00-N0J 68165-20F00-N0G 68165-20F00-N0H 68165-20F00-N0K 68165-20F00-N0J 68165-20F00-N0G 68165-20F00-N0H 68165-20F00-N0K 45501-20F10-Y7E 45501-20F10-Y7L 45501-20F10-Y7M 45501-20F10-Y9F 45502-20F10-Y7E 45502-20F10-Y7L 45502-20F10-Y7M 45502-20F10-Y9F 45503-19F50-35W 45503-19F50-Y7L 09136-06083 47116-19F00 47115-19F00 09180-06294 09136-06105 09320-10045 09180-06286 47115-05F00 03241-15123 09148-05038 03241-15123 09148-05038 03242-04103 09320-08018 46210-19F50-291 01551-08253 09160-08126 • . Emblem, Tail Cover,sv650 • . Emblem, Tail Cover,sv650 • . Emblem, Tail Cover,sv650 • . Emblem, Tail Cover,sv650 • . Emblem, Tail Cover,sv650 • . Emblem, Tail Cover,sv650 • . Emblem, Tail Cover,sv650 • . Emblem, Tail Cover,sv650 Cover, Seat Tail Rh (silver) Cover, Seat Tail Rh (black) Cover, Seat Tail Rh (red) Cover, Seat Tail Rh (yellow) Cover, Seat Tail Lh (silver) Cover, Seat Tail Lh (black) Cover, Seat Tail Lh (red) Cover, Seat Tail Lh (yellow) Cover, Seat Tail Center (gray) Cover, Seat Tail Center Screw, Front (6x30) Cushion, Fr Upper (10x28x13) Cushion, Fr Lower (10x22x15) Spacer (6.5x10x15.70) Screw, Center (6x20) Cushion (10x28x19) Spacer (6.5x10x9.4) Cushion, Rear (15x28x12) Screw Nut Screw Nut Screw Cushion (8x26x7) Handle, Pillion Rider (black) Bolt Washer Page: 67 of 88 (black) Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG47 SEAT TAIL COVER (MODEL Y) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 2 2 2 2 4 4 4 4 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 68165-20F00-N9W 68165-20F00-N9Y 68165-20F00-N9V 68165-20F00-N9Z 68165-20F00-N9W 68165-20F00-N9Y 68165-20F00-N9V 68165-20F00-N9Z 45503-19F50-35W 45503-19F50-Y7L 09136-06083 47116-19F00 47115-19F00 09180-06294 09136-06105 09320-10045 09180-06286 47115-05F00 03241-15123 09148-05038 03241-15123 09148-05038 03242-04103 09320-08018 46210-19F50-291 01551-08253 09160-08126 • . Emblem, Tail Cover,sv650 • . Emblem, Tail Cover,sv650 • . Emblem, Tail Cover,sv650 • . Emblem, Tail Cover,sv650 • . Emblem, Tail Cover,sv650 • . Emblem, Tail Cover,sv650 • . Emblem, Tail Cover,sv650 • . Emblem, Tail Cover,sv650 Cover, Seat Tail Center (gray) Cover, Seat Tail Center Screw, Front (6x30) Cushion, Fr Upper (10x28x13) Cushion, Fr Lower (10x22x15) Spacer (6.5x10x15.70) Screw, Center (6x20) Cushion (10x28x19) Spacer (6.5x10x9.4) Cushion, Rear (15x28x12) Screw Nut Screw Nut Screw Cushion (8x26x7) Handle, Pillion Rider (black) Bolt Washer Page: 68 of 88 (black) Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG47A SEAT TAIL COVER (MODEL K1) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 2 2 2 2 4 4 4 4 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 68165-20F00-ED9 68165-20F00-ED7 68165-20F00-ED6 68165-20F00-ED8 68165-20F00-ED9 68165-20F00-ED7 68165-20F00-ED6 68165-20F00-ED8 45503-19F50-35W 45503-19F50-Y7L 45514-19F00 09136-06083 47116-19F00 47115-19F00 09180-06294 09136-06105 09320-10045 09180-06286 47115-05F00 03241-15123 09148-05038 03241-15123 09148-05038 03242-04103 09320-08018 46210-19F50-291 01551-08253 09160-08126 • . Emblem, Tail Cover,sv650 • . Emblem, Tail Cover,sv650 • . Emblem, Tail Cover,sv650 • . Emblem, Tail Cover,sv650 • . Emblem, Tail Cover,sv650 • . Emblem, Tail Cover,sv650 • . Emblem, Tail Cover,sv650 • . Emblem, Tail Cover,sv650 Cover, Seat Tail Center (gray) Cover, Seat Tail Center Tape, Seat Tail Cover Center Screw, Front (6x30) Cushion, Fr Upper (10x28x13) Cushion, Fr Lower (10x22x15) Spacer (6.5x10x15.70) Screw, Center (6x20) Cushion (10x28x19) Spacer (6.5x10x9.4) Cushion, Rear (15x28x12) Screw Nut Screw Nut Screw Cushion (8x26x7) Handle, Pillion Rider (black) Bolt Washer Page: 69 of 88 (black) Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG47B SEAT TAIL COVER (MODEL K2) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 2 2 2 2 4 4 4 4 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 68161-20F00-GY3 68161-20F00-GY1 68161-20F00-GY4 68161-20F00-GY2 68161-20F00-GY3 68161-20F00-GY1 68161-20F00-GY4 68161-20F00-GY2 45503-19F50-Y7L 45514-19F00 09136-06083 47116-19F00 47115-19F00 09180-06294 09136-06105 09320-10045 09180-06286 47115-05F00 03241-15123 09148-05038 03241-15123 09148-05038 03242-04103 09320-08018 46210-19F50-291 01551-08253 09160-08126 • . Emblem, Tail Cover,sv650 • . Emblem, Tail Cover,sv650 • . Emblem, Tail Cover,sv650 • . Emblem, Tail Cover,sv650 • . Emblem, Tail Cover,sv650 • . Emblem, Tail Cover,sv650 • . Emblem, Tail Cover,sv650 • . Emblem, Tail Cover,sv650 Cover, Seat Tail Center Tape, Seat Tail Cover Center Screw, Front (6x30) Cushion, Fr Upper (10x28x13) Cushion, Fr Lower (10x22x15) Spacer (6.5x10x15.70) Screw, Center (6x20) Cushion (10x28x19) Spacer (6.5x10x9.4) Cushion, Rear (15x28x12) Screw Nut Screw Nut Screw Cushion (8x26x7) Handle, Pillion Rider (black) Bolt Washer Page: 70 of 88 (black) Catalogue Title: Block No. SV650Y (SV650Y E2) FIG48 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Block Title. Suzuki Worldwide Motorcycle-ATV FRONT FORK DAMPER (MODEL X/Y) Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 51103-20F00 51104-20F00 51130-20F00 51140-20F00 51167-26E10 51158-05A00 51153-14F00 51156-49440 51173-14F00 51195-33D10 51147-16510 51148-41310 51110-20F00 51121-33D10 51146-20F00 51177-06C00 51196-33D10 51171-19F00 51356-10D03 51176-20F00 51351-33D00 09280-32001 01550-08457 Damper Assy, Front Fork Rh Damper Assy, Front Fork Lh • . Tube, Outer Rh • . Tube, Outer Lh • . Metal, Slide • . Washer • . Seal, Oil • . Circlip • . Seal, Dust • . Piece, Oil Lock • . Bolt • . Washer • . Tube, Inner • . Piston • . Cylinder • . Spring • . Ring, Piston • . Spring, Front • . Washer • . Spacer, Spring • . Cap • . O Ring • . Bolt, Rh Page: 71 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG48A FRONT FORK DAMPER (MODEL K1) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 9 10 11 12 14 15 17 19 20 21 51130-20F30 51140-20F00 51167-26E10 51158-05A00 51153-14F00 51156-49440 51173-14F00 51147-16510 51148-41310 51110-20F00 51121-33D10 51177-06C00 51196-33D10 51356-10D03 51351-10D00 09280-32001 01550-08457 • . Tube, Outer Rh • . Tube, Outer Lh • . Metal, Slide • . Washer • . Seal, Oil • . Circlip • . Seal, Dust • . Bolt • . Washer • . Tube, Inner • . Piston • . Spring • . Ring, Piston • . Washer • . Cap • . O Ring • . Bolt, Rh Page: 72 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG48B FRONT FORK DAMPER (MODEL K2) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 22 51130-20FA0 51140-20FA0 51167-26E10 51158-05A00 51153-14F00 51156-49440 51173-14F00 51195-33D10 51147-16510 51148-41310 51110-20F00 51121-33D10 51146-20F30 51177-06C00 51196-31F00 51171-20FA0 51356-10D03 51351-10D80 09280-32001 01550-08457 51192-06C00 • . Tube, Outer Rh • . Tube, Outer Lh • . Metal, Slide • . Washer • . Seal, Oil • . Circlip • . Seal, Dust • . Piece, Oil Lock • . Bolt • . Washer • . Tube, Inner • . Piston • . Cylinder • . Spring • . Ring, Piston • . Spring, Front • . Washer • . Cap • . O Ring • . Bolt, Rh • . Washer, Upper Page: 73 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG49 STEERING STEM (SV650X/UX/Y/UY) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 51410-19F10 51644-12C00 09267-30010 01550-08407 51311-19F10 51328-03FA0 09250-06011 56211-45C50 07130-08307 09164-08015 56221-03FA0 51321-03FA0 08319-31107 09267-25009 09285-34009 51631-28000 51530-19F00 51540-19F00 51553-38C00 51851-19F00 51861-19F00 09139-06027 51356-10D03 51353-28A10 Stem, Steering • . Seal, Steering Lower • . Bearing (30x55x17) Bolt Head, Steering Stem Bolt Cap Holder, Handle Upper Bolt Washer Holder, Handle Lower Bolt Nut Bearing (25x47x15) Oil Seal (34x69x11.9) Nut, Steering Stem Bracket, Headlamp Housing Rh Bracket, Headlamp Housing Lh Damper, Headlamp Housing Brkt Stay, Headlamp Housing Rh Stay, Headlamp Housing Lh Screw (6x12) Washer Nut Page: 74 of 88 Catalogue Title: Block No. SV650Y (SV650Y E2) FIG49A Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Block Title. Suzuki Worldwide Motorcycle-ATV STEERING STEM (SV650SX/SUX/SY/SUY) Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 51410-19F00 51644-12C00 09267-30010 01550-08407 51311-19F00 51328-03FA0 09267-25009 09285-34009 51631-28000 51356-10D03 51353-28A10 Stem, Steering • . Seal, Steering Lower • . Bearing (30x55x17) Bolt Head, Steering Stem Bolt Bearing (25x47x15) Oil Seal (34x69x11.9) Nut, Steering Stem Washer Nut Page: 75 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG49B STEERING STEM (SV650K1/K2) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 51410-20F40 51644-12C00 09267-30010 01550-08407 51311-19F10 51328-03FA0 09250-06011 56211-42F00 07130-08307 56221-03FA0 51321-03FA0 08319-31107 09267-25009 09285-34009 51631-31F00 51530-19F10 51540-19F10 51553-38C00 51851-19F00 51861-19F00 09139-06027 51356-10D03 51353-28A10 Stem, Steering • . Seal, Steering Lower • . Bearing (30x55x17) Bolt Head, Steering Stem Bolt Cap Holder, Handle Upper Bolt Holder, Handle Lower Bolt Nut Bearing (25x47x15) Seal, Steering Dust,upper Nut, Steering Stem Bracket, Headlamp Housing Rh Bracket, Headlamp Housing Lh Damper, Headlamp Housing Brkt Stay, Headlamp Housing Rh Stay, Headlamp Housing Lh Screw (6x12) Washer Nut Page: 76 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG49C STEERING STEM (SV650SK1/SK2) Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 51410-20F30 51644-12C00 09267-30010 01550-08407 51311-19F00 51328-03FA0 09267-25009 09285-34009 51631-28000 51356-10D03 51353-28A10 Stem, Steering • . Seal, Steering Lower • . Bearing (30x55x17) Bolt Head, Steering Stem Bolt Bearing (25x47x15) Oil Seal (34x69x11.9) Nut, Steering Stem Washer Nut Page: 77 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG50 FRONT WHEEL Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 11 54111-03FA0-Y6G 09180-17094 08133-62037 54711-07F00 54740-32C00 54741-03FA0 59210-08F00 09106-08125 55110-20F00 43130-24A00 55411-00A00 55412-00A01 Wheel, Front (17xmt3.50) Spacer (17.5x22.5x73) Bearing, Rh Axle, Front Spacer, Front Axle Rh Spacer, Front Axle Rh Disc, Front Brake Bolt (8x33) Tire, Front,120/60 Zr17(55w) Valve Assy, Wheel Rim (tr412) Balancer, Wheel (10g) Balancer, Wheel (20g) Page: 78 of 88 (silver) (metzeler) Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG51 FRONT CALIPER Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 3 4 4 5 6 7 8 9 10 11 12 13 59100-33D80 59300-33D80 59300-33830 59300-33840 59101-33850 59301-33850 59115-33D00 59315-33D00 59112-44B00 59313-36500 59116-33D00 59121-18410 55156-66310 59141-44B01 69142-45000 59171-33D00 01550-10253 Caliper Assy, Front Rh Caliper Assy, Front Lh • . Piston Set •• .. Seal Set, Piston • . Pad Set, Rh • . Pad Set, Lh • . Spring Rh • . Spring Lh • . Boot • . Insulator • . Guide • . Bleeder • . Cap • . Pin • . Clip • . Shim Bolt Page: 79 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG52 FRONT BRAKE HOSE Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 13 09360-10041 09360-10041 09360-10043 09360-10042 09161-10009 59491-17E00 01550-06163 59480-20F00 59240-20F00 59440-20F00 59268-45D00 59269-20F00 01550-06123 Bolt, Upper (10x1.00x22) Bolt, Joint (10x1.00x22) Bolt (10x1.00x36) Bolt, Lower (10x1.25x22) Washer (10x15x1.5) Joint, Brake Hose Bolt Hose, Front Brake No.1 Hose, Front Brake No.2 Rh Hose, Front Brake No.2 Lh Clamp, Brake Hose No.2 Rh Clamp, Brake Hose No.2 Lh Bolt Page: 80 of 88 Catalogue Title: Block No. SV650Y (SV650Y E2) FIG53 Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Block Title. Suzuki Worldwide Motorcycle-ATV FRONT MASTER CYLINDER (SV650X/UX/Y/UY/K1/K2/UK2) Ref No Part No Description 1 2 3 4 5 6 7 8 9 59600-20C20 59600-45860 59667-49460 59668-41C00 59669-41C00 69689-49300 59671-44300 59675-19C00 59675-19C10 59664-48B00 Cylinder Assy, Front Master • . Piston/cup Set • . Diaphragm • . Plate, Diaphragm • . Cap • . Screw • . Holder • . Bolt, Holder (6x25) • . Bolt, Holder (6x38) • . Protector Page: 81 of 88 Catalogue Title: Block No. SV650Y (SV650Y E2) FIG53A Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Block Title. Suzuki Worldwide Motorcycle-ATV FRONT MASTER CYLINDER (SV650SX/SUX/SY/SUY/SK1/SK2/SUK2) Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 59600-32C01 59600-45860 59666-44300 69686-34200 59672-17C00 69674-00B20 59673-17C00 59671-36500 59675-19C00 59740-07D00 59667-18441 59668-18441 59669-07D00 59743-17C00 02142-04103 01550-06123 59750-33E01 01550-06123 59731-32C00 59735-17C00 Cylinder Assy, Front Master • . Piston/cup Set •• .. Boot • . O Ring • . Connector • . Circlip • . Cover, Dust • . Holder (black) • . Bolt, Holder (6x25) Tank Assy, Reservoir • . Diaphragm • . Plate, Diaphragm • . Cap Plate, Reservoir Tank Cap Screw Bolt Bracket, Reservoir Tank Front Bolt Hose, Front Reservoir Tank Clamp, Reservoir Tank Page: 82 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG54 REAR SWINGING ARM Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 61000-19F01 61281-19F00 09263-25024 09263-20071 61251-21E00 08211-20381 61262-17C00 61211-19F00 61214-19F00 08319-31188 61273-19F00 09116-06152 09180-06283 61310-19F00 09139-06083 64310-19F00 09111-10051 09100-10187 08319-31107 61410-33D00 61421-33D01 61422-33D01 09106-08119 09164-08015 Swinging Arm Assy, Rear • . Spacer, Pivot Center • . Bearing, Pivot (25x33x30) • . Bearing, Rod (20x27x23.5) Spacer, Pivot Thrust Washer Dust Seal, Pivot Shaft, Pivot Nut, Pivot Bolt Nut Buffer, Chain Touch Defense Bolt (6x20) Spacer (6.5x10x7) Case, Chain Screw (6x16) Torque Link, Rear Bolt, Front (10x39) Bolt, Rear (10x34) Nut Adjuster, Chain Plate, Adjuster Guide Rh Plate, Adjuster Guide Lh Bolt (8x50) Washer Page: 83 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG55 REAR CUSHION LEVER Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 62600-19880 09263-20073 09263-20071 09263-17034 62658-19F00 62684-12C00 09160-12037 08319-31128 09103-12034 62626-19F00 08319-31128 62684-40A10 62641-20F00 09103-12034 62626-19F00 08319-31128 62100-20F00-163 09103-10033 09103-10126 08319-31107 Lever Set, Rear Cushion • . Bearing, Front (20x27x30) • . Bearing, Center (20x27x23.5) • . Bearing, Rear (17x24x26) Bolt, Front (12x78) Spacer, Front (12x20x32) Washer Nut Bolt, Center (12x96) Spacer, Center (12x20x68) Nut Spacer, Rear (10x17x30) Rod, Rear Cushion Bolt, Rod (12x96) Spacer, Rod (12x20x68) Nut Absorber Assy, Rear Shock Bolt, Upper (10x70) Bolt, Lower (10x48) Nut Page: 84 of 88 (yellow) Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG56 REAR WHEEL Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23 24 64111-08F00-Y6G 69211-21E00 09106-08125 69721-33D00 64740-19C00 64611-19F00 64651-27A01 64711-19F00 64733-34C00 64741-45D00 09160-17050 08319-21168 09180-17067 08143-63037 09262-25073 09285-35001 64511-33C01 09119-10043 08319-31107 64712-33D00 65110-20F00 43130-24A00 55411-00A00 55412-00A01 09160-10506 Wheel, Rear (17xmt4.50) Disc, Rear Brake Bolt (8x33) Bracket, Rear Caliper Spaceer, Rear Axle Rh Drum, Sprocket Mounting Absorber, Shock Rear Hub Axle, Rear Retainer, Rear Sprocket Drum Spacer, Rear Axle Lh Washer Nut Spacer (17.5x25x88) Bearing Bearing (25x62x17) Oil Seal (35x62x8) Sprocket, Rear (nt:44-525) Bolt (10x47) Nut Washer, Chain Adjuster Tire, Rear,160/60 Zr17(69w) Valve Assy, Wheel Rim (tr412) Balancer, Wheel (10g) Balancer, Wheel (20g) Washer Page: 85 of 88 (silver) (metzeler) Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG57 REAR CALIPER Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 13 69100-05CD0 69100-05850 69100-32820 69100-21820 59145-05C50 59143-16700 69141-45000 69142-45000 59151-16701 59121-18410 55156-66310 59371-20C00 59381-20C00 01550-08303 Caliper Assy, Rear • . Piston Set •• .. Seal Set, Piston • . Pad Set • . Bolt • . Spring • . Pin • . Clip • . Cover • . Bleeder • . Cap • . Shim, Inner • . Shim, Outer Bolt Page: 86 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG58 REAR MASTER CYLINDER Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 69600-33C00 69600-04820 69691-00A00 69692-27A30 69670-48B00 69693-05A00 69672-05A00 69686-34200 02112-74123 09139-06028 69740-19F00 59667-04700 59669-05D00 69689-04A00 01550-06123 69730-19F00 09401-13417 69480-19F00 09360-10041 09161-10009 09200-06037 08322-01063 04111-20158 09403-16307 69268-19F00 01547-06163 09407-18402 Cylinder Assy, Rear Master • . Piston/cup Set •• .. Boot • . Yoke • . Rod, Push • . Nut • . Connector • . O Ring • . Screw Screw (6x20) Tank Assy, Reservoir • . Diaphragm • . Cap • . Screw Bolt Hose, Reservoir Tank Clip Hose, Rear Brake Union Bolt (10x1.00x22) Washer (10x15x1.5) Pin Washer Cotter Pin Clamp Clamp, Rear Brake Hose Bolt Clamp Page: 87 of 88 Catalogue Title: Block No. Block Title. SV650Y (SV650Y E2) FIG59 OPTIONAL Copyright © 2005 Suzuki Worldwide Motorcycle-ATV. All Rights Reserved. Suzuki Worldwide Motorcycle-ATV Ref No Part No Description 1 2 2 2 2 2 3 4 4 5 6 7 7 7 7 7 7 7 7 7 7 7 7 99000-25110 99000-32020 99000-32030 99000-32050 99000-32100 99000-32130 99000-32040 99000-31140 99000-31110 99000-25030 99000-25140 99000-10209-Y7E 99000-10209-Y7L 99000-10209-Y7M 99000-10209-Y9F 99000-10209-35W 99000-10209-13L 99000-10209-YC2 99000-10209-YEX 99000-10209-YFX 99000-10209-19A 99000-10209-Y9H 99000-10209-YD8 Suzuki Pbc Grease Thread Lock Super (1333b) Thread Lock Super (1303b) Thread Lock Super (1342) Thread Lock Super (1305) Thread Lock Super (1360) Thread Lock Cement Suzuki Bond (1207b) Black Suzuki Bond (1215) Suzuki Super Grease Suzuki Moly Paste Paint (candy Jay Blue) Paint (saturn Black Metallic) Paint (pearl Helios Red) Paint (pearl Canyon Yellow) Paint (charcoal Gray Metallic) Paint (bright Silver Metallic) Paint (candy Grand Blue) Paint (candy Grand Blue) Paint (saturn Black Metallic) Paint (candy Antares Red) Paint (pearl Lively Yellow) Paint (sonic Silver Metallic) Page: 88 of 88