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IM294-C
August, 2006
LN-9 SEMIAUTOMATIC WIRE FEEDER
June, 2010
For Submerged Arc, Innershield® and Other Open
Arc Semiautomatic Arc Welding Processes
For Operation with Appropriate Lincoln
Power Sources
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However,
your overall safety can be
increased by proper installation
... and thoughtful operation on
your part. DO NOT INSTALL,
OPERATE OR REPAIR THIS
EQUIPMENT WITHOUT READING THIS MANUAL AND THE
SAFETY PRECAUTIONS CONTAINED THROUGHOUT. And,
most importantly, think before
you act and be careful.
OPERATOR’ S MANUAL
Copyright © Lincoln Global Inc.
• World's Leader in Welding and Cutting Products •
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE:
Copyrightwww.lincolnelectric.com
© 2006 Lincoln Global Inc.
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SAFETY
WARNING
CALIFORNIA PROPOSITION 65 WARNINGS
Diesel engine exhaust and some of its constituents
are known to the State of California to cause cancer, birth defects, and other reproductive harm.
The Above For Diesel Engines
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
The Above For Gasoline Engines
ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH.
KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.
Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you
purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box
351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available
from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.
BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE
PERFORMED ONLY BY QUALIFIED INDIVIDUALS.
FOR ENGINE
powered equipment.
1.h. To avoid scalding, do not remove the
radiator pressure cap when the engine is
hot.
1.a. Turn the engine off before troubleshooting and maintenance
work unless the maintenance work requires it to be running.
____________________________________________________
1.b. Operate engines in open, well-ventilated
areas or vent the engine exhaust fumes
outdoors.
____________________________________________________
1.c. Do not add the fuel near an open flame
welding arc or when the engine is running.
Stop the engine and allow it to cool before
refueling to prevent spilled fuel from vaporizing on contact with hot engine parts and
igniting. Do not spill fuel when filling tank. If
fuel is spilled, wipe it up and do not start
engine until fumes have been eliminated.
____________________________________________________
1.d. Keep all equipment safety guards, covers and devices in
position and in good repair.Keep hands, hair, clothing and
tools away from V-belts, gears, fans and all other moving
parts when starting, operating or repairing equipment.
____________________________________________________
1.e. In some cases it may be necessary to remove safety
guards to perform required maintenance. Remove
guards only when necessary and replace them when the
maintenance requiring their removal is complete.
Always use the greatest care when working near moving
parts.
___________________________________________________
1.f. Do not put your hands near the engine fan.
Do not attempt to override the governor or
idler by pushing on the throttle control rods
while the engine is running.
ELECTRIC AND
MAGNETIC FIELDS
may be dangerous
2.a. Electric current flowing through any conductor causes
localized Electric and Magnetic Fields (EMF). Welding
current creates EMF fields around welding cables and
welding machines
2.b. EMF fields may interfere with some pacemakers, and
welders having a pacemaker should consult their physician
before welding.
2.c. Exposure to EMF fields in welding may have other health
effects which are now not known.
2.d. All welders should use the following procedures in order to
minimize exposure to EMF fields from the welding circuit:
2.d.1. Route the electrode and work cables together - Secure
them with tape when possible.
2.d.2. Never coil the electrode lead around your body.
2.d.3. Do not place your body between the electrode and
work cables. If the electrode cable is on your right
side, the work cable should also be on your right side.
2.d.4. Connect the work cable to the workpiece as close as
possible to the area being welded.
___________________________________________________
1.g. To prevent accidentally starting gasoline engines while
turning the engine or welding generator during maintenance
work, disconnect the spark plug wires, distributor cap or
magneto wire as appropriate.
2.d.5. Do not work next to welding power source.
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SAFETY
ELECTRIC SHOCK can
kill.
3.a. The electrode and work (or ground) circuits
are electrically “hot” when the welder is on.
Do not touch these “hot” parts with your bare
skin or wet clothing. Wear dry, hole-free
gloves to insulate hands.
3.b. Insulate yourself from work and ground using dry insulation.
Make certain the insulation is large enough to cover your full
area of physical contact with work and ground.
In addition to the normal safety precautions, if welding
must be performed under electrically hazardous
conditions (in damp locations or while wearing wet
clothing; on metal structures such as floors, gratings or
scaffolds; when in cramped positions such as sitting,
kneeling or lying, if there is a high risk of unavoidable or
accidental contact with the workpiece or ground) use
the following equipment:
• Semiautomatic DC Constant Voltage (Wire) Welder.
• DC Manual (Stick) Welder.
• AC Welder with Reduced Voltage Control.
3.c. In semiautomatic or automatic wire welding, the electrode,
electrode reel, welding head, nozzle or semiautomatic
welding gun are also electrically “hot”.
3.d. Always be sure the work cable makes a good electrical
connection with the metal being welded. The connection
should be as close as possible to the area being welded.
3.e. Ground the work or metal to be welded to a good electrical
(earth) ground.
3.f. Maintain the electrode holder, work clamp, welding cable and
welding machine in good, safe operating condition. Replace
damaged insulation.
3.g. Never dip the electrode in water for cooling.
3.h. Never simultaneously touch electrically “hot” parts of
electrode holders connected to two welders because voltage
between the two can be the total of the open circuit voltage
of both welders.
3.i. When working above floor level, use a safety belt to protect
yourself from a fall should you get a shock.
ARC RAYS can burn.
4.a. Use a shield with the proper filter and cover
plates to protect your eyes from sparks and
the rays of the arc when welding or observing
open arc welding. Headshield and filter lens
should conform to ANSI Z87. I standards.
4.b. Use suitable clothing made from durable flame-resistant
material to protect your skin and that of your helpers from
the arc rays.
4.c. Protect other nearby personnel with suitable, non-flammable
screening and/or warn them not to watch the arc nor expose
themselves to the arc rays or to hot spatter or metal.
FUMES AND GASES
can be dangerous.
5.a. Welding may produce fumes and gases
hazardous to health. Avoid breathing these
fumes and gases. When welding, keep
your head out of the fume. Use enough
ventilation and/or exhaust at the arc to keep
fumes and gases away from the breathing zone. When
welding with electrodes which require special
ventilation such as stainless or hard facing (see
instructions on container or MSDS) or on lead or
cadmium plated steel and other metals or coatings
which produce highly toxic fumes, keep exposure as
low as possible and within applicable OSHA PEL and
ACGIH TLV limits using local exhaust or mechanical
ventilation. In confined spaces or in some circumstances, outdoors, a respirator may be required.
Additional precautions are also required when welding
on galvanized steel.
5. b. The operation of welding fume control equipment is affected
by various factors including proper use and positioning of
the equipment, maintenance of the equipment and the specific welding procedure and application involved. Worker
exposure level should be checked upon installation and
periodically thereafter to be certain it is within applicable
OSHA PEL and ACGIH TLV limits.
5.c. Do not weld in locations near chlorinated hydrocarbon vapors
coming from degreasing, cleaning or spraying operations.
The heat and rays of the arc can react with solvent vapors to
form phosgene, a highly toxic gas, and other irritating products.
3.j. Also see Items 6.c. and 8.
5.d. Shielding gases used for arc welding can displace air and
cause injury or death. Always use enough ventilation,
especially in confined areas, to insure breathing air is safe.
5.e. Read and understand the manufacturer’s instructions for this
equipment and the consumables to be used, including the
material safety data sheet (MSDS) and follow your
employer’s safety practices. MSDS forms are available from
your welding distributor or from the manufacturer.
5.f. Also see item 1.b.
SAFETY
iii
WELDING and CUTTING
SPARKS can
cause fire or explosion.
6.a. Remove fire hazards from the welding area.
If this is not possible, cover them to prevent
the welding sparks from starting a fire.
Remember that welding sparks and hot
materials from welding can easily go through small cracks
and openings to adjacent areas. Avoid welding near
hydraulic lines. Have a fire extinguisher readily available.
6.b. Where compressed gases are to be used at the job site,
special precautions should be used to prevent hazardous
situations. Refer to “Safety in Welding and Cutting” (ANSI
Standard Z49.1) and the operating information for the
equipment being used.
6.c. When not welding, make certain no part of the electrode
circuit is touching the work or ground. Accidental contact
can cause overheating and create a fire hazard.
6.d. Do not heat, cut or weld tanks, drums or containers until the
proper steps have been taken to insure that such procedures
will not cause flammable or toxic vapors from substances
inside. They can cause an explosion even though they have
been “cleaned”. For information, purchase “Recommended
Safe Practices for the Preparation for Welding and Cutting of
Containers and Piping That Have Held Hazardous
Substances”, AWS F4.1 from the American Welding Society
(see address above).
6.e. Vent hollow castings or containers before heating, cutting or
welding. They may explode.
6.f. Sparks and spatter are thrown from the welding arc. Wear oil
free protective garments such as leather gloves, heavy shirt,
cuffless trousers, high shoes and a cap over your hair. Wear
ear plugs when welding out of position or in confined places.
Always wear safety glasses with side shields when in a
welding area.
6.g. Connect the work cable to the work as close to the welding
area as practical. Work cables connected to the building
framework or other locations away from the welding area
increase the possibility of the welding current passing
through lifting chains, crane cables or other alternate circuits. This can create fire hazards or overheat lifting chains
or cables until they fail.
6.h. Also see item 1.c.
iii
CYLINDER may explode
if damaged.
7.a. Use only compressed gas cylinders
containing the correct shielding gas for the
process used and properly operating
regulators designed for the gas and
pressure used. All hoses, fittings, etc. should be suitable for
the application and maintained in good condition.
7.b. Always keep cylinders in an upright position securely
chained to an undercarriage or fixed support.
7.c. Cylinders should be located:
• Away from areas where they may be struck or subjected to
physical damage.
• A safe distance from arc welding or cutting operations and
any other source of heat, sparks, or flame.
7.d. Never allow the electrode, electrode holder or any other
electrically “hot” parts to touch a cylinder.
7.e. Keep your head and face away from the cylinder valve outlet
when opening the cylinder valve.
7.f. Valve protection caps should always be in place and hand
tight except when the cylinder is in use or connected for
use.
7.g. Read and follow the instructions on compressed gas
cylinders, associated equipment, and CGA publication P-l,
“Precautions for Safe Handling of Compressed Gases in
Cylinders,” available from the Compressed Gas Association
1235 Jefferson Davis Highway, Arlington, VA 22202.
FOR ELECTRICALLY
powered equipment.
8.a. Turn off input power using the disconnect
switch at the fuse box before working on
the equipment.
8.b. Install equipment in accordance with the U.S. National
Electrical Code, all local codes and the manufacturer’s
recommendations.
8.c. Ground the equipment in accordance with the U.S. National
Electrical Code and the manufacturer’s recommendations.
6.I. Read and follow NFPA 51B “ Standard for Fire Prevention
During Welding, Cutting and Other Hot Work”, available
from NFPA, 1 Batterymarch Park, PO box 9101, Quincy, Ma
022690-9101.
6.j. Do not use a welding power source for pipe thawing.
Refer to http://www.lincolnelectric.com/safety for additional safety information.
iv
SAFETY
PRÉCAUTIONS DE SÛRETÉ
Pour votre propre protection lire et observer toutes les instructions
et les précautions de sûreté specifiques qui parraissent dans ce
manuel aussi bien que les précautions de sûreté générales suivantes:
Sûreté Pour Soudage A L’Arc
1. Protegez-vous contre la secousse électrique:
a. Les circuits à l’électrode et à la piéce sont sous tension
quand la machine à souder est en marche. Eviter toujours
tout contact entre les parties sous tension et la peau nue
ou les vétements mouillés. Porter des gants secs et sans
trous pour isoler les mains.
b. Faire trés attention de bien s’isoler de la masse quand on
soude dans des endroits humides, ou sur un plancher
metallique ou des grilles metalliques, principalement dans
les positions assis ou couché pour lesquelles une grande
partie du corps peut être en contact avec la masse.
c. Maintenir le porte-électrode, la pince de masse, le câble
de soudage et la machine à souder en bon et sûr état
defonctionnement.
d.Ne jamais plonger le porte-électrode dans l’eau pour le
refroidir.
e. Ne jamais toucher simultanément les parties sous tension
des porte-électrodes connectés à deux machines à souder
parce que la tension entre les deux pinces peut être le
total de la tension à vide des deux machines.
f. Si on utilise la machine à souder comme une source de
courant pour soudage semi-automatique, ces precautions
pour le porte-électrode s’applicuent aussi au pistolet de
soudage.
2. Dans le cas de travail au dessus du niveau du sol, se protéger
contre les chutes dans le cas ou on recoit un choc. Ne jamais
enrouler le câble-électrode autour de n’importe quelle partie
du corps.
3. Un coup d’arc peut être plus sévère qu’un coup de soliel,
donc:
a. Utiliser un bon masque avec un verre filtrant approprié
ainsi qu’un verre blanc afin de se protéger les yeux du rayonnement de l’arc et des projections quand on soude ou
quand on regarde l’arc.
b. Porter des vêtements convenables afin de protéger la
peau de soudeur et des aides contre le rayonnement de
l‘arc.
c. Protéger l’autre personnel travaillant à proximité au
soudage à l’aide d’écrans appropriés et non-inflammables.
4. Des gouttes de laitier en fusion sont émises de l’arc de
soudage. Se protéger avec des vêtements de protection libres
de l’huile, tels que les gants en cuir, chemise épaisse, pantalons sans revers, et chaussures montantes.
iv
5. Toujours porter des lunettes de sécurité dans la zone de
soudage. Utiliser des lunettes avec écrans lateraux dans les
zones où l’on pique le laitier.
6. Eloigner les matériaux inflammables ou les recouvrir afin de
prévenir tout risque d’incendie dû aux étincelles.
7. Quand on ne soude pas, poser la pince à une endroit isolé de
la masse. Un court-circuit accidental peut provoquer un
échauffement et un risque d’incendie.
8. S’assurer que la masse est connectée le plus prés possible
de la zone de travail qu’il est pratique de le faire. Si on place
la masse sur la charpente de la construction ou d’autres
endroits éloignés de la zone de travail, on augmente le risque
de voir passer le courant de soudage par les chaines de levage, câbles de grue, ou autres circuits. Cela peut provoquer
des risques d’incendie ou d’echauffement des chaines et des
câbles jusqu’à ce qu’ils se rompent.
9. Assurer une ventilation suffisante dans la zone de soudage.
Ceci est particuliérement important pour le soudage de tôles
galvanisées plombées, ou cadmiées ou tout autre métal qui
produit des fumeés toxiques.
10. Ne pas souder en présence de vapeurs de chlore provenant
d’opérations de dégraissage, nettoyage ou pistolage. La
chaleur ou les rayons de l’arc peuvent réagir avec les vapeurs
du solvant pour produire du phosgéne (gas fortement toxique)
ou autres produits irritants.
11. Pour obtenir de plus amples renseignements sur la sûreté,
voir le code “Code for safety in welding and cutting” CSA
Standard W 117.2-1974.
PRÉCAUTIONS DE SÛRETÉ POUR
LES MACHINES À SOUDER À
TRANSFORMATEUR ET À
REDRESSEUR
1. Relier à la terre le chassis du poste conformement au code de
l’électricité et aux recommendations du fabricant. Le dispositif
de montage ou la piece à souder doit être branché à une
bonne mise à la terre.
2. Autant que possible, I’installation et l’entretien du poste seront
effectués par un électricien qualifié.
3. Avant de faires des travaux à l’interieur de poste, la debrancher à l’interrupteur à la boite de fusibles.
4. Garder tous les couvercles et dispositifs de sûreté à leur
place.
v
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Thank You
for selecting a QUALITY product by Lincoln Electric. We want you
to take pride in operating this Lincoln Electric Company product
••• as much pride as we have in bringing this product to you!
CUSTOMER ASSISTANCE POLICY
The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln
Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular purpose,
with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or
correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any
warranty with respect to the sale of our products.
Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control
of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in
applying these types of fabrication methods and service requirements.
Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com
for any updated information.
Please Examine Carton and Equipment For Damage Immediately
When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, Claims
for material damaged in shipment must be made by the purchaser against the transportation company at the
time the shipment is received.
Please record your equipment identification information below for future reference. This information can be
found on your machine nameplate.
Product _________________________________________________________________________________
Model Number ___________________________________________________________________________
Code Number or Date Code_________________________________________________________________
Serial Number____________________________________________________________________________
Date Purchased___________________________________________________________________________
Where Purchased_________________________________________________________________________
Whenever you request replacement parts or information on this equipment, always supply the information you
have recorded above. The code number is especially important when identifying the correct replacement parts.
On-Line Product Registration
- Register your machine with Lincoln Electric either via fax or over the Internet.
• For faxing: Complete the form on the back of the warranty statement included in the literature packet
accompanying this machine and fax the form per the instructions printed on it.
• For On-Line Registration: Go to our WEB SITE at www.lincolnelectric.com. Choose “Quick Links” and then
“Product Registration”. Please complete the form and submit your registration.
Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it
handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection.
The level of seriousness to be applied to each is explained below:
WARNING
This statement appears where the information must be followed exactly to avoid serious personal injury or loss of life.
CAUTION
This statement appears where the information must be followed to avoid minor personal injury or damage to this equipment.
Input Power (115VAC, 4.5A) is supplied by the power souce.
Connect to appropriate Lincoln power source as follows:
Sec. N2.3.2 (continue)
9. Actual Value Push Button:
This button us used to allow the meter to be changed
from a preset readout to a reading of actual arc voltage
or wire feed speed.
10. Direct Work Lead Jack (below code 8200):
This jack permits connection of the direct work clip lead
to the LN-9 to more accurately monitor arc voltage. See
Sec. N4.4.4 for direct work lead connection of later LN-9
models.
11. Duty Cycle:
The amount of welding performed in a 10 minute period,
expressed as a percentage.
P-127-B.2
P-127-B.2
MISCELLANEOUS ITEMS
(These Items Are Not Illustrated)
# Indicates a Change This Printing
ITEM
DESCRIPTION
PART NO.
Work Jack
Input Amphenol
Output Amphenol
Heat Sink (LN9 & LN9H) (Part of Motor)
Insulator (LN9 & LN9H) (Part of Motor)
Drive Motor Cover (LN9F & LN9FH) (Part of Motor)
Grommet (LN9F & LN9FH) (Part of Motor)
Hose Nipple
Inert Arc Nut
Handle (Optional)
Burn Back Jumper Plug
Collar Assembly
Button Head Socket Screw
Key
Sems Screw
Key
Sems Screw
Plug Button
Wiring Harness (Code 8421, 8423, 8670, 8671,
8990, 8991)
Wiring Harness (Code 9089, 9090, 9131, 9756, 9959)
Wiring Harness (Code 9159, 9844, 9961, 10248,
10249,10322,10350, 10351)
Wiring Harness (Code 10355, 10356)
Wiring Harness (Code 9134, 9842, 9958, 10316,
10327)
Wiring Harness (Code 9135, 9160, 9843, 9960,
10326)
Wiring Harness (Code 10353, 10354)
QTY. 1 2 3 4 5 6 7 8 9
T14280
S12021-12
S12021-3
M13579
S16267
S16718
S10255-12
T15008
T15007-1
S13863
T13498-3
T12341
T11551-6
M8776-31
T10082-26
M8776-82
T10082-4
T10397-4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
L6323-7
L6323-8
1
1
L6323-9
L6323-10
1
1
L7202-1
1
L7271
L7271-1
1
1
LN9 AND LN9 GMA
01-01-2007
NOTES
LN9 AND LN9 GMA
P-127-C
P-127-C
Part Numbers
CONTROL BOX
LN9 & LN9 GMA
(2-Roll & 4-Roll)
4
5A
Part Numbers
6A
6B
1
2
5D
10
Part Numbers
9C
9B
7
8
3
9A
13
12
11
Part Numbers
12
LN9 AND LN9 GMA
1-28-2002
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
P-127-C.1
P-127-C.1
# Indicates a Change This Printing
ITEM
1
1
1
1
2
3
4
5A
5B
5C
5D
5E
6A
6A
6A
6A
6B
7
8
9
9A
9B
9C
9D
10
11
12
13
Use Column 1 for LN9, LN9H, LN9 GMA (2 Roll Drive)
Use Column 2 for LN9, and LN9 GMA (4 Roll Drive)
Use only the parts marked “X” in the column under the
heading number called for in the model index page.
DESCRIPTION
PART NO.
Cover Assembly (Below Code 8200)
Cover Assembly ( Code 8200 to Code 9000)
Cover Assembly ( Code 9000 & Above)
Cover Assembly
Self Tapping Screw
Warning Decal
Door Bumper
#8-32x.50 Round Head Screw
Plain Washer (Not Shown)
Lock Washer (Not Shown)
#8-32 Hex Nut
Lead Clamp (Not Shown)
Voltage P.C. Board (Code 7949 Only)
Voltage P.C. Board (Code 7949-A to 9000)
Voltage P.C. Board (Code 9000 to 9100)
Voltage P.C. Board (Above Code 9100)
P.C. Board Insulation
Security Panel
Knob
Potentiometer & Plug Assembly, includes: (Not Shown)
Potentiometer
Felt Washer
Plain Washer
Insulating Tube
Dial Plate
Lock Tab
Self Tapping Screw
Self Tapping Screw
M12216-1
M12216-2
M14851-3
M14851-5
S8025-14
T13470
T14882
CF000033
S9262-3
T4291-A
CF000042
T12563-7
L6041
L6084
L6084-2
L6084-[ ]
S16364
S16275
T10491
S14165-173
S16296-1
T14034
S9262-76
T7028-241
S16277
T10045-40
S8025-70
S8025-60
QTY. 1 2 3 4 5 6 7 8 9
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
2
2
2
1
1
4
1
X
X
X
•
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
•
•
•
X
X
X
X
X
X
X
X
X
•
•
•
X
X
X
X
X
X
X
X
X
X
X
X
X
#
Note: When ordering new printed circuit boards indicate the dash number [ ] of the “Old” board
that is to be replaced. This will aid Lincoln in supplying the correct and latest board along
with any necessary jumpers or adapters. The dash number brackets [ ] have purposely
been left blank so as to eliminate errors, confusion and updates.
LN9 AND LN9 GMA
10-04-2005
P-127-D
P-127-D
Part Numbers
HINGED DOOR ASSEMBLY
LN9 & LN9 GMA
(2-Roll & 4-Roll)
1
Part Numbers
5
2
8C
3
8A
8B
4A
4B
Part Numbers
7
6
9
Part Numbers
10
LN9 AND LN9 GMA
1-96
Sub Assembly Illustration
P-127-D.1
P-127-D.1
Use Column 1 for LN9, LN9H, LN9 GMA (2 Roll Drive)
Use Column 2 for LN9, and LN9 GMA (4 Roll Drive)
# Indicates a Change This Printing
ITEM
Sub Assembly Illustration
1
2
2
2
3
4A
4A
4A
4A
4A
4B
5
6
PART NO.
Warning Decal
Door Assembly (Below Code 9000)
Door Assembly (Above Code 9000)
Door Assembly (Red)
Meter Panel Assembly
Nameplate (LN9 Only)
Nameplate (LN9H Only)
Nameplate (LN9 GMA)
Nameplate (LN9, 4 Roll Drive)
Nameplate (LN9 GMA, 4-Roll Drive)
Self Tapping Screw
Hinge Pin
Meter Panel Enclosure (Except LN9, GMA 2 & 4 Roll
Drive & LN9, 4 Roll Drive)
Meter Panel Enclosure (LN9 GMA 2 & 4 Roll Drive)
Meter Panel Enclosure (LN9, 4 Roll Drive)
Meter Panel Enclosure LN9 GMA, 4 Roll Drive)
Grommet Strip
Thread Cutting Screw
Lock Washer
Hex Nut
Drive Roll Decal
Drive Roll Decal (Below Code 10351)
Drive Roll Decal (Above Code 10351)
Plug Button
Sub Assembly Illustration
Sub Assembly Illustration
6
6
6
7
8A
8B
8C
9
9
9
10
DESCRIPTION
M16196
M11490-1
M14850-2 ø
M16806
See P127-G
S16279
S16623
S18003
S20424-1
S20424-2
S8025-70
M8809-53
S16502
1
1
1
1
1
1
1
1
1
1
4
1
1
X
X
X
•
X
X
X
X
•
•
X
X
X
X
•
•
X
X
•
•
•
X
X
X
X
•
S18005
S16502-1
S18005-1
T12823-14
S9225-36
T9695-1
#10-24
S17973
S20101
S22739-2
T13597-2
1
1
1
1
1
1
2
1
1
1
4
X
•
X
X
X
X
X
X
•
•
X
•
X
X
X
X
X
X
•
X
X
X
LN9 AND LN9 GMA
ø
This part is obsolete and no longer available.
QTY. 1 2 3 4 5 6 7 8 9
01-01-2007
P-127-E
P-127-E
Part Numbers
BASE PLATFORM
LN9 & LN9 GMA
(2-Roll & 4-Roll)
13B
Part Numbers
5
Part of 13A
10A
11A
10B
12
6
4
1
2
3
13A
11B
7C
16A 16B
7A
8
Part Numbers
Part of 13B
9B
15
16A
16B
8
9C
9A
7B
9D 9E
9F
Part Numbers
9C
LN9 AND LN9 GMA
1-28-2002
Sub Assembly Illustration
P-127-E.1
Sub Assembly Illustration
Sub Assembly Illustration
Use Column one for (2 Roll).
Use Column two for (4 Roll)
# Indicates a Change This Printing
ITEM
1
1
1
1
1
2
2
3
4
5
6
7A
7B
7C
8
9A
9B
9C
9D
9E
9F
10A
10B
11A
11B
11C
12
13
13
13
13A
13B
13B
13C
Sub Assembly Illustration
P-127-E.1
14
15
16A
16B
DESCRIPTION
PART NO.
Base Assembly (Below Code 8000)
Base Assembly (Code 8178 thru 8180)
Base Assembly (Code 8420 and up) and
(LN-9 & LN-9H Only)
Base Assembly (LN9 GMA Only)
Base Assembly (LN9, 4 Roll Only)
Circuit Breaker (LN9) (2 & 4 Roll Drive)
L5778-4
L5778-5
L5778-7
L7269
L8815
T12287-10
Circuit Breaker (LN9H, LN9 GMA) (2 & 4 Roll Drive) T12287-8
(Above Code 8000)
Push Button Switch GLP
T14200
Hot-Cold Interlock Switch (Above Code 8000)
T10800-12
Input Connector
S12021-12
Output Connector Assembly
S12021-3
Transformer Assembly
S14651-5
Sems Screw
T10082-27
#8-32 Hex Nut
CF000042
Self Tapping Screw
S8025-73
Resistor
S10404-75
#10-24x5.00 Round Head Screw
CF000045
Insulating Washer
T4479-A
Plain Washer
S9262-27
Lock Washer
E106A-1
#10-24 Hex Nut
CF000010
Thread Forming Screw
S9225
Lock Washer
T9695-1
3/8-16x.875 Hex Head Cap Screw
CF000070
Lock Washer
E106A-16
Plain Washer
S9262-120
Self Tapping Screw
S8025-4
Switch Box Assembly, includes: (Below Code 8000)
S16270 ø
Switch Box Assembly, includes: (Above Code 8000)
S16270-1
(Except LN9 GMA 2 & 4 Roll)
Switch Box Assembly, includes: (LN9 GMA 2 & 4
S16270-2
Roll Drive)
Polarity Switch
T13111
Direction Switch (Above Code 8000)
T14535
(Except LN9 GMA)
Direction Switch (LN9 GMA)
T10800-7
Trigger Interlock Switch (Below Code 8000)
T10800-4
(Not Shown)
Switch Box (Not Shown)
M13576
Plug Button (LN9, 4 Roll Only)
T10397-4
3/8-16x.625 Hex Head Cap Screw
CF000018
Lock Washer
E106A-16
* Resistance Coil (Below Code 9100)
T14104
LN9 AND LN9 GMA
ø
This part is obsolete and no longer available.
QTY. 1 2 3 4 5 6 7 8 9
1
1
1
X •
X •
X •
1
1
1
1
X
•
X
X
•
X
X
X
1
1
1
1
1
2
2
8
1
1
2
1
1
1
4
1
1
1
2
2
1
1
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
•
X
1
X X
1
1
X X
X X
1
1
X X
X X
1
2
2
2
X
•
X
X
1
X •
X
X
X
X
01-01-2007
P-127-F
P-127-F
Part Numbers
CONTROL PANEL INSTRUMENT ASSEMBLY
LN9 & LN9 GMA
(2-Roll & 4-Roll)
1A
1B
1C
Part Numbers
1D
8C
8B
8B
Not Sold
2
8C
10C
3
8C
8B
4
3
8B
13
Part Numbers
9
11
6
10B
5B
7B
5C
5A
8C
7A
5D
12
7D
8A
8A
15
Part Numbers
10A
LN9 AND LN9 GMA
1-96
Sub Assembly Illustration
Sub Assembly Illustration
P-127-F.1
# Indicates a Change This Printing
ITEM
1A
1B
1B
1C
1D
1D
2
3
4
5A
5A
5A
5B
5B
5C
5D
6
6
7A
7A
7B
7B
Sub Assembly Illustration
Sub Assembly Illustration
P-127-F.1
7B
7C
7D
8A
8B
8C
9
10A
10B
10C
11
12
13
14
14
15
DESCRIPTION
PART NO.
Self Tapping Screw
Trigger P.C. Board
Trigger P.C. Board (Above Code 8000)(GMA)
Plastic Expansion Nut
P.C. Board Insulation (Below Code 8000)
P.C. Board Insulation (Above Code 8000)
Reed Switch Assembly
Lead Clamp
#8-32x.50 Br RHS
Control P.C. Board (LN9 & 9H Only)
Control P.C. Board (LN9 GMA Only (Below Code 10352)
Control P.C. Board (LN9 GMA Only) (Above Code 10352)
P.C. Board Insulation (LN9 & 9H Only)
P.C. Board Insulation (LN9 GMA Only)
Plastic Expansion Nut
Self Tapping Screw
Instrument Mounting Panel (Below Code 8000)
Instrument Mounting Panel (Above Code 8000)
Power P.C. Board (LN9 & 9H Only)
Power P.C. Board (P.M.) (GMA)
P.C. Board Insulation (LN9 & 9H Only)
P.C. Board Insulation (LN9 GMA Codes 9135, 9160,
9960, 9843, 10320, 10326, 10353)
P.C. Board Insulation (LN9 GMA)
Plastic Expansion Nut
Self Tapping Screw
#6-32x.625 RHS
Lock Washer
#6-32 HN
Lead Clamp
#6-32x.375 RHS
Lock Washer
#6-32 HN
Grommet
Transformer Asbly (Part of M15098-3 Harness)
Grommet
Power Board Connection Diagram (LN9 & 9H Only)
Power Board Connection Diagram (LN9 & GMA Only)
Relay (Mounts on Power P.C. Board)
QTY. 1 2 3 4 5 6 7 8 9
S8025-14
M13861-3
L9928-[ ]
S14020-1
T14274
S16609
S12334-29
T12563-7
CF000102
L6019
L7253-[ ]
L10068-[ ]
S16365
S16365-1
S14020-1
S8025-14
M13580 ø
M13580-1
L6043-[ ]
L7265-[ ]
S16363
S18006
3
1
1
3
1
1
1
2
2
1
1
1
1
1
2
1
1
1
1
1
1
1
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
S18006-1
S14020-1
S8025-14
CF000043
E106A-13
CF000005
T13496-2
CF000003
E106A-13
CF000005
S10255-12
S16282
S10255-14
T14258
T15050
S13929-6
1
5
5
2
4
4
1
1
1
1
1
1
1
1
1
1
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
#
Note: When ordering new printed circuit boards indicate the dash number [ ] of the “Old” board
that is to be replaced. This will aid Lincoln in supplying the correct and latest board along
with any necessary jumpers or adapters. The dash number brackets [ ] have purposely
been left blank so as to eliminate errors, confusion and updates.
ø
This Part is Obsolete and No Longer Available.
LN9 AND LN9 GMA
10-20-2006
P-127-G
P-127-G
Part Numbers
METER PANEL ASSEMBLY
3
4
7D
7C
16
15
2C
Part Numbers
10A
6
9B
7A
13
10B
7B
10C
17
9A
14
1
9C
9D
8
2A
5
12
10C
11B
Part Numbers
Part Numbers
11A
2B
LN9 AND LN9 GMA
1-96
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
P-127-G.1
P-127-G.1
For Codes Below 8000, use parts marked “X” in Column 1.
For Codes 8000 to 8700, use parts marked “X” in Column 2.
For Codes Above 8700, use parts marked “X” in Column 3.
# Indicates a Change This Printing
ITEM
1
1
2A
2B
2C
3
4
5
5
5
5
6
6
7A
7A
7A
7B
7C
7D
8
8
9A
9B
9C
9D
10A
10B
10C
11A
11B
12
13
14
15
16
16
17
17
17
18A
18B
18C
19A
19B
19C
DESCRIPTION
PART NO.
Meter Housing (Below Code 9900)
Meter Housing (Above Code 9900)
Actuator & Switch Assembly
Lock Washer
Hex Nut
Meter Shield Frame
Sems Screw
Meter Printed Circuit Board (LN9 Only)
Meter Printed Circuit Board (LN9H Only)
Meter Printed Circuit Board (LN9 Metric Only)
Meter Printed Circuit Board (LN9H Metric &
LN9 GMA Only)
Nameplate
Nameplate (LN9, LN-9H Metric & LN9 GMA Only)
Switch (LN9 Only)
Switch (LN9H Only)
Switch (LN9, LN9H Metric & LN9 GMA Only)
Non-Turn Washer
Plain Washer
Knob
Meter Panel Assembly
Meter Panel Assembly
Shock Mounting
Sems Screw
Lock Washer
Hex Nut
Round Head Screw
Lock Washer
Hex Nut
Insulation
Self Tapping Screw
Insulation
Spatter Shield
P.C. Board Spacer
Bezel Assembly
Meter Shield (Standard Clear Welding Lens)
Filter Lens
Meter and Printed Circuit Board Assembly (Not Shown)
Meter and Pin Assembly (Not Shown)
Digital Voltmeter P.C. Board
Round Head Screw (Not Shown)
Lock Washer (Not Shown)
Hex Nut (Not Shown)
Lead Clamp (Not Shown) (LN9H, LN9 GMA)
(Not Shown)
Self Tapping Screw (Not Shown)
Plain Washer (Not Shown)
L4753 ø
L4753-1
T14751-1
T9695-16
T10940-11
M13572
T10082-27
L6685-[ ]
L6686
L6687-[ ]
L6688-[ ]
1
1
1
1
1
1
2
1
1
1
1
X
•
X
X
X
X
X
•
•
•
•
X
•
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
•
•
X
X
M13582
M13582-1
T13111
T13381-2
S16670-5
T14457-1
S9262-76
T13639
T14248
T14248-1
T13003
T10082-27
T9695-3
#8-32
#6-32x.50
T9695-2
#6-32
S16635
S8025-60
T14468
S17016
M14537
S17414
T14771
T14807-1
M13650 ø
Order S17747
M14490-[ ]
#6-32x1.00
T9695-2
#6-32
T12563-6
1
1
1
1
1
1
1
1
1
1
4
4
4
4
2
2
4
1
2
1
1
1
1
1
1
1
1
1
2
2
4
1
X
•
X
•
•
X
X
X
X
•
X
X
X
X
X
X
X
•
•
•
•
•
•
X
•
X
•
•
X
X
X
X
X
X
X
X
X
X
X
X
•
X
X
X
X
X
X
X
X
X
X
X
•
•
•
X
•
•
X
•
X
X
X
X
•
X
•
•
X
X
X
X
•
X
X
X
X
X
X
X
X
X
X
X
X
X
X
•
X
•
•
X
X
X
X
X
S8025-73
S9262-3
1
1
X X X
X X X
LN9 AND LN9 GMA
ø
This part is obsolete and no longer available.
QTY. 1 2 3 4 5 6 7 8 9
01-01-2007
P-127-H
P-127-H
Part Numbers
WIRE DRIVE
LN9, LN9H, LN9F, LN9FH
1A
1B
2
3A
3C
3B
6
4A
5
4B
Part Numbers
7
9
8
11A
10
11B
12A
12E
32
12C
12D
31
12K
22
26
33
15C
36
34
12B
23
15B
16
Part Numbers
14B
35
21
14A
23
20
39
24
23
30
25
37
15A
13
23
12H
12F
25
12K
22
18
12G
19
20
21
12J
Part Numbers
27
28
29B
29C
29A
LN9 AND LN9 GMA
12-22-2009
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
P-127-H.1
P-127-H.1
For
For
For
For
# Indicates a Change This Printing
ITEM
1A
1B
2
3A
3B
3C
4A
4B
4C
5
6
7
8
9
10
11A
11B
12
12A
12
12A
12
12A
12
12A
12B
12B
12C
12D
12D
12D
12D
12E
12E
12E
12E
12F
12G
12H
12J
12K
12L
12M
DESCRIPTION
PART NO.
Wire Drive Motor & Gear Box Assembly, Includes:
Wire Drive Motor & Gear Box Assembly, Includes:
Wire Drive Motor & Gear Box Assembly, Includes:
Wire Drive Motor & Gear Box Assembly, Includes:
Wire Drive Motor & Gear Box Assembly, Includes:
(Items 2, 4C, 4B, 6, 7, 8, 10, 12A, 12B, 12C, 12F, 12J, 12K, 13)
#6-32x.375 Round Head Screw
Lock Washer
Cover Assembly
#6-32x.375 Phillips Round Head Screw
Lock Washer
Cap
#8-32x.375 Round Head Screw
Lock Washer
Plain Washer (Not Shown)
Plain Washer (Shim)
Slotted Disc
Tachometer Pick UP P.C. Board
Pick-Up Housing Assembly
Insulator
Heat Sink
#8-32x.375 Round Head Screw
Lock Washer
Drive Motor Assembly,(LN9) includes: (12A & 12B)
Drive Motor, Pinion & Shaft, includes:
(Codes 8420, 8180, 9087, 9134, 9958)
Drive Motor Assembly,(LN9F) includes: (12A & 12B)
Drive Motor, Pinion & Shaft, includes:
(Codes 8921, 8670, 9089, 8421, 8670)
Drive Motor Assembly,(LN9H) includes: (12A & 12B)
Drive Motor, Pinion & Shaft, includes:
(Codes 8178, 8422, 8669, 9088)
Drive Motor Assembly,(LN9FH) includes: (12A & 12B)
Drive Motor, Pinon & Shaft, includes:
Codes 8423, 8671, 9090)
Pinon Gear
Pinon Gear
Roll Pin (Gear to Shaft)
Brush Cap (Stature)
Brush Cap (Universal) (Early Design 7/8-27 THD)
Brush Cap (Universal) (Present Design 3/4-27 THD)
Brush Cap
Brush & Spring Assembly (Stature)
Brush & Spring Assembly (Universal)
Brush & Spring Assembly (Stature)
Brush & Spring Assembly
Insulating Bushing
Plain Washer
Lock Washer
8-32x1.125 Round Head Screw
Motor Insulator
Insulation (Not Shown)
Speed Clip (Not Shown)
This part is obsolete and no longer available.
QTY. 1 2 3 4 5 6 7 8 9
L5743-10
L5743-3 ø
L5743-4
L5743-6
L5743-7 ø
1
1
1
1
X
X
•
•
•
•
•
X
•
•
•
•
•
X
•
•
•
•
•
X
CF000003
E106A-13
T14326
CF000108
E106A-13
T14246
CF000006
T4291-A
S9262-3
S16268-1
S16180
M14700-[ ]
M13578
S16267
M13579
CF000006
T4291-A
L5974-1
S16470-1
2
2
1
1
1
1
2
2
2
4
1
1
1
1
1
2
2
1
1
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
•
•
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
•
•
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
•
•
L5974-2
S16470-2
1
1
• X • •
• X • •
L5974-3
M13862-1 ø
1
1
• • X •
• • X •
L5974-4
M13862-2
1
1
• •
• •
• X
• X
S15013-4
S16612
T9967-33
M13312-13
M9655-7A ø
M9655-7B ø
M13274-7
M13312-12
M12254-1F
M13312-12
M13274-6
T14058
S9262-147
T4291-A
CF000007
M13479-1
T13911
T10982-5
1
1
1
1
1
1
1
2
2
2
2
3
3
3
3
1
1
1
X
•
X
X
•
•
•
X
•
•
•
X
X
X
X
X
X
X
•
X
X
•
•
•
X
•
•
•
X
X
X
X
X
X
X
X
LN9 AND LN9 GMA
ø
LN9, use parts marked “X” in Column 1.
LN9F, use parts marked “X” in Column 2.
LN9H, use parts marked “X” in Column 3.
LN9FH, use parts marked “X” in Column 4.
X
•
X
X
X
X
•
•
X
X
•
X
X
X
X
X
•
X
•
X
X
•
•
•
X
•
•
•
X
X
X
X
X
X
X
X
01-01-2007
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
P-127-H.2
P-127-H.2
For
For
For
For
# Indicates a Change This Printing
ITEM
13
13
14A
14A
14A
14A
14A
14B
14C
15A
15A
15B
15C
16
18
19
20
21
22
23
24
25
26
27
28
29A
29B
29C
30
30
31
32
33
34
35
36
37
38
38
39
40
41
42
43
DESCRIPTION
LN9, use parts marked “X” in Column 1.
LN9F, use parts marked “X” in Column 2.
LN9H, use parts marked “X” in Column 3.
LN9FH, use parts marked “X” in Column 4.
PART NO.
QTY. 1 2 3 4 5 6 7 8 9
Gearbox
Gearbox
Reed Switch & Energizer Assembly (Below Code 9100)
Reed Switch (Above Code 9100)
Reed Switch (Above Code 9100)
Reed Switch & Energizer Assembly (Below Code 9100)
Reed Switch & Energizer Assembly (Below Code 9100)
Energizer (Above Code 9100)
Self Tapping Screw (Not Shown)
Hex Head Cap Screw (Above Code 9100)
Hex Head Cap Screw (Below Code 9100)
Lock Washer (Above Code 9100)
Hex Jam Nut (Above Code 9100)
Hex Head Cap Screw
Outgoing Conductor Block
Plain Washer (Above Code 9100)
Plain Washer
Lock Washer
Hex Head Cap Screw
Hollow Set Screw
Incoming Conductor Block
Locator Bushing
Incoming Wire Guide
Insulation
Gear Box Mounting Plate
Hex Head Screw
Plain Washer
Lock Washer
Yoke Assembly
Yoke Assembly
Pivot Pin
Hollow Set Screw
Button Head Set Screw
Compression Spring
Yoke Setting Indicator
Button Head Screw
Key (Below Code 10300)
Collar Assembly (Below Code 10300)
Collar Assembly (Above Code 10300)
Button Head Socket Screw
Feed Unit Mounting Screw (Not Shown)
Round Head Screw (Not Shown)
Lock Washer (Not Shown)
Hex Nut (Not Shown)
M14310-1
M14310-2
S14623-2
S12334-43
S12334-45
S14623-2
S14623-3
L7392
S8025-13
1/2-13x1.000
1/4-20x2.00
T9860-2
1/2-13
1/2-13x.750
L6872-2
S9262-120
S9262-23
E106A-2
1/4-20x2.00
S11604-28
L6872-1
T12189
T12272
M12137
M11460
5/16-18x.75
S9262-121
E106A-14
S13454
S16731
T12206-3
S11604-8
T11551-5
T10247-10
T12689
T11551-1
M8776-31
T12341
S21193
T11551-6
M12616
1/4-20x.625
E106A-2
1/4-20
1
1
1
1
1
1
1
1
1
1
4
1
1
2
1
2
4
4
4
4
1
2
1
1
1
4
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
3
X
•
X
X
•
X
•
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
•
X
X
X
X
X
X
X
X
X
X
•
•
•
•
* Cover - Black (End of Motor)
S16718
1
X X X X
LN9 AND LN9 GMA
X
•
•
•
X
•
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
•
X
X
X
X
X
X
X
X
X
X
X
X
X
X
•
X
X
•
•
X
•
•
X
•
X
•
•
•
X
•
X
X
X
X
X
X
X
X
X
X
X
X
•
X
X
X
X
X
X
X
X
X
X
X
•
•
•
•
•
X
•
•
•
•
X
•
X
•
X
•
•
•
X
•
X
X
X
X
X
X
X
X
X
X
X
X
•
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
01-01-2007
NOTES
LN9 AND LN9 GMA
P-127-J
P-127-J
Part Numbers
WIRE DRIVE, MOTOR & GEAR BOX ASSEMBLY
LN9 GMA & LN9F GMA
(4-Roll)
22D
1A
1B
Part Numbers
1F
22F
25
1C
1E
22G
22H
22K
22J
7A
23
18D
22E 22N
7B
2
18B
5
14
22A
6
13
7C
16B
18C
10
17
16A
8
9B
15
9C
11
3A
9A
12B
3B
12D
Part Numbers
12C
3C
12C
12B
12A
3D
19
20
21
Part Numbers
18A
LN9 AND LN9 GMA
1-28-2002
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
P-127-J.1
ITEM
1
1
1A
1B
1B
1B
1C
1C
1C
1D
1E
1F
1G
2
3A
3B
3C
3D
5
6
7A
7B
7B
7C
8
8
9A
9B
9C
10
11
12A
12B
12C
12D
13
14
15
16A
16A
16B
17
18A
18B
18C
18C
18D
19
ø
P-127-J.1
DESCRIPTION
Gear Box Asbly (LN9F GMA 4 Roll), Includes:
Gear Box Asbly (LN9 GMA 4 Roll), Includes:
Drive Motor Asbly (LN9 GMA), Includes:
Drive Motor Asbly (LN9F GMA), Includes:
Drive Motor, Includes:
Brush & Spring Asbly (Universal Electric)
Brush & Spring Asbly (Specialty Motors)
Brush & Spring Asbly (Stature Electric)
Brush Cap (Universal Electric)
Brush Cap (Specialty Motors)
Brush Cap (Stature Electric)
Plain Washer (Not Shown)
Pinion Gear
Roll Pin
Ring Magnet (Not Shown)
Motor Insulator / Spacer
Bushing
Plain Washer
Lock Washer
#8-32 x 1.50 RHS
Thumb Screw
Set Screw
Sems Screw
Collar Assembly (Below Code 10300)
Collar Assembly (Above Code 10300)
Key (Below Code 10300)
Hall Effect Switch (LN9 GMA)
Hall Effect Switch (LN9F GMA)
#10-24 x 1.00 RHS
Lock Washer
Plain Washer
Locator Bushing
Bent Bolt
Hex Head Screw
Lock Washer
Plain Washer
1/4-20 Hex Nut
Conductor Block
Molded Hand Screw
Sems Screw
Reed Switch Assembly (LN9F GMA 4 Roll)
Reed Switch Assembly (LN9 GMA 4 Roll)
Reed Switch Energizer
1/2-13 x .750 HHCS
1/2-13 x 1.75 HHCS
Lock Washer
Plain Washer (LN9 GMA)
Plain Washer (LN9F GMA)
1/2-13 HJN
Gear Box Insulation (Lower)
(Not used on LN9 GMA 4 Roll)
This part is obsolete and no longer available.
NSS - Not Sold Separately
PART NO.
G2262-3
G2262-2
M15078-1
M15078-3
NSS
M13274-6
M16718-F ø
M15114-1K
M13274-7
M14907-1G
M15114-1L
S9262-70
S17980-1
T9967-33
S18011
M16803
T14058-1
S9262-147
T4291-A
CF000119
S19924
S11604-6
T10082-26
T12341
S21193
M8776-82
S18160-1
S18160-1
CF000038
E106A-1
S9262-27
T14031
S20629-1
1/4-20x1.750
E106A-2
S9262-23
CF000017
M13972-2
T13858
T10082-4
S12334-47
S12334-43
M15173
CF000029
CF000277
T9695-8
S9262-1
S9262-125
CF000054
T11472-26
LN-9 AND LN-9 GMA
QTY.
1
1
1
1
1
2
2
2
2
2
2
1
1
1
1
1
3
3
3
3
3
1
2
2
2
2
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1 2 3 4 5 6 7 8 9
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
#
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
05-06-2006
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
P-127-J.2
ITEM
20
21
22
22A
22B
22C
22D
22E
22F
22G
22H
22J
22K
22L
22M
22N
23
24
25
P-127-J.2
DESCRIPTION
Gear Box Mounting Plate
1/4-20x.625 Flat Head Screw
Swing Arm Assembly, Includes:
Bearings & Shaft Assembly
Roll Pin (Not Shown)
Plain Washer (Not Shown)
Pin
Spring
Plain Washer
Socket Head Screw
Release Assembly
Knob
Swing Arm
Pivot Block Shaft (Not Shown)
Spacer (Not Shown)
Tension Rod
Pin
Connection Box Assembly LN9F GMA (4 Roll)
(Not Shown)
Female Connector
Solenoid Valve Assembly
Number Plate
Hose Clamp
Connector
Connector and Lead Assembly
Terminal Strip
Terminal Strip
Warning Label
Swing Arm Spacer
PART NO.
S20331
CF000345
M16445
T13244-1
T9967-25
S9262-60
M8809-122
T10247-11
S9262-3
T9447-21
S19965
S19922
M16446
S19921
S20244
S19920
S19828
M15238-1
T11591-3
M15234
T10726-153
S10888-35
T14557-3
S13100-73
S14530-10
S14872-1
T9274-4
S19923
LN9 AND LN9 GMA
QTY.
1
2
2
1
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1 2 3 4 5 6 7 8 9
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
02-13-2006
NOTES
LN9 AND LN9 GMA
P-127-K
P-127-K
Part Numbers
WIRE DRIVE, MOTOR & GEAR BOX ASSEMBLY
LN9 GMA & LN9F GMA
(2-Roll)
Old Style
10
10A
7
1A
10B
8
1B
9
Part Numbers
1C
12D
1E
1F
12C
12E
12B
2
12A
11A
6
11B 11C
15D 15B 15C
5
4
19
17
13B
14
Part Numbers
13A
23
24B
24C
24A
16
20
3A
3B 3C
25
18A 18B 18C
3D
21
Part Numbers
15A
22A 22B 22C
LN9 AND LN9 GMA
10-26-2007
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
P-127-K.1
P-127-K.1
# Indicates a Change This Printing
ITEM
1
1
1A
1B
1B
1B
1C
1C
1C
1D
1E
1F
1G
2
3A
3B
3C
3D
4
5
6
7
8
9
10
10A
10B
11A
11B
11B
11C
12A
12B
12C
12D
12E
13A
13B
14
15A
15B
15C
15C
15D
16
17
18A
18B
18C
19
DESCRIPTION
Drive Motor Asbly (LN9 GMA), Includes:
Drive Motor Asbly (LN9F GMA), Includes:
Drive Motor
Brush & Spring Asbly (Universal Electric)
Brush & Spring Asbly (Specialty Motors)
Brush & Spring Asbly (Stature Electric)
Brush Cap (Universal Electric)
Brush Cap (Specialty Motors)
Brush Cap (Stature Electric)
Plain Washer (Not Shown)
Pinion Gear
Roll Pin
Ring Magnet (Not Shown)
Motor Insulator
Bushing
Plain Washer
Lock Washer
#8-32x1.125 RHS
Gear Box
Thumb Screw
Drive Screw
1/4-20x1.25 HHCS
Pivot Spacer
Plain Washer
Quick Release Asbly (Old Style), Includes:
Latch Knob
Quick Release Assembly (Current Style)
Sems Screw
Collar Assembly (Below Code 10300)
Collar Assembly (Above Code 10300)
Key (Below Code 10300)
Idle Roll Assembly
Bearing
Self Taping Screw
Speed Clip
Groove Pin
Reed Switch Assembly
Reed Switch Energizer
1/2-13x.75 HHCS
1/2-13x1.75 HHCS
Lock Washer
Plain Washer (LN-9 GMA)
Plain Washer (LN-9F GMA)
1/2-13 HJN
Conductor Block
Knob
1/4-20x1.75 HHCS
Lock Washer
Plain Washer
Locator Bushing
NSS - Not Sold Separately
PART NO.
M15078-1
M15078-3
NSS
M13274-6
M14996-F
M15114-1K
M13274-7
M14907-G
M15114-1L
S9262-70
S17980-1
T9967-33
S18011
M13479-4
T14058
S9262-3
T4291-A
CF000007
L7255-1
T15046
S8025-19
CF000069
S10918-7
S9262-103
M15023
T13858-1
M19266-1
T10082-26
T12341
S21193
M8776-82
S16666-1
T13244
S8025-19
T10982-7
T10580-9
S12334-43
M15173
CF000020
CF000277
T9695-8
S9262-1
S9262-125
CF000054
S17798
T13858
CF000016
E106A-2
S9262-23
T14031
QTY. 1 2 3 4 5 6 7 8 9
1
1
1
2
2
2
2
2
2
1
1
1
1
1
3
3
3
3
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
2
2
1
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
10-26-2007
P-127-K.2
# Indicates a Change This Printing
ITEM
20
21
22A
22B
22C
23
24A
24B
24C
25
26
27
28
DESCRIPTION
PART NO.
Gear Box Insulation
Gear Box Mounting Plate
1/4-20x.75 HHCS
Lock Washer
Plain Washer
Switch Mounting Housing Assembly
#10-24x1.00 RHS
Lock Washer
Plain Washer
Sems Screw
Connection Bolt Insulation (Not Shown)
Hall Effect Switch, (Not Shown)
Gas Solenoid & Support (Not Shown)
T15049
S17979
CF000014
E106A-2
S9262-98
S21227
CF000038
E106A-1
S9262-27
T10082-4
S18169
S18160-1
M15095-1
QTY. 1 2 3 4 5 6 7 8 9
1
1
2
2
2
1
1
1
1
1
1
1
1
X
X
X
X
X
X
X
X
X
X
X
X
X
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
P-127-K.2
LN9 AND LN9 GMA
10-26-2007
NOTES
LN9 AND LN9 GMA
Part Numbers
P-127-L
P-127-L
WIRE DRIVE, MOTOR & GEAR BOX ASSEMBLY
LN9 & LN9F
(4-Roll Drive)
1A
2
1B
3A
3B
4A
3C
4B
5
6
7
Part Numbers
8
9
11A
14B
14A
10
11B
14H
14D
12A
15
12E
14A
12D
19B
12C
19A
12K
14C
Part Numbers
12B
16
19C
14E 14F 14G
17E
17A
13
17F
17C
17G
12F
17D
12G
17H
12H
17B
17D
12J
21B
21G
23
20A
20B
21E
21A
Part Numbers
21D
21H
22A
21C
LN9 AND LN9 GMA
1-17-97
Sub Assembly Illustration
P-127-L.1
# Indicates a Change This Printing
ITEM
Sub Assembly Illustration
1A
1B
2
3A
3B
3C
4A
4B
4C
5
6
7
8
9
10
11A
11B
12A
12A
12B
12C
12D
12D
12E
12E
12F
12G
12H
12J
12K
12L
12M
13
14A
14B
14C
14D
14E
14F
14G
14H
15A
15B
16
Sub Assembly Illustration
Sub Assembly Illustration
P-127-L.1
ø
DESCRIPTION
PART NO.
Wire Drive and Gear Box Assembly
(LN9F, 4-Roll), includes:
Wire Drive and Gear Box Assembly
(LN9, 4-Roll), includes:
#6-32x.375 Round Head Screw
Lock Washer
Cover Assembly
#6-32x.375 Phillips Round Head Screw
Lock Washer
Cap
#8-32x.375 Round Head Screw
Lock Washer
Plain Washer (Not Shown)
Plain Washer (Shim)
Slotted Disc
Tachometer Pick Up P.C. Board
Pick-Up Housing Assembly
Insulator
Heat Sink
#8-32x.375 Round Head Screw
Lock Washer
Drive Motor Assembly (LN9, 4-Roll), includes:
Drive Motor, Pinion & Shaft, includes: (LN9, 4-Roll)
Drive Motor Assembly (LN9F, 4-Roll), includes:
Drive Motor, Pinion & Shaft, includes: (LN9F, 4-Roll)
Pinion
Roll Pin (Gear to Shaft)
Brush Cap (Stature Electric)
Brush Cap (Universal Electric)
Brush & Spring Assembly (Stature Electric)
Brush & Spring Assembly (Universal Electric)
Insulating Bushing
Plain Washer
Lock Washer
8-32x1.125 Round Head Screw
Motor Insulator
Insulation (Not Shown)
Speed Clip (Not Shown)
Gearbox
Swing Arm
Swing Arm Pin
Set Screw
Quick Release Pin
Pivot Block Shaft
Pivot Block
Roll Pin
Swing Arm
Cam (Not Shown)
Roll Pin (Not Shown)
Screw & Handle Assembly
This part is obsolete and no longer available.
QTY. 1 2 3 4 5 6 7 8 9
G2223-1
G2223-4
CF000003
E106A-13
T14326
CF000108
E106A-13
T14246
CF000006
T4291-A
S9262-3
S16268-1
S16180
M14700-[ ]
M13578
S20425
M13579
CF000006
T4291-A
L5974-8
S16470-1
L5974-2
S16470-2
S15013-4
T9967-33
M13312-13
M9655-7B ø
M13312-12
M12254-1F
T14058-1
S9262-147
T4291-A
CF000007
M13479-1
T13911
T10982-5
G2232
M16373
S19828
S11604-6
S19829
S19827
S19826
T9967-27
L8364
S19824
T9967-5
T13858
LN9 AND LN9 GMA
2
2
1
1
1
1
2
2
2
4
1
1
1
1
1
2
2
1
1
1
1
1
1
2
2
2
2
3
3
3
3
1
1
1
1
2
1
1
2
2
2
2
1
4
4
1
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
01-01-2007
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
P-127-L.2
P-127-L.2
# Indicates a Change This Printing
ITEM
17A
17B
17C
17D
17E
17F
17G
17H
18
19A
19A
19B
19C
20A
20B
21A
21B
21C
21D
21E
21F
21G
21H
22A
22B
22C
22D
23
DESCRIPTION
PART NO.
Conductor Block
S19830
1/4-20x1.50 Hex Head Cap Screw
CF000141
Plain Washer
S9262-23
Lock Washer
E106A-2
Stud
T9781-129
Insulating Tube
T7028-13
Insulating Washer
S10773-53
1/4-20 Hex Nut
CF000017
Locator Bushing (Not Shown)
S19825
Collar Assembly (Below Code 10300)
T12341
Collar Assembly (Above Code 10300)
S21193
Button Head Socket Screw
T11551-6
Key (Below Code 10300)
M8776-31
Reed Switch Energizer
M16370
1/2-13x.75 Hex Head Cap Screw
CF000020
Reed Switch Assembly
S12334-43
Self Tapping Screw
S8025-13
1/2-13x1.75 Hex Head Cap Screw
CF000026
Plain Washer
S9262-1
Flange Nut
T3960
Lock Washer (Not Shown)
T9695-8
1/2-13 Hex Jam Nut
CF000054
Insulation
S18169
Gearbox Mounting Plate
S19831
5/16-18x.75 Hex Head Cap Screw (Not Shown) CF000040
Plain Washer (Not Shown)
S9262-121
Lock Washer (Not Shown)
E106A-14
Insulation
M16372
LN9 AND LN9 GMA
QTY.
1
1
2
2
1
1
1
1
1
2
1
2
2
1
1
1
1
1
1
1
1
1
1
1
4
4
4
1
1 2 3 4 5 6 7 8 9
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
01-01-2007
NOTES
LN9 AND LN9 GMA
Part Numbers
P-127-M
P-127-M
CONTROL BOX
LN9F, LN9FH & LN9F GMA
33
1
2
29
Part Numbers
30
3
5
9
10
25
11
14
Part Numbers
23
26
22
17
Part Numbers
18
19
L7201
6-28-85M
LN9 AND LN9 GMA
1-96
Sub Assembly Illustration
P-127-M.1
P-127-M.1
# Indicates a Change This Printing
ITEM
1
1
1
2
Sub Assembly Illustration
3
4
5
9
9
10
11
14
17
18
19
22
23
Sub Assembly Illustration
23
25
26
27
29
30
33
DESCRIPTION
PART NO.
Control Box Welded Assembly
(LN-9F Above Code 9100)
Control Box Welded Assembly
(LN9F & 9FH Below Code 9100)
Control Box Welded Assembly
(LN-9F GMA)
Resistor
#10-24 x 5.00 RHS
Insulating Washer
Sub Panel Assembly
Work Jack (Below Code 8400)(Not Shown)
Door Assembly
Circuit Breaker (LN9F)
Circuit Breaker (LN9FH & LN9F GMA)
Push Button Switch
Terminal Strip
Number Plate
Plug Button
Reed Switch Assembly
Resistor
Terminal Strip
Transformer Assembly
Voltage Printed Circuit Board Assembly
(Below Code 9000)
Voltage Printed Circuit Board Assembly
(Above 9000)
Voltage Printed Circuit Board Insulation
Warning Decal
Patent Decal
Start Printed Circuit Board Assembly
(Below Code 9000 Only) (Not Shown)
Potentiometer
Felt Washer
Insulating Tube
Knob
Warning Label
Sub Assembly Illustration
Parts (Not Shown)
Tachometer Connector (Not Used On LN9F GMA)
Input Connector
Output Connector (LN9F & 9FH)
Output Connector (LN9F GMA)
QTY. 1 2 3 4 5 6 7 8 9
M13655-1
1
X
M13655
1
X
M13655-3
1
X
S10404-75
CF000045
T4479-A
See P-127-S
T14280
See P-127-N
T12287-10
T12287-8
T14200
S13323-5
T10726-130
T13597-1
S12334-26
T12731-34F
T10707
S14651-6 ø
L6084
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
L6084-[ ]
1
X
S16364
T13470
S13232
M13750
1
1
1
1
X
X
X
X
S16296-1
T14034
T7028-241
T14091
S16722-3A
2
2
2
2
1
X
X
X
X
X
S12021-18
S12021-12
S12021-10
S12021-37
1
1
1
1
X
X
X
X
#
Note: When ordering new printed circuit boards indicate the dash number [ ] of the “Old” board that
is to be replaced. This will aid Lincoln in supplying the correct and latest board along with
any necessary jumpers or adapters. The dash number brackets [ ] have purposely been left
blank so as to eliminate errors, confusion and updates.
LN9 AND LN9 GMA
ø
This part is obsolete and no longer available.
10-04-2005
P-127-N
P-127-N
Part Numbers
DOOR ASSEMBLY
LN9F, LN9FH, & LN9F GMA
1
2
7
8
3
Part Numbers
9
4
5
6
A
13
14
15
FRONT VIEW
Part Numbers
A
21
22
20
17
18
19
Part Numbers
REAR VIEW
L7091
2-1-85B
LN9 AND LN9 GMA
1-96
P-127-N.1
For
For
For
For
# Indicates a Change This Printing
ITEM
1
1
1
2
2
3
3
3
3
3
3
4
4
4
4
4
5
6
6
7
8
8
9
13
14
15
17
17
17
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
P-127-N.1
Sub Assembly Illustration
18
18
19
20
20
21
22
Codes Below 8000, use parts marked “X” in Column 1.
Codes 8000 to 8700, use parts marked “X” in Column 2.
Codes Above 8700, use parts marked “X” in Column 3.
LN9F GMA, use parts marked “X” in Column 4.
DESCRIPTION
PART NO.
Door Assembly, Includes:
Door Assembly (LN9F Only), Includes:
Door Assembly (LN9FH Only), Includes:
Door Assembly (LN9F Metric), Includes:
Door Assembly (LN9FH Metric), Includes:
Door Assembly (LN9F Metric), Includes:
Door Assembly (LN9FH Metric), Includes:
Door Assembly (LN9F GMA), Includes:
Door
Door
Door
Button Plug
Button Plug
Nameplate
Nameplate (LN9F Only)
Nameplate (LN9FH Only)
Nameplate (LN9F Metric)
Nameplate (LN9F GMA)
Nameplate (LN9FH Metric)
Meter & P.C. Board Assembly
Meter & P.C. Board (LN9F Only)
Meter & P.C. Board (LN9FH Only)
Meter & P.C. (LN9F Metric)
Meter & P.C. Board (LN9FH Metric & LN9F GMA)
Switch (Polarity)
Switch & Transient Protector Assembly
Switch (Direction)
Bezel Assembly
Meter Shield (Std. Clear Lens)
Filter Lens
Meter Shield Frame
Lock Tab
Dial Plate
Security Panel
Switch (LN9F Only)
Switch (LN9FH Only)
Switch (LN9FH Metric, LN9F GMA), Includes:
Knob
Switch
Switch (Hot-Cold Interlock)
Switch & Actuator Assembly
Meter & Pin Assembly
Digital Meter P.C. Board
P.C. Board Spacer
Printed Circuit Board Insulation
L6023
L6185-1
L6185-2
L6667-1
L6667-2
L7091-1
L7091-2
L7367
S16336 ø
S16336-2
S16336-1
T13597-2
T13597-2
L6005
L6183 ø
L6184 ø
L6183-1
L7348
L6184-1
M13650
L6181-[ ]
L6181-[ ]
L6687-[ ]
L6688-[ ]
T13111
T14535
T10800-7
S17414
T14771
T14807-1
M13572
T10045-40
S16277
S16275
T13111
T13381-2
S16670-5
T13639
T10800-4
T10800-12
T14751-1
S16636
M14490-[ ]
M14537
T14468
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
X
•
•
•
•
•
•
•
X
•
•
X
•
X
•
•
•
•
•
X
•
•
•
•
X
X
•
•
X
•
X
X
X
X
X
•
•
•
X
•
X
•
•
•
X
•
X
X
X
X
•
•
•
•
•
X
X
•
•
X
X
X
•
X
•
X
X
X
X
X
X
•
•
X
•
X
X
X
X
X
X
X
X
•
X
X
X
•
•
•
•
•
•
•
•
X
X
•
•
•
X
X
•
•
•
•
X
X
X
•
•
•
X
X
X
X
•
X
•
X
X
X
X
X
•
•
X
X
•
X
X
•
X
X
X
•
•
•
•
•
•
•
X
X
X
•
•
X
•
•
•
•
•
•
•
•
•
•
X
X
•
X
X
•
X
X
X
X
X
•
•
X
X
•
X
X
•
X
X
X
Items Not Shown:
Fiber Washer
Felt Washer
Insulating Tube
Potentiometer
Knob
S10773-15
T14034
T7028-241
S16296-1
T14091
2
2
2
2
2
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
LN9 AND LN9 GMA
ø
QTY. 1 2 3 4 5 6 7 8 9
This part is obsolete and no longer available.
#
10-04-2005
P-127-P
P-127-P
Part Numbers
K317 DUAL PROCESS KIT
1
2
3
16 17
4
14 15
Part Numbers
5
13
6
12
7
10
8
Part Numbers
Part Numbers
M13524
10-8-82G
LN9 AND LN9 GMA
1-96
P-127-P.1
# Indicates a Change This Printing
ITEM
1
2
3
4
5
6
7
8
10
12
13
14
15
16
17
DESCRIPTION
Mounting Bracket
Toggle Switch
Caution Decal
Nameplate
Number Plate
Cover
Case Welded Assembly
Control Cable
Box Connector
Terminal Strip
Number Plate
Relay (1CR)
I.D. Sticker
Relay (2CR)
I.D. Sticker
PART NO.
M13696
T13381
T13470
S16391
T10726-125
M13692
S16191
S16190
T9639-1
S8542-1
T10726-126
T13845-3
T12286-1
S14293-7
T12286-2
QTY. 1 2 3 4 5 6 7 8 9
1
2
1
1
1
1
1
1
2
2
1
1
1
1
1
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
P-127-P.1
LN9 AND LN9 GMA
01-01-2007
P-127-R
P-127-R
Part Numbers
K319 DUAL PROCEDURE KIT
1
2
3
15
10
Part Numbers
9
6
5
Part Numbers
Part Numbers
7
L6055
11-5-82M
LN9 AND LN9 GMA
1-96
P-127-R.1
# Indicates a Change This Printing
ITEM
1
2
3
4
5
6
7
9
10
DESCRIPTION
PART NO.
QTY. 1 2 3 4 5 6 7 8 9
Control Box
Rheostat Knob
Cover
Insulation
P.C. Board Assembly
Nameplate
Receptacle Assembly
Insulating Tube
Shaft Seal
Insulating Tube
L6054
T10491
M13652
S16384
M13679-[ ]
S16382
S13100-63
T14767
T14034
T7028-241
1
4
1
1
1
1
1
4
4
2
X
X
X
X
X
X
X
X
X
X
Items Not Shown:
Gun Mounted Selector Switch & Cable Assembly,
Includes:
3 pin Amphenol Connector
Cable Clamp
Extension Cable Assembly, Includes:
3 socket Amphenol Connector
3 pin Amphenol Connector
Cable Clamp
S16383
S12020-16
S12024-4
M13681
S12023-8
S12020-16
S12024-4
1
1
1
1
1
1
2
X
X
X
X
X
X
X
#
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
Sub Assembly Illustration
P-127-R.1
LN9 AND LN9 GMA
10-04-2005
P-127-S
P-127-S
Part Numbers
INSTRUMENT PANEL
LN9F, LN9FH & LN9F GMA
3
2
Part Numbers
1
6
4
Part Numbers
5
Part Numbers
M13647
2-10-95D
LN9 AND LN9 GMA
1-96
Sub Assembly Illustration
P-127-S.1
# Indicates a Change This Printing
ITEM
1
2
2
Sub Assembly Illustration
P-127-S.1
2
3
3
4
4
PART NO.
Sub Panel Assembly, Includes: (Below Code 8000)
Sub Panel Assembly, Includes:
(Above Code 8000 LN9F & FH)
Sub Panel Assembly, Includes: (LN9F GMA)
Sub Panel (Below Code 8000)
Sub Panel (Above Code 8000)
Control Printed Circuit Board (LN9F & FH)
Control Printed Circuit Board (LN9F GMA)
(Below Code 10352)
Control Printed Circuit Board (LN9F GMA)
(Above Code 10352)
Plastic Expansion Nut
Self Tapping Screw
Power Printed Circuit Board (LN9F & FH)
Control Printed Circuit Board (LN9F GMA)
Plastic Expansion Nut
Self Tapping Screw
Trigger Printed Circuit Board (Below Code 8000)
Trigger Printed Circuit Board (Above Code 8000)
Plastic Expansion Nut
Self Tapping Screw
Transformer Assembly
Transformer Assembly (Used with Trigger Board)
Power Board Relay
QTY. 1 2 3 4 5 6 7 8 9
M13647
1
X
M13647-1
M13647-1
M13626
M13872-1
L6019
L7253-[ ]
1
1
1
1
1
1
X
X
X
X
X
X
L10068-[ ]
S14020-3
S8025-71
L6043-[ ]
L7265-2
S14020-3
S8025-71
M13630
M13861-[ ]
S14020-3
S8025-71
S16282
S16282-1
S13929-6
1
4
4
1
1
5
5
1
1
3
3
1
1
1
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Sub Assembly Illustration
Sub Assembly Illustration
5
5
6
DESCRIPTION
LN9 AND LN9 GMA
01-01-2007
P-127-T
P-127-T
Conversion Kit Chart
LN9 GMA (2 Roll Drive)
CONVERSION
KIT
WIRE
.068”-5/64 Cored
(.062) 1/16
Cored or Solid*
.045 & .052”
.045” -.052” Cored
.023” -.035” Solid
.030 Solid
.035 Cored
.035 Solid
7/64 Cored
.120 Cored
1/16A
3/64A
.035A
INCOMING
GUIDE
DRIVE
ROLL
OUTGOING
OUTGOING
GUIDE TUBE GUIDE INSERT
KP653-3/32
KP2139-8
S14541-3/32 (2 Req”d)
KP2125-5
KP2125-8
KP653-1/16
KP653-052C
KP653-052C
KP653-035S
KP653-030S
KP653-030C
KP653-035S
KP653-7/64H
KP653-120C
KP654-1/16A
KP654-3/64A
KP654-035A
KP2139-5
KP2139-3
KP2139-3
KP2139-3
KP2139-1
KP2139-3
KP2139-3
KP2139-8
KP2139-7
KP2139-5
KP2139-3
KP2139-1
S14541-1/16 (2 Req”d)
KP2125-3
KP1999-1
KP1999-1
KP2125-1
KP2125-1
KP2125-1
KP2125-1
KP2125-4
KP2125-4
KP2125-3
KP1999-1
KP2125-1
KP2124-5
KP2124-3
KP2124-3
KP2124-1
KP2124-1
KP2124-1
KP2124-1
KP2124-7
KP2124-7
KP2124-5
KP2124-1
KP2124-1
S14542-052
M17301 (2 Req”d)
M17301-035
M17301-030
M17301-030
M17301-035
M17302-120
M17302-120
S17092-1/16A
S17092-035A
S17092-035A
DRIVE ROLL
SPACER
S13342-3/32
None
None
None
T14984
T14984
T14984
T14984
None
None
Wing Screw T9078-3
Wing Screw T9078-3
Wing Screw T9078-3
#
#
#
#
#
#
#
#
#
#
#
#
#
* Can be used for .052
LN9 GMA
(4 Roll Drive)
WIRE
SIZE
GUIDE
.023 - .025S
.030 Solid
.035 Cored
.035 Solid
.045 & .052” Solid
.045 - .052” Cored
1/16 Solid
.068 - 3/32 Cored
.120 Cored
1/16A
3/64A
.035A
INCOMING
CONVERSION GUIDE TUBE
KIT
ASSEMBLY
KP655-025S
KP655-030S
KP655-035C
KP655-035S
KP655-052S
KP655-052C
KP655-1/16
KP655-3/32
KP655-120C
KP656-1/16A
KP656-3/64A
KP656-035A
KP2139-2
KP2139-2
KP2139-4
KP2139-4
KP2139-4
KP2139-4
KP2139-6
KP2139-9
T13467-120F
KP2132-1
KP2132-2
S21273-3/64F
DRIVE
ROLL
M17301-025
M17301-030
M17302-035
M14932 (2 Req”d)
S14542-052 (2 Reqʼd)
S14541-052 (4 Reqʼd)
S14541-1/16 (4 Reqʼd)
S14541-3/32 (4 Reqʼd)
M17302-120
S17092-1/16A (2 Reqʼd)
S17092-3/64A (2 Reqʼd)
S17092-035F(2 Reqʼd)
SPACER OUTGOING
OUTGOING
(2 REQʼD) GUIDE TUBE GUIDE INSERT
T14984
T14984
None
T14984
None
None
None
S13342-3/32
None
None
None
None
KP2125-1
KP2125-1
KP2125-1
KP2125-1
KP1999-1
KP1999-1
KP2125-3
KP2125-5
KP2125-4
KP2137-2
KP2137-3
KP2137-1
KP2124-1
KP2124-1
KP2124-1
KP2124-1
KP2124-3
KP2124-3
KP2124-5
KP2124-8
KP2124-7
S14349-1/16L
S14349-045 L
S14349-045L
MIDDLE
INSERT
L(LOOSE)
KP2114-1
KP2114-1
KP2114-1
KP2114-1
KP2114-2
KP2114-2
KP2114-3
KP2114-5
KP2114-4
KP2115
KP2115-2
KP2115-2
#Indicates a Change This Printing
Some Drive Rolls Available Only in a Kit.
LN9 AND LN9 GMA
10-10-2003
#
#
#
#
#
#
#
#
#
#
#
#
NOTES
LN9 AND LN9 GMA
LN9 AND LN9 GMA
9
33
Part Numbers
11
8
6
12
31
20
5
36
4
Part Numbers
14
A
1
15
16
2
3
17
A
18
19
35
32
Part Numbers
21
29
22
30
28
26
24
23
27
25
Part Numbers
P-127-U
P-127-U
K318 DUAL PROCESS CONTACTOR KIT
L6224
10-8-82G
1-96
Sub Assembly Illustration
P-127-U.1
P-127-U.1
For Code 8002, use parts marked “X” in Column 1.
For all other Codes, use parts marked”X” in Column 2.
# Indicates a Change This Printing
ITEM
1
1
2
3
3
Sub Assembly Illustration
4
4
5
6
6
8
8
9
11
11
Sub Assembly Illustration
Sub Assembly Illustration
12
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
33
35
36
DESCRIPTION
Case
Case
Wraparound
Contactor (Less NVR
Contactor (Less NVR
NVR Coil
Contactor (Less NVR
Contactor (Less NVR
NVR Coil
Contactor Jumper
Relay
Relay
Relay
Relay
Lead Clamp
Terminal Strip
Terminal Strip
Number Plate
Number Plate
Number Plate
Number Plate
Lead Clamp
Cable
Box Connector
Cable
Transfer Switch
Nameplate
Mode Switch
Caution Decal
Self Tapping Screw
Hex Jam Nut
Lock Washer
Plain Washer
Insulating Washer
Insulating Panel
Insulating Tube
Connection Strap
Stud
Flanged Nut
Grommet
Reconnect Tag
Control Cable
Control Cable
Cable
Contactor Jumper
Coil)
Coil)
Coil)
Coil)
PART NO.
M13673-1 ø
M13673-2
L3153
L4300-31A
L4300-33A
S17-3
L4300-30A
L6200-32A
S17-3
M8427-1
S14293-7
S14293-8
S14293-7
S14293-7
T12563-11
S8542-1
S8542-2 ø
T10726-125
T10726-136 ø
T10726-126
T10726-137 ø
T12363-11
L2286-139
T9639-1
L2286-256
T10800-14
M13677
T13381
T13470
S8025-65
1/2-13
E106A-15
S9262-1
S10773-9
T14373
T14374
T8141
T6931-11
T3960
T8965
T11590-52
S16378 ø
S16677 ø
L2286-255
S13472-2
LN9 AND LN9 GMA
ø
This part is obsolete and no longer available
QTY. 1 2 3 4 5 6 7 8 9
1
1
1
1
1
1
1
1
1
1
1
2
1
2
2
2
2
1
1
1
1
4
3
2
1
1
1
2
1
3
6
3
6
3
3
3
3
3
3
1
1
1
1
1
2
X
•
X
X
•
X
X
•
X
X
X
•
X
•
X
X
•
X
•
X
•
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
•
X
X
•
X
X
•
X
X
•
X
X
X
•
X
•
X
X
•
X
•
X
•
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
•
X
X
X
01-01-2007
P-127-V
P-127-V
Conversion Kit Chart
LN9
(4 Roll Drive)
WIRE
7/64”-.120
& 2.8-3.0 mmCored
.068 & 3/32
1.7-2.4 mm
Cored & Solid
1/16” & 1.6mm Solid
1/16 & 1.6mm
Cored or Solid
.045”-.052” &
1.0-1.4 mm Solid
.045”-.052” &
1.0-1.4mm Cored
.030”-.035” &
0.8-0.9mm Solid
1/16” & 1.6mm
3/64” & 1.2mm
.035” & 0.9mm
CONVERSION
KIT
INCOMING
GUIDE
DRIVE ROLL
(2 REQʼD)
IDLE ROLL
ASSEMBLY
OUTGOING
GUIDE
TUBE
OUTGOING
GUIDE
INSERT
MIDDLE
GUIDE
KP545-120
KP2123-4
T12057-120
S12722-120
KP2119-1
KP2131-1
KP2129-4
KP545-3/32
KP2123-5
T12057-3/32
S12722-3/32
KP2119-2
KP2131-2
KP2129-5
KP545-1/16
KP545-1/16C
KP2123-3
KP2123-3
S13343-1/16
T12057-1/16
S12722-1/16
S12722-1/16
KP2117-3
KP2117-3
KP2130-3
KP2130-3
KP2129-3
KP2129-3
KP545-052
KP2123-2
S13343-052
S12722-052
KP2117-2
KP2130-2
KP2129-2
KP545-052C
KP2123-2
T12057-052
S12722-052
KP2117-2
KP2130-2
KP2129-2
KP545-035
KP2123-1
S13343-035
S12722-035
KP2117-1
KP2130-1
KP2129-1
KP546-1/16A
KP546-3/64A
KP546-035A
KP2123-3
KP2123-2
KP2123-1
S17729-1/16
S17729-3/64
S17729-035
S17731-1/16
S17731-3/64
S17731-035
KP2117-3
KP2117-2
KP2117-1
KP2130-3
KP2130-2
KP2130-1
KP2129-3
KP2129-2
KP2129-1
LN-9
(2 Roll Drive)
WIRE
7/64”-.120 &
2.8-3.0 mm Cored
.068 & 3/32
1.7-2.4 mm
Cored & Solid
1/16” & 1.6mm Solid
1/16 & 1.6mm Cored
.045”-.052” &
1.0-1.4 mm Solid
.045”-.052” &
1.0-1.4mm Cored
.030”-.035” &
0.8-0.9mm Solid
7/64” &2.8 Hardfacing
1/16” & 1.6mm
3/64” & 1.2mm
.035” & 0.9mm
DRIVE ROLL
T12057-120
IDLE ROLL
ASSEMBLY
S12722-120
OUTGOING
GUIDE
TUBE
KP2119-1
OUTGOING
GUIDE INSERT
KP2120-1
KP2123-5
T12057-3/32
S12722-3/32
KP2119-2
KP2120-2
KP502-1/16
KP502-1/16C
KP502-052
KP2123-3
KP2123-3
KP2123-2
S13343-1/16
T12057-1/16
S13343-052
S12722-1/16
S12722-1/16
S12722-052
KP2117-3
KP2117-3
KP2117-2
KP2118-3
KP2118-3
KP2118-2
KP502-052C
KP2123-2
T12057-052
S12722-052
KP2117-2
KP2118-2
KP502-035
KP2123-1
S13343-035
S12722-035
KP2117-1
KP2118-1
KP502-7/64H
KP503-1/16A
KP503-3/64A
KP503-035A
KP2123-4
KP2123-3
KP2123-2
KP2123-1
T12057-7/64H
S17729-1/16
S17729-3/64
S17729-035
S12722-7/64H
S17731-16
S17731-3/64
S17731-035
KP2119-1
KP2117-3
KP2117-2
KP2117-1
KP2120-1
KP2118-3
KP2118-2
KP2118-1
CONVERSION
KIT
KP502-120
INCOMING
GUIDE
KP2123-4
KP502-3/32
Some Drive Rolls Available Only in a Kit.
LN9 AND LN9 GMA
01-01-2007
P-125-N
P-125-N
Par t Number s
STAND ASSEMBLY FOR READI-REEL
(K377)
CURRENT MOLDED
PLASTIC
14
OBSOLETE ALUMINUM
SPINDLE ASSEMBLY
2
8
Par t Number s
4
5
2
6
9
9
8
7
WIRE WHEEL
SUPPORT
WIRE WHEEL
SUPPORT
OBSOLETE MOLDED
PLASTIC SPINDLE ASSEMBLY
5
2
8
1
9
Par t Number s
3
15
13
WIRE WHEEL
SUPPORT
Par t Number s
10
L6940
12-19-85G
11-25-97
Sub Assembl y I l l ust r at i on
P-125-N.1
# Indicates a Change This Printing
ITEM
DESCRIPTION
For Obsolete Molded Plastic Spindle Assembly Use Column 1.
For Obsolete Aluminum Spindle Assembly Use Column 2.
For Current Molded Plastic Assembly Use Column 3.
1 2 3 4 5 6 7 8 9
PART NO.
QTY.
L6831-3 ø
M14511
M14935
K363-P
S10773-52
T14816
T14844
T12967-1
S9262-14
E106A-15
1/2-13 x 1.00
1/2-13 x 1.75
S16819
S9225-8
S13871
T13086-44
S9262-14
M14587-1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
X
X
•
X
X
X
•
X
X
X
X
•
X
X
X
X
•
•
S18221
1
X X X
1
2
2
3
4
5
5
6
7
8
9
9
10
12
13
14
15
Wire Reel Support Assembly
Wire Reel Shaft Assembly
Spindle Assembly
Readi-Reel Adapter
Insulating Washer
Insulator Bushing
Bushing
Brake Disc Spacer
Plainwasher
Lockwasher
Hex Head Screw
Hex Head Screw
Cable Clamp
Thread Rolling Screw
Retaining Collar
Readi-Reel Decal
Plainwasher
Retaining Collar
Optional - Not Illustrated
10# Wire Reel Spacer
X
•
X
X
•
•
X
•
•
X
•
X
X
X
•
X
•
•
#
X
•
X
X
•
•
•
•
•
X
•
X
X
X
•
X
X
X
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
P-125-N.1
ø
This part is obsolete and no longer available.
05-09-2002
P-125-O
P-125-O
Par t Number s
STAND ASSEMBLY FOR 14 POUND REEL
(K378)
9
12
Par t Number s
10
14
3
4
24
8
5
2
Par t Number s
13
1
7
6
11
21
20
Par t Number s
22
1-28-2002
Sub Assembl y I l l ust r at i on
P-125-O.1
# Indicates a Change This Printing
ITEM
1
2
Sub Assembl y I l l ust r at i on
3
4
5
6
7
8
9
10
11
12
13
14
20
21
22
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
P-125-O.1
23
24
ø
DESCRIPTION
Wire Reel Support Assembly
Wire Reel Housing, Includes:
Housing
Wire Sheath
Wire Sheath Insulating Block
Support Washer
Axle
Round Head Screw
Lockwasher
Washer
Axle Housing
Wire Reel Cover (Back)
Self Tapping Screw
Spring
Plainwasher
Insulating Washer
Hex Head Screw
Lockwasher
Plainwasher
Wire Reel Cover (Front)
Axle Nut
Housing Cover
Decal
Cover Retaining Strap Assembly
Cable Clamp
Thread Cutting Screw
Coil Support Disc
Thread Cutting Screw
This part is obsolete and no longer available.
Use only the parts marked “X” in the column under the
heading number called for in the model index page.
PART NO.
QTY.
L6831-3 ø
S17069-2
M11940
T14800
S17068
S15094
S13954
#10-24 x .875
E106A-1
T13984
S13953
M11574-2
S8025-22
T11862-8
S9262-45
S10773-49
5/16-18 x .75
E106A-3
S9262-61
M11574-2
S13956
M11578
S118932
S15891
S16819
S9225-8
S17060
S9225-30
1
1
1
1
1
1
1
4
4
1
1
2
4
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1 2 3 4 5 6 7 8 9
#
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
05-09-2002
P-107-M
P-107-M
INPUT CABLE AND EXTENSION CABLE ASSEMBLIES
# Indicates a Change This Printing
ITEM
DESCRIPTION
PART NO.
QTY.
LN-6 Power Input Cable Assembly, Includes:
Control Cable Assembly, Includes:
Amphenol Connector (Female)
Amphenol Connector (Male)
Amphenol Connector Clamp
Electrode Cable Assembly
LN-8 & LN-9 Power Input Assembly, Includes:
Control Cable Assembly, Includes:
Amphenol Connector (Female)
Amphenol Connector (Male)
Electrode Cable Assembly
K164*
L4700-B* ø
S12020-11
S12020-12
S12024-2
L4700-C*
K196*
L5027-B*
S12020-8
S12024-2
L5027-C*
1
1
1
1
2
1
1
1
1
1
1
LN-6NE & LN-6SE Extension Cable Assembly, Includes:
Control Cable Assembly, Includes:
Amphenol Connector (Female)
Amphenol Connector (Male)
Amphenol Connector Clamp
Conductor Cable Assembly
M11518**
M11517**
S12020-11
S12023-3
S12024-2
L4702**
1
1
1
1
2
1
M12220**
M12219**
S12020-8
S12023-2
S12024-2
L4702**
1
1
1
1
2
1
T10642-82 ø
1
T10642-83
1
M5906-106
1
M5906-104
1
LN-8NE, 8SE, 9NE & 9SE Extension Cable
Assembly Includes:
Control Cable Assembly, Includes:
Amphenol Connector (Female)
Amphenol Connector (Male)
Amphenol Connector Clamp
Conductor Cable Assembly
Flux Hose, 22-1/2 Ft.
(Reqʼd. For All Submerged Arc Machines)
Flux Hose, 45 Ft.
(Reqʼd. For All Submerged Arc Machines)
Electrode Cable, 22-1/2 Ft.
(Reqʼd. On All Machines Above 450 Amps)
Electrode Cable, 45 Ft.
(Reqʼd. On All Machines Above 450 Amps)
1 2 3 4 5 6 7 8 9
* Specify Cable Length and Maximum Current
Draw Thru Cable.
** Specify “ 22-1/2 Ft.” or “ 45 Ft.” as appropriate.
ø
This part is obsolete and no longer available.
07-26-2005
P-107-O
P-107-O
Par t Number s
50 AND 60# WIRE REEL SUPPORT
3
2
Par t Number s
1
Par t Number s
10
4
5
6
7
8
13
4
5
6
7
8
9
11
Par t Number s
12
L4699
07-26-2005
For LN-6N, 6S, 7, 8N, 8S, 9HN and 9S (K303 Wire Reel Open Shroud), use Column 1. For Enclosed LN-6NE, 8NE, 9NE
and 9SE, use Column 2. For LN-7 (K376 Wire Reel, No Shroud), use Column 3. For lightweight LN-6NE, 6SE, 8NE, 9NE
and 9SE, use Column 4. For LN-22 use Column 5. For K445 use Column 6.
1 2 3 4 5 6 7 8 9
ITEM
DESCRIPTION
PART NO.
QTY.
1
1
2
3
4
5
6
7
8
9
10
10
11
12
13
LN-6, LN-7, LN-8 & LN-9 Wire Reel Support
Assembly, Includes:
LN-7 Wire Reel Support Assembly, Includes:
LN-7 Wire Reel Support Assembly, Includes:
Wire Reel
Wire Reel
Wire Reel Housing (For LN-7, K376 Reel, See Note 1)
Reel Support
Plain Washer
Lock Washer
1/4-20 HN
1/4-20 x 1.50 HHCS
Insulating Washer
Insulating Tube
Reel Mounting Shaft Assembly
Reel Mounting Shaft Assembly
Cable Clamp
Thread Cutting Screw
Insulating Tube
L4699-2
L4959-2
L4959-3
L4604
S18179
S13858
L4680
S9262-23
E106A-2
CF000017
CF000141
S10773-41
T7028-90
See P-107-P
Order K162-H
S16819
S9225-8
T7028-180
1
1
1
1
1
1
1
6
3
3
3
12
1
1
1
1
2
2
X
•
•
X
•
X
X
X
X
X
X
X
X
X
•
X
X
X
X
•
•
X
•
X
X
X
X
X
X
X
X
X
•
X
X
X
•
X
•
X
•
•
X
•
•
•
•
•
•
X
•
X
X
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
X
•
•
X
•
X
X
X
X
X
X
X
X
X
•
X
X
X
•
•
X
X
X
•
X
•
•
•
•
•
•
•
X
X
X
•
Optional Door Assembly, Includes:
Door and Hinge Welded Assembly
Catch
Sealing Panel
Sealing Panel Mounting Plate
M11514 Note 1
L4692
T12652
S14049
S14067
1
1
1
1
2
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
•
•
•
•
•
X
X
X
X
X
X
X
X
X
X
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
P-107-O.1
# Indicates a Change This Printing
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
P-107-O.1
LN-XNE & LN-XSE Fully Wire Reel Support
Assembly, Includes all Above plus:
LN-22 Fully Enclosed Wire Reel Support Assembly,
Includes all above plus:
Hand Crank Assembly
Wire Feed Unit Handle
L4745 ø
1
• X • • • X
L4745-2
See P-107-R
S13863
1
1
1
• • • • X •
• X • • • X
• X • • • X
LN-XNE Lightweight Wire Reel Support Assembly,
Includes:
Wire Reel
Hand Crank Assembly
Cage Type Wire Reel Support
Wire Feed Unit Handle
Reel Mounting Shaft Assembly (For 2” I.D. Spools)
Reel Mounting Shaft Assembly (Standard)
L5369-2 ø
L4604
See P-107-R
L5368
S13863
Order K162
M12460
1
1
1
1
1
1
1
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
X
X
X
X
X
X
X
•
•
•
•
•
•
•
•
•
•
•
•
•
•
NOTE 1: To equip an LN-7 with a wire reel cover kit order S14543. Includes items 2, 4 through 9 and 13.
For LN-7, K376 or K445 Reel, S14543 must also be installed when a K1898-1 door is to be
installed.
ø
This part is obsolete and no longer available.
08-25-2009
#
#
P-107-P
WIRE REEL SHAFT
Par t Number s
Par t Number s
P-107-P
5
1
7
8
9
10
2
4
M12460
# Indicates a Change This Printing
Par t Number s
Par t Number s
ITEM
1
2
4
4
5
5
7
8
9
9
10
11
*
11
For All LN-6, LN-7, LN-8S, 8N, 8SE, LN-9S, 9N, 9SE, 9NE, 9NH and
LN-22, use Column 1. For LN-8F, LN-9F and LN-9FH, use Column 2.
For SP-200, use Column 3.
DESCRIPTION
PART NO.
QTY.
Reel Mounting Shaft Assembly, Includes:
Reel Mounting Shaft Assembly, Includes:
Reel Mounting Shaft Assembly, Includes:
Hex Head Bolt
Lock Washer
Brake Assembly, Includes:
Brake Assembly, Includes:
Brake
Cotter Pin
Plain Washer (1.38 O.D.)
Plain Washer (1.50 O.D.)
Insulator Bushing
Insulating Washer
Wire Reel Shaft Assembly
Wire Reel Shaft Assembly
Roll Pin
Pull Knob
LN-6 and LN-7 welders built before November 1972
did not have the adjustable brake (Item 4). If a shaft
or fixed brake assembly is needed, order the
M12460 Assembly.
M12460
M12908
M12460-1
1/2-13 x 1.00
E106A-15
S14882*
S14882-1
T13519
S10750-19
S9262-14
S9262-119
T14816
S10773-52
S16253
S15492
T9967-9
S11038
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 2 3 4 5 6 7 8 9
X
•
•
X
X
X
•
X
X
X
•
X
X
X
•
X
X
•
X
•
X
X
•
X
X
X
X
X
•
•
•
X
X
X
•
•
X
X
X
•
X
X
X
X
•
X
X
X
•
X
X
#
4-19-2000
P-107-R
P-107-R
Par t Number s
HAND CRANK ASSEMBLY
LN-6, LN-7, LN-8 and LN-9
9
8
11
10
7
12
13
14
3
17
4
18
1
26
2 15
19
25
22
Par t Number s
27
6
24
5
23
21
20
L4703
# Indicates a Change This Printing
ITEM
Par t Number s
Par t Number s
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
17
18
19
20
21
22
23
24
25
26
27
ø
DESCRIPTION
Hand Crank Assembly, Includes:
Plain Washer
Hex head Screw
Bracket Assembly
Lever Arm Stop pin
Drive Screw
Tension Spring
Guide Tube
Spacer Washer
Conductor Block
Hex head Screw
Shaft
Roll Pin
Drive Roll
Conical Spring
Idle Roll (1/16 thru .120)
Incoming Guide Tube
Retaining Ring
Flat Head Screw
Handle
Crank Arm Assembly
Lever Arm Assembly
Retaining Ring
Fiber Pin
Socket Head Cap Screw
Set Screw
Hex Head Screw
Insulating Tube
Insulating Washer
Plain Washer
Lock Washer
Hex Nut
Insulating Pad
This part is obsolete and no longer available.
For All LN-6, LN-7, LN-8S, 8N, 8SE, LN-9S, 9N, 9SE, 9NE, 9NH and
LN-22, use Column 1. For LN-8F, LN-9F and LN-9FH, use Column 2.
For SP-200, use Column 3.
PART NO.
L4703 ø
S9262-120
3/8-16 x .50
M10965 ø
T9967-4
S8025-7
T11514
S13686
S9262-56
S13687
1/2-13 x .75
T12650-1
T9967-31
S12805
T12648
T12556-4
T12654
S9776-1
5/16-18 x 1.25
S13397
S13392
S13404
S9776-3
T8433
T9447-10 ø
S11604-11
3/8-16 x 1.25
T7305-4
S10773-19
S9262-120
E106A-4
3/8-16
T8477-12
QTY.
1 2 3 4 5 6 7 8 9
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
2
2
2
2
2
1
#
01-30-2003
P-107-S
P-107-S
Par t Number s
FLUX TANK
(LN-6, LN-7, LN-8 and LN-9)
9
3
10
6
5
12
40
7
15
8
22
11
4
13
Par t Number s
11
2
28
25
24
21
11
23
29
N.E.
30
22
1
14
21
16
6
Par t Number s
17
26
6
48
35
27
36
16
6
34
7
18
33
37
Par t Number s
32
20
38
L4695-4
9-19-80J
3-15-82
# Indicates a Change This Printing
t ITEM
1
1
2
3
4
5
6
7
8
9
9
10
10
11
12
13
14
15
16
17
18
20
21
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
37
37
37
38
40
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
P-107-S.1
ø
P-107-S.1
Use Column 1 for Flux Tanks with Safety Valve on Outlet Assembly.
Use Column 2 for Flux Tanks with Safety Valve on Pressure Regulator.
Use Column 3 for Flux Tanks used on Welding Station.
DESCRIPTION
Flux Tank Assembly, Includes:
Flux Tank Assembly, Includes:
Flux Tank Assembly, Includes:
Flux Tank
Flux Tank
Decal
Tank Cover
Instrument Mounting Bracket
Hex Head Screw
Lock Washer
Hex Nut
Pipe Nipple
Check Valve
Check Valve
Pipe Nipple
Pipe Coupling
Street Elbow
Caution Tag
Air Line Filter
Water Separator
Strainer
Hex Head Screw
Compression Elbow
Bleeder Line (For LN-4 or LN-5, Also Order Items 35 & 36)
Flux Tank support
Copper Line (For LN-4 or LN-5, Order S4893-65) ø
Copper Line
Male Connector
Pressure Regulator
Reducing Bushing
Pressure Gauge
Clamp
Hex Head Screw
Adaptor
Screen Cup
Safety Valve
Street Tee
Cap Gasket
Outlet Tube Cap
Outlet Assembly
Union
Flared Copper Tube
Flux Hose
Flux Hose (8 Ft. Boom)
Flux Hose (11Ft. Boom)
Flux Hose (14 Ft. Boom)
Hose Clamp (Tank End)
Lift Bail Assembly
Flux Funnel - Not Illustrated
Air Line Connector - Not Illustrated
This part is obsolete and no longer available.
PART NO.
K320
L4695-4
L4695-2
G1204
G1204-1
T11182
S11461
S12741
1/2-13 x 1.25
E106A-5
1/2-13
T9959-11
T11130
T14410
T9959-7
T12390-1
T9958-2
T11416
S11060
M8985-1 ø
S16628-1
1/2-13 x .75
S7531
T12995
S12737
S4893-61
S4893-66
T11167
S11028
T9948
S11395
S12740
1/2-13 x 2.75
T11248
T11249
T11394
T11393
T11225-1
S11155
S12739
T12754
T12755
T10642-81
T10642-80 ø
T10642-79
T10642-77
S10888-27
M11483
S11062
T14390-2
QTY.
1
1
1
1
1
1
1
1
2
8
4 or 5
1
1
1
1
1
4
1
1
1
1
5
1
1
3
1
1
2
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
X
•
•
X
•
X
X
X
X
X
X
X
X
•
X
•
X
X
X
X
X
X
X
X
X
X
•
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
•
•
•
X
X
X
•
2
•
X
•
•
X
X
X
X
X
X
X
X
•
X
•
X
X
X
X
X
X
X
X
X
X
•
X
X
X
X
X
X
X
X
X
X
•
X
X
X
X
X
•
•
•
•
X
X
X
•
#
3 4 5 6 7 8 9
•
•
X
•
X
X
X
X
X
X
X
X
•
X
•
X
X
X
X
X
X
X
X
X
X
•
X
X
X
X
X
X
X
X
X
X
•
X
X
X
X
X
•
X
X
X
X
•
X
X
12-20-2001
#
#
#
P-107-T
P-107-T
Par t Number s
UNDERCARRIAGE: K163
Standard with LN-6S, LN-6SE, LN-8S, LN-8SE, LN-9S and LN-9SE
Par t Number s
2
9
3
4
6
# Indicates a Change This Printing
ITEM
2
3
4
4
6
7
12
DESCRIPTION
Undercarriage, Includes:
Undercarriage, Includes:
Handle
Casters
Base, Platform Type (Discontinued)
Base, Open Frame Type
Wheels
Axle
Flux Tank Support
For optional K163 use parts marked “X” in Column 1.
For LN-6S, 6SE, 8S, 8SE, 9S, and parts marked “X” in Column 2.
PART NO.
QTY.
K163
(Standard Equip.)
M10469-1
S11124
L4688
L5239
S13127
M10470
S12737
1
1
1
2
1
1
2
1
3
1 2 3 4 5 6 7 8 9
X
•
X
X
X
X
X
X
•
•
X
X
X
X
X
X
X
X
#
Par t Number s
Par t Number s
7
12
10-22-97
NOTES
P-107-V.a
P-107-V.a
Par t Number s
MECHANIZED TRAVEL POWER PACK: K161
9
24
33
25
26
18
30
Par t Number s
14
34
27
16
13
7
28
14
23
10
2
1
8
3
18
6
Par t Number s
Par t Number s
G1429
10-23-81N
05-10-2005
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
P-107-V.b
P-107-V.b
# Indicates a Change This Printing
#
ITEM
1
2
5
6
7
8
8
9
10
13
14
16
18
23
24
25
26
27
28
28
30
33
34
*
DESCRIPTION
Mechanized Travel Power Pack, Includes:
Case Welded Assembly
Mag-Amp Assembly, Includes:
Core and Coil Assembly
Resistor
Insulation
Terminal Strip
Condenser
Rectifier Assembly
Terminal Strip
Number Plate
Relay
Lead Grommet
Lead Grommet
Adapter Box Assembly, Includes:
Amphenol Connector (Next to Toggle Switch)
Toggle Switch
Amphenol Connector (Opposite Side of Box
from Switch)
Connector
Fuse (1/8 Amp)
Fuse Holder
Nameplate
Front Panel
Fuse Identification Sticker
Insulation
Spacer
Hex Head Screw
Spacer
Wiring Diagram
Wiring Diagram
Relay
Fuse
Fuse Identification Sticker
Use Parts Marked “X” in Column 1 for Code 6801.
Use Parts Marked “X” in Column 2 for Code 7627.
PART NO.
QTY.
1 2 3 4 5 6 7 8 9
K161*
M9734
L3524-1
M9017
S10404-15
T11134-1
T10707
T11577-37
S13707
S8542
T10726-60
S22182
T9274-1
T9274-2
M11617*
S12021-3
T13083
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
X
X
X
X
X
X
X
X
X
X
X
X
X
•
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
•
X
X
X
X
S12020-6
T9639-2
T10728-9
S10433
M9730
S11344
T12607-9
T11472-5
S10040-33
1/4-20x3.00
S10040-34
S13868
M20116
S15122-10
T10728-10
T12607-10
1
1
2
2
1
1
1
1
1
1
1
1
1
1
2
1
X
X
X
X
X
X
X
X
X
X
X
X
•
•
X
X
X
X
X
X
X
X
X
X
X
X
X
•
X
X
X
X
Specify Cable Length
05-10-2005
P-107-W.2.a
P-107-W.2.a
Par t Number s
CONTACTOR KIT: K240
2
Par t Number s
3
1
6
12
4
7
13
16
17
14
18
19
20
21
22
11
10
23
24
L5360
6-20-86S
Par t Number s
Par t Number s
25
6-20-86
ITEM
1
2
3
4
5
6
7
10
10
11
11
12
12
13
13
14
16
17
18
19
20
21
22
23
24
25
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
P-107-W.2.b
# Indicates a Change This Printing
Sub Assembl y I l l ust r at i on
Sub Assembl y I l l ust r at i on
P-107-W.2.b
ø
DESCRIPTION
Case
“Power Source” Lead
Contactor Jumper
“Auto Equipment” Lead
Warning Decal
Wraparound
Nameplate
“Power Source” Marker
Rivet
“Auto Equipment” Marker
Rivet
S67 Contactor (Early Machines)
L4300-35 Contactor Parts
S78
L6200-4 Contactor Parts
Relay
Rubber Chassis Mount
Printed Wiring Diagram
Stud
Hex Jam Nut
Lock Washer
Flat Washer
Insulating Washer
Insulating Panel
Insulating Tube
Connecting Strap
Flange Nut
Self Tapping Screw
This part is obsolete and no longer available.
PART NO.
M12799
S15017-12
S13472-3
S15017-11
T13470
L4397-1 ø
M12802
T10743
T8973
T12256
T8973
L4300-35
See P-28-H
L6200-4
See P-28-J
S10834-1
T10325-1
S15371
T6931-11
1/2-13
E106A-5
S9262-1
S10773-9
T14373
T14374
T8141
T3960
S8025-65
QTY.
1 2 3 4 5 6 7 8 9
1
1
2
1
1
1
1
1
2
1
2
1
#
1
1
4
1
2
4
2
4
2
2
2
2
2
2
06-12-2001
P-107-X
P-107-X
Par t Number s
MECHANIZED HAND TRAVEL UNIT: K110
14
NOTE: FOR PROPER LEAD
CONNECTIONS SEE
WIRING DIAGRAM
16
17
3
19
20
26
1
2
5
27
22
6
7
8
Par t Number s
11
15
9
23
21
28
L3865
4-3-81E
METHOD OF MOUNTING EXTENSION
Par t Number s
Par t Number s
# Indicates a Change This Printing
ITEM
t
1
2
3
5
6
7
8
9
11
14
15
16
17
19
20
21
22
23
26
27
28
DESCRIPTION
Gun Drive Unit Assembly, Includes:
Mounting Clamp
Thumb Screw
Control Cable and Plug
Grommet
Truss Head Screw
Insulator Bushing
Drive Wheel
Hollow Set Screw, Cup Point
Resistor
Reversing Switch
Insulating Plate
Control Box Back
Control Box Front
Dial Plate
Knob
Insulation
Rheostat
Gear Box assembly
Motor
Adapter Plate
Mounting Clamp Extension
Use only the parts marked “X” in the column under the
heading number called for in the model index page.
PART NO.
K110
M9108
T9078-3
S11837
T9274-1
8-32x5/8
T11215-2
M9122
S11604-13
T12731-3
T13111
T11221
M9027-1
M9693
S11163
T11157
T11228
T10812-9
See P-107-Y
S11162
M9109
M9142
QTY.
1 2 3 4 5 6 7 8 9
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
05-10-2005
P-107-Y
P-107-Y
Par t Number s
GEAR BOX FOR K110
4
3
Par t Number s
2
2
3
1
Par t Number s
5
6
3
2
7
# Indicates a Change This Printing
Par t Number s
ITEM
1
2
3
4
5
6
7
DESCRIPTION
Gun Drive Gear Case Assembly, Includes:
Gear Box
Needle Bearing
Retaining Ring
Vertical Shaft Assembly
Cross Shaft Assembly
Shaft Cap
Output Shaft Assembly
Use only the parts marked “X” in the column under the
heading number called for in the model index page.
PART NO.
L3569
L3568
S10116-2
S9776-9
S11160
S11161
T11226
S11159
QTY.
1 2 3 4 5 6 7 8 9
1
1
3
3
1
1
1
1
9-69
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