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ARCTIC SILVER 95CW Upright Bike Customer Support Services PARTS MANUAL rev 01 May 2008 ARCTIC SILVER 95CW 95CW-0XXX-02 REFERENCES S/N CCR100000 and UP OPERATION MANUAL M051-00K63-A064 HARDWARE BAG GK63-00002-0044 NETWORK C-SAFE KIT GK63-00002-0003 POWER OPTION KIT – 120V GK63-00002-0005 POWER OPTION KIT – 220/50 UK GK63-00002-0039 POWER OPTION KIT – 240V+ AUS GK63-00002-0040 POWER OPTION KIT – 220/50 GK63-00002-0041 TOUCH UP PAINT: SPRAY CAN .5 OZ BOTTLE W/APPLICATOR .33 OZ PEN 0017-00008-0204 0017-00008-0205 0017-00008-0206 COAX CABLE AK32-00020-0001 ER READY BRACKET ASSEMBLY ASEMBLY CONSISTS OF: 1) POWER CABLE 2) ER READY BRACKET 3) F TYPE CONNECTOR AK63-00215-0000 SERVICE MANUAL M051-00K63-A009 AK32-00078-0001 0K63-01329-0000 0017-00021-2846 NOTE: ADDING THE BOLT ON LCD SCREEN TO THE 95CW-0XXX-02 MAKES THE UNIT A 95CER-0XXX-02 2 ARCTIC SILVER 95CW 95CW-0XXX-02 CONTENTS S/N CCR100000 and UP Page CONSOLE AND RELATED COMPONENTS....................................................................4 CONSOLE MOUNTING SCREWS AND POLAR COVERS..………………………………..5 ALTERNATOR W/PULLEY ..............................................................................................6 CRANKSHAFT AND BEARING ASSEMBLY...................................................................7 INTERMEDIATE SHAFT AND BEARING ASSEMBLY....................................................8 SEAT LATCH ASSEMBLY ...............................................................................................9 SEAT POST ASSEMBLY .................................................................................................10 SEAT POST SHROUDS………………………………………………………………………….11 IDLER BRACKET ASSEMBLY.........................................................................................12 CONSOLE SUPPORT ASSEMBLY..................................................................................13 LEFT SIDE SHROUD AND CRANKARM .........................................................................14 RIGHT SIDE SHROUD AND CRANKARM…………………………………………………….15 PCB MOUNTING BRACKET ASSEMBLY…………….………………………………………16 FRONT WHEELS………………………………………………………………………………….17 RESISTOR ASSEMBLY…….……………………………………………………………………18 HANDLEBAR ASSEMBLY………………..……………………………………………………..19 BELTS…………………….………………………………………………………………………...20 CABLES…………………………………………………………………………………………….21 3 ARCTIC SILVER 95CW 95CW-0XXX-02 Console and Related Components Overlay Bezel S/N CCR100000 and UP Console Board - Upper A084-92219-A011 Phillips Pan Screws(13) 0017-00101-1650 Console Case Assembly AK63-00121-0001 Case 0K63-01028-0001 Decal 0K63-01277-0000 Cable Lower display PCB B084-92222-B0000 Phillips Pan Screws(13) 0017-00101-1650 Console Assembly AK63-00160-0001 Eng Met AK63-00160-0003 Ger Met AK63-00160-0004 Spn Met AK63-00160-0006 Jap Met AK63-00160-0007 Frn Met AK63-00160-0008 Itl Met AK63-00160-0009 Dut Met AK63-00160-0010 Por Met Battery Door 0K63-01029-0001 Bezel/Switch W/Overlay Assy. AK63-00165-0001 Eng Met AK63-00165-0003 Ger Met AK63-00165-0004 Spn Met AK63-00165-0006 Jap Met AK63-00165-0007 Frn Met AK63-00165-0008 Itl Met AK63-00165-0009 Dut Met AK63-00165-0010 Por Met 4 ARCTIC SILVER 95CW 95CW-0XXX-02 Console Mtg. Screws & Polar Covers Console Mounting Screws(4) 0017-00101-1744 S/N CCR100000 and UP Upper Cover 0K63-01145-0001 Lower Cover 0K63-01146-0001 Cover Screws(4) 0017-00101-1744 Polar Receiver AK40-00045-0001 Accessory Tray 0K63-01030-0001 Accessory Tray Screws(4) 0017-00101-1744 Bolts 0017-00101-1755 Leveler AK61-00035-0000 5 ARCTIC SILVER 95CW 95CW-0XXX-02 Alternator w/Pulley-AK63-00093-0000 S/N CCR100000 and UP Alternator 0017-00009-0841 Alternator Pulley 0K61-02500-0001 Brushes 0017-00009-0895 Locking Nut 0017-00103-0117 Bolt 0017-00101-0956 Washer 0017-00104-0044 6 ARCTIC SILVER 95CW 95CW-0XXX-02 Crankshaft and Bearing Assembly Crank Arm Hub 0K63-01095-0001 S/N CCR100000 and UP Pulley/Hub Assembly AK63-00051-0000 Pulley 0K63-01018-0000 Flywheel Screws(3) 0017-00101-1715 Washers(3) 0017-00104-0458 *Crank Shaft & Bearing Kit GK63-00002-0077 *Crank Shaft 0K63-01012-0001 *Small Thrust Washer(2) 0K63-01129-0000 *Large Thrust Washer(2) 0K63-01129-0001 *Bowed Retainer Ring(2) 0017-00100-0243 *Needle Bearing(2) 0K63-01344-0000 Washer(2) 0017-00104-0409 *Small Snap Ring(2) 0017-00100-0241 Crank Arm Hub(2) 0K63-01095-0001 7 Bolt(2) 0017-00101-1705 ARCTIC SILVER 95CW 95CW-0XXX-02 Intermediate Shaft & Bearing Assembly Clutch Assembly AK63-00026-0000 (not included in kit) Delrin Washers (2) 0017-00104-0455 Retaining Ring 0017-00100-0242 S/N CCR100000 and UP Magnet 118E-00001-0124 (not included in kit) Spacer (not Intermediate Bearings (2, not available separately) available separately) Intermediate Pulley (not available separately) Intermediate Shaft and Bearing Assembly Kit GK63-00002-0007 8 ARCTIC SILVER 95CW 95CW-0XXX-02 Seat Latch Assembly - AK63-00043-0001 S/N CCR100000 and UP Latch Spring 0K63-01117-0000 Latch Bracket 0K63-01064-0000 NYLINER 0017-00042-1129 E-Ring 0017-00100-0050 Set Screws (2) 0017-00101-0333 Link Shaft Assy. AK63-00113-0001 Latch Rack 0K63-01061-0000 NYLINER 0017-00042-1129 9 ARCTIC SILVER 95CW 95CW-0XXX-02 Seat Post Assembly – AK63-00232-0002 S/N CCR100000 and UP Deluxe Seat Assy. AK63-00229-0003 Screw 0017-00101-1750 Lock Washer(4) 0017-00104-0064 Hex Bolt(4) 0017-00101-1121 Seat Post Decal 0K63-01310-0000 Extrusion Guide Cap 0K63-01044-0000 Seat Post Assembly AK63-00099-0001 Seat Adjustment Rack 0K63-01049-0001 Spring Support Bracket 0K63-01210-0000 Guide Base 0K63-01045-0000 Pan Screws(3) 0017-00101-1614 10 Polylastomer Bumper 0017-00042-1131 ARCTIC SILVER 95CW 95CW-0XXX-02 Seat Post Shrouds S/N CCR100000 and UP Left Seat Post Shroud 0K63-01092-0010 Screw 0017-00101-1741 Right Seat Post Shroud 0K63-01092-0009 11 ARCTIC SILVER 95CW 95CW-0XXX-02 Idler Bracket Assembly - AK63-00021-0000 S/N CCR100000 and UP Idler Bracket 0K63-01050-0000 Lock Nut 0017-00103-0218 Idler w/Bearing AK63-00008-0000 12 ARCTIC SILVER 95CW 95CW-0XXX-02 Console Support Assembly S/N CCR100000 and UP Cable Assy: Jack/Hr AK36-00021-0003 End Cap 0K63-01320-0000 Console Support Weldment Assy AK63-00089-0002 Polar Bracket 0K63-01113-0000 Nut(2) 0017-00103-0318 Support Screws(4) 0017-00101-1755 Pan Screws(4) 0017-00101-1753 HR Electrode Cable AK63-00069-0000 Handlebar Cover-RT 0k63-01192-0003 I-Beam Joint 0K63-01178-0002 Console Cable AK63-00037-0002 Handlebar Cover-LT 0k63-01192-0004 13 ARCTIC SILVER 95CW 95CW-0XXX-02 Left Side Shroud and Crankarm S/N CCR100000 and UP Shroud Screws(3) 0017-00101-1741 Left Side Shroud AK63-00176-0002 Crank Arm Screws(3) 0017-00101-1855 Crank Arm, LT 0K39-01042-0008 Left Pedal AK63-00124-0004 Left Pedal Strap 0K63-01238-0004 Shroud Plug 0K63-01084-0001 Decal 0K63-01312-0000 14 ARCTIC SILVER 95CW 95CW-0XXX-02 Right Side Shroud and Crankarm Right Pedal AK63-00124-0003 Right Pedal Strap 0K63-01238-0003 S/N CCR100000 and UP Right Side Shroud AK63-00176-0001 Decal 0K63-01312-0000 Crank Arm Screws(3) 0017-00101-1855 Crank Arm, RT 0K39-01042-0007 Right Side Shroud Screws(8) 0017-00101-1741 15 ARCTIC SILVER 95CW 95CW-0XXX-02 PCB Mounting Bracket Assembly S/N CCR100000 and UP Assembly Number – AK63-00049-0000 Battery Screws(2) 0017-00101-0975 Battery - 6V 0017-00003-0685 Positive Terminal Plastic Grommet(4) 0017-00042-0821 Battery Mounting Bracket 0K63-01211-0000 PCB Circuit Board B084-92218-D000 Pan Screws(4) 0017-00101-0823 16 ARCTIC SILVER 95CW 95CW-0XXX-02 Front Wheels – AK63-00017-0001 S/N CCR100000 and UP Pan Screw(2) 0017-00101-1747 Wheel Screw 0017-00101-1747 Wheel Insert 0K63-01039-0000 Flat Washer 0K63-01041-0000 Wheel/Bearing Assembly AK63-00016-0001 17 ARCTIC SILVER 95CW 95CW-0XXX-02 Resistor Assembly- AK63-00047-0001 Resistor .5 OHM 240 Watt 100E-00002-0092 S/N CCR100000 and UP Nut(3) 0017-00103-0081 Resistor Mounting Rod 0K63-01166-0000 Retainer 0K63-01215-0000 Pan Screw (2) 0017-00101-1282 Power Control Cable Assembly AK63-00029-0001 Resistor Bracket(2) 0K63-01165-0000 18 ARCTIC SILVER 95CW 95CW-0XXX-02 Handlebar Assembly - AK63-00091-0001 Molder Grip Handlebar AK63-00156-0001 S/N CCR100000 and UP Electrode Molded Insert(4) AK63-00014-0003 Electrode Cable Assembly AK63-00028-0001 Insulated Plug(4) 0K63-01167-0001 Handlebar End Cap(2) 0K63-01114-0001 Phillips Screw(4) 0017-00101-1752 19 ARCTIC SILVER 95CW 95CW-0XXX-02 Belts S/N CCR100000 and UP Alternator Belt 0K63-01065-0000 Intermediate Belt 0K63-01066-0001 20 ARCTIC SILVER 95CW 95CW-0XXX-02 Cables S/N CCR100000 and UP 21