Download American Dryer Corp. AD-236 User's Manual
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AD-236 Parts Manual 24 VAC Phase 5 American Dryer Corporation 88 Currant Road Fall River, MA 02720-4781 Telephone: (508) 678-9000 / Fax: (508) 678-9447 E-mail: [email protected] www.amdry.com 072400JO/tcosta ADC Part No. 450347 Retain This Manual In A Safe Place For Future Reference American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, and trouble free operation. ONLY qualified technicians should service this equipment. OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment or specified in the installation manual included with the dryer. The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location. FOR YOUR SAFETY POUR VOTRE SÉCURITÉ Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inflammables à proximité de cet appareil ou de tout autre appareil. We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models. Important For your convenience, log the following information: DATE OF PURCHASE ___________________________ RESELLER’S NAME Serial Number(s) AD-236 MODEL NO. __________________________________________ ______________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ ________________________________________________________________________________________ Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory, you can FAX your order to ADC at (508) 678-9447 or telephone your order directly to the ADC Parts Department at (508) 678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that your order is processed accurately and promptly. The illustrations on the following pages may not depict your particular dryer exactly. The illustrations are a composite of the various dryer models. Be sure to check the descriptions of the parts thoroughly before ordering. “IMPORTANT NOTE TO PURCHASER” Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer. Table of Contents Coin Control Door Assembly For Models Mfd. as of May 30, 2003 ...................................................................................................... 2 Locking Control Door Assembly For Models Mfd. prior to May 30, 2003 .................................................................................................. 3 Coin Microprocessor Control Panel/Box Assemblies ................................................................................. 4, 5 Upper Front Panel Assembly (For Plastic Door) ........................................................................................... 6 Upper Front Panel Assembly (For Cold Rolled Steel [CRS] Door) ................................................................ 7 Lower Front Panel Assembly (For Plastic Door) ........................................................................................... 8 Lower Front Panel Assembly (For Cold Rolled Steel [CRS] Door)................................................................ 9 Plastic Main Door Assembly ....................................................................................................................... 10 Main Door “Steel” Assembly .......................................................................................................................11 Main Door Switch Assembly (For Plastic Door) .......................................................................................... 12 Main Door Switch Assembly (For Cold Rolled Steel [CRS] Type Door) ...................................................... 13 Basket (Tumbler)/Support Assembly ........................................................................................................... 14 Lint Drawer Assembly ................................................................................................................................ 15 Lint Drawer Switch Assembly ..................................................................................................................... 16 Upper Pocket Sensor Bracket Assembly ..................................................................................................... 17 Lower Pocket Sensor Bracket Assembly .................................................................................................... 18 Idler Bearing Assembly ............................................................................................................................... 19 Basket (Tumbler) Bearing Assembly ...................................................................................................... 20, 21 T.E.F.C. Motor Mount Assembly ............................................................................................................ 22, 23 Direct Spark Ignition (DSI) Gas Valve/Burner Assembly ........................................................................ 24, 25 Gas Piping Assembly .................................................................................................................................. 26 Gas Burner Assembly ................................................................................................................................. 27 Sail Switch Assembly .................................................................................................................................. 28 Single Phase (1ø) Motor, Electrical Relay Panel Assembly .......................................................................... 29 3-Phase (3ø) Motor, Electrical Relay Panel Assembly ................................................................................. 30 Back Guard Assembly ................................................................................................................................ 31 Exhaust Ducting Assembly .......................................................................................................................... 32 Additional Parts Available............................................................................................................................ 33 2 Coin Control Door Assembly For Models Mfd. as of May 30, 2003 Illus. No. Part No. Qty. 1 2 3 160040 160140 883896 1 1 1 883897 1 883898 1 150314 154011 117604 4 4 3 4 5 6 American Dryer Corporation Description ACE® Control Door Lock ACE® Key XX4451 White Locking Control Door Complete (includes illus. nos. 1 through 3 and 6) Ivory Locking Control Door Complete (includes illus. nos. 1 through 3 and 6) Blue Locking Control Door Complete (includes illus. nos. 1 through 3 and 6) #10-32 x 1/2” Torx + Screw #10-32 Multi-Thread U-Nut Noise Suppression Tape 88 Currant Road / Fall River, MA 02720-4781 Locking Control Door Assembly 3 For Models Mfd. prior to May 30, 2003 Illus. No. Part No. Qty. 1 882691 1 883466 1 882692 1 882693 1 180516 150201 154011 1 5 4 154009 4 150217 160040 160140 4 1 1 2 3 4 5 6 7 Telephone: (508) 678-9000 Description White Locking Control Door Complete (includes illus. nos. 1 through 3) Ivory Locking Control Door Complete (includes illus. nos. 1 through 3) Almond Locking Control Door Complete (includes illus. nos. 1 through 3) Blue Locking Control Door Complete (includes illus. nos. 1 through 3) Black Trim #10-32 x 1/4” Phillips Pan Head Screw #10-32 Multi-Thread U-Nut (for models mfd. as of January 4, 2001) Tinnerman Clips (for models mfd. prior to January 4, 2001) #10-32 x 3/4” Phillips Pan Head Machine Screw ACE® Control Door Lock ACE® Key XX4451 Fax: (508) 678-9447 4 Coin Microprocessor Control Panel/Box Assemblies NOTE: Duplicate ALL components for right hand side of control box. American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 5 Coin Microprocessor Control Panel/Box Assemblies Illus. No. Part No. Qty. 1 2 112526 882694 1 1 3 882695 1 883467 1 882696 1 882697 1 160042 1 160136* 1 881163 1 881143 1 137021** 3 137023** 1 880772 1 824080 1 137213 1 824998 1 153010 2 150005 2 122706 15 122641 1 122800 1 136057 1 or 2 150002 1 or 2 136008 1 or 2 141403 1 150301 2 150301 2 353258 1 826343 1 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 826342 1 151001 882699 882700 883899 882701 152014 6 1 1 1 1 4 Description Coin Keyboard (touch pad) Label Assembly Control Panel Assembly Less Acceptor (includes illus. nos. 1, 2, and 10 through 12) White Coin Box Ivory Coin Box Almond Coin Box Blue Coin Box ACE® Standard Coin Box Lock Assembly with Key Key (for standard coin box lock) Microprocessor Single Coin Acceptor with Optical Switch Optical Switch Microprocessor Socket Optical Switch Connector Single Coin Optic Switch Harness Dual Coin Optic Switch Harness Phase 5 Coin Controller Phase 5 Battery Clip #6 Star Washer #6-32 x 1/4” Phillips Round Head Machine Screw Microprocessor Socket 15-Pin Microprocessor Connector Microprocessor (female) Pin Extraction Tool 1/2-Amp (Slo-Blo) Fuse #6-32 x 1” Round Head Machine Screw Fuse Block 24 volt Transformer #8-18 x 7/16” Phillips Pan Head TEK Screw #8-18 x 7/16” Phillips Pan Head TEK Screw Plug Retainer Bracket Control Box Panel Assembly Complete (115 volt) (includes illus. nos. 15 through 22) Control Box Panel Assembly Complete (208-240 volt) (includes illus. nos. 15 through 22) #8-32 Pal Nut White Coin Vault Almond Coin Vault Ivory Coin Vault Blue Coin Vault 1/4-20 Hex Flange Nut * Specify key number when ordering. ** For dual coin, double the quantity. IMPORTANT: Check label on computer chip to verify correct part number for controller (computer). Telephone: (508) 678-9000 Fax: (508) 678-9447 6 Upper Front Panel Assembly (For Plastic Door) Illus. No. Part No. Qty. 1 882705 1 882706 1 882707 1 883469 1 154215 170330 112350 870011 150309 150313 2 1 1 1 8 8 121405 1 2 3 4 5 6 American Dryer Corporation Description White Upper Front Panel Assembly (includes illus. nos. 1, 2, 3, and 6) Almond Upper Front Panel Assembly (includes illus. nos. 1, 2, 3, and 6) Blue Upper Front Panel Assembly (includes illus. nos. 1, 2, 3, and 6) Ivory Upper Front Panel Assembly (includes illus. nos. 1, 2, 3, and 6) 1/4” Pop Rivet Friction Door Latch ADC Logo ONLY Logo Double Tape Kit #10-16 x 1/2” Hex Head TEK Crimptite Screw #10-16 x 1/2” TORX + Screw (for models mfd. as of October 2, 2000) Rubber Grommet 88 Currant Road / Fall River, MA 02720-4781 Upper Front Panel Assembly (For Cold Rolled Steel [CRS] Door) Illus. No. Part No. Qty. 1 883260 1 883262 1 883261 1 883468 1 154215 170330 112350 870011 150309 150313 2 1 1 1 8 8 -------- -- 2 3 4 5 6 Telephone: (508) 678-9000 7 Description White Upper Front Panel Assembly (includes illus. nos. 1, 2, and 3) Almond Upper Front Panel Assembly (includes illus. nos. 1, 2, and 3) Blue Upper Front Panel Assembly (includes illus. nos. 1, 2, and 3) Ivory Upper Front Panel Assembly (includes illus. nos. 1, 2, and 3) 1/4” Pop Rivet Friction Door Latch ADC Logo ONLY Logo Double Tape Kit #10-16 x 1/2” Hex Head TEK Crimptite Screw #10-16 x 1/2” TORX + Screw (for models mfd. as of October 2, 2000) Main Door Hinge (refer to Main Door “Steel” Assembly on page 11) Fax: (508) 678-9447 8 Lower Front Panel Assembly (For Plastic Door) Illus. No. Part No. Qty. 1 882702 1 882703 1 882704 1 883470 1 2 3 4 5 154215 170330 315187 150309 150313 2 1 1 14 14 6 7 121405 882602 1 1 American Dryer Corporation Description White Lower Front Panel Assembly (includes illus. nos. 1 through 4, 6, and 7) Almond Lower Front Panel (includes illus. nos. 1 through 4, 6, and 7) Blue Lower Front Panel (includes illus. nos. 1 through 4, 6, and 7) Ivory Lower Front Panel (includes illus. nos. 1 through 4, 6, and 7) 1/4” Pop Rivet Friction Door Latch Kick Plate Trim #10-16 x 1/2” Hex Head TEK Crimptite Screw #10-16 x 1/2” TORX + Screw (for models mfd. as of October 2, 2000) Rubber Grommet Black Lower Front Panel Trim 88 Currant Road / Fall River, MA 02720-4781 Lower Front Panel Assembly (For Cold Rolled Steel [CRS] Door) Illus. No. Part No. Qty. 1 883479 1 883481 1 883480 1 883468 1 2 3 4 5 154215 170330 315187 150309 150313 2 1 1 14 14 6 -------- -- 7 882602 1 Telephone: (508) 678-9000 9 Description White Lower Front Panel Assembly (includes illus. nos. 1 through 4 and 7) Almond Lower Front Panel (includes illus. nos. 1 through 4 and 7) Blue Lower Front Panel (includes illus. nos. 1 through 4 and 7) Ivory Lower Front Panel (includes illus. nos. 1 through 4 and 7) 1/4” Pop Rivet Friction Door Latch Kick Plate Trim #10-16 x 1/2” Hex Head TEK Crimptite Screw #10-16 x 1/2” TORX + Screw (for models mfd. as of October 2, 2000) Main Door Hinge (refer to Main Door “Steel” Assembly on page 11) Black Lower Front Panel Trim Fax: (508) 678-9447 10 Plastic Main Door Assembly Illus. No. Part No. Qty. 1 881422 1 2 3 4 5 6 800448 150410 152014 102349 102212 170731 150448 170319 150431 4 4 1 1 1 1 4 4 1 7 8 9 American Dryer Corporation Description Black Plastic Main Door Assembly Complete with Mechanical Fasteners (includes illus. nos. 1 and 5 through 9) 12-1/2” Stainless Steel Main Door Hinge Assembly #10-24 x 3/8” Phillips Pan Head Taptite Screw 1/4-20 Free Spin Wash Nut Main Door Gasket 20-7/16” Door Glass with (4) Holes Main Door Glass Adhesive (10.3 oz. cartridge) 1/2” Stainless Steel Flat Head Allen Screw Door Glass (nylon) Spacer Main Door Latch Screw (#10 x 7/16” dome hex head) 88 Currant Road / Fall River, MA 02720-4781 11 Main Door “Steel” Assembly Illus. No. Part No. Qty. 1 881150 1 2 3 102354 170731 881152 1 1 1 4 5 6 150445 153031 881151 2 1 1 7 8 9 10 11 12 13 14 15 150445 150683 152014 151010 150120 150683 152014 881210 102211 102218 170731 151013 2 3 3 1 1 3 3 1 1 1 1 4 16 Telephone: (508) 678-9000 Description Black Main Door Assembly Complete (includes illus. nos. 1, 2, and 8 through 15) Door Gasket Black Gasket Adhesive (10.3 oz. cartridge) Black Top Hinge Block Assembly (includes illus. nos. 3 and 4) 1/4-20 x 3/4” Black Cap Head Setscrew 1/4” Nylon Washer Black Bottom Hinge Block Assembly (includes illus. nos. 5 through 7) 1/4-20 x 3/4” Black Cap Head Setscrew 1/4-20 x 5/8” Black Carriage Bolt 1/4-20 Free Spin Wash Nut #10-32 Black Hex Acorn Nut Door Latch Screw 1/4-20 x 5/8” Black Carriage Bolt 1/4-20 Free Spin Wash Nut Black Main Door Handle ONLY 20-7/16” Door Glass without Holes 20-7/16” Door Glass with Holes (for models with mechanical fasteners) Black Glass Adhesive (10.3 oz. cartridge) #10-32 Black Nylon Acorn Nut (for models with mechanical fasteners) Fax: (508) 678-9447 12 Main Door Switch Assembly (For Plastic Door) NOTE: Duplicate ALL components for Lower Door Switch Assembly. Illus. No. Part No. Qty. 1 2 3 4 5 6 152013 153008 137005 121028 154281 800448 2 2 1 2 2 1 7 8 9 10 153565 881246 150201 121405 2 1 2 1 American Dryer Corporation Description #6-32 Hex Nut #6 Lock Washer Single Pole Door Switch Insulated Terminal 3/8” Standard Nylon Spacer 12-1/2” Stainless Steel Main Door Hinge Assembly (includes illus. nos. 6 and 7) #6 Stud Main Door Switch Housing #10-32 x 1/4” Phillips Pan Head Screw Rubber Grommet 88 Currant Road / Fall River, MA 02720-4781 Main Door Switch Assembly (For Cold Rolled Steel [CRS] Type Door) Illus. No. Part No. Qty. 1 2 3 4 5 6 150006 152013 153010 137005 122636 881211 881153 2 2 2 1 2 1 1 7 150301 2 Telephone: (508) 678-9000 13 Description #6-32 x 7/8” Phillips Pan Head Machine Screw #6-32 Hex Nut #6 Star Washer Door Switch ONLY Flag Terminal Black Main Door Switch Housing Black Main Door Switch Housing Complete (includes illus. nos. 1 through 4 and 6) #8-18 x 7/16” Phillips Pan Head TEK Screw Fax: (508) 678-9447 14 Basket (Tumbler)/Support Assembly Illus. No. Part No. Qty. 1 800831 1 800721* 1 800891 1 800841* 1 301315 301316 301414 301415 150518 100915 153004 154210 800617 152027 153005 153004 116003 401010 2 1 2 1 1 3 3 30 1 3 3 3 1 1 2 3 4 5 6 7 8 9 10 11 * Description Basket (tumbler) and Support Assembly Complete with Felt Collar (includes illus. nos. 1 through 11) Basket (tumbler) ONLY (includes illus. nos. 1, 2, and 6) Stainless Steel Basket (tumbler) and Support Assembly Complete with Felt Collar (includes illus. nos. 1 through 11) Stainless Steel Basket (tumbler) ONLY (includes illus. nos. 1, 2, and 6) Short Basket (tumbler) Rib ONLY Tall Basket (tumbler) Rib ONLY Stainless Steel Short Basket (tumbler) Rib ONLY Stainless Steel Tall Basket (tumbler) Rib ONLY 5/16-18 x 3/8” Socket Button Head Screw 3/8-16 x 31” Tie Rod 3/8” Flat Washer 5/32” x 3/16” Pop Rivet Basket (tumbler) Support ONLY 3/8-16 Hex Nut 3/8” Lock Washer 3/8” Flat Washer Felt Collar ONLY #847 Adhesive for Felt Collar (5 oz. tube) – Not Illustrated Felt collar is not included and must be ordered separately. American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 15 Lint Drawer Assembly Illus. No. Part No. Qty. 1 883995 882712 883996 883994 882708 882709 882710 883472 882478 1 1 1 1 1 1 1 1 1 2 Telephone: (508) 678-9000 Description White Locking External Lint Drawer Almond Locking External Lint Drawer Blue Locking External Lint Drawer Ivory Locking External Lint Drawer White External Lint Drawer Almond External Lint Drawer Blue External Lint Drawer Ivory External Lint Drawer Lint Drawer Lock Assembly Fax: (508) 678-9447 16 Lint Drawer Switch Assembly Illus. No. Part No. Qty. 1 800972 1 2 122002* 150301 1 1 * Description Lint Drawer Switch Box (for bottom pocket Only) Lint Drawer Switch #8-18 x 7/16” Phillips Pan Head TEK Screw – Not Illustrated (for bottom pocket Only) Duplicate lint drawer switch for upper pocket. American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Upper Pocket Sensor Bracket Assembly Illus. No. Part No. Qty. 1 800769 882726 1 1 2 882931 1 3 4 5 6 7 8 9 10 11 130112 150005 153010 152000 150309 122605 121300 121494 154007 1 2 2 2 2 1 1 2 2 Telephone: (508) 678-9000 17 Description Temperature Sensor Bracket Temperature Sensor Bracket Complete (includes illus. nos. 1 through 11) Temperature Sensor Probe (includes illus. nos. 2, 8, 10, and 11) 225º Automatic Reset Thermostat #6-32 x 1/4” Round Head Machine Screw #6 Star Washer #6-32 Hex Nut #10-16 x 1/2” Hex Head TEK Crimptite Screw 4-Pin Plug (female) Open/Closed Bushing 3/16” Push Mount Wire Tie 1/4” Push On Fastener Fax: (508) 678-9447 18 Lower Pocket Sensor Bracket Assembly Illus. No. Part No. Qty. 1 800770 882727 1 1 2 882931 1 3 4 5 6 7 8 9 10 11 130112 150005 153010 152000 150309 122605 121300 121494 154007 1 2 2 2 2 1 1 2 2 American Dryer Corporation Description Temperature Sensor Bracket ONLY Temperature Sensor Bracket Complete (includes illus. nos. 1 through 11) Temperature Sensor Probe (includes illus. nos. 2, 8, 10, and 11) 225º Automatic Reset Thermostat #6-32 x 1/4” Round Head Machine Screw #6 Star Washer #6-32 Hex Nut #10-16 x 1/2” Hex Head TEK Crimptite Screw 4-Pin Connector (female) Open/Closed Bushing 3/16” Push Mount Wire Tie 1/4” Push On Fastener 88 Currant Road / Fall River, MA 02720-4781 19 Idler Bearing Assembly Illus. No. Part No. Qty. 1 2 3 4 5 6 7 8 9 10 100111 101129 100113 100115 154301 100705 882777 150617 153005 153004 --------- 1 1 1 1 2 1 1 2 2 2 - 11 12 152004 150509 1 1 Telephone: (508) 678-9000 Description 5L-650 V-Belt (to basket [tumbler] pulley) 9” x 2-1/2” Pulley with 3/16” Key 4L-400 V-Belt (to motor pulley) for 60 Hz Models ONLY 4L-410 V-Belt (to motor pulley) for 50 Hz Models ONLY 5/16-18 x 1” Allen Setscrew 3/16” x 3/16” x 1-3/8” Key Idler Bearing Assembly Complete 3/8-16 x 1” Hex Head Machine Bolt 3/8” Lock Washer 3/8” Flat Washer Direct Spark Ignition (DSI) Module Mounting Bracket (refer to Direct Spark Ignition [DSI] Gas Valve/Burner Assembly on page 24 and page 25) 5/16-18 Hex Nut 5/16-18 x 3” Hex Head Machine Bolt Fax: (508) 678-9447 20 Basket (Tumbler) Bearing Assembly American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Basket (Tumbler) Bearing Assembly Illus. No. Part No. Qty. 1 2 3 4 880203 153005 152005 882544 1 4 4 1 882545 1 882542 882543 1 1 5 880202 880779 1 1 6 7 8 9 10 11 12 13 14 15 150601 153004 153005 152005 154326 152004 150621 153002 150501 102120 2 8 2 2 2 4 2 4 4 1 16 824807 1 17 18 19 20 100713 101100 100111 150610 1 1 1 2 Telephone: (508) 678-9000 21 Description 1-3/8” Flange Bearing 3/8” Lock Washer 3/8-16 Hex Nut Pillow Block Bearing Assembly Complete (includes illus. nos. 4 through 14 and 20) Pillow Block Bearing Assembly Complete (for models mfd. with rotational sensor) (includes illus. nos. 4 through 16 and 20) Pillow Block Bearing Support ONLY Pillow Block Bearing Support ONLY (for models mfd. with rotational sensor) 1-3/8” Pillow Block Bearing 1-3/8” Pillow Block Bearing (for models mfd. with rotational sensor) 3/8-16 x 2” Hex Bolt 3/8” Flat Washer 3/8” Lock Washer 3/8-16 Hex Nut 5/16-24 x 3/8” Black Setscrew 5/16-18 Hex Nut 5/16-18 x 1-1/2” Tap Bolt 5/16” Lock Washer 5/16-18 x 3/4” Tap Bolt Sintered 8 Magnet (for models mfd. with rotational sensor) Rotational Sensor Assembly (for models mfd. with rotational sensor) 1/4” x 1/4” x 7/8” Key 18” Pulley 5L-650 V-Belt (to idler assembly) 5/16-18 x 1-1/2” Allen Setscrew Fax: (508) 678-9447 22 T.E.F.C. Motor Mount Assembly Illus. No. Part No. Qty. 1 2 3 4 5 6 7 100604 152006 153050 100702 153050 117604 800965 803967 1 2 * 1 * 4 1 1 822526 1 803968** 1 803902** 1 American Dryer Corporation Description 12-1/2” Impellor with 1/2” Bore 1/2-20 Left Hand Jam Nut 1/2” S.A.E. Flat Washer 1/8” x 1/8” x 1-1/2” Key 1/2” S.A.E. Flat Washer Noise Suppression Tape (sold by the foot) Motor Mount ONLY 1/2 HP 115-230v 1ø 60 Hz Motor Mount Assembly Complete with Plug Motor (includes illus. nos. 1 through 7 and 11 through 17) 1/2 HP 240v 1ø 50 Hz Totally Enclosed, Fan-Cooled (T.E.F.C.) Motor Mount Assembly Complete with Plug Motor (includes illus. nos. 1 through 7 and 11 through 17) 1/2 HP 208/230/380/460v 3ø 60 Hz Totally Enclosed, Fan-Cooled (T.E.F.C.) Motor Mount Assembly Complete (includes illus. nos. 1 through 7, 11, 13 through 17, 22, and 23) 1/2 HP 208/230/380/460v 3ø 50 Hz Totally Enclosed, Fan-Cooled (T.E.F.C.) Motor Mount Assembly Complete (includes illus. nos. 1 through 7, 11, 13 through 17, 22, and 23) 88 Currant Road / Fall River, MA 02720-4781 23 T.E.F.C. Motor Mount Assembly (continued) Illus. No. Part No. Qty. 8 9 10 11 12 150501 153002 153001 154000 181049 883629 4 4 4 4 1 1 13 14 15 16 17 150501 153002 153001 153001 101131 101133 101125 4 4 4 * 1 1 1 101130 1 22 100113 100115 122701 137030 122801 837005 837006 100007** 1 1 8 1 1 1 1 1 23 24 120200 100701 1 1 18 19 20 21 Description 5/16-18 x 3/4” Hex Head Machine Bolt 5/16” Lock Washer 5/16” Flat Washer 5/16-18 Tinnerman Nut 1/2 HP 100-230v 1ø 50/60 Motor with Plug 1/2 HP 240v 1ø 50 Hz Motor with Plug (for models mfd. prior to August 22, 2002) 5/16-18 x 3/4” Hex Head Machine Bolt 5/16” Lock Washer 5/16” Flat Washer 5/16” Flat Washer 1/2” x 2-1/4” Motor Pulley (for use on 1ø, 60 Hz models Only) 5/8” x 2-1/4” Motor Pulley (for use on 3ø, 60 Hz models Only) 1/2” x 2-1/2” Motor Pulley (for use on 1ø, 50 Hz models Only) (for models mfd. as of August 22, 2002) 5/8” x 2-1/2” Motor Pulley (for use on 3ø, 50 Hz models and 1ø, 50 Hz models) (for models mfd. prior to August 22, 2002) 4L-400 V-Belt (to idler) for 60 Hz Models ONLY 4L-410 V-Belt (to idler) for 50 Hz Models ONLY Socket Terminal 8-Pin Housing Pin/Socket Extraction Tool – Not Illustrated 120v 1ø Motor Harness with Plug 230v 1ø Motor Harness with Plug 1/2 HP 208/230/380/460v 3ø 50/60 Hz Totally Enclosed, Fan-Cooled (T.E.F.C.) Motor 3/8” x 90º Connector 3/16” x 3/16” x 1” Key (for use on 3ø models Only) * As required. ** Specify voltage when ordering. Telephone: (508) 678-9000 Fax: (508) 678-9447 24 Direct Spark Ignition (DSI) Gas Valve/Burner Assembly American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Direct Spark Ignition (DSI) Gas Valve/Burner Assembly Illus. No. Part No. Qty. 1 824142 809313* 1 1 809314* 1 882396** 150300 141317 1 2 1 881367 1 318650 150301 128927 880960 318650 150301 141235 140829 140814 153012 152001 141131 1 2 1 1 1 2 1 1 1 1 1 1 318009 --------*** 150315 128917 305412 128918 121028 132607 121028 128935 1 1 2 1 1 1 1 2 1 1 882627 1 152013 824131 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Description Gas Valve/Burner Tube Mounting Plate ONLY Natural Gas - Gas Valve/Burner Assembly Complete Less Orifice (includes illus. nos. 1 and 3 through 18) Liquid Propane (L.P.) Gas Valve/Burner Assembly Complete Less Orifice (includes illus. nos. 1 and 3 through 18) Liquid Propane (L.P.) Conversion Kit with Orifice #10-16 x 1/2” Hex Washer TEK Screw 1/2 Union Elbow (for models mfd. as of June 30, 2003) Union Shutoff with 1/2” Tailpiece (for models mfd. prior to June 30, 2003) Notched Pipe Bracket #8-18 x 7/16” Phillips Pan Head TEK Screw 1/2” 24 VAC (natural gas) Gas Valve 1/2” 24 VAC Liquid Propane (L.P.) Gas Valve Notched Pipe Bracket #8-18 x 7/16” Phillips Pan Head TEK Screw 1/2” Single Port Manifold #18 Burner Orifice (natural gas Only) #38 Burner Orifice (liquid propane [L.P.] gas Only) #8 Steel Burr #8-32 Hex Nut Up-Shot Burner Tube (includes illus. no. 15) Burner Tube Bracket Flame Spreader #6 x 3/8” Phillips Pan Head Machine Screw Spark Electrode with High Voltage (HV) Wire Direct Spark Ignition (DSI) Ignitor Gap Feeler Gauge – Not Illustrated Flame Sensor Probe 1/4” Insulated Terminal #18 Gauge Red Silicone Wire (sold by the foot) 1/4” x 0.032 Insulated Terminal Direct Spark Ignition (DSI) Module with Three (3) Tries (for models mfd. as of April 14, 2000) Direct Spark Ignition (DSI) Module Conversion Kit (for models mfd. prior to April 14, 2000) #6-32 Hex Nut Direct Spark Ignition (DSI) Module Mounting Bracket * Burner orifice is not included and must be ordered separately. ** Consult factory for elevations over 2,000 feet. *** Not sold separately. Telephone: (508) 678-9000 Fax: (508) 678-9447 26 Gas Piping Assembly Illus. No. Part No. Qty. 1 2 3 318702 150300 141236 1 2 1 American Dryer Corporation Description Top Pipe Support Bracket ONLY #10-16 x 1/2” Hex Washer TEK Screw Gas Piping Manifold 88 Currant Road / Fall River, MA 02720-4781 27 Gas Burner Assembly Illus. No. Part No. Qty. 1 800526 1 2 3 4 318006 150300 802502 1 2 1 5 6 7 8 319710 150301 150001 130301 151000 1 2 2 1 2 Telephone: (508) 678-9000 Description Gas Burner Chamber Assembly (includes illus. nos. 1 through 3) Flame Viewing Plate #10-16 x 1/2” Hex Washer TEK Screw Hi-Limit Bracket Assembly (includes illus. nos. 4 through 8) Hi-Limit Bracket ONLY #8-18 x 7/16” Phillips Pan Head TEK Screw #6-32 x 1/2” Right Hand Machine Screw 225º Hi-Limit Thermostat #6-32 Pal Nut Fax: (508) 678-9447 28 Sail Switch Assembly Illus. No. Part No. Qty. 1 2 150301 802800 2 1 3 4 5 6 7 8 9 10 154004 150300 802799 122200 150303 105500 319202 154002 1 2 1 1 2 1 1 1 American Dryer Corporation Description #8-18 x 7/16” Phillips Pan Head TEK Screw Sail Switch Box with Cover and Bracket (includes illus. nos. 2, 4, and 5) Twin Speed Nut #10-16 x 1/2” Hex Head TEK Screw Sail Switch Box Cover and Bracket ONLY Sail Switch #4 x 3/4” Pan Head Machine Screw Sail Switch Actuator Rod Sail Switch Damper 1/8” Push On Fastener 88 Currant Road / Fall River, MA 02720-4781 29 Single Phase (1ø) Motor, Electrical Relay Panel Assembly Illus. No. Part No. Qty. 1 2 3 4 5 6 7 8 9 10 150009* 120701* 121300* 353142* 824828 151000* 152001* 153012* 132475 826324 826347 826422 826421 850474 2 1 2 1 1 2 2 2 1 1 1 1 1 1 * Description #6-32 x 1-1/2” Phillips Machine Screw Power Block Open/Closed Bushing Power Block Mounting Bracket Arc Suppressor (A.S.) Capacitor #6-32 Pal Nut #8-32 Hex Nut #8 Star Washer 24 VAC Motor Contactor Top Rear Electric Box Assembly Complete (115V) Bottom Rear Electric Box Assembly Complete (115V Top Rear Electric Box Assembly Complete (208-240V) Bottom Rear Electric Box Assembly Complete (208-240V) Rear Electric Box ONLY Parts for top pocket electric box only. Telephone: (508) 678-9000 Fax: (508) 678-9447 30 3-Phase (3ø) Motor, Electrical Relay Panel Assembly Illus. No. Part No. Qty. 1 2 3 4 5 6 7 8 9 10 150009* 120701* 121300* 353142* 137015 151000* 152001* 153012* 132447 826340 826348 850474 4 2 3 2 1 4 4 4 1 1 1 1 * Description #6-32 x 1-1/2” Phillips Machine Screw Power Block Open/Closed Bushing Power Block Mounting Bracket Arc Suppressor (A.S.) Capacitor ONLY #6-32 Pal Nut #8-32 Hex Nut #8 Star Washer 24 VAC Motor Contactor Top Rear Electric Box Assembly Complete Bottom Rear Electric Box Assembly Complete Rear Electric Box ONLY Parts for top pocket electric box only. American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 31 Back Guard Assembly Illus. No. Part No. Qty. 1 2 3 4 5 311014 150301 318702 150300 103500 2 16 1 2 4 Telephone: (508) 678-9000 Description Upper/Lower Back Guard Assembly #8-18 x 7/16” Phillips Pan Head TEK Screw Top Pipe Support Bracket ONLY #10-16 x 1/2” Hex Washer TEK Screw Adjustable Leveling Leg Fax: (508) 678-9447 32 Exhaust Ducting Assembly Illus. No. Part No. Qty. 1 2 3 4 5 6 7 880505 143527 143539 143537 143538 143536 315062 150300 143536 315062 150300 117505 1 1 1 1 1 2 1 2 2 1 2 * 8 9 * Description Wye Branch Damper Assembly 6” Round x 7” Oval Straight Boot 15-1/2” Long x 7” Oval Duct 7” Oval x 45º Elbow 6” Round x 7” Oval Straight Boot 6” Round x 45º Elbow Rear Wiring Box Cover ONLY #10-16 x 1/2” Hex Washer TEK Screw – Not Illustrated 6” Round x 45º Elbow Rear Wiring Box Cover ONLY #10-16 x 1/2” Hex Washer TEK Screw – Not Illustrated Aluminum Duct Tape (sold by the foot) – Not Illustrated As required. American Dryer Corporation 88 Currant Road / Fall River, MA 02720-4781 Additional Parts Available Part No. Description 114533 112280 112533 114001 114006 120100 120300 120400 120500 120600 120800 120802 120902 120903 121006 121014 121499 121500 121503 122804 170194 404502 404506 404507 404516 “Black/White/Green Ground” Label “Clean Lint Screen” Label “Phase 5 Coin Program Location Summary” Label “Caution - Exhaust/Lint Screen” Label “Warning - Fire Hazards” Label 3/8” Straight (BX) Connector 3/8” x 45º (BX) Connector 3/8” Red Jacket (BX) Insulator 3/8” Jiffy Clip (BX Retainer Clip) 3/8” Greenfield (BX) 1/4” In-Line Connector Red Butt Connector #74B Wire Nut Crimp-On Wire Nut #10 Insulated Ring Terminal 1/4” Insulated (female) Terminal 5-1/2” Harness Tie 8” Harness Tie Harness Tie Mounting Clip Manometer (water column test gauge) Basket (tumbler) Lint Cleaning Brush White Brush-In-Cap Bottle Touch-Up Paint Almond “B” Brush-In-Cap Bottle Touch-Up Paint Cornflower Blue Brush-In-Cap Bottle Touch-Up Paint Ivory Brush-In-Cap Bottle Touch-Up Paint Telephone: (508) 678-9000 33 Fax: (508) 678-9447 ADC 450347 8 - 08/18/04-1