Download MTD E46J Product specifications

Safe Operation
Practices • Set-Up • Operation
• Maintenance
• Service • Troubleshooting
's
• Warranty
L
Self Propelled Mower m Model E46J
MTD LLC, P.O. BOX 361131 CLEVELAND, OHiO 44136-0019
PrintedIn USA
FormNo.769-05436
(November4, 2009)
1
ToTheOwner
ThankYou
Thank you for purchasing
It was carefully
when properly
a Lawn Mower
Please read this entire manual
It instructs
manufactured
engineered to provide excellent
operated and maintained.
by MTD.
in this manual
prior to operating
the equipment.
you how to safely and easily set up, operate
maintain
your machine.
persons
who will operate
Manual may cover a range of product specifications
for various
models. Characteristics
and features discussed and/or illustrated
performance
and
Please be sure that you, and any other
the machine,
carefully
follow
may not be applicable
product
equipment
notice and without
without
If you have any problems
the
to all models. We reserve
the right to change
specifications,
or questions
phone your local authorized
designs and
incurring
obligation.
concerning
the machine,
MTD service dealer or contact
us
recommended
safety practices at all times. Failure to do so could
result in personal injury or property damage.
directly. MTD's Customer Support telephone
numbers, website
address and mailing address can be found on this page. We want
All information
is relative to the most recent
to ensure your complete
at the time of printing.
Throughout
product
in this manual
information
available
Review
this manual frequently to familiarize yourself with the machine,
its features and operation.
Please be aware that this Operator's
machine
satisfaction
at all times.
this ma nual, all references
are observed
to right and left side of the
from the operating
position
Tableof Contents
Safe Operation
Practices ........................................
Service .....................................................................
3
Assembly & Set-Up ..................................................
Controls & Features ................................................
9
12
Troubleshooting
Operation
13
Engine Maintenance
14
Replacement
................................................................
Maintenance
&Adjustment.
.................................
Before setting
up and operating
down
plate by standing
your new equipment,
at the operator's
position
at the rear of the deck. This information
should you seek technical
Support
Department,
support
20
..................................................
22
.............................................
24
Parts ................................................
30
MODEL NOMBER
DD[3D[3D[3D[3DD
please
locate the model plate on the equipment
and record the
information
in the provided area to the right. You can locate the
model
....................................................
Engine Operation
RecordProductinformation
16
and looking
SERIAL NUMBER
will be necessary,
via our web site, Customer
or with a local authorized
DFIDFIDFIDFIDFID
service dealer.
CustomerSupport
Please do NOTreturn
If you have difficulty
this machine,
the machine
assembling
to the retailer
this product
you can seek help from
Visit us on the web at www.mtdproducts.com
0
Call a Customer
0
Write
Support
Representative
without
or have any questions
the experts.
0
or dealer
Choose
from
at (800) 800-7310
us at MTD LLC • P.O. Box 361131 • Cleveland,
first contacting
regarding
the options
OH • 44136-0019
the controls,
below:
or (330) 220-4683
the Customer
operation,
Support
Department.
or maintenance
of
2
importantSafeOperationPractices
WARNING:
This symbol
could endanger
points out important
the personal
all instructions
safety and/or
in this manual
with these instructions
before
property
attempting
may result in personal
When you see this symbol.
safety instructions
of yourself
to operate
which,
if not followed,
and others.
this machine.
Read and follow
Failure to comply
injury.
HEED ITS WARNING!
CALIFORNIA
PROPOSITION
65
WARNING: Engine Exhaust, some of its constituents,
and certain vehicle components
contain or emit chemicals known to State of California to cause cancer and birth defects
or other reproductive
,A
WARNING:
Battery
compounds,
harm.
posts, terminals,
chemicals
known
and related
to the State of California
this manual.
operator
was built to be operated
As with any type of power
result in serious injury
equipment,
objects.
6.
before operation.
Keep this manual
reference
3.
This machine
Therefore,
of amputating
fingers,
hands,
safety instructions
could
inspect the area where the equipment
is to be
objects,
and thrown
personal
which
and the proper
use
exercise extreme
has been designed
caution
to perform
8.
at all
one job:
should
who are familiar
be allowed
material
or a thrown
zone behind
to use this
object
back
injury,
handles and keep children,
and pets at least 75 feet from
Stop machine
your eyes. Thrown
if anyone
mower
enters area.
objects
which
ricochet
can
to the eyes.
Wear sturdy, rough-soled
work shoes and close-fitting
slacks and shirts. Shirts and pants that cover the arms
and legs and steel-toed
operate
weight
11.
to ricochet
Always wear safety glasses or safety goggles during
operation and while performing
an adjustment
or repair
cause serious injury
with these
against a wall or obstruction,
To help avoid blade contact
helpers
of material
and the like. Also,
material
to protect
10.
individuals
can cause serious
to avoid discharge
bystanders
which may cause discharged
toward the operator.
while it is in operation.
the instructions
and safe operation practices in this manual
and on the machine and should be trained and supervised
by an adult.
pattern
roads, sidewalks,
bystanders,
9.
over or picked up
objects
injury.
stay in operator
purpose.
could be tripped
by the blade. Thrown
Plan your mowing
toward
Never allow children under 14 years of age to operate this
machine. Children 14 and over should read and understand
rules of safe operation
machine.
Thoroughly
foreign
7.
piece of power equipment,
to mow grass. Do not use it for any other
Only responsible
or error on the part of the
the following
avoid discharging
Be completely
familiar with the controls
of this machine before operating
it.
is a precision
in a safe
and for ordering
2.
times. This machine
in
used. Remove all stones, sticks, wire, bones, toys and other
place for future and regular
replacement
parts.
not a plaything.
is capable
practices
or death.
Read this operator's manual carefully in its entirety before
attempting
to assemble this machine. Read, understand,
and follow all instructions
on the machine and in the
manual(s)
to the safe operation
carelessness
Failure to observe
GeneralOperation
5.
lead and lead
to cause cancer and reproductive
according
can result in serious injury. This machine
toes and feet and throwing
4.
contain
harm. Wash hands after handling.
DANGER: This machine
1.
accessories
this machine
shoes are recommended.
or light-
(e.g. canvas) shoes.
Do not put hands or feet near rotating
cutting
Never
in bare feet, sandals, slippery
deck. Contact
hands, toes and feet.
parts or under the
with blade can amputate
fingers,
12. Amissing
ordamaged
discharge
cover
cancause
blade
contact
orthrown
object
injuries.
13. Many
injuries
occur
asaresult
ofthemower
beingpulled
overthefootduring
afallcaused
byslipping
ortripping.
Donotholdontothemower
ifyouarefalling;
release
the
handle
immediately.
14. Never
pullthemower
back
toward
youwhileyouare
walking.
Ifyoumustback
themower
away
fromawallor
obstruction
firstlookdownandbehind
toavoid
tripping
andthenfollowthese
steps:
a. Stepback
frommower
tofullyextend
yourarms.
b. Besureyouarewellbalanced
withsure
footing.
c. Pullthemower
backslowly,
nomore
thanhalfway
toward
you.
d. Repeat
these
steps
asneeded.
15.
Do not operate
alcohol
16.
while
under the influence
while
The blade control
starting
and may result in personal
injury
If you feel you are losing your footing,
blade control handle immediately
rotating within three seconds.
20.
Stop the blade when crossing gravel drives, walks or roads.
21.
If the equipment should start to vibrate abnormally, stop
the engine and check immediately for the cause. Vibration
is generally a warning of trouble.
23.
Never operate mower without proper trail shield,
discharge cover, grass catcher, blade control or other safety
protective devices in place and working. Never operate
mower with damaged safety devices. Failure to do so can
result in personal injury.
24.
Muffler and engine become hot and can cause a burn. Do
not touch.
25.
Never attempt
adjustment
26.
to make a wheel or cutting
while
height
the engine is running.
made for this machine
Failure to do so can result in personal
injury.
I
SECTION 2 --
IMPORTANT SAFE OPERATION
PRACTICES
by
in this manual,
which
on slopes requires extra
this machine
on a sloped or
hilly area. If the slope is greater than 15 degrees, do not mow it.
Do:
Mow across
extreme
Watch
the face of slopes;
caution
when
for holes,
never
changing
ruts, rocks,
serious personal
up and down.
direction
hidden
Exercise
on slopes.
objects,
or bumps
you to slip or trip. Tall grass can hide
Always be sure of your footing.
A slip and fall can cause
injury. If you feel you are losing your
balance, release the blade control
the blade will stop rotating within
handle immediately
three (3) seconds.
and
Do Not:
1.
Do not mow near drop-offs, ditches or embankments, you
could lose your footing or balance.
2.
Do not mow slopes greater than 15 degrees as shown on
the slope gauge.
3.
Do not mow on wet grass. Unstable footing could cause
slipping.
Children
Tragic accidents
presence
can occur if the operator
of children.
and the mowing
They do not understand
Never assume that children
1.
Keep children
is not alert to the
Children are often attracted
activity.
to the mower
the dangers.
will remain where you last saw them.
out of the mowing
care of a responsible
area and under watchful
adult other than the operator.
2.
Be alert and turn mower
3.
Before and while moving
down for small children.
4.
Use extreme care when approaching
blind corners,
doorways, shrubs, trees, or other objects that may obscure
your vision of a child who may run into the mower.
5.
Keep children away from hot or running
suffer burns from a hot muffler.
6.
Never allow children under 14 years of age to operate this
machine. Children 14 and over should read and understand
the instructions
Only use parts and accessories
the manufacturer.
4
measure slopes before operating
light. Walk, never
Shut the engine off and wait until the blade comes to
a complete stop before removing the grass catcher or
unclogging the chute. The cutting blade continues to
rotate for a few seconds after the blade control is released.
Never place any part of the body in the blade area until you
are sure the blade has stopped rotating.
are not covered
caution. If you feel uneasy on a slope, do not mow it. For your
safety, use the slope gauge included as part of this manual to
return
Mow only in daylight
run.
22.
occur which
can result in severe injury. Operation
and the blade will stop
or good artificial
If situations
faster than
bruises or sprains
Slopes are a major factor related to slip and fall accidents,
3.
19.
of starter cord
Slope Operation
must
release the
Rapid retraction
use care and good judgement.
Contact Customer Support
for assistance or the name of the nearest service dealer.
to
through
blade. The blade control
pull cord slowly until resistance
will pull hand and arm toward engine
which can cause
obstacles.
Never operate the mower in wet grass. Always be sure of
your footing. A slip and fall can cause serious personal
injury.
28.
Doing so makes the safety device
with the rotating
engine,
you can let go. Broken bones, fractures,
could result.
2.
operate easily in both directions and automatically
to the disengaged
position when released.
18.
(kickback)
on machines
is a safety device. Never attempt
bypass its operation.
inoperative
mechanism
engine.
When starting
is felt, then pull rapidly.
1.
Do not engage the self-propelled
contact
of
or drugs.
so equipped
17.
the mower
27.
off if a child enters the area.
backwards,
and safe operation
and on the machine
adult.
and be trained
look behind and
engines.
practices
They can
in this manual
and supervised
by an
Service
3.
Check the blade and engine
intervals
To avoid personal
care in handling
injury
or property
damage
gasoline. Gasoline
is extremely
can ignite. Wash your skin and change
flammable
clothes
original
3.
Use only an approved
Never fill containers
gasoline
container.
inside a vehicle
4.
Remove gas-powered
equipment
Keep all nuts, bolts, and screws tight
equipment
7.
trailer and refuel it on the ground. If this is not possible,
then refuel such equipment
on a trailer with a portable
container,
5.
rather than from a gasoline
Keep the nozzle in contact
container
opening
at all times
not use a nozzle lock-open
6.
Extinguish
of ignition.
all cigarettes,
dispenser
until fueling
below
of filler neck to provide
bottom
no more than I inch
heater, furnace,
or fuel container
clothes dryer or other
To reduce fire hazard, keep machine
or other debris build-up.
near an open
discharge
cover, and trail shield
could expose
to be thrown.
check components
For safety
and replace
do not meet the original
equipment
performance
specifications
and compromise
gas appliances.
11.
Clean up oil or fuel spillage
to cool at least 5 minutes
before
and
storing.
Engine exhaust
contains
carbon
monoxide,
area.
an odorless
Check fuel line, tank, cap, and fittings
repairing,
blade and all moving
spark plug wire and ground
starting.
or inspecting,
parts have stopped.
make certain the
Disconnect
or over-speed
safe
frequently
12.
Do not crank engine with spark plug removed.
13.
Maintain
or replace
safety and instruction
for cracks
labels, as
14.
Observe proper disposal laws and regulations. Improper
disposal of fluids and materials can harm the environment.
15.
According to the Consumer Products Safety Commission
(CPSC) and the U.S. Environmental
Protection Agency (EPA),
this product
has an Average Useful Life of seven (7) years,
At the end of the Average Useful
inspected
annually
the
against the engine to prevent
by an authorized
service dealer to ensure that all mechanical and safety
systems are working properly and not worn excessively.
Failure to do so can result in accidents,
gas.
Before cleaning,
unintended
or in a poorly ventilated
setting
the maximum
speed of the engine.
Life have the machine
indoors
governor
controls
or 140 hours of operation.
Never run an engine
and deadly
the engine's
The governor
or leaks. Replace if necessary.
free of grass, leaves,
any fuel soaked debris.
machine
Do not change
necessary.
GeneralService:
2.
frequently
the engine.
securely.
engine.
Never store the machine
10.
flame, spark or pilot light as on a water heater, space
I.
components,
parts or allow objects
operating
If gasoline is spilled, wipe it off the engine and equipment.
Move machine to another area. Wait 5 minutes before
Allow
height
the engine is running.
may lead to improper
for fuel expansion.
1I.
14.
Repair the
the mower.
safety!"
fuel tank. Filltankto
remove
for any damage.
and operating
to make a wheel or cutting
while
Grass catcher
which
before
Replace gasoline cap and tighten
13.
Never attempt
starting
immediately
with original equipment
manufacturer's
(O.E.M.) parts only, listed in this manual. "Use of parts
is hot or
I0.
12.
inspect the mower
before
protection,
vapors will
Allow engine to cool at least two minutes
Never overfill
starting
After striking a foreign object, stop the engine, disconnect
the spark plug wire and ground against the engine.
moving
Never remove gas cap or add fuel while engine
with safety devices. Check their proper
are subject to wear and damage which
cigars, pipes and other sources
because flammable
to be sure the
condition.
regularly.
adjustment
9.
8.
9.
8.
Do
device.
Never fuel machine indoors
accumulate in the area.
running.
refueling.
Never tamper
damage
nozzle.
is complete.
7.
is in safe working
Thoroughly
with the rim of the fuel tank or
may lead to improper
safety!"
5.
operation
from the truck or
specifications
and compromise
Mower blades are sharp and can cut. Wrap the blade or
wear gloves, and use extra caution when servicing them.
6.
on the
blade
4.
or on a truck or trailer
bed with a plastic liner. Always place containers
ground away from your vehicle before filling.
equipment
performance
immediately.
2.
inspect
Replace blade with
the original equipment
manufacture's
(O.E.M.) blade only,
listed in this manual. "Use of parts which do not meet the
use extreme
and the vapors are explosive. Serious personal injury can
occur when gasoline is spilled on yourself or your clothes,
which
bolts at frequent
Also, visually
for damage (e.g., bent, cracked, worn)
SafeHandling Of Gas01ine:
I.
mounting
for proper tightness.
injuries
or death.
Donot modify engine
To avoid serious injury
or death, do not modify
engine
in any
way. Tampering with the governor setting can lead to a runaway
engine and cause it to operate at unsafe speeds. Never tamper
with factory
setting
SECTION
of engine
2 --
governor.
IMPORTANT
SAFE
OPERATION
PRACTICES
S
SparkArrestor
Notice Regarding Emissions
Engines which are certified to comply with California and federal
EPA emission regulations for SORE (Small Off Road Equipment)
are certified
to operate
may include
the following
Modification
(EM), Oxidizing
Injection
on regular
emission
unleaded
control
gasoline,
and
internal combustion
engine and should not be used
WARNING:
This machine is equipped with an
on or near any unimproved
forest-covered,
brush
i_ll
systems: Engine
Catalyst (OC), Secondary
Air
(SAI) and Three Way Catalyst (TWC) if so equipped.
covered
or grass-covered
exhaust
system is equipped
meeting
applicable
order by the operator.
above is required
with a spark arrester
local or state laws (if any).
Ira spark arrester is used, it should
working
land unless the engine's
be maintained
in effective
In the State of California
by law (Section
4442 of the California
the
Public
Resources Code). Other states may have similar laws. Federal laws
apply on federal
lands.
A spark attester for the muffler is available through your
nearest engine authorized service dealer or contact the service
department,
6
I
SECTION 2 --
IMPORTANT SAFE OPERATION
PRACTICES
RO. Box 361131 Cleveland,
Ohio 44136-0019.
Safety Symbols
This page depicts and describes safety symbols that may appear
machine before attempting
to assemble and operate.
on this product.
Read, understand,
and follow
all instructions
on the
READ THE OPERATOR'S MANUAL(S)
Read, understand,
assemble
and follow
all instructions
in the manual(s) before
attempting
to
and operate
DANGER -- ROTATING BLADES
To reduce the risk of injury, keep hands and feet away. Do not operate
or grass catcher is in its proper place. If damaged,
unless discharge
cover
replace immediately.
®
i|1_
Do not mow
when
children
or others
are around.
IRFS
_1_
DANGER--
HAND/FOOT
CUT
Keep hands and feet away from rotating
parts.
DANGER -- THROWN DEBRIS
Remove objects
that can be thrown
by the blade in any direction.
Wear safety glasses.
DANGER -- SLOPES
Use extra caution
,_
on slopes. Do not mow slopes greater than 15°.
Allow
the engine to cool atFLAMMABLE
least two minutes
WARNING--GASOLINEIS
_
WARNING--
CARBON MONOXIDE
Never run an engine indoors
monoxide,
or in a poorly ventilated
follow
Ii_
and muffler
the warnings
WARNING:
and instructions
area. Engine exhaust contains carbon
an odorless and deadly gas.
WARNING-HOT SURFACE
Engine parts, especially the muffler,
__\_%._
before refueling.
become extremely
hot during
operation.
Allow engine
to cool before touching.
in this manual and on the machine.
Your Responsibility--Restrict
the use
of this INSTRUCTIONS!
power machine to persons
SAVE
THESE
SECTION 2 --
who read, understand
IMPORTANT SAFE OPERATION
and
PRACTICES
J
|
7
co
Sight and hold this level with a vertical tree...
-4
5
Z
I
,_
or a corner of a building...
i
i
Z
__
I
i
I
I
O
' FOldo,
5
'
Z
"o
or a fencepost
',
diine
, --Lepre_n tsa15 o
-4
I
I
15 °
Usethis page as a guide to determine slopes where you may not operate safely.
WARNING:
Do not operate
(a rise of approximately
mowers
up and down
up and down
slopes.
your lawn mower
on such slopes. Do not mow on inclines with a slope in excess of 15 degrees
2-1/2 feet every 10 feet). A riding
mower
could overturn
slopes, never across the face of slopes. Operate
walk-behind
and cause serious injury. Operate
mowers
riding
across the face of slopes, never
3
Assembly& Set-Up
Contents of Carton
One Lawn Mower
One Lawn Mower
One Grass Catcher
One Side Discharge
Assembly
Operator's
2.
without
Fill up gasoline and oil as instructed
section
BEFORE operating
gasoline
or oil in the engine.
in the Engine Operation
One Bottle
Insert a carriage bolt found
in the manual
hole on the handle mounting
Remove any packing material
upper and lower handles.
which
Pull up and back on upper
lifting
Carria_olts
handle as shown in Fig.
Wing
Nuts (2)
the handle up.
Figure 3-2
Figure 34
b.
Tighten
handle.
properly
star knobs to secure upper handle to lower
Make sure that each carriage bolt is seated
in the handle.
Hardware
may be between
3-1. Make certain the lower handle is seated securely
into the handle mounting brackets. Do not crimp
cable while
Secure with
your mower.
Handle
a.
bag into the
bracket.
one plastic wing nut, also included in the manual bag.
Repeat on other side with remaining hardware. See Fig. 3-2.
Handle
1.
of Oil
Chute
upper
NOTE:This unit is shipped
Manual
(2)
3.
The rope guide is attached
handle.
to the right side of the upper
See Fig. 3-3. Loosen the wing nut which
b.
secures the
Slip plastic channel
of grass bag over hooks on the
frame. See Fig. 3-4. All the plastic
rope guide.
channels except
center top of bag attach from outside
of frame.
F
Figure
4.
Figure 3-4
3-3
a.
Hold blade control
against
upper
b.
Pull starter
control.
rope out of the engine.
c.
Slip starter
rope into rope guide.
d.
Tighten
handle.
Release blade
c.
2.
Attach
center top of bag from inside of frame.
Follow the steps below to attach the grass catcher:
a.
Lift rear discharge
door. See Fig. 3-5.
F
wing nut.
Insert post on cable tie into hole provided on the lower
handle. Pull cable tie tight and trim excess.
GrassCatcher
1.
Follow steps below to assemble
the grass catcher. Make
certain bag is turned right side out before
(warning label will be on the outside).
a.
assembling
Place bag over fra me so that its black plastic side is
at the bottom.
Figure 3-5
Place grass catcher on the pivot rod. Let go of
discharge door so that it rests on the grass catcher.
WARNING:
Never operate
mower
on the grass catcher are firmly
rod and the rear discharge
top of the grass catcher.
SECTION
3 --
ASSEMBLY&
SET-UP
unless the hooks
seated on the pivot
door rests firmly
against
Side DischargeChute
Your mower
is shipped
make sure grass catcher
is closed.
1.
Adjustments
as a mulcher.
To convert
to side discharge,
is off of the unit and rear discharge
door
CuttingHeight
Each wheel has a height adjustment
On the side of the mower,
3-6.
lift the mulching
plug. See Figure
height
lever to change
the cutting
of the mower.
1.
Depress height adjustment
2.
Slide lever to desired
height.
lever towards
position
wheel.
for a change
in cutting
See Fig. 3-7.
Figure 3=6
,J
2_
Slide two hooks of side discharge
mulching
remove
plug assembly.
side mulching
chute under
Lower the mulching
hinge pin on
Figure 3-7
plug. Do not
plug at any time, even when
you are
3.
Release lever towards
deck.
not mulching.
IMPORTANT:All
wheels
relative
For rough
position.
height adjustment
scalping
must be placed
or uneven
in the same
lawns, move the
lever to a higher position.
This will stop
of grass.
Set-Lip
Gasand Oil Fill-Up
Refer to the Engine Operation
additional
engine
section
in this manual
starting
unit for the first time out
1.
Add oil provided
of the box.
2.
Service the engine with gasoline as instructed
before
Engine Operation
section
gasoline. Gasoline
_
in the
of this manual.
is extremely
flammable
and the
WARNING:
vapors
are explosive.
Use extreme
Nevercare
fuel when
the machine
handling
indoors
or while
the engine
Extinguish cigarettes,
sources of ignition.
3.
for
information.
is hot or running.
cigars, pipes and other
Charge battery as instructed
in the Service section of this
manual (Electric Start Units).
SECTION3 -- ASSEMBLY
& SET-UP
11
4
Controls
and Features
Drive Controk
Electric Start ignition Switch
Recoil Starter
Primer
Side Discharge
Chute
Cutting
Height
Adjustment
.
Levers
/
Figure 4=1
BladeControl
MulchPlug
The blade control is attached to the upper handle of the mower.
Depress and squeeze it against the upper handle to operate the
The mulch plug is used for mulching purposes.
collecting the grass clippings in a grass catcher
unit. Release it to stop engine and blade.
side discharge
chute, some mower
of recirculating
the clippings
models
Instead of
or using the
have the option
back to the lawn. This is called
mulching.
Never
attempt This
to bypass
its operations.
ARNING:
blade control
is a safety device.
_
Your mower
DriveControl
The drive control
SideDischargeChute
is located
on the underside
of the upper
handle
is shipped
as a mulcher.
clippings
to the side instead, follow
Assembly
& Set-Up section
To discharge
the grass
the instructions
in the
to attach the side discharge
chute.
and is used to engage the drive. Squeeze it against the upper
handle to engage the drive; release it to slow down
mower
from
or stop
chute area on cutting deck. Refer to warning label
on ARNING:
the unit. Keep hands and feet away from the
_lb
propelling.
Primer
The primer
engine,
primer
is located
behind
on the left side of the
the air cleaner. Pressing the
forces fuel directly
carburetor
to aid in starting
into the engine's
the engine.
Cutting HeightAdjustmentLevers
One adjustment
lever is located
on each wheel and is used to
adjust the cutting height. All four levers have to be at the same
relative position to ensure a uniform cut.
ElectricStartIgnition Switch
The ignition
switch is located
It is used only for the electric
on the left side of the handle panel.
starter.
RecoilStarter
The recoil starter
behind
is attached
to the right upper
the unit and pull the recoil starter
handle.
Stand
rope to start the unit.
Operation
F
Starting Engine
WARNING: Be sure no one other than the operator
is standing near the lawn mower while starting
engine or operating mower. Never run engine
indoors or in enclosed, poorly ventilated areas.
Engine exhaust contains carbon monoxide, an
odorless and deadly gas. Keep hands, feet, hair and
loose clothing away from any moving parts on
engine and lawn mower.
1.
Push primer 3 times. Wait about two seconds between each
push. SeeFig. 5-1. In temperature below 50°F, prime 5
times. After the engine is warmed up, one prime may be
needed for all temperatures.
2.
Standing behind the mower, squeeze and hold the blade
control against upper handle.
3.
Recoil Start: Pull the recoil starter lightly until resistance
is felt, then pull rapidly to overcome compression, prevent
kickback, and start the engine. Repeat if necessary. See Fig.
_5-1.
Figure 5-1
NOTE: Do not allow
the recoil starter
to snap back against
the rope guide.
Electric
Start: Turn ignition
engine.
Release the key after the engine starts. See Fig. 5-1.
key to the right to start the
If engine does not start, it may be necessary
to re-prime
Usingas Mulcher
For mulching
grass, remove the grass catcher
chute from the mower.
For effective
grass. If the grass has been allowed
the engine.
inches, mulching
Stopping Engine
1.
UsingGrassCatcher
Release blade control to stop the engine and blade.
before performing
any
work
on to
thestop
mower
or to
WARNING:
Wait for
the
blade
completely
remove the grass catcher.
lawn mower
or engine.
Such objects could
be accidently thrown by the mower in any direction
serious personal injury to the operator and others.
1.
Once the engine is running,
against the upper
_
2.
and cause
handle to propel
any adjustments
3.
to
instructions
in the
& Set-Up" section. Grass clippings
Stop engine
completely
by releasing
Lift discharge
you are
will
Operate
the blade control.
stop.
door and pull grass bag up and away from
the mower to remove the bag. Dispose of the grass
clippings and reinstall the bag when complete.
mower.
or repairs on it.
following
while
Make sure that the unit has come to a complete
squeeze the drive control
result in foreign objects being thrown into the eyes,
ARNING:
The operation
any lawnAlways
mower wear
can
which
can damage
your eyesofseverely.
safety glasses while operating the mower, or while
performing
grass catcher
clippings
automatically
collect in bag as you run mower.
mower till grass bag is full.
Be sure lawn is clear of stones, sticks, wire, or other objects
could damage
Attach
"Assembly
UsingYourLawn Mower
which
Use the grass catcher
instead.
You can use the grass catcher to collect
operating the mower.
1.
do not cut wet
to grow in excess of four
is not recommended.
bag clippings
and side discharge
mulching,
_
engine. Remove wire from the spark plug,
ARNING: inspect
If you strike
object, stop
thoroughly
mowera foreign
for any damage,
andthe
repair damage
before
Extensive vibration
indication
inspected
restarting
of mower
and operating.
during
of damage. The unit should
and repaired.
operation
is an
be promptly
13
Maintenance
& Adjustments
Maintenance
2.
Lubricate
motor
General Recommendations
Always observe
maintenance.
The warranty
at least once a season with light oil (or
are removed
safety rules when
performing
does not cover items that
Lubricate
the torsion
discharge
door and side mulch plug periodically
oil to prevent
spring and pivot points
4.
The transmission
is pre-lubricated
and does not require lubrication.
Changing
5.
Follow the Engine Maintenance
speed will void engine
schedule
Periodically
should
be checked at least once each
and make sure these are
tight.
and instruction
and sealed at the factory
section for lubrication
for engine
lubrication.
build-up
of the mower
of grass clippings
deck after each use to prevent
or other debris. Follow steps below
for this job.
WARNING:
Always stop engine,
plug, and ground
against engine
any type of maintenance
disconnect
before
spark
1.
Disconnect spark plug wire. Drain gasoline from lawn
mower or place a piece of plastic under the gas cap.
2.
Tip mower
performing
on your machine.
so that it rests on the housing.
with the air cleaner
Lubrication
Lubricate pivot points on the blade and drive controls
at least once a season with light oil. These controls must
operate
with light
DeckCare
Clean underside
check all fasteners
on the rear
rust. See Fig. 6-1.
have been subjected to operator abuse or negligence. To
receive full value from warranty, operator must maintain
the lawn mower as instructed
here.
of engine-governed
of the wheel
any
3.
on this lawn mower
All adjustments
season.
for any reason, lubricate
surface of the pivot arm and inner surface
with light oil. See Fig. 6-1.
wa rra nty.
1.
the wheels
oil). If wheels
freely in both directions.
facing
up. Hold mower
Keep the side
firmly.
any direction
and do not leave the mower tipped for
WARNING:
tip can
the drain
mowerintomore
° in
any length of Never
time. Oil
the than
upper90 part
of the engine causing a starting problem.
See Fig. 6-1.
3.
Scrape and clean the underside
of the deck with a suitable
tool. Do not spray with water.
IMPORTANT:
Do not use a pressure washer or garden
hose
to clean your unit. These may cause damage to bearings,
or the engine. The use of water will result in shortened
life
and reduce serviceability.
4.
Put the mower
back on its wheels on the ground.
Ifyou
had put plastic under the gas cap earlier, make sure to
remove it now.
Figure 6-1
Engine Care
ReplacingRearFlap
NOTE: Refer to the Engine Operation and Maintenance
in this manual for detailed instructions.
Maintain
sections
oil level.
1.
To remove rear flap, lift rear door, and press flap in on
either side to remove from hole. See Fig. 6-2.
r
Service air cleaner every 25 hours under normal conditions.
Clean every few hours under extremely dusty conditions.
Clean spark plug and reset the gap once a season.
Clean engine
regularly
with a cloth or brush. Keep the area
around the top of the engine clean to permit proper air
circulation.
Remove all grass, dirt, and combustible
debris
from muffler area.
\\
Figure 6=2
2_
Remove flap from opposite
in the opposite
hole and replace with new flap
order and manner
SECTION 6 --
of removal.
MAINTENANCE
& ADJUSTMENTS
15
7
Service
Blade Care
5.
Lubricate
the engine
the blade adapter
WARNING:
sharpening
When removing
or replacement,
the cutting
protect
blade for
inspect the blade adapter
strike a foreign object. Replace when
below for blade service.
1.
for cracks, especially
necessary.
part number)
Disconnect spark plug boot from spark plug. Turn mower
on its side making sure that the air filter and the carburetor
are facing up.
2.
operating
faces the ground
position.
blade and the blade adapter
which
hold the
to the engine crankshaft.
See
Fig. 7-1.
when the mower
is in the
Place blade bell support on the blade. Align notches
blade bell support with small holes in blade.
7.
Replace hex bolt and tighten
rain., 600 in. Ibs. max.
blade bolt for correct
and
flanges.
6.
To ensure safe operation
Remove the bolt and the blade bell support
of
Make sure that the blade is aligned
seated on the blade adapter
if you
Follow the steps
and the inner surface
onto the engine crankshaft. Place the blade on the adapter
such that the side of the blade marked "Bottom" (or with
your hands with
a pair of heavy gloves or use a heavy rag to hold the
blade.
Periodically
crankshaft
with light oil. Slide the blade adapter
hex bolt to torque:
of your mower,
periodically
on the
450 in. Ibs.
check the
torque.
Belt Care
Remove two shoulder
mower
screws securing
front drive cover to
deck. See Figure 7-2. Press inward
on sides of front
drive cover and release tabs that secure it to the height
adjuster
brackets.
Remove drive cover from mower.
r
_ort
Figure 7-1
3.
Remove blade and adapter
7-1.
from the crankshaft.
See Fig.
4.
Remove blade from the adapter for testing balance.
Balance the blade on a round shaft screwdriver to check.
Remove metal from the heavy side until it balances evenly.
When sharpening
the blade, follow
grind. Grind each cutting
balanced.
WARNING:
the original
edge equally
An unbalanced
when rotating
may cause damage
to mower
injury.
Figure 7-2
2.
angle of
to keep the blade
at high speeds. It
and could break
Loosen screw holding
belt tension
spring to transmission.
See Figure 7-2 inset. Do not remove screw completely.
As
you loosen it, tension on the belt will be released. Push
transmission
up a little and slide belt offthe transmission
pulley.
blade will cause
excessive vibration
causing personal
\
3.
Tip mower on its side with the air filter up to access belt
from underside of mower and remove blade as described
in the previous
section.
Refer to Fig. 7-1.
4. Press
inward
ontabontheengine
baffle
torelease
itfrom
thebafflebracket.
See
Fig.7-3.
6.
Replace with new belt, making
engine pulley while
it around
7.
the transmission
Reattach engine
in the previous
8.
pulling
Turn mower
sure belt is firmly
pulley.
baffle and reassemble
blade as described
section.
back over and make sure belt is seated on
the transmission
pulley. Tighten screw loosened
secure belt tension spring to the transmission.
9.
Reassemble
seated on
from the other side and sliding
earlier to
front drive cover.
ReplacingBattery
may cause burns. Do not short circuit or mutilate
WARNING:
Batteries
acidin which
batteries in any
way. Docontain
not putsulfuric
batteries
fire as
these may burst or release toxic materials.
Loosen star knobs securing
carefully
fold the upper
upper and lower handles and
handle down
toward
the lower
handle as shown in Fig. 7-5.
F
Figure 7-3
5.
Slide belt off of engine
opening
pulley and thread
through
the
in the deck. See Figure 7-4.
ii
Figure 7-5
2.
Remove the two screws securing
housing
3.
Figure
7-4
battery
cover to battery
and place them to the side. See Fig. 7-5.
Open battery
cover, remove
from battery,
remove
positive
and replace
and negative
leads
with new battery.
Connect the positive lead to the positive
pack, then connect the negative side.
side of the battery
SECTION
7 -- SERVICE
17
NOTE: The battery you have may differ slightly
one shown in Fig. 7-6. Refer to the Parts List.
from the
Charaina Battery
and toxic material; handle with care and keep away
WARNING:
containsdisassemble,
corrosive fluid
from children. The
Do battery
not puncture,
÷
mutilate
or incinerate
Positive
could be vented
Terminal
in a well ventilated
Negative
Terminal
the battery.
during
charging
Explosive
gases
or discharging.
Use
area, away from sources of
ignition.
I
NOTE:The
special designed
the plug on the battery
1.
Plug the battery
the battery
plug on the charger will only fit into
box.
charger
housing.
into the port on the underside
of
See Fig. 7-7.
f
Figure
IMPORTANT:When
battery
replacing
7-6
battery
pack must be positioned
to the left side and the negative
pack in handle panel,
with the positive
terminal
terminal
to the right side
of panel (Positive terminal is closest to the key switch).
See Fig. 7-6. Replacing battery pack incorrectly
will cause
serious damage.
4.
Reattach battery cover to battery housing by securing with
the two screws removed earlier, making sure to snap the
wire conduit
5.
on the left into place on the housing.
Fold handles back up and tighten
Figure 7-7
star knobs.
2.
Insert the battery
household
initial
charger
use. Do not charge
NOTE: For optimal
battery
plug into a standard
outlet. Charge battery
longer
engine starting
life, charge the battery
120 volt
for 8 to 10 hours before
than 12 hours.
performance
and
after every use for 8 to 10
hours or until the green LED light illuminates
(If equipped).
Do not charge longer than 12 hours.
3.
After charging,
disconnect
then disconnect
charger
IMPORTANT:
the electric
charger
plug from outlet first,
lead from battery.
Do not remove the battery
starter
housing
pack from
for any reason other than
replacement.
IMPORTANT: Always plug charger lead into battery pack
lead first, and then insert battery charger plug into 120
volt standard household outlet. Follow this order of action
every time you charge the battery.
SECTION
7--
SERVICE
ReplacingFuse
Off-SeasonStorage
The electric starter circuit and battery are protected by a 40
ampere fuse. If the fuse burns out, the electric starter will not
The following
for storage.
operate.
If the unit fails to start with the electric
the following
1.
Open the battery
See Fig. 7-5.
2.
Remove fuse from socket and inspect
If it is burned
ampere
starter,
steps to check the fuse inside the battery
cover as described
out, replace
in Replacing
perform
housing:
Battery.
as shown in Fig. 7-8.
with standard
automotive
40
steps should be taken to prepare your lawn mower
Clean and lubricate mower
lubrication
instructions.
thoroughly
as described
Do not use a pressure washer or garden
unit.
Coat mower's
cutting
in the
hose to clean your
blade with chassis grease to prevent
rusting.
fuse.
Refer to Engine Maintenance
storage
section
for correct engine
instructions.
Store mower in a dry, clean area. Do not store next to
corrosive materials, such as fertilizer.
When storing
any type of power equipment
ventilated
or metal storage
rust-proof
the equipment.
shed, care should
in a poorly
be taken to
Using a light oil or silicone,
equipment,
especially cables and all moving
mower before storage.
coat the
parts of your lawn
Battery
The battery
must be stored with a full charge. Extended
of a discharged
battery.
battery
will reduce life and capacity
storage
of the
Figure 7-8
3.
Carefully
place wiring
cover, and fold upper
NOTE:The
out.
back into housing,
close battery
handle back into place.
engine can be started
manually
if the fuse burns
SECTION
7 -- SERVICE
19
Troubleshooting
Problem
Engine Fails to start
Cause
1.
Remedy
Blade control disengaged.
2. Spark plug boot disconnected.
2. Connect wire to spark boot.
3. Fuel tank empty or stale fuel.
3. Fill tank with clean, fresh gasoline.
4. Engine not primed (if equipped
with primer).
4. Prime engine as instructed
section.
in the Operation
5. Faulty spark plug.
5. Clean, adjust gap, or replace.
6. Blocked fuel line.
6. Clean fuel line.
Z
Engine flooded.
Z Waita few mmutes to restart, butdo not
prime.
B,
Fuel valve (if equipped)
9. Engine not choked
Engine runs erratic
1. Engage blade control.
closed.
(if equipped
8. Open fuel valve. See engine manual.
with choke).
9. Choke engine. See engine
manual.
10. Burnt fuse. (Electric Start only)
10. Replace fuse (see Service Section).
1. Spark plug boot loose.
1. Connectand
2. Blocked fuel line or stale fuel.
2. Clean fuel line; fill tank with clean, fresh
tighten
spark plug boot.
gasoline.
3. Vent in gas cap plugged.
3. Clear vent.
4. Water or dirt in fuel system.
4. Drain fuel tank. Refill with fresh fuel.
5. Dirty air cleaner.
5. Refertoengine
6. Unit running
6. Push CHOKE knob in.
with CHOKE (if equipped)
manual.
applied.
Engine overheats
Occasional skips
(hesitates) at
1. Engine oil level low.
1. Fill crankcase with proper oil.
2. Air flow restricted.
2. Clean area around
1. Spark plug gap too close.
1. Adjust gap to .030".
1. Spark plug fouled, faulty, or gap too wide.
1. Reset gap to .030" or replace spark plug.
2. Dirty air cleaner.
2. Refer to engine manual.
1. Cutting
1. Tighten
and on top of engine.
high speed
Idles poorly
Excessive Vibration
blade loose or unbalanced.
2. Bent cutting
Mower
will not
blade.
1, Wet grass.
blade and adapter. Balance blade.
2. See an authorized
service dealer.
1, Do not mow when grass is wet; wait until
later to cut.
mulch grass
2, Excessivelyhigh grass.
2. Mow once ata high cutting
height, then
mow again at desired height or make a
narrower
3. Dull blade.
cutting
path.
3. Sharpen or replace blade.
Continued
on next page
Problem
Cause
Uneven cut
1. Wheels not positioned
Remedy
correctly.
1. Place all four wheels in same height
(if equipped
2. Dull blade.
i :
with individual
position
height adjusters).
2. Sharpen or replace blade.
ifo
SECTION 8 --
iii
iJi
TROUBLESHOOTING
21
EngineOperation
Fuel Cap
\
Primer
Air Cleaner
Grip
Cap
OU Drain
Spark Plug
Mumer
Figure 9=1
Pre-0peration Check
Oil Recommendations
NOTE:This engine is shipped
engine.
Running
the engine
serious engine damage
Before starting
without
with insufficient
engine,
is about 20 oz.
Use a 4-stroke,
or an equivalent
motor
oil certified
20
Oil
mlmlllm Iilmllm
high detergent,
SG/SF.
on the
for general, all temperature
in your area from
m,3o
premium
U.S. automobile
oil is used, select the appropriate
average temperature
m__
fill with oil. Do not over-fill.
to meet or exceed
SAE 10W-30 is recommended
20w
oil can cause
manufacturer's
requirements
for service classification
Motor oils classified SG/SF will show this designation
container.
single viscosity
_
or oil in the
and void the engine warranty.
capacity
quality
gasoline
viscosity
2ow4o, _ow5o_____
I
15w40,
O_____m/b.
use. If
for the
Q
the chart to the right.
lOW40
Iilmmmmlll
ml_lmmlmmmmmm
I
v
lOw30_____u
(°C)-30 o -20 o -10 ° 0 °
(°F)-20 °
0°
Ambient
20o
1.
Single Viscosity
2.
Multi Viscosity
10°
40o
20 o 30 o 40 o
60 o 80 o
100 o
Temperature
NOTE: Using non detergent oil or 2-stroke engine
shorten the engine's service life.
oil could
Check0il Level
CheckFuel Level
NOTE: Be sure to check the engine on a level surface with the
1.
Clean around
2.
Fill tank to approximately
engine stopped.
1.
Remove the oil filler cap and wipe the dipstick
Fig. 9-2.
clean. See
fuel fill before
neck to allow
removing
1-inch below
for fuel expansion.
NOTE: Before refueling,
cap to fuel.
lowest portion
of
Be careful not to overfill.
allow engine
to cool 2 minutes.
StartingTheEngine
equipment
not and
use feet
a pressurized
ARNING: moving
Always parts.
keep Do
hands
clear of
starting fluid. Vapors are flammable.
_
1.
Push primer
3 times. Wait about
two seconds between
each push. See Fig. 9-3. In temperature
Oil Fill Cap/
5 times. After the engine is warmed
needed for all temperatures.
Dipstick
(
Figure 9-2
2.
Insert the dipstick
itin.
3.
If the level is low, slowly add oil to the upper limit on the
4.
into the oil filler
dipstick.
See Fig. 9-2 inset.
Tighten
dipstick
firmly
below 50°F, prime
up, one prime may be
neck, but do not screw
before starting
engine.
NOTE: Do not overfill. Overfilling with oil may cause
smoking, hard starting, spark plug fouling, or oil saturation
of air cleaner.
Figure 9-3
Fuel Recommendations
2.
Use automotive
combustion
gasoline
chamber
(unleaded
deposits)
or low leaded to minimize
with a minimum
Gasoline with up to 10% ethanol
or 15o_ MTBE (Methyl
ventilated
Tertiary
mixture,
gasoline, or gasoline over 30 days old. Avoid getting
water in the fuel tank. DO NOT USE E85 GASOLINE.
WARNING:
Gasoline is extremely
explosive under certain conditions.
control
of 87 octane,
Butyl Ether) can be used. Never use an oil/gasoline
3.
or where gasoline
Avoid repeated or prolonged
breathing of va pot.
WARNING:
should
Do not overfill
be no fuel in the filler
contact
the mower, squeeze and hold the blade
upper
handle.
Recoil Start: Pull the recoil starter
kickback,
9-3.
dirt, dust, or
to overcome
and start the engine.
lightly
until resistance
compression,
Repeat if necessary.
prevent
See Fig.
NOTE: Do not allow the recoil starter to snap back against
the rope guide.
Do not
smoke or allow flames or sparks in the area where
the engine is refueled
behind
against
is felt, then pull rapidly
dirty
flammable
and is
Refuel in a well-
area with the engine stopped.
Standing
Electric
Start: Turn ignition
engine.
Release the key after the engine starts. See Fig. 9-3.
key to the right to start the
is stored.
with skin or
If engine does not start, it may be necessary
to re-prime
the engine.
the fuel tank (there
neck). After
refueling,
make sure the tank cap is closed properly
and
securely. Be careful not to spill fuel when
refueling.
Stopping TheEngine
1.
Release the blade control.
Spilled fuel or fuel vapor may ignite. If any fuel is
spilled, make sure the area is dry before starting the
engine.
SECTION
9
--
OPERATION
23
1
EngineMaintenance
Periodic
any maintenance.
To prevent accidental
ARNING: the
Shut
offthe
disconnect
spark
plug engine
boot. before
_
inspection
If engine
must be tipped
to transport
of the engine is essential
is to be maintained.
Regular
maintenance
will also ensure a long service life. The required
service intervals and the kind of maintenance
to be performed
are described
IMPORTANT:
and adjustment
if high level performance
start-up,
performing
equipment
intervals,
or to inspect or remove grass, keep spark plug side of engine
in the table below. Follow the hourly or calendar
whichever
when operating
up. Transporting
or tipping engine spark plug down may cause
smoking, hard starting, spark plug fouling, or oil saturation of air
cleaner.
_1
occur first. More frequent
in adverse
service is required
conditions.
muffler will be very hot. Be careful not to touch the
WARNING:
muffler.
If the engine has been running, the
MaintenanceSchedule
FirstSHours
Each Useor
EveryS Hrs.
EverySeason EverySeason EverySeason
or 25 Hours or SOHours or 100Hours
,/
CheckEngineOil Level
ChangeEngineOil ff
_/
CheckAir Cleaner
_/
M/
ServiceAir Cleanerf
M/
CheckSparkPlug
V/
ReplaceSparkPlug
V/
CleanEngineShroud
V/
Cleanaround muffler
V/
ReplaceFuelFilter
f Service more frequently
ff
M/
when used in dusty areas.
Every season or 25 hours if operating
under
heavy load or high ambient
temperature.
Service
Dates
AirCleanerService
Oil Service
Check oil level regularly.
Paper filters cannot
Be sure correct
or every 100 operating
dusty conditions.
oil level is maintained.
hours or daily before starting
procedure
in the Operation
engine.
Check every five
See oil checking
be cleaned
and must be replaced
section.
solvents for cleaning
thegasoline
air cleaner
element.
A fire
WARNING:
Never use
or low
flash point
or explosion could result.
OilChange
_
IMPORTANT: Be sure to check engine on a level surface with the
engine stopped. Drain the oil while the engine is still warm to
IMPORTANT: Never run the engine without
engine wear will result.
assure rapid and complete
the air cleaner. Rapid
draining.
1.
1.
Remove all fuel from tank by running
from lack of fuel.
2.
Remove drain plug and allow oil to drain into a suitable
container.
once a year
hours; more often if used in extremely
engine
until it stops
Remove the wing bolt and the air cleaner
the elements
paper element
element
See Fig. 10-1.
cover. Remove
and separate them. See Fig. 10-2. Replace
when
or replace
dirty or damaged.
Clean foam
when damaged.
F
Oil Fill Cap
Foam Element
Figure
Figure 10-1
2.
To clean foam element,
separate it from the paper element
and wash in liquid detergent
drain oil, drainBefore
fuel from
tankengine
by running
engine
WARNING:
tipping
or equipment
until fuel tank is empty.
i_
3.
Reinstall
the drain plug and tighten
4.
Refill with the recommended
to
thoroughly
before
10=2
and water. Allow to dry
using. Do not oil the foam element.
it securely.
oil (see Operation
section)
and check the oil level. See Fig. 10-1.
5.
Reinstall
the oil fill cap securely.
IMPORTANT:
Used motor
left in contact
with the skin for prolonged
is unlikely
oil may cause skin cancer if repeatedly
periods.
Although
this
unless you handle used oil on a daily basis, it is still
advisable to thoroughly
wash your hands with soap and water as
soon as possible after handling used oil.
NOTE: Please dispose of used motor
compatible
with the environment.
oil in a manner
that is
We suggest you take it in a
sealed container to your local service station for reclamation.
not throw it in the trash or pour it on the ground.
Do
SECTION10
--
ENGINE MAINTENANCE
2S
SparkPlugService
3_
necessary by bending side electrode.
should be set to 0.030 in.
plug removed. DODONOT
NOT
crankforengine
WARNING:
check
spark
_
Measure the plug gap with a feeler gauge. Correct as
See Fig. 10-4. The gap
with
with spark
spark
plug removed.
To ensure proper
engine operation,
properly
and free of deposits.
1.
gapped
the spark plug must be
Remove the spark plug boot and use a spark plug wrench
Electrode
to remove the plug. See Fig. 10-3.
Spark Plug
Figure 10-4
4_
Check that the spark plug washer is in good condition
and thread
threading.
5_
After the spark plug is seated, tighten
wrench
Figure
the spark plug in by hand to prevent
to compress
cross-
with a spark plug
the washer.
10=3
NOTE:When
installing
a new spark plug, tighten
1/2 turn
after the spark plug seats to compress the washer. When
reinstalling
a used spark plug, tighten 1/8-1/4 turn after the
i_
2.
muffler will be
hot. Behas
careful
to touchthe the
WARNING:
If very
the engine
been not
running,
muffler.
Visually inspect the spark plug. Discard the spark plug
if there is apparent
chipped.
reused.
wear, or if the insulator
is cracked or
Clean the spark plug with a wire brush if it is to be
SECTION10--
ENGINE MAINTENANCE
spark plug seats to compress
IMPORTANT:The
An improperly
the washer.
spark plug must be securely tightened.
tightened
and may damage
spark plug can become
the engine.
very hot
Fuel Filter Service
The fuel filter cannot
Storage
be cleaned
year or every 100 operating
gasoline.
1.
2.
and must be replaced
once a
hours; more often if run with old
Remove all fuel from tank by running
from lack of fuel.
engine
Engines stored between
until it stops
in fuel system or on essential
your engine deteriorates
Remove c-clamp from fuel line and remove
tank outlet. See Fig. 10-5.
30 and 90 days need to be treated
with
a gasoline stabilizer and engines stored over 90 days need to be
drained of fuel to prevent deterioration
and gum from forming
fuel line from
the carburetor,
replaced.
1.
carburetor
during
parts. If the gasoline
and other fuel system components,
Remove all fuel from tank by running
from lack of fuel.
_i
ARNING:
running.
Change oil. See Oil Change section.
3.
Remove spark plug and pour about
4.
serviced
or
until it stops
unattended
while
1/2 an ounce of engine
Replace spark plug and crank slowly to
Clean debris from around
under, around
engine
Never leave engine
2.
oil into cylinder.
distribute oil.
in
storage, you may need to have
engine,
and behind
under finger
muffler.
guard, and
Touch upany
damaged
paint, and coat other areas that may rust with a light film
of oil.
5.
Store in a clean, dry and well ventilated
appliance
that operates
area away from any
with a flame or pilot light, such
as a furnace, water heater, or clothes dryer. Also avoid any
area with a spark producing electric motor, or where power
tools are operated.
6.
Figure 10-5
If possible,
also avoid storage
because that promotes
3.
Pull out old fuel filter from tank outlet. Replace when
or damaged.
4.
Grasp new fuel filter from shouldered
completely
10-5 inset.
5.
to the shoulder
dirty
end and insert it
into the tank outlet. See Fig.
7.
If the engine
1.
Check your engine as described
section of this manual.
2.
If the fuel was drained
engine.
cleaning.
Clean finger
Periodically
remove dirt build-up
muffler.
from
3.
IMPORTANT'. Do not spray engine with water to clean because
washing
equipment
fuel. Using a garden
hose or pressure
can also force water into the air cleaner
in the Pre-Operation
storage
preparation,
If you keep a container
Check
fill the
of gasoline
starting.
Clean with a
air.
contaminate
can cause fuel or
for refueling, make certain it contains only fresh fuel.
Gasoline oxidizes and deteriorates
over time, causing hard
allow it to cool for at least half
guard and around
brush or compressed
water could
during
tank with fresh gasoline.
has been running,
an hour before
level in storage. Tilting
Removing FromStorage
Replace fuel line and c-clamp.
CleanEngine
Keep the engine
oil leakage.
areas with high humidity,
rust and corrosion.
If the cylinder
preparation,
is normal.
was coated with oil during
the engine will smoke briefly
storage
at startup.
This
or
muffler opening. Water in the air cleaner will soak the paper
element, and water that passes through the element or muffler
can enter the cylinder,
i_lk
causing damage.
could cause aAccumulation
fire. Inspect and
clean before
WARNING:
of debris
around every
muffler
use.
SECTION10
--
ENGINE MAINTENANCE
27
TheEZStartPromise
ProvisionsofYourLimitedWarranty
In addition to the other terms and conditions of the Limited Warranty
applicable to your new mower, MTD LLC ("MTD") hereby warrants
that your mower's engine will start on the first or second attempt by
an able-bodied adult (subject to the limitations described below) for
the duration of the manufacturer's limited warranty applicable to your
product. If the engine on your mower fails to conform to this limited
warranty, MTD will cover the cost of parts and labor associated with
any adjustments and/or repairs necessary to return your engine
to its warranted condition. In order to make a claim under these
provisions of your warranty, you must bring the product and proof of
purchase to an authorized MTD service provider. In many cases, the
retailer who sold you your mower is not equipped to provide warranty
service, so please locate the authorized service dealer nearest you by
either calling the phone number provided in your Operators Manual or
looking up an authorized service dealer on-line at www.mtdproducts.
com.
Items and Conditions
Not Covered
The EZStart Promise does not cover and/or apply to the following:
•
Cost of regular maintenance service or parts, such as filters, fuel,
lubricants, oil changes, spark plugs, air filter, blade sharpening,
worn blades, cable/linkage adjustments, or brake and clutch
adjustments
= Transportation costs to and from an authorized MTD service
provider
= Any engine used for commercial, rental, institutional, governmental, or non-residential applications
= Any product or part that has been altered or misused or required
replacement or repair due to misuse, accidents, or lack of proper
maintenance
•
Repairs necessary due to improper battery care, electrical supply
irregularities, or failure to properly prepare the mower prior to any
period of non-use over three months
= Pickup and/or delivery charges
•
Operational misuse, neglect, accidents, unauthorized repairs or
attempted repairs of the engine or its components by anyone other
than an authorized MTD service provider.
GDO0-100163 Rev.B
Repairs or adjustments to correct starting difficulties dueto any
of the following: failure to follow proper maintenance procedures
-- rotary mower blade striking an object -- contaminants in the
fuel system --improper fuel or fuel/oil mixture (consult your
Operator's Manual if in doubt) -- failure to drain the fuel system
prior to any period of non-use over three months.
.
Any starting problem which results from the use of inappropriate
fuels, lubricants, or additives.
e
Special conditions or circumstances that normally require more
than two pulls to start, specifically: 1) First start-up following your
initial purchase, 2) first time starts after extended period(s) of
non-use over one month or seasonal storage, 3) cool temperature
starts such as those found in early spring and late autumn, and 4)
difficult starting that results from the operator's failure to follow
the proper starting procedures identified in the Operator's Manual.
If you are having difficulty starting your unit, please check the
Operator's Manual to ensure that you are using the correct starting
procedures. This can save an unnecessary visit to a Service
Dealer.
Owner Responsibilities
You must maintain your mower (including its engine) by following the
maintenance procedures and starting instructions described in the
Operator's Manual. Such routine maintenance, whether performed by
a dealer or by you, is at your expense. In addition, please retain your
proof of purchase and service receipts as these may be required to
validate a claim.
General Conditions
An authorized MTD service provider using approved replacement
parts must perform all repairs covered by the EZ Start Promise.
Repair by an MTD authorized service dealer is your sole remedy
under this warranty. MTD is not liable for indirect, incidental, or
consequential damages in connection with the use of the products
covered by these warranties, including any cost or expense of
providing substitute equipment or service during reasonable periods
of malfunction or non-use pending completion of repairs under this
warranty.
Some states do not allow exclusions of incidental or consequential
damages, or limitations on how long an implied warranty lasts, so
certain exclusions and limitations may not apply to you.
29
12
ReplacementParts
1-
_
Component
®
0
Phone (800) 800-7310
serial number
or (330) 220-4683
ready). Parts Manual
to order replacement
downloads
are also available
Part Number
and Description
951-10292
Spark Plug
951-10298
Air Cleaner Kit
951-10300
Fuel Cap Assembly
951-10358
Fuel Filter
634-0190
734-1987
Wheel (Front)
Wheel (Rear)
731-04177
Discharge Chute
942-0741A
Mulching
parts or a complete
Parts Manual
Blade
(have your full model number
free of charge at www.mtdproducts.com
and
Component
[
Part Number
964-04007A
Phone (800) 800-7310
serial number
or (330) 220-4683
ready). Parts Manual
to order replacement
downloads
are also available
and Description
Grass Bag
954-0637A
Belt
725-04329
Battery Charger
925-04323
Battery
925-0201
Key
parts or a complete
Parts Manual
(have your full model number
and
free of charge at www.mtdproducts.com
SECTION12 --
REPLACEMENT PARTS
31
33
FEDERAL
and/or CALIFORNIA
EMISSION CONTROL WARRANTY STATEMENT
YOUR WARRANTY
RIGHTS AND OBLIGATIONS
MTDConsumerGroupInc,the United StatesEnvironmentalProtectionAgency (EPA),and, forthose productscertifiedfor sale in the stateof California,the
CaliforniaAir ResourcesBoard(CARB)are pleasedto explainthe emission(evaporativeand/or exhaust)controlsystem(ECS) warrantyon youroutdoor 2006
andlater smalloff-roadspark-ignitedengine andequipment(outdoorequipmentengine)In California,new outdoorequipmentengines mustbe designed,built and
equippedto meetthe State'sstringentanti-smog standards(in otherstates, 1997andlater modelyear equipmentmustbe designed,built, and equippedto meet
the U.S. EPAsmalloff-road, sparkignitionengine regulations.MTDConsumerGroupInc mustwarrantthe ECSon your outdoorequipmentenginefor the periodof
time listed belowprovidedtherehas been no abuse, neglector impropermaintenanceof outdoor equipmentengine.
Your ECSmay includeparts such as the carburetor,fuel-injectionsystem,the ignitionsystem,catalyticconverter,fuel tanks,fuel lines,fuel caps, valves,canisters,
filters,vapor hoses,clamps,connectors,andotherassociatedemission-relatedcomponents.
Wherea warrantableconditionexists, MTDConsumerGroupIncwill repairyouroutdoor equipmentengine at no cost to you includingdiagnosis,parts and labor.
MAN UFACTURER'S
WARRANTY
COVERAGE:
This emissioncontrolsystemis warrantedfor two years. If any emission-relatedpart on your outdoorequipmentengine is defective,the part will be repairedor
replacedby MTDCONSUMERGROUPINC.
OWNER'S WARRANTY
RESPONSIBILITIES:
Asthe outdoorequipmentengineowner,you are responsiblefor performanceof the requiredmaintenancelisted inyour owner'smanual.MTDConsumerGroup
Inc recommendsthat you retain all receiptscoveringmaintenanceon youroutdoor equipmentengine,but MTDConsumerGroupInc cannotdeny warrantysolely
forthe lackof receipts.
Asthe outdoorequipmentengineowner,you shouldhoweverbe awarethat MTDConsumerGroupInc may denyyou warrantycoverageif your outdoorequipment
engineor a part has failed due to abuse, neglect,or impropermaintenanceor unapprovedmodifications.
Youare responsiblefor presentingyouroutdoor equipmentengineto MTDConsumerGroupInc's distributioncenteror servicecenteras soon asthe problem
exists.The warrantyrepairsshouldbe completedin a reasonableamountof time, not to exceed30 days. If you havea questionregardingyour warrantycoverage,
you shouldcontactthe MTDConsumerGroupIncService Departmentat 1-800-800-7310or via email at http://support.mtdproducts.com
GENERAL
EMISSIONS WARRANTY
COVERAGE:
MTDConsumerGroupIncwarrantsto the ultimatepurchaserand eachsubsequentpurchaserthat the outdoor equipmentengine is: Designed,built and equipped
so asto conformwithall applicableregulations;and freefrom defects in materialsand workmanshipthatcausethe failureof a warrantedpart to be identicalin all
materialrespectsto that part as describedin MTDConsumerGroupInc's applicationfor certification.
The warrantyperiodbeginson the date the outdoor equipmentengine is deliveredto an ultimate purchaseror first placedinto service.The warrantyperiodis two
years.
Subjectto certain conditionsand exclusionsasstated below,the warrantyon emission-relatedparts is asfollows:
1. Any warrantedpart that is not scheduledfor replacementas requiredmaintenancein the written instructionssupplied,is warrantedforthe warrantyperiod
statedabove. Ifthe part fails duringthe periodof warrantycoverage,the part will be repairedor replacedbyMTDConsumerGroupInc accordingto subsection
(4) below. Anysuch part repairedor replacedunderwarrantywill be warrantedfor the remainderof the period.
2. Any warrantedpart that is scheduledonly for regularinspectionin the writteninstructionssupplied is warrantedforthe warrantyperiodstatedabove.Any such
part repairedor replacedunderwarrantywill be warrantedforthe remainingwarrantyperiod.
3. Any warrantedpart that is scheduledfor replacementas requiredmaintenancein the written instructionssuppliedis warrantedfor the periodof time beforethe
first scheduledreplacementdatefor that part. If the partfails beforethe first scheduledreplacement,the part will be repairedor replacedby MTDConsumer
GroupInc accordingto subsection(4) below.Any such part repairedor replacedunderwarrantywill be warrantedfor the remainderof the periodprior to the
first scheduledreplacementpointfor the part.
4. Repairor replacementof any warrantedpart underthe warrantyprovisionshereinmustbe performedat a warrantystationat no chargeto the owner.
5. Notwithstandingthe provisionsherein,warrantyservicesor repairswill be providedat all of our distributioncentersthatare franchisedto servicethe subject
enginesor equipment.
6. The outdoorequipmentengine ownerwill not be chargedfor diagnostic laborthat is directlyassociatedwithdiagnosisof a defective,emission-relatedwarrantedpart, providedthat suchdiagnosticwork is performedat a warrantystation.
7. MTDConsumerGroupInc is liablefor damagesto otherengine or equipmentcomponentsproximatelycausedby a failure underwarrantyof any warranted
part.
8. Throughoutthe off-roadengineand equipmentwarrantyperiodstatedabove, MTDConsumerGroupInc will maintaina supply of warrantedparts sufficientto
meetthe expecteddemandfor such parts.
9. Any replacementpart may be usedinthe performanceof any warrantymaintenanceor repairsand mustbe providedwithoutchargeto the owner.Suchuse will
not reducethe warrantyobligationsof MTDConsumerGroupInc.
10. Add-onor modifiedpartsthat are not exemptedbythe Air ResourcesBoardmay not be used.The use of any non-exemptedadd-on or modifiedparts by the
ultimatepurchaserwill be groundsfor disallowinga warrantyclaims. MTDConsumerGroup Incwill not be liable to warrantfailuresof warrantedparts caused
bythe use of a non-exemptedadd-onor modifiedpart.
WARRANTED
PARTS:
The repairor replacementof any warrantedpart otherwiseeligiblefor warrantycoveragemay be excludedfrom such warrantycoverageif MTDConsumerGroup
Inc demonstratesthatthe outdoor equipmentengine has beenabused,neglected,or improperlymaintained,and thatsuch abuse, neglect,or impropermaintenancewasthe direct causeof the needfor repairor replacementof the part. That notwithstanding,any adjustmentof a componentthat hasa factory installed,
and properlyoperating,adjustmentlimitingdevice is still eligible for warrantycoverage. Further,the coverageunderthis warrantyextendsonly to partsthat were
presenton the off-roadengineand equipmentpurchased.
Thefollowing emissionwarrantypartsare covered(if applicable):
(1) FuelMeteringSystem
•
Cold start enrichmentsystem(softchoke)
•
Carburetorand internalparts (or fuel injectionsystem)
•
Fuelpump
•
Fueltank
(2) Air InductionSystem
•
Air cleaner
•
Intakemanifold
(3) IgnitionSystem
•
Spark plug(s)
•
Magneto ignitionsystem
(4) ExhaustSystem
•
Catalyticconverter
•
SAI (Reed valve)
(5) MiscellaneousItemsUsedin AboveSystem
•
Vacuum,temperature,position,time sensitivevalvesand switches
•
Connectorsandassemblies
(6) EvaporativeControl
•
Fuelhose
•
Fuelhoseclamps
•
Tetheredfuel cap
•
Carboncanister
•
Vapor lines
GDOC-100223
MANUFACTURER'S
LiMiTED WARRANTY
The limited warranty set forth below is given by MTD LLC with
respect to new merchandise purchased and used in the United States
and/or its territories and possessions, and by MTD Products Limited
with respect to new merchandise purchased and used in Canadaand/
or its territories and possessions (either entity respectively, "MTD").
"MTD" warrants this product (excluding its Normal Wear Parts and
Attachments as described below) against defects in material and
workmanship for a period of two (2) years commencing on the date
of original purchase and will, at its option, repair or replace, free of
charge, any part found to be defective in materials or workmanship.
This limited warranty shall only apply if this product has been
operated and maintained in accordance with the Operator's Manual
furnished with the product, and has not been subject to misuse,
abuse, commercial use, neglect, accident, improper maintenance,
alteration, vandalism, theft, fire, water, or damage because of other
peril or natural disaster. Damage resulting from the installation or use
of any part, accessory or attachment not approved by MTD for use
with the product(s) covered by this manual will void your warranty as
to any resulting damage.
Normal Wear Parts are warranted to be free from defects in material
and workmanship for a period of thirty (30) days from the date of
purchase. Normal wear parts include, but are not limited to items
such as: batteries, belts, blades, blade adapters, tines, grass bags,
wheels, rider deck wheels, seats, snow thrower skid shoes, friction
wheels, shave plates, auger spiral rubber, engine oil, air filters, spark
plugs and tires.
Attachments-- MTD warrants attachments for this product against
defects in material and workmanship for a period of one (1) year,
commencing on the date of the attachment's original purchase or
lease. Attachments include, but are not limited to items such as:
grass collectors and mulch kits.
HOWTO OBTAINSERVICE:Warranty service is available, WITH
PROOFOF PURCHASE,through your local authorized service dealer.
To locate the dealer in your area:
In the U.S.A.
Check your Yellow Pages, or contact MTD LLC at RO. Box 361131,
Cleveland, Ohio 44136-0019, or call 1-800-800-7310, 1-330-2204683 or log on to our Web site at www.mtdproducts.com.
In Canada
Contact MTD Products Limited, Kitchener, ON N2G4J1, or call 1-800668-1238 or log on to our Web site at www.mtdcanada.com.
This limited warranty does not provide coverage in the following
cases:
a.
FOR
c. Service completed by someone other than an authorized service
dealer.
d. MTD does not extend any warranty for products sold or exported
outside of the United States and/or Canada, and their respective
possessions and territories, except those sold through MTD's
authorized channels of export distribution.
e. Replacement parts that are not genuine MTD parts.
f. Transportation charges and service calls.
g. MTD does not warrant this product for commercial use.
No implied warranty, including any implied warranty of
merchantability of fitness for a particular purpose, applies after
the applicable period of express written warranty above as to the
parts as identified. No other express warranty, whether written or
oral, except as mentioned above, given by any person or entity,
including a dealer or retailer, with respect to any product, shall
bind MTD. Duringthe period of the warranty, the exclusive remedy
is repair or replacement of the product as set forth above.
The provisions as set forth in this warranty provide the sole and
exclusive remedy arising from the sale. MTD shall not be liable
for incidental or consequential loss or damage including, without
limitation, expenses incurred for substitute or replacement lawn
care services or for rental expenses to temporarily replace a
warranted product.
Some states do not allow the exclusion or limitation of incidental
or consequential damages, or limitations on how long an implied
warranty lasts, so the above exclusions or limitations may not apply
to you.
In no event shall recovery of any kind be greater than the amount of
the purchase price of the product sold. Alteration of safety features of
the product shall void this warranty. You assume the risk and liability
for loss, damage, or injury to you and your property and/or to others
and their property arising out of the misuse or inability to use the
product.
This limited warranty shall not extend to anyone other than the
original purchaser or to the person for whom it was purchased as a
gift.
HOWSTATELAW RELATESTO THIS WARRANTY: This limited
warranty gives you specific legal rights, and you may also have other
rights which vary from state to state.
IMPORTANT: Owner must present Original Proof of Purchase to
obtain warranty coverage.
Log splitter pumps, valves, and cylinders havea separate oneyear warranty.
b. Routine maintenance items such as lubricants, filters, blade
sharpening, tune-ups, brake adjustments, clutch adjustments,
deck adjustments, and normal deterioration of the exterior finish
due to use or exposure.
MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136=0019; Phone: 1=800=800=7310, 1=330=220=4683
MTD Canada Limited = KITCHENER, ON N2G 4J1; Phone 1=800=668=1238
GDOC-100016 REV. B