Download Ultra MBX R2 Instruction manual
Transcript
OFNA Racing 22692 Granite Way, Ste. B Laguna Hills, Ca. 92653 (949) 586-2910 Www.ofna.com RTR Instruction Manual PURE COMPETITION........... LIMITED EDITION OFNA/PICCO .21 & BLUE BLAZER RADIO WITH SERIALIZED CHASSIS PRE-ASSEMBLED ASSEMBLED CHASSIS WITH RADIO AND ENGINE REQUIRED FOR OPERATION THINGS NEEDED You will need to buy a few items to start the engine and run the car. • Use 20% nitro CAR fuel. Do not use airplane fuels, they will over heat engine. • Buy long glow plugs, like OFNA/PICCO P-7 (#51007). Use plugs without idle bar. Do NOT buy hot plugs, like the MC-59. In your box you will find.. • #10218 - Red “C” size glow heater P-7S Glow Fuel 20% 51007 #10211 Battery Pack 1000 NiMh 5cell, flat............... $29.95 #10214 Battery Charger, Overnite $7.95 You need to get batteries for the radio transmitter and the car receiver packs. • Radio TX needs (8) eight AA batteries • Car needs (4) four AA batteries. AA Batteries ( 12 pcs ) Recommendation: You may want to upgrade the car battery pack to a Ni-Mh 5 cell Flat type. This will give more run time. TOOLS NOT INCLUDED IN KIT Instant Cemment Cutter Phillips Type Screw Drivers ( L ) Curved Scissors Masking Tape Phillips Type Screw Drivers ( S ) Brush Cross Wrench #17109 $3.95 Paints Needle Nose Pliers Knife Glow Plug & 17MM Cross Wrench #10801 $6.95 READ THIS BEFORE RUNNING Running a nitro kit is fun and easy, but to make this a safe and good experience you must observe a few rules. This kit is extremely fast, easily over 40MPH, and can seriously injure someone if you are not careful. Where to run car? • Any running area you choose must be dry. Do not run car near any water or wet dirt. • Do not run on public streets. It is very easy to have the car run over or damaged by hitting the curb. • Do not operate car in tight confined places. The car is very fast and will easily hit something. • Do not run near people or animals. The car is very fast and will too easily hit someone. • Due noise, you will want to consider the surrounding area when operating the car. • Do not operate the car at night. You will not be able to drive it without hitting something. • Do not operate the car indoors. Engine exhaust is not healthy. Glow Fuel • Glow fuel is poisonous! • Glow fuel is flammable! • Do not leave in fuel bottle with lid off at any time. • Don use any fuel other than glow fuel in this engine. First Time Starting the Engine Caution! When starting engine make sure the following is observed. • Oil the air filter FOAM Element! OFNA #10015.. $9.95 • Set engine Master needle to 4 turns (rich setting) • Do not do this alone, get an experienced friend to help at first. • Fill fuel tank, try not to spill fuel. Do not spill fuel on receiver • Hold car off the ground, so it will not runaway when first starts • Turn on Radio and check the linkage before starting engine. • Turn on car receiver battery switch. • Always have an air filter on the carburetor to keep dirt out. Engine Break-in • See Engine Page. Emergency Stopping Engine When Running • Remove air filter and cover carb. intake. • Squeeze fuel line and hold until engine stops. • With a rag, cover exhaust outlet. Storing Car After Running • Remove fuel from tank and fuel lines • Turn off radio in car • Put a few drops of after run in engine to keep it from rusting. • Clear oil and dirt from chassis with a degreaser. Precautions • This kit is not a toy. Always run car with a second person as a spotter and pitman. • Hot Parts - The pipe, manifold, engine and head are very hot and will cause burns. • Rotating Parts - Keep hands away from the drive train, wheels, and engine when engine is running. • Radio - Check batteries life before running the car. If radio does not have full control of the car with steering and/or throttle/brake do not run until corrected. Failure to correct this will result in possible injury and damage to the car or property. • Glow fuel - Do leave the glow fuel unattended with the lid off. Fuel contains Methanol and Nitro Methane and is flammable and poisonous. Store fuel in cool ventilated location. Refer the glow fuel label for additional precautions. • Car Fuel tank - Never store fuel in car tank, it will ruin the engine if left in tank. IF YOU DO NOT BREAK-IN ENGINE CORRECTLY, MAINLY AT LOW RPM, YOU WILL BREAK THE CONNECTING ROD! FAILURE TO NOT READ AND FOLLOW BREAK-IN ENGINE INSTRUCTIONS WILL VOID WARRANTY! * Align throttle servo same as shown. CHECKING ENGINE THROTTLE A C B 1. Insert AA batteries into transmitter (8 Pcs). 2.Turn on transmitter. 3.Turn on receiver. 4.Center throttle trims as shown . 1. Pull Full Throttle. 1. Push trigger to full brake position. 2. Adjust alum. Stopper to increase or decrease the brake. Brake © A Idle Position (A) Full Throttle (B) IMPORTANT CHECK RADIO THROTTLE AND STEERING SWITCHES BEFORE RUNNING CAR • Full throttle arm position. Spring rod pulls throttle barrel open and brake rods release pressure on brake cams. B * Insert into transmitter. C B C A • Full brake arm position. Spring compresses forward and brake rods pull brake levers. ASSEMBLY OF THE AIR FILTER Nylon Strap ( Small ) #10021 - Black #10027 - Yellow #10028 - Pink #10029 - Blue Air Filter Connector Nylon Strap ( Small ) #10016 Air Filter Sponge Refills #10017 - Blue #10018 - Yellow #10019 - Rose Foam Air filters Unit 3 x 10mm Tapping Screw You must oil foam filter before use. Filter will not work if not oiled. #10015, Foam Filter oil, Very Sticky....$9.95 Clean with soap and water only. You will damage foam if washed if fuel! PLASTIC PARTS USED #30010 Main Gear Box #30751 - Frt & Rr Cases #30761 - Center Case (K type cases) #30769 Bevel Gear Set, for K type case. #36902 Lower arm, Rear (K), Straight type #36060 C Hubs (K) #36011 lower arm, Front (K), Straight type #36081 Rear Uprights 8mm (K & M) #36690 Rear Upper Arm Ball Ends 7mm #36020 Upper ¤ W «\Â Arm,uÁe frt (K) #30200 Center Diff Mounts #36051 Knuckles, 8mm (K) #36710 Rear Support bracket #36700 Steering Ball Ends, 7mm #30270 Rear Wing Support set #36740 Servo Saver set #30800 Linkage, throttle kit Plastic Collar Plastic Bearing #36780 Battery & Receiver Box Plastic Post Servo Mount Radio Tray Post #36820 Chassis Stone Guards SHOCK ASSEMBLY 2.6mm Nut * Fit into groove. 2.6 x 5mm Washer Oil Seal 2mm Washer 1mm Washer Piston Shock Cylinder #32203 *Push Onto Shock Cylinder Option: Shock Shaft #32039 Dust Pusher (Yellow Rubber) #32237 O-Ring, rebuild 7mm E-Ring O-ring Pistons #32235 * Assembly 4 pieces of the shock Shaft . Teflon Piston Set #32291 * E-Ring must fit into groove as shown. Front, Short(w-gt) Shaft, 3.2mm #32051 * Short shaft for front. 6mm Ball End, Plastic parts bag #32236 E-Ring Rear, Long Shaft, 3.2mm ( Make 2 for front.) Hard Coated Shocks: Front Super Shock, 3.5mm # 32290 Rear Super Shock, 3.5mm # 32230 * Long shaft for rear. ( Make 2 for rear. ) #32051 6mm Ball End, Plastic parts bag * Be careful not to damage shock shaft. FILLING THE SHOCKS WITH OIL 1. Pull down piston and pour oil into shock cylinder. Remove air bubbles by slowly moving piston up and down. 2. Pull down piston, attach pressure top and shock oil overflow with tissue paper. 3. Tighten up shock cap. #32044 Shock Cap, Hard Coated OIL *Leave 3mm. * Screw down cap. *Move Slowly. # 32033 Pressure Top *Pull down. * Fit into groove. Optional: ASSEMBLY OF THE SPRING Spring Holder #32051 All Plastic shock parts bag *Slide spring collar into Shock. #32330 Red Spring set #32340 #37380 6mm Ball Joint Yellow Spring Set ¼ ® Â u 1mm * Push 6mm ball joint into ball end. 3mm #32204 Spring Collar Spring Spacer Clips Set 5mm *Spring Tension adjuster. ASSEMBLY OF NEW “K” STYLE DIFFERENTIAL CASE AND GEARS #31324 - FRONT OR REAR DIFF UNIT #31325 - CENTER DIFF UNIT 30769 Diff. Bevel Gear ( Large ) 30779 4 x 10mm Washer 30771 Diff. Shaft 30779 2 x 12.8mm Pin 30769 Diff. Bevel Gear ( Small ) 30769 Diff. Bevel Gear ( Small ) 30773 4mm Cross Pin 30779 4 x 10mm Washer 30779 P5 O-Ring ( Orange ) 30773 4mm Cross Pin 30779 0.5 x 26mm O-Ring * Position the O-ring as shown. 30769 Diff. Bevel Gear ( Small ) 30779 4 x 10mm Washer NB. It is very important to remove the 30779 shim if the mesh is too tight. Grease * Apply diff. Gear grease to the differential, during assembly. * Fill the diff. Case to approx 70% with grease. 30751 Diff. Case ( Front/Rear ) 30761 Diff. Case (Center ) 30779 2 x 12.8mm Pin 3x10mm Tapping Screw 30771 Diff. Shaft 30779 P5 O-Ring ( Orange ) 30751 Diff. Case ( Front/Rear ) 30761 Diff. Case (Center ) 30769 Diff. Bevel Gear ( Large ) 3x10mm Tapping Screw ASSEMBLY OF THE BEVEL GEAR ( Builds two differentials for front and rear. ) 30120 Bevel Gear (Large/Metal) S Cecrew me nt 31010 Optional - Bevel Gear (Harden Steel) 30121 3mm Tube * Push 3mm tubes into holes of the diff. Case. * Notice the straight holes are for front and rear. w re ent Sc e m C 30121 3 x 5mm Screw 36730 Cap Joint 30121 3mm Tube 90026 5 x 5mm Set Screw 90026 5 x 5mm Set Screw 30620 7 x 19mm Bal lbearings 5 x 5mm Set Screw 30121 3 x 5mm Screw (Small Head) 3 x 5mm Screw 30620 7 x 19mm Ball bearings 39730 Cap Joint ASSEMBLY OF THE SPUR GEAR #31040 Steel Spur Gear #30111 * Notice the tapered holes are for the center diff. Only. 3 x 10mm Flat Head Screw & Nut M3 Nylon Nut #31323 Diff Unit, Center, Complete #30760 Diff Case, Center 3 x 10 mm Flat Head Screw #30111 3 x 10mm Flat Head Screw & Nut ASSEMBLY OF THE CENTER DIFF. MOUNT U.S. Revision has Quad Brakes #30620 #30170 7 x 19x 5mm Ballbearings Brake Joint #30201 #30620 Center Diff. Housing ( Rear ) 7 x 19x 5mm Ballbearings #30170 Brake Joint Screw Cement 5 x 5mm Set Screw #30201 Installing Quad Brakes, requires an 3x20mm screws Center Diff. Housing ( Rear ) #36650 Brake Disk, Stainless Screw Cement #36650 5 x 5mm Set Screw Brake Disk, Stainless * Apply instant cement to glue brake pad and packing. #36660 Brake Pad #36661 Brake Pad Packing 5 x 5mm Set Screw 3 x 20mm Screw 3 x 20mm Screw 3 x 10mm Tapping Screw ASSEMBLY OF THE CENTER DIFF. AND BRAKE CAM Screw Cement 3 x 3mm Set Screw #30171 Brake Lever, Lower * Notice: The direction of the brake cam. #30213 #30652 Brake Cam Center Plate #30213 Brake Cam #30212 #30212 Bearing, Brake Cam 4X8mm Flanged Bearing, Brake Cam 4X8mm Flanged Parts drawn are not shown correctly. A few parts have been changed and may look different, but part numbers reflect the new parts. * Leave 3mm distance between brake cam and nut. 3mm #30171 Brake Lever, Upper TO FRONT TO REAR ew t Scermen C 0.5mm 3 x 3mm Set Screw Adjust brake pad spacing. 3 x 3mm Set Screw 3 x 10mm Tapping Screw ASSEMBLY OF THE GEAR BOX * Place set screw on flat of gear shaft. ( Assemble two gear boxes for front and rear. ) #30630 6 x 13 x 5mm Ball Bearing 5 x 5mm Set Screw Screw Cement Step 2 #30130 Bevel Gear Step 1 #36730 Cap Joint GEAR GREASE You can use a shim here if gear mesh needs to be tighter. * Insert two ball bearings as shown. #30779 Misc. Hardware #30630 6 x 13 x 5mm Ball Bearing #30010 Main Gear Box * Make two gear boxes for front and rear. 4 x 20mm Flat Head Tapping Screw GEAR GREASE #30010 Main Gear Box 3 x 20mm Flat Head Tapping Screw ASSEMBLY OF THE FRONT SHOCK TOWER #36670 Alum. Blue Front Upper Arm Holder #36620 Front Shock Tower 4 x 10mm Tapping Screw #30340 Anti-roll Bar Kit 4 x 10mm Tapping Screw * Insert front stabilizer before assembly shock tower. ASSEMBLY OF PIVOT BALL TYPE (M STYLE) SUSPENSION #36903 13.8mm Steering Ball x 4 #36904 14mm Alum. Nut x 4 #36905 Plastic Washer & Arm Adjusters #36901 Ball Type Knuckle Arm ( Right ) ( Left ) #36900 Front Upper Arm #36890 Front Lower Arm #36902 Rear Lower Arm ASSEMBLY OF THE FRONT SUSPENSION ARMS, M STYLE #36901 Assembly of the right and left hand side are the same. Ball Type Knuckle Arm ( Right and Left ) * Adjusr alum. Nut to keep steering ball smoot. Step 1 R * Note the "R" mark are for rightside. * Use 5mm hex wrench. #36903 13.8mm Steering Ball #36904 14mm Alum. Nut #36905 #36053 8x16mm Ball Bearing #36052 R CVA, Constant Velocity Axle, 8mm Steering Ball Washer #36053 8x16mm Ball Bearing ASSEMBLY OF THE FRONT SUSPENSION ARMS, M STYLE Step 2 #36890 Front Lower Arm Assembly of the right and left hand side are the same. #36870 4x10mm Set Screw * A 4 x 10mm set screw is used to adjust the ride height. #36055 2.5 x 17mm Pin R * Approx 3mm. 5 x 5mm Set Screw #36054 Wheel Hub ( Alum. ) * Use 2.5mm Hex Wrench. #36900 Front Upper Arm R 5x5mm Set Screw 3mm * Do not over tighten 5x5mm set screw. 4 x 10 mm Set Screw 5 x 5mm Set Screw ASSEMBLY OF THE FRONT 3mm SUSPENSION ARMS, M STYLE E-Ring 3mm #36720 4 x 10mm Tapping Screw Lower Arm Stiffener (Alum.) 3 mm E-Ring Step 3 Assembly of the right and left hand side are the same. * Insert drive shaft before assembly. 1 4 x 10mm Tapping Screw 0 #36630 Lower Arm Shaft R 3mm E-Ring ASSEMBLY OF THE FRONT SUSPENSION ARMS, M STYLE Step 4 * Cut the sharded area as shown. Assembly of the right and left hand side are the same. 3mm E-Ring 3 x 3mm Set Screw #30102 Front Body Post 3 x 3mm Set Screw 3 mm E-Ring 3 x 8mm Tapping Screw 3x8mm Tapping Screw #30340 6mm Stabilizer Ball End #36640 Upper arm Shaft 1 0 R 3mm E-Ring Step 5 Assembly of the right and left hand side are the same. #30401 6mm Stabilizer Ball End #36905 Arm Adjusters #30402 1mm 3 X 30mm Tie Rod #30401 3mm * Insert caster angle adjuster onto the upper arm shaft. * Change the position of the adjuster to will change the caster angle. 2mm 6mm Stabilizer Ball End * Insert stabilizer rod through upper arm. #30411 6mm Ball Joint 3 x 15mm Screw 1 R 0 18mm 0 10 20 30 40 50 3 x 15mm Screw mm ASSEMBLY OF THE REAR SUSPENSION ARMS, M STYLE * Follow the main instruction manual to assembly the rear lower arm M parts instead of K parts. ASSEMBLY OF THE FRONT SUSPENSION ARMS, K STYLE #36860 * Builds two front upper arms for left and right-side. . 5x40mm Turnbuckle #36690 Plastic, Arm Ball End 3 x 20mm Flat Head Tapping Screw #36020 Front, Upper Arms * If too tight, cut or sand to fit the shaded area as shown. 0.5MM #36850 7mm Ball 4 x 15mm Tapping Screw * Anticlockwise mark. 1 0 13mm #30160 0 Front Lower Arm Holder 10 20 30 40 50 mm #36120 ASSEMBLY OF THE FRONT KNUCKLE ARM AND FRONT UNIVERSAL JOINT, K STYLE Knuckle arm Bushing & screw #36051 Front, Knuckle Arms (R/L) 8mm #36053 R Bearing 8 x 16 x 5 * Insert knuckle arm bushing before assembly knuckle. #36060 #36052 #36053 CVA, Constant Velocity Axle 8mm Bearing 8 x 16 x 5 Front C Hub (Right) #36120 Knuckle arm Bushing & screw Assembly of the right and left hand side are the same. #36870 4 X 10mm Set Screw 4 x 10mm Cap Screw * A 4 x 10mm set screw is used to adjust the ride height. 2.5mm E-Ring * Approx 3mm. R #36011 Front Lower Arm, straight type (not shown correctly) #36870 4 x 10mm Cap Screw #36170 3mm Rear Arm Shaft 2.5mm E-Ring Assembly of the right and left hand side are the same. ASSEMBLY OF THE FRONT SUSPENSION ARMS, K STYLE ASSEMBLY OF THE FRONT LOWER ARMS ONTO THE GEAR BOX, K STLYLE #36720 Assembly of the right and left hand side are the same. Lower Arms Stiffener (Alum.) 3mm E-Ring 4 x 10mm Tapping Screw 4 x 10mm Tapping Screw 1 0 * Insert drive shaft before assembly. #36630 Lower Arms Shaft R * Cut the sharded area as shown. #90021 3 x 3mm Set Screw #90021 3mm E-Ring 3mm E-Ring #30102 Front Body Post A-34B #30340 6mm Stabilizer Ball End 3x8mm Tapping Screw 3mm Nylon Nut 1 #36055 0 R 2.5 x 17mm Pin #90021 3mm E-Ring #36640 Upper arm Shaft 3 x 25mm Cap Screw #36054 17mm Wheel Hub ( Alum. ) 8mm Axle 3 x 8mm Tapping Screw Assembly of the right and left hand side are the same. ASSEMBLY OF THE STABILIZER ROD #30402 #30401 Assembly of the right and left hand side are the same. 6mm Plastic Stabilizer Ball End 3 X 30mm Tie Rod #30401 3 x 25mm Cap Screw #36610 6mm Plastic Stabilizer Ball End Spacer, Shock Support 3 x 15mm Screw * Insert into arms. #30411 6mm Ball Joint 1 0 R 14mm 3 x 25mm Cap Screw 10 20 30 40 50 3 x 15mm Screw mm Assembly of the right and left hand side are the same. ASSEMBLY OF THE SHOCKS ONTO THE SHOCK TOWER #30411 6mm Ball Joint 3 x 8mm Washer * Cut the shaded area as shown w t re en Sc em C 1 0 R 0 3mm Nylon Locknut * Insert shocks ball end into arms. 3 x 15mm Screw M3 Nylon Locknut 3 x 15mm Screw 3 X 8mm Washer ASSEMBLY OF THE REAR SHOCK TOWER Assembly of the right and left hand side are the same. #36810 Rear Shock Tower 3 x 20mm Flat Head Screw #30340 Anti-roll Bar Kitr * Don't over tighten tapping screw, will cause bending. * Insert stabilizer before assembly of the shock stay. #36090 Rear Arm Holder & Toe-in ASSEMBLY OF THE REAR ARMS, K & M STYLE 4x16mm Flat Head Tapping Screw 3mm E-Ring #36720 #36630 Lower Arm Stiffener (Alum.) Arm Shaft Assembly of the right and left hand side are the same. #36870 * A 4 x 10mm set screw is used to adjust the ride height. 4 X 10mm Set Screw * Approx 3mm. 3mm E-Ring Fig.1 Toe-in Settings 1 Degree Arm shown has been changed and not drawn correctly. #36902 Rear Lower Arms, K Style #36090 Rear Wheel Toe-in Adjuster 1.5 Degree #36902 Rear Lower Arms, M Style 3mm E-Ring * Set triangle marks in the direction shown in Fig.1. ASSEMBLY OF THE REAR HUB, K & M STYLE * Builds two upper Rods for left and right-side. #36880 5x60mm Turnbuckle #36690 #36053 Arm Ball End 8 x 16 x 5 Ball Bearings #36690 #36082 Arm Ball End Rear Wheel 8mm Axle Shaft #36053 8 x 16 x 5 Ball Bearings #36054 Rear Hub K or M Style #36850 7mm Ball #36055 2.5 x 17mm Pin * Anticlockwise mark. #36054 Wheel Hub ( Alum. ) 40mm 0 10 20 Assembly of the right and left hand side are the same. 40 50 mm ASSEMBLY OF THE REAR HUBS ONTO THE REAR ARMS, K & M STYLE 2.5mm E-Ring 30 Assembly of the right and left hand side are the same. * Insert rear drive shaft befor assembly. #36110 Rear Drive Shaft 5x5mm Set Screw * Do not overtightened set screw. 2.5mm E-Ring #36170 3mm Rear Arm Shaft 3 x 25mm Cap Screw ASSEMBLY OF THE REAR UPPER ARM ROD Assembly of the right and left hand side are the same. G-01 Shock Support 3 x 25mm Cap Screw M3 Nylon Locknut 3 X 25mm Cap Screw M3 Nylon Locknut * Insert into rear hub. 3mm Nylon Locknut 3 x 15mm Screw 3 x 25mm Cap Screw ASSEMBLY OF THE STABILIZER ROD 3 x 15mm Screw #30401 6mm Stabilizer Ball End #30402 3 X 30mm Tie Rod 3 x 3mm Set Screw #30401 #30340 6mm Stabilizer Ball End 6mm Stabilizer Ball End #30411 3 x 15mm Screw 6mm Ball Joint 15mm 0 10 20 30 40 50 mm Assembly of the right and left hand side are the same. ASSEMBLY OF THE REAR SHOCKS ONTO THE SHOCK TOWER Assembly of the right and left hand side are the same. #36610 Spacer, Shock Support #30411 6mm Ball Joint 3 x 8mm Washer rew t Scemen C 3mm Nylon Locknut * Insert shock ball end into arm. 3 x 15mm Screw 3mm Nylon Locknut 3 X 8mm Washer 3 x 15mm Screw ASSEMBLY OF THE WING SUPPORT #30370 Wing Support #30371 Wing Mount #30270 Wing Support ( Right ) 3 x25mm Tapping Screw 3 x 20mm Tapping screw #30370 Wing Support Plastic Post 3 x25mm Tapping Screw #30270 Wing Support (Left) 3 x 20mm Tapping screw 3 x 25mm Tapping Screw 3 x 20mm Tapping Screw ASSEMBLY OF THE WING STAY ONTO THE SHOCK TOWER 4 x 15mm Tapping Screw 3 X 25mm Cap Screw 4 x 15mm Tapping Screw M3 Nylon Locknut 3 x 25mm Cap Screw Wing Stay Assembly * Insert 3mm nylon locknut into win stay. 3mm Nylon Locknut ASSEMBLY OF THE SERVO SAVER #36743 6mm E-Ring 3 x 15mm Screw #36740 Servo Saver Kit #36743 6mm E-Ring #36742 Servo Saver Bushing #36740 Servo Saver Kit #36740 Servo Saver Kit #36741 #36740 Servo Saver Spring Servo Saver Kit #36740 Servo Saver Kit Plastic Tube #36744 Saver Saver Post #36744 Saver Saver Post #36743 #36743 6mm E-Ring 6mm E-Ring #36750 3mm Nylon Nut Servo Saver Connector 3mm Nylon Nut M3 Nylon Locknut 3 x 15mm Screw 6 mm E-Ring ASSEMBLY OF THE FRONT PLATE 0 10 20 30 40 50 mm #36700 * Made two steering rods for left and right-side. 3 X 10mm Screw Steering Ball End #36790 4 x 46mm Turnbuckle #36850 7mm Ball #36760 Front Plate #36850 7mm Ball #36700 * Anticlockwise mark. Steering Ball End 31mm * ASSEMBLY OF THE FRONT TORQUE ROD #36680 Steering Ball End #36680 7mm Ball & Socket Support #30380 #36790 4 x 46mm Turnbuckle Servo Saver Axle Posts * Anticlockwise mark. #36680 3 x 20mm Flat Head Screw Steering Ball End 33mm 3 x 25mm Screw 3 x 15mm Screw 3 x 20mm Flat Head Screw 3 x 25mm Screw 3mm Flange Nut ( Steel ) 3mm Flange Nut rew nt Sceme C #36680 7mm Ball & Socket Support ASSEMBLY OF THE FRONT PLATE ONTO THE FRONT GEAR BOX 3 x 10mm Tapping Screw 3 x 15mm Flat Head Screw 3 x 15mm Flat Head Screw Knuckle arm of the left-side. Scre w Cem ent Scre w Cem ent 1 0 R 3 x 10mm Tapping Screw 3 x 15mm Flat Head Screw ASSEMBLY OF THE FRONT GEAR BOX ONTO CHASSIS 1 0 R #36840 Chassis, Hard Coated * Insert the front bumper before assembly. #30240 Front Bumper 4 x 16mm Flat Head Tapping Screw 3 x 10 mm Flat Head Screw * A 3 x 10mm flat head screw are for servo post. 3 x 10mm Flat Head Screw 4 x 16mm Flat Head Tapping Screw 4 x 16mm Flat Head Tapping Screw Center Diff. Assembly ASSEMBLY OF THE CENTER DIFF. ONTO CHASSIS #36110 Center Drive Shaft * Insert drive shaft into cap joint. 1 0 R 4 x 16mm Flat Head Tapping Screw 3 x 25mm Flat Head Tapping Screw #36110 Center Drive Shaft * Insert drive shaft into cap joint. 4 x 16mm Flat Head Tapping Screw 3 x 25mm Flat Head Tapping Screw 3 x 25mm Flat Head Screw M3 Flange Nut 4 x 16mm Flat Head Tapping Screw 3 x 25mm Flat Head Screw 1 R 4 x 16mm Flat Head Tapping Screw 0 ASSEMBLY OF THE STONE GUARD 3 x 10mm Tapping Screw 3 x 10mm Tapping Screw #36820 Stone Guard #36820 Stone Guard 1 3 x 10mm Tapping Screw 0 R 3 x 10mm Tapping Screw 3 x 10mm Tapping Screw ASSEMBLY OF THE REAR TORQUE ROD #36710 Rear Stiffener & Body Mount #36700 Steering Ball End #36700 Steering Ball End #36710 Rear Stiffener & Body Mount #36790 4 x 46mm Turnbuckle #36850 7mm Ball 3 x 20mm Screw #36680 7mm Ball & Socket Support * Anticlockwise mark. (REAR) 3 x 20mm Screw 35mm 0 10 20 30 40 50 mm ASSEMBLY OF THE REAR BODY SUPPORTER ONTO REAR GEAR BOX 3 x 10mm Tapping Screw Rear Body Supporter Assembly 4 x 10mm Tapping Screw M3 Flange Nut 4 x 10mm Tapping Screw 3 x 10mm Tapping Screw M3 Flange Nut ( Steel ) 3 x 25mm Flat Head Screw 3 x 25mm Flat Head Screw ASSEMBLY OF THE CLUTCH INTO ENGINE Notes: Non-Pull Start Engines... • Alum. Washer behind the flywheel is not needed when using Force engines or similar types. O.S. Engines will require washer spacer. 3 x 5mm Screw • To check!..place the brass corn #10330 (big hole) against the engine bearing, then flywheel. You should be covering one or two thread of the engine shaft. If this is the case, you do not need an additional washer behind the flywheel. 3 X 8mm Washer You must cut the engine shaft if too long. Count 6 threads in front of the flywheel and mark. This is all you need to tighten the clutch nut and mount the flywheel. 3 x 20mm Cap Screw 3 x 20mm Hex Screw 3 x 20mm Hex Screw Force Pull Start Engine... • Force Pull Start Engines required NO additional spacer and no shaft cutting. The Force engines comes with an alum. cast driver washer, you use this part as the spacer, not the alum. washer shown for O.S. installs 3mm Nylon Locknut But, you must find the #10329 brass corn (sml hole) for Flywheel. This special corn fits the smaller thread diameter of the engine shaft. It will center the flywheel when tightening the clutch nut. #10010 #10398 - 12T #10399 - 13T #10400 - 14T (stock) #10401 - 15T #10402 - 16T #10403 - 17T #10404 - 18T Clutch Bells #10100 Clutch Spring Clutch Shoes Black Type #10330 Brass, Corn (big hole) #10329 Brass, Corn (sml hole) 3mm Nylon Lock Nut #34110 5x10x4mm Ball Bearing #34110 5x10x4mm Ball Bearing SEE NOTES ABOVE #10091 #10040 (stock) Clutch Nut screw type 3 x 8mm Washer Misc. Hardware 3 x 5mm Screw 3 Pin Flywheel, Taper #10041 * Shoes are trailing. #10099 3 Pin Flywheel, Hole 3mm Nylon Lock Nut #30480 Engine Mount #10098 SG Nut & Shim KiT * Fit the flywheel using a cross wrench or deep socket. If engine turns when tightening, hold piston with large thick tie-wraps and hard wood in exhaust port. Do not use metal, it will damage engine. * Place the clutch shoes with the clutch springs over the 3 pins of the flywheel. Using a screw driver as a lever, bend the small end of the clutch spring behind the clutch nut and press down to snap shoe in place. ASSEMBLY OF THE AIR FILTER You must oil foam filter before use. Filter will not work if not oiled. Nylon Strap ( Small ) Clean with soap and water only. You will damage foam if washed if fuel! #10016 Air Filter Sponge Refills #10017 - Blue #10018 - Yellow #10019 - Rose Foam Air filters 3 x 10mm Tapping Screw Engines with ground shafts and few threads are called SG Shaft. A special clutch nut is needed. The stock flywheel (#10040) is fine. #10021 - Black #10027 - Yellow #10028 - Pink #10029 - Blue Air Filter Connector Nylon Strap ( Small ) 3 x 15mm Screw Pressure Nipple INSTALLATION OF THE FUEL TANK AND ENGINE ONTO CHASSIS #30280 Fuel Nipple Fuel Tank 3 x 15mm Screw Note Book Paper 3 X 20mm Cap Screw Plastic Post Plastic Post *Use note book paper to set gear backlash between spur gear and clutch bell gear. If the space is not correct the spur gear will be damaged. * Take the plastic post from the receiver box plastic parts. Spur Gear Clutch Bell 5x12mm Washer ( 4 pcs ) * Loose or tighten 3x20mm cap screw and 5x10mm hex screw to align spur gear and clutch bell same as shown. 3 x 10mm Tapping Screw 3 x 10mm Tapping Screw 5x10mm Hex Screw ( 4 pcs ) #10111 Motor Mount Screw set #10069 ASSEMBLY OF THE MANIFOLD AND MUFFLER Manifold Adapter ( Red Silicone ) #31991 Manifold, Polished #10120 Manifold Spring 4mm Nylon Locknut *Tighten the strap and cut off the excess. #30491 Muffler Mount Wire You must bend wire as shown, 4x1omm Flat Head Screw Nylon Strap ( Large ) #10079 Alum. CNC Pressure Nipple #10184 Blue, Silicone Tube * Drill a hole (Size 3.5mm) in the place and align as shown. Use a two part high temp. epoxy glue to fully seal the nipple base. 5x5mm Set Screw #31992 Dual Chamber, Polished ASSEMBLY OF THE FUEL TUBE * Connect to fuel tank pessure nipple. * Connect to carbulater. #10178 - Yellow #10179 - Lt. Blue Silicone Fuel Tubing, 3ft. * Connect to press nipple. * Connect to fuel nipple. ASSEMBLY OF THE RADIO TRAY AND SERVO 3 x 10mm Screw 3 x 10mm Tapping Screw 3 x 10mm Tapping Screw 3 x 10mm Screw Throttle Servo #36770 Steering Servo Radio Tray #30520 Radio Tray Post, Alum. * Take the radio tray post and servo post from receiver box plastic parts. In U.S. Kits, the post are CNC Alum. Instead of Plastic Use Machine Screw instead of Tapping as shown. 3 x 10mm Screw #10273 Servo Post Mounts #10273 Servo Post Mounts 3 x 10 mm Flat Head Screw #10273 3 x 10mm Tapping Screw Servo Post Mounts ASSEMBLY OF THE BRAKE SYSTEM #30800 2x8mm Screw 3x12mm Screw Brake System Plastic Parts Set 2x4mm Screw 2x6mm Washer Slider Servo Mount 3X3mm Set Screw 2x25mm Screw 2mm Tie-Rod End Scre w Cem ent A-80B 2mm Adjust Nut Adjust Mount 3mm Nut 2mm Nut 2x6mm Washer 2x4mm Screw 2mm Tie-Rod End ASSEMBLY OF THE RECIVER BOX 2x8mm Screw 2x8mm Screw 2x8mm Screw 2x8mm Screw 2x8mm Screw * Use the screw provided with your radio. #36780 Receiver & Battery Box #10280 Switch Cover Switch (with radio) ASSEMBLY OF THE RADIO TRAY ONTO RECEIVER BOX * Put the receiver and battery into box. Receiver Box Cover 3x10mm Tapping Screw * Use the horn & screw provided with your radio. 2mm Rod * Keep radio and battery from moving in box. Pack with foam. Receiver & Battery * Use the horn & screw provided with your radio. 3x25mm Screw Antenna Wire * Insert Into Receiver Box and connect to receiver. ASSEMBLY OF THE RADIO TRAY ONTO CHASSIS 3 x 10 mm Flat Head Screw 3x10mm Tapping Screw #30560 3 x 10mm Tapping Screw Antenna Tube Use Alum. CNC posts for radio tray and not plastic type as shown! 3X10MM Flat Head Screw 3X10MM Flat Head Screw 3X10MM Flat Head Screw 3X10MM Flat Head Screw ASSEMBLY OF THE THROTTLE LINKAGE SYSTEM #30800 #30530 Throttle and Brake Linkage Parts (Plastic and all Hardware shown) 3X3mm Set Screw Plastic Throttle Ball Joint * Snap On. 3X3mm Set Screw 2mm Rod Throttle Spring #10300 3X3mm Set Screw Alum.Stopper Fuel Tube ( 6mm ) #10300 Alum.Stopper * Align throttle servo same as shown. Plastic Collar * Take the plastic collar from brake system plastic parts. P/n #30800 Brake Idle Position Full Throttle ALIGN THROTTLE SERVO AND BRAKE SAME AS SHOWN ( Neutral Position ) Engine at idle ( Braking Position ) Brake is not on Brake is on Brake Adjust Nut ( Full Throttle Position ) Less Brake More Brake Loose Engine at full throttle Tighten * Tighten or loose the adjuster nut will change the brake. Brake is not on ASSEMBLY OF THE FRONT STEERING ROD #30410 6mm Ball & Socket End #30402 #30410 3 X 30mm Tie Rod 6mm Ball & Socket End 3x12mm Screw #30410 6mm Ball & Socket End 3x12mm Screw #30410 6mm Ball & Socket End * To the steering servo saver. 20mm 0 10 20 30 40 50 mm 3 x 12mm Screw * Align the steering servo as shown. ASSEMBLY OF THE TIRES, FOAM INSERTS AND WHEELS - Red White Lime Yellow #86091 Mini XX- Pin Tire R #86044 #86045 #86046 #86047 17mm 5-Star Wheels Front Knuckle Arm Assembly #15071 17mm Wheel Nuts Always use tire foam donut when building tires. IN ST GL ANT UE Foam T TAN INS LUE G * Apply instant glue into the groove of the wheel. Rear Hub Assembly #81091 - Med/soft #81092 - Med. WE RECOMMEND CA GLUE FOR RUBBER TIRES. YOUR KIT COMES WITH PRE-GLUED TIRES, BUT WHEN TIRES ARE WORN YOU MUST REPLACE THEM. MAKE TIRE AND WHEEL SET AS SHOWN #86044 #86045 #86046 #86047 #86048 #86049 #15071 Foam STARTING OF THE ENGINE 17mm Wheel Nuts - Red White Lime Yellow Black Chrome 17mm 5-Star Wheels, Two (2) Pairs per bag. * To start the engine, use hand held starter motor or starter box. How to start the engine: 1. Turn on transmitter and then receiver. 2. Fill fuel tank with fuel bottle. 3. Connect 1.2V glow plug starter. 4. Start engine with 12V starter or starter box ( Note the direction of the starter.) 5. After the engine be started, remove the 1.2V glow plug starter. * Follow the engine manufacturer instruction manuals regarding engine set-up, carburetor and maintenance. Rubber wheel turns engine flywheel. #10250 Starter Box 12V Starter 1.2V Glow Plug Starter * Note the direction of the starter. Connect with 12V battery PAINTING TIPS For BUGGY STEP 1 Wash the inside of the body with detergent to remove any oil and dirt. Dry with lint free towel or a hair dryer. (Keep your hand clean.) STEP 2 Tools required are: Curved scissor , hobby knife and a quality masking tape. These can be purchase at your local hobby supplier. STEP 3 Use the curved scissors to trim the body to the guide lines provided on you body shell. STEP 4 Use masking tape on the inside of the body to mask out your design and windows prior to painting. Press down the edges! STEP 5 Paint the inside of the body! Use a spray color suitable for polycarbonate. (Paint the darkest color first.) STEP 6 Allow the paint to dry for at least an hour! Remove the masking tape and protection film from the outside of the body. STER 7 Apply the decals to the outside of the body. We suggest use a hobby knife to cut them out. STEP 8 Use a hobby knife to cut holes for the fuel tank , engine and antenna tube . Make two 7mm holes for the body posts; one at the front and one at the rear. STEP 9 Drill two 7mm holes in nylon wing. Using the measurements provided in the instruction. Use the clip provided to secure the wing to the wing mount posts. STER 10 Mounting the body to the buggy using the body using body clips provided. Factory Body Shown # 36830 U.S. Body, in kit # 36831 ENGINE BREAK-IN AND TUNNING (BREAK-IN THE ENGINE BEFORE DRIVING THE CAR!) • Choose a wide clear outdoor location with low dirt and dust. • Set the car on box or holder with wheels off the ground. • Turn on radio and car. Make sure throttle is at idle position. • Fill fuel tank and set master engine needle. • Prime fuel line and Heat glow plug before pull starting engine. • When started, let engine fast idle for two tanks of fuel. OPTIONAL OFNA CAR STANDS WOOD BLOCK TUNING AFTER BREAK-IN Close master needle by turning clockwise until it stops. Then open needle by turning counterclockwise 3 turns (rich setting). When running car, adjust carb with 1/8 clockwise turns, slowly leaner, until the top speed good. Check engine temp, if possible, for no more 250 degrees. Adjust low end needle for best throttle response. Use only small turns. From idle, give it full throttle, if throttle is slow lean out needle until good. Adjust barrel stop so it will not close, accept for a small gap. This gap will be the idle setting. You will notice the idle will increase with a wide gap. Idle adjuster screw & Barrel Stop Lean Rich 0 1:1 SCREW SHEET 10 20 30 40 50 mm 3 x 5mm Cap Screw 3 x 3mm Set Screw 3 x 10mm Cap Screw 3 x 5mm Set Screw 3 x 8mm Set Screw M3 Nut M4 Nut 3 x 12mm Cap Screw 3 x 10mm Set Screw 3 x 15mm Cap Screw 3 x 20mm Cap Screw 3 X 25mm Cap Screw 3 x 5mm Tapping Screw M3 Nylon Locknut 3 x 15mm Set Screw M4 Nylon Kocknut 4 x 4mm Set Screw 4 x 10 mm Set Screw M3 Flange Nut ( Steel ) 5 x 5mm Set Screw 2 X 6mm Washer 3 x 8mm Tapping Screw 2 x 4mm Screw 2mm X 7mm Washer 3 x 10mm Tapping Screw 2 x 5mm Screw 3 X 8mm Washer 3 x 12mm Tapping Screw 2 x 6mm Screw 5 X 9mm Washer 3 x 15mm Tapping Screw 2 x 8mm screw 2 x 10mm Screw 5 X 10mm Washer 3 x 20mm Tapping Screw 3 x 25mm Tapping Screw 3 x 10mm Flat Head Tapping Screw 3 x 15mm Flate Head Tapping Screw 3 x 20mm Flat Head Tapping Screw 3 x 25mm Flat Head Tapping Screw 3 x 5 mm Flat Head Screw 3 x 10 mm Flat Head Screw 3 x 15mm Flat Head Screw 3 x 20mm Flat Head Screw 3 x 25mm Flat Head Screw 2 x 25mm Screw 3 x 5mm Screw 2mm E-Ring 3 x 10mm Screw 2.5mm E-Ring 3 x 15mm Screw 3 mm E-Ring 3 x 20mm Screw 4 mm E-Ring 3 x 30mm Screw 5 mm E-Ring 4 x 6mm Flat Head Screw 4 x 10mm Flat Head Screw 6 mm E-Ring 4 x 15mm Flat Head Screw 7 mm E-Ring 4 x 20 mm Flat Head Screw 4 x 10mm Tapping Screw 4 x 10mm Flat Head Tapping Screw 4 x 15mm Tapping Screw 4 x 16mm Flat Head Tapping Screw 4 x 20 Tapping Screw 4 x 20mm Flat Head Tapping Screw 4 x 25mm Tapping Screw 3 x 30mm Screw Pin ( Black ) 4 x 15mm Tapping Screw ( Small Head ) 5 X 12mm Washer 3 x 30mm Screw Pin ( Silver ) #31296 Rear Pivot Ball Suspension System, Buggies ( Available For: 1/8 Scale Buggy-Ultra GT LX, Ultra MBX & MBX +, Worlds, Worlds ll ) ASSEMBLY OF THE REAR HUB Assembly of the right and left hand side are the same. 36082 Rear Wheel Axle Shaft * Take the 4mm set screw from your car kit. 36503 8x16mm Ball bearings 31304 Rear Hub 36870 4mm Set Screw * Make sure the pivot ball move smooth. 31303 Rear Lower Arm 31307 11mm Pivot Ball 31306 12mm Hex Nut 36503 8x16mm Ball bearings 5mm Hex Wrench 31305 Ball Washer ASSEMBLY OF THE REAR UPPER ROD ( Builds 2 upper rods for the left and right-hand side.) For: Ultra Worlds, use 30093 and 30092 parts For: Ultra GT LX and Ultra MBX, from this kit. use 30093and 30092 from your car. 30093 9mm Upper Arm Ball End 36850 7mm Ball 36880 5x60 Turnbuckle For: Ultra Worlds ll, remain the upper rod as shown. 36850 7mm Ball 36880 5x60 Turn Buckle 36690 7mm Plastic Ball End 36690 7mm Plastic Ball End 36690 7mm Ball 30092 9mm Ball & socket * Adjust the upper rods length according to the holes chose for attachment. 36850 7rm Ball End 0 10 20 30 40 50 mm ASSEMBLY OF THE SUSPENSION ARMS INTO REAR GEAR BOX Assembly of the right and left hand side are the same. 3mm E-Ring Arm Shaft * Use the parts that come with your kit. * Set triangle marks in the direction shown in Fig.1. Rear Drive Shaft 3mm E-Ring * Insert rear drive shaft before assembly. #36055 Drive Pin Rear Wheel Toe-in Adjuster * Do not r tighten 5x5mm set screw over tighten. Plastic Washer (3 pcs) 5x5mm Set Screw #36054 Wheel Drive Nut, 8mm 3mm E-Ring Multiple spacers are needed to fit Kyosho and OFNA cars using the same arms. 1 Degree 1.5 Degree Fig.1 ASSEMBLY OF THE UPPER ROD INTO GEAR BOX Assembly of the right and left hand side are the same. 30061 4 x 25mm Flat Head Screw * Insert into rear hub. 3mm Nylon Lock Nut 4mm Nylon Lock Nut 3 x 25mm Cap Screw ASSEMBLE THE FRONT AND REAR GEAR BOX ONTO CHASSIS AS USUAL. SETTING GUIDE REAR WIDTH SETTING REAR CAMBER SETTING Adjust A and B to the same length. Adjusting B longer will make the rear tires toe-in (Positive). The rear camber adjustment can be make by changing the length of the upper rod. Adjusting A longer will make the rear tires toe-out (Negative). Making the upper rod longer will make the camber positive. Making the upper rod shorter will make the camber negative. 0 0 - - 0 + + 0 Upper Rod + - + - A A B B * Use a 2.5mm hex wrench to adjust the rear track width. C C.L C' PARTS LIST Item No. Description Qty #36082 Rear Wheel Axle Shaft 2 pcs #31303 Rear Lower Arm 1 set #31304 Rear Hub (Pivot Ball Type) #31305 #31306 Item No. Description Qty #31307 Pivot Ball 2 pcs #36890 Front Lower Arm 1 set 2 pcs #36690 7mm Ball End 4 pcs Ball Washer 4 pcs #36850 7mm Ball 4 pcs Alum. Hex Nut 4 pcs #36880 5X60 Turnbuckle 2 pcs #36054 Wheel Drive Nut 2 pcs #36503 8x16x5mm Ball bearings 8 pcs #36055 2.5x17mm Drive Pin 4 pcs #34010 9mm Upper Arm Ball End 2 pcs #30092 9mm Ball and Socket 2 pcs