Download Carrier HRVCCLHA Unit installation
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to the Expertg_ rn Installation TABLE Instructions OF CONTENTS PAGE SAFETY CONSIDERATIONS INTRODUCTION UNIT INSTALLATION WALL CONTROL CONTROL CARE 2 ............................... 2 3 ........................ ..................................... ERV .................................. EVALUATION BOARD OPERATION TROUBLESHOOTING DIAGRAM 9 ................................ the unit and other safety Follow all safety codes. Installation must be in compliance with local and national building codes. Wear safety glasses, protective clothing, and work gloves. Have fire extinguisher available. Read these instructions thoroughly and follow all warnings included in literature and attached to the unit. Recognize safety information. This is the safety-alert or cautions symbol z_. manuals, be alert to the potential for personal injury. Understand these signal words; DANGER. WARNING, and CAUTION. These words are used with the safety-alert symbol. DANGER identifies 7 ............................... with 5 6 ......................... labels attached to or shipped precautions that may apply. When 6 ...................... by trained service personnel. When working on this observe precautions in the literature, on tags, and on 5 5 ........................ AND MAINTENANCE WIRING 1 ................................... ACCESSORIES VENTILATION ................... ....................... CONNECTIONS BALANCING 1 CONSIDERATIONS DESCRIPTIONS ELECTRICAL 1 ................................... INSTALLATION COMPONENT ......................... performed equipment, 10 you see this symbol on the unit and in instructions or the most serious hazards which will result in severe personal injury or death. WARNING signifies hazards which could result in personal practices property injury or death. CAUTION is used to identify unsafe which may result in minor personal injury or product and damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation. INTRODUCTION The ERVCCLHA Energy Recovery Ventilator is used to exchange indoor stale air with outside fresh air. The unit is equipped with a special energy recovery core which transfers both sensible and latent heat between the fresh incoming air. The cross-flow design core allows entering and leaving air streams to transfer heat energy without The mixing. ERVCCLHA (See Fig. 2.) is available in 2 sizes with 60-148 CFM (28 - 71 L/s), and 60-183 design of this unit is horizontal. Special 2 airflow to duct application, balancing the ERV. and locating access and routine maintenance. INSTALLATION ranges of CFM (28 - 89 L/s). The attention should be given unit for easy CONSIDERATIONS Inspect Equipment Move carton to final installation location. Remove ERVCCLHA unit. Remove all packaging A07619 Fig. 1 - ERVCCLHA Energy Recovery from carton taking care not to damage Ventilator and inspect unit for damage. Remove parts bag from inside unit. File claim with shipping company if shipment is damaged or incomplete. Check to make sure ERV unit matches Fig.1. NOTE: Read installation. the entire SAFETY instruction manual Untrained as cleaning personnel personnel should install, can perform and replacing starting the can be hazardous Only trained repair, or service basic maintenance Select Location The ERV should CONSIDERATIONS Installation and servicing of this equipment to mechanical and electrical components. qualified before due and this equipment. functions air filters. All other operations such must be be located proximity to a fused power for routine maintenance. in a conditioned source. It should space and in close be easily accessible If ERV is installed independent of a forced-air system, unit should be located near the center of the air distribution system. If ERV is installed in conjunction with a forced-air system, unit should be located next to (or close to) the indoor equipment. Independent STALE A_R TO OUTSIDE System Application In tire absence of a forced-air system and a typical duct system layout, the ERV can be applied as an independent or stand alone unit. To ensure comfort, this type of application involves running both fresh-air throughout and return-air registers (or stale-air pickup registers) the home. Fresh-air registers are normally located in bedrooms, dining rooms, living rooms, and basements. It is recommended that STALE AiR FROM BU/_tNG FRESH AIR F_OM OUTSIDE registers be placed 6 to 12" (152 to 305 mm) from the ceiling on an interior wall and airflow directed toward the ceiling. If registers are floor installed, airflow should be directed toward the wall. A07572 Fig. 2 - ERV Airflow During Air Exchange n A07613 Fig. 3 - ERVCCLHA Component Components Description Tire following listed items are components of ERVCCLHA (see Fig. 3). 1. Stale air return system. 2. Fresh-air from building connected to return-air Fig. 4 - Chain intake connected to outdoor 3. Exhaust-air connected 4. Mechanical filters trap dust contained to outdoor hood. 6. Blowers bring air to outside. stale- 7. Electronic forced control supply from circuit from ensures outside and exhaust proper unit operation. ERV connected to return-air duct of CARBON MONOXIDE Failure to follow or death. 10. Electrical connector block cord connects UNIT Do DAMAGE for wiring to standard wall and timer 115v outlet. The ERV result in personal injury pickup registers) Return-air (or stale-air pickup draw from kitchens, bathrooms, stale-air can exist. registers) are normally located to basements, or other rooms where Proper must be used to minimize size and type of registers Maximum according HAZARD install ERV in a may result or existing forced-air supply and stale-air from floor joists using chains and 4 springs. Attach metal hanging bracket to all 4 sides of cabinet (see Fig. 4). The unit may be installed on a shelf if an isolation pad is provided to dampen vibration. Unit should always be installed as level as possible. should pressure not be above Data Digest for ventilation capacities. will be installed in conjunction with new or systems. To operate properly, the fresh-air return from ERV connect directly to return-air duct system. This is how the ERV distributes fresh air and removes stale air from inside of building (see Fig. 5). For these installations, Unit can be suspended register Application Most ERV applications contaminated through length of duct for the system should be designed to the highest speed of the unit. Refer to specifications Forced-Air corrosive of airflow listed in unit Product in equipment atmosphere. Mount could con- INSTALLATION to follow this caution or improper operation. not this warning HAZARD Do not install return-air registers (or stale-air in same room as gas furnace or water heater. drop. The velocity 400 ft per minute. Failure damage POISONING air system. 9. Terminal trols. UNIT Installation in the air. sensi- in fresh-air Spring air inlet hood. air exhaust 5. Energy recovery core is a cross-flow type. It transfers ble and latent energy between the 2 air streams. 8. Fresh-air A9226g duct furnace or continuously NOTE: fan coil blower must be interlocked whenever ERV is energized. The fresh air from ERV is introduced at a point no less than 6 ft (1.8 m) upstream and operate into return-air of furnace duct or fan coil. This connection should be direct (see Fig. 5). This is to allow incoming fresh-air to mix before entering indoor equipment. eliminate transmission of noise or vibration from unit to main duct system. In addition, there are four 30" (762 mm) duct ties provided to help fasten flexible duct to port on ERV. Locate and IMPORTANT: flexible outlet Install Exterior To prevent ducts are required ducts connecting Fresh-air Hoods condensation problems, on both fresh-air between intake and stale-air ERV and exterior exhaust insulated inlet and exhaust-air wall. must be separated by at least 6 ft (1.8 m). Fresh-air intake must be positioned at least 10 ft (3 m) from nearest dryer vent. furnace exhaust, driveway, gas meter, or oil fill pipe. Fresh-air intake must be positioned as far as possible from garbage containers and potential chemical fumes. When possible, it is advised to locate the intake and exhaust hoods on santo side of house or building. The intake and exhaust hoods should never be located on interior corners or in dead air pockets (see Fig. 5). Both intake and exhaust hoods must be 18" (457 mm) from ground and at least 12" (305 mm) above anticipated snow level. /4_7 ram) After selecting proper hood locations, make appropriate size hole through exterior wall, pass flexible duct through hole and insert A07617 Fig.5 - Exhaust Ventilation hood tube into duct. Tape duct vapor barrier tightly around tube and insert assembly back into wall and fasten securely. WALL hood CONTROL Location The ERV wall control is unique to this unit. operate without it. This control senses humklity The ERV will not not temperature. It nmst be located in an area where it will continually monitor fresh air circulating within the home. Install ERV wall control as close as possible to main system thermostat and follow same guklelines as installing a thermostat (locate approximately 5 ft (1.5 m) above DUCTS RETURN floor, mount CONNECTING TO AiR DUCT SYSTEM A07610 Remove Fig. 6 - Flexible Duct Fit-Up Ducts to ERV Connect on an inside partitioning wall, etc.). Wiring top cover assembly wire through hole located from wall control on back of control and pass thermostat before attaching to wall. Connect Y. R. G, and B (yellow. red, green, and black) between wall control and ERV connector following color code (see Fig. 7 and 8). Replace top cover assembly. NOTE: PROPERTY DAMAGE ERV wall control and circuit board operate on 12 VDC. HAZARD Failure to follow this caution may result in minor property damage from sweating duct or loss of unit efficiency and capacity. ERV should be installed in a conditioned space with insulated flex duct for supply and exhaust air to the outdoor ambient. Insulated exhaust-air flexible duct is required on both flesh-air inlet and outlet ducts connecting to exterior wall. When RED using insulated flexible duct, the vapor barrier of the flexible ducts must be taped very tightly to prevent condensation problems. To reduce pressure drop, stretch the flex duct and support it in a proper manner to avoid reduced airflow. When flexible connecting the ERV to a return-air duct can be used. When using duct system, metal duct from connecting ducts to return-air duct system. This BLACK insulated fresh-air supply to system duct work. the metal duct should be insulated (see Fig. 6). However, when metal or rigid ducts are applied use approximately 18" (457 mm) of flexible duct at ERV ports for fresh-air supply and stale-air return. This can act as a silencer when YELLOW should GREEN A00112 Fig. 7 - Typical Wall Control n NOTE: AI_ _XCHmG_ 0N The ERV control. The ERV 4-Zone Damper may be controlled using the Infinity may be using either Module. the NIM of a 4-Zone O o o OneTouch SS%_ See the appropriate Damper Module system a NIM instructions fer connection or a if using instructions. Control The OneTouch control may be used as the primary wall control for the ERV. This control will step through the modes of operation with consecutive presses of the button. The LED indicates which Im_ER_mW_m _ %R_LAYW_HU_ connected _XT _E_m _ m'C;S0 F mode is currently selected: Off, Intermittent, Low, or High. There is no humidity sensor on the OneTouch. and it will not provide direct humidity Latent control. Control NOTE: To ensure highest season, the INTERMITTENT Blower A07611 Fig. 8 - Control Connector has 4 basic modes interlock relay is not needed for use with control. The Infinity system control the ERV and the indoor blower. will in cooling the Infinity simultaneously Push Button Timers may be used and are connected to the ERV as shown in Figure 9. However, the Infinity system should be set to continuous fan to ensure that the fresh air is circulated in the home. Operation The ERV wall control system control degree of humidity control mode should be used. of operation, OFF, LOW, HIGH. and INTERMITTENT. Be sure that all modes of operation are fully functional. See Table 1 indicating standard control In a Zoned fan. System, at least one zone should be set to continuous operation. 1. With switch OFF, ERV is inoperative 2. With switch with outside. and the LED is out. on LOW. ERV continuously If control is satisfied, blower speed, otherwise, blower will run on HIGH is illuminated all the time. 3. INTERMITTENT-If building is higher speed. highest degree of humidity control mittent mode should be used. in cooling season, inter- ....... [ F i i The humidity selector is a built-in control designed control the level of humidity in the house during months. This acts like a limit switch. See Table becomes _- -5 ®@@ @®@ ,, -,, , , • __ _, I °J turn DAMPER FAN SPEED Off Ctosed to outside Off Low Air exchange with outside Open to outside Low Intermittent Air exchange with outside Open to outside Low High Air exchange with outside Open to outside High Off i -- _ OmrONAL) pus_ Buvlo_ SWH CriES 5 SW_lC_ 8 MAXIMUM) o (oc) co_o_ BLACK 0 ,_S4) _RM_N&L _m_P POSITION OPERATION RED --BLACK -- YELLOW too dry in winter 1 - Basic Control MODE -1- -- ,,,, I o I to properly the summer 2 to select months, put wall control in INTERMITTENT mode and down humidity selector to provide ventilation less frequently. Table {J3 -3) ooI2F e®e J1 o0 Mf_U_E IfMER level. If the house OR OL Selection humidity B [NDICAI BLACK 0 COMMON {Ja 4) RE# o £W[lCH (Ja 5) relative humidity level inside of than setpoint, then no air exchange will reaches setpoint. This mode is ideal for maintaining proper humidity level when continuous mode cannot. To ensure maximum YELLOW The LED occur and ERV shuts off. If relative humidity level inside building is lower than setpoint, then air exchange occurs at high speed, and shuts down ERV when humidity level Humidity J3 exchanges air will run in low _DCA OR _EHM_L S_mlp o BACK OF PUSN BU_TON SW_TCN A98386 Fig. 9 - Push Button OPERATING THE INFINITY Table OUTSIDE TEMPERATURE 50°F / 10°C 32 o F, / 0 o ( 14°F/ 10% 4°F/ 20°C 22°F/ 30°C 2 - Recommended Humidity DOUBLE-PANE WINDOWS 55% 45% 35% 30% 25% Levels TRIPLE-PANE WINDOWS 65% 55% 45% 45% 35% Timer W'iring ERV Layout WITH THE CONTROL The ventilator has four settings in cooling mode. in heating mode and three settings Heating: AUTO - the ventilator selects the speed based on indoor humidity and outdoor temperature. It may cycle on/off every 30 minutes depending on humidity LOW - low speed all of the time. HIGH - high speed all of the time. and outside temperature. DEHUM - willonlyturnonif humidity is3%oversetpoint. Thespeed is determined by indoorhumidity andoutdoor temperature. Cooling: AUTO- theventilator selects thespeed based onindoor humidity andoutdoor temperature. It maycycle on/offevery 30minutes depending onhumidity andoutside temperature. LOW- lowspeed allofthetime. HIGH- highspeed allofthetime. If thefanspeed issettoAutoandtheventilator wants torun,the fanspeed will runatHighcontinuous speed. Otherwise, thefan willstay atthechosen continuous fanspeed. ELECTRICAL within the home. dampers Balancing the ERV is done by using balancing in the fresh air intake and stale air exhaust ducts. Airflow is determined by temporarily connecting a magnehelic gauge to the pressure taps on ERV. (See Fig. 10.) Balancing chart is located on unit door. CONNECTIONS A98400 Fig. 10 - Magnehelic ELECTRICAL SHOCK Failure to follow or death. this warning If supply-air from outside is greater than exhaust-air from the house, an imbalance can result over pressurizing the home. If exhaust-air is greater than supply-air, combustion appliances may HAZARD could result in personal injury Before installing or servicing system, always turn off main power to system. There may be more than 1 disconnect switch. backdraft, condition customers, Wiring The operates ERV on 115 VAC. It comes with a power attached to unit and ready to plug into a fused outlet. grounded for proper operation. and Local The ERV circuit board, wall control, and accessories operate on 12 VDC. See Wall Control section, item Wiring and Fig. 7 and 8 fnr more information. wired when with an integrated interlock. The interlock can be to the system blower to ensure that the blower is running there is a call for ventilation. See the wiring diagram for proper wiring of the interlock circuit. ACCESSORIES 20 Minute Timer A push button timer can be used to override put the ERV into high speed for 20 minutes. parallel and connect Fig. 9). Push button such as bathrooms operation is needed NOTE: The ERV wall function 20 minute control is is internal momentary illuminate timer between the push button. and function working circuit board, OC and OL. The The maximum timers that can be applied is 5. 60 Minute Timer Adjustable of time. will not applied to electronic contact the wall control and Connect switches in leads to ERV terminals L OC, and OL (see locations are ideal in special activity areas, or kitchens, where high-speed exhaust for a short period properly unless correctly. Timing ERV terminals timer in parallel or to ERV Balancing intake and exhaust airflow is very important for proper system operation and optimum performance when applying an ERV. Unit balancing prevents a positive and/or negative pressure that 2 -- unit the to high hoods, bath or roof fans speed. furnace/air handler blower is ON if the (0"C), make sure the unit is not running (By waiting 10 minutes after plugging that the unit is not in a defrost Magnehelic Step 3 -- flow pressure gauge gauge Connect on a level surface tubing cycle.) placement. from gauge and adjust it to zero. to EXHAUST air taps. Be sure to connect the tubes to their appropriate highdow fittings. (See Fig. 11.) If the gauge drops below zero, reverse the tubing connections. NOTE: because It is suggested to start with the exhaust air flow reading the exhaust has typically more restriction than the fresh air. especially ventilation. in cases of fully ducted installations Place the magnehelic gauge upright equivalent chart. AIR FLOW Move taps. timers, sure Set the Place the magnehelic Step OC and OL (see Fig. 9). BALANCING Step is to with push button fume Procedure 1 -- the unit in. you are assured by a of push button exhaust, temperature is below 32°F in defrost while balancing. I connection number dryer installation is in any way connected to the ductwork of the cold air return. If not, leave furnace/air handler blower OFF. If the outside it is activated A 60 minute adjustable timer can also be used to override wall control and put ERV into high-speed operation for a select amount of time. Connect Step Make Wiring The ERV comes top exhausts, all windows, doors, and No exhaust systems such as should be in operation. The forced-air furnace (if used for circulation) should be operating in continuous fan mode for normal operating speed. Balancing All electrical connections nmst comply with National Electrical Codes, or other ordinances that might apply. 12 VDC cord Unit must be bringing exhaust fumes into the house. A balanced will ensure optimum performance, provide satisfied and avoid expensive callbacks. Before proceeding with balancing, fireplace flues should be tightly closed. range 115 VAC Gauge 4 -- tubing of the reading to FRESH or source point and level. Record according air flow to the balancing pressure Adjust the fresh air balancing damper until the fresh air flow is approximately the same as the EXHAUST air flow. If fresh air flow is less than exhaust air flow, then go back and adjust the exhaust balancing Step 5 -- Secure with tape. Step 6 -- Write the required Record damper both air to equal the fresh air flow. (See Fig. 11.) dampers flow thumb screw in place information. air flow information on a label the unit for future reference (date, maximum name, phone number and business address). speed and stick it near air flows, your n NOTE: The difference flows. of -+10 CFM unit is considered balanced even if there (or -+5 1/s or 17 m3/h) between is a the two air Freshair flow Balancing Dampers Balancing dampers (sometimes called butterfly dampers) are located in fresh-air intake and stale-air exhaust of the ERV. (See Fig. 11.) Some field modification may be required to ensure proper adjustment of balancing dampers while located in flexible duct. Insulating balancing over these dampers is complete to prevent is strongly condensation recomnmnded problems. after NOTE: Temporary flow collars are not needed with the new ERVCCLHA models since the air flow pressure taps are incorporated in the access door. (See Fig. 11.) VENTILATION EVALUATION ExhaustAirFI0w A05264 Fig. 11 - Balancing ERVCCLHA CONTROL Failure to follow efficiency, capacity this caution or unit life. may result in reduced To ensure proper operation located on electronic control Sizing 3 - Ventilation FLOOR AREA(if2) 0-1 2-3 <1500 30 45 Air Requirements, 60 75 encountered, NOTE: check jumpers Power CPU when changing for 30 seconds exchange The ERV measure the incoming air temperature and will cycle unit in and out of defrost, depending on outdoor ambient. The intake 60 75 90 105 75 90 105 120 4501-6000 75 90 105 120 135 6001-7500 90 105 120 135 150 >7500 105 120 135 150 165 damper and defrost. will close and circulate 10 minutes. This time depends for defrost cycle. Table 0-1 2-3 14 21 139.1-279 21 279.1-416 28 416.1-557 557.1-697 <139 >697 BEDROOMS 4-5 to reset the 90 60 Air Requirements, is required jumpers. >7 45 4 - Ventilation to make sure they are located properly. disconnect The ERV continually monitors outside air temperature. If outside air is at or below 23 ° F (-5 ° C), ERV will cycle between air 3001-4500 FLOOR AREA (m2) jumpers are configuration Outdoor Ambient Below 23 ° F (-5 ° C) cfm BEDROOMS 4-5 6-7 1501-3000 Table of ERV. configuration board and must match setup shown in Fig. 12 under Jumper Table. Jumpers are factory set and do not require any changes unless control board is replaced. If control board is replaced, or unusual start-up operation is Tables 3 and 4 should be used to determine the required airflow fnr a home. These guidelines are taken from ASHRAE 62.2-2004. Table OPERATION Board Function [ DO UNITNOT DAMAGE use ERVHAZARD during construction of a house or when sanding drywall. This type of dust may damage system. Ventilator BOARD unit indoor air through on jumper 5 - Defrost location. the core for 6 to Refer to Table 5 Cycle L/s ERV DEFROST CYCLES 6-7 >7 28 35 42 28 35 42 50 35 42 50 57 35 42 50 57 64 42 50 57 64 71 50 57 64 71 78 Outside Temp °F / °C Extended Standard Defrost (as shipped) Defrost (Jumper JU1 -F Removed) Above 23°F / _5oc No Defrost No Defrost 23 to 5°F / -5 to -15°C 10 Minute Defrost/60 Minute Exchange 10 Minute Defrost/30 Minute Exchange 4 to - 17°F / - 16 to -27°C Below -18°F/ -28°C 10 Minute Defrost/30 Minute Exchange 10 Minute Defrost/20 Minute Exchange 10 Minute Defrost/20 Minute Exchange 10 Minute Defrost/15 Minute Exchange OFF and INTERMITTENT/OFF When ERV is Off, K1 relay is open (see Fig. 12). High-Speed Air Mode Exchange When VDC high-speed air exchange occurs. K1 relay closes and K2 (12 relay) is energized. This opens low-speed contacts, and closes high-speed contacts. Then. 115 VAC is applied between orange and gray wires on Molex( R;plug (pins 1 and 6) and blower motor runs in high-speed operation. Also, 115 VAC is applied across pins 5 and 7, this energizes Low-Speed When VDC Air low-speed interlock relay (see Fig. 12). Exchange air exchange relay) is de-energized. occurs, K1 relay closes and K2 (12 This keeps low-speed contacts closed andhigh-speed contacts open. Then, 115VACisapplied between redandgraywires onMolex plug(pins1and4)andblower motor runsinlow-speed operation. Also,115VACisapplied across pins 5and7,energizing interlock relay(see Fig.12). ELECTRICAL SHOCK HAZARD Failure tofollowthiswarning could result inpersonal injury ordeath. Before installing orservicing system, always turnoffmain powerto system. There maybemorethan1 disconnect switch. UNITCOMPONENT DAMAGE HAZARD Failure to followthiscaution mayresultin equipment damage orimproper operation. DONOTusewater toclean coreordamage will result. In addition, before servicing orremoving thecoreinspect the edges toseeif theyappear soft(orslightly expanded). This canbenormal anddueto moisture in theair.DONOT handle or service coreuntilit is dryor airpassages can become damaged and/or closed. TROUBLESHOOTING CUTHAZARD Failure tofollowthiscaution mayresult inpersonal injury. Sheet metal parts mayhave sharp edges orburrs. Usecare and wearappropriate protective clothingandgloveswhen handling parts. CARE AND ELECTRICAL SHOCK Failure to follow or death. n HAZARD this warning could result in personal injury Before installing or servicing system, always turn off main power to system. There may be more than 1 disconnect switch. MAINTENANCE Door ERV door can be removed by unlatching brief case style latches. then lifting door up and sliding it sideways. Door must be in place CUT and secured Failure shut for proper operation. Filter Filters in ERV are washable and should be cleaned every 3 months. Use a vacuum cleaner to remove heaviest portion of accumulated dust, then wash in lukewarm water. Allow filter to completely dry before reinstalling. A dirty air filter will cause excessive blower motor. Never operate unit without a filter. In addition, regularly check and clean and exhaust hoods when necessary. screens HAZARD to follow this caution may result in personal injury. Sheet metal parts may have sharp edges or burrs. Use care and wear appropriate protective clothing and gloves when handling parts. strain on on exterior NOTE: intake Reference Table 6 Troubleshooting Chart This can be a quick guide in resolving unit problems. It is also recommended to review and understand Wall Control Board Operation and Care and Maintenance sections before continuing. There are 3 main parts to focus on when troubleshooting ERV unit: 1. Wall Control UNIT COMPONENT Failure to follow DAMAGE this caution HAZARD may result 2. Electronic 3. Blower in unit component control Wall Control damage. DO NOT clean filters in a dishwasher with a heating appliance or permanent and DO NOT dry them damage will result. Use Table 1 to determine Motor and Wheel annually. ERV the is equipped a special energy made out of paper and allows transfer recove U core which of sensible temperature dry. The core is between should only be 60°F and 75°F serviced (16°C is and latent energy. The core should always be only vacuumed every 3 months remove dust and dirt that could prevent transfer of energy. NOTE: control is operating correctly. Use wire connections. board and wall control operate on Electronic control board must have wall control attached unit will function properly. Also. configuration jumpers control board must match configuration setup show before located in Fig. on 12 under Jumper Table. In addition, outside air thermistor must be connected to control board for it to operate properly. See Table 8, Core with control Control Board ERV blower motors are factory lubricated for life. Lubricating bearings is not recommended. However. inspect and clean any accumulated dirt and grease from blower motor and wheel Cleaning if wall control Fig. 7 and Table 5 to check NOTE: The electronic 12 VDC. Blower board motor when and 24°C) to outdoor and it is Temperature - vs - Ohm Chart, for valid temperature range. Blower Motor The ERV blower motor operates on 115 VAC, with 2-speed operation. The easiest way to check blower control operation and initiate a low-speed using intermittent speed operation blower is to use the wall and high-speed mode (see Table 1). blower NOTE: If, after clicking blowers. using upon charge, Alternate procedure the following carefully test, you check wiring, to check blower still hear relays blower capacitor, and speed: control Blower Speed Test HIGH SPEED 1. Disconnect wires at control module terminal block 5. Push in door change. n switch, and J3-9 this will (B and G) on control initiate a high-speed ex- SPEED wall block inside control wires at control module terminal ERV. 3. Plug ERV back to 115 VAC. 4. Connect module a 3.0 K ohm resistor terminal between B and G on control block. 5. Push in door switch, this will initiate a low-speed exchange. unit from high and medium speed. speed, proceed assembly to the right until 5. Unplug red wire from quick connect. 6. Unplug protecting put on red wire insulator. from 8. Replace wires, When unit thermistor. blower assem- The cap is a safety to blue wire. filters, and core. Thermistor is not responding 1. Remove assembly, connections from blue wire and blower. red wire of main harness wire from blower cap quick connection coming 7. Connect Air as follows: 115 VAC. 4. Locate red wire and blue wire coming bly. Outdoor Connections (see Table 9 and 10). filters and core from ERV. 3. Slide blower are visible. ERV from 115 VAC. 2. Disconnect between at motor location low speed to medium 1. Unplug 2. Remove 4. Attach a wire across J3-8 module terminal block. Selection will select To change ERV from 115 VAC. 3. Plug ERV back to 115 VAC. 1. Unplug Speed can be changed 2. Unplug wall control inside ERV. LOW Blower Three-speed blowers are factory connected to electronic control board on HIGHand LOW-speed taps of blowers. Installer can easily change low-speed tap to medium-speed tap so electronic thermistor 2. Take ohm reading to wall control, wire from control check board. across thermistor. 3. Refer to Table 8 for temperature/ohm relationship. outdoor air Besure tounplug andinspect theunitbefore proceeding withthese steps. Start withproblem 1,thenproblem 2andsoon. Table 6 - Troubleshooting Problem: 1.Unitdoes not work. Possible causes: • Erratic You should operation of the electronic • Unplug try this: the unit. Wait for 30 seconds. Plug it back in. circuit. • The breaker in the electrical panel • Reset breaker. If it trips again, unplug the unit and call an electrician. may be tripped. • The door switch may be defective • Using a multimeter, must be pushed • The circuit board may be defective. check for power • Jump "B" and "G" (BLACK switches and test across the switch (the door switch in for this test). If there is no power, replace the switch. and GREEN). to high speed, remove it right beside the unit If the wall If unit the wall control using shorter wire. control change the wire. If it does not, change another works there, the wall control. • The fan motor may be defective. • Unplug the unit and disconnect directly to the GREY motor • The 9-pin connector may have a loose connection. 2. The damper actuator does not work. • The 9-pin connector • The damper • Unplug may be • Feed will not work. may be defective. • The wire in the wall OR the wall control may be defective. Check the damper lighted pushbutton switch doesn't doesn't light if the problem and test it right beside (the fresh air duct is frozen OR the fresh air distributed very cold.) is works the unit using another there, change the wall control. • Jump may be hindering then the wires If the unit switches are not the problem. to high Replace the push-button. • Ensure the check for continuity. the OL and OC terminals. that the color-coded their appropriate damper to their places. • With the help of a multimeter, • Ice deposits the wire. If it does that the color coded wires have been connected • The switch may be defective. properly. persists. is not solved by the above. • Inspect every wire and replace any that are damaged. may not be connected are actuator. • There may be a short-circuit. OR as well. as well. • The wires may be broken. • The wires may be defective the are connections If the problem the wall control appropriate stay on. 5. The defrost cycle does not work connections actuator. the circuit board speed, work OR its indicator actuator to the damper • Remove • Ensure position. actuator • Replace not. change 4. The 20-minute the damper 120 V directly shorter wire. If the wall control • The wires may be in reverse 120 V Replace the unit and check to make sure all the crimp connections replace • The circuit board Supply the unit and check to make sure all the crimp connections Check the fan motor and the damper may have a defective. 3. The wall control • Unplug secured. actuator (4 wires). wires of the fan motor. if not working. sound. loose connection. the fan motor and ORANGE • Remove wires have been connected to places. the ice. operation. • The damper rod or the port damper • Inspect these parts and replace if necessary. itself may be broken. • The damper actuator may be defective. • Plug in the unit and select "OFF". port damper actuator. closes. Press the door switch and see if the If it does not close, feed 120V directly to the damper If the port damper still does not close, replace the damper actuator. • The circuit board may be defective. • Unplug the unit. Unplug diagram). adjusted the defrost for low speed operation. to high speed and the damper (defrost • The thermistor may be defective. sensor wire (see J4 on electrical Plug the unit back in. Select "MIN" and make sure the unit is mode). • If the defrost Wait 3 minutes. If this does not happen, be replaced. switch close then replace the circuit board. mode works well after having wire (above test), this means the thermistor should The unit should at the fresh air intake port should disconnected is probably the thermistor defective. It COL_ CO_ 120V, 60Hz LINE 120V, 60Hz RETURN LOGIC DIAGRAM _RN _ROWN C_Y C_Y WHI WHILE ................. °o.0 Ico..ECT,O. D,AGRAM I --_ FANMo_ l K3 R_LAy --- J34 _422 ......... y O Jt_3 c÷Y -- ML i G_¥ NEUtraL _G HI _N-- )e_'ost cycles (mmutes) Defrost / _ntElatEon ) JUMPER JU1-A NOTES 1 CONTROLSAVAILABLE SEETHE INSTRUCTION MANUAL JU1-B JUl_ TABLE JU1-D 23 F JU1-E JU1-F JU1-C IN IN OUT OUT OUT OUT IN IN IN IN IN IN OUT OUT IN OUT OUT IN IN OUT OUT MODEL 5 C ERVCCLHA1150 ERVCCLHA1200 E,xtended defro_L all rr_dels 5 F 17 F 15 C 27 C 10/60 10/60 10/30 10/30 10/20 10/20 10/30 10/20 10/15 BLU 2 IFANYOFTHEORIGINALWIRBASSUPPUED MUSTBB REPLACED USE THE SAME OR EQUIVALENT WIRE FUNCTION TABLE MODE 3 FACTORY SET WIRING FOR BLOWER SPEED IS HiGH AND LOW SPEED MEDIUM SPEED CAN BE SELECTED iNSTEAD OF LOW SPEED D SCONN ECT RED WRE FROM MOTOR(S) RED TAP AND CONNECT TO MOTOR(S) BLUE TAP BLK iii ........ K2 K3 K5 Intermittent (20 min per hour) Exchange Low Exchange High Circulation Low O 1 1 1 O O I O O 1 I I 1 O O I Circulation 1 1 1 1 1 O 1 O 1 O 1 1 Defrost OFF NEMA 15P 515 PLUG RELAY K1 High Cycle 0 = Relay Coil is de energized I = Relay Coil is energized CLASS 2 LOW VOLTAGE L!NE VOLTAGE 1 AND FIELD WIRING _wi_ ng diagram utc REV 4 vsd A07131 Fig. 12 - ERV Wiring Diagram Table 7 - System Wiring Colors and Table Connections CONTROL MODULE Term. Block No, J3-9 J3-8 J3-7 J3-6 Table Term. Block tD B G R Y CONTROL WIRE Term. No. Term. ID Black Green Red Yellow J1-4 J1-3 J1-2 J1-4 B G R Y Connection Speed Control Module Main Electrical Harness Cable Blower Wire Speed J1-6 Orange Orange High No Connection No Connection Blue + Cap Medium J1-4 Red Red Low Relationship Temp. (°F / °C) 30 / - I 32 / 0 34 / 1 36 / 2 38 / 3 40 / 4 42 / 6 44 / 7 46 / 8 48 / 9 Ohms 34,480 32,680 30,760 29,220 27,470 26,020 24,680 23,320 22,070 20,910 50 / I 0 52 / 11 54/12 56/13 58 / 14 60/16 62 / 17 64 / 18 66 / 19 68 / 20 70 / 21 72 / 22 19,830 18,820 17,870 16,920 16,160 15,260 14,530 13,790 13,090 12,480 11,860 11,270 74 76 78 80 82 84 86 88 90 92 94 96 98 23 24 26 27 28 29 30 31 32 33 34 36 37 10,750 10,250 9,750 9,300 8,840 8,432 8,042 7,668 7,310 6,993 6,661 6,368 6,085 1O0 / 38 102 / 39 104 / 40 106 / 41 108 / 42 110 / 43 112 / 44 114 / 46 116/47 118/48 120 / 49 5,811 5,571 5,313 5,088 4,869 4,660 4,450 4,268 4,019 3,918 3,750 / / / / / / / / / / / / / Set Blower or LOW WALL CONTROL Color 8 - Temperature/Ohm 9 - Factory HIGH WALL Table 10 - Modify HIGH Blower or MEDIUM Connection Speed Control Module Main Electrical Harness Cable Blower Wire Speed J1-6 Orange Orange High J1-4 Red Blue No Connection No Connection Red + Cap Low Medium 11 / / Copyright 2007 Carrier Corp Manufacturer reserves * 7310 W Morris St * Indianapolis, IN 46231 the right to change_ at any time_ specifications and designs Printed without in USA. Edition Date: notice and without 12 07/07 obligations. Catalog No: ERVLHA-01SI Replaces: NEW