Download Wilbur Curtis Company GEM 120P Service manual

Wilbur Curtis Company, Inc.
Service Manual – Gemini IntelliFresh Brewer
Important Safeguards/Conventions
Models
GEMTIF
GEMSIF
GEM3IF
This appliance is designed for commercial use. Any servicing other than cleaning and preventive maintenance
should be performed by an authorized Wilbur Curtis service technician.
• DO NOT immerse the unit in water or any other liquid
• To reduce the risk of fire or electric shock, DO NOT open service panels. No user serviceable parts
inside.
• Keep hands and other items away from hot surfaces of unit during operation.
• Never clean with scouring powders, bleach or harsh chemicals.
Symbols
WARNINGS – To help avoid personal injury
Important Notes/Cautions – from the factory
Sanitation Requirements
Your IntelliFresh brewer is Factory Pre-Set and Ready to Go… Right from the Box.
Following are the Factory Settings for IntelliFresh brewer:
• Brew Temperature = 200°F
• Brew Volume = Large-Medium-Small
• Water Bypass = On LARGE & MEDIUM brew only
• Energy Save Mode = Off
• Quality Timer = 120 Minutes
System Requirements:
CAUTION: Please use
this setup procedure
before attempting to use
this brewer. Failure to follow the
instructions can result in injury or the
voiding of the warranty.
IMPORTANT: Equipment
to be installed to comply
with applicable federal,
state, or local plumbing/electrical
codes having jurisdiction.
CAUTION: DO NOT
connect this brewer to hot
water. The inlet valve is
not rated for hot water.
• Water Source 20 – 90 PSI (Minimum Flow Rate of 1 GPM)
• Electrical: See attached schematic for standard model or visit www.wilburcurtis.com for your model.
SETUP STEPS
The unit should be level (left to right and front to back) and located on a secure counter top. Connect a water
line from the water filter to the brewer.
NOTE: A water filtration system must be used to maintain a trouble-free operation. (In areas with extremely
hard water, we suggest that a sedimentary and taste & odor filter be installed.) This will prolong the life of your
brewing system and enhance coffee quality. NSF International requires the following water connection:
1. A quick disconnect or additional coiled tubing (at least 2x the depth of the unit) so that the machine can be moved for cleaning underneath.
2. In some areas an approved backflow prevention device may be required between the brewer and
the water supply.
1. A 3/8”Flare x 3/8” Male pipe elbow is supplied with the brewer for water line connection. Use tubing sized
sufficiently to provide a minimum of 1.0 GPM.
2. Connect the unit to an appropriate electrical power circuit.
3. Turn on the toggle (STANDBY/ON) switch behind the unit. The heating tank will start to fill. When the water
level in the tank rises to the correct volume, the heating elements will energize automatically. With the
IntelliFresh brewer, there is no danger of element burnout caused by overheating an empty tank.
ISO 9001:2008
4. The heating tank will require 20 to 30 minutes to reach operating temperature (200°F), indicated when
Wilbur Curtis Company
READY TO BREW is displayed on the LCD screen.
Montebello, CA 90640 5. Prior to brewing, dispense 12 ounces of hot water through the hot water faucet.
Tel: (323) 837-2300
6. Brew a cycle of at least 12 ounces, to purge the water lines of any air that may be trapped after filling.
www.wilburcurtis.com
FOR THE LATEST SPECIFICATIONS AND INFORMATION GO TO WWW.WILBURCURTIS.COM
1
INTELLIFRESH BREWING INSTRUCTIONS
1. Brewer should be ON (Confirm at rear toggle switch, then press the ON/OFF button). Ready-to-Brew should be on the display. If the brewer is connected to an InterLock grinder, the grinder should be on. When Interlock connection is made, grind coffee at this time.
2. Place an empty Satellite under the brewcone and press the warmer switch to pre-heat the Satellite.
NOTE: Only utilize Intellifresh Satellites on Intellifresh Brewers.
3. Place a clean filter
into the brewcone.
4. Fill brewcone with
ground coffee.
6. Press appropriate
brew button. Brewing will begin
immediately.
5. Transfer filled brewcone to brewer.
WARNING: TO AVOID SCALDING, Do not remove brewcone while brew light is flashing.
INTELLIFRESH FUNCTION & FEATURES
The IntelliFresh system is a method of storing coffee to maintain freshness and alert
you when the coffee has exceeded the desired holding time. Being a GEMINI system, coffee is brewed directly into an Intellifresh Satellite container. The Satellites
are linked to the brewer by a connector. The Intellifresh system is activated when
the connector on the Satellite comes into contact with a corresponding connector
on the center panel. The Satellite contains two main control functions built into the
server.
TEMPERATURE: This system allows you to select the holding temperature
within the Satellite. There are three temperature settings to choose from: HIGH,
MEDIUM and LOW. The factory default is MEDIUM. The temperature is adjustable through the UCM control panel on the brewer.
TIMER: The timer does two things. It turns on and off a red indicator light and
turns off the warmer element. The timer is also programmable through the UCM.
The indicator light signals when a predetermined time has expired. The warmer
shuts off 12 hours after the indicator light comes on.
At the beginning of the brewcycle, the LED on the Satellite
comes on and stays lit during
the quality time setting. Range
20 min – 240 min, in 10 minute
increments.
When quality time expires,
LED will flash for 12 hours.
GEMINI IF BREWER
UCM CONTROL
SATELLITE
IF CONNECTOR
After 12 hours of flashing, the
LED and warmer will turn off.
The LED above the warmer button on the UCM will simultaneously duplicate the light pattern on the Satellite.
If a new brewcycle is started before the quality timer has expired, the timer will reset and begin counting down again.
2
Warmers
The warmer, under the brewcone will turn on automatically
whenever a coffee brew cycle is started. The warmers may
be switched on and off using the WARMER buttons on the
control panel.
LEFT & RIGHT
SATELLITE WARMERS
Error Message
An error message will appear on the screen in the event of a malfunction under the following conditions: 1. Water Level Overflow.
2. Break in Temperature
Control Circuit
ERROR MESSAGE
DESCRIPTION
CAUSE
3. Excess Temperature in
Heating Tank
(900) 000-0000 EXT (0000)
1-(800)-000-0000
Water
Level ERR.
Fill run error/Overflow
The fill solenoid has either run for
more than 10 minutes on the initial
tank fill or 1 minute, 30 seconds in
normal operation.
(900)1-(800)-000-0000
000-0000 EXT (0000)
Sensor Error
Error
Sensor
Open Probe
Break in the temperature thermistor
circuit.
(900)1-(800)-000-0000
000-0000 EXT (0000)
Over
Over Temp.
Temp. Error
Excess Temperature
To turn off an error message,
press the  button for five
seconds.
Water Level Error
The sensor is reading the temperature in the heating tank has risen
above 210ºF.
CLEANING
Regular cleaning of your coffee brewer will maintain the highest quality coffee your equipment is capable of producing. A proper cleaning is
essential in preserving the appearance of the brewer.
1. Turn off the unit at the button on the front control panel.
2. Wipe exterior surfaces with a damp cloth, removing spills and debris.
3. Slide the brewcone out and clean it. Thoroughly soap the sprayhead area with a mild detergent solution.
4. Wash the brew basket. Use a soft bristled brush for hard to clean areas. Wash both parts with a detergent solution or put these parts
through a dishwasher.
CAUTION: DO NOT use undiluted bleach or chlorine.
3
GEM INTELLIFRESH
The G3/Gold Cup Series Brewing System is Factory Pre‑Set for Optimum Performance.
After connection to water and power; the rear toggle switch must be on. You will hear a beep sound, indicating power is available to the controller.
The control displays CURTIS
<GEMINI TWIN>
. Press ON/OFF button and the screen will display WILBUR
. After three seconds, CURTIS
Water will fill the tank (approximately 2-3 minutes depending on water flow rate). When the proper level is reached
screen. It takes approximately 20 minutes to reach setpoint temperature of 200°F.
CURTIS
HEATING
CURTIS
FILLING
is displayed.
will appear on the
Control will display READY
CURTIS
when temperature reaches the setpoint (200°F). Unit is now ready to brew.
TO BREW
PROGRAM MENUS
Curtis
Curtis
Ready
Entering
Programming Mode
Enter Code
----
Program Menus
<-- Select -->
Global Recipes
<-- Select -->
Non-Brew Prog
<-- Select -->
Brew Button Prog
<-- Select -->
Model Select
<-- Select -->
Exit
<-- Select -->
Gourmet STD
<-- Select -->
Temperature
<-- Select -->
Select Button…
<-- Select -->
Light Roast
<-- Select -->
Energy Save Mode
<-- Select -->
Brew By Volume
<-- Select -->
ThermoPro Twin
<-- Select -->
One Batch
<-- Select -->
Dark Roast
<-- Select -->
Brew Count Odom
<-- Select -->
Brew By Time
<-- Select -->
ThermoPro Single
<-- Select -->
Two Batch
<-- Select -->
High Yield
<-- Select -->
Quality Timer
<-- Select -->
Pre-Infusion
<-- Select -->
Gemini - Twin
<-- Select -->
Three Batch
<-- Select -->
Filter Pack
<-- Select -->
Brew Count Total
<-- Select -->
Pulse Brew On/Off
<-- Select -->
Gemini - Single
<-- Select -->
Decaf
<-- Select -->
Cold Brew Lock
<-- Select -->
Bypass On/Off
<-- Select -->
Milano Twin
<-- Select -->
Exit
<-- Select -->
Master Reset
<-- Select -->
Exit
<-- Select -->
Milano Single
<-- Select -->
Service Call
<-- Select -->
Gemini - Twin IF
<-- Select -->
Acess Code
<-- Select -->
Gemini - Single IF
<-- Select -->
Banner Name
<-- Select -->
Warmers Auto-Off
<-- Select -->
P-Maintenance
<-- Select -->
Beeper On/Off
<-- Select -->
Drip-Out Mode
<-- Select -->
Warmers Default
<-- Select -->
Display Brew Time
<-- Select -->
4
Exit
<-- Select -->
IMPORTANT NOTE:
All programming selections are performed with the three center
buttons.
The symbols below the buttons are:
Scroll LEFT
 SELECTION or ENTER to save new parameter
Scroll RIGHT
Program Menus GEMIF Brewer
Program Menus
From Program Menus press > display will show the next feature Global Recipes.
GLOBAL RECIPES
Global Recipes
Global Recipes (Factory set to Gourmet STD)
Press  to select. If selected, press < or > to chose a recipe based on the type of coffee being brewed. Selections are
Gourmet STD, Light Roast, Dark Roast, High Yield, Filter Pack, or Decaf. Press  to select the desired recipe.
NON-BREW PROGRAMMING
Temperature
Energy Save Mode
Brew Count Odom
Quality Timer
Brew Count Total
Cold Brew Lock
Temperature (Factory set to 200ºF)
Press  to Select. Press < or > to move to desired temperature and then  to set. Temperature is programmable from
170ºF to 206ºF in 2‑degree increments.
Energy Save Mode (Factory set to OFF)
Press  to Select, < or > ON, OFF or ON 140ºF ,  to set. When in ON, unit will automatically shut off 4 hours from last
brew. When feature is OFF, unit does not utilize the energy saving mode.
In the ON 140ºF position, temperature lowers to 140ºF, if unit has not brewed in 4 hours. This feature will save energy by
maintaining a lower temperature in the tank in periods of non‑operation.
Brew Count Odom
Press  to display total brew cycles. Press EX or Reset.
Quality Timer (Factory set to 120 Minutes)
Press  to select, press < or > to choose desired setting. Range 20 min – 240 min, in 10 minute increments. The timer
does two things. It turns on and off a red indicator light and turns off the warmer element. The indicator light signals when a
predetermined time has expired. The warmer shuts off 12 hours after the indicator light comes on.
Brew Count Total
Press  to Select, Shows total gallons and total brew cycles on the unit. Not resettable.
Cold Brew Lock . . . (Factory set to 5º )
Press  to select, < or > to select desired setting (CBL 5, 15 or OFF), to set.
The Cold Brew Lock feature allows the brewer to brew at three different temperature levels from the actual set point. The
first setting is within 5 degrees of set point, next is within 15 degrees of set point, OFF is within 30 degrees of set point for
the Ready to Brew message, however, it will brew at any temperature.
Master Reset
Master Reset
Press  to display Are You Sure?
Then < for Yes, > for No. Brewer factory defaults are then reset.
Service Call
Service Call (Phone number Factory set to 1-800-000-0000 X0000)
Press  to display number and change number or < to move place and EX to exit when complete. This number will be
displayed during a Heating system SENSOR ERROR or during a WATER ERROR.
Access Code
Access Code (Factory set to 1‑2‑3‑4)
Press  to display number and change number, (the number can be changed 1 to 4) or < to move place and EX to exit
when complete.
Banner Name
Warmers Auto-Off
Banner Name (Factory set to CURTIS)
Press  to display letters and change letters or < to move place and EX to exit when complete
This feature allows up to 14 letters to be programmed for company name or regional name. Programming all blanks disables Banner Name. If programmed, Banner Name is displayed every 5 sec. on and off.
Warmers Auto – Off (Factory set to MED while brewing)
Press  to Select. Press < or > to adjust from 1 hour to 12 hours. This feature advances in 1 hour increments.
5
Program Menus GEMIF Brewer
P-Maintenance
Beeper On/Off
Drip-out Mode
P-Maintenance (Factory set to OFF)
Press  to Select, Set gallons brewed to indicate P-Maintenance. Press < or > to adjust from Off to 9500 gallons. This
feature advances in 100 gallon increments. Press  to exit.
Beeper On/Off (Factory set to ON)
Press  to display ON or OFF. Pressing either < or > toggles between on and off.  to set. When ON, this feature allows
you to hear a short beep each time a button is pressed.
Drip-out Mode (Factory set to 2 minutes)
Press  to Select. Press < or > to move to desired time. Settings are OFF, 1, 2, 3, 4 and 5 minutes. Press  to Select
time.
Warmers Default
Warmers Default (Factory setting - MED)
Press  to Select. Press < or > to adjust from OFF, HIGH, MED or LOW. Power setting for HIGH is 100W watts MED is
82 watts. LOW is 66 watts.
Displ. Brew Time
Displ. Brew Time (Factory set to ON)
Press  to display ON or OFF. Pressing either < or > toggles between on and off. After Display Brew Time an EXIT screen
will return you to Non-Brew Prog.
BREW BUTTON PROGRAMMING
Brew By Volume
Brew By Time
Brew by Time (Factory settings: LARGE 5min-25sec. MEDIUM 3min-32sec. SMALL 1min-52sec.)
Next item in the sequence is Brew by Time. Press  to Select to change the brew time. Display will now show the current
time. By pressing < or > you can toggle back and forth from minutes to seconds to exit (ex). Change the time or set and exit
by pressing the  button.
Pre-infusion
Pre-Infusion (Factory Disabled)
Press  to Select. Current setting in seconds is displayed < to decrease or select > to increase (range from OFF to 10
through 60 seconds),  to set.
If Pre-infusion is selected (ON), Cold Brew Lock is set within 5ºF of set point and Cold Brew Lock disappears from the list of
program selections. When Pre-infusion is ON, Pulse Brew disappears from the list of program selections.
Pulse Brew
6
Brew by Volume (Factory settings: LARGE 200oz ±8oz. MEDIUM 132oz±4oz. SMALL 64oz±4oz.)
Press  to Select. Display will ask you to select a brew button, Large, Medium or Small. Press the desired brew button to
begin... when desired volume is reached press the same brew button to stop the flow. Now the volume has been set.
Pulse Brew (Factory setting C)
Press  to select, < or > to select OFF or one of five pulse patterns (A to E) . The five Pulse Brew options help “tune” or
change the coffee flavor.
Guidelines for Pulse Brew:
Filter Pack type coffees typically extract better with the A and B pulse setting.
Decaf coffees typically extract better with the B pulse setting.
High-Yield coffees typically extract better with the C pulse setting. Of course, any of the A, B or C settings may be used to
suit your taste profile.
Settings D and E are manual pulse counts.
To exit from the Pulse Brew mode, select 0 for the time.
If Pulse Brew is on, Cold Brew Lock is set within 5ºF of set point and Cold Brew Lock disappears from the list of program
selections. When Pulse Brew is on, Pre-infusion disappears from the list of program selections.
By-Pass
By-Pass (Factory settings: LARGE 35%. MEDIUM 10%. SMALL Off.)
The By-Pass option helps with controlling extraction with larger brews. Contact time that is too long will extract undesirable
bitter, harsh flavor compounds. By-passing some of the brew water around the coffee bed will balance the extraction.
Press  to display current setting. Press < or > to change settings; OFF, 5% to 50%, in 5% increments. Press  to set.
Model Select
Model Select (Factory set to Gemini-Twin IF)
Press  to select, < or > to select model. The selections are: ThermoPro-Twin, ThermoPro-Single, Gemini-Twin, GeminiSingle, Milano-Twin, Milano-Single, Gemini-Twin IF, and Gemini-Single IF. Press  to set. When the Model Select feature is
changed, all settings are reset to the defaults of the newly selected model.
Illustrated Parts List
GEMTIF
32
23
1
2
3
4
5
17
18
19
43
44
45
20
21
22
25
26
30
31
27
24
28
6
7
8
29
9
10
11
12
42
13
33
34
39
14
38
15
16
35
41
36
5
40
37
7
Illustrated Parts List
GEMTIF
Index
Nº
1
2
3
4
5
6
7
8
8A
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
Part Nº
Description
GEM3IF
WC-37121*
WC- 442
WC-2977-101
WC- 844-101*
WC-39744
WC-37388*
WC-39755*
WC-39756*
WC-29050*
WC-8559*
WC-37308*
WC-39745
WC-61309
WC-61307
WC-38504
WC-61301
WC-37008*
WC-43067*
WC-37406*
WC- 934-04*
WC-4382*
WC-1438-101*
WC-62033
WC-29044
WC-2402P*
WC- 847 *
WC-37122 *
WC-1501*
WC- 102*
WC- 522 *
WC-43055*
WC-5421
WC-3528 *
WC-1809*
WC-5310*
WC-5231*
WC-3765L*
WC-13429
WC-13428
WC-37132*
WC-5350*
WC-61674
WC-37266*
WC-37317*
WC-37365*
SATELLITE, INTELLIFRESH
DUMP VALVE LEFT
SOLENOID, LOCK BREW CONE RIGHT 120V
FITTING, SPRAYHEAD ULTEM
VALVE, BY-PASS, NON-ADJUSTABLE W/RSTRCTR
LABEL, UCM & OUTER 3-BATCH GEM-IF
KIT, LABEL & UCM GEMTIF 3-BATCH CURTIS
LABEL, UCM OVERLAY 1-BATCH
LABEL, UCM OVERLAY 2-BATCH
SPRAYHEAD, AFS-AMBER
RELAY, SOLIDSTATE 40A W/HEAT SINK
BREWCONE, BLACK NON-METAL GEM
LABEL, BOTTOM PANEL
COVER, FRONT CENTER WRAP WELD ASSY GEMTIF
HOLDER, CONNECTOR FEMALE GEMTIF
LABEL, WARNING SHOCK HAZARD
DECK, WARMER WELD ASSY GEMTIF
KIT, TANK LID ROUND
O’RING, 4.5” ID SILICONE
KIT, LIQUID LEVEL PROBE FAIL-SAFE, NON-METAL
ELEMENT HEATING 2.5KW 220V
GUARD, SHOCK HEATING ELEMENT
SENSOR, HEATING TANK
TANK, COMPLETE GEMTS NON-METAL FITTINGS
SLEEVE, OVERFLOW ASSY GEN USE
ELBOW, 3/8”FL x 3/8” NPT PLATED
VALVE, INLET 2 GPM 120V 10W GEN USE YEL BODY
DUMP VALVE RIGHT
FUSE HOLDER ASSY W/5A FUSE
SWITCH, TOGGLE NON-LIT SPST 15A 125/250VAC
THERMOSTAT, RESET
GUARD, SHOCK RESET T-STAT
COVER, TOP SS GEM
LEG, 4” ADJUST 3/8-16 THREAD STYLIZED
FAUCET, PS/HPS SERIES HOT WTR
TUBE, 5/16 ID x 1/8W SILICONE
COMPOUND, SILICONE
KIT, VALVE REPAIR USE ON WC-847
HARNESS ASSY IF CONNECTOR RT
HARNESS ASSY IF CONNECTOR LT
KIT, VALVE REPAIR USE ON WC-844-101
TUBE, SILICONE Ø1/2” ID x Ø3/4” OD x 1/8” WALL
BRACKET, BREWCONE ALIGNMENT
KIT, TANK OVERFLOW FITTING WITH BUSHING
KIT, STRAIGHT FITTING WITH BUSHING
KIT, TANK INLET FITTING WITH BUSHING
* SUGGESTED PARTS TO STOCK
8
Illustrated Parts List
GEMSIF
1
2
34
3
4
5
6
7
17
8
9
18
19
20
21
22
10
11
12
13
14
35
36
15
23
24
25
37
38
16
39
26
27
7
40
29
30
31
32
33
28
9
Illustrated Parts List
GEMSIF
Index
Nº
1
2
3
4
5
6
7
8
9
9A
9B
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
Part Nº
Description
GEM3IF
WC-58117
WC-37122*
WC-2977-101
WC-37308*
WC- 442
WC- 844-101*
WC-37389
WC-39801*
WC-39802*
WC-39803*
WC-8559*
WC-61384
WC-39800
WC-1809*
WC-61307
WC-3528 *
WC-61379
WC-2402P*
WC-1501
WC-59020
WC- 102*
WC- 847 *
WC-29050*
WC-5853-102
WC-43062*
WC-37406*
WC-62035
WC- 906-04*
WC-1438-101*
WC-4394*
WC- 522 *
WC-43055*
WC-5310*
WC-5231*
WC-3765L*
WC-13429
WC-38504
WC-37266*
WC-37317*
WC-37365*
WC-37132*
WC-29044
SATELLITE, INTELLIFRESH
COVER TOP
DUMP VALVE RIGHT
FITTING, SPRAYHEAD ULTEM
BREWCONE, BLACK PLASTIC GEM
SOLENOID, LOCK BREWCONE L/R LABEL
VALVE BY-PASS NON-ADJUSTABLE
KIT, LABEL & UCM GEMSIF 3-BATCH CURTIS
LABEL, UCM PANEL 3-BATCH GEMSIF
LABEL, UCM PANEL 2-BATCH GEMSIF
LABEL, UCM PANEL 1-BATCH GEMSIF
RELAY, SOLIDSTATE 40A W/HT SINK
COVER, FRONT CENTER WRAP GEMSIF
LABEL, BOTTOM WRAP GEMSIF
FAUCET, PS/HPS SERIES HOT WTR
HOLDER, WC-571 FEMALE IF CONNECTOR
LEG, 4” ADJUST 3/8-16 THRD STYLIZED
DECK, WARMER W/A
ELBOW, 3/8”FL x 3/8” NPT PLATED
FUSE HOLDER ASSY W5A FUSE
PANEL, BACK GEMSS
SWITCH, TOGGLE NON-LIT SPST 15A 125/250VAC
VALVE, INLET 2 GPM 120V 10W GEN USE YEL BODY
SPRAYHEAD, AFS-AMBER
COVER, TOP HEATING TANK
GASKET, TANK LID
KIT, PROBE LIQUID LEVEL NON-METAL
TANK, COMPLETE GEMSS W/ULTEM FITTINGS
KIT, ELEMENT, HEATING 2KW 220V
SENSOR, HEATING TANK
GUARD, SHOCK HEATING ELEMENT
THERMOSTAT, RESET
GUARD, SHOCK RESET THERMOSTAT
TUBE, 5/16 ID x 1/8W SILICONE
COMPOUND, SILICONE
KIT, VALVE REPAIR
HARNESS ASSY IF CONNECTOR RT
LABEL, WARNING SHOCK HAZARD
KIT, TANK OVERFLOW FITTING WITH BUSHING
KIT, STRAIGHT FITTING WITH BUSHING
KIT, TANK INLET FITTING WITH BUSHING
KIT, BY-PASS VALVE USE ON WC-844-101
SLEEVE, OVERFLOW ASSY GEN USE (NOT SHOWN)
* SUGGESTED PARTS TO STOCK
10
Illustrated Parts List
GEM3IF
1
2
3
4
13
7
16
18
5
19
6
8
20
9
15
14
10
11
12
A
17
A
11
Illustrated Parts List
GEM3IF
Index
Nº
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Part Nº
Description
WC-5622*
WC-2001
WC-2005*
WC-2025*
WC-2010C
WC-2006*
WC-2102
WC-39747
WC-2007
WC-6417
WC-1901A
WC-1800*
WC- 976-101*
WC- 586*
WC-39746
WC- 736-101*
WC-3705*
WC-38151
WC-13426
WC-39747
LID, BLACK PLASTIC GEM-3
CAP, SHIELD W/VENT
WASHER, SHIELD CAP 1/8”
GLASS, GAUGE 8”
SHIELD, GAUGE GLASS ¾” D. x 8”
WASHER, .188ID x .188 THK BOTTOM
GAUGE GLASS ASSEMBLY 8”
LABEL, SIDE GEM3IF CURTIS LOGO
BRACKET, GAUGE GLASS GEM-3
GUARD, FAUCET GEM-3
SHANK, FAUCET W/SHIELD BASE
FAUCET, S’ SERIES NON-LOCKING
HEATER, SILICONE 120V 71W W/TERMINALS
LED, 5MM W/HOLDER & WIRES
LABEL, FRONT GEM3IF CURTIS LOGO
BOARD, HYBRID T-STAT CNTRL W/TRMNLS
KIT, FAUCET S’ SERIES
LABEL, LOCK/UNLOCK GEM3
IF CONNECTOR, FEMALE W/WIRES
LABEL, SIDE GEM-3IF CURTIS LOGO
* SUGGESTED PARTS TO STOCK
CLEANING THE GEM3IF SATELLITE
A daily routine of cleaning the GEM3IF Satellite will maintain the appearance of the unit and ensure great tasting coffee.
CAUTION – Do not use cleansers, liquids containing bleach, powders or any other substance containing chlorine. These products promote corrosion and will pit the stainless steel. USE OF THESE PRODUCTS WILL
VOID THE WARRANTY.
To clean the Satellite components, prepare a mild detergent solution.
1. Remove lid from Satellite.
2. Turn the lid over and clean the funnel area, preferably with a gauge glass brush.
3. Rinse the lid, removing all traces of cleaning solution.
4. Unscrew the handle/bonnet assembly and remove from faucet.
5. Remove seat cup from stem and inspect for wear or hardening. Replace if necessary.
6. Clean all parts, including faucet body, with mild detergent and warm water. Thoroughly rinse with clear warm
water.
7. Dry and assemble. Hand-tighten the handle assembly.
8. Remove the gauge glass tube by unscrewing the gauge glass cap.
9. Clean the tube and washers with a gauge brush and washing solution. Rinse with clear water. Dry and assemble.
10. Clean inside Satellite with a cloth or ScotchBrite™ pad.
11. Remove coffee residue using a mild detergent solution with water.
12. Thoroughly rinse with clear warm water.
12
Electrical Schematic
GEMTIF
5200
23.6
7600
34.5
13
Electrical Schematic
GEMSIF (-10 Only)
14
Electrical Schematic
GEM3IF
15
Rough-In Drawings
GEMTIF
22.125”
(56.2 cm)
SHOWING WC-37259
BREW CONE ASSEMBLY
18.125”
(46.1 cm)
.125”
1.0”
(2.5 cm)
.25”
(.3 cm)
(.6 cm)
30.5”
12.0”
(77.5 cm)
(30.5 cm)
11.75
(29.8 cm)
11.25”
11.75”
(28.6 cm)
(29.8 cm)
7.75”
(19.7 cm)
4.0”
5.375”
(10.0 cm)
(13.7 cm)
GEMSIF
.75”
(1.9 cm)
22.125”
(56.2 cm)
30.5”
(77.5 cm)
11.875” 11.625
(30.2 cm) (29.5 cm)
4.0”
(10.2 cm)
7.75”
5.625” (19.7 cm)
9.125”
(23.2 cm)
(14.3 cm)
GEM3IF
11.5”
11.75”
(29.2 cm)
(29.8 cm)
10.0”
10.25”
(25.4 cm)
9.0”
(22.9 cm)
16
13.25”
(26.0 cm)
(33.7 cm)
9.0”
(22.9 cm)
This Page Intenionally Left Blank
17
Product Warranty Information
The Wilbur Curtis Company certifies that its products are free from defects in material and workmanship under normal use. The following limited
warranties and conditions apply:
3 Years, Parts and Labor, from Original Date of Purchase on digital control boards.
2 Years, Parts, from Original Date of Purchase on all other electrical components, fittings and tubing.
1 Year, Labor, from Original Date of Purchase on all electrical components, fittings and tubing.
Additionally, the Wilbur Curtis Company warrants its Grinding Burrs for Forty (40) months from date of purchase or 40,000 pounds of coffee,
whichever comes first. Stainless Steel components are warranted for two (2) years from date of purchase against leaking or pitting and replacement parts are warranted for ninety (90) days from date of purchase or for the remainder of the limited warranty period of the equipment in which
the component is installed.
All in-warranty service calls must have prior authorization. For Authorization, call the Technical Support Department at 1-800-995-0417. Effective
date of this policy is April 1, 2003.
Additional conditions may apply. Go to www.wilburcurtis.com to view the full product warranty information.
CONDITIONS & EXCEPTIONS
The warranty covers original equipment at time of purchase only. The Wilbur Curtis Company, Inc., assumes no responsibility for substitute replacement parts installed on Curtis equipment that have not been purchased from the
Wilbur Curtis Company, Inc. The Wilbur Curtis Company will not accept any responsibility if the following conditions are not met. The warranty
does not cover and is void under the following circumstances:
1) Improper operation of equipment: The equipment must be used for its designed and intended purpose and function.
2) Improper installation of equipment: This equipment must be installed by a professional technician and must comply with all local electrical,
mechanical and plumbing codes.
3) Improper voltage: Equipment must be installed at the voltage stated on the serial plate supplied with this equipment.
4) Improper water supply: This includes, but is not limited to, excessive or low water pressure, and inadequate or fluctuating water flow
rate.
5) Adjustments and cleaning: The resetting of safety thermostats and circuit breakers, programming and temperature adjustments are the
responsibility of the equipment owner. The owner is responsible for proper cleaning and regular maintenance of this equipment.
6) Damaged in transit: Equipment damaged in transit is the responsibility of the freight company and a claim should be made with the carrier.
7) Abuse or neglect (including failure to periodically clean or remove lime accumulations): Manufacturer is not responsible for variation
in equipment operation due to excessive lime or local water conditions. The equipment must be maintained according to the manufacturer’s
recommendations.
8) Replacement of items subject to normal use and wear: This shall include, but is not limited to, light bulbs, shear disks, “0” rings, gaskets,
silicone tube, canister assemblies, whipper chambers and plates, mixing bowls, agitation assemblies and whipper propellers.
9) Repairs and/or Replacements are subject to our decision that the workmanship or parts were faulty and the defects showed up under normal
use. All labor shall be performed during regular working hours. Overtime charges are the responsibility of the owner. Charges incurred by
delays, waiting time, or operating restrictions that hinder the service technician’s ability to perform service is the responsibility of the owner
of the equipment. This includes institutional and correctional facilities. The Wilbur Curtis Company will allow up to 100 miles, round trip, per
in-warranty service call.
RETURN MERCHANDISE AUTHORIZATION: All claims under this warranty must be submitted to the Wilbur Curtis Company Technical
Support Department prior to performing any repair work or return of this equipment to the factory. All returned equipment must be repackaged
properly in the original carton. No units will be accepted if they are damaged in transit due to improper packaging. NO UNITS OR PARTS WILL
BE ACCEPTED WITHOUT A RETURN MERCHANDISE AUTHORIZATION (RMA). RMA NUMBER MUST BE MARKED ON THE CARTON
OR SHIPPING LABEL. All in-warranty service calls must be performed by an authorized service agent. Call the Wilbur Curtis Technical Support Department to find an agent near you.
WILBUR CURTIS CO., INC.
6913 Acco St., Montebello, CA 90640-5403 USA
Phone: 800/421-6150 Fax: 323-837-2410
Technical Support Phone: 800/995-0417 (M-F 5:30A - 4:00P PST)
Web Site: www.wilburcurtis.com
ECN 12835 . 12/27/[email protected]
ECN 12640 . 9/30/[email protected]
ECN 12400 . 6/15/10 @ 12.7
edr 7091 . 3/23/10 @ 12.2
E-Mail: [email protected]
Printed in U.S.A. 12/10 . F-3691 . rev C