Download Briggs & Stratton 20341 Specifications
Transcript
FORM NO.80324 November I. 1996 Read this document before operating the spreader . This manual is for Fisher Regular and High Capacity Hopper Spreaders with serial numbers (2600 - ). PREFACE Welcome to the growing family of FISHER@ spreaderowners. substitute items as they could affect the perfonnance and warranty of this product. This manual provides safety, operation, maintenance, repair parts, and accessories information for your new FISHER spreader.To keep your spreader operating safely and efficiently, insist that all operators and maintenancepersonnel read and understand this manual. Before using your FISHER spreader, make sure your vehicle is equipped with all vehicle manufacturer's and Fisher's recommended options for spreading. Read this manual and all spreader labels before using the spreader. When service is necessary, your local Fisher dealer/distributor knows your spreader best and is interested in your complete satisfaction. Contact your dealer or distributor if you require assistance, Always obtain original Fisher service parts from your Fisher dealer/distributor. Never accept any Before using your spreader,read this manual carefully and follow its recommendations. Fisher Engineering reserves the right under its product improvement procedures to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used herein. Fisher Engineering and the vehicle manufacturer may require and/or recommend optional equipment for hopper spreaders.Do not exceed the gross vehicle weight rating or the gross axle weight rating with a spreader. Fisher Engineering offers a one-year limited warranty for all hopper spreaders.See separately printed pages for this important information. FISHER@ is a registered trademark of Douglas Dynamics, L.L.C. Form No.80324 November 1, 1996 T ABLE OF CONTENTS PREFACE Gear Case. 20 TABLE OF CONTENTS Gear Case Assembly. 2I SAFETY GENERAL Safety Battery Spreader Definitions. Precautions. Safety. INFORMA Labels. TION 1 ... I I I 2 4 TorqueChart Material Detennining Weights Vehicle Payload 4 . 4 5 OPERATION. Cab Control Engine Starting Stopping the Engine 21 Input Shaft Pre-assembly 21 Assembly of Pre-assembled Parts. ..21 Gear Case Disassembly. 22 Feed Gate -Regular 22 Capacity. Feed Gate -High Capacity. 23 Labels -Regular and High Capacity ...23 .7 Vehicle Harness. 25 .7 Spreader Harness. 25 . .7 PlugCover 25 . .7 Hook. 25 ... 8 Baffle Adjustment. ... 8 and Output Shaft Pre-assembly 24 Operation. Service Clutch. 21 Clamp Loops. Clutch MAINTENANCE. Grease General. Electric Chains. Engine Cover Pre-assembly 24 ... the Engine 21 CabControl 7 Identification Operation. Housing Pre-assembly Repair. ...10 .. ...10 Electric Throttle. 26 Removal Instructions. 26 Installation 26 Instructions. ACCESSORIES. ...10 27 Center High-Mounted (CHMSL)Kit ...10 Installation ...11 Stoplight Instructions. 27 ...27 Inverted Vee Assembly - ...11 Regular Capacity Mild Steel. ABBREVIATION Installation PARTS DIAGRAMS AND Chute Assembly -Regular Chute Assembly -High LISTS. . Capacity Capacity Conveyor Drive and Idler - Regular Conveyor Capacity Drive and Idler - . Regular Form No.80324 and with High Clutch Capacity. Instructions. 28 12 Inverted Vee Assembly - 12 Regular Capacity Stainless Steel. 13 Installation Instructions. 29 ...29 Inverted Vee Assembly 14 HighCapacity Installation High Engine Capacity. Drive 28 11 KEY. 30 Instructions. 30 .16 - ... .18 November 1, 1996 SAFETY Safety .Stop the spreader before leaving the vehicle to unclog, adjust, oil, or clean the Definitions spreader .Before servicing the spreader, wait for all movement to stop. .Keep hands, feet, and clothing away from power-driven parts and the conveyor chain. .Do not climb on or allow others to climb on the spreader at any time while operating. C AUTION: Indicates a situation that, if not avoided, could result in damage to product or property. .While operating the spreader, use auxiliary warning lights except when prohibited by law. N OTE: Identifies tips, helpful hints, and maintenance information the reader should know. Safety I CAUTION: I .Do not operate a spreader in need of maintenance. Precautions Observe the following safety procedures before and during the use of the spreader.By following these rules and applying common sense,possible injury and potential damage to the product may be avoided. .Before operating the spreader, reassemble any parts or hardware that were removed. .Before operating the spreader, remove materials such as cleaning rags, brushes, and hand tools from the spreader. Battery .A Safety void exposing battery to a spark or flame. .Always area. charge battery in a well ventilated .Before working with the spreader, secure all loose fitting clothing and unrestrained hair. .A .Before starting the spreader,check that all personnel and equipment are clear of the spreaderand the spray area- .Always disconnect battery before removing or replacing any electrical .Before operating the spreader,check that all safety guards are in place. .Never lay anything on a battery .This could result in electrical shock or bums, or damage to the vehicle or equipment. 'm No, 80324 void contact with battery acid. It can cause serious personal injury and damage to the equipment. components. 1 November 1, 1996 SAFETY Spreader Labels The diagram below indicates the location of the safety and identification labels. The numbers in the diagram correspond to the numbers listed below. 7~ 53~ 7 , 5 11 , /~ 3 9 0 FISHER@ Deca14-1/2 0 Serial X 15 (PN 20724) 8 Number Label (No p .N.) 0A Form No.80324 2 November 1.1996 SAFETY ~ Form No.80324 3 November 1, 1996 GENERAL Torque INFORMA TION Chart Regular Capacity When tightening fasteners, refer to Table I, See Figure 1 to determine the correct amount of Torque Chart, for the recommended fastener torque values. spreading material for the regular capacity hopper spreader . Table 1: Torque Chart Figure 1 High Capacity See Figure 2 to detennine the correct amount of spreading material for the high capacity hopper Material Weights spreader. Refer to Table 2, Material Weights, for the weight per cubic yard of common spreading materials. Table 2: Material MATERIAL Weights WEIGHT cubic (Ib. per yd.) Fine Salt -Dry 2.025 Coarse Sand -Wet 3,240 Cinders 1,080 Form No.80324 4 November 1, 1996 GENERAL Determining Vehicle INFORMA TION 4. With the occupants in truck for nonnal Payload hopper spreader operation, weigh vehicle to obtain gross vehicle weight (GVW). 5 Subtract the GVW from the GVWR to detennine the available payload to carry the material. 6. Obtain the weight per cubic yard (lb./cu. yd.) of the desired material from Table 2, page 4. Divide the weight into the payload to detemline the maximum volume of material that can be carried. Use Table 3 to record information. I. Install hopper spreaderand optional equipment according to the instructions. 7. Compare the maximum volume to Figures I or 2 on page 4 to determine the maximum height of the material in the hopper spreader. 2. Install or attach any other equipment that will be on the vehicle while the hopper spreader will be in use (step bumper, trailer hitch, 8. Fill hopper with the material to the height calculated. Re-weigh vehicle with occupants and verify the GVW, Front Gross Axle Weight, 'and Rear Gross Axle Weight are less than the vehicle's ratings. snowplows, etc.). Fill gas tanks. 3. Obtain the Gross Vehicle Weight Rating (GVWR), Front Gross Axle Weight Rating (FGA WR), and Rear Gross Axle Weight Rating (RGA WR) from the certification label located inside the driver-side door jam. Form No.80324 9. Repeat steps 7 and 8 for each type of material. Refer to Table 3 on page 6 for an example and worksheet. 5 November 1,1996 GENERAL INFORMA TION Table 3: Determining Vehicle Payload Example: Coarse Salt -Dry Material Type Equipment installed when vehicle RC Mild Steel 8' was weighed Hopper Spreader Front Gross Axle Weight Rating (FGAWR) Rear Gross Axle Weight Rating (RGAWR) Gross Vehicle Weight Rating 8600 (GVWR) (lb.) Gross Vehicle Weight (GVW) (lb.) -6500 (empty) = Payload Available (lb.) 2100 Material Weight (lbJcu. yd.) + 1431 Maximum Volume (cu. yd.) = 1.47 Maximum Height (Approximate) ~ (in.) 24" Loaded Front Gross Axle Weight (FGAW) (lb.) Loaded Rear Gross Axle Weight (RGAW) (lb.) Loaded Gross Vehicle Weight (GVW) (lb.) Table 4: Spreader Specifications Overall Spreader Description Spreader Empty Weight (lb.) Length (No screen (inches) or battery) Capacity Struck Capacity Rounded Overall Overall Width Height (inches) (cu. yd.) (cu. yd.) (inches) 1.8. 2.3* 50-3/4 Recommended Use Regular Capacity 8' Hopper Body 113 624 32-1/2 314 or 1 Ton 16 Gauge Stainless Steel Pick-up Regular Capacity 8' Hopper Body above 8500 Trucks 113 820 1.8** 2.3** 50-3/4 32-1/2 Ib. GVWR 113 1000 2.6 3.2 58 41 Dump or Flat Bed 12 Gauge Mild Steel High Capacity 8' Hopper Body 12 Gauge Mild Steel Trucks above High Capacity 10' Hopper Body 137 1200 3.3 4.1 12 Gauge Mild Steel 58 41 15,000 Ib GVWR , Side Extensions are not recommended for the 16 Gauge Stainless Steel Spreader and will void all warranties. ,* 6" Side Extension adds 0.6 cu. yd. capacity, 12" Side Extension adds 1.2 cu. yd. capacity. Form No.80324 6 November 1,1996 OPERA TION Cab Control 8 When the engine starts, release the ignition Identification switch. N OTE: If the engine does not start after 10 secondsof cranking, turn both vehicle and spreader ignition switches to OFF and see the Briggs & Stratton Owner's Manual that is shipped with the spreader. 9. After the engine starts, move the throttle switch to IDLE and hold for 1/2 -1 second to release the choke. 10. To control the engine speed: .Increase: hold the throttle switch at CHOKFlFAST . Figure 3 .Decrease: N N OTE: The conveyor and spinner will operate when the clutch switch is in the ON or BLAST position. hold the throttle switch at IDLE. OTE: Maximum engine speed is obtained just prior to choking the engine. Stopping the Engine 1. Move the throttle to illLE Engine Operation and hold for two seconds. Refer to Figure 3 as a reference for starting and stopping the engine. 2. Turn the spreader ignition switch to OFF. Starting the Engine N OTE: Read and understand the engine manufacturer's Owner's Manual before starting the engine. Turn the vehicle ignition switch to ON. 2. Verify the clutch switch is OFF. Turn the spreaderignition switch (labeled "Engine" on the cab control) to ON. 4. Move the throttle switch to IDLE and hold for two seconds; release. 5. Turn the spreaderignition switch to START . While the engine is cranking, move the throttle switch to CHOKE/FAST . When the engine starts to fire, release the throttle switch. Form No.80324 7 November1,1996 ~ OPERA TION Clutch .Start Operation Baffle Adjustment the engine. Spread pattern and the amount of material dispensed depends on engine RPM, gate position, and baffle settings. 2. Adjust the speed to slightly above idle. 3. Move the clutch switch to ON. .Decreasing RPM and/or gate-opening will decrease the amount of material coming to the spinner. .Increasing RPM and/or gate-opening will increase the amount of material coming to the spinner. See Figure 4, and Figures 5 and 6 on the next 4. Increase the engine speed to the desired RPM. page. Figure 4 Driver-side Internal Baffie & Control \ \ .\ / / / / ,,, Driver-side External Bame Form No.80324 8 , Rear External Dame November 1, 1996 OPERA TION These figures are as viewed from the top of the spinner looking down. Figure 5 Form No.80324 Figure 9 6 November 1, 1996 MAINTENANCE .Maintain spinner shaft-to-gear case roller chain tension. Correct chain tension allows 5/16" deflection midway between the sprockets. See Figure 7. To increase chain tension: loosen the bearing mounting hardware and pull the spinner shaft away from the gear case. Make sure the spinner shaft is vertical and the sprockets are lined up before re-tightening the fasteners. Oil this chain after each use, and at the end of the season. General At the end of the season,oil or paint all bare surfaces after washing and before storing the unit. Grease .Use dielectric greaseon all electrical connections at the beginning and end of each season,and as required during the season. .After every lO hours of operation, grease the idler bearings on the idler shaft, flanged bearings on the drive shaft and the input shaft above the gear case, and the spinner shaft bearings. .After every 50 hours of operation, grease the input shaft bearing on the gear case and verify the oil level of the gear case is level with the fill hole. Figure 7 .Maintain engine-to-electric clutch roller chain tension. Correct tension allows 5/16" deflection midway between sprockets. See Figure 8. .Change gear case oil once a year. Drain oil by removing the side cover of the gear case. Refill with SAE 90 weight gear oil. Oil level should be even with the fill hole. Chains At the beginning of each season,and once a month during the season,verify the drive sprocket set screws are tight. Figure 8 To increase chain tension: loosen the four engine mount-to-engine base bolts and pull the engine away from the electric clutch. Re-tighten bolts. Oil this chain after each use, and at the end of the season. Form No.80324 10 November 1 , 1996 MAINTENANCE Periodically check the conveyor chain tension. To check the tension, measure in 201'-24" from the rear edge of the sills. Push up on the chain with your hand. The conveyor chain should lift 1"-3" off the conveyor chain guide or cross angles. See Figure 9. Electric Clutch To minimize problems and extend the life of the electric clutch, do the following: .At the end of each snow season,remove and clean the clutch. .After cleaning the clutch, coat both mating surfaces of the clutch with oil or light grease. .Remove oil and greaseprior to using the clutch again. Engine Service and Repair Maintain the spreader engine according to the Briggs & Stratton Engine Owner's Manual that is shipped with the spreader. Engine warranty is covered by Briggs & Stratton and is described in the back of the manual. If service or repair is needed, contact an authorized Briggs & Stratton Service Center. To serve you promptly, the Service Center will need the model, type, and code number for your Figure 9 engine. Your nearest service center is listed in the "Yellow Pages" under "Engines, Gasoline" or "Gasoline Engines." .Use the (2) 5/8" x 6" take-up bolts at the front of the spreader to adjust the conveyor chain tension. Turn both sides equal amounts to ensure the tension is equally distributed across both sides of the conveyor chain. .Always empty the spreader when it is not in use to prevent a frozen conveyor chain. ABBREVIA AR ASSY CB CHMSL CNP CS DIA ELEC EX FL G HC HP HSG As Required Assembly Carriage Bolt Center High-Mounted Stoplight Cone Point Cap Screw Diameter Electric External Flat Grade High Capacity Horsepower Housing Form No.80324 HX ID LO LK MS MS NP1F NYIS PH PN PT RC SAE SBH TION KEY Hex (Head) Inside Diameter Long Lock Machine Screw (fastener descriptions) Mild Steel (non-fastener descriptions) National Pipe Thread (Fluid) Nylon Insert Cross Recessed (Phillips Head) Pan Prevailing Torque Regular Capacity Society of Automotive Engineers Socket Button Head 11 SOTS SFLS SO SP SQ SS STD STS T 1FTS TV zYC ZP Self-Drilling Tap Screw Serrated Flange Lock Screw Socket Head Spring Square Set Screw Standard Stainless Steel Tooth/Teeth Thread Forming Tapping Screw Type Zinc Yellow Chromate Zinc Plated November 1. 1996 PARTS DIAGRAMS Items with a single part number or description are 11 ~ AND LISTS ' .0 0..", "' 25 common to regular capacity mild steel and 16-gauge stainless steel 14- 24 " 14" and 26" chute assemblies. 23, .0 -8 0-/ 10 17, 18 (2 REa), 19, 20 ""', 2 6--4 ,3 ~ /~- 17, 18 (2 REO), 19, 20 , ,/ 6/ 5 , I 9 / 5 / / 12 / ~ /13 / / ITEM PARTNO. 1 1 1 9189 9031 9194 1 2 2 9032 .9298 .20092 2 .9299 2 3 4 .20093 ..9195 ..9201 5 ..91004 6 7 ..9261 ..20599 8 8 9 9 10 .9191 .9192 .9196 .20095 .9193 .9187 .91022 .9265 .9197 12 13 14 Form No.80324 QTY. DESCRIYnON ITEM PARTNO. 1 1 1 1 1 1 CHUTEASSY 141'RCMS CHUTE ASSY 14'1 RC STS CHUTEASSY26"RCMS CHUTE ASSY 26'1 RC STS CHUTEHSGASSY 14"RCMS CHUTE HSG ASSY 14" RC STS 17 17 18 18 19 19 .90111 .91014 .90315 .91006 .90361 .91007 1 1 CHUTE HSG ASSY 26" RC MS CHUTE HSG ASSY 26" RC STS 20 20 .90334 .91008 3 2 CONTROL ROD 10" ADJUSTMENT PIN 21 21 90315 91006 3 5 1 1/8X3/4 COTTER PIN ZP 3/32X2-1/4HAIRPIN COTTER LABEL -INFORMATION 22 22 23 90361 91007 90334 1 (WARNING) SPINNER SHAFr RC ZYC (14" CHT) 23 24 91008 90103 1 1 1 SPINNER SHAFr RC ZYC (26" CHT) SPINNERDISKRCMS SPINNER DISK RC STS 24 25 * 91015 9188 .20353 2 3/4" PILLOW 1 SPROCKET, 1 1 1 1/16X1/2 COTTER PIN 1/4 X 1-1/2 CLEVIS SHEAR PIN MACHINE KEY, 3/16" SQ X 1" LG BLOCK ZP QTY. DESCRIP'nON 4 4 8 8 4 4 4 3/8-16X1-1/2 HX CS 3/8-16X1-1/2 HX CS 3/8 PLAIN WASHER 3/8 PLAIN WASHER 3/8 SP LK WASHER 3/8 SP LK WASHER 3/8-16 HX NUT ZP 4 4 4 4 4 4 4 3/8-16HXNUTSTS 3/8 PLAIN W ASHER 3/8 PLAIN WASHER 3/8 SP LK WASHER 3/8 SP LK WASHER 3/8-16 HX NUT ZP 3/8-16 HX NUT STS 4 4 3/8-16X1 3/8-16X1 1 #40 ROLLER CHAIN, 1 #40 ROLLER CHAIN G5 ZP STS TY A STD ZP TY A STD STS ZP STS TY A STD ZP TY A STD STS ZP STS HX CS G5 ZP HX CS STS 38" LONG MASTER LINK BEARING #40X24TX3/4" ID 12 November 1. 1996 ~ PARTS Chute Assembly -High DIAGRAMS AND LISTS Capacity 11 - , ~~~ 25 22 23, 24 " """' ," O /8 14 26 10 / r--. " " , 17, 18 (2 REa), 0 --? 20 -21 .~ ~ 18, ./ 19, -2 20 7 6 6- 19, b+--3 17, 18 (2 REQ), 19, 20 65 .9 /1 LJ / / 5 12 13 / / ,j/ ITEM PART NO. 1 2 9107 .20318 3 4 ..9195 ..9201 5 6 7 ..91004 ..9261 ..20599 ITEM QTY. DESCRIPI10N 1 CHUTE ASSY 31 " HC MS 1 CHUTE HSG ASSY 31 " HC MS 3 2 3 CONTROL ROD 10" ADJUSTMENT PIN 1/8 X 3/4 COTTER PIN ZP S 3/32X2-1/4HAIRPIN 1 LABEL -INFORMATION (W ARNIN G ) COTTER ZP 8 20320 1 SPINNER 9 20321 10 20322 11 20323 1 2 1 (31" CHT) SPINNER DISK HC MS 1" PILLOW BLOCK BEARING SPROCKET, #40 X 24T X 1" ID 12 91022 20351 1 1/16X1/2 COTTER 13 14 20324 1 1 1/4" X 2" CLEVIS PIN ZP MACHINE KEY 1/4" SQ X 1" LG 17 90111 90315 4 3/8-16/1-1/2 18 19 90361 Form No.80324 10 6 SHAFf PART NO. QTY. DESCRIFI10N 20 21 22 23 .90334 .20326 90315 90361 6 1 4 3/8-16HXNUTZP ACCESSPANEL 3/8 PLAIN W ASHER TY A STD ZP 4 3/8 SP LK WASHER 24 90334 25 26 * 90103 20325 .20353 4 4 3/8-16HXNUTZP 3/8-16Xl HX CS G5 ZP 1 #40 ROLLER CHAIN, 1 #40 ROLLER CHAIN ZP 42" LONG MAS1ER LINK HC ZYC *Not Shown Abbreviation Key found on page 11. Indented parts are included in the assembly under which they are listed. Quantities shown are included with the assembly. PIN ZP HX CS GS ZP 3/8 PLAIN WASHER TY A STD ZP 3/8 SP LK W ASHER ZP 13 November 1, 1996 PARTS DIAGRAMS Conveyor Drive and Idler -Regular AND LISTS Capacity N 'm No.80324 14 OTE: Assemble chain link and pin to chain bar as shown. November 1. 1996 PARTS DIAGRAMS Conveyor Drive and Idler -Regular AND LISTS Capacity Items with a single part number or description are common to regular capacity, mild steel and 16-gauge stainless steel spreaders. ITEM PARTNO. QTY. DESCRIPTION I I 4 5 6 10 11 12 13 14 16 17 18 20085 20094 9171 9169 9167 9172 9184 9164 9182 9183 9163 9174 9177 19 20 21 22 23 24 25 26 27 27 28 28 29 .9181 .9178 .9179 .91010 9447 91011 9162 9176 90461 91012 90054 90977 90311 AR AR AR AR 2 2 2 1 5 5 2 2 5 29 91013 5 30 31 67093 90103 91015 4 4 4 31 ITEM 1 ENGINE BASE RC MS I ENGINE BASE RC STS 1 GEAR CASE 1 DRIVE SHAFf COUPLING 1 WIPER BELT RC 2 STRAP, RUBBER HOLD DOWN 1 illLER SHAFf RC ZYC I DRIVE SHAFf RC ZYC 2 ROD END RC 2 illLER SPROCKET 6T 2 DRIVE SPROCKET 6T 1 SPROCKET#40XI6TX1.0" ill I CONVEYOR CHAIN 8' RC PART NO. QTY. DESCRIYnON 32 32 90608 91016 4 4 1/2-13X1 1/2-13X1 33 33 35 20150 20151 90980 2 5/8-11X6"TAKE 2 2 5/8-11X6'1 TAKE UP BOLT STS 5/16 PLAIN WASHER TY A STD 36 36 37 38 90359 91017 90981 90361 5 5 1/4 SP LK WASHER 1/4 SP LK WASHER ZP STS 38 39 39 40 91007 90364 91018 90315 40 42 42 43 91006 90330 91019 90332 2 8 8 4 4 4 4 5/16 SP LK W ASHER 3/8 SP LK W ASHER 3/8 SP LK W ASHER 1/2 SP LK W ASHER 1/2 SP LK WASHER 3/8 PLAIN WASHER 3/8 PLAIN WASHER STS ZP STS ZYC STS TY A STD ZP TY A STD STS 43 44 44 45 45 47 48 49 50 51 52 * 90988 90334 91008 90343 91020 91021 91022 20189 67147 9166 20188 9333 5 5 2 2 8 8 2 2 2 2 2 2 1/4-20 HX NUT ZP 1/4-20 HX NUT STS 5/16-18 HX NUT ZP 5/16-18 HX NUT STS 3/8-16HXNUTZP 3/8-16 HX NUT STS 5/8-11 HX NUT ZYC 5/8-11 HX NUT STS 1/8X1 COTTER PIN 1/16X1/2 COTTER PIN ZP 3/16X1-1/4!1 ZYC CLEVIS PIN 3/8X2 CLEVIS PIN G5 ZYC * 9334 3 2 4 4 MACHINEKEY,1/4!1SQX1-1/2LG GREASE FITTING -STRAIGHT TIE-DOWN CHAIN 36!1 LONG LINK -CHAIN TIE DOWN 4 4 #10-24 X 1/2 SBH CS STS #10-24 PT HX LKNUT NYIS STS HX CS G5 ZP HX CS STS UP BOLTZYC STS (12"-123 LINK) CONVEYOR CHAIN BAR RC CONVEYOR CHAIN LINK CONVEYOR CHAIN PIN 3/32Xl/2 COTTER PIN ZP 1/4-20 x 1/2 SO SS CNP 5/16-18X3/4 SQ SS STS 1-1/8" 2 BOLT FLANGE BEARING 1" 2 BOL T FLANGE BEARING 1/4-20X3/4 HX CS G2 ZP 1/4-20X3/4 HX CS STS 5/16-18Xl-l/2 HX CS G5 ZP 5/16-18X1-1/2 HX CS STS 1/4 PLAIN WASHER TY A STD ZP 1/4 PLAIN WASHER TY A STD STS 3/8-16X1-1/4 SBH CS STS 3/8-16Xl HX CS G5 ZP 3/8-16X1 HX CS STS 53 67092 54 91330 * Not Shown Abbreviation Key is found on page 11. Indented parts are included in the assembly under which they are listed. Quantities shown are included with the assembly. Form No.80324 15 November 1, 1996 PARTS DIAGRAMS Conveyor Form No.80324 Drive and Idler -High AND LISTS Capacity 16 November 1, 1996 PARTS ITEM I 4 PART NO. 20327 9171 5 9169 6 20328 10 9172 II 20329 12 20330 13 20331 14 20332 16 20333 17 9174 18 20334 18 20335 1 1 1 ENGINE BASE HC MS GEAR CASE DRIVE SHAFr COUPLING 1 2 1 WIPER BELT HC STRAP, RUBBER HOLD illLER SHAFr HC ZYC 1 2 2 2 1 1 DRIVE SHAFr HC ZYC ROD END HC illLER SPROCKET 8T DRIVE SPROCKET 8T SPROCKET, #40 X 16TX 1.0" ill CONVEYOR CHAIN 8' HC 1 (16"-123 LINK) CONVEYOR CHAIN .20336 .9178 .9179 .91010 9447 91011 20337 9176 90461 90054 90311 AR AR AR AR 2 2 2 1 7 2 7 30 31 67093 90103 8 4 AND LISTS ITEM QTY. DESCRIPTION 19 20 21 22 23 24 25 26 27 28 29 Form No.80324 DIAGRAMS DOWN 10' HC QTY. DESCRIPTION 90608 4 1/2-13X1 HX CS G5 ZP 33 35 20338 90980 2 5/8-11 X 9"TAKE 2 5/16 PLAIN 36 90359 90981 90361 90364 90315 7 STS 1/4 SP LK WASHER 37 38 39 40 42 43 44 45 47 48 (16"-153 LINK) CONVEYOR CHAIN BAR HC CONVEYOR CHAIN LINK CONVEYOR CHAIN PIN 3/32X 1/2 COTTER PIN ZP 1/4-20 X 1/2 SO SS CNP 5/16-18X3/4 SQ SS STS 1-1/8"4 BOLT FLANGE BEARING 1" 2 BOL T FLANGE BEARING 1/4-20X3/4HX CS G2 ZP 5/16-18Xl-1/2 HX CS G5 ZP 1/4 PLAIN WASHER TY A STD PART NO. 32 49 50 51 52 * * 53 54 90330 90332 90334 90343 91021 91022 20189 67147 9166 20188 9333 9334 67092 91330 2 12 4 4 7 2 12 2 2 2 2 2 3 2 4 4 4 4 UPBOLTZYC WASHER TY A STD ZP 5/16 SP LK WASHER STS 3/8 SP LK WASHER ZP 1/2 SP LK W ASHER ZYC 3/8 PLAIN WASHER TY A STD ZP 1/4-20 HX NUT ZP 5/16-18HXNUTZP 3/8-16HXNUTZP 5/8-11 HX NUT ZYC 1/8X1 COTrER PIN 1/16X1/2 COTrER PIN ZP 3/16X1-1/4 ZYC CLEVIS PIN 3/8X2 CLEVIS PIN G5 ZYC MACHINEKEY,1/4"SQX1-1/2LG GREASE FITnNG -STRAIGHT TIE-DOWN CHAIN 36" LONG LINK -CHAIN TIE DOWN #10-24 X 1/2 SBH CS STS #10-24PTHXLKNUTNYIS STS * Not Shown Abbreviation Key is found on page 11. Indented parts are included in the assembly under which they are listed. Quantities shown are included with the as- ZP 3/8-16Xl-1/4 SBH CS STS 3/8-16X1 HX CS G5 ZP sembly. 17 November 1,1996 PARTS DIAGRAMS Form No.80324 18 AND LISTS November 1, 1996 PARTS DIAGRAMS Engine Drive with Clutch -Regular ITEM PART NO. LK WASHER ZP 3 1/4 EX TOOTH LK WASHER STS 30 30 90359 91017 3 3 1/4 SP LK WASHER 1/4 SP LK WASHER BATTERY CASE W/STRAP ELECTRIC CLUTCH TUBULAREXHAUST EXTENSION 31 32 32 33 90360 90361 91007 90980 7 4 4 10 I I 2 I RELAY-HOPPERSPREADER RUBBER GROMMET, I" LOCKING COLLAR, I" SPROCKET, #40 X 12TX 34 35 35 90987 90330 91019 I I SPROCKET, CLUTCH (#40 X 52 T) AL TERNA TOR WIRE WITH PLUG 36 36 37 90332 90988 90334 9220 20341 67239 I I I 37 38 91008 90315 91006 sm STS 5/16-18 PT HX LK NUT NYIS STS 1/4-20 HX NUT ZP 1/4-20 HX NUT STS 5/16-18HXNUTZP 5/16-18 HX NUT STS 3/8-16 HX NUT ZP 3/8-16 HX NUT STS 3/8 PLAIN WASHER TY A sm ZP 3/8 PLAIN WASHER TY A sm 9227 9226 67241 9281 20097 20342 90461 91012 90974 I I I I I I 7 7 8 #40 ROLLER CHAIN, 39" LONG #40 ROLLER CHAIN, 47" LONG BATTERY CABLE -38 BLACK 53"LG CABLE-STARTER RED BATTERY CABLE (POS) CLUTCH GROUND WIRE ENGINE COVER RC MS ENGINE COVER RC STS ENGINE COVER HC MS 1/4-20X3/4 HX CS G2 ZP 1/4-20X3/4 HX CS STS 5/16-18X3/4HX CS STS 5 7 7 4 4 4 4 4 4 42 43 44 * 9166 67092 91330 20353 2 4 4 I STS KEY, .25 SQ X 1-1/2"LG #10-24XI/2 SBH CS STS #10-24 PT HX LKNUT NYIS STS #40 ROLLER CHAIN MASTER LINK 90054 90965 4 5/16-18XI-I/2 4 3/8-16XI 9207 9000 17 18 19 21 21 21 22 22 23 24 26 QTY. DESCRIPTION 1/4 EX TOOTH 5 6 16 PART NO. 3 9208 20096 20340 9229 15 ITEM 91031 67083 3 3 3 * 15 QTY. DESCRIPTION 3/8-16Xl CB STS #8-18X3/8 SFLS 1FrS 9106 20084 20339 13 14 and High Capacity 4 4 1 2 2 7 8 9 II AND LISTS 20136 9221 9206 9209 9202 20194 Form No.80324 I 8.5 H.P. ENGINE I ENGINE 26 91023 28 91160 I I ENGINE MOUNT HC CHAIN GUARD RC MS 29 29 I I CHAIN CHAIN I I I MOUNT GUARD GUARD RC RC STS HC MS 1.0'1 (RC) (HC) TY AB ZP ZP STS 5/16SPLKWASHERSTS 3/8 SP LK WASHER ZP 3/8 SP LK WASHER STS 5/16PLAINWASHERTYA * Not Shown Items with a single part number or description are common to regular capacity (mild steel and 16-gauge stainless steel) and high capacity spreaders. HX CS G5 ZP CB G5 ZP 19 November 1,1996 PARTS DIAGRAMS AND LISTS Gear Case Form No.80324 20 November 1, 1996 PARTS DIAGRAMS Gear Case ITEM PART NO. QTY. DESCRIPTION AND LISTS ITEM PART NO. 1 9171 1 GEAR CASE 17 .67258 AR 2 .67245 .67259 .67246 .67247 GEAR CASE HOUSING GEAR (BRONZE) WORM GEAR 18 3 4 1 1 1 19 .67260 I I SNAP RING WOODRUFF 5 6 7 .67265 .67266 .67249 1 1 INPUTS HAFf OUTPUT SHAFf 20 .67261 I (# 18 -HARDENED) WOODRUFF KEY 21 22 .67262 .67263 .67264 .7621 ("A" -HARDENED) 1/8 VENT PLUG .67248 .67250 .67251 BEARING BEARING BEARING SEAL I 8 9 10 2 2 4 1 I I I ZERK FITnNG SET SCREW PLUG 3/8 NPTF SQ 11 12 13 .67252 .67253 .67254 1 1 2 CAP SEAL SNAP RING 14 15 16 .67255 .67256 .67257 1 4 1 COVER CAPSCREW GASKET CONE CONE CUP 23 24 QTY. DESCRIPTION SHIM (0.020" 1HK) KEY * Not Shown Abbreviation Key is found on page II. Indented parts are included in the assembly under which they are listed. Quantities shown are included with the assembly. Gear Case Assembly Input I. Housing Pre-assembly 1. Insert the snap ring into the output bore of the Shaft Pre-assembly Install the snap ring in the snap ring groove. 2. Install the woodruff key into the keyway. housing. 2. Insert an output bearing cup into the housing bore using a cup driver or a brass drift. Press the cup tight against the snap ring. 3. Slide the wonn gear on tight to the snap ring making sure the key does not fallout. 4. Slide the input shaft bearing cones tight against the wonn gear and snap ring. 3. Insert the snap ring into the input bore opposite the grease zerk hole. Press an input bearing cup tight against the snap ring. Assembly of Pre-assembled Parts 1. Insert the input shaft into the housing making sure the shaft extends out the proper side. 4. Install and tighten the greasezerk into the 2. Press an input bearing cup and a snap ring into the input bore of the housing. housing. Cover Pre-assembly 2. Press an output bearing cup in tight against the snap ring. 3. Adjust the bearings by tapping lightly on each end of the shaft with a soft hammer. If endplay exists, add shims under the snap ring and repeat adjustment until the shaft spins freely with no endplay. 3. Install all vent and fill plugs into the cover. Continuedon nextpage. 1. Insert the snap ring into the output bore of the cover. Output Install Shaft Pre-assembly the woodruff Form No.80324 key into the keyway 21 November 1, 1996 PARTS DIAGRAMS Insert an output bearing cone and the bronze gear into the housing. Slide the output shaft through the bronze gear and bearing cone, taking care not to scratch the shaft. AND LISTS Items with a single part number or description are common to regular capacity, mild steel and 16-gauge stainless steel spreaders. N OTE: The end of the output shaft should extend 1.9411 beyond the machined mounting surface on the back side of the housing. Install and tighten the D43 set screw into the bronze gear.Insert an output bearing cone on the shaft until it is tight against the bronze gear. Install a gasket on the cover and insert it over the end of the output shaft. Tighten the cover down. Adjust the bearings by tapping lightly on each end of the shaft with a soft hammer. If endplay exists, add shims under the snap ring and repeat adjustment until the shaft spins freely with no endplay. 6. Grease the lips of the output and input shaft seals and install the seals.Verify the sealsare seatedflush (not cocked) in the housing. Use a seal protector when installing any sealsover a keyway. ITEM 7. Install the caps in the input and output bores using a sealant on both the cap outer diameter and the bore inner diameter. 8. Remove the vent plug and pressurize the housing with low pressure air (about 3 psi). Brush a soap and water mix over the seals, caps, and gaskets and check for leaks. Gear Case Disassembly To disassemble the gear case,reverse the Gear Case Assembly. Take extreme caution when removing the bearings. A light tap on the bearing cups may be needed to remove the snap rings. Form No.80324 9231 20098 9232 20099 9233 20100 90965 4 5 5 6 6 9. Install the gear case on spreader,greaseinput shaft bearing, and fill unit with gear oil to a level even with the fill hole. 22 PART NO. I I 2 2 3 3 4 QTY. DESCRIPnON 1 WING 91023 90986 90999 1 1 1 1 1 1 1 1 1 WING NUT -STS FEEDGATE~EVERRCMS FEED GA TE LEVER RC STS FEED GA TE RC MS FEED GATE RC STS 3/8-16X1 CB G5 ZP 3/8-16X1 CB STS 3/8-16 PT HX JAM LKNUT NYIS ZP 3/8-16 PT HX JAM LKNUT NYIS 90315 2 STS 3/8 PLAIN WASHER TY A STD 2 ZP 3/8 PLAIN W ASHER TY A STD STS FEED GA TE WIPER RC FEED GA TE ANGLE RC MS FEED GA TE ANGLE RC STS 1/4-20X3/4 FL MS ZP 91006 8 20102 9 91030 1 1 1 4 7 9234 8 9235 NUT 9 91025 4 1/4-20X3/4 10 90330 10 91019 4 4 1/4-20 HX NUT ZP 1/4-20 HX NUT STS FL MS STS 11 90359 11 91017 4 4 1/4 SP LK WASHER 1/4 SP LK W ASHER ZP STS November 1, 1996 PARTS Feed Gate -High ITEM PART NO. DIAGRAMS AND LISTS Capacity QTY. DESCRIP'nON ITEM PART NO. QTY. DESCRIPTION 1 9231 I WING NUT 1 9131 1 LABEL -W ARNING -Fire 2 20344 I I I I 2 I I 6 6 6 FEED GATE LEVER HC MS FEED GATE HC MS 3/8-16XI CB G5 ZP 3/8-16 PT HX JAM LKNUT NYIS ZP 3/8 PLAIN W ASHER TY A sm ZP FEED GATE WIPER HC FEED GATE ANGLE HC MS 1/4-20X3/4FL MS ZP 1/4-20 HX NUTZP 1/4 SP LK WASHER ZP 2 20599 1 LABEL -W ARNING -Rotating 3 4 20724 20598 3 1 Spinner FISHER@ DECAL 4-1/2 X 15 LABEL -W ARNING -Read 5 9133 2 Instruction Manual LABEL -W ARNING 3 20345 4 90965 5 90986 6 90315 7 20346 8 20347 9 91030 10 90330 11 90359 Form No.80324 23 1 9414 2 1 2 LABEL LABEL LABEL 20600 20143 1 1 Chain LABEL -W ARNING -Electric Shock LABEL -CAU11ON -Unused Material 6 9129 8 9134 9 II -Overloaded Vehicles LABEL -SERIAL 7 10 Hazard -Serial -W ARNING -W ARNING -W ARNING No. -Do Not Ride -Moving Parts -Conveyor November 1, 1996 PARTS DIAGRAMS AND LISTS Cab Control Front View 2 0 D Electric Throttle 2/ ITEM PARTNO 1 2 3 4 5 6 7 * 20354 .9427 .9422 .67026 .20162 .9237 .67027 .65368 8 9 10 11 12 13 14 * * .20088 .20089 .20090 .20086 90681 9472 9415 3042 8329 Form No.80324 QTY. DESCRIPrION 1 1 1 I I 1 1 1 1 I I I AR AR AR AR I CAB CONfROL (ELEC. THRO1TLE) CONfROL PANEL -ELEC THRO1TLE ELECTRIC THRO1TLE SWITCH FUSE HOLDER KEYED IGNITION SWITCH CLUTCH SWITCH FUSE CAP KEY -HOPPER SPREADER POWER WIRE -RED JUMPER WIRE -RED -4 TERMINAL JUMPER WIRE -RED -3 TERMINAL FUSE 3 AG -10 AMP 1/4X3/4 HX SDTS ZP CLAMP LOOP #10 CLAMP LOOP #6 RUBBER GROMMET 3/8" ID. DIELECTRIC GREASE TUBE 24 Clamp Loops " \jiP " 12 "" 13, 14 U sed to secure spreader harness Not shown and spreader cable to the spreader and the cab control. November 1, 1996 PARTS Vehicle Part DIAGRAMS AND LISTS Harness Number: 20072 Brown -Electric , l GREEN RED BROWN BLACK ORANGE WHITE Orange -CHMSL , -Vehicle ~ Ground ~ Green -Electric Throttle Switch , ~ / Green -Electric Throttle Switch Spreader Part Number: Gray -Electric Switch ~Clutch Green GRAY Throttle Red -Electric Throttle Switch White -Starter Relay Ignition Switch ~ Black- Magneto \ Ignition Switch Green -Ground Ignition Switch Harness Black - 20073 White -Magneto RED BROWN ORANGE /;;:::r-- Starter Relay Gray -I Electric ~ Clutch Red GreenGround \ ~ D - Green Electric ~ Throttle Brown Electric Throttle Plug Cover Part Number: Form No.80324 \Orange - - CHMSL Ground CHMSL Hook 8291 Part Number: 25 20128 November 1. 1996 PARTS CI~,..tri,.. Electric Thrnttl~ Throttle Throttle DIAGRAMS AND 3--~ Pin~3 LISTS Crank (shown against the Electric Throttle Bracket ~ ~, according to step 4 of the ... installatIon 2 InstructIons below.) Engine Mount 9 ITEM PARTNO > ITEM QTY. DESCRIPTION I 2 20163 20134 I I ELECfRIC ELECfRIC THROT11.E THROT11.E BRACKET MOTOR 3 4 5 20129 67091 91027 I 3 3 ELECfRIC THROT11.E ARM #6-32X5/8 SBH CS STS #6-32 PT HX LK NUT NYIS STS Disconnect the battery cables. 90359 1/4-20X3/4 HX CS 05 ZP 1/4 PLAIN WASHER TY A STD ZP 1/4 SP LK W ASHER ZP 20359 I NUT BAR 7 90311 8 9 4. U sing the electric throttle control, run the new electric throttle motor until the crank is against the bracket as shown in above 2. Carefully observe the existing installation. Mark the electric throttle bracket position on the engine mount. diagram. 5. Place the electric throttle arm on the crank as shown in the above diagram. 3. Disconnect the brown and red spreader harnesswires from the electric throttle motor leads. 6. Place the electric throttle assembly onto the engine mount inserting the throttle pin into the engine choke/throttle linkage plastic slider (not shown). 7. Loosely bolt electric throttle assembly to the engine mount with the existing hardware. 4. Remove 1/4-20 fasteners that hold the electric throttle bracket to the engine mount. 5. Remove #6-32 fasteners holding the electric throttle motor to the bracket. Remove the electric throttle motor. Installation QTY. DESCRIPTION 2 2 2 90461 3. Fasten the electric throttle motor to the bracket using the existing hardware. Removallnstructions 1. PARTNO 6 Instructions 8. Keeping the electric throttle arm parallel to and against the carburetor control bracket, move the electric throttle bracket forward putting the engine throttle into the full choke position. 9. Tighten the fasteners according to the Torque Chart on page 4. 1. Connect the brown and red spreader harness wires (not shown) to the corresponding colored electric throttle motor leads. 10. Reconnect the battery cables. 2. Using the electric throttle control, run the new motor until the crank reaches the 12 o ' clock 1 Verify the crank is stopped in both directions by the bracket, not the carburetor linkage. position. (A 9-volt battery can be a substitute for the control. ) Form No.80324 26 November 1, 1996 A CCESSORI Center High-Mounted Stoplight ES (CHMSL) Kit 1 ITEM PARTNO. QTY. DESCRIP110N KIT ASSEMBL rrEM 10 I. 9486 9487 I I STOPLAMP STOPLIGHT 2 * * * ..9488 .9489 .9493 ..9490 I I I I GASKET STOPLIGHT GASKET VEmCLE HARNESS-STOPLIGHT PARTS BAG ASSY PROTEcrOR PLUG 5 6 * * * * * Y W/ PART NO. ..90693 ..90694 ..5793 ..8329 .3666 .6456 .13658 QTY. DESCRIPTION 2 2 1 1 10 1 1 #6-32 X3/4 PH PN MS STS #6-32 PT HX LK NlJf NYIS STS BUTT SPLICE DIELECTRIC GREASE TUBE CABLE TIE 9-1-93 LITERATURE CHMSL CHMSL INST ALLA TION SAE2CONTAcr Installation Instructions Use the CHMSL manual supplied with the kit for installation except for the following situations: .The CHMSL harnessand the protective plug (supplied with the CHMSL kit) are NOT used. The CHMSL plugs into the SAE two-pin connector included as part of the spreaderharness. Indented parts are included in the assembly under which they are listed. Quantities shown are included with the assembly. * Not shown .The orange CHMSL feedwire from the cab control is connected to the vehicle CHMSL signal. See Cab Control and Wire Harness Installation. Form No.80324 27 November 1,1996 ACCESSORIES Inverted Vee Assembly -Regular Capacity Mild Steel EndPlate 15,16,17 2 15, 16, 17 / '< G """ Cross Channel 1 ITEM 20 PART NO. 9138 1 .20164 2 .20165 3 .65994 Installation QTY .DESCRIPTION 1 1 1 1 INVERTED INVERTED INVERTED INVERTED ITEM VEE VEE VEE VEE KIT RC MS PLATE SUPPORT RC MS 15 16 17 PART NO. .90103 .90361 .90334 QTY. DESCRIPflON 10 10 10 3/8-16Xl HX CS 05 ZF 3/8 SF LK WASHER ZP 3/8-16HXNUTZP Indentedpartsare includedin the assemblyunderwhich they are listed. Instructions 4. Install item 2, inverted vee support, parallel to the top of the hopper. U sing the two holes in the end plates of the support as a guide, drill two 7/16" holes through each side of the 1. Center the inverted vee plate on the engine side of the cross channel with the wide end of the plate facing up. spreader. 2. U sing the two holes at the wide end of the plate as a template, drill two 7/1611diameter holes through one leg of the cross channel support. Assemble with two 3/8'1 x 111hex head cap screws, lock washers, and nuts. N OTE: Fasten a 3/8" x 1" hex head cap screw, lock washer, and nut in each hole as it is drilled. This will hold the support in place as you drill your next hole. 5. Adjust the height of the inverted vee for the material being spread: .Salt or dry sand -adjust the vee to the lowest position. .Salt/sand 3. Assemble the inverted vee to the inverted vee support and to the inverted vee plate (installed in step I) with four 3/811x 1'1hex head cap screws, lock washers, and nuts. mix -adjust the vee to the middle position. .Wet sand -adjust the vee to the highest position. 6. Tighten all fasteners according to the Torque Chart on page 4. Form No.80324 28 November 1, 1996 ACCESSORIES Inverted Vee Assembly -Regular Capacity Stainless Steel Cross Channels / / 3,4, / 5 / I / / ~/ "'2 ~ ITEM PARTNO. QTY.DESCRIPTION I 20166 I INVER1ED VEE KIT RC MS 2 .65995 I INVER1ED VEE RC STS 3 .91015 4 3/8-16X1 HX CS STS 4 .91007 4 3/8 SPLK WASHER STS 5 .91008 4 3/8-16HX NUT STS Installation Indented parts are included in the assembly under which they are listed. Instructions 3, 1. Select the height for the inverted vee for the material being spread: .Salt and dry sand -adjust the vee to the lowest position. .Salt/sand Tighten all fasteners according to the Torque Chart on page 4. mix -adjust the vee to the middle position. .Wet sand -adjust the vee to the highest position. 2. Attach the inverted vee to the cross channels with the provided fasteners. Form No.80324 29 November 1, 1996 ACCESSORIES ITEM PART NO. I 9347 I 9155 2 .20348 2 .20349 Installation QTY .DESCRIPTION I I I I INVERTED INVERTED INVERTED INVERTED ITEM VEE VEE VEE VEE KIT 8' HC MS KIT 10' HC MS 8' HC MS 10' HC MS PART NO. QTY .DESCRIPTION 4 .90103 12 3/8-16X1 5 6 7 .90361 .90334 .20165 12 12 2 3/8 SP LK WASHER ZP 3/8-16 HX NUf STS INVERTED VEE SUPPORT HX CS 05 ZP Instructions 1. Assemble the inverted vee to the inverted vee supports using four 3/8" x 1I' hex head cap screws, lock washers, and nuts. N OTE: 2. Place the inverted vee/inverted vee support assembly into the spreader as shown on the above diagram. The end of the inverted vee should be 8-10" away from the feed gate, and the inverted vee supports should be parallel to the top of the spreader. Fasten a 3/811x 1II hex head cap screw, lock washer, and nut in each hole as it is drilled. This will hold the support in place as you drill your next hole. 4. Adjust the height of the inverted vee for the material being spread. .Salt or dry sand: adjust the vee to the lowest position. 3. Using the holes in the end plates of the supports as guides, dri117/16" holes through each side of the spreader. .Salt/sand mix: adjust the vee to the middle position. .Wet sand: adjust the vee to the highest position. 5. Tighten all fasteners according to the Torque Chart on page 4. Form No.80324 30 November 1, 1996 FISHER ENGINEERING 12 WATER STREET p .0. BOX 529 ROCKLAND,MAINE M Form No.80324 A DIVISION OF DOUGLAS Printed in the U.S.A. 04841 DYNAMICS, L.L.C. November 1. 1996