Download Makita 1902 Specifications

Power Planer
1900B
N1900B
1902
SPECIFICATIONS
Model
1900B/N1900B/1902
Planing width ............................................................................................................................................ 82 mm
Planing depth ............................................................................................................................................. 1 mm
Shiplapping depth ...................................................................................................................................... 9 mm
No load speed (min-1) ............................................................................................................................... 16,000
Overall length .......................................................................................................................................... 290 mm
Net weight .................................................................................................................................................. 2.5 kg
• Due to our continuing program of research and development, the specifications herein are subject to change
without notice.
• Note: Specifications may differ from country to country.
Power supply
The tool should be connected only to a power supply of the same voltage as indicated on the nameplate, and
can only be operated on single-phase AC supply. They are double-insulated in accordance with European
Standard and can, therefore, also be used from sockets without earth wire.
1
2
3
4
1
5
2
13
6
3
10
5
7
8
9
5
15
16
17
12
14
11
11
12
9
18
3
4
2
18
4
1
16
19
5
6
21
20
20
7
2
8
22
20
23
24
9
10
25
11
26
12
27
28
13
14
29
30
15
16
3
31
32
17
18
33
34
36
35
19
20
37
38
40
41
39
21
22
34
42
23
4
43
24
44
43
25
Symbols
The followings show the symbols used for the tool. Be sure that you understand their meaning before use.
❏ DOUBLE INSULATION
❏ Read instruction manual.
5
ENGLISH
Explanation of general view
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Bolt
Drum
Planer blade
Drum cover
Adjusting plate
Blade edge
Screws
Heel
Back side of gauge base
Inside edge of gauge plate
Gauge plate
Gauge base
Pan head screw
Planer blade locating lugs
Heel of adjusting plate
Set plate
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Inside flank of gauge plate
Mini planer blade
Groove
Switch trigger
Lock button
Lock-off button
Start
End
Blade edge
Cutting line
Screw
Edge fence
‘‘V’’ groove
Front base
Align the ‘‘V’’ groove with the
edge of the workpiece.
SAFETY INSTRUCTIONS
ENA001-2
WARNING! When using electric tools, basic safety
precautions, including the following, should always
be followed to reduce the risk of fire, electric shock
and personal injury. Read all these instructions
before operating this product and save these instructions.
For safe operations:
1. Keep work area clean.
Cluttered areas and benches invite injuries.
2. Consider work area environment.
Do not expose power tools to rain. Do not use power
tools in damp or wet locations. Keep work area well
lit. Do not use power tools where there is risk to
cause fire or explosion.
3. Guard against electric shock.
Avoid body contact with earthed or grounded surfaces(e.g. pipes, radiators, ranges, refrigerators).
4. Keep children away.
Do not let visitors touch the tool or extension cord.
All visitors should be kept away from work area.
5. Store idle tools.
When not in use, tools should be stored in a dry,
high or locked up place, out of reach of children.
6. Do not force the tool.
It will do the job better and safer at the rate for which
it was intended.
7. Use the right tool.
Do not force small tools or attachments to do the job
of a heavy duty tool. Do not use tools for purposes
not intended; for example, do not use circular saws
to cut tree limbs or logs.
8. Dress properly.
Do not wear loose clothing or jewellery, they can be
caught in moving parts. Rubber gloves and non-skid
footwear are recommended when working outdoors.
Wear protecting hair covering to contain long hair.
9. Use safety glasses and hearing protection.
Also use face or dust mask if the cutting operation is
dusty.
6
32
33
34
35
36
37
38
39
40
41
42
43
44
Nozzle assembly
Chip cover screw
Chip cover
Fit pin on nozzle assembly into
this hole.
Sharpening holder
Wing nut
Blade (A)
Blade (B)
Side (C)
Side (D)
Limit mark
Screwdriver
Brush holder cap
10. Connect dust extraction equipment.
If devices are provided for the connection of dust
extraction and collection facilities ensure these are
connected and properly used.
11. Do not abuse the cord.
Never carry the tool by the cord or yank it to disconnect it from the socket. Keep the cord away from
heat, oil and sharp edges.
12. Secure work.
Use clamps or a vice to hold the work. It is safer than
using your hand and it frees both hands to operate
the tool.
13. Do not overreach.
Keep proper footing and balance at all times.
14. Maintain tools with care.
Keep cutting tools sharp and clean for better and
safer performance. Follow instructions for lubrication
and changing accessories. Inspect tool cord periodically and if damaged have it repaired by an authorized service facility. Inspect extension cords
periodically and replace, if damaged. Keep handles
dry, clean and free from oil and grease.
15. Disconnect tools.
When not in use, before servicing and when changing accessories such as blades, bits and cutters.
16. Remove adjusting keys and wrenches.
Form the habit of checking to see that keys and
adjusting wrenches are removed from the tool
before turning it on.
17. Avoid unintentional starting.
Do not carry a plugged-in tool with a finger on the
switch. Ensure switch is off when plugging in.
18. Use outdoor extension leads.
When tool is used outdoors, use only extension
cords intended for outdoor use.
19. Stay alert.
Watch what you are doing. Use common sense. Do
not operate tool when you are tired.
20. Check damaged parts.
Before further use of the tool, a guard or other part
that is damaged should be carefully checked to
determine that it will operate properly and perform
its intended function. Check for alignment of moving
parts, free running of moving parts, breakage of
parts, mounting and any other conditions that may
affect its operation. A guard or other part that is
damaged should be properly repaired or replaced by
an authorized service center unless otherwise indicated in this instruction manual. Have defective
switches replaced by an authorized service facility.
Do not use the tool if the switch does not turn it on
and off.
21. Warning.
The use of any accessory or attachment, other than
those recommended in this instruction manual or the
catalog, may present a risk of personal injury.
22. Have your tool repaired by a qualified person.
This electric tool is in accordance with the relevant
safety requirements. Repairs should only be carried
out by qualified persons using original spare parts,
otherwise this may result in considerable danger to
the user.
ADDITIONAL SAFETY RULES
ENB045-2
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
Rags, cloth, cord, string and the like should
never be left around the work area.
Avoid cutting nails. Inspect for and remove all
nails from the workpiece before operation.
Use only sharp blades. Handle the blades very
carefully.
Be sure the blade installation bolts are securely
tightened before operation.
Hold the tool firmly.
Keep hands away from rotating parts.
Before using the tool on an actual workpiece, let
it run for a while. Watch for vibration or wobbling
that could indicate poor installation or a poorly
balanced blade.
Make sure the blade is not contacting the workpiece before the switch is turned on.
Wait until the blade attains full speed before cutting.
Keep at least 200 mm away from the tool at all
times.
Always switch off and wait for the blades to
come to a complete stop before any adjusting.
Never stick your finger into the chip chute. Chute
may jam when cutting damp wood. Clean out
chips with a stick.
Do not leave the tool running. Operate the tool
only when hand-held.
When leaving the planer, switch off and set it
with the front base up on a wooden block, so
that the blades do not contact anything.
Always change both blades or covers on the
drum, otherwise the resulting imbalance will
cause vibration and shorten tool life.
Wait for complete run-down before putting the
tool aside.
Use only Makita blades specified in this manual.
SAVE THESE INSTRUCTIONS.
OPERATING INSTRUCTIONS
Removing or installing planer blades
CAUTION:
Always be sure that the tool is switched off and
unplugged before removing or installing the blade.
For tool with standard planer blades
(Fig. 1, 2 & 3)
To remove the blades on the drum, unscrew the three
installation bolts with the socket wrench. The drum cover
comes off together with the blades.
To install the blades, first clean out all chips or foreign
matter adhering to the drum or blades. Use blades of the
same dimensions and weight, or drum oscillation/vibration will result, causing poor planing action and, eventually, tool breakdown.
Place the blade on the gauge base so that the blade
edge is perfectly flush with the inside edge of the gauge
plate. Place the adjusting plate on the blade, then simply
press in the heel of the adjusting plate flush with the back
side of the gauge base and tighten two screws on the
adjusting plate. Now slip the heel of the adjusting plate
into the drum groove, then fit the drum cover on it.
Tighten the three installation bolts evenly and alternately
with the socket wrench.
For tool with mini planer blades (Fig. 1, 4 & 5)
1. Remove the existing blade, if the tool has been in
use, carefully clean the drum surfaces and the drum
cover. To remove the blades on the drum, unscrew
the three installation bolts with the socket wrench.
The drum cover comes off together with the blades.
2. To install the blades, loosely attach the adjust plate
to the set plate with the pan head screws and set the
mini planer blade on the gauge base so that the cutting edge of the blade is perfectly flush with the
inside flank of the gauge plate.
3. Set the adjusting plate/set plate on the gauge base
so that the planer blade locating lugs on the set plate
rest in the mini planer blade groove, then press in
the heel of the adjusting plate flush with the back
side of the gauge base and tighten the pan head
screws.
4. It is important that the blade sits flush with the inside
flank of the gauge plate, the planer blade locating
lugs sit in the blade groove and the heel of the
adjusting plate is flush with the back side of the
gauge base. Check this alignment carefully to
ensure uniform cutting.
5. Slip the heel of the adjusting plate into the groove of
the drum.
6. Set the drum cover over the adjusting plate/set plate
and screw in the three hex flange head bolts so that
a gap exists between the drum and the set plate to
slide the mini planer blade into position. The blade
will be positioned by the planer blade locating lugs
on the set plate.
7. The blade’s lengthwise adjustment will need to be
manually positioned so that the blade ends are clear
and equidistant from the housing on one side and
the metal bracket on the other.
8. Tighten the three hex flange head bolts (with the
socket wrench provided) and hand rotate the drum
to check clearances between the blade ends and the
tool body.
7
9.
Check the three hex flange head bolts for final tightness.
10. Repeat procedures 1 – 9 for other blade.
CAUTION:
Tighten the blade installation bolts carefully when attaching the blades to the tool. A loose installation bolt can be
dangerous. Always check to see they are tightened
securely.
For the correct planer blade setting
Your planing surface will end up rough and uneven, unless the blade is set properly and securely. The blade must be
mounted so that the cutting edge is absolutely level, that is, parallel to the surface of the rear base.
Below are some examples of proper and improper settings.
(A) Front base (Movable shoe)
(B) Rear base (Stationary shoe)
Correct setting
Nicks in surface
Gouging at start
Gouging at end
Adjusting the depth of cut (Fig. 6)
Depth of cut may be adjusted by simply turning the knob
on the front of the tool.
Switch action
CAUTION:
Before plugging in the tool, always check to see that the
switch trigger actuates properly and returns to the “OFF”
position when released.
For tool without lock button and lock-off button
(Fig. 7)
To start the tool, simply pull the switch trigger. Release
the switch trigger to stop.
For tool with lock button (Fig. 8)
To start the tool, simply pull the switch trigger. Release
the switch trigger to stop. For continuous operation, pull
the switch trigger and then push in the lock button. To
stop the tool from the locked position, pull the switch trigger fully, then release it.
8
Although this side view cannot
show it, the edges of the blades run
perfectly parallel to the rear base
surface.
Cause:
One or both blades fails to have
edge parallel to rear base line.
Cause:
One or both blade edges fails to
protrude enough in relation to rear
base line.
Cause:
One or both blade edges protrudes
too far in relation to rear base line.
For tool with lock-off button (Fig. 9)
To prevent the trigger from being accidentally pulled, a
lock-off button is provided. To start the tool, press the
lock-off button and pull the switch trigger. Release the
switch trigger to stop.
Planing operation (Fig. 10)
First, rest the tool front base flat upon the workpiece surface without the blades making any contact. Switch on
and wait until the blades attain full speed. Then move the
tool gently forward. Apply pressure on the front of tool at
the start of planing, and at the back at the end of planing.
Planing will be easier if you incline the workpiece in stationary fashion, so that you can plane somewhat downhill. The speed and depth of cut determine the kind of
finish. The power planer keeps cutting at a speed that will
not result in jamming by chips. For rough cutting, the
depth of cut can be increased, while for a good finish you
should reduce the depth of cut and advance the tool
more slowly.
Shiplapping (Fig. 11, 12, 13 & 14)
To make a stepped cut as shown in Fig. 11, use the edge
fence (Standard equipment for 1900B and N1900B;
optional accessory for 1902).
Draw a cutting line on the workpiece. Insert the edge
fence into the hole in the front of the tool. Align the blade
edge with the cutting line.
Adjust the edge fence until it comes in contact with the
side of the workpiece, then secure it by tightening the
screw.
You may wish to add to the length of the fence by attaching an extra piece of wood. Convenient holes are provided in the fence for this purpose, and also for attaching
an extension guide (optional accessory).
NOTE:
When planing, move the tool with the edge fence flush
with the side of the workpiece. Otherwise uneven planing
may result.
Max. shiplapping depth is 9 mm.
MAINTENANCE
CAUTION:
Always be sure that the tool is switched off and
unplugged before carrying out any work on the tool.
Replacing carbon brushes (Fig. 23, 24 & 25)
Remove and check the carbon brushes regularly.
Replace when they wear down to the limit mark. Keep
the carbon brushes clean and free to slip in the holders.
Both carbon brushes should be replaced at the same
time. Use only identical carbon brushes.
Use a screwdriver to remove the chip cover. Use a screwdriver to remove the brush holder caps. Take out the
worn carbon brushes, insert the new ones and secure
the brush holder caps.
To maintain product SAFETY and RELIABILITY, repairs,
any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centres,
always using Makita replacement parts.
Chamfering (Fig. 15, 16 & 17)
To make a cut as shown in Fig. 15, align the “V” groove in
the front base with the edge of the workpiece and plane it
as shown in the Fig. 17.
Nozzle assembly (optional accessory)
(Fig. 18 & 19)
Use of the special nozzle assembly will minimize chip
scatter, making for a cleaner work area.
The nozzle assembly may be attached after the chip
cover on the tool body is removed. When slipping on the
assembly, fit the pin on it into the rear cover hole. Use the
chip cover screws to fasten it in place.
Sharpening the planer blades (Fig. 20, 21 & 22)
For standard blades only
Always keep your blades sharp for the best performance
possible. Use the sharpening holder to remove nicks and
produce a fine edge.
First, loosen the two wing nuts on the holder and insert
the blades (A) and (B), so that they contact the sides (C)
and (D). Then tighten the wing nuts.
Immerse the dressing stone in water for 2 or 3 minutes
before sharpening. Hold the holder so that the blades
both contact the dressing stone for simultaneous sharpening at the same angle.
9
10
11
Makita Corporation
Anjo, Aichi, Japan
Made in Japan
883185G5