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www.mgeups.com MGE UPS SYSTEMS Pulsar EXtreme CLA 1500C Installation and user manual 51031998EN/AA - Page 1 Introduction Thank you for selecting an MGE UPS SYSTEMS product to protect your electrical equipment. The Pulsar EXtreme range has been designed with the utmost care. We recommend that you take the time to read this manual to take full advantage of the many features of your UPS. MGE UPS SYSTEMS pays great attention to the environmental impact of its products. Measures that have made Pulsar EXtreme a reference in environmental protection include: ◗ the eco-design approach used in product development; ◗ recycling of Pulsar EXtreme at the end of its service life. To discover the entire range of MGE UPS SYSTEMS products and the options available for the Pulsar EXtreme range, we invite you to visit our web site at www.mgeups.com or contact your MGE UPS SYSTEMS representative. Page 2 - 51031998EN/AA Safety Safety rules Safety of persons When the batteries are connected to the UPS, the outlets may be energised even if the UPS is disconnected from the AC input source. Dangerous voltage levels are present within the UPS. It should be opened exclusively by qualified service personnel. The UPS must be properly earthed. Measurements are required to ensure that the total leakage current of the UPS and the protected equipment does not exceed 3.5 mA. Product safety UPSs must be connected to a nearby wall outlet that is easily accessible. The UPS can be disconnected from the AC-power source by removing the power cord. ◗ Never install the UPS near liquids or in an excessively damp environment. ◗ Never let a foreign body penetrate inside the UPS. ◗ Never block the ventilation grates of the UPS. ◗ Never expose the UPS to direct sunlight or a source of heat. Special precautions The UPS connection instructions contained in this manual must be followed in the indicated order. Check that the indications on the rating plate correspond to your AC-power system and to the actual electrical consumption of all the equipment to be connected to the UPS. If the UPS must be stored prior to installation, storage must be in a dry place. The admissible storage temperature range is -20° C to +45° C. If the UPS remains de-energised for a long period, we recommend that you energise the UPS for a period of 48 hours, at least once every month. This charges the battery, thus avoiding possible irreversible damage. Prior to handling the battery: ◗ remove all watches, rings, bracelets and any other metal objects; ◗ use tools with insulated handles. 51031998EN/AA - Page 3 Foreword Using this document Information may be found primarily by consulting: ◗ the contents, ◗ the index. Pictograms Important instructions that must always be followed. Information, advice, help. Visual indication. Action. Audio indication. In the illustrations on the following pages, the symbols below are used: LED off. LED on. LED flashing. Earth cables Other cables Page 4 - 51031998EN/AA Contents 1. Presentation 1.1 Pulsar EXtreme range ................................................................................................................. 7 Tower model .................................................................................................................................... 7 Rack model ..................................................................................................................................... 7 1.2 Back ............................................................................................................................................. 8 Tower model .................................................................................................................................... 8 Rack model ..................................................................................................................................... 9 1.3 2. Control panel ............................................................................................................................... 10 Installation 2.1 Unpacking and checks ............................................................................................................... 11 Tower model .................................................................................................................................. 11 Rack model ................................................................................................................................... 12 2.2 Installation of the rack version .................................................................................................. 13 2.3 Connection to the RS 232 or USB communications port (optional) ........................................ 14 2.4 Installation of the communications-card option ...................................................................... 15 Tower model .................................................................................................................................. 15 Rack model ................................................................................................................................... 15 2.5 Battery connection ..................................................................................................................... 16 Warning ......................................................................................................................................... 16 Interconnecting the batteries to obtain the required configuration ................................................ 16 Connecting the battery configuration to the UPS .......................................................................... 16 2.6 UPS connection and settings .................................................................................................... 19 Tower model .................................................................................................................................. 19 Rack model ................................................................................................................................... 19 3. Operation 3.1 Start-up ........................................................................................................................................ 20 3.2 Bargraph indications .................................................................................................................. 20 3.3 Operation on battery power (following failure of AC input power) ............................................. 21 Transfer to battery power .............................................................................................................. 21 Threshold for the low-battery warning ........................................................................................... 21 End of backup time ....................................................................................................................... 21 51031998EN/AA - Page 5 Contents 3.4 Personalisation (optional) ........................................................................................................... 22 Function ........................................................................................................................................ 22 "ON / OFF conditions" tab ............................................................................................................. 22 "Battery" tab .................................................................................................................................. 22 "Output" tab ................................................................................................................................... 23 "Bypass" tab .................................................................................................................................. 23 3.5 4. Shutdown ..................................................................................................................................... 23 Maintenance 4.1 Troubleshooting .......................................................................................................................... 24 5. Environment ............................................................................................................. 26 6. Appendices 6.1 Technical characteristics ........................................................................................................... 27 Simplified diagram ........................................................................................................................ 27 Operating conditions ..................................................................................................................... 27 Page 6 - 51031998EN/AA 6.2 Glossary ....................................................................................................................................... 28 6.3 Index ............................................................................................................................................. 29 1. Presentation 1.1 Pulsar EXtreme range Tower model Dimensions in mm (H x W x D) Weight in kg 235.5 x 145 x 505 9.5 Rack model Dimensions in mm (H x W x D) 88 (2U) x 482.6 x 493 EX1000 Weight in kg 12.5 Rack 51031998EN/AA - Page 7 1. Presentation 1.2 Back Tower model 4 1 slot for communications-card option. 2 RS232 communications port. 3 USB communications port. 4 four outlets for direct connection of protected equipment. 6 input circuit breaker. 7 socket for connection to AC-power source. 8 connector for battery connection. 9 pushbutton to test phase/neutral inversion of AC-power source. 1 2 3 RS232 USB 9 10 1 8 2 11 6 7 10 LED indicating phase/neutral inversion of AC-power source. 11 two programmable outlets (outlet 1 and 2). Page 8 - 51031998EN/AA 1. Presentation Rack model 1 3 8 11 2 USB 4 1 RS232 2 9 10 7 6 1 slot for communications-card option. 8 connector for battery connection. 2 RS232 communications port. 9 pushbutton to test phase/neutral inversion of AC-power source. 3 USB communications port. 4 four outlets for direct connection of protected equipment. 6 input circuit breaker. 7 socket for connection to AC-power source. 10 LED indicating phase/neutral inversion of AC-power source. 11 two programmable outlets (outlet 1 and 2). 51031998EN/AA - Page 9 1. Presentation 1.3 Control panel Alarms % % battery ␣ ␣ ␣ ␣ ␣ remaining % load 100 % 100 % 13 electronics fault. 80 % 80 % 50% 14 battery fault. 50 % 50 % 20% 15 20 % 20 % 100% 12 UPS overload. 80% % 16 hold down to display percent load: - lamp test or buzzer OFF. test 17 - forced transfer to bypass and back by pressing button 3 times in less than 5 seconds. 1 18 status of programmable outlet 1: Supplied with power 2 19 status of programmable outlet 2: Status change in progress. bypass 20 operation on bypass (no backup power available). 21 operation in ON-LINE mode (backup power available). 22 operation on battery power. 23 ON / OFF. Page 10 - 51031998EN/AA 2. Installation 2.1 Unpacking and checks Tower model 24 25 26 27 28 29 30 24 two cords for connection of the protected equipment. 25 RS 232 communications cable. 26 USB communications cable. 27 "UPS Driver" diskette for UPS personalisation. 28 "Solution Pac" CD ROM. 29 documentation. ␣ 30 box for battery connection. 51031998EN/AA - Page 11 2. Installation Rack model 24 00 Rack EX10 24 25 26 31 27 28 29 30 ␣ 24 two cords for connection of the protected equipment. ␣ 25 RS 232 communications cable. ␣ 26 USB communications cable. ␣ 27 "UPS Driver" diskette for UPS personalisation. ␣ 28 "Solution Pac" CD ROM. ␣ 29 documentation. ␣ 30 box for battery connection. ␣ 31 telescopic rails for mounting in 19" bay with mounting hardware. Page 12 - 51031998EN/AA 2. Installation 2.2 Installation of the rack version Rack mounting diagram with rails. 1 3 3 3 4 3 2 k Rac 000 EX1 The rails and the necessary mounting hardware are supplied by MGE UPS SYSTEMS. 51031998EN/AA - Page 13 2. Installation 2.3 Connection to the RS 232 or USB communications port (optional) 1 - Connect the RS 232 25 or USB 26 communications cable to the serial port or the USB port on the computer. 25 RS232 2 USB 3 26 2 - Connect the other end of the communications cable 25 or 26 to the RS 232 2 or USB 3 communications port on the UPS. The UPS can now communicate with all MGE UPS SYSTEMS supervision, set-up or safety software. USB 3 2 RS232 The RS 232 and USB communications ports cannot operate simultaneously. Page 14 - 51031998EN/AA 2. Installation 2.4 Installation of the communications-card option Tower model 1 Slot for the communications-card option. RS232 It is not necessary to shut down the UPS to install the communications card: USB 1 - Remove the slot 1 cover secured by two screws. 2 - Insert the card in the slot. 3 - Secure the card with the two screws. 1 2 Rack model 1 Slot for the communicationscard option. USB 2 1 RS232 51031998EN/AA - Page 15 2. Installation 2.5 Battery connection Warning The batteries should be connected only by qualified electrical installation specialists. The work involved in connecting the batteries must be carried out in accordance with all applicable rules and regulations, respecting all safety measures for working on live equipment, i.e. qualified personnel using insulated gloves, protective eyeware, insulated tools, etc. Interconnecting the batteries to obtain the required configuration Wire the batteries as indicated in the table below to obtain the required backup time: 2, 4 or 8 hours. Use sealed lead-acid batteries only with ratings of 12 V / 45 Ah for 2-hour configurations and 12 V / 65 Ah for 4-hour and 8-hour backup times. Typical backup times at rated power 1500 VA, 1050 W Configuration Batteries CSB, Panasonic, Sonnenschein, CEAC, ... 2 hours 4 hours 8 hours 2 parallel strings each made up of 4 x 12 V / 40 Ah batteries connected in series for a total voltage (for the 8 batteries) of 48␣ V. 2 parallel strings each made up of 4 x 12V / 65 Ah batteries connected in series for a total voltage (for the 8 batteries) of 48␣ V. 4 parallel strings each made up of 4 x 12 V / 65 Ah batteries connected in series for a total voltage (for the 16 batteries) of 48 V. Connecting the battery configuration to the UPS The cable and circuit breaker are not supplied. Connect the battery configuration to terminal 8 of the UPS via a protective circuit breaker (40 A, C curve, short circuit 10␣ kA). ON OFF The circuit breaker must remain open (OFF position). The connection is made using a cable no more than 6 m long made up of 3 x 6/8 mm2 conductors (Battery+, Battery- and earth) fitted with metal caps at both ends (we recommend using a shielded cable for equipment that is sensitive to disturbances). Page 16 - 51031998EN/AA 2. Installation Tower model 8 b 40A a 65Ah 12V- 40A OFF c 40 A curve C d 6 m max. Cable and circuit-breaker not supplied e g 140 10 10 f 10 10 j i h 51031998EN/AA - Page 17 2. Installation Rack model 1 2 8 1 USB 2 32 RS2 40A 65Ah 12V- 40A b OFF c 40 A curve C a 6 m max. d Cable and circuit-breaker not provided e g 140 10 10 f 10 10 j 1 2 1 2 i h Page 18 - 51031998EN/AA 2. Installation 2.6 UPS connection and settings Tower model Connecting the UPS to the AC-input source 4 1 - Remove the power cord supplying the equipment. Check cord characteristics (> 250 V, 10 A, see the technical sheet). 2 - Connect the cord to the AC-power socket ␣ ␣ 7 on the UPS, then to the AC-power wall outlet. Setting the UPS for the installed battery configuration 11 24 7 Rack model 4 1 2 (For a 2-hour configuration, skip this step, this is the default setting for the UPS). The UPS is set using the “UPS Driver” personalisation software that comes with the UPS. To use the software, use an RS232 cable to connect a PC to the UPS. Run the “UPS Driver” software on the diskette, go to the “battery” menu and select the type of CLA charger (2, 4 or 8 hours of backup time). Once the type of CLA charger has been selected, click “save” and quit “UPS Driver”. 24 The installation is now configured. 7 11 Connecting the UPS to the equipment to be protected 1 - Close the battery circuit breaker. 2 - Connect the protected equipment to the UPS using the cords 24 . It is advised to connect priority loads to the four outlets ␣ ␣ 4 and any nonpriority loads to the two programmable outlets 11 . 51031998EN/AA ON OFF - Page 19 3. Operation 3.1 Start-up The protected equipment connected to the UPS can be energised, whether AC input power is available or not. 21 22 23 Caution: the AC input power source must be present when energising for the first time. Press the ON / OFF button 23 . The buzzer beeps and all the LEDs go ON. The buzzer beeps twice, then: - If AC input power is available, LED 21 goes ON, indicating operation in ON-LINE mode. - If AC input power is not available and the UPS is configured for automatic restart mode, the buzzer beeps three times and LED 22 goes ON, signalling operation on battery power. All connected equipment is energised. If LEDs 21 or 22 do not go ON or if LEDs 12 to 14 flash, there is a fault (see section 4.1). 3.2 Bargraph indications LEDs 12 to 15 provide three different indications: % 100% 80% 12 13 50% 20% 16 test 18 1 2 19 bypass Page 20 - 51031998EN/AA 2 - Percent load drawn by the protected equipment, when button 16 is pressed. 14 15 % 1 - Remaining backup time in percent (during normal operation). 3 - Operating faults (flashing LED and beeps): ␣ 12 Overload. ␣ 13 UPS fault. ␣ 14 Battery fault. Status LEDs 18 and 19 for programmable outlets 1 and 2: - LEDs OFF: the outlets are not supplied with power. - LEDs flashing: status change in progress. - LEDs ON: the outlets are supplied with power. Outlets 1 and 2 can be remotely programmed and controlled. They may be used for sequential start-up of the protected applications, shedding of non-priority applications during operation on battery power, and priority management at the end of battery backup time to reserve the longest possible backup time for the most sensitive applications. These outlets are programmed using Solution Pac software. 3. Operation 3.3 Operation on battery power (following failure of AC input power) Transfer to battery power The AC-power source is outside tolerances, LED 23 is ON, the buzzer beeps three times. 1 2 bypass The equipment connected to the UPS is supplied by the battery. 22 Threshold for the low-battery warning The low-battery warning threshold can be set by the user, with the "UPS Driver" software (see section 3.4). LED 22 flashes. The buzzer beeps every three seconds. 1 2 bypass 22 There is very little remaining battery backup time. Close all applications because UPS automatic shutdown is imminent. End of backup time The buzzer sounds continuously. Press button 17 to turn the buzzer OFF. % test 17 The equipment is no longer supplied with power. 1 2 bypass The UPS goes to sleep mode at the end of the battery backup time until complete shutdown due to tripping of the batteryprotection function against deep discharge. Return of AC input power: If, in spite of the return of AC input power, the UPS does not restart, check that the automatic-restart function (activated by return of AC input power) has not been disabled (see section 3.4). 51031998EN/AA - Page 21 3. Operation 3.4 Personalisation (optional) Function Personalisation parameters can be set and modified using the "UPS Driver" software installed on a computer that is connected to the UPS (see section 2.3 Connection to the RS 232 (or USB) communications port). Check that the RS 232 25 or USB 26 cable is properly connected. "UPS Driver" installation: 1 - Insert the "UPS Driver" diskette in the drive of a PC running Windows. 2 - Select the disk drive (A:\). 3 - Double-click "upsdriv.exe". Once "UPS Driver" has been installed, UPS parameters can be modified in a window containing a number of tabs, each presenting a set of parameters. "ON / OFF conditions" tab Personalisable function Default setting Options Automatic start Enabled Disabled Cold start (battery power) Enabled Disabled Forced shutdown Enabled Disabled Sleep mode Disabled Enabled UPS ON / OFF via software Enabled Disabled Personalisable function Default setting Options Automatic "Battery test" intervals Every day Once a week Once a month No test "Battery" tab "Low-battery warning" threshold Page 22 - 51031998EN/AA 20% remaining battery backup time 40% remaining battery backup time 3. Operation "Output" tab Personalisable function Default setting Options Rated UPS voltage 230 V 200 V - 210 V - 220 V - 240 V Rated UPS frequency F = 50 Hz 60 Hz UPS tolerance for AC-power source frequency F±5% F ± 1 % to ± 10 %, in 1 % steps Overload alarm threshold 110 % 0 to 110 %, in 10 % steps UPS restart following short-circuit Disabled Enabled (click to add check) Personalisable function Default setting Options Transfer to bypass if overload Enabled Disabled (click to remove check) Transfer to bypass following a fault, whatever the conditions on the AC-power source Disabled Enabled (click to add check) "Bypass" tab bypass Press button 23 (return to the OFF position). The connected equipment is no longer supplied with power. 23 51031998EN/AA - Page 23 4. Maintenance 4.1 Troubleshooting If any of LEDs 12 , 13 or 14 flash, there is a operating anomaly or an alarm. If a LED flashes, the bargraph data is no longer displayed. Troubleshooting not requiring MGE UPS SYSTEMS after-sales support Indication Signification Correction LED 12 flashes and the buzzer beeps. UPS overload. Overload is too long or too high. Check the power drawn by the ◗ If AC power is present and within tolerances, the UPS equipment and disconnect any nongoes to bypass mode (supply directly by the AC-power priority devices. source). LED 20 flashes. The buzzer beeps every seconds. ◗ If AC power is not present or not within tolerances, the connected applications are no longer supplied. The buzzer sounds continuously. LED 14 flashes. A battery fault was detected during the automatic battery test. ◗ Check that the battery connector is fully pushed in. ◗ Replace battery module (see the Maintenance section). The yellow LED ␣ 15. flashes, the red indicator light 10 behind the UPS comes on and the buzzer sounds continuously. The function for monitoring the phase and neutral position of your electrical network has detected a reversal. Directly earthed neutral type networks: to correct cabling, unplug and turn the network socket, of the DIN-SCHUKO type, by 180 degrees or contact an electrician to modify your electrical network. For all other network types, deactivate the detection function (this function is only operational for directly earthed neutral electrical networks): Press for at least 5 seconds the pushbutton 9 behind the UPS (UPS stopped and connected to the network for less than 30 minutes). Page 24 - 51031998EN/AA 4. Maintenance Troubleshooting requiring MGE UPS SYSTEMS after-sales support Indication Signification LED 13 flashes and the buzzer sounds continuously. UPS electronics have detected a UPS fault. Depending on the UPS personalisation parameters (see section 3.4), there are two possibilities: ◗ the equipment connected to the UPS continues to be supplied, but directly from the AC-power source (via the automatic bypass (LED 20 ON); ◗ the connected equipment is no longer supplied. Correction Call the after-sales support department. The equipment connected to the UPS is no longer protected. 51031998EN/AA - Page 25 5. Environment This product has been designed to respect the environment: It does not contain CFCs or HCFCs. UPS recycling at the end of service life: MGE UPS SYSTEMS undertakes to recycle, by certified companies and in compliance with all applicable regulations, all UPS products recovered at the end of their service life (contact your MGE UPS SYSTEMS branch office). Packing: UPS packing materials must be recycled in compliance with all applicable regulations. Warning: This product contains lead-acid batteries. Lead is a dangerous substance for the environment if it is not properly recycled by specialised companies. Web site: www.mgeups.com Page 26 - 51031998EN/AA 6. Appendices 6.1 Technical characteristics Simplified diagram Operating conditions Relative humidity: 20 to 90 % without condensation. Temperature: 0 to 40° C. Input voltage and frequency Output voltage and frequency 160 V to 276 V +/- 5 % (at rated power) 50 Hz or 60 Hz +/- 5 % 200* / 210 / 220 / 230 / 240 V 50 Hz or 60 Hz +/- 5 % * Except TUV 51031998EN/AA - Page 27 6. Appendices 6.2 Glossary Authorised voltage range for transfer to bypass if fault or overload Upper and lower voltage thresholds within which the UPS can operate on the automatic bypass in the event of a UPS fault or overload. Automatic bypass Automatic switch controlled by the UPS, used to connect the equipment directly to the AC-power source in the event of a UPS failure or an overload. Automatic start following return of AC input power This function automatically starts the UPS when AC input power returns following shutdown at the end of the battery backup time. It can be enabled or disabled. Backup time Time that the connected equipment can operate on battery power. Bargraph Device on the front panel indicating the percent remaining backup time or the percent load. Battery test Internal UPS test on battery status. Dialog box A window in a computer program displayed for selection by the user of various options and parameter settings. Double conversion The power supplied to the connected equipment is completely regenerated by continuous double conversion, i.e. the AC power from the AC-power source is rectified (AC - DC), then converted back (DC - AC) to AC power. Equipment Devices or systems connected to the UPS output. Forced shutdown Ten-second interruption in the supply of power to the connected equipment following a system shutdown, even if AC input power returns during the interruption period. Percent load Ratio between the power drawn by the connected equipment and the total power that the UPS can supply. Personalisation A number of UPS functions can be modified using the «UPS Driver» software to better meet the user’s needs. Programmable outlets Outlets that can be automatically shed during operation on battery power (a shedding time delay may be programmed using Solution-Pac software. Start on battery power This function makes it possible to energise the connected equipment even when AC input power is not available (operation exclusively on battery power). UPS Uninterruptible Power Supply UPS ON / OFF via software It is possible to enable or disable use of UPS ON / OFF controls by the computersystem protection software. Page 28 - 51031998EN/AA 6. Appendices 6.3 Index A M AC power Failure .................................................................... 21 Frequency tolerance ............................................... 23 Return ..................................................................... 21 Automatic start ............................................................... 22 Mode ON LINE mode ....................................................... 10 B Bargraph ................................................................... 10-20 Battery Battery test ............................................................. 22 End of backup time ................................................. 21 Fault .................................................................. 10-20 Handling precautions ................................................ 3 Low-battery warning ............................................... 22 Recycling ............................................................. 3-26 Transfer to battery power ....................................... 21 Buttons ..................................................................... 8-9-10 Buzzer ....................................................................... 20-21 Bypass Automatic bypass ......................................... 10-23-25 O Overload ............................................................. 10-23-25 S Safety ............................................................................... 3 Shutdown Buzzer .............................................................. 10-21 Forced shutdown .................................................... 22 UPS ON / OFF via software ................................... 22 UPS shutdown .................................................. 10-23 Sleep mode .................................................................... 22 Automatic restart .............................................. 20-23 Software UPS Driver ............................................................. 22 Start-up .......................................................................... 20 T C Communication .................................................. 8-9-14-15 Connection Additional battery module ...................................... 8-9 Communications card ............................................. 14 RS 232 communications port ................................. 14 USB communications port ...................................... 14 D Technical characteristics ................................................ 27 Temperature Excessive ambient temp. ....................................... 27 Transfer (forced) ........................................................... 10 U UPS Driver .................................................................... 22 UPS fault ............................................................. 10-20-23 UPS storage .................................................................... 3 Dimensions ...................................................................... 7 W E Environnement ......................................................... 2-3-26 Web site ........................................................................... 2 Weight .............................................................................. 7 F Fault (UPS) .................................................... 10-20-24-25 L LEDs ....................................................................... 8-9-10 Lamp test ................................................................ 10 51031998EN/AA - Page 29 MGE UPS SYSTEMS 140, Avenue Jean Kuntzmann ZIRST - Montbonnot St Martin 38334 - Saint Ismier Cedex - France www.mgeups.com 5103199800/AA 5103199800-AA Nothing will stop you now