Download CL1XY4-DR1B2 User`s Manual
Transcript
Side Side Side B ENGLISH 1. CL1XY4-DR1B2 CC-Link/LT Remote I/O Module Please read this manual thoroughly before starting to use the product and handle the product properly. User’s Manual MODEL MANUAL Number Date CL1XY4-DR1B2 JY997D05701B FEBRUARY 2003 ● SAFETY PRECAUTIONS● ● (Read these precautions before using) Please read this manual carefully and pay special attention to safely in order to handle this product properly. Also pay careful attention to safely and handle the module properly. These precautions apply only to Mitsubishi equipment. Refer to the user’s manual of the CPU module to use for a description of the PLC system safety precautions. These ●SAFETY PRECAUTIONS● classify the safety precautions into two categories: "DANGER" and "CAUTION". DANGER Procedures which may lead to a dangerous condition and cause death or serious injury if not carried out properly. CAUTION Procedures which may lead to a dangerous condition and cause superficial to medium injury, or physical damage only, if not carried out properly. CAUTION Depending on circumstances, procedures indicated by may also be linked to serious results. In any case, it is important to follow the directions for usage. Store this manual in a safe place so that you can take it out and read it whenever necessary. Always forward it to the end user. [DESIGN PRECAUTIONS] • Perform installation and wiring after disconnecting the power supply at all phases externally. If the power is not disconnected at all phases an electric shock or product damage may result. CAUTION • Terminal screws which are not to be used must be tightened always. Otherwise there will be a danger of short circuit against the bare solderless terminals. • Do not perform wiring to an idle terminal "NC" outside the product. The product may be damaged by such external wiring. • Perform correct wiring for the module according to the product’s rated voltage and terminal arrangement. Connecting to a power supply different from rating or miss-wiring may cause fire, product failure or malfunction. • Fix terminal screws securely within the regulated torque. Loose terminal screws may cause fire and/or malfunction. If the terminal screws are too tight, it may cause short circuit or erroneous operation due to damage of the screws. • Make sure foreign objects do not get inside the module, such as dirt and wire chips. It may cause fire, product failure or malfunction. • Attach a warning label (hazard symbol 417-IEC-5036) concerning the electric shock to the location. DANGER • Do not touch the terminals when the power is ON. It may cause an electric shock or malfunction. • Perform cleaning the module or retightening of terminal screws after turning OFF the all external power supply for sure. Failure to do so may cause failure or malfunction of the modules CAUTION [DISPOSAL PRECAUTIONS] PW L RUN L ERR. CAUTION φ 3.2 (0.13") φ 3.2 (0.13") Connected to DC 24A terminal 6.2 mm (0.24" ) or less 6.2 mm (0.24" ) or less Bleeder resistor *1 Terminal Terminal X * Applicable crimp-style terminal COMB Applicable wire size • RAV1.25-3 (conforming to JIS C2805) • V1.25-3 (manufactured by JST Mfg. Co., Ltd.) • 1.25-3 and TG1.25-3 (manufactured by NICHIFU Co., Ltd.) 0.3 to 1.25 mm2 Use a crimp-style terminal in a status in which no force is applied on the cable. Negative common (PNP) 4.4 Module terminal screw • When using a two-wire type sensor ! When using a three-wire type sensor Tighten the terminal screws (M3 screws) on the terminal block with a tightening torque of 42 to 58 N⋅⋅ cm. Connected to DC 24A terminal 5. Bleeder resistor *1 Specifications 4) Y0 Y1 2-φ4.5 mounting hole (M4 mounting screw) Terminal arrangement DC 24A Orange color X0 DC 24B X1 Terminal block for I/O interface Hook for installation to DIN rail NC COMB COMB NC NC Y0 NC Y1 COM1 COM2 COM2 COM2 Status indicator LEDs ON while the power is supplied. ON while the input or output is ON. Extinguished while the input or output is OFF. I/O operation indicator LEDs 0 1 3) 2) Applicable DIN rail TH35-7.5Fe and TH35-7.5AI (conforming to JIS C2812) 3.2 Direct installation Screw-tighten the module by attaching M4 screws to the upper and lower mounting holes (two holes in all) provided in the module. Install the module so that the clearance of 1 to 2mm (0.04" to 0.08") is assured for each module. Description Applicable screw 4. Connection to External Equipment and Power Supply The input terminals of the CL1XY4-DR1B2 can be wired as positive common or negative common depending on the used sensor. Positive common Connector for CC-Link/LT interface Station number setting switches Set the 10's digit of the station No. using "STATION NO. 10", "STATION NO. 20" and "STATION NO. 40". Set the 1's digit of the station No. using "STATION NO. 1", "STATION NO. 2", "STATION NO. 4" and "STATION NO. 8". Factory default = All bits are OFF. Make sure to set the station No. in the range from 1 to 64. If any station No. outside the range from 1 to 64 is set, it is regarded as an error and the L ERR. LED lights. Insulation DA External power DC DC DB supply of the 24G input part Terminal block for I/O interface (Positive common) (24V DC) Input operation Output operation indicator indicator Terminal block to connect input signals, output signals, I/O power supply and load power supply CL1XY4-DR1B2 +24V 0 1 Terminal block for I/O interface M4 × 0.7mm(0.03") × 16mm(0.63") or more (Tightening torque range: 78 to 108 N⋅⋅ cm) 4.1 External wiring DC24A DC24B X0 COMB X1 COMB Connector for CC- Connector for CC-Link/LT communication line/module power Link/LT interface supply (24G/DB/DA/+24V) R R Terminal block for I/O interface Y0 COM2 Y1 COM2 COM2 COM1 L L Load power supply RA Negative common Example: When setting the station No. to "32", set the DIP switch as follows. 10's digit 1's digit Station No. 40 20 10 8 4 2 1 32 OFF ON ON OFF OFF ON OFF External power supply of the input part Terminal block for I/O interface (Negative common) (24V DC) DC24A DC24B Wire nothing to the NC terminal (idle terminal). *5 This index indicates the degree of conductive generating substances in the environment in which the module is used. The degree of contamination 2 indicates that contamination is caused by generation of only non-conductive substances. In this degree, however, temporary conduction may be caused by accidental condensation. 6. Outside Dimensions 2 - φ4.5(0.18") mounting hole (M4 mounting screw) 80(3.15") 10(0.40") Number of inputs Specification DC input (external I/O power supply) EN61131-2, Section3.3.1.2-Type1 2 points Isolation method Isolation with photocoupler Rated input voltage 24V DC Rated input current Approx. 4 mA 20.4 to 28.8V DC (24V DC -15% to +20%) Ripple ratio: Within 5% X * Detection circuit COMB COMB • When using a three-wire type sensor (when using the power supply for sensor other than 24V DC) X * Detection circuit Item Operating ambient temperature COMB Vibration resistance Replace * in the figure with the used input No. Notes: *1 Bleeder resistor When connecting a two-wire type sensor or input equipment containing a parallel resistor, select a sensor or equipment whose leakage current is 1.7mA or less. If the leakage current is more than 1.7mA, connect a bleeder resistor obtained in the following calculation formula. Circuit image Leakage Unit current Input impedance 5.6 kΩ 1.7 mA or less R: Bleeder resistor R(kΩ) < 1.7(mA) / Leakage current(mA) - 1.7(mA) x 5.6(kΩ) The power capacity W of the bleeder resistor R is as follows: W = (Input voltage)2/R • Make sure that both the ON and OFF time of the input signal are 1.5ms or more. Specification 0 to 55°C (32 to 131°F) (*1) Storage ambient -25 to 75°C (-13 to 167°F) (*1) temperature Operating ambient humidity Storage ambient humidity Shock resistance Max. simultaneous ON input points 100% (at 24V DC) ON voltage/ON current 19 V or more/3 mA or more OFF voltage/OFF current Input resistance 11 V or less/1.7 mA or less 5.6 kΩ OFF→ → ON ON→ → OFF Response time Common wiring method 1.5 ms or less (at 24V DC) 1.5 ms or less (at 24V DC) Conforming to JIS B3502 and IEC61131-2, Level RH-2 (5 to 95%RH: Dew condensation shall not be considered.) Conforming to JIS B3502 and IEC61131-2, Level RH-2 (5 to 95%RH: Dew condensation shall not be considered.) Number of When intermittent vibration is present times of sweep Frequency Acceleration Half amplitude Conforming 10 to 57Hz 0.075mm − 10 times in to JIS each of X, − B3502 and 57 to 150Hz 9.8m/s2 IEC61131-2 When continuous vibration is present Y and Z directions Frequency Acceleration Half amplitude (for 80 min) 10 to 57Hz 0.035mm − 57 to 150Hz 4.9m/s2 − Conforming to JIS B3502 and IEC61131-2 2 (147 m/s , 3 times in each of X, Y and Z directions) Operating ambience Corrosive gas shall not be present. Operating altitude Conforming to JIS B3502 and IEC61131-2 (2,000m(6561'8") or less)(*2) Installation location Inside control panel (*3) Overvoltage category Conforming to JIS B3502 and IEC61131-2 (Category II or less)(*4) Pollution level Conforming to JIS B3502 and IEC61131-2, Degree of contamination 2 or less (*5) Notes: *1 The ambient operating/storage temperature satisfies the requirements beyond the specification in the JIS B3502 and the IEC61131-2. *2 *The module cannot be used in an environment pressurized above the atmospheric pressure which can be generated around the altitude of 0 m. If the module is used in such an environment, it may fail. *3 The module can be used in any environment even outside the control panel as far as the requirements of the ambient operating temperature, the ambient operating humidity, etc. are satisfied. *4 This indicates the section of the power supply to which the equipment is assumed to be connected between the public electrical power distribution network and the machinery within premises. Category II applies to equipment for which electrical power is supplied from fixed facilities. The surge voltage withstand level for up to the rated voltage of 300V is 2500V. 41(1.62") ± 0.4(0.02") Item Input method 4 40(1.58") 71.5(2.82") ± 0.6(0.03") Center of DIN rail 2 points/1 common (2 points) (terminal block two-wire type) Unit: mm(inches) 5.3 Output specifications Item 5.1 General specifications 24V DC 1) OUT 49(1.93") When wiring two cables to one terminal Crimp-style Terminal screw terminal COMB Detection circuit R Removal X1 LINK/PW Operating voltage range Detection circuit Installation 4.5 (0.18") When wiring one cable to one terminal Crimp-style Terminal screw terminal X * Detection circuit • When using a three-wire type sensor (when using the power supply for sensor other than 24V DC) Sensor (NPN) DIN rail mounting screw pitch When installing the module to the DIN rail, tighten the mounting screws at the pitch of 200mm(7.87") or less. 5.2 Input specifications COMB Sensor (PNP) Align the upper DIN rail installation groove in the module with the DIN rail 1), and press the module in that status 2). When removing the module, pull the hook downward for installation to DIN rail 3), then remove the module 4). ... Compliance with all relevant aspects of the standard. (Radiated Emissions and Mains Terminal Voltage Emissions) Compliance with all relevant aspects of the standard. (RF Immunity, Fast transients, ESD and Damped oscillatory wave) Remark The equipment has been assessed EN61131-2:1994 Programmable controllers as a component for fitting in a /A11: 1996 -Equipment requirements and suitable enclosure which meets the tests requirements of EN61131-2:1994 + /A12: 2000 A11:1996 + A12:2000 For more details please contact the local Mitsubishi Electric sales site. - Notes For compliance to EMC LVD regulation. It is necessary to install the CL1 series module in a shielded metal control panel. EN61000-6-4:2001 Electromagnetic compatibility -Generic standards - Emission standard for Industrial environment EN61131-2:1994 Programmable controllers /A11: 1996 -Equipment requirements and tests /A12: 2000 Low Voltage Standards (LVD) 3.1 Installation to DIN rail X0 ● Notification of CE marking● ● This notification does not guarantee that an entire mechanical module produced in accordance with the contents of the notification comply with the following standards. Compliance to EMC standards of the entire mechanical module should be checked by the user / manufacturer. Compliance to LVD standards of the entire mechanical module should be checked by the user / manufacturer. Standards with which this product complies Type : Programmable Controller (Open Type Equipment) Remote I/O module Models : Products manufactured from February 1st, 2003. Electromagnetic Compatibility Standards Remark (EMC) Cautions on Handling The CL1XY4-DR1B2 can be installed to DIN rail or directly installed using mounting screws. Each installation procedure is described below. 40 2010 8 4 2 1 ON:When a communication error or DIP switch setting error occurred Flickering at a constant interval: When the setting of the DIP switch was changed while the power was supplied (even while the LED is L ERR. flickering, the operation continues. The new setting becomes valid when the power is turned OFF once, then ON again.) Flickering at a intermittent interval: When a terminal resistor is not attached or when the module or a connection cable is affected by noise • During transportation avoid any impact as the module is a precision instrument. Doing so could cause trouble in the module. • If is necessary to check the operation of module after transportation, in case of any impact damage. 3. ON IN 24G DB DA +24V 0 1 [TRANSPORTATION AND MAINTENANCE PRECAUTIONS] • When using a two-wire type sensor ! When using a three-wire type sensor X * 0 1 CL1XY4-DR1B2 Connector terminal assignment 0 1 Input operation Output operation indicator LEDs indicator LEDs Input/output is ON: Lit Status indicator Input/output is OFF LEDs : Extinguished Connector for CC-Link/LT interface PW For I/O wiring, use crimp-style terminals of the following dimensions. Detection circuit 3 L RUN ON while normal operation is executed. 4.3 Crimp-style terminal Connected to DC 24A terminal 2 STATION NO. • When disposing of this product, treat it as industrial waste. Positive common (NPN) Sensor (NPN) 1 ON IN Name 4.2 Connection to sensor X * 0 0 1 ON HLD L RUN L ERR. Name and Setting of Each Part and Terminal Arrangement DIP switch DIP switch assignment 40 20 10 8 4 2 1 HLD Description Holds the output (when an error has occurred). ON: Holds the output. OFF: Clears the output. ... • Use the module in an environment that meets the general specifications contained in this manual. Using this module in an environment outside the range of the general specifications could result in electric shock, fire, erroneous operation, and damage to or deterioration of the product. • Do not directly touch the module's conductive parts.Doing so could cause malfunction or trouble in the module. • Tighten the module securely using DIN rail or installation screws within the specified torque range. If the screws are too lose, the module may drop from its installation position, short circuit, or malfunction. If the screws are too tight, the screws may be damaged, which may cause the module to drop from its installation position or short circuit. • Install the module on a flat surface. If the mounting surface has concave and/or convex, an excessive force may be applied on the module, and nonconformity may be caused. Detection circuit 2. CAUTION • Do not disassemble or modify the module. Doing so may cause failure, malfunction, injury, or fire. • The module case is made of resin; do not drop it or subject it to strong shock. A module damage may result. • Make sure to switch all phases of the external power supply OFF before installing or removing the module to/from the panel. Failure to do so may cause failure or malfunction of the modules. CAUTION [INSTALLATION PRECAUTIONS] PW X0 X1 X2 X3 DANGER • Do not have control cables and communication cables bundled with or placed near by the main circuit and/or power cables. Wire those cables at least 100mm(3.94 inch) away from the main circuit and/or power cables. It may cause malfunction due to noise interference. • Use the module and the flat cable dedicated to CC-Link/LT without applying any force on them. Otherwise, such cables may be broken or fail. Name Response time setting switch [STARTING AND MAINTENANCE PRECAUTIONS] DANGER • Configure an interlock circuit in a sequence program so that the system operates on the safety side using the communication status information in the event the data link falls into a communication problem. Otherwise, erroneous output and malfunction may result in accidents. • Remote input and output can not be switched ON or OFF when a problem occurs in the remote I/O modules. Therefore build an external monitoring circuit that will monitor any input signals that could cause a serious accident. Connected to DC 24A terminal Outline of Product This product is a terminal block type composite I/O module connected to CC-Link/LT. This product has two input points (24 VDC) and two output points (relay output). 6.5(0.26") DANGER 22(0.87") [WIRING PRECAUTIONS] 6(0.24") A JAPANESE 40(1.58") B Specification Output method Relay output Number of outputs 2 points Insulation method Rated load voltage Mechanical insulation 250V AC/30V DC or less Max. load current 2A/point OFF→ → ON ON→ → OFF Response time Common wiring method Internal protection for outputs 4 A/1 common Approx. 10ms or less Approx. 10ms or less 2 points/1 common (3 points) (terminal block two-wire type) Internal protection circuit none Please connect the fuse in the connected load outside. 5.4 Performance specifications Item Voltage Specification 20.4 to 28.8V DC (24V DC -15% to +20%) Ripple ratio: Within 5% Module Current consumption 60mA (when all points are ON) power 70mA Initial current supply Max. allowable momentary power PS1:1ms failure period Number of stations occupied 4-, 8- or 16-point mode: 1 station Noise durability DC type: 500 Vp-p AC type: 1,000 Vp-p Noise width: 1 µs (by noise simulator) Withstand voltage AC type: 1,500V AC for 1 min DC type: 500V DC for 1 min Isolation resistance Protection class Cycle: 25 to 60 Hz 10 MΩ or more between primary area (external DC terminal) and secondary area (internal circuit) by 500V DC megger IP1X I/O part connection method Connection with terminal block DIN rail installation, mounted by screws of type Module installation method M4 × 0.7mm(0.03") × 16mm(0.63") or larger Can be installed in six directions 0.11kg (0.24lbs) Mass (weight) 200V AC - 1.5 A, 240V AC - 1 A (COSφ = 0.7): 100,000 times or more Contact life 200V AC - 1 A, 240V AC - 0.1 A (COSφ = 0.35): 100,000 times or more 24V DC - 1 A, 100V DC - 0.1 A (L/R = 7 ms): 100,000 times or more Warranty Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi; machine damage or lost profits caused by faults in the Mitsubishi products; damage, secondary damage, accident compensation caused by special factors unpredictable by Mitsubishi; damages to products other than Mitsubishi products; and to other duties. For safe use • This product has been manufactured as a general-purpose part for general industries, and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life. • Before using the product for special purposes such as nuclear power, electric power, aerospace, medicine or passenger movement vehicles, consult with Mitsubishi. • This product has been manufactured under strict quality control. However when installing the product where major accidents or losses could occur if the product fails, install appropriate backup or failsafe functions in the system. Country/Region Sates office/Tel U.S.A Mitsubishi Electric Automation Inc. 500 Corporate Woods Parkway Vernon Hills, IL 60061 Tel : +1-847-478-2100 Brazil MELCO-TEC Rep. Com.e Assessoria Tecnica Ltda. Av. Rio Branco, 123-15 ,and S/1507, Rio de Janeiro, RJ CEP 20040-005, Brazil Tel : +55-21-221-8343 Germany Mitsubishi Electric Europe B.V. German Branch Gothaer Strasse 8 D-40880 Ratingen, GERMANY Tel : +49-2102-486-0 U.K Mitsubishi Electric Europe B.V. UK Branch Travellers Lane, Hatfield, Herts., AL10 8XB, UK Tel : +44-1707-276100 Italy Mitsubishi Electric Europe B.V. Italian Branch Centro Dir. Colleoni, Pal. Perseo - Ingr.2 Via Paracelso 12, 20041 Agrate B., Milano, Italy Tel:+39-039-60531 Spain Mitsubishi Electric Europe B.V. Spanish BranchCarretera de Rubi 76-80 08190 - Sant Cugat del Valles, Barcelona, Spain Tel:+34-935-653135 South Africa Circuit Breaker Industries LTD. Private Bag 2016, Isando 1600, Johannesburg, South Africa Tel : +27-11-928-2000 Hong Kong Ryoden Automation Ltd. 10th Floor, Manulife Tower, 169 Electric Road, North Point, HongKong Tel : +852-2887-8870 HEAD OFFICE HIMEJI WORKS Country/Region Sates office/Tel China Ryoden International Shanghai Ltd. 3F Block5 Building Automation Instrumentation Plaza 103 Cao Bao Rd. Shanghai 200233 China Tel : +86-21-6475-3228 Taiwan Setsuyo Enterprise Co., Ltd. 6F., No.105 Wu-Kung 3rd.RD, Wu-Ku Hsiang, Taipei Hsine, Taiwan Tel : +886-2-2299-2499 Korea HAN NEUNG TECHNO CO.,LTD. 1F Dong Seo Game Channel Bldg., 660-11, Deungchon-dong Kangsec-ku, Seoul, Korea Tel : +82-2-3660-9552 Singapore Mitsubishi Electric Asia Pte, Ltd. 307 ALEXANDRA ROAD #05-01/02, MITSUBISHI ELECTRIC BUILDING SINGAPORE159943 Tel : +65-473-2480 Thailand F. A. Tech Co.,Ltd. 898/28,29,30 S.V.City Building,Office Tower 2,Floor 17-18 Rama 3 Road, Bangkpongpang, Yannawa, Bangkok 10120 Tel : +66-2-682-6522 Indonesia P.T. Autoteknindo SUMBER MAKMUR Jl. Muara Karang Selatan BlockA Utara No.1 Kav. No.11 KawasanIndustri/ PergudanganJakarta - Utara 14440 Tel : +62-21-663-0833 India Messung Systems Put,Ltd. Electronic Sadan NO:111 Unit No15, M.I.D.C BHOSARI,PUNE-411026 Tel : +91-20-7128927 Australia Mitsubishi Electric Australia Pty. Ltd. 348 Victoria Road, PostalBag, No 2, Rydalmere, N.S.W 2116, Australia Tel : +61-2-9684-7777 : MITSUBISHI DENKI BLDG MARUNOUTI TOKYO 100-8310 : 840, CHIYODA CHO, HIMEJI, JAPAN TELEX:J24532 CABLE MELCO TOKYO When exported from Japan, this manual does not require application to the Ministry of Economy, Trade and Industry for service transaction permission. Specifications are subject to change without notice Side Side Side B ENGLISH 1. CL1XY4-DR1B2 CC-Link/LT Remote I/O Module Please read this manual thoroughly before starting to use the product and handle the product properly. User’s Manual MODEL MANUAL Number Date CL1XY4-DR1B2 JY997D05701B FEBRUARY 2003 ● SAFETY PRECAUTIONS● ● (Read these precautions before using) Please read this manual carefully and pay special attention to safely in order to handle this product properly. Also pay careful attention to safely and handle the module properly. These precautions apply only to Mitsubishi equipment. Refer to the user’s manual of the CPU module to use for a description of the PLC system safety precautions. These ●SAFETY PRECAUTIONS● classify the safety precautions into two categories: "DANGER" and "CAUTION". DANGER Procedures which may lead to a dangerous condition and cause death or serious injury if not carried out properly. CAUTION Procedures which may lead to a dangerous condition and cause superficial to medium injury, or physical damage only, if not carried out properly. CAUTION Depending on circumstances, procedures indicated by may also be linked to serious results. In any case, it is important to follow the directions for usage. Store this manual in a safe place so that you can take it out and read it whenever necessary. Always forward it to the end user. [DESIGN PRECAUTIONS] • Perform installation and wiring after disconnecting the power supply at all phases externally. If the power is not disconnected at all phases an electric shock or product damage may result. CAUTION • Terminal screws which are not to be used must be tightened always. Otherwise there will be a danger of short circuit against the bare solderless terminals. • Do not perform wiring to an idle terminal "NC" outside the product. The product may be damaged by such external wiring. • Perform correct wiring for the module according to the product’s rated voltage and terminal arrangement. Connecting to a power supply different from rating or miss-wiring may cause fire, product failure or malfunction. • Fix terminal screws securely within the regulated torque. Loose terminal screws may cause fire and/or malfunction. If the terminal screws are too tight, it may cause short circuit or erroneous operation due to damage of the screws. • Make sure foreign objects do not get inside the module, such as dirt and wire chips. It may cause fire, product failure or malfunction. • Attach a warning label (hazard symbol 417-IEC-5036) concerning the electric shock to the location. DANGER • Do not touch the terminals when the power is ON. It may cause an electric shock or malfunction. • Perform cleaning the module or retightening of terminal screws after turning OFF the all external power supply for sure. Failure to do so may cause failure or malfunction of the modules CAUTION [DISPOSAL PRECAUTIONS] PW L RUN L ERR. CAUTION φ 3.2 (0.13") φ 3.2 (0.13") Connected to DC 24A terminal 6.2 mm (0.24" ) or less 6.2 mm (0.24" ) or less Bleeder resistor *1 Terminal Terminal X * Applicable crimp-style terminal COMB Applicable wire size • RAV1.25-3 (conforming to JIS C2805) • V1.25-3 (manufactured by JST Mfg. Co., Ltd.) • 1.25-3 and TG1.25-3 (manufactured by NICHIFU Co., Ltd.) 0.3 to 1.25 mm2 Use a crimp-style terminal in a status in which no force is applied on the cable. Negative common (PNP) 4.4 Module terminal screw • When using a two-wire type sensor ! When using a three-wire type sensor Tighten the terminal screws (M3 screws) on the terminal block with a tightening torque of 42 to 58 N⋅⋅ cm. Connected to DC 24A terminal 5. Bleeder resistor *1 Specifications 4) Y0 Y1 2-φ4.5 mounting hole (M4 mounting screw) Terminal arrangement DC 24A Orange color X0 DC 24B X1 Terminal block for I/O interface Hook for installation to DIN rail NC COMB COMB NC NC Y0 NC Y1 COM1 COM2 COM2 COM2 Status indicator LEDs ON while the power is supplied. ON while the input or output is ON. Extinguished while the input or output is OFF. I/O operation indicator LEDs 0 1 3) 2) Applicable DIN rail TH35-7.5Fe and TH35-7.5AI (conforming to JIS C2812) 3.2 Direct installation Screw-tighten the module by attaching M4 screws to the upper and lower mounting holes (two holes in all) provided in the module. Install the module so that the clearance of 1 to 2mm (0.04" to 0.08") is assured for each module. Description Applicable screw 4. Connection to External Equipment and Power Supply The input terminals of the CL1XY4-DR1B2 can be wired as positive common or negative common depending on the used sensor. Positive common Connector for CC-Link/LT interface Station number setting switches Set the 10's digit of the station No. using "STATION NO. 10", "STATION NO. 20" and "STATION NO. 40". Set the 1's digit of the station No. using "STATION NO. 1", "STATION NO. 2", "STATION NO. 4" and "STATION NO. 8". Factory default = All bits are OFF. Make sure to set the station No. in the range from 1 to 64. If any station No. outside the range from 1 to 64 is set, it is regarded as an error and the L ERR. LED lights. Insulation DA External power DC DC DB supply of the 24G input part Terminal block for I/O interface (Positive common) (24V DC) Input operation Output operation indicator indicator Terminal block to connect input signals, output signals, I/O power supply and load power supply CL1XY4-DR1B2 +24V 0 1 Terminal block for I/O interface M4 × 0.7mm(0.03") × 16mm(0.63") or more (Tightening torque range: 78 to 108 N⋅⋅ cm) 4.1 External wiring DC24A DC24B X0 COMB X1 COMB Connector for CC- Connector for CC-Link/LT communication line/module power Link/LT interface supply (24G/DB/DA/+24V) R R Terminal block for I/O interface Y0 COM2 Y1 COM2 COM2 COM1 L L Load power supply RA Negative common Example: When setting the station No. to "32", set the DIP switch as follows. 10's digit 1's digit Station No. 40 20 10 8 4 2 1 32 OFF ON ON OFF OFF ON OFF External power supply of the input part Terminal block for I/O interface (Negative common) (24V DC) DC24A DC24B Wire nothing to the NC terminal (idle terminal). *5 This index indicates the degree of conductive generating substances in the environment in which the module is used. The degree of contamination 2 indicates that contamination is caused by generation of only non-conductive substances. In this degree, however, temporary conduction may be caused by accidental condensation. 6. Outside Dimensions 2 - φ4.5(0.18") mounting hole (M4 mounting screw) 80(3.15") 10(0.40") Number of inputs Specification DC input (external I/O power supply) EN61131-2, Section3.3.1.2-Type1 2 points Isolation method Isolation with photocoupler Rated input voltage 24V DC Rated input current Approx. 4 mA 20.4 to 28.8V DC (24V DC -15% to +20%) Ripple ratio: Within 5% X * Detection circuit COMB COMB • When using a three-wire type sensor (when using the power supply for sensor other than 24V DC) X * Detection circuit Item Operating ambient temperature COMB Vibration resistance Replace * in the figure with the used input No. Notes: *1 Bleeder resistor When connecting a two-wire type sensor or input equipment containing a parallel resistor, select a sensor or equipment whose leakage current is 1.7mA or less. If the leakage current is more than 1.7mA, connect a bleeder resistor obtained in the following calculation formula. Circuit image Leakage Unit current Input impedance 5.6 kΩ 1.7 mA or less R: Bleeder resistor R(kΩ) < 1.7(mA) / Leakage current(mA) - 1.7(mA) x 5.6(kΩ) The power capacity W of the bleeder resistor R is as follows: W = (Input voltage)2/R • Make sure that both the ON and OFF time of the input signal are 1.5ms or more. Specification 0 to 55°C (32 to 131°F) (*1) Storage ambient -25 to 75°C (-13 to 167°F) (*1) temperature Operating ambient humidity Storage ambient humidity Shock resistance Max. simultaneous ON input points 100% (at 24V DC) ON voltage/ON current 19 V or more/3 mA or more OFF voltage/OFF current Input resistance 11 V or less/1.7 mA or less 5.6 kΩ OFF→ → ON ON→ → OFF Response time Common wiring method 1.5 ms or less (at 24V DC) 1.5 ms or less (at 24V DC) Conforming to JIS B3502 and IEC61131-2, Level RH-2 (5 to 95%RH: Dew condensation shall not be considered.) Conforming to JIS B3502 and IEC61131-2, Level RH-2 (5 to 95%RH: Dew condensation shall not be considered.) Number of When intermittent vibration is present times of sweep Frequency Acceleration Half amplitude Conforming 10 to 57Hz 0.075mm − 10 times in to JIS each of X, − B3502 and 57 to 150Hz 9.8m/s2 IEC61131-2 When continuous vibration is present Y and Z directions Frequency Acceleration Half amplitude (for 80 min) 10 to 57Hz 0.035mm − 57 to 150Hz 4.9m/s2 − Conforming to JIS B3502 and IEC61131-2 2 (147 m/s , 3 times in each of X, Y and Z directions) Operating ambience Corrosive gas shall not be present. Operating altitude Conforming to JIS B3502 and IEC61131-2 (2,000m(6561'8") or less)(*2) Installation location Inside control panel (*3) Overvoltage category Conforming to JIS B3502 and IEC61131-2 (Category II or less)(*4) Pollution level Conforming to JIS B3502 and IEC61131-2, Degree of contamination 2 or less (*5) Notes: *1 The ambient operating/storage temperature satisfies the requirements beyond the specification in the JIS B3502 and the IEC61131-2. *2 *The module cannot be used in an environment pressurized above the atmospheric pressure which can be generated around the altitude of 0 m. If the module is used in such an environment, it may fail. *3 The module can be used in any environment even outside the control panel as far as the requirements of the ambient operating temperature, the ambient operating humidity, etc. are satisfied. *4 This indicates the section of the power supply to which the equipment is assumed to be connected between the public electrical power distribution network and the machinery within premises. Category II applies to equipment for which electrical power is supplied from fixed facilities. The surge voltage withstand level for up to the rated voltage of 300V is 2500V. 41(1.62") ± 0.4(0.02") Item Input method 4 40(1.58") 71.5(2.82") ± 0.6(0.03") Center of DIN rail 2 points/1 common (2 points) (terminal block two-wire type) Unit: mm(inches) 5.3 Output specifications Item 5.1 General specifications 24V DC 1) OUT 49(1.93") When wiring two cables to one terminal Crimp-style Terminal screw terminal COMB Detection circuit R Removal X1 LINK/PW Operating voltage range Detection circuit Installation 4.5 (0.18") When wiring one cable to one terminal Crimp-style Terminal screw terminal X * Detection circuit • When using a three-wire type sensor (when using the power supply for sensor other than 24V DC) Sensor (NPN) DIN rail mounting screw pitch When installing the module to the DIN rail, tighten the mounting screws at the pitch of 200mm(7.87") or less. 5.2 Input specifications COMB Sensor (PNP) Align the upper DIN rail installation groove in the module with the DIN rail 1), and press the module in that status 2). When removing the module, pull the hook downward for installation to DIN rail 3), then remove the module 4). ... Compliance with all relevant aspects of the standard. (Radiated Emissions and Mains Terminal Voltage Emissions) Compliance with all relevant aspects of the standard. (RF Immunity, Fast transients, ESD and Damped oscillatory wave) Remark The equipment has been assessed EN61131-2:1994 Programmable controllers as a component for fitting in a /A11: 1996 -Equipment requirements and suitable enclosure which meets the tests requirements of EN61131-2:1994 + /A12: 2000 A11:1996 + A12:2000 For more details please contact the local Mitsubishi Electric sales site. - Notes For compliance to EMC LVD regulation. It is necessary to install the CL1 series module in a shielded metal control panel. EN61000-6-4:2001 Electromagnetic compatibility -Generic standards - Emission standard for Industrial environment EN61131-2:1994 Programmable controllers /A11: 1996 -Equipment requirements and tests /A12: 2000 Low Voltage Standards (LVD) 3.1 Installation to DIN rail X0 ● Notification of CE marking● ● This notification does not guarantee that an entire mechanical module produced in accordance with the contents of the notification comply with the following standards. Compliance to EMC standards of the entire mechanical module should be checked by the user / manufacturer. Compliance to LVD standards of the entire mechanical module should be checked by the user / manufacturer. Standards with which this product complies Type : Programmable Controller (Open Type Equipment) Remote I/O module Models : Products manufactured from February 1st, 2003. Electromagnetic Compatibility Standards Remark (EMC) Cautions on Handling The CL1XY4-DR1B2 can be installed to DIN rail or directly installed using mounting screws. Each installation procedure is described below. 40 2010 8 4 2 1 ON:When a communication error or DIP switch setting error occurred Flickering at a constant interval: When the setting of the DIP switch was changed while the power was supplied (even while the LED is L ERR. flickering, the operation continues. The new setting becomes valid when the power is turned OFF once, then ON again.) Flickering at a intermittent interval: When a terminal resistor is not attached or when the module or a connection cable is affected by noise • During transportation avoid any impact as the module is a precision instrument. Doing so could cause trouble in the module. • If is necessary to check the operation of module after transportation, in case of any impact damage. 3. ON IN 24G DB DA +24V 0 1 [TRANSPORTATION AND MAINTENANCE PRECAUTIONS] • When using a two-wire type sensor ! When using a three-wire type sensor X * 0 1 CL1XY4-DR1B2 Connector terminal assignment 0 1 Input operation Output operation indicator LEDs indicator LEDs Input/output is ON: Lit Status indicator Input/output is OFF LEDs : Extinguished Connector for CC-Link/LT interface PW For I/O wiring, use crimp-style terminals of the following dimensions. Detection circuit 3 L RUN ON while normal operation is executed. 4.3 Crimp-style terminal Connected to DC 24A terminal 2 STATION NO. • When disposing of this product, treat it as industrial waste. Positive common (NPN) Sensor (NPN) 1 ON IN Name 4.2 Connection to sensor X * 0 0 1 ON HLD L RUN L ERR. Name and Setting of Each Part and Terminal Arrangement DIP switch DIP switch assignment 40 20 10 8 4 2 1 HLD Description Holds the output (when an error has occurred). ON: Holds the output. OFF: Clears the output. ... • Use the module in an environment that meets the general specifications contained in this manual. Using this module in an environment outside the range of the general specifications could result in electric shock, fire, erroneous operation, and damage to or deterioration of the product. • Do not directly touch the module's conductive parts.Doing so could cause malfunction or trouble in the module. • Tighten the module securely using DIN rail or installation screws within the specified torque range. If the screws are too lose, the module may drop from its installation position, short circuit, or malfunction. If the screws are too tight, the screws may be damaged, which may cause the module to drop from its installation position or short circuit. • Install the module on a flat surface. If the mounting surface has concave and/or convex, an excessive force may be applied on the module, and nonconformity may be caused. Detection circuit 2. CAUTION • Do not disassemble or modify the module. Doing so may cause failure, malfunction, injury, or fire. • The module case is made of resin; do not drop it or subject it to strong shock. A module damage may result. • Make sure to switch all phases of the external power supply OFF before installing or removing the module to/from the panel. Failure to do so may cause failure or malfunction of the modules. CAUTION [INSTALLATION PRECAUTIONS] PW X0 X1 X2 X3 DANGER • Do not have control cables and communication cables bundled with or placed near by the main circuit and/or power cables. Wire those cables at least 100mm(3.94 inch) away from the main circuit and/or power cables. It may cause malfunction due to noise interference. • Use the module and the flat cable dedicated to CC-Link/LT without applying any force on them. Otherwise, such cables may be broken or fail. Name Response time setting switch [STARTING AND MAINTENANCE PRECAUTIONS] DANGER • Configure an interlock circuit in a sequence program so that the system operates on the safety side using the communication status information in the event the data link falls into a communication problem. Otherwise, erroneous output and malfunction may result in accidents. • Remote input and output can not be switched ON or OFF when a problem occurs in the remote I/O modules. Therefore build an external monitoring circuit that will monitor any input signals that could cause a serious accident. Connected to DC 24A terminal Outline of Product This product is a terminal block type composite I/O module connected to CC-Link/LT. This product has two input points (24 VDC) and two output points (relay output). 6.5(0.26") DANGER 22(0.87") [WIRING PRECAUTIONS] 6(0.24") A JAPANESE 40(1.58") B Specification Output method Relay output Number of outputs 2 points Insulation method Rated load voltage Mechanical insulation 250V AC/30V DC or less Max. load current 2A/point OFF→ → ON ON→ → OFF Response time Common wiring method Internal protection for outputs 4 A/1 common Approx. 10ms or less Approx. 10ms or less 2 points/1 common (3 points) (terminal block two-wire type) Internal protection circuit none Please connect the fuse in the connected load outside. 5.4 Performance specifications Item Voltage Specification 20.4 to 28.8V DC (24V DC -15% to +20%) Ripple ratio: Within 5% Module Current consumption 60mA (when all points are ON) power 70mA Initial current supply Max. allowable momentary power PS1:1ms failure period Number of stations occupied 4-, 8- or 16-point mode: 1 station Noise durability DC type: 500 Vp-p AC type: 1,000 Vp-p Noise width: 1 µs (by noise simulator) Withstand voltage AC type: 1,500V AC for 1 min DC type: 500V DC for 1 min Isolation resistance Protection class Cycle: 25 to 60 Hz 10 MΩ or more between primary area (external DC terminal) and secondary area (internal circuit) by 500V DC megger IP1X I/O part connection method Connection with terminal block DIN rail installation, mounted by screws of type Module installation method M4 × 0.7mm(0.03") × 16mm(0.63") or larger Can be installed in six directions 0.11kg (0.24lbs) Mass (weight) 200V AC - 1.5 A, 240V AC - 1 A (COSφ = 0.7): 100,000 times or more Contact life 200V AC - 1 A, 240V AC - 0.1 A (COSφ = 0.35): 100,000 times or more 24V DC - 1 A, 100V DC - 0.1 A (L/R = 7 ms): 100,000 times or more Warranty Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi; machine damage or lost profits caused by faults in the Mitsubishi products; damage, secondary damage, accident compensation caused by special factors unpredictable by Mitsubishi; damages to products other than Mitsubishi products; and to other duties. For safe use • This product has been manufactured as a general-purpose part for general industries, and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life. • Before using the product for special purposes such as nuclear power, electric power, aerospace, medicine or passenger movement vehicles, consult with Mitsubishi. • This product has been manufactured under strict quality control. However when installing the product where major accidents or losses could occur if the product fails, install appropriate backup or failsafe functions in the system. Country/Region Sates office/Tel U.S.A Mitsubishi Electric Automation Inc. 500 Corporate Woods Parkway Vernon Hills, IL 60061 Tel : +1-847-478-2100 Brazil MELCO-TEC Rep. Com.e Assessoria Tecnica Ltda. Av. Rio Branco, 123-15 ,and S/1507, Rio de Janeiro, RJ CEP 20040-005, Brazil Tel : +55-21-221-8343 Germany Mitsubishi Electric Europe B.V. German Branch Gothaer Strasse 8 D-40880 Ratingen, GERMANY Tel : +49-2102-486-0 U.K Mitsubishi Electric Europe B.V. UK Branch Travellers Lane, Hatfield, Herts., AL10 8XB, UK Tel : +44-1707-276100 Italy Mitsubishi Electric Europe B.V. Italian Branch Centro Dir. Colleoni, Pal. Perseo - Ingr.2 Via Paracelso 12, 20041 Agrate B., Milano, Italy Tel:+39-039-60531 Spain Mitsubishi Electric Europe B.V. Spanish BranchCarretera de Rubi 76-80 08190 - Sant Cugat del Valles, Barcelona, Spain Tel:+34-935-653135 South Africa Circuit Breaker Industries LTD. Private Bag 2016, Isando 1600, Johannesburg, South Africa Tel : +27-11-928-2000 Hong Kong Ryoden Automation Ltd. 10th Floor, Manulife Tower, 169 Electric Road, North Point, HongKong Tel : +852-2887-8870 HEAD OFFICE HIMEJI WORKS Country/Region Sates office/Tel China Ryoden International Shanghai Ltd. 3F Block5 Building Automation Instrumentation Plaza 103 Cao Bao Rd. Shanghai 200233 China Tel : +86-21-6475-3228 Taiwan Setsuyo Enterprise Co., Ltd. 6F., No.105 Wu-Kung 3rd.RD, Wu-Ku Hsiang, Taipei Hsine, Taiwan Tel : +886-2-2299-2499 Korea HAN NEUNG TECHNO CO.,LTD. 1F Dong Seo Game Channel Bldg., 660-11, Deungchon-dong Kangsec-ku, Seoul, Korea Tel : +82-2-3660-9552 Singapore Mitsubishi Electric Asia Pte, Ltd. 307 ALEXANDRA ROAD #05-01/02, MITSUBISHI ELECTRIC BUILDING SINGAPORE159943 Tel : +65-473-2480 Thailand F. A. Tech Co.,Ltd. 898/28,29,30 S.V.City Building,Office Tower 2,Floor 17-18 Rama 3 Road, Bangkpongpang, Yannawa, Bangkok 10120 Tel : +66-2-682-6522 Indonesia P.T. Autoteknindo SUMBER MAKMUR Jl. Muara Karang Selatan BlockA Utara No.1 Kav. No.11 KawasanIndustri/ PergudanganJakarta - Utara 14440 Tel : +62-21-663-0833 India Messung Systems Put,Ltd. Electronic Sadan NO:111 Unit No15, M.I.D.C BHOSARI,PUNE-411026 Tel : +91-20-7128927 Australia Mitsubishi Electric Australia Pty. Ltd. 348 Victoria Road, PostalBag, No 2, Rydalmere, N.S.W 2116, Australia Tel : +61-2-9684-7777 : MITSUBISHI DENKI BLDG MARUNOUTI TOKYO 100-8310 : 840, CHIYODA CHO, HIMEJI, JAPAN TELEX:J24532 CABLE MELCO TOKYO When exported from Japan, this manual does not require application to the Ministry of Economy, Trade and Industry for service transaction permission. Specifications are subject to change without notice Side Side Side B ENGLISH 1. CL1XY4-DR1B2 CC-Link/LT Remote I/O Module Please read this manual thoroughly before starting to use the product and handle the product properly. User’s Manual MODEL MANUAL Number Date CL1XY4-DR1B2 JY997D05701B FEBRUARY 2003 ● SAFETY PRECAUTIONS● ● (Read these precautions before using) Please read this manual carefully and pay special attention to safely in order to handle this product properly. Also pay careful attention to safely and handle the module properly. These precautions apply only to Mitsubishi equipment. Refer to the user’s manual of the CPU module to use for a description of the PLC system safety precautions. These ●SAFETY PRECAUTIONS● classify the safety precautions into two categories: "DANGER" and "CAUTION". DANGER Procedures which may lead to a dangerous condition and cause death or serious injury if not carried out properly. CAUTION Procedures which may lead to a dangerous condition and cause superficial to medium injury, or physical damage only, if not carried out properly. CAUTION Depending on circumstances, procedures indicated by may also be linked to serious results. In any case, it is important to follow the directions for usage. Store this manual in a safe place so that you can take it out and read it whenever necessary. Always forward it to the end user. [DESIGN PRECAUTIONS] • Perform installation and wiring after disconnecting the power supply at all phases externally. If the power is not disconnected at all phases an electric shock or product damage may result. CAUTION • Terminal screws which are not to be used must be tightened always. Otherwise there will be a danger of short circuit against the bare solderless terminals. • Do not perform wiring to an idle terminal "NC" outside the product. The product may be damaged by such external wiring. • Perform correct wiring for the module according to the product’s rated voltage and terminal arrangement. Connecting to a power supply different from rating or miss-wiring may cause fire, product failure or malfunction. • Fix terminal screws securely within the regulated torque. Loose terminal screws may cause fire and/or malfunction. If the terminal screws are too tight, it may cause short circuit or erroneous operation due to damage of the screws. • Make sure foreign objects do not get inside the module, such as dirt and wire chips. It may cause fire, product failure or malfunction. • Attach a warning label (hazard symbol 417-IEC-5036) concerning the electric shock to the location. DANGER • Do not touch the terminals when the power is ON. It may cause an electric shock or malfunction. • Perform cleaning the module or retightening of terminal screws after turning OFF the all external power supply for sure. Failure to do so may cause failure or malfunction of the modules CAUTION [DISPOSAL PRECAUTIONS] PW L RUN L ERR. CAUTION φ 3.2 (0.13") φ 3.2 (0.13") Connected to DC 24A terminal 6.2 mm (0.24" ) or less 6.2 mm (0.24" ) or less Bleeder resistor *1 Terminal Terminal X * Applicable crimp-style terminal COMB Applicable wire size • RAV1.25-3 (conforming to JIS C2805) • V1.25-3 (manufactured by JST Mfg. Co., Ltd.) • 1.25-3 and TG1.25-3 (manufactured by NICHIFU Co., Ltd.) 0.3 to 1.25 mm2 Use a crimp-style terminal in a status in which no force is applied on the cable. Negative common (PNP) 4.4 Module terminal screw • When using a two-wire type sensor ! When using a three-wire type sensor Tighten the terminal screws (M3 screws) on the terminal block with a tightening torque of 42 to 58 N⋅⋅ cm. Connected to DC 24A terminal 5. Bleeder resistor *1 Specifications 4) Y0 Y1 2-φ4.5 mounting hole (M4 mounting screw) Terminal arrangement DC 24A Orange color X0 DC 24B X1 Terminal block for I/O interface Hook for installation to DIN rail NC COMB COMB NC NC Y0 NC Y1 COM1 COM2 COM2 COM2 Status indicator LEDs ON while the power is supplied. ON while the input or output is ON. Extinguished while the input or output is OFF. I/O operation indicator LEDs 0 1 3) 2) Applicable DIN rail TH35-7.5Fe and TH35-7.5AI (conforming to JIS C2812) 3.2 Direct installation Screw-tighten the module by attaching M4 screws to the upper and lower mounting holes (two holes in all) provided in the module. Install the module so that the clearance of 1 to 2mm (0.04" to 0.08") is assured for each module. Description Applicable screw 4. Connection to External Equipment and Power Supply The input terminals of the CL1XY4-DR1B2 can be wired as positive common or negative common depending on the used sensor. Positive common Connector for CC-Link/LT interface Station number setting switches Set the 10's digit of the station No. using "STATION NO. 10", "STATION NO. 20" and "STATION NO. 40". Set the 1's digit of the station No. using "STATION NO. 1", "STATION NO. 2", "STATION NO. 4" and "STATION NO. 8". Factory default = All bits are OFF. Make sure to set the station No. in the range from 1 to 64. If any station No. outside the range from 1 to 64 is set, it is regarded as an error and the L ERR. LED lights. Insulation DA External power DC DC DB supply of the 24G input part Terminal block for I/O interface (Positive common) (24V DC) Input operation Output operation indicator indicator Terminal block to connect input signals, output signals, I/O power supply and load power supply CL1XY4-DR1B2 +24V 0 1 Terminal block for I/O interface M4 × 0.7mm(0.03") × 16mm(0.63") or more (Tightening torque range: 78 to 108 N⋅⋅ cm) 4.1 External wiring DC24A DC24B X0 COMB X1 COMB Connector for CC- Connector for CC-Link/LT communication line/module power Link/LT interface supply (24G/DB/DA/+24V) R R Terminal block for I/O interface Y0 COM2 Y1 COM2 COM2 COM1 L L Load power supply RA Negative common Example: When setting the station No. to "32", set the DIP switch as follows. 10's digit 1's digit Station No. 40 20 10 8 4 2 1 32 OFF ON ON OFF OFF ON OFF External power supply of the input part Terminal block for I/O interface (Negative common) (24V DC) DC24A DC24B Wire nothing to the NC terminal (idle terminal). *5 This index indicates the degree of conductive generating substances in the environment in which the module is used. The degree of contamination 2 indicates that contamination is caused by generation of only non-conductive substances. In this degree, however, temporary conduction may be caused by accidental condensation. 6. Outside Dimensions 2 - φ4.5(0.18") mounting hole (M4 mounting screw) 80(3.15") 10(0.40") Number of inputs Specification DC input (external I/O power supply) EN61131-2, Section3.3.1.2-Type1 2 points Isolation method Isolation with photocoupler Rated input voltage 24V DC Rated input current Approx. 4 mA 20.4 to 28.8V DC (24V DC -15% to +20%) Ripple ratio: Within 5% X * Detection circuit COMB COMB • When using a three-wire type sensor (when using the power supply for sensor other than 24V DC) X * Detection circuit Item Operating ambient temperature COMB Vibration resistance Replace * in the figure with the used input No. Notes: *1 Bleeder resistor When connecting a two-wire type sensor or input equipment containing a parallel resistor, select a sensor or equipment whose leakage current is 1.7mA or less. If the leakage current is more than 1.7mA, connect a bleeder resistor obtained in the following calculation formula. Circuit image Leakage Unit current Input impedance 5.6 kΩ 1.7 mA or less R: Bleeder resistor R(kΩ) < 1.7(mA) / Leakage current(mA) - 1.7(mA) x 5.6(kΩ) The power capacity W of the bleeder resistor R is as follows: W = (Input voltage)2/R • Make sure that both the ON and OFF time of the input signal are 1.5ms or more. Specification 0 to 55°C (32 to 131°F) (*1) Storage ambient -25 to 75°C (-13 to 167°F) (*1) temperature Operating ambient humidity Storage ambient humidity Shock resistance Max. simultaneous ON input points 100% (at 24V DC) ON voltage/ON current 19 V or more/3 mA or more OFF voltage/OFF current Input resistance 11 V or less/1.7 mA or less 5.6 kΩ OFF→ → ON ON→ → OFF Response time Common wiring method 1.5 ms or less (at 24V DC) 1.5 ms or less (at 24V DC) Conforming to JIS B3502 and IEC61131-2, Level RH-2 (5 to 95%RH: Dew condensation shall not be considered.) Conforming to JIS B3502 and IEC61131-2, Level RH-2 (5 to 95%RH: Dew condensation shall not be considered.) Number of When intermittent vibration is present times of sweep Frequency Acceleration Half amplitude Conforming 10 to 57Hz 0.075mm − 10 times in to JIS each of X, − B3502 and 57 to 150Hz 9.8m/s2 IEC61131-2 When continuous vibration is present Y and Z directions Frequency Acceleration Half amplitude (for 80 min) 10 to 57Hz 0.035mm − 57 to 150Hz 4.9m/s2 − Conforming to JIS B3502 and IEC61131-2 2 (147 m/s , 3 times in each of X, Y and Z directions) Operating ambience Corrosive gas shall not be present. Operating altitude Conforming to JIS B3502 and IEC61131-2 (2,000m(6561'8") or less)(*2) Installation location Inside control panel (*3) Overvoltage category Conforming to JIS B3502 and IEC61131-2 (Category II or less)(*4) Pollution level Conforming to JIS B3502 and IEC61131-2, Degree of contamination 2 or less (*5) Notes: *1 The ambient operating/storage temperature satisfies the requirements beyond the specification in the JIS B3502 and the IEC61131-2. *2 *The module cannot be used in an environment pressurized above the atmospheric pressure which can be generated around the altitude of 0 m. If the module is used in such an environment, it may fail. *3 The module can be used in any environment even outside the control panel as far as the requirements of the ambient operating temperature, the ambient operating humidity, etc. are satisfied. *4 This indicates the section of the power supply to which the equipment is assumed to be connected between the public electrical power distribution network and the machinery within premises. Category II applies to equipment for which electrical power is supplied from fixed facilities. The surge voltage withstand level for up to the rated voltage of 300V is 2500V. 41(1.62") ± 0.4(0.02") Item Input method 4 40(1.58") 71.5(2.82") ± 0.6(0.03") Center of DIN rail 2 points/1 common (2 points) (terminal block two-wire type) Unit: mm(inches) 5.3 Output specifications Item 5.1 General specifications 24V DC 1) OUT 49(1.93") When wiring two cables to one terminal Crimp-style Terminal screw terminal COMB Detection circuit R Removal X1 LINK/PW Operating voltage range Detection circuit Installation 4.5 (0.18") When wiring one cable to one terminal Crimp-style Terminal screw terminal X * Detection circuit • When using a three-wire type sensor (when using the power supply for sensor other than 24V DC) Sensor (NPN) DIN rail mounting screw pitch When installing the module to the DIN rail, tighten the mounting screws at the pitch of 200mm(7.87") or less. 5.2 Input specifications COMB Sensor (PNP) Align the upper DIN rail installation groove in the module with the DIN rail 1), and press the module in that status 2). When removing the module, pull the hook downward for installation to DIN rail 3), then remove the module 4). ... Compliance with all relevant aspects of the standard. (Radiated Emissions and Mains Terminal Voltage Emissions) Compliance with all relevant aspects of the standard. (RF Immunity, Fast transients, ESD and Damped oscillatory wave) Remark The equipment has been assessed EN61131-2:1994 Programmable controllers as a component for fitting in a /A11: 1996 -Equipment requirements and suitable enclosure which meets the tests requirements of EN61131-2:1994 + /A12: 2000 A11:1996 + A12:2000 For more details please contact the local Mitsubishi Electric sales site. - Notes For compliance to EMC LVD regulation. It is necessary to install the CL1 series module in a shielded metal control panel. EN61000-6-4:2001 Electromagnetic compatibility -Generic standards - Emission standard for Industrial environment EN61131-2:1994 Programmable controllers /A11: 1996 -Equipment requirements and tests /A12: 2000 Low Voltage Standards (LVD) 3.1 Installation to DIN rail X0 ● Notification of CE marking● ● This notification does not guarantee that an entire mechanical module produced in accordance with the contents of the notification comply with the following standards. Compliance to EMC standards of the entire mechanical module should be checked by the user / manufacturer. Compliance to LVD standards of the entire mechanical module should be checked by the user / manufacturer. Standards with which this product complies Type : Programmable Controller (Open Type Equipment) Remote I/O module Models : Products manufactured from February 1st, 2003. Electromagnetic Compatibility Standards Remark (EMC) Cautions on Handling The CL1XY4-DR1B2 can be installed to DIN rail or directly installed using mounting screws. Each installation procedure is described below. 40 2010 8 4 2 1 ON:When a communication error or DIP switch setting error occurred Flickering at a constant interval: When the setting of the DIP switch was changed while the power was supplied (even while the LED is L ERR. flickering, the operation continues. The new setting becomes valid when the power is turned OFF once, then ON again.) Flickering at a intermittent interval: When a terminal resistor is not attached or when the module or a connection cable is affected by noise • During transportation avoid any impact as the module is a precision instrument. Doing so could cause trouble in the module. • If is necessary to check the operation of module after transportation, in case of any impact damage. 3. ON IN 24G DB DA +24V 0 1 [TRANSPORTATION AND MAINTENANCE PRECAUTIONS] • When using a two-wire type sensor ! When using a three-wire type sensor X * 0 1 CL1XY4-DR1B2 Connector terminal assignment 0 1 Input operation Output operation indicator LEDs indicator LEDs Input/output is ON: Lit Status indicator Input/output is OFF LEDs : Extinguished Connector for CC-Link/LT interface PW For I/O wiring, use crimp-style terminals of the following dimensions. Detection circuit 3 L RUN ON while normal operation is executed. 4.3 Crimp-style terminal Connected to DC 24A terminal 2 STATION NO. • When disposing of this product, treat it as industrial waste. Positive common (NPN) Sensor (NPN) 1 ON IN Name 4.2 Connection to sensor X * 0 0 1 ON HLD L RUN L ERR. Name and Setting of Each Part and Terminal Arrangement DIP switch DIP switch assignment 40 20 10 8 4 2 1 HLD Description Holds the output (when an error has occurred). ON: Holds the output. OFF: Clears the output. ... • Use the module in an environment that meets the general specifications contained in this manual. Using this module in an environment outside the range of the general specifications could result in electric shock, fire, erroneous operation, and damage to or deterioration of the product. • Do not directly touch the module's conductive parts.Doing so could cause malfunction or trouble in the module. • Tighten the module securely using DIN rail or installation screws within the specified torque range. If the screws are too lose, the module may drop from its installation position, short circuit, or malfunction. If the screws are too tight, the screws may be damaged, which may cause the module to drop from its installation position or short circuit. • Install the module on a flat surface. If the mounting surface has concave and/or convex, an excessive force may be applied on the module, and nonconformity may be caused. Detection circuit 2. CAUTION • Do not disassemble or modify the module. Doing so may cause failure, malfunction, injury, or fire. • The module case is made of resin; do not drop it or subject it to strong shock. A module damage may result. • Make sure to switch all phases of the external power supply OFF before installing or removing the module to/from the panel. Failure to do so may cause failure or malfunction of the modules. CAUTION [INSTALLATION PRECAUTIONS] PW X0 X1 X2 X3 DANGER • Do not have control cables and communication cables bundled with or placed near by the main circuit and/or power cables. Wire those cables at least 100mm(3.94 inch) away from the main circuit and/or power cables. It may cause malfunction due to noise interference. • Use the module and the flat cable dedicated to CC-Link/LT without applying any force on them. Otherwise, such cables may be broken or fail. Name Response time setting switch [STARTING AND MAINTENANCE PRECAUTIONS] DANGER • Configure an interlock circuit in a sequence program so that the system operates on the safety side using the communication status information in the event the data link falls into a communication problem. Otherwise, erroneous output and malfunction may result in accidents. • Remote input and output can not be switched ON or OFF when a problem occurs in the remote I/O modules. Therefore build an external monitoring circuit that will monitor any input signals that could cause a serious accident. Connected to DC 24A terminal Outline of Product This product is a terminal block type composite I/O module connected to CC-Link/LT. This product has two input points (24 VDC) and two output points (relay output). 6.5(0.26") DANGER 22(0.87") [WIRING PRECAUTIONS] 6(0.24") A JAPANESE 40(1.58") B Specification Output method Relay output Number of outputs 2 points Insulation method Rated load voltage Mechanical insulation 250V AC/30V DC or less Max. load current 2A/point OFF→ → ON ON→ → OFF Response time Common wiring method Internal protection for outputs 4 A/1 common Approx. 10ms or less Approx. 10ms or less 2 points/1 common (3 points) (terminal block two-wire type) Internal protection circuit none Please connect the fuse in the connected load outside. 5.4 Performance specifications Item Voltage Specification 20.4 to 28.8V DC (24V DC -15% to +20%) Ripple ratio: Within 5% Module Current consumption 60mA (when all points are ON) power 70mA Initial current supply Max. allowable momentary power PS1:1ms failure period Number of stations occupied 4-, 8- or 16-point mode: 1 station Noise durability DC type: 500 Vp-p AC type: 1,000 Vp-p Noise width: 1 µs (by noise simulator) Withstand voltage AC type: 1,500V AC for 1 min DC type: 500V DC for 1 min Isolation resistance Protection class Cycle: 25 to 60 Hz 10 MΩ or more between primary area (external DC terminal) and secondary area (internal circuit) by 500V DC megger IP1X I/O part connection method Connection with terminal block DIN rail installation, mounted by screws of type Module installation method M4 × 0.7mm(0.03") × 16mm(0.63") or larger Can be installed in six directions 0.11kg (0.24lbs) Mass (weight) 200V AC - 1.5 A, 240V AC - 1 A (COSφ = 0.7): 100,000 times or more Contact life 200V AC - 1 A, 240V AC - 0.1 A (COSφ = 0.35): 100,000 times or more 24V DC - 1 A, 100V DC - 0.1 A (L/R = 7 ms): 100,000 times or more Warranty Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi; machine damage or lost profits caused by faults in the Mitsubishi products; damage, secondary damage, accident compensation caused by special factors unpredictable by Mitsubishi; damages to products other than Mitsubishi products; and to other duties. For safe use • This product has been manufactured as a general-purpose part for general industries, and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life. • Before using the product for special purposes such as nuclear power, electric power, aerospace, medicine or passenger movement vehicles, consult with Mitsubishi. • This product has been manufactured under strict quality control. However when installing the product where major accidents or losses could occur if the product fails, install appropriate backup or failsafe functions in the system. Country/Region Sates office/Tel U.S.A Mitsubishi Electric Automation Inc. 500 Corporate Woods Parkway Vernon Hills, IL 60061 Tel : +1-847-478-2100 Brazil MELCO-TEC Rep. Com.e Assessoria Tecnica Ltda. Av. Rio Branco, 123-15 ,and S/1507, Rio de Janeiro, RJ CEP 20040-005, Brazil Tel : +55-21-221-8343 Germany Mitsubishi Electric Europe B.V. German Branch Gothaer Strasse 8 D-40880 Ratingen, GERMANY Tel : +49-2102-486-0 U.K Mitsubishi Electric Europe B.V. UK Branch Travellers Lane, Hatfield, Herts., AL10 8XB, UK Tel : +44-1707-276100 Italy Mitsubishi Electric Europe B.V. Italian Branch Centro Dir. Colleoni, Pal. Perseo - Ingr.2 Via Paracelso 12, 20041 Agrate B., Milano, Italy Tel:+39-039-60531 Spain Mitsubishi Electric Europe B.V. Spanish BranchCarretera de Rubi 76-80 08190 - Sant Cugat del Valles, Barcelona, Spain Tel:+34-935-653135 South Africa Circuit Breaker Industries LTD. Private Bag 2016, Isando 1600, Johannesburg, South Africa Tel : +27-11-928-2000 Hong Kong Ryoden Automation Ltd. 10th Floor, Manulife Tower, 169 Electric Road, North Point, HongKong Tel : +852-2887-8870 HEAD OFFICE HIMEJI WORKS Country/Region Sates office/Tel China Ryoden International Shanghai Ltd. 3F Block5 Building Automation Instrumentation Plaza 103 Cao Bao Rd. Shanghai 200233 China Tel : +86-21-6475-3228 Taiwan Setsuyo Enterprise Co., Ltd. 6F., No.105 Wu-Kung 3rd.RD, Wu-Ku Hsiang, Taipei Hsine, Taiwan Tel : +886-2-2299-2499 Korea HAN NEUNG TECHNO CO.,LTD. 1F Dong Seo Game Channel Bldg., 660-11, Deungchon-dong Kangsec-ku, Seoul, Korea Tel : +82-2-3660-9552 Singapore Mitsubishi Electric Asia Pte, Ltd. 307 ALEXANDRA ROAD #05-01/02, MITSUBISHI ELECTRIC BUILDING SINGAPORE159943 Tel : +65-473-2480 Thailand F. A. Tech Co.,Ltd. 898/28,29,30 S.V.City Building,Office Tower 2,Floor 17-18 Rama 3 Road, Bangkpongpang, Yannawa, Bangkok 10120 Tel : +66-2-682-6522 Indonesia P.T. Autoteknindo SUMBER MAKMUR Jl. Muara Karang Selatan BlockA Utara No.1 Kav. No.11 KawasanIndustri/ PergudanganJakarta - Utara 14440 Tel : +62-21-663-0833 India Messung Systems Put,Ltd. Electronic Sadan NO:111 Unit No15, M.I.D.C BHOSARI,PUNE-411026 Tel : +91-20-7128927 Australia Mitsubishi Electric Australia Pty. Ltd. 348 Victoria Road, PostalBag, No 2, Rydalmere, N.S.W 2116, Australia Tel : +61-2-9684-7777 : MITSUBISHI DENKI BLDG MARUNOUTI TOKYO 100-8310 : 840, CHIYODA CHO, HIMEJI, JAPAN TELEX:J24532 CABLE MELCO TOKYO When exported from Japan, this manual does not require application to the Ministry of Economy, Trade and Industry for service transaction permission. Specifications are subject to change without notice