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3121254 E300AJ/E300AJP 3 4 E300AJ/E300AJP 3121254 3121254 E300AJ/E300AJP 5 TABLE OF CONTENTS SECTION 1 - FRAME........................................................................................................................................................................... 9 FIGURE 1-1. STEER INSTALLATION............................................................................................................................................ 10 FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATION ............................................................................................................. 12 FIGURE 1-3. DRIVE HUB ASSEMBLY .......................................................................................................................................... 14 FIGURE 1-4. DRIVE MOTOR ASSEMBLY .................................................................................................................................... 18 FIGURE 1-5. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED) .................................................................... 20 FIGURE 1-6. BATTERY BOX INSTALLATION .............................................................................................................................. 24 FIGURE 1-7. FRAME COVERS INSTALLATION ........................................................................................................................... 26 FIGURE 1-8. INVERTER INSTALLATION (OPTIONAL) ................................................................................................................ 28 SECTION 2 - TURNTABLE ................................................................................................................................................................ 31 FIGURE 2-1. CONTROL VALVES AND TANK/MOTOR INSTALLATIONS ................................................................................... 32 FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY ...................................................................................................................... 36 FIGURE 2-3. BOOM FUNCTION VALVE ASSEMBLY ................................................................................................................... 38 FIGURE 2-4. TURNTABLE AND SWING DRIVE INSTALLATION ................................................................................................. 40 FIGURE 2-5. TURNTABLE BEARING ASSEMBLY ....................................................................................................................... 42 FIGURE 2-6. SWING MOTOR ASSEMBLY ................................................................................................................................... 44 FIGURE 2-7. GROUND CONTROL BOX ASSEMBLY ................................................................................................................... 46 FIGURE 2-8. ELECTRICAL COMPONENTS INSTALLATIONS .................................................................................................... 50 FIGURE 2-9. HOODS INSTALLATION (Prior to SN 0300194887) ................................................................................................. 54 FIGURE 2-10. HOOD INSTALLATION (SN 0300194887 to Present) ............................................................................................ 56 SECTION 3 - BOOM .......................................................................................................................................................................... 59 FIGURE 3-1. BOOM AND CYLINDERS INSTALLATION ............................................................................................................... 60 FIGURE 3-2. TOWER BOOM ASSEMBLY .................................................................................................................................... 64 FIGURE 3-3. MAIN BOOM ASSEMBLY ......................................................................................................................................... 66 FIGURE 3-4. JIB ASSEMBLY AND PLATFORM SUPPORT INSTALLATION ............................................................................... 70 FIGURE 3-5. PLATFORM ROTATOR ASSEMBLY ........................................................................................................................ 74 FIGURE 3-6. JIB SWING ROTATOR ASSEMBLY (E300AJP ONLY) ............................................................................................ 76 FIGURE 3-7. CABLE, CLAMPS AND LIMIT SWITCHES INSTALLATION ..................................................................................... 78 SECTION 4 - PLATFORM.................................................................................................................................................................. 81 FIGURE 4-1. PLATFORM ASSEMBLY .......................................................................................................................................... 82 FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY ........................................................................................................................ 86 FIGURE 4-3. CONTROLLER ASSEMBLY (DRIVE AND STEER) (Prior to SN 0300194240) ........................................................ 90 FIGURE 4-4. CONTROLLER ASSEMBLY (DRIVE AND STEER) (SN 0300194240 to Present) ................................................... 94 FIGURE 4-5. CONTROLLER ASSEMBLY (SWING AND LIFT) (Prior to SN 0300194240) ........................................................... 96 FIGURE 4-6. CONTROLLER ASSEMBLY (SWING AND LIFT) (SN 0300194240 to Present) .................................................... 100 SECTION 5 - CYLINDER ................................................................................................................................................................. 103 FIGURE 5-1. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY .......................................................................................... 104 FIGURE 5-2. LIFT (JIB) CYLINDER ASSEMBLY ......................................................................................................................... 106 FIGURE 5-3. LIFT (MAIN BOOM) CYLINDER ASSEMBLY ......................................................................................................... 108 FIGURE 5-4. LIFT (TOWER BOOM) CYLINDER ASSEMBLY ..................................................................................................... 110 FIGURE 5-5. MASTER CYLINDER ASSEMBLY .......................................................................................................................... 112 FIGURE 5-6. STEER CYLINDER ASSEMBLY ............................................................................................................................. 114 FIGURE 5-7. TELESCOPE CYLINDER ASSEMBLY ................................................................................................................... 116 SECTION 6 - HYDRAULIC .............................................................................................................................................................. 119 FIGURE 6-1. HYDRAULIC DIAGRAM - E300AJ .......................................................................................................................... 120 FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - E300AJP............................................................................................................ 122 FIGURE 6-3. HYDRAULIC DIAGRAM LIST ................................................................................................................................. 124 SECTION 7 - ELECTRICAL ............................................................................................................................................................. 125 FIGURE 7-1. ELECTRICAL DIAGRAM LIST ................................................................................................................................ 126 FIGURE 7-2. HARNESS COMPONENTS INSTALLATION .......................................................................................................... 128 SECTION 8 - DECALS ..................................................................................................................................................................... 141 3121254 E300AJ/E300AJP 7 TABLE OF CONTENTS FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) .................................................................................................................... 142 FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPECS) ........................................................................................................ 146 FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN/CE SPECS) ............................................................................................. 152 SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ............................................................................................................ 157 FIGURE 9-1. MODELS E300AJ AND E300AJP STANDARD PARTS .......................................................................................... 158 FIGURE 9-2. MODELS E300AJ AND E300AJP VARIABLE PARTS ............................................................................................ 160 SECTION 10 - SPECIAL OPTION .................................................................................................................................................... 161 FIGURE 10-1. SPECIAL OPTIONS .............................................................................................................................................. 162 PART NUMBER INDEX .................................................................................................................................................................... 165 8 E300AJ/E300AJP 3121254 SECTION 1 - FRAME SECTION 1 - FRAME 3121254 E300AJ/E300AJP 9 SECTION 1 - FRAME FIGURE 1-1. STEER INSTALLATION 10 E300AJ/E300AJP 3121254 SECTION 1 - FRAME FIGURE 1-1. STEER INSTALLATION ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 3121254 PART NUMBER 1001108599 0100011 0641607 3312005 3422181 3422562 3841143 3900118 3900255 1001107712 1001107727 1001108310 QTY Ref AR 2 3 1 2 3 2 1 2 1 1 4740086 0440162 0641610 3311605 4711600 1001151428 1001107712 2 4 1 1 1 AR Ref Ref 7020137 0961951 0962140 70002434 7020036 7020037 7020038 7020039 70002435 7020140 7020040 7020054 7020041 7020042 7020055 1 2 1 1 1 1 1 1 1 1 1 1 9 9 1 DESCRIPTION STEER INSTALLATION Compound, Locking Bolt 3/8in-16NC x 7/8in Locknut 5/8in-11NC Pin Pin Keeper, Pin Screw, Shoulder Capscrew, Shoulder 3/4in x 3in Hub/Spindle Assembly (See Items 101-115 for Breakdown) Tie-Rod Steer Cylinder Assembly (See CYLINDER SECTION for Breakdown) Thrustwasher Thrustwasher Bolt 3/8in-16NC x 1-1/4in Locknut 3/8in-16NC Flatwasher 3/8in Thin Plate, Shim (SN 0300176716 to Present) HUB/SPINDLE ASSEMBLY Note: Qty shown is for 1 Hub Assembly. Machine requires 2 assemblies. Cap, Dust Bushing, Garmax Bearing, Garmax Hub Cup, Bearing (Inner) (Part of Item 104) Cone, Bearing (Inner) Cup, Bearing (Outer) (Part of Item 104) Cone, Bearing (Outer) Spindle Pin, Cotter Seal Nut, Castle 1-1/4in-12 Stud 5/8in-18NF Lugnut 5/8in-18NF Washer, Tanged 1-1/4in E300AJ/E300AJP REV C A 11 SECTION 1 - FRAME FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATION 12 E300AJ/E300AJP 3121254 SECTION 1 - FRAME FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATION ITEM PART NUMBER 1 2 5 7 8 1001109430 1001109431 0100019 0340047 0641609 0641826 0682012 QTY Ref Ref Ref AR 2 8 4 12 9 9 0920113 0920113 2 2 9 9 9 9 7007977 7011716 7007913 7011757 2 2 4 2 9 9 9A 9B 2900768 7007900 7007933 70002408 2 2 2 2 14 2780282 2 15 16 17 3020008 3020037 3160237 AR AR 2 20 23 29 3990105 4711600 4892000 0258986 3300106 1001110772 2 8 12 Ref 18 4 101 102 3121254 DESCRIPTION WHEEL DRIVE INSTALLATION OPTIONS: Standard Spec UL Spec Compound, Locking Band, Motor (UL Spec Only) Bolt 3/8in-16NC x 1-1/8in Bolt 1/2in-13NC x 3-1/2in Bolt 5/8in-11NC x 1-1/2in (SN 0300113683 through 0300138358) Drive Brake Assembly Ring, Sensor (1 Per Assembly) (was p/n 7027275 which is no longer available. Replace Complete Brake.) Ring, Bearing Retaining (Large) (1 per Assembly) Ring, Bearing Retaining (Small) (1 per Assembly) Bolt Complete Repair Kit (Includes Case and Oil Seals, O-Rings, Back-Up Rings, Stator and Rotor Discs, Return Plate, Springs, Bearing and Brake To Hub Gasket) (1 Per Assembly) Bearing Kit (1 per Assembly) Seal, Oil - Front (1 per Assembly) Gasket (1 Per Assembly) Gasket, Brake to Motor (1 Per Assembly) (Not Included in Repair Kit) Drive Hub Assembly (See DRIVE HUB ASSEMBLY for Breakdown) Lubricant, Mobilube HD 80W-90 Lube, Coupling Grease Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY for Breakdown) Speed Sensor Assembly Flatwasher 3/8in Thin Flatwasher 5/8in Hardened TIRE AND WHEEL INSTALLATION Lugnut Tire and Wheel Assembly E300AJ/E300AJP REV F H C 13 SECTION 1 - FRAME FIGURE 1-3. DRIVE HUB ASSEMBLY 14 E300AJ/E300AJP 3121254 SECTION 1 - FRAME FIGURE 1-3. DRIVE HUB ASSEMBLY ITEM 1 1A 1B 1C 1D 1E 1F 2 2A 2B 2C 2D 2E 2F 2G 2H 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 3121254 PART NUMBER 2780282 70001366 70001366 70001366 70001366 70001366 70001366 70001366 70001367 70001367 70001367 70001367 70001367 70001367 70001367 70001367 70001367 70001368 70001369 70001370 70001371 70001372 70001373 2780282 7017007 7017007 7017007 7017009 70001380 70001374 70001375 70001380 7024738 70001376 70001377 7000281 7017022 70001380 70001380 70001378 70001379 7024741 7007640 70001368 70001368 70001368 70001368 70001368 70001368 70001368 QTY Ref 1 3 1 3 42 3 6 1 3 1 3 84 3 3 12 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 4 3 1 1 1 1 1 9 1 1 1 2 1 1 1 DESCRIPTION DRIVE HUB ASSEMBLY Carrier, Sub Assembly (Purchase p/n 70001366 for items 1A-1F) Shaft, Planet Carrier Gear, Planet Bearing, Needle Pin, Roll Thrustwasher Carrier, Input (Purchase p/n 70001367 for items 2A-2H) Shaft, Planet Carrier Gear, Planet Bearing, Needle Spacer, Thrust Pin, Roll Thrustwasher Thrustwasher Cover Shaft, Input Coupling Shaft, Sun Gear Spindle Gear, Ring Housing Bearing, Tapered-Cone Bearing, Tapered-Cup Bearing, Tapered-Cone Thrustwasher Seal, Lip Spring Ring, Retaining (Internal) Ring, Retaining (External) Ring, Retaining (Internal) Ring, Retaining (External) Ring, Retaining (External) Screw (Not Shown - ID plate screws) Bolt, Flathead (Not Shown - Located on front of hub) O-Ring O-Ring Spacer, Thrust Thrustwasher Spacer, Thrust Stud, Wheel Flange, Plate Cap, Disengage Pin, Dowel Bolt O-Ring O-Ring Plug E300AJ/E300AJP REV B 15 SECTION 1 - FRAME 16 ITEM PART NUMBER 101 102 103 7017007 70001380 70001368 QTY Ref 1 1 1 DESCRIPTION Kit Options Planet Gear Bearing Kit (Includes Items 10-12) Planet Gear Seal Kit (Includes Items 15, 18, 24 & 25) Cap/Disengage Kit (Includes Items 30-36) E300AJ/E300AJP REV 3121254 SECTION 1 - FRAME FIGURE 1-4. DRIVE MOTOR ASSEMBLY 18 E300AJ/E300AJP 3121254 SECTION 1 - FRAME FIGURE 1-4. DRIVE MOTOR ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 3121254 PART NUMBER 3160237 7020184 7012545 7020185 3160237 3160237 7012548 7020149 7020150 7020151 7012545 7012549 7020189 7019609 QTY Ref 1 1 1 1 1 4 4 1 2 1 1 1 1 DESCRIPTION DRIVE MOTOR ASSEMBLY Plate, Drive End Bearing Ring, Retaining Armature Frame and Field Assembly Spring, Brush Brush Holder, Brush Brush Lead Assembly Kit Bearing Washer, Wavy End, Commutator Headband Assembly E300AJ/E300AJP REV E 19 SECTION 1 - FRAME FIGURE 1-5. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED) 20 E300AJ/E300AJP 3121254 SECTION 1 - FRAME FIGURE 1-5. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED) ITEM 1 3 4 6 10 11 PART NUMBER 1001109430 1001109431 0100019 0721003 0641504 0641610 1600293 11 11 12 13 18 19 21 1600294 1600300 2400062 2400044 3310601 3910628 4060807 22 24 25 26 27 28 41 4240084 4751500 4751600 4752200 4760600 4751000 41 41 42 43 44 46 47 48 49 50 52 53 2901818 2901864 4750600 0642208 0861375 1704712 2540037 3311001 3311501 4711500 4712200 1001116273 1600294 1600300 101 101 3121254 QTY Ref Ref Ref AR 2 4 1 1 Ref 1 1 1 1 4 4 14 in/36cm 1 4 1 1 4 2 Ref 1 1 4 1 1 1 2 2 2 4 1 1 Ref Ref Ref Ref 7022003 7022008 7022004 1 1 1 7022005 1 7022002 Ref 1 DESCRIPTION ELECTRICAL COMPONENTS INSTALLATION Standard Spec UL Spec Compound, Locking Screw #10-24NC x 3/8in (UL Spec Only) Bolt 5/16in-18NC x 3/4in Bolt 3/8in-16NC x 1-1/4in Module (Note: Calibration is required when replaced) Contactor Plate Assembly Options (See Items 101 to 106 for Breakdown): Standard Spec UL Spec Fuse, 300 Amp (UL Spec Only) Holder, Fuse (UL Spec Only) Nut #6-32NC Screw #6-32NC x 1-3/4in Shield, Flex Trim REV F H Strap, Anti-Static Flatwasher 5/16in Regular Flatwasher 3/8in Regular Flatwasher 3/4in Regular Lockwasher #6 Flatwasher #10 Regular Drive Cable System Cables Options (Not Shown - See ELECTRICAL SECTION for Breakdown): Standard Spec UL Spec Flatwasher #6 Regular Bolt 3/4in-10NC x 1in Box Decal - 300 Amp Fuse Grommet Nut #10-24NC Nut 5/16in-18NC Flatwasher 5/16in Thin Flatwasher 3/4in Thin Bracket CONTACTOR PLATE ASSEMBLY Standard Spec UL Spec Harness, Contactor Options (Not Shown) (See ELECTRICAL SECTION for Breakdown): Standard Spec UL Spec Harness, Posi-Track Contactor (Not Shown) (See ELECTRICAL SECTION for Breakdown) Harness, Shunt (Not Shown) (See ELECTRICAL SECTION for Breakdown) Contactor, FWD / REV Options: Standard Spec E300AJ/E300AJP 21 SECTION 1 - FRAME ITEM 101 102 102 102 103 103 103 104 105 106 22 PART NUMBER 7022007 7022001 7022009 7022000 7022010 7022012 7022011 70001052 QTY 1 Ref 1 1 Ref 1 2 1 1 1 DESCRIPTION UL Spec Contactor, Main Options: Standard Spec UL Spec Contactor, Posi-Track Options: Standard Spec UL Spec Cable, Power Diode, Power Shunt/Bus Bar With Harness Assembly E300AJ/E300AJP REV 3121254 SECTION 1 - FRAME FIGURE 1-6. BATTERY BOX INSTALLATION 24 E300AJ/E300AJP 3121254 SECTION 1 - FRAME FIGURE 1-6. BATTERY BOX INSTALLATION ITEM 1 2 3 4 5 6 6 6 7 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 30A 31 31A 32 32 32 32 32 32 32 33 39 3121254 PART NUMBER 1001105091 1001114782 0400055 See Note See Note QTY Ref Ref Ref Ref AR AR AR 4 4 Ref 4 4 4 1 1 4 2 2 2 4 4 4 2 4 4 2 4 8 8 AR 1 2 1 2 Ref 8 8 8 8 8 0400107 1001116006 4070904 8 4 2 1001108560 1001115997 0259042 0100011 0100048 0100051 0641403 0641505 0641512 0641514 0641606 1670878 1670890 2540020 2940073 2940114 3000003 3311401 3311505 3312005 3340852 3900266 3931430 4567739 4711600 4740086 4751400 4751500 4845923 0962233 4845924 0962233 DESCRIPTION BATTERIES INSTALLATION Machines with 305AH Batteries Machines with 305AH AGM Batteries Machines with 375AH Batteries Compound, Locking Grease, Dialectric Grease, Battery Terminal Bolt 1/4in-20NC x 3/8in Bolt 5/16in-18NC x 5/8in (Machines with AGM Batteries Only) Bolt 5/16in-18NC Options: Bolt 5/16in-18NC x 1-1/2in Bolt 5/16in-18NC x 1-3/4in Bolt 3/8in-16NC x 3/4in Cover, (Right) Cover, (Left) Grommet Latch Latch Liner Nut 1/4in-20NC Locknut 5/16in-18NC (Machines with 305AH Batteries Only) Locknut 5/8in-11NC Pad Screw, Shoulder Bolt 1/4in-20NC x 1-7/8in Tube Flatwasher 3/8in Thin Thrustwasher Flatwasher 1/4in Regular Flatwasher 5/16in Regular Box, Battery (Left) Bushing Box, Battery (Right) Bushing (Not Shown) Battery Options: Wet Battery (6V-305-S) Wet Battery (6V-305A-A AGM) Wet Battery (6V-370-S) Dry Battery (6V-305-S) (Note: Not Available for Purchase) Dry Battery (6V-305A-A AGM) (Note: Not available for purchase) Dry Battery (6V-370-S) Bracket (Machines with AGM Batteries Only) Shim E300AJ/E300AJP REV B A J 25 SECTION 1 - FRAME FIGURE 1-7. FRAME COVERS INSTALLATION 26 E300AJ/E300AJP 3121254 SECTION 1 - FRAME FIGURE 1-7. FRAME COVERS INSTALLATION ITEM 1 2 3 4 5 6 7 8 9 10 11 3121254 PART NUMBER 1001109383 0100011 0641504 1380138 1704246 3760308 1001112496 3960447 4711500 1001107751 1001108251 3960389 QTY DESCRIPTION FRAME COVERS INSTALLATION Ref AR Compound, Locking 2 Bolt 5/16in-18NC x 1/2in 3 Nut, Clip 1 Decal - Cable Routing 3 Retainer 3 Thumbscrew 63 in/1.6m Seal 2 Flatwasher 5/16in Thin 1 Cover, Contactor 1 Cover, Rear Axle 2 ft/.6m Seal E300AJ/E300AJP REV C 27 SECTION 1 - FRAME FIGURE 1-8. INVERTER INSTALLATION (OPTIONAL) 28 E300AJ/E300AJP 3121254 SECTION 1 - FRAME FIGURE 1-8. INVERTER INSTALLATION (OPTIONAL) ITEM 1 2 6 7 7A 7B 8 10 11 12 13 PART NUMBER 1001110271 0641406 0641618 1271463 1670953 2600103 2940048 2460037 3300353 3311405 3311605 4060803 17 18 19 4460426 4568165 4751400 3121254 QTY Ref 8 4 1 1 1 1 1 4 4 4 8.5 in/21cm 1 4 4 DESCRIPTION INVERTER INSTALLATION Bolt 1/4in-20NC x 3/4in Bolt 3/8in-16NC x 2-1/4in Channel, Mounting Cover Hinge (Welded on Part) Latch Inverter/Generator Assembly Nut, Tinnerman Locknut 1/4in-20NC Locknut 3/8in-16NC Flex-Trim REV B Connector, Strain Relief Spacer, Tube Flatwasher 1/4in Regular E300AJ/E300AJP 29 SECTION 2 - TURNTABLE SECTION 2 - TURNTABLE 3121254 E300AJ/E300AJP 31 SECTION 2 - TURNTABLE FIGURE 2-1. CONTROL VALVES AND TANK/MOTOR INSTALLATIONS 32 E300AJ/E300AJP 3121254 SECTION 2 - TURNTABLE FIGURE 2-1. CONTROL VALVES AND TANK/MOTOR INSTALLATIONS ITEM 1001110248 QTY Ref Ref 1001165969 Ref 1001109122 Ref 1001166033 Ref 0100011 0641507 0641607 0641613 0721005 0811608 0641616 1380136 1001109127 AR 4 5 4 AR 4 4 AR Ref 1 1 1 1 2 4 2 AR AR AR 8 7 1 1 1 Ref 1 21 1001157601 1 21 1001175351 1 Ref 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 20A 20B 21 21 PART NUMBER 2220063 2220124 2560122 1001114761 3311005 3311505 3311605 4711600 4740393 4751000 4751500 4751600 1001109126 70002526 70002525 Ref 21A 21A 21A 21A 21A 21B 21B 3121254 70002521 1001175349 7021319 1001154537 70002521 Ref 1 1 1 1 Ref 1 DESCRIPTION VALVES AND TANK/MOTOR INSTALLATION Valves and Tank/Motor Installation E300AJ (Prior to SN 0300196085) Valves and Tank/Motor Installation E300AJ (SN 0300196085 to Present) Valves and Tank/Motor Installation E300AJP (Prior to SN 0300196085) Valves and Tank/Motor Installation E300AJP (SN 0300196085 to Present) Compound, Locking Bolt 5/16in-18NC x 7/8in Bolt 3/8in-16NC x 7/8in Bolt 3/8in-16NC x 1-5/8in Screw #10-24NC x 5/8in Screw 3/8in-16NC x 1in Bolt 3/8in-16NC x 2in Clip, Gripper Fitting Options: 90 Elbow (SN 0300138358 through 0300177036) 45 Elbow (SN 0300177037 to Present) Handle (Prior to SN 0300196085) Grip, Handle (Prior to SN 0300196085) Locknut #10-24NC Locknut 5/16in-18NC Locknut 3/8in-16NC Flatwasher 3/8in Thin Flatwasher, Special Flatwasher #10 Regular Flatwasher 5/16in Regular Flatwasher 3/8in Regular Hydraulic Tank Assembly Breather Filter Hydraulic Motor/Pump Assembly Options: Hydraulic Motor/Pump Assembly (use p/n 3600302) (SN 0300138358 through 0300177036) Hydraulic Motor/Pump Assembly (SN 0300177037 through 0300196085) Hydraulic Motor/Pump Assembly (SN 0300196085 to Present) Note: When replacing pump or motor/pump assembly, refer to the Service Manual for initial pump start up procedure. Note: Original Equipment p/n 1001109127, or 3600302 may have been replaced with Service Replacement p/n 1001175351. Visually identify component before ordering parts. Pump Motor/Pump Assembly p/n 1001109127 Motor/Pump Assembly p/n 1001175351 Motor/Pump Assembly p/n 3600302 Motor/Pump Assembly p/n 1001157601 Seal Kit - Pump Motor/Pump Assembly p/n 1001109127 (Note: Shaft Seal E300AJ/E300AJP REV I E I E 33 SECTION 2 - TURNTABLE ITEM PART NUMBER QTY 21B 21B 7021377 See Note 1 1 21C 21C 21C 21C 70001961 7022526 See Note Ref 1 1 1 21D 21D 21D 21D 21E 21E 21E 21E 21E 21E 21E 21E 21E 21F 21F 21F 70002524 See Note Ref 1 1 1 Ref 1 1 1 1 Ref 1 1 1 Ref 2 2 21F See Note 4 22 1001109445 1 70002523 7021367 1001159059 70002522 1001175350 7021360 1001154539 7021361 7021361 70004312 23 23 23 24 24 24 25 25 25 26 26 26 29 30 31 32 33 33 34 35 36 37 34 Ref 1001109447 1001109446 1001109427 1001164642 1001109929 1001164706 1001109939 1001174991 4740308 0641608 0903530 3900283 1001162882 70004228 1001164643 0940049 88662523 3311502 1 1 Ref 1 1 Ref 1 1 Ref 1 1 2 2 1 4 1 1 1 1 1 1 DESCRIPTION is Only Seal Available) Motor/Pump Assembly p/n 3600302 Motor/Pump Assembly p/n 1001157601 (Note: Not available for purchase) Seal, Shaft Motor/Pump Assembly p/n 1001109127 Motor/Pump Assembly p/n 3600302 Motor/Pump Assembly p/n 1001157601 (Note: Not available for purchase) Coupling Motor/Pump Assembly p/n 1001109127 Motor/Pump Assembly p/n 3600302 Motor/Pump Assembly p/n 1001157601 Motor Motor/Pump Assembly p/n 1001109127 Motor/Pump Assembly p/n 1001175351 Motor/Pump Assembly p/n 3600302 Motor/Pump Assembly p/n 1001157601 Brush Kit Motor/Pump Assembly p/n 1001109127 Motor/Pump Assembly p/n 3600302 Motor/Pump Assembly p/n 1001157601 Bolt Bolt M8 x 70mm (Motor/Pump Assembly p/n 1001109127) Bolt 5/16in x 18NC (Motor/Pump Assembly p/n 3600302) (Note: Not available for purchase) Bolt 5/16in x 18NC (Motor/Pump Assembly p/n 1001157601) (Note: Not available for purchase) Main Control Valve Assembly (See MAIN CONTROL VALVE ASSEMBLY for Breakdown) Boom Function Control Valve Assembly (See BOOM FUNCTION VALVE ASSEMBLY for Breakdown) Boom Function Control Valve Assembly E300AJ Boom Function Control Valve Assembly E300AJP Plate, Main Valve/Tank/Motor Mounting Options: Plate, Main Valve/Tank/Motor (Prior to SN 0300196085) Plate, Main Valve/Tank/Motor (SN 0300196085 to Present) Bracket, Hood Latch Options: Bracket, Hood Latch (Prior to SN 0300196085) Bracket, Hood Latch (SN 0300196085 to Present) Hose, Remote Grease Line Hose, Remote Grease Line (Prior to SN 0300196085) Hose, Remote Grease Line (SN 0300196085 to Present) Flatwasher, Special Bolt 3/8in-16NC x 1in (SN 0300179561 to Present) Bracket, Mounting (SN 0300179561 to Present) Screw 3/8in-16NC x 3/4in (SN 0300179561 to Present) Filter, High Pressure (SN 0300179561 to Present) Element, Filter Plate, Clamp Holder (SN 0300196085 to Present) Stopper, Hood (SN 0300196085 to Present) Nut, Tinnerman (SN 0300196085 to Present) Nut, 5/16-18 UNC GR2 Hex Jam Nut (SN 0300196085 to E300AJ/E300AJP REV 3121254 SECTION 2 - TURNTABLE ITEM PART NUMBER QTY 154 1001109431 0340048 Ref 1 3121254 DESCRIPTION Present) WHEEL DRIVE INSTALLATION (UL Spec Only) Band Kit, Pump Motor (SN 0300142712 to Present) E300AJ/E300AJP REV H 35 SECTION 2 - TURNTABLE FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY 36 E300AJ/E300AJP 3121254 SECTION 2 - TURNTABLE FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY ITEM 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 11 12 12 13 13 14 3121254 PART NUMBER 1001109445 70002400 7017433 7017402 7012941 7010543 70002401 7017496 70002402 7017402 70002403 7012972 7017489 7012998 7017488 7012998 70002404 7012998 7024883 7024885 7022391 7012967 7010542 7010543 7017406 QTY Ref 1 1 1 1 1 3 3 1 1 1 1 1 1 1 1 1 1 3 5 1 1 1 1 AR DESCRIPTION MAIN CONTROL VALVE ASSEMBLY Switch, Pressure (Brake) Cartridge, Solenoid Valve (Steer Direction) Seal Kit - 7017433 Cartridge Cartridge, Solenoid Valve (Brake) Seal Kit - 7012941 Cartridge Cartridge, Solenoid (Flow Control/Main and Tower Lift Dump) Seal Kit - 70002401 Cartridge Cartridge, Solenoid (Swing) Seal Kit - 70002402 Cartridge Cartridge, Relief Valve (Main) Seal Kit - 70002403 Cartridge Cartridge, Relief Valve (Steer) Seal Kit - 7017489 Cartridge Cartridge, Relief Valve (Steer) Seal Kit - 7017488 Cartridge Cartridge, Relief Valve (Swing) Seal Kit - 70002404 Cartridge Coil Coil Cartridge, Check Valve (Brake) Seal Kit - 7022391 Cartridge Cartridge, Load Shuttle (Swing) Seal Kit - 7010542 Cartridge Plug E300AJ/E300AJP REV E 37 SECTION 2 - TURNTABLE FIGURE 2-3. BOOM FUNCTION VALVE ASSEMBLY 38 E300AJ/E300AJP 3121254 SECTION 2 - TURNTABLE FIGURE 2-3. BOOM FUNCTION VALVE ASSEMBLY ITEM PART NUMBER 1 1 2 1001109447 1001109446 70002405 7017402 7017452 2 3 3 4 4 5 5 6 6 7 7 7 8 8 8 9 9 10 10 11 12 13 14 14 14 14 14 14 14 3121254 7017402 7017421 7012998 7017418 7012998 7017489 7012998 7012914 7012918 70002406 7012904 7012959 70004019 7017496 2900756 7022391 7012967 4641129 7012540 7024885 70003528 701706 QTY Ref Ref Ref 1 1 3 7017471 7017471 3 2 2 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 10 2 8 Ref Ref 1 1 7017452 7017402 Ref 1 1 DESCRIPTION BOOM FUNCTION VALVE ASSEMBLY Boom Function Valve Assembly E300AJ Boom Function Valve Assembly E300AJP Cartridge, Solenoid (Jib Lift) Seal Kit - 70002405 Cartridge Cartridge, Solenoid Valve (Telescope/Platform Rotate/Platform Level and Master) Seal Kit - 7017452 Cartridge Cartridge, Relief Valve (Jib Lift/Platform Level and Master) Seal Kit - 7017421 Cartridge Cartridge, Relief Valve (Platform Level and Master) Seal Kit - 7017418 Cartridge Cartridge, Relief Valve (Jib Lift) Seal Kit - 7017489 Cartridge Cartridge, Pressure Control Valve Seal Kit - 7012914 Cartridge Cartridge, Manual Control Valve Seal Kit - 70002406 Cartridge Knob Cartridge, Hand Pump Valve (was p/n 7012694) Seal Kit - 7012694 Cartridge Seal Kit - 70004019 Cartridge Cartridge, Check Valve Seal Kit - 7022391 Cartridge Cartridge, Check Valve Seal Kit - 4641129 Cartridge Coil Orifice Plug Cartridge Options: Cartridge E300AJ uses: Cartridge Seal Kit - 7017471 Cartridge (Note: Not Available for Purchase) Cartridge E300AJP uses: Cartridge, Solenoid (Jib Rotate) Seal Kit - 7017452 Cartridge E300AJ/E300AJP REV D D 39 SECTION 2 - TURNTABLE FIGURE 2-4. TURNTABLE AND SWING DRIVE INSTALLATION 40 E300AJ/E300AJP 3121254 SECTION 2 - TURNTABLE FIGURE 2-4. TURNTABLE AND SWING DRIVE INSTALLATION ITEM 1 2 3 4 5 6 7 7 7 8 101 102 103 104 104 104 105 106 107 108 109 110 110 111 112 113 113 113 114 115 3121254 PART NUMBER QTY Ref 1001107650 1001153362 0100019 0682040 0682048 3931832 4740171 4892000 Ref Ref Ref AR 16 15 2 2 31 Ref 1001103646 1001153013 1001107781 1 1 1 1001107820 0100011 0641406 0641606 Ref AR 1 2 Ref 2 0641614 0641616 1320041 3311005 3311405 3931010 4360517 4711000 4740120 4711400 4711600 7116691 1001114757 1001102527 1001108274 2 1 2 1 2 1 2 2 1 4 Ref 2 2 1 1 DESCRIPTION Note: See Control Valves and Tank/Motor Installations for Remote Bearing Lube Components. SWING DRIVE INSTALLATIONS Swing Drive (DOHI) Swing Drive (JING WEI) Compound, Locking Bolt 5/8in-11NC x 5in (Grade 8) Bolt 5/8in-11NC x 6in (Grade 8) Capscrew 1/2in-13NC x 2in Flatwasher, Special Flatwasher 5/8in Hardened Turntable Bearing Assembly Options (See TURNTABLE BEARING ASSEMBLY for Breakdown): Turntable Bearing (DOHI) Turntable Bearing (JING WEI) Swing Motor Assembly (See SWING MOTOR ASSEMBLY for Breakdown) DRIVE ORIENTATION INSTALLATION Compound, Locking Bolt 1/4in-20NC x 3/4in Bolt 3/8in-161NC x 3/4in Bolt Options: Bolt 3/8in-161NC x 1 3/4in (SN 0300138358 through 0300138862) Bolt 3/8in-161NC x 2in (SN 0300138863 to Present) Clamp Locknut #10-24NC Locknut 1/4in-20NC Capscrew #10-24NC x 5/8in Switch, Proximity Flatwasher #10 Thin Flatwasher, Nylon Flatwasher 1/4in Thin Flatwasher 3/8in Thin Spacer Options: Spacer (SN 0300138358 through 0300138862) Spacer (SN 0300138863 to Present) Bracket, Switch Mounting Cam E300AJ/E300AJP REV C A C 41 SECTION 2 - TURNTABLE FIGURE 2-5. TURNTABLE BEARING ASSEMBLY 42 E300AJ/E300AJP 3121254 SECTION 2 - TURNTABLE FIGURE 2-5. TURNTABLE BEARING ASSEMBLY ITEM 1 1 2 3 4 5 6 7 8 9 10 10 10 11 12 13 14 14 14 15 15 16 17 17 18 19 20 21 22 23 24 25 26 26 26 27 27 28 28 28 28 29 30 31 3121254 PART NUMBER 1001103646 1001153013 70002643 70002644 70002645 70002646 70002647 70002648 70000865 70002649 70002650 70002651 70002652 See Note 7027359 70002653 70002654 1001143933 70004160 70002656 70002657 70002658 7026048 7026049 1001103646 70002659 70002660 70002661 70002662 70002663 70002664 7026052 70002665 70002666 70002667 70002668 70002669 7027352 7027351 7027350 7027353 70000681 70002670 70002671 QTY Ref Ref Ref 2 2 1 8 2 2 1 1 1 1 Ref 1 1 2 2 Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 10 1 1 DESCRIPTION TURNTABLE BEARING ASSEMBLIES Turntable Bearing (DOHI) Turntable Bearing (JING WEI) Cup, Bearing Cone, Bearing Seal Bolt 5/16in-18NC x 7/8in Bolt 1/2in-13NC x 1in Bolt 1/2in-13NC x 1-1/4in Plug Vent, Pressure Seal Fitting, Grease 1/4in Component Options: Fitting, Grease 1/8in Straight Plug, Pipe (Note: Not Available - Purchase Locally) Fitting, Grease Capscrew 5/16in-18NC x 1-1/4in Flatwasher 1/4in Hardened Ring Gear Kit Options (Kit Includes Ring Gear and Mounting Hardware): DOHI (Use p/n 1001160529) JING WEI Cup, Bearing Cone, Bearing Ring, Grease Cup, Bearing Cone, Bearing Housing Cap, Gear Plate, Cover Cap, Worm Pinion, Output Adapter, Motor Seal, Face Spacer, Washer Shim .0075 Natural Shim .005 Blue Shim .003 Green Shim .005 Blue Shim .020 Yellow Gasket .010 Brown Gasket .0075 Clear Gasket .005 Blue Gasket .020 Yellow Bolt, Flange #6-32NC x 3/8in Gear, Worm Shaft, Worm E300AJ/E300AJP REV G B 43 SECTION 2 - TURNTABLE FIGURE 2-6. SWING MOTOR ASSEMBLY 44 E300AJ/E300AJP 3121254 SECTION 2 - TURNTABLE FIGURE 2-6. SWING MOTOR ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 12 12 13 14 15 16 17 18 19 20 25 100 3121254 PART NUMBER 1001107781 70002311 7004035 Item 100 Item 100 7024453 7024453 7024379 70002312 7024380 70002313 70000088 70000089 7024381 7004043 7004044 Item 100 Item 100 Not Available 7024390 Item 100 Item 100 7024389 QTY Ref 5 1 1 5 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 DESCRIPTION SWING MOTOR ASSEMBLY (PARKER) Bolt Cover, End Seal, Commutator Seal, Ring Commutator and Ring Assembly Ring Manifold Rotor Set Plate, Wear Link, Drive Shaft, Coupling Key, Woodruff Bushing, Bronze Thrustwasher Bearing, Thrust Seal, Inner Washer, Back-up Housing Bearing Seal Washer, Backup Seal Kit (Includes Items 3, 4, 16, 17, 20 & 25) E300AJ/E300AJP REV A 45 SECTION 2 - TURNTABLE FIGURE 2-7. GROUND CONTROL BOX ASSEMBLY 46 E300AJ/E300AJP 3121254 SECTION 2 - TURNTABLE FIGURE 2-7. GROUND CONTROL BOX ASSEMBLY ITEM 1001108823 QTY Ref Ref 1001162495 Ref 1001108824 Ref 1001108823 Ref 1001163381 Ref 1001108824 Ref 1001163381 Ref 1001108825 Ref 1001163380 Ref 1001108826 Ref 1001108825 Ref 1001163506 Ref 1001108826 Ref 1001163506 Ref 1 2 3 0100035 0610131 1060757 AR 1 1 4 6 7 8 9 10 11 12 14 14 14 15 16 17 17 17 17 17 17 18 1001112779 3300396 3311401 3310601 3311501 3520028 3911408 3910804 1 2 1 6 AR 2 1 6 Ref 1 1 1 2 Ref 1 1 1 1 1 1 3121254 PART NUMBER 4070987 1001151393 4070991 4360070 4360469 4360470 4360469 4360470 2860030 4360475 DESCRIPTION GROUND CONTROL BOX ASSEMBLIES Ground Control Box Assemblies E300AJ (ANSI, ANSI Export and UL Specs) (Prior to SN 0300194887) Ground Control Box Assemblies E300AJ (ANSI, ANSI Export and UL Specs) (SN 0300194887 to Present) Ground Control Box Assemblies E300AJ (Australian Spec) (Prior to SN 0300149146) Ground Control Box Assemblies E300AJ (Australian Spec) (SN 0300149146 through 0300194887) Ground Control Box Assemblies E300AJ (Australian Spec) (SN 0300194887 to Present) Ground Control Box Assemblies E300AJ (CE Spec) (Prior to SN 0300194887) Ground Control Box Assemblies E300AJ (CE Spec) (SN 0300194887 to Present) Ground Control Box Assemblies E300AJP (ANSI, ANSI Export and UL Specs) (Prior to SN 0300194887) Ground Control Box Assemblies E300AJP (ANSI, ANSI Export and UL Specs) (SN 0300194887 to Present) Ground Control Box Assemblies E300AJP (Australian Spec) (Prior to SN 0300149146) Ground Control Box Assemblies E300AJP (Australian Spec) (SN 0300149146 through 0300194887) Ground Control Box Assemblies E300AJP (Australian Spec) (SN 0300194887 to Present) Ground Control Box Assemblies E300AJP (CE Spec) (Prior to SN 00300194887) Ground Control Box Assemblies E300AJP (CE Spec) (SN 0300194887 to Present) Compound, Locking LED, Battery Charger Cable, Battery Cable (Not Shown - ELECTRICAL SECTION for Location) Module, Power (Re-calibration Required when Replaced) Cover, Fuse Nut 1/4in-20NC Nut #6-32NC Nut 5/16in-18NC Plug, Hole Screw 1/4in-20NC x 1/2in Screw #8-32NC x 1/4in Shim Options: Shim (.015in) (SN 0300138358 through 0300175724) Shim (.063in) (SN 0300175725 to Present) Shim (.125in) (SN 0300138358 through 0300175725) Breaker, Circuit - 15 Amp Switch, Key Options: ANSI, ANSI Export and UL Specs Australian Spec (Prior to SN 0300149146) Australian Spec (SN 0300149146 to Present) CE Spec Replacement Key (Fits All Specs) Switch, Emergency Stop E300AJ/E300AJP REV F C E F C E C E C E E C E C 47 SECTION 2 - TURNTABLE ITEM 18 18 19 21 22 22 22 23 23 23 24 26 27 29 30 PART NUMBER 7020175 7020176 4360476 4460234 4460497 1001125785 4460526 4711500 4740420 4750600 1001109497 QTY 1 1 1 7 Ref 2 2 Ref 2 2 2 AR AR 6 1 31 32 1001109503 1001109506 1 1 33 1001109594 1 34 1001109610 1 35 35 35 36 36 36 36A 36B 36B 37 38 39 40 41 42 48 4460496 1001125784 1001108772 Ref 1 1 Ref 1 1 1 2 2 2 AR 1 1 6 6 Ref Ref 1001164944 Ref 1001108773 Ref 1001108772 Ref 1001164944 Ref 1001108773 Ref 1001164945 Ref 1001108774 Ref 1001109630 1001109655 1001108827 1001162210 70002527 70002528 70002529 3790012 4360328 4360330 4060906 3910616 0791504 DESCRIPTION Cap, Mushroom Head Block, Contact Switch, Contact Block Mount, Tie-Strap Lockwasher, Terminal Options: Lockwasher, Terminal (SN 0300138358 through 0300143540) Lockwasher, Terminal (SN 0300143541 to Present) Nut, Terminal Options: Nut, Terminal (SN 0300138358 through 0300143540) Nut, Terminal (SN 0300143541 to Present) Connector, Strain Relief Flatwasher 5/16in Thin Washer, Special O-Ring Flatwasher #6 Regular Module, Ground Control (Re-calibration Required when Replaced) Gauge, Battery Indicator Harness, Ground Control (Not Shown - See ELECTRICAL SECTION for Breakdown) Harness, Valve (Not Shown - See ELECTRICAL SECTION for Breakdown) Harness, Cable (Not Shown - See ELECTRICAL SECTION for Breakdown) Decal - Faceplate Options: Decal - Faceplate E300AJ Decal - Faceplate E300AJP Box Options: Box (Prior to SN 0300194887) Box (SN 0300194887 to Present) Latch Bracket, Hinge Mounting Hinge Ring Switch, Toggle Switch, Toggle Guard, Switch Screw, RD HD 6-32 x 1 in (SN 0300194887 to Present) Screw, 5/16-18 x ½ in (SN 0300194887 to Present) GROUND CONTROL BOX INSTALLATION Ground Control Box Installation E300AJ (ANSI, ANSI Export and UL Specs) (Prior to SN 0300194887) Ground Control Box Installation E300AJ (ANSI, ANSI Export and UL Specs) (SN 0300194887 to Present) Ground Control Box Installation E300AJ (Australian Spec) (Prior to SN 0300149146) Ground Control Box Installation E300AJ (Australian Spec) (SN 0300149146 through 0300194887) Ground Control Box Installation E300AJ (Australian Spec) (SN 0300194887 to Present) Ground Control Box Installation E300AJ (CE Spec) (Prior to SN 0300194887) Ground Control Box Installation E300AJ (CE Spec) (SN 0300194887 to Present) Ground Control Box Installation E300AJP (ANSI, ANSI Export E300AJ/E300AJP REV A A A A C A C A 3121254 SECTION 2 - TURNTABLE ITEM 101 102 102 102 103 104 105 105 105 106 201 3121254 PART NUMBER QTY 1001164946 Ref 1001108775 Ref 1001108774 Ref 1001164946 Ref 1001108775 1001164947 Ref Ref 0100011 AR Ref 3 3 4 3 Ref 1 1 2 Ref 1 0641505 0641503 0811610 4711500 1001107526 1001163750 3520031 1001110272 2920151 DESCRIPTION and UL Specs) (Prior to SN 0300194887) Ground Control Box Installation E300AJP (ANSI, ANSI Export and UL Specs) (SN 0300194887 to Present) Ground Control Box Installation E300AJP (Australian Spec) (Prior to SN 0300149146) Ground Control Box Installation E300AJP (Australian Spec) (SN 0300149146 through 0300194887) Ground Control Box Installation E300AJP (Australian Spec) (SN 0300194887 to Present) Ground Control Box Installation E300AJP (CE Spec) Ground Control Box Installation E300AJP (CE Spec) (SN 0300194887 to Present) Compound, Locking Bolt Options: Bolt 5/16in-18NC x 5/8in (Prior to SN 0300194887) Bolt, 5/16in-18NC x 3/8in (SN 0300194887 to Present) Screw 3/8in-16NC x 1-1/4in Flatwasher 5/16in Thin Plate. Mounting Options: Plate. Mounting (Prior to SN 0300194887) Plate. Mounting (SN 0300194887 to Present) Plug, Hole, 1 3/16 LOAD SENSING INDICATOR INSTALLATION Light, LED E300AJ/E300AJP REV C A A C A C C 49 SECTION 2 - TURNTABLE FIGURE 2-8. ELECTRICAL COMPONENTS INSTALLATIONS 50 E300AJ/E300AJP 3121254 SECTION 2 - TURNTABLE FIGURE 2-8. ELECTRICAL COMPONENTS INSTALLATIONS ITEM PART NUMBER QTY Ref 1 2 4 5 6 7 8 9 10 1001103106 1001109116 1001109117 0100011 0641404 3311005 3311401 3571584 3911016 4240032 4460234 4460428 Ref Ref Ref AR 4 4 4 1 4 1 1 1 13 14 15 4711400 4751000 1001103105 8 4 1 Ref 20 21 22 23 24 25 26 1001166249 1001175882 1001175883 0641405 1060689 3311405 4711400 4460805 4460138 1001103105 1 1 1 4 1 4 8 1 1 1 27 28 29 30 0641604 1320263 1701644 4711600 101 102 103 104 1001110266 1001175138 0140043 0641406 3311405 4711400 1 1 1 1 Ref Ref Ref 1 2 2 2 Ref 201 202 3121254 1001110268 1001158623 Ref Ref Ref 0721008 2820035 1 AR DESCRIPTION BATTERY CHARGER INSTALLATIONS (Prior to SN 0300194887) ANSI, ANSI Export and UL Specs ANSI Export and CE Specs Australian Spec Compound, Locking Bolt 1/4in-20NC x 1/2in Locknut #10-24NC Nut 1/4in-20NC Bracket, Plug (1001109116 & 1001109117 Installations Only) Screw #10-24NC x 1in Tie-Strap Base, Tie-Strap Mounting Connector, Strain Relief (1001109116 & 1001109117 Installations Only) Flatwasher 1/4in Thin Flatwasher #10 Regular Battery Charger Assembly (See ELECTRICAL SECTION for Replacement Parts) BATTERY CHARGER INSTALLATIONS (SN 0300194887 to Present) ANSI, ANSI Export and UL Specs ANSI Export and CE Specs Australian Spec Bolt 1/4in-20NC x 5/8in Cable, AC cord Locknut # 1/4in-20NC Flatwasher 1/4in Thin Plug, Australian (1001175883 Installation Only) Terminal, Connector Plug (1001166249 Installation Only) Battery Charger Assembly (See ELECTRICAL SECTION for Replacement Parts) Bolt 1/4in-20NC x 1/2in Clamp, Cable Decal, Battery Charger Flatwasher 3/8in Plain, Narrow ALARM INSTALLATIONS ALARM INSTALLATION (Prior to SN 0300194887) ALARM INSTALLATION (SN 0300194887 to Present) Alarm Bolt 1/4in-20NC x 3/4in Locknut 1/4in-20NC Flatwasher 1/4in Thin STROBE LIGHT INSTALLATION (AMBER) (OPTIONAL) (Prior to SN 0300194887) Standard Spec UL Spec Note: If machine is equipped with BLUE Strobe Light, See SPECIAL OPTIONS SECTION SkyGuard Kit. Screw #10-24NC x 1in Tubing, Insulate (Not Shown) E300AJ/E300AJP REV D D D A A A A A C A 51 SECTION 2 - TURNTABLE ITEM 203 203 203 204 205 205 205 206 208 209 210 211 PART NUMBER 2920146 7016319 7016372 3311005 4060865 4060865 4060865 4240033 4460234 Not Required 4751000 1001110444 QTY 1 1 1 2 Ref 1 1 AR 3 3 4 1 Ref 220 221 222 223 224 225 226 227 228 229 230 301 52 1001176794 1001176855 0721006 2820035 2920146 3311005 3820019 4240033 4460226 4460234 4460424 4751000 1001173253 1600466 Ref Ref 2 AR 1 2 4 AR 2 5 1 4 1 1 DESCRIPTION Strobe Light Assembly Bulb, Replacement Lens, Replacement Locknut #10-24NC Guard Options: Standard Spec (SN 0300138358 through 0300171423) UL Spec (SN 0300176401 to Present) Wire-Tie Base, Tie-Strap Mounting Clamp Flatwasher #10 Regular Strobe Light Harness (Not Shown - See ELECTRICAL SECTION for Breakdown) (Note: Now Part of Main Harness) STROBE LIGHT INSTALLATION (AMBER) (OPTIONAL) (SN 0300194887 to Present) Standard Spec (SN 0300194887 to Present) UL Spec (SN 0300194887 to Present) Screw #10-24NC x 3/4in Tubing, Insulate (Not Shown) Strobe Light Assembly (See Item # 203 for breakdown) Locknut #10-24NC Rivet Wire-Tie Socket Contact Terminal, Mount Cable Tie Connector, 2 Pos Mate and Lock Flatwasher #10 Regular Bracket, Support Beacon BATTERY CHARGER REPROGRAM CONTROLLER (Use p/n 2915230) E300AJ/E300AJP REV A A 3121254 SECTION 2 - TURNTABLE FIGURE 2-9. HOODS INSTALLATION (Prior to SN 0300194887) 54 E300AJ/E300AJP 3121254 SECTION 2 - TURNTABLE FIGURE 2-9. HOODS INSTALLATION (Prior to SN 0300194887) ITEM PART NUMBER 1001110013 0100011 0641606 0940049 1001112921 3311505 4751600 1001110262 QTY Ref AR 8 4 1 4 8 1 1001112921 Ref Ref 2600258 2940117 3960514 1001110262 2 1 AR Ref Ref 201 202 203 2600258 2940117 3960514 204 3960418 2 1 30 in/76cm 36 in/90cm 1 2 3 4 5 6 7 101 102 103 3121254 DESCRIPTION HOODS INSTALLATIONS (Prior to SN 0300194887) Compound, Locking Bolt 3/8in-16NC x 3/4in Bumper Hood Assembly - Tank Side (See Items 101-103 for Breakdown) Locknut 5/16in-18NC Flatwasher 3/8in Regular Hood Assembly - Ground Control Box Side (See Items 201-204 for Breakdown) HOOD ASSEMBLY - TANK SIDE Note: Replacement Decals Must Be Ordered Separately - See DECALS SECTION. Hinge Latch Seal HOOD ASSEMBLY - GROUND CONTROL BOX SIDE Note: Replacement Decals Must Be Ordered Separately - See DECALS SECTION. Hinge Latch Seal REV B A A Seal E300AJ/E300AJP 55 SECTION 2 - TURNTABLE FIGURE 2-10. HOOD INSTALLATION (SN 0300194887 to Present) 56 E300AJ/E300AJP 3121254 SECTION 2 - TURNTABLE FIGURE 2-10. HOOD INSTALLATION (SN 0300194887 to Present) ITEM 1 2 3 4 5 6 7 8 101 102 103 104 105 106 107 108 201 202 203 204 3121254 PART NUMBER 1001164606 0100011 0641606 4751600 1001164239 1001164280 2560122 2560123 0940036 1001164239 0721005 1380136 2600258 2940117 3311005 4751200 1001164238 3820020 1001164280 2600258 2940117 3820020 1001164257 QTY Ref AR 8 8 1 1 1 1 2 Ref 2 2 2 1 2 2 1 6 Ref 1 1 1 1 DESCRIPTION HOODS INSTALLATIONS (SN 0300194887 to Present) Compound, Locking Bolt 3/8in-16NC x 3/4in Flatwasher 3/8in Regular Hood Assembly - LH (See Items 101-108 for Breakdown Hood Assembly - RH (See Items 201-204 for Breakdown) Handle Grip, Handle Door, Bumper HOOD ASSEMBLY - LH Screw #10-24NC x 5/8in Clip, Gripper Hinge Latch Locknut #10-24NC Washer,12 Dia Plain Stl Hood Steel - LH Rivet, Pop HOOD ASSEMBLY - RH Hinge Latch Rivet, Pop (Not Shown) Hood Steel - RH E300AJ/E300AJP REV C F E 57 SECTION 3 - BOOM SECTION 3 - BOOM 3121254 E300AJ/E300AJP 59 SECTION 3 - BOOM FIGURE 3-1. BOOM AND CYLINDERS INSTALLATION 60 E300AJ/E300AJP 3121254 SECTION 3 - BOOM FIGURE 3-1. BOOM AND CYLINDERS INSTALLATION ITEM PART NUMBER QTY Ref 0641810 0761215 0641812 3311605 3311805 3340854 3422582 3422787 3422790 3422792 3422814 3841143 3841203 4711600 4751600 1001105153 Ref Ref Ref AR 2 2 3 1 3 2 Ref 1 1 1 3 1 1 1 2 1 1 1 4 4 7 2 1 23 1001105989 1 24 1001106880 1 1 2 3 4 5 6 7 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 1001108553 1001107584 0100011 1001112607 0641606 0641607 0641608 0641610 0641808 25 Ref 25 1001108384 1 25 1001117885 1 25 1001107108 1 25 1001123023 1 1001107573 1001125235 Ref 1 1 Ref 26 26A 26B 27 3121254 DESCRIPTION NOTE: SERVICE KITS ARE AVAILABLE FOR SOME MACHINES SN 0300138358 TO SN 0300157824 COMPONENTS. IDENTIFY BY HARDWARE TYPE. ORIGINAL EQUIPMENT USES SAE HARDWARE. SERVICE KIT COMPONENTS USE METRIC HARDWARE. BOOM AND CYLINDERS INSTALLATIONS Boom and Cylinders Installations E300AJ Boom and Cylinders Installations E300AJP Compound, Locking Block, Boom Rest Bolt 3/8in-16NC x 3/4in Bolt 3/8in-16NC x 7/8in Bolt 3/8in-16NC x 1in Bolt 3/8in-16NC x 1-1/4in Bolt 1/2in-13NC x 1in Bolt Options: 1/2in-13NC x 1-1/4in (SN 0300138358 through 0300157823) M12 x 35mm (SN 0300157824 to Present) Bolt 1/2in-13NC x 1-1/2in Locknut 3/8in-16NC Locknut 1/2in-13NC Pad, Boom Guide Pin Pin1 Pin Pin Pin Keeper, Pin Keeper, Pin Flatwasher 3/8in Thin Flatwasher 3/8in Regular Level Cylinder Assembly - Platform (Slave) (See CYLINDER SECTION for Breakdown) Master Cylinder Assembly (See CYLINDER SECTION for Breakdown) Lift Cylinder Assembly - Main Boom (See CYLINDER SECTION for Breakdown) Main Boom Assembly Options (See MAIN BOOM ASSEMBLY for Breakdown): Main Boom Assembly (Use p/n 1001125317) E300AJ (SN 0300138358 through 0300157823) Main Boom Assembly (Use p/n 1001125317) E300AJ (SN 0300157824 to Present) Main Boom Assembly (Use p/n 1001125316) E300AJP (SN 0300138358 through 0300157823) Main Boom Assembly (Use p/n 1001125316) E300AJP (SN 0300157824 to Present) Plate, Boom Rest Options: Plate, Boom Rest (SN 0300138358 through 0300157823) Plate, Boom Rest (SN 0300157824 to Present) Tower Boom Assembly (See TOWER BOOM ASSEMBLY for Breakdown) E300AJ/E300AJP REV C C 61 SECTION 3 - BOOM 62 ITEM 27 27 28 PART NUMBER 1001108387 1001107583 QTY 1 1 Ref 28 1001107615 1 28 1001123025 1 28 1001107614 1 28 29 30 31 31 31 32 32 32 1001123024 3422709 1001109528 1 1 1 Ref 1 1 Ref 1 1 0641609 0761014 0641607 0761011 DESCRIPTION Tower Boom Assembly E300AJ Tower Boom Assembly E300AJP Jib Assembly (See JIB ASSEMBLY AND PLATFORM SUPPORT INSTALLATION for Breakdown) Jib Assembly (Use p/n 1001125318) E300AJ (SN 0300138358 through 0300157823) Jib Assembly (Use p/n 1001125318) E300AJ (SN 0300157824 to Present) Jib Assembly (Use p/n 1001123024) E300AJP (SN 0300138358 through 0300157823) Jib Assembly E300AJP (SN 0300157824 to Present) Pin Pin Bolt Options: 3/8in-16NC x 1-1/8in (SN 0300138358 through 0300157823) M10 x 30mm (SN 0300157824 to Present) Bolt Options: 3/8in-16NC x 7/8in (SN 0300138358 through 0300157823) M10 x 22mm (SN 0300157824 to Present) E300AJ/E300AJP REV 3121254 SECTION 3 - BOOM FIGURE 3-2. TOWER BOOM ASSEMBLY 64 E300AJ/E300AJP 3121254 SECTION 3 - BOOM FIGURE 3-2. TOWER BOOM ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 26 26 27 28 29 30 31 32 3121254 PART NUMBER 4845941 4846083 1001097487 1001107217 1001107567 1001107886 QTY Ref Ref Ref AR 12 2 1 2 6 2 2 16 4 4 2 1 2 2 6 2 1 1 8 12 2 1 1 1 Ref 1 1 1 1 1 1 0641806 0940048 2 1 1001108387 1001107583 0100011 0641403 0641606 0641608 0641622 0641808 0641810 0741408 0961948 0962259 1271433 3311605 3340865 3422424 3422785 3422786 3422788 3422789 3841143 3841203 4711400 4711600 4845940 4845942 4845943 DESCRIPTION TOWER BOOM ASSEMBLY Tower Boom Assembly E300AJ Tower Boom Assembly E300AJP Compound, Locking Bolt 1/4in-20NC x 3/8in Bolt 3/8in-16NC x 3/4in Bolt 3/8in-16NC x 1in Bolt 3/8in-16NC x 2-3/4in Bolt 1/2in-13NC x 1in Bolt 1/2in-13NC x 1-1/4in Screw 1/4in-20NC x 1in Bearing Bearing Channel, Boom Cable/Hose Locknut 3/8in-16NC Pad, Wear Pin Pin Pin Pin Pin Keeper, Pin Keeper, Pin Flatwasher 1/4in Thin Flatwasher 3/8in Thin Link, Mid Boom (Top) Link, Lower Boom (Top) Link, Lower Boom (Bottom) Link, Mid Boom (Bottom) Options: Link, Mid Boom (Bottom) E300AJ Link, Mid Boom (Bottom) E300AJP Link, Timing Upright (Top) Upright (Bottom) Lift Cylinder Assembly - Tower Boom (See CYLINDER SECTION for Breakdown) Bolt 1/2in-13NC x 3/4in Bumper E300AJ/E300AJP REV B B 65 SECTION 3 - BOOM FIGURE 3-3. MAIN BOOM ASSEMBLY 66 E300AJ/E300AJP 3121254 SECTION 3 - BOOM FIGURE 3-3. MAIN BOOM ASSEMBLY ITEM PART NUMBER QTY Ref 1001108384 Ref Ref 1001117885 Ref 1001107108 Ref 1001123023 Ref 1 2 2 0100011 AR Ref 4 2 3 3 0711227 3 4 5 6 7 8 9 9 0760812 0961948 3422745 3760115 4070897 4070898 9 10 10 4811902 10 11 11 5241200 11 11A 11A 5251010 11A 12 12 12 13 5251012 13 1001106878 1 13 1001120974 1 3121254 0681832 0641507 4751500 4891800 0811607 0811606 0811608 5251012 4 Ref 4 4 4 1 2 16 12 Ref 4 4 Ref 4 4 Ref 24 24 Ref 4 4 Ref 4 4 Ref DESCRIPTION NOTE: SERVICE KITS ARE AVAILABLE FOR SOME MACHINES SN 0300138358 TO SN 0300157824 COMPONENTS. IDENTIFY BY HARDWARE TYPE. ORIGINAL EQUIPMENT USES SAE HARDWARE. SERVICE KIT COMPONENTS USE METRIC HARDWARE. SERVICE KIT COMPONENTS USE METRIC HARDWARE. MAIN BOOM ASSEMBLY Main Boom Assembly (Use p/n 1001125317) E300AJ (SN 0300138358 through 0300157823) Main Boom Assembly (Use p/n 1001117885) E300AJ (SN 0300157824 to Present) Main Boom Assembly (Use p/n 1001125316) E300AJP (SN 0300138358 through 0300157823) Main Boom Assembly (Use p/n 1001125316) E300AJP (SN 0300157824 to Present) Compound, Locking Bolt Options: Bolt 1/2in-13NC x 4in (Grade 8) (SN 0300138358 through 0300157823) Bolt M12 x 100mm (10.9) (SN 0300157824 to Present) Bolt Options: Bolt 5/16in-18NC x 7/8in (SN 0300138358 through 0300157823) Bolt M8 x 25mm (SN 0300157824 to Present) Bushing Pin Ring, Retaining Shim 18Ga Shim 11Ga Flatwasher Options: Flatwasher 5/16in Regular (SN 0300138358 through 0300157823) Flatwasher M8 (SN 0300157824 to Present) Flatwasher Options: Flatwasher 1/2in Hardened (SN 0300138358 through 0300157823) Flatwasher M8 Hardened (SN 0300157824 to Present) Bolt Options: Bolt 3/8in-16NC x 7/8in (SN 0300138358 through 0300157823) Bolt M10 x 20mm (SN 0300157824 to Present) Bolt Options: Bolt 3/8in-16NC x 3/4in (SN 0300138358 through 0300157823) Bolt M10 x 25mm (SN 0300157824 to Present) Bolt Options: Bolt 3/8in-16NC x 1in (SN 0300138358 through 0300157823) Bolt M10 x 25mm (SN 0300157824 to Present) Telescope Cylinder Assembly Options (See CYLINDER SECTION for Breakdown): Cylinder (Use p/n 1001120974) E300AJ (SN 0300138358 through 0300157823) Cylinder E300AJ (SN 0300157824 to Present) E300AJ/E300AJP REV 1-C 1-C 1-D 1-A 67 SECTION 3 - BOOM ITEM 13 14 15 15 PART NUMBER 1001106879 1001108290 1001107003 QTY 1 1 Ref 1 15 1001123026 1 15 15 1001116876 1001107003 1 1 15 1001123026 1 16 16 1001107240 Ref 1 16 16 1001116877 1001107240 1 1 16 1001123027 1 17 17 17 18 18 18 18 19 19 19 19 19A 19A 19A 19A 20 101 102 103 104 105 106 107 108 109 110 111 112 113 114 68 3340863 1001118288 1001123045 3020022 1001107658 Ref 4 4 Ref 8 8 8 Ref 4 4 4 Ref 4 4 4 AR Ref 88662530 0100011 0100081 0641518 0641605 3311508 3311608 3340939 3900280 3900316 3951526 4711600 8310146 1001099834 4 AR AR 2 4 8 4 4 4 4 6 8 8 1 88662530 1001118274 3340862 1001118287 1001123044 3340862 1001118288 1001123045 DESCRIPTION Cylinder (E300AJP) Cover Boom, Base Options: Base (Use p/n 1001125319) E300AJ (SN 0300138358 through 0300157823) Base ( with Service Kit Installed which uses Metric Hardware) (Use p/n 1001125319) E300AJ (SN 0300138358 through 0300157823) Base E300AJ (SN 0300157824 to Present) Base (Use p/n 1001125319) E300AJP (SN 0300138358 through 0300157823) Base (Use p/n 1001125319) E300AJP (SN 0300157824 to Present) Boom, Fly Options: Fly (Use p/n 1001125320) E300AJ (SN 0300138358 through 0300157823) Fly E300AJ (SN 0300157824 to Present) Fly (Use p/n 1001125320) E300AJP (SN 0300138358 through 0300157823) Fly (Use p/n 1001125320) E300AJP (SN 0300157824 to Present) Nut, Retainer Options: Nut (SN 0300138358 through 0300157823) Nut (SN 0300157824 to Present) Pad, Wear Options: Pad (SN 0300138358 through 0300157823) Pad E300AJ (SN 0300157824 to Present) Pad E300AJP (SN 0300157824 to Present) Pad, Wear Options: Pad (SN 0300138358 through 0300157823) Pad E300AJ (SN 0300157824 to Present) Pad E300AJP (SN 0300157824 to Present) Pad, Wear Options: Pad (SN 0300138358 through 0300157823) Pad E300AJ (SN 0300157824 to Present) Pad E300AJP (SN 0300157824 to Present) Grease, White Lithium BOOM CLAMPS AND POWER TRACK INSTALLATION (SN 0300138358 through 0300157823) Nut, Retainer Compound, Locking Adhesive Bolt 5/16in-18NC x 2-1/4in Bolt 3/8in-16NC x 5/8in Nut, Flange 5/16in-18NC Nut, Flange 3/8in-16NC Pad, Rubber Screw 3/8in-16NC x 5/8in Screw 3/8in-16NC x 1in Setscrew 5/16in-18NC x3-1/4in Flatwasher 3/8in Thin Pushnut 5/16in Carrier, Power Track E300AJ/E300AJP REV C 3121254 SECTION 3 - BOOM ITEM 114 114 PART NUMBER 70001996 70001998 QTY 1 1 115 116 117 118 119 201 202 203 204 205 206 206 206 1001106757 1001107152 1001108249 1001109080 4711500 1001119504 0100011 0761007 4812000 5221000 8310668 1001099834 70001996 70001998 2 1 1 2 2 Ref AR 4 8 4 4 1 1 1 207 208 1001119513 1001119527 301 333 334 335 336 337 338 339 340 341 342 343 344 345 1001109562 1001109563 0100011 0100081 0700820 3340939 4031908 4811900 5260800 5281920 1001106757 1001107152 1001109080 100118274 1001119228 1001122600 1 4 Ref Ref Ref AR AR 2 4 2 2 8 6 2 1 2 8 8 1 3121254 DESCRIPTION Repair Kit (Includes One 2ft Section of Carrier) Bracket Kit (Includes 4 Mounting Feet and Hardware to Attach to Carrier) Plate, Clamp Shield, Cover Tube, Support (Use p/n 1001119513) Clamp, Block Flatwasher 5/16in Thin POWER TRACK INSTALLATION (SN 0300157824 to Present) Compound, Locking Bolt M10 x 14mm Flatwasher 10mm Nut M10 Bolt M10 x 25mm Carrier, Power Track Repair Kit (Includes One 2ft Section of Carrier) Bracket Kit (Includes 4 Mounting Feet and Hardware to Attach to Carrier) Tube, Support Capscrew M10 x 16mm BOOM CLAMPS INSTALLATION (SN 0300157824 to Present) Boom Clamps Installation E300AJ Boom Clamps Installation E300AJP Compound, Locking Adhesive Bolt M8 x 60mm Pad, Rubber Bolt M8 x 20mm Flatwasher M8 Nut, Flange M8 Setscrew M8 x 80mm Plate, Clamp Shield Block, Clamp Nut, Retainer Nut M8 Cover, Hose E300AJ/E300AJP REV B E E 69 SECTION 3 - BOOM FIGURE 3-4. JIB ASSEMBLY AND PLATFORM SUPPORT INSTALLATION 70 E300AJ/E300AJP 3121254 SECTION 3 - BOOM FIGURE 3-4. JIB ASSEMBLY AND PLATFORM SUPPORT INSTALLATION ITEM 1 2 2 2 3 3 3 4 4 PART NUMBER QTY Ref 1001107615 Ref Ref 1001123025 Ref 1001107614 Ref 1001123024 0060044 Ref 1 0641516 0700818 0641616 0701018 0641618 Ref 2 2 Ref 4 4 Ref 2 4 5 6 7 7 7 8 8 8 9 10 11 12 12 0701020 0961951 0962292 12 13 13 13 14 4811902 3422794 1001116550 1001108429 6 Ref 2 2 1 15 15A 1001103437 Ref 1 15A 1001118394 1 15B 16 4846502 3121254 3311501 3290805 3311605 3291005 3340860 3422791 3572551 4751500 2 2 2 Ref 4 4 Ref 6 6 4 2 2 Ref 6 Ref DESCRIPTION NOTE: SERVICE KITS ARE AVAILABLE FOR SOME MACHINES SN 0300138358 TO SN 0300157824 COMPONENTS. IDENTIFY BY HARDWARE TYPE. ORIGINAL EQUIPMENT USES SAE HARDWARE. SERVICE KIT COMPONENTS USE METRIC HARDWARE. JIB ASSEMBLY Jib Assembly (Use p/n 1001125318) E300AJ (SN 0300138358 through 0300157823) Jib Assembly (Use p/n 1001125318) E300AJ (SN 0300157824 to Present) Jib Assembly (Use p/n 1001123024) E300AJP (SN 0300138358 through 0300157823) Jib Assembly E300AJP (SN 0300157824 to Present) Platform Rotator Assembly (See PLATFORM ROTATOR ASSEMBLY for Breakdown) Bolt Options: Bolt 5/16in-18NC x 2in (SN 0300138358 through 0300157823) Bolt M8 x 50mm (SN 0300157824 to Present) Bolt Options: Bolt 3/8in-16NC x 2in (SN 0300138358 through 0300157823) Bolt M10 x 50mm (SN 0300157824 to Present) Bolt Options: Bolt 3/8in-16NC x 2-1/4in (SN 0300138358 through 0300157823) Bolt M10 x 60mm (SN 0300157824 to Present) Bushing Bushing Nut Options: Nut 5/16in-18NC (SN 0300138358 through 0300157823) Nut M8 (SN 0300157824 to Present) Locknut 3/8in-16NC Nut 3/8in-16NC (SN 0300138358 through 0300157823) Nut M10 (SN 0300157824 to Present) Pad, Rubber Pin Channel, Hose Carrier Flatwasher Options: Flatwasher 5/16in Regular (SN 0300138358 through 0300157823) Flatwasher M8 (SN 0300157824 to Present) Pin Pin (SN 0300138358 through 0300157823) Pin (SN 0300157824 to Present) Lift Cylinder Assembly - Jib (See CYLINDER SECTION for Breakdown) Support, Jib Options: Support (Use p/n 1001125321) E300AJ (SN 0300138358 through 0300157823) Support (Use p/n 1001125321) E300AJ (SN 0300157824 to Present) Support (E300AJP) Link, Jib (Top) Options: E300AJ/E300AJP REV 1-C 1-A A-C A 71 SECTION 3 - BOOM ITEM 16 16 17 17 17 18 PART NUMBER 4846278 1001118482 19 20 3931816 0100011 1001094670 1001118516 0060065 0272976 See Note 101 102 103 104 105 106 106 106 107 72 0100011 0641610 0681608 3311605 4711600 4846608 See Note Above 4891600 QTY 1 1 Ref 2 2 1 1 AR Ref Ref Ref AR 8 6 1 1 Ref 1 1 8 DESCRIPTION Link (SN 0300138358 through 0300157823) Link (SN 0300157824 to Present) Link, Jib (Bottom) Options: Link (SN 0300138358 through 0300157823) Link (SN 0300157824 to Present) Jib Swing Rotator Assembly (E300AJP Only) (See JIB SWING ROTATOR ASSEMBLY for Breakdown) Capscrew 1/2in-13NC x 1in Compound, Locking PLATFORM SUPPORT INSTALLATION Machines without Load Sensing Machines with Load Sensing (Note: Contact JLG Customer Service and Request Manual p/n 3124287.) Compound, Locking Bolt 3/8in-16NC x 1-1/4in Bolt 3/8in-16NC x 1in (Grade 8) Locknut 3/8in-16NC Flatwasher 3/8in Thin Support, Platform Options: Machines without Load Sensing Machines with Load Sensing Flatwasher 3/8in Hardened E300AJ/E300AJP REV A 3121254 SECTION 3 - BOOM FIGURE 3-5. PLATFORM ROTATOR ASSEMBLY 74 E300AJ/E300AJP 3121254 SECTION 3 - BOOM FIGURE 3-5. PLATFORM ROTATOR ASSEMBLY ITEM PART NUMBER 0060044 QTY Ref Ref 1 1A 1B 2 2 2 3 3 3 4 4 4 5 0060044 0962257 0961947 1 2 2 Ref 1 1 Ref 1 1 Ref 1 1 3 7 20 22 24 25 26 27 32 34 41 41 42 51 52 52 52 53 54 3121254 7017120 7017196 7017121 7027900 0060044 7027901 See Note 7017126 See Note See Note See Note See Note See Note See Note 7017122 7017122 7017172 7017192 See Note 7017122 7017127 70000341 7017123 70001697 1 1 1 1 2 2 1 2 2 1 2 2 1 Ref 1 1 1 4 DESCRIPTION PLATFORM ROTATOR ASSEMBLY Note: There are 2 different versions of Rotator p/n 0060044 and no SN break exists. Order internal parts by the Helac Control #. Case/Bracket Weldment (Note: Not available for purchase) Bushing, Garmax Bushing, Garmax Shaft Options: Helac Control #25928 Helac Control #26962 Sleeve, Piston Options: Helac Control #25928 Helac Control #26962 Cap, End Helac Control #25928 (Note: Not available for purchase) Helac Control #26962 Capscrew 1/4in-20NC (Grade 8) (Note: Not Available for Purchase) Tie Rod Assembly Seal, Rod (Note: Use Item 52) Seal, Piston (Note: Use Item 52) Seal, Cap (Note: Use Item 52) Packing, Bearing (Note: Use Item 52) Seal (Note: Use Item 52) Ring, Cap Back-Up (Note: Use Item 52) Bearing, Shaft Thrustwasher Counterbalance Valve Assembly Cartridge, Valve (No Seal Kit Available) Bushing, Shaft (Note: Not available for purchase) Bearing Kit (Includes Items 32 & 34): Seal Kit Options (Includes Items 20, 22, 24, 25, 26 & 27): Standard Cold Climate Hardware Kit Screw, Countersunk 1/4in-20NC x 3/8in (Grade 8) E300AJ/E300AJP REV D 75 SECTION 3 - BOOM FIGURE 3-6. JIB SWING ROTATOR ASSEMBLY (E300AJP ONLY) 76 E300AJ/E300AJP 3121254 SECTION 3 - BOOM FIGURE 3-6. JIB SWING ROTATOR ASSEMBLY (E300AJP ONLY) ITEM 1 2 3 4 7 8 9 10 11 12 13 14 15 16 17 18 19 19 100 100A 100B 101 102 3121254 PART NUMBER 0060065 0060065 7017167 7017168 0060065 0060065 See Note QTY Ref 1 1 1 1 See Note See Note See Note See Note See Note See Note See Note 7017178 7017178 7017178 7017172 7017192 1 1 1 1 2 1 1 1 1 2 1 2 Ref 1 1 1 1 7017165 70000340 7017178 7017179 3 DESCRIPTION JIB SWING ROTATOR ASSEMBLY Case/Bracket Weldment (Note: Not available for purchase) Shaft Sleeve, Piston Cap, End (Note: Not available for purchase) Tie Rod Assembly (Note: Not available for purchase) Capscrew 1/4in-20NC (Grade 8) (Note: Not available for purchase) Seal, Cap (Note: Use Item 100A or 100B) Ring, Back-Up Cap (Note: Use Item 100A or 100B) Seal, Rod (Note: Use Item 100A or 100B) Seal, Piston (Note: Use Item 100A or 100B) Packing, Bearing (Note: Use Item 100A or 100B) Seal (Note: Use Item 100A or 100B) Seal (Note: Use Item 100A or 100B) Bearing, Cap Bearing, Shaft Thrustwasher Counterbalance Valve Assembly Cartridge, Valve (No Seal Kit Available) Seal Kit Options (Includes Item 9-15): Standard Cold Climate Bearing Kit (Includes Item 16-18) Hardware Kit (Includes Setscrews and Plugs) E300AJ/E300AJP REV C 77 SECTION 3 - BOOM FIGURE 3-7. CABLE, CLAMPS AND LIMIT SWITCHES INSTALLATION 78 E300AJ/E300AJP 3121254 SECTION 3 - BOOM FIGURE 3-7. CABLE, CLAMPS AND LIMIT SWITCHES INSTALLATION ITEM PART NUMBER 1 2 3 4 5 6 7 8 9 10 11 12 13 0100011 0641416 0641511 0721006 1320043 1320261 1320262 1670899 3311005 3311405 3930820 3930828 4060808 14 15 16 21 4711400 4751400 8750011 1001109814 QTY Ref Ref Ref Ref AR 6 1 1 1 6 1 1 1 6 2 2 31 in/79cm 6 2 1 1 22 23 24 25 26 27 28 29 30 31 32 1320159 4240156 4240033 4240018 3310805 4750800 1320130 0641608 3311605 4751600 4100066 1 2 AR AR 4 4 1 1 1 2 2 1001109562 1001109563 3121254 DESCRIPTION BOOM CABLE CLAMPS INSTALLATION Boom Cable Clamps Installation E300AJ Boom Cable Clamps Installation E300AJP Note: See Main Boom Assembly for Additional Components. Compound, Locking Bolt 1/4in-20NC x 2in Bolt 5/16in-18NC x 1-3/8in Screw #10-24NC x 3/4in Clamp Clamp Clamp Cover Locknut #10-24NC Locknut 1/4in-20NC Capscrew #10-24NC x 1-1/4in Capscrew #10-24NC x 1-3/4in Flex Trim REV D D Flatwasher 1/4in Thin Flatwasher 1/4in Regular Bolt, Stacking Harness, Boom (Includes Limit Switches) (See ELECTRICAL SECTION for Breakdown) Clamp Strap, Cinch Tie-Strap Tie-Strap Locknut #8-32NC Flatwasher #8 Regular Clamp (E300AJ Only) Bolt 3/8in-16NC x 1in (E300AJ Only) Locknut 3/8in-16NC (E300AJ Only) Flatwasher 3/8in Regular (E300AJ Only) Sleeve, Hose Wrap E300AJ/E300AJP 79 SECTION 4 - PLATFORM SECTION 4 - PLATFORM 3121254 E300AJ/E300AJP 81 SECTION 4 - PLATFORM FIGURE 4-1. PLATFORM ASSEMBLY 82 E300AJ/E300AJP 3121254 SECTION 4 - PLATFORM FIGURE 4-1. PLATFORM ASSEMBLY ITEM PART NUMBER 3510830 QTY Ref Ref 1001117149 Ref 1001144027 Ref Ref Ref 2 3 4 6 7 7 7 8 11 11 2080040 2600281 2940074 See Note 16 2 1 1 4846452 Ref 1 1 4 Ref 1 11 1001144629 1 11 1001114341 1 11 1001144629 1 11 1001144629 1 12 12 12 3520072 1001144630 3820020 3520198 1001145781 1001139371 1001144018 101 101 101 102 103 103 103 104 105 105 105 106 3121254 0700620 0641418 0961845 3290606 3300151 4010618 3520198 1001145781 Ref 2 2 Ref Ref Ref Ref Ref 2 2 2 Ref 4 4 2 Ref 2 2 Ref DESCRIPTION PLATFORM ASSEMBLY WITH GATE Platform Assembly (Use p/n 1001144027) (SN 0300138358 through 0300157272) Platform Assembly (Use p/n 1001145411) (SN 0300157273 through 0300163750) Platform Assembly (SN 0300163751 to Present) Note: Original Equipment platform may have been replaced with Service Replacement platform. Identify platform before ordering parts. Note: Replacement Decals Must Be Ordered Separately - See DECALS SECTION. Fastener, Huck Hinge, Self-Closing Latch Platform Weldment (Note: Not Available - Purchase Complete Platform Assembly) Cap-Plug Platform p/ns 3510830, 1001117149 & 1001144027 Platform p/ns 1001145411 & 1001144027 Rivet, Pop Gate Weldment Options: Gate for Original Equipment Platform p/n 3510830 (SN 0300138358 through 0300157272) Gate for Service Replacement Platform p/n 1001144027 (SN 0300138358 through 0300157272) Gate for Original Equipment Platform p/n 1001117149 (SN 0300157273 through 0300163750) Gate for Service Replacement Platform p/n 1001145411 (SN 0300157273 through 0300163750) Gate for Platform p/n 1001144027 (SN 0300163751 to Present) Cap-Plug Options: Platform p/ns 3510830, 1001117149 & 1001144027 Platform p/n 1001145411 PLATFORM ASSEMBLY WITH DROP-BAR Platform Assembly (Use p/n 1001145410) (SN 0300138358 through 0300163750) Platform Assembly (SN 0300163751 to Present) Note: Replacement Decals Must Be Ordered Separately - See DECALS SECTION. Bolt Options: Bolt M6 x 60mm Bolt 1/4in-20NC x 2-1/4in Bushing Nut Cap Nut M6 Acorn Nut 1/4in-20NC Screw M6 x 50mm Cap-Plug Options: Platform p/ns 1001139371 & 1001144018 Platform p/n 1001145410 Flatwasher Options: E300AJ/E300AJP REV B-M B-E B B-B B 83 SECTION 4 - PLATFORM ITEM 106 106 107 108 PART NUMBER 4811700 4711400 1001138494 See Note 109 110 111 1001138514 1001140429 0100011 1001109901 1001109902 201 202 203 204 205 206 207 208 209 210 0641406 0641408 0641610 3311405 3311605 3380434 4740362 4751400 4751600 210A 210A 210A 0272971 1001136889 210A 210A 4360031 210A 1001117320 210A 210A 210A 210A 210A 210A 210A 210A 210A 210A 1001117172 210B 210C 1060330 4460071 1001110270 0641414 2820035 2920095 301 304 305 84 7000625 70003483 70002902 70002903 70002905 70002904 3252347 QTY 6 6 1 1 DESCRIPTION Flatwasher M6 Flatwasher 1/4in Thin Bar, Drop Platform Weldment (Note: Not Available - Purchase Complete Platform Assembly) 1 Rail (Top) 1 Decal - Drop-Bar AR Compound, Locking PLATFORM CONSOLE AND FOOTSWITCH INSTALLATION Ref Platform Console and Footswitch Installation E300AJ (Use p/n Ref 1001146099) Platform Console and Footswitch Installation E300AJP (Use Ref p/n 1001146100) 4 Bolt 1/4in-20NC x 3/4in 3 Bolt 1/4in-20NC x 1in 4 Bolt 3/8in-16NC x 1-1/4in 7 Locknut 1/4in-20NC 4 Locknut 3/8in-16NC 1 Panel, Pedestal 7 Washer, Fender 1/4in 4 Flatwasher 1/4in Regular 8 Flatwasher 3/8in Regular Ref Console Box Assembly (Not Shown - See PLATFORM CONSOLE ASSEMBLY for Breakdown) Ref Footswitch Assembly (Includes Footswitch and Items 210B & 210C) Footswitch Assembly (SN 0300138358 through 0300169753) 1 Footswitch Assembly (SN 0300169754 to Present) 1 Note: All machines SN 0300138358 to SN 0300167692 use Ref assembly p/n 0272971. Assembly p/n 0272971 may use either p/n 4360031 or p/n 1001117320. Identify component before ordering parts. Ref Footswitch Less Cable Options: Footswitch Less Cable (SN 0300138358 through 1 0300143940) Footswitch Less Cable (SN 0300143941 through 1 0300169753) Footswitch Less Cable (SN 0300169754 to Present) 1 Ref Block, Contact Options (See Note Above): 2 Contact Block for p/n 4360031 1 Contact Block for p/n 1001117320 1 Contact Block for p/n 1001117172 Ref Cover Components (Footswitch p/n 1001117172 Only) 1 Gasket 1 Cover 1 Bolt Kit 1 Nameplate (Note: See DECALS SECTION for Other Languages) 7 ft/2.2m Cable, Electrical 16/3 1 Connector, Strain Relief WORKLIGHTS INSTALLATION Ref 4 Bolt 1/4in-20NC x 1-3/4in AR Tubing, Insulate 2 Worklight Assembly E300AJ/E300AJP REV A-B A-B C A A B 3121254 SECTION 4 - PLATFORM ITEM 305 306 307 309 313 314 PART NUMBER 7016356 3311405 3536089 4240099 4711400 1001110393 QTY 2 4 2 10 8 1 315 316 1705170 4360522 401 1580012 1 1 Ref 1 3121254 DESCRIPTION Bulb, Replacement Locknut 1/4in-20NC Plate, Mounting Tie-Strap (Not Shown) Flatwasher 1/4in Thin Harness, Worklight (Not Shown - See ELECTRICAL SECTION for Breakdown) Decal - Lights (Not Shown - Located on Console) Switch, Push Button (Not Shown - Located on Console) TRAY INSTALLATIONS (OPTIONAL) Tray, Storage (Center) E300AJ/E300AJP REV 85 SECTION 4 - PLATFORM FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY 86 E300AJ/E300AJP 3121254 SECTION 4 - PLATFORM FIGURE 4-2. PLATFORM CONSOLE ASSEMBLY ITEM 1 2 3 5 6 7 8 9 9 9 10 PART NUMBER 1001109857 QTY Ref Ref 1001175613 Ref 1001109858 Ref 1001175614 Ref 0100009 0100035 0140011 0630464 0720804 0861537 0902575 AR AR 1 2 4 1 1 Ref 1 2 Ref 0902588 1001175997 10 1600273 1 10 10 11 1001118418 1001178132 1 1 Ref 11 1600274 1 11 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25 25 26 26 26 27 1001118419 1001178139 1670829 1671037 1702565 1702566 1704240 1704260 1704422 2560136 2760105 3310601 3520030 3520054 4240032 1 1 1 1 1 1 1 1 1 1 1 6 1 AR AR Ref 5 5 Ref 2 2 1 3121254 4360328 1001155045 4360330 1001159256 4360387 DESCRIPTION PLATFORM CONSOLE ASSEMBLY Platform Console Assembly E300AJ (Use p/n 1001146101) (Prior to SN 0300194240) Platform Console Assembly E300AJ (SN 0300194240 to Present) Platform Console Assembly E300AJP (Use p/n 1001146102) (Prior to SN 0300194240) Platform Console Assembly E300AJP (SN 0300194240 to Present) Sealant Compound, Locking Alarm Screw, Buttonhead #10-24NC x 1/2in Bolt #8-32NC x 1/2in Box, Console (See Items 101-106 for Breakdown) Bracket, Support (Prior to SN 0300194240) Bracket, Support, Platform module Options: Bracket, Support Platform module (Prior to SN 0300194240) Bracket, Support Platform module (SN 0300194240 to Present) Controller Assembly (Drive and Steer) Options (See CONTROLLER ASSEMBLY (DRIVE AND STEER) for Breakdown): Controller Assembly (Use p/n 1001118418) (SN 0300138358 through 0300147070) Controller Assembly (SN 0300147071 through 0300194240) Controller Assembly (SN 0300194240 to Present) Controller Assembly (Lift and Swing) Options (See CONTROLLER ASSEMBLY (LIFT AND SWING) for Breakdown): Controller Assembly (Use p/n 1001118419) (SN 0300138358 through 0300147070) Controller Assembly (SN 0300147071 through 0300194240) Controller Assembly (SN 0300194240 to Present) Bezel Plug, Hole (Use p/n 1001110435) Decal (Drive and Steer) Decal (Lift and Swing) Decal (Horn) Decal (EMS) Decal (Function Speed) Handle, Knob Housing, Display Light Nut #6-32NC Plug, Hole Plug, Hole Tie-Strap Switch, Toggle Options: Switch, Toggle (Prior to SN 0300194240) Switch, Toggle (SN 0300194240 to Present) Switch, Toggle (Momentary) Options: Switch, Toggle (Prior to SN 0300194240) Switch, Toggle (Momentary) (SN 0300194240 to Present) Switch, Pushbutton E300AJ/E300AJP REV A-G B A-G B 87 SECTION 4 - PLATFORM ITEM 28 29 29 29A 30 31 32 33 34 35 36 37 38 38 38 39 41 42 43 44 50 103 104 105 106 201 202 315 316 88 PART NUMBER 4360462 4360475 7020175 7020176 4360476 4460234 4460428 4460488 4460496 4460497 4750600 4750800 1001107677 1001132175 1001109498 3790012 1001110226 4740397 1001155044 1001119566 QTY 1 1 1 1 1 3 1 1 1 1 6 4 Ref 1 1 1 AR 1 7 7 1 0861537 3311601 3470003 0630568 4711500 0272111 Ref 1 2 1 2 Ref 0100009 3520173 1001110270 1705170 4360522 AR 8 Ref 1 1 DESCRIPTION Controller, Speed Switch, Emergency Stop Cap, Red Contact Block Block, Contact Base, Mounting Connector, Strain Relief Base, Mounting Lockwasher, Terminal Nut, Terminal Flatwasher #6 Regular Flatwasher #8 Regular Decal (Stop) Options: Decal (Stop) (Use p/n 1001132175) Decal (Stop) (SN 0300150080 to Present) Controller, Module (Re-calibration Required when Replaced) O-Ring Panel, LED Light Spacer, Washer (SN 0300194240 to Present) Nut-spec, 15/32-32 UNS-2B (SN 0300194240 to Present) Decal Kit - Platform Console Box (Includes Items 14 - 18, 38 & 42) CONSOLE BOX ASSEMBLY Nut 3/8in-16NC Pin, Cotter Screw 3/8in-16NC x 4-1/2in Flatwasher 5/16in Thin FITTING ENCLOSURES INSTALLATION (UL SPEC ONLY) (NO SHOWN) Sealant Plug WORKLIGHTS INSTALLATION Decal - Lights (Not Shown - Located on Console) Switch, Push Button (Not Shown - Located on Console) E300AJ/E300AJP REV F B B 3121254 SECTION 4 - PLATFORM FIGURE 4-3. CONTROLLER ASSEMBLY (DRIVE AND STEER) (Prior to SN 0300194240) 90 E300AJ/E300AJP 3121254 SECTION 4 - PLATFORM FIGURE 4-3. CONTROLLER ASSEMBLY (DRIVE AND STEER) (Prior to SN 0300194240) ITEM 1 2 3 4 5 6 7 8 9 9 9A 9A 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 101 102 103 104 105 106 107 108 109 109 3121254 PART NUMBER QTY Ref See Note Ref Ref 7022812 7019161 7003933 7019154 7019159 7003994 7019157 7003986 7019191 7003974 4460265 4460226 7019151 7019162 7003940 7003941 7019158 7019115 1001118418 7019111 7019110 7019112 7003946 7019103 See Note 7019168 7003992 7003993 7003935 7019160 1001118418 1 1 1 2 1 10 1 1 1 1 1 7 AR 1 2 2 1 2 1 2 2 1 1 4 1 1 1 1 1 1 Ref 70002724 7003941 70002725 7019162 70002726 70002736 70002728 1001118418 4460265 4460226 1 2 2 1 1 1 1 1 1 7 Ref DESCRIPTION Note: Original Equipment controller may have been replaced with Service Replacement controller. Visually identify controller before ordering parts. CONTROLLER ASSEMBLY (Prior to SN 0300194240) Controller Assembly (Note: Original Equipment for SN 0300138358 to SN 0300147071 is p/n 1600273. Use p/n 1001118418 as Service Replacement.) Handle Assembly (See Items 201-210 for Breakdown) Boot and Sleeve Gasket Clamp, Wire Bracket, Mounting Screw Plate, Pot Mounting Strip, Terminal - 3 Position Electric Assembly Potentiometer Plug, Male - 9 Position Socket, Female Tie-Strap Spring Screw (was p/n 7003969) Washer Plate, Mounting (Left Side) Stand-Off Shaft 8mm (Note: Not available for purchase) Bearing Spacer, Head Gear Washer Spring, Return Pin Rivet (Note: Not Available - Purchase Locally) Plate, Mounting (Right Side) Washer Nut Gear, Slave Base Controller Assembly (Service Replacement) (Original Equipment) (SN 0300147071 to Present, SN 0300138358 through 0300147071) Boot and Control Lock Assembly Washer Screw Spring Enclosure Handle Assembly (See Items 201-210 for Breakdown) Screw Mechanical Assembly (Note: Not available for purchase) Plug, Male - 9 Position Socket, Female HANDLE ASSEMBLIES E300AJ/E300AJP REV G B 91 SECTION 4 - PLATFORM ITEM 201 202 203 204 205 206 207 207 207 207 207 208 209 210 92 PART NUMBER 7022812 70002736 7003972 7003973 7003980 7019167 7019164 7019165 7019196 7003982 70002737 7003982 7003983 7019194 7003989 QTY Ref Ref 1 2 4 4 1 1 Ref 1 2 1 2 2 1 2 DESCRIPTION Controller Assembly p/n 1600273 Controller Assembly p/n 1001118418 Boot, Switch Half, Handle Screw Nut Axle Rocker Wiring Assembly Options: Controller Assembly p/n 1600273 Switch, Micro for p/n 1600273 Controller Assembly p/n 1001118418 Switch, Micro for p/n 1001118418 Setscrew Coupling Gasket E300AJ/E300AJP REV 3121254 SECTION 4 - PLATFORM FIGURE 4-4. CONTROLLER ASSEMBLY (DRIVE AND STEER) (SN 0300194240 to Present) 94 E300AJ/E300AJP 3121254 SECTION 4 - PLATFORM FIGURE 4-4. CONTROLLER ASSEMBLY (DRIVE AND STEER) (SN 0300194240 to Present) ITEM 7 10 11 14 17 18 19 20 21 25 26 28 29 30 101 101 3121254 PART NUMBER 1001178132 70004738 70004739 70004740 70004741 70004742 70004743 70004744 70004745 70004746 70004747 70004748 70004749 70004750 70004751 4460265 4460226 QTY Ref 2 1 1 2 1 4 1 1 1 2 1 2 1 4 1 7 DESCRIPTION CONTROLLER ASSEMBLY (SN 0300194240 to Present) Washer Roller Boot, Switch Half, Handle Enclosure Nut Boot, Controller Tube, Locking Disc, Locking Seal, Rope Screw, M3 x 6mm Screw, M5 x 20mm Pin, Dowel Screw, M3 x 16mm Connector - 9 Position Socket, Female E300AJ/E300AJP REV A 95 SECTION 4 - PLATFORM FIGURE 4-5. CONTROLLER ASSEMBLY (SWING AND LIFT) (Prior to SN 0300194240) 96 E300AJ/E300AJP 3121254 SECTION 4 - PLATFORM FIGURE 4-5. CONTROLLER ASSEMBLY (SWING AND LIFT) (Prior to SN 0300194240) ITEM PART NUMBER QTY Ref See Note Ref Ref 1 7019141 1 1A 1B 1C 2 3 4 5 6 7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24 7019197 7003928 7022808 7019142 7019111 7019143 7019144 7019145 7019174 7003977 7019147 7019195 7003974 7019142 7003992 7003993 7003976 7019149 7003952 7019150 7022813 7022813 7003956 7003953 7019137 7019170 4460265 4460226 1001118419 1 1 1 2 4 2 2 4 2 2 4 2 1 2 2 2 2 2 4 1 1 1 1 4 4 1 1 8 Ref 70002730 7003928 7022808 70002731 70002732 7022815 70002733 70002734 70002735 70002906 1001118419 1 1 1 1 4 1 1 4 1 1 1 101 102 103 104 105 106 107 108 109 110 111 3121254 DESCRIPTION Note: Original Equipment controller may have been replaced with Service Replacement controller. Visually identify controller before ordering parts. CONTROLLER ASSEMBLY (Prior to SN 0300194240) Controller Assembly (Note: Original Equipment for SN 0300138358 to SN 0300147071 is 1600274. Use p/n 1001118419 as Service Replacement.) Mechanical Assembly (Includes Base, Handle Stem and Items 18, 1A, 1B & 1C) Handle Cap and Rod Spring Cap, Lift Plate Bearing, Gear Screw Spacer E-Clip Spacer, Cam Gear, Drive Shaft Potentiometer Assembly Potentiometer Plate Washer Nut Gear, Slave Setscrew Screw Gate Boot (was p/n 7003955) Plate, Plastic (was p/n 7003954) O-Ring Washer Screw Center, Detent Plug, Male - 9 Position Socket, Female Controller Assembly (Service Replacement) (Original Equipment) (SN 0300147071 to Present, SN 0300138358 through 0300147071) Gasket Spring Cap, Lift Boot Screw Bezel Adapter Screw Can, Enclosure Cap Mechanical Assembly (Note: Not available for purchase) E300AJ/E300AJP REV F B 97 SECTION 4 - PLATFORM ITEM 112 112 98 PART NUMBER 4460265 4460226 QTY 1 8 DESCRIPTION REV Plug, Male - 9 Position Socket, Female E300AJ/E300AJP 3121254 SECTION 4 - PLATFORM FIGURE 4-6. CONTROLLER ASSEMBLY (SWING AND LIFT) (SN 0300194240 to Present) 100 E300AJ/E300AJP 3121254 SECTION 4 - PLATFORM FIGURE 4-6. CONTROLLER ASSEMBLY (SWING AND LIFT) (SN 0300194240 to Present) ITEM 1 PART NUMBER 1001178139 See Note QTY Ref 1 2 3 70004752 See Note 1 1 4 See Note 2 5 6 7 See Note See Note See Note 2 2 1 8 9 10 11 12 13 14 See Note See Note See Note See Note See Note See Note See Note 1 2 2 4 2 2 1 15 16 17 18 19 20 21 22 23 24 25 26 27 70004753 70004754 70004755 70004756 70004757 70004758 70004759 70004760 70004761 70004762 70004763 See Note See Note 1 1 3 2 1 1 1 1 1 1 1 8 1 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 101 101 See Note 70004764 70004765 70004766 See Note See Note 70004767 70004768 70004769 70004770 70004771 70004772 70004773 70004774 70004775 4460265 4460226 4 4 4 1 1 1 1 1 1 1 1 1 1 2 1 1 6 3121254 DESCRIPTION CONTROLLER ASSEMBLY (SN 0300194240 to Present) Main Cast Body (Note: Not Available - Purchase Complete Assembly) Adapter Pivot Arm, Plastic (Note: Not Available - Purchase Complete Assembly) Holder, Magnet (Note: Not Available - Purchase Complete Assembly) Arc, Magnet (Note: Not Available - Purchase Complete Assembly) Screw (Note: Not Available for Purchase) Pivot Arm, Cast (Note: Not Available - Purchase Complete Assembly) Shaft, Main (Note: Not Available - Purchase Complete Assembly) Bearing (Note: Not Available - Purchase Complete Assembly) Pin (Note: Not Available - Purchase Complete Assembly) Shim (Note: Not Available - Purchase Complete Assembly) Pin (Note: Not Available - Purchase Complete Assembly) Bearing (Note: Not Available - Purchase Complete Assembly) Dome, Centering (Note: Not Available - Purchase Complete Assembly) Cap Insert, Cap Pin Washer Pin, Centering Spring Ring, Retaining E-Ring Can, Enclosure Boot Bezel Screw (Note: Not Available for Purchase) Base Mounting (Note: Not Available - Purchase Complete Assembly) Screw (Note: Not Available for Purchase) Screw Screw O-Ring Plate (Note: Not Available - Purchase Complete Assembly) Harness (Note: Not Available - Purchase Complete Assembly) Gromment, Rubber Housing Spring Stopper Spacer Washer Disc Ring, Retaining Spring Connector - 9 Position Socket, Female E300AJ/E300AJP REV A 101 SECTION 5 - CYLINDER SECTION 5 - CYLINDER 3121254 E300AJ/E300AJP 103 SECTION 5 - CYLINDER FIGURE 5-1. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY 104 E300AJ/E300AJP 3121254 SECTION 5 - CYLINDER FIGURE 5-1. LEVEL (PLATFORM SLAVE) CYLINDER ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 17 17 18 18 19 21 100 3121254 PART NUMBER 1001105153 70002361 70002360 70002359 70002350 70002366 70002350 70002350 70002352 70002350 70002350 70002350 70002358 70002350 70002350 70002335 0100071 70002333 70002413 2900770 70002388 2900770 See Note 70002357 70002350 QTY Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AR 4 1 1 1 1 2 1 1 DESCRIPTION LEVEL (PLATFORM LEVEL) CYLINDER ASSEMBLY Barrel Weldment Rod Weldment Head Wiper Ring, Retaining Seal, Rod Ring, Back-up Ring, Wear O-Ring Ring, Back-up O-Ring Piston Seal, Piston O-Ring Nut Compound, Locking Bearing Cartridge, Valve (Counterbalance) Seal Kit - 70002413 Valve (1 Per Assembly) Cartridge, Valve (Counterbalance) Seal Kit - 70002388 Valve (1 Per Assembly) Plug, O-Ring(Note: Not available for purchase) Valve, Phase Seal Kit (Includes Items 4, 6, 7, 9, 10, 11, 13 & 14) E300AJ/E300AJP REV E 105 SECTION 5 - CYLINDER FIGURE 5-2. LIFT (JIB) CYLINDER ASSEMBLY 106 E300AJ/E300AJP 3121254 SECTION 5 - CYLINDER FIGURE 5-2. LIFT (JIB) CYLINDER ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 17 18 19 19 20 100 3121254 PART NUMBER 1001108429 70002376 70002375 70002374 70002370 70002373 70002370 70002370 70002372 70002370 70002370 70002370 70002371 70002370 70002370 70002370 70002335 0100071 70002363 70002333 70002389 2900770 See Note 70002370 QTY Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 AR 2 2 2 2 2 1 DESCRIPTION LIFT (JIB) CYLINDER ASSEMBLY Barrel Weldment Rod Weldment Head Wiper Ring, Retaining Seal, Rod Ring, Back-up Ring, Wear O-Ring Ring, Back-up O-Ring Piston Seal, Piston Ring, Piston O-Ring Nut Compound, Locking Bearing Bearing Cartridge, Valve (Counterbalance) Seal Kit - 70002389 Valve (1 Per Assembly) Plug, O-Ring(Note: Not available for purchase) Seal Kit (Includes Items 4, 6, 7, 9, 10, 11, 13, 14 & 15) E300AJ/E300AJP REV C 107 SECTION 5 - CYLINDER FIGURE 5-3. LIFT (MAIN BOOM) CYLINDER ASSEMBLY 108 E300AJ/E300AJP 3121254 SECTION 5 - CYLINDER FIGURE 5-3. LIFT (MAIN BOOM) CYLINDER ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 17 18 18 19 19 19 20 20 21 22 23 100 3121254 PART NUMBER 1001106880 70002349 70002348 70002347 70002341 70002412 70002341 70002341 70022593 70002341 70002341 70002341 70002346 70002341 70002341 70002345 0100071 70002344 70002341 70002387 2900770 7024884 7012967 70002386 7012955 7012967 See Note 70002343 70002342 70002341 QTY Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AR 1 1 1 1 1 1 1 1 1 3 1 4 1 DESCRIPTION LIFT (MAIN BOOM) CYLINDER ASSEMBLY Barrel Weldment Rod Weldment Head Wiper Ring, Retaining Seal, Rod Ring, Back-up Ring, Wear O-Ring Ring, Back-up O-Ring Piston Seal, Piston O-Ring Nut Compound, Locking Spacer O-Ring Cartridge, Valve (Counterbalance) Seal Kit - 70002387 Valve (1 Per Assembly) Cartridge, Valve (2 Way Poppet) Seal Kit - 7024884 Valve (1 Per Assembly) Coil Cartridge, Valve (Check) Seal Kit - 7012955 Valve (1 Per Assembly) Plug, O-Ring(Note: Not available for purchase) Orifice Bearing Seal Kit (Includes Items 4, 6, 7, 9, 10, 11, 13, 14 & 17) E300AJ/E300AJP REV E 109 SECTION 5 - CYLINDER FIGURE 5-4. LIFT (TOWER BOOM) CYLINDER ASSEMBLY 110 E300AJ/E300AJP 3121254 SECTION 5 - CYLINDER FIGURE 5-4. LIFT (TOWER BOOM) CYLINDER ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 16 17 17 17 18 18 19 20 21 23 100 3121254 PART NUMBER 1001107886 70002340 70002339 70002338 70002332 70002410 70002332 70002332 70002337 70002332 70002332 70002332 70002336 70002332 70002332 70002335 0100071 70002387 2900770 7024884 7012967 70002386 7012955 7012967 See Note 70002334 70002333 70002409 70002332 QTY Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AR 1 1 1 1 1 1 1 3 1 2 2 1 DESCRIPTION LIFT (TOWER BOOM) CYLINDER ASSEMBLY Barrel Weldment Rod Weldment Head Wiper Ring, Retaining Seal, Rod Ring, Back-up Ring, Wear O-Ring Ring, Back-up O-Ring Piston Seal, Piston O-Ring Nut Compound, Locking Cartridge, Valve (Counterbalance) Seal Kit - 70002387 Valve (1 Per Assembly) Cartridge, Valve (2 Way Poppet) Seal Kit - 7024884 Valve (1 Per Assembly) COIL Cartridge, Valve (Check) Seal Kit - 7012955 Valve (1 Per Assembly) Plug, O-Ring(Note: Not available for purchase) Orifice Bearing Bearing Seal Kit (Includes Items 4, 6, 7, 9, 10, 11, 13 & 14) E300AJ/E300AJP REV D 111 SECTION 5 - CYLINDER FIGURE 5-5. MASTER CYLINDER ASSEMBLY 112 E300AJ/E300AJP 3121254 SECTION 5 - CYLINDER FIGURE 5-5. MASTER CYLINDER ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 100 3121254 PART NUMBER 1001105989 70002355 70002354 70002359 70002350 70002366 70002350 70002350 70002352 70002350 70002350 70002350 70002381 70002350 70002350 70002335 0100071 70002333 70002350 QTY Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AR 4 1 DESCRIPTION MASTER CYLINDER ASSEMBLY Barrel Weldment Rod Weldment Head Wiper Ring, Retaining Seal, Rod Ring, Back-up Ring, Wear O-Ring Ring, Back-up O-Ring Piston Seal, Piston O-Ring Nut Compound, Locking Bearing Seal Kit (Includes Items 4, 6, 7, 9, 10, 11, 13 & 14) E300AJ/E300AJP REV C 113 SECTION 5 - CYLINDER FIGURE 5-6. STEER CYLINDER ASSEMBLY 114 E300AJ/E300AJP 3121254 SECTION 5 - CYLINDER FIGURE 5-6. STEER CYLINDER ASSEMBLY ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 17 100 3121254 PART NUMBER 1001108310 70002384 70002383 70002382 70002379 70002373 70002379 70002379 70022586 70002379 70002379 70002379 70002381 70002379 70002379 70002335 0100071 70002363 70002380 70002379 QTY Ref 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AR 2 2 1 DESCRIPTION STEER CYLINDER ASSEMBLY Barrel Weldment Rod Weldment Head Wiper Ring, Retaining Seal, Rod Ring, Back-up Ring, Wear O-Ring Ring, Back-up O-Ring Piston Seal, Piston O-Ring Nut Compound, Locking Bearing Bearing Seal Kit (Includes Items 4, 6, 7, 9, 10, 11, 13 & 14) E300AJ/E300AJP REV C 115 SECTION 5 - CYLINDER FIGURE 5-7. TELESCOPE CYLINDER ASSEMBLY 116 E300AJ/E300AJP 3121254 SECTION 5 - CYLINDER FIGURE 5-7. TELESCOPE CYLINDER ASSEMBLY ITEM 1 1 1 2 2 2 3 3 3 4 5 6 7 8 9 10 11 12 12 12 13 14 15 15 16 16 16 17 18 18 19 19 20 20 21 24 24 24 100 100 100 3121254 PART NUMBER 1001106878 QTY Ref Ref 1001120974 Ref 1001106879 Ref Ref 1 1 Ref 1 1 Ref 1 1 1 1 1 1 1 1 1 1 Ref 1 1 1 1 1 AR Ref 1 1 1 1 1 1 1 1 1 6 Ref 2 2 Ref 1 1 70002369 70003114 70002368 70003115 70002367 70003116 See Note 70002366 See Note See Note 70002352 See Note See Note See Note 70002365 70003117 See Note See Note 70002335 0100071 70002364 70002385 See Note 4640771 2900770 70002389 2900770 10837580 7010543 70023370 70002363 70003118 70002362 70003119 DESCRIPTION TELESCOPE CYLINDER ASSEMBLY Telescope Cylinder Assembly (Use p/n 1001120974) E300AJ (SN 0300138358 through 0300157823) Telescope Cylinder Assembly E300AJ (SN 0300157824 to Present) Telescope Cylinder Assembly E300AJP Barrel Weldment Options: Barrel Weldment 1001106878 & 1001106879 Cylinders Barrel Weldment 1001120974 Cylinders Rod Weldment Options: Rod Weldment 1001106878 & 1001106879 Cylinders Rod Weldment 1001120974 Cylinders Head Options: Head 1001106878 & 1001106879 Cylinders Head 1001120974 Cylinders Wiper (Note: Use Item 100) Ring, Retaining Seal, Rod (Note: Use Item 100) Ring, Back-up (Note: Use Item 100) Ring, Wear O-Ring (Note: Use Item 100) Ring, Back-up (Note: Use Item 100) O-Ring (Note: Use Item 100) Piston Options: Piston 1001106878 & 1001106879 Cylinders Piston 1001120974 Cylinders Seal, Piston (Note: Use Item 100) O-Ring (Note: Use Item 100) Nut Compound, Locking Spacer Options: Spacer E300AJ Spacer E300AJP O-Ring (Note: Use Item 100) Cartridge, Valve (Counterbalance) Seal Kit - 4640771 Valve (1 Per Assembly) Cartridge, Valve (Counterbalance) Seal Kit - 70002389 Valve (1 Per Assembly) Cartridge, Valve (Load Shuttle) (was p/n 7010542) Seal Kit - 10837580 & 7010542 Valves (1 Per Assembly) Plug, O-Ring BEARING Bearing 1001106878 & 1001106879 Cylinders Bearing 1001120974 Cylinders Seal Kit Options (Includes Items 4, 6, 7, 9, 10, 11, 13, 14 & 17): Seal Kit 1001106878 & 1001106879 Cylinders Seal Kit 1001120974 Cylinders E300AJ/E300AJP REV C-C C D 117 SECTION 6 - HYDRAULIC SECTION 6 - HYDRAULIC 3121254 E300AJ/E300AJP 119 SECTION 6 - HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM - E300AJ 120 E300AJ/E300AJP 3121254 SECTION 6 - HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM - E300AJ ITEM 1 2 3 4 5 6 7 9 11 12 12 12 13 14 15 16 17 18 19 20 21 22 23 24 25 28 28 28 29 30 31 32 33 34 34 34 35 36 37 38 39 3121254 PART NUMBER 1001109711 2220502 2220466 2220473 2220472 2220628 2220909 2221033 2220415 2220582 2220593 2220408 2220372 2221034 2754055 2755023 1001109688 2753364 2753276 2753279 1001112946 1001109686 1001110728 1001109687 2752999 1001109689 2752613 2753137 2753136 1001109690 2753812 1001112947 1001109691 1001160232 1320030 2221086 1001112948 2752473 2221048 QTY Ref 2 3 3 8 1 2 2 5 16 Ref 1 1 10 1 1 1 2 1 2 2 2 2 1 2 3 Ref 1 1 1 1 1 2 1 Ref 1 1 1 1 4 1 2 DESCRIPTION HYDRAULIC DIAGRAM - E300AJ Fitting, 45 Elbow Fitting, 90 Elbow Fitting, 45 Elbow Fitting, 45 Elbow Fitting, 45 Elbow Fitting, Orifice .015 Fitting, Straight Fitting, Straight Fitting, Straight Fitting, Straight Options: Fitting, Straight (SN 0300138358 through 0300177036) Fitting, Straight (SN 0300177037 to Present) Fitting, Straight Fitting, Tee Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Options: Hose (SN 0300138358 through 0300179560) Hose (SN 0300179561 to Present) Hose Hose Hose Hose Hose Hose Options: Hose (SN 0300138358 through 0300177036) Hose (SN 0300177037 to Present) Clamp Fitting, Test Port Hose Hose (SN 0300179561 to Present) Fitting, Elbow (SN 0300179561 to Present) E300AJ/E300AJP REV J 121 SECTION 6 - HYDRAULIC FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - E300AJP 122 E300AJ/E300AJP 3121254 SECTION 6 - HYDRAULIC FIGURE 6-2. DRIVE HYDRAULIC DIAGRAM - E300AJP ITEM 1 2 3 4 5 6 7 8 10 12 13 13 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 29 31 31 31 32 33 34 35 36 37 37 37 38 39 40 41 42 3121254 PART NUMBER 1001109710 2220502 2220466 2220473 2220472 2220628 2220909 2221039 2221033 2220415 2220582 2220593 2220408 2220372 2221034 2754055 2755023 1001109688 2753364 2753276 2753279 1001109683 1001112946 1001109686 1001110728 1001109687 2752999 1001109682 1001109689 2752613 2753137 2753136 1001109690 2753812 1001112947 1001109691 1001160232 1320030 2221086 1001112948 2752473 2221048 QTY Ref 2 4 3 8 1 2 2 2 6 18 Ref 1 1 10 1 1 1 2 1 2 2 1 2 2 1 2 3 1 Ref 1 1 1 1 1 2 1 Ref 1 1 1 1 4 1 2 DESCRIPTION HYDRAULIC DIAGRAM - E300AJP Fitting, 45 Elbow Fitting, 90 Elbow Fitting, 45 Elbow Fitting, 45 Elbow Fitting, 45 Elbow Fitting, Orifice .015 Fitting, Orifice .022 Fitting, Straight Fitting, Straight Fitting, Straight Fitting, Straight Options: Fitting, Straight (SN 0300138358 through 0300177036) Fitting, Straight (SN 0300177037 to Present) Fitting, Straight Fitting, Tee Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Options: Hose (SN 0300138358 through 0300179560) Hose (SN 0300179561 to Present) Hose Hose Hose Hose Hose Hose Options: Hose (SN 0300138358 through 0300177036) Hose (SN 0300177037 to Present) Clamp Fitting, Test Port Hose Hose (SN 0300179561 to Present) Fitting, Elbow (SN 0300179561 to Present) E300AJ/E300AJP REV J 123 SECTION 6 - HYDRAULIC FIGURE 6-3. HYDRAULIC DIAGRAM LIST ITEM PART NUMBER 1001109711 1001109710 1001112910 124 QTY Ref Ref Ref Ref Ref DESCRIPTION Note: Diagrams not shown are available from JLG Service/Parts Departments. Hydraulic Diagrams: Hydraulic E300AJ Hydraulic E300AJP Standard Hydraulic Schematic E300AJ/E300AJP REV Ref 3121254 SECTION 7 - ELECTRICAL SECTION 7 - ELECTRICAL 3121254 E300AJ/E300AJP 125 SECTION 7 - ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST ITEM 126 PART NUMBER QTY Ref 4933100 1001109357 1001109859 1001108541 1001109358 Ref Ref Ref Ref Ref DESCRIPTION Note: Diagrams not shown are available from the JLG Service Department. DRIVE ELECTRICAL DIAGRAM GROUND CONTROL BOX ELECTRICAL DIAGRAM PLATFORM CONSOLE ELECTRICAL DIAGRAM STANDARD ELECTRICAL SCHEMATIC VALVE ELECTRICAL DIAGRAM E300AJ/E300AJP REV 3121254 SECTION 7 - ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION 128 E300AJ/E300AJP 3121254 SECTION 7 - ELECTRICAL 3121254 E300AJ/E300AJP 129 SECTION 7 - ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION ITEM 4 4 4A 4B 4C 4D 10 10A 10A 11 11A 11A 13 22 28 28A 28A 32 34 35 101 102 102A 102A 102B 102B 103 103A 103A 103B 103B 103B 104 104A 104A 104B 130 PART NUMBER 1001109857 QTY Ref Ref 1001146101 Ref 1001175613 Ref 1001109858 Ref 1001146102 Ref 1001175614 Ref 4460042 1060330 4460071 4460226 4460464 7019191 4460265 4460226 7019195 4460265 4460226 1001110435 3520030 See Note Ref 3 AR 1 1 1 1 1 7 1 1 8 1 1 1 4460225 4460226 4460428 4460496 4460497 1001109859 2920129 4922160 4460321 4460226 4460761 4460227 1001109860 4460265 4460227 4120035 4460634 4460635 1001109861 4460434 4460226 4460464 1 4 1 1 1 Ref 7 1 1 4 1 4 1 1 8 5 6 4 1 2 12 2 DESCRIPTION PLATFORM CONSOLE BOX COMPONENTS Platform Console Box Components (AJ) (Prior to SN 0300169754) Platform Console Box Components (AJ) (SN 0300169754 through 0300194240) Platform Console Box Components (AJ) (SN 0300194240 to Present) Platform Console Box Components (AJP) (Prior to SN 0300169754) Platform Console Box Components (AJP) (SN 0300169754 through 0300194240) Platform Console Box Components (AJP) (SN 0300194240 to Present) Footswitch Components Terminal, Ring Cable 16/3 Connector, Strain Relief Socket, Female Pin, Male Electrical Assembly - Drive/Steer (Includes Potentiometer) Connector, Male - 9 Position Socket, Female Electrical Assembly - Lift/Swing (Includes Potentiometer) Connector, Male - 9 Position Socket, Female Plug Plug Harness, Flow Control (Note: Not Available - Purchase Complete Controller) Plug, Male - 6 Position Socket, Female Connector, Strain Relief Lockwasher, Terminal Nut, Terminal PLATFORM CONSOLE ELECTRICAL DIAGRAM Bulb, Light Harness, Analyzer Connector, Male - 4 Position Socket, Female Connector, Female - 4 Position Pin, Male Harness, Indicator Lamp Connector, Male - 9 Position Pin, Male Base, Light Terminal (16 Gauge) Terminal (12 Gauge) Harness, Switch Function Plug, Male - 15 Position Socket, Female Pin, Male E300AJ/E300AJP REV D B B D B B A 3-C B B 3121254 SECTION 7 - ELECTRICAL ITEM 104C 104C 104D 104D 105 105A 105A 105B 105B PART NUMBER 4460418 4460419 4460225 4460227 1001109862 4460752 4460464 4460321 4460227 217 217A 217A 217A 217A 217A 217B 217B 217B 217B 217B 218 218A 218A 218A 218A 218A 219 220 220A 221 221A 221B 221B 221C 221C 221D 221D 1001109562 1001109563 1001109754 1001109484 4460464 4460466 1001101024 1001101025 1001109485 4460465 4460466 1001101024 1001101025 1001109755 1001109485 4460465 4460466 1001101024 1001101025 1001109756 1001109757 4460709 1001109814 4360548 4460891 4460465 4460894 4460465 4460968 0962449 303 303A 305 305 305 305 305 305 322 322 3121254 1060757 4460025 2820118 2820026 3990106 4460185 4460183 4460496 QTY DESCRIPTION 6 Connector, Female - 6 Position 18 Socket, Female 2 Plug, Male - 6 Position 8 Pin, Male 1 Harness, Console Box 1 Connector - 14 Position 7 Pin, Male 1 Connector, Male - 4 Position 4 Pin, Male BOOM CABLES INSTALLATION Ref Boom Cables Installation E300AJ Ref Boom Cables Installation E300AJP Ref 1 Harness Assembly - Tower Boom (Console Function) 1 Connector - 14 Position 12 Pin, Male 2 Seal, Plug 1 Boot 1 Grommet 1 Connector - 14 Position 12 Socket, Female 2 Seal, Plug 1 Boot 1 Grommet 1 Harness Assembly - Main Boom (Console Function) 2 Connector - 14 Position 24 Socket, Female 4 Seal, Plug 2 Boot 2 Grommet 1 Harness Assembly - Tower Boom (AC to Platform) 1 Harness Assembly - Main Boom (AC to Platform) 1 Plug, Male AR Harness, Limit Switch 2 Switch, Limit 2 Plug, Male - 2 Position 4 Socket, Female 1 Plug, Male - 6 Position 6 Socket, Female 2 Connector, Strain Relief 2 Bushing GROUND CONTROL BOX COMPONENTS Ref 1 Cable, Negative 1 Connector, Anderson Ref Tube, Insulated Options: Tube, Insulated (SN 0300138358 through 0300168223) 3 in/10cm Tube, Insulated (SN 0300168224 to Present) 3 in/10cm 1 Limiter, In-Rush 1 Terminal 1 Terminal, Fork Ref Lockwasher, Terminal Options: Lockwasher, Terminal (SN 0300138358 through 0300143540) 2 E300AJ/E300AJP REV B D D C C B B B 131 SECTION 7 - ELECTRICAL ITEM 322 323 323 323 324 332 332A 332A 332B 332B 332C 332C 332D 332D 332E 332E 332F 332F 332G 332G 332H 332H 332J 332J 332K 332K 332L 332L 332L 333 333A 333A 333B 333B 333C 333D 333D 333E 333E 333F 333F 333G 333G 334 334A 334A 334B 334B 334C 334C 334D 132 PART NUMBER 1001125784 4460497 1001125785 4460526 1001109506 4460225 4460226 4460265 4460227 4460320 4460227 4460321 4460227 4460326 4460226 4460343 4460226 4460418 4460419 4460434 4460226 4460868 4460877 1001112612 1001106736 1001109484 4460464 4460466 1001109594 4460265 4460226 4460320 4460226 4460426 4460434 4460227 4460539 4460465 4460891 4460465 4460899 4460464 1001109610 4460224 4460226 4460225 4460227 4460225 4460226 4460320 QTY 2 Ref 2 2 2 1 1 6 1 AR 1 2 1 4 1 3 1 7 9 27 1 14 1 6 1 1 1 11 3 1 2 10 1 2 1 1 14 1 3 19 38 1 6 1 1 6 1 4 1 4 2 DESCRIPTION Lockwasher, Terminal (SN 0300143541 to Present) Nut, Terminal Options: Nut, Terminal (SN 0300138358 through 0300143540) Nut, Terminal (SN 0300143541 to Present) Connector, Strain Relief Harness Assembly - Ground Control Box Plug, Male - 6 Position Socket, Female Connector, Male - 9 Position Pin, Male Plug, Male - 2 Position Pin, Male Connector, Male - 4 Position Pin, Male Connector, Male - 3 Position Socket, Female Connector, Male - 12 Position Socket, Female Connector, Female - 6 Position Socket, Female Plug, Male - 15 Position Socket, Female Plug, Male - 6 Position Socket, Female Connector, Diagnostic Female - 9 Position Cap, Dust Connector - 14 Position Pin, Male Deutsch 16 Ga Plug, Sealing Harness Assembly - Valve Connector, Male - 9 Position Socket, Female Plug, Male - 2 Position Socket, Female Connector, Strain Relief Plug, Male - 15 Position Pin, Male Plug, Male - 3 Position Socket, Female Plug, Male - 2 Position Socket, Female Connector, Female - 6 Position Pin, Male Harness Assembly - Cable Receptacle, Female - 6 Position Socket, Female Plug, Male - 6 Position Pin, Male Plug, Male - 6 Position Socket, Female Plug, Male - 2 Position E300AJ/E300AJP REV D C D 3121254 SECTION 7 - ELECTRICAL ITEM 334D 334E 334E 334F 334F 334G 334G 334H 334H 334J 334J 334K 334L 334L 334L 334M 334M 334M PART NUMBER 4460227 4460321 4460227 4460326 4460226 4460326 4460227 4460424 4460226 4460445 4460227 4460526 1001096188 4460509 4460466 4460931 4460464 4460466 1001109430 1001109431 411 411A 411A 411A 411B 411B 411C 411D 411D 411E 411F 411F 411G 411H 411H 411H 412 412 420 420A 420A 431 431 431 432 432 432 433 433 433 3121254 7022003 7022008 4460225 4460226 7022004 4460326 4460227 7022005 4460326 4460226 7022012 70001052 See Note 2400062 2400044 3990105 4460225 4460226 1060732 1060767 1060733 1060768 1060734 1060769 QTY 4 4 12 1 3 1 3 1 2 1 3 2 1 2 2 1 6 2 Ref Ref Ref Ref Ref 1 1 1 6 1 1 3 1 1 3 1 Ref 1 1 1 1 1 2 4 Ref 1 1 Ref 1 1 Ref 1 1 DESCRIPTION Pin, Male Plug, Male - 4 Position Pin, Male Plug, Male - 3 Position Socket, Female Plug, Male - 3 Position Pin, Male Receptacle, Female - 2 Position Socket, Female Receptacle, Female - 3 Position Pin, Male Connector, Strain Relief Plug, Male - 4 Position Socket, Female Plug, Sealing Receptacle, Female - 8 Position Pin, Male Plug, Sealing DRIVE ELECTRICAL COMPONENTS Standard Specs UL Specs Contactor Plate Components Contactor Harness Options: Contactor Harness E300A/AJ/AJP (Standard Machines) Contactor Harness E300A/AJ/AJP (U/L Machines) Plug, Male - 6 Position Socket, Female Posi-Track Harness Plug, Male - 3 Position Pin, Male Shunt Harness Plug, Male - 3 Position Socket, Female Cable, Power Shunt/Bus Bar With Harness Assembly Standard Specs UL Specs (Note: Not available for purchase) Fuse 300 Amp (UL Specs Only) Block, Fuse Mounting (UL Specs Only) Speed Sensor Harness (P/N includes Speed Sensor) Plug, Male - 6 Position Socket, Female Cable, Electrical Options: Standard Specs UL Specs Cable, Electrical Options: Standard Specs UL Specs Cable, Electrical Options: Standard Specs UL Specs E300AJ/E300AJP REV F H 133 SECTION 7 - ELECTRICAL ITEM 434 434 434 435 435 435 436 436 436 437 437 437 438 438 438 439 439 439 440 440 440 445 445A PART NUMBER 1060735 1060770 1060736 1060771 1060737 1060772 1060738 1060773 1060739 1060862 1060740 1060860 1001110065 1060847 1060741 4460025 2901818 4460025 502 503 508 508 508 509 509 509 510 510 510 511 511 511 511 511A 512 512 512 512A 134 1001108560 1001115997 0259042 0100048 0100051 See Note 0840031 See Note 0840032 1001109833 1060092 1001110065 1060741 1060741 4460025 1001110030 1060743 4460025 QTY Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 1 1 2 Ref 1 1 Ref Ref Ref Ref AR AR Ref AR AR Ref AR AR Ref 6 6 Ref 1 1 1 2 Ref 1 1 1 DESCRIPTION Cable, Electrical Options: Standard Specs UL Specs Cable, Electrical Options: Standard Specs UL Specs Cable, Electrical Options: Standard Specs UL Specs Cable, Electrical Options: Standard Specs UL Specs Cable, Electrical Options: Standard Specs UL Specs Cable, Electrical Options: Standard Specs UL Specs Cable, Electrical Options: Standard Specs UL Specs Cable Assembly (UL Specs) Connector, Anderson Cable Kit Options: Standard Specs (Includes Items 431-439) UL Specs (Includes Items 431-438 & 440) BATTERY BOX COMPONENTS Machines with 305AH Batteries Machines with 305AH AGM Batteries Machines with 375AH Batteries Grease, Dielectric Grease, Battery Terminal Boot Options: Boot, Square Shape (1001108560 Installation) (Note: Not Available - Purchase Item 510 p/n 1001109833) Boot "d" Shaped (1001115997 & 0259042 Installations) Boot Options: Boot, Square Shape (1001108560 Installation) (Note: Not Available - Purchase Item 510 p/n 1001109833) Boot "b" Shaped (1001115997 & 0259042 Installations) Cable, Battery Options: 1001108560 Installation 1001115997 & 0259042 Installations Cable Assembly Options: 1001108560 Installation (Standard Spec) 1001108560 Installation (UL Spec) 1001115997 & 0259042 Installations Connector, Anderson Cable Assembly Options (Left Battery Box): 1001108560 Installation 1001115997 & 0259042 Installations Connector, Anderson E300AJ/E300AJP REV 2 2 B A J 3121254 SECTION 7 - ELECTRICAL ITEM 512B 513 513 513 513 513A 513B PART NUMBER 1320172 601 601 602 602 603 603A 603A 604 604A 1001110088 See Note 1001110089 See Note 4360517 4460320 4460227 See Note 1 2 Ref 1 604B 604B 604C 604D 604E 604E 604F 604G 70020830 4460508 See Note See Note 4460930 4460465 See Note See Note 1 2 1 1 1 6 2 1 605 606 606 606 606 606 606 606 606 606 606 606 606 606 606 606 606 606 606 606 606 606 606 606 606 1060689 1 Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 1 1 Ref 1 1 Ref 1 1 Ref 1 Ref Ref Ref 3121254 1001110066 1001116018 1060742 4460025 1320172 1001103106 1001109116 1001109117 1001109116 0275666 0275667 0275663 0275664 0275665 4460802 4460803 4460428 See Note 4460802 4460805 4460428 4461196 4461199 4461202 QTY 1 Ref 1 1 1 1 1 Ref 1 2 1 2 DESCRIPTION Handle Cable Assembly Options (Right Battery Box): 1001108560 Installation 1001115997 & 0259042 Installations 0259042 Installations Connector, Anderson Handle STANDARD HARNESS COMPONENTS Cable, Motor (Positive) Boot, Red (Note: Not available for purchase) Cable, Motor (Negative) Boot, Black (Note: Not available for purchase) Drive Orientation Harness (Includes Switch) Plug, Male - 2 Position Pin, Male Battery Charger Components: Charger Power/Interlock Harness (Note: Not available for purchase) Receptacle, Female - 4 Position Pin, Male Connector, Strain Relief (Note: Not available for purchase) Charger Signal Harness (Note: Not available for purchase) Plug, Male - 8 Position Socket, Female Connector, Strain Relief (Note: Not available for purchase) AC Cord (Battery Charger Side) (Note: Not available for purchase) AC to Charger Cord (Receptacle Side) AC Receptacle/Plug to Charger Components: ANSI, ANSI Export and UL Spec ANSI Export Spec with Locally Supplied Receptacle Australian Spec CE Spec - Common Components CE Spec - 110V (IEC Yellow Plug) CE Spec - 220V (IEC Blue Plug) CE Spec - 220V (CEE7 Post Ground Plug) CE Spec - 220V (CEE7 Side Ground Plug) CE Spec - 220V (AFSINT 107 Keyed Ground Plug) ANSI and ANSI Export Spec Components: Cover, Weatherproof Receptacle and Boot ANSI Export Spec with Locally Supplied Components: Connector, Strain Relief Receptacle and Boot (Note: Not Available - Purchase Locally) Australian Spec Components: Cover, Weatherproof Receptacle and Boot CE Spec Component Options: Connector, Strain Relief Plug - 110V (IEC Yellow Plug) Plug - 220V (IEC Blue Plug) Plug - 220V (CEE7 Post Ground Plug) E300AJ/E300AJP REV D D D D A A A A A 135 SECTION 7 - ELECTRICAL 136 ITEM 606 606 607 607A 607A PART NUMBER 4461205 4461249 See Note 4460536 4460464 701 See Note QTY Ref Ref 1 1 3 Ref 1 701A 701A 702 4460424 4460226 1001110444 1 2 1 702A 702A 702B 702B 703 703A 4460320 4460227 4460424 4460226 See Note 1 2 1 2 Ref 2 703B 703B 703B 703B 703C 703D 704 2400067 2400067 4460260 4460297 4460428 1001110393 See Note 1 1 1 1 1 1 1 704A 704A 705 705A 705A 705B 706 706 706 4460424 4460226 1001110383 4460320 4460227 4460226 1001110541 1001110542 1 2 1 1 2 2 Ref Ref Ref 706 706 706 706 706 706 1001110543 0275714 0275715 0275711 0275716 0275712 Ref Ref Ref Ref Ref Ref 706 706 706A 706A 706A 0275717 0275713 0860038 See Note Ref Ref Ref 1 1 706A 706A 706A 0861781 0861731 See Note 1 1 1 DESCRIPTION Plug - 220V (CEE7 Side Ground Plug) Plug - 220V (AFSINT 107 Keyed Ground Plug) Alarm Harness (Note: Not Available - Purchase Complete Alarm) Receptacle, Female - 3 Position Pin, Male OPTIONAL HARNESS COMPONENTS Strobe Light Harness (Note: Not Available - Purchase Complete Light) Connector, Female - 2 Position Socket, Female Strobe Light Extension Harness (Note: Now Part of Main Harness p/n 1001109610) Plug, Male - 2 Position Pin, Male Connector, Female - 2 Position Socket, Female Platform Worklight Electrical Components Platform Worklight Harness (Note: Not Available - Purchase Complete Light) Fuseholder Fuse 10Amp Terminal Terminal Connector, Strain Relief Worklight Harness (Inside Ground Control Box) Indicator Lamp Harness (Note: Not Available - Purchase Complete Lamp) Connector, Female - 2 Position Socket, Female Load Sensing Harness Plug, Male - 2 Position Pin, Male Socket, Female AC Power to Platform Components: ANSI, ANSI Export and UL Spec - 110V GFI ANSI Export, Australian and CE Specs with Locally Supplied Receptacle ANSI and CSA Specs - 220V CE Spec - 110V (IEC Yellow Plug) CE Spec - 220V (IEC Blue Plug) CE Spec - 220V (CEE7 Post Ground Plug) (2X4 Box) CE Spec - 220V (CEE7 Post Ground Plug)(70mm X 70mm Box) CE and ANSI Export Specs - 220V (CEE7 Side Ground Plug) (2X4 Box) CE Spec - 220V (CEE7 Side Ground Plug)(70mm X 70mm Box) CE Spec - 220V (AFSINT 107 Keyed Ground Plug) Box, Switch Options: 1001110541 & 1001110543 Installations 1001110542 Installation (Note: Not Available - Purchase Locally) 0275714 & 0275715 Installations 0275711, 0275712 & 0275713 Installations 0275716 & 0275717 Installations (Note: Was p/n 0861782 E300AJ/E300AJP REV A B A B D D D D D D D 3121254 SECTION 7 - ELECTRICAL ITEM PART NUMBER QTY 706A 706B 706B 706B 1001141967 1 Ref 1 1 706B 706B 706B 706B 706B 706B 706B 706B 706B 706C 706C 706C 4460125 4461198 4461201 4461244 4461245 4461207 4461246 1001141968 1001141969 706C 706C 706C 706C 706C 706C 706C 706C 706C 706C 706D 706D 706D 4460092 4461198 4461201 4461244 4461204 4461245 4461207 4461246 1001141968 1001141969 4460205 See Note 1 1 1 1 1 1 1 1 1 1 Ref 1 1 706D 706D 706D 706D 4460233 4461196 4461199 4461202 1 1 1 1 706D 4461205 1 706D 706E 706E 706E 4461249 3960422 See Note 1 Ref 1 1 706E Not Required 1 706F 706F 706F 706F 3910610 4760600 0700408 Ref AR AR AR 3121254 4460346 See Note 1001110873 See Note 1 1 1 1 1 1 1 1 1 Ref 1 1 DESCRIPTION which is no longer available. Use p/n 1001100344 CEE 7 Side Ground Service Kit or p/n 1001100343 CEE 7 Post Ground Service Kit. Kits includes Box p/n 1001141967 & items 706B706D.) 1001100343, 1001100344, 1001141970 & 1001141971 Kits Receptacle Options: 1001110541 Installation 1001110542 Installation (Note: Not Available - Purchase Locally) 1001110543 Installation 0275714 Installation 0275715 Installation 0275711 Installation 0275712 Installation 0275717 Installation (Use p/n 1001141970) 0275713 Installation 1001100343 & 1001141971 Kit 1001100344 & 1001141970 Kit Cover Options: 1001110541 Installation 1001110542 Installation (Note: Not Available - Purchase Locally) 1001110543 Installation 0275714 Installation 0275715 Installation 0275711 Installation 0275716 Installation (Use p/n 1001141971) 0275712 Installation 0275717 Installation (Use p/n 1001141970) 0275713 Installation 1001100343 & 1001141971 Kit 1001100344 & 1001141970 Kit Plug Options: 1001110541 Installation 1001110542 Installation (Note: Not Available - Purchase Locally) 1001110543 Installation 0275714 Installation 0275715 Installation 0275711, 0275716 Installation & 1001100343 & 1001141971 Kits 0275712, 0275717 Installation & 1001100344 & 1001141970 Kits 0275713 Installation Gasket Options: 1001110541 & 1001110543 Installations 1001110542 Installation (Note: Not Available - Purchase Locally) 0275711, 0275712, 0275713, 0275714, 0275715, 0275716, 0275717 Installations Hardware Options: Screw #6-32NC x 5/8in Lockwasher #6 Bolt M4 x 16mm E300AJ/E300AJP REV 137 SECTION 7 - ELECTRICAL ITEM 706F 706F 706G 706G 706G PART NUMBER 4811400 3290405 706G 706G 706H 706J 706J 706J 706J 4460968 4460662 4460710 706J 706K 706K 706K 4460071 See Note 3251243 See Note 3252507 1705325 Not Required 0903484 706L QTY AR AR Ref 1 1 1 1 1 Ref 1 1 1 1 Ref 1 1 Ref 706L 706L 706L 706L 706L 706L 706M 706M 706M 0641407 0641416 4711400 4751400 3311405 1320041 Not Required 0903612 AR AR AR AR AR AR Ref 1 1 706N 706N 706N Not Required 0903484 Ref 1 1 706N 706N 706N 706N 706N 706P 706R 0861880 1001109475 1001109482 4460956 4460956 10011097150 1060908 1 1 1 1 1 2 6 ft/1.82m Ref See Note 0275216 0275217 0275452 0275218 0275453 138 1 DESCRIPTION Flatwasher 4mm Locknut M4 Connector, Strain Relief Options: 1001110541 & 1001110543 Installations 1001110542 Installation (Note: Not Available - Purchase Locally) 0275714, 0275715, 0275716 & 0275717 Installations 0275711, 0275712 & 0275713 Installations Receptacle, Female Twist Lock Decal - Voltage Options: 1001110541 Installation 1001110542 Installation (Note: Not available for purchase) 0275711, 0275712, 0275713, 0275715, 0275716, 0275717 & 1001110543 Installations 0275714 Installation Bracket, Receptacle Box Options: 1001110541, 1001110542, 1001110543 Installations 0275711, 0275712, 0275713, 0275714, 0275715, 0275716, 0275717 Installations Hardware Options (0275711, 0275712, 0275713, 0275714, 0275715, 0275716, 0275717 Installations Only): Bolt 1/4in-20NC x 7/8in Bolt 1/4in-20NC x 2in Flatwasher 1/4in Thin Flatwasher 1/4in Regular Locknut 1/4in-20NC Clamp Bracket, Breaker Box Options: 1001110541, 1001110542, 1001110543 Installations 0275711, 0275712, 0275713, 0275714, 0275715, 0275716, 0275717 Installations Circuit Breaker Kit Options: 1001110541, 1001110542, 1001110543 Installations 0275711, 0275712, 0275713, 0275714, 0275715, 0275716, 0275717 Installations Box, Breaker Breaker, Circuit - 16Amp Breaker, Circuit - 30mAmp Barrier, Terminal Block End Block, Terminal Connector, Strain Relief Cable, Electrical - 12/3 Switch Box, Receptacle and Plug Kit Options: 1001110541, 1001110542 & 1001110543 Installations (Note: Purchase Individual Components) 0275714 Installation (Includes Items 706A, 706B, 706C & 706D) 0275715 Installation (Includes Items 706A, 706B, 706C & 706D) 0275711 Installation (Includes Items 706A, 706B, 706C & 706D) 0275716 Installation (Includes Items 706A, 706B, 706C & 706D) (Use p/n 1001100343) 0275712 Installation (Includes Items 706A, 706B, 706C & E300AJ/E300AJP REV 3121254 SECTION 7 - ELECTRICAL ITEM PART NUMBER 0275219 0275454 803 804 805 814 815 816 817 820 820A 820A 820B 820B 1001110271 1060494 1060801 1060802 4460035 4460135 4460138 4460426 1001110449 4460320 4460227 4460424 4460226 901 902 7002821 7002823 903 4460467 904 4460510 905 906 906A 906B 906C 906C 907 7002828 2901443 1600244 1060633 4460321 4460226 1001137005 3121254 QTY DESCRIPTION 706D) 1 0275717 Installation (Includes Items 706A, 706B, 706C & 706D) (Use p/n 1001100344) 0275713 Installation (Includes Items 706A, 706B, 706C & 706D) INVERTER ELECTRICAL COMPONENTS (OPTIONAL) Ref 12 ft/3.7m Cable, Electrical - 12/3 1 Cable, Inverter (+) 1 Cable, Inverter (-) 1 Terminal, Butt 1 Receptacle, Female Twist-Lock 1 Plug, Male 1 Connector, Strain Relief 1 Harness, Inverter 1 Plug, Male - 2 Position 2 Pin, Male 1 Connector, Female - 2 Position 2 Socket, Female TOOLS Ref 1 Crimper (For Wire to Pin/Socket Connections) (Not Shown) 1 Extractor (For Removal of Pin/Socket from Connectors) (Not Shown) 1 Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket from Connectors) (Not Shown) 1 Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket from Connectors) (Not Shown) 1 Stripper, Wire (Not Shown) 1 Analyzer Kit (Not Shown) 1 Analyzer 1 Cable, Analyzer 2 Plug, Male 8 Socket, Female 1 Software Cable Kit (Not Shown) E300AJ/E300AJP REV B 1-A 139 SECTION 8 - DECALS SECTION 8 - DECALS 3121254 E300AJ/E300AJP 141 SECTION 8 - DECALS FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) 142 E300AJ/E300AJP 3121254 SECTION 8 - DECALS 3121254 E300AJ/E300AJP 143 SECTION 8 - DECALS FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) ITEM 1 2 3 4 5 5 5 6 7 8 9 10 11 12 12 12 13 14 15 16 17 17 17 18 19 20 21 22 23 24 25 26 26 26 27 28 29 29 29 30 31 32 32 144 PART NUMBER 1001109493 1001176388 1001110613 1001115980 0641406 0641408 0860520 1060279 1700584 1001131269 1701500 1701504 1701509 1701529 1701642 1701644 1701645 1001121801 1702155 1702300 1702391 See Note 1702773 1704200 1702774 1702860 1702868 1703797 1703798 1703804 1703805 1703813 1704199 1704267 1704277 1704412 1704885 1704885 1704885 1706126 See Note 1707014 QTY Ref Ref Ref Ref Ref Ref 4 1 1 1 Ref 1 1 4 1 1 3 1 1 Ref 1 1 2 4 1 1 Ref 1 1 1 1 2 1 1 4 3 3 Ref 2 2 2 1 AR 2 1 4 1 Ref 1 DESCRIPTION STANDARD DECAL INSTALLATIONS ANSI Spec ANSI Spec (Prior to SN 0300194887) ANSI Spec (SN 0300194887 to Present) Standard Decal Installations E300AJ JLG Logo Decals Standard Decal Installations E300AJP JLG Logo Decals Bolt 1/4in-20NC x 3/4in Bolt 1/4in-20NC x 1in Box, Manual Storage Cable, Lanyard Decal - Patent Options: Decal - Patent (SN 0300138358 through 0300161219) Decal - Patent (SN 0300161220 to Present) Decal - Lift Decal - Hydraulic Oil Decal - Manual Decal - Arrow 12in Decal - Arrow 9in Decal - Battery Charger DECAL - 500LBS CAPACITY OPTIONS: Decal - 500Lbs Capacity (SN 0300138358 through 0300142881) Decal-500Lbs Capacity (SN 0300142882 to Present) Decal - Battery Disconnect Decal - Tie Down Decal - Hand Crushing Decal - Bar Code (Note: Not Available for Purchase) Decal Options: Decal JLG (E300AJ) Decal Jib Plus (E300AJP) Decal - JLG Lift 3in Decal - JLG Lift 5in Decal - No Hands Decal - Danger/Warning Decal - Warning/Danger Decal - Warning Crushing Decal - Electrocution Decal - Warning Battery Ventilation Decal - Model Designation Decal E300AJ Decal E300AJP Decal - Lanyard Attach Graphic Decal - Hydraulic Oil Decal - Website Options: Decal (SN 0300138358 through 0300173651) Decal (SN 0300173652 to Present) Decal - Tire Load Nameplate - Serial Number (Note: Not available for purchase) Decal - 500Lbs Capacity Options: Decal- 500Lbs Capacity (SN 0300138358 through E300AJ/E300AJP REV F A B B 3121254 SECTION 8 - DECALS ITEM PART NUMBER QTY 32 33 34 35 36 37 38 39 40 41 42 43 44 1001121801 3251243 3251813 3311405 3820001 4751400 1001110196 1001110276 1001110389 1001112461 1001112777 1705351 3252347 0270432 3820001 3252331 See Note 1702251 1704720 1 2 1 1 2 6 1 1 1 1 1 1 1 Ref 8 1 1 2 1 101 102 103 104 105 3121254 DESCRIPTION 0300142881) Decal-500Lbs Capacity (SN 0300142882 to Present) Decal - 120V-60HZ Decal - USA Locknut 1/4in-20NC Rivet Flatwasher 1/4in Regular Decal - Manual Descent Decal - Legend Platform Decal - Legend Ground Decal - Lift Diagram Decal - Manual Descent Decal - Drive/Steer Instructions Decal - Foot Switch UL DECALS INSTALLATION (UL SPEC ONLY) Rivet Nameplate - Battery Information Nameplate - UL Certification(Note: Not available for purchase) Nameplate - "EE" Decal - Replacement Fuse E300AJ/E300AJP REV 2-A 145 SECTION 8 - DECALS FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPECS) 146 E300AJ/E300AJP 3121254 SECTION 8 - DECALS 3121254 E300AJ/E300AJP 147 SECTION 8 - DECALS FIGURE 8-2. DECAL INSTALLATION (COUNTRY SPECS) ITEM PART NUMBER 1001110831 QTY Ref Ref Ref Ref Ref Ref 1001176488 Ref 1001110830 Ref Ref 1001176595 Ref 1001110829 Ref Ref 1001176561 Ref 1001110825 Ref Ref 1001176391 Ref 1001110827 Ref Ref 1001176482 Ref 1001110828 Ref Ref 1001176483 Ref 1001110613 1001115980 0641406 0641408 0860520 1060279 Ref Ref 4 1 1 1 Ref 1 1 4 1 1 3 1 1 Ref Ref 2 1001109493 1001176388 1 2 3 4 5 5 5 6 7 8 9 10 11 12 12 12 148 1700584 Not Required 1701500 1701504 1701509 1701529 1701642 1701644 1707134 DESCRIPTION STANDARD DECAL INSTALLATIONS ANSI Spec (English Languages) ANSI Spec (English Languages) (Prior to SN 0300194887) ANSI Spec (English Languages) (SN 0300194887 to Present) Brazil Spec (Portuguese/Spanish Languages) Brazil Spec (Portuguese/Spanish Languages) (Prior to SN 0300194887) Brazil Spec (Portuguese/Spanish Languages) (SN 0300194887 to Present) Chinese Spec (Chinese/English Languages Chinese Spec (Chinese/English Languages) (Prior to SN 0300194887) Chinese Spec (Chinese/English Languages) (SN 0300194887 to Present) CSA Spec (French/English Languages) CSA Spec (French/English Languages) (Prior to SN 0300194887) CSA Spec (French/English Languages) (SN 0300194887 to Present) Japanese Spec (Japanese/English Languages) Japanese Spec (Japanese/English Languages) (Prior to SN 0300194887) Japanese Spec (Japanese/English Languages) (SN 0300194887 to Present) Korean Spec (Korean/English Languages) Korean Spec (Korean/English Languages) (Prior to SN 0300194887) Korean Spec (Korean/English Languages) (SN 0300194887 to Present) Latin America Spec (Spanish/English Languages) Latin America Spec (Spanish/English Languages) (Prior to SN 0300194887) Latin America Spec (Spanish/English Languages) (SN 0300194887 to Present) Standard Decal Installations E300AJ JLG Logo Decals Standard Decal Installations E300AJP JLG Logo Decals Bolt 1/4in-20NC x 3/4in Bolt 1/4in-20NC x 1in Box, Manual Storage Cable, Lanyard Decal - Patent Options: Decal - Patent (SN 0300138358 through 0300161219) Decal - Patent (SN 0300161220 to Present) Decal - Lift Decal - Hydraulic Oil Decal - Manual Decal - Arrow 12in Decal - Arrow 9in Decal - Battery Charger Decal - Capacity Decal - Capacity (SN 0300138358 through 0300142881) Brazil Spec (Portuguese/Spanish Languages) E300AJ/E300AJP REV F A D A D A E A D A D A D A B B 3121254 SECTION 8 - DECALS ITEM 12 12 12 12 12 12 12 12 12 12 12 12 12 13 14 15 15 15 15 15 15 15 15 16 17 17 17 18 19 20 20 20 20 20 20 20 20 21 21 21 21 21 21 21 21 22 22 22 22 22 22 3121254 PART NUMBER 1707060 1707055 1707059 1707058 1707056 1001121801 1001121920 1001121810 1001121803 1001121808 1001121918 1001121805 1702155 1702300 1702391 1001113170 1001113168 1001113169 1001113166 1001113509 1001113171 See Note 1702773 1704200 1702774 1702860 1702868 1704002 1705968 1704000 Not Required 1705969 1704001 1703797 1703928 1703925 1703924 1703926 1703927 1703923 1703798 1703934 1703931 1703930 1703932 QTY 2 2 2 2 2 Ref 2 2 2 2 2 2 2 2 4 Ref 1 1 1 1 1 1 1 1 Ref 1 1 1 1 Ref 2 2 2 2 2 2 2 Ref 1 1 1 1 1 1 1 Ref 1 1 1 1 1 DESCRIPTION Chinese Spec (Chinese/English Languages) CSA Spec (French/English Languages) Japanese Spec (Japanese/English Languages) Korean Spec (Korean/English Languages) Latin America Spec (Spanish/English Languages) Decal - Capacity (SN 0300142882 to Present) ANSI Spec (English Languages) Brazil Spec (Portuguese/Spanish Languages) Chinese Spec (Chinese/English Languages) CSA Spec (French/English Languages) Japanese Spec (Japanese/English Languages) Korean Spec (Korean/English Languages) Latin America Spec (Spanish/English Languages) Decal - Battery Disconnect Decal - Tie Down Decal - Hand Crushing Options: ANSI Spec (English Languages) Brazil Spec (Portuguese/Spanish Languages) Chinese Spec (Chinese/English Languages) CSA Spec (French/English Languages) Japanese Spec (Japanese/English Languages) Korean Spec (Korean/English Languages) Latin America Spec (Spanish/English Languages) Decal - Bar Code (Note: Not available for purchase) Decal Options: Decal JLG (E300AJ) Decal Jib Plus (E300AJP) Decal - JLG Lift 3in Decal - JLG Lift 5in Decal - No Hands Options: ANSI Spec (English Languages) Brazil Spec (Portuguese/Spanish Languages) Chinese Spec (Chinese/English Languages) CSA Spec (French/English Languages) Japanese Spec (Japanese/English Languages) Korean Spec (Korean/English Languages) Latin America Spec (Spanish/English Languages) Decal - Warning (Platform) Options: ANSI Spec (English Languages) Brazil Spec (Portuguese/Spanish Languages) Chinese Spec (Chinese/English Languages) CSA Spec (French/English Languages) Japanese Spec (Japanese/English Languages) Korean Spec (Korean/English Languages) Latin America Spec (Spanish/English Languages) Decal - Warning (Ground Control Box) Options: ANSI Spec (English Languages) Brazil Spec (Portuguese/Spanish Languages) Chinese Spec (Chinese/English Languages) CSA Spec (French/English Languages) Japanese Spec (Japanese/English Languages) E300AJ/E300AJP REV 149 SECTION 8 - DECALS ITEM 22 22 23 23 23 23 23 23 23 23 24 24 24 24 24 24 24 24 25 25 25 25 25 25 25 25 26 26 26 27 28 29 29 29 30 31 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 150 PART NUMBER 1703933 1703929 1703804 1703952 1703949 1703948 1703950 1703951 1703947 1703805 1703940 1703937 1703936 1703938 1703939 1703935 1703813 1704341 1704344 1704340 1704342 1704343 1704339 1704199 1704267 1704277 1704412 1704885 1704885 1704885 1706126 See Note 1707133 1707044 1707047 1707054 1707042 1707049 1001121814 1001121923 1001121823 1001121816 1001121821 1001121921 QTY 1 1 Ref 4 4 4 4 4 4 4 Ref 3 3 3 3 3 3 3 Ref 3 3 3 3 3 3 3 Ref 2 2 2 1 AR 2 1 4 1 Ref Ref 1 1 1 1 1 1 Ref 1 1 1 1 1 1 DESCRIPTION Korean Spec (Korean/English Languages) Latin America Spec (Spanish/English Languages) Decal - Warning Crushing Options: ANSI Spec (English Languages) Brazil Spec (Portuguese/Spanish Languages) Chinese Spec (Chinese/English Languages) CSA Spec (French/English Languages) Japanese Spec (Japanese/English Languages) Korean Spec (Korean/English Languages) Latin America Spec (Spanish/English Languages) Decal - Electrocution Options: ANSI Spec (English Languages) Brazil Spec (Portuguese/Spanish Languages) Chinese Spec (Chinese/English Languages) CSA Spec (French/English Languages) Japanese Spec (Japanese/English Languages) Korean Spec (Korean/English Languages) Latin America Spec (Spanish/English Languages) Decal - Warning Battery Ventilation Options: ANSI Spec (English Languages) Brazil Spec (Portuguese/Spanish Languages) Chinese Spec (Chinese/English Languages) CSA Spec (French/English Languages) Japanese Spec (Japanese/English Languages) Korean Spec (Korean/English Languages) Latin America Spec (Spanish/English Languages) Decal - Model Designation Decal - Model Designation E300AJ Decal - Model Designation E300AJP Decal - Lanyard Attach Graphic Decal - Hydraulic Oil Decal - Website Options: Decal (SN 0300138358 through 0300173651) Decal (SN 0300173652 to Present) Decal - Tire Load Nameplate - Serial Number (Note: Not available for purchase) Decal - Capacity Options: Decal - Capacity (SN 0300138358 through 0300142881) Brazil Spec (Portuguese/Spanish Languages) Chinese Spec (Chinese/English Languages) CSA Spec (French/English Languages) Japanese Spec (Japanese/English Languages) Korean Spec (Korean/English Languages) Latin America Spec (Spanish/English Languages) Decal - Capacity (SN 0300142882 to Present) ANSI Spec (English Languages) Brazil Spec (Portuguese/Spanish Languages) Chinese Spec (Chinese/English Languages) CSA Spec (French/English Languages) Japanese Spec (Japanese/English Languages) Korean Spec (Korean/English Languages) E300AJ/E300AJP REV 3121254 SECTION 8 - DECALS ITEM 32 33 33 33 34 34 PART NUMBER 1001121818 34 35 36 37 38 39 40 41 42 43 43 43 43 43 43 43 43 44 44 44 44 44 44 44 44 45 45 45 Not Required 3311405 3820001 4751400 1001110196 1001110276 1001110389 1001112461 1001112777 3121254 Not Required 3251243 3251813 1705351 1001113680 1705430 1705429 1705426 1705427 1705910 3252347 1703985 1703982 1703984 1703980 1703981 1703983 Not Required 1705514 QTY 1 Ref 2 2 Ref 1 1 1 2 AR 1 1 1 1 1 Ref 1 1 1 1 1 1 1 Ref 1 1 1 1 1 1 1 Ref 2 2 DESCRIPTION Latin America Spec (Spanish/English Languages) Decal - 120V-60Hz Options: Brazil, Japanese, Korean and Latin American Specs ANSI, Chinese and CSA Specs Decal - USA Options: ANSI, Brazil, Chinese, CSA, Japanese and Latin American Specs Korean Specs Locknut 1/4in-20NC Rivet Flatwasher 1/4in Regular Decal - Manual Descent Decal - Legend Platform Decal - Legend Ground Decal - Lift Diagram Decal - Manual Descent Decal - Drive/Steer Instructions Options: ANSI Spec (English Languages) Brazil Spec (Portuguese/Spanish Languages) Chinese Spec (Chinese/English Languages) CSA Spec (French/English Languages) Japanese Spec (Japanese/English Languages) Korean Spec (Korean/English Languages) Latin America Spec (Spanish/English Languages) Nameplate - Footswitch Options: ANSI Spec (English Languages) Brazil Spec (Portuguese/Spanish Languages) Chinese Spec (Chinese/English Languages) CSA Spec (French/English Languages) Japanese Spec (Japanese/English Languages) Korean Spec (Korean/English Languages) Latin America Spec (Spanish/English Languages) Decal - CSA Options (Not Shown): Brazil, Chinese, Japanese, Korean and Latin American Specs CSA Specs E300AJ/E300AJP REV 151 SECTION 8 - DECALS FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN/CE SPECS) 152 E300AJ/E300AJP 3121254 SECTION 8 - DECALS 3121254 E300AJ/E300AJP 153 SECTION 8 - DECALS FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN/CE SPECS) ITEM 1 2 3 4 5 5 5 6 7 8 9 10 11 12 13 14 15 16 17 17 17 18 19 21 22 23 24 25 26 26 26 27 28 29 29 29 30 31 35 36 37 38 41 42 44 46 154 PART NUMBER 1001110824 1001110613 1001115980 0641406 0641408 0860520 1060279 1700584 Not Required 1701500 1701504 1701509 1701529 1701642 1701644 1705978 1702155 1702300 1701517 See Note 1702773 1704200 1702774 1702860 1705921 1705822 1701518 1705961 1705670 1704199 1704267 1704277 1704412 1704885 1706126 See Note 3311405 3820001 4751400 1001110196 1001112461 1001112777 1705828 4420051 QTY Ref Ref Ref Ref 4 1 1 1 Ref 1 1 4 1 1 3 1 1 1 2 4 1 1 Ref 1 1 1 1 1 1 4 3 3 Ref 2 2 2 1 AR Ref Ref 4 1 1 2 6 1 1 1 1 11.5 DESCRIPTION STANDARD DECAL INSTALLATIONS Australian and CE Specs Standard Decal Installations E300AJ JLG Logo Decals Standard Decal Installations E300AJP JLG Logo Decals Bolt 1/4in-20NC x 3/4in Bolt 1/4in-20NC x 1in Box, Manual Storage Cable, Lanyard Decal - Patent Options: Decal - Patent (SN 0300138358 through 0300161219) Decal - Patent (SN 0300161220 to Present) Decal - Lift Decal - Hydraulic Oil Decal - Manual Decal - Arrow 12in Decal - Arrow 9in Decal - Battery Charger Decal - Capacity Decal - Battery Disconnect Decal - Tie Down Decal - Hand Crushing Decal - Bar Code (Note: Not available for purchase) Decal Options: Decal JLG (E300AJ) Decal Jib Plus (E300AJP) Decal - JLG Lift 3in Decal - JLG Lift 5in Decal - Tipping/Electrocution Decal - Electrocution/Safety Manual Decal - Crushing Decal - Electrocution Decal - Fire Hazard Decal - Model Designation Decal E300AJ Decal E300AJP Decal - Lanyard Attach Graphic Decal - Hydraulic Oil Decal - Website Options: Decal (SN 0300138358 through 0300173651) Decal (SN 0300173652 to Present) Decal - Tire Load Nameplate - Serial Number (Note: Not available for purchase) Locknut 1/4in-20NC Rivet Flatwasher 1/4in Regular Decal - Manual Descent Decal - Lift Diagram Decal - Manual Descent Nameplate - Footswitch Tape, Safety E300AJ/E300AJP REV D B B 3121254 SECTION 8 - DECALS ITEM 3121254 PART NUMBER QTY ft/3.5m DESCRIPTION E300AJ/E300AJP REV 155 SECTION 9 - RECOMMENDED SERVICE PARTS STOCK SECTION 9 - RECOMMENDED SERVICE PARTS STOCK 3121254 E300AJ/E300AJP 157 SECTION 9 - RECOMMENDED SERVICE PARTS STOCK FIGURE 9-1. MODELS E300AJ AND E300AJP STANDARD PARTS ITEM 158 PART NUMBER Note QTY Ref 7022011 70002526 70004228 70002525 7024883 7024885 4360517 4360070 2860030 4360475 4360476 4360328 4360330 70001996 1001178139 1001178132 4360387 7003982 70002386 Ref 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 DESCRIPTION Note: The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. STANDARD PARTS Diode Breather Element, Filter Filter Coil Coil Switch, Proximity Breaker, Circuit - 15 Amp Key, Replacement Switch, Mushroom Contact, Switch Block Switch, Toggle Switch, Toggle Power Track Repair Section Controller (Lift and Swing) Controller (Drive and Steer) Switch, Push Button Microswitch (Drive/Steer) Coil E300AJ/E300AJP REV 3121254 SECTION 9 - RECOMMENDED SERVICE PARTS STOCK FIGURE 9-2. MODELS E300AJ AND E300AJP VARIABLE PARTS ITEM 160 PART NUMBER Note QTY 1 1600293 2400062 1001112779 1001109497 4360469 4360470 2940074 1001117172 1001109498 4360548 2400068 1001109475 1001109482 Ref 1 1 1 1 1 1 1 1 1 1 2 1 1 DESCRIPTION Note: The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. VARIABLE PARTS Module, Drive Fuse 300Amp (UL Spec Only) Module, Power Module, Ground Control Switch, Key (All Specs Except CE Spec) Switch, Key (CE Spec Only) Latch (Platform with Gate) Footswitch Module, Platform Switch, Limit Fuse 10 Amp (Machines with Platform Worklights) Breaker, Circuit 16Amp (CE Machines with AC Power at Platform) Breaker, Circuit 30mAmp (CE Machines with AC Power at Platform) E300AJ/E300AJP REV 3121254 SECTION 10 - SPECIAL OPTION SECTION 10 - SPECIAL OPTION 3121254 E300AJ/E300AJP 161 SECTION 10 - SPECIAL OPTION FIGURE 10-1. SPECIAL OPTIONS ITEM PART NUMBER Note 0259250 0259384 1001109709 1001109709 Ref Ref Ref Ref Ref 1001119962 Ref 0256789 0273262 1001128883 1001098897 1703175 1702868 Ref Ref Ref Ref Ref Ref Ref 1 2 1704000 2 1001095410 0271114 1001151114 0271897 1001141476 4420051 Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 0274530 1001148902 1001148903 1001148904 1001148905 1001148906 3020008 3020037 0100048 3020037 3020022 2300014 2300028 70010346 2300027 2300042 162 QTY Ref Ref DESCRIPTION MISCELLANEOUS SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. Air Line at Platform Installation Bellows Installations Boom Wiper Installation Boom Wiper Installation E300AJ Boom Wiper Installation E300AJP (SN 0300138358 through 0300157823) Boom Wiper Installation E300AJP (SN 0300157824 to Present) Camera Mount Assembly Decal Installations Decal - Head and Engquist Equipment Decal - Hertz Options: Decal - Hertz (SN 0300138358 through 0300147214) Decal - Hertz (SN 0300147215 to Present) Decal - FedEx Decal - Lanyard Attach (GM K-1 Spec) Decal - No Hands (English Language - Required on Platform with Mesh to Top) Decal - No Hands (Dual Language French and English Required on Platform with Mesh to Top) Decal - RSC Equipment Rental Decal - Sunbelt Decal - Titan Rentals Decal - United Rentals Decal - Volvo Rentals Decal - Warning Stripes Electrical Connector Kits Amp/Tyco Electrical Connector Kit Deutsch DT Electrical Connector Kit Deutsch HD Electrical Connector Kit Packard Electrical Connector Kit Various Electrical Connectors Kit Fluids and Lubricants Lube, Gear 80W-90 (Drive Hub) Lube, Coupling (Drive Coupling) Grease, Dielectric (Electrical Connections) Grease, Electrical (Battery Terminals) Grease, White Lithium (Boom Wear Pads) Hydraulic Fluids (Hydraulic Tank) Mobil 424 Mobil DTE 10 Excel 15 Options: Bulk One Gallon Container Mobil 224H Biodegradeable Mobil EAL 32 (Synthetic Biodegradeable) E300AJ/E300AJP REV 3121254 SECTION 10 - SPECIAL OPTION ITEM PART NUMBER 2300019 4060959 1001151286 1001148971 0257728 0258703 1001142504 1001142505 0273147 1001099635 1001103617 2901443 8896941 7002821 7002823 Ref Ref Ref Ref Ref Ref Ref Ref 1 1 1 1 4460467 1 4460510 1 7002822 7016654 7004275 7004276 7002826 7016655 2915230 1001137005 0259044 1 1 1 1 1 1 1 1 Ref 1001143669 1001137672 1001176372 1001143256 3121254 QTY Ref Ref 1 Ref Ref Ref Ref Ref Ref Ref Ref DESCRIPTION QuintoLubric 888-46 (Synthetic Biodegradeable) Footswitch Shield Installation Shield, Footswitch Jib Cylinder Replacement Kit Lanyard (Bolt On) Kit Installation Pipe Jacks Installations (ANSI Spec Only) Platform Cover Installation Platform Entry Kits Drop Bar (Replacing Swing Gate with Drop Bar) Swing Gate (Replacing Drop Bar with Swing Gate) Platform Mesh to Top Rail Installation (ANSI, CSA and UL Specs Only) Security Lock (Programmable) Installations (CE Spec Only) Platform Rail Extension (30 x 48) (2.5ft x 4ft) (0.70m x 1.22m) SkyGuard Component SkyGuard Complete Add-On Kit (UGM Machines) SkyGuard Platform Sensor Kit (UGM Machines) SkyGuard Plug Removal Kit SkyGuard Blue Beacon Kit Tools for Service Analyzer Kit Wire Stripper Wire Crimper (To install wire ends to wires) Pin/Socket Extractor - Universal (To Remove Pins/Sockets from Connectors) Extractor - 16-18 Gauge (For Removal of Pin/Sockets from Deutsch Connectors) Extractor - 12-14 Gauge (For Removal of Pin/Sockets from Deutsch Connectors) Screwdriver, Potentiometer (To Adjust Drive Controllers) Screwdriver, Magnetic Seal Installation Tool - 1in Seal Installation Tool - 1 1/2in Seal Installation Tool - 2in Wire Rope Sheave Gauge Battery Charger Reprogram Controller Software Cable Kit Weld Leads Installations (E300AJ without UL Specs Only) E300AJ/E300AJP REV 163 PART NUMBER INDEX PART NUMBER INDEX 3121254 E300AJ/E300AJP 165 PART NUMBER INDEX 0060044 ................. 71, 75 0060065 ................. 72, 77 0100009 ................. 87, 88 0100011 .... 11, 25, 27, 33, 41, 49, 51, 55, 57, 61, 65, 67, 68, 69, 72, 79, 84 0100019 ........... 13, 21, 41 0100035 ................. 47, 87 0100048 ....... 25, 134, 162 0100051 ............... 25, 134 0100071 .... 105, 107, 109, 111, 113, 115, 117 0100081 ................. 68, 69 0140011 ....................... 87 0140043 ....................... 51 0256789 ..................... 162 0257728 ..................... 163 0258703 ..................... 163 0258986 ....................... 13 0259042 ............... 25, 134 0259044 ..................... 163 0259250 ..................... 162 0259384 ..................... 162 0270432 ..................... 145 0271114 ..................... 162 0271897 ..................... 162 0272111 ....................... 88 0272971 ....................... 84 0272976 ....................... 72 0273147 ..................... 163 0273262 ..................... 162 0274530 ..................... 162 0275216 ..................... 138 0275217 ..................... 138 0275218 ..................... 138 0275219 ..................... 139 0275452 ..................... 138 0275453 ..................... 138 0275454 ..................... 139 0275663 ..................... 135 0275664 ..................... 135 0275665 ..................... 135 0275666 ..................... 135 0275667 ..................... 135 0275711 ..................... 136 0275712 ..................... 136 0275713 ..................... 136 0275714 ..................... 136 0275715 ..................... 136 0275716 ..................... 136 0275717 ..................... 136 0340047 ....................... 13 0340048 ....................... 35 0400055 ....................... 25 0400107 ....................... 25 0440162 ....................... 11 0610131 ....................... 47 0630464 ....................... 87 0630568 ....................... 88 0641403 ................. 25, 65 0641404 ....................... 51 0641405 ....................... 51 0641406 .... 29, 41, 51, 84, 144, 148, 154 0641407 ..................... 138 166 0641408 ..... 84, 144, 148, 154 0641414 ...................... 84 0641416 .............. 79, 138 0641418 ...................... 83 0641503 ...................... 49 0641504 ................ 21, 27 0641505 ................ 25, 49 0641507 ................ 33, 67 0641511 ...................... 79 0641512 ...................... 25 0641514 ...................... 25 0641516 ...................... 71 0641518 ...................... 68 0641604 ...................... 51 0641605 ...................... 68 0641606 ... 25, 41, 55, 57, 61, 65 0641607 .... 11, 33, 61, 62 0641608 .... 34, 61, 65, 79 0641609 ................ 13, 62 0641610 ... 11, 21, 61, 72, 84 0641613 ...................... 33 0641614 ...................... 41 0641616 .......... 33, 41, 71 0641618 ................ 29, 71 0641622 ...................... 65 0641806 ...................... 65 0641808 ................ 61, 65 0641810 ................ 61, 65 0641812 ...................... 61 0641826 ...................... 13 0642208 ...................... 21 0681608 ...................... 72 0681832 ...................... 67 0682012 ...................... 13 0682040 ...................... 41 0682048 ...................... 41 0700408 .................... 137 0700620 ...................... 83 0700818 ...................... 71 0700820 ...................... 69 0701018 ...................... 71 0701020 ...................... 71 0711227 ...................... 67 0720804 ...................... 87 0721003 ...................... 21 0721005 ................ 33, 57 0721006 ................ 52, 79 0721008 ...................... 51 0741408 ...................... 65 0760812 ...................... 67 0761007 ...................... 69 0761011 ...................... 62 0761014 ...................... 62 0761215 ...................... 61 0791504 ...................... 48 0811606 ...................... 67 0811607 ...................... 67 0811608 ................ 33, 67 0811610 ...................... 49 0840031 .................... 134 0840032 .................... 134 0860038 .................... 136 0860520 .... 144, 148, 154 0861375 ...................... 21 0861537 ................ 87, 88 0861731 .................... 136 0861781 .................... 136 0861880 .................... 138 0902575 ...................... 87 0902588 ...................... 87 0903484 .................... 138 0903530 ...................... 34 0903612 .................... 138 0920113 ...................... 13 0940036 ...................... 57 0940048 ...................... 65 0940049 ................ 34, 55 0961845 ...................... 83 0961947 ...................... 75 0961948 ................ 65, 67 0961951 ................ 11, 71 0962140 ...................... 11 0962233 ...................... 25 0962257 ...................... 75 0962259 ...................... 65 0962292 ...................... 71 0962449 .................... 131 1001094670 ................ 72 1001095410 .............. 162 1001096188 .............. 133 1001097487 ................ 65 1001098897 .............. 162 1001099635 .............. 163 1001099834 .......... 68, 69 1001101024 .............. 131 1001101025 .............. 131 1001102527 ................ 41 1001103105 ................ 51 1001103106 ........ 51, 135 1001103437 ................ 71 1001103617 .............. 163 1001103646 .......... 41, 43 1001105091 ................ 25 1001105153 ........ 61, 105 1001105989 ........ 61, 113 1001106736 .............. 132 1001106757 ................ 69 1001106878 ........ 67, 117 1001106879 ........ 68, 117 1001106880 ........ 61, 109 1001107003 ................ 68 1001107108 .......... 61, 67 1001107152 ................ 69 1001107217 ................ 65 1001107240 ................ 68 1001107526 ................ 49 1001107567 ................ 65 1001107573 ................ 61 1001107583 .......... 62, 65 1001107584 ................ 61 1001107614 .......... 62, 71 1001107615 .......... 62, 71 1001107650 ................ 41 1001107658 ................ 68 1001107677 ................ 88 1001107712 ................ 11 1001107727 ................ 11 1001107751 ................ 27 1001107781 .......... 41, 45 E300AJ/E300AJP 1001107820 ................. 41 1001107886 ......... 65, 111 1001108249 ................. 69 1001108251 ................. 27 1001108274 ................. 41 1001108290 ................. 68 1001108310 ......... 11, 115 1001108384 ........... 61, 67 1001108387 ........... 62, 65 1001108429 ......... 71, 107 1001108541 ............... 126 1001108553 ................. 61 1001108560 ......... 25, 134 1001108599 ................. 11 1001108772 ................. 48 1001108773 ................. 48 1001108774 ........... 48, 49 1001108775 ................. 49 1001108823 ................. 47 1001108824 ................. 47 1001108825 ................. 47 1001108826 ................. 47 1001108827 ................. 48 1001109080 ................. 69 1001109116 ......... 51, 135 1001109117 ......... 51, 135 1001109122 ................. 33 1001109126 ................. 33 1001109127 ................. 33 1001109357 ............... 126 1001109358 ............... 126 1001109383 ................. 27 1001109427 ................. 34 1001109430 ... 13, 21, 133 1001109431 .... 13, 21, 35, 133 1001109445 ........... 34, 37 1001109446 ........... 34, 39 1001109447 ........... 34, 39 1001109475 ....... 138, 160 1001109482 ....... 138, 160 1001109484 ....... 131, 132 1001109485 ............... 131 1001109493 ....... 144, 148 1001109497 ......... 48, 160 1001109498 ......... 88, 160 1001109503 ................. 48 1001109506 ......... 48, 132 1001109528 ................. 62 1001109562 ... 69, 79, 131 1001109563 ... 69, 79, 131 1001109594 ......... 48, 132 1001109610 ......... 48, 132 1001109630 ................. 48 1001109655 ................. 48 1001109682 ............... 123 1001109683 ............... 123 1001109686 ....... 121, 123 1001109687 ....... 121, 123 1001109688 ....... 121, 123 1001109689 ....... 121, 123 1001109690 ....... 121, 123 1001109691 ....... 121, 123 1001109709 ............... 162 1001109710 ....... 123, 124 1001109711 ....... 121, 124 3121254 PART NUMBER INDEX 10011097150 ............ 138 1001109754 .............. 131 1001109755 .............. 131 1001109756 .............. 131 1001109757 .............. 131 1001109814 ........ 79, 131 1001109833 .............. 134 1001109857 ........ 87, 130 1001109858 ........ 87, 130 1001109859 ...... 126, 130 1001109860 .............. 130 1001109861 .............. 130 1001109862 .............. 131 1001109901 ................ 84 1001109902 ................ 84 1001109929 ................ 34 1001109939 ................ 34 1001110013 ................ 55 1001110030 .............. 134 1001110065 .............. 134 1001110066 .............. 135 1001110088 .............. 135 1001110089 .............. 135 1001110196 ..... 145, 151, 154 1001110226 ................ 88 1001110248 ................ 33 1001110262 ................ 55 1001110266 ................ 51 1001110268 ................ 51 1001110270 .......... 84, 88 1001110271 ........ 29, 139 1001110272 ................ 49 1001110276 ...... 145, 151 1001110383 .............. 136 1001110389 ...... 145, 151 1001110393 ........ 85, 136 1001110435 .............. 130 1001110444 ........ 52, 136 1001110449 .............. 139 1001110541 .............. 136 1001110542 .............. 136 1001110543 .............. 136 1001110613 ..... 144, 148, 154 1001110728 ...... 121, 123 1001110772 ................ 13 1001110824 .............. 154 1001110825 .............. 148 1001110827 .............. 148 1001110828 .............. 148 1001110829 .............. 148 1001110830 .............. 148 1001110831 .............. 148 1001110873 .............. 137 1001112461 ..... 145, 151, 154 1001112496 ................ 27 1001112607 ................ 61 1001112612 .............. 132 1001112777 ..... 145, 151, 154 1001112779 ........ 47, 160 1001112910 .............. 124 1001112921 ................ 55 1001112946 ...... 121, 123 1001112947 ...... 121, 123 3121254 1001112948....... 121, 123 1001113166............... 149 1001113168............... 149 1001113169............... 149 1001113170............... 149 1001113171............... 149 1001113509............... 149 1001113680............... 151 1001114341................. 83 1001114757................. 41 1001114761................. 33 1001114782................. 25 1001115980...... 144, 148, 154 1001115997......... 25, 134 1001116006................. 25 1001116018............... 135 1001116273................. 21 1001116550................. 71 1001116876................. 68 1001116877................. 68 1001117149................. 83 1001117172......... 84, 160 1001117320................. 84 1001117885........... 61, 67 1001118274................. 68 1001118287................. 68 1001118288................. 68 1001118394................. 71 1001118418........... 87, 91 1001118419........... 87, 97 1001118482................. 72 1001118516................. 72 1001119228................. 69 1001119504................. 69 1001119513................. 69 1001119527................. 69 1001119566................. 88 1001119962............... 162 1001120974......... 67, 117 1001121801...... 144, 145, 149 1001121803............... 149 1001121805............... 149 1001121808............... 149 1001121810............... 149 1001121814............... 150 1001121816............... 150 1001121818............... 151 1001121821............... 150 1001121823............... 150 1001121918............... 149 1001121920............... 149 1001121921............... 150 1001121923............... 150 1001122600................. 69 1001123023........... 61, 67 1001123024........... 62, 71 1001123025........... 62, 71 1001123026................. 68 1001123027................. 68 1001123044................. 68 1001123045................. 68 1001125235................. 61 1001125784......... 48, 132 1001125785......... 48, 132 1001128883............... 162 1001131269 ............... 144 1001132175 ................. 88 1001136889 ................. 84 1001137005 ....... 139, 163 1001137672 ............... 163 1001138494 ................. 84 1001138514 ................. 84 1001139371 ................. 83 1001140429 ................. 84 1001141476 ............... 162 1001141967 ............... 137 1001141968 ............... 137 1001141969 ............... 137 1001142504 ............... 163 1001142505 ............... 163 1001143256 ............... 163 1001143669 ............... 163 1001143933 ................. 43 1001144018 ................. 83 1001144027 ................. 83 1001144629 ................. 83 1001144630 ................. 83 1001145781 ................. 83 1001146101 ............... 130 1001146102 ............... 130 1001148902 ............... 162 1001148903 ............... 162 1001148904 ............... 162 1001148905 ............... 162 1001148906 ............... 162 1001148971 ............... 163 1001151114 ............... 162 1001151286 ............... 163 1001151393 ................. 47 1001151428 ................. 11 1001153013 ........... 41, 43 1001153362 ................. 41 1001154537 ................. 33 1001154539 ................. 34 1001155044 ................. 88 1001155045 ................. 87 1001157601 ................. 33 1001158623 ................. 51 1001159059 ................. 34 1001159256 ................. 87 1001160232 ....... 121, 123 1001162210 ................. 48 1001162495 ................. 47 1001162882 ................. 34 1001163380 ................. 47 1001163381 ................. 47 1001163506 ................. 47 1001163750 ................. 49 1001164238 ................. 57 1001164239 ................. 57 1001164257 ................. 57 1001164280 ................. 57 1001164606 ................. 57 1001164642 ................. 34 1001164643 ................. 34 1001164706 ................. 34 1001164944 ................. 48 1001164945 ................. 48 1001164946 ................. 49 1001164947 ................. 49 1001165969 ................. 33 1001166033 ................. 33 E300AJ/E300AJP 1001166249 ................ 51 1001173253 ................ 52 1001174991 ................ 34 1001175138 ................ 51 1001175349 ................ 33 1001175350 ................ 34 1001175351 ................ 33 1001175613 ........ 87, 130 1001175614 ........ 87, 130 1001175882 ................ 51 1001175883 ................ 51 1001175997 ................ 87 1001176372 .............. 163 1001176388 ...... 144, 148 1001176391 .............. 148 1001176482 .............. 148 1001176483 .............. 148 1001176488 .............. 148 1001176561 .............. 148 1001176595 .............. 148 1001176794 ................ 52 1001176855 ................ 52 1001178132 .. 87, 95, 158 1001178139 87, 101, 158 100118274 .................. 69 1060092 .................... 134 1060279 .... 144, 148, 154 1060330 .............. 84, 130 1060494 .................... 139 1060633 .................... 139 1060689 .............. 51, 135 1060732 .................... 133 1060733 .................... 133 1060734 .................... 133 1060735 .................... 134 1060736 .................... 134 1060737 .................... 134 1060738 .................... 134 1060739 .................... 134 1060740 .................... 134 1060741 .................... 134 1060742 .................... 135 1060743 .................... 134 1060757 .............. 47, 131 1060767 .................... 133 1060768 .................... 133 1060769 .................... 133 1060770 .................... 134 1060771 .................... 134 1060772 .................... 134 1060773 .................... 134 1060801 .................... 139 1060802 .................... 139 1060847 .................... 134 1060860 .................... 134 1060862 .................... 134 1060908 .................... 138 10837580 .................. 117 1271433 ...................... 65 1271463 ...................... 29 1320030 ............ 121, 123 1320041 .............. 41, 138 1320043 ...................... 79 1320130 ...................... 79 1320159 ...................... 79 1320172 .................... 135 1320261 ...................... 79 167 PART NUMBER INDEX 1320262 ....................... 79 1320263 ....................... 51 1380136 ................. 33, 57 1380138 ....................... 27 1580012 ....................... 85 1600244 ..................... 139 1600273 ....................... 87 1600274 ....................... 87 1600293 ............... 21, 160 1600294 ....................... 21 1600300 ....................... 21 1600466 ....................... 52 1670829 ....................... 87 1670878 ....................... 25 1670890 ....................... 25 1670899 ....................... 79 1670953 ....................... 29 1671037 ....................... 87 1700584 ..... 144, 148, 154 1701500 ..... 144, 148, 154 1701504 ..... 144, 148, 154 1701509 ..... 144, 148, 154 1701517 ..................... 154 1701518 ..................... 154 1701529 ..... 144, 148, 154 1701642 ..... 144, 148, 154 1701644 ...... 51, 144, 148, 154 1701645 ..................... 144 1702155 ..... 144, 149, 154 1702251 ..................... 145 1702300 ..... 144, 149, 154 1702391 ............. 144, 149 1702565 ....................... 87 1702566 ....................... 87 1702773 ..... 144, 149, 154 1702774 ..... 144, 149, 154 1702860 ..... 144, 149, 154 1702868 ..... 144, 149, 162 1703175 ..................... 162 1703797 ............. 144, 149 1703798 ............. 144, 149 1703804 ............. 144, 150 1703805 ............. 144, 150 1703813 ............. 144, 150 1703923 ..................... 149 1703924 ..................... 149 1703925 ..................... 149 1703926 ..................... 149 1703927 ..................... 149 1703928 ..................... 149 1703929 ..................... 150 1703930 ..................... 149 1703931 ..................... 149 1703932 ..................... 149 1703933 ..................... 150 1703934 ..................... 149 1703935 ..................... 150 1703936 ..................... 150 1703937 ..................... 150 1703938 ..................... 150 1703939 ..................... 150 1703940 ..................... 150 1703947 ..................... 150 1703948 ..................... 150 1703949 ..................... 150 1703950 ..................... 150 168 1703951 .................... 150 1703952 .................... 150 1703980 .................... 151 1703981 .................... 151 1703982 .................... 151 1703983 .................... 151 1703984 .................... 151 1703985 .................... 151 1704000 ............ 149, 162 1704001 .................... 149 1704002 .................... 149 1704199 .... 144, 150, 154 1704200 .... 144, 149, 154 1704240 ...................... 87 1704246 ...................... 27 1704260 ...................... 87 1704267 .... 144, 150, 154 1704277 .... 144, 150, 154 1704339 .................... 150 1704340 .................... 150 1704341 .................... 150 1704342 .................... 150 1704343 .................... 150 1704344 .................... 150 1704412 .... 144, 150, 154 1704422 ...................... 87 1704712 ...................... 21 1704720 .................... 145 1704885 .... 144, 150, 154 1705170 ................ 85, 88 1705325 .................... 138 1705351 ............ 145, 151 1705426 .................... 151 1705427 .................... 151 1705429 .................... 151 1705430 .................... 151 1705514 .................... 151 1705670 .................... 154 1705822 .................... 154 1705828 .................... 154 1705910 .................... 151 1705921 .................... 154 1705961 .................... 154 1705968 .................... 149 1705969 .................... 149 1705978 .................... 154 1706126 .... 144, 150, 154 1707014 .................... 144 1707042 .................... 150 1707044 .................... 150 1707047 .................... 150 1707049 .................... 150 1707054 .................... 150 1707055 .................... 149 1707056 .................... 149 1707058 .................... 149 1707059 .................... 149 1707060 .................... 149 1707133 .................... 150 1707134 .................... 148 2080040 ...................... 83 2220063 ...................... 33 2220124 ...................... 33 2220372 ............ 121, 123 2220408 ............ 121, 123 2220415 ............ 121, 123 2220466 ............ 121, 123 2220472 ............ 121, 123 2220473 ............ 121, 123 2220502 ............ 121, 123 2220582 ............ 121, 123 2220593 ............ 121, 123 2220628 ............ 121, 123 2220909 ............ 121, 123 2221033 ............ 121, 123 2221034 ............ 121, 123 2221039 .................... 123 2221048 ............ 121, 123 2221086 ............ 121, 123 2300014 .................... 162 2300019 .................... 163 2300027 .................... 162 2300028 .................... 162 2300042 .................... 162 2400044 .............. 21, 133 2400062 ...... 21, 133, 160 2400067 .................... 136 2400068 .................... 160 2460037 ...................... 29 2540020 ...................... 25 2540037 ...................... 21 2560122 ................ 33, 57 2560123 ...................... 57 2560136 ...................... 87 2600103 ...................... 29 2600258 ................ 55, 57 2600281 ...................... 83 2752473 ............ 121, 123 2752613 ............ 121, 123 2752999 ............ 121, 123 2753136 ............ 121, 123 2753137 ............ 121, 123 2753276 ............ 121, 123 2753279 ............ 121, 123 2753364 ............ 121, 123 2753812 ............ 121, 123 2754055 ............ 121, 123 2755023 ............ 121, 123 2760105 ...................... 87 2780282 ................ 13, 15 2820026 .................... 131 2820035 .......... 51, 52, 84 2820118 .................... 131 2860030 .............. 47, 158 2900756 ...................... 39 2900768 ...................... 13 2900770 ... 105, 107, 109, 111, 117 2901443 ............ 139, 163 2901818 .............. 21, 134 2901864 ...................... 21 2915230 .................... 163 2920095 ...................... 84 2920129 .................... 130 2920146 ...................... 52 2920151 ...................... 49 2940048 ...................... 29 2940073 ...................... 25 2940074 .............. 83, 160 2940114 ...................... 25 2940117 ................ 55, 57 3000003 ...................... 25 3020008 .............. 13, 162 3020022 .............. 68, 162 E300AJ/E300AJP 3020037............... 13, 162 3160237................. 13, 19 3251243..... 138, 145, 151 3251813............. 145, 151 3252331..................... 145 3252347....... 84, 145, 151 3252507..................... 138 3290405..................... 138 3290606....................... 83 3290805....................... 71 3291005....................... 71 3300106....................... 13 3300151....................... 83 3300353....................... 29 3300396....................... 47 3310601........... 21, 47, 87 3310805....................... 79 3311001....................... 21 3311005.... 33, 41, 51, 52, 57, 79 3311401........... 25, 47, 51 3311405.... 29, 41, 51, 79, 84, 85, 138, 145, 151, 154 3311501........... 21, 47, 71 3311502....................... 34 3311505........... 25, 33, 55 3311508....................... 68 3311601....................... 88 3311605.... 11, 29, 33, 61, 65, 71, 72, 79, 84 3311608....................... 68 3311805....................... 61 3312005................. 11, 25 3340852....................... 25 3340854....................... 61 3340860....................... 71 3340862....................... 68 3340863....................... 68 3340865....................... 65 3340939................. 68, 69 3380434....................... 84 3422181....................... 11 3422424....................... 65 3422562....................... 11 3422582....................... 61 3422709....................... 62 3422745....................... 67 3422785....................... 65 3422786....................... 65 3422787....................... 61 3422788....................... 65 3422789....................... 65 3422790....................... 61 3422791....................... 71 3422792....................... 61 3422794....................... 71 3422814....................... 61 3470003....................... 88 3510830....................... 83 3520028....................... 47 3520030............... 87, 130 3520031....................... 49 3520054....................... 87 3520072....................... 83 3520173....................... 88 3520198....................... 83 3121254 PART NUMBER INDEX 3536089 ...................... 85 3571584 ...................... 51 3572551 ...................... 71 3760115 ...................... 67 3760308 ...................... 27 3790012 ................ 48, 88 3820001 .... 145, 151, 154 3820019 ...................... 52 3820020 ................ 57, 83 3841143 .......... 11, 61, 65 3841203 ................ 61, 65 3900118 ...................... 11 3900255 ...................... 11 3900266 ...................... 25 3900280 ...................... 68 3900283 ...................... 34 3900316 ...................... 68 3910610 .................... 137 3910616 ...................... 48 3910628 ...................... 21 3910804 ...................... 47 3911016 ...................... 51 3911408 ...................... 47 3930820 ...................... 79 3930828 ...................... 79 3931010 ...................... 41 3931430 ...................... 25 3931816 ...................... 72 3931832 ...................... 41 3951526 ...................... 68 3960389 ...................... 27 3960418 ...................... 55 3960422 .................... 137 3960447 ...................... 27 3960514 ...................... 55 3990105 .............. 13, 133 3990106 .................... 131 4010618 ...................... 83 4031908 ...................... 69 4060803 ...................... 29 4060807 ...................... 21 4060808 ...................... 79 4060865 ...................... 52 4060906 ...................... 48 4060959 .................... 163 4070897 ...................... 67 4070898 ...................... 67 4070904 ...................... 25 4070987 ...................... 47 4070991 ...................... 47 4100066 ...................... 79 4120035 .................... 130 4240018 ...................... 79 4240032 ................ 51, 87 4240033 ................ 52, 79 4240084 ...................... 21 4240099 ...................... 85 4240156 ...................... 79 4360031 ...................... 84 4360070 .............. 47, 158 4360328 ........ 48, 87, 158 4360330 ........ 48, 87, 158 4360387 .............. 87, 158 4360462 ...................... 88 4360469 .............. 47, 160 4360470 .............. 47, 160 4360475 ........ 47, 88, 158 3121254 4360476 ........ 48, 88, 158 4360517 ...... 41, 135, 158 4360522 ................ 85, 88 4360548 ............ 131, 160 4420051 ............ 154, 162 4460025 .... 131, 134, 135 4460035 .................... 139 4460042 .................... 130 4460071 ...... 84, 130, 138 4460092 .................... 137 4460125 .................... 137 4460135 .................... 139 4460138 .............. 51, 139 4460183 .................... 131 4460185 .................... 131 4460205 .................... 137 4460224 .................... 132 4460225 ... 130, 131, 132, 133 4460226 ... 52, 91, 95, 97, 98, 101, 130, 132, 133, 136, 139 4460227 ... 130, 131, 132, 133, 135, 136, 139 4460233 .................... 137 4460234 .... 48, 51, 52, 88 4460260 .................... 136 4460265 ... 91, 95, 97, 98, 101, 130, 132 4460297 .................... 136 4460320 ... 132, 135, 136, 139 4460321 ... 130, 131, 132, 133, 139 4460326 ............ 132, 133 4460343 .................... 132 4460346 .................... 137 4460418 ............ 131, 132 4460419 ............ 131, 132 4460424 ..... 52, 133, 136, 139 4460426 ...... 29, 132, 139 4460428 51, 88, 130, 135, 136 4460434 ............ 130, 132 4460445 .................... 133 4460464 ... 130, 131, 132, 133, 136 4460465 .... 131, 132, 135 4460466 .... 131, 132, 133 4460467 ............ 139, 163 4460488 ...................... 88 4460496 48, 88, 130, 131 4460497 48, 88, 130, 132 4460508 .................... 135 4460509 .................... 133 4460510 ............ 139, 163 4460526 ...... 48, 132, 133 4460536 .................... 136 4460539 .................... 132 4460634 .................... 130 4460635 .................... 130 4460662 .................... 138 4460709 .................... 131 4460710 .................... 138 4460752 .................... 131 4460761 .................... 130 4460802 ..................... 135 4460803 ..................... 135 4460805 ............... 51, 135 4460868 ..................... 132 4460877 ..................... 132 4460891 ............. 131, 132 4460894 ..................... 131 4460899 ..................... 132 4460930 ..................... 135 4460931 ..................... 133 4460956 ..................... 138 4460968 ............. 131, 138 4461196 ............. 135, 137 4461198 ..................... 137 4461199 ............. 135, 137 4461201 ..................... 137 4461202 ............. 135, 137 4461204 ..................... 137 4461205 ............. 136, 137 4461207 ..................... 137 4461244 ..................... 137 4461245 ..................... 137 4461246 ..................... 137 4461249 ............. 136, 137 4567739 ....................... 25 4568165 ....................... 29 4640771 ..................... 117 4641129 ....................... 39 4711000 ....................... 41 4711400 .... 41, 51, 65, 79, 84, 85, 138 4711500 .... 21, 27, 48, 49, 69, 88 4711600 .... 11, 13, 25, 33, 41, 51, 61, 65, 68, 72 4712200 ....................... 21 4740086 ................. 11, 25 4740120 ....................... 41 4740171 ....................... 41 4740308 ....................... 34 4740362 ....................... 84 4740393 ....................... 33 4740397 ....................... 88 4740420 ....................... 48 4750600 ........... 21, 48, 88 4750800 ................. 79, 88 4751000 ..... 21, 33, 51, 52 4751200 ....................... 57 4751400 .... 25, 29, 79, 84, 138, 145, 151, 154 4751500 .... 21, 25, 33, 67, 71 4751600 .... 21, 33, 55, 57, 61, 79, 84 4752200 ....................... 21 4760600 ............... 21, 137 4811400 ..................... 138 4811700 ....................... 84 4811900 ....................... 69 4811902 ................. 67, 71 4812000 ....................... 69 4845923 ....................... 25 4845924 ....................... 25 4845940 ....................... 65 4845941 ....................... 65 4845942 ....................... 65 4845943 ....................... 65 E300AJ/E300AJP 4846083 ...................... 65 4846278 ...................... 72 4846452 ...................... 83 4846502 ...................... 71 4846608 ...................... 72 4891600 ...................... 72 4891800 ...................... 67 4892000 ................ 13, 41 4922160 .................... 130 4933100 .................... 126 5221000 ...................... 69 5241200 ...................... 67 5251010 ...................... 67 5251012 ...................... 67 5260800 ...................... 69 5281920 ...................... 69 70000088 .................... 45 70000089 .................... 45 70000340 .................... 77 70000341 .................... 75 70000681 .................... 43 70000865 .................... 43 70001052 ............ 22, 133 70001366 .................... 15 70001367 .................... 15 70001368 .............. 15, 16 70001369 .................... 15 70001370 .................... 15 70001371 .................... 15 70001372 .................... 15 70001373 .................... 15 70001374 .................... 15 70001375 .................... 15 70001376 .................... 15 70001377 .................... 15 70001378 .................... 15 70001379 .................... 15 70001380 .............. 15, 16 70001697 .................... 75 70001961 .................... 34 70001996 ............ 69, 158 70001998 .................... 69 70002311 .................... 45 70002312 .................... 45 70002313 .................... 45 70002332 .................. 111 70002333 . 105, 107, 111, 113 70002334 .................. 111 70002335 . 105, 107, 111, 113, 115, 117 70002336 .................. 111 70002337 .................. 111 70002338 .................. 111 70002339 .................. 111 70002340 .................. 111 70002341 .................. 109 70002342 .................. 109 70002343 .................. 109 70002344 .................. 109 70002345 .................. 109 70002346 .................. 109 70002347 .................. 109 70002348 .................. 109 70002349 .................. 109 70002350 .......... 105, 113 70002352 .. 105, 113, 117 169 PART NUMBER INDEX 70002354 ................... 113 70002355 ................... 113 70002357 ................... 105 70002358 ................... 105 70002359 ........... 105, 113 70002360 ................... 105 70002361 ................... 105 70002362 ................... 117 70002363 ... 107, 115, 117 70002364 ................... 117 70002365 ................... 117 70002366 ... 105, 113, 117 70002367 ................... 117 70002368 ................... 117 70002369 ................... 117 70002370 ................... 107 70002371 ................... 107 70002372 ................... 107 70002373 ........... 107, 115 70002374 ................... 107 70002375 ................... 107 70002376 ................... 107 70002379 ................... 115 70002380 ................... 115 70002381 ........... 113, 115 70002382 ................... 115 70002383 ................... 115 70002384 ................... 115 70002385 ................... 117 70002386 ... 109, 111, 158 70002387 ........... 109, 111 70002388 ................... 105 70002389 ........... 107, 117 70002400 ..................... 37 70002401 ..................... 37 70002402 ..................... 37 70002403 ..................... 37 70002404 ..................... 37 70002405 ..................... 39 70002406 ..................... 39 70002408 ..................... 13 70002409 ................... 111 70002410 ................... 111 70002412 ................... 109 70002413 ................... 105 70002434 ..................... 11 70002435 ..................... 11 70002521 ..................... 33 70002522 ..................... 34 70002523 ..................... 34 70002524 ..................... 34 70002525 ............. 33, 158 70002526 ............. 33, 158 70002527 ..................... 48 70002528 ..................... 48 70002529 ..................... 48 70002643 ..................... 43 70002644 ..................... 43 70002645 ..................... 43 70002646 ..................... 43 70002647 ..................... 43 70002648 ..................... 43 70002649 ..................... 43 70002650 ..................... 43 70002651 ..................... 43 70002652 ..................... 43 70002653 ..................... 43 170 70002654 .................... 43 70002656 .................... 43 70002657 .................... 43 70002658 .................... 43 70002659 .................... 43 70002660 .................... 43 70002661 .................... 43 70002662 .................... 43 70002663 .................... 43 70002664 .................... 43 70002665 .................... 43 70002666 .................... 43 70002667 .................... 43 70002668 .................... 43 70002669 .................... 43 70002670 .................... 43 70002671 .................... 43 70002724 .................... 91 70002725 .................... 91 70002726 .................... 91 70002728 .................... 91 70002730 .................... 97 70002731 .................... 97 70002732 .................... 97 70002733 .................... 97 70002734 .................... 97 70002735 .................... 97 70002736 .............. 91, 92 70002737 .................... 92 7000281 ...................... 15 70002902 .................... 84 70002903 .................... 84 70002904 .................... 84 70002905 .................... 84 70002906 .................... 97 70003114 .................. 117 70003115 .................. 117 70003116 .................. 117 70003117 .................. 117 70003118 .................. 117 70003119 .................. 117 70003483 .................... 84 70003528 .................... 39 70004019 .................... 39 70004160 .................... 43 70004228 ............ 34, 158 70004312 .................... 34 70004738 .................... 95 70004739 .................... 95 70004740 .................... 95 70004741 .................... 95 70004742 .................... 95 70004743 .................... 95 70004744 .................... 95 70004745 .................... 95 70004746 .................... 95 70004747 .................... 95 70004748 .................... 95 70004749 .................... 95 70004750 .................... 95 70004751 .................... 95 70004752 .................. 101 70004753 .................. 101 70004754 .................. 101 70004755 .................. 101 70004756 .................. 101 70004757 .................. 101 70004758 .................. 101 70004759 .................. 101 70004760 .................. 101 70004761 .................. 101 70004762 .................. 101 70004763 .................. 101 70004764 .................. 101 70004765 .................. 101 70004766 .................. 101 70004767 .................. 101 70004768 .................. 101 70004769 .................. 101 70004770 .................. 101 70004771 .................. 101 70004772 .................. 101 70004773 .................. 101 70004774 .................. 101 70004775 .................. 101 7000625 ...................... 84 70010346 .................. 162 70020830 .................. 135 70022586 .................. 115 70022593 .................. 109 70023370 .................. 117 7002821 ............ 139, 163 7002822 .................... 163 7002823 ............ 139, 163 7002826 .................... 163 7002828 .................... 139 7003928 ...................... 97 7003933 ...................... 91 7003935 ...................... 91 7003940 ...................... 91 7003941 ...................... 91 7003946 ...................... 91 7003952 ...................... 97 7003953 ...................... 97 7003956 ...................... 97 7003972 ...................... 92 7003973 ...................... 92 7003974 ................ 91, 97 7003976 ...................... 97 7003977 ...................... 97 7003980 ...................... 92 7003982 .............. 92, 158 7003983 ...................... 92 7003986 ...................... 91 7003989 ...................... 92 7003992 ................ 91, 97 7003993 ................ 91, 97 7003994 ...................... 91 7004035 ...................... 45 7004043 ...................... 45 7004044 ...................... 45 7004275 .................... 163 7004276 .................... 163 7007640 ...................... 15 7007900 ...................... 13 7007913 ...................... 13 7007933 ...................... 13 7007977 ...................... 13 7010542 ...................... 37 7010543 .............. 37, 117 7011716 ...................... 13 7011757 ...................... 13 7012540 ...................... 39 7012545 ...................... 19 E300AJ/E300AJP 7012548....................... 19 7012549....................... 19 7012904....................... 39 7012914....................... 39 7012918....................... 39 7012941....................... 37 7012955............. 109, 111 7012959....................... 39 7012967. 37, 39, 109, 111 7012972....................... 37 7012998................. 37, 39 7016319....................... 52 7016356....................... 85 7016372....................... 52 7016654..................... 163 7016655..................... 163 7017007................. 15, 16 7017009....................... 15 7017022....................... 15 701706......................... 39 7017120....................... 75 7017121....................... 75 7017122....................... 75 7017123....................... 75 7017126....................... 75 7017127....................... 75 7017165....................... 77 7017167....................... 77 7017168....................... 77 7017172................. 75, 77 7017178....................... 77 7017179....................... 77 7017192................. 75, 77 7017196....................... 75 7017402................. 37, 39 7017406....................... 37 7017418....................... 39 7017421....................... 39 7017433....................... 37 7017452....................... 39 7017471....................... 39 7017488....................... 37 7017489................. 37, 39 7017496................. 37, 39 7019103....................... 91 7019110....................... 91 7019111................. 91, 97 7019112....................... 91 7019115....................... 91 7019137....................... 97 7019141....................... 97 7019142....................... 97 7019143....................... 97 7019144....................... 97 7019145....................... 97 7019147....................... 97 7019149....................... 97 7019150....................... 97 7019151....................... 91 7019154....................... 91 7019157....................... 91 7019158....................... 91 7019159....................... 91 7019160....................... 91 7019161....................... 91 7019162....................... 91 7019164....................... 92 3121254 PART NUMBER INDEX 7019165 ...................... 92 7019167 ...................... 92 7019168 ...................... 91 7019170 ...................... 97 7019174 ...................... 97 7019191 .............. 91, 130 7019194 ...................... 92 7019195 .............. 97, 130 7019196 ...................... 92 7019197 ...................... 97 7019609 ...................... 19 7020036 ...................... 11 7020037 ...................... 11 7020038 ...................... 11 7020039 ...................... 11 7020040 ...................... 11 7020041 ...................... 11 7020042 ...................... 11 7020054 ...................... 11 7020055 ...................... 11 7020137 ...................... 11 3121254 7020140 ...................... 11 7020149 ...................... 19 7020150 ...................... 19 7020151 ...................... 19 7020175 ................ 48, 88 7020176 ................ 48, 88 7020184 ...................... 19 7020185 ...................... 19 7020189 ...................... 19 7021319 ...................... 33 7021360 ...................... 34 7021361 ...................... 34 7021367 ...................... 34 7021377 ...................... 34 7022000 ...................... 22 7022001 ...................... 22 7022002 ...................... 21 7022003 .............. 21, 133 7022004 .............. 21, 133 7022005 .............. 21, 133 7022007 ...................... 22 7022008 ............... 21, 133 7022009 ....................... 22 7022010 ....................... 22 7022011 ............... 22, 158 7022012 ............... 22, 133 7022391 ................. 37, 39 7022526 ....................... 34 7022808 ....................... 97 7022812 ................. 91, 92 7022813 ....................... 97 7022815 ....................... 97 7024379 ....................... 45 7024380 ....................... 45 7024381 ....................... 45 7024389 ....................... 45 7024390 ....................... 45 7024453 ....................... 45 7024738 ....................... 15 7024741 ....................... 15 7024883 ............... 37, 158 7024884 ............. 109, 111 E300AJ/E300AJP 7024885 ........ 37, 39, 158 7026048 ...................... 43 7026049 ...................... 43 7026052 ...................... 43 7027350 ...................... 43 7027351 ...................... 43 7027352 ...................... 43 7027353 ...................... 43 7027359 ...................... 43 7027900 ...................... 75 7027901 ...................... 75 7116691 ...................... 41 8310146 ...................... 68 8310668 ...................... 69 8750011 ...................... 79 88662523 .................... 34 88662530 .................... 68 8896941 .................... 163 171