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PMS 419
RANGER EV
Owner's Manual
for Maintenance and Safety
WARNING
Read, understand, and follow all of the instructions and safety precautions in
this manual and on all product labels.
Failure to follow the safety precautions could result in serious injury or death.
The text is printed on 100% recycled
with 40% post-consumer waste (PCW).
PMS 419
WARNING
Improper vehicle use can result in SEVERE INJURY or DEATH.
NEVER Operate:
At speeds too fast for your skills or the conditions.
After or while using Alcohol or Drugs.
On hills steeper than 15 degrees
15 .
On public roads. A collision can occur with another vehicle.
With more than ONE passenger, or with passengers under age
twelve or who cannot comfortably reach the floor and hand holds.
On paved surfaces - pavement may seriously affect handling
and control.
With non-Polaris approved accessories - they may seriously affect
stability.
ALWAYS:
Wear your seat belt. Vehicle rollover could cause severe injury or
death.
Wear a helmet and eye protection and keep hands and feet in vehicle
at all times.
Reduce speed and use extra caution when carrying a passenger.
Avoid sharp turns or turns while applying heavy throttle.
Operate slowly in reverse - avoid sharp turns or sudden braking.
Make sure passenger reads and understands all safety labels.
Watch for branches or other hazards that could enter vehicle.
READ OWNER'S MANUAL.
FOLLOW ALL INSTRUCTIONS AND WARNINGS.
For your nearest Polaris dealer,
call 1-800-POLARIS
or visit www.polarisindustries.com
Polaris Sales Inc.,
2100 Hwy. 55, Medina, MN 55340
Phone 1-888-704-5290
Part No. 9923128 Rev 01
Printed in USA
*9923128
*
WELCOME
Thank you for purchasing a POLARIS vehicle, and welcome to our
world-wide family of POLARIS owners. We proudly produce an exciting line of utility and recreational products.
• Snowmobiles
• All-terrain vehicles (ATVs)
• RANGER® utility vehicles
• Victory Motorcycles®
• Low Emission Vehicles (LEVs)
We believe POLARIS sets a standard of excellence for all utility and
recreational vehicles manufactured in the world today. Many years of
experience have gone into the engineering, design, and development of
your POLARIS vehicle, making it the finest machine we’ve ever produced.
For safe and enjoyable operation of your vehicle, be sure to follow the
instructions and recommendations in this owner’s manual. Your manual
contains instructions for minor maintenance, but information about
major repairs is outlined in the POLARIS Service Manual and should be
performed only by a factory certified Master Service Dealer® (MSD)
technician.
Your POLARIS dealer knows your vehicle best and is interested in your
total satisfaction. Be sure to return to your dealership for all of your service needs during, and after, the warranty period.
We also take great pride in our complete line of apparel, parts and accessories, available through our online store at www.purepolaris.com. Have
your accessories and clothing delivered right to your door!
1
POLARIS, THE WAY OUT and RANGER are registered trademarks of POLARIS
Industries Inc.
Copyright 2010 POLARIS Sales Inc. All information contained within this publication
is based on the latest product information at the time of publication. Due to constant
improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use
only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse
of the depictions and/or procedures contained within, whether whole or in part, is
expressly prohibited.
Printed in U.S.A.
2011 RANGER EV Owner’s Manual
P/N 9923128
2
TABLE OF CONTENTS
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Features and Controls . . . . . . . . . . . . . . . . . . . . . . . 22
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
POLARIS Products . . . . . . . . . . . . . . . . . . . . . . . . . 82
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
3
INTRODUCTION
The RANGER is an off-road vehicle. Familiarize yourself with all laws
and regulations concerning the operation of this vehicle in your area.
The following signal words and symbols appear throughout this manual
and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the
manual.
The safety alert symbol indicates a potential personal injury hazard.
WARNING
A WARNING indicates a hazardous situation which, if not avoided, may result in
death or serious injury.
CAUTION
A CAUTION indicates a hazardous situation which, if not avoided, may result in
minor or moderate injury.
NOTICE
A NOTICE indicates a situation that may result in property damage.
The Prohibition Safety Sign indicates an action NOT to take in order
to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to be
taken to avoid a hazard.
4
INTRODUCTION
WARNING
Failure to follow the warnings contained in this manual can result in severe
injury or death.
A POLARIS RANGER is not a toy and can be hazardous to operate. This
vehicle handles differently than other vehicles. A collision or rollover can occur
quickly, even during routine maneuvers like turning, or driving on hills or over
obstacles, if you fail to take proper precautions.
• Read this owner’s manual. Understand all safety warnings, precautions and
operating procedures before operating the vehicle. Keep this manual with the
vehicle.
• This vehicle is an ADULT VEHICLE ONLY. NEVER operate this vehicle if you
are under age 16 and NEVER operate without a valid driver’s license.
• No person under the age of 12 may ride as a passenger in this vehicle. Any
passenger must be able to comfortably reach the floor and hand holds.
• Never permit a guest to operate this vehicle unless the guest has read this
manual and all product labels.
5
INTRODUCTION
Vehicle Identification Numbers
Record your vehicle's identification numbers and key number in the
spaces provided. Remove the spare key and store it in a safe place. A
key can be duplicated only by ordering a key blank (using your key
number) and mating it with one of your existing keys. The key switch
must be replaced if all keys are lost.
Key
Number
####
Frame VIN
Vehicle Model Number: ___________________________________________________
Frame VIN: ____________________________________________________________
Motor Serial Number _____________________________________________________
(on side of motor)
Key Number ____________________________________________________________
6
SAFETY
Safety Labels and Locations
Warning labels have been placed on the vehicle for your protection.
Read and follow the instructions of the labels on the vehicle carefully. If
any of the labels depicted in this manual differ from the labels on your
vehicle, always read and follow the instructions of the labels on the
vehicle.
If any label becomes illegible or comes off, contact your POLARIS
dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part number is printed on the
label.
Container/Passenger/Tire Pressure Warning
WARNING
• Passengers can be thrown off. This can cause
serious injury or death.
• Never carry passengers in cargo box.
Maximum Box Load 500 lbs. (227 kg)
IMPROPER TIRE PRESSURE OR
OVERLOADING can cause loss of control
resulting in SEVERE INJURY OR DEATH.
TIRE PRESSURE IN PSI (KPa):
FRONT TIRE - INFLATE TO 20 psi (137.9 kPa)
REAR TIRE - INFLATE TO 20 psi (137.9 kPa)
MAXIMUM WEIGHT CAPACITY INCLUDES
WEIGHT OF OPERATOR, PASSENGER,
CARGO AND ACCESSORIES: 1000 LBS. (455 kg)
Reduce speed and allow greater distance for braking when carrying cargo.
Overloading or carrying tall, off-center, or unsecured loads will increase your risk
of losing control. Loads should be centered and carried as low as possible in
box. For stability on rough or hilly terrain, reduce speed and cargo. Be careful if
load extends over the side of the box.
Read Owner's Manual for more detailed loading information.
7176305
H
7
SAFETY
Safety Labels and Locations
Battery Compartment Warning
WARNING
• SULFURIC ACID in batteries will
burn skin, eyes, and clothing. Do
not tip batteries. Keep vent caps
tight and level. In event of injury,
flush with water and call physician immediately.
• HIGH VOLTAGE CABLES and
terminals are contained within
this compartment. Improper contact between battery terminals
can result in electrical shorts.
ELECTRICAL SHORTS can
result in burns.
• Do not use high pressure water
to wash the battery compartment. Damage to the vented
batteries will result.
• Tampering with or unauthorized
modification of this unit could
result in serious personal injury,
will void the warranty, and can
result in permanent damage to
the vehicle.
• Refer to your Owner’s Manual or
contact your local POLARIS
dealer with any questions.
7176206
8
Battery Compartment
Warning
SAFETY
Safety Labels and Locations
Battery Charging Warning
WARNING
• Explosive gases are released when batteries
Battery Charging
are charged. Keep sparks, flames and cigaWarning
rettes away. Shield eyes when working near
batteries.
• Do not charge batteries in a non-ventilated
enclosed area or near flammable materials.
• Do not attempt to charge frozen, leaking, or
damaged batteries.
• Connect battery charger to properly rated
electrical receptacle with GFCI.
• Do not charge with storage or weather cover
on vehicle or with the cab enclosure doors
closed, as fire and explosion are possible.
• Refer to Owner’s Manual or contact your
local POLARIS dealer with any questions.
TO MAXIMIZE BATTERY LIFE
• Always check and maintain water level monthly. Use only distilled water. Water
level should be kept 1/4” (6 mm) below fill well. Do not overfill the battery.
• Always keep batteries fully charged. For maximum life, charge your vehicle at
every opportunity. Use only the charger supplied with the vehicle. Inspect battery connections regularly.
• Failure to properly maintain your batteries will void warranty coverage.
7176414
9
SAFETY
Safety Labels and Locations
Battery Caution
CAUTION
• Do not drive through water above
the floor of the vehicle. Battery
damage will occur.
• Batteries require regular maintenance.
• Failure to maintain batteries in
accordance with the owners manual can result in battery damage,
vehicle malfunction, fire and/or
severe injury or death.
• Max towing speed 10 MPH (16
km/h) - drivetrain damage will
occur if towed faster than 10
MPH (16 km/h).
• Set parking brake before leaving
vehicle.
• Turn Power On key to “Off” position and remove when not in use.
• When towing vehicle, turn Power
On key to “Off” position.
7176204
Discretionary Warning
Battery
Caution
Age 16
Warning
Age 16 Warning
Operating this vehicle if you are under the age of 16 increases your chance of
severe injury or death.
NEVER operate this vehicle if you are under age 16 and NEVER operate this
vehicle without a valid driver’s license.
7175566
10
SAFETY
Safety Labels and Locations
Discretionary Warning
WARNING
Improper vehicle use can result in Severe Injury or Death.
NEVER Operate:
• At speeds too fast for your skills or the conditions.
• After or while using Alcohol or Drugs.
• On hills steeper than 15 degrees
15°.
• On public roads, a collision can occur with a another vehicle.
• With more than one passenger, or a passenger under age twelve or who cannot comfortably reach the floor and hand holds.
• On paved surfaces - pavement may seriously affect handling and control.
• With non-POLARIS approved accessories - they may seriously affect stability.
ALWAYS:
• Wear your seat belt. Vehicle rollover could cause severe injury or death.
• Wear a helmet and eye protection and keep hands and feet in vehicle at all
times.
• Reduce speed and use extra caution when carrying a passenger.
• Avoid sharp turns or turns while applying heavy throttle.
• Operate slowly in reverse - avoid sharp turns or sudden braking.
• Make sure passenger reads and understands all safety labels.
• Watch for branches or other hazards that could enter vehicle.
LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS
AND WARNINGS.
7176169
11
SAFETY
Operator Safety
WARNING
Serious injury or death can result if you do not follow these instructions and
procedures, which are outlined in further detail within your owner's manual.
• Read this manual and all labels carefully. Follow the operating
procedures described.
• Never allow anyone under age 16 to operate this vehicle and never
allow anyone without a valid driver's license to operate this vehicle.
• Do not carry a passenger until you have at least two hours of driving
experience with this vehicle.
• No person under the age of 12 may ride as a passenger in this vehicle.
Any passenger must be able to comfortably reach the floor and hand
holds.
• The driver and any passenger must wear helmet, eye protection and
seat belt at all times.
• Always keep arms and legs inside the cab frame while the vehicle is
in motion.
• Always keep both hands on the steering wheel and both feet on the
floorboards of the vehicle during operation.
• Never permit a guest to operate this vehicle unless the guest has read
this manual and all product labels.
• To reduce tipover risk, be especially careful when encountering
obstacles and slopes and when braking on hills or during turns.
• This vehicle is for off road use only. Never operate on public roads.
Always avoid paved surfaces.
• Never consume alcohol or drugs before or while operating this
vehicle.
• Never operate at excessive speeds. Always travel at a speed proper
for the terrain, visibility and operating conditions, and your
experience.
• Never attempt jumps or other stunts.
12
SAFETY
Operator Safety
• Always inspect your vehicle each time you use it to make sure it's in
safe operating condition. Always follow the inspection and
maintenance procedures and schedules described in this manual.
• Always travel slowly and use extra caution when operating on
unfamiliar terrain. Be alert to changing terrain.
• Never operate on excessively rough, slippery or loose terrain.
• Always follow proper procedures for turning. Practice turning at slow
speeds before attempting to turn at faster speeds. Never turn at excessive speeds.
• Always have this vehicle checked by an authorized POLARIS dealer
if it has been involved in an accident.
• Never operate this vehicle on hills too steep for the vehicle or for your
abilities. Practice on smaller hills before attempting larger hills.
• Always follow proper procedures for climbing hills as described in
this manual. Check the terrain carefully before attempting to climb a
hill. Never climb hills with excessively slippery or loose surfaces.
Never go over the top of a hill at high speed.
• Always follow the proper procedures outlined in this manual for traveling downhill and for braking on hills. Check the terrain carefully
before descending a hill. Never travel downhill at high speed. Avoid
going downhill at an angle, which would cause the vehicle to lean
sharply to one side. Travel straight down the hill where possible.
• Always check for obstacles before operating in a new area. Never
attempt to operate over large obstacles such as rocks or fallen trees.
Always follow the proper procedures outlined in this manual when
operating over obstacles.
• Always be careful of skidding or sliding. On slippery surfaces such as
ice, travel slowly and exercise caution to reduce the chance of skidding or sliding out of control.
13
SAFETY
Operator Safety
• Never operate your vehicle in fast-flowing water or in water deeper
than that specified in this manual. Wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply
them lightly several times to let friction dry out the pads.
• Always be sure there are no obstacles or people behind your vehicle
when operating in reverse. When it's safe to proceed in reverse, move
slowly. Avoid turning at sharp angles in reverse.
• Always use the proper size and type of tires specified in this manual.
Always maintain proper tire pressure as specified on safety labels.
• Never modify this vehicle through improper installation or use of
accessories.
• Never exceed the stated load capacity for this vehicle. Cargo should
be properly distributed and securely attached. Reduce speed and follow the instructions in this manual for hauling cargo or pulling a
trailer. Allow a greater distance for braking.
• Always set the park brake and remove the key when leaving the vehicle unattended.
14
SAFETY
Operator Safety
Equipment Modifications
Never install any accessory that grounds to the vehicle chassis. The
chassis is a floating ground to protect against electrical short circuits and
hazards.
We strongly recommend that consumers do not install on a POLARIS
RANGER any equipment that may increase the speed or power of the
vehicle, or make any other modifications to the vehicle for these purposes. Any modifications to the original equipment of the vehicle create
a substantial safety hazard and increase the risk of bodily injury.
The warranty on your POLARIS RANGER is terminated if any equipment has been added to the vehicle, or if any modifications have been
made to the vehicle, that increase its speed or power.
The addition of certain accessories, including (but not limited to) mowers, blades, tires, sprayers, or large racks, may change the handling characteristics of the vehicle. Use only POLARIS-approved accessories, and
familiarize yourself with their function and effect on the vehicle.
15
SAFETY
Operator Safety
WARNING
Failure to operate the RANGER properly can result in a collision, loss of control,
accident or overturn, which may result in serious injury or death. Heed all safety
warnings outlined in this section of the owner’s manual. See the OPERATION
section of the owner’s manual for proper operating procedures.
Age Restrictions
This vehicle is an ADULT VEHICLE ONLY.
NEVER operate this vehicle if you are under
age 16 and NEVER operate without a valid
driver’s license.
No person under the age of 12 may ride as a
passenger in this vehicle. Any passenger
must be able to comfortably reach the floor
and hand holds.
Operating Without Instruction
Operating this vehicle without proper
instruction increases the risk of an accident.
The operator must understand how to
operate the vehicle properly in different
situations and on different types of terrain.
All operators must read and understand the
Owner's Manual and all warning and
instruction labels before operating the
vehicle.
Seat Belts
Riding in this vehicle without wearing the seat belt increases the risk of serious
injury in the event of an accident or sudden stop. Riders must wear seat belts at
all times. Always make sure the seat belts are secured for both the operator and
passenger before riding.
Protective Apparel
Riding in this vehicle without wearing an approved helmet and protective
eyewear increases the risk of a serious injuries in the event of an accident.
Operator and passenger must always wear an approved helmet that fits properly
and eye protection (goggles or face shield).
16
SAFETY
Operator Safety
Ventilation When Charging Batteries
Failure to provide adequate ventilation while charging batteries can result in an
explosion. Volatile hydrogen gas is emitted during charging and may
accumulate in pockets at the ceiling.
• Always ensure a minimum of 5 air changes per hour in the charging area.
• Always remove any storage covers from the vehicle and open any cab doors (if
equipped) before charging.
Failure to Inspect Before Operating
Failure to inspect and verify that the vehicle is in safe operating condition before
operating increases the risk of an accident.
Always inspect your RANGER before each use to make sure it's in safe
operating condition. Always follow all inspection and maintenance procedures
and schedules described in the owner's manual.
Using Alcohol or Drugs
Operating the vehicle after consuming alcohol
or drugs could adversely affect operator
judgment, reaction time, balance and
perception.
Never drink alcohol or use drugs or medications
before or while operating this vehicle.
17
SAFETY
Operator Safety
Operating a Damaged Vehicle
Operating a damaged vehicle can result in an accident. After any overturn or
accident, have a qualified service dealer inspect the entire machine for possible
damage, including (but not limited to) brakes, accelerator, steering system and
electrical system.
Operating at Excessive Speeds
Operating this vehicle at excessive speeds increases the operator's risk of
losing control. Always operate at a speed that's appropriate for the terrain, the
visibility and operating conditions, your skills and your passenger’s skills.
Operating on Pavement
This vehicle's tires are designed for off-road use only, not for use on pavement.
Operating this vehicle on paved surfaces (including sidewalks, paths, parking
lots and driveways) may adversely affect the handling of the vehicle and could
result in loss of control and accident or overturn.
Avoid operating the vehicle on pavement. If it's unavoidable, travel slowly and
avoid sudden turns or stops.
Operating on Public Roads
Operating this vehicle on public streets, roads or highways could result in a
collision with another vehicle.
Never operate this vehicle on any public street, road or highway, including dirt
and gravel roads. In some areas it's unlawful to operate this vehicle on public
streets, roads and highways.
18
SAFETY
Operator Safety
Turning Improperly
Turning improperly could cause loss of traction, loss of control, accident or
overturn. Always follow proper procedures for turning. Never turn abruptly or at
sharp angles. Never turn at high speeds. Practice turning at slow speeds before
attempting to turn at faster speeds.
Jumps and Stunts
Attempting wheelies, jumps and other stunts increases the risk of an accident or
overturn. Never attempt wheelies, jumps, or other stunts. Avoid exhibition
driving.
Operating in Unfamiliar Terrain
Failure to use extra caution when operating on unfamiliar terrain could result in
an accident or overturn. Unfamiliar terrain may contain hidden rocks, bumps, or
holes that could cause loss of control or overturn.
Travel slowly and use extra caution when operating on unfamiliar terrain. Always
be alert to changing terrain conditions.
Operating on Slippery Terrain
Failure to use extra caution when operating on excessively rough, slippery or
loose terrain could cause loss of traction, loss of control, accident or overturn.
Do not operate on excessively slippery surfaces. Always reduce speed and use
additional caution when operating on slippery surfaces.
19
SAFETY
Operator Safety
Stalling While Climbing a Hill
Stalling or rolling backwards while climbing a hill could cause an overturn.
Always maintain a steady speed when climbing a hill.
If all forward speed is lost:
• Apply the brakes.
• Switch to reverse and slowly allow the vehicle to roll straight downhill while
applying light brake pressure to control speed.
If you begin rolling downhill:
• Never press the accelerator.
• Apply the brakes gradually until the vehicle is fully stopped.
• Switch to reverse and slowly allow the vehicle to roll straight downhill while
applying light brake pressure to control speed.
Improper Hill Climbing
Climbing hills improperly can cause loss of control or vehicle overturn. Always
follow proper procedures for climbing hills as described in the owner's manual.
See page 42.
Descending Hills Improperly
Improperly descending a hill could cause loss of control or overturn. Always
follow proper procedures for traveling down hills as described in the owner's
manual.
• Use the brake pedal to control speed when descending a hill. Never travel
down a hill at high speed.
• Always descend a hill with the direction selector on FORWARD. Never
descend a hill in neutral.
• Always check the terrain carefully before descending a hill.
• Avoid traveling down a hill at an angle, which would cause the vehicle to lean
sharply to one side. Travel straight downhill.
20
SAFETY
Operator Safety
Improper Tire Maintenance
Operating this vehicle with improper tires or with improper or uneven tire
pressure could cause loss of control or accident.
Always use the size and type of tires specified for your vehicle. Always maintain
proper tire pressure as described in the owner's manual and on safety labels.
Operating on Frozen Bodies of Water
Severe injury or death can result if the vehicle and/or the operator fall through
the ice. Never operate the vehicle on a frozen body of water unless you have
first verified that the ice is sufficiently thick to support the weight and moving
force of the vehicle, you and your passengers, and your cargo, together with any
other vehicles in your party. Always check with local authorities and residents to
confirm ice conditions and thickness over your entire route. Vehicle operators
assume all risk associated with ice conditions on frozen bodies of water.
Unauthorized Use of the Vehicle
Leaving the keys in the vehicle can lead to unauthorized use of the vehicle,
which could result in an accident or overturn. Always remove the key when the
vehicle is not in use.
Hot Drive Systems
The motor and controller are very hot during and after use of the vehicle. Hot
components can cause burns and fire. Do not touch hot drive system
components. Always keep combustible materials away from the drive system.
Precautions During Maintenance
WARNING! Do not work in or near the battery compartment or on any other
electrical component of the vehicle while charging the batteries. Always
disconnect the main power connector before servicing or unplugging any
electrical components. See page 34.
Always follow all safety instructions in the maintenance portion of this owner’s
manual, as well as the following:
• Make sure the vehicle is properly immobilized before beginning any maintenance.
• Always block the chassis securely before working under the vehicle.
• Turn the key off and remove it from the vehicle.
• Insulate any tools used within the battery area to prevent sparks or battery
explosion caused by shorting the battery terminals or wiring. Remove the batteries, or cover the exposed terminals with an insulating material.
FOR MORE INFORMATION ABOUT SAFETY
call POLARIS at 1-800-342-3764.
21
FEATURES AND CONTROLS
Component Locations
ROPS Cab
Frame
Hip Bar
Cargo Box
Headlights
Front Bumper/Brush Guard
22
Console
FEATURES AND CONTROLS
Component Locations
Tailgate
Latch
Releases
Tailgate
Receiver
Hitch
CV Boot/Rear Caliper
Trailer Hitch Bracket
This vehicle is equipped with a receiver hitch bracket for a trailer hitch.
Trailer towing equipment is not supplied with this vehicle.
To avoid injury and property damage, always heed the warnings and
towing capacities outlined on pages 48-51.
23
FEATURES AND CONTROLS
Console
4
1
11
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
24
2
10
5
3
9
Park Brake Lever
Headlight Switch
Charge Status Indicator
AWD Switch
Battery Discharge Indicator
Hour Meter
Charge Plug Holder
12V Auxiliary Outlet
Drive Mode Switch
Direction Selector
Key Switch
Indicator Lights
6
7
8
12
FEATURES AND CONTROLS
Console
Battery Discharge Indicator
The battery discharge indicator
displays the amount of charge
removed (used) from fully
charged batteries. When the
batteries are fully charged, the
right-most bar illuminates, indicating 0% has been used. The
charge status indicator will be
solid green (see page 27). As
the batteries discharge, the bar
moves leftward.
100% Remains (Full Charge)
50% Remains
30%
50% Discharged
70% Discharged
Recharge the batteries
Tip: If batteries are not allowed to recharge fully (solid green light), the battery
discharge indicator may be inaccurate.
When the second bar from the left flashes, battery discharge is at 70%.
The batteries should be recharged as soon as possible. Avoid discharging
the batteries more than 80%.
NOTICE: If the two left-most bars begin to flash, battery damage may occur
with continued operation. Stop the vehicle and recharge the batteries.
Hour Meter
The hour meter records and displays the hours of actual vehicle movement since manufacture.
Auxiliary 12-Volt Terminal Board
The 12-volt terminal board is located under the hood. It contains constant 12-volt, switched 12-volt and ground terminals that can be used to
power auxiliary lights and accessories. The terminals are limited to 10
amps.
Auxiliary Outlets
The 12-volt receptacle can be used to power accessories, but is limited
to 10 amps (the terminal board and 12-volt outlet are fused together at
10 amps.
25
FEATURES AND CONTROLS
Console
Park Brake Lever
To help prevent the vehicle from rolling, set the park brake when parking the vehicle. When the park brake is set and the park brake indicator
is illuminated, motor speed is limited. If the accelerator is applied, this
limiting feature prevents operation, which protects the park brake pads
from excessive wear.
Tip: This feature will not operate properly if the park brake connector or switch
(under the hood) malfunctions or becomes disconnected, or if the switch
has moved. Check for disconnection, then see your dealer promptly if this
feature fails to operate properly.
Always apply the service brakes before engaging or releasing the park
brake.
1. Apply the brakes.
2. Pull the park brake lever downward as far as possible.
3. To release the park brake, apply the brakes. Press the park brake
release inward and move the lever upward as far as possible.
Charging Cord
The charging cord is located
inside the charge plug holder
on the console. See page 72
for charging instructions.
Charging Cord
26
FEATURES AND CONTROLS
Console
Charge Status Indicator
When charging the batteries, the charge status indicator light flashes and
changes color to indicate the status of the charge. Refer to the table
below.
Color
Indication
Green
Solid
Green
Fast Flash
Code Definition
Charge is complete, charger is in maintenance mode.
Less than 80% of charge is completed.
Green
Slow Flash
Amber
Flashing
Power mode is reduced, low AC voltage or
high internal charger temperature exists; open
hood to improve air flow.
More than 80% of charge is completed.
Red
Flashing
Charger error exists; reset charger power and
refer to Troubleshooting Guide on page 31.
Key Switch
Move the direction selector switch to neutral, then turn the key to the ON position to
activate the electrical circuits.
Tip: The accelerator will not start the motor if
the direction selector switch is in forward or
reverse when the key is turned on. Switch
to neutral, then choose forward or reverse.
Turn the key to the OFF position to disable
all electrical circuits. The key can be
removed from the switch when it is in the
OFF position.
27
FEATURES AND CONTROLS
Console
Drive Mode Switch
CAUTION! Changing the drive mode switch
position while driving could result in an
automatic increase or decrease in speed
without a change to accelerator pedal
pressure.
High
Maximum
Range
Press the top of the switch to select high
mode. Use high mode for most trailLow
riding conditions. The vehicle will operate at speeds up to 25 MPH (40 km/h).
Press the bottom of the switch to select low mode. Low mode is recommended for short-term operation in extreme load conditions. Use low
mode when towing, hauling loads or maneuvering over obstacles. Speed
will be limited to a maximum of 10 MPH (16 km/h) and regenerative
braking increases to improve control in aggressive terrain. Return the
mode switch to high mode for normal operation.
Move the switch to the center position to select the maximum range
mode. Use this mode to operate the vehicle a greater distance or for a
longer time period. This mode limits both speed and torque to obtain the
maximum driving range.
Mode Maximum
Speed
Torque
Deceleration
(percent of
maximum
torque)
(regenerative
braking)
Application
High
25 MPH
(40 km/h)
70%
Minimum
Trail riding
Max
Range
15 MPH
(24 km/h)
50%
Minimum
Whenever possible, to maximum
driving range of battery pack
Low
10 MPH
(16 km/h)
100%
Maximum
Towing, hauling loads, driving on
steep hills or aggressive terrain
28
FEATURES AND CONTROLS
Console
Direction Selector Switch
When the direction selector is in the
center position, the vehicle is in neutral.
The vehicle will not move if the accelerator is depressed. Place the switch in
neutral before turning the key on.
Push the top of the switch to choose forward operation. Push the bottom of the
switch to choose reverse operation.
Always come to a complete stop before
reversing direction.
Forward
Neutral
Reverse
Tip: The malfunction light will illuminate after reversing direction if you press the
accelerator pedal before coming to a complete stop.
AWD Switch
The AWD switch has three positions: All Wheel Drive (AWD), DifAWD
ferential Lock/Two Wheel Drive
(2WD) and Off (1WD/Turf Mode).
Press the top of the switch to engage
2WD
All Wheel Drive (AWD). See page
54 for operating instructions.
1WD/TURF
Move the switch to the center position to lock the differential and
operate in two wheel drive (2WD).
Press the bottom of the switch to unlock the differential and allow the
rear drive wheels to operate independently (1WD). This mode of operation is well suited to turf driving or when active traction is not needed.
See page 54 for Differential Lock operating instructions.
Headlight Switch
Press the top of the switch to turn the headlights on. Press the bottom of the switch to
turn the headlights off.
On
Off
29
FEATURES AND CONTROLS
Console
Indicator Panel Lights
Indicator Panel
The indicator lights activate
when the key is in the ON
position.
Indicator
Status
Indicates
Steady
Electrical malfunction (flash sequence on
controller indicates type; see troubleshooting
guide on page 31)
Malfunction
Key was turned on in forward or reverse
(switch to neutral, then to forward or reverse)
Park Brake
Steady
Engaged park brake
Gear Position
Steady
Selected gear (forward/neutral/reverse)
Motor/Controller
High
Temperature
Flashing
Reduced performance due to elevated
temperature
Steady
Power delivery terminated to protect against
overheating
If either occurs, stop the vehicle and turn the key off. Allow
the motor and controller to cool adequately before
operating.
Malfunction
Park Brake
Motor/Controller
High Temperature
30
Neutral Gear
Reverse
Gear
Forward
Gear
FEATURES AND CONTROLS
Malfunction Indicator Troubleshooting Guide
The malfunction codes will blink on the controller. The code definitions
provided here are for informational purposes only.
Tip: If the indicator illuminates due to a minor issue such as a low voltage condition or a sequence fault (reversing direction without releasing the accelerator, turning the key on while in forward or reverse), select neutral and turn
the key off and on to clear the error. If the error does not clear, please see
your POLARIS dealer for diagnosis and repair.
# of Blinks
Steady
1
2
3
4
6
7
8
13
Code Definition
Key was turned on in forward or reverse (switch to
neutral, then to forward or reverse)
Data or configuration error
Sequence fault
Power fault
Contactor issue
Throttle input error
Voltage protection
Controller or motor out of temperature range
Software fault
Charge Status Indicator Troubleshooting Guide
The code definitions provided are for informational purposes only.
Please see your POLARIS dealer for diagnosis and repair.
# of
Blinks
Code Definition
1
2
Battery high voltage
Battery low voltage
3
Charge time-out, battery pack
not reaching required voltage,
charger output reduced due to
high temperatures
Battery could not be tricklecharged to minimum voltage
Charger shut down due to
overheating
4
5
6
Charger internal fault
Solution
Check battery size and condition;
reset charger (interrupt AC power
for 15 seconds)
Check connections; operate
charger at lower ambient
temperature
Check battery for shorted or
damaged cells
Ensure sufficient cooling air flow
(open the hood) and reset the
charger (interrupt AC power for 15
seconds)
Reset charger (interrupt AC power
for 15 seconds); return to qualified
service provider if fault persists
31
FEATURES AND CONTROLS
Batteries
This vehicle is equipped with eight 12-volt batteries that supply the
power needed to operate the vehicle. The batteries are located under the
seat. See page 73 for battery access instructions.
Always observe all battery safety warnings and safe handling procedures as outlined on vehicle safety labels and in this manual. Refer to
the battery maintenance section beginning on page 71.
Battery Handling Precautions
• Always make sure that all electrical accessories are grounded directly
to the negative (-) post on the terminal board. Never use the chassis or
body as a ground connection.
• Always keep battery terminals and connections clean and free of corrosion at all times. See page 73.
• Always maintain a full charge on the batteries. For best battery life,
avoid discharging the batteries more than 80%. See page 25.
• Make sure new batteries are fully charged before using.
• New deep cycle batteries need to be cycled several times before
reaching full capacity (50-125 cycles, depending on type). Capacity
will be limited during this time.
• Make sure vent caps are installed properly and securely during vehicle operation and battery charging.
• Recharge batteries fully at the end of each day the vehicle is operated,
allowing adequate time for the charger to complete its charge cycle.
The batteries in this vehicle do not have a “memory effect”. Frequent
charging will extend their life.
• Avoid charging at temperatures above 120° F. (49° C.) ambient air
temperature. Closed, unvented storage buildings often exceed this
temperature when exposed to direct sunlight.
• Never connect an auxiliary battery to the factory-installed DC-to-DC
converter. If more than 10 amps are needed for accessories, always
install the POLARIS-approved auxiliary accessory battery kit.
• Never connect a 12-volt accessory directly to the batteries. Always
connect any powered accessory to a 12-volt auxiliary outlet or terminal board. See page 25.
• Never connect jumper cables to any of the batteries of this vehicle.
• Use only insulated tools when working in the battery compartment.
32
FEATURES AND CONTROLS
Batteries
Battery Conditioning
New batteries cannot initially hold all of their capacity. The approximate capacity of the battery pack increases as the number of charge
cycles increases.
# of Charge Cycles:
Percent of Full Capacity:
New
80%
15
90%
30
95%
45
100%
Ambient Temperature Implications on Batteries
1. Battery range decreases as ambient temperature decreases. This can
affect the range by up to 30%.
2. Batteries discharge when left uncharged. They can discharge up to
13% per month (higher rates in warmer climates) with the key off
and much faster if the key is left on.
3. Batteries can freeze if left uncharged at low ambient temperatures.
Percent Charged:
Approximate Freezing Point:
100%
-60_F
(-51_C)
50%
0_F
(-18_C)
0%
25_F
(-4_C)
Charger Operation
Open the hood and any door enclosures or zippers. This will decrease
charger temperature, which allows it to operate more efficiently, and
shorten charge times. See pages 71-72 for charging procedures.
1. Always use extension cords with the appropriate ratings for the
country in which it is used. In North America this is a UL rating.
The cords must also be rated for the conditions in which they are
used, such as being rated for protection from oil in a garage or
workshop environment.
2. Use the proper cord wire gauges for the cord length used:
Length:
Gauge:
<25 ft (7.5 m)
16AWG (1.5mm2)
<50 ft (15 m)
14AWG (2.5mm2)
<100 ft (30 m)
10AWG (6.0mm2)
Battery Operation Range
Range is significantly affected by tire pressure, alignment, terrain and
driving style. Always maintain proper tire pressure as specified on
safety labels.
33
FEATURES AND CONTROLS
Main Power Connector
NOTICE: Damage to electrical connections and components will occur if they
are unplugged before the main power connector is disconnected.
Always disconnect the main power connector before servicing or
unplugging any electrical components.
When disconnected, the
main power connector disconnects the battery pack
from all electrical components, with the exception of
the contactor. After servicing the vehicle, the main
power connector should be
the last connection to be
made.
The main power connector
is located under the seat on
the driver’s side of the controller tray, adjacent to the
main line contactor. To disconnect, unplug the connector.
To disconnect the battery
pack from the vehicle completely, disconnect the main
power connector, then
remove the B+ wire from
the battery terminal.
WARNING! Insulate any tools
used within the battery area to
prevent sparks or battery
explosion caused by shorting
the battery terminals or wiring.
Remove the batteries, or cover
the exposed terminals with an
insulating material.
34
Main Power Connector
Battery Installation
and Wire Lead
Connection
to controller to contactor +
B+ wire
Front of vehicle
FEATURES AND CONTROLS
Brake Pedal
Push the brake pedal toward the floor to slow or stop the vehicle. Apply
the brakes before turning the key on.
Accelerator Pedal
The accelerator pedal will function
only when the key is ON and the
direction selector switch is set to
either forward or reverse. To begin
moving or to increase vehicle speed,
gradually push the accelerator pedal
toward the floor. Holding the accelerator pedal down continuously will
accelerate the vehicle to the maximum speed.
To slow the vehicle, release the
accelerator pedal. Electric motor
braking provides braking when the
pedal is released. For additional
speed control or to stop the vehicle,
apply the service brakes.
Brake
Pedal
Accelerator
Pedal
35
FEATURES AND CONTROLS
Roll-Over Protection System (ROPS)
The Rollover Protective
Structure (ROPS) on this
vehicle meets OSHA 1928.53
rollover performance
requirements. Always have
your authorized POLARIS
dealer thoroughly inspect the
ROPS if it ever becomes
damaged in any way.
No device can assure occupant protection in the event of
a rollover. Always follow all
safe operating practices outlined in this manual to avoid
vehicle rollover.
ROPS Cab
Frame
WARNING! Vehicle rollover could cause severe injury or death. Always avoid
operating in a manner that could result in vehicle rollover.
Seat Removal
Pull up on the front of the seat to disengage the front latches. Slide the
seat forward and lift it away from the seat base.
To reinstall the seat, align the rear seat tabs with the slots on the rear of
the seat base. Slide the seat fully rearward, then push down firmly along
the front edge of the seat to secure the latches.
36
FEATURES AND CONTROLS
Seat Belts
This POLARIS vehicle is equipped with
three-point lap and diagonal seat belts for
the operator and passenger. Always make
sure the seat belts are secured for all riders before operating.
The center of the seat is NOT equipped
with a seat belt. Never allow a passenger
to ride between the operator and passenger seats.
Latch Plate
Buckle
WARNING! Falling from a moving vehicle
could result in serious injury or death. Always
fasten your seat belt securely before
operating or riding in the RANGER.
To wear the seat belt properly, follow this
procedure:
1. For 3-point belts, pull the seat belt
latch downward and across your
chest toward the buckle at the inner edge of the seat. The belt should
fit snugly across your hips and diagonally across your chest. Make
sure the belt is not twisted.
2. Push the latch plate into the buckle until it clicks.
3. Release the strap, it will self tighten.
4. To release the seat belt, press the square red button in the buckle's
center.
Seat Belt Inspection
Inspect all seat belts for proper operation before each use of the vehicle.
1. Push the latch plate into the buckle until it clicks. The latch plate
must slide smoothly into the buckle. A click indicates that it's
securely latched.
2. Push the red release latch in the middle of the buckle to make sure it
releases freely.
3. Pull each seat belt completely out and inspect the full length for any
damage, including cuts, wear, fraying or stiffness. If any damage is
found, or if the seat belt does not operate properly, have the seat belt
system checked and/or replaced by an authorized POLARIS dealer.
4. To clean dirt or debris from the seat belts, sponge the straps with
mild soap and water. Do not use bleach, dye or household detergents.
37
OPERATION
WARNING
Failure to operate the vehicle properly can result in a collision, loss of control,
accident or overturn, which may result in serious injury or death. Read and
understand all safety warnings outlined in the safety section of this owner’s
manual.
Pre-Ride Inspection
Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect
the vehicle before each use to make sure it's in safe operating condition.
Item
Remarks
Page
Brake system/pedal travel
Ensure proper operation
35
63
Brake fluid
Ensure proper level
63
Front suspension
Inspect, lubricate if necessary
58
Rear suspension
Inspect, lubricate if necessary
58
Steering
Ensure free operation
65
Tires
Inspect condition and pressure
7
66
Wheels/fasteners
Inspect, ensure fastener tightness
66
Frame nuts, bolts, fasteners
Inspect, ensure tightness
-
Accelerator
Ensure proper operation
35
Indicator lights/switches
Ensure operation
30
Headlamp
Check operation, apply POLARIS
dielectric grease when lamp is
replaced
68
Brake light/tail lamp
Check operation, apply POLARIS
dielectric grease when lamp is
replaced
70
Seat belts
Check length of belt for damage,
check latches for proper operation
37
Latches (hood/tailgate/seat)
Ensure all latches are secure
Batteries
Ensure full charges, proper water
levels, clean terminals
Battery cables
Inspect for proper cable routing and
secure connections
38
71-74
73
OPERATION
Driving Procedure
1.
2.
3.
4.
5.
6.
7.
8.
9.
Disconnect the charging cable (if connected).
Wear a helmet and eye protection.
Sit in the driver's seat and fasten the seat belt.
Apply the brakes. Place the direction selector in neutral (N).
Turn the key to the ON position. Wait about a second for the contactor to close before continuing.
Move the direction selector to forward or reverse.
Move the drive mode switch to the desired setting. See page 28.
Release the park brake.
Check your surroundings and determine your path of travel.
39
OPERATION
Driving Procedure
10. Keeping both hands on the steering wheel, release the brake pedal
and gradually push the accelerator toward the floor to begin driving.
11. Drive slowly. Practice maneuvering and using the accelerator and
brakes on level surfaces.
12. Do not carry a passenger until you have at least two hours of driving
experience with this vehicle. Never carry more than one passenger
in this vehicle. Never allow a passenger to ride in the cargo box.
13. To stop the vehicle, release the accelerator pedal completely and
brake to a complete stop.
Tip: Always come to a complete stop before reversing direction.
14. Set the park brake.
15. Place the direction selector in neutral.
16. Turn the key off.
WARNING! A rolling vehicle can cause serious injury. Always set the park brake
when leaving the vehicle unattended.
40
OPERATION
Driving On Slippery Surfaces
WARNING
Skidding or sliding can cause loss of control or overturn (if tires regain traction
unexpectedly). When operating on slippery surfaces such as ice or loose gravel,
reduce speed and use extra caution to reduce the chance of skidding or sliding
out of control. Do not operate on excessively slippery surfaces.
Whenever riding on slippery surfaces such as wet trails or loose gravel,
or during freezing weather, follow these precautions:
1. Do not operate on excessively rough, slippery or loose terrain.
2. Slow down before entering slippery areas.
3. Maintain a high level of alertness, reading the trail and avoiding
quick, sharp turns, which can cause skids.
4. Engage all-wheel drive before wheels begin to lose traction.
NOTICE: Severe damage to the drive train may occur if the AWD is engaged
while the wheels are spinning. Always allow the wheels to stop
spinning before engaging AWD.
5. Correct a skid by turning the steering wheel in the direction of the
skid. Never apply the brakes during a skid.
Sideways
skid
Turn in
direction of
skid
41
OPERATION
Driving Uphill
Whenever traveling uphill, follow these precautions:
1. Always travel
straight uphill.
2. Avoid steep hills
(15° maximum).
3. Keep both feet on
the floor.
4. Always check the
terrain carefully
before ascending
any hill.
5. Never climb hills
15° maximum
with excessively
slippery or loose
surfaces.
6. Proceed at a steady rate of speed.
7. Never go over the crest of a hill at high speed. An obstacle, a sharp
drop, or another vehicle or person could be on the other side of the
hill.
8. If the vehicle stalls while climbing a hill, apply the brakes. Place the
direction selector in neutral, turn the key off and on, then select low
range. Place the direction selector switch in reverse and slowly
allow the vehicle to roll straight downhill while applying light brake
pressure to control speed.
42
OPERATION
Driving on a Sidehill (Sidehilling)
Driving on a sidehill is not recommended. Improper procedure could
cause loss of control or overturn. Avoid crossing the side of any hill
unless absolutely necessary.
If crossing a sidehill is unavoidable, follow these precautions:
1. Slow down.
2. Exercise extreme caution.
3. Avoid crossing the side of a steep hill (15° maximum).
Driving Downhill
When driving downhill, follow these precautions:
1. Avoid steep hills (15°
maximum).
2. Always descend a hill
with the direction
selector switch on forward. Never descend a
hill with the switch on
neutral.
3. Drive straight downhill. Avoid descending
a hill at an angle,
15° maximum
which would cause the
vehicle to lean sharply
to one side. Travel
straight downhill when possible.
4. Slow down.
5. Apply the brakes slightly to aid in slowing.
43
OPERATION
Driving Through Water
Your POLARIS vehicle can operate through water up to a maximum
recommended depth equal to the floorboards.
NOTICE: Serious damage can occur to the electrical system and batteries if
the vehicle is operated in water deeper than the floorboards.
Follow these procedures when operating through water:
1. Determine water
depths and current
before entering water.
2. Choose a crossing
where both banks
have gradual inclines.
3. Proceed slowly,
avoiding rocks and
obstacles.
4. Avoid operating
through deep or fastflowing water.
5. After leaving water,
Floorboard
always dry the brakes
by applying light
pressure to the pedal
repeatedly until braking action is normal.
44
OPERATION
Driving Over Obstacles
Follow these precautions when operating over obstacles:
1. Always check for obstacles before operating in a new area.
2. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches.
3. Travel slowly and use extra caution when operating on unfamiliar
terrain. Not all obstacles are immediately visible.
4. Move the drive mode switch to low mode if needed. See page 28.
45
OPERATION
Driving in Reverse
Follow these precautions when operating in reverse:
1. Always check for obstacles or people behind the vehicle. Always
inspect left and right fields of vision before backing.
2. Always avoid backing downhill.
3. Back slowly.
4. Apply the brakes lightly for stopping.
5. Avoid turning at sharp angles.
6. Never accelerate suddenly.
46
OPERATION
Parking on an Incline
15° maximum
Avoid parking on an incline if possible. If it's unavoidable, follow these
precautions:
1. Apply the brakes.
2. Set the park brake.
3. Place the direction selector in neutral.
4. Turn the key off.
5. Block the rear wheels on the downhill side.
47
OPERATION
Hauling Cargo
WARNING
Hauling cargo improperly can alter vehicle handling and may cause loss of
control or brake instability, which can result in serious injury or death. Always
follow these precautions when hauling cargo:
Never exceed the maximum weight capacity of the vehicle. When determining
the weight you are adding to the vehicle, include the weight of the operator,
passenger, accessories, loads in the rack or box and the load on the trailer
tongue. The combined weight of these items must not exceed the maximum
weight capacity.
REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING
WHEN HAULING CARGO.
Always load the cargo box with the load as far forward and as low as possible.
When operating over rough or hilly terrain, reduce speed and cargo to maintain
stable driving conditions.
Always operate the vehicle with extreme care when hauling or towing loads.
Slow down and drive in the lowest gear available.
SECURE ALL LOADS BEFORE OPERATING. Unsecured loads can create
unstable operating conditions, which could result in loss of control of the vehicle.
OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS. When
handling off-centered loads that cannot be centered, securely fasten the load
and operate with extra caution. Always attach the tow load to the hitch point
designated for your vehicle.
HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use
extreme caution when applying brakes with a loaded vehicle. Avoid terrain or
situations that may require backing downhill.
USE EXTREME CAUTION when operating with loads that extend over the rack
sides. Stability and maneuverability may be adversely affected, causing the
vehicle to overturn.
DO NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS. Vehicle
should never exceed 10 MPH (16 km/h) while towing a load on a level grass
surface. Vehicle speed should never exceed 5 MPH (8 km/h) when towing loads
in rough terrain, while cornering, or while ascending or descending a hill.
48
OPERATION
Hauling Cargo
The RANGER has been designed to carry or tow specific capacities.
Always read and understand the load distribution warnings listed on the
warning labels. Move the drive mode switch to low mode if needed. See
page 28.
The total load (operator, passenger, accessories, cargo and weight on
hitch) must not exceed the maximum weight capacity of the vehicle.
Never exceed the following capacities.
Model
Maximum Capacities
(Level Ground)
Cargo Box
RANGER EV
1000 lbs. (455 kg)
500 lbs. (227 kg)
WARNING! Driving with
passengers in the cargo box
can result in severe injury or
death. Never allow passengers
to ride in the cargo box. A
passengers must always ride
in the cab with seat belt
fastened securely.
49
OPERATION
Dumping the Cargo Box
1. Select a level site to dump the
cargo box. Do not attempt to
dump or unload the vehicle while
parked on an incline.
2. Apply the brakes.
3. Set the park brake.
4. Place the direction selector in neutral.
5. Turn the key off.
6. Dismount the vehicle.
7. Ensure that the cargo is positioned
evenly or toward the front of the
cargo box.
8. Release the tailgate latches.
Release
Lever
WARNING! If the weight distribution on the box is located toward the rear of the
box when the release lever is pulled forward, the box may dump unexpectedly
and cause serious injury to the operator or bystanders. Never operate the dump
lever without ensuring that the load is positioned evenly or at the front of the
box.
9.
10.
11.
12.
Stand clear and pull up on the cargo box release lever.
Lift the front of the cargo box to dump the cargo.
Lower the cargo box and push down securely to latch.
Close the tailgate and secure both tailgate latches.
WARNING! Operating the vehicle while the cargo box is raised could result in
severe injury. The box could close unexpectedly and cause injury to the driver or
passenger. The rear tires will also catch the rear of a raised box, damaging the
vehicle and creating hazardous driving conditions. Never operate this vehicle
with the cargo box in the raised position.
50
OPERATION
Towing Loads
Towing improperly can alter vehicle handling and may cause loss of
control or brake instability. Always follow these precautions when towing:
1. Never load more than 150 lbs. (68.1 kg) tongue weight on the towing bracket.
2. Do not operate the vehicle faster than 10 MPH (16 km/h) when towing. See page 48. Towing a trailer increases braking distance.
3. Do not tow more than the recommended weight for the vehicle. See
the towing capacity chart below and the specifications charts beginning on page 80.
4. Attach a trailer to the trailer hitch bracket only. Do not attach a
trailer to any other location or you may lose control of the vehicle.
5. Never tow a trailer on a grade steeper than 15°.
Model
Total Towed
Load Weight
(Level Ground)
Total Towed
Load Weight
(15° grade)
Total Hitch
Vertical
Weight
Maximum
Towing
Speed
RANGER EV
1250 lbs.
(567 kg)
850 lbs.
(386 kg)
150 lbs.
(68.1 kg)
10 MPH
(16 kph)
51
OPERATION
Parking the Vehicle
1. Apply the brakes. Stop the vehicle on a level surface.
2. When parking inside a garage or other structure, be sure that the
structure is well ventilated and that the vehicle is not close to any
source of flame or sparks, including any appliance with pilot lights.
3. Place the direction selector in neutral.
4. Set the park brake.
5. Turn the key off. Remove the key to prevent unauthorized use.
Towing the Vehicle
NOTICE: When towing the vehicle, the key MUST be in the OFF position or
severe motor damage will occur.
Follow these procedures when towing the vehicle:
1. Place the direction selector in neutral.
2. Turn the key off.
3. Always follow these precautions when towing this vehicle:
• Do not operate faster than 10 MPH (16 km/h).
• Do not tow on public streets.
• Do not allow passengers in the towed vehicle.
• Avoid abrupt starts and stops.
• Avoid sharp turns and abrupt steering maneuvers.
• Avoid towing on a hill.
52
OPERATION
Transporting the RANGER
When transporting the RANGER for a long distance or on public streets,
always use a trailer with an approved load rating greater than the
RANGER’s curb vehicle weight of 1700 lbs. (771 kg) plus any installed
accessories or cargo.
Follow these guidelines when transporting the RANGER.
1. Place the direction selector in neutral.
2. Set the park brake.
3. Remove the key to prevent loss.
4. Secure the seat, hood and tailgate latches.
5. Always tie the frame of the RANGER to the transporting unit
securely with suitable straps.
6. If using an open trailer, remove the windshield (if equipped).
7. Never allow passengers on a trailer or in a trailered vehicle.
8. Reduce speed and drive with caution.
53
OPERATION
All Wheel Drive (AWD)
Press the top of the rocker switch to engage All Wheel Drive (AWD).
Once enabled, the AWD remains enabled until the switch is turned off.
The AWD switch may be turned on or off while the vehicle is moving.
When the AWD switch is on, the front gearcase will automatically
engage any time the rear wheels lose traction. When the rear wheels
regain traction, the front gearcase will automatically disengage.
Tip: AWD will not engage initially until speed is less than 5 MPH (8 km/h).
Engage the AWD before getting into
conditions where front wheel drive
may be needed. If the rear wheels are
spinning, release the accelerator
before switching to AWD.
NOTICE: Switching to AWD while the
rear wheels are spinning may
cause severe drive train
damage. Always switch to
AWD while the rear wheels
have traction or are at rest.
AWD
Locking the Differential
NOTICE: Damage to the differential can
occur if it is engaged while the
vehicle is traveling at high
speeds or while the rear
wheels are spinning. Slow the
vehicle to nearly stopped
before engaging the
differential.
2WD
Locking the differential in slippery or
1WD/TURF
low traction conditions helps improve
traction. Move the rocker switch to
the center position (2WD) to lock the
differential and operate in rear wheel
drive.
Press the bottom of the switch to unlock the differential and allow the
rear drive wheels to operate independently. This mode of operation is
well suited to turf driving or whenever aggressive traction is not
required.
54
OPERATION
All Wheel Drive (AWD)
Disengaging AWD
Move the AWD switch to the center or bottom position to disengage
AWD.
If the switch is turned off while the front gearcase is moving, it will not
disengage until the rear wheels regain traction.
In some situations, the front gearcase may remain locked after turning
the AWD switch off. If this occurs, you may notice increased steering
effort and some vehicle speed restriction. Perform the following procedure to unlock the front gearcase.
1. Stop the vehicle.
2. Move the direction selector to reverse. Operate in reverse for at least
10 feet (3 m).
3. Stop completely.
4. Move the direction selector to forward and drive forward.
5. If the front gearcase remains locked after following these instructions, return the vehicle to your dealer for service.
55
MAINTENANCE
Periodic Maintenance Chart
Careful periodic maintenance will help keep your vehicle in the safest,
most reliable condition. Inspection, adjustment and lubrication of
important components are explained in the periodic maintenance chart.
Inspect, clean, lubricate, adjust and replace parts as necessary. When
inspection reveals the need for replacement parts, use genuine
POLARIS parts available from your POLARIS dealer.
Record maintenance and service in the Maintenance Log beginning on
page 90.
Tip: Service and adjustments are important for proper vehicle operation. If
you're not familiar with safe service and adjustment procedures, have a
qualified dealer perform these operations.
Maintenance intervals in the following chart are based upon average
riding conditions and an average vehicle speed of approximately ten
(10) miles per hour. Vehicles subjected to severe use must be inspected
and serviced more frequently.
Severe Use Definition
• Frequent immersion in mud, water or sand
• Racing or race-style high RPM use
• Prolonged low speed, heavy load operation
Maintenance Chart Key
X Perform these operations more often for vehicles subjected to
severe use.
n Have an authorized POLARIS dealer perform these services.
WARNING! Improperly performing the procedures marked with a n could result
in component failure and lead to serious injury or death. Have an authorized
POLARIS dealer perform these services.
56
MAINTENANCE
Periodic Maintenance Chart
Perform all services at whichever maintenance interval is reached first.
Item
Maintenance Interval
Remarks
(whichever comes first)
Hours Calendar
Miles
(Km)
n Steering
-
Pre-Ride
-
X Front suspension
-
Pre-Ride
-
X Rear suspension
-
Pre-Ride
-
-
Pre-Ride
-
-
Pre-Ride
-
Brake system
-
Pre-Ride
-
Wheels/fasteners
-
Pre-Ride
-
Frame fasteners
-
Pre-Ride
-
Batteries
-
Pre-Ride
-
Headlamp/tail
lamp
-
Daily
-
Check operation; apply
dielectric grease if replacing
10 H
Monthly
-
Inspect periodically
Tires
X Brake fluid level
X Brake pedal travel
X Brake pad wear
Inspect and make
adjustments as needed.
See Pre-Ride Checklist on
page 38.
n
Battery terminals
25 H
Monthly
-
Inspect and clean (page 73)
Battery fluid levels
25 H
Monthly
-
Add as needed (page 74)
Battery terminals
25 H
Monthly
-
Inspect; torque to
specification
X Front gearcase oil
(if equipped)
25 H
Monthly
-
Inspect level; change yearly
X Rear gearcase oil
(if equipped)
25 H
Monthly
-
Inspect level; change yearly
X General
lubrication
50 H
3M
-
Lubricate all fittings, pivots,
cables, etc.
n Steering
50H
6M
-
Lubricate
X Front Suspension
50 H
6M
-
Lubricate
X Rear Suspension
50 H
6M
-
Lubricate
X Wiring
100 H
12 M
-
Inspect for wear, routing,
security; apply dielectric
grease to connectors
subjected to water, mud, etc.
n Front wheel
100 H
12 M
-
Inspect; replace as needed
200 H
24 M
-
Change every two years
bearings
n Brake fluid
n Toe adjustment
Headlight aim
-
Inspect periodically; adjust
when parts are replaced
-
Adjust as needed
X Perform these procedures more often for vehicles subjected to severe use.
n Have an authorized POLARIS dealer perform these services.
57
MAINTENANCE
Lubrication Recommendations
Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 56, or more often under
severe use, such as wet or dusty conditions. Items not listed in the chart
should be lubricated at the general lubrication interval.
Item
Lube
Method
Brake Fluid
DOT 4
See page 63.
Main Gearcase Oil
(Transaxle)
Premium ATV Angle Drive
Fluid
See page 59.
Front Gearcase Oil
Demand Drive Plus Fluid
See page 61.
58
MAINTENANCE
Gearcases
Gearcase Specification Chart
Gearcase
Lubricant
Capacity
Fill Plug
Torque
Drain Plug
Torque
Main Gearcase
(Transaxle)
Premium ATV Angle
Drive Fluid
20.3 oz.
(600 ml)
14 ft. lbs.
(19.4 Nm)
14 ft. lbs.
(19.4 Nm)
Front Gearcase
Demand Drive Plus
Fluid
5.1 oz.
(150 ml)
8-10 ft. lbs.
(11-13.6 Nm
11 ft. lbs.
(15 Nm)
Main Gearcase (Transaxle)
Always check and change the main
gearcase oil at the intervals outlined
in the Periodic Maintenance Chart
beginning on page 56. Maintain the
oil level even with the bottom thread
of the fill plug hole.
Refer to the Gearcase Specifications
Chart for recommended lubricants,
capacities and torque specifications.
See page 82 for the part numbers of
POLARIS products.
Oil Check
The fill plug is located at the
right rear of the vehicle.
1. Position the vehicle on a
level surface.
2. Remove the fill plug.
3. Check the oil level.
4. Add the recommended oil
as needed.
5. Reinstall the fill plug.
Torque to specification.
Fill
Plug
Drain
Plug
Fill Plug
59
MAINTENANCE
Gearcases
Main Gearcase (Transaxle)
Oil Change
The drain plug is located on the lower right side of the main gearcase,
near the fill plug. Refer to the Gearcase Specifications Chart on page 59
for recommended lubricants, capacities and torque specifications.
1. Remove the fill plug.
2. Place a drain pan under the drain
plug.
3. Remove the drain plug. Allow
the oil to drain completely.
4. Wipe the magnetic end of the
drain plug clean to remove accumulated metallic filings.
5. Reinstall the drain plug. Torque
to specification.
6. Add the recommended oil as
Drain Plug
needed. Do not overfill.
7. Reinstall the fill plug. Torque to
specification.
8. Check for leaks.
9. Dispose of used oil properly.
60
MAINTENANCE
Gearcases
Front Gearcase
Always check and change the front gearcase oil at the intervals outlined
in the Periodic Maintenance Chart beginning on page 56. Maintain the
oil level even with the bottom thread of the fill plug hole.
Refer to the Gearcase Specifications Chart on page 59 for recommended
lubricants, capacities and torque specifications. See page 82 for the part
numbers of POLARIS products.
Oil Check
The front gearcase fill plug is
located on the left side of the
front gearcase.
1. Position the vehicle on a
level surface.
2. Remove the fill plug. Check
the oil level.
3. Add the recommended oil as
needed.
4. Reinstall the fill plug.
Fill Plug
Torque to specification.
61
MAINTENANCE
Gearcases
Front Gearcase
Oil Change
1. Support the vehicle securely with a
jackstand.
2. Remove the front tire on the
driver's side.
3. Remove the fill plug.
4. Place a drain pan under the drain
plug.
5. Remove the drain plug. Allow the
oil to drain completely.
6. Clean the drain plug. Reinstall the
drain plug. Torque to specification.
7. Add the recommended oil.
8. Reinstall the fill plug. Torque to
specification.
9. Check for leaks.
10. Discard used oil properly.
62
Fill Plug
Drain Plug
MAINTENANCE
Brakes
The front and rear brakes are hydraulic disc type brakes. Press down on
the brake pedal to engage the brakes. See page 35.
Brake Fluid
Inspect the brake system routinely. Inspect the level of the brake fluid
before each operation.
WARNING! After opening a bottle of brake fluid, always discard any unused
portion. Never store or use a partial bottle. Brake fluid is hygroscopic, meaning it
rapidly absorbs moisture from the air. The moisture causes the boiling
temperature of the brake fluid to drop, which can lead to early brake fade and
the possibility of accident or severe injury.
Change the brake fluid every two years and any time the fluid becomes
contaminated, the fluid level is below the minimum, or if the type and
brand of the fluid in the reservoir are unknown. See page 58 for fluid
recommendations.
1. Position the vehicle on a level
Maximum
Minimum
surface.
2. View the brake fluid level at the
reservoir in the driver’s side
wheel well. The level should be
between the upper (MAX) and
lower (MIN) level lines.
3. If the fluid level is lower than
the upper level line, add brake
fluid to the upper (MAX) line.
4. Apply the brake forcefully for a
few seconds and check for fluid
leakage around the fittings.
63
MAINTENANCE
Brakes
Brake Inspection
1. Check the brake system for
fluid leaks.
2. Check the brake pedal for
excessive travel or a spongy
feel.
3. Check the friction pads for
wear, damage and looseness.
4. Inspect the brake disc spline
and pad wear surface for
excessive wear.
5. Change pads when worn to
3/64" (1 mm).
64
3/64" (1mm)
MAINTENANCE
Steering Wheel Inspection
Check the steering wheel for specified freeplay and smooth operation at
the intervals outlined in the Periodic Maintenance Chart beginning on
page 56.
1. Position the vehicle on a level surface.
2. Lightly turn the steering wheel left and right. There should be 0.8"1.0" (20-25 mm) of freeplay at the outer rim of the steering wheel.
3. If there is excessive freeplay or strange noises, or the steering feels
rough or “catchy,” have the steering system inspected by an authorized POLARIS dealer.
Spring Adjustment
Adjust the rear shock absorber springs by rotating
the adjustment cams either clockwise or counterclockwise to increase or decrease spring tension.
Cam
65
MAINTENANCE
Tires
WARNING
Operating your vehicle with worn tires, improperly inflated tires, non-standard
tires or improperly installed tires will affect vehicle handling and could cause an
accident resulting in serious injury or death. Always follow all tire maintenance
procedures as outlined in this manual and on the labels on the vehicle. Always
use original equipment size and type when replacing tires.
Tire Tread Depth
Always replace tires
when tread depth is
worn to 1/8" (3 mm)
or less.
1/8" (3 mm)
Axle and Wheel Nut Torque Specifications
Inspect the following items occasionally for tightness, and if they've
been loosened for maintenance service.
Do not lubricate the stud or the lug nut.
Nut Type
Location
Nut Torque
Lug Nut
Front and Rear
90 ft. lbs. (122 Nm)
2-Piece Flange
Nut
Front and Rear
35 ft. lbs. (47 Nm)
Spindle Nut
Front
70 ft. lbs. (95 Nm)
Hub Retaining Nuts
Center and Rear
110 ft. lbs. (150 Nm)
66
MAINTENANCE
Tires
Wheel Removal
1.
2.
3.
4.
5.
Apply the brakes.
Set the park brake.
Turn the key off.
Loosen the wheel nuts slightly.
Elevate the side of the vehicle by placing a suitable stand under the
frame.
6. Remove the wheel nuts and washers. Remove the wheel.
Wheel Installation
1. Set the park brake.
2. Place the wheel in the
correct position on the
wheel hub. Be sure
the valve stem is
toward the outside
and rotation arrows
on the tire point
toward forward rotation.
WARNING! Improperly
installed wheels can
adversely affect tire wear and
vehicle handling, which can
result in serious injury or
death. Always ensure that all nuts are torqued to specification. Do not service
axle nuts that have a cotter pin installed. See your POLARIS dealer.
3. Attach the wheel nuts and washers and finger tighten.
4. Carefully lower the vehicle to the ground.
5. Torque the wheel nuts to specification. See page 66.
67
MAINTENANCE
Lights
Poor lighting can result in reduced visibility when driving. Headlight
and taillight lenses become dirty during normal operation. Clean lights
frequently and replace burned out lamps promptly. Always make sure
lights are adjusted properly for best visibility.
When servicing a halogen lamp, don't touch the lamp with bare fingers.
Oil from your skin leaves a residue, causing a hot spot that will shorten
the life of the lamp.
Headlight Lamp Replacement
1. Open the hood.
Wiring Harness
CAUTION! Hot components
can cause burns to skin. Allow
lamps to cool before servicing.
2. Unplug the headlamp
from the wiring harness.
Be sure to pull on the
connector, not on the
wiring.
3. Turn the lamp counterclockwise to remove it.
4. Install the new lamp.
Tip: Make sure the tab on the lamp locates properly in the housing.
5. Reinstall the harness assembly into the headlight assembly.
68
MAINTENANCE
Lights
Headlight Beam Adjustment
X
X
8" (20 cm)
25 ft.
(7.6 m)
1. Place the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from a wall.
2. Measure the distance from the floor to the center of the headlight
and make a mark on the wall at the same height.
3. Apply the brakes. Turn the key on. Turn the headlights on.
4. Observe the headlight aim. The most intense part of the headlight
beam should be aimed 8" (20 cm) below the mark placed on the
wall. Include the weight of a rider on the seat while performing this
step.
5. If a headlight needs adjustment, access the adjustment screw under
the hood or through the wheel well.
6. Loosen the screw, adjust the headlight, and tighten the screw.
7. Repeat steps 4-6 until the lamp is properly adjusted.
69
MAINTENANCE
Lights
Brake Lights
When the brake pedal is depressed, the console brake light comes on.
Check the brake light before each ride.
1. Turn the key to the ON position.
2. Depress the brake pedal. The brake light should come on after about
10mm (0.4 in.) of pedal travel. If the light doesn't come on, check
the bulb.
Indicator Lamp Replacement
1. Lift the hood.
Release
2. Reach in behind the console
Tab
panel and lift the release to
unplug the light from the
harness.
3. Using a flathead screwdriver,
press on the tab on the top of
the light to remove the indicator light assembly from the
console panel.
4. Locate the expired lamp. Using a screwdriver, rotate the lamp 1/4
turn counter-clockwise.
5. Grip the lamp with a needle-nose pliers and remove it from the
assembly.
6. Install the new lamp. Using a screwdriver, rotate the lamp 1/4 turn
clockwise to seat it.
7. Snap the assembly back into the console panel. Reconnect the harness.
8. Close the hood.
70
MAINTENANCE
Batteries
WARNING
Battery posts, terminals and related components contain lead and lead
compounds, chemicals known to cause cancer and reproductive harm. Always
wash your hands after touching or handling the batteries.
WARNING
Charging a damaged battery can result in serious injury. Never attempt to
charge a frozen or bulging battery. Discard the battery appropriately and install a
new battery.
WARNING
Improperly connecting or disconnecting battery cables can result in an explosion
and cause serious injury or death.
WARNING
Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can
result from contact with skin, eyes or clothing.
Antidote:
External: Flush with water.
Internal: Drink large quantities of water or milk. Follow with milk of magnesia,
beaten egg, or vegetable oil. Call physician immediately.
Eyes: Flush with water for 15 minutes and get prompt medical attention.
Batteries produce explosive gases. Keep sparks, flame, cigarettes, etc. away.
Ventilate when charging or using in an enclosed space. Always shield eyes
when working near batteries. KEEP OUT OF REACH OF CHILDREN.
71
MAINTENANCE
Batteries
Battery Charging
When not in use, park the
vehicle and connect the battery charger. The vehicle’s
charging cord is located inside
the charge plug holder on the
console.
WARNING! Failure to provide
adequate ventilation while
charging batteries can result in an
explosion. Hydrogen gas is
emitted during charging and will
rise and accumulate at the
ceiling. Always ensure a
Charging Cord
minimum of five (5) air changes
per hour in the charging area.
Never charge the batteries in an
area subject to a flame or spark, including areas containing gas or propane
water heaters and furnaces. Do not smoke in the charging area.
Always follow these precautions when charging the batteries:
1. Position the vehicle on a level surface.
2. Make sure the charging area is well ventilated.
3. Make sure the key is off.
4. Open the hood and any door enclosures or zippers.
5. Always use a extension cord with a minimum rating of 20 amps.
6. Inspect the charging cord and extension cord for cracks, loose connections and frayed wiring. Replace any damaged components
promptly.
7. Always connect the vehicle charger to the extension cord first, then
plug the cord into a wall receptacle.
8. Make sure the charger uses a dedicated circuit to prevent overloading. If charging multiple vehicles, each vehicle should use a dedicated circuit.
Tip: After the batteries have fully recharged, the battery charger will automatically cycle in and out of the trickle charge mode to maintain the charge.
9. When disconnecting the charger, always disconnect the extension
cord from the wall receptacle first, then disconnect the cord from
the vehicle’s charging cord.
72
MAINTENANCE
Batteries
Battery Access
To access the batteries, remove the seat. See page 36. Remove the storage tray (if equipped).
NOTICE: Before removing the seat to access the batteries, make sure any wire
or metal items (including seat belt latches) remain clear of the battery
compartment to avoid causing a short circuit to the electrical system.
Battery Inspections
Inspect battery terminal connections monthly. Clean batteries as recommended. Using an insulated wrench, torque bolts to 8 ft. lbs. (11 Nm).
Battery Cleaning
Always keep battery terminals and connections free of corrosion. To
clean, remove corrosion with a stiff wire brush. Wash with a solution of
one tablespoon baking soda and one cup water. Rinse well with tap
water and dry off with clean shop towels. Coat battery terminals with
dielectric grease or petroleum jelly.
NOTICE: Do not allow cleaning solution or tap water to enter the batteries.
Battery Replacement
With proper care and maintenance as outlined in this owner’s manual,
battery life could be extended up to four years or longer, depending on
the amount of use. When battery replacement is necessary, please see
your authorized POLARIS dealer.
WARNING! Handling batteries and electrical components improperly can result
in serious injury or death. Do not attempt to remove batteries or battery cables.
Always see your dealer for battery-related service.
73
MAINTENANCE
Batteries
Battery Fluid
A poorly maintained battery will deteriorate rapidly. Check the battery
fluid level often. Add only distilled water. Tap water contains minerals
that are harmful to a battery.
Unless the plates are exposed before charging, distilled water should be
added to a battery after charging. If the plates are exposed, add water to
about 1/8 inch (3 mm) above the plates, then charge. Check the fluid
level again after charging. Maintain the fluid level 1/4 inch (6 mm)
below the bottom of the fill well in the cell cover. Do not overfill.
Fill
Well
1/4” (6 mm)
Cell Covers
74
Plates
MAINTENANCE
Cleaning and Storage
Washing the Vehicle
Keeping your POLARIS vehicle clean will not only improve its appearance but it can also extend the life of various components.
NOTICE: High water pressure may damage components. POLARIS
recommends washing the vehicle by hand or with a garden hose,
using mild soap.
NOTICE: Certain products, including insect repellents and chemicals, will
damage plastic surfaces. Do not allow these types of products to
contact the vehicle.
The best and safest way to clean your POLARIS vehicle is with a garden hose and a pail of mild soap and water.
1. Use a professional-type washing cloth, cleaning the upper body first
and the lower parts last.
2. Rinse with clean water frequently.
3. Dry surfaces with a chamois to prevent water spots.
Washing Tips
• Avoid the use of harsh cleaners, which can scratch the finish.
• Do not use a power washer to clean the vehicle.
• Do not use medium to heavy duty compounds on the finish.
• Always use clean cloths and pads for cleaning and polishing. Old or
reused cloths and pads may contain dirt particles that will scratch the
finish.
• Avoid directing water toward electrical components, including batteries, wiring and switches.
75
MAINTENANCE
Cleaning and Storage
Washing the Vehicle
If a high pressure water system is used for cleaning (not recommended),
exercise extreme caution. The water may damage components and could
remove paint and labels. Avoid directing the water stream at the following items:
• Wheel bearings
• Main gearcase seals
• Brakes
• Cab and body panels
• Labels and decals
• Switches and controls
• Electrical components and wiring
If an informational or graphic label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement
safety labels are provided by POLARIS at no charge.
Grease all zerk fittings immediately after washing.
Polishing the Vehicle
POLARIS recommends the use of common household aerosol furniture
polish for polishing the finish on your POLARIS vehicle. Follow the
instructions on the container.
Polishing Tips
• Avoid the use of automotive products, some of which can scratch the
finish of your vehicle.
• Always use clean cloths and pads for cleaning and polishing. Old or
reused cloths and pads may contain dirt particles that will scratch the
finish.
76
MAINTENANCE
Cleaning and Storage
Chrome Wheel Care (if equipped)
Proper maintenance will protect chrome wheels from corrosion, preserve wheel life and ensure a “like new” appearance for many years.
Chrome wheels exposed to road salt (or salt in the air in coastal areas)
are more susceptible to corrosion if not properly cleaned. Clean chrome
wheels more often if they're exposed to salt or other corrosive elements.
1. Wash chrome wheels frequently. Use a mild detergent. Never use
abrasive cleaners on plated or painted surfaces.
2. Rinse well with clear water. Soap, detergents, salt, dirt, mud and
other elements can cause corrosion.
3. Polish the clean chrome wheels periodically. Use an automotive
grade chrome polish.
4. Routinely and liberally apply a weather resistant wax to each polished chrome wheel. Choose a product suitable for chrome finishes.
Read and follow the product labels and instructions.
Removing Corrosion
If light rust is found on the chrome finish, use steel wool (#0000-OTT
grade) to remove it. Gently rub the affected areas with the steel wool
until the corrosion has been removed. Clean and polish the wheel as outlined above.
77
MAINTENANCE
Cleaning and Storage
Storage Tips
Clean the Exterior
Make any necessary repairs and clean the vehicle as recommended. See
page 75.
Inspect and Lubricate
Inspect all cables and lubricate all areas of the vehicle as recommended
in the Periodic Maintenance Chart beginning on page 56.
Battery Maintenance
See pages 71-74 for procedures.
Fluid Levels
Inspect the fluid levels. Add or change fluids as recommended in the
Periodic Maintenance Chart beginning on page 56.
• Front and rear gearcase fluid (if equipped)
• Main gearcase fluid
• Brake fluid (change every two years and any time the fluid looks dark
or contaminated)
78
MAINTENANCE
Storing the Vehicle
Any time the vehicle will be parked for more than a few hours, follow
the recommended storage procedures:
1. Make any necessary repairs and clean the vehicle. See page 75.
2. Clean the batteries. See page 73.
3. Store the vehicle out of the sun in a cool, dry place.
4. Be sure the storage area is well ventilated.
5. Turn the key off.
6. Do not set the park brake.
7. Verify that tire pressure is at specification.
8. Block the wheels to prevent rolling.
9. Fully charge the batteries. Leave the charger connected to maintain
a full charge during the storage period, or check battery voltage
each month during storage and recharge as needed to maintain a full
charge. If the charger remains connected, check it monthly to verify
proper operation.
Tip: Do not use plastic or coated materials. They do not allow enough ventilation
to prevent condensation, and may promote corrosion and oxidation.
WARNING! Do not cover the vehicle while the charger is connected.
Dangerous levels of hydrogen gas could accumulate.
Removal from Storage
1.
2.
3.
4.
5.
6.
Inspect all battery connections.
Verify that batteries are fully charged.
Verify that tire pressure is at specification.
Perform the pre-ride inspection. See page 38.
Inspect and verify the tightness of the bolts, nuts and other fasteners.
Lubricate at the intervals outlined in the Periodic Maintenance
Chart beginning on page 56.
79
SPECIFICATIONS
RANGER EV
Dimensions
Dry Weight
1750 lbs. (793.8 kg)
Ground Clearance
10 in. (25.4 cm)
Length
108 in. (274.3 cm)
Width
56.5 in. (143.5 cm)
Height
73 in. (185.4 cm)
Wheelbase
72 in. (183 cm)
Turning Radius
150 in. (381 cm)
Load Capacity
Box Dimensions (Inside)
32 x 42 x 11.5 in. (81 x 107 x 29 cm)
Box Capacity
500 lbs. (227 kg)
Payload Capacity
1000 lbs. (455 kg)
Hitch Towing Capacity
1250 lbs. (567 kg)
Cargo System
Lock & Ride®
Seating
2
Skid Plate
Plastic
Motor configuration
Single, 48-volt, high efficiency, AC induction motor
Motor peak
30 HP
Controller
650 - Amp Sevcon Gen IV controller with multimode driving and regenerative braking
Battery pack
11.7 kw battery pack at 48V DC with 8 12-volt,
US12VXC batteries in series-parallel configuration
Maximum speed
25 MPH (40.2 km/h)
Range (in Max Range
mode on flat ground)
50 miles (80.5 km) (may vary with driving conditions)
Throttle
Redundant, non-contact, inductive-sensing pedal
Performance
On-board charger
Delta Q 120-volt AC input; 48-volt DC output
Charge time
8 hours (dependent on depth of discharge)
Main gearcase
(transaxle)
Direct drive motor-to-transaxle with low-noise gears
Drive
On demand AWD, 2WD, turf mode
Drivetrain
80
SPECIFICATIONS
RANGER EV
Brake System
Brakes
4-Wheel hydraulic disc w/dual bore front calipers
Park Brake
Dash-mounted lever-activated mechanical park
brake
Suspension
Front suspension
Independent Macpherson struts w/8 in. (20.3 cm)
travel
Rear suspension
Dual A-Arm w/9 in. (22.9 cm) travel
Tires
25x9-12 Carlisle All Trail II
Tire pressure
20 psi (137.9 kPa)
Features
Cup holders
Dual cup holders
Indicator panel
Indicates directional selection, park brake, and
motor or controller malfunction
Charge indicator
Digital, indicates battery discharge
Hour meter
Digital, indicates cumulative hours of vehicle movement
Auxiliary power
12-volt accessory outlet
Rider restraints
Automotive-style 3-point seat belts
Multi-mode switch
L/M/H (Low/Max Range/High)
Headlights/taillights/brake Dual 50-watt
lights
Storage
Glove box
81
POLARIS PRODUCTS
Part
Number
2871653
2872276
2877922
2877923
2871312
2871322
2871423
2871515
2871551
2871329
2872189
82
Description
Gearcase Lubricants
Premium ATV Angle Drive Fluid (8 oz./237 ml)
Premium ATV Angle Drive Fluid (2.5 gal./9.5 l)
Demand Drive Plus Fluid (qt./.95 l)
Demand Drive Plus Fluid (2.5 gal./9.5 l)
Grease / Specialized Lubricants
Grease Gun Kit, Premium All Season
Premium All Season Grease (3 oz./89 ml cartridge)
Premium All Season Grease (14 oz./414 ml cartridge)
Premium U-Joint Lube (3 oz./89 ml cartridge)
Premium U-Joint Lube (14 oz./414 ml cartridge)
Dielectric Grease (NyogelTM)
Additives / Miscellaneous
DOT 4 Brake Fluid
TROUBLESHOOTING
Vehicle Will Not Operate
Possible Cause
Solution
Low battery voltage
Recharge the battery overnight
Loose battery connections
Check all connections and tighten
Loose contactor connections
Check all connections and tighten
Loose electronic control box connections
Inspect, clean, reinstall connectors
Required torque exceeds motor capability In neutral, cycle key off and on, select
low range, then select direction
83
WARRANTY
LIMITED WARRANTY
POLARIS Sales Inc., 2100 Highway 55, Medina, MN 55340, gives a SIX MONTH
LIMITED WARRANTY on all components of the POLARIS RANGER against defects
in material or workmanship. POLARIS also supports a one year limited supplier warranty covering defects in material or workmanship on the factory-installed 12-volt batteries in the 48-volt system.
This warranty covers the parts and labor charges for repair or replacement of defective
parts which are covered by this warranty. This warranty begins on the date of purchase.
This warranty is transferable to another consumer during the warranty period through a
POLARIS dealer.
REGISTRATION
At the time of sale, the Warranty Registration Form must be completed by your dealer
and submitted to POLARIS within ten days. Upon receipt of this registration, POLARIS
will record the registration for warranty. No verification of registration will be sent to
the purchaser as the copy of the Warranty Registration Form will be the warranty entitlement. If you have not signed the original registration and received the customer copy,
please contact your dealer immediately. NO WARRANTY COVERAGE WILL BE
ALLOWED UNLESS YOUR VEHICLE IS REGISTERED WITH POLARIS.
Initial dealer preparation and set-up of your vehicle is very important in ensuring trouble-free operation. Purchasing a machine in the crate or without proper dealer set-up will
void your warranty coverage.
84
WARRANTY
WARRANTY COVERAGE AND EXCLUSIONS:
LIMITATIONS OF WARRANTIES AND REMEDIES
The POLARIS limited warranty excludes any failures that are not caused by a defect in
material or workmanship. This warranty does not cover accidental damage, normal wear
and tear, abuse or improper handling. This warranty also does not cover any vehicle that
has been altered structurally, modified, neglected, improperly maintained, used for racing, or used for purposes other than for which it was manufactured, or for any damages
which occur during trailer transit or as a result of unauthorized service or the use of
unauthorized parts. In addition, this warranty does not cover physical damage to paint or
finish, stress cracks, tearing or puncturing of upholstery material, corrosion, or defects in
parts, components or the vehicle due to fire, explosions or any other cause beyond
POLARIS' control.
Warranty does not apply to parts exposed to friction surfaces, stresses, environmental
conditions and/or contamination for which they were not designed or not intended,
including but not limited to the following items:
•
•
•
•
•
•
•
•
Wheels and tires
Suspension components
Brake components
Seat components
Clutches and components
Steering components
Batteries
Light bulbs/Sealed beam lamps
•
•
•
•
•
•
•
Finished and unfinished surfaces
Carburetor/Throttle body components
Engine components
Drive belts
Hydraulic components
Circuit breakers/Fuses
Electronic components
85
WARRANTY
LIMITATIONS OF WARRANTIES AND REMEDIES
Warranty applies to the product only and does not allow for coverage of personal loss.
Some items are considered "consumable," meaning they are considered part of normal
maintenance or part of completing an effective repair. The following items are excluded
from warranty coverage in the event of a warranty claim:
•
•
•
•
•
•
•
Filters
• Lubricants such as oil, grease, etc.
Sealants
• Cosmetic damage/repair
Hotel fees
• Meals
Towing charges
• Shipping/ handling fees
Mileage
• Product pick-up/delivery
Rentals/Loss of product use
• Loss of vacation/personal time
Batteries (unless deemed defective by the POLARIS Warranty Department and the
battery supplier)
This warranty also excludes failures resulting from improper lubrication; improper
engine timing; improper fuel; surface imperfections caused by external stress, heat, cold
or contamination; operator error or abuse; improper component alignment, tension,
adjustment or altitude compensation; failure due to snow, water, dirt or other foreign
substance ingestion/contamination; improper maintenance; modified components; use
of aftermarket components resulting in failure; unauthorized repairs; repairs made after
the warranty period expires or by an unauthorized repair center; use of the product in
competition or for commercial purposes. Warranty will not apply to any product which
has been damaged by abuse, accident, fire or any other casualty not determined a defect
of materials or workmanship.
The POLARIS limited warranty excludes any battery failures that are not caused by a
defect in material or workmanship. Warranty claims for battery replacements require
specific testing as outlined by the POLARIS Warranty Department and the battery manufacturer, U.S. Battery, prior to replacement. If the POLARIS Warranty Department, in
conjunction with U.S. Battery, determines that the failure of the battery is caused by a
defect in material or workmanship, POLARIS will assist with the processing of the warranty claim through U.S. Battery for a replacement battery. This warranty does not cover
the time required to test and/or diagnose issues with the battery. Consequential damage
caused by defective batteries are excluded from this warranty. Use of any charger not
recommended by POLARIS and/or modifications to the vehicle will void any stated or
implied warranty on the battery. Battery warranty exclusions include damage caused by:
abuse or neglect, such as improper fluid levels, loose wiring or rusted or corroded hardware; lack of proper maintenance; improper installation of the battery; neglect, breakage, freezing, fire, explosion or wreckage; the addition of any chemical; operation of the
battery in an overcharged condition; operation of the battery in an uncharged condition
(below half-charge - 1.200 specific gravity); and use of a battery charged by systems
other than those supplied or recommended by POLARIS.
86
WARRANTY
LIMITATIONS OF WARRANTIES AND REMEDIES
This warranty does not cover the use of unauthorized lubricants, chemicals, or fuels that
are not compatible with the vehicle. The exclusive remedy for breach of this warranty
shall be, at POLARIS' exclusive option, repair or replacement of any defective materials, or components or products. THE REMEDIES SET FORTH IN THIS WARRANTY
ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF
THIS WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON
FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY
DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR
OTHERWISE. THIS EXCLUSION OF CONSEQUENTIAL, INCIDENTAL, AND
SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL SURVIVE ANY
FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS ESSENTIAL PURPOSE. Some states do not permit the exclusion or limitation of incidental or consequential damages or implied warranties, so the above limitations or exclusions may not apply
to you if inconsistent with controlling state law.
U.S. Battery's liability shall be to replace the defective battery. Replacement shall mean
furnishing a new battery or used battery with sufficient life to complete the warranty
term, which is incidental or reasonably equivalent to the warranted product, at no cost to
the purchaser during the replacement period.
ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) ARE LIMITED IN DURATION TO THE ABOVE SIX
MONTH WARRANTY PERIOD. POLARIS FURTHER DISCLAIMS ALL EXPRESS
WARRANTIES NOT STATED IN THIS WARRANTY. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to
you if inconsistent with controlling state law.
87
WARRANTY
HOW TO OBTAIN WARRANTY SERVICE
If your vehicle requires warranty service, you must take it to a POLARIS Servicing
Dealer. When requesting warranty service you must present your copy of the Warranty
Registration form to the dealer. (THE COST OF TRANSPORTATION TO AND FROM
THE DEALER IS YOUR RESPONSIBILITY). POLARIS suggests that you use your
original selling dealer; however, you may use any POLARIS Servicing Dealer to perform warranty service.
Please work with your dealer to resolve any warranty issues. Should your dealer require
any additional assistance they will contact the appropriate person at POLARIS.
This warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
If any of the above terms are void because of state or federal law, all other warranty
terms will remain in effect.
Lubricants
Mixing lubricant brands or using non-recommended lubricants may cause component
damage. We recommend the use of POLARIS lubricants for this vehicle. Damage resulting from the use of non-recommended lubricants may not be covered by warranty.
Exported Vehicles
EXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THERE IS NO WARRANTY OR SERVICE BULLETIN COVERAGE ON THIS VEHICLE IF IT IS SOLD
OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION.
This policy does not apply to vehicles that have received authorization for export from
POLARIS Industries. Dealers may not give authorization for export. You should consult
an authorized dealer to determine this vehicle's warranty or service bulletin coverage if
you have any questions.
This policy does not apply to vehicles registered to government officials or military personnel on assignment outside the country of the selling dealer's authorized location.
This policy does not apply to Safety Bulletins.
88
WARRANTY
How to Get Service
In the Country where your vehicle was purchased:
Warranty or Service Bulletin repairs must be done by an authorized POLARIS dealer. If
you move or are traveling within the country where your vehicle was purchased, Warranty or Service Bulletin repairs may be requested from any authorized POLARIS dealer
who sells the same line as your vehicle.
Outside the Country where your vehicle was purchased:
If you are traveling temporarily outside the country where your vehicle was purchased,
you should take your vehicle to an authorized POLARIS dealer. You must show the
dealer photo identification from the country of the selling dealer's authorized location as
proof of residence. Upon residence verification, the servicing dealer will be authorized
to perform the warranty repair.
If You Move:
If you move to another country, be sure to contact POLARIS Customer Assistance and
the customs department of the destination country before you move. Vehicles importation rules vary considerably from country to country. You may be required to present
documentation of your move to POLARIS Industries in order to continue your warranty
coverage. You may also be required to obtain documentation from POLARIS Industries
in order to register your vehicle in your new country. You should warranty register your
vehicle at a local POLARIS dealer in your new country immediately after you move to
continue your warranty coverage and to ensure that you receive safety information and
notices regarding your vehicle.
If Purchased From A Private Party:
If you purchase a POLARIS product from a private citizen, to be kept and used outside
of the country in which the vehicle was originally purchased, all warranty coverage will
be denied. You must nonetheless warranty register your vehicle under your name and
address with a local POLARIS dealer in your country to ensure that you receive safety
information and notices regarding your vehicle.
Notice
If your vehicle is registered outside of the country where it was purchased, and you have
not followed the procedure set out above, your vehicle will no longer be eligible for warranty or service bulletin coverage of any kind, other than safety bulletins. (Vehicles registered to Government officials or military personnel on assignment outside of the
country where the vehicle was purchased will continue to be covered by the basic warranty.)
For questions call POLARIS Customer Assistance:
United States: 1-888-704-5290
Canada: 1-204-925-7100
89
MAINTENANCE LOG
Use the following chart to record periodic maintenance.
DATE
90
MILES (KM)
OR HOURS
TECHNICIAN
SERVICE PERFORMED / COMMENTS
MAINTENANCE LOG
DATE
MILES (KM)
OR HOURS
TECHNICIAN
SERVICE PERFORMED / COMMENTS
91
INDEX
A
D
Accelerator Pedal. . . . . . . . . . . . . . . 35
All Wheel Drive . . . . . . . . . . . . . 54-55
Disengaging AWD. . . . . . . . . . 55
Locking the Differential . . . . . 54
Auxiliary 12-Volt Terminal Board . 25
Auxiliary Outlets . . . . . . . . . . . . . . . 25
AWD . . . . . . . . . . . . . . . . . . . . . . 54-55
AWD Switch . . . . . . . . . . . . . . . . . . 29
Axle Nut Torque . . . . . . . . . . . . . . . 66
Differential Locking . . . . . . . . . . . . . 54
Direction Selector . . . . . . . . . . . . . . . 29
Discharge Indicator . . . . . . . . . . . . . . 25
Disengaging AWD . . . . . . . . . . . . . . 55
Drive Mode Switch . . . . . . . . . . . . . . 28
Driving Downhill. . . . . . . . . . . . . . . . 43
Driving in Reverse. . . . . . . . . . . . . . . 46
Driving on a Sidehill . . . . . . . . . . . . . 43
Driving on Slippery Surfaces . . . . . . 41
Driving Over Obstacles . . . . . . . . . . . 45
Driving Procedure . . . . . . . . . . . . 39-40
Driving Through Water . . . . . . . . . . . 44
Driving Uphill . . . . . . . . . . . . . . . . . . 42
Dumping the Cargo Box . . . . . . . . . . 50
B
Batteries
Accessing. . . . . . . . . . . . . . . . . 73
Charge Status Indicator . . . 27, 31
Charger Operation . . . . . . . . . . 33
Charging . . . . . . . . . . . . . . . . . 72
Charging Cord . . . . . . . . . . 26, 33
Cleaning. . . . . . . . . . . . . . . . . . 73
Conditioning . . . . . . . . . . . . . . 33
Discharge Indicator . . . . . . . . . 25
Fluid. . . . . . . . . . . . . . . . . . . . . 74
Handling Precautions. . . . . . . . 32
Inspections . . . . . . . . . . . . . . . . 73
Main Power Connector . . . . . . 34
Operation Range . . . . . . . . . . . 33
Replacement . . . . . . . . . . . . . . 73
Temperature Implications . . . . 33
Brake Lever, Park . . . . . . . . . . . . . . 26
Brake Lights. . . . . . . . . . . . . . . . . . . 70
Brake Pedal . . . . . . . . . . . . . . . . . . . 35
Brakes . . . . . . . . . . . . . . . . . . . . . 63-64
Brake Fluid . . . . . . . . . . . . . . . 63
Brake Inspection . . . . . . . . . . . 64
C
Cab Frame, ROPS . . . . . . . . . . . . . . 36
Cargo . . . . . . . . . . . . . . . . . . . . . . 48-49
Cargo Box, Dumping. . . . . . . . . . . . 50
Charge Status Indicator . . . . . . . 27, 31
Charging Batteries . . . . . . . . . . . . . . 72
Charging Cord . . . . . . . . . . . . . . 26, 72
Chrome Wheel Care . . . . . . . . . . . . 77
Cleaning and Storage. . . . . . . . . . 75-78
Component Locations . . . . . . . . . 22-23
Console . . . . . . . . . . . . . . . . . . . . 24-30
Corrosion Removal, Chrome . . . . . . 77
92
E
Equipment Modifications . . . . . . . . . 15
F
Fluid Change
Front Gearcase. . . . . . . . . . . . . . 62
Main Gearcase . . . . . . . . . . . . . . 60
Transaxle . . . . . . . . . . . . . . . . . . 60
Fluid Level
Front Gearcase. . . . . . . . . . . . . . 61
Main Gearcase . . . . . . . . . . . . . . 59
Transaxle . . . . . . . . . . . . . . . . . . 59
Fluid Levels During Storage . . . . . . . 78
Fluid Recommendation,
Gearcases . . . . . . . . . . . . . . . . . . 59
Fluid, Battery . . . . . . . . . . . . . . . . . . . 74
Fluid, Brake . . . . . . . . . . . . . . . . . . . . 63
Front Gearcase. . . . . . . . . . . . . . . 61-62
Fuel Stabilizer . . . . . . . . . . . . . . . . . . 78
G
Gearcase Specification Chart. . . . . . . 59
Gearcase, Front . . . . . . . . . . . . . . 61-62
Gearcase, Main . . . . . . . . . . . . . . 59-60
Gearcases . . . . . . . . . . . . . . . . . . . 59-62
INDEX
H
O
Hauling Cargo. . . . . . . . . . . . . . . 48-49
Headlight Beam Adjustment. . . . . . . 69
Headlight Lamp Replacement . . . . . 68
Headlight Switch. . . . . . . . . . . . . . . . 29
Hitch Bracket . . . . . . . . . . . . . . . . . . 23
Hitch Weight. . . . . . . . . . . . . . . . . . . 51
Hour Meter . . . . . . . . . . . . . . . . . . . . 25
Obstacles. . . . . . . . . . . . . . . . . . . . . . 45
Oil Change
Front Gearcase . . . . . . . . . . . . . 62
Main Gearcase . . . . . . . . . . . . . 60
Transaxle. . . . . . . . . . . . . . . . . . 60
Oil Level
Front Gearcase . . . . . . . . . . . . . 61
Main Gearcase . . . . . . . . . . . . . 59
Transaxle. . . . . . . . . . . . . . . . . . 59
Operation Range . . . . . . . . . . . . . . . . 33
Operator Safety . . . . . . . . . . . . . . 12-21
I
Indicator Light Replacement . . . . . . 70
Indicator Lights. . . . . . . . . . . . . . . . . 30
Indicator, Charge Status . . . . . . . . . . 27
K
Key Switch . . . . . . . . . . . . . . . . . . . . 27
Key, Periodic Maintenance Chart . . . 56
L
Lamp Replacement,
Indicator Lights. . . . . . . . . . . . .
Lights
Brake Lights . . . . . . . . . . . . . . .
Headlight Beam Adjustment. . .
Headlight Lamp Replacement .
Indicator Lamp Replacement . .
Indicator Lights. . . . . . . . . . . . .
Lubrication Recommendations . . . . .
70
70
69
68
70
30
58
M
Main Gearcase . . . . . . . . . . . . . . 59-60
Main Power Connector . . . . . . . . . . . 34
Maintenance Precautions . . . . . . . . . 21
Maintenance, Periodic . . . . . . . . 56-57
Malfunction Indicator . . . . . . . . . . . . 31
Modifications . . . . . . . . . . . . . . . . . . 15
P
Park Brake Lever . . . . . . . . . . . . . . . 26
Parking on an Incline . . . . . . . . . . . . 47
Parking the Vehicle. . . . . . . . . . . . . . 52
Periodic Maintenance Chart . . . . 56-57
POLARIS Products. . . . . . . . . . . . . . 82
Polishing the Vehicle . . . . . . . . . . . . 76
Pre-Ride Inspection . . . . . . . . . . . . . 38
Pressure, Tire . . . . . . . . . . . . . . . . . . . 7
R
Range of Operation. . . . . . . . . . . . . .
Removing the Vehicle from Storage
Reverse Operaton . . . . . . . . . . . . . . .
Roll-Over Protection System . . . . . .
ROPS Cab Frame . . . . . . . . . . . . . . .
33
79
46
36
36
S
Safety Labels . . . . . . . . . . . . . . . . 7-11
Safety Symbols . . . . . . . . . . . . . . . . . . 4
Seat Belt Inspection . . . . . . . . . . . . . 37
Seat Belts . . . . . . . . . . . . . . . . . . . . . 37
Seat Removal . . . . . . . . . . . . . . . . . . 36
Severe Use Definition. . . . . . . . . . . . 56
Shock Spring Adjustment . . . . . . . . . 65
93
INDEX
S
V
Signal Words . . . . . . . . . . . . . . . . . . . 4
Specifications, Gearcase . . . . . . . . . 59
Speed, Towing . . . . . . . . . . . . . . . . . 51
Steering Wheel Inspection. . . . . . . . 65
Storage . . . . . . . . . . . . . . . . . . . . . 75-78
Storage Tips . . . . . . . . . . . . . . . . . . . 78
Storage, Removal. . . . . . . . . . . . . . . 79
Storing the Vehicle . . . . . . . . . . . . . 79
Switches
AWD Switch . . . . . . . . . . . . . . 29
Direction Selector . . . . . . . . . . 29
Drive Mode Switch . . . . . . . . . 28
Headlight Switch . . . . . . . . . . . 29
Key Switch . . . . . . . . . . . . . . . 27
Vehicle Identification Numbers. . . . . . 6
Vehicle Range . . . . . . . . . . . . . . . . . . 33
Vehicle Will Not Operate . . . . . . . . . 83
T
Tire Pressure . . . . . . . . . . . . . . . . . . . 7
Tires
Nut Torque. . . . . . . . . . . . . . . . 66
Tread Depth . . . . . . . . . . . . . . . 66
Wheel Installation . . . . . . . . . . 67
Wheel Removal . . . . . . . . . . . . 67
Towing Loads . . . . . . . . . . . . . . . . . 51
Towing Speed . . . . . . . . . . . . . . . . . 51
Towing the Vehicle . . . . . . . . . . . . . 52
Trailer Hitch Bracket . . . . . . . . . . . . 23
Transaxle . . . . . . . . . . . . . . . . . . . 59-60
Transporting the RANGER . . . . . . . 53
Troubleshooting
Vehicle Will Not Operate . . . . 83
Charge Status Indicator . . . . . . 31
Malfunction Indicator . . . . . . . 31
94
W
Warning Symbols . . . . . . . . . . . . . . . . 4
Washing the Vehicle . . . . . . . . . . 75-76
Weight, Hitch. . . . . . . . . . . . . . . . . . . 51
Wheel Installation . . . . . . . . . . . . . . . 67
Wheel Nut Torque . . . . . . . . . . . . . . . 66
Wheel Removal . . . . . . . . . . . . . . . . . 67