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MOBILE CLEANING UNIT
Operating Instructions (ENG)
MODELS:
PDF
PDFX
PDG
PDT
PDT
POWER DIRECT (FORD)
POWER DIRECT XTRA (FORD)
POWER DIRECT (GM)
POWER DIRECT WATER TANK
POWER DIRECT WATER TANK
Read instructions before operating the machine.
C
980185
11/30/04
MACHINE DATA LOG/OVERVIEW
MODEL
DATE OF PURCHASE
SERIAL NUMBER
SALES REPRESENTATIVE #
YOUR DEALER
NAME:
ADDRESS:
PHONE NUMBER:
Welcome…and congratulations on the purchase of your Mobile Cleaning Unit. This instruction
manual is a guide for operating and servicing your unit. Read this manual completely before
installing or operating this unit. This unit offers you personal convenience. All of your
instrumentation and controls have been positioned to give you easy access for operation and daily
maintenance.
Proper operation and service are essential to the efficient functioning of this unit. When maintained
correctly, this unit will have a long, trouble-free life.
The service methods described in this manual are explained in such a manner that servicing may be
performed accurately and safely. Proper service varies with the choice of procedure, the skill of the
mechanic, and the tools or parts available. Before attempting any repair, make certain that you are
thoroughly familiar with this equipment and are equipped with the proper tools. Any questions
pertaining to operating or servicing this unit should be directed to your nearest dealer.
THIS UNIT MUST BE INSTALLED BY THE DEALER FROM WHOM YOU PURCHASED
IT IN ACCORDANCE WITH THE PRESCRIBED INSTALLATION PROCEDURES.
MAKE CERTAIN THAT THE WARRANTY CARD IS FILLED OUT AT THE TIME OF
INSTALLATION AND IS RETURNED TO YOUR DEALER.
PROFESSIONAL CHEMICALS CORPORATION
325 SOUTH PRICE ROAD
CHANDLER, ARIZONA 85224
Information in this document is subject to change without notice and does not represent a commitment on the
part of Professional Chemicals Corporation.
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TABLE OF CONTENTS
Machine Data Log ………………….02
Table of Contents …………………..03
Parts list ……………………………..04
MAINTENANCE & SERVICE
Maintenance Schedule……….….21
Key Maintenance Checkpoints.…23
Vacuum Pump…………………….23
Water Pump……………………….24
Vacuum Inlet Filter………………..24
Vacuum Relief Valve……………..24
Vacuum Drive Belts……………….24
Pressure Regulator……………….25
Vacuum Hoses…………………….25
High Pressure Hoses……………..25
Optional Waste Pump-out………..25
Engine Coolant Replacement……25
Waste Tank Strainer Basket……..26
Troubleshooting…………………...27
SAFETY
Safety Instructions ………………….05
OPERATION & SYSTEMS
Technical Specifications …..……….07
Panel Overview...…………………....08
Water Pumping and Heat
Transfer System……………………..10
Chemical Injection System…………15
Vacuum System……………………..16
Pre-run Inspections………………….17
Cleaning………………………………17
Upholstery Cleaning…………………18
Shutdown and Daily Maintenance…18
De-flooding Operations……………..18
Freezing Protection………………….18
Winterizing Your Unit………………..19
Removing Anti-Freeze from Unit…..19
3
PARTS LIST
Front Panel………….…………………………………..
Baseplate-Water Pump-Blower……………………….
Recovery Tank………………………………………….
Fresh Water Tank – Optional………………………….
Mini Water Tank – Optional……………………………
Heat Exchanger…………………………………………
Silencer System…………………………………………
Post Heat System……………………………………….
PTO Shaft………………………………………………..
Wiring Diagrams……………………………………...…
Hose Accessories……………………………………….
Automatic Pumpout – Optional…………………...……
Wand – Titanium Six Jet – Optional.…………………..
Wand – Quad – Jet – Optional…………………………
Wand – Tri-Jet – Optional………………………………
Stair Tool – Optional…………………………………….
Upholstery Tool – Optional……………………………..
Shelf Assembly – Optional……………………………...
Water Tank, Dual w/Demand Pump – Optional………
Hose Reel – Optional……………………………………
Warranty………………………………………………….
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IMPORTANT SAFETY INSTRUCTIONS
When using this machine, basic precautions must always be followed,
including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE
These symbols mean WARNING or CAUTION. Failure to follow warnings and
cautions could result in fatality, personal injury to yourself and/or others, or
property damage. Follow these instructions carefully!
Read the operator’s manual before installing or starting this unit. Failure to adhere to
instructions could result in severe personal injury or could be fatal.
Operate this unit and equipment only in a well-ventilated area. Exhaust fumes
contain carbon monoxide which is an odorless and deadly poison that can cause severe
injury or fatality. DO NOT run this unit in an enclosed area. DO NOT operate this unit
where the exhaust may enter any building doorway, window, vent, or opening of any type.
DO NOT store any type of flammable material in the vehicle.
DO NOT operate engine if gasoline is spilled. Avoid creating any ignition until the
gasoline has been cleaned up. Never use gasoline as a cleaning agent.
DO NOT place hands, feet, hair, or clothing near rotating or moving parts. Avoid any
contact with moving parts! Rotating machinery can cause injury or fatality.
Never operate this unit without belt guards or hoods. The high speed moving parts,
such as belts and pulleys, should be avoided while this unit is running. Severe injury,
damage, or fatality may result.
DO NOT service this unit while it is running. The high-speed mechanical parts as well
as high temperature components may result in severe injury or severed limbs.
Never touch electrical wires or components while the engine is running. They can
be sources of electrical shock.
Before servicing this unit, allow it to “cool down.” This will prevent burns from
occurring.
Water under high pressure at high temperature can cause burns, severe personal
injury, or fatality. Shut down machine, allow to cool down, and relieve system of all
pressure before removing valves, caps, plugs, fittings, filters, and bolts.
Always wear hearing protection when unit is running. Always comply with local
noise ordinance when operating units.
5
Dangerous Acid, Explosive Gases! Batteries contain sulfuric acid. To prevent acid
burns, avoid contact with skin, eyes and clothing. Batteries produce explosive hydrogen
gas while being charged. To prevent a fire or explosion, charge batteries only in well
ventilated areas. Keep sparks, open flames, and other sources of ignition away from the
battery at all times. Keep batteries out of the reach of children. Remove all jewelry
when servicing batteries.
Before disconnecting the negative (-) ground cable, make sure all switches are OFF. If
ON, a spark will occur at the ground cable terminal which could cause an explosion if
hydrogen gas or gasoline vapors are present. When disconnecting the battery,
ALWAYS disconnect the negative (-) terminal FIRST.
DO NOT smoke around the unit. Gas fumes may accumulate and be ignited. The
battery is also extremely flammable. This will prevent possible explosions.
DO NOT damage the vehicle in any manner during installation. When routing fuel
lines DO NOT place the hose in any location where damage may occur to the hose or
vehicle. Avoid any contact with moving parts, areas of high temperature, brake lines,
fuel lines, muffler, catalytic converter, or sharp objects.
DO NOT exceed your vehicle’s weight limit. The console with waste tank and
accessories weights approximately 800 lbs. Make certain to account for any additional
accessories in your weight and balance calculations. Make certain that the vehicle has
the correct axle rating. This will prevent unsafe vehicle driving conditions.
We require high-back seats on all vehicles in which units are to be installed for
head and neck protection. We recommend using a metal partition between the seats
and equipment.
DO NOT operate this unit without the water supply attachment and turned on. The
water pump and other vital components may be seriously damaged if this unit is
permitted to operate dry without water.
DO NOT operate this unit without the filter installed in the waste tank.
Keep your vehicle work area clean. Wands, stair tools, and other accessories must be
securely fastened before driving the vehicle.
All high pressure hoses must be rated for 3000 PSI at 250 deg F. Thermoplastic
hoses do not meet these specifications and should not be used. Severe burns and
injury may result if the hoses do not meet these requirements.
Make certain that you receive complete training by the distributor from whom you
purchased this unit.
This unit uses high pressure and temperature. Improper or irresponsible use may
result in serious injury.
Do not modify this unit in any manner. Improper modification can cause severe
personal injury or fatality.
6
TECHNICAL SPECIFICATIONS
ITEM
Engine speed
Water pump rpm
Vacuum pump rpm
Water flow rate
Water pump pressure (low
pressure)
Vacuum relief valve
Waste tank capacity
Console weight (with waste tank)
DIMENSION/CAPACITY
1450 rpm (high speed) Water Pump ON
850 rpm
2850 rpm
4 GPM (maximum)
1000 PSI (maximum)
14" Hg
120 gallons
800 lbs.
JET SIZING:
Recommended floor tool tip sizing not exceed a total of “.045”. Using larger jet sizes on
your cleaning unit may reduce cleaning temperatures.
Example:
Tri-jet wand uses three 95015 jets (95 deg spray angle w/ 015 orifice).
015 x 3 = 045
Upholstery tool jet size:
Stair tool jet size:
80015
9502
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NOTES:
8
1.
OPERATION
Tachometer/Hour Meter
The tachometer shows the rpm of the
vacuum pump and the hour meter
records the number of hours the unit has
run. This serves as a time recorder for
servicing the machine.
2.
9.
10.
Solution Temperature Gauge
This gauge measures the temperature of
the cleaning solution as it exits the
machine.
4.
11.
Vacuum Gauge
12.
Solution Temperature Control
13.
14.
Waste Tank Pumpout Outlet
This port is filled with a chrome plug
unless the (Optional) Waste Pumpout
has been installed, then there will be a
garden hose fitting to attach a hose to.
15.
Flow Meter
The flow meter is a gauge to indicate
how much liquid chemical is being
introduced in the water system.
Turning the knob on the flow meter
clockwise can increase the quantity.
Carpet/Upholstery Mode Switch
This switch serves to energize the
magnetic clutch to turn the PTO and set
the engine speed for the desired
operation of cleaning. Turning the
switch to the Upholstery Mode for
lower speed and turning the switch to
Carpet Mode for higher speed of the
vacuum pump.
8.
Oil Cup
The oil cup allows lubricant spray to
reach the vacuum blower.
Pressure Control Regulator
The pressure regulator sets the pressure
of the solution system. This spring
loaded valve can be adjusted up or
down setting the pressure of the unit by
turning the knob clockwise. The
pressure is increased or reduced by
turning the valve counter clockwise.
This valve must be maintained in
accordance with this manual
maintenance table.
7.
Water Inlet
This quick connect allows water supply
hose to be connected to the unit.
This valve allows the operator to
control the solution temperature by
adjusting the valve from cold to hot.
6.
Solution Outlets
The solution outlets are the connecting
points for the high pressure hoses.
These outlets have quick disconnects
that allow hoses to be plugged into the
unit.
This gauge indicates in inches of
mercury how much the vacuum system
is producing at any given time.
5.
Waste Pumpout Switch
This switch controls the (Optional)
auxiliary pump to empty the waste
collection tank automatically. A float
located inside the tank automatically
turns off and on when the solution level
reaches a certain point.
Solution Pressure Gauge
This gauge registers the amount of
pressure in the system.
3.
Interior Lights
This switch controls the spot lights
located in the van cargo area.
16.
Solution Pump Prime
This valve is used to purge the system
when air is slowed to enter. Example,
empties chemical container or empty
water storage tank. Open and close
valve with chemical flow meter open
and adequate water supply. When
solution pressure gauge indicator needle
remains stable, all air has been
evacuated.
Solution Pump Switch
This switch serves to energize the
magnetic clutch to turn the water pump
on or off.
9
OPERATION
Water Pumping and Heat Transfer
System:
Cold water enters the panel through the water
inlet. When the water tank is full the valve will
automatically shut off.
Water then flows from the water tank, through a
strainer, into the water pump where chemical is
introduced at this point. Then it is pumped to the
pressure regulator that provides and maintains
the desired pressure setting.
A certain amount of water is by-passed from
the pressure regulator due to over pumping
capacity of the water pump. Water that is
not called for in the cleaning process is
channeled to the by-pass coil in the recovery
tank then flows to the inlet side of the pump
to be circulated again.
The heating stage occurs when the water
leaving the pressure regulator and directed
to the first of two heat exchangers. Heat
from the vehicle engine coolant is
exchanged to the cleaning solution spiraled
copper tubing. This allows the engine
coolant to travel in a counter rotating
direction to the cleaning water during the
exchange process creating a very efficient
transfer of heat out of the engine and into
the cleaning solution.
The hot solution then exits the second heat
exchanger where it enters the outlet
manifold. The manifold serves as a sensing
point and connection for the high-pressure
hoses.
Finally, the cleaning solution then passes
through pressure hoses and is distributed by
the cleaning tool to a surface that is being
cleaned, completing the water pumping and
heating cycle of the cleaning unit.
10
OPERATION
Optional Post Heat
With the Optional Post Heat, the cleaning
solution goes to a second stage of plumbing
and heating which takes place in the heater
core located just after the vacuum pump.
This is the hottest point of exhaust air
coming from the vacuum pump. The hot
exhaust air is forced through the post heat
core, creating the second stage of heat
transfer to the cleaning solution.
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12
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14
OPERATION
CHEMICAL INJECTION SYSTEM:
The chemical injection system utilizes the
natural inlet draw of the high-pressure pump to
move the chemical into the main pressure
stream.
The chemical is picked up from the container
and fed through the flow meter at a desired
amount of chemical which is adjusted through
the metering valve.
The chemicals and water are mixed in the highpressure pump and then forced through the heat
exchangers and outlet manifold where then it is
distributed to high-pressure hoses out to the
cleaning tool.
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OPERATION
VACUUM SYSTEM
The PTO turning an air pump generates vacuum.
The air is channeled in one side of the vacuum
pump, compressed and discharged on the
opposite side, creating airflow.
The movement of air is used to do the
work necessary for the extraction
process. A vacuum nozzle applied to the
carpet surface removes moisture, dirt
and spent chemicals. These elements are
conveyed back to the waste tank using a
series of changes in direction and
velocity. The air is then filtered and
rushes into the vacuum pump.
The vacuum pump compresses and heats the
incoming air. The hot discharged air is forced
down stream into a silencer for noise abatement.
Finally the hot air is exhausted outside.
VACUUM
RELIEF
VALVE
FILTER
VACUUM
PUMP
WASTE
TANK
SILENCER
STRAINER
LUBE
CUP
VACUUM
GAUGE
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OPERATION
PRE-RUN INSPECTION:
HIGH PRESSURE HOSE
Note: Operation of this unit is simple.
However, only trained personnel should
proceed.
Before starting the unit, connect the pressure
hose to the outlet connection at the front of
the unit. Connect the cleaning tool to the
pressure hose.
VACUUM HOSE
Operate this unit and equipment only in a
well-ventilated area. Exhaust fumes
contain carbon monoxide which is an
odorless and deadly poison that can cause
severe injury or fatality. DO NOT operate
this unit where the exhaust may enter any
building doorway, window, vent, or
opening of any type.
Connect the vacuum hose to the vacuum inlet
connection at the front of the unit. Connect the
other end of the vacuum hose to the cleaning
tool.
FILTERS
Ensure all filters on machine and in waste tank are
free of debris.
CLEANING
CHECK FOR ADEQUATE FUEL
Check the fuel tank to be certain there is adequate
fuel to complete the job. This unit uses
approximately .95 to 2.1 gallons of fuel per hour,
depending on the speed setting.
REMOVE TOOLS FROM VEHICLE
Remove any tools or hoses from the van which
you will require.
WATER SUPPLY CONNECTION
NOTE: Before connecting your water hose
to the supply faucet, flush out the faucet
until the water is free of any debris. Flush
out any debris which may be in your water
inlet hose.
1. Connect the water supply hose to the
water inlet quick-connect at the left front of
the console. Connect the hose to the water
supply faucet.
Observe the following guidelines, while cleaning:
1. Before proceeding make sure the nozzles are
functioning properly.
a. To check, hold the wand about one foot above
the surface to be cleaned and open the wand
valve. A full spray should be observed from
the cleaning nozzles.
b. If the nozzle are not showing a full spray
pattern, adjust nozzles for proper pattern,
clean, or replace nozzles, if required.
2.
Nomally chemical is applied on the push stoke
of the wand when cleaning and vacuuming is
done on the pull stroke. For heavily soiled
carpets the wand may be used in a scrubbing
manner, apply chemical in both push and pull
strokes. Always finish up an area with a
vacuum stroke.
NOTE: Never use your waste pump outlet
hose as a water inlet hose. Use only clean
hoses for water inlet.
3. When cleaning, keep the working opening
(mouth) flat on the surface being cleaned.
Keep the wand moving when the valve is open.
2. Turn the water supply faucet on. The water
will fill the water tank.
4. The unit will automatically shut-down when the
waste tank is full. This will prevent water being
drawn into the vacuum pump. If shut-down
occurs, empty the waste tank before
proceeding.
17
OPERATION
FREEZING PROTECTION
UPHOLSTERY CLEANING
Upholstery tool
1.
Set temperature as desired and use
Upholstery Mode on the unit switch.
If the unit is exposed to freezing weather
the water in the unit may freeze, causing
SERIOUS DAMAGE to the unit. To avoid
this, the following is recommended
during the cold weather season.
2. Use one (1) “80015” spray tip in tool.
SHUTDOWN AND DAILY
MAINTENANCE
When the unit is not in use, always park it in
a heated building.
1. Close chemical metering valve.
While in operation, avoid long shutdowns as
the vehicle provides heat while running.
2. Allow the unit to run for 2 minutes with
the vacuum hose disconnected to
remove moisture. Spray WD-40 (or
equivalent) into the vacuum lubrication
cup. This will prevent corrosion due to
moisture.
3. Turn off Unit and Pump switch.
4. Disconnect all hoses and tools.
5. Drain waste tank and rinse with clean
water.
DE-FLOODING OPERATIONS
De-flooding operations involve removal of
water from carpet and flooring. This differs
from normal cleaning operations in that no
water or solution is required. An automatic
waste pump-out is highly recommended for
all de-flooding operations due to the large
amount of water removal often required.
1. Start unit in Carpet Mode.
2. Leave Pump switch OFF.
3. Begin de-flooding operations.
18
OPERATION
WINTERIZING YOUR UNIT
RETURNING CLEANING UNIT BACK
INTO SERVICE
1) Drain fresh water tank by opening the ball
valve (# 1 )
2) Close ball valve (# 4 )
3) Place hose (# 3 ) into container of 100%
glycol base antifreeze
4) Place chemical feed hose (# 6 ) into
container of antifreeze, open flow meter
valve
5) Open ball valve (# 3 )
6) Place primer hose into empty container
7) Turn main switch to “Upholstery Mode”
and pump switch to the “ON” position
8) Open ball valve on primer hose until
antifreeze comes out, then turn the primer
hose valve off and on for another 30
seconds to replace the bypass loop with
antifreeze.
9) Turn the pump and main switch off, then
hook up the high pressure hoses and
wand to the panel. Turn main switch to
“Upholstery Mode” and the pump switch to
the “ON” position.
10) With the primer hose valve closed, open
the wand valve until antifreeze appears,
repeat this for all other tools.
1) Close fresh water valve (# 1 )
2) Fill tank with fresh water
3) Close valve (# 3 ) and open valve (#
4)
4) Place chemical feed hose (# 6 ) into
chemical jug, open flow meter valve
5) Place primer hose into empty
container
6) Turn main switch to “Upholstery
Mode” and pump switch to the “ON”
position
7) Open the primer hose valve to
evacuate the antifreeze from the
system, remember to open and
close this valve a couple of times
during this process to clear the
bypass loop.
8) Turn the pump and main switch off,
hook up the high pressure hoses
and wand. Turn the main switch to
“Upholstery Mode” and the pump
switch to the “ON” position.
9) Open the valve on the wand and
recover the antifreeze, repeat this
for all other tools.
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20
MAINTENANCE
SERVICE SCHEDULE
Van Engine
Van Engine
Vacuum Pump
Water Pump
Solution Inlet Tube Strainer
Vacuum Inlet Filter (In Waste Tank)
Vacuum Hoses
Automatic Waste Pump
Chemical Filter
Vacuum Pump
Water Tank Float Valve
Water Pump Inlet Filter
Pressure Regulator
Pressure Regulator
PTO Shaft
High Pressure Hoses
Van Engine
Van Engine
Van Engine
Van Battery
Float Valve Seal
Daily
Daily
Daily
Daily
Daily
Daily
Daily
Daily
Daily
Weekly*
Weekly
Weekly*
50 hrs
50 hrs
50 hrs
100 hrs
100 hrs
100 hrs
100 hrs
100 hrs*
200 hrs
Check engine oil level.*** Fill to proper level
Check coolant level in overflow bottle
Spray WD-40 in lubrication cup at front of console for 5 sec.
Check oil level.** Fill to proper level
Check strainer for blockage, remove any debris
Clean filter, inspect, replace if damaged
Wash out with clean water
Inspect and remove any debris or sediment
Inspect daily
Check oil level. Fill to proper level
Check for proper seating and shut-off
Check for debris and clean
Lubricate o-rings
Lubricate plug behind spring
Grease v-joints
Inspect for damage or impending damage
Change engine oil***
Change oil filter***
Check fan belt tightness
Clean battery terminals
Replace seal
21
MAINTENANCE
SERVICE SCHEDULE
Water Pump
Pulley Set Screws & Hub Cap Screws
Drive Pulley
Drive Pulley
Drive Belts
Drive Belts
Vacuum Lubrication Lines
Heater Core
Vacuum Pump
Waste Tank Shut-off Float Switch
Van Engine
Waste Tank Filters/Strainers
Van Engine
500 hrs
500 hrs
500 hrs
500 hrs
500 hrs
500 hrs
500 hrs
500 hrs
1500 hrs
Monthly
Yearly
Yearly
2 years
Change oil**
Check for proper torque valves. Re-torque, if required****
Inspect, clean and check for pulley groove wear****
Check pulley alignment****
Inspect and clean****
Check belt tension****
Check for line obstructions. Replace tubing if cracked or damaged
Clean and inspect.
Drain, flush, and replace oil*****
Check for debris hindering movement
Flush radiator and change engine coolant.
Check for damage and blockage. Replace if needed.
Replace radiator hoses and hose clamps.
* Or as often as required
** Change water pump crankcase oil after the first 50 hours
*** Change vacuum pump crankcase oil and filter after the first 50 hours
**** Perform drive belt, pulley and hub maintenance after the first 25 hours of operation, and then again at 100 hours
***** If using AEON PD synthetic lubricant, 4000 hours or every 2 years, whichever comes first
22
MAINTENANCE
VACUUM PUMP
3. Drain, flush and replace oil every 1500
hours or yearly, whichever comes first.
Change oil more frequently if inspection so
indicates. With AEON PD synthetic
lubricant, perform the oil change
maintenance every 4000 hours or every 2
years, whichever comes first.
Refer to the Vacuum Pump Operation and
Service Manual for specific instructions.
Lubrication: We recommend that you use
AEON PD Synthetic Blower Lubricant in the
vacuum pump for all operation
temperatures. AEON PD is formulated
especially for positive displacement blower
service to provide maximum blower
protection at any temperature. One filling of
AEON PD will last many times longer than a
premium mineral oil.
4. Vacuum pump lubrication is vital to
performance of our pump. Failure to
follow the maintenance schedule in the
“Maintenance Schedule” can lead to
permanent damage to your blower.
NOTE: AEON PD is the oil which
PROCHEM puts in the vacuum pump
at the factory. Topping off or adding
petroleum oil to synthetic oil is NOT
recommended.
1. Check the oil level daily to assure the
proper level. PROPER LEVEL cannot
be overemphasized. Too little oil will
ruin bearings and gears. Too much oil
will cause overheating. Use the
illustration as a guide when adding oil.
2. To prevent rust from building up inside
the vacuum pump (if moisture exists) we
have provided a lubrication cup on the
front of the unit.
First run the unit at least 1 minute to
remove any moisture from the vacuum
pump. Next, fill the lubrication cup with
WD-40, or a similar lubricant, for 5 seconds
while the unit is running and the vacuum
inlets are sealed. Do this at the end of each
working day.
23
MAINTENANCE
WATER PUMP
VACUUM PUMP DRIVE BELTS
1. Check the crankcase oil level daily to
assure the proper level. Use the
illustration as a guide when checking the
oil level. If the level has dropped, check
for the source of leakage and repair.
To tighten the vacuum pump belts:
1.
2. Change the crankcase oil with Cat Pump
Crankcase Oil, after the first 50 hours
of operation. Drain and refill the
crankcase oil with Cat Pump Crankcase
Oil every 500 hours thereafter.
Loosen the four screws which hold the
vacuum pump mount in place.
2. Turn the adjusting bolt until the proper
belt tension is achieved (1/2” deflection
in the center of the belt, halfway
between the pulleys).
3. Re-tighten all bolts previously loosened
at the vacuum muffler.
3. Other Cat approved oil equivalents are:
Mobil DTE 16, Amoco Rykow 68, and
Shell Tellus T68.
NOTE: When adjusting belt tension,
make certain that the PTO shaft
and vacuum pump shaft remain
parallel, and the belt tension is
equal throughout the belt width.
VACUUM INLET FILTER
(IN WASTE TANK)
1. The vacuum filter in the waste tank
should be removed and cleaned daily.
If this is done, the filter will last for a long
period of time.
4. After adjusting, re-tighten the four
screws which hold the vacuum pump
mount in position. Check belt alignment
with straight-edge.
VACUUM RELIEF VALVE
Make certain that when you re-torque
these screws, that you use a clockwise
pattern and continue until proper torque
is achieved.
While the unit is running at full RPM, block
the air flow at the vacuum inlet connection
and read the vacuum gauge. If adjustment
is required, shut the unit down and adjust
the vacuum relief valve locking nut tension.
Start your unit and read the vacuum gauge.
Repeat this process until the relief valve
opens at 14” Hg.
TORQUE VALUES
COMPONENT
INCH/LBS
FOOT/LBS
Rear PTO Hub
Vacuum Pump Hub
300
300
25
25
5. Check for pulley groove wear, clean
belts and pulley grooves, check for worn
belts, proper belt tension, and pulley
alignment after the first 25 hours and
then again at 100 hours.
Check for belt ride in the groove.
24
MAINTENANCE
PRESSURE REGULATOR
ENGINE COOLANT REPLACEMENT
Lubricate the o-rings and bullet every 50
hours. Use o-ring lubricant.
Annually the coolant in the Vehicle Engine
should be replaced. This coolant is an integral
part of the heating system and needs to be
maintained as any other working part of the
system. We recommend that this procedure
be accomplished by the following steps.
For the procedure, see the “General Service
Adjustments” section in this manual for
details.
VACUUM HOSES
DRAINING COOLANT:
To assure maximum hose life, we
recommend that the hoses be washed out
with clean water at the end of each working
day.
1. Remove one end of Heater core “Y”.
Open Heat Exchanger Petcock’s.
NOTE: Be sure that used coolant is
collected in a proper container and
disposed of in accordance with local
laws.
HIGH PRESSURE HOSES
Inspect your high pressure hoses for wear
after the first 100 hours of use. Inspect
every 25 hours thereafter. If hoses show
any signs of damage or impending rupture,
replace the hose.
REPLACING COOLANT:
1. Fill radiator with 60/40 anti-freeze water
mix.
2. Start unit at idle.
3. As the unit warms up, maintain a full
radiator with a 60/40 mix.
DO NOT attempt to repair high
pressure hoses! Repairing high
pressure hoses may result in severe
burns and serious injury!
4. Open petcocks slightly on Heat Exchanger
to allow any trapped air to escape. When
coolant runs out of Heat Exchangers,
close petcocks.
All high pressure hoses must be rated for
3000 PSI at 250 deg F. Thermoplastic
hoses do not meet these specifications
and should not be used. Severe burns
and injury may result if the hoses do not
meet these requirements.
5. Fill radiator with 60/40 coolant mix.
6. Re-install radiator cap.
7. Shutdown unit.
OPTIONAL WASTE PUMP-OUT
Check radiator overflow bottle. Add coolant to
proper “cold” level.
At the end of each work day, make certain
that you remove any debris or sediment
which may be inside the waste pump by
pumping fresh water through the pump.
25
MAINTENANCE
WATER PUMP DRIVE BELT
To tighten the water pump belt:
1. Loosen the nuts which hold the water
pump mount to base.
2. Adjust the position of the belt tension
adjusting bolt until the proper belt tension
is achieved. (1/2” deflection in the center
of the belt, halfway between the pulleys).
3. While checking the alignment, tighten the
nuts which hold the water pump mount to
base.
WASTE TANK STRAINER BASKET
The strainer basket located inside the waste
tank should be removed and cleaned
whenever it is full of debris. This should be
done at the end of each job.
WASTE TANK FLOAT VALVE
The float valve in the waste tank shuts the unit
down once the waste tank becomes full.
Check the float valve for debris at least once a
month.
26
MAINTENANCE
PROBLEM
CAUSE
SOLUTION
Water supply is turned off or the
Turn the water supply on or up. Check for
float valve is stuck or improperly
kinks in the water supply hose. Examine
adjusted.
the float valve and adjust or replace.
Water pump inlet supply line is
Remove accumulated debris and replace if required.
Examine the water inlet filter inside the water box.
plugged or drawing air.
Check for suction leaks and loose clamps or fittings.
Tighten any loose fittings or clamps. Replace any
ruptured hose(s).
Loss of water pump
Pressure regulator o-rings are dry.
Lubricate o-rings, using o-ring lubricant.
pressure.
Pressure regulator has worn o-rings.
Check o-rings. If necessary, replace.
Pressure regulator is dirty, stuck
Clean or repair regulator. Adjust to working
With the cleaning
open, or improperly adjusted.
pressure. Lubricate o-rings, using o-ring lubricant.
tool open, the water
pressure gauge
reads
Low pump volume. (Measure the
Examine the check valves, plunger cups,
amount of water being returned to the
and cylinder head on the water pump.
below the normal
water box from the pressure regulator.
Repair, whenever required (refer to the
It should fill a gallon container about
water pump service manual).
operating pressure.
every 17 seconds).
Defective water pressure gauge.
Replace gauge
Orifice (spray nozzle) in the cleaning
Replace Nozzle or change nozzle size.
tool is worn, defective, or wrong size.
Debris clogging water lines or
Clean or replace as needed.
water inlet disconnect.
Belts loose or broken
Re-tension or replace as needed.
Loss of pump prime
Manually prime water pump.
Plugged orifice and/or screen in
Unplug or replace orifice and/or screen
the cleaning tool.
Internal block between the
Inspect all lines, remove accumulated debris which
pressure regulator manifold and
is blocking proper flow. Replace any defective
Loss of solution
the outlet Y-strainer, or the
hoses. Remove, inspect, and clean the Y-strainer
volume at cleaning
Y-strainer screen is clogged
tool orifice.
Water gauge reads
normal.
screen. De-scale unit and install a water softener,
if necessary.
Defective quick-connect on one or
Replace defective quick-connects(s) on
more of the high pressure hoses.
high pressure hoses(s).
Cleaning tool valve is malfunctioning.
Repair or replace valve.
Hose inner lining is constricted.
Remove restriction or replace hose.
Air leak in chemical supply line,
Check for air leaks. Replace faulty parts.
metering valve.
27
MAINTENANCE
PROBLEM
CAUSE
SOLUTION
Vacuum gauge is giving an improper
Examine the tubing between the vacuum relief
valve and the vacuum gauge and remove any
reading.
blockage.
Vacuum hose(s) is damaged, causing
Inspect hose(s), repair or replace.
a suction leak.
Waste tank gaskets not sealing
Inspect the gasket. Repair seal or replace
properly, not positioned properly
Re-position lid(s).
Loss of vacuum
Plugged vacuum hose or vacuum
While cleaning, the
strainer basket.
plumbing between vacuum inlet and
Unplug vacuum hose or inlet plumbing.
vacuum is not up to
Waste tank filter or strainer basket is
specification. Engine
plugged.
Clean or replace filter. Clean strainer basket.
RPM is normal.
Loose vacuum pump drive belts.
Tighten the drive belts
Waste tank drain valve is damaged or
Drain the waste tank. Close drain valve, if open.
left open, causing a vacuum leak.
Remove the dump valve and, after inspecting,
Vacuum relief valve requires
Re-adjust the vacuum relief valve. If the vacuum
adjustment or has a vacuum leak due
does not increase, remove and inspect the relief
replace the defective components.
Excessive Vacuum
to damaged diaphragm.
valve diaphragm. If damaged, replace.
Vacuum pump is worn out.
Replace the vacuum pump.
Improper throttle adjustment.
Adjust throttle to set desired vacuum pressure.
Vacuum obstruction
Vacuum relief valve requires
adjustment
Inspect hoses for obstructions.
Readjust the vacuum relief valve.
The strainer at the inlet end of the
Unclog the strainer. If damaged, replace.
chemical inlet line is clogged.
Loss of chemical
Suction leak in the inlet line leading
Inspect inlet lines and flow meter for air leaks or
into the pump.
damage and replace, if required.
With the cleaning tool
chemical prime/on-off valve or
Replace valve(s).
valve open, no chemical
chemical metering valve is defective.
Defective cylinder in the water pump.
28
Measure the pump volume. If the pump volume is
less than normal, refer to "Loss of Pump Volume"
in the Troubleshooting section in this manual.
MAINTENANCE
PROBLEM
CAUSE
SOLUTION
Chemical flow meter
External leak in chemical piping.
Tighten fittings. Re-apply thread sealant
indicates flow with the
where required. If any fittings are damaged,
tool valve closed
replace.
Defective electrical connection in the
Examine switch, electrical connections, and wiring.
console wiring or defective switch.
Repair any defective connections. If there is power
going to the switch but not going out, replace
the defective switch.
Water pump does not
Water pump has not been activated
Turn solution pump switch to on.
engage.
Defective water pump clutch.
NOTE: The clutch may be manually
set by inserting two ¼-20 x1/2 bolts.
If there is power in the switch, but not power at the
Line up the holes on the clutch and
clutch, replace the defective wire. If there is power
insert the bolts. To disengage the
at the clutch, replace the defective switch.
pump, remove the bolts.
Loose or broken water pump belts.
29
Tighten or replace belts.
30
FRONT PANEL
REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
PART NO.
360-210
360-225
360-205
360-215
551-028
530-105
305-090
305-085
580-010
551-075
580-135
498-066
360-125
759-011
545-012
845-242
845-243
845-244
845-241
498-035
DESCRIPTION
Tachometer/Hour Meter
Solution Pressure Gauge
Solution Temp Gauge
Vacuum Gauge
Solution Temp Control
Pressure Regulator
Rock Switch 6 Pole White
Rock Switch White
Coupler FM 1/4 Closed
Oil Cup Port
Coupler M 3/8 Closed
Chrome Plug
Flow Meter
20 LT Jug
Ball Valve 1/4
Top Panel
Bottom Panel
Chem Jug Bracket
Panel Frame
Rubber Grommet
31
SERIAL
NO.
FROM
NOTES:
32
33
34
35
BASEPLATE, BLOWER AND PUMP
REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO.
263-205
315-009
325-230
325-300
325-315
325-320
358-906
360-220
36-900141
380-550
385-015
385-016
385-118
385-119
385-171
385-525
44-802311
397-039
57111
57031
57090
400-151
70266
405-110
405-396
70088
87163
87083
87171
02-000143
425-114
425-140
425-180
465-090
465-091
465-092
465-680
480-100
480-105
790435
516-210
545-012
DESCRIPTION
HP Hose Assy 3/8 x 43"
Conduit, Plastic 1/4"
Terminal Ring, #10 - Blue
Power Lock Terminal - Black
Power Lock Terminal - Green
Power Lock Insert
Blower (47) Whispair Urai
Tach/Sender
Cat Clutch 2-GRV-7"/20MM
Keystock, 1/4"
Bushing, H 7/8
Bushing, H 1
Pulley, 2BK40H
Pulley, AK44H
Pulley, 7.75 O.D.
Bearing, 1" Flange Complete Unit
Belt AX29
Belt BX32
Nut, 3/8 x 16 Zinc
Hex Nut, 5/16 Zinc
Locknut, 10 x 32 Nylon SS
Locknut, 12 x 1.25 Nylon
Bolt, 3/8 x 1 GR5 Zinc
Bolt, 3/8 x 1 1/4 GR5 Zinc
Bolt, 12MM x 35MM (1.25)
MS, 10-32 x 1/2 Panphil SS
LW, 3/8 Zinc
LW, 5/16 Zinc
FW, 3/8 Zinc
FW, 5/16 Zinc
Muffler Clamp 3"
Clamp, Tube 3/4"
O-Clamp 19/32
Brkt, Grease Line Blower
Brkt, Grease Line F/Bearing
Brkt, Blower Belt Guard (Roots)
Brkt, Pump (Baseplate)
Tubing, 1/8" Nylon
Tubing, 1/4" Nylon
Cat Pump Model 5CP2120W
Shaft Protector
Ball Valve 1/4
36
SERIAL NO.
FROM
NOTES:
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
550-030
550-040
551-070
11-800109
555-104
555-106
11-800341
31028
030-16
31026
555-254
11-800022
11-800102
40043
40011
40014
12-800345
12-800269
555-406
66017
555-454
04066
555-520
11-800354
11-800352
555-642
555-660
555-914
40038
572-042
572-100
572-120
270-11A
270-11
580-115
580-140
581-015
582-005
582-027
582-069
759-030
759-035
835-300
845-365
845-380
Check Valve, 1/8 FPT
Check Valve, 1/2 FM x FM
Thermal Valve, 3/8 NTP (140F)
Bushing, 1/2 MPT x 3/8 FPT
Comp. Fitting, 1/8 x 1/8 Male
Comp. Fitting, 1/4 x 1/8 MPT
Elbow 45, 3/8" Street Extruded
Elbow 90, 1/8" Street Forged
Elbow 90, 1/4" Street Extruded
Elbow 90, 3/8" Street Extruded
Ferrule, 3/8" Hose
Hex Nipple, 1/8"
Hex Nipple, 3/8"
Hose Barb 90, 3/8 Barb x 3/8 MPT
Hose Barb, 1/4 Barb x 1/8 MPT
Hose Barb, 3/8 Barb x 1/4 MPT
Hose Barb, 5/8 Barb x 3/8 MPT
Hose Barb, 5/8 Barb x 1/2 MPT
Locknut, 1/8" Brass
Plug, 1/4 MPT Hex
Plug, 3/8 MPT Hex Head
Reducing Adpt, 1/4 FPT x 1/8 MPT
Reducing Bushing, 1/8 F x 1/2 M
Reducing Nipple, 1/2 MPT x 3/8 MPT
Tee, 3/8" FPT.
Tee, 3/8" Street Extruded
Union Coupling, 3/8"
Comp. Fitting, 1/4 x 1/8 FPT
Hose Barb 45, 3/8 Barb x 1/4 MPT
Solution Hose, 1/4" Blue Neptune HP
Clear Braided Hose 1/4"
Hose, 3/8" Silicone
Q.C. 1/8" Male Shutoff
Q.C. 1/8" Fem Shutoff
Q.C. 1/8" Male (open) see notes
Q.C. 3/8" Fem (open)
Crimp Ftng, 1/4" HP Hose - 1/4 MPT SVL
90, 3" Street Blk Mal
Nipple, 3" x 4"
Hose Barb, 3 x 3 NPT Plated
Jar, 16 oz. White
Cap, (White 16 oz. Jar)
Baseplate Shaft 1" x 18"
Brkt, Blower PD
Baseplate PD
37
38
RECOVERY TANK
REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
PART NO.
305-310
325-303
325-305
325-320
57245
57297
400-250
70018
405-118
70070
415-035
87013
87003
87136
03-000246
435-040
435-044
435-045
445-050
475-135
475-140
498-023
498-032
550-035
31021
030-16
40042
560-206
560-360
572-032
572-134
590-408
620-406
860-300
DESCRIPTION
Switch, Mercury Float
Power Lock Terminal – Red
Power Lock Terminal – Yellow
Power Lock Insert
Locknut, 1/4 x 20 Nylon SS
Locknut, 3/8 x 16 Nylon SS
Well nut, 1/4 x 20 Neoprene
Bolt, 1/4 x 1 SS
Bolt, 3/8 x 1 1/2 SS
Bolt, 3/8 x 2 SS
LW, 3/8 SS
FW, 1/4 SS
FW, 3/8 SS
FW, 1/2 SS
Clamp, #8 hose 1/2 x 1
Handwheel, Cross M
Knob, Thumb M
Handwheel, Cross FM
Hasp
Gasket, Filter Basket Lid (PD)
Gasket, Vacuum Lid (PD)
Grommet, 5/16 x 1
Plug
Check Valve, 1/4 FM x FM
Elbow 45, Street 1/4"
Elbow 90, 1/4" Street Extruded
H. Barb 90, 1/2 Barb x 1/4 MPT
Filter, 3" All SS
Filter Basket PD
Hose, Blower 3"
Heater Hose, 1/2 Blue Hi-Miler
PVC, Hose Barb 3"
Vacuum Relief Assy (PD)
Rec Tank PD
39
SERIAL
NO.
FROM
40
WATER TANK
REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
PART NO.
57111
57245
405-009
70070
410-251
87163
87013
87003
87088
425-004
475-125
480-010
499-005
545-020
545-036
555-004
11-800523
11-800276
31026
11-800102
555-320
56013
40033
40013
555-516
11-800354
11-800352
560-113
572-106
22011
585-210
590-404
597-065
860-305
DESCRIPTION
Nut, 3/8 x 16 Zinc
Locknut, 1/4 x 20 Nylon SS
Bolt, 1/4 x 3/4 SS
Bolt, 3/8 x 2 SS
Tek Screw 3/16 x 3/4 SS
LW, 3/8 Zinc
FW, 1/4 SS
FW, 3/8 SS
FW, 5/8 SS
Clamp, Gear 1"
Gasket, 6" Access Cover - Clear
PVC Tubing, 1/4" ID Clear
Trim, 1/2" Black
Ball Valve, 3/8
Ball Valve 1"
ADPT, 3/8 M x 3/8 F
Close Nipple 1"
Elbow 90, 3/8" FPT.
Elbow 90, 3/8" Street Extruded
Hex Nipple, 3/8"
H. Barb 90, 1/4 Barb x 1/8 MPT
H. Barb 90, 3/8 Barb x 1/4 MPT
H. Barb 90, 1/2 Barb x 3/8 MPT
H. Barb, 1/2 Barb x 3/8 MPT
Red. ADPT, 3/4 MPT x 1/2 F
Red. Nipple, 1/2 MPT x 3/8 MPT
Tee, 3/8" FPT.
Filter, Inline 1/2" TM
Clear Hose, 1/2 ID
Q.C. 3/8" FEM (Closed)
Clear Cover, 6" C/W Ring
PVC Hose Barb 1"
Valve, Diaphragm - Auto Fill
F/W Tank PD, C/W Holders
41
SERIAL
NO.
FROM
NOTES:
42
REF
1
2
3
4
5
6
7
8
9
10
11
PART NO.
87088
480-105
11-800276
555-322
555-329
40013
555-516
11-800354
597-065
710-125
993-225-208
DESCRIPTION
FW, 5/8 S.S
Clear Hose 1/4 ID
Elbow 90, 3/8 FPT
H.Barb 90, 1/4 Barb x 1/4 MPT
H.Barb 90, 1/2 Barb x 5/8 MPT
H.Barb, 1/2 Barb x 3/8 MPT
Red.ADPT, 3/4 FPT x 1/2 FPT
Red.Nipple, 1/2 MPT x 3/8 MPT
Valve, Diaphragm – Auto Fill
SMS, 8 x 5/8 Pan ROB S.S
Mini Water Tank
43
SERIAL
FROM
44
HEAT EXCHANGER
REF
1
2
3
4
5
6
7
8
9
10
11
12
PART NO.
555-114
555-164
555-100
555-134
555-432
800-081
475-065
490-110
70018
87013
57245
485-100
DESCRIPTION
Comp Fitting 3/8 x 3/8
Drain Cock ¼
Comp Fitting 90 3/8 x 3/8
Coupling 3/8
Nipple, Long 3/8 x 2 ½
Cap #6
Gasket, 7 ¼” Heat Exch.
Casings, Heat Exch.
Bolt, ¼ x 1 ss
F/Washer, ¼ ss
Locknut, ¼ ss
Coil, 3/8 x 25’
45
SERIAL
NO.
FROM
NOTES:
Not Shown
46
SILENCER SYSTEM
REF
1
2
3
4
5
PART NO.
850-020
425-114
850-044
850-005
850-046
SERIAL
NO.
FROM
DESCRIPTION
Silencer
Clamp 3"
Tube 3" SLP
Muffler 3"
Pipe 3" 90 Degree
47
NOTES:
48
POST HEAT SYSTEM
REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PART NO.
263-014
263-021
263-022
57111
405-156
87163
87171
425-040
425-116
425-152
490-150
551-005
14076
555-115
555-134
030-16
78308
11-800352
575-035
850-005
850-046
DESCRIPTION
HP Hose Assy 32 1/2
HP Hose Assy 57 1/2
HP Hose Assy 52 1/2
Nut, 3/8 x 16 Zinc
Bolt, 3/8 x 4 Allthread Zinc
LW, 3/8 Zinc
FW, 3/8 Zinc
Clamp, #56 Hose
Clamp, Muffler 3 1/2
Muffler Hanger
Post Heat Coil
Valve, Press. Limiter - 1000 PSI (Kingston)
Bushing, 3/8 M x 1/4 F
Comp. FTG 5/8T x 3/8NPT 90
Coupling, 3/8
Elbow 90, 1/4" Street Extruded
Tee, 1/4" Street Extruded
Tee, 3/8" FPT.
All Flex Hose, 3 1/2" ID
Muffler, 3"
Elbow 3" 90 Degree
49
SERIAL
NO. FROM
NOTES:
50
PTO SHAFT
REF
1
2
3
4
5
6
7
8
9
10
11
PART NO.
365-010
380-551
380-200
380-205
380-525
835-305
48040
840-030
70584
230-820
230-830
DESCRIPTION
Clutch assy, serpintine
Key 5/32 x 5/8
Snap Ring 2"
Snap Ring 1"
Bearing
Shaft, inner
Key 1/4 x 1
Shaft outer housing
Bolt 1/4 x 20 x 3/4 FH SOC
Shaft, rear GM
Shaft, rear Ford
51
SERIAL
NO.
FROM
NOTES:
Not Shown
52
53
54
55
56
HOSE ACCESSORIES
REF
PART NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
12-800078
08-805147
10-805060
56015
22015
56012
10-805108
10-805077
08-805155
15-808012
43-810014
43-810019
11-800354
10-805157
13-806009
10-805295
22015
10-805077
08-805155
56012
10-805122
1
2
1
1
1
1
1
1
2
1
2
2
1
1
1
1
1
1
2
1
1
SERIAL NO.
FROM
DESCRIPTION
FITTING, BRB 2H BS PVC
CUFF, 2”
HOSE, VAC 2”X50’ W/ CUFFS & HOSE
NIPPLE, 1/4 HEX
COUPLER, 1/4 QD
NIPPLE, 1/4 FPT QD
HOSE, HP 1/4 X 50FT W/QD & VLVE
HOSE, HP 1/4 X 50’
GUARD, HOSE VINYL
VALVE, BALL 1/4FP
O-RING, 7/32ID X 11/32OD
O-RING, 3/8 ID X 1/2 OD
NIP, 1/2 X 3/8 HEX BR
HOSE, WATER 1/2 X 50’
DISCONNECT 3/8M X 3/8FP
HOSE, WATER 1/2 X 50’
COUPLER, 1/4 QD
HOSE, HP 1/4 X 50’
GUARD, HOSE VINYL
NIPPLE, 1/4 FPT QD
HOSE, HP 1/4 X 50FT W/QD
57
NOTES:
AUTOMATIC PUMPOUT-OPTIONAL (P.1)
11
17
16
19
6
10
7
18
10
1
4
5
3
5
7
2
5
13
6
5
14
4
8
9 12 15
3
980185 11-30-04
58
AUTOMATIC PUMPOUT-OPTIONAL
REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
PART NO.
70105
00-000132
57006
87162
02-000066
03-000176
09-805591
10-805484
12-800052
12-800367
12-800444
43-807008
50-502055
52-000123
52-501993
61-951306
61-951319
23719
72185
QTY
4
2
4
4
4
4
1
1
1
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
SERIAL NO.
FROM
NOTES:
SCR, M4 X 60 PH
SCR, 1/4-20 X 1/ 1/2 HXHD
NUT, 1/4-20 HEX
WASHER, 1/4 SPLIT LOCK PLTD
FLATWASHER, 1/4
CLAMP, HOSE #16
HOSE, WASTE PUMP 1” X 8’
HOSE, GARDEN 3/4 X 75’
CAP, HOSE 3/4 BR
FTTG, BRB 1PX1H BR
FTTG, 1-1/4P X 1” H BR
WASHER, HOSE 5/8 ID 1” OD
BRKT, CTR HOOD FR
NUT, 1-3/16-12 UN HXHD
CONN, HOSE WATER OUTL
PUMP, HD AUTO
ASSY, LVL SENS SHUT OFF SW
CORD ASM, CNCTN SIDE
SWITCH ASSEMBLY
980185 11-30-04
59
AUTOMATIC PUMPOUT-OPTIONAL (P.2)
26
36
23
15
1
24
16
37
19
22
11
22
11
17
27
26
3
29
30
32
25
20
9
34
31
18
33
5
14
13
28
4
8
7
35
6
21
39
10
21
8
38
21
10
12
2
21
5
980185 11-30-04
60
AUTOMATIC PUMPOUT-OPTIONAL
REF
PART NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
00-000210
52-502064
00-000312
00-000399
00-000241
57245
87162
87165
04-000312
04-000334
04-000335
04-000342
52-502061
16-808241
40-902151
43-807117
43-807118
43-810091
43-810100
43-810101
43-810106
45-801927
49-876301
50-502025
50-502026
70094
11-800504
52-501828
52-501829
52-501914
52-501915
52-501921
52-501934
52-501950
52-502062
56-502428
52-501821
52-501820
52-502063
4
1
8
1
8
8
1
8
1
2
2
1
1
1
1
1
1
1
1
1
4
4
1
1
1
8
1
1
1
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
SCR, 1/4-20 X 3/4 SOCHD
CVR, OUTLET WST PMP-OUT
SCR, CAP 1/4 X 1 SOCHD
SCR, CAP 1/4 X 1 3/8 SOC
SCR, CAP 10-32 X 2 SOCHD SS
NUT, 1/4-20 HEX NYLOCK SS
WASHER, 1/4 SPLIT LOCK
WASHER, #10 SPLIT LOCK
RING, RETAIN EXT 1/2
BALL, NYL ID
RING, SNAP 1-7/8D
SPRING, PUMP-OUT BALL PRESS
BDY, INLET WST PMP-OUT
DIAPH, WST TNK PMP-OUT
MOTOR, 1/8HP 12V
GSKT, CVR TOP PMPOUT
GSKT, CVR SD PMPOUT
SEAL, PUMPOUT SHFT
SEAL PUMPOUT CAM
O-RING, 800/1000 .072
O-RING, 1-13/16 ID X 2 OD HDWP
BRG, SHFT PUMP-OUT
VENT, UPR SHFT BRNG HSG
PL, CVR TOP PUMP-OUT
PL, CVR SD PUMP-OUT
SCR, 1/4-20 X 1/2 SHCS SS
GA, FLOW SIGHT 3/8 NPT
BTM, PLNGR WST TNK PMP-OUT
SHT, 3/4” STROKE WST TNK
RD, CONNECT WST PMP-OUT
GUIDE, PLNGR WST PUMP-OUT
PIN, WRIST PUMP-OUT
TOP, PLNGR PUMP-OUT
BUSH, THREADED
CVR, INLET WST PMP-OUT
BRKT, PMP-OUT SW/CCT BRKR
TOP, WST TNK PUMP-OUT
BASE, WST TANK PMP-OUT
BDY, INLET WST PMP-OUT
980185 11-30-04
SERIAL NO.
FROM
NOTES:
PART OF 31
INCL. 32, 18, 30
61
62
WAN-TITANIUM SIX JET - OPTIONAL
REF
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
-
00-000282
00-000317
70228
57090
04-000093
09-805603
10-805504
56015
11-800206
12-800060
12-800322
56012
14-806512
17-803018
17-803006
17-803010
17-803036
17-803078
52-501619
52-502008BK
52-502009
52-502057
52-502058
56-502548
56-502534
61-950496
16-808189
16-808190
16-808228
16-808229
43-810062
43-810063
43-810064
52-501590
48-941462
48-941296
SERIAL NO.
FROM
DESCRIPTION
SCR, CAP 1/4-20 X 1 1/4 SOC
SCR, CAP 10-32 X 1 1/4 SOCH
SCR, 10-32 X 1/4 PPHMS SS
NUT, 10-32 HEX NYLOCK SS
TIE, CABLE 13”
HOSE, INT VAC 4-1/2 X 48
HOSE, 3/16 X 44-1/2
NIPPLE, 1/4 HEX
PLUG, 1/8 SOCHD BR
CONN, 1/4P X 1/4T BR
CONN, 1/8P X 1/4T COMP BR
NIPPLE, 1/4 FPT QD
STRAINER, JET 50 MESH
TIP, SPRAY 9501 X 1/8P SST
WASHER, NYLON
CONN, 1/4P X 11/16-16M
CONN, 1/4FP X 11/16-16F BR
TIP, SPRAY 8001 SST 1/8 VJET
TRIGGER, WD VALVE
BODY, WD HDL, 2” TB, BK
HOLD DN-WD HDL 2” TUBE
MANFOLD, LEFT
MANIFOLD, RIGHT
ASSY, MNFLD S-BEND
WD & HD TITANIUM
ASSY, EXTRACTOR VALVE
STEM, EXTRACTOR VALVE
SPRING, EXTRACTOR VALVE
SEAT, EXTRACTOR VALVE
HLDR, VLV STEM-EXTRACTOR VL
O-RING, .114 ID .254OD
O-RING, .551ID .691OD
BACK-UP, .250DIA
BDY, EXTRACTOR VLV
DEC, WD HD TITANIUM
BLB, INSPECTION QC (PINK)
63
NOTES:
64
WAND – QUAD-JET - OPTIONAL
SERIAL NO.
FROM
REF
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
23A
89238
89239
89237
89235
56012
17-503010
17-803006
14-806512
17-803036
56015
09-805359
52-501619
00-000317
57090
61-950496
12-800060
10-805387
04-000053
00-000282
52-501569
52-501568
56-501940
11-800206
56-501966
00-000347
87165
17-803001
17-803002
WAND, TM, QJW (95015) PC
WAND, TM, QJW (9502) PC
WAND, TM QJW (9501) PC
WAND, TM, QJW, (9501) NO DECAL
NIPPLE, 1/4 FPT QD
CONN, 1/4P X 11/16-16M
WASHER, NYLON
STRAINER, JET 50 MESH
CONN, 1/4FP,11/16-16R BR
NIPPLE, 1/4 HEX
SLEEVE, WD HDL 9.5
TRIGGER, WD VLV
SCR, CAP 10-32X 1-1/4 SOCH
NUT, 10-32 HEX NYLOCK SS
ASSY, EXTRCTR VLV
CONN, 1/4P X 1/4T BR
HOSE, 3/16 X 43-1/2 (1/8P X 1/4)
TIE, CABLE 8” WHT
SCR, CAP 1/4-20 X 1-1/4 SOC
HOLD DOWN, WD HDL
BODY, WD HDL
WAND & HEAD, CAST SST
PLUG, 1/8 SOCHD BR
ASSY, L S-BEND MNFLD
SCR, CAP 10-24 X1/4 SOCHD
WASHER, #10 SPLIT LOCK
TIP, SPRY 95015X1/8P SST
TIP, SPRY 9502X1/8P SST
23B
17-803018
TIP, SPRY 9501X1/8P SST
24
25
26
27
28
29
30
31
32
33
34
-
56-501986
12-800322
56-501967
16-808229
43-810063
16-808228
16-808189
43-810064
43-810062
16-808190
52-501590
48-941186
ASSY, RT S-BEND MNFLD
CONN, 1/8PX1/4T COMP BR
ASSY, S-BEND MNFLD
HOLDER, VLV STEM-EXTRCTR VL
O-RING, .551 ID .691 OD
SEAT, EXTRCTR VLV
STEM, EXTRCTR VLV
BACK-UP, .250 DIA
O-RING, .144 ID .254 OD
SPRING, EXTRCTR VLV
BODY, EXTRCTR VLV
DECAL, WD HD (CAST SS)
-
66-808169
KIT, REP-WD VLV
65
NOTES:
COMPLETE
COMPLETE
COMPLETE
COMPLETE
89238
89239
89237
89235 (NO DECAL)
NOT SHOWN
NOT SHOWN
INCLUDES PARTS 27-29
& 31-33
66
WAND – TRI - OPTIONAL
SERIAL NO.
FROM
REF
PART NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
19A
19B
20
21
22
23
24
25
26
27
28
29
30
31
32
-
89233
89232
89234
56012
17-503010
17-803006
14-806512
17-803036
56015
09-805359
52-501619
00-000317
57090
61-950496
12-800060
10-805253
04-000053
00-000282
52-501569
52-501568
56-501712
17-803002
17-803001
17-803046
70162
87165
57014
56-501739
11-800206
16-808229
43-810063
16-808228
16-808189
43-810064
43-810062
16-808190
52-501590
48-941166
WAND, TJW (9502) PC
WAND, TJW, (95015) CUBXL
WAND, TJW, (9503) PC
NIPPLE, 1/4 FPT QD
CONN, 1/4P X 11/16-16M
WASHER, NYLON
STRAINER, JET 50MESH
CONN, 1/4FP,11/16-16R BR
NIPPLE, 1/4 HEX
SLEEVE, WD HDL 9.5
TRIGGER, WD VLV
SCR, CAP 10-32X 1-1/4 SOCH
NUT, 10-32 HEX NYLOCK SS
ASSY, EXTRCTR VLV
CONN, 1/4P X 1/4T BR
HOSE, 3/16X49 (1/8P X 1/4FT)
TIE, CABLE 8” WHT
SCR, CAP 1/4-20 X 1-1/4 SOC
HOLD DOWN, WD HDL
BODY, WD HDL
WAND & HEAD, TRI-JET WD
TIP, SPRY 9502X1/8P SST
TIP, SPRY 9501X1/8P SST
TIP, SPRY 9503X1/8P SST
SCR, 10-32 X 3/8 PPHMS SS
WASHER, #10 SPLIT LOCK
NUT, 10-32 HEX SS
MANIFOLD, WD TRI-JET
PLUG, 1/8 SOCHD BR
HOLDER, VLV STEM-EXTRCTR VL
O-RING, .551 ID .691 OD
SEAT, EXTRCTR VLV
STEM, EXTRCT VLV
BACK-UP, .250DIA
O-RING, .114ID .254OD
SPRING, EXTRCTR VLV
BODY, EXTRCTR VLV
DECAL, WD HD
-
66-808169
KIT, REP-WD VLV
67
NOTES:
COMPLETE
COMPLETE
COMPLETE
89233
89232
89234
NOT SHOWN
NOT SHOWN
INCLUDES PARTS 25-27
& 29-31
68
STAIR TOOL - OPTIONAL
SERIAL NO.
FROM
REF
PART NO.
DESCRIPTION
1A
1B
2
3
4
5A
5B
6
7
8
9
10
11
12
13
14
15A
15B
16
17
18
19
20
21
22
23
-
78519
78521
56-501715
56-501907
52-501576
52-501577
04-000053
10-805330
10-805397
17-803002
00-000282
12-800060
00-000317
57090
61-950496
56015
56012
52-501619
09-805359
09-805504
16-808229
43-810063
16-808228
16-808189
43-810064
43-810062
16-808190
52-501590
48-941163
TL, STAIR, LNG, TM DJ (80015)
TL, STAIR, SHT, TM (80015)
WAND & HEAD, STAIR TL
WAND & HEAD, SHRT STAIR TL
BODY, WD HDL PORT
HOLD DOWN, WD HDL PORT
TIE, CABLE 8” WHT
HOSE, 3/16X13-3/4 (1/8PX1/4)
HOSE, 3/16X7-1/2 (1/8P X 1/4F)
TIP, SPRY 9502X1/8P SST
SCR, CAP 1/4-20 X 1-1/4 SOC
CONN, 1/4P X 1/4T BR
SCR, CAP 10-32X1-1/4 SOCH
NUT, 10-32 HEX NYLOCK SS
ASSY, EXTRCTR VLV
NIPPLE, 1/4 HEX
NIPPLE, 1/4 FPT QD
TRIGGER, WD VLV
SLEEVE, WD HDL 9.5
SLEEVE, STAIR TL HDL 7-1/8
HOLDER, VLV STEM-EXTRCTR VL
O-RING, .551 ID .691 OD
SEAT, EXTRCTR VLV
STEM, EXTRCTR VLV
BACK-UP, .250DIA
O-RING, .114 ID .254 OD
SPRING, EXTRCTR VLV
BODY, EXTRCTR VLV
DECAL, STAIR TL
-
66-808169
KIT, REP-WD VLV
69
NOTES:
COMPLETE
COMPLETE
NOT SHOWN
NOT SHOWN
INCLUDES PARTS 16-19
& 20-22
70
UPHOLSTERY TOOL - OPTIONAL
SERIAL NO.
FROM
REF
PART NO.
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
78513
09-805131
08-805243
10-805347
13-806023
58-500639
00-000310
04-000282
52-501624
52-501842
1
2
1
1
1
1
1
1
1
1
TL, UPHOLST, PC (80015)
HOSE, VAC 1-1/4X10’ BLU
CUFF, SWIV 1-1/4HX1-1/4T
HOSE, 3/16X119-1/2 (1/8PX1/4FT)
DSC, 1/8FC1/8FP SST
UPHOLSTERY TL TRIGGER
SCR, CAP 4-40 X7/32 SHCS SS
SPRING, VAC ADJ BUTT
BUTTON, VAC ADJ
TOOL, UPHOLSTERY
10
61-950570
1
ASSY, UPHLST TL VLV
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
-
560012
17-803010
17-803006
14-806512
17-803036
11-800404
52-501585
12-800065
08-805138
16-808229
43-810063
16-808228
16-808189
43-810064
43-810062
16-808190
00-000306
17-803033
58-500638
00-000307
52-501623
52-501626
43-810016
43-807513
10-805348
13-806030
00-000408
48-941164
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
NIPPLE, 1/4 NPT QD
CONN, 1/4P X 11/16-16M
WASHER, NYLON
STRAIRNER, JET 50MESH
CONN, 1/4FPX11/16-16F BR
NIP, 1/4X5 SST
COUPLER, UPHLST TL
CONN, 1/8P X 1/4T
CUFF, 1 1/4H X 1 1/2T GRY
HOLDER, VLV STEM-EXTRCTR VL
O-RING, .551 ID .691 OD
SEAT, EXTRCTR VLV
STEM, EXTRCTR VLV
BACK-UP, 250DIA
O-RING, .144 ID .254 OD
SPRING, EXTRCTR VLV
SCR, 6-32 X 1 SCHD SS
TIP, SPRY 80015X1/8P SST
CSTG, TRIGGER CLMP
SCR, CAP 6-32X3/8 SOCHD
VALVE, UPHLST TL
VALVE, ADJ-UPHLST TL VLV
O-RING, 5/32IDX9/32OD VIT
GASKET, UPHLST TL VLV
HOSE, 3/16X6-1/2 (1/8P BS)
DSC, 1/8MX1/8FP SST
SCR, SET 3-32 X 1/4 SOCHD
DECAL, UPHLST TL
-
66-808169
1
KIT, REPAIR-WAND VLV
71
NOTES:
COMPLETE
INCLUDES PARTS
20-26, 28, & 31- 37
NOT SHOWN
NOT SHOWN
INCLUDES PARTS
20-22 & 24-26
72
SHELF ASSEMBLY-OPTIONAL
SERIAL NO.
FROM
REF
PART NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
65-950392
56-501921
02-000066
87162
70721
70270
50-501840
56-502067
56-501942
50-501753
01-000105
56-501922
50-501749
56-501920
46-802506
50-501755
50-501754
48-941152
1
1
1
1
1
1
1
VAN STORAGE UNIT
SHELF, LWR
FLATWASHER, 1/4
WASHER, 1/4 SPLIT LOCK
SHOULDER BOLT, 182 OD X 2.25 L
SCR, 1/4-20 X 3/4 HHCS PLTD
BRKT, ADJUST MTG SLOT
BRKT, ADJUST MTF HLDR
BRKT, SHELF MOUNTING
HOLDER, STAIR TOOL
LOCK NUT, 1/4-20 HXHD
PANEL, SHLF END
WASHER, NYLON
DRAWER, SHELF GRAY
LATCH, ADJ GRIP
HOLDER, UP TO HOSE
HOLDER, UPHST TL
DECAL, PROCHEM
-
66-945424
1
KIT, ADJ BRKT.
1
1
1
1
2
DESCRIPTION
NOTES:
COMPLETE
INCLUDES PARTS 6,7 &
MOUNTING HARDWARE
73
74
WATER TANK,DUAL WITH DEMAND PUMP-OPTIONAL
REF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
-
PART NO.
66-945260
66-945265
50-501774
87171
87163
00-000072
11-800432
11-800041
12-800278
03-000113
09-805456
11-800085
56-502000
58-500661
11-800168
50-500511
57119
41458
QTY
4
16
16
16
4
2
4
4
1
1
2
2
2
1
9
1
SERIAL NO.
FROM
DESCRIPTION
TANK, DUAL SADDLE W/DMD PUMP
SINGLE SADDLE TANK W/DMND PMP
HOLD DOWN, SADDLE TANK GRAY
WASHER, 3/8 FLAT
WASHER 3/8 SPLIT LOCK
SCR, 3/8-16 X 2’ HXHD
CAP, WATER BOX
ELL, STREET 1/2 BR
FTTG, BRB 1/2P X 3/4H BR
CLAMP, HOSE #12 SST
HOSE, WTR 3/4 X 96”
TEE, 1/2 BRASS
ASSY, BASE SADDLE TANK GRAY
MOLDING, WATER TANK
PLUG, 1/2 BRASS HXHD
PLATE, INSTALL MT
NUT, 3/8-16 HEX NYLOCK
SHLR, CHEM, 10-GAL JUG
75
NOTES:
COMPLETE
COMPLETE
NOT SHOWN
WATERTANK-DEMAND PUMP-OPTIONAL
980185 11-30-04
76
WATER TANK – DEMAND PUMP-OPTIONAL
REF
PART NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
70305
87083
02-000143
03-000113
09-805278
09-805357
09-805446
12-800345
13-806009
14-806553
41-905049
48-809423
11-800275
65240
47449
4
4
4
6
1
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
SCR, 5/16-18 X 3/4 HHCS GR5 PL TDL
WASHER, 5/16 SPLIT LOCK PLTD
WASHER, 5/16 FLAT
CLAMP, HOSE #12 SST
HOSE, WATER 3/4 X 3”
HOSE, WATER .75 X 5.5
HOSE, WATER 5/8 X 55
FTTG, BRB 3/8P X 5/8H BR
DISCONNECT, 3/8M X 3/8FP
FILTER, DEMAND PUMP
PUMP, WATER BOOSTER FLOJET 2
KIT, PORT
ELBOW, ST 3/8 BR
PUMP ONLY, TM DEMAND
KIT SERVICE DEMAND PMP FJ
980185 11/30/04
SERIAL NO.
FROM
NOTES:
NOT SHOWN
NOT SHOWN
77
78
HOSE REEL - OPTIONAL
REF
PART NO.
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
56-501962
03-000124
52-501685
56-501960
56-502207
61-950854
02-000066
87162
70270
57031
56-501968
45-802138
02-000143
87083
70302
44-802122
56-501961
00-000072
50-500511
87171
57119
55-501789
50-501812
04-000302
04-000303
1
2
2
1
1
1
2
2
2
2
1
2
4
4
4
4
1
10
1
10
10
1
1
1
1
SERIAL NO.
FROM
DESCRIPTION
REEL, VACUUM HOSE GRAY
CLAMP, MFLR 1-3/4
BUSHING, HOSE REEL
BASE, HOSE RL (250’)
BRKT, LOCKOUT HOSE REEL
LATCH ASSEMBLY
FLATWASHER, 1/4
WASHER, 1/4 SLPIT LOCK
SCR, 1/4-20 X 3/4 HHCS PLTD
NUT, 5/16-18 HEX
REEL, HP HOSE GRAY
BEARING HOSE REEL
FLATWASHER, 5/16
WASHER, 5/16 SPLIT LOCK PLTD
SCR, 5/16-18 X 1” HHCSGR5PLT
FLANGE, 47MST
BODY, HP HOSE GRAY
SCR, 3/8-16 X 2” HXHD
PLATE, INSTALL MT
WASHER, 3/8 FLAT
NUT, 3/8-16 HEX NYLOCK
PIN, LOCK HOSE REEL
BRKT, HOSE REEL LOCK
SPRING, LOCK-LOCK PIN ASSY
CLIP, RETAINER-LOCK PIN ASSY
79
NOTES:
New Truck Mount Machine Warranty
Limited Warranty
PROCHEM warrants new machines against defects in material and workmanship under normal use and service to the original
purchaser. Any statutory implied warranties, including any warranty of merchantability or fitness for a particular purpose, are
expressly limited to the duration of this written warranty. PROCHEM will not be liable for any other damages, including but not
limited to indirect or special consequential damages arising out of or in connection with the furnishing, performance, use or inability
to use the machine. This remedy shall be the exclusive remedy of the buyer. The warranty period is subject to the conditions stated
below.
Any local or distant transportation, related service labor, normal maintenance, and diagnostic calls are not included.
Parts replaced or repaired under this warranty are guaranteed for the remainder of the original warranty period or 90 days.
Component
Gasoline Engine*
Coverage Responsibility
Engine Dependant:
Briggs & Stratton – 1-800-233-3723
Nissan – Contact Customer Care
Kohler – 1-800-655-4356
Vacuum Pump
Gardner Denver – 1-800-982-3009
Heat Exchanger
PROCHEM
Water Pump
PROCHEM
Waste Pump
PROCHEM
Wands(except shut off valve and jets)
PROCHEM
Waste and Water Tanks
PROCHEM
Pressure Regulator
PROCHEM
All other component not excluded
PROCHEM
Battery*
Pro-rated through battery manufacturer’s
local dealer. 800-423-6569
* When applicable
Length of Warranty
1 year
18 months
1 year
2 years
1 year
1 year
1 year
1 year
1 year
1 year
Product exceptions and Exclusions:
•
•
Normal wear items and maintenance items including but not limited to disposable filters, any fluids, electrical components, belts,
pulleys, bearings, fittings, hoses, o-rings, seals, gaskets, diaphragms, engine tune up components, wand shut off valve, and jets
are covered, parts only, for 90 days.
NOTE: Engine warranty is administered through the engine manufacturer and must be repaired at an authorized service center.
This Warranty Shall Not Apply To:
1.
Any product that has been subject to abuse, misuse, neglect or unauthorized alteration (including the use of incompatible or
corrosive chemicals or overloading of capacity).
2. Products that have experienced shipping or freight damage.
3. Repairs necessary to correct any failure due to imp roper pre-delivery service and inspection by the selling dealer.
4. Time for cleaning units in preparation for repair.
5. Any repairs resulting from poor initial service work or improper diagnosis.
6. Any design alterations performed by an organization not authorized or specified by PROCHEM.
7. A unit which is improperly repaired.
8. Damage due to hard water scaling.
9. Exposure to freezing temperature conditions.
10. Electrical components exposed to moisture.
The warranty commences on the purchase date by the original end user from an authorized PROCHEM agent, subject to proof of
purchase. The warranty is non transferable and is intended for the original purchaser only. The Machine Registration Card must
be completed and returned within 10 day of the time of purchase. If proof of purchase cannot be identified, the warranty start date is
90 days after the date of sale to an authorized PROCHEM distributor.
If difficulty develops during the warranty period, contact the authorized PROCHEM agent from whom the product was purchased.
PROCHEM may elect to require the return of components to validate a claim. Any defective part to be returned must be shipped
freight prepaid to an authorized PROCHEM Distributor/Service Center or to the PROCHEM factory.
Use Of Parts Not Approved By PROCHEM Will Void All Warranties.
PROCHEM reserves the right to change its warranty policy without notice
PROCHEM. ? a Castle Rock Industries company ? 1351 W. Stanford Ave. ? (303) 762-1800 ? 800-444-7654 ? FAX (303) 865-2800
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