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WINZLER & KELLY
CSP-San Quentin CIC
BID PACKAGE 2
Date Stamp:
November 9, 2009
SECTION 16900
CONTROLS AND DETECTION FOR ELECTRIFIED FENCE SYSTEM
PART 1 GENERAL
1.1
SUMMARY
A.
Section Includes:
1. Programmable Logic Controller Equipment:
a. Central processing unit.
b.
Software.
c.
Input and output models.
d. Communications.
e. Communications data cable.
2. Central Control Monitoring Equipment:
a. Computer system.
b.
Support software.
c. Process monitoring and control software.
d.
Graphic display panel at central control station.
e. Graphic display panels at sally port tower stations.
f. Graphic display for patrol vehicles.
B.
Related Sections:
1. Section 01430 2. Section 01431 3. Section 02836 4. Section 05051 5. Section 16123 6. Section 16161
System.
7. Section 16902 8. Section 16942 -
1.2
Electrified Fence Mock-Ups.
Electrified Fence Extra and Operational Materials.
Electrified Fence.
Tamper-Proof Metal Fasteners.
Conductors -(600V and Below).
Cabinets and Enclosures for Electrified Fence
Electronic Controls and Relays.
Electrified Fence Field Testing.
REFERENCES
A.
ANSI
C37.90a
American
Capability (SWC) Test.
B.
CEC - 2007 California Electrical Code.
C.
FCC - Federal Communications Commission.
1.3
A.
National
Standards
-
Surge
withstand
SYSTEM DESCRTPTTON
General: The system shall perform the following general functions:
1. Controls: Allow the fence system to be energized when the proper
preconditions have been met.
2. Detection:
Measure
system
performance.
Report
system
status,
including alarms, through a communication system. Maintain and
report system history.
3. System status: Display on graphic panel system status and alarms.
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WINZLER & KELLY
4.
Annunciate alarms:
system alarms.
CSP-San Quentin CIC
BID PACKAGE 2
Date Stamp:
November 9, 2009
By means
of a radio system, verbally annunciate
B.
Major
Components:
In
order
to
meet
the
general
performance
requirements,
the
system
shall
consist
of
the
following
major
components:
1. Programmable logic
controllers:
Located in equipment room in
Central Services Building and control cabinets.
2.
PLC I/O Modules: Located in tower graphic panels.
3.
Data acquisition system: Wire line based.
4. Computer system: Located in equipment room in Central Services
Building. Includes CPU, memory, terminals, printers and other
components including software.
5. Graphic displays:
Located in Central
Services Building, each
tower, and in each patrol vehicle.
6. Radio annunciation system: Digital-to-voice converter, transmitter
and antenna located at Central Services Building and portable
receivers.
C.
Specific Performance Requirements
1. Utilize PLC's for the fault detection circuit remote setpoint
controls.
2. General Central Control Monitoring System Requirements:
a.
Data acquisition between cabinet, panels and Central Control
per drawings.
b. Historical reports.
c.
Display of alarms and status on graphic display panel.
d. Voice annunciation at portable receivers.
3. Provide a microprocessor-based date acquisition system which has
the capability of multiplexing the data from cabinet to cabinet as
shown on the PLC interconnection diagram in the drawings.
a. Data acquisition shall be via PLCs at Central Control and at
individual
cabinets
connected
with
a
data
network.
The
selected system must meet the following requirements:
1) Maximum time from change of input status to change of
output status at other cabinets: 1 second.
2) Maximum time from change of input status to change of
alarm/status at graphic display panel: Three seconds.
4. Hardware requirements for interface of graphic display panel and
voice annunciation system to data acquisition system may be hard
wired, via RS 232 communication ports or via the PLC data highway
using remote 1/0 modules. Type of interface will affect hardware
requirements of graphic panel
and voice
annunciation system.
Provide hardware to make systems compatible and comply with the
requirements herein.
5. Fault detection circuit alarms from the control cabinets and high
temperature alarms in all cabinets must be manually reset at the
individual cabinets. All other alarms and status are automatically
reset at the individual cabinets. All alarms seal in and require
manual reset at each graphic display and guard tower annunciator
panels.
6. A zone or communication failure alarm shall not be generated upon
loss of power to control cabinets for one second (adjustable zero
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WINZLER & KELLY
CSP-San Quentin CIC
BID PACKAGE 2
Date Stamp:
November 9, 2009
to five seconds) or less to prevent spurious
alarms
electrified fence or site engine-generator exercising.
1.4
during
SUBMITTALS
A.
Submit under provision of Division 1.
B.
Provide a multi-phase submittal as follows:
1. Phase 1:
a. Submit catalog sheets on all components. The sheets shall
clearly indicate the model and specifications that will be
used in this installation.
b.
This submittal should include any design changes that the
Contractor and/or manufacturers feel are necessary to meet the
performance
criteria
stated
in
this
Specification.
CDCR
reserves the right to accept or reject such recommendations,
and
the
Contractor
will
be
held
to
the
performance
requirements in either case.
C.
Submit an engineered block diagram schematic which shows the
interface of all components and subsystems. The diagram shall
indicate
the
quantity
of
each
component
required
(not
including spares). The block diagram may illustrate certain
components such as control cabinets by one figure labeled
"typical".
d. The
purpose
of
this
submittal
is
to
ensure
that
the
Contractor, Manufacturers and CDCR have a common understanding
of the components, subsystems, and appropriate interfaces.
2. Phase 2:
Submit an engineering manual and a set of drawings
consisting of the following information:
a. Schematics of the total
system including all cabling and
wiring. Block diagrams will suffice for items that are readily
available to the public, such as the PC computer, monitor,
etc.
b. Furnish detailed construction drawings, including mounting and
connection techniques for the various components. Copies of
construction details from the contract documents may be used
and duplicated as appropriate.
c. Information
by
the
individual
equipment
specification
sections.
d. A chapter of the manual shall be devoted to the monitoring and
control software. Software programs to be
used shall be
described, and the specific capabilities for data manipulation
and retrieval shall be fully delineated.
e.
Details and shop drawings on graphic display panels, including
dimensions,
materials,
colors,
enclosures,
and
support
features.
f. Develop comparable detail for other subsystems in document.
g. Complete ladder logic programming for each PLC. Documentation
shall be provided cross-referencing each coil
and contact
locations within the program. The function of each coil shall
be identified.
h. Shop and fabrication drawings of the graphic panel.
i. Printout of sample reports.
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WINZLER & KELLY
C.
CSP-San Quentin CIC
BID PACKAGE 2
Date Stamp:
November 9, 2009
Operation and Maintenance Data:
1. Submit operation data under provisions of Division 1.
2.
Include installation, operating, and maintenance instructions
each PLC component.
3. Submit maintenance data under provisions of Division 1.
4. Include
recommended
preventative
maintenance
procedures
materials.
D.
Test Reports: Provide in accordance with Section 16161.
E.
Training Material:
1. Submit CDCR Personnel training manuals and overhead slides,
or slides proposed for training sessions 14 days prior to
session.
F.
1.5
A.
for
and
video
first
Software Programs and Licenses:
1. Submit printed copy of PLC programming, including cross-references
and annotation notes.
2. Submit
all PLC and personal computer software program discs,
including third-party software, licensed to the CDCR.
QUALITY ASSURANCE
Manufacturers:
Companies
specializing
in
(or similar products)
in this section
minimum three years documented experience.
manufacturing
and
related
the
products
sections
with
B.
Access:
CDCR
Representative
may
elect
to
visit
manufacturers'/
suppliers' facilities prior to or at anytime during fabrication of
equipment.
Manufacturers/suppliers
shall
grant
access
to
their
facility for the CDCR Representative visits.
C.
Manufacturer of the cabinets and panels shall be the same company that
develops the shop drawings, PLC programming and monitoring and control
software computer program.
1.6
A.
B.
1.7
MOCK-UP
Equipment:
1. PLC: Furnish 1.
2.
Programming Terminal: Furnish 1.
and observing alarm conditions.
3. Other equipment and material as
described in Section 16161.
For
making
required
to
programming
perform
changes
the
tests
Support:
1. Provide support required for the testing in Section 16161. This
shall
include having the author of the PLC software program
present. On-site programming changes shall be made as required to
test, experiment, and optimize the fault detection system.
OPERATIONAL MATERIALS
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A.
1.8
A.
CSP-San Quentin CIC
BID PACKAGE 2
Date Stamp:
November 9, 2009
Deliver operational materials as specified in Section 01431.
EXTRA MATERIALS
Submit extra materials as specified in Section 01431.
PART 2 PRODUCTS
2.1
A.
PLC SYSTEM
Manufacturers:
1. Allen Bradley SLC 500 series to
electrified fence installations.
be
compatible with
existing CDCR
B.
Central Processing Unit:
1. System Memory:
a.
CMOS technology with battery backup.
b.
Long-life lithium batteries to maintain memory configuration
for one year in case of power outage.
c.
Executive memory in non-volatile, read-only memory (EPROM).
d.
User logic, configuration data and system status data in
Random Access Memory (RAM) with battery backup.
e.
12K words program memory and 4k words additional data storage.
f.
4K of logic memory.
2. Capacity of 960 input or output points, any combination of analog
or digital.
3. Scan time 1 MS/K user memory or less.
4. Keyswitch to prevent unauthorized alteration of the user program.
5. Ambient temperature of 00 C to 60 0 C and a humidity of 5% to 95%
noncondensing.
C.
Software:
1. Software shall be provided to program the PLC using a simple
intuitive graphic approach, such as ladder logic.
2. Instruction Set:
a. Normal and latching relay coils. Up and down counters.
b. Normally open and normally closed contacts.
C.
1.0-, 0.1-, and 0.01-second timers.
d. Add, subtract, multiply and divide 4 digit, double precision
and floating point numbers. Perform square root, log, natural
log and exponential functions on floating point numbers.
e. Sine and cosine trigonometric functions.
f. Floating point to integer, integer to floating point and
change sign math conversion.
g. Greater than, less than, equal and not equal comparisons of
floating point numbers.
h. Move integer or floating point number from one memory location
to another.
i. Bit modify, Bit sense and Bit rotate functions.
D.
Remote I/O Modules:
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WINZLER & KELLY
1.
2.
3.
CSP-San Quentin CIC
BID PACKAGE 2
Date Stamp:
November 9, 2009
Addressing: Remote I/0 modules supports all addressing modes.
Remote I/O Scanner Module: Mount the remote I/O scanner module in
the PLC processor rack. Communications between the scanner and
remote I/O processor modules shall be independent of the PLC
processor scan.
Remote I/O Interface Module:
The interface module communicates
with the remote I/O scanner mounted in the PLC processor rack.
Transmitted information includes digital and analog input and
output storage registers, loss of communications and I/O failure.
Mount
the
interface
module
in
a
rack
assembly
with
the
input/output modules at the local control panel.
E.
Input/Output (I/O) Modules:
1. Removable field wiring terminal blocks.
2. Surge protection per ANSI C37.90a. Provide protection at PLC or at
field terminals.
3. Status LEDs for discrete input and output points.
4. Discrete output modules:
a.
24-volt d-c or isolated 120-volt a-c.
b.
2 amp maximum output current.
1) 10 ms maximum response time.
2) 3 mA leakage current, maximum.
5. Discrete input modules:
a.
24-volt d-c or isolated 120-volt a-c.
b.
50 ms maximum response time.
6. Analog input modules:
a.
4 to 20 mA from 2- or 4-wire transmitters.
b.
12 bit resolution.
c. ±0.1% accuracy of full scale.
d. ±0.02% linearity of full scale.
7. Analog output modules:
a. 4 to 20 mA from 2- or 4-wire transmitters.
b.
11 bit resolution.
c. +0.6% accuracy of full scale.
8. All spare inputs and outputs shall be identified and terminated at
the field terminal strip.
F.
Communications:
1. Provide communications capabilities between PLCs
modules for data acquisition between cabinets.
2. Network Capabilities:
a.
31,250 band, minimum.
b. Transmission distance: 10,000 feet minimum.
c. Connection of up to 16 physical devices.
d. CRC error checking.
and
remote
I/O
G.
Communications Data Cable: Refer to Section 16123.
H.
Surge Protection: Provide surge protection devices compatible with the
PLC network and UL-497B listed protection for data communication
circuits. Leviton Cat. No. 3803-DHP or equal. Provide one device for
each data cable termination at each PLC and remote I/O.
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2.2
CSP-San Quentin CIC
BID PACKAGE 2
Date Stamp:
November 9, 2009
COMPUTER SYSTEM
A.
General:
1. The central computer shall receive digital and analog information
from
the
central
control
PLC,
generate
alarm
and
status
information
on
the monitor and
printer,
generate
historical
reports, and interface with the voice annunciation system and
graphic panel.
2. The central computer shall automatically start up and the software
shall automatically load and run when the power to the computer is
turned on, both initially and after power outages. A false alarm
shall not be generated after a power outage at central control.
3. A zone or communication failure alarm shall not be generated upon
loss of power to control cabinets for one second or less to
prevent spurious alarms during electrified fence or site enginegenerator exercising.
B.
Hardware:
1. Computer:
a.
IBM
compatible
19-inch
rack
mounted
2.66-GHz
or
higher
processor.
b.
80-GB or larger hard drive unit with an average access time of
9.5 ms.
C.
16X DVD drive.
d.
2-GB DDR2 PAM.
e.
Detachable tactile keyboard.
f. Mouse.
g.
Internal battery backup calendar clock.
h. Two serial ports.
i. One parallel printer port.
j. Two universal serial bus (USB) ports.
k. Minimum 2-GB USB port flash drive with software.
1. Provide 19-inch rack mount supports for computer and keyboard.
Industrial
Computer
Source
6200-UMR
and
6531-KBD,
APW
Enclosure Products, or equal.
m.
Integrated video card.
n.
Five expansion card slots.
o. Three-year manufacturer's warranty.
2. Color Monitor:
a.
17- or 19-inch minimum size rack-mounted color flat monitor.
b. Variable vertical angle positioning.
c.
1280 x 1040 screen pixel resolution.
3. Printer:
a. Laser type printer with 32 MB of memory.
b. Printer shall he provided with a printer driver which is
compatible with all of the software provided.
c. Print speed shall be a minimum of 30 pages per minute.
d. Resolution shall be 1200 by 1200 dpi minimum.
e. Printer shall have a paper tray with a capacity of 350 sheets
of standard letter size paper.
f. The printer shall be provided with a parallel and serial port
for communications with the computer.
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g.
h.
C.
CSP-San Quentin CIC
BID PACKAGE 2
Date Stamp:
November 9, 2009
Provide a pull-out rack for the printer in the central control
cabinet.
Provide HP LaserJet 2420 series, Xerox, Okidata, or equal.
Monitoring and Control Software:
1. Support Software:
a. Operating System: Microsoft Windows, Version 2000 workstation
or newer.
b.
Report Generation Package: Microsoft Access, Visual Basic, or
equal.
c. Troubleshooting flow chart screens, which are to include fence
wires
that
are
in
alarm
and
logic
flow
diagrams
on
troubleshooting
common problems.
Refer
to
sample
screens
following this section.
2. Communications:
a.
Direct read and write of all accessible PLC registers and
bits.
b.
Full support of PLC protocol with the ability to perform as
the master on a network of PLCs.
c. Alarm logging of PLC communications failures.
3. Historical Logging:
a.
Change of state for discrete values.
b. Ambient averaged current for each fault detection circuit.
4. Alarm Logging:
a. Change of state for discrete values.
b. Alarm, acknowledged,
unacknowledged
and
return
to
normal
messages. Date, time, point name, value and state recorded on
CRT and hard disk.
c. When a system off signal is received from the interlock panel,
alarm logging for zone alarms shall be disabled. When the
fence
is
returned
to
service
the
alarm
logging
shall
automatically be enabled. Tamper and temperature alarms shall
not be disabled.
5.
Security Entry:
a. Minimum two-level security entry using a minimum six-digit
alphanumerical code.
b. Level 1: Allows operator to view all graphic screens but does
not allow any changes to set points.
c. Level 2: Allows the operator to modify set points and send
values to remote PLCs.
6. Reports:
a. Generate the following reports:
1) Alarm
history
with
type,
zone,
and
time.
Listed
chronologically or by specific zone.
2) Access history with date and time.
b.
Provide report format consistent with existing CDCR prisons.
CDCR will provide latest format (SCC-Level III facility) upon
written request from Contractor.
c. Provide PC screens the same as shown on the sheets following
this section. Site adapt
screens to meet this facility's
configuration
(i.e.,
number of zones, number of interlock
panels, remote PLCs, etc.).
7. CRT Display:
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WINZLER & KELLY
CSP-San Quentin CIC
BID PACKAGE 2
Date Stamp:
a.
8.
2.3
All alarms and status information
CRT.
Manufacturers:
a. WINtelligent VIEW.
b.
Intellution FTXX DMACS.
C. Intouch Wonderware.
shall
be
November 9, 2009
displayed
on
the
CENTRAL CONTROL GRAPHIC DISPLAY PANEL
A.
Graphic Display:
1. Manufacturers:
a. Empact WM Series.
b. WSA Annunciators FAA Series
c. Or equal.
2. Composed of a Lexan clear film to which the graphic image is
applied and a 1/8-inch aluminum sub-panel to which the graphic
film is permanently bonded. Produce the graphic image by using a
multi-step reverse silkscreen process applied to the back of the
Lexan film. Legends shall be photographically produced using
approved font.
3. Mount graphic display assembly into an anodized aluminum trim
frame creating a finished door.
4. Mount the graphic display door to a back box that is hinged on the
right and locked on the left. Provide mounting brackets to support
back box from steel columns between windows.
5. Lexan shall be textured and non-glare, non-yellowing, durable and
scratch-resistant.
6. Provide a black non-glare background. Site outline and text shall
be white.
B.
LEDs:
1. Manufacturer:
a. Hewlett Packard HLMP.
2. Super bright, wide viewing angle LEDs.
3. Position behind the graphic Lexan film and mount on printed
circuit board socket. Provide bevel on graphic display for wide
viewing angle of LED. Bevel cut shall be the same color as the
background.
4. The illumination from indicators must be clearly visible from an
angle up to 45 degrees in front of the panel with 100 foot-candles
of general room illumination.
5. Provide terminals for field wiring within back box.
C.
Interconnection:
1. Wiring to the front panel LEDs shall be provided
disconnect cables.
2. Provide terminals for field wiring within back box.
D.
Lamp test circuit controlled by a remote push button.
E.
Lamp trouble circuit
to detect an LED failure.
Trouble" LED if any LED on panel has failed.
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Light
with
quick
the
"Lamp
WINZLER & KELLY
CSP-San Quentin CIC
BID PACKAGE 2
Date Stamp:
November 9, 2009
F.
Legend LEDs shall flash or be on
alarms flash or are on steady,
otherwise.
G.
Provide two alarm horns, each with field selectable sounds; one for
the zone alarms and one for all other alarms. Each horn shall emit a
unique
sound.
The
electrified
fence
zone
alarms
shall
sound
distinctively different than the alarm sounds generated by other
systems in the control room. Selection of horn tones to be determined
by CDCR Representative.
H.
Circuitry to respond from remote alarm acknowledge and alarm reset
push buttons. Provide the alarm reset and silence features through
circuitry in the graphic panel or through PLC programming. When the
alarm silence push button is pressed, the audible alarm horns shall be
silenced until an additional alarm is received. The alarm reset push
button shall turn off the alarm lights on the graphic panel if the
alarm condition has cleared. The alarm reset and silence push button
actions shall be input into the PLC and recorded at the central
computer for historical retrieval.
I.
The graphic display panel shall indicate failure of communications
from the graphic display panel to the central computer or any PLC
communications
link by flashing the
"Communication Failure" LED.
Pressing alarm acknowledge push button shall cause the LED to remain
on steady. The communications failure LED shall turn off automatically
without pressing the reset push button as soon as the communication
failure has been cleared.
J.
Input Power:
K.
Hardwire or provide remote I/ to activate LEDs or horn and to monitor
push button controls within the graphic panel.
L.
The "PLC fault" LED shall flash and an alarm horn shall be activated
if the PLC fails. After pressing "alarm acknowledge" push button, the
horn shall silence and the LED shall remain on steady. After failure
has been corrected, pressing "alarm reset" push button shall restore
the panel to normal. Note that separate relays and timers are required
in the graphic panel to accomplish this function.
2.4
steady when any of the associated
respectively. They shall be off
D-C voltage from power supply in central control cabinet.
SALLY PORT TOWER GRAPHIC PANELS
A.
Graphic Display:
1. Provide aluminum frame with metal or plexiglass face with etched
lines and lettering. Alternatively, provide panel construction per
central control graphic display panel.
2. Displays shall be edgelit or backlit.
3. Provide black matte finish for background and white text and
lines.
B.
Relays, Push Buttons, and Indicators: Refer to Section 16902.
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2.5
CSP-San Quentin CIC
BID PACKAGE 2
Date Stamp:
November 9, 2009
PATROL VEHICLE GRAPHIC DISPLAY
A.
Provide aluminum plate with etched lines and lettering.
B.
Provide black matte finish for background and white text and lines.
C.
Provide clips and mount for visor of CDCR patrol vehicle.
D.
Provide quantity per Section 01431.
2.6
VOICE ANNUNCIATION SYSTEM
A.
Radio Network Interface:
1. Interface directly with PLC through RS-232 port or individual hard
wired inputs.
2.
Interface directly with radio systems.
3. Monitor eight discrete points, quantity as required.
4. Digitized voice messages for all monitored points.
5.
Provide inversion voice scrambling circuitry compatible with other
CDCR institutions.
6. Empact
RANS-Audio
rack-mounted style
encoder unit
with voice
scrambling feature, Model RA-595RSC or equal.
B.
Radio Transmitter:
1. 5 watts, minimum.
2. Power output adjustment.
3. Coded tone signalling.
4. Frequency: 450- to 470-Mhz range.
5. 16F2/3 modulation.
6. 2.5-ppm frequency stability.
7. Empact RA660H transmitter with RA683 antenna, Ritron DT-450 with
ROA-45 omni-directional antenna, Motorola MI00 series, or equal.
8. Provide coverage inside central control and up to one mile beyond
perimeter fence. Prepare and submit a radio propagation study for
the site. Alternately, perform reception test at the site with
proposed equipment.
9. Comply with FCC narrow band width requirements.
C.
Antenna Cable:
1. RG-8U low loss cable.
2. Tinned copper braid, 100% shield coverage.
3.
PVC jacket.
4. Belden 9913, West Penn, Atlas, or equal.
D.
Mobile Radio Receiver:
1. Coded tone signalling.
2. UHF frequency range.
3. Audio output: 90 db SPL at 12 inches.
4. Frequency stability: +0.0015% from -10 0 C to 50'C.
5. Provide automatic low battery alert.
6. Receiver shall operate for seven hours, minimum, with a 10%
receive duty cycle.
7. Receiver shall meet Military Standard 810D, Procedure II for rain.
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WINZLER & KELLY
CSP-San Quentin CIC
BID PACKAGE 2
Date Stamp:
8.
9.
10.
11.
12.
13.
14.
November 9, 2009
Receivers shall be modified so that the units cannot be turned
below a minimum volume of 50 db at 3 feet during operation.
Provide Motorola Monitor IV with scramble technology, Empact RA559USC with scrambled voice circuitry, or equal. Scrambled voice
circuitry must be compatible with radio network interface.
Provide two vehicle charger amplifiers, Empact RA582 or equal.
Provide power cord, mounting hardware, and antenna cable adapter.
Mount in CDCR patrol vehicles. Provide locking kit and cigarette
lighter adaptor power cord for future use by CDCR personnel.
Provide one charging base and power supply for each portable alarm
receiver.
Provide single unit charger with antenna, call light, and
reset button. Empact RA583 or equal. Install in watch commander's
office.
Refer to Section 01431 for quantity of receivers.
Comply with FCC narrow band width requirements.
E.
Provide the following voice alarms:
1. Electrified fence zone 1 alarm.
2. Electrified fence zone 2 alarm.
3. Electrified fence control cabinet 1 tamper alarm.
4. Electrified fence control cabinet 2 tamper alarm.
5. Electrified fence control cabinet 1 high temperature alarm.
6. Electrified fence control cabinet 2 high temperature alarm.
7. Electrified fence power service cabinet tamper alarm.
8. Electrified fence power service cabinet high temperature alarm.
9. Interlock Panel 1 tamper alarm.
10. Interlock Panel 2 tamper alarm.
11. Electrified fence Zone 1 de-energized (repeat message every 10
minutes if any "system off" condition occurs).
12. Electrified fence Zone 2 de-energized (repeat message every 10
minutes if any "system off" condition occurs).
13. Electrified fence Zone 1 operational (followed by applicable FCC
call sign) (repeat message every 60 minutes if all of the "system
on" inputs are true.
14. Electrified fence Zone 2 operational (followed by applicable FCC
call sign) (repeat message every 60 minutes if all of the "system
on" inputs are true.
F.
All voice alarms shall be preceded by the official facility name or
approved acronym to be confirmed by CDCR Representative. Official
facility name will be provided by CDCR Representative.
G.
The system shall
repeat the "electrified fence de-energized" and
"electrified fence operational" messages three times with a short time
delay between voice transmissions
(i.e., do not repeat the three
transmissions a second time one minute later). For all other messages,
the system shall repeat the voice alarm messages three times with a
short time delay between voice transmissions, followed by a one-minute
delay and repeat the same voice alarm message three times. Programming
for this feature shall be in the PLC. If an alarm occurs during the
one-minute delay between a previous alarm's voice transmission, the
new voice alarm message shall be transmitted immediately in lieu of
16900 - 12
WINZLER & KELLY
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Date Stamp:
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waiting until after the
been completed.
first alarm's
second set of transmissions has
H.
Radio
I.
Do not reset alarm transmissions with the graphic panel reset feature.
2.7
transmitters
and
receivers
rules, part 22, 74 and 90.
shall
meet
the
requirements
of
FCC
UPS SYSTEM
A.
Provide an on line UPS at the central control cabinet to protect
equipment from line disturbance, subcycle power losses, and power
outages. In normal operation, the a-c power shall be rectified to d-c
power. The d-c power from the charger shall maintain the batteries at
full charge. When line power fails, the inverter shall change the
battery d-c power back to a-c while it regulates and provides a sine
wave power to the load. The load shall automatically transfer to the
inverter a-c line in less than 10 milliseconds. The UPS shall be
complete with power indication, inverter circuit breaker protection,
power fail, and low battery alarm relay contacts. Batteries shall be
sealed leakproof and maintenance free mounted in a separate battery
rack. UPS unit shall come complete with internal battery charger and
battery connect cables.
B.
The UPS system shall have the following requirements:
1. Input/Output Voltage: 120-volt a-c, single phase, 60 Hz.
2. Connected Equipment:
All equipment
in central control cabinet
except printer. In
addition, connect
central
control graphic
display panel and PLC.
3. Minimum Output Rating: As required to power specified equipment.
4. Output Harmonic Distortion: 5% maximum at full load.
5. Frequency Stability: ±0.5%.
6. Overload Capacity: 125% for 10 minutes.
7. Maximum Charge Rate With Load: 20 amperes.
S. Minimum Run Time: 35 minutes at half load.
9. Minimum Recharge Time: 16 hours.
2.8
A.
SHOP TESTING
Refer to Section 16161 for shop test requirements.
PART 3 EXECUTION
3.1
FREQUENCY COORDINATION
A.
Perform a frequency coordination search to select a frequency in the
specified range. Submit and obtain approval for frequency from FCC.
B.
The Contractor shall prepare an FCC application for the State to
obtain a frequency in the 450- to 470-MHz range for local government
or State police radio service.
The application shall be submitted to
the CDCR Office of Telecommunications via the CDCR Representative. The
16900 - 13
WINZLER & KELLY
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Date Stamp:
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Contractor shall coordinate the signaling or coding such that the
other users of the frequency will not interfere with the
voice
annunciation system.
3.2
INSTALLATION AND START UP
A.
Install
devices
instructions.
B.
Furnish and install all wire and date cable as shown on the drawings.
Make electrical wiring interconnections as shown on drawings.
C.
Test
the
complete system after
components are operating with the
are functioning properly.
D.
Calibrate systems after installation in conformance with the component
manufacturer's instructions. This shall provide that those components
having
adjustable
features
are
set
carefully
for
the
specific
conditions and applications of this installation.
E.
Defective
components
which
cannot
achieve
proper
calibration
accuracy either individually or within a system shall be replaced.
F.
Provide central control graphic panel, push-button station, central
control cabinet, and PLC panel to BP 4 contractor for installation.
G.
Provide sally port tower graphic panels and associated transformer and
disconnects to BP 3 contractor for installation.
3.3
A.
3.4
A.
3.5
A.
3.6
A.
and
equipment
in
accordance
with
manufacturer's
installation to assure that
all
specified range and all interlocks
or
SYSTEM PROGRAMMING
All necessary programming for complete system operation shall be
performed by the Contractor. Within six months after acceptance of the
installation, the Contractor shall perform one program update at a
date acceptable to the State.
FIELD TESTING
Conduct field testing in accordance with Section 16942.
OPERATIONAL TESTING
Conduct operational testing in accordance with Section 16942.
TRAINING
See the requirements in Section 16161.
END OF SECTION
16900 - 14
WINZLER & KELLY
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RTD PACKAGE 2
Date Stamp:
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ATTACHMENT A
TROUBLESHOOTING CHARTS
16900 - 15
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November 9, 2009
ZONE ALARM TROUBLESHOOTING CHART
Start
type
ofIncrease of
lannamperage
zone
Loss of
Voltage
powe~ r to step-
down
-
N6
Yroense
Check loss
voltage
of
relays
voltage present
16900
-16
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November 9, 2009
HIGH AMPERAGE ZONE ALARM TROUBLESHOOTING CHART
Start
Check for
Good
~16900
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17
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November 9, 2009
LOSS OF VOLTAGE ZONE ALARM TROUBLESHOOTING CHART
Start
Check step-
transformer
Check fowr
athsek
o0
Chc
p
undergroun
-Ba8
ii
010'
0'
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'V
WINZLER & KELLY
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November 9, 2009
ZONE ALARM TROUBLESHOOTING CHART (CONTINUED)
Check stp-up
16900 -19
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Date Stamp:
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PLC TROUBLESHOOTING CHART
Start
Spower to
NoFor
PLC
Check
0k UPS
proper
o900 - 20
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Date Stamp:
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PLC TROULBESHOOTING CHART
IStart
The following pages from the Allen Bradley PLC manual should be used to
troubleshoot PLC problems.
16900 - 21
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CABINET TAMPER ALARM TROUBLESHOOTING CHART
Determine cabinet in
alarin
Start
16900
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22
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HIGH TEMPERATURE ALARM TROUBLESHOOTING CHART
Determine
cabinet in
alarm
switch
set below
120
F
N
1Tem9,
1Y9es
,
2
WINZLER & KELLY
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Date Stamp:
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RADIO ANNUNCIATION TROUBLESHOOTING CHART
GD
The following pages address the radio annunciation system troubleshooting. Contact the
electrified fence unit if vroblems versist.
16900
-
24
0
CSP-San Quentin DID
BID PACKAGE 2
Date Stamp:
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WINZLER & KELLY
SYSTEM RE-ENERGIZING TROUBLESHOOTING CHART
Start
Chtckr
gat90
Op2n
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Date Stamp:
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SYSTEM DE-ENERGIZING TROUBLESHOOTING CHART
Start
grounding
switch,
1. P. panel
B
"
Check all
grounding
contactors
Relay
1ngrounded
Bad
good
16900
-26
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Date Stamp:
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GRAPHIC PANEL TROUBLESHOOTING CHART
Start
Start
Check
Badd
lamp tst BadC
i>0
c f orl
-2
0
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Date Stamp:
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GRAPHIC PANEL TROUBLESHOOTING CHART (CONTINUED)
All lights flashing
Start
10
2
still flashing
every fiveYe
minutes,
Done
16900 -28
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Date Stamp:
November 9, 2009
U.P.S. TROUBLESHOOTING CHART
Start
The following pages are to be used to identify, and troubleshoot
U.P.S. units used on the electrified fence systems.
16900 - 29
WINZLER & KELLY
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Date Stamp:
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ZONE ALARM UNKNOWN CAUSE
The following narrative provides assistance in identifying and resolving Unknown Zone alarm problems.
These steps may be lengthy, but each step should be completed before moving to the next. Each step will
be explained first, then all steps will then be flowcharted on following pages to establish logical
operational steps for troubleshooting ease. If the Problem is rectified in any step the process can stop at
that point. Completing further steps will only prove to be a preventive meassure toward future problems
of this type.
A few zone alarms happen so quickly (less than 250 miliseconds) that the PLC does not capture the
amperage spike. This occurrence is not cause for undue concern, as long as these types of alarms are not
considered normal daily operational parameters.
These troubleshooting sheets are for persistant zone alarms that are not attributable to bird kills, shorting
detection rings/wires, and wildlife netting problems. Be aware that each zone's alarm must be cleared and
reset before another zone alarm can be annunciated and recorded in that same zone.
1)
When a suspected zone alarm of unknown causes occurs, go to the electrified fence computer and
print out an amperage report for the time period that would capture the amperage recording during
the time of the zone alarm. You may want to look at time frames before and after the alarm
occurance to help identify problems which may be associated with the zone alarm (emergency
gererator running, etc.).
2)
If the amperage report does not indicate an increase in amperage for the zone alarm, then try to reset
the zone alarm at the central control graphics annunciation panel. This reset procedure must be
performed before the affected zone's controller cabinet has been reset. If the zone alarm resets at the
central control graphics annunciation panel with no further action then the zone alarm is a loss of
voltage alarm, and troubleshooting should start on page # 1 of this trouble shooting guide.
3)
If the amperage report does not indicate an increase in amperage, and a loss of voltage is not
indicated by step # 2 above, then the affected phase of the zone will have to be determined by
observing the indicator light on the action nac of the affected zone before alarm reset is initiated.
The process to identify the problem at this point is to "swap out" the suspect action vac with
another action Pac from another zone, or one of known quality. If the suspect action Pac is placed in
another zone, and the alarms follow the action pa_, the action pac needs replaced. If the zone alarm
persists on the zone and phase as origianally identified, then the parimeters in the main PLC are
problably out of specification, and the Electrified Fence unit will have to be contacted for further
technical assistance.
4)
If multiple phases of the zone, or multiple phases in one controller cabinet(separate zones) are
coming into alarm as indicated by the LED on the actionracs, the remote PLC input and output
cards should be "swapped out" with cards from another zone, or new cards installed. If the cards are
"swapped out" with cards from another zone, and the zone alarm(s) follows the suspected cards,
replace the cards. These cards have DIP switches, and must be recorded for the cabinet that they are
taken out of, so when a different card is installed in the cabinet it will be "addressed" correctly, and
recognized by the PLC. All PLC cards should be inspected upon removal to identify and record the
DIP switch settings. This should be done first, before any other troubleshooting operations take
place.
16900 -
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Date Stamp:
November 9, 2009
ZONE ALARM UNKNOWN CAUSE (CONTINUED)
5)
If the zone alarm persists on the origianal zone location as first discovered after the 1/0 cards have
been replaced, the next area of attention shall be toward the PLC rack assembly. The rack assembly
will have to be removed and replaced with one of known quality. All cards removed from the rack
must be reinstalled in the same location in the new rack. Check all connections to the cards after the
reinstallation to assure proper fit up. If problems persist after this change out, contact the electrified
fence unit for further technical advise.
16900 -
31
WINZLER & KELLY
CSP-San Quentin CIC
BID PACKAGE 2
Date Stamp:
November 9, 2009
ZONE ALARM UNKNOWN CAUSE (CONTINUED)
Start
check amprag
ammperage
printout
4
Increase inj3
fj'
me
No increase
In
amperage
"
out"
uswap
on
action
0LED(S)
pac(s)
Zone alarm
follows
action-pac
LED(S)
off
Zone still
alarming
16900 - 32
WINZLER & KELLY
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Date Stamp:
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COMMUNICATION FAILURE (COM FAULT)
1)
The following narrative provides assistance in identifying and resolving communication failures.
These steps maybe lengthy, but each step should be completed before moving to the next. Each step
will be explained first, then all steps will then be flowcharted on following pages to establish logical
operational steps for troubleshooting ease. If the Fault is rectified in any step the process can stop at
that point. Completing further steps will only prove to be a preventive meassure toward future
problems of this type. Communication failures may come from many different areas due to the
network that the PLC operates under to manage information sharing
2)
Loss of power to the Electrified Fence system may generate a COM FAULT. If the site wide or
Electrified Fence generator assumes utility power operations, be aware that a COM FAULT may be
generated upon transfer of power, in this case it should automatically reset itself
3)
If the COM FAULT does not clear, reset the main PLC near Central Control with the key switch.
Turn the key switch from run to program and then back to run.
4)
Check the main PLC's communications link to the Computer. If the communications link between
the PLC and computer is lost no information that the computer is reporting is valid/updated. To
clear this communications error, shut down the computer by right clicking the mouse button and
follow normal windows based shut down procedures, and restart the computer to re-establish the
communications link. View the amperage screen to verify slight changes in amperage readings
indicating proper communuications with the PLC.
5)
Review for proper functionality all the tower annunciation panels. If power is lost to these panels, a
COM FAULT will be generated. Check the communications wire and plug at the panel, as well as
the power supply to the panel.
6)
Proceed to the controller and sensor cabinets to check the power supplies at the remote PLC's. After
assuring that specified power is available, these power supplies should be removed from the rack
assembly (after the power is shut off), and visually inspected for hot spots and obvious component
failure. Also check the card edge connectors for corrosion and hot spots. These power supplies are
interchangable between cabinets. If the power supply units are changed between cabinets, and the
problem follows the power supply from the cabinet that was first having problems, then replace the
power supply with one of known quaility.
7)
Next inspect the "Blue Tube" communication cable and plug end. Unplug and inspect the the plug
end for corrosion and the plug recepticle for bent or missing pins. The Blue Tube wiring should be
checked for continuity and shorts to ground, but this should be considered less likely than other
listed problems. If there are splices in the communications wire the splices should be examinated to
insure corrosion has not degraded the splice, and that the splice is still intact.
8)
Reconnect the cable to the communications ASB card, turn the power back on, and observe the light
on the card for proper operation. After assuring that specified power is available, these ASB cards
should be removed from the rack assembly (after the power is shut off), and visually inspected for
hot spots and obvious component failure. Also check the card edge connectors for corrosion and hot
spots. These cards are interchangable between cabinets, but not the central control PLC. Be aware
16900 -
33
WINZLER & KELLY
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Date Stamp:
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that these cards have DIP switches, and the settings should be recorded for future reference, when
removed.
16900 -
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Date Stamp:
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COMMUNICATION FAILURE (COM FAULT) (CONTINUED)
9)
The ASB card should have a flashing light to indicate communications are normal. If the COM
FAULT follows the ASB card to another panel, then replace the ASB Card.
10)
The same procedure # 6 and # 8 should be used to inspect and troubleshoot the power supply and
Scanner Cards at the main PLC near Central Control.
11)
If all of the above steps have not solved the COM FAULT, contact the electrified Fence unit for
further technical assistance.
16900 -
35
WINZLER & KELLY
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Date Stamp:
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COMMUNICATION FAILURE (COM FAULT) (CONTINUED)
Start
19Off
power9
~
/
-Yes
.. _
Nooa
FAULT stl
No
WINZLER & KELLY
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Date Stamp:
November 9, 2009
COMMUNICATION FAILURE (COM FAULT) (CONTINUED)
start
Check "Blue
wire and plug
Swap ASB
cards
Con fault
follows card
No change in
corn fault
scanner
No change in
Icom fault
I
Contact the
electrified
fence unit
16900
-
37
WINZLER & KELLY
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Date Stamp:
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GROUNDING CONTACTOR TROUBLESHOOTING
The following pages from the Joslyn Clark service manual are to be used to troubleshoot problems with
grounding contactors, and to make adjustments to them.
16900 - 38
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Date Stamp:
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ATTACHMENT B
SCREEN SNAPSHOTS
16900 - 39
~1NZ~K
& bLL~Yibt-ban yuenrin UIU
BID PACKAGE 2
November 9, 2009
SECTION 16900 ATTACHMENT B
SCREEN SHOTS
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